JP2012020114A - Disposable body warmer - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a disposable body warmer in which the content is hardly shifted and which has excellent flexibility, and further, the bag of which is hardly broken, when rubbing it for use.SOLUTION: The disposable body warmer is formed by heat-sealing two or more bag body constituting members and has or does not have a self-adhesive layer on the surface. At least one of the two or more bag body constituting members is a bag body constituting member of a composite member formed of a porous film and nonwoven fabric. In the two or more bag body constituting members, a part to which heat-sealing is not applied and to which the self-adhesive layer is not provided, includes 1-200 through-holes each having an opening area of 1,000-100,000 μm.

Description

  The present invention relates to a disposable body warmer. More specifically, the present invention relates to a disposable body warmer that is not easily biased in content, is flexible even during heat generation, and has excellent followability to a curved surface. Further, the present invention relates to a disposable body warmer that is difficult to break when hand-rubbed.

  Conventionally, a type of warmer that is applied to clothes or skin (sometimes referred to as “paste warmer”), or a type of warmer that is not applied (cannot be pasted) by handcuffing (“cannot be applied”) In some cases, disposable warmers such as the The disposable body warmer has two (two) bag members constituting a bag body using heat sealing means, and a heating element mainly composed of iron powder or the like enclosed in the bag body. Are widely used.

  In these disposable warmers (inner bags), a breathable member is used for at least one of the two bag members from the viewpoint of oxygen supply to the heating element inside the bag, Breathable bag members that are composite members (laminated members) of porous films and nonwoven fabrics are widely used (see, for example, Patent Documents 1 to 3).

  However, since the disposable body warmer using the above-mentioned porous body and nonwoven fabric composite member, which is a composite member of the porous film, has a relatively small amount of air flow, the inside of the disposable warmer (inside The inside of the bag) is in a strong decompressed state, and the disposable body warmer tends to be thin and hard and plate-like. For this reason, the problem that a feeling of use falls has arisen. Further, when the disposable body warmer is attached to a curved surface portion of a human body or the like, there has been a problem that the disposable body warmer is peeled off from the end portion due to the repulsive force when it becomes plate-like. Furthermore, the disposable body warmer has a problem that the sealing strength tends to be low due to the use of the porous film, and the bag (inner bag) is easily broken (easy to break) when it is used in a kneaded manner.

  On the other hand, a breathable bag made by providing a through-hole (hole) with a needle or the like in a non-breathable member (plastic film or the like) without using a porous film (sometimes referred to as “needle hole processing”) Body component members are also known.

  However, since the disposable body warmer provided with through holes by the above-described needle hole processing is not uniform in air permeability, it is necessary to increase the number of through holes in order to exhibit sufficient oxygen supply to the heating element (for example, , About 300-400). As a result, the amount of ventilation increases and the inside of the disposable body warmer (inside the inner bag) is not depressurized at all, which causes a problem that heating elements (contents) such as iron powder tend to be biased in the bag during use. Further, since the air permeability is not uniform, it has been necessary to apply an external force, such as pinching a warmer, in order to generate heat stably. As described above, since the contents are easily biased and need to be rubbed, there is a problem that the use is limited and the versatility is inferior because it is not particularly suitable for use as a warmer to be attached or used by wrapping.

  That is, the present condition is that the disposable body warmer which the content is hard to be biased and generate | occur | produces uniformly and was excellent also in the softness | flexibility at the time of use is not obtained. Furthermore, the present situation is that a disposable body warmer that is difficult to break even when used in a kneading manner is required.

Japanese Patent Laid-Open No. 10-328224 JP 2000-42021 A JP 2000-126217 A

  Accordingly, an object of the present invention is to provide a disposable body warmer that is not easily biased in content and excellent in flexibility during use. Furthermore, another object of the present invention is to provide a disposable body warmer that is difficult to break even when used in a kneaded manner.

  As a result of intensive investigations to achieve the above object, the present inventor used a bag constituting member that is a composite member of a porous film and a non-woven fabric as at least one of the bag constituting members. By providing a specific number of through-holes with a specific opening area, the reduced pressure inside the disposable body warmer (inside the body warmer) during use is moderately adjusted, and a disposable body warmer that is less biased and excellent in flexibility is obtained. The present invention has been completed. Furthermore, it has been found that by providing the through hole at a specific position of the bag constituting member, it is possible to obtain a disposable body warmer that is more difficult to break even when used in a kneaded manner, thereby completing the present invention.

That is, the present invention is a disposable body warmer formed by heat-sealing two or more bag body members, and having or not having an adhesive layer on the surface, of the two or more bag body members At least one is a bag constituent member that is a composite member of a porous film and a non-woven fabric, is a portion of the two or more bag constituent members that is not heat-sealed, and is provided with the pressure-sensitive adhesive layer Provided is a disposable body warmer characterized by having 1 to 200 through-holes having an opening area of 1000 to 100000 μm ^{2 in} a portion that is not.

  The number of the through holes is preferably 1-19.

  The disposable body warmer heat-seals a bag member that is a composite member of the porous film and a nonwoven fabric and a bag member that is an adhesive sheet having an adhesive layer on at least one side of the substrate. It is preferably a disposable body warmer having a pressure-sensitive adhesive layer on the surface.

  The bag constituent member that is an adhesive sheet having an adhesive layer on at least one side of the base material may be a bag constituent member that is an adhesive sheet partially having an adhesive layer on at least one side of the base material. preferable.

  The disposable body warmer preferably has 1 to 200 through holes in a range in which the distance from the outer peripheral edge of the disposable body warmer is 5 mm or more and 30 mm or less.

Moreover, this invention is a bag body structural member (a) which is a composite member of a porous film and a nonwoven fabric, and a bag body structural member (b) which is an adhesive sheet having an adhesive layer on at least one side of the substrate. A heat sink of the bag body component (a) and / or a portion of the bag body member (a) that is not heat sealed and / or a heat seal of the bag body member (b). A disposable body warmer having a through hole with an opening area of 1000 to 100000 μm ^{2 in} a part that is not provided and the adhesive layer is not provided, and the number of the through holes is 1 to 200 provide.

  The number of the through holes is preferably 1-19.

  The disposable body warmer preferably has 1 to 200 through holes in a range in which the distance from the outer peripheral edge of the disposable body warmer is 5 mm or more and 30 mm or less.

Since the disposable body warmer of the present invention uses a bag body structural member that is a composite member of a porous film and a nonwoven fabric as at least one of the body body structural members, the heat generated during use is relatively uniform, Can also be preferably used. In addition, since a specific number of through-holes with a specific opening area are provided in the non-heat-sealed part of the bag component and the non-adhesive part, the inside of the warmer (inside the inner bag) during use is moderately decompressed. Since it is maintained in a state, there is no bias of the heating element (contents), and good flexibility can be maintained. For this reason, it can be preferably used particularly when it is attached to a curved surface portion or when it is wound and used.
Furthermore, by providing the through hole at a specific position, it is particularly difficult to break the bag even when it is used in a kneaded manner.

It is the schematic (cutting part end surface figure) which shows an example (an example of the paste type disposable warmer) of the disposable warmer of this invention. It is the schematic (cutting part end elevation) which shows another example (an example of the disposable warmer of the type which does not stick) of the disposable warmer of this invention. It is the schematic (cutting part end view) which shows another example (another example of the paste type disposable warmer) of the disposable warmer of this invention. It is the schematic (cutting part end view) which shows another example (another example of the paste type disposable warmer) of the disposable warmer of this invention. It is the schematic (cutting part end surface figure) which shows another example (another example of the non-sticking type disposable hand warmer) of the disposable warmer of this invention. It is the schematic (plan view seen from the bag body structural member (a) side) which shows an example of the disposable body warmer of this invention. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 1. FIG. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 2. FIG. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 3. FIG. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 4. FIG. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in the comparative example 2. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 6. FIG. It is the schematic (plan view seen from the adhesive layer side) which shows the position of the adhesive layer of the adhesive sheet for Cairo [The product name "Nitotac" by Nitto Lifetech Co., Ltd.] in an Example and a comparative example. BRIEF DESCRIPTION OF THE DRAWINGS It is the schematic (plan view seen from the adhesive layer side) which shows the position of the adhesive layer of the adhesive sheet for Cairo in an Example [The product name "Nitfit" by Nitto Life Tech Co., Ltd.]. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 7. FIG. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 8. FIG. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 9. FIG. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 10. FIG. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 11. FIG. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 12. FIG. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 13. FIG. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 14. FIG. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 15. FIG. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 16. FIG. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 17. FIG. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 18. FIG. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 19. FIG. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 20. FIG. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 21. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 22. FIG. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 23. It is the schematic (plan view) which shows the position of the through-hole in the bag body structural member which has a through-hole in Example 24. It is the schematic (plan view) which shows the position of the through-hole in the 2nd bag body structural member which has a through-hole in Example 27. It is the schematic (plan view) which shows the position of the through-hole in the 2nd bag body structural member which has a through-hole in Example 28. It is the schematic (perspective view) which shows the measuring method of a softness | flexibility. It is the schematic (sectional drawing) which shows the measuring method of a softness | flexibility. It is the schematic (sectional drawing) which shows the measuring method of "peeling of a warmer edge part".

  The disposable body warmer of the present invention is formed by heat-sealing two or more bag body constituent members (members constituting the bag body). Although it does not specifically limit, It is preferable that it is formed from two bag body structural members. More specifically, a bag body is formed by heat-sealing two or more (preferably two) bag body constituent members, and a heating element is sealed inside the bag body. That is, the disposable body warmer of the present invention has at least the bag and the heating element. In the present specification, a bag body in which the heating element is enclosed may be referred to as an “inner bag”. Further, the “disposable body warmer” may be simply referred to as “the body warmer”, and the “inside of the disposable body warmer” may be referred to as “the body inside the body warmer”.

  At least one bag member constituting member of the two or more bag members forming the disposable body warmer (or the bag member) of the present invention is a bag member constituting a composite member of a porous film and a nonwoven fabric. . In the present specification, the above-mentioned “bag body constituting member that is a composite member of a porous film and a nonwoven fabric” may be referred to as “bag body constituting member (a)”. The disposable body warmer of the present invention may be formed (configured) from two or more bag component members (a), or a bag component other than the bag component member (a) and the bag component member (a). It may be formed (configured) from a member (sometimes referred to as “another bag component component”). As said other bag structural member, the bag structural member which is an adhesive sheet which has an adhesive layer in the at least single side | surface side (on one side) of a base material is preferable. In the present specification, the above-mentioned “bag body constituting member that is an adhesive sheet having an adhesive layer on at least one side of the substrate” may be referred to as “bag body constituting member (b)”.

  The disposable body warmer of the present invention may be a disposable body warmer having a pressure-sensitive adhesive layer on its surface, or a disposable body warmer having no pressure-sensitive adhesive layer on its surface. Although it does not specifically limit, the disposable warmer which has an adhesive layer on the said surface is used as a type of disposable warmer (sticking warmer), and the disposable warmer which does not have an adhesive layer on the said surface does not stick. Cairo).

  The disposable warmer having an adhesive layer on the surface has an adhesive layer (that is, an adhesive layer as a surface layer) on the outer surface of the disposable warmer (inner bag). At least one bag member constituting the disposable body warmer having a pressure sensitive adhesive layer on the surface has a pressure sensitive adhesive layer (that is, a pressure sensitive adhesive layer as a surface layer) on the surface. It is preferable that it is a bag body structural member. Furthermore, the disposable body warmer having the pressure-sensitive adhesive layer on the surface is preferably formed by heat-sealing the bag-constituting member (a) and the bag-constituting member having the pressure-sensitive adhesive layer on the surface. Although the bag structural member which has an adhesive layer on the said surface should just have an adhesive layer at least on one side, it is not specifically limited, The bag structural member which has an adhesive layer only on one side is preferable. In addition, when forming a bag body by heat-sealing a bag member having a pressure-sensitive adhesive layer on the surface (particularly a bag member having a pressure-sensitive adhesive layer only on one side), the pressure-sensitive adhesive layer is It is necessary to heat-seal the outer side (that is, to be exposed to the outer side of the bag). As the bag constituting member having the pressure-sensitive adhesive layer on the surface, the bag constituting member (b) is preferable. That is, the disposable body warmer having the pressure-sensitive adhesive layer on the surface is preferably formed by heat-sealing the bag body constituent member (a) and the bag body constituent member (b).

The disposable body warmer of the present invention is a portion of the bag body constituent member (two or more bag body constituent members) forming the disposable body warmer (or the bag body in the disposable body warmer) that is not heat-sealed, and the above-mentioned 1 to 200 through-holes having an opening area of 1000 to 100000 μm ² are provided in a portion where the pressure-sensitive adhesive layer as a surface layer of the disposable body warmer is not provided. The said through-hole should just be provided in the at least 1 bag body structural member of the 2 or more bag body structural members which form the disposable body warmer (or said bag body) of this invention, and all the bag body structural members May be provided. In other words, the disposable body warmer of the present invention has an opening area in a portion of the bag body in the disposable body warmer that is not heat-sealed and is not provided with a pressure-sensitive adhesive layer as a surface layer of the bag body. It has 1 to 200 through holes of 1000 to 100000 μm ² .

