JP2012000952A - Method for repairing pipe line - Google Patents

Method for repairing pipe line Download PDF

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JP2012000952A
JP2012000952A JP2010140905A JP2010140905A JP2012000952A JP 2012000952 A JP2012000952 A JP 2012000952A JP 2010140905 A JP2010140905 A JP 2010140905A JP 2010140905 A JP2010140905 A JP 2010140905A JP 2012000952 A JP2012000952 A JP 2012000952A
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pipe
lining material
existing main
main pipe
mounting
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Yasuhiro Yokoshima
島 康 弘 横
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Yokoshima and Co
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Abstract

PROBLEM TO BE SOLVED: To provide a method for repairing a pipe line capable of giving an earthquake-proof flexible structure to a connection and a seam of the pipe line.SOLUTION: The repairing method of the pipe line for repairing an attachment pipe 2 branching from the established main pipe 1 includes: a stage of working a resin absorbing material impregnated with a curable resin into a pipe, and attaching an attachment pipe lining material 10 composed of a multi-layered pipe whose inner circumference is covered with a cushioning material to a pressure bag 14; a stage of connecting the pressure bag 14 and an in-pipe working robot 15; a stage of moving the pressure bag 14 and the in-pipe working robot 15 in the established main pipe, and pressing a flange of the attachment pipe lining material 10 so as to fit the same to the inner surface of the pipe in the connection of the attachment pipe of the established main pipe; a stage of injecting compressed air or high pressure water into the pressure bag 14 to let the attachment pipe lining material 10 reversely protrude into the attachment pipe 2; and a stage of curing the resin with the attachment pipe lining material 10 pressed to the inner wall of the attachment pipe 2.

Description

本発明は、管路修復方法に係り、より詳しくは、地震、地盤沈下、あるいはパッキンの老朽化などにより管路のジョイント部が破損した上水道管、下水道管、工業用水路、農業用水路などを修復する管路修復方法に関する。   The present invention relates to a pipeline repair method, and more particularly, repairs waterworks pipes, sewer pipes, industrial waterways, agricultural waterways, etc., whose joints are damaged due to earthquakes, ground subsidence, or aging of packings, etc. The present invention relates to a pipeline repair method.

従来、地震、地盤沈下、あるいはパッキンの老朽化などにより管路のジョイント部、特に、下水道管渠では、マンホールや支管などの取付管と本管管路の接続部が破損して漏水や地下水の浸入が発生することがあった。このような事故に対処する方法として、特許文献1には、枝管ライニング材の鍔部と本管ライニング材との接合一体化を確実に行うことができる枝管ライニング材及び管ライニング工法が開示されている。   Conventionally, due to earthquakes, land subsidence, or aging of the packing, pipe joints, especially in sewer pipes, the connecting pipes such as manholes and branch pipes and main pipes are damaged, causing leakage and groundwater. Intrusion sometimes occurred. As a method for coping with such an accident, Patent Document 1 discloses a branch pipe lining material and a pipe lining construction method capable of reliably joining and integrating the collar part of the branch pipe lining material and the main pipe lining material. Has been.

特許文献1に示された技術は、漏水等の問題がある老朽化した取付管(枝管)のある下水本管を修復するもので、樹脂含浸本管ライニング材を老朽本管内に反転挿入し、本管内壁に樹脂含浸本管ライニング材を押し付けたまま加熱、硬化させることにより、老朽本管内で枝管ライニング材の鍔部と本管ライニング材との接合一体構造管路を形成するものである。しかしながら、本管ライニング材と枝管ライニング材の鍔部との結合部は、一体構造であるがフレキシブルな構造となっていないため耐震性に問題があった。下水道管渠におけるマンホールと本管の接続部、農業用管水路に於ける本管と分水管の接続部、管路途中の継ぎ目などには、耐震上、可撓性を有するフレキシブルな構造が求められている。   The technique disclosed in Patent Document 1 repairs a sewage main pipe with an aged attachment pipe (branch pipe) that has problems such as water leakage, and reversely inserts a resin-impregnated main pipe lining material into the old main pipe. By heating and curing the resin-impregnated main pipe lining material against the inner wall of the main pipe, it is possible to form a joint integrated structure pipe between the buttock of the branch pipe lining material and the main pipe lining material in the old main pipe. is there. However, the joint part of the main pipe lining material and the collar part of the branch pipe lining material has an integral structure, but there is a problem in earthquake resistance because it is not a flexible structure. The sewer pipe connection between the manhole and the main pipe, the main pipe and the diversion pipe connection in the agricultural pipe canal, and the seam in the middle of the pipe are required to have a flexible structure for earthquake resistance. It has been.

特開平9−216284号公報JP-A-9-216284

本発明の目的は、管路の接続部や継ぎ目に耐震性のあるフレキシブルな構造を持たせることができる管路修復方法を提供することにある。   An object of the present invention is to provide a pipe line repairing method capable of providing a flexible structure having earthquake resistance at a connection part or a joint of a pipe line.

本発明による第1の管路修復方法は、既設本管から分岐する取付管を修復する管路修復方法であって、硬化性樹脂を含浸させた樹脂吸収材を管状に加工し、内周をクッション材で被覆した重層管からなる取付管ライニング材を圧力バッグに装着する段階と、前記圧力バッグと管内作業ロボットを連結する段階と、前記既設本管内で前記圧力バッグと管内作業ロボットを移動させ、前記既設本管の取付管接続部の管内面に合わせて前記取付管ライニング材の鍔を押し付ける段階と、前記圧力バッグ内に圧縮空気又は高圧水を注入して前記取付管ライニング材を前記取付管内に突出反転させる段階と、前記取付管ライニング材を前記取付管内の管内壁に押付けた状態で硬化させる段階と、を備えることを特徴とする。   A first pipeline repair method according to the present invention is a pipeline repair method for repairing a mounting pipe branched from an existing main pipe, wherein a resin absorbent material impregnated with a curable resin is processed into a tubular shape, and an inner periphery is processed. Attaching a mounting pipe lining material made of a multi-layer pipe covered with a cushion material to a pressure bag; connecting the pressure bag to an in-pipe work robot; and moving the pressure bag and the in-pipe work robot in the existing main pipe. A step of pressing a flange of the mounting pipe lining material in accordance with a pipe inner surface of a mounting pipe connecting portion of the existing main pipe, and injecting compressed air or high-pressure water into the pressure bag to attach the mounting pipe lining material A step of projecting and reversing the tube, and a step of curing the mounting tube lining material while being pressed against a tube inner wall of the mounting tube.

