JP2012006775A - Apparatus and method for supplying raw material to melting furnace - Google Patents

Apparatus and method for supplying raw material to melting furnace Download PDF

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JP2012006775A
JP2012006775A JP2010142635A JP2010142635A JP2012006775A JP 2012006775 A JP2012006775 A JP 2012006775A JP 2010142635 A JP2010142635 A JP 2010142635A JP 2010142635 A JP2010142635 A JP 2010142635A JP 2012006775 A JP2012006775 A JP 2012006775A
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valve
raw material
charging
cut
opening
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Hitoshi Donomae
等 堂野前
Masaki Okajima
正樹 岡島
Yoshito Yamazaki
義人 山崎
Mineo Otobe
峰夫 乙部
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NS SOLAR MATERIAL CO Ltd
Nippon Steel Chemical and Materials Co Ltd
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Nippon Steel Materials Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an apparatus and a method for supplying a raw material to a melting furnace, which achieve improvement in operation efficiency in performing additional charge and recharge of a solid raw material on a melt surface in a crucible of the melting furnace, thereby achieving improvement in productivity of various operations using the melting furnace.SOLUTION: The apparatus S for supplying a raw material supplies a solid raw material to a crucible of the melting furnace storing melt, and includes: a supply tank 1 which has a delivery valve 5 and into which the solid raw material is charged; a charging cup 2 which is installed below the supply tank 1 and has a charging valve 6, and into which the solid raw material subdivided into separate portions and delivered from the supply tank 1 is charged; and a valve operating means 3 which performs valve switching operation of the delivery valve 5 and the charging valve 6. The apparatus S subdivides the solid raw material in the supply tank 1 and delivers it into the charging cup 2 by using the valve operating means 3, and subsequently performs valve switching operation to charge the solid raw material charged in the charging cup 2 into the crucible, in supplying the solid raw material from the supply tank 1 to the crucible.

Description

この発明は、融液を貯留する溶解炉の坩堝内に固体原料を供給するための原料供給装置及び原料供給方法に係り、特に溶解炉の操業途中で坩堝内に固体原料を追加チャージあるいはリチャージする際に好適な溶解炉への原料供給装置及び原料供給方法に関する。   The present invention relates to a raw material supply apparatus and a raw material supply method for supplying a solid raw material into a crucible of a melting furnace for storing a melt, and in particular, additional charging or recharging of the solid raw material in the crucible during operation of the melting furnace. In particular, the present invention relates to a raw material supply apparatus and a raw material supply method to a melting furnace.

例えば、チョクラルスキー法によりシリコン単結晶を製造するシリコン単結晶引上げ装置においてはアルゴンガス等の不活性ガス雰囲気下で溶解炉が用いられており、また、リン(P)等の比較的不純物濃度の高いシリコン原料から高純度シリコンを得るシリコン精製装置においては減圧雰囲気下で真空溶解炉が用いられている。更には、真空又は減圧下に各種の金属や合金等の製錬を行うための真空冶金炉、各種の金属を二次精錬する際にRH(Ruhrstahl-Heraeus)法等で用いられる真空脱ガス炉、真空又は減圧下で、あるいは、不活性ガス雰囲気下でアーク式、高周波誘導式、電磁誘導式、抵抗加熱式等の方式により各種の希土類元素含有合金等の加熱し溶融して再生する雰囲気溶解炉等の各種の溶解炉においても、溶解炉の坩堝内に供給された固体原料を、真空・減圧雰囲気下に又は不活性ガス雰囲気下に高温に加熱し溶解させて製錬や精錬等の操業が行われている。   For example, in a silicon single crystal pulling apparatus for producing a silicon single crystal by the Czochralski method, a melting furnace is used under an inert gas atmosphere such as argon gas, and a relatively high impurity concentration such as phosphorus (P). In a silicon refining apparatus that obtains high-purity silicon from a high silicon raw material, a vacuum melting furnace is used in a reduced pressure atmosphere. Furthermore, a vacuum metallurgical furnace for smelting various metals and alloys under vacuum or reduced pressure, and a vacuum degassing furnace used in the RH (Ruhrstahl-Heraeus) method when secondary refining of various metals Atmosphere dissolution in which various rare earth element-containing alloys are heated and melted and regenerated under vacuum or reduced pressure, or in an inert gas atmosphere by arc, high frequency induction, electromagnetic induction, resistance heating, etc. Also in various melting furnaces such as furnaces, operations such as smelting and refining are performed by heating and melting the solid raw material supplied in the crucible of the melting furnace to a high temperature in a vacuum / depressurized atmosphere or in an inert gas atmosphere. Has been done.

そして、このような溶解炉の操業においては、その効率化や熱エネルギーの節約のために、坩堝が加熱されていないときに行われるいわゆる「初期チャージ」とは別に、この初期チャージにより坩堝内に供給された固体原料を加熱して溶解させた後に、この坩堝が融液で満たされるまで坩堝内に更に固体原料を追加して投入するいわゆる「追加チャージ」や、先行する処理操作が終了した後に引き続き後続する処理操作を行う際に、先行処理操作と後続処理操作との間に、空になった、あるいは、少量の融液が残存する坩堝内に、再び新しい固体原料を供給するいわゆる「リチャージ」が行われている。   And in the operation of such a melting furnace, in order to increase efficiency and save thermal energy, this initial charge puts the crucible in the crucible separately from the so-called “initial charge” performed when the crucible is not heated. After the supplied solid raw material is heated and dissolved, the so-called “additional charge” in which additional solid raw material is added to the crucible until the crucible is filled with the melt, or after the preceding processing operation is completed. When a subsequent processing operation is subsequently performed, a so-called “recharge” is performed in which a new solid raw material is supplied again into a crucible that is empty or a small amount of melt remains between the preceding processing operation and the subsequent processing operation. Is done.

しかるに、このような追加チャージやリチャージの操作は、いずれも非常に高温の坩堝内に常温の固体原料(冷塊)を投入する操作であり、高温に加熱されている坩堝が投入された冷塊により急激に冷却されることになる。一方で、坩堝内に供給された冷塊を溶解するための加熱は、通常、坩堝の外側からの入熱であるため、坩堝の内面と外面との間には大きな温度差が生じる。そして、連続体である坩堝の部分的な温度差は、熱膨張差に由来する熱応力を発生させ、この熱応力の大きさは時として坩堝を破壊する程の大きさにまでなる。   However, such additional charging and recharging operations are both operations in which a solid material (cold mass) at room temperature is put into a very high temperature crucible, and a cold mass in which a crucible heated to a high temperature is charged. As a result, it is cooled rapidly. On the other hand, since the heating for melting the cold lumps supplied into the crucible is usually heat input from the outside of the crucible, a large temperature difference occurs between the inner surface and the outer surface of the crucible. And the partial temperature difference of the crucible which is a continuum generates a thermal stress derived from the thermal expansion difference, and the magnitude of this thermal stress sometimes reaches such a magnitude that the crucible is broken.

そして、このような連続体である坩堝が破壊するか否かは、統計的に扱われ、破壊確率として表現される。坩堝材質の強度として一般的にカタログに記載される数値は、複数本の小さな試験片の強度試験結果を確率的に処理して求められた数値である。この強度試験の試験片の大きさと同じ体積の坩堝については、強度試験の強度値と同じオーダーの応力が加えられた場合に破壊確率が1に近くなるが、連続体である坩堝についてはその体積が大きくなればなるほど、強度試験の強度値より低い応力で破壊確率が1になる。また、ある体積・形状の坩堝に対して、破壊確率が1となる応力の1/2の大きさの応力を加えた場合には、破壊確率は数桁低下するため、破壊することはほとんどなくなる。   Whether or not such a crucible as a continuum breaks is treated statistically and expressed as a breakage probability. The numerical value generally described in the catalog as the strength of the crucible material is a numerical value obtained by probabilistically processing the strength test results of a plurality of small test pieces. For a crucible having the same volume as the size of the test piece of the strength test, the probability of failure is close to 1 when a stress of the same order as the strength value of the strength test is applied. The greater the is, the lower the probability of failure at a stress lower than the strength value of the strength test. In addition, when a stress that is half the stress at which the fracture probability is 1 is applied to a crucible having a certain volume and shape, the fracture probability is reduced by several orders of magnitude, so there is almost no failure. .

以上のことから、坩堝の破壊を回避しながら追加チャージやリチャージを実施するためには、坩堝に少量ずつの固体原料を投入することにより、1回の投入で生じる坩堝内面の温度低下をできるだけ小さくすること、すなわち、1回の投入で坩堝に加わる熱応力をできるだけ小さくすることが重要であり、坩堝が大型化すればするほどその重要性が増す。   From the above, in order to carry out additional charging and recharging while avoiding crucible destruction, by introducing a small amount of solid raw material into the crucible, the temperature drop on the inner surface of the crucible caused by one charging is minimized. In other words, it is important to reduce the thermal stress applied to the crucible as much as possible once, and the importance increases as the crucible becomes larger.

そして、このような追加チャージやリチャージを実施するため装置についても、これまでに幾つかの提案がされている。
例えば、特許文献1には、チョクラルスキー法でシリコン単結晶を製造する際に、内部に固形状多結晶原料(固体原料)を坩堝内の固化した融液面に直接投入し、リチャージに適した供給速度を実現し、短時間で効率良くリチャージを行って生産性の向上を図ることができるとするリチャージ管が提案されている。また、特許文献2には、同様の構成を有して、粒塊状の固形原料(固体原料)を坩堝内の融液に対して円周方向均一に投入できるとする原料供給装置が提案されている。更に、特許文献3には、リチャージ管の下部外側にリチャージ管に対して摺動可能な漏斗状外筒を設け、坩堝中心部のみに固形状多結晶原料を投入できるようにし、これによって融液面の固化割合低い状態でも原料投入可能にし、生産性の向上を図ることができるとするリチャージ装置が提案されている。更にまた、特許文献4には、底蓋に原料粉の落下防止手段を設けることにより、原料供給管(ホッパー本体)と底蓋との間に生じる隙間から原料が落下するのを防止できる原料供給装置が提案されている。
Several proposals have been made so far for apparatuses for performing such additional charging and recharging.
For example, in Patent Document 1, when a silicon single crystal is manufactured by the Czochralski method, a solid polycrystalline raw material (solid raw material) is directly put into a solidified melt surface in a crucible and is suitable for recharging. There has been proposed a recharge pipe that realizes a high supply speed and can efficiently recharge in a short time to improve productivity. Further, Patent Document 2 proposes a raw material supply device that has the same configuration and can uniformly feed agglomerated solid raw material (solid raw material) to the melt in the crucible in the circumferential direction. Yes. Furthermore, in Patent Document 3, a funnel-shaped outer cylinder that is slidable with respect to the recharge tube is provided outside the lower portion of the recharge tube, so that the solid polycrystalline raw material can be charged only in the crucible center, thereby A recharging device has been proposed that enables raw materials to be introduced even when the surface solidification rate is low, thereby improving productivity. Furthermore, in Patent Document 4, a raw material supply capable of preventing the raw material from falling from a gap formed between the raw material supply pipe (hopper body) and the bottom lid by providing a raw material powder fall prevention means on the bottom lid. A device has been proposed.

しかしながら、これらいずれの提案においても、使用するリチャージ管や原料供給管は、その管内に充填した固体原料を坩堝内に投入する際には、全ての固体原料を一度に坩堝内に投入する構造になっている。このため、坩堝内に比較的多量の固体原料を少量ずつ複数回に亘って投入し溶解したい場合には、その都度、少量ずつの原料をリチャージ管や原料供給管に充填し、坩堝内に投入する必要が生じる。   However, in any of these proposals, the recharge pipe and the raw material supply pipe used have a structure in which all the solid raw materials are put into the crucible at once when the solid raw material filled in the pipe is put into the crucible. It has become. For this reason, when a relatively large amount of a solid raw material is to be charged into a crucible several times and dissolved several times, each time a small amount of the raw material is filled into a recharge pipe or a raw material supply pipe and charged into the crucible. Need to be done.

しかしながら、上述したような真空・減圧雰囲気下に又は不活性ガス雰囲気下に操業される溶解炉においては、炉外からの物の出し入れのたびに炉内が大気雰囲気になるのを避けるために、不活性ガスによるガス置換操作が不可避であり、炉内の坩堝に固体原料を供給する際には、一般的には、先ず固体原料を予備排気室に入れ、この予備排気室内の空気を不活性ガスに置換し、その後に予備排気室と炉体との間のゲートバルブを開いて炉内の坩堝に固体原料を投入することが行われている。そして、この予備排気室での雰囲気置換操作にかかる時間は、予備排気室内に持ち込む物の量に依存せず、専ら予備排気室の容積に依存するため、予備排気室に持ち込む物の量が少ないと非効率になる。   However, in a melting furnace operated in a vacuum / depressurized atmosphere as described above or in an inert gas atmosphere, in order to avoid that the inside of the furnace becomes an air atmosphere every time an object is taken in and out of the furnace, A gas replacement operation with an inert gas is unavoidable. When supplying a solid material to a crucible in a furnace, generally, the solid material is first put in a preliminary exhaust chamber, and the air in the preliminary exhaust chamber is inerted. Substituting with gas, and then opening a gate valve between the pre-exhaust chamber and the furnace body to charge the solid material into the crucible in the furnace. The time required for the atmosphere replacement operation in the preliminary exhaust chamber does not depend on the amount of objects brought into the preliminary exhaust chamber, but exclusively depends on the volume of the preliminary exhaust chamber, so that the amount of objects brought into the preliminary exhaust chamber is small. And become inefficient.