  In the present specification, the “part not subjected to heat sealing” may be referred to as a “non-heat sealing part”, and the “part subjected to heat sealing” may be referred to as a “heat sealing part”. . Further, the above-mentioned “part where the adhesive layer as the surface layer of the disposable body warmer is not provided” may be referred to as “non-adhesive part”, and “the adhesive layer as the surface layer of the disposable body warmer is provided. The “part” may be referred to as “adhesive part”. Further, “a part that is not heat-sealed and is not provided with a pressure-sensitive adhesive layer as a surface layer of a disposable body warmer” (that is, a part that is a non-heat-sealed part and a non-adhesive part) is “ It may be referred to as “non-heat-sealed / non-adhesive part”.

  FIG. 1 is a schematic diagram (cut end view) showing an example of a disposable body warmer according to the present invention (an example of a paste-type disposable body warmer). The disposable body warmer according to the present invention shown in FIG. 1 includes a bag body constituting member (a) 11 and a bag body constituting member (b) (other bag body constituting members) 12 and an end (heat seal portion 14) heat sealed. By doing so, a bag body is formed, and the heating element 13 is enclosed inside the bag body. The bag constituting member (a) 11 is a composite member of a porous film 11a and a nonwoven fabric 11b. The bag-constituting member (b) 12 has a base material 12a and an adhesive layer 12b provided on one side of the base material 12a. Moreover, the through-hole 15 which penetrates the bag body structural member (a) 11 in the thickness direction is provided in parts other than the heat seal part 14 (non-heat seal part) in the bag body structural member (a) 11. . As described above, in the pasting type disposable body warmer provided with the pressure-sensitive adhesive layer on one surface, the bag-constituting member (a) 11 is an adherend from the viewpoint of supplying oxygen to the heating element 13. It is preferably used at least as a member (so-called surface material) on the side opposite to the side in contact with.

  FIG. 2 is a schematic view (an end view of a cut portion) showing another example of the disposable warmer of the present invention (an example of a non-sticking type disposable warmer). The disposable body warmer of the present invention shown in FIG. 2 forms a bag body by heat-sealing the two bag-constituting members (a) 11 at the end (heat seal portion 14), and the bag body is formed inside the bag body. The heating element 13 is enclosed and formed. In one of the two bag-constituting members (a) 11, a through-hole 15 that penetrates the bag-constituting member (a) 11 in the thickness direction is provided in a portion other than the heat seal portion 14 (non-heat seal portion). Is provided.

  3 and 4 are schematic views (cut section end view) showing another example of the disposable body warmer of the present invention (another example of the pasting type disposable body warmer), respectively. The disposable body warmer according to the present invention shown in FIGS. 3 and 4 has a bag body by heat-sealing the bag body constituting member (a) 11 and the bag body constituting member (b) 12 at the end (heat seal portion 14). The heating element 13 is enclosed inside the bag body. In the disposable body warmer according to the present invention shown in FIG. 3, the bag-constituting member (a) 11 is provided with the bag-constituting member (a) 11 in the thickness direction in a portion other than the heat-sealed portion 14 (non-heat-sealed portion). A through hole 15 penetrating through is provided. In addition, the bag component member (b) 12 has a bag body configuration on a portion (non-adhesive portion 16) other than the heat seal portion 14 (non-heat seal portion) and not provided with the adhesive layer 12b. A through hole 15 penetrating the member (b) 12 (or the base material 12a) in the thickness direction is provided. In the disposable body warmer according to the present invention shown in FIG. 4, the bag member (b) 12 is a portion other than the heat seal portion 14 (non-heat seal portion) and is not provided with the adhesive layer 12 b. A through-hole 15 that penetrates the bag-constituting member (b) 12 (or the base material 12a) in the thickness direction is provided in the (non-adhesive portion 16).

  FIG. 5 is a schematic view (cut end view) showing another example of the disposable body warmer of the present invention (another example of the disposable body warmer that is not attached). The disposable body warmer of the present invention shown in FIG. 5 is formed by forming two bag body constituent members (a) 11 by heat-sealing the end portion (heat seal portion 14), and in the bag body. The heating element 13 is enclosed and formed. Both of the two bag-constituting members (a) 11 are provided with through-holes 15 penetrating the bag-constituting member (a) 11 in the thickness direction at portions other than the heat seal portion 14 (non-heat seal portions). ing.

[Bag body component (a)]
The bag structural member (a) in the disposable body warmer of the present invention is an essential bag body structural member in the disposable body warmer of the present invention. The said bag body structural member (a) is a composite member by which the nonwoven fabric (nonwoven fabric layer) and the porous film (porous film layer) were laminated | stacked. That is, the bag member (a) is a composite member having at least a nonwoven fabric and a porous film. The nonwoven fabric and the porous film are preferably bonded via an adhesive layer, and more preferably bonded via a porous adhesive layer formed by fiberizing the adhesive.

  The laminated structure (composite structure) of the bag-constituting member (a) is not particularly limited, but is preferably a structure in which one surface side is a porous film and the other surface side is a non-woven fabric, more specifically. The laminated structure of porous film / adhesive layer (particularly porous adhesive layer) / nonwoven fabric is preferable.

(Porous film)
The porous film (porous film layer) is a film-like porous substrate. Although it does not specifically limit as resin which comprises the said porous film, Polyolefin-type resin, polyester-type resin, polystyrene-type resin etc. are mentioned. The above resins can be used alone or in combination of two or more. Among these, polyolefin resins are preferable from the viewpoints of price, flexibility, and heat sealability. That is, the porous film is preferably a porous film composed of a polyolefin resin. Furthermore, it is preferable that the porous film is a porous film that includes a polyolefin-based resin and an inorganic filler as essential components, and is formed by making an unstretched film porous by stretching. The porous film may have either a single layer or multiple layers.

  The polyolefin-based resin is a monomer of at least an olefin component (such as ethylene, propylene, butene-1, pentene-1, hexene-1, 4-methyl-pentene-1, heptene-1, octene-1, etc. α-olefin). Resin as a component. Examples of the polyolefin resin include low density polyethylene, linear low density polyethylene (linear low density polyethylene), medium density polyethylene, high density polyethylene, and ethylene-α-olefin copolymer (for example, ethylene-propylene copolymer). In addition to polyethylene resins such as polymers), polypropylene resins (polypropylene, propylene-α-olefin copolymers, etc.), polybutene resins (polybutene-1, etc.), poly-4-methylpentene-1, etc. Can be mentioned. Examples of the polyolefin resin include ethylene-unsaturated carboxylic acid copolymers such as ethylene-acrylic acid copolymers and ethylene-methacrylic acid copolymers; ionomers; ethylene-methyl acrylate copolymers, ethylene -Ethylene- (meth) acrylic ester copolymers such as ethyl acrylate copolymer and ethylene-methyl methacrylate copolymer; ethylene-vinyl acetate copolymer; ethylene-vinyl alcohol copolymer, etc. it can. The said polyolefin resin can be used individually or in combination of 2 or more types. As the polyolefin-based resin, a polyethylene-based resin is preferable, and among them, low-density polyethylene, linear low-density polyethylene (linear low-density polyethylene), and ethylene-α-olefin copolymer are preferable.

The density of the low density polyethylene is preferably 0.90~0.93g / cm ^3, more preferably 0.91~0.92g / cm ^3. Moreover, the weight average molecular weight of the said low density polyethylene is although it does not specifically limit, 30,000-200000 are preferable, More preferably, it is 50,000-60,000. The MFR (melt mass flow rate) at 190 ° C. of the low density polyethylene is not particularly limited, but is preferably 1.0 to 5.0 (g / 10 min), more preferably 2.0 to 4.0. (G / 10 minutes). In addition, the density in this specification shall mean the density obtained based on JISK6922-2 and JISK7112. Moreover, MFR in this specification can be measured by load conditions 2.16kgf based on ISO1133 (JIS K7210). Moreover, the weight average molecular weight in this specification can be measured by GPC (gel permeation chromatography) method. Especially, it is preferable to measure by the high temperature GPC method (high temperature GPC apparatus). Specifically, for example, a high temperature GPC method described in JP-A-2009-184705 can be used.

  The linear low density polyethylene is a straight chain having a short chain branch (the branch length is preferably 1 to 6 carbon atoms) obtained by polymerizing ethylene and an α-olefin having 4 to 8 carbon atoms. Polyethylene. As the α-olefin used for the linear low density polyethylene, 1-butene, 1-octene, 1-hexene and 4-methylpentene-1 are preferable. In the above linear low density polyethylene, the content of ethylene monomer repeating units (repeating units derived from (derived from) ethylene monomers) with respect to repeating units of all constituting monomers (repeating units derived from (derived from) all structural monomers) (Content) is preferably 90% by weight or more. As the linear low-density polyethylene, a so-called metallocene linear low-density polyethylene (metallocene LLDPE) prepared using a metallocene catalyst is particularly preferable from the viewpoint of improving low-temperature heat sealability.

The density of the linear low-density polyethylene is preferably 0.90~0.93g / cm ^3, more preferably 0.91~0.92g / cm ^3. Although the weight average molecular weight of the said linear low density polyethylene is not specifically limited, 30,000 to 200,000 are preferable, More preferably, it is 50,000 to 100,000, More preferably, it is 50,000 to 60,000. The MFR at 190 ° C. of the linear low density polyethylene is not particularly limited, but is preferably 1.0 to 5.0 (g / 10 min), more preferably 2.0 to 4.0 (g / 10 minutes).

  The ethylene-α-olefin copolymer is a copolymer of ethylene and α-olefin. The α-olefin is not particularly limited as long as it is an α-olefin other than ethylene. For example, propylene, butene-1, pentene-1, hexene-1, 4-methyl-pentene-1, heptene-1, octene C3-C8 alpha olefins, such as -1. The ethylene-α-olefin copolymer is preferably an ethylene-α-olefin copolymer elastomer using butene-1 as the α-olefin. In the ethylene-α-olefin copolymer, the content of the ethylene monomer repeating units with respect to the repeating units of all the constituent monomers is preferably 60 to 95% by weight, more preferably 80 to 90% by weight. The ethylene-α-olefin copolymer plays a role of further improving the heat sealability of the porous film.

The density of the ethylene-α-olefin copolymer is preferably less than 0.90 g / cm ³ , more preferably 0.86 to 0.89 g / cm ³ , and still more preferably 0.87 to 0.89 g / cm ^3. It is. Moreover, the weight average molecular weight of the said ethylene-alpha-olefin copolymer is although it does not specifically limit, 50,000-200000 are preferable, More preferably, it is 80,000-150,000. The MFR at 190 ° C. of the ethylene-α-olefin copolymer is not particularly limited, but is preferably 1.0 to 5.0 (g / 10 minutes), more preferably 2.0 to 4.0 ( g / 10 minutes).

  The porous film is not particularly limited, but preferably contains an inorganic filler (inorganic filler). The inorganic filler plays a role of making the film porous by generating voids (micropores) around the inorganic filler by stretching. Examples of the inorganic filler include, for example, talc, silica, stone powder, zeolite, alumina, aluminum powder, iron powder, and carbonate metal salts such as calcium carbonate, magnesium carbonate, magnesium carbonate-calcium, and barium carbonate; magnesium sulfate, Metal salts of sulfuric acid such as barium sulfate; metal oxides such as zinc oxide, titanium oxide and magnesium oxide; metal hydroxides such as aluminum hydroxide, magnesium hydroxide, zirconium hydroxide, calcium hydroxide and barium hydroxide; oxidation Examples thereof include metal hydrates (hydrated metal compounds) such as magnesium-nickel oxide hydrate and magnesium oxide-zinc oxide hydrate. Of these, calcium carbonate and barium sulfate are preferable. The said inorganic filler can be used individually by 1 type or in combination of 2 or more types. The shape of the inorganic filler is not particularly limited, and a flat plate shape, a granular shape, and the like can be used. From the viewpoint of forming a void (micropore) by stretching, a granular shape (particulate shape) is preferable. As the inorganic filler, inorganic particles (inorganic fine particles) made of calcium carbonate are particularly preferable.

  Although the particle diameter (average particle diameter) of the said inorganic filler (inorganic particle) is not specifically limited, For example, 0.1-10.0 micrometers is preferable, More preferably, it is 0.5-5.0 micrometers. When the particle size of the inorganic filler is 0.1 μm or more, the void formability is improved, and by setting the particle size to 10.0 μm or less, film formation (film formation) is broken and appearance defects can be suppressed, which is preferable.

  Although content of the said inorganic filler (inorganic particle) in the said porous film is not specifically limited, For example, 50-150 weight part is with respect to all the polymer components (100 weight part) which comprise a porous film. Preferably, it is 80-120 weight part. When the content of the inorganic filler is 50 parts by weight or more, the void formability is improved, and by setting the content to 150 parts by weight or less, the film formation is broken and appearance defects can be suppressed, which is preferable.

  In the porous film, various additives such as a colorant, an antioxidant, an antioxidant, an ultraviolet absorber, a flame retardant, and a stabilizer are further blended within a range that does not impair the effects of the present invention. Also good.

