JP2012014936A - Substrate mounting type electromagnetic relay and electronic component assembly - Google Patents

Substrate mounting type electromagnetic relay and electronic component assembly Download PDF

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JP2012014936A
JP2012014936A JP2010149742A JP2010149742A JP2012014936A JP 2012014936 A JP2012014936 A JP 2012014936A JP 2010149742 A JP2010149742 A JP 2010149742A JP 2010149742 A JP2010149742 A JP 2010149742A JP 2012014936 A JP2012014936 A JP 2012014936A
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terminal
electromagnetic relay
main body
circuit board
base
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Yoshinori Kurata
吉則 倉田
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Fujitsu Component Ltd
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Fujitsu Component Ltd
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Abstract

PROBLEM TO BE SOLVED: To prevent concentration of stress to a terminal by inertia by a measure on structure of an electromagnetic relay itself in a substrate mounting type electromagnetic relay.SOLUTION: An electromagnetic relay 10 includes a body 14, and a terminal 16 which extends from the body 14. The terminal 16 includes: a first part 28 which has a base part 24 projected from one side 14c of the body 14, and an intermediate part 26 which extends in the direction to cross the base part 24; a second part 32 which is extended from the first part 28, and has a connection part 30 which is conducted and connected to a circuit board 12; and a third part 44 which is extended from the first part 28 separately from the second part 32, and has a column part 46 which is brought into contact with the one side 14c of the body 14. The electromagnetic relay 10 prevents concentration of the stress to a bent part 48 between the base part 24 and the intermediate part 26 of the terminal 16 by a prop action performed by the column part 46 of the terminal 16 itself when acceleration such as vibration is generated at a state that the electromagnetic relay 10 is mounted on the circuit board 12.

Description

本発明は、基板実装型の電磁継電器に関する。本発明はまた、基板実装型の電磁継電器を備えた電子部品組立体に関する。   The present invention relates to a board mounted electromagnetic relay. The present invention also relates to an electronic component assembly including a board-mounted electromagnetic relay.

回路基板に実装される電磁継電器において、部品を内蔵する本体の、実装時に回路基板表面に対向しない側面から、L字状に曲折した端子を延出させて、端子先端を回路基板の導体に接続する形式の、いわゆるライトアングル型の端子を有する電磁継電器が知られている(例えば特許文献1参照)。特許文献1に記載される表面実装リレーは、箱形のベースの両側面のそれぞれから曲折形状の複数の端子を延出させた構成を有し、個々の端子の末端領域がプリント基板の表面にはんだ付けされるようになっている。各端子は、ベース側面から突出する基部と、基部から略直角に曲がってベース側面に平行に延びる中間部と、中間部から略直角に曲がって延びる末端の接続部とを有する。各端子の接続部を、実装時にプリント基板に対向するベースの底面に重なるように配置することにより、プリント基板上での表面実装リレーの占有面積及び実装高さを削減している。   In an electromagnetic relay mounted on a circuit board, an L-shaped bent terminal is extended from the side of the body containing the component that does not face the circuit board surface during mounting, and the tip of the terminal is connected to the conductor of the circuit board There is known an electromagnetic relay having a so-called right angle type terminal (see, for example, Patent Document 1). The surface mount relay described in Patent Document 1 has a configuration in which a plurality of bent terminals are extended from both side surfaces of a box-shaped base, and the terminal region of each terminal is on the surface of the printed circuit board. It is designed to be soldered. Each terminal has a base projecting from the side surface of the base, an intermediate portion that is bent substantially at right angles from the base portion and extends in parallel with the side surface of the base, and a terminal connection portion that is bent at substantially right angles from the intermediate portion. By arranging the connection portion of each terminal so as to overlap the bottom surface of the base facing the printed circuit board at the time of mounting, the occupation area and mounting height of the surface mount relay on the printed circuit board are reduced.

特開平6−267386号公報JP-A-6-267386

ライトアングル型の端子を有する電磁継電器は、回路基板に実装された状態で振動等の加速度を生じたときに、慣性による応力が端子の曲折部位に集中する傾向がある。慣性による端子への応力集中を回避するためには、電磁継電器の本体を接着剤等の固定手段により回路基板に固定することが有効であるが、その場合には実装工程の工数が増加する。そこで、電磁継電器自体の構造上の方策により、慣性による端子への応力集中を防止できることが望まれている。   An electromagnetic relay having a right angle type terminal tends to concentrate stress due to inertia at a bent portion of the terminal when acceleration such as vibration is generated in a state where the terminal is mounted on a circuit board. In order to avoid stress concentration on the terminal due to inertia, it is effective to fix the main body of the electromagnetic relay to the circuit board by a fixing means such as an adhesive, but in that case, the number of steps in the mounting process increases. Therefore, it is desired that the stress concentration on the terminal due to inertia can be prevented by a structural measure of the electromagnetic relay itself.

本発明の一態様は、本体と、本体から延出する端子とを具備する基板実装型の電磁継電器において、端子は、本体の側面から突出する基部及び基部に交差する方向へ延びる中間部を有する第1部分と、第1部分から延長され、回路基板に導通接続される接続部を有する第2部分と、第1部分から第2部分とは別に延長され、本体と回路基板との少なくとも一方に当接される支柱部を有する第3部分とを具備すること、を特徴とする電磁継電器を提供する。   One embodiment of the present invention is a board-mounted electromagnetic relay including a main body and a terminal extending from the main body. The terminal includes a base portion protruding from a side surface of the main body and an intermediate portion extending in a direction intersecting the base portion. A first portion; a second portion extending from the first portion and having a connection portion to be conductively connected to the circuit board; and extending from the first portion separately from the second portion, to at least one of the main body and the circuit board And a third portion having a post portion to be abutted. An electromagnetic relay is provided.

上記した電磁継電器において、本体は、側面に配置されるシール層を有し、第3部分の支柱部がシール層により側面に固定される構成とすることができる。第3部分の支柱部は、第1部分の基部に平行に配置される部分を有することができる。また、第3部分の支柱部は、第1部分の中間部に平行に配置される部分を有することができる。第2部分の接続部は、回路基板のスルーホールに挿入される部分を有することができる。また、第2部分の接続部は、回路基板の表面に接合される部分を有することができる。   In the above-described electromagnetic relay, the main body may have a seal layer disposed on the side surface, and the support portion of the third portion may be fixed to the side surface by the seal layer. The support portion of the third portion can have a portion arranged in parallel to the base portion of the first portion. Moreover, the support | pillar part of a 3rd part can have a part arrange | positioned in parallel with the intermediate part of a 1st part. The connection part of the second part can have a part inserted into the through hole of the circuit board. Moreover, the connection part of a 2nd part can have a part joined to the surface of a circuit board.

本発明の他の態様は、上記した電磁継電器を、回路基板に実装してなる電子部品組立体を提供する。この電子部品組立体では、電磁継電器の端子の第3部分の支柱部は、回路基板の表面に固定される構成とすることができる。   Another aspect of the present invention provides an electronic component assembly in which the above-described electromagnetic relay is mounted on a circuit board. In this electronic component assembly, the column portion of the third portion of the terminal of the electromagnetic relay can be fixed to the surface of the circuit board.

本発明の一態様による電磁継電器は、端子の支柱部が本体と回路基板との少なくとも一方に当接されるから、回路基板に実装された状態で振動等の加速度を生じたときに、本体の慣性により本体と端子との間に生じ得る相対的な変位を、端子自体の支柱部が奏する突っ支い作用により抑制することができる。したがって、電磁継電器自体の構造上の方策により、互いに交差する基部及び中間部を有する端子の第1部分への、本体の慣性に起因する応力集中を防止できる。   In the electromagnetic relay according to one aspect of the present invention, since the post portion of the terminal is in contact with at least one of the main body and the circuit board, when acceleration such as vibration occurs in the state of being mounted on the circuit board, Relative displacement that may occur between the main body and the terminal due to inertia can be suppressed by the support action produced by the support column of the terminal itself. Therefore, due to the structural measures of the electromagnetic relay itself, it is possible to prevent stress concentration due to the inertia of the main body on the first portion of the terminal having the base portion and the intermediate portion intersecting each other.

本発明の他の態様による電子部品組立体によれば、電磁継電器の本体を回路基板に固定する必要が無く、通常の実装工程により、本体の慣性に起因する端子への応力集中を防止可能な状態で電磁継電器を回路基板に実装できるので、電子部品組立体の製造コストの増加を抑制できる。   According to the electronic component assembly according to another aspect of the present invention, it is not necessary to fix the main body of the electromagnetic relay to the circuit board, and stress concentration on the terminals due to the inertia of the main body can be prevented by a normal mounting process. Since the electromagnetic relay can be mounted on the circuit board in the state, an increase in the manufacturing cost of the electronic component assembly can be suppressed.

