JP2011255523A - Resin composition for thermal transfer image-receiving sheet - Google Patents
Resin composition for thermal transfer image-receiving sheet Download PDFInfo
- Publication number
- JP2011255523A JP2011255523A JP2010129407A JP2010129407A JP2011255523A JP 2011255523 A JP2011255523 A JP 2011255523A JP 2010129407 A JP2010129407 A JP 2010129407A JP 2010129407 A JP2010129407 A JP 2010129407A JP 2011255523 A JP2011255523 A JP 2011255523A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- thermal transfer
- transfer image
- receiving sheet
- resin composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000012546 transfer Methods 0.000 title claims abstract description 127
- 239000011342 resin composition Substances 0.000 title claims abstract description 48
- 229920005989 resin Polymers 0.000 claims abstract description 121
- 239000011347 resin Substances 0.000 claims abstract description 121
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims abstract description 61
- 150000001875 compounds Chemical class 0.000 claims abstract description 44
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 33
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims abstract description 27
- 229920000728 polyester Polymers 0.000 claims abstract description 11
- 238000002844 melting Methods 0.000 claims abstract description 10
- 230000008018 melting Effects 0.000 claims abstract description 10
- 239000006185 dispersion Substances 0.000 claims description 46
- 229920001225 polyester resin Polymers 0.000 claims description 42
- 239000004645 polyester resin Substances 0.000 claims description 42
- -1 aliphatic monocarboxylic acid Chemical class 0.000 claims description 38
- 239000000178 monomer Substances 0.000 claims description 33
- 238000000034 method Methods 0.000 claims description 30
- 125000002947 alkylene group Chemical group 0.000 claims description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 125000003118 aryl group Chemical group 0.000 claims description 23
- 238000004519 manufacturing process Methods 0.000 claims description 18
- 229920000578 graft copolymer Polymers 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 14
- 238000012643 polycondensation polymerization Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 6
- 238000012644 addition polymerization Methods 0.000 claims description 5
- 150000005690 diesters Chemical class 0.000 claims description 4
- 239000002243 precursor Substances 0.000 claims description 3
- 238000004043 dyeing Methods 0.000 abstract description 25
- 239000010410 layer Substances 0.000 description 87
- 239000002245 particle Substances 0.000 description 35
- 239000000975 dye Substances 0.000 description 34
- 239000011248 coating agent Substances 0.000 description 26
- 238000000576 coating method Methods 0.000 description 26
- 239000000203 mixture Substances 0.000 description 26
- 239000003795 chemical substances by application Substances 0.000 description 21
- CREMABGTGYGIQB-UHFFFAOYSA-N carbon carbon Chemical compound C.C CREMABGTGYGIQB-UHFFFAOYSA-N 0.000 description 19
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 19
- 239000000243 solution Substances 0.000 description 19
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 15
- 239000002994 raw material Substances 0.000 description 15
- 239000000463 material Substances 0.000 description 14
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 12
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 12
- 229920000159 gelatin Polymers 0.000 description 12
- 239000000123 paper Substances 0.000 description 12
- 238000002156 mixing Methods 0.000 description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 108010010803 Gelatin Proteins 0.000 description 10
- 239000008273 gelatin Substances 0.000 description 10
- 235000019322 gelatine Nutrition 0.000 description 10
- 235000011852 gelatine desserts Nutrition 0.000 description 10
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 10
- 229920003169 water-soluble polymer Polymers 0.000 description 10
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 9
- 239000002253 acid Substances 0.000 description 9
- 239000002904 solvent Substances 0.000 description 9
- 238000003860 storage Methods 0.000 description 9
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 8
- 239000007787 solid Substances 0.000 description 8
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 8
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 7
- 239000012736 aqueous medium Substances 0.000 description 7
- 230000008859 change Effects 0.000 description 7
- 238000001035 drying Methods 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- 150000002576 ketones Chemical class 0.000 description 7
- 238000005259 measurement Methods 0.000 description 7
- 125000005702 oxyalkylene group Chemical group 0.000 description 7
- 239000000523 sample Substances 0.000 description 7
- 239000000758 substrate Substances 0.000 description 7
- 239000004793 Polystyrene Substances 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- 239000001530 fumaric acid Substances 0.000 description 6
- 230000003472 neutralizing effect Effects 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- 229920002223 polystyrene Polymers 0.000 description 6
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical class C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 5
- 230000009477 glass transition Effects 0.000 description 5
- 239000003960 organic solvent Substances 0.000 description 5
- 125000006353 oxyethylene group Chemical group 0.000 description 5
- 230000000704 physical effect Effects 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 4
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 4
- 150000001735 carboxylic acids Chemical class 0.000 description 4
- 238000005886 esterification reaction Methods 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 229920001296 polysiloxane Polymers 0.000 description 4
- 230000009257 reactivity Effects 0.000 description 4
- 238000010992 reflux Methods 0.000 description 4
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 4
- 238000000859 sublimation Methods 0.000 description 4
- 230000008022 sublimation Effects 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
- WWZKQHOCKIZLMA-UHFFFAOYSA-N Caprylic acid Natural products CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 229920000459 Nitrile rubber Polymers 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- UAOMVDZJSHZZME-UHFFFAOYSA-N diisopropylamine Chemical compound CC(C)NC(C)C UAOMVDZJSHZZME-UHFFFAOYSA-N 0.000 description 3