  The porous film can be produced by a melt film formation method (T-die method, inflation method, etc.). Of these, the T-die method is preferable. For example, the above polyolefin resin, inorganic filler, and, if necessary, various additives are mixed and dispersed by biaxial kneading extrusion, once pelletized, and then melt extruded by a single screw extruder. An unstretched film is produced, and the unstretched film is made porous by stretching (for example, stretching uniaxially or biaxially). When a porous film is used as a laminated film, a coextrusion method can be preferably used. The porous film may be subjected to various treatments such as back treatment and antistatic treatment as necessary.

  In the production of the porous film, the extrusion temperature is preferably 170 to 270 ° C, more preferably 180 to 260 ° C, still more preferably 230 to 250 ° C. Moreover, 5-25 m / min is preferable for the taking-up speed at the time of unstretched film preparation, and 5-40 degreeC is preferable for take-off roll temperature (cooling temperature), More preferably, it is 20-30 degreeC.

  As a method for stretching the above-mentioned unstretched film [uniaxial stretching, biaxial stretching (sequential biaxial stretching, simultaneous biaxial stretching), etc.], a known and conventional stretching method such as a roll stretching method or a tenter stretching method can be used. . The stretching temperature is preferably 50 to 100 ° C, more preferably 60 to 90 ° C. From the viewpoint of making it porous and forming a stable film, the draw ratio (uniaxial direction) is preferably 2 to 5 times, more preferably 3 to 4 times. In the case of biaxial stretching, the area stretch ratio is preferably 2 to 10 times, more preferably 3 to 7 times.

  The thickness of the porous film is preferably 20 to 200 μm, more preferably 50 to 150 μm, and still more preferably 50 to 120 μm. It is preferable that the thickness is 20 μm or more because the occurrence of edge breakage (a phenomenon in which the porous film tears at the boundary between the heat seal portion and the non-heat seal portion) can be suppressed when producing a disposable body warmer. Moreover, it is preferable for the thickness to be 200 μm or less because heat sealability when producing a disposable body warmer is improved and the occurrence of poor sealing can be suppressed.

The porous film has voids (micropores). The size of the fine holes is not particularly limited, but the hole diameter (hole diameter) is about 0.2 to 0.5 μm, and the opening area is about 0.03 to 0.2 μm ² .

(Nonwoven fabric)
The nonwoven fabric (nonwoven fabric layer) is not particularly limited, and examples thereof include known polyamide nonwoven fabrics (nylon nonwoven fabrics), polyester nonwoven fabrics, polyolefin nonwoven fabrics (polypropylene nonwoven fabrics, polyethylene nonwoven fabrics, etc.), rayon nonwoven fabrics and the like. Examples include conventional nonwoven fabrics (nonwoven fabrics made of natural fibers, nonwoven fabrics made of synthetic fibers, etc.). Among these, from the viewpoint of texture, a nylon nonwoven fabric (also referred to as a nylon nonwoven fabric, the same applies to others) and a polyester nonwoven fabric (in particular, a polyethylene terephthalate nonwoven fabric) are preferable.

  The method for producing the nonwoven fabric is not particularly limited. For example, the spun bond method (spun bond method), the spun lace method (spun lace method), the needle punch method, the chemical bond method, the thermal bond method, the stitch bond method, and the melt blow method. Etc. Of these, the spunbond method and the spunlace method are preferable. That is, the nonwoven fabric is preferably a nonwoven fabric produced by a spunbond method (spunbond nonwoven fabric) or a nonwoven fabric produced by a spunlace method (spunlace nonwoven fabric).

The nonwoven fabric may have either a single layer or multiple layers. In the nonwoven fabric, the fiber diameter, fiber length, basis weight, etc. are not particularly limited. For example, from the viewpoint of processability and cost, the basis weight (weight per unit area) of the nonwoven fabric is preferably ²⁰ to 100 g / m ² , more preferably. 20 to 80 g / m ² . The said nonwoven fabric may be comprised only from 1 type of fiber, and may be comprised combining multiple types of fiber.

(Adhesive layer)
The method for combining (laminating) the nonwoven fabric (nonwoven fabric layer) and the porous film (porous film layer) is not particularly limited, but a method of bonding via an adhesive layer is preferred. The said adhesive bond layer is not specifically limited, The well-known adhesive bond layer used for bonding of a nonwoven fabric and a porous film etc. can be used. The “adhesive” forming the adhesive layer includes the meaning of “pressure-sensitive adhesive (pressure-sensitive adhesive)”. The adhesive layer does not correspond to the aforementioned “adhesive layer as a surface layer of a disposable body warmer”.

  Although it does not specifically limit as an adhesive agent which forms the said adhesive bond layer, For example, rubber-type adhesives (natural rubber, styrene-type elastomer, etc.), urethane-type adhesives (acrylic urethane type adhesives, etc.), polyolefin-type adhesives (Ethylene-vinyl acetate copolymer (EVA), ethylene-methyl acrylate copolymer (EMA), etc.), acrylic adhesive, silicone adhesive, polyester adhesive, polyamide adhesive, epoxy adhesive And known adhesives such as vinyl alkyl ether adhesives and fluorine adhesives. Moreover, the said adhesive agent can be used individually or in combination of 2 or more types. Among these, polyamide adhesives and polyester adhesives are particularly preferable.

  In addition, the adhesive may be an adhesive having any form and is not particularly limited, but can be applied by melting with heat without using a solvent, However, it has the advantage that it can be applied directly to form an adhesive layer, and the heat seal part has the advantage that a greater adhesive force can be obtained by heat seal processing. preferable. That is, the above-mentioned adhesive is preferably a polyamide-based or polyester-based hot melt adhesive, and more preferably a thermoplastic polyamide-based hot melt adhesive or a thermoplastic polyester-based hot melt adhesive.

The specific composite method (lamination method) of the nonwoven fabric and porous film varies depending on the type of adhesive and is not particularly limited. However, when a hot melt adhesive is used, the adhesive is applied onto the nonwoven fabric. A method of bonding a porous film after (coating) is preferable. As the coating method, a publicly known and commonly used method used as a hot melt adhesive coating method can be used, and is not particularly limited. For example, from the viewpoint of air permeability, coating by spray coating, stripe coating Dot coating is preferred. The coating amount (solid content) of the adhesive is not particularly limited, but is preferably 0.5 to 20 g / m ² , more preferably 1 to 10 g / m ² from the viewpoints of coating property, adhesiveness, economy, and the like. More preferably, it is 3 to 5 g / m ² .

  As the adhesive layer, a porous adhesive layer is particularly preferable. That is, the bag-constituting member (a) is a laminate in which the porous film and the nonwoven fabric are bonded via a porous adhesive layer (an adhesive layer formed by fiberizing an adhesive) ( A composite member) is preferable. The porous adhesive layer is an adhesive layer formed by fiberizing an adhesive. Preferably, it is an adhesive layer formed by fiberizing a hot melt type (hot melt type) adhesive by a spray method (spray coating), and more preferably, a hot melt type adhesive is heated by a curtain spray method. It is an adhesive layer formed by a method of applying a fiber by spraying it with hot air under melting. The adhesive layer is a porous adhesive layer formed by fiberizing an adhesive (particularly, a porous adhesive layer formed by applying by a spray method), thereby forming a bag component There is an advantage that the air permeability of (a) is not lowered.

  A commercial item can also be used for the said bag body structural member (a) (namely, composite member of a porous film and a nonwoven fabric), for example, Nitto Lifetech Co., Ltd. product "BRESRON BRN-2310, BRN- 2360, BRN-1260 "and the like.

[Other bag components, bag components (b)]
Other bag body structural members in the disposable body warmer of the present invention [bag body structural members other than the bag body structural member (a) that forms (configures) the disposable body warmer (inner bag) of the present invention] are not particularly limited, A well-known conventional breathable or non-breathable bag member can be used. For example, in the case of a warmer to which the disposable warmer of the present invention is not attached, examples of the other bag constituent members include plastic films. Moreover, in the case of the body warmer to which the disposable body warmer of the present invention is attached, as the other bag constituent member, a bag constituent member having an adhesive layer is preferable, and a bag constituent member having an adhesive layer on the surface is particularly preferable. preferable.

  Although the bag structural member which has an adhesive layer on the said surface is not specifically limited, The bag structural member (bag structural member (b)) which is an adhesive sheet which has an adhesive layer in the at least single side | surface side of a base material is preferable. . The said bag body structural member (b) is a pressure sensitive adhesive sheet which has an adhesive layer partially on the at least one surface side of a base material from a viewpoint of being effective when forming a through-hole in a bag body structural member (b). The bag component is particularly preferred.

  The said bag body structural member (b) has at least the base material and the adhesive layer provided in the at least single side | surface side of the base material. The pressure-sensitive adhesive layer is preferably provided directly on the base material, but may be provided on the base material via another layer (such as an easy adhesion layer or an anchor coat layer). Moreover, it is preferable that the said adhesive layer is provided only in the single side | surface side of a base material. Furthermore, the said adhesive layer is a surface layer of a bag body structural member (b) from a viewpoint used as an adhesive layer as a surface layer of the disposable body warmer (or bag body) of this invention (namely, bag body structure). Exposed on the surface of the member (b)). Although the laminated structure of the said bag body structural member (b) is not specifically limited, The structure of a base material / adhesive layer is preferable.

  The substrate is preferably composed of, for example, a film layer (for example, a heat-sealable film layer, a non-heat-sealable film layer, etc.), a fiber layer (for example, a non-woven fabric layer, etc.), and the like. The substrate may have either a single layer or multiple layers. More specifically, the base material includes a film layer alone (for example, a heat-sealable film layer alone), a laminate of a film layer (for example, a heat-sealable film layer) and a fiber layer, and heat-sealability. And a laminate of the film layer and a film layer having no heat sealability. The “pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer on at least one side of a base material that is a composite member of a porous film and a nonwoven fabric” is included in the “bag member (b)”.

  The above-mentioned thing can be used as a nonwoven fabric used for the said nonwoven fabric layer.

  A well-known and usual film can be used for the said film layer. Examples of the resin forming the film layer include polyester resins and polyolefin resins (olefin resins). The said resin can be used individually or in combination of 2 or more types. Among these, polyolefin resins are preferable from the viewpoints of price and flexibility, and heat sealing properties. That is, the film layer is preferably a film layer (a film layer containing at least a polyolefin resin) formed from a polyolefin resin or a polyolefin resin composition. The film layer may be a single layer film or a laminated film of two or more layers. Further, the film may be a non-oriented film or a film stretched and oriented in a uniaxial or biaxial direction, but is preferably a non-oriented film.

  The polyolefin-based resin is not particularly limited, and at least an olefin component (e.g., ethylene, propylene, butene-1, pentene-1, hexene-1, 4-methyl-pentene-1, heptene-1, octene-1, or the like α- Olefin or the like) as a monomer component. Specifically, for example, polyethylene resin (low density polyethylene, linear low density polyethylene, medium density polyethylene, high density polyethylene, ethylene-α-olefin copolymer, etc.), polypropylene resin (polypropylene, propylene-α, etc.) -Olefin copolymer), polybutene resin (polybutene-1, etc.), poly-4-methylpentene-1, and the like. Examples of the polyolefin resin include ethylene-unsaturated carboxylic acid copolymers such as ethylene-acrylic acid copolymers and ethylene-methacrylic acid copolymers; ionomers; ethylene-methyl acrylate copolymers, ethylene -Ethylene- (meth) acrylic ester copolymers such as ethyl acrylate copolymer and ethylene-methyl methacrylate copolymer; ethylene-vinyl acetate copolymer; ethylene-vinyl alcohol copolymer, etc. it can. Among these, polyethylene resins are preferable, and low density polyethylene, linear low density polyethylene, and ethylene-α-olefin copolymers are more preferable. The said polyolefin resin can be used individually or in combination of 2 or more types.

  From the viewpoint of heat sealability, the polyolefin resin composition is preferably a polyolefin resin composition containing at least an ethylene-α-olefin copolymer, and in particular, low density polyethylene and / or linear low density polyethylene, A polyolefin resin composition containing at least an ethylene-α-olefin copolymer is preferable. In the polyolefin resin composition, the content of the ethylene-α-olefin copolymer is not particularly limited, but is preferably 5% by weight or more, more preferably, based on the total weight (100% by weight) of the polyolefin resin. It is 10 to 50% by weight, more preferably 15 to 40% by weight. Furthermore, from the viewpoint of improving low-temperature heat sealability, the linear low-density polyethylene is preferably a linear low-density polyethylene prepared using a metallocene catalyst.

  The base material preferably includes at least a layer having heat sealability (heat seal layer) from the viewpoint of improving heat sealability. Examples of the heat seal layer include a film layer having heat seal properties. That is, it is preferable that the film layer or the like has heat sealability.

  The heat seal layer is formed from a heat sealable resin (heat sealable resin) or a heat sealable resin composition containing a heat sealable resin. Although it does not specifically limit as said heat-sealable resin, For example, the polyolefin resin illustrated above is preferable. The heat-sealable resin composition is not particularly limited, but for example, a polyolefin-based resin composition including at least the ethylene-α-olefin copolymer exemplified above is preferable.