このため、上述した従来のリチャージ管や原料供給管を用いて溶解炉の坩堝内に固体原料の追加チャージやリチャージを行う場合には、リチャージ管や原料供給管への固体原料の装填操作の回数が増加し、また、ガス置換操作が必要であると、予備排気室内でのガス置換操作の回数が増加し、追加チャージやリチャージの操作に要する時間も長くなり、更に、比較的多量の固体原料の追加チャージやリチャージが必要な場合には、必要なリチャージ管の本数が多くなり、固体原料を数多く小分けにして充填する手間も負担となり、このことが溶解炉を用いた各種操業の生産性向上に多大な障害になっていた。   For this reason, when additional charging or recharging of the solid raw material is performed in the crucible of the melting furnace using the above-described conventional recharge pipe or raw material supply pipe, the number of operations of loading the solid raw material into the recharge pipe or the raw material supply pipe If the gas replacement operation is necessary, the number of gas replacement operations in the pre-exhaust chamber increases, the time required for additional charge and recharge operations increases, and a relatively large amount of solid raw material When additional charging or recharging is required, the number of necessary recharge pipes is increased, and the burden of filling a large amount of solid raw material into small portions is also a burden, which improves the productivity of various operations using melting furnaces. It was a great obstacle.

WO2002/068,732公報WO2002 / 068,732 特開2006-089,294号公報JP 2006-089,294 JP 特開2007-277,069号公報JP 2007-277,069 A 特開2008-088,000号公報JP 2008-088,000 JP

そこで、本発明者らは、このような従来のリチャージ管や原料供給管を用いた溶解炉への原料供給装置における問題点を解決すべく鋭意検討した結果、下端に固体原料を小分けして切り出す切出弁を備えた供給タンクと、下端に投入弁を有して切出弁から切り出された固体原料が装填される投入カップと、前記切出弁及び投入弁の弁開閉操作を行う弁操作手段とを備えた原料供給装置により前記問題点を解決できることを見い出し、本発明を完成した。   Therefore, as a result of intensive studies to solve the problems in the raw material supply apparatus for the melting furnace using the conventional recharge pipe and raw material supply pipe, the present inventors cut out the solid raw material into small portions at the lower end. A supply tank having a cut-off valve, a charge cup having a charge valve at the lower end and loaded with a solid material cut from the cut-off valve, and a valve operation for opening and closing the cut-off valve and the charge valve The present invention has been completed by finding that the above-mentioned problems can be solved by a raw material supply apparatus provided with a means.

従って、本発明の目的は、溶解炉の坩堝内の融液面上に固体原料の追加チャージやリチャージを行う際に、1回の投入量を少量にして複数回の投入操作を行う場合においても、この固体原料の追加チャージやリチャージの操業効率を向上させることができ、これによって溶解炉を用いた各種操業の生産性を改善することができる溶解炉への原料供給装置を提供することにある。   Therefore, the object of the present invention is to perform a plurality of charging operations with a small amount of charging once when performing additional charging or recharging of the solid raw material on the melt surface in the crucible of the melting furnace. It is an object of the present invention to provide a raw material supply apparatus to a melting furnace that can improve the operation efficiency of additional charging and recharging of the solid raw material and thereby improve the productivity of various operations using the melting furnace. .

また、本発明の他の目的は、原料供給装置を用いて溶解炉の坩堝内の融液面上に固体原料の追加チャージやリチャージを行うに際し、1回の投入量を少量にして複数回の投入操作を行う場合における操業効率を向上させることができる溶解炉への原料供給方法を提供することにある。   Another object of the present invention is to perform additional charging and recharging of the solid raw material on the melt surface in the crucible of the melting furnace using the raw material supply device, and reduce the amount of one charge to multiple times. An object of the present invention is to provide a raw material supply method to a melting furnace capable of improving the operation efficiency when performing a charging operation.

上記目的を達成するための本発明の要旨は、以下の通りである。
(1) 融液を貯留する溶解炉の坩堝内に固体原料を供給する原料供給装置であり、
下端に切出弁を備えると共に前記坩堝内に供給される固体原料が装入される供給タンクと、この供給タンクの下方に配設され、下端に投入弁を備えると共に前記供給タンクの切出弁から小分けに切り出された固体原料が装填される投入カップと、前記切出弁及び投入弁の弁開閉操作を行う弁操作手段とを備え、
前記供給タンクから坩堝内への固体原料の供給時には、前記弁操作手段が、供給タンク内に装入された固体原料を小分けして投入カップに切り出し、次いで投入カップ内に装填された固体原料を坩堝内に投入する弁開閉操作を行うことを特徴とする溶解炉への原料供給装置である。
The gist of the present invention for achieving the above object is as follows.
(1) A raw material supply device for supplying a solid raw material into a crucible of a melting furnace for storing a melt,
A supply tank provided with a cut-off valve at the lower end and charged with the solid raw material supplied into the crucible, and provided at a lower end of the supply tank, and provided with a feed valve at the lower end and the cut-off valve for the supply tank A charging cup loaded with a solid raw material cut out in small portions, and a valve operating means for opening and closing the cutting valve and the charging valve,
When supplying the solid raw material from the supply tank into the crucible, the valve operating means divides the solid raw material charged in the supply tank into a charging cup, and then the solid raw material charged in the charging cup is removed. An apparatus for supplying a raw material to a melting furnace, characterized in that a valve opening / closing operation to be put into a crucible is performed.

(2) 前記供給タンク、投入カップ、及び弁操作手段に加えて、装置全体を吊り上げて坩堝上の原料投入位置に移動させる昇降手段を備えていることを特徴とする前記(1)に記載の溶解炉への原料供給装置である。   (2) In addition to the supply tank, the charging cup, and the valve operating means, the apparatus as described in (1), characterized by further comprising lifting means for lifting the entire apparatus and moving it to a raw material charging position on the crucible. It is a raw material supply apparatus to a melting furnace.

(3) 前記供給タンク、投入カップ、及び弁操作手段に加えて、前記投入カップの下方位置に下端開口を有する投入案内が設けられていることを特徴とする前記(1)又は(2)に記載の溶解炉への原料供給装置である。   (3) In the above (1) or (2), in addition to the supply tank, the charging cup, and the valve operating means, a charging guide having a lower end opening is provided at a lower position of the charging cup. It is a raw material supply apparatus to the melting furnace of description.

(4) 前記供給タンクは、その上部が垂直筒状の直胴部に形成されていると共に下部がロート状のホッパー部に形成されていることを特徴とする前記(1)〜(3)のいずれかに記載の溶解炉への原料供給装置である。   (4) The supply tank is characterized in that the upper part is formed in a vertical cylindrical straight body part and the lower part is formed in a funnel-like hopper part. It is a raw material supply apparatus to the melting furnace in any one.

(5) 前記切出弁は、供給タンクのホッパー部下端に形成された切出開口の開口周縁部を切出弁座とし、この切出弁座に着座し、また、切出弁座から離れて切出開口を開閉する切出弁体を有すると共に、前記切出開口の閉塞時には前記切出弁座と切出弁体との間が実質的に線接触により接触することを特徴とする前記(1)〜(4)のいずれかに記載の溶解炉への原料供給装置である。   (5) The cut-off valve has a cut-off valve seat at the opening peripheral edge of the cut-out opening formed at the lower end of the hopper portion of the supply tank, and is seated on the cut-off valve seat and is separated from the cut-off valve seat. And a cut-out valve body for opening and closing the cut-out opening, and when the cut-out opening is closed, the cut-out valve seat and the cut-out valve body are substantially in contact with each other by line contact. (1) It is a raw material supply apparatus to the melting furnace in any one of (4).

(6) 前記切出弁の切出弁座は、供給タンクのホッパー部下端の切出開口の開口部周縁から上方に向けてリング状に突出しており、供給タンク内の固体原料を小分けして投入カップ内に切り出す際に切出弁を通過して流れる固体原料の流れを規制することを特徴とする前記(5)に記載の溶解炉への原料供給装置である。   (6) The cut-off valve seat of the cut-off valve protrudes in a ring shape upward from the peripheral edge of the cut-out opening at the lower end of the hopper portion of the supply tank, and subdivides the solid raw material in the supply tank. The apparatus for supplying a raw material to a melting furnace as described in (5) above, wherein the flow of the solid raw material flowing through the cutting valve is regulated when cutting into the charging cup.

(7) 前記切出弁の切出弁体は、上部が円錐形状で下部が逆円錐形状に形成されており、この切出弁体の下部逆円錐面が切出弁座に着座することを特徴とする前記(5)又は(6)に記載の溶解炉への原料供給装置である。   (7) The cut-off valve body of the cut-off valve is formed such that the upper part is formed in a conical shape and the lower part is formed in an inverted conical shape, and the lower reverse conical surface of the cut-out valve body is seated on the cut-out valve seat. The raw material supply apparatus to the melting furnace as described in (5) or (6) above.

(8) 前記投入カップは、その上端側に前記供給タンクの切出開口よりも大きな開口の受入開口を有すると共に下端側に投入開口を有し、また、前記受入開口が供給タンクの開口した切出開口に連通する受入位置と、前記切出開口から離れて投入弁の弁開閉操作が行われる降下位置との間で上下方向移動可能になっており、また、この投入カップの投入弁は、前記投入開口の開口周縁部を投入弁座とし、この投入弁座に着座し、また、投入弁座から離れて投入開口を開閉する投入弁体を有することを特徴とする前記(1)〜(7)のいずれかに記載の溶解炉への原料供給装置である。   (8) The charging cup has a receiving opening on the upper end side that is larger than the cutting opening of the supply tank, and has a charging opening on the lower end side. It is possible to move up and down between a receiving position communicating with the outlet opening and a lowering position where the valve opening / closing operation of the inlet valve is performed away from the cutout opening, and the inlet valve of this inlet cup is (1) to (1) characterized in that the opening peripheral edge portion of the charging opening is a charging valve seat, the charging valve body is seated on the charging valve seat, and opens and closes the charging opening away from the charging valve seat. 7. A raw material supply apparatus for a melting furnace according to any one of 7).

(9) 前記投入弁の投入弁体は、円錐形状に形成されてその円錐面が投入弁座に着座することを特徴とする前記(8)に記載の溶解炉への原料供給装置である。   (9) The raw material supply apparatus for a melting furnace according to (8), wherein the charging valve body of the charging valve is formed in a conical shape and a conical surface thereof is seated on the charging valve seat.

(10) 前記弁操作手段は、供給タンクの切出弁の弁開閉操作を行う切出弁操作部材と、投入カップをその降下位置と受入位置との間で移動させると共に投入カップの投入弁の弁開閉操作を行う投入弁操作部材とを有しており、
前記供給タンクから坩堝内への固体原料の供給時には、前記切出弁操作部材により、供給タンクの切出弁を開いて固体原料を小分けしながら投入カップに切り出し、また、前記投入弁操作部材により、投入カップをその降下位置と受入位置との間で移動させると共に、降下位置で投入カップの投入弁を開いて固体原料を坩堝内に投入することを特徴とする前記(1)〜(9)のいずれかに記載の溶解炉への原料供給装置である。
(10) The valve operating means includes a cut-off valve operating member that opens and closes the cut-off valve of the supply tank, and moves the input cup between its lowered position and a receiving position, and A closing valve operating member that performs valve opening and closing operation,
When supplying the solid raw material from the supply tank into the crucible, the cut-off valve operating member opens the supply tank cut-off valve and cuts out the solid raw material into a charging cup, and also by the input valve operating member. The charging cup is moved between its lowered position and a receiving position, and at the lowered position, the charging valve of the charging cup is opened to charge the solid material into the crucible (1) to (9), The raw material supply apparatus to the melting furnace as described in any of the above.

(11) 前記投入弁操作部材が、供給タンクをその上方から下方に貫通すると共に前記切出弁の切出弁体を移動可能に貫通し、上端が前記昇降手段に連結されていると共に下端には投入カップの投入弁の投入弁体が設けられた投入弁操作桿であり、また、前記切出弁操作部材が、前記投入弁操作桿を介して操作され、投入カップがその受入位置にあるときに切出弁の切出弁体を切出弁座から離して切出開口を開き、また、投入カップがその降下位置にあるときに切出弁の切出弁体を切出弁座に着座させて切出開口を閉じるスペーサ部材であり、
供給タンクへの原料装入時には、前記昇降手段により投入弁操作桿を下方に移動させて前記切出弁を閉じ、また、装置全体の吊上げ時には、前記昇降手段により投入弁操作桿を上方に移動させて前記投入弁を閉じ、次いで、投入カップをその受入位置に移動させて前記切出弁を開くと共に、供給タンクの切出開口と投入カップの受入開口とを連通連結させて供給タンク内の固体原料を投入カップ内に装填し、更に、坩堝内への原料投入時には、前記昇降手段により投入弁操作桿を下方に移動させることにより切出弁を閉じて固体原料を小分けし、次いで、投入弁を開いて小分けされた固体原料を坩堝内に投入することを特徴とする前記(10)に記載の溶解炉への原料供給装置である。
(11) The charging valve operating member penetrates the supply tank downward from above and movably penetrates the extraction valve body of the extraction valve. The upper end is connected to the elevating means and is connected to the lower end. Is a closing valve operating rod provided with a closing valve body of the closing valve of the closing cup, the cut-off valve operating member is operated via the closing valve operating rod, and the closing cup is in its receiving position. Sometimes the release valve body of the extraction valve is separated from the extraction valve seat to open the extraction opening, and when the closing cup is in its lowered position, the extraction valve body of the extraction valve is set to the extraction valve seat. It is a spacer member that is seated and closes the cutout opening,
When the raw material is charged into the supply tank, the raising / lowering means moves the closing valve operating rod downward to close the cut-off valve. When the entire apparatus is lifted, the lifting / lowering means moves the closing valve operating rod upward. The closing valve is closed and then the charging cup is moved to its receiving position to open the cutting valve, and the cutting opening of the supply tank and the receiving opening of the charging cup are connected in communication with each other. The raw material is charged into the charging cup, and when the raw material is charged into the crucible, the closing valve is moved downward by the lifting means to close the cut-off valve, and the solid raw material is subdivided. The apparatus for supplying a raw material to a melting furnace as described in (10) above, wherein the solid raw material subdivided by opening the valve is put into a crucible.