- 230000032050 esterification Effects 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 239000007870 radical polymerization initiator Substances 0.000 description 3
- 239000012488 sample solution Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 3
- 239000012974 tin catalyst Substances 0.000 description 3
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 2
- SYBYTAAJFKOIEJ-UHFFFAOYSA-N 3-Methylbutan-2-one Chemical compound CC(C)C(C)=O SYBYTAAJFKOIEJ-UHFFFAOYSA-N 0.000 description 2
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 2
- HCFAJYNVAYBARA-UHFFFAOYSA-N 4-heptanone Chemical compound CCCC(=O)CCC HCFAJYNVAYBARA-UHFFFAOYSA-N 0.000 description 2
- XESZUVZBAMCAEJ-UHFFFAOYSA-N 4-tert-butylcatechol Chemical compound CC(C)(C)C1=CC=C(O)C(O)=C1 XESZUVZBAMCAEJ-UHFFFAOYSA-N 0.000 description 2
- VVJKKWFAADXIJK-UHFFFAOYSA-N Allylamine Chemical compound NCC=C VVJKKWFAADXIJK-UHFFFAOYSA-N 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 239000005639 Lauric acid Substances 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- 229920002125 Sokalan® Polymers 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 229920006243 acrylic copolymer Polymers 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- AOJOEFVRHOZDFN-UHFFFAOYSA-N benzyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC1=CC=CC=C1 AOJOEFVRHOZDFN-UHFFFAOYSA-N 0.000 description 2
- GCTPMLUUWLLESL-UHFFFAOYSA-N benzyl prop-2-enoate Chemical compound C=CC(=O)OCC1=CC=CC=C1 GCTPMLUUWLLESL-UHFFFAOYSA-N 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 238000011088 calibration curve Methods 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- IFDVQVHZEKPUSC-UHFFFAOYSA-N cyclohex-3-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCC=CC1C(O)=O IFDVQVHZEKPUSC-UHFFFAOYSA-N 0.000 description 2
- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- 150000001991 dicarboxylic acids Chemical class 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- YBMRDBCBODYGJE-UHFFFAOYSA-N germanium dioxide Chemical compound O=[Ge]=O YBMRDBCBODYGJE-UHFFFAOYSA-N 0.000 description 2
- 238000007646 gravure printing Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 239000002609 medium Substances 0.000 description 2
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- 239000006082 mold release agent Substances 0.000 description 2
- FDPIMTJIUBPUKL-UHFFFAOYSA-N pentan-3-one Chemical compound CCC(=O)CC FDPIMTJIUBPUKL-UHFFFAOYSA-N 0.000 description 2
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- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
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- 238000006068 polycondensation reaction Methods 0.000 description 2
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- 239000011148 porous material Substances 0.000 description 2
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 238000010526 radical polymerization reaction Methods 0.000 description 2
- 238000007763 reverse roll coating Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 238000007650 screen-printing Methods 0.000 description 2
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 2
- 150000003440 styrenes Chemical class 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 2
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- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- 229910052724 xenon Inorganic materials 0.000 description 2
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- HXKKHQJGJAFBHI-UHFFFAOYSA-N 1-aminopropan-2-ol Chemical compound CC(O)CN HXKKHQJGJAFBHI-UHFFFAOYSA-N 0.000 description 1
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- RRQYJINTUHWNHW-UHFFFAOYSA-N 1-ethoxy-2-(2-ethoxyethoxy)ethane Chemical compound CCOCCOCCOCC RRQYJINTUHWNHW-UHFFFAOYSA-N 0.000 description 1
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- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
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- DXIJHCSGLOHNES-UHFFFAOYSA-N 3,3-dimethylbut-1-enylbenzene Chemical compound CC(C)(C)C=CC1=CC=CC=C1 DXIJHCSGLOHNES-UHFFFAOYSA-N 0.000 description 1
- FNVOFDGAASRDQY-UHFFFAOYSA-N 3-amino-2,2-dimethylpropan-1-ol Chemical compound NCC(C)(C)CO FNVOFDGAASRDQY-UHFFFAOYSA-N 0.000 description 1
- IWTYTFSSTWXZFU-UHFFFAOYSA-N 3-chloroprop-1-enylbenzene Chemical compound ClCC=CC1=CC=CC=C1 IWTYTFSSTWXZFU-UHFFFAOYSA-N 0.000 description 1
- BLFRQYKZFKYQLO-UHFFFAOYSA-N 4-aminobutan-1-ol Chemical compound NCCCCO BLFRQYKZFKYQLO-UHFFFAOYSA-N 0.000 description 1
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- CTDFCRIOSLTKFQ-UHFFFAOYSA-N 5-aminooctan-4-ol Chemical compound CCCC(N)C(O)CCC CTDFCRIOSLTKFQ-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 235000021357 Behenic acid Nutrition 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
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Landscapes
- Macromonomer-Based Addition Polymer (AREA)
- Thermal Transfer Or Thermal Recording In General (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
Abstract
Description
本発明は、熱転写受像シート用樹脂組成物、及び該樹脂組成物を含む染料受容層を有する熱転写受像シート、並びに前記熱転写受像シート用樹脂組成物の製造方法に関する。 The present invention relates to a resin composition for a thermal transfer image receiving sheet, a thermal transfer image receiving sheet having a dye receiving layer containing the resin composition, and a method for producing the resin composition for a thermal transfer image receiving sheet.
昇華性染料を記録剤とし、これを基材に担持させた熱転写シートを用いて、昇華性染料で染着可能な熱転写受像シート上にカラー画像を形成する方法が提案されている。これは加熱手段としてプリンタのサーマルヘッドなどを使用し、加熱によって染料を受像シートに転写させてカラー画像を得るものである。このようにして形成された画像は、染料を用いることから非常に鮮明であり、且つ透明性に優れているため、中間色の再現性や階調性に優れ、高品質の画像が期待できる。そのため、これらの性能を発揮するための熱転写受像シートが開発されている。 There has been proposed a method of forming a color image on a thermal transfer image-receiving sheet that can be dyed with a sublimation dye, using a sublimation dye as a recording agent and a thermal transfer sheet carried on a substrate. In this method, a thermal head of a printer is used as a heating means, and a dye is transferred to an image receiving sheet by heating to obtain a color image. The image formed in this way is very clear because it uses a dye, and is excellent in transparency. Therefore, it is excellent in reproducibility of intermediate colors and gradation, and a high-quality image can be expected. Therefore, a thermal transfer image receiving sheet for exhibiting these performances has been developed.
