JP2012011722A - Woven fabric for lining and fiber product - Google Patents
Woven fabric for lining and fiber product Download PDFInfo
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- JP2012011722A JP2012011722A JP2010152102A JP2010152102A JP2012011722A JP 2012011722 A JP2012011722 A JP 2012011722A JP 2010152102 A JP2010152102 A JP 2010152102A JP 2010152102 A JP2010152102 A JP 2010152102A JP 2012011722 A JP2012011722 A JP 2012011722A
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- 239000000835 fiber Substances 0.000 title claims abstract description 18
- 239000002759 woven fabric Substances 0.000 title abstract description 17
- 229920005989 resin Polymers 0.000 claims abstract description 24
- 239000011347 resin Substances 0.000 claims abstract description 24
- 239000006096 absorbing agent Substances 0.000 claims abstract description 13
- 239000004744 fabric Substances 0.000 claims description 62
- 238000012545 processing Methods 0.000 claims description 23
- 239000004753 textile Substances 0.000 claims description 23
- 239000005871 repellent Substances 0.000 claims description 11
- 229920000728 polyester Polymers 0.000 claims description 8
- 239000006229 carbon black Substances 0.000 claims description 6
- 230000035699 permeability Effects 0.000 claims description 5
- 229910044991 metal oxide Inorganic materials 0.000 claims description 3
- 150000004706 metal oxides Chemical class 0.000 claims description 3
- 239000011859 microparticle Substances 0.000 claims 1
- 238000005338 heat storage Methods 0.000 abstract description 21
- 238000010030 laminating Methods 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 15
- 238000000034 method Methods 0.000 description 15
- 239000000203 mixture Substances 0.000 description 14
- 239000003795 chemical substances by application Substances 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- -1 polyethylene terephthalate Polymers 0.000 description 8
- 230000002940 repellent Effects 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 239000010419 fine particle Substances 0.000 description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 238000003490 calendering Methods 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 239000000975 dye Substances 0.000 description 3
- 238000004043 dyeing Methods 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- 239000004640 Melamine resin Substances 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- 239000000986 disperse dye Substances 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229920000747 poly(lactic acid) Polymers 0.000 description 2
- 239000004626 polylactic acid Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 2
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 2
- 229910001887 tin oxide Inorganic materials 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229920005822 acrylic binder Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000012620 biological material Substances 0.000 description 1
- 238000005282 brightening Methods 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 239000002781 deodorant agent Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 210000003746 feather Anatomy 0.000 description 1
- 238000007756 gravure coating Methods 0.000 description 1
- 238000007646 gravure printing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000003230 hygroscopic agent Substances 0.000 description 1
- 229910003437 indium oxide Inorganic materials 0.000 description 1
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 description 1
- 239000000077 insect repellent Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000006224 matting agent Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000002121 nanofiber Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000005080 phosphorescent agent Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 229920002215 polytrimethylene terephthalate Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000003017 thermal stabilizer Substances 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Abstract
Description
本発明は、軽量性を損なわずに優れた蓄熱性を有する側地用織物および繊維製品に関する。 The present invention relates to a fabric for textiles and textiles having excellent heat storage properties without impairing lightness.
従来、ダウンジャケット、中綿入りジャケット、防寒服、寝袋、中綿入りふとん、羽毛ふとんなど、側地用織物と中材とで構成される繊維製品は、蓄熱性と軽量性が良好であるため広く使用されている（例えば、特許文献１、特許文献２、特許文献３参照）。
しかしながら、かかる繊維製品において、蓄熱性をさらに高めるためには、側地用織物の目付けを大きくしたり、これらの繊維製品に含まれる中綿やダウンなどの中材の量を増加させる必要性があり、軽量性や着用快適性が損なわれるおそれがあった。
Conventionally, textile products composed of side fabrics and padding, such as down jackets, jackets with batting, winter clothes, sleeping bags, futons with batting, and feather futons, are widely used because they have good heat storage and light weight. (For example, see Patent Document 1, Patent Document 2, and Patent Document 3).
However, in order to further enhance the heat storage in such textile products, there is a need to increase the fabric weight of the side fabrics and to increase the amount of fillings and downs contained in these textiles. Further, there is a possibility that lightness and wearing comfort may be impaired.
本発明は上記の背景に鑑みなされたものであり、その目的は、軽量性を損なわずに優れた蓄熱性を有する側地用織物および繊維製品を提供することにある。 This invention is made | formed in view of said background, The objective is to provide the fabric for textiles and textiles which have the outstanding thermal storage property, without impairing lightweight property.
本発明者は、側地用織物の片面に赤外線吸収剤を含む樹脂層を積層し、該側地織物を用いて繊維製品を得ると、軽量性を損なわずに蓄熱性が向上することを見出し、さらに鋭意検討を重ねることにより本発明を完成するに至った。 The present inventor has found that when a resin layer containing an infrared absorber is laminated on one side of a fabric for side land and a fiber product is obtained using the side fabric, heat storage is improved without impairing lightness. The present invention has been completed by further intensive studies.
