JP2011255524A - Resin for thermal transfer image-receiving sheet - Google Patents
Resin for thermal transfer image-receiving sheet Download PDFInfo
- Publication number
- JP2011255524A JP2011255524A JP2010129411A JP2010129411A JP2011255524A JP 2011255524 A JP2011255524 A JP 2011255524A JP 2010129411 A JP2010129411 A JP 2010129411A JP 2010129411 A JP2010129411 A JP 2010129411A JP 2011255524 A JP2011255524 A JP 2011255524A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- thermal transfer
- transfer image
- segment
- carboxylic acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- 239000000178 monomer Substances 0.000 claims abstract description 47
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- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 36
- 125000003118 aryl group Chemical group 0.000 claims abstract description 35
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- CREMABGTGYGIQB-UHFFFAOYSA-N carbon carbon Chemical compound C.C CREMABGTGYGIQB-UHFFFAOYSA-N 0.000 claims description 21
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- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
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- 239000000654 additive Substances 0.000 description 4
- 125000002947 alkylene group Chemical group 0.000 description 4
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 4
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- 238000002360 preparation method Methods 0.000 description 4
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- 229920001909 styrene-acrylic polymer Polymers 0.000 description 4
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 3
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 229920000459 Nitrile rubber Polymers 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 150000008065 acid anhydrides Chemical class 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 3
- 235000011114 ammonium hydroxide Nutrition 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- UAOMVDZJSHZZME-UHFFFAOYSA-N diisopropylamine Chemical compound CC(C)NC(C)C UAOMVDZJSHZZME-UHFFFAOYSA-N 0.000 description 3
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- 230000004927 fusion Effects 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
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- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 2
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Landscapes
- Thermal Transfer Or Thermal Recording In General (AREA)
- Macromonomer-Based Addition Polymer (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
Abstract
Description
本発明は、熱転写受像シート用樹脂、及び該樹脂を含む染料受容層を有する熱転写受像シート、並びに前記熱転写受像シート用樹脂の製造方法に関する。 The present invention relates to a resin for a thermal transfer image receiving sheet, a thermal transfer image receiving sheet having a dye receiving layer containing the resin, and a method for producing the resin for a thermal transfer image receiving sheet.
昇華性染料を記録剤とし、これを基材に担持させた熱転写シートを用いて、昇華性染料で染着可能な熱転写受像シート上にカラー画像を形成する方法が提案されている。これは加熱手段としてプリンタのサーマルヘッドなどを使用し、加熱によって染料を受像シートに転写させてカラー画像を得るものである。このようにして形成された画像は、染料を用いることから非常に鮮明であり、且つ透明性に優れているため、中間色の再現性や階調性に優れ、高品質の画像が期待できる。そのため、これらの性能を発揮するために、ポリエステル樹脂を用いた熱転写受像シートが開発されている。 There has been proposed a method of forming a color image on a thermal transfer image-receiving sheet that can be dyed with a sublimation dye, using a sublimation dye as a recording agent and a thermal transfer sheet carried on a substrate. In this method, a thermal head of a printer is used as a heating means, and a dye is transferred to an image receiving sheet by heating to obtain a color image. The image formed in this way is very clear because it uses a dye, and is excellent in transparency. Therefore, it is excellent in reproducibility of intermediate colors and gradation, and a high-quality image can be expected. Therefore, in order to exhibit these performances, a thermal transfer image receiving sheet using a polyester resin has been developed.
特許文献1には、色濃度、鮮鋭度、画像の安定性、色素供給材料に対する付着の改善を目的として、幹として不飽和コポリエステルまた枝としてビニル共重合体よりなるグラフトポリマーを含む色素受容層と支持体よりなる熱昇華印刷用の色素受容材料が開示されている。
特許文献2には、染着性、耐光性及び離型性の改善を目的として、2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物を50モル%以上含有するアルコール成分と、脂肪族カルボン酸及び/又は脂環式カルボン酸を総量で80モル%以上含有する酸成分とから得られるポリエステルA、及び2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物を80モル%以上含有するアルコール成分と、3価以上の芳香族多価カルボン酸を10〜35モル%含有する酸成分とから得られるポリエステルBを含む熱転写受像シート用ポリエステルを用いた熱転写受像シートが開示されている。
Patent Document 1 discloses a dye receiving layer containing a graft polymer comprising an unsaturated copolyester as a trunk and a vinyl copolymer as a branch for the purpose of improving color density, sharpness, image stability, and adhesion to a dye supply material. And a dye-receiving material for thermal sublimation printing comprising a substrate and a support.
Patent Document 2 discloses an alcohol component containing 50 mol% or more of an alkylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane for the purpose of improving dyeability, light resistance and releasability, 80. Polyester A obtained from an acid component containing at least 80 mol% of aliphatic carboxylic acid and / or alicyclic carboxylic acid, and alkylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane A thermal transfer image-receiving sheet using a polyester for a thermal transfer image-receiving sheet containing polyester B obtained from an alcohol component containing at least mol% and an acid component containing 10 to 35 mol% of a trivalent or higher aromatic polyvalent carboxylic acid is disclosed. Has been.
印刷は、サーマルヘッドからの加熱による、インクシートから熱転写受像シートへの染料の染着により着色することによって行われることから、目的とする色を発現するために高い染料の染着性が必要とされる。また、着色時に、インクシートと熱転写受像シートとの間に融着が生じるという問題があった。また、経時変化による印刷物の退色が生じるという問題もあった。ゆえに、インクシートとの融着を抑制する離型性、及び印刷物の退色を抑制する耐光性の優れた熱転写受像シートが望まれている。前記染着性、離型性及び耐光性の両立という観点では、特許文献1及び2に記載された熱転写受像シートには未だ改良の余地がある。
本発明は、染着性、離型性及び耐光性に優れた熱転写受像シートを提供しうる熱転写受像シート用樹脂、及び当該樹脂を含む染料受容層を有する熱転写受像シート、並びに前記熱転写受像シート用樹脂の製造方法を提供することを課題とする。
Printing is performed by coloring the ink sheet to the thermal transfer image-receiving sheet by heating from the thermal head, so that high dye dyeability is required to express the target color. Is done. In addition, there is a problem that fusion occurs between the ink sheet and the thermal transfer image receiving sheet during coloring. In addition, there has been a problem that the printed material is faded due to a change with time. Therefore, there is a demand for a thermal transfer image-receiving sheet excellent in releasability that suppresses fusion with an ink sheet and light resistance that suppresses fading of printed matter. From the viewpoint of achieving both the dyeing property, the release property and the light resistance, there is still room for improvement in the thermal transfer image receiving sheets described in Patent Documents 1 and 2.
The present invention relates to a thermal transfer image receiving sheet resin capable of providing a thermal transfer image receiving sheet excellent in dyeing property, releasability and light resistance, a thermal transfer image receiving sheet having a dye receiving layer containing the resin, and the thermal transfer image receiving sheet. It is an object to provide a method for producing a resin.
本発明者らは、染着性、離型性及び耐光性に影響する要因は、サーマルヘッドによる加熱時の染料受容層の状態にあると考えて検討を行った。その結果、特定のポリエステル樹脂からなる主鎖セグメントと付加重合系樹脂からなる側鎖セグメントとを含有する樹脂を染料受容層に用いることにより、染着性、離型性及び耐光性を向上できることを見出した。
すなわち、本発明は、下記[1]〜[3]を提供する。
[1]ポリエステル樹脂からなる主鎖セグメント(A1)及び付加重合系樹脂からなる側鎖セグメント(A2)から構成されるグラフトポリマーを含有する熱転写受像シート用樹脂であって、セグメント(A1)が、2,2−ビス(4−ヒドロキシフェニル)プロパンのプロピレンオキサイド付加物を50モル%以上含むアルコール成分と、脂環式カルボン酸を50モル%以上含むカルボン酸成分とを縮重合して得られ、セグメント(A2)が、芳香族基を有する付加重合性モノマーを由来とする構成単位を70重量%以上含有する、熱転写受像シート用樹脂。
[2]上記[1]の熱転写受像シート用樹脂を含む染料受容層を有する熱転写受像シート。
[3]工程(1):2,2−ビス(4−ヒドロキシフェニル)プロパンのプロピレンオキサイド付加物を50モル%以上含むアルコール成分と、脂環式カルボン酸を50モル%以上と不飽和脂肪族カルボン酸及び/又は不飽和脂環式カルボン酸を含むカルボン酸成分とを縮重合して、非芳香族性の炭素−炭素不飽和結合を有するポリエステル樹脂(a1)を調製し、該ポリエステル樹脂(a1)を水性媒体と混合して、前記ポリエステル樹脂(a1)の水性分散液を得る工程、及び
工程(2):工程(1)で得られた水性分散液に、芳香族基を有する付加重合性モノマーを70重量%以上含有する付加重合性モノマー(a2)を添加し重合して、グラフトポリマーの水性分散液を得る工程
を含む、熱転写受像シート用樹脂の製造方法。
The present inventors have considered that the factors affecting the dyeing property, the release property and the light resistance are in the state of the dye-receiving layer when heated by a thermal head. As a result, by using a resin containing a main chain segment made of a specific polyester resin and a side chain segment made of an addition polymerization resin for the dye-receiving layer, it is possible to improve dyeability, mold release and light resistance. I found it.
That is, the present invention provides the following [1] to [3].
[1] A thermal transfer image-receiving sheet resin comprising a graft polymer composed of a main chain segment (A1) made of a polyester resin and a side chain segment (A2) made of an addition polymerization resin, wherein the segment (A1) is Obtained by polycondensation of an alcohol component containing 50 mol% or more of a propylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane and a carboxylic acid component containing 50 mol% or more of an alicyclic carboxylic acid, The resin for thermal transfer image receiving sheets, wherein the segment (A2) contains 70% by weight or more of a structural unit derived from an addition polymerizable monomer having an aromatic group.
[2] A thermal transfer image receiving sheet having a dye receiving layer containing the resin for thermal transfer image receiving sheet of [1].
[3] Step (1): an alcohol component containing 50 mol% or more of a propylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane and 50 mol% or more of an alicyclic carboxylic acid and an unsaturated aliphatic A polyester resin (a1) having a non-aromatic carbon-carbon unsaturated bond is prepared by condensation polymerization with a carboxylic acid component containing a carboxylic acid and / or an unsaturated alicyclic carboxylic acid, and the polyester resin ( a step of mixing a1) with an aqueous medium to obtain an aqueous dispersion of the polyester resin (a1); and step (2): addition polymerization having an aromatic group in the aqueous dispersion obtained in step (1). A method for producing a resin for a thermal transfer image-receiving sheet, comprising a step of adding an addition-polymerizable monomer (a2) containing at least 70% by weight of a polymerizable monomer and polymerizing to obtain an aqueous dispersion of a graft polymer.
本発明の熱転写受像シート用樹脂は、染着性、離型性及び耐光性に優れた熱転写受像シートを提供することができる。また、当該樹脂を含む染料受容層を有する熱転写受像シートは、優れた染着性、離型性及び耐光性を両立し、色濃度の高い画像を形成することができ、しかも印刷物の退色が生じにくい。 The resin for a thermal transfer image receiving sheet of the present invention can provide a thermal transfer image receiving sheet excellent in dyeing property, releasability and light resistance. In addition, the thermal transfer image-receiving sheet having a dye-receiving layer containing the resin has excellent dyeability, releasability and light resistance, and can form an image with a high color density. Hateful.
[熱転写受像シート用樹脂]
本発明の熱転写受像シート用樹脂は、ポリエステル樹脂からなる主鎖セグメント(A1)(以下、単に「セグメント(A1)」ともいう)及び付加重合系樹脂からなる側鎖セグメント(A2)(以下、単に「セグメント(A2)」ともいう)から構成されるグラフトポリマーを含有する熱転写受像シート用樹脂であって、セグメント(A1)が、2,2−ビス(4−ヒドロキシフェニル)プロパンのプロピレンオキサイド付加物を50モル%以上含むアルコール成分と、脂環式カルボン酸を50モル%以上含むカルボン酸成分とを縮重合して得られ、セグメント(A2)が、芳香族基を有する付加重合性モノマーを由来とする構成単位を70重量%以上含有する。
[Resin for thermal transfer image-receiving sheet]
The thermal transfer image-receiving sheet resin of the present invention comprises a main chain segment (A1) made of a polyester resin (hereinafter also simply referred to as “segment (A1)”) and a side chain segment (A2) made of an addition polymerization resin (hereinafter simply referred to as “segment”). A resin for thermal transfer image-receiving sheet comprising a graft polymer composed of “segment (A2)”, wherein the segment (A1) is a propylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane Obtained by condensation polymerization of an alcohol component containing 50 mol% or more and a carboxylic acid component containing 50 mol% or more of an alicyclic carboxylic acid, and the segment (A2) is derived from an addition polymerizable monomer having an aromatic group Is contained in an amount of 70% by weight or more.
本発明の熱転写受像シート用樹脂を染料受容層に有する熱転写受像シートが、染着性、離型性及び耐光性に優れる理由は定かではないが、次のように考えられる。
本発明の熱転写受像シート用樹脂のポリエステル樹脂セグメント(A1)の原料モノマーは、アルコール成分として2,2−ビス(4−ヒドロキシフェニル)プロパンのプロピレンオキサイド付加物を含む。この化合物は、分子内に2つの芳香環、すなわち染料に似た構造を有するため、染料との親和性が高く、染料の浸透性に優れるため、熱転写受像シートの染着性及び耐光性の向上に寄与し、また、剛直な構造をしているため、樹脂が硬くなり熱転写受像シートの離型性の向上に寄与していると考えられる。
更に、ポリエステル樹脂セグメント(A1)の原料モノマーとして、脂環式カルボン酸を用いることによって、樹脂及び染料の構造分解が生じにくくなるため、耐光性を大幅に向上できるものと考えられる。また環状構造を有するため、樹脂の硬さを維持でき、離型性にも優れる。
また、芳香族基を有する付加重合性モノマーを由来とする構成単位を70重量%以上含有する付加重合系樹脂セグメント(A2)は、前記構造のポリエステル樹脂セグメント(A1)とは相溶しにくいため、微細な相分離構造を形成し、その界面からの染料の浸透性が高まり、熱転写受像シートの染着性及び耐光性の向上に寄与し、付加重合系樹脂セグメントはインクシートとの親和性が乏しいため、離型性にも優れる樹脂となるものと考えられる。
The reason why the thermal transfer image-receiving sheet having the resin for thermal transfer image-receiving sheet of the present invention in the dye-receiving layer is excellent in dyeing property, releasability and light resistance is not clear, but is considered as follows.