特許文献1には、膜物性と転写濃度の改善を目的として、支持体上に、加熱された際に熱転写色素供与材料から移行してくる色素を受容して画像を形成するための受像層を少なくとも一層設けた熱転写受像材料において、該受像層が色素受容性物質を水溶性バインダー中に分散した組成物よりなり、且つ該受像材料の受像面構成層の最上層にシリコーン化合物および[有機性/無機性]値が1.5以上である可塑剤の共分散物を含有することを特徴とする熱転写受像材料が開示されている。
また、特許文献2には、染着性及び離型性の向上を目的として、ビスフェノールAのアルキレンオキサイド付加物を50モル%以上含有するアルコール成分と、脂環族カルボン酸を50モル%超含有するカルボン酸成分とを縮重合して得られるポリエステルを含む樹脂と、オキシエチレン基及び/又はオキシプロピレン基を有するポリエーテル変性シリコーンとを含有する熱転写受像シートの受容層用組成物が開示されている。
In Patent Document 1, for the purpose of improving film physical properties and transfer density, an image receiving layer for receiving an image of a dye transferred from a thermal transfer dye donating material when heated on a support and forming an image is provided. In the thermal transfer image-receiving material provided at least in one layer, the image-receiving layer is made of a composition in which a dye-accepting substance is dispersed in a water-soluble binder, and the uppermost layer of the image-receiving surface constituting layer of the image-receiving material has a silicone compound and [organic / [Inorganic] A thermal transfer image-receiving material containing a co-dispersion of a plasticizer having a value of 1.5 or more is disclosed.
Patent Document 2 also contains an alcohol component containing 50 mol% or more of an alkylene oxide adduct of bisphenol A and an alicyclic carboxylic acid of more than 50 mol% for the purpose of improving dyeability and releasability. Disclosed is a composition for a receiving layer of a thermal transfer image-receiving sheet, which comprises a resin containing a polyester obtained by condensation polymerization of a carboxylic acid component and a polyether-modified silicone having an oxyethylene group and / or an oxypropylene group. Yes.
印刷は、サーマルヘッドからの加熱による、インクシートから熱転写受像シートへの染料の染着により着色することによって行われることから、目的とする色を発現するために高い染料の染着性が必要とされる。また、経時変化による印刷物の退色が生じるという問題もあった。ゆえに、高い染料の染着性、及び印刷物の退色を抑制する耐光性の優れた熱転写受像シートが望まれている。前記染着性及び耐光性の両立という観点では、特許文献1及び2に記載された熱転写受像シートには未だ改良の余地がある。
本発明は、染着性及び耐光性に優れた熱転写受像シートを提供し得る熱転写受像シート用樹脂組成物、該樹脂組成物を含む染料受容層を有する熱転写受像シート、並びに前記熱転写受像シート用樹脂組成物の製造方法を提供することを課題とする。
Printing is performed by coloring the ink sheet to the thermal transfer image-receiving sheet by heating from the thermal head, so that high dye dyeability is required to express the target color. Is done. In addition, there has been a problem that the printed material is faded due to a change with time. Therefore, there is a demand for a thermal transfer image-receiving sheet that has high dyeing property and excellent light fastness that suppresses fading of printed matter. From the viewpoint of achieving both the dyeability and the light resistance, the thermal transfer image receiving sheets described in Patent Documents 1 and 2 still have room for improvement.
The present invention relates to a resin composition for a thermal transfer image-receiving sheet that can provide a thermal transfer image-receiving sheet having excellent dyeability and light resistance, a thermal transfer image-receiving sheet having a dye-receiving layer containing the resin composition, and the resin for a thermal transfer image-receiving sheet It is an object to provide a method for producing a composition.
本発明者らは、染着性及び耐光性に影響する要因は、サーマルヘッドによる加熱時の染料受容層の状態にあると考えて検討を行った。その結果、特定のポリエステル樹脂部分を含有する樹脂と特定の構造を有する化合物とを含有する樹脂組成物を染料受容層に用いることにより、染着性及び耐光性が向上することを見出した。
すなわち、本発明は、下記[1]〜[3]を提供する。
[1]2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物を50モル%以上含むアルコール成分とカルボン酸成分とを縮重合して得られるポリエステル部分を含有する樹脂(A)、及び2,2−ビス(4−ヒドロキシフェニル)プロパン部分を含み、融点が30℃未満である化合物(B)を含有する、熱転写受像シート用樹脂組成物。
[2]前記[1]に記載の熱転写受像シート用樹脂組成物を含む染料受容層を有する熱転写受像シート。
[3]樹脂(A)又は該樹脂(A)の前駆体となるポリエステル樹脂(a1)と化合物(B)とを混合し、水を添加して、樹脂(A)に化合物(B)が内包された水性分散液を得る工程を含む、前記[1]に記載の熱転写受像シート用樹脂組成物の製造方法。
The present inventors have considered that the factor affecting the dyeing property and light fastness is the state of the dye-receiving layer when heated by a thermal head. As a result, it has been found that dyeing property and light resistance are improved by using a resin composition containing a resin containing a specific polyester resin portion and a compound having a specific structure for the dye-receiving layer.
That is, the present invention provides the following [1] to [3].
[1] Resin (A) containing a polyester portion obtained by condensation polymerization of an alcohol component containing 50 mol% or more of an alkylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane and a carboxylic acid component, And a resin composition for a thermal transfer image-receiving sheet, comprising a compound (B) containing a 2,2-bis (4-hydroxyphenyl) propane moiety and having a melting point of less than 30 ° C.
[2] A thermal transfer image receiving sheet having a dye-receiving layer containing the resin composition for a thermal transfer image receiving sheet according to [1].
[3] The resin (A) or the polyester resin (a1) serving as a precursor of the resin (A) and the compound (B) are mixed, water is added, and the compound (B) is included in the resin (A). The manufacturing method of the resin composition for thermal transfer image receiving sheets as described in said [1] including the process of obtaining the aqueous dispersion performed.
本発明の熱転写受像シート用樹脂組成物は、染着性及び耐光性に優れた熱転写受像シートを提供することができる。また、当該樹脂組成物を含む染料受容層を有する熱転写受像シートは、優れた染着性及び耐光性を両立することができる。 The resin composition for a thermal transfer image receiving sheet of the present invention can provide a thermal transfer image receiving sheet excellent in dyeability and light resistance. Moreover, the thermal transfer image-receiving sheet having a dye-receiving layer containing the resin composition can achieve both excellent dyeability and light resistance.