前記クッション材には、内外面を樹脂フィルムで覆って気密とした管状不織布製または管状ゴム製ものが使用されることを特徴とする。   The cushion material is made of a tubular non-woven fabric or a tubular rubber which is airtight by covering the inner and outer surfaces with a resin film.

本発明による第2の管路修復方法は、既設本管から分岐する取付管を修復する管路修復方法であって、硬化性樹脂を含浸させた樹脂吸収材を管状に加工した鍔付きの取付管ライニング材を圧力バッグに装着する段階と、前記取付管ライニング材の鍔に管状クッション材を取り付け、あらかじめ既設本管内から前記取付管の内部を通して地上に向け引き込んでおく段階と、前記圧力バッグと管内作業ロボットを連結する段階と、前記既設本管内で前記圧力バッグと管内作業ロボットを移動させ、前記既設本管の取付管接続部の管内面に合わせて前記取付管ライニング材の鍔を押し付ける段階と、前記圧力バッグ内に圧縮空気又は高圧水を注入して前記取付管ライニング材を前記取付管内に突出反転させる段階と、前記取付管ライニング材を前記取付管内の管内壁に押付けた状態で硬化させる段階と、を備えることを特徴とする。   A second pipe line repairing method according to the present invention is a pipe line repairing method for repairing a mounting pipe branched from an existing main pipe, and is attached with a hook with a resin absorbent material impregnated with a curable resin into a tubular shape. Attaching a pipe lining material to a pressure bag; attaching a tubular cushion material to a ridge of the attachment pipe lining material; and drawing in advance from the existing main pipe toward the ground through the inside of the attachment pipe; and the pressure bag Connecting the in-pipe work robot, moving the pressure bag and the in-pipe work robot in the existing main pipe, and pressing the flange of the mounting pipe lining material in accordance with the pipe inner surface of the mounting pipe connection portion of the existing main pipe And injecting compressed air or high-pressure water into the pressure bag to project and reverse the mounting pipe lining material into the mounting pipe; and Characterized in that it comprises the steps of curing in a state pressed against the inner wall of the biasing tube, a.

本発明による第3の管路修復方法は、マンホールと既設本管の結合部を修復する管路修復方法であって、マンホールと既設本管の結合部で、既設本管の内周壁と、底部に設けられている凹状の溝であるインバートの表面の劣化層を削り取りスペーサ挿入用空間を確保する段階と、切削面にエポキシ樹脂系のプライマーを塗布し、その上にエポキシ樹脂を塗布して表面被覆する段階と、切削箇所に管状のスペーサを填め込む段階と、修復対象とは別のマンホールから既設本管内に本管ライニング材を反転挿入する段階と、反転した前記本管ライニング材の内部を加圧して前記本管ライニング材を既設本管の内壁とスペーサに押付け、硬化させる段階と、前記マンホールと前記既設本管の結合部で前記本管ライニング材を切断してスペーサを引き抜く段階と、その跡にパッキンを挿入して前記既設本管の内壁面と前記本管ライニング材の外周面をシールする段階と、前記本管ライニング材の切断側からパッキン方向に管状のパッキンストッパーを挿入する段階と、前記パッキンを押付けた状態で前記パッキンストッパーを固定する段階と、を備えることを特徴とする。   A third pipeline repairing method according to the present invention is a pipeline repairing method for repairing a joint portion between a manhole and an existing main pipe, wherein the joint portion between the manhole and the existing main pipe includes an inner peripheral wall and a bottom portion of the existing main pipe. Scraping the deteriorated layer on the surface of the invert, which is a concave groove provided on the surface, to secure a space for inserting the spacer, applying an epoxy resin primer on the cutting surface, and then applying an epoxy resin on the surface A step of covering, a step of inserting a tubular spacer in a cutting portion, a step of reversing and inserting a main lining material into an existing main pipe from a manhole different from the object to be repaired, and an inside of the reversed main lining material Pressurizing and pressing the main lining material against the inner wall and spacer of the existing main pipe and curing, and cutting the main lining material at the joint between the manhole and the existing main pipe and pulling the spacer A step of sealing the inner wall surface of the existing main pipe and the outer peripheral surface of the main lining material by inserting packing into the trace, and a tubular packing stopper in the packing direction from the cutting side of the main lining material And a step of fixing the packing stopper in a state where the packing is pressed.

前記切削面には、プライマーを塗布する前に中性化防止処理を行うことを特徴とする。   The cutting surface is subjected to neutralization prevention treatment before applying a primer.

前記パッキンは、水に接触すると膨潤する水膨潤パッキンまたは天然ゴム製のものが使用されることを特徴とする。   The packing is characterized by using a water swelling packing or a natural rubber swelling which swells when contacted with water.

本発明による第4の管路修復方法は、既設本管の中間部を補修する管路修復方法であって、前記既設本管の端部とフレキシブル構造継手の樹脂フランジの間にスペースを確保して緩衝材を装着し、前記フレキシブル構造継手を前記既設本管の端部に設置する段階と、本管ライニング材を前記既設本管内に反転挿入する段階と、前記本管ライニング材に内圧をかけ、前記本管ライニング材の外周壁を前記既設本管の内壁及び前記フレキシブル構造継手の管部内壁に押付ける段階と、前記本管ライニング材の外周壁を前記既設本管の内壁及び前記フレキシブル構造継手の管部内壁に押付けた状態で、前記本管ライニング材と前記フレキシブル構造継手の未硬化部を同時に硬化させ一体化させる段階と、を備えることを特徴とする。   A fourth pipeline repairing method according to the present invention is a pipeline repairing method for repairing an intermediate portion of an existing main pipe, and a space is secured between an end portion of the existing main pipe and a resin flange of a flexible structural joint. Mounting the cushioning material and installing the flexible structural joint at the end of the existing main pipe, reversing and inserting the main lining material into the existing main pipe, and applying internal pressure to the main lining material Pressing the outer peripheral wall of the main lining material against the inner wall of the existing main pipe and the pipe inner wall of the flexible structure joint; and the outer wall of the main lining material against the inner wall of the existing main pipe and the flexible structure And a step of simultaneously curing and integrating the uncured portion of the main pipe lining material and the flexible structural joint in a state of being pressed against the inner wall of the pipe portion of the joint.