かくして、本発明によれば「総繊度８０ｄｔｅｘ以下のマルチフィラメントから構成され、目付けが１００ｇ／ｍ２以下の側地用織物であって、該織物の少なくとも片面上に、赤外線吸収剤を含む樹脂層が積層されてなることを特徴とする側地用織物。」が提供される。 Thus, according to the present invention, “a resin fabric composed of multifilaments having a total fineness of 80 dtex or less and having a basis weight of 100 g / m 2 or less and including an infrared absorber on at least one surface of the fabric. Is provided. ”Is provided.
その際、前記マルチフィラメントにおいて、単繊維繊度が１．３ｄｔｅｘ以下であることが好ましい。また、前記マルチフィラメントがポリエステルからなることが好ましい。また、下記式に定義するカバーファクターＣＦが１２００以上であることが好ましい。
ＣＦ＝（ＤＷｐ／１．１）１／２×ＭＷｐ＋（ＤＷｆ／１．１）１／２×ＭＷｆ
［ＤＷｐは経糸総繊度（ｄｔｅｘ）、ＭＷｐは経糸織密度（本／２．５４ｃｍ）、ＤＷｆ
は緯糸総繊度（ｄｔｅｘ）、ＭＷｆは緯糸織密度（本／２．５４ｃｍ）である。］
At that time, in the multifilament, it is preferable that the single fiber fineness is 1.3 dtex or less. The multifilament is preferably made of polyester. Moreover, it is preferable that the cover factor CF defined by the following formula is 1200 or more.
CF = (DWp / 1.1) 1/2 × MWp + (DWf / 1.1) 1/2 × MWf
[DWp is the total warp fineness (dtex), MWp is the warp weave density (main / 2.54 cm), DWf
Is the total weft fineness (dtex), and MWf is the weft weave density (main / 2.54 cm). ]
また、前記織物に撥水加工および／またはカレンダー加工が施されていることが好ましい。また、前記赤外線吸収剤がカーボンブラックまたは金属酸化物系微粒子であることが好ましい。また、前記樹脂層が、織物の少なくとも片面上に部分的に付着していることが好ましい。また、織物の通気度が０．１〜１．０ｃｃ／ｃｍ２・ｓｅｃの範囲内であることが好ましい。
また、本発明によれば、前記の側地用織物を用いてなる繊維製品が提供される。
Further, it is preferable that the woven fabric is subjected to water repellent processing and / or calendar processing. The infrared absorber is preferably carbon black or metal oxide fine particles. Moreover, it is preferable that the said resin layer adheres partially on the at least single side | surface of a textile fabric. Further, the air permeability of the fabric is preferably in the range of 0.1 to 1.0 cc / cm 2 · sec.
Moreover, according to this invention, the textiles using the said fabric for side places are provided.
本発明によれば、軽量性を損なわずに優れた蓄熱性を有する側地用織物および繊維製品が得られる。 ADVANTAGE OF THE INVENTION According to this invention, the fabric for textiles and textiles which have the outstanding thermal storage property without impairing lightweight property are obtained.
まず、本発明の側地用織物は総繊度８０ｄｔｅｘ以下（好ましくは２０〜５０ｄｔｅｘ、特に好ましくは２０〜３５ｄｔｅｘ）のマルチフィラメントから構成される。
ここで、前記マルチフィラメントの総繊度が８０ｄｔｅｘよりも大きい場合、側地用織物の軽量性が損なわれるおそれがあり、好ましくない。
First, the side fabric of the present invention is composed of multifilaments having a total fineness of 80 dtex or less (preferably 20 to 50 dtex, particularly preferably 20 to 35 dtex).
Here, when the total fineness of the said multifilament is larger than 80 dtex, there exists a possibility that the lightweight property of the textile for side ground may be impaired, and it is unpreferable.
前記マルチフィラメントにおいて、単繊維繊度が１．３ｄｔｅｘ以下（好ましくは０．０００００１〜１．３ｄｔｅｘ）であることが好ましい。該単繊維繊度が１．３ｄｔｅｘよりも大きい場合、繊維間空隙が大きくなり側地用織物を用いて繊維製品を得た際に、蓄熱性が低下するおそれがあり、また、軽量性も損なわれるおそれがある。その際、前記マルチフィラメントはナノファイバーと称される単繊維径１０００ｎｍ以下の超極細繊維であってもよい。
前記マルチフィラメントにおいて、フィラメント数は１０〜１００００本の範囲内であることが好ましい。
In the multifilament, the single fiber fineness is preferably 1.3 dtex or less (preferably 0.000001 to 1.3 dtex). When the single fiber fineness is larger than 1.3 dtex, the inter-fiber gap becomes large, and when a textile product is obtained using the side fabric, the heat storage property may be lowered, and the lightness is also impaired. There is a fear. In this case, the multifilament may be a superfine fiber having a single fiber diameter of 1000 nm or less, called a nanofiber.