(12) 前記投入弁操作桿は、前記投入カップの下端に設けられて閉じた状態の投入弁の投入弁体と、受入位置に移動して受入開口の開口周縁部が供給タンクの荷重受け部に当接した投入カップとを介して、前記投入カップ上の供給タンクの荷重を支持することを特徴とする前記(11)に記載の溶解炉への原料供給装置である。   (12) The charging valve operating rod includes a closing valve closing valve provided at a lower end of the charging cup, and an opening peripheral portion of the receiving opening that moves to the receiving position is a load receiving portion of the supply tank. The apparatus for supplying a raw material to the melting furnace according to (11), wherein a load of a supply tank on the charging cup is supported through a charging cup abutting on the melting cup.

(13) 前記切出弁操作部材は、前記スペーサ部材に加えて、供給タンク内中央部にステーを介して取り付けられ、上端が供給タンクの上部上方に延びると共に下端が供給タンク内に延びるパイプ状の弁操作案内管と、下端が前記切出弁の切出弁体に連結されていると共に上端が前記弁操作案内管内に上下方向移動可能に延び、かつ、内部には前記投入弁操作桿が上下方向移動可能に貫通する切出弁制御管とを備えていることを特徴とする前記(11)又は(12)に記載の溶解炉への原料供給装置である。   (13) In addition to the spacer member, the cut-off valve operating member is attached to a central portion in the supply tank via a stay, and has an upper end extending above the upper portion of the supply tank and a lower end extending into the supply tank. The valve operation guide tube, the lower end is connected to the cut valve body of the cut valve, the upper end extends into the valve operation guide tube so as to be movable in the vertical direction, and the closing valve operation rod is inside. The apparatus for supplying a raw material to a melting furnace as described in (11) or (12) above, further comprising a cut-off valve control pipe penetrating in a vertically movable manner.

(14) 投入案内は、その上部に少なくとも前記投入カップより大きくてこの投入カップを収容する垂直筒状の直胴部が形成されていると共に、その下部に前記直胴部の開口よりも小さい下端開口を有するロート部が形成されており、また、前記投入カップの周壁外面には前記直胴部内を上下方向に移動し、前記ロート部の上端部に当接して投入カップの降下位置を規定する位置決めアームが設けられていることを特徴とする前記(8)〜(13)のいずれかに記載の溶解炉への原料供給装置である。   (14) The charging guide has a vertical cylindrical straight body portion which is larger than at least the charging cup and accommodates the charging cup at an upper portion thereof, and a lower end which is smaller than an opening of the straight body portion at a lower portion thereof. A funnel portion having an opening is formed, and the outer surface of the peripheral wall of the charging cup moves up and down in the straight barrel portion and abuts the upper end portion of the funnel portion to define the lowering position of the charging cup. The raw material supply apparatus for a melting furnace according to any one of (8) to (13), wherein a positioning arm is provided.

(15) 原料供給装置を用いて融液を貯留する溶解炉の坩堝内に固体原料を供給するに際し、前記原料供給装置には下端に切出弁を有する供給タンクと、下端に投入弁を有すると共に前記供給タンクの下方に位置する投入カップとを設け、前記供給タンクに固体原料を装入した後にこの供給タンクを前記投入カップと共に坩堝上に移動させ、次いで、前記切出弁及び投入弁の弁開閉操作により、供給タンク内に装入された固体原料を切出弁から小分けして投入カップに装填した後に、投入カップの投入弁を開いてこの投入カップ内に装填された固体原料を坩堝内に投入する小分け投入操作を複数回繰り返して行い、供給タンク内の固体原料の全量を坩堝内の融液面上に投入することを特徴とする溶解炉への原料供給方法である。   (15) When supplying a solid raw material into a crucible of a melting furnace for storing a melt using a raw material supply device, the raw material supply device has a supply tank having a cut-off valve at the lower end, and a charging valve at the lower end. And a charging cup located below the supply tank, and after charging the raw material into the supply tank, the supply tank is moved together with the charging cup onto the crucible. After the valve is opened and closed, the solid material charged in the supply tank is subdivided from the cut-off valve and loaded into the charging cup. Then, the charging valve of the charging cup is opened and the solid material loaded in the charging cup is crucible. This is a method for supplying a raw material to a melting furnace, wherein a subdivided charging operation is repeated a plurality of times and the entire amount of solid raw material in a supply tank is charged onto the melt surface in the crucible.

(16) 溶解炉への原料供給を前記(2)〜(14)のいずれかに記載された原料供給装置を用いて行う前記(15)に記載の溶解炉への原料供給方法である。   (16) The raw material supply method to the melting furnace according to (15), wherein the raw material supply to the melting furnace is performed using the raw material supply device described in any of (2) to (14).

本発明において、前記昇降手段については、原料供給装置の全体を吊り上げて坩堝上の原料投入位置に移動させ、この原料投入位置で原料供給装置を上下方向に移動させることができれば、特に制限されるものではないが、好適には吊下げワイヤとワイヤ巻取り具を備えた吊下げ装置や、上方にストローク分の鍵溝を切った棒状の部材とそれを上下させる歯車を連結したモーターからなる昇降機構等を例示することができる。   In the present invention, the raising / lowering means is particularly limited as long as the whole raw material supply device is lifted and moved to the raw material charging position on the crucible, and the raw material supply device can be moved in the vertical direction at this raw material charging position. Although it is not a thing, it is preferably a lifting device comprising a suspension device equipped with a suspension wire and a wire winder, and a motor that connects a rod-shaped member with a key groove for the upper stroke and a gear that moves it up and down. A mechanism etc. can be illustrated.

また、前記供給タンクについては、その上部上方から固体原料を装入することができ、その下部に切出弁を設けることができれば、特に制限されるものではないが、搭載した固体原料を下方に位置する投入カップ内に小分けして切り出すための切出開口を設けると共に、搭載された固体原料の全量を投入カップに少量ずつ切り出す必要があることから、好ましくはその下部にロート状に形成されたホッパー部を有するものがよい。   Further, the supply tank is not particularly limited as long as the solid raw material can be charged from the upper part of the supply tank and a cut-off valve can be provided at the lower part thereof, but the mounted solid raw material is directed downward. Since it is necessary to cut out the entire amount of the solid material loaded into the input cup little by little, it is preferably formed in a funnel shape below the input cup, while providing a cut-out opening for subdividing into the input cup located. What has a hopper part is good.

更に、この供給タンクに設けられる切出弁についても、供給タンク内に搭載した固体原料を下方に位置する投入カップ内に小分けして切り出すことができれば、特に制限されるものではないが、好ましくは、供給タンクのホッパー部下端に形成された切出開口の開口周縁部を切出弁座とし、また、逆円錐形状の切出弁体を有するものであり、ホッパー部下端の開口周縁部(切出弁座)の逆円錐面に逆円錐形状の切出弁体が着座し、また、この切出弁座から離れて切出開口を開閉するものである。そして、これら切出弁の切出弁座及び切出弁体については、より好ましくは、開口周縁部(切出弁座)の逆円錐面及び/又は切出弁体の逆円錐面に、例えばリング状の突条部を有して、前記切出開口の閉塞時にこれら切出弁座と切出弁体との間が実質的に線接触により接触するものであるのがよく、これによって、固体原料を小分けして切り出す際にこの切出弁を通過する固体原料の流れを規制することができる。また、更に好ましくは、前記切出弁の切出弁座が供給タンクのホッパー部下端の切出開口の開口部周縁から上方に向けてリング状に突出した形状に形成されていることであり、これによって、上記と同様に切出弁を通過する固体原料の流れを規制できるだけでなく、固体原料を小分けして切り出す際に、僅かな固体原料が開口周縁部(切出弁座)の逆円錐面と切出弁体の逆円錐面との間に挟まれてできる隙間から、固体原料が落下するのを防止することができる。   Further, the cut-off valve provided in the supply tank is not particularly limited as long as the solid raw material mounted in the supply tank can be subdivided into the input cup positioned below, but is preferably not limited. The opening peripheral edge of the cut-out opening formed at the lower end of the hopper portion of the supply tank is used as a cut-off valve seat, and has an inverted conical cut-off valve body. An inverted conical cut-out valve body is seated on the reverse conical surface of the (exit valve seat), and the cut-out opening is opened and closed away from the cut-out valve seat. And about the cut-off valve seat and cut-out valve body of these cut-out valves, More preferably, on the reverse conical surface of the opening peripheral part (cut-off valve seat) and / or the reverse conical surface of the cut-off valve body, for example, It has a ring-shaped ridge, and when the cutout opening is closed, the cutout valve seat and the cutout valve body should be substantially in contact with each other by line contact. When the solid raw material is divided into small portions, the flow of the solid raw material passing through the cut-off valve can be regulated. More preferably, the cut-off valve seat of the cut-off valve is formed in a shape protruding in a ring shape upward from the peripheral edge of the cut-out opening at the lower end of the hopper portion of the supply tank, This not only restricts the flow of the solid raw material passing through the cut-off valve in the same manner as described above, but also when the solid raw material is divided into small portions, a small amount of the solid raw material is inverted at the opening peripheral edge (cut-off valve seat). The solid raw material can be prevented from falling from a gap formed between the surface and the inverted conical surface of the cut-out valve body.

また、本発明において、前記投入カップは、好ましくは、その上端側に前記供給タンクの切出開口よりも大きな開口の受入開口を有すると共に下端側に投入開口を有し、また、前記受入開口が供給タンクの開口した切出開口に連通する受入位置と、前記切出開口から離れて投入弁の弁開閉操作が行われる降下位置との間で上下方向移動可能に形成される。そして、この投入カップについては、より好ましくは、その上端側の受入開口が下端側の投入開口よりも大きい逆円錐台形状に形成されているのがよく、これによって、小分けして投入カップ内に切り出された少量の固体原料を坩堝内の融液面中心部のより狭い範囲に投入することができ、また、必要によりこの投入カップの下方位置に設けられる投入案内の中に正確に投入することができる。   Further, in the present invention, the charging cup preferably has a receiving opening having an opening larger than the cut-out opening of the supply tank on the upper end side and a charging opening on the lower end side, and the receiving opening is It is formed so as to be movable in the vertical direction between a receiving position communicating with the cutout opening opened in the supply tank and a lowered position where the valve opening / closing operation of the closing valve is performed away from the cutout opening. The charging cup is more preferably formed in an inverted truncated cone shape with the receiving opening on the upper end side being larger than the charging opening on the lower end side. A small amount of the cut solid material can be put into a narrower area at the center of the melt surface in the crucible and, if necessary, put accurately into the feeding guide provided below the charging cup. Can do.

この投入カップの前記投入開口に設けられる投入弁は、この投入開口の開口周縁部を投入弁座とし、この投入弁座に着座し、また、投入弁座から離れて投入開口を開閉する投入弁体を有するものであり、好ましくは、前記投入弁体が、円錐形状に形成されてその円錐面が投入開口の開口周縁部(投入弁座)に着座する。このように投入弁体の形状を円錐形状に形成することにより、固体原料の投入時にこの固体原料の一部が投入弁体の上部に残留することがない。   The charging valve provided at the charging opening of the charging cup has a peripheral edge of the charging opening as a charging valve seat, sits on the charging valve seat, and opens and closes the charging opening away from the charging valve seat. Preferably, the charging valve body is formed in a conical shape, and its conical surface is seated on the opening peripheral portion (the charging valve seat) of the charging opening. By forming the shape of the charging valve body into a conical shape in this way, a part of the solid raw material does not remain on the upper portion of the charging valve body when the solid raw material is charged.