本発明による第1または第2の管路修復方法によれば、取付管壁面と取付管ライニング材との間にクッション材を挿入したことにより、取付管の鍔と本管ライニング材が一体結合していても、クッション材の板厚がある分だけ変動代を有する構造であるため地震などによる地盤変動にも対応できる効果があるとともに、一体結合により水密性も確保できる効果がある。   According to the first or second pipe line repairing method of the present invention, the cushioning material is inserted between the mounting pipe wall surface and the mounting pipe lining material, so that the flange of the mounting pipe and the main pipe lining material are integrally coupled. However, since the cushion material has a structure having a variation allowance as much as a certain thickness, it has an effect of being able to cope with ground fluctuation due to an earthquake and the like, and also has an effect of securing water tightness by an integral connection.

本発明による第3の管路修復方法によれば、既設本管の劣化部を修復し、マンホールと既設本管の結合部で既設本管と本管ライニング材との間に水膨潤パッキンを設置したので、水密性が確保できて地下水の浸入防止が可能であり、本管ライニング材の変動にも追従できるため地震などによる地盤変動にも対応できる効果がある。また、構造上水膨潤パッキングの交換が可能である。   According to the third pipe line repairing method of the present invention, the deteriorated part of the existing main pipe is repaired, and the water-swelling packing is installed between the existing main pipe and the main pipe lining material at the joint portion between the manhole and the existing main pipe. As a result, it is possible to secure water tightness and prevent intrusion of groundwater, and to follow changes in the main lining material. In addition, the water-swelling packing can be exchanged structurally.

本発明による第4の管路修復方法によれば、既設本管の端部とフレキシブル構造継手の樹脂フランジの間にスペースを設けて緩衝材を装着したことにより地震などによる地盤変動に対応できる効果がある。   According to the fourth pipeline repairing method of the present invention, the effect of being able to cope with ground fluctuation due to an earthquake or the like by providing a space between the end of the existing main pipe and the resin flange of the flexible structural joint and mounting the cushioning material. There is.

本発明による取付管ライニング材の長手方向及び円周方向断面を示す図である。It is a figure which shows the longitudinal direction and the circumferential direction cross section of the attachment pipe lining material by this invention. 本発明による取付管の管路を修復する状況を示す図である。It is a figure which shows the condition which restores the pipe line of the attachment pipe | tube by this invention. 本発明による取付管の管路を修復する状況を示す図である。It is a figure which shows the condition which restores the pipe line of the attachment pipe | tube by this invention. 本発明によるマンホールと既設本管の結合部を修復する状況を示す図である。It is a figure which shows the condition which restore | repairs the coupling | bond part of the manhole by this invention, and the existing main pipe. 図4のA部拡大図である。It is the A section enlarged view of FIG. 本発明によるマンホールと既設本管の結合部の修復における本管ライニング材硬化中の状況を示す図である。It is a figure which shows the condition in the main lining material hardening in the restoration | repair of the coupling | bond part of the manhole and existing main pipe | tube by this invention. 図5のA−A断面図である。It is AA sectional drawing of FIG. 本発明による既設本管の端部を本管ライニング材とフレキシブル構造継手により補修する状況を示す図である。It is a figure which shows the condition which repairs the edge part of the existing main pipe | tube by this invention with a main pipe lining material and a flexible structure coupling.

以下、図面を参照して本発明による管路修復方法について説明する。   Hereinafter, a pipe line repairing method according to the present invention will be described with reference to the drawings.

実施例1は、既設本管から分岐する取付管を修復する管路修復方法に関する。図1は、取付管ライニング材10の長手方向及び円周方向断面を示す図である。取付管ライニング材10は、円周方向B−B断面図に示す通り、樹脂含浸チューブ11の内周をクッション材12でライニングしたものである。取付管ライニング材10の1端は、内部のクッション材12が外側になるよう折返して反転され円環状の鍔(つば)13の1表面に接合されている。   Example 1 relates to a pipe line repairing method for repairing a mounting pipe branched from an existing main pipe. FIG. 1 is a view showing a longitudinal direction and a circumferential direction cross section of the mounting pipe lining material 10. The mounting pipe lining material 10 is obtained by lining the inner periphery of the resin-impregnated tube 11 with a cushion material 12 as shown in the circumferential direction BB sectional view. One end of the mounting pipe lining material 10 is folded and inverted so that the inner cushioning material 12 faces the outside, and is joined to one surface of an annular collar 13.

クッション材12は、内外面何れも樹脂フィルムで覆って気密とした管状不織布を使用している。不織布のかわりに管状ゴムを使用してもよい。通常、多くの修復工事に使用される取付管ライニング材10は、直径が150mmφ、肉厚が3.0〜7.0mmの管状不織布である。取付管ライニング材10の先端に設けられる鍔13の表面には、取付管ライニング材10との接合強度を増すために厚さ約1mmの薄肉の樹脂吸着材13bが塗布される。鍔13の取付け孔13aは、圧力バッグ14の鍔を取り付けるためのものである。   The cushion material 12 uses a tubular non-woven fabric that is hermetically covered with a resin film on both the inner and outer surfaces. Tubular rubber may be used in place of the nonwoven fabric. Usually, the mounting pipe lining material 10 used for many restoration works is a tubular nonwoven fabric having a diameter of 150 mmφ and a wall thickness of 3.0 to 7.0 mm. A thin resin adsorbent 13b having a thickness of about 1 mm is applied to the surface of the flange 13 provided at the tip of the mounting pipe lining material 10 in order to increase the bonding strength with the mounting pipe lining material 10. The attachment hole 13a of the scissors 13 is for attaching the scissors of the pressure bag 14.