The raw material monomer of the polyester resin segment (A1) of the resin for thermal transfer image receiving sheets of the present invention contains a propylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane as an alcohol component. Since this compound has two aromatic rings in the molecule, that is, a structure similar to a dye, it has a high affinity with the dye and excellent dye permeability, so that the dyeing property and light resistance of the thermal transfer image-receiving sheet are improved. In addition, since it has a rigid structure, the resin is hardened, which is considered to contribute to the improvement of the releasability of the thermal transfer image receiving sheet.
Furthermore, it is considered that by using alicyclic carboxylic acid as a raw material monomer for the polyester resin segment (A1), structural decomposition of the resin and the dye is less likely to occur, so that the light resistance can be greatly improved. Moreover, since it has an annular structure, the hardness of the resin can be maintained and the mold release property is excellent.
Further, the addition polymerization resin segment (A2) containing 70% by weight or more of a structural unit derived from an addition polymerizable monomer having an aromatic group is not compatible with the polyester resin segment (A1) having the above structure. , Forming a fine phase separation structure, increasing the permeability of the dye from the interface, contributing to the improvement of the dyeing property and light resistance of the thermal transfer image-receiving sheet, and the addition polymerization resin segment has an affinity for the ink sheet Since it is scarce, it is considered that the resin is excellent in releasability.
本発明の熱転写受像シート用樹脂に含有されるグラフトポリマーを構成するセグメント(A1)とセグメント(A2)との重量比[セグメント(A1)/セグメント(A2)]は、熱転写受像シートの染着性向上の観点から、好ましくは55/45〜95/5、より好ましくは65/35〜95/5、より好ましくは75/25〜95/5、更に好ましくは85/15〜95/5である。セグメント(A1)がセグメント(A2)より多く存在することで、微細な相分離構造を形成しながらも、セグメント(A1)の分子構造に由来する染着性を十分に発揮させることができるものと考えられる。 The weight ratio [segment (A1) / segment (A2)] of the segment (A1) and the segment (A2) constituting the graft polymer contained in the resin for the thermal transfer image-receiving sheet of the present invention is the dyeing property of the thermal transfer image-receiving sheet. From a viewpoint of improvement, Preferably it is 55 / 45-95 / 5, More preferably, it is 65 / 35-95 / 5, More preferably, it is 75 / 25-95 / 5, More preferably, it is 85 / 15-95 / 5. With more segments (A1) than segments (A2), the dyeing property derived from the molecular structure of segments (A1) can be sufficiently exhibited while forming a fine phase separation structure. Conceivable.
また、熱転写受像シートの離型性、保存安定性の観点から、本発明の熱転写受像シート用樹脂の軟化点は80〜165℃が好ましい。また、同様の観点から、樹脂の酸価は、好ましくは5〜40mgKOH/g、より好ましくは5〜35mgKOH/g、更に好ましくは10〜35mgKOH/gである。 Further, from the viewpoint of releasability and storage stability of the thermal transfer image receiving sheet, the softening point of the resin for thermal transfer image receiving sheet of the present invention is preferably 80 to 165 ° C. From the same viewpoint, the acid value of the resin is preferably 5 to 40 mgKOH / g, more preferably 5 to 35 mgKOH / g, and still more preferably 10 to 35 mgKOH / g.
本発明の熱転写受像シート用樹脂は、ポリエステル樹脂からなる主鎖セグメント(A1)及び付加重合系樹脂からなる側鎖セグメント(A2)から構成されるグラフトポリマーを含有する。本発明の熱転写受像シート用樹脂における前記グラフトポリマーの含有量は、好ましくは80〜100モル%、より好ましくは90〜100モル%以上、更に好ましくは実質的に100モル%である。 The resin for a thermal transfer image receiving sheet of the present invention contains a graft polymer composed of a main chain segment (A1) made of a polyester resin and a side chain segment (A2) made of an addition polymerization resin. The content of the graft polymer in the resin for thermal transfer image-receiving sheets of the present invention is preferably 80 to 100 mol%, more preferably 90 to 100 mol% or more, and still more preferably substantially 100 mol%.
(ポリエステル樹脂からなる主鎖セグメント(A1))
本発明の熱転写受像シート用樹脂に含有されるグラフトポリマーを構成するセグメント(A1)は、2,2−ビス(4−ヒドロキシフェニル)プロパンのプロピレンオキサイド付加物を50モル%以上含むアルコール成分と、脂環式カルボン酸を50モル%以上含むカルボン酸成分とを縮重合して得られるポリエステル樹脂からなるセグメントである。セグメント(A1)は、本発明の熱転写受像シート用樹脂に含有されるグラフトポリマーにおける主鎖である。
(Main chain segment (A1) made of polyester resin)
The segment (A1) constituting the graft polymer contained in the thermal transfer image-receiving sheet resin of the present invention comprises an alcohol component containing 50 mol% or more of a propylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane, This is a segment made of a polyester resin obtained by condensation polymerization with a carboxylic acid component containing 50 mol% or more of an alicyclic carboxylic acid. The segment (A1) is a main chain in the graft polymer contained in the thermal transfer image-receiving sheet resin of the present invention.
2,2−ビス(4−ヒドロキシフェニル)プロパンのプロピレンオキサイド付加物は、具体的には下記一般式(I)で表される化合物が好ましい。
一般式(I)において、R1O、R2Oはいずれもオキシプロピレン基である。
x及びyは、プロピレンオキサイドの付加モル数に相当し、それぞれ正の数である。さらに、カルボン酸成分との反応性の観点から、xとyとの和の平均値は、好ましくは2〜7、より好ましくは2〜5、更に好ましくは2〜3である。
In the general formula (I), R 1 O and R 2 O are both oxypropylene groups.
x and y correspond to the added mole number of propylene oxide, and are positive numbers. Furthermore, from the viewpoint of reactivity with the carboxylic acid component, the average value of the sum of x and y is preferably 2 to 7, more preferably 2 to 5, and still more preferably 2 to 3.
2,2−ビス(4−ヒドロキシフェニル)プロパンのプロピレンオキサイド付加物は、熱転写受像シートの離型性及び染着性の観点から、アルコール成分中に50モル%以上含有され、好ましくは70モル%以上、より好ましくは80モル%以上、更に好ましくは実質100モル%含有される。なお、本発明において、プロピレンオキサイド付加物とは、2,2−ビス(4−ヒドロキシフェニル)プロパンにオキシプロピレン基を付加した構造全体を意味するものである。 The propylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane is contained in the alcohol component in an amount of 50 mol% or more, preferably 70 mol%, from the viewpoint of releasability and dyeing property of the thermal transfer image-receiving sheet. More preferably, it is 80 mol% or more, and still more preferably 100 mol%. In the present invention, the propylene oxide adduct means the whole structure in which an oxypropylene group is added to 2,2-bis (4-hydroxyphenyl) propane.
セグメント(A1)の原料モノマーであるアルコール成分には、2,2−ビス(4−ヒドロキシフェニル)プロパンのプロピレンオキサイド付加物とともに、これ以外のアルコール成分を含有することができる。
具体的には、セグメント(A1)の構成単位の由来する原料モノマー(以下、単に「セグメント(A1)の原料モノマー」ともいう)としては、非芳香族性の炭素−炭素不飽和結合を有するアルコール、例えば不飽和脂肪族アルコールも用いることができる。この炭素−炭素不飽和結合の部分は、熱転写シート用樹脂に含有されるグラフトポリマー中では、セグメント(A2)との結合部分となることができ、その場合、該不飽和結合は、飽和結合となる。非芳香族性の炭素−炭素不飽和結合を有するアルコール(不飽和脂肪族アルコール)としては、アリルアルコール等が挙げられる。
その他のアルコール成分としては、水酸基を2つ以上有する多価アルコールが挙げられ、例えば、エチレングリコール、プロピレングリコール(1,2−プロパンジオール)、グリセリン、ペンタエリスリトール、トリメチロールプロパン、2,2−ビス(4−ヒドロキシフェニル)プロパン、水素添加ビスフェノールA、ソルビトール、又はそれらのアルキレン(炭素数2〜4)オキサイド付加物(平均付加モル数1〜16)等が挙げられる。2,2−ビス(4−ヒドロキシフェニル)プロパンのプロピレンオキサイド付加物以外の2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物も好ましく用いることができ、エチレンオキサイド付加物がより好ましい。これらのアルコール成分の中でも、セグメント(A1)のアルコール成分中に1,2−プロパンジオールを含むことが染着性の観点から好ましい。なお、これらのアルコール成分は、単独で又は2種以上を組み合わせて用いてもよい。
The alcohol component which is a raw material monomer of the segment (A1) can contain other alcohol components together with the propylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane.
Specifically, as a raw material monomer derived from the structural unit of segment (A1) (hereinafter, also simply referred to as “raw material monomer of segment (A1)”), an alcohol having a non-aromatic carbon-carbon unsaturated bond For example, unsaturated fatty alcohols can also be used. In the graft polymer contained in the resin for thermal transfer sheets, the carbon-carbon unsaturated bond portion can be a bond portion with the segment (A2). In this case, the unsaturated bond is a saturated bond and Become. Examples of the alcohol having a non-aromatic carbon-carbon unsaturated bond (unsaturated aliphatic alcohol) include allyl alcohol.
Other alcohol components include polyhydric alcohols having two or more hydroxyl groups, such as ethylene glycol, propylene glycol (1,2-propanediol), glycerin, pentaerythritol, trimethylolpropane, 2,2-bis. (4-Hydroxyphenyl) propane, hydrogenated bisphenol A, sorbitol, or their alkylene (2 to 4 carbon) oxide adduct (average number of added moles 1 to 16). An alkylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane other than the propylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane can also be preferably used, and an ethylene oxide adduct is more preferred. . Among these alcohol components, it is preferable from the viewpoint of dyeing property that 1,2-propanediol is contained in the alcohol component of the segment (A1). In addition, you may use these alcohol components individually or in combination of 2 or more types.
セグメント(A1)はポリエステル樹脂であるため、原料モノマーとして、アルコール成分以外にカルボン酸成分が用いられ、本発明においては、脂環式カルボン酸を50モル%以上含む。
脂環式カルボン酸としては脂環式ジカルボン酸あるいはこれらの酸の酸無水物やアルキルエステルが好ましく、ポリエステル合成時のアルコールとの反応性および該ポリエステルの耐熱性の観点から、より好ましくはシクロヘキサンジカルボン酸類、デカリンジカルボン酸類、あるいはこれら酸の無水物である。
Since the segment (A1) is a polyester resin, a carboxylic acid component is used as a raw material monomer in addition to the alcohol component. In the present invention, the alicyclic carboxylic acid is contained in an amount of 50 mol% or more.
The alicyclic carboxylic acid is preferably an alicyclic dicarboxylic acid or an acid anhydride or alkyl ester of these acids, and more preferably cyclohexane dicarboxylic acid from the viewpoint of reactivity with alcohol during polyester synthesis and heat resistance of the polyester. Acids, decalin dicarboxylic acids, or anhydrides of these acids.
脂環式カルボン酸の具体例としては、1,4−シクロヘキサンジカルボン酸、2−メチル−1,4−シクロヘキサンジカルボン酸、2−エチル−1,4−シクロヘキサンジカルボン酸、2−プロピル−1,4−シクロヘキサンジカルボン酸、2−ブチル−1,4−シクロヘキサンジカルボン酸、2−t−ブチル−1,4−シクロヘキサンジカルボン酸、2,3−ジメチル−1,4−シクロヘキサンジカルボン酸、2,3−ジエチル−1,4−シクロヘキサンジカルボン酸、2,3−ジプロピル−1,4−シクロヘキサンジカルボン酸、2,3−ジブチル−1,4−シクロヘキサンジカルボン酸、2−メチル−3−エチル−1,4−シクロヘキサンジカルボン酸、2−メチル−3−プロピル−1,4−シクロヘキサンジカルボン酸、2−メチル−3−ブチル−1,4−シクロヘキサンジカルボン酸、2−エチル−3−プロピル−1,4−シクロヘキサンジカルボン酸、2−エチル−3−ブチル−1,4−シクロヘキサンジカルボン酸、2−メチル−3−t−ブチル−1,4−シクロヘキサンジカルボン酸、1,2−シクロヘキサンジカルボン酸、2,6−デカリンジカルボン酸、3−メチル−2,6−デカリンジカルボン酸、3−エチル−2,6−デカリンジカルボン酸、3−プロピル−2,6−デカリンジカルボン酸、3−ブチル−2,6−デカリンジカルボン酸、3,4−ジメチル−2,6−デカリンジカルボン酸、3,4−ジエチル−2,6−デカリンジカルボン酸、3,4−ジプロピル−2,6−デカリンジカルボン酸、3,4−ジブチル−2,6−デカリンジカルボン酸、3,8−ジメチル−2,6−デカリンジカルボン酸、3,8−ジエチル−2,6−デカリンジカルボン酸、3,8−ジプロピル−2,6−デカリンジカルボン酸、3,8−ジブチル−2,6−デカリンジカルボン酸、3−メチル−4−エチル−2,6−デカリンジカルボン酸、3−メチル−4−プロピル−2,6−デカリンジカルボン酸、3−メチル−4−ブチル−2,6−デカリンジカルボン酸、3−エチル−4−ブチル−2,6−デカリンジカルボン酸等、あるいはこれらの酸の酸無水物が挙げられる。これらの中でも、1,2−シクロヘキサンジカルボン酸及びその酸無水物であるヘキサヒドロ無水フタル酸、1,4−シクロヘキサンジカルボン酸が好ましく、熱転写受像シートの耐光性の観点から1,4−シクロヘキサンジカルボン酸がより好ましい。 Specific examples of the alicyclic carboxylic acid include 1,4-cyclohexanedicarboxylic acid, 2-methyl-1,4-cyclohexanedicarboxylic acid, 2-ethyl-1,4-cyclohexanedicarboxylic acid, 2-propyl-1,4. -Cyclohexanedicarboxylic acid, 2-butyl-1,4-cyclohexanedicarboxylic acid, 2-t-butyl-1,4-cyclohexanedicarboxylic acid, 2,3-dimethyl-1,4-cyclohexanedicarboxylic acid, 2,3-diethyl -1,4-cyclohexanedicarboxylic acid, 2,3-dipropyl-1,4-cyclohexanedicarboxylic acid, 2,3-dibutyl-1,4-cyclohexanedicarboxylic acid, 2-methyl-3-ethyl-1,4-cyclohexane Dicarboxylic acid, 2-methyl-3-propyl-1,4-cyclohexanedicarboxylic acid, 2-methyl 3-butyl-1,4-cyclohexanedicarboxylic acid, 2-ethyl-3-propyl-1,4-cyclohexanedicarboxylic acid, 2-ethyl-3-butyl-1,4-cyclohexanedicarboxylic acid, 2-methyl-3- t-butyl-1,4-cyclohexanedicarboxylic acid, 1,2-cyclohexanedicarboxylic acid, 2,6-decalindicarboxylic acid, 3-methyl-2,6-decalindicarboxylic acid, 3-ethyl-2,6-decalindicarboxylic acid Acid, 3-propyl-2,6-decalin dicarboxylic acid, 3-butyl-2,6-decalin dicarboxylic acid, 3,4-dimethyl-2,6-decalin dicarboxylic acid, 3,4-diethyl-2,6- Decalin dicarboxylic acid, 3,4-dipropyl-2,6-decalin dicarboxylic acid, 3,4-dibutyl-2,6-decalin dicarboxylic acid, , 8-dimethyl-2,6-decalin dicarboxylic acid, 3,8-diethyl-2,6-decalin dicarboxylic acid, 3,8-dipropyl-2,6-decalin dicarboxylic acid, 3,8-dibutyl-2,6 -Decalin dicarboxylic acid, 3-methyl-4-ethyl-2,6-decalin dicarboxylic acid, 3-methyl-4-propyl-2,6-decalin dicarboxylic acid, 3-methyl-4-butyl-2,6-decalin Examples thereof include dicarboxylic acid, 3-ethyl-4-butyl-2,6-decalin dicarboxylic acid, and acid anhydrides of these acids. Among these, 1,2-cyclohexanedicarboxylic acid and its acid anhydride, hexahydrophthalic anhydride and 1,4-cyclohexanedicarboxylic acid are preferable, and 1,4-cyclohexanedicarboxylic acid is preferable from the viewpoint of light resistance of the thermal transfer image-receiving sheet. More preferred.