[熱転写受像シート用樹脂組成物]
本発明の熱転写受像シート用樹脂組成物は、2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物を50モル%以上含むアルコール成分とカルボン酸成分とを縮重合して得られるポリエステル樹脂部分(A1)(以下、単に「樹脂部分(A1)」、又は「ポリエステル樹脂セグメント(A1)」もしくは単に「セグメント(A1)」ともいう)を含有する樹脂(A)(以下、単に「樹脂(A)」ともいう)、及び2,2−ビス(4−ヒドロキシフェニル)プロパン部分を含み、融点が30℃未満である化合物(B)を含有する。
[Resin composition for thermal transfer image-receiving sheet]
The resin composition for a thermal transfer image-receiving sheet of the present invention is a polyester obtained by condensation polymerization of an alcohol component containing 50 mol% or more of an alkylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane and a carboxylic acid component. Resin (A) containing the resin part (A1) (hereinafter simply referred to as “resin part (A1)” or “polyester resin segment (A1)” or simply “segment (A1)”) (hereinafter simply referred to as “resin”) (A) ") and a compound (B) containing a 2,2-bis (4-hydroxyphenyl) propane moiety and having a melting point of less than 30 ° C.
本発明の熱転写受像シート用樹脂組成物を染料受容層に有する熱転写受像シートが、染着性及び耐光性に優れる理由は定かではないが、次のように考えられる。
本発明の熱転写受像シート用樹脂組成物に含有される樹脂(A)中のセグメント(A1)の原料モノマーは、アルコール成分として2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物を含む。この化合物は、分子内に、2,2−ビス(4−ヒドロキシフェニル)プロパン由来の2つの芳香環、すなわち染料に似た構造を有するため、染料との親和性が高く、熱転写受像シートの染着性の向上に寄与していると考えられる。
ところで、シート表面に留まる染料は光によって分解しやすい。本発明は、樹脂(A)に加え、2,2−ビス(4−ヒドロキシフェニル)プロパン部分を含有し、融点が30℃未満である化合物(B)を含有する。この化合物は、樹脂(A)と同一構造部分を有するため、樹脂(A)との親和性が高く、樹脂の分子運動性を高め、それによって染料が染料受容層の内部まで浸透し、熱転写受像シートの染着性及び耐光性が著しく向上すると考えられる。
The reason why the thermal transfer image-receiving sheet having the resin composition for a thermal transfer image-receiving sheet of the present invention in the dye-receiving layer is excellent in dyeing property and light resistance is not clear, but is considered as follows.
The raw material monomer of the segment (A1) in the resin (A) contained in the resin composition for a thermal transfer image-receiving sheet of the present invention is an alkylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane as an alcohol component. Including. Since this compound has two aromatic rings derived from 2,2-bis (4-hydroxyphenyl) propane in the molecule, that is, a structure similar to a dye, it has a high affinity with the dye and dyes the thermal transfer image-receiving sheet. It is thought that it contributes to the improvement of wearability.
By the way, the dye staying on the sheet surface is easily decomposed by light. In addition to the resin (A), the present invention contains a compound (B) containing a 2,2-bis (4-hydroxyphenyl) propane moiety and having a melting point of less than 30 ° C. Since this compound has the same structural portion as the resin (A), it has a high affinity with the resin (A) and increases the molecular mobility of the resin, whereby the dye penetrates into the inside of the dye receiving layer, and thermal transfer image receiving It is considered that the dyeing property and light resistance of the sheet are remarkably improved.
<樹脂(A)>
本発明の熱転写受像シート用樹脂組成物に含有される樹脂(A)は、2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物を50モル%以上含むアルコール成分とカルボン酸成分とを縮重合して得られるポリエステル樹脂部分(A1)を含有する。
樹脂(A)は、ポリエステル樹脂部分(セグメント)(A1)のみからなるポリエステル樹脂であってもよいが、熱転写受像シートの染着性及び耐光性の観点から、前記ポリエステル樹脂セグメント(A1)と付加重合系樹脂セグメント(A2)(以下、単に「セグメント(A2)」ともいう)とを含有する樹脂であることが好ましく、セグメント(A1)を主鎖とし、セグメント(A2)を側鎖とするグラフトポリマーであることがより好ましい。樹脂(A)がグラフトポリマーの場合、セグメント(A2)は、前記構造のポリエステル樹脂からなる主鎖セグメント(A1)とは相溶しにくいため、微細な相分離構造を形成し、その界面からの染料の浸透性が高まり、熱転写受像シートの染着性及び耐光性が大きく向上するものと考えられる。
樹脂(A)が、セグメント(A1)を主鎖とし、セグメント(A2)を側鎖とするグラフトポリマーである場合、グラフトポリマーを構成するセグメント(A1)とセグメント(A2)との重量比[セグメント(A1)/セグメント(A2)]は、熱転写受像シートの染着性向上の観点から、好ましくは55/45〜95/5、より好ましくは65/35〜95/5、より好ましくは75/25〜95/5、更に好ましくは85/15〜95/5である。セグメント(A1)がセグメント(A2)より多く存在することで、微細な相分離構造を形成しながらも、セグメント(A1)の分子構造に由来する染着性を十分に発揮させることができるものと考えられる。
<Resin (A)>
The resin (A) contained in the resin composition for a thermal transfer image-receiving sheet of the present invention comprises an alcohol component containing 50 mol% or more of an alkylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane and a carboxylic acid component. The polyester resin part (A1) obtained by polycondensation is contained.
The resin (A) may be a polyester resin consisting only of the polyester resin portion (segment) (A1), but is added to the polyester resin segment (A1) from the viewpoint of dyeing property and light resistance of the thermal transfer image-receiving sheet. It is preferably a resin containing a polymer resin segment (A2) (hereinafter also simply referred to as “segment (A2)”), a graft having the segment (A1) as the main chain and the segment (A2) as the side chain More preferably, it is a polymer. When the resin (A) is a graft polymer, the segment (A2) is hardly compatible with the main chain segment (A1) made of the polyester resin having the above structure, so that a fine phase separation structure is formed. It is considered that the permeability of the dye is increased, and the dyeing property and light resistance of the thermal transfer image receiving sheet are greatly improved.