本発明の第1の実施形態による電磁継電器を、回路基板に実装した状態で示す斜視図である。It is a perspective view which shows the electromagnetic relay by the 1st Embodiment of this invention in the state mounted in the circuit board. 図1の電磁継電器の端子を示す図で、(a)拡大斜視図、(b)半完成品の平面図である。It is a figure which shows the terminal of the electromagnetic relay of FIG. 1, (a) An enlarged perspective view, (b) The top view of a semi-finished product. 変形例による端子を示す図で、(a)拡大斜視図、(b)半完成品の平面図である。It is a figure which shows the terminal by a modification, (a) An enlarged perspective view, (b) The top view of a semi-finished product. (a)図2の端子の他の変形例を示す拡大斜視図、(b)図3の端子の他の変形例を示す拡大斜視図である。(A) The expansion perspective view which shows the other modification of the terminal of FIG. 2, (b) The expansion perspective view which shows the other modification of the terminal of FIG. 本発明の第2の実施形態による電磁継電器を、回路基板に実装した状態で示す斜視図である。It is a perspective view which shows the electromagnetic relay by the 2nd Embodiment of this invention in the state mounted in the circuit board. 図5の電磁継電器の端子を示す図で、(a)拡大斜視図、(b)半完成品の平面図である。It is a figure which shows the terminal of the electromagnetic relay of FIG. 5, (a) An enlarged perspective view, (b) The top view of a semi-finished product. 変形例による端子を示す図で、(a)拡大斜視図、(b)半完成品の平面図である。It is a figure which shows the terminal by a modification, (a) An enlarged perspective view, (b) The top view of a semi-finished product. (a)図6の端子の他の変形例を示す拡大斜視図、(b)図7の端子の他の変形例を示す拡大斜視図である。(A) The expansion perspective view which shows the other modification of the terminal of FIG. 6, (b) The expansion perspective view which shows the other modification of the terminal of FIG. 本発明の第3の実施形態による電磁継電器の端子を示す図で、(a)拡大斜視図、(b)半完成品の平面図である。It is a figure which shows the terminal of the electromagnetic relay by the 3rd Embodiment of this invention, (a) An enlarged perspective view, (b) The top view of a semi-finished product. 図9の端子の変形例を示す拡大斜視図である。It is an expansion perspective view which shows the modification of the terminal of FIG.

以下、添付図面を参照して、本発明の実施の形態を詳細に説明する。全図面に渡り、対応する構成要素には共通の参照符号を付す。   Embodiments of the present invention will be described below in detail with reference to the accompanying drawings. Corresponding components are denoted by common reference symbols throughout the drawings.

図1は、本発明の第1の実施形態による基板実装型の電磁継電器10を、回路基板12に実装した状態で示す斜視図、図2は、電磁継電器10の1つの端子を示す図である。なお、電磁継電器10の種類、用途等は限定されない。   FIG. 1 is a perspective view showing a board-mounted electromagnetic relay 10 according to a first embodiment of the present invention mounted on a circuit board 12, and FIG. 2 is a diagram showing one terminal of the electromagnetic relay 10. . In addition, the kind, use, etc. of the electromagnetic relay 10 are not limited.

電磁継電器10は、本体14と、本体14から延出する複数の端子16、18とを備える。本体14は、全体として略直方体の外形を有し、実装時に回路基板12の表面12aに対向する底面14aと、底面14aの反対側の頂面14bと、底面14a及び頂面14bに略直交する4つの側面14cとを備えている。図示構成では、本体14は、電磁石や接点部品等の種々の内蔵部品を支持するベース20と、ベース20に組み付けられ、内蔵部品を収容する筐体をベース20と協働して構成するカバー22とを備える。ベース20の外面20aは、本体14の1つの側面14cを構成し、カバー22の外面は、本体14の底面14a、頂面14b及び他の3つの側面14cを構成する。   The electromagnetic relay 10 includes a main body 14 and a plurality of terminals 16 and 18 extending from the main body 14. The main body 14 has a substantially rectangular parallelepiped shape as a whole, and is substantially orthogonal to the bottom surface 14a facing the surface 12a of the circuit board 12, the top surface 14b opposite to the bottom surface 14a, the bottom surface 14a and the top surface 14b when mounted. And four side surfaces 14c. In the illustrated configuration, the main body 14 includes a base 20 that supports various built-in components such as electromagnets and contact components, and a cover 22 that is assembled to the base 20 and that forms a housing that houses the built-in components in cooperation with the base 20. With. The outer surface 20a of the base 20 constitutes one side surface 14c of the main body 14, and the outer surface of the cover 22 constitutes a bottom surface 14a, a top surface 14b, and the other three side surfaces 14c of the main body 14.

複数の端子16、18の各々は、全体としてL字状に曲折したライトアングル型の形状を有する。図示構成では、例えば、2本の端子16は、開閉可能な一対の接点部品(図示せず)にそれぞれ一体又は別体に連結され、他の2本の端子18は、電磁石(図示せず)の一対のコイル端子(図示せず)にそれぞれ一体又は別体に連結される。それら端子16、18は、互いに独立して、本体14の一側面14c(ベース20の外面20a)の所定位置に形成した複数のスリット(図示せず)に、個別に固定的に取り付けられる。   Each of the plurality of terminals 16 and 18 has a right angle shape bent in an L shape as a whole. In the illustrated configuration, for example, the two terminals 16 are integrally or separately connected to a pair of contact parts (not shown) that can be opened and closed, and the other two terminals 18 are electromagnets (not shown). To a pair of coil terminals (not shown). The terminals 16 and 18 are independently and fixedly attached to a plurality of slits (not shown) formed at predetermined positions on one side surface 14c of the main body 14 (the outer surface 20a of the base 20).

接点部品(図示せず)に連結される各端子16は、本体14の一側面14c(ベース外面20a)から突出する基部24及び基部24に交差する方向へ延びる中間部26を有する第1部分28と、第1部分28から延長され、回路基板12に導通接続される接続部30を有する第2部分32とを備える。図示構成では、端子16の第1部分28は、基部24が、本体14の一側面14c(ベース外面20a)から略鉛直に突出して直線状に延び、基部24の末端の略直角の曲折部を介して、中間部26が、基部24に略直交しかつ本体14の一側面14c(ベース外面20a)に略平行な方向へ直線状に延びる形状を有する。また、端子16の第2部分32は、接続部30が、第1部分28の中間部26から曲折部を介さずに直線状に延びて、本体14の底面14aを越える位置まで突き出る形状を有する。   Each terminal 16 connected to a contact part (not shown) has a base portion 24 protruding from one side surface 14c (base outer surface 20a) of the main body 14 and a first portion 28 having an intermediate portion 26 extending in a direction intersecting the base portion 24. And a second portion 32 having a connection portion 30 that extends from the first portion 28 and is conductively connected to the circuit board 12. In the illustrated configuration, the first portion 28 of the terminal 16 has a base portion 24 protruding from the one side surface 14 c (base outer surface 20 a) of the main body 14 substantially vertically and extending in a straight line. Accordingly, the intermediate portion 26 has a shape that extends in a straight line in a direction substantially orthogonal to the base portion 24 and substantially parallel to the one side surface 14c (base outer surface 20a) of the main body 14. The second portion 32 of the terminal 16 has a shape in which the connecting portion 30 extends linearly from the intermediate portion 26 of the first portion 28 without passing through the bent portion and protrudes to a position beyond the bottom surface 14a of the main body 14. .

コイル端子(図示せず)に連結される各端子18は、本体14の一側面14c(ベース外面20a)から突出する基部34及び基部34に交差する方向へ延びる中間部36を有する第1部分38と、第1部分38から延長され、回路基板12に導通接続される接続部40を有する第2部分42とを備える。図示構成では、端子18の第1部分38は、基部34が、本体14の一側面14c(ベース外面20a)から略鉛直に突出して直線状に延び、基部34の末端の略直角の曲折部を介して、中間部36が、基部34に略直交しかつ本体14の一側面14c(ベース外面20a)に略平行な方向へ直線状に延びる形状を有する。また、端子18の第2部分42は、接続部40が、第1部分38の中間部36から曲折部を介さずに直線状に延びて、本体14の底面14aを越える位置まで突き出る形状を有する。   Each terminal 18 connected to a coil terminal (not shown) has a base portion 34 protruding from one side surface 14c (base outer surface 20a) of the main body 14 and a first portion 38 having an intermediate portion 36 extending in a direction intersecting the base portion 34. And a second portion 42 having a connection portion 40 that extends from the first portion 38 and is conductively connected to the circuit board 12. In the illustrated configuration, the first portion 38 of the terminal 18 has a base portion 34 protruding substantially vertically from the one side surface 14c (base outer surface 20a) of the main body 14 and extending in a straight line. Accordingly, the intermediate portion 36 has a shape extending linearly in a direction substantially orthogonal to the base portion 34 and substantially parallel to the one side surface 14c (base outer surface 20a) of the main body 14. The second portion 42 of the terminal 18 has a shape in which the connecting portion 40 extends linearly from the intermediate portion 36 of the first portion 38 without going through the bent portion and protrudes to a position beyond the bottom surface 14 a of the main body 14. .