脂環式カルボン酸は、熱転写受像シートの染着性及び耐光性の観点から、カルボン酸成分中に50モル%以上含有され、好ましくは70モル%以上、より好ましくは80モル%以上、さらに好ましくは実質100モル%含有される。 The alicyclic carboxylic acid is contained in the carboxylic acid component in an amount of 50 mol% or more, preferably 70 mol% or more, more preferably 80 mol% or more, and still more preferably, from the viewpoint of dyeability and light resistance of the thermal transfer image-receiving sheet. Is substantially 100 mol%.
セグメント(A1)の原料モノマーであるカルボン酸成分には、非芳香族性の炭素−炭素不飽和結合を有するカルボン酸、例えば不飽和脂肪族カルボン酸及び/又は不飽和脂環式カルボン酸を含むことが好ましい。該炭素−炭素不飽和結合の部分は、本発明の熱転写シート用樹脂中では、セグメント(A2)との結合部分となることが好ましく、その場合、該不飽和結合は、飽和結合となる。 The carboxylic acid component that is a raw material monomer of the segment (A1) includes a carboxylic acid having a non-aromatic carbon-carbon unsaturated bond, such as an unsaturated aliphatic carboxylic acid and / or an unsaturated alicyclic carboxylic acid. It is preferable. The carbon-carbon unsaturated bond portion is preferably a bond portion with the segment (A2) in the resin for thermal transfer sheets of the present invention. In this case, the unsaturated bond is a saturated bond.
非芳香族性の炭素−炭素不飽和結合を有するカルボン酸(不飽和脂肪族カルボン酸、不飽和脂環式カルボン酸)としては、フマル酸、マレイン酸、アクリル酸、メタクリル酸等の不飽和脂肪族カルボン酸;テトラヒドロフタル酸等の不飽和脂環式カルボン酸等が挙げられる。反応性の観点から、フマル酸、マレイン酸及びテトラヒドロフタル酸が好ましく、フマル酸がより好ましい。 Examples of carboxylic acids having non-aromatic carbon-carbon unsaturated bonds (unsaturated aliphatic carboxylic acids and unsaturated alicyclic carboxylic acids) include unsaturated fats such as fumaric acid, maleic acid, acrylic acid, and methacrylic acid. Group carboxylic acids; unsaturated alicyclic carboxylic acids such as tetrahydrophthalic acid. From the viewpoint of reactivity, fumaric acid, maleic acid and tetrahydrophthalic acid are preferable, and fumaric acid is more preferable.
カルボン酸成分中、非芳香族性の炭素−炭素不飽和結合を有するカルボン酸の含有量は、好ましくは5〜30モル%、より好ましくは7〜25モル%、更に好ましくは8〜15モル%である。 In the carboxylic acid component, the content of the carboxylic acid having a non-aromatic carbon-carbon unsaturated bond is preferably 5 to 30 mol%, more preferably 7 to 25 mol%, still more preferably 8 to 15 mol%. It is.
その他のカルボン酸としては、例えば、フタル酸、イソフタル酸、テレフタル酸等の芳香族ジカルボン酸;アジピン酸、コハク酸、アルキル基及び/又はアルケニル基を有するコハク酸等の脂肪族ジカルボン酸;トリメリット酸、ピロメリット酸等の3価以上の多価カルボン酸、それらの酸の無水物及びそれらのアルキル(炭素数1〜3)エステル等が挙げられる。熱転写受像シートの染着性の観点から、芳香族ジカルボン酸が好ましく、イソフタル酸がより好ましい。前記カルボン酸成分は、単独で又は2種以上が含まれていてもよい。
なお、ポリエステル樹脂からなる主鎖セグメント(A1)の構成単位の由来する原料モノマーのうち、非芳香族性の炭素−炭素不飽和結合を有する原料モノマーとして、不飽和脂肪族カルボン酸、不飽和脂環式カルボン酸、不飽和脂肪族アルコールから選ばれる1種以上を含めばよいが、反応性の観点から、不飽和脂肪族カルボン酸及び/又は不飽和脂環式カルボン酸を含むことが好ましく、不飽和脂肪族カルボン酸及び/又は不飽和脂環式カルボン酸のみであることがより好ましい。
Other carboxylic acids include, for example, aromatic dicarboxylic acids such as phthalic acid, isophthalic acid, and terephthalic acid; aliphatic dicarboxylic acids such as adipic acid, succinic acid, succinic acid having an alkyl group and / or alkenyl group; Examples thereof include trivalent or higher polyvalent carboxylic acids such as acid and pyromellitic acid, anhydrides of these acids, and alkyl (C1 to C3) esters thereof. From the viewpoint of dyeability of the thermal transfer image-receiving sheet, aromatic dicarboxylic acid is preferable, and isophthalic acid is more preferable. The said carboxylic acid component may be individual or 2 or more types may be contained.
Of the raw material monomers derived from the structural unit of the main chain segment (A1) made of polyester resin, as the raw material monomer having a non-aromatic carbon-carbon unsaturated bond, unsaturated aliphatic carboxylic acid, unsaturated fat One or more selected from cyclic carboxylic acids and unsaturated aliphatic alcohols may be included, but from the viewpoint of reactivity, it is preferable to include an unsaturated aliphatic carboxylic acid and / or an unsaturated alicyclic carboxylic acid, More preferably, it is only an unsaturated aliphatic carboxylic acid and / or an unsaturated alicyclic carboxylic acid.
熱転写受像シートの離型性及び保存安定性の観点から、セグメント(A1)の酸価は、5〜40mgKOH/gであり、好ましくは5〜35mgKOH/g、より好ましくは5〜30mgKOH/gであり、更に好ましくは10〜20mgKOH/gである。
また、染料受容層に用いた場合の造膜性の観点から、セグメント(A1)の数平均分子量は、好ましくは1,000〜10,000、より好ましくは2,000〜8,000である。
From the viewpoint of releasability and storage stability of the thermal transfer image-receiving sheet, the acid value of the segment (A1) is 5 to 40 mgKOH / g, preferably 5 to 35 mgKOH / g, more preferably 5 to 30 mgKOH / g. More preferably, it is 10-20 mgKOH / g.
Moreover, from the viewpoint of film forming properties when used in the dye-receiving layer, the number average molecular weight of the segment (A1) is preferably 1,000 to 10,000, more preferably 2,000 to 8,000.
(付加重合系樹脂からなる側鎖セグメント(A2))
本発明の熱転写受像シート用樹脂に含有されるグラフトポリマーを構成するセグメント(A2)は、付加重合性モノマー(a2)(以下、モノマー(a2)ともいう)に由来する構成単位からなる付加重合系樹脂からなるセグメントであり、芳香族基を有する付加重合性モノマーを由来とする構成単位を70重量%以上含有する。セグメント(A2)は、本発明の熱転写受像シート用樹脂に含有されるグラフトポリマーにおける側鎖である。
(Side chain segment (A2) made of addition polymerization resin)
The segment (A2) constituting the graft polymer contained in the thermal transfer image-receiving sheet resin of the present invention is an addition polymerization system composed of structural units derived from the addition polymerizable monomer (a2) (hereinafter also referred to as monomer (a2)). It is a segment made of a resin and contains 70% by weight or more of a structural unit derived from an addition polymerizable monomer having an aromatic group. The segment (A2) is a side chain in the graft polymer contained in the thermal transfer image-receiving sheet resin of the present invention.
芳香族基を有する付加重合性モノマーとしては、スチレン、メチルスチレン、α−メチルスチレン、β−メチルスチレン、t−ブチルスチレン、クロロスチレン、クロロメチルスチレン、メトキシスチレン、スチレンスルホン酸又はその塩等のスチレン類;(メタ)アクリル酸ベンジル等の(メタ)アクリル酸エステル等が挙げられる。なかでも、スチレン、メチルスチレン、ベンジルメタクリレート及びベンジルアクリレートが好ましい。これらのなかでも、モノマーの原料価格、熱転写受像シートの離型性及び保存安定性の観点からは、スチレンが特に好ましい。
芳香族基を有する付加重合性モノマーを由来とする構成単位の含有量は、熱転写受像シートの離型性、高温高湿度での離型性及び染着性の観点から、セグメント(A2)中、70重量%以上であり、好ましくは80重量%以上、より好ましくは90重量%以上、更に好ましくは実質的に100重量%である。
その他の付加重合性モノマー(a2)としては、(メタ)アクリル酸アルキル(炭素数1〜18)、(メタ)アクリル酸ジメチルアミノエチル等の(メタ)アクリル酸エステル;ポリエチレン、プロピレン、ブタジエン等のオレフィン類;塩化ビニル等のハロビニル類;酢酸ビニル、プロピオン酸ビニル等のビニルエステル類;ビニルメチルエーテル等のビニルエーテル類;ビニリデンクロリド等のハロゲン化ビニリデン;N−ビニルピロリドン等のN−ビニル化合物等が挙げられる。
Examples of the addition polymerizable monomer having an aromatic group include styrene, methylstyrene, α-methylstyrene, β-methylstyrene, t-butylstyrene, chlorostyrene, chloromethylstyrene, methoxystyrene, styrenesulfonic acid or a salt thereof. Styrenes; (meth) acrylic acid esters such as benzyl (meth) acrylate and the like. Of these, styrene, methylstyrene, benzyl methacrylate and benzyl acrylate are preferable. Among these, styrene is particularly preferable from the viewpoint of the raw material price of the monomer, the releasability of the thermal transfer image-receiving sheet and the storage stability.
In the segment (A2), the content of the structural unit derived from the addition polymerizable monomer having an aromatic group is from the viewpoint of releasability of the thermal transfer image-receiving sheet, releasability at high temperature and high humidity, and dyeing property. 70% by weight or more, preferably 80% by weight or more, more preferably 90% by weight or more, and further preferably substantially 100% by weight.
Other addition polymerizable monomers (a2) include (meth) acrylic acid esters (carbon number 1-18), (meth) acrylic acid esters such as dimethylaminoethyl (meth) acrylate; polyethylene, propylene, butadiene, etc. Olefins; Halovinyls such as vinyl chloride; Vinyl esters such as vinyl acetate and vinyl propionate; Vinyl ethers such as vinyl methyl ether; Vinylidene halides such as vinylidene chloride; N-vinyl compounds such as N-vinylpyrrolidone Can be mentioned.
セグメント(A2)と、セグメント(A1)の原料モノマーのうち不飽和脂肪族カルボン酸、不飽和脂環式カルボン酸及び不飽和脂肪族アルコールの合計量との重量比[セグメント(A2)/セグメント(A1)の不飽和基を有する前記成分の合計]は、熱転写受像シートの染着性及び離型性の観点から、好ましくは1/1〜15/1、より好ましくは1/1〜10/1が、更に好ましくは2/1〜5/1である。 The weight ratio of the segment (A2) and the total amount of unsaturated aliphatic carboxylic acid, unsaturated alicyclic carboxylic acid and unsaturated aliphatic alcohol among the raw material monomers of segment (A1) [segment (A2) / segment ( The total of the above-mentioned components having an unsaturated group of A1) is preferably from 1/1 to 15/1, more preferably from 1/1 to 10/1, from the viewpoint of dyeability and releasability of the thermal transfer image-receiving sheet. Is more preferably 2/1 to 5/1.
[熱転写受像シート用樹脂の製造方法]
本発明の熱転写受像シート用樹脂の製造方法としては、2,2−ビス(4−ヒドロキシフェニル)プロパンのプロピレンオキサイド付加物を50モル%以上含むアルコール成分と、脂環式カルボン酸を50モル%以上含むカルボン酸成分とを縮重合して、非芳香族性の炭素−炭素不飽和結合を有するポリエステル樹脂(a1)(以下、樹脂(a1)ともいう)を調製し、該ポリエステル樹脂(a1)の存在下、付加重合性モノマー(a2)を付加重合する方法が好ましい。
[Method for producing resin for thermal transfer image-receiving sheet]
As a method for producing the resin for thermal transfer image-receiving sheets of the present invention, an alcohol component containing 50 mol% or more of a propylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane and 50 mol% of an alicyclic carboxylic acid are used. Polyester resin (a1) (hereinafter also referred to as resin (a1)) having a non-aromatic carbon-carbon unsaturated bond is prepared by condensation polymerization with the carboxylic acid component contained above, and the polyester resin (a1) The addition polymerization of the addition polymerizable monomer (a2) in the presence of is preferable.