When the resin (A) is a graft polymer having the segment (A1) as the main chain and the segment (A2) as the side chain, the weight ratio of the segment (A1) and the segment (A2) constituting the graft polymer [segment (A1) / segment (A2)] is preferably 55/45 to 95/5, more preferably 65/35 to 95/5, and more preferably 75/25 from the viewpoint of improving the dyeing property of the thermal transfer image-receiving sheet. To 95/5, more preferably 85/15 to 95/5. With more segments (A1) than segments (A2), the dyeing property derived from the molecular structure of segments (A1) can be sufficiently exhibited while forming a fine phase separation structure. Conceivable.
また、熱転写受像シートの離型性、保存安定性の観点から、樹脂(A)の軟化点は80〜165℃が好ましい。また、同様の観点から、樹脂(A)の酸価は、好ましくは5〜40mgKOH/g、より好ましくは5〜35mgKOH/g、更に好ましくは10〜35mgKOH/gである。 Further, from the viewpoint of releasability and storage stability of the thermal transfer image receiving sheet, the softening point of the resin (A) is preferably 80 to 165 ° C. From the same viewpoint, the acid value of the resin (A) is preferably 5 to 40 mgKOH / g, more preferably 5 to 35 mgKOH / g, and still more preferably 10 to 35 mgKOH / g.
(ポリエステル樹脂部分(セグメント)(A1))
本発明の熱転写受像シート用樹脂組成物に含有される樹脂(A)を構成するポリエステル樹脂部分(セグメント)(A1)は、2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物を50モル%以上含むアルコール成分とカルボン酸成分とを縮重合して得られる樹脂部分である。
(Polyester resin part (segment) (A1))
The polyester resin part (segment) (A1) constituting the resin (A) contained in the resin composition for a thermal transfer image receiving sheet of the present invention is an alkylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane. It is a resin portion obtained by condensation polymerization of an alcohol component and a carboxylic acid component containing 50 mol% or more.
2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物は、具体的には下記一般式(I)で表される化合物が好ましい。
一般式(I)において、R1O、R2Oはいずれもオキシアルキレン基であり、好ましくはそれぞれ独立に炭素数1〜4のオキシアルキレン基であり、より好ましくはオキシエチレン基又はオキシプロピレン基である。
x及びyは、アルキレンオキサイドの付加モル数に相当し、それぞれ正の数である。さらに、カルボン酸成分との反応性の観点から、x及びyの和の平均値は、好ましくは2〜7、より好ましくは2〜5、更に好ましくは2〜3である。
また、x個のR1O又はy個のR2Oは、各々同一であっても異なっていてもよいが、熱転写受像シートの染着性及び熱転写受像シートにおける中間層と染料受容層との密着性の観点から、同一であることが好ましく、オキシプロピレン基であることがより好ましい。2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物は単独で又は2種以上を組み合わせて使用してもよい。
In the general formula (I), R 1 O and R 2 O are both oxyalkylene groups, preferably each independently an oxyalkylene group having 1 to 4 carbon atoms, more preferably an oxyethylene group or an oxypropylene group. It is.
x and y correspond to the added mole number of alkylene oxide, and are positive numbers. Furthermore, from the viewpoint of reactivity with the carboxylic acid component, the average value of the sum of x and y is preferably 2-7, more preferably 2-5, and still more preferably 2-3.
Further, x R 1 O or y R 2 O may be the same or different, but the dyeing property of the thermal transfer image-receiving sheet and the intermediate layer and the dye-receiving layer in the thermal transfer image-receiving sheet From the viewpoint of adhesion, it is preferably the same and more preferably an oxypropylene group. The alkylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane may be used alone or in combination of two or more.
熱転写受像シートの離型性及び染着性の観点から、前記オキシプロピレン基の含有量が、前記オキシアルキレン基中、好ましくは50〜100モル%、より好ましくは60〜100モル%、更に好ましくは70〜100モル%、更に好ましくは実質的に100モル%である。他のオキシアルキレン基としては、熱転写受像シートの染着性の観点から、オキシエチレン基、オキシトリメチレン基が好ましく、熱転写受像シートの染着性の観点から、オキシエチレン基がより好ましい。 From the viewpoint of releasability and dyeing property of the thermal transfer image-receiving sheet, the content of the oxypropylene group is preferably 50 to 100 mol%, more preferably 60 to 100 mol%, still more preferably in the oxyalkylene group. It is 70-100 mol%, More preferably, it is substantially 100 mol%. The other oxyalkylene group is preferably an oxyethylene group or an oxytrimethylene group from the viewpoint of dyeability of the thermal transfer image-receiving sheet, and more preferably an oxyethylene group from the viewpoint of dyeability of the thermal transfer image-receiving sheet.
2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物は、熱転写受像シートの離型性及び染着性の観点から、アルコール成分中に50モル%以上含有され、好ましくは70モル%以上、より好ましくは80モル%以上、さらに好ましくは実質100モル%含有される。なお、本発明において、アルキレンオキサイド付加物とは、2,2−ビス(4−ヒドロキシフェニル)プロパンにオキシアルキレン基を付加した構造全体を意味するものである。 The alkylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane is contained in the alcohol component in an amount of 50 mol% or more, preferably 70 mol%, from the viewpoint of releasability and dyeing property of the thermal transfer image-receiving sheet. More preferably, it is 80 mol% or more, and still more preferably 100 mol%. In the present invention, the alkylene oxide adduct means the whole structure in which an oxyalkylene group is added to 2,2-bis (4-hydroxyphenyl) propane.
セグメント(A1)の原料モノマーであるアルコール成分には、2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物とともに、これ以外のアルコール成分を含有することができる。
具体的には、樹脂部分(A1)の構成単位の由来する原料モノマー(以下、単に「樹脂部分(A1)の原料モノマー」ともいう)のアルコール成分としては、例えば、エチレングリコール、プロピレングリコール(1,2−プロパンジオール)、グリセリン、ペンタエリスリトール、トリメチロールプロパン、水素添加ビスフェノールA、ソルビトール、又はそれらのアルキレン(炭素数2〜4)オキサイド付加物(平均付加モル数1〜16)等が挙げられる。前記アルコール成分は、単独で又は2種以上を組み合わせて用いてもよい。
また、樹脂(A)が、樹脂部分(セグメント)(A1)を主鎖とし、セグメント(A2)を側鎖とするグラフトポリマーである場合、非芳香族性の炭素−炭素不飽和結合を有するアルコール、例えば不飽和脂肪族アルコールを含むアルコール成分を用いることができる。不飽和脂肪族アルコール中の炭素−炭素不飽和結合の部分は、グラフトポリマー中では、セグメント(A2)との結合部分となることができ、その場合、該不飽和結合は、飽和結合となる。非芳香族性の炭素−炭素不飽和結合を有するアルコールとしては、アリルアルコール等の不飽和脂肪族アルコール等が挙げられる。
The alcohol component which is a raw material monomer of the segment (A1) can contain other alcohol components in addition to the alkylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane.