  Although the thickness of the said base material is not specifically limited, 10-500 micrometers is preferable, More preferably, it is 12-200 micrometers, More preferably, it is 15-100 micrometers. The base material may be subjected to various treatments such as back treatment and antistatic treatment as necessary.

  The pressure-sensitive adhesive layer plays a role of sticking a disposable body warmer (inner bag) to an adherend during use. Although the adhesive which comprises the said adhesive layer is not specifically limited, For example, a rubber adhesive, urethane type adhesives (acrylic urethane type adhesive etc.), an acrylic adhesive, a silicone type adhesive, a polyester-type adhesive And known pressure-sensitive adhesives such as polyamide-based pressure-sensitive adhesives, epoxy-based pressure-sensitive adhesives, vinyl alkyl ether-based pressure-sensitive adhesives, and fluorine-based pressure-sensitive adhesives. Among these, a rubber-based adhesive and a urethane-based adhesive (in particular, an acrylic urethane-based adhesive) are particularly preferable. The pressure-sensitive adhesives can be used alone or in combination of two or more.

  Examples of the rubber-based pressure-sensitive adhesive include rubber-based pressure-sensitive adhesives using natural rubber and various synthetic rubbers as a base polymer. Examples of rubber-based pressure-sensitive adhesives based on the above synthetic rubber include styrene / butadiene (SB) rubber, styrene / isoprene (SI) rubber, styrene / isoprene / styrene block copolymer (SIS) rubber, and styrene / butadiene.・ Styrene block copolymer (SBS) rubber, styrene / ethylene / butylene / styrene block copolymer (SEBS) rubber, styrene / ethylene / propylene / styrene block copolymer (SEPS) rubber, styrene / isoprene / propylene / styrene Block copolymer (SIPS) rubber, styrene rubber such as styrene / ethylene / propylene block copolymer (SEP) rubber (also referred to as “styrene elastomer”), polyisoprene rubber, recycled rubber, butyl rubber, polyisobutylene, this Rubber adhesive that modification products, etc.-based polymers and the like. Especially, the adhesive which used the styrene-type elastomer as the base polymer is preferable, More preferably, they are a SIS type adhesive and an SBS type adhesive. The pressure-sensitive adhesives can be used alone or in combination of two or more.

  As the urethane pressure-sensitive adhesive, a known and commonly used urethane pressure-sensitive adhesive can be used, and is not particularly limited. For example, the urethane type illustrated in Japanese Patent No. 3860880 and Japanese Patent Application Laid-Open No. 2006-288690. An adhesive or the like is preferable. Among these, an acrylic urethane pressure-sensitive adhesive composed of isocyanate / polyester polyol is preferable. Moreover, it is preferable that the said acrylic urethane type adhesive is a foaming type adhesive which has a bubble from a viewpoint of reducing the irritation | stimulation to the skin at the time of sticking directly on skin. Such a foaming type pressure-sensitive adhesive can be produced by, for example, a method of adding a known and usual foaming agent to the pressure-sensitive adhesive.

  The pressure-sensitive adhesive may be any pressure-sensitive adhesive, such as an emulsion-type pressure-sensitive adhesive, a solvent-type pressure-sensitive adhesive, and a hot-melt-type pressure-sensitive adhesive (hot-melt-type pressure-sensitive adhesive). It is done. Of the above, a hot-melt pressure-sensitive adhesive (hot-melt pressure-sensitive adhesive) is particularly preferable because it can be directly applied without using a solvent to form a pressure-sensitive adhesive layer.

  The pressure-sensitive adhesive may be a pressure-sensitive adhesive having any of the characteristics, for example, a pressure-sensitive adhesive (thermosetting pressure-sensitive adhesive) which is cured by crosslinking or the like caused by heating. ), And a pressure-sensitive adhesive having active energy ray curability that cures by crosslinking or the like caused by irradiation with active energy rays (active energy ray-curable pressure-sensitive adhesive). Among these, an active energy ray-curable pressure-sensitive adhesive is preferable from the viewpoint of being solventless and not being excessively impregnated into a nonwoven fabric or a porous base material. For the thermosetting pressure-sensitive adhesive, a crosslinking agent, a polymerization initiator, or the like for exhibiting thermosetting properties is appropriately used. For the active energy ray-curable pressure-sensitive adhesive, a cross-linking agent or a photopolymerization initiator for exhibiting active energy ray curability is appropriately used.

  The adhesive layer may be protected by a known or commonly used release film (also referred to as a separator or a release liner) until use. That is, when the disposable body warmer of the present invention is a disposable body warmer having an adhesive layer on the surface, a release film may be provided on the surface of the disposable body warmer having the adhesive layer.

  As the above-mentioned bag member (b), “Nitotack” manufactured by Nitto Lifetech Co., Ltd. [SIS-based adhesive layer partially on one side of a film layer (base material) made of polyolefin resin having heat sealability] Cairo pressure-sensitive adhesive sheet (Cairo pressure-sensitive adhesive sheet used for warmers affixed to ordinary clothing)], Nitto Lifetech Co., Ltd. “Nitofit” [heat-sealable polyolefin resin film layer ( A warming pressure-sensitive adhesive sheet having a SIS-based pressure-sensitive adhesive layer partially on one side of the base material (a warming pressure-sensitive adhesive sheet used for general direct-bonding warmers)] and the like are commercially available.

[Through hole]
The disposable body warmer (inner bag) of the present invention is a non-heat-sealed / non-sticky portion (a portion that has not been heat-sealed and is a surface layer of the disposable body warmer) of the bag member forming the disposable body warmer. 1 to 200 through-holes having an opening area of 1000 to 100000 μm ^{2 in} a portion where no layer is provided. The said through-hole is a hole (hole) which penetrates a bag body structural member in the thickness direction. The shape of the through hole (the shape of the opening) is not particularly limited, and examples thereof include a circle and a polygon (triangle, square, etc.), and may be indefinite. Among these, a circular shape is preferable.

  The said through-hole may be provided in all the bag structural members which form the disposable body warmer (inner bag) of this invention, and may be provided only in a part of bag structural members. For example, when the disposable body warmer of the present invention is formed from two bag body constituent members, the through-hole may be provided only in one of the bag body constituent members (for example, the bag body). It may be provided only on the component member (a)), or may be provided on both of the bag component members.

  When the disposable body warmer of the present invention is a disposable body warmer formed by heat-sealing the bag body constituent member (a) and the bag body constituent member (b), the through hole is formed by the bag body constituent member (a). The non-heat-sealed portion and / or the non-heat-sealed / non-adhesive portion of the bag-constituting member (b). That is, the through-hole is provided only in (i) the non-heat-sealed portion of the bag-constituting member (a), (ii) provided only in the non-heat-sealing / non-adhesive portion of the bag-constituting member (b), Or (iii) It is provided in the non-heat-sealed part of a bag body structural member (a) and the non-heat-sealed / non-adhesive part of a bag body structural member (b).

The opening area of the through hole (opening area per through-hole) is 1000～100000Myuemu ^2, preferably 1000～18000Myuemu ^2, more preferably 2000~8000μm ^2. When the opening area is 1000 μm ² or more, the air permeability of the bag constituting member (that is, the air permeability of the bag) is improved, and the inside of the warmer (inside the inner bag) is improved when the disposable warmer is used (when heat is generated). The pressure can be adjusted so as not to reduce pressure too much. Moreover, by being 100000 micrometer < ² > or less, the inside of a warmer can be adjusted to a moderate pressure reduction state, and it can suppress that the contents (heating element) are biased. When the opening area exceeds 100000 μm ² , the air flow rate of the bag constituting member becomes too high, the inside of the warmer is not depressurized, and the contents tend to be biased.

  The number of the said through-holes in the non-heat-sealing / non-adhesive part of a bag body structural member is 1-200. When the number is one or more, the air permeability of the bag constituting member can be improved, and the inside of the warmer can be adjusted so as not to be depressurized excessively. Moreover, by being 200 or less, the inside of a warmer can be adjusted to a moderate pressure-reduced state, and it can suppress that the contents (heating element) are biased. If the number of through-holes exceeds 200, the air flow rate of the bag constituting member becomes too high, the inside of the warmer is not depressurized, and the contents tend to be biased. The number of the through holes is preferably 3 or more, more preferably 4 or more, and still more preferably 6 or more from the viewpoint of improving the air permeability of the bag constituting member and adjusting the inside of the warmer so that the inside of the warmer is not depressurized excessively. It is. In addition, the number of the through holes is preferably 50 or less, more preferably 30 or less, more preferably from the viewpoint of adjusting the inside of the warmer to an appropriate reduced pressure state and suppressing the content (heating element) from being biased. 24 or less, more preferably 19 or less, more preferably 15 or less, more preferably 10 or less, and even more preferably 8 or less.

  The number of the through holes is the total number (total number) of the through holes in the non-heat-sealed / non-adhesive portions of all the bag-forming members forming the disposable body warmer (inner bag) of the present invention. For example, when the disposable body warmer of the present invention is formed from two bag body constituent members and the through holes are provided in both of the two bag body constituent members, the two bag body constituent members The total number of the through holes in the non-heat-sealed / non-adhesive portion is the “number of through-holes”. When the disposable body warmer of the present invention is a disposable body warmer formed by heat-sealing the bag body constituent member (a) and the bag body constituent member (b), the non-heat seal of the bag body constituent member (a) The total number (total number) of the through holes provided in the part and the through holes provided in the non-heat-sealed / non-adhesive part of the bag-constituting member (b) is the “number of through holes”.

  The method for measuring the opening area of the through hole and the number of the through holes is not particularly limited, and for example, it can be measured with a digital microscope. More specifically, the opening area of the through hole is obtained by applying a digital microscope (for example, a digital microscope “VHX-200” and a zoom lens “VH-Z25”: both) Using Keyence), and observing at a magnification of 150 to 175 times (particularly preferably 175 times), the area of the hole (hole) portion of each through hole on the surface of the bag constituting member (area of the opening) ) Is measured. For the area calculation, image analysis is preferably used. For example, image analysis software attached to the digital microscope can be used. Note that the “surface of the bag member” (that is, the surface on which the through hole is measured / observed) is preferably “the surface that becomes the inside of the bag when the bag is formed”. For example, in the bag member (a), the “surface on the porous film side” is preferable. Moreover, in a bag body structural member (b), "the surface by the side of a base material (surface on the opposite side to the side in which the adhesive layer was provided)" is preferable.

The total opening area (total opening area) of all the through-holes in the non-heat-sealed / non-adhesive part of the bag member is not particularly limited. from the viewpoint of maintaining the proper vacuum condition inside Cairo at Cairo used, preferably 6000 .mu.m ² or more, more preferably 8000Myuemu ² or more, more preferably 10000 ² or more, even more preferably 45000Myuemu ² or more, the 400000Myuemu ² or less More preferably, it is 200000 μm ² or less, more preferably 70000 μm ² or less, and further preferably 55000 μm ² or less.

Furthermore, the disposable body warmer of the present invention is within the range where the distance from the outer peripheral edge of the disposable body warmer is 5 to 30 mm (5 mm or more and 30 mm or less) from the viewpoint of preventing bag breaking of the disposable body warmer (more preferably Is preferably in the range of 7.5 to 20 mm, more preferably in the range of 8 to 20 mm, with 1 to 200 through holes (through holes with an opening area of 1000 to 100000 μm ² ). The number of the through holes is more preferably 3 or more, more preferably 4 or more, and still more preferably 6 or more. Further, it is more preferably 50 or less, more preferably 30 or less, more preferably 24 or less, more preferably 19 or less, more preferably 15 or less, more preferably 10 or less, still more preferably 8 or less. It is.

  The “outer peripheral edge” of the disposable body warmer means an edge portion of the outer periphery (outside) of the disposable body warmer (see FIG. 6). For example, in the case of a disposable body warmer having a quadrangular shape (including a substantially quadrangular shape), the four sides of the quadrilateral correspond to the “outer peripheral edge”. The “distance from the outer peripheral edge” of the through hole means “the shortest distance from the corresponding through hole to the outer peripheral edge”. Moreover, said distance is a distance in the surface of a bag body structural member.

  As described above, it is preferable to provide a large number of through-holes at a position relatively close to the outer peripheral edge of the disposable body warmer, not the central portion of the bag body constituent member, because the disposable body warmer is difficult to break. This is because, for example, the number of through holes that are blocked by hand when the disposable body warmer is used by hand is reduced, and an increase in the internal pressure of the disposable body warmer (inner bag) can be suppressed when the hand warmer is used. In addition, when a disposable body warmer is attached to the back or waist, and the disposable body warmer is pressed by a chair, etc., the number of through-holes blocked by the chair is reduced, and the internal pressure of the disposable body warmer (inner bag) is reduced. This is because it is possible to suppress an increase in the amount of water. Furthermore, when the disposable body warmer is used by hand, the air in the disposable body warmer often accumulates at the four corners, and the heat seal portion is often torn and broken. A disposable body warmer provided with a through-hole at a position close to the outer peripheral edge is difficult to break because air escapes without accumulating at the four corners.