更に、本発明において、前記弁操作手段については、それが前記供給タンクから坩堝内への固体原料の供給時に、供給タンク内に装入された固体原料を小分けして投入カップに切り出し、次いで投入カップ内に装填された固体原料を坩堝内に投入する弁開閉操作を行うことができれば、例えば、投入カップの操作手段、切出弁の弁開閉操作手段及び投入弁の弁開閉操作手段をそれぞれ個別に構成したり、その幾つかの手段を適当に組み合わせて構成する等、特に制限されるものではないが、好ましくは、供給タンクの切出弁の弁開閉操作を行う切出弁操作部材と、投入カップをその降下位置と受入位置との間で移動させると共に投入カップの投入弁の弁開閉操作を行う投入弁操作部材とで構成するのがよい。このように構成することにより、前記供給タンクから坩堝内への固体原料の供給時には、前記切出弁操作部材により、供給タンクの切出弁を開いて固体原料を小分けしながら投入カップに切り出し、また、前記投入弁操作部材により、投入カップをその降下位置と受入位置との間で移動させると共に、降下位置で投入カップの投入弁を開いて固体原料を坩堝内に投入することができる。   Further, in the present invention, the valve operating means is divided into the charging cup by dividing the solid raw material charged in the supply tank into the charging cup when supplying the solid raw material from the supply tank into the crucible. If the valve opening / closing operation for charging the solid material loaded in the cup into the crucible can be performed, for example, the operation means for the charging cup, the valve opening / closing operation means for the cut-off valve, and the valve opening / closing operation means for the charging valve are individually provided. Or a suitable combination of some of the means, etc., but is not particularly limited, preferably, a cut-off valve operating member for opening and closing the supply tank cut-off valve, It is preferable that the charging cup is constituted by a charging valve operating member that moves the charging cup between the lowered position and the receiving position and performs opening / closing operation of the charging valve of the charging cup. By configuring in this way, when supplying the solid raw material from the supply tank into the crucible, the cut-off valve operating member opens the supply tank cut-off valve and cuts out the solid raw material into a charging cup, Further, the charging valve operating member can move the charging cup between its lowered position and the receiving position, and at the lowered position, the charging valve of the charging cup can be opened to charge the solid material into the crucible.

また、前記弁操作手段の切出弁操作部材や投入弁操作部材については、より好ましくは、前記投入弁操作部材が、供給タンクをその上方から下方に貫通すると共に前記切出弁の切出弁体を移動可能に貫通し、上端が前記昇降手段に連結されていると共に下端には投入カップの投入弁の投入弁体が設けられた投入弁操作桿で構成され、また、前記切出弁操作部材が、前記投入弁操作桿を介して操作され、投入カップがその受入位置にあるときに切出弁の切出弁体を切出弁座から離して切出開口を開き、また、投入カップがその降下位置にあるときに切出弁の切出弁体を切出弁座に着座させて切出開口を閉じるスペーサ部材で構成されているのがよい。   Further, with respect to the cut-off valve operating member and the closing valve operating member of the valve operating means, more preferably, the closing valve operating member penetrates the supply tank from the top to the bottom and the cut-off valve of the cut-off valve. The upper end is connected to the lifting and lowering means, and the lower end is composed of a closing valve operating rod provided with a closing valve body for a closing cup, and the cutting valve operation When the member is operated via the input valve operating rod and the input cup is in its receiving position, the output valve body of the output valve is separated from the output valve seat to open the output opening. It is good to be comprised by the spacer member which makes the cut-off valve body of a cut-out valve seat to a cut-off valve seat, and closes a cut-out opening when it exists in the lowered position.

前記弁操作手段の切出弁操作部材及び投入弁操作部材をこのように構成することにより、供給タンクへの原料装入時には、前記昇降手段により投入弁操作桿を下方に移動させて前記切出弁を閉じ、また、装置全体の吊上げ時には、前記昇降手段により投入弁操作桿を上方に移動させて前記投入弁を閉じ、次いで、投入カップをその受入位置に移動させて前記切出弁を開くと共に、供給タンクの切出開口と投入カップの受入開口とを連通連結させて供給タンク内の固体原料を投入カップ内に装填し、更に、坩堝内への原料投入時には、前記昇降手段により投入弁操作桿を下方に移動させることにより切出弁を閉じて固体原料を小分けし、次いで、投入弁を開いて小分けされた固体原料を坩堝内に投入することができる。   By configuring the cutting valve operating member and the charging valve operating member of the valve operating means in this way, the charging valve operating rod is moved downward by the lifting / lowering means when the raw material is charged into the supply tank. The valve is closed and when the entire apparatus is lifted, the raising / lowering means moves the closing valve operating rod upward to close the closing valve, and then moves the closing cup to its receiving position to open the cut-off valve. In addition, the cut-out opening of the supply tank and the receiving opening of the charging cup are connected to each other so that the solid raw material in the supply tank is loaded into the charging cup. By moving the operating rod downward, the cutout valve is closed to divide the solid raw material, and then the charging valve is opened to divide the solid raw material into the crucible.

ここで、前記投入弁操作桿と前記供給タンク及び投入カップとの関係については、好ましくは、前記投入カップがその受入位置にあるときに、受入開口の開口周縁部が供給タンクに設けられたタンク荷重受け部(例えば、供給タンクの切出弁の外側にこの切出弁を取り囲むように設けられるリング状の底壁や、供給タンクの底部に設けられた支持フレーム等)に当接するように構成し、また、切出弁操作部材としての前記スペーサ部材の長さ寸法については、固体原料の粒径や流動性等により決まる切出弁の開閉ストロークの大きさと、前記投入カップの受入位置と降下位置との間の移動距離とを考慮し、「切出弁の開閉ストローク」≦「投入カップの移動距離」の関係を概ね保つように設定するのがよい。これによって、前記投入弁操作桿が、前記投入カップの下端に設けられて閉じた状態の投入弁の投入弁体と、受入位置に移動して受入開口の開口周縁部が供給タンクの荷重受け部に当接した投入カップとを介して、前記投入カップ上の供給タンクの荷重を支持することができ、装置外部から前記投入弁操作桿のみの操作により、装置全体の吊上げ操作に加えて、切出弁及び投入弁の弁開閉操作の全てを賄うことができる。なお、供給タンクの切出開口と投入カップの投入開口の連通連結状態、切出弁の開閉状態、及び投入弁の開閉状態の間の三者の関係は、これら切出弁及び投入弁の弁開閉操作を行って小分けして投入する操作が坩堝内の融液面の上方で行われるので、必ずしも厳密に操作される必要はなく、切出弁の切出弁体、投入カップ、及び投入弁の投入弁体の動作途中であれば、供給タンクの切出開口と投入カップの投入開口との間の連通連結が完了していない状態で、切出弁と投入弁とが同時に開いている状態が一時的に存在してもよい。   Here, regarding the relationship between the charging valve operating rod, the supply tank and the charging cup, preferably, when the charging cup is in its receiving position, a tank in which the opening peripheral edge of the receiving opening is provided in the supply tank Constructed to contact the load receiving part (for example, a ring-shaped bottom wall provided around the cut-off valve on the outside of the supply tank, a support frame provided on the bottom of the supply tank, etc.) In addition, the length of the spacer member as the cut-off valve operating member is determined by the size of the open / close stroke of the cut-off valve determined by the particle size, fluidity, etc. of the solid raw material, and the receiving position and lowering of the input cup. In consideration of the movement distance to the position, it is preferable to set so that the relationship of “the opening / closing stroke of the cut-off valve” ≦ “the movement distance of the charging cup” is generally maintained. As a result, the closing valve operating rod is provided at the lower end of the charging cup and closed, and the closing valve is moved to the receiving position so that the opening peripheral edge of the receiving opening is the load receiving portion of the supply tank. It is possible to support the load of the supply tank on the charging cup via the charging cup that is in contact with the charging cup. All valve opening and closing operations of the outlet valve and the inlet valve can be covered. It should be noted that the three-way relationship between the connection opening state of the supply tank's cut-out opening and the input opening of the input cup, the open / close state of the cut-off valve, and the open / close state of the input valve depends on the valve of the cut-off valve and the input valve. Since the opening and closing operation is performed in a small amount and is performed above the melt surface in the crucible, it does not necessarily have to be operated strictly, the cutting valve body of the cutting valve, the charging cup, and the charging valve If the injection valve body is in the middle of operation, the cut-off valve and the injection valve are open at the same time with the communication connection between the supply opening of the supply tank and the input opening of the input cup not completed. May temporarily exist.

そして、更に前記切出弁操作部材については、前記スペーサ部材に加えて、供給タンク内中央部にステーを介して取り付けられ、上端が供給タンクの上部上方に延びると共に下端が供給タンク内に延びる両端開口パイプ状の弁操作案内管と、下端が前記切出弁の切出弁体に連結されていると共に上端が前記弁操作案内管内に上下方向移動可能に延び、かつ、内部には前記投入弁操作桿が上下方向移動可能に貫通する切出弁制御管とを設けるのがよく、これによって、装置全体を吊り上げて前記投入弁操作桿の下端に連結された投入弁の投入弁体により装置全体の荷重が支持された際に、装置上部が傾いて、固体原料を小分けして投入する小分け投入操作に支障をきたし、また、投入弁体に偏った荷重が作用してこの投入弁体が損傷する等の問題が発生するのを未然に防止することができる。なお、前記弁操作案内管の上端には、この弁操作案内管の内壁と投入弁操作桿との間に切出弁制御管の肉厚と略等しい隙間ができ、この隙間内に固体原料あるいはその粉砕粉末が侵入して投入弁操作桿や切出弁制御管の上下方向の移動を妨げる虞があるので、弁操作案内管の上端と投入弁操作桿との間を投入弁操作桿が摺動可能なように密閉するシール部材を設けるのが望ましい。   In addition to the spacer member, the cut-off valve operation member is attached to the central portion of the supply tank via a stay, and has an upper end extending above the upper portion of the supply tank and a lower end extending into the supply tank. An open pipe-shaped valve operation guide tube, a lower end is connected to the cut-out valve body of the cut-out valve, and an upper end extends into the valve operation guide tube so as to be movable in the vertical direction, and inside the injection valve It is preferable to provide a cut-off valve control pipe through which the operation rod is movable so as to be movable in the vertical direction, whereby the entire device is lifted by the input valve body of the input valve connected to the lower end of the input valve operation rod. When the load is supported, the upper part of the device tilts, causing troubles in the dosing operation of feeding the solid raw material in small portions, and the loading valve body is damaged by the biased load acting on the loading valve body. Questions There can be prevented from occurring in advance. At the upper end of the valve operation guide tube, a gap substantially equal to the thickness of the cut-off valve control tube is formed between the inner wall of the valve operation guide tube and the closing valve operation rod, and the solid raw material or Since the pulverized powder may enter and hinder the vertical movement of the closing valve control rod and the cut-off valve control tube, the closing valve operation rod slides between the upper end of the valve operation guide tube and the closing valve operation rod. It is desirable to provide a sealing member that is movably sealed.

本発明において、必要により設けられる前記投入案内についても、それが固体原料を坩堝内の中心位置に投入することができるものであれば、特に制限されるものではないが、好ましくは、その上部が少なくとも前記投入カップより大きくてこの投入カップを収容する垂直筒状の直胴部に形成されていると共に下部が前記直胴部の開口よりも小さい下端開口を有するロート部に形成するのがよい。また、前記投入カップの周壁外面には、前記直胴部内を上下方向に移動する位置決めアームを設け、この位置決めアームが下方に移動した際に前記ロート部の上端部に当接し、これによって投入カップの降下位置が規定されるようにするのがよい。   In the present invention, the introduction guide provided as necessary is not particularly limited as long as it can input the solid raw material to the center position in the crucible, but preferably the upper part thereof is It is preferable that the funnel is formed in a funnel portion that is at least larger than the charging cup and is formed in a vertical cylindrical straight body portion that accommodates the charging cup and has a lower end opening smaller than the opening of the straight body portion. In addition, a positioning arm that moves up and down in the straight body portion is provided on the outer surface of the peripheral wall of the charging cup. When the positioning arm moves downward, the positioning arm abuts on the upper end of the funnel portion. It is recommended that the lowering position is defined.

本発明の原料供給装置を用いることにより、前記供給タンクに固体原料を装入した後にこの供給タンクを前記投入カップと共に坩堝上に移動させ、次いで、前記切出弁及び投入弁の弁開閉操作により、供給タンク内に装入された固体原料を切出弁から小分けして投入カップに装填した後に、投入カップの投入弁を開いてこの投入カップ内に装填された固体原料を坩堝内に投入する小分け投入操作を複数回繰り返して行い、供給タンク内の固体原料の全量を坩堝内の融液面上に投入することができる。   By using the raw material supply apparatus of the present invention, after the solid raw material is charged into the supply tank, the supply tank is moved onto the crucible together with the charging cup, and then the opening and closing operation of the cutting valve and the charging valve is performed. After the solid raw material charged in the supply tank is subdivided from the cut-off valve and loaded into the charging cup, the charging valve of the charging cup is opened and the solid raw material charged in the charging cup is charged into the crucible. The subdivided charging operation is repeated a plurality of times, and the entire amount of the solid raw material in the supply tank can be charged onto the melt surface in the crucible.

本発明の溶解炉への原料供給装置及び原料供給方法によれば、供給タンク内に追加チャージやリチャージで必要な固体原料の全量(必要により、複数に分割された分割投入量の全量)を搭載し、これを坩堝上の原料投入位置まで移送し、この原料投入位置から坩堝内の融液面上への投入に際しては、供給タンク内から投入カップ内に少量ずつ小分けしながら、この投入カップから多数回に亘って投入することができるので、それだけ追加チャージやリチャージに必要な固体原料を坩堝上の原料投入位置まで移送する移送時間を短縮することができ、これによって原料投入に伴って発生する坩堝内外面間の温度差を必要な範囲内に抑制しつつ原料の投入を行う少量投入操作を効率良く行うことができる。   According to the raw material supply apparatus and the raw material supply method for the melting furnace of the present invention, the entire amount of solid raw material required for additional charging or recharging is installed in the supply tank (if necessary, the total amount of divided input divided into a plurality of parts). This is transferred to the raw material charging position on the crucible, and when charging from the raw material charging position onto the melt surface in the crucible, it is divided from the supply tank into the charging cup little by little, Since it can be charged a large number of times, the transfer time for transferring the solid material necessary for additional charging and recharging to the material charging position on the crucible can be shortened. It is possible to efficiently perform a small amount charging operation for charging the raw material while suppressing a temperature difference between the inner and outer surfaces of the crucible within a necessary range.