Specifically, examples of the alcohol component of the raw material monomer derived from the structural unit of the resin portion (A1) (hereinafter also simply referred to as “raw material monomer of the resin portion (A1)”) include, for example, ethylene glycol, propylene glycol (1 , 2-propanediol), glycerin, pentaerythritol, trimethylolpropane, hydrogenated bisphenol A, sorbitol, or their alkylene (2 to 4 carbon) oxide adduct (average number of added moles 1 to 16). . You may use the said alcohol component individually or in combination of 2 or more types.
Further, when the resin (A) is a graft polymer having the resin part (segment) (A1) as a main chain and the segment (A2) as a side chain, an alcohol having a non-aromatic carbon-carbon unsaturated bond For example, an alcohol component containing an unsaturated aliphatic alcohol can be used. The portion of the carbon-carbon unsaturated bond in the unsaturated aliphatic alcohol can be a bonding portion with the segment (A2) in the graft polymer, in which case the unsaturated bond becomes a saturated bond. Examples of the alcohol having a non-aromatic carbon-carbon unsaturated bond include unsaturated aliphatic alcohols such as allyl alcohol.
樹脂部分(A1)はポリエステル樹脂であるため、原料モノマーとして、アルコール成分以外にカルボン酸成分が用いられる。
樹脂部分(A1)の原料モノマーであるカルボン酸成分には、例えば、フタル酸、イソフタル酸、テレフタル酸等の芳香族ジカルボン酸;アジピン酸、コハク酸、アルキル基及び/又はアルケニル基を有するコハク酸等の脂肪族ジカルボン酸;シクロヘキサンジカルボン酸類、デカリンジカルボン酸類等の脂環族ジカルボン酸;トリメリット酸、ピロメリット酸等の3価以上の多価カルボン酸、並びにそれらの酸の無水物及びそれらのアルキル(炭素数1〜3)エステル等が挙げられる。熱転写受像シートの染着性の観点から、芳香族ジカルボン酸及び脂環族ジカルボン酸が好ましく、シクロヘキサンジカルボン酸、イソフタル酸がより好ましい。これらの中でも、芳香族ジカルボン酸が好ましく、イソフタル酸がより好ましい。前記カルボン酸成分は、単独で又は2種以上が含まれていてもよい。
また、樹脂(A)が、樹脂部分(セグメント)(A1)を主鎖とし、セグメント(A2)を側鎖とするグラフトポリマーである場合、非芳香族性の炭素−炭素不飽和結合を有するカルボン酸、例えば不飽和脂肪族カルボン酸及び/又は不飽和脂環式カルボン酸を含むことが好ましい。該炭素−炭素不飽和結合の部分は、樹脂(A)中では、セグメント(A2)との結合部分となることが好ましく、その場合、該不飽和結合は、飽和結合となる。
Since the resin portion (A1) is a polyester resin, a carboxylic acid component is used as a raw material monomer in addition to the alcohol component.
Examples of the carboxylic acid component that is a raw material monomer of the resin portion (A1) include aromatic dicarboxylic acids such as phthalic acid, isophthalic acid, and terephthalic acid; succinic acid having adipic acid, succinic acid, an alkyl group, and / or an alkenyl group. Aliphatic dicarboxylic acids such as cycloaliphatic dicarboxylic acids, cycloaliphatic dicarboxylic acids, decalin dicarboxylic acids and the like; trivalent or higher polyvalent carboxylic acids such as trimellitic acid and pyromellitic acid, and anhydrides of these acids and their Alkyl (C1-C3) ester etc. are mentioned. From the viewpoint of dyeability of the thermal transfer image-receiving sheet, aromatic dicarboxylic acids and alicyclic dicarboxylic acids are preferable, and cyclohexanedicarboxylic acid and isophthalic acid are more preferable. Among these, aromatic dicarboxylic acids are preferable, and isophthalic acid is more preferable. The said carboxylic acid component may be individual or 2 or more types may be contained.
Further, when the resin (A) is a graft polymer having the resin part (segment) (A1) as a main chain and the segment (A2) as a side chain, a carboxyl having a non-aromatic carbon-carbon unsaturated bond It is preferred to include an acid, such as an unsaturated aliphatic carboxylic acid and / or an unsaturated alicyclic carboxylic acid. The carbon-carbon unsaturated bond portion is preferably a bond portion with the segment (A2) in the resin (A). In this case, the unsaturated bond is a saturated bond.
非芳香族性の炭素−炭素不飽和結合を有するカルボン酸(不飽和脂肪族カルボン酸、不飽和脂環式カルボン酸)としては、フマル酸、マレイン酸、アクリル酸、メタクリル酸等の不飽和脂肪族カルボン酸;テトラヒドロフタル酸等の不飽和脂環式カルボン酸等が挙げられる。反応性の観点から、フマル酸、マレイン酸及びテトラヒドロフタル酸が好ましく、フマル酸がより好ましい。 Examples of carboxylic acids having non-aromatic carbon-carbon unsaturated bonds (unsaturated aliphatic carboxylic acids and unsaturated alicyclic carboxylic acids) include unsaturated fats such as fumaric acid, maleic acid, acrylic acid, and methacrylic acid. Group carboxylic acids; unsaturated alicyclic carboxylic acids such as tetrahydrophthalic acid. From the viewpoint of reactivity, fumaric acid, maleic acid and tetrahydrophthalic acid are preferable, and fumaric acid is more preferable.
カルボン酸成分中、非芳香族性の炭素−炭素不飽和結合を有するカルボン酸の含有量は、好ましくは5〜30モル%、より好ましくは7〜25モル%、更に好ましくは8〜15モル%である。 In the carboxylic acid component, the content of the carboxylic acid having a non-aromatic carbon-carbon unsaturated bond is preferably 5 to 30 mol%, more preferably 7 to 25 mol%, still more preferably 8 to 15 mol%. It is.