(ポリエステル樹脂(a1))
樹脂(a1)は、2,2−ビス(4−ヒドロキシフェニル)プロパンのプロピレンオキサイド付加物を50モル%以上含むアルコール成分と、脂環式カルボン酸を50モル%以上含むカルボン酸成分とを縮重合して得られる、非芳香族性の炭素−炭素不飽和結合を有するポリエステル樹脂であり、前記ポリエステル樹脂セグメント(A1)を構成するのに好ましいものである。なお、「非芳香族性の炭素−炭素不飽和結合」は、前記した、不飽和脂肪族カルボン酸、不飽和脂環式カルボン酸及び不飽和脂肪族アルコールに由来するものである。
(Polyester resin (a1))
The resin (a1) is obtained by condensing an alcohol component containing 50 mol% or more of a propylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane and a carboxylic acid component containing 50 mol% or more of an alicyclic carboxylic acid. It is a polyester resin having a non-aromatic carbon-carbon unsaturated bond obtained by polymerization, and is preferable for constituting the polyester resin segment (A1). The “non-aromatic carbon-carbon unsaturated bond” is derived from the unsaturated aliphatic carboxylic acid, unsaturated alicyclic carboxylic acid and unsaturated aliphatic alcohol described above.
樹脂(a1)は、原料成分として、2,2−ビス(4−ヒドロキシフェニル)プロパンのプロピレンオキサイド付加物を50モル%以上含むアルコール成分と、脂環式カルボン酸を50モル%含むカルボン酸成分を用いて得られる。
ここで、2,2−ビス(4−ヒドロキシフェニル)プロパンのプロピレンオキサイド付加物及び脂環式カルボン酸は、前記ポリエステル樹脂セグメント(A1)と同様であり、好適な構造及び好適な含有量も同じである。
Resin (a1) includes, as a raw material component, an alcohol component containing 50 mol% or more of a propylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane and a carboxylic acid component containing 50 mol% of an alicyclic carboxylic acid. Is obtained.
Here, the propylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane and the alicyclic carboxylic acid are the same as the polyester resin segment (A1), and the preferred structure and the preferred content are also the same. It is.
樹脂(a1)の原料成分であるアルコール成分として、2,2−ビス(4−ヒドロキシフェニル)プロパンのプロピレンオキサイド付加物とともに、これ以外のアルコール成分を使用することができる。樹脂(a1)は、非芳香族性の炭素−炭素不飽和結合を有するものであり、非芳香族性の炭素−炭素不飽和結合を有するアルコールを用いることができる。非芳香族性の炭素−炭素不飽和結合を有するアルコールとしては、アリルアルコール等の不飽和脂肪族アルコール等が挙げられる。
その他のアルコールとしては、前記ポリエステル樹脂セグメント(A1)の場合と同様である。アルコールは、単独で又は2種以上を組み合わせて用いてもよい。
As an alcohol component which is a raw material component of the resin (a1), other alcohol components can be used together with a propylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane. The resin (a1) has a non-aromatic carbon-carbon unsaturated bond, and an alcohol having a non-aromatic carbon-carbon unsaturated bond can be used. Examples of the alcohol having a non-aromatic carbon-carbon unsaturated bond include unsaturated aliphatic alcohols such as allyl alcohol.
Other alcohols are the same as in the case of the polyester resin segment (A1). You may use alcohol individually or in combination of 2 or more types.
樹脂(a1)は、非芳香族性の炭素−炭素不飽和結合を有するものが好ましく、ポリエステルの原料成分としてのカルボン酸成分として、非芳香族性の炭素−炭素不飽和結合を有するカルボン酸を好ましく用いることができる。
非芳香族性の炭素−炭素不飽和結合を有するカルボン酸としては、セグメント(A1)の場合と同様であり、好適な構造及び好適な含有量も同じであり、フマル酸がより好ましい。
カルボン酸成分中、非芳香族性の炭素−炭素不飽和結合を有するカルボン酸の含有量は、好ましくは5〜30モル%、より好ましくは7〜25モル%、更に好ましくは8〜15モル%である。
その他のカルボン酸としては、セグメント(A1)の場合と同様であり、好適な構造及び好適な含有量も同じであり、シクロヘキサンジカルボン酸、イソフタル酸が好ましく、イソフタル酸がより好ましい。カルボン酸は、単独で又は2種以上を組み合わせて用いてもよい。
The resin (a1) preferably has a non-aromatic carbon-carbon unsaturated bond, and a carboxylic acid component having a non-aromatic carbon-carbon unsaturated bond is used as a carboxylic acid component as a raw material component of the polyester. It can be preferably used.
The carboxylic acid having a non-aromatic carbon-carbon unsaturated bond is the same as in the case of the segment (A1), the preferred structure and the preferred content are the same, and fumaric acid is more preferred.
In the carboxylic acid component, the content of the carboxylic acid having a non-aromatic carbon-carbon unsaturated bond is preferably 5 to 30 mol%, more preferably 7 to 25 mol%, still more preferably 8 to 15 mol%. It is.
The other carboxylic acid is the same as in the case of the segment (A1), and the preferred structure and the preferred content are the same. Cyclohexanedicarboxylic acid and isophthalic acid are preferred, and isophthalic acid is more preferred. Carboxylic acids may be used alone or in combination of two or more.
ポリエステル樹脂(a1)は、例えば、前記アルコール成分とカルボン酸成分とを不活性ガス雰囲気中にて、必要に応じエステル化触媒を用いて、180〜250℃の温度で縮重合することにより製造することができる。
熱転写受像シートの離型性の観点から、ポリエステルはシャープな分子量分布を有することが好ましく、エステル化触媒を用いて縮重合をすることが好ましい。エステル化触媒としては、スズ触媒、チタン触媒、三酸化アンチモン、酢酸亜鉛、二酸化ゲルマニウム等の金属化合物等が挙げられる。ポリエステルの合成におけるエステル化反応の反応効率の観点から、スズ触媒が好ましい。スズ触媒としては、酸化ジブチルスズ、ジオクチル酸スズ、これらの塩等が好ましく用いられる。
また、本発明においては、非芳香族性の炭素−炭素不飽和結合を有するカルボン酸を用いるため、ラジカル重合禁止剤を用いることが好ましい。ラジカル重合禁止剤としては、4−t−ブチルカテコール等が好ましい。
The polyester resin (a1) is produced, for example, by subjecting the alcohol component and the carboxylic acid component to condensation polymerization at a temperature of 180 to 250 ° C. in an inert gas atmosphere, if necessary, using an esterification catalyst. be able to.
From the viewpoint of releasability of the thermal transfer image-receiving sheet, the polyester preferably has a sharp molecular weight distribution, and is preferably subjected to condensation polymerization using an esterification catalyst. Examples of the esterification catalyst include metal compounds such as tin catalyst, titanium catalyst, antimony trioxide, zinc acetate, and germanium dioxide. From the viewpoint of the reaction efficiency of the esterification reaction in the synthesis of the polyester, a tin catalyst is preferable. As the tin catalyst, dibutyltin oxide, tin dioctylate, salts thereof and the like are preferably used.
In the present invention, since a carboxylic acid having a non-aromatic carbon-carbon unsaturated bond is used, it is preferable to use a radical polymerization inhibitor. As the radical polymerization inhibitor, 4-t-butylcatechol and the like are preferable.
熱転写受像シートの離型性及び保存安定性の観点から、樹脂(a1)の軟化点は好ましくは80〜165℃であり、ガラス転移温度は好ましくは50〜85℃である。熱転写受像シートの離型性及び保存安定性の観点から、樹脂(a1)の酸価は、好ましくは5〜40mgKOH/g、より好ましくは5〜35mgKOH/g、更に好ましくは5〜30mgKOH/g、更に好ましくは10〜20mgKOH/gである。
ガラス転移温度、軟化点及び酸価はいずれも用いるモノマーの種類、配合比率、縮重合の温度、反応時間を適宜調節することにより所望のものを得ることができる。
また、染料受容層に用いた場合の造膜性の観点から、樹脂(a1)の数平均分子量は、好ましくは1,000〜10,000、より好ましくは2,000〜8,000である。
From the viewpoint of releasability and storage stability of the thermal transfer image-receiving sheet, the softening point of the resin (a1) is preferably 80 to 165 ° C, and the glass transition temperature is preferably 50 to 85 ° C. From the viewpoint of releasability and storage stability of the thermal transfer image-receiving sheet, the acid value of the resin (a1) is preferably 5 to 40 mgKOH / g, more preferably 5 to 35 mgKOH / g, still more preferably 5 to 30 mgKOH / g, More preferably, it is 10-20 mgKOH / g.
The glass transition temperature, softening point, and acid value can all be obtained by appropriately adjusting the type of monomer used, the blending ratio, the temperature of condensation polymerization, and the reaction time.
Moreover, from the viewpoint of film forming properties when used in the dye-receiving layer, the number average molecular weight of the resin (a1) is preferably 1,000 to 10,000, more preferably 2,000 to 8,000.
(付加重合性モノマー(a2))
本発明に用いられる付加重合性モノマー(a2)は、前記の付加重合系樹脂からなるセグメント(A2)の原料モノマーとして記載したものと同じであり、芳香族基を有する付加重合性モノマー、(メタ)アクリル酸アルキルエステル等が挙げられ、芳香族基を有する付加重合性モノマーが好ましく、なかでもスチレン、メチルスチレン、ベンジルメタクリレート及びベンジルアクリレートがより好ましく、スチレンが更に好ましい。
芳香族基を有する付加重合性モノマーは、熱転写受像シートの離型性、高温高湿度での離型性及び染着性の観点から、付加重合性モノマー(a2)中、70重量%以上であり、好ましくは80重量%以上、より好ましくは90重量%以上、更に好ましくは実質的に100重量%である。
(Addition polymerizable monomer (a2))
The addition polymerizable monomer (a2) used in the present invention is the same as that described as the raw material monomer of the segment (A2) made of the above addition polymerization resin, and is an addition polymerizable monomer having an aromatic group (meta ) Acrylic acid alkyl ester and the like are mentioned, and an addition polymerizable monomer having an aromatic group is preferable. Among them, styrene, methylstyrene, benzyl methacrylate and benzyl acrylate are more preferable, and styrene is still more preferable.
The addition-polymerizable monomer having an aromatic group is 70% by weight or more in the addition-polymerizable monomer (a2) from the viewpoint of releasability of the thermal transfer image-receiving sheet, releasability at high temperature and high humidity, and dyeing property. It is preferably 80% by weight or more, more preferably 90% by weight or more, and still more preferably 100% by weight.
[熱転写受像シート用樹脂の製造方法]
本発明の熱転写受像シート用樹脂は、前記樹脂(a1)の存在下、前記付加重合性モノマー(a2)を重合する方法によって得ることができる。その重合方法に制限はなく、樹脂(a1)とモノマー(a2)とを直接混合して重合する方法、樹脂(a1)とモノマー(a2)とを有機溶媒に溶解して重合する方法等が挙げられる。本発明の熱転写受像シート用樹脂は、下記工程(1)及び(2)を有する方法によって得ることが好ましい。
工程(1):前記ポリエステル樹脂(a1)を水性媒体と混合して、前記ポリエステル樹脂(a1)の水性分散液を得る工程。
工程(2):前記工程(1)で得られた水性分散液に前記付加重合性モノマー(a2)を添加し、重合して熱転写受像シート用樹脂の水性分散液を得る工程。
[Method for producing resin for thermal transfer image-receiving sheet]
The resin for thermal transfer image receiving sheets of the present invention can be obtained by a method of polymerizing the addition polymerizable monomer (a2) in the presence of the resin (a1). The polymerization method is not limited, and examples thereof include a method in which the resin (a1) and the monomer (a2) are directly mixed and polymerized, a method in which the resin (a1) and the monomer (a2) are dissolved in an organic solvent, and the like. It is done. The thermal transfer image-receiving sheet resin of the present invention is preferably obtained by a method having the following steps (1) and (2).
Step (1): A step of mixing the polyester resin (a1) with an aqueous medium to obtain an aqueous dispersion of the polyester resin (a1).
Step (2): A step of adding the addition polymerizable monomer (a2) to the aqueous dispersion obtained in the step (1) and polymerizing it to obtain an aqueous dispersion of a resin for a thermal transfer image-receiving sheet.
<工程(1)>
工程(1)は、ポリエステル樹脂(a1)を水性媒体と混合して、前記ポリエステル樹脂(a1)の水性分散液を得る工程である。
前記ポリエステル樹脂(a1)を分散させる水性媒体とは、水を主成分とするもの、すなわち、水の含有量が50重量%以上の媒体である。環境安全性の観点から、水性媒体中の水の含有量は、好ましくは80重量%以上、より好ましくは90重量%以上、更に好ましくは100重量%である。水以外の成分としては、メタノール、エタノール、イソプロパノール、ブタノール等のアルコール系溶媒;アセトン、メチルエチルケトン、ジエチルケトン、ジプロピルケトン、メチルイソブチルケトン、メチルイソプロピルケトン等のケトン系溶媒;テトラヒドロフラン等のエーテル系溶媒等の、水に溶解する有機溶媒が挙げられる。
<Step (1)>
Step (1) is a step of mixing the polyester resin (a1) with an aqueous medium to obtain an aqueous dispersion of the polyester resin (a1).
The aqueous medium in which the polyester resin (a1) is dispersed is a water-based medium, that is, a medium having a water content of 50% by weight or more. From the viewpoint of environmental safety, the content of water in the aqueous medium is preferably 80% by weight or more, more preferably 90% by weight or more, and still more preferably 100% by weight. Components other than water include alcohol solvents such as methanol, ethanol, isopropanol and butanol; ketone solvents such as acetone, methyl ethyl ketone, diethyl ketone, dipropyl ketone, methyl isobutyl ketone and methyl isopropyl ketone; ether solvents such as tetrahydrofuran And an organic solvent that dissolves in water.