  In addition, although the heat seal part of the bag structural member in the disposable body warmer of the present invention is not particularly limited, the distance from the outer peripheral edge of the disposable body warmer is preferably 7 mm or less (0 to 7 mm), more preferably 6 mm. It is the range of the following (0-6 mm).

  FIG. 6 is a schematic view showing an example of the disposable body warmer of the present invention [a plan view of the disposable body warmer described in FIG. 1 as viewed from the bag component member (a)]. A region 21 indicated by hatching in FIG. 6 is a heat-sealed portion (heat-sealed portion) of the bag-constituting member (a), and other regions 22 (shown as a pattern-less region 22a and a dot pattern). The region 22b) is a portion of the bag constituting member (a) that is not heat sealed (non-heat sealed portion). Reference numeral 23 denotes an outer peripheral edge (outer peripheral edge portion) of the disposable body warmer. A region 22b indicated by a dot pattern in the non-heat seal portion 22 is a range in which the distance from the outer peripheral edge 23 of the disposable body warmer (the shortest distance from the outer peripheral edge 23) is 5 mm or more and 30 mm or less. In the example of the disposable body warmer of the present invention shown in FIG. 6, the four through holes 24 are provided in the range 22b in which the distance from the outer peripheral edge 23 of the bag member (a) is 5 mm or more and 30 mm or less. .

  The method (perforation method) for providing the through hole in the bag member is not particularly limited, and a known and commonly used method can be used. For example, a method of making a hole with a needle (needle hole processing) or laser processing. The method of making a hole, the method of opening with a roll, etc. are mentioned. Among these, from the viewpoint of economy, a method of making a through hole with a needle is preferable. Although the diameter of the said needle is not specifically limited, 50-200 micrometers is preferable, More preferably, it is 50-100 micrometers.

In the disposable body warmer of the present invention, the bag body component (particularly, non-heat-sealed / non-adhesive portion) has a through-opening area exceeding 100000 μm ² from the viewpoint of controlling the reduced pressure inside the body during use. It is preferable that no hole is provided.

Further, in the disposable body warmer of the present invention, the heat seal portion of the bag constituting member may or may not be provided with a through hole, and is not particularly limited, but the viewpoint of improving the seal strength of the heat seal portion Therefore, it is preferable that no through hole (particularly, a through hole having an opening area of 1000 μm ² or more) is provided in the heat seal portion.

Moreover, in the disposable body warmer of the present invention, the adhesive portion of the bag member may or may not be provided with a through hole, and is not particularly limited, but the through hole is blocked with an adhesive. The adhesive part is preferably not provided with a through hole (in particular, a through hole having an opening area of 1000 μm ² or more).

[Heating element]
The heating element in the disposable warmer of the present invention is not particularly limited, and a heating element used in a conventional disposable warmer can be used. For example, metal powder such as iron powder, activated carbon, water, water retention agent (wood powder) , Vermiculite, diatomaceous earth, perlite, silica gel, alumina, water-absorbing resin, etc.), sodium chloride, and the like can be used.

[Disposable body warmer]
The disposable body warmer of the present invention has a structure in which a heating element is enclosed in a bag formed by heat-sealing (for example, four-way heat sealing) of two or more bag members (see FIGS. 1 to 5). . In addition, at least one of the two or more bag body constituent members is the bag body constituent member (a).

  In the case of the body warmer to which the disposable body warmer of the present invention is attached, as the bag body, for example, a bag body formed from a bag body constituent member (a) and a bag body constituent member (b) [bag body constituent member (a ) Of the porous film side and the base material side surface of the bag-constituting member (b)]. In the bag formed from the bag body component (a) and the bag body member (b), the pressure-sensitive adhesive layer of the bag body member (b) is the surface of the bag body (that is, the outside of the bag body). It is preferable to form so that it may be located in. Moreover, in the case of the body warmer which the disposable body warmer of this invention does not stick, as said bag body, for example, the bag body formed from two bag body structural members (a) [the porous body of a bag body structural member (a) And a bag formed by heat-sealing the surfaces on the film side].

  In the disposable body warmer of the present invention, it is preferable that the surface of the porous body side (a) is used as a heat seal surface. That is, the bag member (a) is preferably heat-sealed so that the surface on the porous film side is in contact with the other bag member. Further, in the case of the body warmer to which the disposable body warmer of the present invention is attached, the bag body constituting member (a) is a member opposite to the side in contact with the adherend (so-called front surface) from the viewpoint of oxygen supply to the heating element. It is preferable to be used as a material.

  When the disposable body warmer of the present invention has the bag component member (b), the surface of the substrate component member (b) is the base side surface (surface opposite to the adhesive layer) used as a heat seal surface. Is preferred. In particular, the surface of the heat seal layer in the substrate is preferably used as the heat seal surface. That is, it is preferable that the bag-constituting member (b) is heat-sealed so that the base-side surface is in contact with the bag-constituting member (a). Moreover, since a bag body structural member (b) has an adhesive layer as a surface layer, it is preferable to be used as a member (so-called backing material) on the side in contact with the adherend.

The method (apparatus) for heat sealing when forming the disposable body warmer of the present invention (when forming the bag) is not particularly limited, but pressure bonding with a heat sealer is preferable. Further, from the viewpoint of sealing strength, the heat sealing temperature at that time is preferably 90 to 160 ° C, more preferably 90 to 130 ° C. Heat sealing pressure is, in view of seal strength is preferably 0.5~20kgf / cm ^2, more preferably 2.0~20kgf / cm ^2. Moreover, 0.001-1.0 second is preferable and, as for heat seal time, More preferably, it is 0.001-0.5 second.

  Although the heat seal width | variety of the disposable body warmer of this invention is not specifically limited, 3-7 mm is preferable, More preferably, it is 3-6 mm.

  The size of the disposable body warmer (inner bag) of the present invention is not particularly limited. For example, 100 mm (MD direction) × 80 mm (TD (CD) direction), 130 mm (MD direction) × 95 mm (TD direction), 130 mm ( MD size) × 100 mm (TD direction) and the like.

As an example of a preferable specific aspect of the disposable body warmer of the present invention, a bag member (a) [a composite member of a porous film and a non-woven fabric] and a bag member (b) [at least on one side of the substrate] Disposable warmers formed by heat-sealing the pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer]. The said bag body structural member (b) has a preferable adhesive sheet which has an adhesive layer only in the single side | surface side of a base material. The disposable body warmer of the above-mentioned preferred specific embodiment is a non-heat-sealed portion (portion where heat sealing is not performed) of the bag-constituting member (a) and / or a non-heat-sealing / non-sensing of the bag-constituting member (b). The pressure-sensitive adhesive portion (the portion that is not heat-sealed and that is not provided with the pressure-sensitive adhesive layer) has through-holes with an opening area of 1000 to 100000 μm ² . That is, the through hole may be provided in both the non-heat-sealed portion of the bag-constituting member (a) and the non-heat-sealing / non-adhesive portion of the bag-constituting member (b). You may have the said through-hole only in. The total number of the through holes provided in the non-heat-sealed portion of the bag-constituting member (a) and the through-holes provided in the non-heat-sealing / non-adhesive portion of the bag-constituting member (b) (total The number) is 1 to 200, preferably 1 to 19, more preferably 1 to 15, further preferably 1 to 10, and further preferably 3 to 8.

The disposable body warmer of the present invention has a through hole (opening area of 1000 to 1000) only in one body member (a) of the body members forming the disposable body warmer from the viewpoint of quality such as texture and workability. 100000 μm ² through-holes) may be provided. In that case, the number of the said through-holes provided in the non-heat-sealed part of the said bag body structural member (a) is 1-200. The number of the through holes is preferably 3 or more, more preferably 4 or more, and still more preferably 6 or more. Also, it is preferably 50 or less, more preferably 30 or less, more preferably 24 or less, more preferably 19 or less, more preferably 15 or less, more preferably 10 or less, and even more preferably 8 or less. is there.

  The disposable body warmer (inner bag) in the present invention is stored, for example, in an outer bag and sold as a warmer product (a disposable body warmer with an outer bag). The base material constituting the outer bag is not particularly limited. For example, a plastic base material, a fiber base material (nonwoven fabric base material or woven base material made of various fibers), metal base material (various types) And a metal foil base material by a metal component). Among these, a plastic base material is preferable. Examples of the plastic base material include polyolefin base materials (polypropylene base materials, polyethylene base materials, etc.), polyester base materials (polyethylene terephthalate base materials, etc.), and styrene base materials (polystyrene base materials). In addition, styrene copolymer-based substrates such as acrylonitrile-butadiene-styrene copolymer-based substrates), amide resin-based substrates, acrylic resin-based substrates, and the like. The base material constituting the outer bag may be a single layer or a laminate. The thickness of an outer bag is not specifically limited, For example, 30-300 micrometers is preferable.

  Moreover, it is preferable that the said outer bag has a layer (gas barrier property layer) which has the characteristic (gas barrier property) which prevents permeation | transmission of gas components, such as oxygen and water vapor | steam. Although it does not specifically limit as a gas barrier layer, For example, an oxygen barrier resin layer (For example, a polyvinylidene chloride resin, an ethylene-vinyl alcohol copolymer, polyvinyl alcohol, a polyamide resin), a water vapor barrier resin layer (For example, a polyolefin resin, a polyvinylidene chloride resin), an oxygen barrier property or a water vapor barrier inorganic compound layer (for example, a metal simple substance such as aluminum, a metal oxide such as a metal oxide such as silicon oxide or aluminum oxide) Etc.). The gas barrier layer may be a single layer (a base material constituting the outer bag itself) or a laminate.

  The outer bag may be a bag of any form or structure, for example, a so-called “4-side bag”, a so-called “3-side bag”, a so-called “pillow bag”, a so-called “self-supporting bag” (so-called “ Standing pouches)), so-called “gazette bags” and other forms of bags. Among these, a four-sided bag is particularly preferable. The outer bag may be produced using an adhesive, but is preferably produced by heat sealing (thermal fusion) such as a four-way heat sealing bag.

  The disposable body warmer of the present invention may be a body warmer (a body warmer) that is pasted on an adherend (clothing or skin such as clothes), or may be a body warmer that is not pasted (a body warmer that is not pasted). Of these, the warmer is preferred. Furthermore, from the viewpoint of being flexible at the time of use, it is particularly preferably a warmer (direct paste warmer) that is used by directly sticking to the skin. Although the part (part of a human body) which sticks the said direct pasting warmer is not specifically limited, For example, a wrist, a shoulder, etc. are mentioned.

  The disposable body warmer of the present invention uses the bag member (a) as an essential bag member. Since the said bag body structural member (a) is a composite member of a porous film and a nonwoven fabric, even if it does not provide a through hole, it has a certain air permeability. Furthermore, it has uniform air permeability within the surface of the bag member. For this reason, by using the said bag body structural member (a), even when not applying external force, such as pinching to a disposable body warmer, a heat generating body can be heated comparatively uniformly.

  On the other hand, as the breathable bag-constituting member, the above-mentioned bag-constituting member (a) is not used, but only a bag-constituting member in which a non-breathable base material is provided with a through hole so as to be breathable is used. Since the warmer does not have air permeability in parts other than the through-holes, such a disposable warmer tends to generate uneven heat in the heating element in a stationary state. It will be necessary. For this reason, it becomes difficult to use it as a sticking warmer or to fix it by winding it. Furthermore, in order to exhibit sufficient oxygen supply capability to the heating element, it is necessary to increase the number of through holes (for example, about 300 to 400). As a result, the air flow rate of the bag body is increased, and the inside of the warmer is not depressurized at all. Therefore, there is also a problem that the heating element that is the contents of the disposable warmer is easily biased. In the disposable body warmer using only the bag member having air permeability by providing a through hole in a non-breathable base material without using the bag member (a), the number of through holes is 200. In the following, the oxygen supply property is insufficient and the disposable body warmer becomes insufficiently heated. Further, when the number of through holes is 19 or less (particularly 15 or less), the disposable body warmer hardly generates heat.

In addition, the disposable body warmer of the present invention has a specific number of through-holes having a specific opening area in the non-heat-sealed / non-adhesive portion of the bag constituting member. For this reason, since the breathability is higher than that of a disposable body warmer not provided with a through hole, the disposable body warmer of the present invention does not cause excessive decompression inside the body during heat generation. Therefore, the disposable body warmer is flexible without being thin and tightened. Therefore, the sticking property to the curved surface is high, and it is difficult to peel off when pasting on the curved surface. It is also suitable for being wound around a curved surface. Furthermore, the feeling of use is improved.
In addition, since the opening area and the number of through-holes are controlled so that air permeability does not become too high, the disposable body warmer of the present invention is maintained in a moderately decompressed state when the heat is generated inside the body warmer ( It is not in a state that is not decompressed at all). For this reason, the heating element which is the contents of the disposable body warmer is not easily biased.