In the multifilament, the number of filaments is preferably in the range of 10 to 10,000.
前記マルチフィラメントにおいて、繊維形態は特に限定されず、長繊維（マルチフィラメント糸）でもよいし、短繊維でもよい。なかでも、織物の組織間空隙を小さくして蓄熱性を高める上で、紡績糸のように繊維が凝集しているよりも長繊維（マルチフィラメント糸）のように嵩高であるほうが好ましい。単繊維の断面形状も特に限定されず、丸、三角、扁平、くびれつき扁平、中空など公知の断面形状でよい。 In the multifilament, the fiber form is not particularly limited, and may be a long fiber (multifilament yarn) or a short fiber. Among these, in order to reduce the inter-structure voids of the woven fabric and enhance the heat storage property, it is preferable that the fibers are bulky like long fibers (multifilament yarns) rather than the fibers being aggregated like spun yarns. The cross-sectional shape of the single fiber is not particularly limited, and may be a known cross-sectional shape such as a circle, a triangle, a flat shape, a constricted flat shape, or a hollow shape.
前記マルチフィラメントを形成するポリマーは特に限定されないが、ポリエステル系ポリマーが好ましい。かかるポリエステル系ポリマーとしては、例えば、ポリエチレンテレフタレートやポリトリメチレンテレフタレート、ポリブチレンテレフタレート、ポリ乳酸、ステレオコンプレックスポリ乳酸、第３成分を共重合させたポリエステルなどが好ましく例示される。かかるポリエステルとしては、マテリアルリサイクルまたはケミカルリサイクルされたポリエステルや、特開２００９−０９１６９４号公報に記載された、バイオマスすなわち生物由来の物質を原材料として得られたモノマー成分を使用してなるポリエチレンテレフタレートであってもよい。さらには、特開２００４−２７００９７号公報や特開２００４−２１１２６８号公報に記載されているような、特定のリン化合物およびチタン化合物を含む触媒を用いて得られたポリエステルでもよい。また、本発明の目的を損なわない範囲内で必要に応じて、艶消し剤、微細孔形成剤、カチオン染料可染剤、着色防止剤、熱安定剤、蛍光増白剤、着色剤、吸湿剤、無機微粒子が１種または２種以上含まれていてもよい。 Although the polymer which forms the said multifilament is not specifically limited, A polyester-type polymer is preferable. Preferred examples of the polyester polymer include polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, polylactic acid, stereocomplex polylactic acid, and polyester obtained by copolymerizing a third component. Examples of such polyester include material-recycled or chemical-recycled polyester, and polyethylene terephthalate using a monomer component obtained by using biomass, that is, a biological material as a raw material, described in JP-A-2009-091694. May be. Furthermore, the polyester obtained using the catalyst containing the specific phosphorus compound and titanium compound which are described in Unexamined-Japanese-Patent No. 2004-270097 and 2004-21268 may be sufficient. In addition, a matting agent, a fine pore forming agent, a cationic dye dyeing agent, a coloring preventing agent, a thermal stabilizer, a fluorescent brightening agent, a coloring agent, and a hygroscopic agent as necessary within the range not impairing the object of the present invention In addition, one kind or two or more kinds of inorganic fine particles may be contained.
前記マルチフィラメントは、例えば以下の製造方法により製造することができる。すなわち、例えば、固有粘度が０．５５〜０．８０の前記ポリエステルなどを、常法により紡糸し、２０００〜４３００ｍ／分の速度で未延伸糸（中間配向糸）として一旦巻き取り、延伸するか、または、巻き取る前に延伸して、総繊度が８０ｄｔｅｘ以下のマルチフィラメントを得る。また、中間配向糸を、１８０〜２００℃に加熱されたヒーターを用いて、弛緩状態（オーバーフィード１．５〜１０％）で熱処理することにより、加熱下で自己伸長性を有する未延伸糸（中間配向糸）としてもよい。さらには、仮撚捲縮加工や空気加工や撚糸などを施してもよい。 The multifilament can be manufactured, for example, by the following manufacturing method. That is, for example, whether the polyester having an intrinsic viscosity of 0.55 to 0.80 is spun by a conventional method, wound once as an undrawn yarn (intermediate oriented yarn) at a speed of 2000 to 4300 m / min, and then drawn. Alternatively, the film is stretched before winding to obtain a multifilament having a total fineness of 80 dtex or less. In addition, the intermediate oriented yarn is heat-treated in a relaxed state (overfeed 1.5 to 10%) using a heater heated to 180 to 200 ° C., so that an undrawn yarn having self-extensibility under heating ( Intermediately oriented yarn). Furthermore, false twist crimping, air processing, twisting, or the like may be performed.
本発明の側地用織物は前記の総繊度８０ｄｔｅｘ以下のマルチフィラメントから構成される。その際、本発明の側地用織物は前記のマルチフィラメントのみで構成されることが最も好ましいが、織物重量に対して、５０重量％以下であれば、総繊度が８０ｄｔｅｘよりも大きいマルチフィラメントが含まれていてもよい。 The side fabric according to the present invention is composed of multifilaments having a total fineness of 80 dtex or less. At that time, the side fabric of the present invention is most preferably composed of only the above-mentioned multifilament. However, if the weight is 50% by weight or less with respect to the fabric weight, the multifilament having a total fineness of more than 80 dtex It may be included.