水性媒体中にポリエステル樹脂(a1)を分散させる方法としては、前記ポリエステル樹脂(a1)をケトン系溶媒に溶解させ、後述する中和剤を加えてポリエステル樹脂(a1)のカルボキシル基をイオン化し、次いで水を加えて水相に転相する方法、好ましくは水を加えた後にケトン系溶媒を留去して水相に転相する方法が好ましく挙げられる。
より具体的には、例えば、撹拌機、還流冷却管、温度計、滴下ロート及び窒素ガス導入管を備えた反応器を準備し、ケトン系溶媒に溶解したポリエステル樹脂(a1)に、中和剤等を加え、カルボキシル基をイオン化し(すでにイオン化されている場合は不要)、次いで水を加えて水相に転相する、好ましくは水を加えた後にケトン系溶媒を留去して水相に転相する。
ポリエステル樹脂(a1)のケトン系溶媒への溶解操作、及びその後の中和剤の添加は、通常ケトン系溶媒の沸点以下の温度で行う。用いられる水としては、例えば脱イオン水等が挙げられる。
As a method of dispersing the polyester resin (a1) in the aqueous medium, the polyester resin (a1) is dissolved in a ketone solvent, a neutralizing agent described later is added to ionize the carboxyl group of the polyester resin (a1), Next, a method of adding water to invert the phase to the aqueous phase, preferably a method of adding water and then distilling off the ketone solvent to invert to the aqueous phase.
More specifically, for example, a reactor equipped with a stirrer, a reflux condenser, a thermometer, a dropping funnel and a nitrogen gas introduction pipe is prepared, and the neutralizing agent is added to the polyester resin (a1) dissolved in the ketone solvent. Etc., ionize the carboxyl group (not necessary if already ionized), then add water and invert to the aqueous phase, preferably after adding the water, the ketone solvent is distilled off to the aqueous phase Phase inversion.
The dissolving operation of the polyester resin (a1) in the ketone solvent and the subsequent addition of the neutralizing agent are usually performed at a temperature not higher than the boiling point of the ketone solvent. Examples of the water used include deionized water.
ケトン系溶媒としては、前記のものを用いることができ、ポリエステル樹脂(a1)の溶解性及び溶媒の留去の容易性の観点から、好ましくは、メチルエチルケトンである。 As the ketone solvent, those mentioned above can be used, and methyl ethyl ketone is preferable from the viewpoint of the solubility of the polyester resin (a1) and the ease of distilling off the solvent.
また、中和剤としては、例えばアンモニア水、水酸化ナトリウム等のアルカリ水溶液;アリルアミン、イソプロピルアミン、ジイソプロピルアミン、エチルアミン、ジエチルアミン、トリエチルアミン、2−エチルヘキシルアミン、トリ−n−オクチルアミン、t−ブチルアミン、sec−ブチルアミン、プロピルアミン、メチルアミノプロピルアミン、ジメチルアミノプロピルアミン、n−プロパノールアミン、ブタノールアミン、5−アミノ−4−オクタノール、モノエタノールアミン、N,N−ジメチルエタノールアミン、イソプロパノールアミン、ネオペンタノールアミン、ジグリコールアミン、エチレンジアミン、ピペラジン等のアミン類等が挙げられる。中和剤の使用量は、少なくともポリエステル樹脂(a1)の酸価を中和できる量であればよい。 Examples of the neutralizing agent include aqueous alkaline solutions such as aqueous ammonia and sodium hydroxide; allylamine, isopropylamine, diisopropylamine, ethylamine, diethylamine, triethylamine, 2-ethylhexylamine, tri-n-octylamine, t-butylamine, sec-butylamine, propylamine, methylaminopropylamine, dimethylaminopropylamine, n-propanolamine, butanolamine, 5-amino-4-octanol, monoethanolamine, N, N-dimethylethanolamine, isopropanolamine, neopen Examples include amines such as tanolamine, diglycolamine, ethylenediamine, and piperazine. The amount of the neutralizing agent used may be an amount that can neutralize at least the acid value of the polyester resin (a1).
<工程(2)>
工程(2)は、工程(1)で得られた水性分散液に前記付加重合性モノマー(a2)を添加し重合して、熱転写受像シート用樹脂の水性分散液(以下、水性分散液(A)ともいう)を得る工程である。
まず、付加重合性モノマー(a2)をポリエステル樹脂(a1)の水性分散液に添加する。添加量は、ポリエステル樹脂(a1)と付加重合性モノマー(a2)の重量比[ポリエステル樹脂(a1)/付加重合性モノマー(a2)]で、好ましくは55/45〜95/5、より好ましくは65/35〜95/5、より好ましくは75/25〜95/5、更に好ましくは85/15〜95/5である。
また、撹拌の効率の点から、水等を更に加えてもよい。
<Step (2)>
In the step (2), the addition-polymerizable monomer (a2) is added to the aqueous dispersion obtained in the step (1) and polymerized to form an aqueous dispersion of a thermal transfer image-receiving sheet resin (hereinafter referred to as an aqueous dispersion (A). It is a process of obtaining also.
First, the addition polymerizable monomer (a2) is added to the aqueous dispersion of the polyester resin (a1). The addition amount is a weight ratio of the polyester resin (a1) and the addition polymerizable monomer (a2) [polyester resin (a1) / addition polymerizable monomer (a2)], preferably 55/45 to 95/5, more preferably 65/35 to 95/5, more preferably 75/25 to 95/5, still more preferably 85/15 to 95/5.
Moreover, you may add water etc. further from the point of the efficiency of stirring.
次に、ポリエステル樹脂(a1)の存在下、付加重合性モノマー(a2)を重合する。
重合には、公知のラジカル重合開始剤、架橋剤等を必要に応じて添加する。ラジカル重合開始剤としては、水溶性のラジカル重合開始剤を用いることが好ましく、過硫酸塩を用いることがより好ましい。
前記のポリエステル樹脂(a1)と付加重合性モノマー(a2)とを含有する混合液を加熱することで重合反応を進行させる。重合温度は、用いられる重合開始剤の種類にもよるが、例えば、過硫酸ナトリウムを用いる場合には、重合反応を効率的に行う観点から、好ましくは60〜100℃、より好ましくは70〜90℃である。
Next, the addition polymerizable monomer (a2) is polymerized in the presence of the polyester resin (a1).
In the polymerization, a known radical polymerization initiator, a crosslinking agent and the like are added as necessary. As the radical polymerization initiator, a water-soluble radical polymerization initiator is preferably used, and a persulfate is more preferably used.
The polymerization reaction is advanced by heating a mixed solution containing the polyester resin (a1) and the addition polymerizable monomer (a2). The polymerization temperature depends on the type of polymerization initiator used, but for example, when sodium persulfate is used, it is preferably 60 to 100 ° C., more preferably 70 to 90, from the viewpoint of efficiently performing the polymerization reaction. ° C.
以上のようにして得られた水性分散液(A)中のグラフトポリマー(A)のガラス転移温度は、その保存安定性、並びに熱転写受像シートの保存安定性及び染着性の観点から、好ましくは40〜80℃、より好ましくは50〜80℃、更に好ましくは60〜80℃である。また、該グラフトポリマー(A)の軟化点は、好ましくは80〜250℃、より好ましくは120〜220℃である。
前記水性分散液(A)の固形分濃度は、樹脂粒子の分散性及び生産性の観点から、好ましくは20〜40重量%、より好ましくは25〜40重量%、更に好ましくは30〜40重量%である。また、前記水性分散液(A)の25℃におけるpHは、水性分散液(A)の保存安定性の観点から、好ましくは5〜10、より好ましくは6〜9、更に好ましくは7〜9である。
The glass transition temperature of the graft polymer (A) in the aqueous dispersion (A) obtained as described above is preferably from the viewpoint of storage stability, storage stability of the thermal transfer image-receiving sheet, and dyeability. 40-80 degreeC, More preferably, it is 50-80 degreeC, More preferably, it is 60-80 degreeC. The softening point of the graft polymer (A) is preferably 80 to 250 ° C, more preferably 120 to 220 ° C.
The solid content concentration of the aqueous dispersion (A) is preferably 20 to 40% by weight, more preferably 25 to 40% by weight, and still more preferably 30 to 40% by weight, from the viewpoint of the dispersibility and productivity of the resin particles. It is. The pH of the aqueous dispersion (A) at 25 ° C. is preferably 5 to 10, more preferably 6 to 9, and still more preferably 7 to 9 from the viewpoint of storage stability of the aqueous dispersion (A). is there.
水性分散液(A)中の樹脂粒子の体積中位粒径(D50)は、熱転写受像シートを得る際の造膜性の観点から、好ましくは20〜1000nm、より好ましくは50〜800nm、更に好ましくは80〜500nmである。ここで「体積中位粒径(D50)」とは、体積分率で計算した累積体積頻度が粒径の小さい方から計算して50%になる粒径を意味する。その測定方法は実施例に記載の通りである。 The volume median particle size (D50) of the resin particles in the aqueous dispersion (A) is preferably 20 to 1000 nm, more preferably 50 to 800 nm, and still more preferably, from the viewpoint of film forming properties when obtaining a thermal transfer image-receiving sheet. Is 80-500 nm. Here, “volume median particle size (D50)” means a particle size at which the cumulative volume frequency calculated by the volume fraction is 50% when calculated from the smaller particle size. The measuring method is as described in the examples.
[熱転写受像シート]
本発明の熱転写受像シートは、基材上に、前記熱転写受像シート用樹脂を含む染料受容層を有する。
[Thermal transfer image-receiving sheet]
The thermal transfer image receiving sheet of the present invention has a dye receiving layer containing the resin for thermal transfer image receiving sheet on a substrate.
(基材)
基材としては、例えば合成紙(ポリオレフィン系、ポリスチレン系等)、上質紙、アート紙、コート紙、キャストコート紙、壁紙、裏打用紙、合成樹脂又はエマルジョン含浸紙、合成ゴムラテックス含浸紙、合成樹脂内添紙、板紙等、セルロース繊維紙、ポリオレフィン、ポリ塩化ビニル、ポリエチレンテレフタレート、ポリスチレン、ポリメタクリレート、ポリカーボネート等の各種の樹脂のフイルム又はシート等が使用でき、また、これらの樹脂に白色顔料や充填剤を加えて成膜した白色不透明フイルムあるいは発泡させた発泡シート等も使用できる。また、前記基材を組み合わせた積層体も使用できる。
これらの基材の厚みは、例えば、10〜300μm程度のものを用いることができる。前記の如き基材には、染料受容層との密着力を向上する観点から、その表面にプライマー処理やコロナ放電処理を施すことが好ましい。
(Base material)
Examples of the base material include synthetic paper (polyolefin, polystyrene, etc.), fine paper, art paper, coated paper, cast coated paper, wallpaper, backing paper, synthetic resin or emulsion-impregnated paper, synthetic rubber latex-impregnated paper, synthetic resin Various resin films or sheets such as internal paper, paperboard, cellulose fiber paper, polyolefin, polyvinyl chloride, polyethylene terephthalate, polystyrene, polymethacrylate, polycarbonate, etc. can be used. A white opaque film formed by adding an agent or a foamed foam sheet can also be used. Moreover, the laminated body which combined the said base material can also be used.
The thickness of these base materials can be about 10 to 300 μm, for example. From the viewpoint of improving the adhesion to the dye-receiving layer, it is preferable that the surface of the substrate is subjected to primer treatment or corona discharge treatment.
(染料受容層)
本発明の熱転写受像シートにおける染料受容層は、本発明の熱転写受像シート用樹脂を含有する。
染料受容層は、樹脂を有機溶媒に溶解して得られた塗工液形態、又は樹脂の各々を有機溶媒や水に分散させて得られた樹脂分散液を含む塗工液形態で用いて製造することができ、環境安全性等の観点から、後者が好ましく、下記の工程(3)及び(4)を含む方法によって製造することがより好ましい。
工程(3):工程(2)で得られた熱転写受像シート用樹脂の水性分散液を含有する染料受容層用塗工液を調製する工程。
工程(4):工程(3)で得られた染料受容層用塗工液を用いて染料受容層を設ける工程。
(Dye-receiving layer)
The dye receiving layer in the thermal transfer image receiving sheet of the present invention contains the resin for thermal transfer image receiving sheet of the present invention.
The dye-receiving layer is manufactured using a coating liquid form obtained by dissolving a resin in an organic solvent, or a coating liquid form containing a resin dispersion liquid obtained by dispersing each resin in an organic solvent or water. From the viewpoint of environmental safety and the like, the latter is preferable, and it is more preferable to manufacture by the method including the following steps (3) and (4).
Step (3): A step of preparing a dye-receiving layer coating solution containing an aqueous dispersion of the thermal transfer image-receiving sheet resin obtained in the step (2).
Step (4): A step of providing a dye receiving layer using the dye receiving layer coating solution obtained in the step (3).
<工程(3)>
工程(3)は、工程(2)で得られた熱転写受像シート用樹脂の水性分散液を含有する染料受容層用塗工液を調製する工程である。
染料受容層用塗工液は、造膜剤を含有することが好ましい。造膜剤としては、ブチルカルビトールアセテート、ジエチルカルビトール、ゼラチン等が挙げられる。染料受容層の強度及び離型性の観点から、ゼラチンが好ましい。
造膜剤を均一に溶解させる観点から、予め造膜剤を水に溶解しておくことが好ましく、前記熱転写受像シート用樹脂の水性分散液と造膜剤の水溶液とを混合し、撹拌して塗工液を得ることが好ましい。好適に用いられる撹拌機としては、ボールミル等が挙げられる。造膜剤を溶解状態で均一に混合するために、撹拌温度は、好ましくは30〜60℃、より好ましくは40〜50℃である。
<Step (3)>
Step (3) is a step of preparing a dye-receiving layer coating solution containing an aqueous dispersion of the thermal transfer image-receiving sheet resin obtained in step (2).
The dye-receiving layer coating solution preferably contains a film-forming agent. Examples of the film forming agent include butyl carbitol acetate, diethyl carbitol, gelatin and the like. From the viewpoint of the strength and releasability of the dye receiving layer, gelatin is preferred.
From the viewpoint of uniformly dissolving the film-forming agent, it is preferable to previously dissolve the film-forming agent in water. The aqueous dispersion of the thermal transfer image-receiving sheet resin and the aqueous solution of the film-forming agent are mixed and stirred. It is preferable to obtain a coating solution. A ball mill etc. are mentioned as an agitator used suitably. In order to uniformly mix the film-forming agent in a dissolved state, the stirring temperature is preferably 30 to 60 ° C, more preferably 40 to 50 ° C.