接点部品(図示せず)に連結される端子16は、さらに、第1部分28から第2部分32とは別に延長される第3部分44であって、本体14に当接される支柱部46を有する第3部分44を備えている。図示構成では、第3部分44は、第1部分28の中間部26から第1部分28に略直交する横方向へ延び、略直角の曲折部を介して、支柱部46が、基部24に略平行でかつ本体14の一側面14c(ベース外面20a)に略直交する方向へ直線状に延びる形状を有する。第3部分44の支柱部46は、その先端46aで本体14の一側面14c(ベース外面20a)に当接される(図2(a))。   The terminal 16 connected to the contact part (not shown) is a third portion 44 that extends from the first portion 28 separately from the second portion 32, and is a column portion 46 that contacts the main body 14. A third portion 44 having In the illustrated configuration, the third portion 44 extends in a lateral direction substantially orthogonal to the first portion 28 from the intermediate portion 26 of the first portion 28, and the column portion 46 is substantially connected to the base portion 24 via a substantially right-angled bent portion. It has a shape that is parallel and extends linearly in a direction substantially perpendicular to one side surface 14c (base outer surface 20a) of the main body 14. The column portion 46 of the third portion 44 is brought into contact with the one side surface 14c (base outer surface 20a) of the main body 14 at the tip 46a (FIG. 2A).

端子16は、電気良導性の板金材料から所定形状に打ち抜かれた半加工品(図2(b))を、曲折部48、50で略直角に曲げることにより作製される。図示構成では、第1部分28の基部24と中間部26との間の曲折部48の折り目と、第1部分28の中間部26と第3部分44の支柱部46との間の曲折部50の折り目とは、互いに略直交する方向へ延びている。それにより、電磁継電器10に組み込まれた完成品としての端子16において、基部24と支柱部46とは、それぞれの厚み(及び幅)が互いに略直交する向きに配置される位置関係を有することになる。具体的には、基部24はその厚み方向を本体14の高さ方向に向けて配置され、支柱部46はその幅方向を本体14の高さ方向に向けて配置される。なお、端子16のこのような曲げ加工は、接点部品(図示せず)に連結された半加工品としての端子16を、ベース20のスリット(図示せず)に取り付けた後に実施できる。   The terminal 16 is manufactured by bending a semi-processed product (FIG. 2B) punched out into a predetermined shape from an electrically conductive sheet metal material by bending portions 48 and 50 at a substantially right angle. In the illustrated configuration, the fold of the bent portion 48 between the base portion 24 and the intermediate portion 26 of the first portion 28 and the bent portion 50 between the intermediate portion 26 of the first portion 28 and the column portion 46 of the third portion 44 are illustrated. The folds extend in directions substantially orthogonal to each other. Thereby, in the terminal 16 as a finished product incorporated in the electromagnetic relay 10, the base 24 and the support 46 have a positional relationship in which the thicknesses (and widths) thereof are arranged in directions substantially perpendicular to each other. Become. Specifically, the base 24 is arranged with its thickness direction facing the height direction of the main body 14, and the support column 46 is arranged with its width direction facing the height direction of the main body 14. Such bending of the terminal 16 can be performed after the terminal 16 as a semi-processed product connected to a contact part (not shown) is attached to the slit (not shown) of the base 20.

電磁継電器10は、本体14の底面14aを回路基板12の表面12aに対向させた姿勢(好ましくは互いに面接触した姿勢)で、回路基板12に実装される(図1)。実装状態では、電磁継電器10の複数の端子16、18は、それぞれの第2部分32、42の接続部30、40が、回路基板12に形成した複数のスルーホール52に個別に挿入され、例えばはんだにより、対応のスルーホール52の導体54に導通可能に固定して接続される(図2(a))。これにより、本発明の一実施形態による電子部品組立体100が形成される。   The electromagnetic relay 10 is mounted on the circuit board 12 in a posture in which the bottom surface 14a of the main body 14 faces the surface 12a of the circuit board 12 (preferably a posture in surface contact with each other) (FIG. 1). In the mounted state, the plurality of terminals 16 and 18 of the electromagnetic relay 10 are individually inserted into the plurality of through holes 52 formed in the circuit board 12 with the connection portions 30 and 40 of the second portions 32 and 42, for example, It is fixedly connected to the conductor 54 of the corresponding through hole 52 by solder so as to be conductive (FIG. 2A). Thereby, the electronic component assembly 100 according to an embodiment of the present invention is formed.

上記構成を有する電磁継電器10は、各端子16の支柱部46が先端46aで本体14の一側面14c(ベース外面20a)に当接されているから、回路基板12に実装された状態で振動等の加速度を生じたときに、本体14の慣性により本体14と端子16との間に生じ得る相対的な変位を、端子16自体の支柱部46が奏する突っ支い作用により抑制することができる。その結果、端子16の基部24と中間部26との間の曲折部48への応力集中が防止される。この構成によれば、電磁継電器10の本体14を回路基板12に固定する必要が無く、通常の実装工程により、本体14の慣性に起因する端子16への応力集中を防止可能な状態で電磁継電器10を回路基板12に実装できるので、電子部品組立体100の製造コストの増加を抑制できる。   In the electromagnetic relay 10 having the above-described configuration, since the column portion 46 of each terminal 16 is in contact with one side surface 14c (base outer surface 20a) of the main body 14 at the tip 46a, vibration or the like is mounted on the circuit board 12. The relative displacement that may occur between the main body 14 and the terminal 16 due to the inertia of the main body 14 when the acceleration is generated can be suppressed by the support action provided by the column portion 46 of the terminal 16 itself. As a result, stress concentration on the bent portion 48 between the base portion 24 and the intermediate portion 26 of the terminal 16 is prevented. According to this configuration, there is no need to fix the main body 14 of the electromagnetic relay 10 to the circuit board 12, and the electromagnetic relay can be prevented in a state where stress concentration on the terminal 16 due to the inertia of the main body 14 can be prevented by a normal mounting process. Since 10 can be mounted on the circuit board 12, an increase in the manufacturing cost of the electronic component assembly 100 can be suppressed.

さらに詳述すると、端子16は、基部24と支柱部46との位置関係により、端子16に対して本体14が、回路基板12の表面12aに平行な方向であって本体14上方から見て時計回り方向に変位するときの、中間部26及び曲折部48に生じ得るねじり応力を、支柱部46の突っ支い作用により軽減できる。また、支柱部46がその幅方向を本体14の高さ方向に向けて配置されているから、支柱部46の先端46aを本体14の一側面14c(ベース外面20a)に密着させておくことにより、端子16に対して本体14が回路基板12上で跳ねるように変位するときの、基部24、中間部26及び曲折部48に生じ得る曲げ応力を軽減できる。   More specifically, in the terminal 16, the main body 14 is in a direction parallel to the surface 12 a of the circuit board 12 with respect to the terminal 16 due to the positional relationship between the base 24 and the column 46, and is viewed from above the main body 14. The torsional stress that can occur in the intermediate portion 26 and the bent portion 48 when displaced in the rotating direction can be reduced by the support action of the column portion 46. Further, since the column portion 46 is disposed with the width direction thereof oriented in the height direction of the main body 14, the tip 46a of the column portion 46 is brought into close contact with one side surface 14c (base outer surface 20a) of the main body 14. The bending stress that can occur in the base 24, the intermediate portion 26, and the bent portion 48 when the main body 14 is displaced so as to jump on the circuit board 12 with respect to the terminal 16 can be reduced.

図3に変形例として示す端子56は、第1部分28から第2部分32とは別に延長される一対の第3部分44を備えている。それら第3部分44は、互いに略平行に延びる支柱部46をそれぞれに有する。各第3部分44は、第1部分28の中間部26から第1部分28に略直交する横方向へ延び、略直角の曲折部50を介して、支柱部46が、基部24に略平行でかつ本体14の一側面14c(ベース外面20a)に略直交する方向へ直線状に延びて、先端46aで本体14の一側面14c(ベース外面20a)に当接される(図3(a))。   A terminal 56 shown as a modified example in FIG. 3 includes a pair of third portions 44 that extend separately from the first portion 28 and the second portion 32. Each of these third portions 44 has a column portion 46 extending substantially parallel to each other. Each third portion 44 extends in a lateral direction substantially orthogonal to the first portion 28 from the intermediate portion 26 of the first portion 28, and the column portion 46 is substantially parallel to the base portion 24 via a substantially right-angled bent portion 50. And it extends linearly in a direction substantially orthogonal to one side surface 14c (base outer surface 20a) of the main body 14, and comes into contact with one side surface 14c (base outer surface 20a) of the main body 14 at the tip 46a (FIG. 3A). .