本発明の側地用織物において、織物組織は特に限定されず、例えば、平織、斜文織、朱子織等の三原組織、変化組織、変化斜文織等の変化組織、経二重織、緯二重織等の片二重組織、たてビロード、リップストップ組織などが例示される。なかでも、引裂き強度の点でリップストップ組織が好ましい。層数も単層でもよいし、２層以上の多層でもよい。製織方法も通常の織機（例えば、通常のウオータージェットルーム、エアージェットルームなど）を用いた通常の方法でよい。 In the fabric for a side fabric of the present invention, the fabric structure is not particularly limited, for example, a three-layer structure such as plain weave, twill weave, satin weave, change structure, change structure such as change twill weave, warp double weave, weft Examples thereof include a single double structure such as a double weave, a vertical velvet, and a ripstop structure. Of these, a ripstop structure is preferable in terms of tear strength. The number of layers may be a single layer or a multilayer of two or more layers. The weaving method may be a normal method using a normal loom (for example, a normal water jet loom, an air jet loom, etc.).
また、織物が、下記式に定義するカバーファクターＣＦが１２００以上（より好ましくは１３００〜２５００）の織物であると、特に優れた蓄熱効果が得られ好ましい。
ＣＦ＝（ＤＷｐ／１．１）１／２×ＭＷｐ＋（ＤＷｆ／１．１）１／２×ＭＷｆ
［ＤＷｐは経糸総繊度（ｄｔｅｘ）、ＭＷｐは経糸織密度（本／２．５４ｃｍ）、ＤＷｆ
は緯糸総繊度（ｄｔｅｘ）、ＭＷｆは緯糸織密度（本／２．５４ｃｍ）である。］
Further, it is preferable that the woven fabric is a woven fabric having a cover factor CF defined by the following formula of 1200 or more (more preferably 1300 to 2500) because a particularly excellent heat storage effect is obtained.
CF = (DWp / 1.1) 1/2 × MWp + (DWf / 1.1) 1/2 × MWf
[DWp is the total warp fineness (dtex), MWp is the warp weave density (main / 2.54 cm), DWf
Is the total weft fineness (dtex), and MWf is the weft weave density (main / 2.54 cm). ]
本発明の側地用織物において、前記織物の少なくとも片面上（両面でもよいが、軽量性の点で好ましくは片面のみ）に、赤外線吸収剤を含む樹脂層が積層されている。
ここで、樹脂層に含まれる赤外線吸収剤としては、波長７００〜２０００ｎｍの赤外線領域で１０％以上の吸収率を有する物質であれば特に限定されず、アンチモンドープ酸化錫（ＡＴＯ）やスズドープ酸化インジウム（ＩＴＯ）などの金属酸化物系微粒子、カーボンブラック、有機化合物の赤外線吸収色素などが例示される。特に、優れた赤外線吸収性能を得る上で、また、優れた意匠性を得る上でカーボンブラックが好ましい。また、驚くべきことに、カーボンブラックは制電性をも有している。その際、制電性としては摩擦帯電圧が３５００Ｖ以下（より好ましくは３０００Ｖ以下）であることが好ましい。前記樹脂層に赤外線吸収剤が含まれない場合は、十分な蓄熱性が得られず好ましくない。
In the fabric for side land of the present invention, a resin layer containing an infrared absorber is laminated on at least one side of the fabric (both sides may be preferable, but preferably only one side in terms of light weight).
Here, the infrared absorber contained in the resin layer is not particularly limited as long as it is a substance having an absorptance of 10% or more in an infrared region having a wavelength of 700 to 2000 nm. Antimony-doped tin oxide (ATO) or tin-doped indium oxide Examples thereof include metal oxide fine particles such as (ITO), carbon black, and infrared absorbing dyes of organic compounds. In particular, carbon black is preferable for obtaining excellent infrared absorption performance and for obtaining excellent design. Surprisingly, carbon black also has antistatic properties. At that time, as the antistatic property, the frictional voltage is preferably 3500 V or less (more preferably 3000 V or less). If the resin layer does not contain an infrared absorber, it is not preferable because sufficient heat storage properties cannot be obtained.
樹脂層に含まれる赤外線吸収剤の含有量としては、樹脂層の樹脂重量対比（固形分比）０．５重量％以上（より好ましくは０．５〜３０重量％）であることが好ましい。赤外線吸収剤の含有量が０．５重量％未満の場合、十分な蓄熱性が得られないおそれがある。 As content of the infrared absorber contained in a resin layer, it is preferable that it is 0.5 weight% or more (more preferably 0.5-30 weight%) with respect to the resin weight (solid content ratio) of a resin layer. When the content of the infrared absorber is less than 0.5% by weight, sufficient heat storage property may not be obtained.