また、本発明の溶解炉への原料供給装置及び原料供給方法によれば、溶解炉が真空・減圧雰囲気下に又は不活性ガス雰囲気下に操業される場合には、前記固体原料移送時間の短縮に加えて、固体原料を搭載した原料供給装置を予備排気室に導入して行う雰囲気置換操作の操作回数を格段に減少させることができるので、この予備排気室内での雰囲気置換操作に要する時間を顕著に短縮することができ、これによって原料投入に伴って発生する坩堝内外面間の温度差を必要な範囲内に抑制しつつ原料の投入を行う少量投入操作を効率良く行うことができる。   Further, according to the raw material supply apparatus and raw material supply method to the melting furnace of the present invention, when the melting furnace is operated in a vacuum / depressurized atmosphere or in an inert gas atmosphere, the solid raw material transfer time is shortened. In addition, since the number of atmosphere replacement operations performed by introducing the raw material supply apparatus loaded with the solid material into the preliminary exhaust chamber can be significantly reduced, the time required for the atmosphere replacement operation in the preliminary exhaust chamber can be reduced. This can be shortened remarkably, whereby a small amount of charging operation for charging the raw material can be performed efficiently while suppressing the temperature difference between the inner and outer surfaces of the crucible generated with the charging of the raw material within a necessary range.

更に、本発明の溶解炉への原料供給装置及び原料供給方法によれば、これまで比較的多量の固体原料を追加チャージ又はリチャージする際に必要とされていたリチャージ管の本数を減少することができ、それだけ固体原料を数多く小分けにして充填する手間や負担が軽減され、溶解炉の操業性(生産性)を改善することができる。   Furthermore, according to the raw material supply apparatus and the raw material supply method to the melting furnace of the present invention, the number of recharge pipes that have been required when additional charge or recharge of a relatively large amount of solid raw material can be reduced. As a result, the labor and burden of filling a large number of solid raw materials can be reduced, and the operability (productivity) of the melting furnace can be improved.

図1は、本発明の原料供給装置を説明するための断面説明図である。FIG. 1 is a cross-sectional explanatory view for explaining a raw material supply apparatus of the present invention. 図2は、図1の原料供給装置の供給タンク内に固体原料を装入する際の状態を説明するための断面説明図である。FIG. 2 is a cross-sectional explanatory view for explaining a state when the solid raw material is charged into the supply tank of the raw material supply apparatus of FIG.

図3は、シリコン精製装置に採用された図1の原料供給装置について、供給タンク内に固体原料が装入された後の原料供給装置全体を吊り上げて予備排気室内に引き込む際の状態を示す説明図である。FIG. 3 is a diagram illustrating a state of the raw material supply apparatus of FIG. 1 employed in the silicon refining apparatus when the entire raw material supply apparatus after the solid raw material is charged in the supply tank is lifted and drawn into the preliminary exhaust chamber. FIG.

図4は、シリコン精製装置に採用された図1の原料供給装置について、図4(a)が真空溶解炉上の予備排気室内に引き込まれた状態を示す説明図であり、図4(b)が予備排気室内での雰囲気置換操作終了後に真空溶解炉の坩堝上の原料投入位置に移動した状態を示す説明図である。FIG. 4 is an explanatory view showing a state in which FIG. 4 (a) is drawn into the pre-exhaust chamber on the vacuum melting furnace with respect to the raw material supply apparatus of FIG. FIG. 3 is an explanatory view showing a state in which, after the atmosphere replacement operation in the pre-exhaust chamber, is moved to the raw material charging position on the crucible of the vacuum melting furnace.

図5Aは、シリコン精製装置に採用された図1の原料供給装置について、坩堝上の原料投入位置に移動した後に切出弁及び投入弁の弁開閉操作により小分け投入操作を行う方法を説明するための説明図であり、図5A(a)が吊り下げられた原料供給装置が真空溶解炉側に設けられた装置支持部にセットされる直前の状態を示す説明図であり、図5A(b)が吊り下げられた原料供給装置が真空溶解炉側に設けられた装置支持部にセットされた後に切出弁で少量の固体原料を投入カップ内に切り出して小分けした後の状態を示す説明図である。FIG. 5A is a diagram for explaining a method of performing a divided charging operation by moving a cutting valve and a valve opening / closing operation of the charging valve after moving to the raw material charging position on the crucible in the raw material supply apparatus of FIG. 1 employed in the silicon purification apparatus. FIG. 5A is an explanatory diagram showing a state immediately before the suspended raw material supply apparatus is set on the apparatus support provided on the vacuum melting furnace side, and FIG. 5A (b) Is an explanatory view showing a state after a small amount of solid raw material is cut out into a charging cup by a cut-off valve after the raw material supply device in which is suspended is set on the device support provided on the vacuum melting furnace side. is there.

また、図5Bは、図5A(b)に引き続いて小分け投入操作を行う方法を説明するための説明図であり、図5B(c)が投入弁操作桿により投入弁を開いて投入カップ内に小分けされた固体原料を坩堝内の融液面上に投入する状態を示す説明図であり、図5B(d)が投入カップ内に小分けされた固体原料を坩堝内の融液面上に投入した後の状態を示す説明図であり、図5B(e)が供給タンクから固体原料を小分けして投入カップ内に切り出す準備ができた状態を示す説明図である。FIG. 5B is an explanatory diagram for explaining a method of performing the subdivided charging operation subsequent to FIG. 5A (b). FIG. 5B (c) shows that the charging valve is opened by the charging valve operating rod and placed in the charging cup. FIG. 5B is an explanatory view showing a state in which a subdivided solid raw material is put on the melt surface in the crucible, and FIG. 5B (d) is put on the melt surface in the crucible in FIG. 5B (d). FIG. 5B is an explanatory view showing a later state, and FIG. 5B (e) is an explanatory view showing a state in which a solid raw material is subdivided from a supply tank and ready to be cut out into a charging cup.

[溶解炉への原料供給装置について]
以下、添付図面に示す本発明の実施例に基づいて、シリコン精製装置の真空溶解炉の坩堝内にシリコン原料(固体原料)を供給するために採用された本発明の原料供給装置の好適な実施の形態を具体的に説明する。
[Raw material supply equipment to melting furnace]
Hereinafter, based on the embodiments of the present invention shown in the accompanying drawings, preferred embodiments of the raw material supply apparatus of the present invention adopted to supply silicon raw material (solid raw material) into the crucible of the vacuum melting furnace of the silicon purification apparatus The embodiment will be specifically described.

図1及び図2において、本発明の実施例に係る原料供給装置Sが示されている。この原料供給装置Sは、上部が垂直筒状に形成された直胴部1aと下部がロート状に形成されたホッパー部1bとを有すると共に、このホッパー部1b下端に形成された切出開口1cに切出弁5を備え、シリコン原料10が装入される供給タンク1と、この供給タンク1の下方に配設され、上端側に受入開口2aと下端側に投入開口2bとを有すると共に下端には投入弁6を備え、前記供給タンク1の切出弁5から小分けに切り出されたシリコン原料10が装填される投入カップ2と、前記切出弁5の弁開閉操作を行う切出弁操作部材(弁操作手段)3と、前記投入カップ2をその降下位置と受入位置との間で移動させると共に投入カップ2の投入弁6の弁開閉操作を行うロッド状の投入弁操作桿(弁操作手段の投入弁操作部材)4とを備えている。   In FIG.1 and FIG.2, the raw material supply apparatus S which concerns on the Example of this invention is shown. This raw material supply apparatus S has a straight body portion 1a having an upper portion formed in a vertical cylindrical shape and a hopper portion 1b having a lower portion formed in a funnel shape, and a cut-out opening 1c formed at the lower end of the hopper portion 1b. Is provided with a cut-off valve 5 and is provided below the supply tank 1 with the silicon raw material 10 charged therein, and has a receiving opening 2a on the upper end side and an input opening 2b on the lower end side and a lower end. Is equipped with a closing valve 6, a closing cup operation for opening and closing the closing valve 5, and a closing cup 2 in which the silicon raw material 10 cut into small portions from the cutting valve 5 of the supply tank 1 is loaded. A rod-shaped charging valve operating rod (valve operation) for moving the member (valve operating means) 3 and the charging cup 2 between its lowered position and receiving position and for opening and closing the charging valve 6 of the charging cup 2 Means valve operating member 4).

この実施例において、前記供給タンク1には、その直胴部1aの周壁上部外側に、装置Sを図示外の台車に搭載する際や真空溶解炉の坩堝内に固体原料の投入する際に、台車の装置支持部や真空溶解炉の炉体の一部にこの装置Sを係止するための係止アーム9が設けられているほか、そのホッパー部1b下端の切出弁5の外側に、前記切出開口1cを形成すると共に前記切出弁5を取り囲むように、リング状の底壁部1dが取り付けられており、この底壁部1dが装置全体を吊り下げた際におけるタンク荷重受け部として機能するようになっている。   In this embodiment, when the apparatus S is mounted on a cart (not shown) on the outer side of the upper peripheral wall of the straight body portion 1a in the supply tank 1, or when a solid raw material is charged into a crucible of a vacuum melting furnace, A locking arm 9 for locking the device S is provided on a part of the support unit of the carriage and a furnace body of the vacuum melting furnace, and on the outside of the cut-off valve 5 at the lower end of the hopper 1b, A ring-shaped bottom wall portion 1d is attached so as to form the cutout opening 1c and surround the cutout valve 5. The tank wall receiving portion when the bottom wall portion 1d suspends the entire apparatus. It is supposed to function as.

また、この実施例においては、前記切出弁5は、供給タンク1のホッパー部1b下端に形成された切出開口1cの開口部周縁から上方に向けてリング状に突出した開口周縁部を切出弁座5aとしており、また、その切出弁体5bはその上部が円錐形状で下部が逆円錐形状の略々算盤玉形状に形成されており、この切出弁体5bの下部の逆円錐面がリング状に突出した切出弁座5aに着座して切出弁5を閉じた際にはこれら切出弁座5aと切出弁体5bとの間が実質的に線接触により接触するようになっている。この切出弁5の構造によれば、リング状に突出した切出弁座5aにより、供給タンク1内のシリコン原料10を小分けして投入カップ2内に切り出す際に切出弁5を通過して流れるシリコン原料10の流れを規制し、切出弁5が完全に開くまではシリコン原料10が一気に流れ落ちるのを防止することができ、また、切出弁座5aと切出弁体5bとが実質的に線接触により接触するので、シリコン原料10の所定量を投入カップ2に切り出す際にシリコン原料10が滑り落ちるホッパー部1bの逆円錐面と切出弁体5bの下部円錐面との間に滞留するシリコン原料10を可及的に減少せしめることができ、更に、切出弁5の切出弁体5bの上部円錐面により、供給タンク1内のシリコン原料10を供給タンク1内に残留させることなく、確実に最後まで切り出すことができる。   Further, in this embodiment, the cut-off valve 5 cuts the opening peripheral portion protruding in a ring shape upward from the peripheral edge of the cut-out opening 1c formed at the lower end of the hopper portion 1b of the supply tank 1. The valve seat 5a is formed in an approximately abacus bead shape having an upper cone shape and an inverted cone shape at the lower portion. The reverse cone at the lower portion of the cut valve body 5b. When the cut-out valve 5 is closed by being seated on the cut-out valve seat 5a whose surface protrudes in a ring shape, the cut-out valve seat 5a and the cut-out valve body 5b are substantially in contact with each other by line contact. It is like that. According to the structure of the cut-off valve 5, when the silicon raw material 10 in the supply tank 1 is subdivided into the feed cup 2 by the cut-out valve seat 5a protruding in a ring shape, the cut-off valve 5 passes through the cut-off valve 5. The flow of the silicon raw material 10 flowing in is controlled, and the silicon raw material 10 can be prevented from flowing down at a stroke until the cut-off valve 5 is fully opened, and the cut-off valve seat 5a and the cut-off valve body 5b Since the contact is made substantially by line contact, when a predetermined amount of the silicon raw material 10 is cut into the charging cup 2, the silicon raw material 10 slides between the reverse conical surface of the hopper 1b and the lower conical surface of the cut-off valve body 5b. The remaining silicon raw material 10 can be reduced as much as possible, and the silicon raw material 10 in the supply tank 1 remains in the supply tank 1 by the upper conical surface of the cut-off valve body 5b of the cut-off valve 5. It can be cut out to the end without fail.

更に、この実施例では、前記投入カップ2は、その記受入開口2aが供給タンク1の開口した切出開口1cに連通する受入位置と前記切出開口1cから離れた降下位置との間で移動可能になっており、また、この投入カップ2の投入弁6は、前記投入開口2aの開口周縁部を投入弁座6aとし、この投入弁座6aに着座し、また、投入弁座6aから離れて投入開口2aを開閉する投入弁体6bとで構成されている。そして、この投入カップ2には、その周壁外面に、後述する投入案内8との関係でこの投入カップ2の降下位置を規定する位置決めアーム2cが設けられている。   Further, in this embodiment, the charging cup 2 moves between a receiving position where the recording opening 2a communicates with the cutout opening 1c opened in the supply tank 1 and a lowered position away from the cutout opening 1c. In addition, the charging valve 6 of the charging cup 2 has an opening peripheral edge of the charging opening 2a as a charging valve seat 6a, and is seated on the charging valve seat 6a, and is separated from the charging valve seat 6a. And a closing valve body 6b for opening and closing the closing opening 2a. The throwing cup 2 is provided with a positioning arm 2c on the outer surface of the peripheral wall for defining the lowered position of the throwing cup 2 in relation to the throwing guide 8 described later.