変形例による端子56は、電気良導性の板金材料から所定形状に打ち抜かれた半加工品(図3(b))を、曲折部48、50で略直角に曲げることにより作製される。図示の半加工品では、一対の第3部分44は、第1部分28を中心として線対称の形状を有する。その他の構成は、図2に示す端子16と同一である。   The terminal 56 according to the modified example is manufactured by bending a semi-processed product (FIG. 3B) punched out into a predetermined shape from an electrically conductive sheet metal material by bending portions 48 and 50 at a substantially right angle. In the illustrated semi-processed product, the pair of third portions 44 have a line-symmetric shape with the first portion 28 as the center. Other configurations are the same as those of the terminal 16 shown in FIG.

端子16と同様に、端子56は、基部24と一対の支柱部46との位置関係により、端子56に対して本体14が、回路基板12の表面12aに平行な方向であって本体14上方から見て時計回り方向及び反時計回り方向に変位するときの、中間部26及び曲折部48に生じ得るねじり応力を、一対の支柱部46の突っ支い作用により軽減できる。また、両支柱部46の先端46aを本体14の一側面14c(ベース外面20a)に密着させておくことにより、端子56に対して本体14が回路基板12上で跳ねるように変位するときの、基部24、中間部26及び曲折部48に生じ得る曲げ応力を軽減できる。   Similar to the terminal 16, the terminal 56 has a direction in which the main body 14 is parallel to the surface 12 a of the circuit board 12 with respect to the terminal 56 from above the main body 14 due to the positional relationship between the base portion 24 and the pair of column portions 46. The torsional stress that can occur in the intermediate portion 26 and the bent portion 48 when displacing in the clockwise direction and the counterclockwise direction as viewed can be reduced by the supporting action of the pair of column portions 46. In addition, when the tips 46a of both support portions 46 are in close contact with one side surface 14c (base outer surface 20a) of the main body 14, the main body 14 is displaced so as to jump on the circuit board 12 with respect to the terminal 56. The bending stress that can occur in the base 24, the intermediate portion 26, and the bent portion 48 can be reduced.

上記構成においては、さらに、端子16、56の支柱部46の先端46aを本体14の一側面14c(ベース外面20a)に固定することもできる。この構成によれば、端子16、56に対する本体14の様々な方向への変位(回転だけでなく平行移動も含む)に起因する端子16、56への応力集中を、支柱部46の補助的な支持作用により一層効果的に防止できる。端子16、56の支柱部46の先端46aを本体14の一側面14c(ベース外面20a)に固定する手段としては、接着や機械的係止を採用できるが、本体14の一側面14c(ベース外面20a)に配置されるシール層58を固定手段に用いた場合には、継電器製造工程の工数を増加させない利点が有る。   In the above configuration, the tip 46a of the column 46 of the terminals 16 and 56 can be fixed to one side surface 14c (base outer surface 20a) of the main body 14. According to this configuration, the stress concentration on the terminals 16 and 56 due to the displacement of the main body 14 in various directions with respect to the terminals 16 and 56 (including not only rotation but also translation) can be reduced. This can be more effectively prevented by the support action. As means for fixing the tip 46a of the column portion 46 of the terminals 16 and 56 to the one side surface 14c (base outer surface 20a) of the main body 14, adhesion or mechanical locking can be adopted, but one side surface 14c of the main body 14 (base outer surface) When the sealing layer 58 disposed in 20a) is used as a fixing means, there is an advantage that the number of steps in the relay manufacturing process is not increased.

詳述すると、端子16又は端子56を有する電磁継電器10は、本体14を構成するベース20とカバー22とを互いに組み合わせた後に、本体14の一側面14c(ベース外面20a)にシール層58を設けることにより、ベース20とカバー22との間の隙間、及び端子16、18とベース20のスリット(図示せず)との間の隙間を封止している。そこで、電磁継電器10の製造工程において、ベース20とカバー22とを互いに組み合わせ、端子16又は56の半完成品を曲折部48、50で略直角に曲げて、支柱部46の先端46aを本体14の一側面14c(ベース外面20a)に当接させた状態で、本体14の一側面14c(ベース外面20a)にシール剤を塗布して固化させ、シール層58を形成する。これにより、各端子16の支柱部46が、シール層58によって本体14の一側面14c(ベース外面20a)に固定される。   More specifically, in the electromagnetic relay 10 having the terminal 16 or the terminal 56, the base 20 and the cover 22 constituting the main body 14 are combined with each other, and then a seal layer 58 is provided on one side surface 14c (base outer surface 20a) of the main body 14. Thus, the gap between the base 20 and the cover 22 and the gap between the terminals 16 and 18 and the slit (not shown) of the base 20 are sealed. Therefore, in the manufacturing process of the electromagnetic relay 10, the base 20 and the cover 22 are combined with each other, the semi-finished product of the terminal 16 or 56 is bent at a substantially right angle by the bent portions 48 and 50, and the tip 46 a of the column 46 is connected to the body 14. In a state of being in contact with one side surface 14c (base outer surface 20a), a sealing agent is applied to the one side surface 14c (base outer surface 20a) of the main body 14 and solidified to form a seal layer 58. Thereby, the support | pillar part 46 of each terminal 16 is fixed to the one side surface 14c (base outer surface 20a) of the main body 14 by the seal layer 58.

上記した端子16、56は、第2部分32の接続部30が、回路基板12のスルーホール52に挿入される部分を有するものである。これに対し、図4(a)、(b)に他の変形例として示す端子16′、56′は、第2部分32′の接続部30′が、回路基板12の表面12aに接合される部分を有して構成されている。詳述すると、端子16′、56′はそれぞれ、端子16、56の第1部分28及び第3部分44に対応する第1部分28及び第3部分44と、第1部分28から延長され、回路基板12に導通接続される接続部30′を有する第2部分32′とを備える。端子16′、56′の第2部分32′は、接続部30′が、第1部分28の中間部26から略直角の曲折部59を介して、本体14の一側面14c(ベース外面20a)から離れる方向へ直線状に延びる形状を有する。   The terminals 16 and 56 described above have portions where the connection portions 30 of the second portion 32 are inserted into the through holes 52 of the circuit board 12. On the other hand, in the terminals 16 'and 56' shown as other modifications in FIGS. 4A and 4B, the connecting portion 30 'of the second portion 32' is joined to the surface 12a of the circuit board 12. It has a portion. Specifically, the terminals 16 ', 56' are extended from the first portion 28 and the first portion 28 and the third portion 44 corresponding to the first portion 28 and the third portion 44 of the terminals 16, 56, respectively. And a second portion 32 ′ having a connection portion 30 ′ that is conductively connected to the substrate 12. The second portion 32 ′ of the terminals 16 ′ and 56 ′ has a connecting portion 30 ′ through the bent portion 59 that is substantially perpendicular to the intermediate portion 26 of the first portion 28, and one side surface 14 c (base outer surface 20 a) of the main body 14. It has a shape extending linearly in a direction away from the.

端子16′又は56′を有する電磁継電器10を回路基板12に実装した状態では、端子16′又は56′の第2部分32′の接続部30′が、回路基板12の表面12aに形成したパッド状の導体54に、例えばはんだにより導通可能に固定して接続される。この種の端子16′又は56′を有する電磁継電器10は、例えば表面実装型リレーと称するものであり、端子16′又は56′に設けた第3部分44の支柱部46の作用により、前述した端子16又は56を有する電磁継電器10と同等の効果を奏する。   In the state where the electromagnetic relay 10 having the terminal 16 ′ or 56 ′ is mounted on the circuit board 12, the connection portion 30 ′ of the second portion 32 ′ of the terminal 16 ′ or 56 ′ is a pad formed on the surface 12 a of the circuit board 12. The conductor 54 is fixed and connected so as to be conductive, for example, by solder. The electromagnetic relay 10 having this type of terminal 16 'or 56' is called, for example, a surface mount type relay, and has been described above by the action of the column portion 46 of the third portion 44 provided on the terminal 16 'or 56'. An effect equivalent to that of the electromagnetic relay 10 having the terminal 16 or 56 is obtained.