前記樹脂層を形成する樹脂の種類としては、ウレタン樹脂、アクリル樹脂、ポリエステル樹脂、シリコーン樹脂、塩化ビニル樹脂、ナイロン樹脂など公知のバインダー樹脂でよい。また、樹脂の基布に対する付着量は、樹脂固形分基準で基布に対して０．０１〜４０ｇ／ｍ２（より好ましくは５〜３０ｇ／ｍ２）の範囲内であることが好ましい。 As a kind of resin which forms the said resin layer, well-known binder resins, such as a urethane resin, an acrylic resin, a polyester resin, a silicone resin, a vinyl chloride resin, a nylon resin, may be sufficient. Further, the amount of adhesion to the base fabric of the resin is preferably 0.01~40g / m 2 (more preferably 5 to 30 g / m 2) to the base fabric with a resin solids in the range of.
また、かかる樹脂層は織物全面に付着していてもよいが、特開２００３−９６６６３号公報に記載されているように、格子状、飛島状、市松格子状、縞上など、基布の少なくとも片面（好ましくは片面のみ）上に部分的に付着していると、軽量性の点で好ましい。
本発明の側地用織物は例えば以下の製造方法により製造することができる。すなわち、前記の織物に、赤外線吸収剤を含む樹脂配合組成物を付与する。
In addition, the resin layer may be attached to the entire surface of the fabric, but as described in JP-A-2003-96663, at least a base fabric such as a lattice shape, Tobishima shape, checkered lattice shape, stripes, etc. It is preferable in terms of light weight to be partially attached on one side (preferably only one side).
The fabric for side land of this invention can be manufactured with the following manufacturing methods, for example. That is, a resin blend composition containing an infrared absorber is applied to the woven fabric.
その際、かかる配合組成物は水系、溶剤系のいずれで構成してもよいが、加工工程の作業環境上水系の方が好ましい。溶剤としては、トルエン、イソプロピルアルコール、ジメチルホルムアミド、メチルエチルケトン、酢酸エチルなどが例示される。この配合組成物には、エポキシ系などの架橋剤を併用してもよい。さらに、織物本体に対する付着性を向上させる等の目的で適当な添加剤をさらに配合してもよい。 In this case, the blended composition may be composed of either an aqueous system or a solvent system, but an aqueous system is preferable in view of the working environment of the processing step. Examples of the solvent include toluene, isopropyl alcohol, dimethylformamide, methyl ethyl ketone, ethyl acetate and the like. This blended composition may be used in combination with an epoxy-based crosslinking agent. Furthermore, you may further mix | blend a suitable additive for the objective of improving the adhesiveness with respect to a textile main body.
織物への配合組成物の付与手段としては、グラビヤコーテイング法、スクリーンプリント法などの、公知の付与手段を用いることができる。
ここで、前記配合組成物を織物に付与する前および／または後に、織物にカレンダー加工および／または撥水加工を施すと、組織間空隙が小さくなるため、蓄熱性がさらに向上し好ましい。撥水加工としては、例えば、特許第３１３３２２７号公報や特公平４−５７８６号公報に記載された方法が好適である。すなわち、撥水剤として市販のふっ素系撥水剤（例えば、旭硝子（株）製、アサヒガードＬＳ−３１７）を使用し、必要に応じてメラミン樹脂、触媒を混合して撥水剤の濃度が３〜１５重量％程度の加工剤とし、ピックアップ率５０〜９０％程度で、該加工剤を用いて織物の表面を処理する方法である。加工剤で織物の表面を処理する方法としては、パッド法、スプレー法などが例示され、なかでも、加工剤を織物内部まで浸透させる上でパッド法が最も好ましい。なお、前記ピックアップ率とは、加工剤の織物（加工剤付与前）重量に対する重量割合（％）である。また、カレンダー加工の条件としては、温度１３０℃以上（より好ましくは１４０〜１９５℃）、線圧２００〜２００００Ｎ／ｃｍの範囲内であることが好ましい。
As means for applying the blended composition to the woven fabric, known means such as gravure coating method and screen printing method can be used.
Here, it is preferable to apply calendering and / or water repellent treatment to the woven fabric before and / or after applying the blended composition to the woven fabric, because the interstitial voids are reduced, and the heat storage property is further improved. As the water repellent treatment, for example, methods described in Japanese Patent No. 3133227 and Japanese Patent Publication No. 4-5786 are suitable. That is, a commercially available fluorine-based water repellent (for example, Asahi Guard LS-317, manufactured by Asahi Glass Co., Ltd.) is used as the water repellent, and the concentration of the water repellent is adjusted by mixing melamine resin and catalyst as necessary. In this method, the surface of the woven fabric is treated with the processing agent at a pickup rate of about 50 to 90% with a processing agent of about 3 to 15% by weight. Examples of the method for treating the surface of the woven fabric with the processing agent include a pad method and a spray method. Among them, the pad method is most preferable for allowing the processing agent to penetrate into the woven fabric. In addition, the said pick-up rate is the weight ratio (%) with respect to the textile fabric (before processing agent provision) weight of a processing agent. The calendering conditions are preferably a temperature of 130 ° C. or higher (more preferably 140 to 195 ° C.) and a linear pressure of 200 to 20000 N / cm.