  Furthermore, by providing a certain number of the above-mentioned through holes within a specific range in which the distance from the outer peripheral edge of the disposable body warmer is 5 to 30 mm, the disposable body warmer is used or the central portion of the disposable body warmer is blocked. Even in the case where the disposable body warmer is easy to be removed, the disposable body warmer is preferably kept in good air permeability, so that the effect of preventing the disposable body warmer from breaking due to an increase in the internal pressure of the disposable body warmer is preferable. A porous film generally contains a relatively large amount of an inorganic filler and has a small resin component in the film. Further, since a stretching process is performed, the heat seal strength (seal strength) tends to be weak. It is in. For this reason, in the disposable body warmer which has the bag body structural member in which the porous film is used, said bag breaking prevention is especially effective.

  Since the disposable body warmer of the present invention uses the bag-constituting member (a) and has a specific number of specific through holes, the inside of the body warmer is kept in an appropriate reduced pressure state when the disposable body warmer is used (when heat is generated). It is. Therefore, the disposable body warmer of the present invention is flexible when using the body warmer. For this reason, when using as a warmer (especially direct paste warmer) to stick, even if it sticks to a curved surface, it is hard to peel off and is excellent in curved surface sticking property. Also, when used as a body warmer that is not attached, the curved surface followability is good when, for example, the body is wrapped around a supporter and used. In addition, the disposable body warmer of the present invention is less likely to cause unevenness of the heating element as the contents. For this reason, when it sticks and uses it, when using it by winding, etc., a usability | use_condition is favorable.

  As the above moderately reduced pressure state, the disposable body warmer of the present invention has a pressure difference (pressure difference between the inside and outside) of -0.01 to -35 mmHg after opening the outer bag and 30 minutes have passed. Is preferable, and more preferably −5 to −35 mmHg. That is, in the above-described disposable warmer with an outer bag, the pressure difference of the warmer (inner bag) after opening the outer bag for 30 minutes is preferably −0.01 to −35 mmHg, more preferably −5 -35 mmHg. When the pressure difference is −35 mmHg or more, the inside of the warmer is not excessively depressurized, and the disposable warmer becomes flexible. Moreover, since the inside of a warmer will be in a certain pressure reduction state by being below -0.01 mmHg, the bias | inclination of the heat generating body inside a warmer is suppressed. The above-described pressure difference of the warmer is a difference between the air pressure inside the warmer and the atmospheric pressure [= (air pressure inside the warmer) − (atmospheric pressure)].

  Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited to these examples.

Example 1
(Bag body component having a through hole)
A composite member of a porous film and a non-woven fabric [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction: longitudinal direction) × 95 mm (CD direction: width direction)] with a diameter of 100 μm A hole was made from the porous film surface side with a needle, and as shown in FIG. 7, four through holes were provided, and a bag constituting member having the through holes was produced.
The opening area of the through hole is 2000~8000μm ^2, the total open area was 18000μm ^2.
The above composite member [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”] contains 100 parts by weight of a porous film [polymer (polyolefin resin) and 90 parts by weight of inorganic particles (calcium carbonate). A uniaxially stretched film having a thickness of 70 μm] and a nylon spunbonded nonwoven fabric (weight per unit area: 35 g / m ² ).
FIG. 7 is a schematic view (plan view) showing the position of the through hole in the bag constituting member having the above through hole. In FIG. 7, 31 is a heat seal portion, 32 is a non-heat seal portion, and 33 is a through hole (the same reference numerals are used in FIGS. 8 to 12 below). In addition, the non-heat-sealed part in the bag body structural member produced from said composite member [The product name "BRN-2310" by Nitto Life Tech Co., Ltd.] is a "non-heat-sealed / non-adhesive part".
(Disposable body warmer)
Furthermore, a disposable body warmer was produced.
A bag-constituting member having a through-hole obtained above and an adhesive sheet for a warmer [manufactured by Nitto Lifetech Co., Ltd., trade name “Nitotac”, SIS on one side of a base film (base material) made of polyolefin resin Pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer made of a PSA-based pressure-sensitive adhesive, size: 130 mm (MD direction: longitudinal direction) × 95 mm (CD direction: width direction)], and the porous film surface of the bag constituting member having a through hole The base film surface (surface opposite to the pressure-sensitive adhesive layer) of the pressure-sensitive adhesive sheet for layering is overlapped (facing), and a heating element (iron powder 30 parts by weight, activated carbon 6 parts by weight, vermiculite 7 parts by weight, 10 parts by weight of water and 1 part by weight of salt) were enclosed, and heat sealing (heat sealing width: 5 mm) was performed to obtain a disposable body warmer (inner bag).
The heat sealing was performed using a desktop heat seal tester manufactured by Tester Sangyo Co., Ltd. under conditions of a temperature of 100 ° C., a pressure of 4 kgf / cm ² , and a time of 0.5 seconds.
In addition, FIG. 13 is a schematic diagram (viewed from the adhesive layer side) showing the position of the adhesive layer of the adhesive sheet for warmers used in Examples and Comparative Examples [manufactured by Nitto Lifetech Co., Ltd., trade name “Nitotac”]. Is a plan view). In FIG. 13, 31 represents a heat seal part, 34 represents an adhesive part (applied part of adhesive), and 35 represents a non-heat seal / non-adhesive part (non-applied part of adhesive) (also in FIGS. 23 and 24 below) Using the same sign).
(Disposable body warmer with outer bag)
Next, the disposable warmer (inner bag) obtained above was sealed in a non-breathable plastic bag (outer bag) to obtain a disposable warmer (outer bag-containing disposable warmer).

Example 2
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a 100 μm diameter needle on the porous film surface side Then, as shown in FIG. 8, 20 through holes were provided, and a bag constituting member having the through holes was produced. FIG. 8 is a schematic view (plan view) showing the positions of the through holes in the bag member having the through holes. In addition, the space | interval of the through-holes adjacent to MD direction is 10 mm.
The opening area of the through hole is 2000~8000μm ^2, the total open area was 91000μm ^2.
A disposable body warmer containing an outer bag was obtained in the same manner as in Example 1 except that the bag-constituting member having the through-hole obtained above was used.

Example 3
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a 100 μm diameter needle on the porous film surface side Then, as shown in FIG. 9, 30 through holes were provided, and a bag constituting member having the through holes was produced. FIG. 9 is a schematic view (plan view) showing the position of the through hole in the bag member having the through hole. In addition, the space | interval of the through-holes adjacent to MD direction is 7 mm.
The opening area of the through hole is 2000~8000μm ^2, the total open area was 156000μm ^2.
A disposable body warmer containing an outer bag was obtained in the same manner as in Example 1 except that the bag-constituting member having the through-hole obtained above was used.

Example 4
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a needle having a diameter of 150 μm on the porous film surface side As shown in FIG. 10, eight through holes were provided, and a bag constituting member having the through holes was produced. FIG. 10 is a schematic view (plan view) showing the position of the through hole in the bag constituting member having the above through hole. In addition, the space | interval of the through-holes adjacent to MD direction is 30 mm.
The opening area of the through hole was 4500 to 18000 μm ² , and the total opening area was 116000 μm ² .
A disposable body warmer containing an outer bag was obtained in the same manner as in Example 1 except that the bag-constituting member having the through-hole obtained above was used.

Example 5
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a needle having a diameter of 150 μm on the porous film surface side A hole was made, and 20 through holes were provided to produce a bag constituting member having a through hole. The position of the through hole in the bag constituting member having the through hole is the same as that in the second embodiment.
The opening area of the through hole was 4500 to 18000 μm ² , and the total opening area was 330000 μm ² .
A disposable body warmer containing an outer bag was obtained in the same manner as in Example 1 except that the bag-constituting member having the through-hole obtained above was used.

Comparative Example 1
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a 400 μm diameter needle on the porous film surface side A hole was made, and 20 through holes were provided to produce a bag constituting member having a through hole. The position of the through hole in the bag constituting member having the through hole is the same as that in the second embodiment.
The opening area of the through hole is 0.11~0.12mm ^2, the total open area was 2.3 mm ^2.
A disposable body warmer containing an outer bag was obtained in the same manner as in Example 1 except that the bag-constituting member having the through-hole obtained above was used.

Comparative Example 2
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a 100 μm diameter needle on the porous film surface side As shown in FIG. 11, 204 through holes were provided, and a bag constituting member having the through holes was produced. FIG. 11 is a schematic view (plan view) showing the position of the through hole in the bag constituting member having the above through hole. The interval between the through holes adjacent in the MD direction and the interval between the through holes adjacent in the CD direction are 5 mm, respectively.
The opening area of the through hole was 2000 to 8000 μm ² , and the total opening area was 0.8 mm ² .
A disposable body warmer containing an outer bag was obtained in the same manner as in Example 1 except that the bag-constituting member having the through-hole obtained above was used.

Comparative Example 3
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] instead of the bag constituting member having a through hole A disposable body warmer with an outer bag was obtained in the same manner as in Example 1 except that (a bag constituting member having no through hole) was used.

Example 6
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a 100 μm diameter needle on the porous film surface side Then, as shown in FIG. 12, 30 through holes were provided, and a bag constituting member having the through holes was produced. FIG. 12 is a schematic view (plan view) showing the position of the through hole in the bag constituting member having the above through hole.
The opening area of the through hole is 2000~8000μm ^2, the total open area was 152000μm ^2.
A disposable body warmer containing an outer bag was obtained in the same manner as in Example 1 except that the bag-constituting member having the through-hole obtained above was used.

  In addition, the distance from the outer periphery of the disposable body warmer of a through-hole is 10 mm in Examples 1-5, and is 35 mm or more in Example 6.

  FIG. 14 is a schematic diagram (plan view seen from the pressure-sensitive adhesive layer side) showing the position of the pressure-sensitive adhesive layer of the pressure-sensitive adhesive sheet for body warmers [manufactured by Nitto Lifetech Co., Ltd., trade name “Nitofit”] used in the following examples. It is. 14, 31 represents a heat seal portion, 34 represents an adhesive portion (applied portion of adhesive), and 35 represents a non-heat-sealed / non-adhesive portion (non-applied portion of adhesive) (also in FIGS. 15 to 22 below) Using the same sign).

Example 7
(Bag body component having a through hole)
Cairo pressure sensitive adhesive sheet [manufactured by Nitto Lifetech Co., Ltd., trade name “Nitofit”, size: 130 mm (MD direction: longitudinal direction) × 95 mm (CD direction: width direction)] with a needle having a diameter of 100 μm A hole was formed in the non-adhesive portion from the surface side of the sheet, and as shown in FIG. 15, a single through hole was provided to produce a bag constituting member having a through hole.
The opening area of the through hole was 3200 μm ² .
The above-mentioned pressure-sensitive adhesive sheet for warmers [manufactured by Nitto Lifetech Co., Ltd., trade name “Nitofit”] is a pressure-sensitive adhesive layer made of a SIS pressure-sensitive adhesive on one side of a base film made of polyolefin resin (base material). It is an adhesive sheet having
FIG. 15 is a schematic view (plan view) showing the position of the through hole in the bag constituting member having the above through hole. In FIG. 15, 31 is a heat seal portion, 33 is a through hole, 34 is an adhesive portion (applied portion of an adhesive), and 35 is a non-heat seal / non-adhesive portion (non-applied portion of an adhesive) (the following figure) The same reference numerals are used for 16 to 24).
(Disposable body warmer)
Furthermore, a disposable body warmer was produced.
The above-described bag-constituting member having a through hole and the same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction )] (A bag member having no through hole), a base film surface (surface opposite to the pressure-sensitive adhesive layer) of the bag member having a through hole (pressure-sensitive adhesive sheet) and a composite member (BRN) -2310) with the porous film surfaces facing each other and encapsulating a heating element (30 parts by weight of iron powder, 6 parts by weight of activated carbon, 7 parts by weight of vermiculite, 10 parts by weight of water, 1 part by weight of sodium chloride). Then, heat sealing (heat sealing width: 5 mm) was performed to obtain a disposable body warmer (inner bag).
The heat sealing was performed using a desktop heat seal tester manufactured by Tester Sangyo Co., Ltd. under conditions of a temperature of 100 ° C., a pressure of 4 kgf / cm ² , and a time of 0.5 seconds.
(Disposable body warmer with outer bag)
Next, the disposable warmer (inner bag) obtained above was sealed in a non-breathable plastic bag (outer bag) to obtain a disposable warmer (outer bag-containing disposable warmer).

Example 8
The same pressure-sensitive adhesive sheet for Cairo as in Example 7 [manufactured by Nitto Lifetech Co., Ltd., trade name “Nitofit”, size: 130 mm (MD direction) × 95 mm (CD direction)] on the pressure-sensitive adhesive layer side with a needle having a diameter of 100 μm A hole was made in the non-adhesive portion from the surface side, and three through holes were provided as shown in FIG. 16 to produce a bag member having the through holes. FIG. 16 is a schematic view (plan view) showing the position of the through hole in the bag constituting member having the above through hole.
The opening area of the through holes was 2000 to 4200 μm ² , and the total opening area was 8400 μm ² .
A disposable body warmer with an outer bag was obtained in the same manner as in Example 7 except that the bag-constituting member having the through-hole obtained above was used.