図2は、取付管の管路を修復する状況を示す図である。図2に示すように、取付管ライニング材10の鍔13は、圧力バッグ14の鍔13に結合され閉じた袋状のものである。取付管ライニング材10と圧力バッグ14は、管内作業ロボット15に連結され、既設本管1内を移動させて、取付管接続部に来るように鍔13を位置合わせする。鍔13を既設本管1の取付管接続部の壁面に合わせて押し付けた後、圧力バッグ14内に圧縮空気又は高圧水を注入して、取付管ライニング材10を取付管2内に突出反転させる。取付管ライニング材10のクッション材12は取付管2の内壁に押付けられる。取付管ライニング材10の取付管2内への突出反転が完了すると、クッション材12を含む取付管ライニング材10が取付管2内の管壁に押付けれた状態で硬化させる。図2では、コンプレッサー16から高圧の空気がエアーホース17で圧力バッグ14に送られる。管内作業ロボット15は、油圧ホース15bによりアームが駆動され鍔13を取付管2の入口に押し付けるなどの作業ができる。また、TVカメラ15aを備えて、管路内での位置を確認できる。左右の側に張られた牽引ロープ18で、取付管ライニング材10、圧力バッグ14および管内作業ロボット15を動かす。   FIG. 2 is a diagram illustrating a situation in which the pipe line of the attachment pipe is repaired. As shown in FIG. 2, the flange 13 of the mounting pipe lining material 10 is a bag-like thing that is coupled to the flange 13 of the pressure bag 14 and is closed. The attachment pipe lining material 10 and the pressure bag 14 are connected to the in-pipe work robot 15 and are moved through the existing main pipe 1 to align the rod 13 so as to come to the attachment pipe connection portion. After pressing the flange 13 in accordance with the wall surface of the connecting pipe connecting portion of the existing main pipe 1, compressed air or high-pressure water is injected into the pressure bag 14 to project and reverse the mounting pipe lining material 10 into the mounting pipe 2. . The cushion material 12 of the mounting pipe lining material 10 is pressed against the inner wall of the mounting pipe 2. When the projecting inversion of the mounting pipe lining material 10 into the mounting pipe 2 is completed, the mounting pipe lining material 10 including the cushion material 12 is cured while being pressed against the pipe wall in the mounting pipe 2. In FIG. 2, high-pressure air is sent from the compressor 16 to the pressure bag 14 by the air hose 17. The in-pipe work robot 15 can perform operations such as pressing the rod 13 against the inlet of the mounting pipe 2 by driving the arm by the hydraulic hose 15b. Moreover, the TV camera 15a is provided and the position in a pipe line can be confirmed. The attachment pipe lining material 10, the pressure bag 14, and the in-pipe work robot 15 are moved by a tow rope 18 stretched on the left and right sides.

図3は、取付管の管路を修復する状況を示す図である。図2の取付管の修復方法とは異なる方法を示す。図3の場合、取付管ライニング材10にはクッション材12が取り付けられておらず、硬化性樹脂からなるライニング材のみで構成されるとする。そこで、あらかじめ管状クッション材30を鍔13に取り付け、既設本管1側から地上に向けて引き込んでおく。その後、圧力バッグ14内に圧縮空気又は高圧水を注入して、取付管ライニング材10を取付管2内に突出反転させる。これにより管状クッション材30が取付管2の内壁に押付けられる。取付管ライニング材10の取付管2内への突出反転が完了すると、取付管ライニング材10がクッション材12を含めて取付管2内の管壁に押付けられる。この状態を維持して取付管ライニング材10を硬化させる。これによれば、図1のようにクッション材12が一体化された取付管ライニング材10を使用しないでも、クッション材を取付管2に装着することができる。   FIG. 3 is a diagram illustrating a situation in which the pipe line of the attachment pipe is repaired. FIG. 3 shows a method different from the method for repairing the mounting pipe of FIG. 2. In the case of FIG. 3, it is assumed that the cushioning material 12 is not attached to the attachment pipe lining material 10 and is composed only of a lining material made of a curable resin. Therefore, the tubular cushion material 30 is attached to the eaves 13 in advance, and pulled in from the existing main pipe 1 side toward the ground. Thereafter, compressed air or high-pressure water is injected into the pressure bag 14, and the attachment pipe lining material 10 is projected and reversed into the attachment pipe 2. Thereby, the tubular cushion material 30 is pressed against the inner wall of the mounting tube 2. When the projecting inversion of the mounting pipe lining material 10 into the mounting pipe 2 is completed, the mounting pipe lining material 10 including the cushion material 12 is pressed against the pipe wall in the mounting pipe 2. This state is maintained and the mounting pipe lining material 10 is hardened. According to this, the cushion material can be attached to the attachment tube 2 without using the attachment tube lining material 10 in which the cushion material 12 is integrated as shown in FIG.

実施例2は、図4と図5に示す通り、破損又は老朽化したマンホール3と既設本管1の結合部を修復する方法に関する。図5は図4のA部拡大図である。この方法は、分水口(図示なし)あるいは管端接合部などの結合部にも適用可能である。実施例2の修復に使用する本管ライニング材20は、図1に示す取付管ライニング材10からクッション材12と鍔13を取除いたものである。既設本管1の修復では、マンホール3と既設本管1の結合部、分水口(図示なし)または管端接合部(図示なし)の水密性を確保し、かつ、フレキシブル機能を付与する必要がある。   The second embodiment relates to a method for repairing a joint portion between a damaged or aged manhole 3 and an existing main pipe 1 as shown in FIGS. 4 and 5. FIG. 5 is an enlarged view of part A of FIG. This method can also be applied to joints such as water outlets (not shown) or pipe end joints. The main lining material 20 used for the restoration of Example 2 is obtained by removing the cushion material 12 and the flange 13 from the mounting pipe lining material 10 shown in FIG. In the restoration of the existing main pipe 1, it is necessary to secure the water tightness of the joint portion of the manhole 3 and the existing main pipe 1, the water outlet (not shown) or the pipe end joint (not shown) and to provide a flexible function. is there.