さらには、常法の染色加工、起毛加工、紫外線遮蔽あるいは制電剤、抗菌剤、消臭剤、防虫剤、蓄光剤、再帰反射剤、マイナスイオン発生剤等の機能を付与する各種加工、バッフィング加工またはブラシ処理加工を付加適用してもよい。
かくして得られた側地用織物において、軽量性の点で目付けが１００ｇ／ｍ２以下（より好ましくは３０〜８０ｇ／ｍ２）であることが肝要である。軽量性の点では目付けは小さいほどよいが、目付けがあまり小さくなると蓄熱性が低下するおそれがあるので、３０〜８０ｇ／ｍ２の範囲が好ましい。
In addition, conventional dyeing, brushing, UV shielding or antistatic agents, antibacterial agents, deodorants, insect repellents, phosphorescent agents, retroreflective agents, negative ion generators, and other various types of processing, buffing Processing or brush processing may be additionally applied.
In the side fabric thus obtained, it is important that the basis weight is 100 g / m 2 or less (more preferably 30 to 80 g / m 2 ) in terms of lightness. In terms of light weight, the basis weight is preferably as small as possible. However, if the basis weight is too small, the heat storage property may be lowered, so the range of 30 to 80 g / m 2 is preferable.
また、側地用織物において、通気性が１ｃｃ／ｃｍ２・ｓｅｃ以下（好ましくは０．１〜１．０ｃｃ／ｃｍ２・ｓｅｃ）であることが、蓄熱性の点で好ましい。
かくして得られた側地用織物は、織物の少なくとも片面上に、赤外線吸収剤を含む樹脂層が積層されているので、優れた蓄熱性を有する。また、目付けが１００ｇ／ｍ２以下であるので軽量性にも優れる。
Further, in the side fabric, it is preferable in terms of heat storage that the air permeability is 1 cc / cm 2 · sec or less (preferably 0.1 to 1.0 cc / cm 2 · sec).
The fabric for side land thus obtained has excellent heat storage properties because a resin layer containing an infrared absorber is laminated on at least one surface of the fabric. Moreover, since the basis weight is 100 g / m 2 or less, the weight is excellent.
次に、本発明の繊維製品は前記の側地用織物を用いてなるものである。かかる繊維製品は通常、前記側地用織物と、中綿やダウンなどの中材とを含む。かかる繊維製品は前記の側地用織物を用いているので、軽量性を損なわずに優れた蓄熱性を有する。なお、かかる繊維製品には、ダウンジャケット、中綿入りジャケット、スポーツウエア、アウトドアウエア、作業衣、防護服、防寒服、寝袋、布団などが含まれる。 Next, the textile product of the present invention uses the above-mentioned fabric for side land. Such textiles usually include the side fabrics and intermediate materials such as batting and down. Since such a textile product uses the fabric for side land, it has excellent heat storage without impairing lightness. Such textile products include down jackets, jackets with batting, sportswear, outdoor wear, work clothes, protective clothing, winter clothing, sleeping bags, futons, and the like.
次に本発明の実施例及び比較例を詳述するが、本発明はこれらによって限定されるものではない。なお、実施例中の各測定項目は下記の方法で測定した。
（１）目付
ＪＩＳＬ１０９６ ６．４により測定した。
（２）蓄熱性
２３℃、４５％ＲＨの環境下で、発泡スチロール製試料台の上に試料を設置し、該試料と試料台との間に熱電対温度センサーを挿入した。
次いで、試料表面（基布表面）の上方３０ｃｍの距離から試料表面を、Ｐａｎａｓｏｎｉｃ社製写真用ランプ「ＰＲＦ−５００ＷＢ」で１０分間照射し、前記熱電対温度センサーで温度を測定した。
（３）通気性
ＪＩＳ Ｌ１０９６ ６．２７．１ Ａ法（フラジール法）により通気性（ｃｃ／ｃｍ２・ｓｅｃ）を測定した。
（４）織物のカバーファクターＣＦ
下記式により、織物のカバーファクターＣＦを算出した。
ＣＦ＝（ＤＷｐ／１．１）１／２×ＭＷｐ＋（ＤＷｆ／１．１）１／２×ＭＷｆ
［ＤＷｐは経糸総繊度（ｄｔｅｘ）、ＭＷｐは経糸織密度（本／２．５４ｃｍ）、ＤＷｆは緯糸総繊度（ｄｔｅｘ）、ＭＷｆは緯糸織密度（本／２．５４ｃｍ）である。］
Next, although the Example and comparative example of this invention are explained in full detail, this invention is not limited by these. In addition, each measurement item in an Example was measured with the following method.