なお、樹脂(A)が、樹脂部分(セグメント)(A1)を主鎖とし、セグメント(A2)を側鎖とするグラフトポリマーである場合、セグメント(A1)の構成単位の由来する原料モノマーのうち、非芳香族性の炭素−炭素不飽和結合を有する原料モノマーとして、不飽和脂肪族カルボン酸、不飽和脂環式カルボン酸、不飽和脂肪族アルコールから選ばれる1種以上を含めばよいが、反応性の観点から、不飽和脂肪族カルボン酸及び/又は不飽和脂環式カルボン酸を含むことが好ましく、不飽和脂肪族カルボン酸及び/又は不飽和脂環式カルボン酸のみであることがより好ましい。 In the case where the resin (A) is a graft polymer having the resin part (segment) (A1) as the main chain and the segment (A2) as the side chain, among the raw material monomers derived from the structural unit of the segment (A1) The raw material monomer having a non-aromatic carbon-carbon unsaturated bond may include at least one selected from unsaturated aliphatic carboxylic acid, unsaturated alicyclic carboxylic acid, and unsaturated aliphatic alcohol, From the viewpoint of reactivity, it is preferable to include an unsaturated aliphatic carboxylic acid and / or an unsaturated alicyclic carboxylic acid, and more preferably only an unsaturated aliphatic carboxylic acid and / or an unsaturated alicyclic carboxylic acid. preferable.
熱転写受像シートの離型性及び保存安定性の観点から、樹脂部分(A1)の酸価は、好ましくは5〜40mgKOH/g、より好ましくは5〜35mgKOH/g、更に好ましくは5〜30mgKOH/gであり、更に好ましくは10〜20mgKOH/gである。
また、染料受容層に用いた場合の造膜性の観点から、樹脂部分(A1)の数平均分子量は、好ましくは1,000〜10,000、より好ましくは2,000〜8,000である。
From the viewpoint of releasability and storage stability of the thermal transfer image-receiving sheet, the acid value of the resin portion (A1) is preferably 5 to 40 mgKOH / g, more preferably 5 to 35 mgKOH / g, and still more preferably 5 to 30 mgKOH / g. More preferably, it is 10-20 mgKOH / g.
Further, from the viewpoint of film forming properties when used in the dye-receiving layer, the number average molecular weight of the resin portion (A1) is preferably 1,000 to 10,000, more preferably 2,000 to 8,000. .
(付加重合系樹脂からなる側鎖セグメント(A2))
樹脂(A)がグラフトポリマーである場合、樹脂(A)であるグラフトポリマーを構成するセグメント(A2)は、付加重合性モノマー(a2)(以下、「モノマー(a2)」ともいう)に由来する構成単位からなる付加重合系樹脂からなるセグメントである。セグメント(A2)は、グラフトポリマーにおける側鎖である。
本発明に用いられる付加重合性モノマー(a2)としては、スチレン、メチルスチレン、α−メチルスチレン、β−メチルスチレン、t−ブチルスチレン、クロロスチレン、クロロメチルスチレン、メトキシスチレン、スチレンスルホン酸又はその塩等のスチレン類;(メタ)アクリル酸アルキル(炭素数1〜18)、(メタ)アクリル酸ベンジル、(メタ)アクリル酸ジメチルアミノエチル等の(メタ)アクリル酸エステル;ポリエチレン、プロピレン、ブタジエン等のオレフィン類;塩化ビニル等のハロビニル類;酢酸ビニル、プロピオン酸ビニル等のビニルエステル類;ビニルメチルエーテル等のビニルエーテル類;ビニリデンクロリド等のハロゲン化ビニリデン;N−ビニルピロリドン等のN−ビニル化合物等が挙げられる。
これらのなかでは、スチレン類及び(メタ)アクリル酸エステルが好ましく、なかでも、芳香族基を有する付加重合性モノマーがより好ましく、スチレン、メチルスチレン、ベンジルメタクリレート及びベンジルアクリレートが更に好ましい。これらのなかでも、モノマーの原料価格、熱転写受像シートの離型性及び保存安定性の観点からは、スチレンが好ましい。
芳香族基を有する付加重合性モノマーを由来とする構成単位の含有量は、熱転写受像シートの離型性、高温高湿度での離型性及び染着性の観点から、セグメント(A2)中、好ましくは70重量%以上、より好ましくは85重量%以上、より好ましくは90重量%以上、更に好ましくは実質的に100重量%である。
(Side chain segment (A2) made of addition polymerization resin)
When the resin (A) is a graft polymer, the segment (A2) constituting the graft polymer that is the resin (A) is derived from the addition polymerizable monomer (a2) (hereinafter also referred to as “monomer (a2)”). It is a segment made of an addition polymerization resin composed of structural units. The segment (A2) is a side chain in the graft polymer.
Examples of the addition polymerizable monomer (a2) used in the present invention include styrene, methylstyrene, α-methylstyrene, β-methylstyrene, t-butylstyrene, chlorostyrene, chloromethylstyrene, methoxystyrene, styrenesulfonic acid or the like. Styrenes such as salts; (meth) acrylic acid esters such as alkyl (meth) acrylate (C1-18), benzyl (meth) acrylate, dimethylaminoethyl (meth) acrylate; polyethylene, propylene, butadiene, etc. Olefins such as vinyl chloride; vinyl esters such as vinyl acetate and vinyl propionate; vinyl ethers such as vinyl methyl ether; vinylidene halides such as vinylidene chloride; N-vinyl compounds such as N-vinyl pyrrolidone; Is mentioned.
Among these, styrenes and (meth) acrylic acid esters are preferable, among which addition polymerizable monomers having an aromatic group are more preferable, and styrene, methylstyrene, benzyl methacrylate and benzyl acrylate are more preferable. Among these, styrene is preferable from the viewpoint of the raw material price of the monomer, the releasability of the thermal transfer image-receiving sheet, and the storage stability.