実施例2の方法は、マンホール3と既設本管1の結合部で、既設本管1の内周壁と、底部に設けられている凹状の溝であるインバートの表面の劣化層を削り取り、パッキンとスペーサ挿入用空間を確保する(第1段階)。次に、防水加工のため切削面にプライマーを塗布し、その上に樹脂を塗布して表面被覆する(第2段階)。切削箇所に管状のスペーサ6を填め込む(第3段階)。修復対象とは別のマンホールから既設本管1内に本管ライニング材20を反転挿入(第4段階)する。反転した本管ライニング材20の内部を加圧して本管ライニング材20を既設本管1の内壁とスペーサに押付け、その状態で硬化させる(第5段階)。マンホール3と既設本管1の結合部で本管ライニング材20を切断して、スペーサ6を引き抜く(第6段階)。その跡にパッキン7を挿入し、既設本管1の内壁面と本管ライニング材20の外周面をシールする(第7段階)。本管ライニング材20の切断側からパッキン方向に管状のパッキンストッパー8を挿入する(第8段階)。パッキン7を押付けた状態でパッキンストッパー8を固定する(第9段階)。   In the method of Example 2, the deterioration portion on the inner peripheral wall of the existing main pipe 1 and the surface of the invert, which is a concave groove provided at the bottom, is scraped off at the joint between the manhole 3 and the existing main pipe 1, Space for spacer insertion is secured (first stage). Next, a primer is applied to the cut surface for waterproofing, and a resin is applied thereon to cover the surface (second stage). The tubular spacer 6 is inserted into the cutting location (third stage). The main lining material 20 is reversely inserted into the existing main pipe 1 from a manhole different from the object to be repaired (fourth stage). The inside of the inverted main lining material 20 is pressurized to press the main lining material 20 against the inner wall and the spacer of the existing main pipe 1 and harden in that state (fifth stage). The main lining material 20 is cut at the joint between the manhole 3 and the existing main pipe 1, and the spacer 6 is pulled out (sixth stage). The packing 7 is inserted into the trace, and the inner wall surface of the existing main pipe 1 and the outer peripheral surface of the main pipe lining material 20 are sealed (seventh stage). A tubular packing stopper 8 is inserted in the packing direction from the cut side of the main pipe lining material 20 (eighth stage). The packing stopper 8 is fixed with the packing 7 pressed (9th stage).

マンホール3は、下水道に適用されるもので内圧は作用しないため、マンホールの水密性は外水圧、すなわち外部からの浸水に対する水密性を確保すればよい。図6に示すように、マンホール3と既設本管1の結合部では、既設本管1の内周壁4と、底部に設けられている凹状の溝であるインバート5の表層を切削機により削りとり、コンクリート表面の劣化層を除去する。これによりスペーサ6を挿入する空間を確保する。切削深さは、2.0mm〜8.0mmが好ましい。切削機としては、電動式または空気圧駆動方式のサンダーが利用できる。マンホール3と既設本管1の結合部やインバート5の劣化層は、広範囲に除去してもよい。   Since the manhole 3 is applied to the sewer and the internal pressure does not act on it, the watertightness of the manhole only needs to ensure the external water pressure, that is, the watertightness against the inundation from the outside. As shown in FIG. 6, at the joint portion between the manhole 3 and the existing main pipe 1, the inner peripheral wall 4 of the existing main pipe 1 and the surface layer of the invert 5, which is a concave groove provided at the bottom, are scraped by a cutting machine. , Remove the deteriorated layer on the concrete surface. Thereby, a space for inserting the spacer 6 is secured. The cutting depth is preferably 2.0 mm to 8.0 mm. As the cutting machine, an electric or pneumatic drive type sander can be used. The joint between the manhole 3 and the existing main pipe 1 and the deteriorated layer of the invert 5 may be removed over a wide range.

劣化層の除去完了後、マンホール3と既設本管1の結合部、インバート5に中性化防止処理を行なうことが好ましい。コンクリートの中はアルカリ性に保たれており、そのアルカリ性が鉄筋を酸化から保護しているが、コンクリート中に浸透した炭酸ガスによりアルカリ性が低下しコンクリートが中性化する。コンクリートが中性化すると中性化がコンクリート内部に向かって進行し鉄筋まで達すると鉄筋が発錆し、鉄筋の構造強度が低下する。また、発錆による体積膨張のためにひび割れが発生する。これを防ぐためにコンクリートに塗装を行って中性化防止処置を施す。   After completion of removal of the deteriorated layer, it is preferable to perform a neutralization preventing process on the joint portion of the manhole 3 and the existing main pipe 1 and the invert 5. The concrete is kept alkaline, and the alkalinity protects the reinforcing bars from oxidation. However, the carbon dioxide gas that has permeated into the concrete reduces the alkalinity and neutralizes the concrete. When the concrete is neutralized, the neutralization proceeds toward the inside of the concrete, and when the concrete reaches the reinforcing bar, the reinforcing bar rusts and the structural strength of the reinforcing bar decreases. In addition, cracks occur due to volume expansion due to rusting. In order to prevent this, paint is applied to concrete to prevent neutralization.

図6に示すように、中性化防止処置の後、エポキシ樹脂系のプライマーを切削面に塗布し、その上にエポキシ樹脂を塗布して表面被覆を行う。次に切削箇所に管状の金属製のスペーサ6を填め込む。スペーサ6は、ステンレス製、アルミニウム製または鋼鉄製とすることができる。サイズは、切削後の既設本管1の内径より小径で、肉厚が5.0mm〜15mm、長さが100mm〜500mmのものが適用される。なお、スペーサ6の長さaは、インバート5の長さbの半分よりは短く(a<b/2)している。   As shown in FIG. 6, after neutralization prevention treatment, an epoxy resin-based primer is applied to the cutting surface, and an epoxy resin is applied thereon to perform surface coating. Next, a tubular metal spacer 6 is inserted into the cutting portion. The spacer 6 can be made of stainless steel, aluminum or steel. The size is smaller than the inner diameter of the existing main pipe 1 after cutting, the thickness is 5.0 mm to 15 mm, and the length is 100 mm to 500 mm. The length a of the spacer 6 is shorter than half of the length b of the invert 5 (a <b / 2).

マンホール3と既設本管1の結合部の切削箇所にスペーサ6を設置することが完了すると、図6に示すように、修復対象とは別のマンホール3から既設本管1内に本管ライニング材20を反転挿入し、反転した本管ライニング材20の内部に温水シャワーホースまたは空気ホースを挿入し、温水圧または空気圧によって内部を加圧して本管ライニング材20を既設本管1の内壁とスペーサ6に押付けた状態で硬化させる。本管ライニング材20の硬化が完了すると、マンホール3と既設本管1の結合部で本管ライニング材20を切断してスペーサ6を引き抜く。その跡に、図5に示すように、水に接触すると膨潤する水膨潤パッキン7または天然ゴム製のパッキン7を挿入して既設本管1の内壁面と本管ライニング材20の外周面をシールする。水膨潤パッキン7は、複数枚使用することもできる。   When the installation of the spacer 6 at the cutting portion of the joint portion between the manhole 3 and the existing main pipe 1 is completed, as shown in FIG. 6, the main lining material is inserted into the existing main pipe 1 from the manhole 3 different from the object to be repaired. 20 is inserted in reverse, a hot water shower hose or air hose is inserted into the inverted main lining material 20, and the inside is pressurized by hot water pressure or air pressure to connect the main lining material 20 to the inner wall of the existing main pipe 1 and the spacer. The resin is cured while being pressed to 6. When the hardening of the main pipe lining material 20 is completed, the main pipe lining material 20 is cut at the joint between the manhole 3 and the existing main pipe 1 and the spacer 6 is pulled out. As shown in FIG. 5, a water-swelling packing 7 that swells when contacted with water or a natural rubber packing 7 is inserted to seal the inner wall surface of the existing main pipe 1 and the outer peripheral face of the main pipe lining material 20. To do. A plurality of water-swelling packings 7 can be used.