また、染料受容層用塗工液は、熱転写時における熱転写受像シートの離型性を更に良好にする観点から、離型剤を含有することが好ましい。離型剤としては、例えば、分散性あるいは水溶性の変性シリコーンオイル等を適宜使用することができる。これらの離型剤は、染料受容層用塗工液中に、樹脂100重量部に対して0.1〜20重量部、好ましくは0.5〜10重量部含有することができる。離型剤の市販品としては、信越化学工業株式会社製の「KF−615A」(商品名)等を好ましく用いることができる。
離型剤を均一に分散又は溶解するために、ボールミル等の撹拌機を用いることが好ましく、分散又は溶解する温度は20〜40℃が好ましい。
染料受容層用塗工液は、更に、染料受容層の白色度を向上させて転写画像の鮮明度を高める観点から、酸化チタン、酸化亜鉛、カオリンクレー、炭酸カルシウム等の顔料や充填剤を含有することができる。これらの顔料や充填剤は、本発明の熱転写受像シートの白色度の観点から、染料受容層用塗工液中、樹脂100重量部に対して0.1〜20重量部含有することができる。なお、染料受容層用塗工液には、更に必要に応じて、例えば、触媒、硬化剤等の他の添加剤を含有することもできる。
また、染料受容層用塗工液は、本発明の効果を損なわない範囲で、本発明の熱転写受像シート用樹脂以外の他の樹脂を含むことができる。前記他の樹脂の具体例としては、塩化ビニル重合体、塩化ビニル酢酸ビニル共重合体、塩化ビニルアクリル共重合体、ポリウレタンが挙げられ、熱転写受像シートの染着性及び耐光性、並びに樹脂分散液の分散性の観点から塩化ビニルアクリル共重合体が好ましい。
これらの他の樹脂は、樹脂の製造過程で、本発明の熱転写受像シート用樹脂とともに有機溶媒に溶解させることにより染料受容層用塗工液に含有させることもできる。また、樹脂分散液としてから、熱転写受像シート用樹脂の水性分散液へ添加して混合することにより染料受容層用塗工液に含有させることもできる。
The dye-receiving layer coating solution preferably contains a release agent from the viewpoint of further improving the releasability of the thermal transfer image-receiving sheet during thermal transfer. As the release agent, for example, a dispersible or water-soluble modified silicone oil can be appropriately used. These release agents can be contained in the dye-receiving layer coating solution in an amount of 0.1 to 20 parts by weight, preferably 0.5 to 10 parts by weight, based on 100 parts by weight of the resin. As a commercially available release agent, “KF-615A” (trade name) manufactured by Shin-Etsu Chemical Co., Ltd. can be preferably used.
In order to uniformly disperse or dissolve the release agent, it is preferable to use a stirrer such as a ball mill, and the dispersion or dissolution temperature is preferably 20 to 40 ° C.
The dye receiving layer coating solution further contains pigments and fillers such as titanium oxide, zinc oxide, kaolin clay, and calcium carbonate from the viewpoint of improving the whiteness of the dye receiving layer and increasing the sharpness of the transferred image. can do. From the viewpoint of the whiteness of the thermal transfer image-receiving sheet of the present invention, these pigments and fillers can be contained in an amount of 0.1 to 20 parts by weight with respect to 100 parts by weight of the resin in the dye-receiving layer coating solution. The dye-receiving layer coating solution may further contain other additives such as a catalyst and a curing agent, if necessary.
The dye-receiving layer coating solution may contain other resins than the thermal transfer image-receiving sheet resin of the present invention as long as the effects of the present invention are not impaired. Specific examples of the other resin include a vinyl chloride polymer, a vinyl chloride vinyl acetate copolymer, a vinyl chloride acrylic copolymer, and a polyurethane. The dyeing property and light resistance of the thermal transfer image-receiving sheet, and the resin dispersion From the viewpoint of dispersibility, a vinyl chloride acrylic copolymer is preferred.
These other resins can also be contained in the dye-receiving layer coating solution by dissolving them in an organic solvent together with the thermal transfer image-receiving sheet resin of the present invention during the resin production process. In addition, the resin dispersion can be added to the aqueous dispersion of the resin for thermal transfer image-receiving sheet and mixed to be contained in the dye-receiving layer coating liquid.
<工程(4)>
工程(4)は、工程(3)で得られた染料受容層用塗工液を用いて染料受容層を設ける工程である。
本発明の熱転写受像シートにおける染料受容層は、基材の一方の面に塗工液を塗布及び乾燥して形成することによって得られ、例えば、グラビア印刷法、スクリーン印刷法、グラビア版を用いたリバースロールコーティング法等により塗布することが好ましい。また、後述するように基材と染料受容層との間に中間層を有する場合は、基材の一方の面に中間層用塗工液及び染料受容層用塗工液を重層塗布及び乾燥して中間層及び染料受容層をそれぞれ設けることもできる。
形成される染料受容層の厚さは、一般には1〜50μmであり、画質及び生産性の観点から、3〜15μmであることが好ましい。また、乾燥後の固形分量としては、染料受容層1m2当たり3〜15gであることが好ましい。
<Process (4)>
Step (4) is a step of providing a dye receiving layer using the dye receiving layer coating solution obtained in step (3).
The dye-receiving layer in the thermal transfer image-receiving sheet of the present invention is obtained by applying and drying a coating solution on one surface of a substrate, and for example, using a gravure printing method, a screen printing method, or a gravure plate It is preferable to apply by a reverse roll coating method or the like. In addition, when an intermediate layer is provided between the substrate and the dye-receiving layer as described later, the intermediate layer coating solution and the dye-receiving layer coating solution are applied in layers and dried on one surface of the substrate. An intermediate layer and a dye-receiving layer can also be provided.
The thickness of the dye receiving layer to be formed is generally 1 to 50 μm, and preferably 3 to 15 μm from the viewpoint of image quality and productivity. The solid content after drying is preferably 3 to 15 g per 1 m 2 of the dye receiving layer.
(中間層)
本発明の熱転写受像シートは、基材と染料受容層との間に中間層を有することが好ましく、中間層は水溶性高分子及び中空粒子を含有することがより好ましい。
<水溶性高分子>
水溶性高分子は、中空粒子を固定するバインダーとして用いられるもので、例えば、ゼラチン、ポリビニルアルコール、ポリビニルピロリドン等が挙げられるが、これらの中でも、10〜30℃の室温付近に水溶液のゲル化温度を有するという熱特性の観点から、ゼラチンが好ましい。その粘度は、熱転写受像シートの離型性及び造膜性の観点から、JIS K6503−2001で測定した粘度(60℃)が、好ましくは2.5〜6.0mPa・s、より好ましくは3.0〜5.5mPa・sである。
中間層における水溶性高分子の含有量は、当該中間層全体の1〜75重量%であることが好ましく、1〜50重量%であることがより好ましい。
また、中間層に含まれる水溶性高分子は、アルデヒド類、エポキシ類、ビニルスルホン類、トリアジン類、カルボジイミド類等の架橋剤により架橋されていることが好ましい。
(Middle layer)
The thermal transfer image-receiving sheet of the present invention preferably has an intermediate layer between the substrate and the dye-receiving layer, and the intermediate layer more preferably contains a water-soluble polymer and hollow particles.
<Water-soluble polymer>
The water-soluble polymer is used as a binder for fixing the hollow particles, and examples thereof include gelatin, polyvinyl alcohol, polyvinyl pyrrolidone and the like. Among these, the gelation temperature of the aqueous solution near room temperature of 10 to 30 ° C. From the viewpoint of thermal properties of having gelatin, gelatin is preferable. The viscosity (60 degreeC) measured by JISK6503-2001 from the viewpoint of the mold release property and film forming property of a thermal transfer image receiving sheet, Preferably it is 2.5-6.0 mPa * s, More preferably, it is 3. 0 to 5.5 mPa · s.
The content of the water-soluble polymer in the intermediate layer is preferably 1 to 75% by weight, more preferably 1 to 50% by weight of the entire intermediate layer.
The water-soluble polymer contained in the intermediate layer is preferably crosslinked with a crosslinking agent such as aldehydes, epoxies, vinyl sulfones, triazines, and carbodiimides.
<中空粒子>
中間層に含有される中空粒子としては、少なくとも一部に空孔を有するポリマー粒子であれば、特に制限はない。例えば、1)樹脂により形成された粒子隔壁内部に存在する水が、塗布乾燥後、粒子外に蒸発して粒子内部が中空となる非発泡型の中空粒子、2)ブタン、ペンタンなどの低沸点液体を樹脂で被覆した粒子を加熱することにより、粒子内部の低沸点液体が膨張して内部が中空となる中空粒子、3)前記2)をあらかじめ加熱発泡させた中空ポリマー粒子、4)樹脂粒子を形成する重合体に含まれる酸性基の少なくとも一部が中和されることによって形成される中空粒子、等が挙げられる。本発明においては、熱転写受像シートの染着性、及び熱転写受像シートにおける中間層と染料受容層との密着性の観点から、前記1)又は3)の方法により得られるものが好ましく使用できる。
<Hollow particles>
The hollow particles contained in the intermediate layer are not particularly limited as long as they are polymer particles having pores at least partially. For example, 1) Non-foamed hollow particles in which the water present inside the particle partition walls formed of resin evaporates outside the particles after coating and drying, and the inside of the particles becomes hollow. 2) Low boiling point such as butane and pentane 3) Hollow polymer particles in which the low-boiling liquid inside the particles expands to become hollow by heating the particles coated with the resin, 3) Hollow polymer particles obtained by heating and foaming the above 2) in advance, 4) Resin particles And hollow particles formed by neutralizing at least a part of the acidic groups contained in the polymer forming the. In the present invention, those obtained by the above method 1) or 3) can be preferably used from the viewpoint of the dyeing property of the thermal transfer image-receiving sheet and the adhesion between the intermediate layer and the dye-receiving layer in the thermal transfer image-receiving sheet.
前記中空粒子を構成する材料については特に制限はなく、前記1)〜3)の方法に使用される種々の公知の材料、例えば、ポリアクリル酸、ポリアクリル酸エステル、スチレン−アクリル共重合体、それらの混合物等のアクリル系樹脂、ポリスチレン、ポリ塩化ビニリデン、ポリアクリロニトリル、塩化ビニリデン−アクリルニトリル共重合体等がいずれも使用できる。本発明においては、熱転写受像シートの染着性、及び熱転写受像シートにおける中間層と染料受容層との密着性の観点から、スチレン−アクリル共重合体、塩化ビニリデン−アクリルニトリル共重合体等が好ましく用いられる。 The material constituting the hollow particles is not particularly limited, and various known materials used in the methods 1) to 3), such as polyacrylic acid, polyacrylic acid ester, styrene-acrylic copolymer, Acrylic resins such as a mixture thereof, polystyrene, polyvinylidene chloride, polyacrylonitrile, vinylidene chloride-acrylonitrile copolymer, and the like can be used. In the present invention, a styrene-acrylic copolymer, a vinylidene chloride-acrylonitrile copolymer, and the like are preferable from the viewpoint of the dyeing property of the thermal transfer image-receiving sheet and the adhesion between the intermediate layer and the dye-receiving layer in the thermal transfer image-receiving sheet. Used.
前記中空粒子の形状は特に限定されず、球状はもちろん球状以外のいかなる形状のものであってもよいが、本発明においては、熱転写受像シートにおける中間層と染料受容層の密着性の観点から、実質球状のものであることが好ましい。
また、中空粒子の体積中位粒径(D50)は、熱転写受像シートにおける中間層と染料受容層との密着性の観点から、好ましくは0.1〜5μm、より好ましくは0.3〜3μm、更に好ましくは0.3〜1μmである。この値は、電界放射型走査電子顕微鏡(株式会社日立製作所製、商品名:S−4800型)により測定することができる。
The shape of the hollow particles is not particularly limited and may be any shape other than spherical as well as spherical, but in the present invention, from the viewpoint of adhesion between the intermediate layer and the dye-receiving layer in the thermal transfer image-receiving sheet, It is preferably substantially spherical.
The volume-median particle size (D50) of the hollow particles is preferably 0.1 to 5 μm, more preferably 0.3 to 3 μm, from the viewpoint of adhesion between the intermediate layer and the dye-receiving layer in the thermal transfer image-receiving sheet. More preferably, it is 0.3-1 micrometer. This value can be measured with a field emission scanning electron microscope (manufactured by Hitachi, Ltd., trade name: S-4800 type).
本発明においては、中空粒子としては、固形分濃度が好ましくは10〜40重量%、より好ましくは15〜35重量%のものを用いる。
また、前記中空粒子は、熱転写受像シートの染着性、及び熱転写受像シートにおける中間層と染料受容層との密着性の観点から、そのメチルエチルケトン(MEK)不溶分が、好ましくは70重量%以下、より好ましくは10〜70重量%、更に好ましくは30〜70重量%である。本発明において、「MEK不溶分」とは、25℃のMEK95重量部に対して、中空粒子2.0重量部を溶解させた場合の、中空粒子が有する不溶な中空粒子成分の重量割合で定義されるものである。
前記中空粒子のMEK不溶分は、例えば、これを構成する樹脂の架橋度を制御すること等により調整することができる。
In the present invention, the hollow particles having a solid concentration of preferably 10 to 40% by weight, more preferably 15 to 35% by weight are used.
The hollow particles have a methyl ethyl ketone (MEK) insoluble content, preferably 70% by weight or less, from the viewpoint of dyeing property of the thermal transfer image-receiving sheet and adhesion between the intermediate layer and the dye-receiving layer in the thermal transfer image-receiving sheet. More preferably, it is 10-70 weight%, More preferably, it is 30-70 weight%. In the present invention, “MEK insoluble matter” is defined as the weight ratio of the insoluble hollow particle component of the hollow particles when 2.0 parts by weight of the hollow particles are dissolved in 95 parts by weight of MEK at 25 ° C. It is what is done.
The MEK insoluble content of the hollow particles can be adjusted, for example, by controlling the degree of crosslinking of the resin constituting the hollow particles.