電磁継電器10は、上記以外の様々な変形を施すことができる。例えば、第1部分28、第2部分32及び第3部分44が互いに一体に形成される上記構成に代えて、第1部分28に対し第2部分32及び第3部分44のいずれか一方又は両方を別部材から作製して、後工程で第1部分28に溶接等により接続する構成とすることもできる。この構成によれば、板金材料からプレス加工により作製される端子16、56に限らず、ピン状の端子においても、支柱部を有する第3部分を形成することが可能になる。また、コイル端子(図示せず)に連結される端子18にも、端子16、56と同様に、支柱部を有する第3部分を形成することができる。さらに、端子16、56の第1部分28、第2部分32及び第3部分44の形状、寸法、配置等は、図示の構成に限らず、様々に変更することができる。   The electromagnetic relay 10 can be modified in various ways other than the above. For example, instead of the above-described configuration in which the first portion 28, the second portion 32, and the third portion 44 are integrally formed with each other, one or both of the second portion 32 and the third portion 44 with respect to the first portion 28. Can be made from a separate member and connected to the first portion 28 by welding or the like in a later step. According to this configuration, it is possible to form the third portion having the support column not only in the terminals 16 and 56 manufactured by pressing from a sheet metal material but also in a pin-shaped terminal. In addition, a third portion having a support portion can be formed on the terminal 18 connected to a coil terminal (not shown) as in the case of the terminals 16 and 56. Furthermore, the shape, size, arrangement, and the like of the first portion 28, the second portion 32, and the third portion 44 of the terminals 16 and 56 are not limited to the illustrated configuration, and can be variously changed.

また、図示の電磁継電器10は、実装時の高さ寸法を削減した低背薄形の構造を有しており、例えば、高背薄形の自立構造を有する電磁継電器に対し、その複数の端子を後工程で適宜曲折して作製できるものである。しかし、電磁継電器10の寸法や形状は、図示の構成に限らず、様々に変更することができる。   The illustrated electromagnetic relay 10 has a low-profile thin structure with a reduced height when mounted. For example, the electromagnetic relay 10 having a high-profile thin self-standing structure has a plurality of terminals. Can be produced by appropriately bending in a subsequent step. However, the dimensions and shape of the electromagnetic relay 10 are not limited to the illustrated configuration, and can be variously changed.

図5は、本発明の第2の実施形態による基板実装型の電磁継電器60を、回路基板12に実装した状態で示す斜視図、図2は、電磁継電器60の1つの端子62を示す図である。電磁継電器60は、接点部品(図示せず)に連結される端子62の構成以外は、前述した電磁継電器10と同一の構成を有する。したがって、対応する構成要素には共通の参照符号を付してその説明を省略する。   FIG. 5 is a perspective view showing a state in which the board mounted electromagnetic relay 60 according to the second embodiment of the present invention is mounted on the circuit board 12, and FIG. 2 is a diagram showing one terminal 62 of the electromagnetic relay 60. is there. The electromagnetic relay 60 has the same configuration as that of the electromagnetic relay 10 described above except for the configuration of the terminal 62 connected to a contact part (not shown). Accordingly, corresponding constituent elements are denoted by common reference numerals and description thereof is omitted.

電磁継電器60は、本体14と、本体14から延出する複数の端子62、18とを備える。複数の端子62、18の各々は、全体としてL字状に曲折したライトアングル型の形状を有する。図示構成では、例えば、2本の端子62は、開閉可能な一対の接点部品(図示せず)にそれぞれ一体又は別体に連結され、他の2本の端子18は、電磁石(図示せず)の一対のコイル端子(図示せず)にそれぞれ一体又は別体に連結される。それら端子62、18は、互いに独立して、本体14の一側面14c(ベース20の外面20a)の所定位置に形成した複数のスリット(図示せず)に、個別に固定的に取り付けられる。   The electromagnetic relay 60 includes a main body 14 and a plurality of terminals 62 and 18 extending from the main body 14. Each of the plurality of terminals 62 and 18 has a right angle shape bent in an L shape as a whole. In the illustrated configuration, for example, the two terminals 62 are integrally or separately coupled to a pair of contact parts (not shown) that can be opened and closed, and the other two terminals 18 are electromagnets (not shown). To a pair of coil terminals (not shown). The terminals 62 and 18 are independently and fixedly attached to a plurality of slits (not shown) formed at predetermined positions on one side surface 14c of the main body 14 (the outer surface 20a of the base 20).

接点部品(図示せず)に連結される各端子62は、本体14の一側面14c(ベース外面20a)から突出する基部64及び基部64に交差する方向へ延びる中間部66を有する第1部分68と、第1部分68から延長され、回路基板12に導通接続される接続部70を有する第2部分72とを備える。図示構成では、端子62の第1部分68は、基部64が、本体14の一側面14c(ベース外面20a)から略鉛直に突出して直線状に延び、基部64の末端の略直角の曲折部を介して、中間部66が、基部64に略直交しかつ本体14の一側面14c(ベース外面20a)に略平行な方向へ直線状に延びる形状を有する。また、端子62の第2部分72は、接続部70が、第1部分68の中間部66から曲折部を介さずに直線状に延びて、本体14の底面14aを越える位置まで突き出る形状を有する。   Each terminal 62 connected to a contact part (not shown) has a base portion 64 protruding from one side surface 14c (base outer surface 20a) of the main body 14 and a first portion 68 having an intermediate portion 66 extending in a direction crossing the base portion 64. And a second portion 72 having a connection portion 70 extending from the first portion 68 and electrically connected to the circuit board 12. In the illustrated configuration, the first portion 68 of the terminal 62 has a base portion 64 protruding substantially vertically from the one side surface 14c (base outer surface 20a) of the main body 14 and extending in a straight line. Accordingly, the intermediate portion 66 has a shape extending in a straight line in a direction substantially orthogonal to the base portion 64 and substantially parallel to the one side surface 14c (base outer surface 20a) of the main body 14. The second portion 72 of the terminal 62 has a shape in which the connecting portion 70 extends linearly from the intermediate portion 66 of the first portion 68 without passing through the bent portion and protrudes to a position beyond the bottom surface 14a of the main body 14. .

端子62は、さらに、第1部分68から第2部分72とは別に延長される第3部分74であって、回路基板12に当接される支柱部76を有する第3部分74を備えている。図示構成では、第3部分74は、第1部分68の基部64から第1部分68に略直交する横方向へ延び、略直角の曲折部を介して、支柱部76が、中間部66に略平行でかつ回路基板12の表面12aに略直交する方向へ直線状に延びる形状を有する。第3部分74の支柱部76は、その先端76aで回路基板12の表面12aに当接される(図6(a))。   The terminal 62 further includes a third portion 74 that extends from the first portion 68 separately from the second portion 72, and has a column portion 76 that contacts the circuit board 12. . In the illustrated configuration, the third portion 74 extends from the base portion 64 of the first portion 68 in the lateral direction substantially orthogonal to the first portion 68, and the support column portion 76 is substantially connected to the intermediate portion 66 via a substantially right-angled bent portion. It has a shape that is parallel and linearly extends in a direction substantially orthogonal to the surface 12 a of the circuit board 12. The column portion 76 of the third portion 74 is brought into contact with the surface 12a of the circuit board 12 at the tip 76a (FIG. 6A).

端子62は、電気良導性の板金材料から所定形状に打ち抜かれた半加工品(図6(b))を、曲折部78、80で略直角に曲げることにより作製される。図示構成では、第1部分68の基部64と中間部66との間の曲折部78の折り目と、第1部分68の基部64と第3部分74の支柱部76との間の曲折部80の折り目とは、互いに略直交する方向へ延びている。それにより、電磁継電器60に組み込まれた完成品としての端子62において、中間部66と支柱部76とは、それぞれの厚み(及び幅)が互いに略直交する向きに配置される位置関係を有することになる。具体的には、中間部66はその厚み方向を本体14の一側面14c(ベース外面20a)に略直交する方向に向けて配置され、支柱部76はその幅方向を本体14の一側面14c(ベース外面20a)に略直交する方向に向けて配置される。なお、端子62のこのような曲げ加工は、接点部品(図示せず)に連結された半加工品としての端子62を、ベース20のスリット(図示せず)に取り付けた後に実施できる。   The terminal 62 is produced by bending a semi-processed product (FIG. 6B) punched out from a sheet metal material having electrical conductivity into a predetermined shape by bending portions 78 and 80 at a substantially right angle. In the illustrated configuration, the fold of the bent portion 78 between the base portion 64 and the intermediate portion 66 of the first portion 68 and the bent portion 80 between the base portion 64 of the first portion 68 and the column portion 76 of the third portion 74 are illustrated. The fold line extends in a direction substantially orthogonal to each other. Thereby, in the terminal 62 as a completed product incorporated in the electromagnetic relay 60, the intermediate part 66 and the support | pillar part 76 have the positional relationship by which each thickness (and width) is arrange | positioned in the direction substantially orthogonal to each other. become. Specifically, the intermediate portion 66 is disposed so that the thickness direction thereof is substantially perpendicular to the one side surface 14c (base outer surface 20a) of the main body 14, and the column portion 76 has the width direction of the one side surface 14c ( It is arranged in a direction substantially perpendicular to the base outer surface 20a). Such bending of the terminal 62 can be performed after the terminal 62 as a semi-finished product connected to a contact part (not shown) is attached to the slit (not shown) of the base 20.