(1) Weight per unit area Measured according to JISL1096 6.4.
(2) Thermal storage property A sample was placed on a polystyrene foam sample stage in an environment of 23 ° C. and 45% RH, and a thermocouple temperature sensor was inserted between the sample and the sample stage.
Next, the sample surface was irradiated for 10 minutes with a photographic lamp “PRF-500WB” manufactured by Panasonic, from a distance of 30 cm above the sample surface (base fabric surface), and the temperature was measured with the thermocouple temperature sensor.
(3) Breathability Breathability (cc / cm 2 · sec) was measured by JIS L1096 6.27.1 A method (Fragile method).
(4) Fabric cover factor CF
The cover factor CF of the woven fabric was calculated from the following formula.
CF = (DWp / 1.1) 1/2 × MWp + (DWf / 1.1) 1/2 × MWf
[DWp is the total warp fineness (dtex), MWp is the warp weave density (main / 2.54 cm), DWf is the total weft fineness (dtex), and MWf is the weft weave density (main / 2.54 cm). ]
［実施例１］
ポリエチレンテレフタレートマルチフィラメント延伸糸（総繊度２２ｄｔｅｘ／１８ｆｉｌ）を経糸および緯糸に用いて公知のリップストップ組織の生機を織成した。
そして、該織物に通常の染色仕上げ加工（分散染料により青色に染色）を行い、撥水加工したあとでファイナルセットを施し、カレンダー加工を行った。その際、撥水加工は下記の加工剤を使用し、ピックアップ率７０％で搾液し、１３０℃で３分間乾燥後１７０℃で４５秒間熱処理を行った。また、カレンダー加工は、ロール温度１６０℃の条件でカレンダー加工を行った。
＜加工剤組成＞
・ふっ素系撥水剤 １０．０ｗｔ％
（旭硝子（株）製、アサヒガードＬＳ−３１７）
・メラミン樹脂 ０．３ｗｔ％
（住友化学（株）製、スミテックスレジンＭ−３）
・触媒 ０．３ｗｔ％
（住友化学（株）製、スミテックスアクセレレータＡＣＸ）
・水 ８９．４ｗｔ％
[Example 1]
Using a polyethylene terephthalate multifilament drawn yarn (total fineness 22 dtex / 18 fil) for warp and weft, a known ripstop texture was woven.
The fabric was then subjected to normal dyeing finishing (dyed blue with disperse dye), water-repellent processing, final setting, and calendar processing. At that time, the following processing agent was used for the water-repellent processing, and was squeezed at a pickup rate of 70%, dried at 130 ° C. for 3 minutes, and then heat-treated at 170 ° C. for 45 seconds. Moreover, the calendar process performed the calendar process on the conditions of a roll temperature of 160 degreeC.
<Processing agent composition>
・ Fluorine-based water repellent 10.0wt%
(Asahi Guard LS-317, manufactured by Asahi Glass Co., Ltd.)
・ Melamine resin 0.3wt%
(Sumitomo Chemical Co., Ltd., Sumtex Resin M-3)
・ Catalyst 0.3wt%
(Sumitomo Chemical Co., Ltd., Smithex Accelerator ACX)
・ Water 89.4wt%
次いで、カーボンブラック（平均１次粒子径０．１μｍ）を固形分比で５重量％含有するウレタン系樹脂を、通常のグラビアプリントロール機を使用して、前記基布のカレンダー加工を施された面に、格子状にプリントすることにより樹脂層を積層し、側地用織物を得た。
得られた側地用織物において、目付け４４ｇｒ／ｍ２、ＣＦ１８２０であり、蓄熱性評価で下記の比較例１で得られたものより４．９℃高く、軽量性だけでなく蓄熱性にも優れたものであった。また、通気性は０．７ｃｃ／ｃｍ２・ｓｅｃであった。
次いで、該側地用織物を用いて中綿入りジャケットを得て着用したところ、軽量性だけでなく蓄熱性にも優れたものであった。
Next, a urethane resin containing 5% by weight of carbon black (average primary particle size 0.1 μm) in a solid content ratio was calendered on the base fabric using a normal gravure printing roll machine. A resin layer was laminated on the surface by printing in a lattice pattern to obtain a side fabric.
In the obtained fabric for side land, the weight per unit area is 44 gr / m 2 and CF1820, and the heat storage evaluation is 4.9 ° C. higher than that obtained in Comparative Example 1 below, and it is excellent not only in light weight but also in heat storage. It was. The air permeability was 0.7 cc / cm 2 · sec.
Subsequently, when a jacket with batting was obtained and worn using the side fabric, it was excellent not only in light weight but also in heat storage.
［比較例１］
実施例１において、樹脂層を積層しないこと以外は実施例１と同様にした。
[Comparative Example 1]
In Example 1, it carried out similarly to Example 1 except not laminating | stacking a resin layer.