更にまた、この実施例においては、前記投入カップ2の下方位置に下端開口8cを有する投入案内8が設けられている。この投入案内8は、その上部が前記投入カップ2よりも大きくてこの投入カップ2を収容することができる垂直筒状の直胴部8aに形成され、この直胴部8aの上端が前記供給タンク1の底壁部1dに固着されていると共に、その下部には前記直胴部8aの開口よりも小さい下端開口8cを有するロート部8bが形成されており、投入カップ2から投入されたシリコン原料10が後述する真空溶解炉の坩堝内の中心位置に確実に投入されるようになっている。   Furthermore, in this embodiment, a charging guide 8 having a lower end opening 8c is provided at a position below the charging cup 2. The charging guide 8 has an upper portion larger than the charging cup 2 and is formed in a vertical cylindrical straight barrel portion 8a that can accommodate the charging cup 2. The upper end of the straight barrel portion 8a is the supply tank. 1 is fixed to the bottom wall portion 1d, and a lower portion 8b having a lower end opening 8c smaller than the opening of the straight body portion 8a is formed at the lower portion thereof. 10 is reliably put into the center position in the crucible of the vacuum melting furnace described later.

この投入案内8は、前記投入カップ2が前記直胴部8a内を上下方向に移動する際に、前記投入カップ2の位置決めアーム2cが投入案内8の下部に形成されたロート部8bの上端部に当接し、これによって投入カップ2の降下位置が規定されるようになっている。   The charging guide 8 has an upper end portion of a funnel portion 8b in which a positioning arm 2c of the charging cup 2 is formed at a lower portion of the charging guide 8 when the charging cup 2 moves in the vertical direction within the straight body portion 8a. Thus, the lowered position of the charging cup 2 is defined.

そして、この実施例においては、前記投入弁操作桿4が、供給タンク1をその上方から下方に貫通すると共に前記切出弁5の切出弁体5bを移動可能に貫通し、上端が後述する昇降手段に連結されていると共に下端が投入カップ2の投入弁6の投入弁体6bの上部中心位置に連結されており、また、前記切出弁操作部材3が、前記投入弁操作桿4を介して操作され、投入カップ2がその受入位置にあるときに切出弁5の切出弁体5bを切出弁座5aから離して切出開口1cを開き、また、投入カップ2がその降下位置にあるときに切出弁5の切出弁体5bを切出弁座5aに着座させて切出開口1cを閉じるスペーサ部材3aで構成されている。そして、前記投入弁操作桿4は、装置全体が吊り下げられた際には、前記投入カップ2の下端に設けられて閉じた状態の投入弁の投入弁体6bと、受入位置に移動して受入開口2aの開口周縁部が供給タンク1のタンク荷重受け部(底壁部1d)に当接した投入カップ2とを介して、前記投入カップ2上の供給タンク1の荷重を支持するようになっている。   In this embodiment, the input valve operating rod 4 penetrates the supply tank 1 downward from above and movably penetrates the cut-off valve body 5b of the cut-off valve 5. The upper end will be described later. The lower end is connected to the raising and lowering means, and the lower end is connected to the center position of the upper part of the input valve body 6b of the input valve 6 of the input cup 2, and the cut-off valve operating member 3 When the injection cup 2 is in its receiving position, the extraction valve body 5b of the extraction valve 5 is separated from the extraction valve seat 5a to open the extraction opening 1c, and the introduction cup 2 is lowered. The spacer member 3a is configured to close the cutout opening 1c by seating the cutout valve body 5b of the cutout valve 5 on the cutout valve seat 5a when in the position. When the entire device is suspended, the closing valve operating rod 4 is moved to the receiving valve body 6b of the closing valve provided at the lower end of the closing cup 2 and closed. The opening peripheral edge of the receiving opening 2a supports the load of the supply tank 1 on the charging cup 2 through the charging cup 2 in contact with the tank load receiving portion (bottom wall 1d) of the supplying tank 1. It has become.

また、前記切出弁操作部材3は、前記スペーサ部材3aに加えて、供給タンク1内中央部に3本のステー3dを介して取り付けられ、上端が供給タンク1の上部上方に延びると共に下端が供給タンク1内に延びるパイプ状の弁操作案内管3bと、下端が前記切出弁5の切出弁体5bに連結されていると共に上端が前記弁操作案内管3b内に上下方向移動可能に延び、かつ、内部には前記投入弁操作桿4が上下方向移動可能に貫通する切出弁制御管3cとを備えており、これによって、投入弁操作桿4により装置全体を吊り下げた際に、装置上部が傾いて小分け投入操作に支障をきたすことがなく、また、投入弁体6bに偏った荷重が作用してこの投入弁体6bが損傷するのを未然に防止することができる。   In addition to the spacer member 3a, the cut-off valve operating member 3 is attached to the central portion of the supply tank 1 via three stays 3d, and has an upper end extending above the upper portion of the supply tank 1 and a lower end. A pipe-shaped valve operation guide tube 3b extending into the supply tank 1, a lower end is connected to the cut valve body 5b of the cut valve 5, and an upper end is movable in the valve operation guide tube 3b in the vertical direction. A cut-off valve control pipe 3c extending therethrough and penetrating the input valve operating rod 4 so as to be movable in the vertical direction is provided, so that when the entire apparatus is suspended by the input valve operating rod 4 The upper part of the apparatus is not inclined and does not interfere with the subdivided charging operation, and it is possible to prevent the charging valve body 6b from being damaged by a biased load acting on the charging valve body 6b.

なお、この実施例においては、前記弁操作案内管3bの上端に投入弁操作桿4との間を投入弁操作桿4が摺動可能なように密閉するシール部材3eが設けられており、また、装置全体を吊り上げて坩堝上の原料投入位置に移動させる昇降手段として、吊下げ装置7が採用されており、この吊下げ装置7は、後述するシリコン精製装置の予備排気室の上部に設けられたワイヤ巻取り具7bと、このワイヤ巻取り具7bから延びて前記投入弁操作桿4の上端に連結された吊下げワイヤ7aとで構成されておいる。   In this embodiment, a seal member 3e is provided at the upper end of the valve operation guide tube 3b so as to seal the injection valve operation rod 4 so that it can slide between the injection valve operation rod 4 and the valve operation guide tube 3b. As a lifting / lowering means for lifting the entire apparatus and moving it to the raw material charging position on the crucible, a hanging apparatus 7 is adopted, and this hanging apparatus 7 is provided in an upper part of a preliminary exhaust chamber of a silicon purifying apparatus described later. The wire winder 7b and a suspension wire 7a extending from the wire winder 7b and connected to the upper end of the closing valve operating rod 4 are configured.

[溶解炉への原料供給方法について]
次に、図2〜図5Bに基づいて、この実施例に係る原料供給装置Sを用いて、シリコン精製装置11において融液10aを貯留する真空溶解炉12の坩堝13内にシリコン原料10を供給(リチャージ)する原料供給方法について説明する。
[About raw material supply method to melting furnace]
Next, based on FIGS. 2 to 5B, the silicon raw material 10 is supplied into the crucible 13 of the vacuum melting furnace 12 in which the melt 10a is stored in the silicon purification device 11 using the raw material supply device S according to this embodiment. A raw material supply method for (recharging) will be described.

先ず、図2に示すように、原料供給装置Sをその係止アーム9により台車の装置支持部15にセットしてシリコン原料装入位置に移動し、この位置で吊下げ装置7により投入弁操作桿4を下方に移動させ、切出弁5を閉じてその供給タンク1内に所定量のシリコン原料10を装入する。この時、切出弁5は、その切出弁体5bがシリコン原料10の重量により下方に押し圧され、完全に閉じた状態になる。   First, as shown in FIG. 2, the raw material supply device S is set by the locking arm 9 to the device support portion 15 of the carriage and moved to the silicon raw material charging position. The trough 4 is moved downward, the cut-off valve 5 is closed, and a predetermined amount of silicon raw material 10 is charged into the supply tank 1. At this time, the cut-off valve 5 is in a completely closed state because the cut-off valve body 5b is pressed downward by the weight of the silicon raw material 10.

この状態で供給タンク1内へのシリコン原料10の装入が終了した後、装置Sをシリコン精製装置11の予備排気室14のところまで移動させ、図3に示すように、シリコン精製装置11の予備排気室14の上部に設けられた吊下げ装置7の吊下げワイヤ7aの先端を投入弁操作桿4の上端に連結し、ワイヤ巻取り具7bにより吊下げワイヤ7aを巻き上げて装置全体を釣り上げる。   In this state, after the charging of the silicon raw material 10 into the supply tank 1 is completed, the apparatus S is moved to the preliminary exhaust chamber 14 of the silicon purifying apparatus 11, and as shown in FIG. The tip of the suspension wire 7a of the suspension device 7 provided at the upper part of the preliminary exhaust chamber 14 is connected to the upper end of the closing valve operating rod 4, and the suspension wire 7a is wound up by the wire winder 7b to raise the entire device. .

装置全体が投入弁操作桿4を介して吊上げられると、図3及び図5A(a)に示すように、投入弁操作桿4の下端に取り付けられた投入カップ2の投入弁6はその投入弁体6bが投入弁座6aに着座して閉じ、次いで投入カップ2が引き上げられてその受入開口2aの開口周縁部が供給タンク1の底壁部(タンク荷重受け部)1dに当接し、投入カップ2はその受入位置まで上昇する。投入カップ2がその受入位置に到達した後、装置全体が完全に釣り上げられると、供給タンク1の切出弁5は、切出弁操作部材3のスペーサ部材3aにより切出弁体5bが上昇して開いた状態となり、供給タンク1の切出開口1cと投入カップ2の受入開口2aとが連通し、供給タンク1内のシリコン原料10がその自重により供給タンク1のホッパー部1b内面に沿って切出弁5を通過し、投入カップ2内に装填される。この際の切出弁5を通過するシリコン原料10の流れは、投入カップ2内が満杯になることにより停止する。   When the entire apparatus is lifted via the closing valve operating rod 4, as shown in FIGS. 3 and 5A (a), the closing valve 6 of the charging cup 2 attached to the lower end of the closing valve operating rod 4 is the closing valve. The body 6b sits on the closing valve seat 6a and closes, then the closing cup 2 is pulled up, and the peripheral edge of the receiving opening 2a comes into contact with the bottom wall portion (tank load receiving portion) 1d of the supply tank 1, so that the charging cup 2 rises to its receiving position. After the charging cup 2 reaches its receiving position, when the entire apparatus is completely lifted, the cutting valve 5 of the supply tank 1 is lifted by the spacer member 3a of the cutting valve operating member 3. The cut-out opening 1c of the supply tank 1 and the receiving opening 2a of the input cup 2 communicate with each other, and the silicon raw material 10 in the supply tank 1 moves along the inner surface of the hopper portion 1b of the supply tank 1 by its own weight. It passes through the cutoff valve 5 and is loaded into the charging cup 2. At this time, the flow of the silicon raw material 10 passing through the cut-off valve 5 is stopped when the charging cup 2 is full.

次に、装置Sは、吊下げ装置7により吊り下げられた状態で予備排気室14内に引き込まれ、次いで、装置Sを収容した予備排気室14がシリコン精製装置11の真空溶解炉12に向けて移動し、図4(a)に示すように、この真空溶解炉12の炉体上に閉状態のゲートバルブ12aを介してセットされる。その後、装置Sが予備排気室14内で吊下げられたままの状態で、この予備排気室14内の空気を図示外の真空ポンプ16等により排気し、真空乃至不活性ガスに置換する雰囲気置換が行われ、真空溶解炉12の雰囲気と一致させた後にゲートバルブ12aを開き、吊下げ装置7により装置Sを炉内に降下させ、その係止アーム9により炉体の装置支持部12bに係止し、装置Sを坩堝13内の融液10a面の上方にセットする。   Next, the device S is drawn into the preliminary exhaust chamber 14 while being suspended by the suspension device 7, and then the preliminary exhaust chamber 14 containing the device S is directed to the vacuum melting furnace 12 of the silicon purification device 11. As shown in FIG. 4 (a), it is set on the furnace body of the vacuum melting furnace 12 through a closed gate valve 12a. After that, while the device S is suspended in the preliminary exhaust chamber 14, the atmosphere in the preliminary exhaust chamber 14 is exhausted by a vacuum pump 16 or the like (not shown) and replaced with vacuum or inert gas. After the atmosphere of the vacuum melting furnace 12 is matched, the gate valve 12a is opened, the apparatus S is lowered into the furnace by the suspending device 7, and the engaging arm 9 is engaged with the apparatus support 12b of the furnace body. Then, the apparatus S is set above the surface of the melt 10a in the crucible 13.