本発明において、中空粒子は、水性媒体中の分散液として使用することが好ましく、好ましく使用できる市販の中空粒子として、例えば、日本ゼオン株式会社製の「Nipol MH8101」、JSR株式会社製の「SX8782(D)」等が挙げられる(いずれも商品名)。
中間層は、染料の染着性及び熱転写受像シートにおける中間層と染料受容層との密着性の観点から、上記中空粒子と水溶性高分子との重量比(中空粒子/水溶性高分子)が、好ましくは30/70〜90/10、より好ましくは40/60〜80/20、更に好ましくは50/50〜80/20である。
In the present invention, the hollow particles are preferably used as a dispersion in an aqueous medium. Examples of commercially available hollow particles that can be preferably used include “Nipol MH8101” manufactured by Nippon Zeon Co., Ltd. and “SX8782” manufactured by JSR Corporation. (D) "etc. (all are trade names).
The intermediate layer has a weight ratio (hollow particles / water-soluble polymer) of the hollow particles to the water-soluble polymer from the viewpoint of dyeing property and adhesion between the intermediate layer and the dye-receiving layer in the thermal transfer image-receiving sheet. The ratio is preferably 30/70 to 90/10, more preferably 40/60 to 80/20, and still more preferably 50/50 to 80/20.
なお、中間層には、その白色度を向上させて転写画像の鮮明度を高める観点から、酸化チタン、酸化亜鉛、カオリンクレー、炭酸カルシウム、微粉末シリカ等の顔料や充填剤を含有することができる。これらの顔料や充填剤は、熱転写受像シートの白色度の観点から、中間層中に、水溶性高分子100重量部に対して好ましくは0.1〜20重量部、より好ましくは0.1〜10重量部含有することができる。
中間層には、更に必要に応じて、グリコールエーテル類等の造膜助剤、離型剤、硬化剤、触媒等の添加剤を含有することもできる。
The intermediate layer may contain pigments and fillers such as titanium oxide, zinc oxide, kaolin clay, calcium carbonate, fine powder silica from the viewpoint of improving the whiteness of the intermediate layer and increasing the clarity of the transferred image. it can. These pigments and fillers are preferably 0.1 to 20 parts by weight, more preferably 0.1 to 20 parts by weight with respect to 100 parts by weight of the water-soluble polymer in the intermediate layer from the viewpoint of the whiteness of the thermal transfer image-receiving sheet. 10 parts by weight can be contained.
If necessary, the intermediate layer may further contain additives such as a film-forming aid such as glycol ethers, a mold release agent, a curing agent, and a catalyst.
中間層は、熱転写受像シートの基材の少なくとも一方の面に、水溶性高分子及び必要に応じて用いられる各種添加剤を有機溶媒や水に分散あるいは溶解して、塗布し乾燥して形成することができる。
中間層の厚みは、クッション性、断熱性の観点から、好ましくは10〜100μm、より好ましくは20〜50μmである。また、乾燥後の固形分量としては、中間層1m2当り7〜70g/m2であることが好ましい。
中間層は、例えば、熱転写受像シートの基材の少なくとも一方の面に、ゼラチンを含む水溶性高分子、中空粒子及び必要に応じて用いられる添加剤等を水に溶解して、あるいは水に分散して得られた塗工液を、例えば、グラビア印刷法、スクリーン印刷法、グラビア版を用いたリバースロールコーティング法等により塗布し乾燥して形成することができる。
The intermediate layer is formed on at least one surface of the base material of the thermal transfer image-receiving sheet by dispersing or dissolving a water-soluble polymer and various additives used as necessary in an organic solvent or water, and applying and drying. be able to.
The thickness of the intermediate layer is preferably 10 to 100 μm, more preferably 20 to 50 μm, from the viewpoint of cushioning properties and heat insulating properties. In addition, the solid content after drying is preferably 7 to 70 g / m 2 per 1 m 2 of the intermediate layer.
The intermediate layer is prepared by, for example, dissolving water-soluble polymer containing gelatin, hollow particles, and additives used as necessary in water on at least one surface of the base material of the thermal transfer image-receiving sheet or dispersing in water. The coating liquid obtained in this manner can be applied and dried by, for example, a gravure printing method, a screen printing method, a reverse roll coating method using a gravure plate, or the like.
[転写シート]
前記の本発明の熱転写受像シートを使用して熱転写を行う際に使用する転写シート(インクリボン)は、通常、紙やポリエステルフイルム上に昇華性染料を含む染料層、及び染料を受像して得られた画像上に転写される保護層等からなるラミネート層を設けたものであり、任意の転写シートをいずれも使用することができる。
本発明の熱転写受像シートに好適に使用できる昇華性染料としては、例えばイエロー染料では、ピリドンアゾ系、ジシアノスチリル系、キノフタロン系、メロシアニン系;マゼンタ染料では、ベンゼンアゾ系、ピラゾロンアゾメチン系、イソチアゾール系、ピラゾロトリアゾール系;シアン染料では、アントラキノン系、シアノメチレン系、インドフェノール系、インドナフトール系が挙げられる。
[Transfer sheet]
The transfer sheet (ink ribbon) used when performing thermal transfer using the thermal transfer image receiving sheet of the present invention is usually obtained by receiving a dye layer containing a sublimation dye on paper or a polyester film, and receiving the dye. A laminate layer composed of a protective layer or the like to be transferred onto the image is provided, and any transfer sheet can be used.
Examples of sublimable dyes that can be suitably used for the thermal transfer image-receiving sheet of the present invention include pyridoneazo series, dicyanostyryl series, quinophthalone series, merocyanine series for yellow dyes; benzeneazo series, pyrazolone azomethine series, isothiazole series for magenta dyes, Pyrazolotriazole series: As cyan dyes, anthraquinone series, cyanomethylene series, indophenol series, and indonaphthol series are listed.
熱転写時の熱エネルギーの付与手段としては、任意の付与手段がいずれも使用でき、例えば、サーマルプリンター等の記録装置によって、記録時間をコントロールすることにより、5〜100mJ/mm2程度の熱エネルギーを付与することによって行うことができる。 As the means for applying thermal energy at the time of thermal transfer, any given means can be used. For example, by controlling the recording time with a recording device such as a thermal printer, a thermal energy of about 5 to 100 mJ / mm 2 is obtained. It can be done by giving.
製造例1〜6
(ポリエステル樹脂(a1)a〜fの製造)
表1に示すフマル酸を除くポリエステル樹脂(a1)の原料モノマー及びジオクチル酸スズ(II)塩を、温度計、ステンレス製撹拌棒、流下式コンデンサー及び窒素導入管を装備した内容積5リットルの四つ口フラスコに入れ、マントルヒーター中で、窒素雰囲気下、235℃で5時間反応させ、更に減圧(8.3kPa)下で1時間反応した。次いで、210℃でフマル酸及び4−t−ブチルカテコールを加え、5時間反応させた後、減圧(20kPa)下にて、ASTM D36−86に従って測定した軟化点が表1に示す温度に達するまで反応させて、ポリエステル樹脂(a1)a〜fを得た。
Production Examples 1-6
(Production of polyester resins (a1) a to f)
The raw material monomer of polyester resin (a1) excluding fumaric acid shown in Table 1 and tin (II) dioctylate salt were mixed with a thermometer, a stainless stir bar, a flow-down condenser, and a nitrogen introduction pipe with an inner volume of 5 liters. The mixture was placed in a one-necked flask, reacted in a mantle heater at 235 ° C. for 5 hours in a nitrogen atmosphere, and further reacted under reduced pressure (8.3 kPa) for 1 hour. Next, after adding fumaric acid and 4-t-butylcatechol at 210 ° C. and reacting for 5 hours, the softening point measured according to ASTM D36-86 under reduced pressure (20 kPa) reaches the temperature shown in Table 1. It was made to react and polyester resin (a1) af was obtained.
得られたポリエステル樹脂(a1)a〜fのそれぞれの物性について、以下の方法により測定した。結果を表1に示す。 About each physical property of obtained polyester resin (a1) af, it measured with the following method. The results are shown in Table 1.
[樹脂の軟化点]
フローテスター(株式会社島津製作所製、商品名:CFT−500D)を用い、1gの試料を昇温速度6℃/分で加熱しながら、プランジャーにより1.96MPaの荷重を与え、直径1mm、長さ1mmのノズルから押し出した。温度に対し、フローテスターのブランジャー降下量をプロットし、試料の半量が流出した温度を軟化点とした。
[Softening point of resin]
Using a flow tester (manufactured by Shimadzu Corporation, trade name: CFT-500D), a 1 g sample was heated at a heating rate of 6 ° C./min. Extruded from a 1 mm nozzle. The amount of flow tester drop by the flow tester was plotted against the temperature, and the temperature at which half the sample flowed out was taken as the softening point.
[樹脂のガラス転移温度]
示差走査熱量計(Perkin Elmer社製、商品名:Pyris 6 DSC)を用いて200℃まで昇温し、その温度から降温速度10℃/分で0℃まで冷却したサンプルを昇温速度10℃/分で昇温し、吸熱の最大ピーク温度以下のベースラインの延長線とピークの立ち上がり部分からピークの頂点までの最大傾斜を示す接線との交点の温度をガラス転移温度とした。
[Glass transition temperature of resin]
Using a differential scanning calorimeter (manufactured by Perkin Elmer, trade name: Pyris 6 DSC), the temperature was raised to 200 ° C., and the sample cooled to 0 ° C. at a temperature lowering rate of 10 ° C./min was heated at a rate of 10 ° C. The temperature was raised in minutes, and the temperature at the intersection of the baseline extension line below the maximum peak temperature of endotherm and the tangent showing the maximum slope from the peak rising portion to the peak apex was defined as the glass transition temperature.
[樹脂の酸価]
測定溶媒を、エタノールとエーテルとの混合溶媒から、アセトンとトルエンとの混合溶媒(アセトン:トルエン=1:1(容量比))に変更したこと以外は、JIS K0070に従って測定した。
[Acid value of resin]
The measurement solvent was measured according to JIS K0070, except that the mixed solvent of ethanol and ether was changed to a mixed solvent of acetone and toluene (acetone: toluene = 1: 1 (volume ratio)).
[樹脂の数平均分子量]
以下の方法により、ゲルパーミエーションクロマトグラフィーにより分子量分布を測定し、数平均分子量を算出した。
(1)試料溶液の調製
濃度が0.5g/100mlになるように、樹脂をクロロホルムに溶解させた。次いで、この溶液をポアサイズ2μmのフッ素樹脂フィルター(住友電気工業株式会社製、商品名:FP−200)を用いて濾過して不溶解成分を除き、試料溶液とした。
(2)分子量測定
溶解液としてテトラヒドロフランを毎分1mlの流速で流し、40℃の恒温槽中でカラムを安定させた。そこに試料溶液100μlを注入して測定を行った。試料の数平均分子量は、あらかじめ作製した検量線に基づき算出した。検量線は、数種類の単分散ポリスチレン(東ソー株式会社製の単分散ポリスチレン;2.63×103、2.06×104、1.02×105(重量平均分子量)、ジーエルサイエンス株式会社製の単分散ポリスチレン;2.10×103、7.00×103、5.04×104(重量平均分子量))を標準試料として用いて作成した。
測定装置:CO−8010(商品名、東ソー株式会社製)
分析カラム:GMHXL+G3000HXL(いずれも商品名、東ソー株式会社製)
[Number average molecular weight of resin]
The molecular weight distribution was measured by gel permeation chromatography and the number average molecular weight was calculated by the following method.
(1) Preparation of sample solution The resin was dissolved in chloroform so that the concentration was 0.5 g / 100 ml. Subsequently, this solution was filtered using a fluororesin filter having a pore size of 2 μm (manufactured by Sumitomo Electric Industries, Ltd., trade name: FP-200) to remove insoluble components to obtain a sample solution.
(2) Molecular weight measurement Tetrahydrofuran was flowed as a dissolution liquid at a flow rate of 1 ml / min, and the column was stabilized in a constant temperature bath at 40 ° C. Measurement was performed by injecting 100 μl of the sample solution. The number average molecular weight of the sample was calculated based on a calibration curve prepared in advance. The calibration curves are several types of monodisperse polystyrene (monodisperse polystyrene manufactured by Tosoh Corporation; 2.63 × 10 3 , 2.06 × 10 4 , 1.02 × 10 5 (weight average molecular weight), manufactured by GL Sciences Inc. Of monodisperse polystyrene; 2.10 × 10 3 , 7.00 × 10 3 , 5.04 × 10 4 (weight average molecular weight)) were used as standard samples.
Measuring device: CO-8010 (trade name, manufactured by Tosoh Corporation)
Analytical column: GMHXL + G3000HXL (both trade names, manufactured by Tosoh Corporation)
製造例7〜12
(ポリエステル樹脂(a1)の水性分散液(i)〜(vi)の製造:工程(1))
窒素導入管、還流冷却管、撹拌器及び熱電対を装備した四つ口フラスコに、表2に示す種類及び配合でポリエステル樹脂(a1)a〜fを入れ、25℃でメチルエチルケトンに溶解させた。次いで、25%アンモニア水を添加して、撹拌下で脱イオン水を加えた後、減圧下60℃でメチルエチルケトンを留去した。室温まで冷却後、200メッシュの金網で濾過し、ポリエステル樹脂(a1)の水性分散液(i)〜(vi)をそれぞれ得た。
得られた水性分散液(i)〜(vi)のそれぞれの物性について、以下の方法により測定した。結果を表2に示す。
Production Examples 7-12
(Production of aqueous dispersions (i) to (vi) of polyester resin (a1): Step (1))
Polyester resins (a1) a to f were added to a four-necked flask equipped with a nitrogen inlet tube, a reflux condenser, a stirrer, and a thermocouple in the types and formulations shown in Table 2 and dissolved in methyl ethyl ketone at 25 ° C. Next, 25% aqueous ammonia was added, deionized water was added with stirring, and methyl ethyl ketone was distilled off at 60 ° C. under reduced pressure. After cooling to room temperature, the mixture was filtered through a 200-mesh wire mesh to obtain aqueous dispersions (i) to (vi) of the polyester resin (a1).
The physical properties of the obtained aqueous dispersions (i) to (vi) were measured by the following methods. The results are shown in Table 2.
[水性分散液中の樹脂粒子の体積中位粒径(D50)]
レーザー回折型粒径測定機(株式会社堀場製作所製、商品名:LA−920)を用いて、測定用セルに各樹脂の水性分散液及び蒸留水を加え、吸光度が適正範囲になる濃度で、体積中位粒径(D50)を測定した。
[Volume Median Particle Size (D50) of Resin Particles in Aqueous Dispersion]
Using a laser diffraction particle size measuring machine (Horiba, Ltd., trade name: LA-920), add an aqueous dispersion of each resin and distilled water to the measurement cell, and at a concentration where the absorbance is in an appropriate range, Volume median particle size (D50) was measured.