Example 9
The same pressure-sensitive adhesive sheet for Cairo as in Example 7 [manufactured by Nitto Lifetech Co., Ltd., trade name “Nitofit”, size: 130 mm (MD direction) × 95 mm (CD direction)] on the pressure-sensitive adhesive layer side with a needle having a diameter of 100 μm A hole was made in the non-adhesive portion from the surface side, and as shown in FIG. 17, six through holes were provided, and a bag member having the through holes was produced. FIG. 17 is a schematic view (plan view) showing the position of the through hole in the bag constituting member having the above through hole.
The opening area of the through hole is 2000~8000μm ^2, the total open area was 21000μm ^2.
A disposable body warmer with an outer bag was obtained in the same manner as in Example 7 except that the bag-constituting member having the through-hole obtained above was used.

Example 10
The same pressure-sensitive adhesive sheet for Cairo as in Example 7 [manufactured by Nitto Lifetech Co., Ltd., trade name “Nitofit”, size: 130 mm (MD direction) × 95 mm (CD direction)] on the pressure-sensitive adhesive layer side with a needle having a diameter of 100 μm A hole was made in the non-adhesive part from the surface side, and as shown in FIG. 18, 10 through holes were provided, and a bag member having the through holes was produced. FIG. 18 is a schematic view (plan view) showing the positions of the through holes in the bag member having the through holes.
The opening area of the through hole is 2000~8000μm ^2, the total open area was 35000μm ^2.
A disposable body warmer with an outer bag was obtained in the same manner as in Example 7 except that the bag-constituting member having the through-hole obtained above was used.

Example 11
The same pressure-sensitive adhesive sheet for Cairo as in Example 7 [manufactured by Nitto Lifetech Co., Ltd., trade name “Nitofit”, size: 130 mm (MD direction) × 95 mm (CD direction)] on the pressure-sensitive adhesive layer side with a needle having a diameter of 100 μm A hole was made in the non-adhesive part from the surface side, and as shown in FIG. 19, 12 through-holes were provided to produce a bag constituting member having a through-hole. FIG. 19 is a schematic view (plan view) showing the position of the through hole in the bag constituting member having the above through hole.
The opening area of the through hole is 2000~8000μm ^2, the total open area was 40000μm ^2.
A disposable body warmer with an outer bag was obtained in the same manner as in Example 7 except that the bag-constituting member having the through-hole obtained above was used.

Example 12
The same pressure-sensitive adhesive sheet for Cairo as in Example 7 [manufactured by Nitto Lifetech Co., Ltd., trade name “Nitofit”, size: 130 mm (MD direction) × 95 mm (CD direction)] on the pressure-sensitive adhesive layer side with a needle having a diameter of 100 μm A hole was made in the non-adhesive portion from the surface side, and as shown in FIG. 20, 15 through holes were provided, and a bag member having the through holes was produced. FIG. 20 is a schematic view (plan view) showing the position of the through hole in the bag constituting member having the above through hole.
The opening area of the through hole is 2000~8000μm ^2, the total open area was 51000μm ^2.
A disposable body warmer with an outer bag was obtained in the same manner as in Example 7 except that the bag-constituting member having the through-hole obtained above was used.

Example 13
The same pressure-sensitive adhesive sheet for Cairo as in Example 7 [manufactured by Nitto Lifetech Co., Ltd., trade name “Nitofit”, size: 130 mm (MD direction) × 95 mm (CD direction)] on the pressure-sensitive adhesive layer side with a needle having a diameter of 100 μm A hole was made in the non-adhesive portion from the surface side, and as shown in FIG. 21, 20 through-holes were provided to produce a bag constituting member having a through-hole. FIG. 21 is a schematic view (plan view) showing the position of the through hole in the bag constituting member having the above through hole. In addition, the space | interval of the through-holes adjacent to MD direction is 17 mm.
The opening area of the through hole is 2000~8000μm ^2, the total open area was 79000μm ^2.
A disposable body warmer with an outer bag was obtained in the same manner as in Example 7 except that the bag-constituting member having the through-hole obtained above was used.

Example 14
The same pressure-sensitive adhesive sheet for Cairo as in Example 7 [manufactured by Nitto Lifetech Co., Ltd., trade name “Nitofit”, size: 130 mm (MD direction) × 95 mm (CD direction)] on the pressure-sensitive adhesive layer side with a needle having a diameter of 100 μm A hole was made in the non-adhesive part from the surface side, and as shown in FIG. 22, 30 through holes were provided, and a bag member having the through holes was produced. FIG. 22 is a schematic view (plan view) showing the position of the through hole in the bag constituting member having the above through hole. In addition, the space | interval of the through-holes adjacent to MD direction is 11 mm.
The opening area of the through hole is 2000~8000μm ^2, the total open area was 139000μm ^2.
A disposable body warmer with an outer bag was obtained in the same manner as in Example 7 except that the bag-constituting member having the through-hole obtained above was used.

Example 15
The same pressure-sensitive adhesive sheet for warmers as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “Nitotac”, size: 130 mm (MD direction) × 95 mm (CD direction)] on the pressure-sensitive adhesive layer side with a needle having a diameter of 100 μm A hole was made in the non-adhesive portion from the surface side, and as shown in FIG. 23, three through holes were provided, and a bag member having the through holes was produced. FIG. 23 is a schematic view (plan view) showing the position of the through hole in the bag constituting member having the above through hole.
The opening area of the through hole is 2000~3800μm ^2, the total open area was 8000μm ^2.
A disposable body warmer with an outer bag was obtained in the same manner as in Example 7 except that the bag-constituting member having the through-hole obtained above was used.

Example 16
The same pressure-sensitive adhesive sheet for warmers as that of Example 15 [manufactured by Nitto Lifetech Co., Ltd., trade name “Nitotac”, size: 130 mm (MD direction) × 95 mm (CD direction)], with a needle having a diameter of 100 μm A hole was made in the non-adhesive part from the surface side, and as shown in FIG. 24, 10 through holes were provided, and a bag constituting member having the through holes was produced. FIG. 24 is a schematic diagram (plan view) showing the positions of the through holes in the bag member having the through holes. In addition, the space | interval of the through-holes adjacent to MD direction is 10 mm.
The opening area of the through hole is 2000~8000μm ^2, the total open area was 33500μm ^2.
A disposable body warmer with an outer bag was obtained in the same manner as in Example 7 except that the bag-constituting member having the through-hole obtained above was used.

Example 17
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a 100 μm diameter needle on the porous film surface side A hole was drilled from each other, and as shown in FIG. 25, one through hole was provided to produce a bag member having the through hole. FIG. 25 is a schematic view (plan view) showing the position of the through hole in the bag constituting member having the above through hole.
The opening area of the through hole was 3500 μm ² .
Using the bag-constituting member having a through-hole obtained as described above, further, the same Cairo pressure-sensitive adhesive sheet (Nitotac) as in Example 7 [manufactured by Nitto Lifetech Co., Ltd., trade name “Nitofit”, Size: 130 mm (MD direction) × 95 mm (CD direction)] (Disposable warmer with outer bag) was obtained in the same manner as in Example 1 except that the size was changed to (adhesive sheet for warmer having no through hole).

Example 18
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a 100 μm diameter needle on the porous film surface side A hole was made from the surface, and as shown in FIG. 26, three through holes were provided, and a bag constituting member having the through holes was produced. FIG. 26 is a schematic view (plan view) showing the position of the through hole in the bag member having the through hole.
The opening area of the through hole was 2000 to 5500 μm ² , and the total opening area was 12000 μm ² .
A disposable body warmer containing an outer bag was obtained in the same manner as in Example 17, except that the bag-constituting member having the through-hole obtained above was used.

Example 19
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a 100 μm diameter needle on the porous film surface side As shown in FIG. 27, six through holes were provided, and a bag constituting member having the through holes was produced. FIG. 27 is a schematic view (plan view) showing the position of the through hole in the bag constituting member having the above through hole.
The opening area of the through hole is 2000~8000μm ^2, the total open area was 21600μm ^2.
A disposable body warmer containing an outer bag was obtained in the same manner as in Example 17, except that the bag-constituting member having the through-hole obtained above was used.

Example 20
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a 100 μm diameter needle on the porous film surface side As shown in FIG. 28, 10 through holes were provided, and a bag constituting member having the through holes was produced. FIG. 28 is a schematic view (plan view) showing the position of the through hole in the bag constituting member having the above through hole.
The opening area of the through hole is 2000~8000μm ^2, the total open area was 32000μm ^2.
A disposable body warmer containing an outer bag was obtained in the same manner as in Example 17, except that the bag-constituting member having the through-hole obtained above was used.

Example 21
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a 100 μm diameter needle on the porous film surface side As shown in FIG. 29, twelve through holes were provided, and a bag constituting member having the through holes was produced. FIG. 29 is a schematic view (plan view) showing the position of the through hole in the bag constituting member having the above through hole.
The opening area of the through hole is 2000~8000μm ^2, the total open area was 37500μm ^2.
A disposable body warmer containing an outer bag was obtained in the same manner as in Example 17, except that the bag-constituting member having the through-hole obtained above was used.

Example 22
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a 100 μm diameter needle on the porous film surface side From FIG. 30, 15 through-holes were provided, and a bag constituting member having the through-holes was produced. FIG. 30 is a schematic view (plan view) showing the position of the through hole in the bag member having the through hole.
The opening area of the through hole is 2000~8000μm ^2, the total open area was 51000μm ^2.
A disposable body warmer containing an outer bag was obtained in the same manner as in Example 17, except that the bag-constituting member having the through-hole obtained above was used.

Example 23
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a 100 μm diameter needle on the porous film surface side As shown in FIG. 31, 20 through holes were provided, and a bag constituting member having the through holes was produced. FIG. 31 is a schematic view (plan view) showing the position of the through hole in the bag member having the through hole.
The opening area of the through hole is 2000~8000μm ^2, the total open area was 75500μm ^2.
A disposable body warmer containing an outer bag was obtained in the same manner as in Example 17, except that the bag-constituting member having the through-hole obtained above was used.

Example 24
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a 100 μm diameter needle on the porous film surface side 32, 30 through holes were provided as shown in FIG. 32, and a bag constituting member having the through holes was produced. FIG. 32 is a schematic view (plan view) showing the position of the through hole in the bag constituting member having the above through hole. In addition, the space | interval of the through-holes adjacent to MD direction is 11 mm.
The opening area of the through hole is 2000~8000μm ^2, the total open area was 142000μm ^2.
A disposable body warmer containing an outer bag was obtained in the same manner as in Example 17, except that the bag-constituting member having the through-hole obtained above was used.

Example 25
(Bag body component having a through hole)
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a 100 μm diameter needle on the porous film surface side Then, three holes were provided, and a bag constituting member having a through hole was produced. In addition, the position of the through hole in the bag-constituting member having the above through hole is the same as that in Example 18 (FIG. 26).
The opening area of the through hole was 2000 to 5500 μm ² , and the total opening area was 11400 μm ² .
A disposable body warmer containing an outer bag was obtained in the same manner as in Example 1 except that the bag-constituting member having the through-hole obtained above was used.

Example 26
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a 100 μm diameter needle on the porous film surface side A hole was made, and six through holes were provided to produce a bag constituting member having a through hole. The position of the through hole in the bag constituting member having the through hole is the same as that in Example 19 (FIG. 27).
The opening area of the through hole is 2000~8000μm ^2, the total open area was 23000μm ^2.
A disposable body warmer containing an outer bag was obtained in the same manner as in Example 1 except that the bag-constituting member having the through-hole obtained above was used.

Example 27
(First bag member having a through hole)
The same pressure-sensitive adhesive sheet for Cairo as in Example 7 [manufactured by Nitto Lifetech Co., Ltd., trade name “Nitofit”, size: 130 mm (MD direction) × 95 mm (CD direction)] on the pressure-sensitive adhesive layer side with a needle having a diameter of 100 μm A hole was made in the non-adhesive portion from the surface side, three through holes were provided, and a first bag member having a through hole was produced. In addition, the position of the through-hole in the 1st bag body structural member which has said through-hole is the same as that of Example 8 (FIG. 16).
(Second bag constituent member having a through hole)
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a 100 μm diameter needle on the porous film surface side Then, as shown in FIG. 33, three through holes were provided, and a second bag member having the through holes was produced. FIG. 33 is a schematic view (plan view) showing the positions of the through holes in the second bag constituting member having the through holes.
(Disposable body warmer)
Furthermore, the disposable body warmer was produced using the 1st bag body structural member which has the through-hole obtained above, and the 2nd bag body structural member which has the through-hole obtained above. In addition, in the 1st bag body structural member which has a through-hole, and the 2nd bag body structural member which has a through-hole, the number of through-holes is a total of 6, and the opening area of a through-hole is 2000-8000 micrometer < ² >, total The opening area was 24000 μm ² .
The first bag member constituting member having the through hole obtained above and the second bag member constituting member having the through hole obtained above are used as the base material for the first bag member having the through hole. The film surface (surface opposite to the pressure-sensitive adhesive layer) and the porous film surface of the second bag-constituting member having through-holes are overlapped to face each other, and the heating element (iron powder 30 parts by weight, activated carbon 6 weights) Part, vermiculite 7 parts by weight, water 10 parts by weight, salt 1 part by weight) was sealed and heat sealing (heat sealing width: 5 mm) was performed to obtain a disposable body warmer (inner bag).
The heat sealing was performed using a desktop heat seal tester manufactured by Tester Sangyo Co., Ltd. under conditions of a temperature of 100 ° C., a pressure of 4 kgf / cm ² , and a time of 0.5 seconds.
(Disposable body warmer with outer bag)
Next, the disposable warmer (inner bag) obtained above was sealed in a non-breathable plastic bag (outer bag) to obtain a disposable warmer (outer bag-containing disposable warmer).