本管ライニング材20の切断側から、最後にパッキン7方向に管状の樹脂製または金属製パッキンストッパー8を挿入する。そしてパッキン7を押付けた状態でインバート5の切削面を修復材である樹脂パテ19で埋め、パッキンストッパー8を固定する。パッキン7は樹脂パテ19を除去することにより取替えが可能である。図7は、図5のA−A断面図である。マンホール3のある位置でのパッキンストッパー8が挿入された状態を示している。   Finally, a tubular resin or metal packing stopper 8 is inserted in the direction of the packing 7 from the cut side of the main pipe lining material 20. Then, with the packing 7 pressed, the cutting surface of the invert 5 is filled with a resin putty 19 that is a restoration material, and the packing stopper 8 is fixed. The packing 7 can be replaced by removing the resin putty 19. 7 is a cross-sectional view taken along the line AA in FIG. A state where the packing stopper 8 is inserted at a position where the manhole 3 is located is shown.

実施例3は、図8に示す通り、破損又は老朽化した既設本管1の端部を本管ライニング材20とフレキシブル構造継手21により補修する方法に関する。既設本管1の中間部において、既設本管1の端部と樹脂フランジ22aを結合し、樹脂フランジ22bと本管ライニング材20の間に緩衝材23を挿入して結合した後樹脂フランジ22bを備えるフレキシブル構造継手21を設け、既設本管1に可撓性を有するフレキシブルな構造をもたせている。   Example 3 relates to a method of repairing an end portion of an existing main pipe 1 that has been damaged or aged with a main pipe lining material 20 and a flexible structural joint 21 as shown in FIG. At the intermediate portion of the existing main pipe 1, the end of the existing main pipe 1 and the resin flange 22a are joined, and after the buffer material 23 is inserted and joined between the resin flange 22b and the main pipe lining material 20, the resin flange 22b is attached. The flexible structure joint 21 provided is provided, and the existing main pipe 1 is given a flexible structure having flexibility.

樹脂フランジ22a、22bは、硬化性樹脂を含浸させた樹脂吸収材を管状に加工し、1端を花弁状に切開いた後円環状の樹脂吸収材を重合わせてフランジに加工する。フランジ部の樹脂吸収材は、あらかじめ液状の硬化性樹脂が含浸され硬化済みとなっている。樹脂吸収材としては、グラスファイバーと樹脂製不織布をシート状に複合構成させたものを使用する。フランジ部は、硬化済みであるが、管状部は本管ライニング材20に含浸させたものと同じ硬化性樹脂を含浸させて施工時に本管ライニング材20と同時に硬化させる。   The resin flanges 22a and 22b are formed by processing a resin absorbent material impregnated with a curable resin into a tubular shape, cutting one end into a petal shape, and then processing the annular resin absorbent material into a flange. The resin absorbent material of the flange portion is impregnated with a liquid curable resin in advance and has been cured. As the resin absorbent material, a composite material of glass fiber and resin nonwoven fabric is used. Although the flange portion has been cured, the tubular portion is impregnated with the same curable resin as that impregnated in the main lining material 20 and is cured simultaneously with the main lining material 20 during construction.

フレキシブル構造継手21は、図8に示す通り、既設本管1の管端とフランジ22bとの間に緩衝材23のスペースを設けて既設本管1の管端にセットする。緩衝材23のスペースは、30mm〜1000mmで、管路の口径と管の長さにより決定される。フレキシブル構造継手21のセットが完了した後、既設本管1内に本管ライニング材20を反転挿入させ、本管ライニング材20の内部の圧力を上げて既設本管1の内壁及びフレキシブル構造継手21の管部内壁に押付けた状態で、本管ライニング材20とフレキシブル構造継手21の未硬化部を同時に硬化させ一体化させる。また、他の既設本管1との結合部も中間にフレキシブル構造継手21を設けて接続する。その際、樹脂フランジ22a、22bと既設本管1の端部とのスペースは、緩衝材23で埋めておく。緩衝材23に使用する材料はゴム、不織布、発泡樹脂等で外表面を被覆材でカバーしたものを使用する。   As shown in FIG. 8, the flexible structural joint 21 is set at the pipe end of the existing main pipe 1 by providing a space for the buffer material 23 between the pipe end of the existing main pipe 1 and the flange 22 b. The space of the buffer material 23 is 30 mm to 1000 mm, and is determined by the diameter of the pipe line and the length of the pipe. After the setting of the flexible structural joint 21 is completed, the main lining material 20 is reversely inserted into the existing main pipe 1 to increase the pressure inside the main lining material 20 and the inner wall of the existing main pipe 1 and the flexible structural joint 21. In this state, the main lining material 20 and the uncured portion of the flexible structural joint 21 are simultaneously cured and integrated. In addition, a connecting portion with another existing main pipe 1 is connected by providing a flexible joint 21 in the middle. At that time, the space between the resin flanges 22 a and 22 b and the end of the existing main pipe 1 is filled with the buffer material 23. The material used for the cushioning material 23 is a rubber, non-woven fabric, foamed resin or the like whose outer surface is covered with a coating material.