電磁継電器60は、本体14の底面14aを回路基板12の表面12aに対向させた姿勢(好ましくは互いに面接触した姿勢)で、回路基板12に実装される(図5)。実装状態では、電磁継電器60の複数の端子62、18は、それぞれの第2部分72、42の接続部70、40が、回路基板12に形成した複数のスルーホール52に個別に挿入され、例えばはんだにより、対応のスルーホール52の導体54に導通可能に固定して接続される(図6(a))。これにより、本発明の他の実施形態による電子部品組立体102が形成される。   The electromagnetic relay 60 is mounted on the circuit board 12 in a posture in which the bottom surface 14a of the main body 14 is opposed to the surface 12a of the circuit board 12 (preferably a posture in surface contact with each other) (FIG. 5). In the mounted state, the plurality of terminals 62 and 18 of the electromagnetic relay 60 are individually inserted into the plurality of through holes 52 formed in the circuit board 12 with the connection portions 70 and 40 of the second portions 72 and 42, for example, It is fixedly connected to the conductor 54 of the corresponding through hole 52 by solder so as to be conductive (FIG. 6A). As a result, an electronic component assembly 102 according to another embodiment of the present invention is formed.

上記構成を有する電磁継電器60は、各端子62の支柱部76が先端76aで回路基板12の表面12aに当接されているから、回路基板12に実装された状態で振動等の加速度を生じたときに、本体14の慣性により本体14と端子62との間に生じ得る相対的な変位を、端子62自体の支柱部76が奏する突っ支い作用により抑制することができる。その結果、端子62の基部64と中間部66との間の曲折部78への応力集中が防止される。この構成によれば、電磁継電器60の本体14を回路基板12に固定する必要が無く、通常の実装工程により、本体14の慣性に起因する端子62への応力集中を防止可能な状態で電磁継電器60を回路基板12に実装できるので、電子部品組立体102の製造コストの増加を抑制できる。   The electromagnetic relay 60 having the above configuration generates acceleration such as vibration when mounted on the circuit board 12 because the support 76 of each terminal 62 is in contact with the surface 12a of the circuit board 12 at the tip 76a. Sometimes, the relative displacement that may occur between the main body 14 and the terminal 62 due to the inertia of the main body 14 can be suppressed by the support action exerted by the column portion 76 of the terminal 62 itself. As a result, stress concentration on the bent portion 78 between the base portion 64 and the intermediate portion 66 of the terminal 62 is prevented. According to this configuration, there is no need to fix the main body 14 of the electromagnetic relay 60 to the circuit board 12, and the electromagnetic relay can be prevented in a state where stress concentration on the terminal 62 due to the inertia of the main body 14 can be prevented by a normal mounting process. Since 60 can be mounted on the circuit board 12, an increase in manufacturing cost of the electronic component assembly 102 can be suppressed.

さらに詳述すると、端子62は、中間部66と支柱部76との位置関係により、端子62に対して本体14が、回路基板12の表面12aに交差する方向であって本体14の一側面14c(ベース外面20a)に向かって見て時計回り方向に変位するときの、基部64及び曲折部78に生じ得るねじり応力を、支柱部76の突っ支い作用により軽減できる。また、支柱部76がその幅方向を本体14の一側面14c(ベース外面20a)に略直交する方向に向けて配置されているから、支柱部76の先端76aを回路基板12の表面12aに密着させておくことにより、端子62に対して本体14が回路基板12上で跳ねるように変位するときの、基部64、中間部66及び曲折部78に生じ得る曲げ応力を軽減できる。   More specifically, the terminal 62 is in a direction in which the main body 14 intersects the surface 12a of the circuit board 12 with respect to the terminal 62 and on one side surface 14c of the main body 14 depending on the positional relationship between the intermediate portion 66 and the column portion 76. Torsional stress that may occur in the base 64 and the bent portion 78 when displacing in the clockwise direction when viewed toward the (base outer surface 20a) can be reduced by the support action of the support column 76. Further, since the column portion 76 is arranged with its width direction oriented in a direction substantially orthogonal to the one side surface 14c (base outer surface 20a) of the main body 14, the tip 76a of the column portion 76 is in close contact with the surface 12a of the circuit board 12. By doing so, it is possible to reduce bending stress that may occur in the base portion 64, the intermediate portion 66, and the bent portion 78 when the main body 14 is displaced so as to jump on the circuit board 12 with respect to the terminal 62.

図7に変形例として示す端子82は、第1部分68から第2部分72とは別に延長される一対の第3部分74を備えている。それら第3部分74は、互いに略平行に延びる支柱部76をそれぞれに有する。各第3部分74は、第1部分68の基部64から第1部分68に略直交する横方向へ延び、略直角の曲折部80を介して、支柱部76が、中間部66に略平行でかつ回路基板12の表面12aに略直交する方向へ直線状に延びて、先端76aで回路基板12の表面12aに当接される(図7(a))。   A terminal 82 shown as a modified example in FIG. 7 includes a pair of third portions 74 that extend separately from the first portion 68 and the second portion 72. Each of the third portions 74 has a column portion 76 extending substantially parallel to each other. Each third portion 74 extends in a lateral direction substantially orthogonal to the first portion 68 from the base portion 64 of the first portion 68, and the column portion 76 is substantially parallel to the intermediate portion 66 via a substantially right-angled bent portion 80. And it extends linearly in a direction substantially orthogonal to the surface 12a of the circuit board 12, and abuts against the surface 12a of the circuit board 12 at the tip 76a (FIG. 7A).

変形例による端子82は、電気良導性の板金材料から所定形状に打ち抜かれた半加工品(図7(b))を、曲折部78、80で略直角に曲げることにより作製される。図示の半加工品では、一対の第3部分74は、第1部分68を中心として線対称の形状を有する。その他の構成は、図6に示す端子62と同一である。   The terminal 82 according to the modified example is manufactured by bending a semi-processed product (FIG. 7B) punched out into a predetermined shape from a highly conductive sheet metal material at bent portions 78 and 80 at a substantially right angle. In the illustrated semi-processed product, the pair of third portions 74 has a line-symmetric shape with the first portion 68 as the center. Other configurations are the same as those of the terminal 62 shown in FIG.

端子62と同様に、端子82は、中間部66と一対の支柱部76との位置関係により、端子82に対して本体14が、回路基板12の表面12aに交差する方向であって本体14の一側面14c(ベース外面20a)に向かって見て時計回り方向及び反時計回り方向に変位するときの、基部64及び曲折部78に生じ得るねじり応力を、一対の支柱部76の突っ支い作用により軽減できる。また、両支柱部76の先端76aを回路基板12の表面12aに密着させておくことにより、端子82に対して本体14が回路基板12上で跳ねるように変位するときの、基部64、中間部66及び曲折部78に生じ得る曲げ応力を軽減できる。   Similar to the terminal 62, the terminal 82 is in a direction in which the main body 14 intersects the surface 12 a of the circuit board 12 with respect to the terminal 82, depending on the positional relationship between the intermediate portion 66 and the pair of column portions 76. The torsional stress that may be generated in the base 64 and the bent portion 78 when displaced in the clockwise direction and the counterclockwise direction when viewed toward the one side surface 14c (base outer surface 20a) is a support action of the pair of column portions 76. Can be reduced. In addition, the base portion 64 and the intermediate portion when the main body 14 is displaced so as to jump on the circuit board 12 with respect to the terminal 82 by keeping the tips 76a of the support columns 76 in close contact with the surface 12a of the circuit board 12. The bending stress that can occur in the bent portion 66 and the bent portion 78 can be reduced.