装置Sの真空溶解炉12の炉体へのセットが終了した後、図5A(b)に示すように、吊下げ装置7により投入弁操作桿4を降下させ、供給タンク1の切出弁5を閉じて供給タンク1内から投入カップ2内に所定量のシリコン原料10を切り出し、投入カップ2をその降下位置まで降下させる。投入カップ2がその降下位置まで降下した後、更に引き続いて吊下げ装置7により投入弁操作桿4を降下させ、図5B(c)及び(d)に示すように、投入カップ2の投入弁6を開き、この投入カップ2内に小分けして切り出された所定量のシリコン原料10を坩堝13内の融液10a面上に投入する。   After the setting of the apparatus S to the furnace body of the vacuum melting furnace 12 is completed, as shown in FIG. 5A (b), the closing valve 7 is lowered by the suspending device 7 and the cut-off valve 5 of the supply tank 1 is removed. Is closed, a predetermined amount of silicon raw material 10 is cut out from the supply tank 1 into the charging cup 2, and the charging cup 2 is lowered to its lowered position. After the charging cup 2 has been lowered to its lowered position, the charging valve operating rod 4 is further lowered by the suspending device 7 and the charging valve 6 of the charging cup 2 is then lowered as shown in FIGS. 5B (c) and 5 (d). Is opened, and a predetermined amount of the silicon raw material 10 cut out into the charging cup 2 is charged onto the surface of the melt 10 a in the crucible 13.

投入カップ2内のシリコン原料10の投入が終了した後、図5B(d)及び(e)に示すように、吊下げ装置7により投入弁操作桿4を上昇させて投入弁6を閉じ、更に引き続き吊下げ装置7により投入弁操作桿4を投入カップ2の受入開口2aが供給タンク1の底壁部1dに当接するまで上昇させ、図5A(a)に示すように、再び切出弁5を開いて供給タンク1の切出開口1cと投入カップ2の受入開口2aとを連通させ、供給タンク1内のシリコン原料10の所定量を小分けし切り出して投入カップ2内に装填する。   After the introduction of the silicon raw material 10 in the charging cup 2 is completed, as shown in FIGS. 5B (d) and 5 (e), the charging valve operating rod 4 is raised by the suspending device 7 to close the charging valve 6. Subsequently, the closing device 7 raises the closing valve operating rod 4 until the receiving opening 2a of the closing cup 2 comes into contact with the bottom wall 1d of the supply tank 1, and again, as shown in FIG. Is opened, the cutout opening 1c of the supply tank 1 and the receiving opening 2a of the input cup 2 are communicated, and a predetermined amount of the silicon raw material 10 in the supply tank 1 is divided into small portions and loaded into the input cup 2.

このような供給タンク1内のシリコン原料10の所定量を小分けし切り出し、投入カップ2から坩堝13内の融液10a面上に投入するシリコン原料10の小分け投入操作は、供給タンク1内のシリコン原料10が完全になくなるまで行われ、その後に、装置Sを真空溶融炉12の炉体上にセットした際の手順と逆の手順により、装置Sを予備排気室14内に収め、ゲートバルブ12aを閉じてからこの予備排気室14内に不活性ガスを導入して大気圧まで戻す雰囲気置換を行い、次いで真空溶融炉12の炉体上から移動させて台車の装置支持部15にセットし、原料供給装置Sの1回の作業の全てが終了する。   Such a predetermined amount of the silicon raw material 10 in the supply tank 1 is divided into small portions and cut out, and the silicon raw material 10 is charged into the melt 10 a surface in the crucible 13 from the charging cup 2. The process is performed until the raw material 10 is completely removed, and then the apparatus S is placed in the preliminary exhaust chamber 14 by a procedure reverse to the procedure when the apparatus S is set on the furnace body of the vacuum melting furnace 12, and the gate valve 12a The atmosphere is replaced by introducing an inert gas into the preliminary exhaust chamber 14 and then returned to the atmospheric pressure after being closed, and then moved from the furnace body of the vacuum melting furnace 12 and set on the apparatus support 15 of the carriage, All the operations of the raw material supply apparatus S are completed.

このような原料供給装置Sによる固体原料の供給操作は、真空溶融炉12の坩堝13内への追加チャージあるいはリチャージに必要な固体原料の供給量と供給タンク1の内容積とを勘案し、複数基の装置Sを用意して実施してもよく、また、1基の装置Sで複数回の供給操作を繰り返してもよい。   Such a raw material supply operation by the raw material supply apparatus S is performed in consideration of the supply amount of the solid raw material required for additional charging or recharging into the crucible 13 of the vacuum melting furnace 12 and the internal volume of the supply tank 1. The basic apparatus S may be prepared and carried out, or the supply operation may be repeated a plurality of times by the single apparatus S.

[適用例]
更に、本発明の溶解炉への原料供給装置を用いて、シリコン精製装置における真空溶解炉の坩堝内に400kgのシリコン原料をリチャージする場合を例にして、従来のリチャージ管を用いた場合と比較し、本発明の原料供給方法による効果の確認をする。
[Application example]
Furthermore, using the raw material supply apparatus for the melting furnace of the present invention, the case where 400 kg of silicon raw material is recharged in the crucible of the vacuum melting furnace in the silicon purification apparatus is compared with the case where a conventional recharge pipe is used. The effect of the raw material supply method of the present invention is confirmed.

先ず、従来のリチャージ管を用いて400kgのシリコン原料をリチャージする際に坩堝内外の温度差を200℃以内とするためには、10本のリチャージ管が必要になり、各リチャージ管には、1本目と2本目に10kg、3本目と4本目に20kg、5本目に30kg、6本目に40kg、7本目に50kg、8本目に60kg、9本目と10本目に80kgの割合でシリコン原料を充填する。   First, in order to keep the temperature difference between the inside and outside of the crucible within 200 ° C. when recharging 400 kg of silicon raw material using a conventional recharge tube, 10 recharge tubes are required. 10kg for the 2nd and 2nd, 20kg for the 3rd and 4th, 30kg for the 5th, 40kg for the 6th, 50kg for the 7th, 60kg for the 8th, and 80kg for the 9th and 10th. .

ここで、リチャージに要する時間には、リチャージ管を予備排気室に入れ、この予備排気室内の雰囲気置換を行って炉内圧(3000Pa減圧状態)に調整した後に炉本体と連結し、シリコン原料を坩堝内に投入するまで40分、更に予備排気室内を不活性ガスで大気圧に戻し、リチャージ管を炉本体から取り出すまでに20分が必要であって、両者を合わせて機械操作に1時間が必要であり、一方、坩堝内に投入されたシリコン原料が融液中に溶解する時間も必要である。後者の溶解に要する時間は溶解量によって変わるが、前記リチャージに要する時間は、これら機械操作時間と溶解時間のいずれか長い方に律速される。   Here, during the time required for recharging, the recharge pipe is placed in the pre-exhaust chamber, the atmosphere in the pre-exhaust chamber is replaced and adjusted to the furnace pressure (3000 Pa reduced pressure state), and then connected to the furnace body, and the silicon raw material is crucible. It takes 40 minutes to put it into the interior, and 20 minutes are required to return the pre-exhaust chamber to the atmospheric pressure with an inert gas and take out the recharge pipe from the furnace body. On the other hand, it takes time for the silicon raw material charged in the crucible to dissolve in the melt. The time required for the latter dissolution varies depending on the amount of dissolution, but the time required for the recharge is determined by the longer one of these machine operation time and dissolution time.

この適用例においては、最大の原料投入量80kgの場合で溶解に要する時間は1時間であった。そして、1本目から8本目までは、原料投入量が80kgより少ないので、原料溶解・温度回復の時間は1時間以内に完了するが、原料投入操作の時間には1時間かかり、また、1本目の原料投入操作前までに40分を要するので、全体では40分+各1時間×10本であって、合計10時間40分が必要である。   In this application example, the time required for dissolution was 1 hour when the maximum raw material input amount was 80 kg. From 1st to 8th, the raw material input amount is less than 80 kg, so the raw material melting / temperature recovery time is completed within 1 hour, but the raw material input operation takes 1 hour. 40 minutes are required before the raw material charging operation, so that the total is 40 minutes + 1 hour × 10 each, and a total of 10 hours and 40 minutes are required.

これに対して、本発明の原料供給装置を用いた場合には、各装置の供給タンク1内に200kgのシリコン原料を充填することができるので、2基の装置を必要とし、1基目の装置の原料投入操作前までに40分を要し、また、原料投入量80kgの場合で原料溶解・温度回復の時間が約1時間なので、その後は原料溶解・温度回復の時間が律速になり、全体では40分+{(200kg÷80kg)×1時間}+20分+40分+{(200kg÷80kg)×1時間}+20分であって、合計7時間が必要である。
この結果、本発明の場合には、従来のリチャージ管を用いた場合と比較して、3時間40分の節約になる。
On the other hand, when the raw material supply apparatus of the present invention is used, 200 kg of silicon raw material can be filled in the supply tank 1 of each apparatus. It takes 40 minutes before the raw material charging operation of the equipment. In addition, when the raw material charging amount is 80 kg, the raw material melting / temperature recovery time is about 1 hour. The total is 40 minutes + {(200 kg ÷ 80 kg) × 1 hour} +20 minutes + 40 minutes + {(200 kg ÷ 80 kg) × 1 hour} +20 minutes, and a total of 7 hours are required.
As a result, in the case of the present invention, a saving of 3 hours and 40 minutes is achieved as compared with the case where the conventional recharge tube is used.

1…供給タンク、1a…直胴部、1b…ホッパー部、1c…切出開口、1d…底壁部(タンク荷重受け部)、2…投入カップ、2a…受入開口、2b…投入開口、2c…位置決めアーム、3…切出弁操作部材(弁操作手段)、3a…スペーサ部材、3b…弁操作案内管、3c…切出弁制御管、3d…ステー、3e…シール部材、4…投入弁操作桿(弁操作手段の投入弁操作部材)、5…切出弁、5a…切出弁座(開口周縁部)、5b…切出弁体、5c…下部逆円錐面、6…投入弁、6a…投入弁座、6b…投入弁体、6c…円錐面、7…吊下げ装置(昇降手段)、7a…吊下げワイヤ、7b…ワイヤ巻取り具、8…投入案内、8a…直胴部、8b…ロート部、8c…下端開口、9…係止アーム、10…シリコン原料(固体原料)、10a…融液、11…シリコン精製装置、12…真空溶解炉、12a…ゲートバルブ、12b…炉体の装置支持部、13…坩堝、14…予備排気室、15…台車の装置支持部、16…真空ポンプ。   DESCRIPTION OF SYMBOLS 1 ... Supply tank, 1a ... Straight body part, 1b ... Hopper part, 1c ... Cut-out opening, 1d ... Bottom wall part (tank load receiving part), 2 ... Loading cup, 2a ... Receiving opening, 2b ... Loading opening, 2c ... Positioning arm, 3 ... Cut-off valve operation member (valve operation means), 3a ... Spacer member, 3b ... Valve operation guide pipe, 3c ... Cut-off valve control pipe, 3d ... Stay, 3e ... Seal member, 4 ... Injection valve Operating rod (closing valve operating member of valve operating means), 5 ... Cut valve, 5a ... Cut valve seat (opening peripheral edge), 5b ... Cut valve body, 5c ... Lower inverted conical surface, 6 ... Clamp valve, 6a: closing valve seat, 6b: closing valve body, 6c: conical surface, 7: hanging device (lifting means), 7a: hanging wire, 7b: wire winder, 8 ... loading guide, 8a: straight body , 8b ... funnel part, 8c ... lower end opening, 9 ... locking arm, 10 ... silicon raw material (solid raw material), 10a ... melt, 11 ... silicon purifier, 12 ... vacuum melting furnace, 12a ... gate valve, 12b ... Furnace body Device support unit, 13 ... crucible, 14 ... preliminary exhaust chamber, 15 ... device support unit of carriage, 16 ... vacuum pump.