樹脂含浸チューブを利用した管路修復方法では、樹脂の硬化発熱や加熱によりライニング材の温度が上昇し熱収縮が発生する。このため、ライニング材と既設本管の壁面との間には隙間が形成される。既設本管1の壁面は、表面の老朽層を完全に除去しない限りライニング材と密着することはないため、通常は、ライニング材と既設本管1の壁面との間に隙間が形成される。この隙間により、ライニング材が可撓性を有する一体構造体として機能することになり、地震、地盤沈下などの地盤変動に追随できる効果が発生する。しかし、この僅かな隙間に地下水が浸入し、内圧が作用する管路では管内から漏水することがあるため、マンホールと既設本管の結合部、分岐路、取付管接続部などでは、気密、水密シールが要請されていた。さらに、シール部では、応力集中を避けるためライニング材がフレキシブルに動く構造が要求されていた。   In the pipe line repair method using the resin-impregnated tube, the temperature of the lining material rises due to the heat generation or heating of the resin, and heat shrinkage occurs. For this reason, a gap is formed between the lining material and the wall surface of the existing main pipe. Since the wall surface of the existing main pipe 1 is not in close contact with the lining material unless the aging layer on the surface is completely removed, a gap is usually formed between the lining material and the wall surface of the existing main pipe 1. Due to this gap, the lining material functions as a flexible integrated structure, and an effect of following ground changes such as earthquakes and ground subsidence occurs. However, since groundwater infiltrates into this small gap and water leaks from inside the pipe where the internal pressure acts, the connection between the manhole and the existing main pipe, the branch path, the connecting pipe connection, etc. are airtight, watertight A seal was requested. Furthermore, the seal portion is required to have a structure in which the lining material moves flexibly in order to avoid stress concentration.

実施例1に示す既設本管から分岐する取付管を修復する管路修復方法では、取付管壁面と取付管ライニング材との間にクッション材を挿入したことにより、取付管鍔部と本管ライニング材が一体結合していても、クッション材の板厚分変動代を有する構造であるため、一体結合により水密性が確保できるとともに耐震性にも優れている。   In the pipe line repairing method for repairing a mounting pipe branched from an existing main pipe shown in the first embodiment, a cushioning material is inserted between the mounting pipe wall surface and the mounting pipe lining material, so that the mounting pipe collar portion and the main pipe lining are provided. Even if the materials are integrally coupled, the structure has a variation in the thickness of the cushion material, so that the watertightness can be secured by the integral coupling and the earthquake resistance is also excellent.

また、実施例2に示すマンホールと既設本管の結合部を修復する管路修復方法では、既設本管の劣化部を修復し、マンホールと既設本管の結合部で既設本管と本管ライニング材との間に水膨潤パッキンを設置することで水密性を確保して地下水の浸入などを防止するとともに、本管ライニング材の変動にも追従できる。   Further, in the pipe line repairing method for repairing the joint portion between the manhole and the existing main pipe shown in the second embodiment, the deteriorated portion of the existing main pipe is repaired, and the existing main pipe and the main pipe lining are joined at the joint portion between the manhole and the existing main pipe. By installing a water-swelling packing between the materials, water tightness can be secured to prevent intrusion of groundwater, and fluctuations in the main lining material can be tracked.

実施例3に示す破損又は老朽化した既設本管の中間部を補修する管路修復方法では、フレキシブル構造継手で連結したことにより浸水に対応でき、緩衝材を装着したことにより地震などによる地盤変動にも対応できる。   In the pipeline restoration method for repairing the middle part of an existing main pipe that has been damaged or aged as shown in Example 3, it is possible to cope with water flooding by connecting with a flexible structure joint, and ground deformation due to earthquake etc. by installing a cushioning material Can also be supported.

本発明は、耐震性を有する管路修復方法として好適である。   The present invention is suitable as a pipeline repair method having earthquake resistance.

1 既設本管
2 取付管
3 マンホール
4 内周壁
5 インバート
6 スペーサ
7 パッキン
8 パッキンストッパー
10 取付管ライニング材
11 樹脂含浸チューブ
12 クッション材
13 鍔(つば)
13a 取付け孔
13b 樹脂吸着材
14 圧力バッグ
15 管内作業ロボット
15a TVカメラ
15b 油圧ホース
16 コンプレッサー
17 エアーホース
18 牽引ロープ
19 樹脂パテ
20 本管ライニング材
21 フレキシブル構造継手
22a、22b 樹脂フランジ
23 緩衝材
24 防水加工
25 温水シャワーホース
26 温水
27 マンホール底部
28 硬化部
29 未硬化部
30 管状クッション材
DESCRIPTION OF SYMBOLS 1 Existing main pipe 2 Mounting pipe 3 Manhole 4 Inner peripheral wall 5 Invert 6 Spacer 7 Packing 8 Packing stopper 10 Mounting pipe lining material 11 Resin-impregnated tube 12 Cushion material 13
13a Mounting hole 13b Resin adsorbent 14 Pressure bag 15 In-pipe work robot 15a TV camera 15b Hydraulic hose 16 Compressor 17 Air hose 18 Tow rope 19 Resin putty 20 Main pipe lining material 21 Flexible structure joint 22a, 22b Resin flange 23 Buffer material 24 Waterproof Processing 25 Hot water shower hose 26 Hot water 27 Manhole bottom 28 Cured part 29 Uncured part 30 Tubular cushion material

Claims (7)