上記構成においては、さらに、端子62、82の支柱部76の先端76aを回路基板12の表面12aに固定することもできる。この構成によれば、端子62、82に対する本体14の様々な方向への変位(回転だけでなく平行移動も含む)に起因する端子62、82への応力集中を、支柱部76の補助的な支持作用により一層効果的に防止できる。端子62、82の支柱部76の先端76aを回路基板12の表面12aに固定する手段としては、接着や機械的係止を採用できるが、回路基板12の表面12aの導体54に端子62、82の接続部70を導通接続するためのはんだ(図示せず)を固定手段に用いた場合には、継電器実装工程の工数を増加させない利点が有る。   In the above configuration, the tip 76a of the support column 76 of the terminals 62 and 82 can be fixed to the surface 12a of the circuit board 12. According to this configuration, the stress concentration on the terminals 62 and 82 caused by the displacement of the main body 14 with respect to the terminals 62 and 82 in various directions (including not only rotation but also translation) is reduced. This can be more effectively prevented by the support action. As a means for fixing the tip 76a of the column portion 76 of the terminals 62, 82 to the surface 12a of the circuit board 12, adhesion or mechanical locking can be adopted, but the terminals 62, 82 are connected to the conductor 54 on the surface 12a of the circuit board 12. When a solder (not shown) for electrically connecting the connecting portions 70 is used as the fixing means, there is an advantage that the number of steps in the relay mounting process is not increased.

上記した端子62、82は、第2部分72の接続部70が、回路基板12のスルーホール52に挿入される部分を有するものである。これに対し、図8(a)、(b)に他の変形例として示す端子62′、82′は、第2部分72′の接続部70′が、回路基板12の表面12aに接合される部分を有して構成されている。詳述すると、端子62′、82′はそれぞれ、端子62、82の第1部分68及び第3部分74に対応する第1部分68及び第3部分74と、第1部分68から延長され、回路基板12に導通接続される接続部70′を有する第2部分72′とを備える。端子62′、82′の第2部分72′は、接続部70′が、第1部分68の中間部66から略直角の曲折部84を介して、本体14の一側面14c(ベース外面20a)から離れる方向へ直線状に延びる形状を有する。   The terminals 62 and 82 described above have portions where the connection portions 70 of the second portion 72 are inserted into the through holes 52 of the circuit board 12. On the other hand, terminals 62 'and 82' shown as other modified examples in FIGS. 8 (a) and 8 (b) are connected to the surface 12a of the circuit board 12 at the connection portion 70 'of the second portion 72'. It has a portion. Specifically, the terminals 62 ', 82' are extended from the first portion 68 and the first portion 68 and the third portion 74 corresponding to the first portion 68 and the third portion 74 of the terminals 62, 82, respectively. And a second portion 72 ′ having a connection portion 70 ′ that is conductively connected to the substrate 12. The second portion 72 ′ of the terminals 62 ′ and 82 ′ has a connecting portion 70 ′ on one side surface 14 c (base outer surface 20 a) of the main body 14 via a bent portion 84 that is substantially perpendicular to the intermediate portion 66 of the first portion 68. It has a shape extending linearly in a direction away from the.

端子62′又は82′を有する電磁継電器60を回路基板12に実装した状態では、端子62′又は82′の第2部分72′の接続部70′が、回路基板12の表面12aに形成したパッド状の導体54に、例えばはんだにより導通可能に固定して接続される。この種の端子62′又は82′を有する電磁継電器60は、例えば表面実装型リレーと称するものであり、端子62′又は82′に設けた第3部分74の支柱部76の作用により、前述した端子62又は82を有する電磁継電器60と同等の効果を奏する。なお、電磁継電器60も、電磁継電器10と同様の、様々な変形を施すことができる。   In a state where the electromagnetic relay 60 having the terminal 62 ′ or 82 ′ is mounted on the circuit board 12, the connection portion 70 ′ of the second portion 72 ′ of the terminal 62 ′ or 82 ′ is a pad formed on the surface 12 a of the circuit board 12. The conductor 54 is fixed and connected so as to be conductive, for example, by solder. An electromagnetic relay 60 having this type of terminal 62 'or 82' is called, for example, a surface-mounted relay, and has been described above by the action of the column portion 76 of the third portion 74 provided on the terminal 62 'or 82'. An effect equivalent to that of the electromagnetic relay 60 having the terminal 62 or 82 is obtained. Note that the electromagnetic relay 60 can be subjected to various modifications similar to those of the electromagnetic relay 10.

図9は、本発明の第3の実施形態による基板実装型の電磁継電器の1つの端子86を示す。第3の実施形態による電磁継電器(本体14の一側面14c(ベース外面20a)のみ図示)は、端子86の構成以外は、前述した電磁継電器10と同一の構成を有する。したがって、対応する構成要素には共通の参照符号を付してその説明を省略する。   FIG. 9 shows one terminal 86 of the board mounted electromagnetic relay according to the third embodiment of the present invention. The electromagnetic relay according to the third embodiment (only one side surface 14c (base outer surface 20a) of the main body 14 is shown) has the same configuration as the electromagnetic relay 10 described above except for the configuration of the terminal 86. Accordingly, corresponding constituent elements are denoted by common reference numerals and description thereof is omitted.

端子86は、前述した端子56と端子82との双方の特徴を併せ持つものであり、対応する構成要素には共通の参照符号を付してその説明を省略する。詳述すると、端子86は、本体14の一側面14c(ベース外面20a)から突出する基部24及び基部24に交差する方向へ延びる中間部26を有する第1部分28と、第1部分28から延長され、回路基板12に導通接続される接続部30を有する第2部分32と、第1部分28から第2部分32とは別に延長される一対の第3部分88であって、各々が、本体14に当接される第1の支柱部46及び回路基板12に当接される第2の支柱部76を有する一対の第3部分88とを備えている。   The terminal 86 has the characteristics of both the terminal 56 and the terminal 82 described above, and corresponding constituent elements are denoted by common reference numerals and description thereof is omitted. Specifically, the terminal 86 extends from the first portion 28, the first portion 28 having a base portion 24 protruding from one side surface 14 c (base outer surface 20 a) of the main body 14 and an intermediate portion 26 extending in a direction intersecting the base portion 24. A second portion 32 having a connection portion 30 electrically connected to the circuit board 12 and a pair of third portions 88 extending separately from the first portion 28 and the second portion 32, each of which is a main body 14 and a pair of third portions 88 each having a second column portion 76 that contacts the circuit board 12.

図示構成では、端子86の第1部分28は、基部24が、本体14の一側面14c(ベース外面20a)から略鉛直に突出して直線状に延び、基部24の末端の略直角の曲折部48を介して、中間部26が、基部24に略直交しかつ本体14の一側面14c(ベース外面20a)に略平行な方向へ直線状に延びる形状を有する。また、端子86の第2部分32は、接続部30が、第1部分28の中間部26から曲折部を介さずに直線状に延びて、本体14の底面14a(図1)を越える位置まで突き出る形状を有する。また、端子86の一対の第3部分88の各々は、第1部分28の中間部26から第1部分28に略直交する横方向へ延び、略直角の曲折部50を介して、第1の支柱部46が、基部24に略平行でかつ本体14の一側面14c(ベース外面20a)に略直交する方向へ直線状に延びるとともに、第2の支柱部76が、第1の支柱部46の中途で分岐して、中間部26に略平行でかつ回路基板12の表面12aに略直交する方向へ直線状に延びる形状を有する。第1の支柱部46は、その先端46aで本体14の一側面14c(ベース外面20a)に当接され、第2の支柱部76は、その先端76aで回路基板12の表面12aに当接される(図9(a))。   In the illustrated configuration, the first portion 28 of the terminal 86 has a base portion 24 that protrudes substantially vertically from the one side surface 14 c (base outer surface 20 a) of the main body 14 and extends in a straight line. The intermediate portion 26 has a shape extending linearly in a direction substantially orthogonal to the base portion 24 and substantially parallel to the one side surface 14c (base outer surface 20a) of the main body 14. In addition, the second portion 32 of the terminal 86 extends from the intermediate portion 26 of the first portion 28 to the position where the connecting portion 30 extends linearly without going through the bent portion and exceeds the bottom surface 14a (FIG. 1) of the main body 14. It has a protruding shape. Each of the pair of third portions 88 of the terminal 86 extends from the intermediate portion 26 of the first portion 28 in a lateral direction substantially orthogonal to the first portion 28, and is connected to the first portion 28 via the bent portion 50 at a substantially right angle. The support column portion 46 extends linearly in a direction substantially parallel to the base portion 24 and substantially orthogonal to the one side surface 14c (base outer surface 20a) of the main body 14, and the second support column portion 76 of the first support column portion 46 It has a shape branched in the middle and extending linearly in a direction substantially parallel to the intermediate portion 26 and substantially perpendicular to the surface 12 a of the circuit board 12. The first support column 46 is brought into contact with one side surface 14c (base outer surface 20a) of the main body 14 at its tip 46a, and the second support column 76 is brought into contact with the surface 12a of the circuit board 12 at its tip 76a. (FIG. 9A).