Example 28
The same pressure-sensitive adhesive sheet for Cairo as in Example 7 [manufactured by Nitto Lifetech Co., Ltd., trade name “Nitofit”, size: 130 mm (MD direction) × 95 mm (CD direction)] on the pressure-sensitive adhesive layer side with a needle having a diameter of 100 μm A hole was made in the non-adhesive portion from the surface side, six through holes were provided, and a first bag member having the through holes was produced. In addition, the position of the through-hole in the 1st bag body structural member which has said through-hole is the same as that of Example 9 (FIG. 17).
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a 100 μm diameter needle on the porous film surface side As shown in FIG. 34, six through holes were provided, and a second bag member having the through holes was produced. FIG. 34 is a schematic view (plan view) showing the position of the through hole in the second bag constituting member having the through hole.
In addition, in the 1st bag body structural member which has said through-hole, and the 2nd bag body structural member which has said through-hole, the number of through-holes is a total of 12, and the opening area of a through-hole is 2000- 8000μm ^2, the total open area was 45000μm ^2.
Entering the outer bag in the same manner as in Example 27 except that the first bag member having the through hole obtained above and the second bag member having the through hole obtained above were used. Got a disposable body warmer.

Example 29
(Bag body component having a through hole)
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a 100 μm diameter needle on the porous film surface side Then, three holes were provided, and a bag constituting member having a through hole was produced. In addition, the position of the through hole in the bag-constituting member having the above through hole is the same as that in Example 18 (FIG. 26).
The opening area of the through hole is 2000~5500μm ^2, the total open area was 10000 ^2.
(Disposable body warmer)
Furthermore, a disposable body warmer was produced.
The above-described bag-constituting member having a through hole and the same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction )] (Bag body constituent member having no through-hole) and the porous film surface of the bag body constituent member having the through-hole and the porous film surface of the bag body constituent member not having the through-hole face each other. , Heating element (30 parts by weight of iron powder, 6 parts by weight of activated carbon, 7 parts by weight of vermiculite, 10 parts by weight of water, 1 part by weight of salt) is sealed inside, and heat sealing (heat sealing width: 5 mm) is performed. Cairo (inner bag) was obtained.
The heat sealing was performed using a desktop heat seal tester manufactured by Tester Sangyo Co., Ltd. under conditions of a temperature of 100 ° C., a pressure of 4 kgf / cm ² , and a time of 0.5 seconds.
(Disposable body warmer with outer bag)
Next, the disposable warmer (inner bag) obtained above was sealed in a non-breathable plastic bag (outer bag) to obtain a disposable warmer (outer bag-containing disposable warmer).

Example 30
The same composite member as in Example 1 [manufactured by Nitto Lifetech Co., Ltd., trade name “BRN-2310”, size: 130 mm (MD direction) × 95 mm (CD direction)] with a 100 μm diameter needle on the porous film surface side A hole was made, and six through holes were provided to produce a bag constituting member having a through hole. The position of the through hole in the bag constituting member having the through hole is the same as that in Example 19 (FIG. 27).
The opening area of the through hole is 2000~8000μm ^2, the total open area was 23000μm ^2.
A disposable body warmer with an outer bag was obtained in the same manner as in Example 29 except that the bag member having the through-hole obtained above was used.

(Evaluation)
The opening area and the total opening area of the through holes in the above examples and comparative examples were measured by the following evaluation methods. Moreover, the following evaluation was performed about the disposable body warmer (outside bag disposable body warmer) produced by the Example and the comparative example. The evaluation results of (2) to (6) are shown in Table 1.

(1) Opening area and total opening area of through-holes The measurement surface of the bag member having through-holes is a digital microscope [digital microscope “VHX-200” and zoom lens “VH-Z25”: Keyence Corporation The product was observed (measured) at a magnification of 175 times. Using the image analysis software attached to the digital microscope, the area (opening area) of the hole (hole) part of the through-hole was calculated and defined as “opening area”. Further, the “opening area” values of all the through holes were summed to calculate the “total opening area”.
In the case where the bag constituent member having the through-hole to be measured is a composite member (BRN-2310) of a porous film and a nonwoven fabric, the surface on the porous film side was defined as a “measurement surface”. Moreover, when the bag body structural member which has the through-hole to measure is the adhesive sheet (Nitofit or nitotac) for warmers, with the surface (namely, the side in which the adhesive layer was provided) by the side of a base material (base film) The surface on the opposite side was defined as the “measurement surface”.
Further, in Examples 27 and 28, the values of the “opening areas” of all the through holes in the first bag member having the through holes and the second bag member having the through holes are totaled to obtain “total The “opening area” was calculated.

(2) Pressure difference The outer bag of the disposable handbag containing the outer bag obtained in the examples and comparative examples was opened, the disposable handbag (inner bag) was taken out of the outer bag, and left for 30 minutes to generate heat.
The air pressure inside the warmer of the disposable warmer (inside the inner bag) (after 30 minutes from the outer bag) was measured by Mesa Laboratories, Inc. [Mesa Laboratories Co., Ltd.] (Sales: Seika Sangyo Co., Ltd.), trade name “DATA TRACE” was used. The differential pressure [= (air pressure inside Cairo) − {atmospheric pressure (average value for 20 minutes)}] between the air pressure inside Cairo and the atmospheric pressure measured for 20 minutes and averaged was defined as “pressure difference”.

(3) Maximum temperature It measured based on JIS S4100.

(4) Unbalance of contents (heating element) Open the outer bag of the disposable body warmer containing the outer bag obtained in the examples and comparative examples, take out the disposable body warmer (inner bag) from the outer bag, The body was shaken 3 times by hand and held so that the MD direction of the body was vertical, and the content (heating element) was checked visually.
When the contents (heating element) hardly collected in the lower part of the body, it was judged that there was no bias (O). On the other hand, when the contents (heating elements) gathered at about 2/3 of the bottom of the body, it was determined that there was a bias (x).
If there is no bias in the above (○), the number of times the disposable body warmer is shaken by hand is increased from 3 times to 6 times, and the content (heating element) is visually checked in the same manner as above. confirmed. When the contents (heating elements) hardly gathered in the lower part of the warmer, it was judged that there was no bias even if it was shaken six times by hand.

(5) Flexibility The outer bag of the disposable body warmer containing the outer bag obtained in the examples and comparative examples is opened, the disposable body warmer (inner bag) is taken out of the outer bag, placed on a flat table, and left for 30 minutes. To generate heat.
After heating the disposable body warmer as described above, as shown in FIGS. 35 and 36, the disposable body warmer is moved into the air by 65 mm (half the full length) in the length direction (MD direction) from the end of the table. After 1 minute, the distance at which the tip of the disposable body warmer fell below the table surface was measured.
In addition, said distance was measured in the part lowest from the table surface of the width direction of a disposable body warmer.
FIG. 35 (perspective view) and FIG. 36 (cross-sectional view) are schematic views showing the above-described flexibility measuring method. 35 and 36, reference numeral 41 denotes a disposable body warmer, 42 denotes a table, and 43 denotes a distance at which the tip of the disposable body warmer is lowered from the table surface.

(6) Peeling of the end of the warmer when pasted on a curved surface. The pantyhose (pantyhose) made of nylon and polyurethane (made by Kanto Nylon Co., Ltd. ") Was affixed with a double-sided adhesive tape to produce an adherend.
The outer bag of the disposable body warmer containing the outer bag obtained in the examples and comparative examples is opened, the disposable body warmer (inner bag) is taken out from the outer bag, and the length direction (MD direction) of the disposable body warmer is placed on the adherend. ) Was attached so as to be in the circumferential direction of the adherend. After 1 hour, the length (length in the MD direction) of the portion where the end portion in the length direction (MD direction) of the disposable body warmer floated off the adherend (the length in the MD direction) was measured. The length of the floating part of the both ends of the disposable body warmer was measured to determine the average value, and this was defined as “peeling of the body warmer when attached to a curved surface (mm)”. In addition, said length was measured in the most floating part (part where the length of the floating part was the longest) of the width direction of the disposable body warmer.
FIG. 37 is a schematic view (cross-sectional view) showing a method for measuring the above-mentioned “peeling of the warmer end”. In FIG. 37, 51 indicates a disposable body warmer, 52 indicates an adherend (paper tube with a pantyhose attached), and 53 indicates the length of the floating portion at the end of the disposable body warmer.

(7) Ease of bag breaking The outer bag of the outer bag containing the outer bag obtained in Examples 1 to 6 is opened, and the disposable body warmer (inner bag) is taken out of the outer bag. I squeezed it by hand for a minute. Thereafter, the heat seal portion of the disposable body warmer was visually confirmed.

As can be seen from the evaluation results (Table 1), the disposable body warmers (Examples) of the present invention had a moderately reduced pressure inside the inner bag, the contents (heating elements) were not biased, and were excellent in flexibility. As a result, when used as a paste-on type disposable body warmer, it had excellent properties that would be difficult to peel off even when applied to a curved surface.
On the other hand, when the opening area of the through hole is too large or the number is too large (Comparative Examples 1 and 2), the inside of the inner bag is not in a reduced pressure state, and the contents (heating elements) are biased and are difficult to use. Met. Further, when no through-hole was provided (Comparative Example 3), the inside of the inner bag was in an excessively reduced pressure state, the flexibility was lowered, and the warmer was plate-shaped and difficult to use. Furthermore, when used as a paste-on type disposable warmer, it is easy to peel off when pasted on a curved surface.
Moreover, in the evaluation of the ease of bag breaking, no tearing of the heat seal part was observed in the disposable warmers of Examples 1 to 5 (no bag breaking). On the other hand, in the disposable body warmer of Example 6, the heat seal portion was broken (there was a broken bag).

11 Bag component (a)
11a Porous film 11b Nonwoven fabric 12 Bag body component (b) (Other bag body members)
12a Substrate 12b Adhesive layer 13 Heating element 14 Heat seal part 15 Through hole 16 Non-adhesive part 21 Heat seal part 22 Non heat seal part 22a Non-heat seal part other than 22b 22b The distance from the outer periphery is 5 mm or more and 30 mm or less Range 23 Outer peripheral edge of disposable body warmer 24 Through hole 31 Heat seal part 32 Non heat seal part 33 Through hole 34 Adhesive part 35 Non heat seal / non-adhesive part 41 Disposable body warmer 42 Table 43 The tip of the disposable body warmer falls below the table surface Distance 51 Disposable body warmer 52 Substrate (paper tube with pantyhose)
53 Length of the floating part of the disposable body warmer

Claims (8)

A disposable body warmer formed by heat-sealing two or more bag components, having or not having an adhesive layer on the surface,
At least one of the two or more bag-constituting members is a bag-constituting member that is a composite member of a porous film and a nonwoven fabric,
Of the two or more bag-constituting member, the portion is a portion where the heat seal is not subjected to and the pressure-sensitive adhesive layer is not provided, that having 1 to 200 pieces of the through hole opening area 1000～100000Myuemu ² Disposable body warmer.   The disposable body warmer according to claim 1, wherein the number of the through holes is 1 to 19.   A surface formed by heat-sealing a bag constituting member that is a composite member of the porous film and the nonwoven fabric, and a bag constituting member that is an adhesive sheet having an adhesive layer on at least one side of the substrate. The disposable body warmer according to claim 1 or 2, which is a disposable body warmer having a pressure-sensitive adhesive layer.   The bag constituent member, which is an adhesive sheet having an adhesive layer on at least one side of the substrate, is a bag constituent member being an adhesive sheet partially having an adhesive layer on at least one side of the substrate. The disposable body warmer as described in 3.   The disposable body warmer according to claim 1, wherein the disposable body warmer has 1 to 200 through holes in a range in which a distance from an outer peripheral edge of the disposable body warmer is 5 mm to 30 mm. By heat-sealing a bag constituting member (a) which is a composite member of a porous film and a nonwoven fabric, and a bag constituting member (b) which is an adhesive sheet having an adhesive layer on at least one side of the substrate. A formed disposable body warmer,
The portion of the bag member (a) that is not heat-sealed and / or the portion of the bag member (b) that is not heat-sealed and is not provided with the adhesive layer A disposable body warmer having a through hole with an opening area of 1000 to 100000 μm ² , wherein the number of the through holes is 1 to 200.   The disposable body warmer according to claim 6, wherein the number of the through holes is 1 to 19.   The disposable body warmer according to claim 6, wherein 1 to 200 of the through holes are within a range in which the distance from the outer peripheral edge of the disposable body warmer is 5 mm or more and 30 mm or less.

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