［実施例２］
ポリエチレンテレフタレートマルチフィラメント延伸糸（総繊度２２ｄｔｅｘ／１８ｆｉｌ）を経糸および緯糸に用いて公知のリップストップ組織の生機を織成した後、通常の染色工程にて分散染料により青色に染色した。
一方、下記の配合組成物を用意した。
（配合組成物の組成）
・アクリル系バインダー ６０．０％
（固形分４０％）
・アンチモンドープ酸化錫（ＡＴＯ）水分散液 ５．０％
（固形分１５％、ＡＴＯの熱伝導率５０Ｗ／ｍ・Ｋ、ＡＴＯの微粒子径５０ｎｍ以下）
・水 ３５．０％
[Example 2]
A polyethylene terephthalate multifilament drawn yarn (total fineness 22 dtex / 18 fil) was used for warp and weft to weave a known ripstop texture, and dyed blue with a disperse dye in a normal dyeing process.
On the other hand, the following blending composition was prepared.
(Composition of the composition)
・ Acrylic binder 60.0%
(Solid content 40%)
Antimony-doped tin oxide (ATO) aqueous dispersion 5.0%
(Solid content 15%, ATO thermal conductivity 50 W / m · K, ATO fine particle diameter 50 nm or less)
・ Water 35.0%
次いで、前記織物を該配合組成物に浸漬加工し、その後、実施例１と同様に、撥水加工、カレンダー加工を施すことにより、側地用織物を得た。
得られた側地用織物において、目付け４６ｇｒ／ｍ２、ＣＦ１８２０であった。得られた布帛は、蓄熱性評価で下記の比較例２で得られたものより３．５℃高く、蓄熱性に優れたものであった。また、通気性は０．５ｃｃ／ｃｍ２・ｓｅｃであった。
次いで、該側地用織物を用いて中綿入りジャケットを得て着用したところ、軽量性だけでなく蓄熱性にも優れたものであった。
Next, the woven fabric was dipped into the blended composition, and then water-repellent processing and calendar processing were performed in the same manner as in Example 1 to obtain a side fabric.
In the obtained fabric for side ground, the fabric weight was 46 gr / m 2 and CF1820. The obtained fabric was 3.5 ° C. higher than that obtained in Comparative Example 2 below in heat storage evaluation, and was excellent in heat storage. The air permeability was 0.5 cc / cm 2 · sec.
Subsequently, when a jacket with batting was obtained and worn using the side fabric, it was excellent not only in light weight but also in heat storage.
［比較例２］
実施例２において、配合組成物に浸漬加工しないこと以外は実施例２と同様にした。
[Comparative Example 2]
In Example 2, it was made to be the same as that of Example 2 except not dip-processing to a compounding composition.
本発明によれば、軽量性を損なわずに優れた蓄熱性を有する側地用織物および繊維製品が提供され、その工業的価値は極めて大である。 ADVANTAGE OF THE INVENTION According to this invention, the fabric for textiles and textiles which have the outstanding thermal storage property without impairing lightweight property are provided, The industrial value is very large.
Claims (9)
ＣＦ＝（ＤＷｐ／１．１）１／２×ＭＷｐ＋（ＤＷｆ／１．１）１／２×ＭＷｆ
［ＤＷｐは経糸総繊度（ｄｔｅｘ）、ＭＷｐは経糸織密度（本／２．５４ｃｍ）、ＤＷｆ
は緯糸総繊度（ｄｔｅｘ）、ＭＷｆは緯糸織密度（本／２．５４ｃｍ）である。］ The side fabric according to any one of claims 1 to 3, wherein the cover factor CF defined by the following formula is 1200 or more.
CF = (DWp / 1.1) 1/2 × MWp + (DWf / 1.1) 1/2 × MWf
[DWp is the total warp fineness (dtex), MWp is the warp weave density (main / 2.54 cm), DWf
Is the total weft fineness (dtex), and MWf is the weft weave density (main / 2.54 cm). ]
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0219571A (en) * | 1988-07-08 | 1990-01-23 | Teijin Ltd | Heat-retentive cloth |
| JP2000328332A (en) * | 1999-05-20 | 2000-11-28 | Toray Ind Inc | Lining cloth |
| JP2003096663A (en) * | 2001-09-26 | 2003-04-03 | Teijin Ltd | Heat retaining fabric |
| JP2008101295A (en) * | 2006-10-19 | 2008-05-01 | Asahi Kasei Fibers Corp | Thin woven fabric |
-
2010
- 2010-07-02 JP JP2010152102A patent/JP5731139B2/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0219571A (en) * | 1988-07-08 | 1990-01-23 | Teijin Ltd | Heat-retentive cloth |
| JP2000328332A (en) * | 1999-05-20 | 2000-11-28 | Toray Ind Inc | Lining cloth |
| JP2003096663A (en) * | 2001-09-26 | 2003-04-03 | Teijin Ltd | Heat retaining fabric |
| JP2008101295A (en) * | 2006-10-19 | 2008-05-01 | Asahi Kasei Fibers Corp | Thin woven fabric |
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|---|---|
| JP5731139B2 (en) | 2015-06-10 |
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