[水性分散液の固形分濃度]
赤外線水分計(株式会社ケツト科学研究所製、商品名:FD−230)を用いて、水性分散液5gを乾燥温度150℃、測定モード96(監視時間2.5分/変動幅0.05%)の条件にて乾燥させ、水性分散液のウェットベースの水分(重量%)を測定した。固形分濃度は下記の式に従って算出した。
固形分濃度(重量%)=100−M
M:水性分散液のウェットベース水分(重量%)=[(W−W0)/W]×100
W:測定前の試料重量(初期試料重量)
W0:測定後の試料重量(絶対乾燥重量)
[Solid content concentration of aqueous dispersion]
Using an infrared moisture meter (trade name: FD-230, manufactured by Kett Scientific Laboratory Co., Ltd.), 5 g of an aqueous dispersion was measured at a drying temperature of 150 ° C. and a measurement mode 96 (monitoring time 2.5 minutes / variation width 0.05%). ) And the wet base moisture (% by weight) of the aqueous dispersion was measured. The solid content concentration was calculated according to the following formula.
Solid content concentration (% by weight) = 100-M
M: wet base moisture of aqueous dispersion (% by weight) = [(W−W 0 ) / W] × 100
W: Sample weight before measurement (initial sample weight)
W 0 : Sample weight after measurement (absolute dry weight)
[水性分散液のpH]
pHメーター(東亜ディーケーケー株式会社製、商品名:HM−20P)により、25℃で測定した。
[PH of aqueous dispersion]
It measured at 25 degreeC with the pH meter (The product name: HM-20P by Toa DKK Corporation).
製造例13〜18
(熱転写受像シート用樹脂の水性分散液(I)〜(VI)の製造:工程(2))
窒素導入管、還流冷却管、滴下ロート、撹拌器及び熱電対を装備した内容積2リットルの四つ口フラスコに、表3に示す種類及び配合でポリエステル分散液、脱イオン水、付加重合性モノマー(a2)であるスチレンを仕込み、30分間撹拌を行った。窒素気流下、過硫酸ナトリウムを加え、80℃で6時間反応させた。室温まで冷却後、200メッシュの金網で濾過し、熱転写受像シート用樹脂の水性分散液(I)〜(VI)を得た。なお、各材料の配合量は、得られる水性分散液中の熱転写受像シート用樹脂におけるポリエステル樹脂セグメント(A1)と付加重合系樹脂セグメント(A2)との重量比が表3に示すようになるように決定された。
得られた熱転写受像シート用樹脂の水性分散液(I)〜(VI)のそれぞれの物性について、前記の方法により測定した。結果を表3に示す。
Production Examples 13-18
(Production of aqueous dispersions (I) to (VI) of resin for thermal transfer image-receiving sheet: Step (2))
A four-necked flask with an internal volume of 2 liters equipped with a nitrogen inlet tube, a reflux condenser, a dropping funnel, a stirrer, and a thermocouple. Styrene (a2) was charged and stirred for 30 minutes. Under a nitrogen stream, sodium persulfate was added and reacted at 80 ° C. for 6 hours. After cooling to room temperature, the mixture was filtered through a 200-mesh wire mesh to obtain aqueous dispersions (I) to (VI) of resins for thermal transfer image-receiving sheets. In addition, as for the compounding amount of each material, the weight ratio between the polyester resin segment (A1) and the addition polymerization resin segment (A2) in the resin for thermal transfer image-receiving sheet in the obtained aqueous dispersion is as shown in Table 3. Was decided.
The physical properties of the obtained aqueous dispersions (I) to (VI) of the obtained resin for thermal transfer image-receiving sheets were measured by the above-described methods. The results are shown in Table 3.
実施例1〜4及び比較例1及び2
(熱転写受像シートの製造)
まず、表4に示す組成及び配合量で、45℃で混合し中間層用塗工液を作製した。この塗工液を合成紙(ユポ・コーポレーション社製、商品名:YUPO FGS−250、厚さ250μm、坪量200g/m2)にワイヤーバーにより乾燥後に20.0g/m2になるように塗布し、25℃5分で乾燥させて中間層塗工シートを得た。
なお、中間層の調製には、中空粒子として以下のスチレンアクリル共重合体、バインダーとして以下のゼラチンを用いた。
スチレンアクリル共重合体(日本ゼオン株式会社製、商品名:Nipol MH8101、中空率=50%、固形分濃度=26重量%)
ゼラチン(新田ゼラチン株式会社製、商品名:G0723K、粘度4.4mPa・s)
Examples 1-4 and Comparative Examples 1 and 2
(Manufacture of thermal transfer image receiving sheet)
First, the composition and blending amount shown in Table 4 were mixed at 45 ° C. to prepare an intermediate layer coating solution. This coating solution was applied to synthetic paper (manufactured by YUPO Corporation, trade name: YUPO FGS-250, thickness 250 μm, basis weight 200 g / m 2 ) with a wire bar so that it would be 20.0 g / m 2 after drying. And it was made to dry at 25 degreeC for 5 minutes, and the intermediate | middle layer coating sheet was obtained.
In the preparation of the intermediate layer, the following styrene acrylic copolymer was used as the hollow particles, and the following gelatin was used as the binder.
Styrene acrylic copolymer (manufactured by Nippon Zeon Co., Ltd., trade name: Nipol MH8101, hollow rate = 50%, solid content = 26% by weight)
Gelatin (made by Nitta Gelatin Co., Ltd., trade name: G0723K, viscosity 4.4 mPa · s)
次に、表4に示す組成及び配合量で、25℃で混合し染料受容層用塗工液A1〜F1を作製した。なお、染料受容層用塗工液の作製に用いた熱転写受像シート用樹脂の水性分散液は、固形分濃度を30重量%に調整し、25%アンモニア水溶液でpHを9.0に調整した。また、染料受容層の調製には、造膜剤として以下のゼラチン、離型剤として以下のポリエーテル変性シリコーンを用いた。
ゼラチン(新田ゼラチン株式会社製、商品名:G0723K、粘度4.4mPa・s)
ポリエーテル変性シリコーン(信越化学工業株式会社製、商品名:KF−615A)
前記染料受容層用塗工液の各々を前述の中間層塗工シートにワイヤーバーにより乾燥後に5.0g/m2になるように塗布し、50℃2分で乾燥させて熱転写受像シートを得た。
Next, it mixed at 25 degreeC by the composition and compounding quantity shown in Table 4, and produced dye receiving layer coating liquid A1-F1. The aqueous dispersion of the resin for thermal transfer image-receiving sheet used for the preparation of the dye-receiving layer coating solution was adjusted to a solid content concentration of 30% by weight and pH of 9.0 with a 25% aqueous ammonia solution. For the preparation of the dye receiving layer, the following gelatin was used as a film-forming agent, and the following polyether-modified silicone was used as a mold release agent.
Gelatin (made by Nitta Gelatin Co., Ltd., trade name: G0723K, viscosity 4.4 mPa · s)
Polyether-modified silicone (manufactured by Shin-Etsu Chemical Co., Ltd., trade name: KF-615A)
Each of the dye-receiving layer coating solutions is applied to the intermediate layer-coated sheet by a wire bar so as to be 5.0 g / m 2 and dried at 50 ° C. for 2 minutes to obtain a thermal transfer image-receiving sheet. It was.
<評価>
(染着性)
作製した熱転写受像シートに、市販の昇華型プリンタ(アルテック株式会社製、商品名、MEGAPIXEL III)を用いて黒(K)の階調パターン(L値を0から255まで15刻みで変化させた0.6cm四方のベタ画像)を印画し、高濃度印画(18階調目(L=0:最高濃度))での転写色濃度をグレタグ濃度計(GRETAG−MACBETH社製)で測定し、染着性を評価した。濃度の値が大きいほど、染着性に優れる。結果を表4に示す。
<Evaluation>
(Dyeing property)
A black (K) gradation pattern (L value was changed from 0 to 255 in increments of 15 using a commercially available sublimation printer (trade name, MEGAPICEL III, manufactured by Altec Co., Ltd.) on the produced thermal transfer image-receiving sheet. .6 cm square image), and the transfer color density at the high density print (18th gradation (L = 0: highest density)) is measured with a Gretag densitometer (manufactured by GRETAG-MACBETH). Sex was evaluated. The greater the concentration value, the better the dyeing property. The results are shown in Table 4.
(離型性)
作製した熱転写受像シートに5×5cmの黒ベタを印画し、黒ベタ連続印画時のインクリボンと熱転写受像シートとの剥離音から、下記基準で離型性(熱融着性)を評価した。結果を表4に示す。
A:異音はなく、剥離できる。
B:異音があるが、剥離できる。
C:熱融着しており、剥離が困難で画像に欠けが見られる。
(Releasability)
A black solid of 5 × 5 cm was printed on the produced thermal transfer image receiving sheet, and the releasability (thermal fusing property) was evaluated based on the following criteria from the peeling sound between the ink ribbon and the thermal transfer image receiving sheet during continuous black solid printing. The results are shown in Table 4.
A: There is no noise and can be peeled off.
B: Although there is abnormal noise, it can be peeled off.
C: It is heat-sealed, peeling is difficult, and chipping is observed in the image.
(耐光性)
下記条件のキセノンウェザーメーターを用いて、耐光性試験を行ない、色相変化量によって、耐光性を評価した。
・照射試験機:スガ試験機株式会社製、商品名:SX75
・光源:キセノンランプ
・フィルター:内側=石英フィルター、外側=#320
・パネル温度:50℃
・槽内湿度:35〜50%RH
・照射強度:50W/m2、300〜400nmでの測定値
・積算照度:10,000kJ/m2、300〜400nmでの積算値
(Light resistance)
A light resistance test was performed using a xenon weather meter under the following conditions, and the light resistance was evaluated by the amount of hue change.
・ Irradiation tester: Suga Test Instruments Co., Ltd., trade name: SX75
Light source: Xenon lamp Filter: Inside = quartz filter, outside = # 320
・ Panel temperature: 50 ℃
-Humidity in the tank: 35-50% RH
・ Irradiation intensity: 50 W / m 2 , measured value at 300 to 400 nm • Integrated illuminance: 10,000 kJ / m 2 , integrated value at 300 to 400 nm
・色相変化量:光学濃度計(グレタグマクベス社製)を用い、階調パターン印画物の黒(K)、イエロー(Y)、マゼンタ(M)、シアン(C)、グリーン(G)、レッド(R)、ブルー(B)の光学反射濃度を測定し、照射前の光学反射濃度が1.0近傍のステップについて、照射前後におけるL*a*b*を色彩色差計(グレタグマクベス社製)で測定し、下記式により、色相変化量を算出して、黒(K)+有彩色の各印画物の耐光性を評価した。色相変化量が小さい値ほど、耐光性が良好である。
なお、黒+有彩色の(各印画物の)耐光性とは、黒(K)、イエロー(Y)、マゼンタ(M)、シアン(C)、グリーン(G)、レッド(R)、ブルー(B)の各色の色相変化を、合計した値である。
・色相変化量=[(a* 1−a* 2)2+(b* 1−b* 2)2]1/2
(照射前のL*a*b*値:L* 1、a* 1、b* 1)
(照射後のL*a*b*値:L* 2、a* 2、b* 2)
-Hue change amount: Using an optical densitometer (manufactured by Gretag Macbeth Co., Ltd.), black (K), yellow (Y), magenta (M), cyan (C), green (G), red (tone) Measure the optical reflection density of R) and Blue (B), and use the color difference meter (manufactured by Gretag Macbeth) to measure L * a * b * before and after irradiation for steps where the optical reflection density before irradiation is around 1.0. The hue change amount was calculated by the following formula, and the light resistance of each black (K) + chromatic print was evaluated. The smaller the hue change amount, the better the light resistance.
The light resistance of black and chromatic colors (for each print) is black (K), yellow (Y), magenta (M), cyan (C), green (G), red (R), blue ( This is the sum of the hue changes of each color of B).
Hue variation = [(a * 1 -a * 2) 2 + (b * 1 -b * 2) 2] 1/2
(L * a * b * values before irradiation: L * 1 , a * 1 , b * 1 )
(L * a * b * values after irradiation: L * 2 , a * 2 , b * 2 )
表4から明らかなように、比較例1及び2の熱転写受像シートに比べて、実施例1〜4の熱転写受像シートはいずれも、高濃度印画時の最高濃度が高く染着性に優れ、黒ベタ連続印画時においてインクリボンと受像シートとが熱融着することなく離型性に優れ、かつ、印刷物の退色が生じにくく耐光性にも優れ、これら全ての性能を両立していることがわかる。 As is clear from Table 4, compared with the thermal transfer image receiving sheets of Comparative Examples 1 and 2, each of the thermal transfer image receiving sheets of Examples 1 to 4 has a high maximum density at the time of high density printing and excellent dyeing property. In solid continuous printing, the ink ribbon and the image receiving sheet are excellent in releasability without thermal fusion, and the printed material is less likely to fade and has excellent light resistance. .
本発明の熱転写受像シートは、染着性、離型性及び耐光性に優れ、熱転写受像シートとして好適に用いることができる。 The thermal transfer image receiving sheet of the present invention is excellent in dyeing property, releasability and light resistance, and can be suitably used as a thermal transfer image receiving sheet.
Claims (8)
工程(2):工程(1)で得られた水性分散液に、芳香族基を有する付加重合性モノマーを70重量%以上含有する付加重合性モノマー(a2)を添加し重合して、グラフトポリマーの水性分散液を得る工程
を含む、熱転写受像シート用樹脂の製造方法。 Step (1): an alcohol component containing 50 mol% or more of a propylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane, 50 mol% or more of an alicyclic carboxylic acid, an unsaturated aliphatic carboxylic acid, and A polyester resin (a1) having a non-aromatic carbon-carbon unsaturated bond is prepared by condensation polymerization with a carboxylic acid component containing an unsaturated alicyclic carboxylic acid, and the polyester resin (a1) Step of obtaining an aqueous dispersion of the polyester resin (a1) by mixing with an aqueous medium, and Step (2): An addition polymerizable monomer having an aromatic group is added to the aqueous dispersion obtained in Step (1). A method for producing a resin for thermal transfer image-receiving sheets, comprising a step of adding and polymerizing an addition polymerizable monomer (a2) containing 70% by weight or more to obtain an aqueous dispersion of a graft polymer.
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