Claims (16)

融液を貯留する溶解炉の坩堝内に固体原料を供給する原料供給装置であり、
下端に切出弁を備えると共に前記坩堝内に供給される固体原料が装入される供給タンクと、この供給タンクの下方に配設され、下端に投入弁を備えると共に前記供給タンクの切出弁から小分けに切り出された固体原料が装填される投入カップと、前記切出弁及び投入弁の弁開閉操作を行う弁操作手段とを備え、
前記供給タンクから坩堝内への固体原料の供給時には、前記弁操作手段が、供給タンク内に装入された固体原料を小分けして投入カップに切り出し、次いで投入カップ内に装填された固体原料を坩堝内に投入する弁開閉操作を行うことを特徴とする溶解炉への原料供給装置。
A raw material supply device for supplying a solid raw material into a crucible of a melting furnace for storing a melt,
A supply tank provided with a cut-off valve at the lower end and charged with the solid raw material supplied into the crucible, and provided at a lower end of the supply tank, and provided with a feed valve at the lower end and the cut-off valve for the supply tank A charging cup loaded with a solid raw material cut out in small portions, and a valve operating means for opening and closing the cutting valve and the charging valve,
When supplying the solid raw material from the supply tank into the crucible, the valve operating means divides the solid raw material charged in the supply tank into a charging cup, and then the solid raw material charged in the charging cup is removed. An apparatus for supplying a raw material to a melting furnace, wherein the valve is opened and closed to be put into a crucible.
前記供給タンク、投入カップ、及び弁操作手段に加えて、装置全体を吊り上げて坩堝上の原料投入位置に移動させる昇降手段を備えていることを特徴とする請求項1に記載の溶解炉への原料供給装置。   2. The melting furnace according to claim 1, further comprising lifting means for lifting the entire apparatus to a raw material charging position on the crucible in addition to the supply tank, the charging cup, and the valve operating means. Raw material supply equipment. 前記供給タンク、投入カップ、及び弁操作手段に加えて、前記投入カップの下方位置に下端開口を有する投入案内が設けられていることを特徴とする請求項1又は2に記載の溶解炉への原料供給装置。   3. The melting furnace according to claim 1, wherein, in addition to the supply tank, the charging cup, and the valve operating means, a charging guide having a lower end opening is provided at a position below the charging cup. Raw material supply equipment. 前記供給タンクは、その上部が垂直筒状の直胴部に形成されていると共に下部がロート状のホッパー部に形成されていることを特徴とする請求項1〜3のいずれかに記載の溶解炉への原料供給装置。   4. The melting according to claim 1, wherein the supply tank has an upper part formed in a vertical cylindrical straight body part and a lower part formed in a funnel-like hopper part. Raw material supply equipment to the furnace. 前記切出弁は、供給タンクのホッパー部下端に形成された切出開口の開口周縁部を切出弁座とし、この切出弁座に着座し、また、切出弁座から離れて切出開口を開閉する切出弁体を有すると共に、前記切出開口の閉塞時には前記切出弁座と切出弁体との間が実質的に線接触により接触することを特徴とする請求項1〜4のいずれかに記載の溶解炉への原料供給装置。   The cut-off valve has a cut-off valve seat at the opening peripheral edge of the cut-out opening formed at the lower end of the hopper portion of the supply tank, and is seated on the cut-off valve seat and cut out from the cut-off valve seat. 2. A cut-off valve body that opens and closes the opening, and the cut-off valve seat and the cut-out valve body contact each other by substantially line contact when the cut-out opening is closed. The raw material supply apparatus to the melting furnace in any one of 4. 前記切出弁の切出弁座は、供給タンクのホッパー部下端の切出開口の開口部周縁から上方に向けてリング状に突出しており、供給タンク内の固体原料を小分けして投入カップ内に切り出す際に切出弁を通過して流れる固体原料の流れを規制することを特徴とする請求項5に記載の溶解炉への原料供給装置。   The cut-off valve seat of the cut-off valve protrudes in a ring shape upward from the periphery of the opening of the cut-out opening at the lower end of the hopper portion of the supply tank, and divides the solid material in the supply tank into the injection cup 6. The raw material supply apparatus for a melting furnace according to claim 5, wherein the flow of the solid raw material that flows through the cut-off valve is regulated when cutting into the melting furnace. 前記切出弁の切出弁体は、上部が円錐形状で下部が逆円錐形状に形成されており、この切出弁体の下部逆円錐面が切出弁座に着座することを特徴とする請求項5又は6に記載の溶解炉への原料供給装置。   The cut-out valve body of the cut-out valve has a conical shape at the top and an inverted conical shape at the bottom, and the lower reverse conical surface of the cut-out valve body is seated on the cut-out valve seat. The raw material supply apparatus to the melting furnace of Claim 5 or 6. 前記投入カップは、その上端側に前記供給タンクの切出開口よりも大きな開口の受入開口を有すると共に下端側に投入開口を有し、また、前記受入開口が供給タンクの開口した切出開口に連通する受入位置と、前記切出開口から離れて投入弁の弁開閉操作が行われる降下位置との間で上下方向移動可能になっており、また、この投入カップの投入弁は、前記投入開口の開口周縁部を投入弁座とし、この投入弁座に着座し、また、投入弁座から離れて投入開口を開閉する投入弁体を有することを特徴とする請求項1〜7のいずれかに記載の溶解炉への原料供給装置。   The charging cup has a receiving opening having an opening larger than the cutting opening of the supply tank at the upper end side and a charging opening at the lower end side, and the receiving opening is a cutting opening that is opened by the supplying tank. It is possible to move up and down between a communicating receiving position and a lowering position where the valve opening / closing operation of the charging valve is performed away from the cutout opening. The opening periphery of the opening is used as a closing valve seat, and has a closing valve body that sits on the closing valve seat and opens and closes the closing opening away from the closing valve seat. The raw material supply apparatus to the melting furnace as described. 前記投入弁の投入弁体は、円錐形状に形成されてその円錐面が投入弁座に着座することを特徴とする請求項8に記載の溶解炉への原料供給装置。   The raw material supply apparatus for a melting furnace according to claim 8, wherein the charging valve body of the charging valve is formed in a conical shape, and a conical surface thereof is seated on the charging valve seat. 前記弁操作手段は、供給タンクの切出弁の弁開閉操作を行う切出弁操作部材と、投入カップをその降下位置と受入位置との間で移動させると共に投入カップの投入弁の弁開閉操作を行う投入弁操作部材とを有しており、
前記供給タンクから坩堝内への固体原料の供給時には、前記切出弁操作部材により、供給タンクの切出弁を開いて固体原料を小分けしながら投入カップに切り出し、また、前記投入弁操作部材により、投入カップをその降下位置と受入位置との間で移動させると共に、降下位置で投入カップの投入弁を開いて固体原料を坩堝内に投入することを特徴とする請求項1〜9のいずれかに記載の溶解炉への原料供給装置。
The valve operating means includes a cut-off valve operating member for opening and closing the cut-off valve of the supply tank, and a valve opening / closing operation of the input valve of the input cup while moving the input cup between its lowered position and the receiving position. And a charging valve operating member
When supplying the solid raw material from the supply tank into the crucible, the cut-off valve operating member opens the supply tank cut-off valve and cuts out the solid raw material into a charging cup, and also by the input valve operating member. The charging cup is moved between its lowered position and a receiving position, and at the lowered position, the charging valve of the charging cup is opened to charge the solid material into the crucible. The raw material supply apparatus to the melting furnace as described in 2.
前記投入弁操作部材が、供給タンクをその上方から下方に貫通すると共に前記切出弁の切出弁体を移動可能に貫通し、上端が前記昇降手段に連結されていると共に下端には投入カップの投入弁の投入弁体が設けられた投入弁操作桿であり、また、前記切出弁操作部材が、前記投入弁操作桿を介して操作され、切出弁の切出弁体と投入弁の投入弁体との間の間隔を規定し、投入カップがその受入位置にあるときに切出弁の切出弁体を切出弁座から離して切出開口を開き、また、投入カップがその降下位置にあるときに切出弁の切出弁体を切出弁座に着座させて切出開口を閉じるスペーサ部材であり、
供給タンクへの原料装入時には、前記昇降手段により投入弁操作桿を下方に移動させて前記切出弁を閉じ、また、装置全体の吊上げ時には、前記昇降手段により投入弁操作桿を上方に移動させて前記投入弁を閉じ、次いで、投入カップをその受入位置に移動させて前記切出弁を開くと共に、供給タンクの切出開口と投入カップの受入開口とを連通連結させて供給タンク内の固体原料を投入カップ内に装填し、更に、坩堝内への原料投入時には、前記昇降手段により投入弁操作桿を下方に移動させることにより切出弁を閉じて固体原料を小分けし、次いで、投入弁を開いて小分けされた固体原料を坩堝内に投入することを特徴とする請求項10に記載の溶解炉への原料供給装置。
The charging valve operating member penetrates the supply tank downward from above and movably penetrates the extraction valve body of the extraction valve. The upper end is connected to the elevating means and the lower end is an injection cup. A closing valve operating rod provided with a closing valve body of the closing valve, and the cutting valve operating member is operated via the closing valve operating rod, and the cutting valve body and the closing valve of the cutting valve When the charging cup is in its receiving position, the cutting valve body of the cutting valve is moved away from the cutting valve seat to open the cutting opening. A spacer member that closes the cutout opening by seating the cutout valve body of the cutout valve on the cutout valve seat when in the lowered position;
When the raw material is charged into the supply tank, the raising / lowering means moves the closing valve operating rod downward to close the cut-off valve. When the entire apparatus is lifted, the lifting / lowering means moves the closing valve operating rod upward. The closing valve is closed and then the charging cup is moved to its receiving position to open the cutting valve, and the cutting opening of the supply tank and the receiving opening of the charging cup are connected in communication with each other. The raw material is charged into the charging cup, and when the raw material is charged into the crucible, the closing valve is moved downward by the lifting means to close the cut-off valve, and the solid raw material is subdivided. The raw material supply apparatus to the melting furnace according to claim 10, wherein the solid raw material divided into small portions by opening the valve is put into the crucible.
前記投入弁操作桿は、前記投入カップの下端に設けられて閉じた状態の投入弁の投入弁体と、受入位置に移動して受入開口の開口周縁部が供給タンクのタンク荷重受け部に当接した投入カップとを介して、前記投入カップ上の供給タンクの荷重を支持することを特徴とする請求項11に記載の溶解炉への原料供給装置。   The closing valve operating rod includes a closing valve closing valve provided at the lower end of the charging cup, and the opening peripheral edge of the receiving opening abuts the tank load receiving portion of the supply tank. The apparatus for supplying a raw material to a melting furnace according to claim 11, wherein a load of a supply tank on the charging cup is supported through a charging cup in contact therewith. 前記切出弁操作部材は、前記スペーサ部材に加えて、供給タンク内中央部にステーを介して取り付けられ、上端が供給タンクの上部上方に延びると共に下端が供給タンク内に延びるパイプ状の弁操作案内管と、下端が前記切出弁の切出弁体に連結されていると共に上端が前記弁操作案内管内に上下方向移動可能に延び、かつ、内部には前記投入弁操作桿が上下方向移動可能に貫通する切出弁制御管とを備えていることを特徴とする請求項11又は12に記載の溶解炉への原料供給装置。   In addition to the spacer member, the cut-off valve operating member is attached to a central portion in the supply tank via a stay, and has a pipe-like valve operation in which an upper end extends above the upper portion of the supply tank and a lower end extends into the supply tank. The guide pipe and the lower end are connected to the cut valve body of the cut valve, and the upper end extends into the valve operation guide pipe so as to be movable in the vertical direction, and the closing valve operating rod moves in the vertical direction inside The apparatus for supplying a raw material to a melting furnace according to claim 11 or 12, further comprising a cut-off valve control pipe penetrating through the pipe. 投入案内は、その上部に少なくとも前記投入カップより大きくてこの投入カップを収容する垂直筒状の直胴部が形成されていると共に、その下部に前記直胴部の開口よりも小さい下端開口を有するロート部が形成されており、また、前記投入カップの周壁外面には前記直胴部内を上下方向に移動し、前記ロート部の上端部に当接して投入カップの降下位置を規定する位置決めアームが設けられていることを特徴とする請求項8〜13のいずれかに記載の溶解炉への原料供給装置。   The charging guide has a vertical cylindrical straight body portion which is larger than at least the charging cup and accommodates the charging cup at an upper portion thereof, and has a lower end opening which is smaller than an opening of the straight body portion at a lower portion thereof. A funnel portion is formed, and a positioning arm that moves up and down in the straight barrel portion on the outer peripheral surface of the charging cup and abuts the upper end of the funnel portion to define the lowering position of the charging cup. The raw material supply apparatus to the melting furnace according to claim 8, wherein the raw material supply apparatus is provided. 原料供給装置を用いて融液を貯留する溶解炉の坩堝内に固体原料を供給するに際し、前記原料供給装置には下端に切出弁を有する供給タンクと、下端に投入弁を有すると共に前記供給タンクの下方に位置する投入カップとを設け、前記供給タンクに固体原料を装入した後にこの供給タンクを前記投入カップと共に坩堝上に移動させ、次いで、前記切出弁及び投入弁の弁開閉操作により、供給タンク内に装入された固体原料を切出弁から小分けして投入カップに装填した後に、投入カップの投入弁を開いてこの投入カップ内に装填された固体原料を坩堝内に投入する小分け投入操作を複数回繰り返して行い、供給タンク内の固体原料の全量を坩堝内の融液面上に投入することを特徴とする溶解炉への原料供給方法。   When supplying a solid raw material into a crucible of a melting furnace for storing a melt using a raw material supply device, the raw material supply device has a supply tank having a cut-off valve at a lower end and a supply valve at a lower end and the supply. A charging cup located below the tank, and after charging the supply tank with the solid raw material, the supply tank is moved together with the charging cup onto the crucible, and then the opening and closing operation of the cutting valve and the charging valve is performed. After charging the raw material charged in the supply tank into small portions from the cut-off valve and loading it into the charging cup, the charging valve of the charging cup is opened and the solid material charged in the charging cup is charged into the crucible. The method of supplying a raw material to a melting furnace is characterized in that the subdivided charging operation is repeated a plurality of times and the entire amount of the solid raw material in the supply tank is charged onto the melt surface in the crucible. 溶解炉への原料供給を請求項2〜14のいずれかに記載された原料供給装置を用いて行う請求項15に記載の溶解炉への原料供給方法。   The raw material supply method to the melting furnace of Claim 15 which performs the raw material supply to a melting furnace using the raw material supply apparatus described in any one of Claims 2-14.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014030866A1 (en) * 2012-08-20 2014-02-27 주식회사 엘지실트론 Single crystal growing device, and raw material supplying device and raw material supplying method applied to same
KR101389162B1 (en) 2012-08-20 2014-04-25 주식회사 엘지실트론 Single crystal grower and apparatus and method for supplying raw material to it
KR101503237B1 (en) 2013-06-13 2015-03-18 포토멕 주식회사 Apparatus for Material Insert
KR20160052141A (en) * 2014-11-04 2016-05-12 주식회사 엘지실트론 Material Feeder
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CN116607207A (en) * 2023-07-20 2023-08-18 山东豪迈机械制造有限公司 Manufacturing equipment and manufacturing method of tubular silicon core
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