端子86は、電気良導性の板金材料から所定形状に打ち抜かれた半加工品(図9(b))を、曲折部48、50で略直角に曲げることにより作製される。図示の半加工品では、一対の第3部分88は、第1部分28を中心として線対称の形状を有する。その他の構成は、図2に示す端子16及び図6に示す端子62と実質的に同一である。端子86を備えた電磁継電器は、前述した端子56と端子82との双方の特徴を併せ持つことで、支柱部46、76の本数が増加しているから、前述した電磁継電器10及び60と同等の効果を奏することに加えて、端子86の耐久性を向上させることができる。   The terminal 86 is produced by bending a semi-processed product (FIG. 9B) punched out of a sheet material having electrical conductivity into a predetermined shape at a bent portion 48 or 50 at a substantially right angle. In the illustrated semi-processed product, the pair of third portions 88 have a line-symmetric shape about the first portion 28. The other configuration is substantially the same as the terminal 16 shown in FIG. 2 and the terminal 62 shown in FIG. The electromagnetic relay provided with the terminal 86 has the characteristics of both the terminal 56 and the terminal 82 described above, so that the number of the column portions 46 and 76 is increased. Therefore, the electromagnetic relay is equivalent to the electromagnetic relays 10 and 60 described above. In addition to the effects, the durability of the terminal 86 can be improved.

また、端子56、82と同様の手法により、端子86の各第3部分88の第1の支柱部46の先端46a及び第2の支柱部76の先端76aを、それぞれ、本体14の一側面14c(ベース外面20a)及び回路基板12の表面12aに固定することもできる。この構成によれば、端子86に対する本体14の様々な方向への変位(回転だけでなく平行移動も含む)に起因する端子86への応力集中を、支柱部46、76の補助的な支持作用により一層効果的に防止できる。   Further, the tip 46a of the first support column 46 and the tip 76a of the second support column 76 of each third portion 88 of the terminal 86 are respectively connected to the one side surface 14c of the main body 14 by the same method as the terminals 56 and 82. It can also be fixed to the (base outer surface 20a) and the surface 12a of the circuit board 12. According to this configuration, the stress concentration on the terminal 86 caused by displacement of the main body 14 in various directions with respect to the terminal 86 (including not only rotation but also parallel movement) can be used to assist the supporting portions 46 and 76. Can be more effectively prevented.

上記した端子86は、第2部分32の接続部30が、回路基板12のスルーホール52に挿入される部分を有するものである。これに対し、図10に変形例として示す端子86′は、第2部分32′の接続部30′が、回路基板12の表面12aに接合される部分を有して構成されている。詳述すると、端子86′は、端子86の第1部分28及び一対の第3部分88に対応する第1部分28及び一対の第3部分88と、第1部分28から延長され、回路基板12に導通接続される接続部30′を有する第2部分32′とを備える。端子86′の第2部分32′は、接続部30′が、第1部分28の中間部26から略直角の曲折部59を介して、本体14の一側面14c(ベース外面20a)から離れる方向へ直線状に延びる形状を有する。   The terminal 86 has a portion where the connection portion 30 of the second portion 32 is inserted into the through hole 52 of the circuit board 12. On the other hand, the terminal 86 ′ shown as a modified example in FIG. 10 is configured so that the connection portion 30 ′ of the second portion 32 ′ has a portion joined to the surface 12 a of the circuit board 12. More specifically, the terminal 86 ′ is extended from the first portion 28 and the pair of third portions 88 corresponding to the first portion 28 and the pair of third portions 88 of the terminal 86, and the circuit board 12. And a second portion 32 'having a connection portion 30' that is conductively connected to the second portion 32 '. The second portion 32 ′ of the terminal 86 ′ is a direction in which the connecting portion 30 ′ is separated from the one side surface 14 c (base outer surface 20 a) of the main body 14 via the bent portion 59 that is substantially perpendicular to the intermediate portion 26 of the first portion 28. It has a shape extending straight.

上記した端子86′を有する表面実装型の電磁継電器は、端子88′に設けた一対の第3部分88の支柱部46、76の作用により、前述した電磁継電器10及び60と同等の効果を奏する。なお、この電磁継電器も、電磁継電器10、60と同様の、様々な変形を施すことができる。   The surface mount type electromagnetic relay having the terminal 86 ′ has the same effect as the electromagnetic relays 10 and 60 described above by the action of the column portions 46 and 76 of the pair of third portions 88 provided on the terminal 88 ′. . In addition, this electromagnetic relay can also perform various deformation | transformation similar to the electromagnetic relays 10 and 60. FIG.

10、60 電磁継電器
12 回路基板
14 本体
16、16′、18、56、56′、62、62′、82、82′、86、86′ 端子
24、34、64 基部
26、36、66 中間部
28、38、68 第1部分
30、30′、40、70 接続部
32、32′、42、72 第2部分
44、74、88 第3部分
46 (第1の)支柱部
52 スルーホール
54 導体
58 シール層
76 (第2の)支柱部
100、102 電子部品組立体
10, 60 Electromagnetic relay 12 Circuit board 14 Main body 16, 16 ', 18, 56, 56', 62, 62 ', 82, 82', 86, 86 'Terminal 24, 34, 64 Base 26, 36, 66 Intermediate part 28, 38, 68 First portion 30, 30 ', 40, 70 Connection portion 32, 32', 42, 72 Second portion 44, 74, 88 Third portion 46 (first) support portion 52 Through hole 54 Conductor 58 Seal layer 76 (Second) support column 100, 102 Electronic component assembly

Claims (8)

本体と、該本体から延出する端子とを具備する基板実装型の電磁継電器において、
前記端子は、
前記本体の側面から突出する基部及び該基部に交差する方向へ延びる中間部を有する第1部分と、
前記第1部分から延長され、回路基板に導通接続される接続部を有する第2部分と、
前記第1部分から前記第2部分とは別に延長され、前記本体と前記回路基板との少なくとも一方に当接される支柱部を有する第3部分とを具備すること、
を特徴とする電磁継電器。
In a board mounted electromagnetic relay comprising a main body and a terminal extending from the main body,
The terminal is
A first portion having a base protruding from a side surface of the main body and an intermediate portion extending in a direction crossing the base;
A second portion having a connection portion extending from the first portion and conductively connected to the circuit board;
Extending from the first part separately from the second part, and comprising a third part having a column part that contacts at least one of the main body and the circuit board;
An electromagnetic relay characterized by
前記本体は、前記側面に配置されるシール層を有し、前記第3部分の前記支柱部が該シール層により前記側面に固定される、請求項1に記載の電磁継電器。   The electromagnetic relay according to claim 1, wherein the main body has a seal layer disposed on the side surface, and the support portion of the third portion is fixed to the side surface by the seal layer. 前記第3部分の前記支柱部が、前記第1部分の前記基部に平行に配置される部分を有する、請求項2に記載の電磁継電器。   The electromagnetic relay according to claim 2, wherein the support portion of the third portion has a portion disposed in parallel with the base portion of the first portion. 前記第3部分の前記支柱部が、前記第1部分の前記中間部に平行に配置される部分を有する、請求項1〜3のいずれか1項に記載の電磁継電器。   The electromagnetic relay according to any one of claims 1 to 3, wherein the support portion of the third portion includes a portion disposed in parallel with the intermediate portion of the first portion. 前記第2部分の前記接続部が、回路基板のスルーホールに挿入される部分を有する、請求項1〜4のいずれか1項に記載の電磁継電器。   The electromagnetic relay according to any one of claims 1 to 4, wherein the connection portion of the second portion has a portion inserted into a through hole of a circuit board. 前記第2部分の前記接続部が、回路基板の表面に接合される部分を有する、請求項1〜4のいずれか1項に記載の電磁継電器。   5. The electromagnetic relay according to claim 1, wherein the connection portion of the second portion has a portion joined to a surface of a circuit board. 請求項1〜6のいずれか1項に記載の電磁継電器を、回路基板に実装してなる電子部品組立体。   The electronic component assembly formed by mounting the electromagnetic relay of any one of Claims 1-6 on a circuit board. 前記電磁継電器の前記端子の前記第3部分の前記支柱部が、前記回路基板の表面に固定される、請求項7に記載の電子部品組立体。   The electronic component assembly according to claim 7, wherein the support portion of the third portion of the terminal of the electromagnetic relay is fixed to a surface of the circuit board.
JP2010149742A 2010-06-30 2010-06-30 Substrate mounting type electromagnetic relay and electronic component assembly Withdrawn JP2012014936A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2014030626A1 (en) * 2012-08-21 2016-07-28 矢崎総業株式会社 Electronic component, connection structure between electronic component and terminal fitting, electric junction box having electronic component

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2014030626A1 (en) * 2012-08-21 2016-07-28 矢崎総業株式会社 Electronic component, connection structure between electronic component and terminal fitting, electric junction box having electronic component

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