既設本管から分岐する取付管を修復する管路修復方法であって、
硬化性樹脂を含浸させた樹脂吸収材を管状に加工し、内周をクッション材で被覆した重層管からなる取付管ライニング材を圧力バッグに装着する段階と、
前記圧力バッグと管内作業ロボットを連結する段階と、
前記既設本管内で前記圧力バッグと管内作業ロボットを移動させ、前記既設本管の取付管接続部の管内面に合わせて前記取付管ライニング材の鍔を押し付ける段階と、
前記圧力バッグ内に圧縮空気又は高圧水を注入して前記取付管ライニング材を前記取付管内に突出反転させる段階と、
前記取付管ライニング材を前記取付管内の管内壁に押付けた状態で硬化させる段階と、を備えることを特徴とする管路修復方法。
A pipe line repair method for repairing a mounting pipe branched from an existing main pipe,
A step of attaching a mounting tube lining material made of a multi-layered tube whose inner periphery is covered with a cushioning material to a pressure bag, processing a resin absorbent material impregnated with a curable resin into a tubular shape,
Connecting the pressure bag and the in-pipe work robot;
Moving the pressure bag and the in-pipe work robot in the existing main pipe, and pressing the flange of the mounting pipe lining material according to the pipe inner surface of the mounting pipe connection portion of the existing main pipe;
Injecting compressed air or high-pressure water into the pressure bag to project and invert the mounting pipe lining material into the mounting pipe;
Curing the mounting pipe lining material in a state where it is pressed against the inner wall of the pipe in the mounting pipe.
前記クッション材には、内外面を樹脂フィルムで覆って気密とした管状不織布製または管状ゴム製ものが使用されることを特徴とする請求項1に記載の管路修復方法。
The pipe line repairing method according to claim 1, wherein the cushion material is made of a tubular non-woven fabric or a tubular rubber which is hermetically covered with a resin film on the inner and outer surfaces.
既設本管から分岐する取付管を修復する管路修復方法であって、
硬化性樹脂を含浸させた樹脂吸収材を管状に加工した鍔付きの取付管ライニング材を圧力バッグに装着する段階と、
前記取付管ライニング材の鍔に管状クッション材を取り付け、あらかじめ既設本管内から前記取付管の内部を通して地上に向け引き込んでおく段階と、
前記圧力バッグと管内作業ロボットを連結する段階と、
前記既設本管内で前記圧力バッグと管内作業ロボットを移動させ、前記既設本管の取付管接続部の管内面に合わせて前記取付管ライニング材の鍔を押し付ける段階と、
前記圧力バッグ内に圧縮空気又は高圧水を注入して前記取付管ライニング材を前記取付管内に突出反転させる段階と、
前記取付管ライニング材を前記取付管内の管内壁に押付けた状態で硬化させる段階と、を備えることを特徴とする管路修復方法。
A pipe line repair method for repairing a mounting pipe branched from an existing main pipe,
A step of attaching a mounting tube lining material with a hook made of a resin absorbent material impregnated with a curable resin into a tubular shape to a pressure bag;
A step of attaching a tubular cushion material to the ridge of the mounting pipe lining material, and drawing it in advance from the existing main pipe through the inside of the mounting pipe to the ground,
Connecting the pressure bag and the in-pipe work robot;
Moving the pressure bag and the in-pipe work robot in the existing main pipe, and pressing the flange of the mounting pipe lining material according to the pipe inner surface of the mounting pipe connection portion of the existing main pipe;
Injecting compressed air or high-pressure water into the pressure bag to project and invert the mounting pipe lining material into the mounting pipe;
Curing the mounting pipe lining material in a state where it is pressed against the inner wall of the pipe in the mounting pipe.
マンホールと既設本管の結合部を修復する管路修復方法であって、
マンホールと既設本管の結合部で、既設本管の内周壁と、底部に設けられている凹状の溝であるインバートの表面の劣化層を削り取りスペーサ挿入用空間を確保する段階と、
切削面にエポキシ樹脂系のプライマーを塗布し、その上にエポキシ樹脂を塗布して表面被覆する段階と、
切削箇所に管状のスペーサを填め込む段階と、
修復対象とは別のマンホールから既設本管内に本管ライニング材を反転挿入する段階と、
反転した前記本管ライニング材の内部を加圧して前記本管ライニング材を既設本管の内壁とスペーサに押付け、その状態で硬化させる段階と、
前記マンホールと前記既設本管の結合部で前記本管ライニング材を切断してスペーサを引き抜く段階と、
その跡にパッキンを挿入して前記既設本管の内壁面と前記本管ライニング材の外周面をシールする段階と、
前記本管ライニング材の切断側からパッキン方向に管状のパッキンストッパーを挿入する段階と、
前記パッキンを押付けた状態で前記パッキンストッパーを固定する段階と、を備えることを特徴とする管路修復方法。
A pipeline repair method for repairing a joint between a manhole and an existing main pipe,
At the joint between the manhole and the existing main pipe, the inner peripheral wall of the existing main pipe and the deteriorated layer on the surface of the invert, which is a concave groove provided at the bottom, are scraped off to secure a space for spacer insertion;
Applying an epoxy resin-based primer to the cutting surface, applying an epoxy resin on it, and covering the surface;
A step of inserting a tubular spacer into the cutting location;
The main lining material is inverted and inserted into the existing main from a manhole different from the restoration target,
Pressurizing the inside of the inverted main lining material to press the main lining material against the inner wall and spacer of the existing main pipe, and curing in that state;
Cutting the main lining material at the joint between the manhole and the existing main pipe and pulling out the spacer;
Sealing the inner wall surface of the existing main pipe and the outer peripheral surface of the main pipe lining material by inserting packing into the trace;
Inserting a tubular packing stopper in the packing direction from the cutting side of the main lining material;
Fixing the packing stopper in a state in which the packing is pressed.
前記切削面には、プライマーを塗布する前に中性化防止処理を行うことを特徴とする請求項4に記載の管路修復方法。
The pipe line repairing method according to claim 4, wherein the cutting surface is subjected to neutralization prevention treatment before applying a primer.
前記パッキンは、水に接触すると膨潤する水膨潤パッキンまたは天然ゴム製のものが使用されることを特徴とする請求項4に記載の管路修復方法。
The pipe repair method according to claim 4, wherein the packing is made of a water swelling packing or a natural rubber which swells when contacted with water.
既設本管の中間部を補修する管路修復方法であって、
前記既設本管の端部とフレキシブル構造継手の樹脂フランジの間にスペースを確保して緩衝材を装着し、前記フレキシブル構造継手を前記既設本管の端部に設置する段階と、
本管ライニング材を前記既設本管内に反転挿入する段階と、
前記本管ライニング材に内圧をかけ、前記本管ライニング材の外周壁を前記既設本管の内壁及び前記フレキシブル構造継手の管部内壁に押付ける段階と、
前記本管ライニング材の外周壁を前記既設本管の内壁及び前記フレキシブル構造継手の管部内壁に押付けた状態で、前記本管ライニング材と前記フレキシブル構造継手の未硬化部を同時に硬化させ一体化させる段階と、を備えることを特徴とする管路修復方法。
A pipeline repair method for repairing the middle part of an existing main pipe,
Securing a space between the end of the existing main pipe and the resin flange of the flexible structural joint, mounting a cushioning material, and installing the flexible structural joint at the end of the existing main pipe;
Reversing and inserting main lining material into the existing main,
Applying internal pressure to the main lining material, pressing an outer peripheral wall of the main lining material against an inner wall of the existing main pipe and a pipe inner wall of the flexible structural joint;
With the outer wall of the main lining material pressed against the inner wall of the existing main pipe and the pipe inner wall of the flexible structural joint, the main lining material and the uncured portion of the flexible structural joint are simultaneously cured and integrated. A conduit repairing method, comprising the step of:
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JP2020506349A (en) * 2017-01-24 2020-02-27 エムオーセーエス・ビヘーア・ベー・フェー Coupling element for use in pipeline rehabilitation and method of making same

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