In the segment (A2), the content of the structural unit derived from the addition polymerizable monomer having an aromatic group is from the viewpoint of releasability of the thermal transfer image-receiving sheet, releasability at high temperature and high humidity, and dyeing property. Preferably it is 70 weight% or more, More preferably, it is 85 weight% or more, More preferably, it is 90 weight% or more, More preferably, it is substantially 100 weight%.
セグメント(A2)と、セグメント(A1)の原料モノマーのうち不飽和脂肪族カルボン酸、不飽和脂環式カルボン酸及び不飽和脂肪族アルコールの合計量の重量比[セグメント(A2)/セグメント(A1)の不飽和基を有する前記成分の合計]は、熱転写受像シートの染着性及び離型性の観点から、好ましくは1/1〜15/1、より好ましくは1/1〜10/1、更に好ましくは2/1〜5/1である。 The weight ratio of the total amount of unsaturated aliphatic carboxylic acid, unsaturated alicyclic carboxylic acid and unsaturated aliphatic alcohol among the raw material monomers of segment (A2) and segment (A1) [segment (A2) / segment (A1 The total of the above-mentioned components having unsaturated groups] is preferably from 1/1 to 15/1, more preferably from 1/1 to 10/1, from the viewpoint of dyeability and releasability of the thermal transfer image-receiving sheet. More preferably, it is 2/1 to 5/1.
<化合物(B)>
本発明の熱転写受像シート用樹脂組成物に含有される化合物(B)は、2,2−ビス(4−ヒドロキシフェニル)プロパン部分を含有し、融点が30℃未満である。化合物(B)は、樹脂(A)との親和性を高め、熱転写受像シートの染着性及び耐光性を向上させる観点から、2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物部分を有することが好ましい。
2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物部分の好適な構造としては、前記の一般式(I)で表されるものであり、前記の一般式(I)において、R1O、R2Oはいずれもオキシアルキレン基であり、好ましくはそれぞれ独立に炭素数1〜4のオキシアルキレン基であり、より好ましくはオキシエチレン基又はオキシプロピレン基である。x及びyは、アルキレンオキサイドの付加モル数に相当し、それぞれ正の数である。さらに、カルボン酸成分との反応性の観点から、xとyとの和の平均値は、好ましくは2〜7、より好ましくは2〜5、更に好ましくは2〜3である。
<Compound (B)>
The compound (B) contained in the resin composition for a thermal transfer image-receiving sheet of the present invention contains a 2,2-bis (4-hydroxyphenyl) propane moiety and has a melting point of less than 30 ° C. Compound (B) is an alkylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane from the viewpoint of increasing the affinity with the resin (A) and improving the dyeability and light resistance of the thermal transfer image-receiving sheet. It is preferable to have a portion.
A preferable structure of the alkylene oxide adduct portion of 2,2-bis (4-hydroxyphenyl) propane is represented by the above general formula (I), and in the above general formula (I), R 1 O and R 2 O are both oxyalkylene groups, preferably each independently an oxyalkylene group having 1 to 4 carbon atoms, more preferably an oxyethylene group or an oxypropylene group. x and y correspond to the added mole number of alkylene oxide, and are positive numbers. Furthermore, from the viewpoint of reactivity with the carboxylic acid component, the average value of the sum of x and y is preferably 2 to 7, more preferably 2 to 5, and still more preferably 2 to 3.
化合物(B)は、2,2−ビス(4−ヒドロキシフェニル)プロパン部分あるいは2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物部分とカルボン酸とのジエステルであることが好ましい。
カルボン酸としては、脂肪族モノカルボン酸、芳香族モノカルボン酸が挙げられ、脂肪族モノカルボン酸が好ましい。脂肪族モノカルボン酸の具体例としては、ブタン酸、ヘキサン酸、オクタン酸、デカン酸、ドデカン酸、オクタデカン酸、オクタデセン酸、ドコサン酸が上げられ、可塑効果と染着性の観点からドデカン酸が好ましい。
化合物(B)は、2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物と脂肪族モノカルボン酸とのジエステルであることが好ましく、2,2−ビス(4−ヒドロキシフェニル)プロパンのエチレンオキサイド付加物とラウリン酸とのジエステルであることがより好ましい。
化合物(B)は、樹脂を可塑化し、熱転写受像シートの染着性及び耐光性を向上させる観点から、融点が30℃未満である。当該融点は、示差走査熱量計(セイコー電子工業社製、商品名:DSC210)を用いて次の条件で測定して得られる(測定条件:150℃まで昇温し、その温度から10℃/分で温度を下げ、−100℃としたサンプルを10℃/分で温度を上げて観測される吸熱ピークの温度を融点とする。)。また、化合物(B)の30℃での粘度は1〜500mPa・sであることが好ましい。当該粘度は、B型粘度計により測定することができる。
The compound (B) is preferably a diester of a 2,2-bis (4-hydroxyphenyl) propane moiety or an alkylene oxide adduct moiety of 2,2-bis (4-hydroxyphenyl) propane and a carboxylic acid.
Examples of the carboxylic acid include aliphatic monocarboxylic acids and aromatic monocarboxylic acids, and aliphatic monocarboxylic acids are preferable. Specific examples of the aliphatic monocarboxylic acid include butanoic acid, hexanoic acid, octanoic acid, decanoic acid, dodecanoic acid, octadecanoic acid, octadecenoic acid, and docosanoic acid, and dodecanoic acid is used from the viewpoint of plastic effect and dyeing property. preferable.
The compound (B) is preferably a diester of an alkylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane and an aliphatic monocarboxylic acid, and 2,2-bis (4-hydroxyphenyl) propane A diester of ethylene oxide adduct and lauric acid is more preferable.
The compound (B) has a melting point of less than 30 ° C. from the viewpoint of plasticizing the resin and improving the dyeability and light resistance of the thermal transfer image-receiving sheet. The melting point is obtained by measuring under the following conditions using a differential scanning calorimeter (trade name: DSC210, manufactured by Seiko Denshi Kogyo Co., Ltd. (measuring condition: heated up to 150 ° C., and 10 ° C./min from that temperature). The temperature of the endothermic peak observed by lowering the temperature at -100 ° C. and raising the temperature at 10 ° C./min is taken as the melting point). Moreover, it is preferable that the viscosity at 30 degreeC of a compound (B) is 1-500 mPa * s. The viscosity can be measured with a B-type viscometer.
本発明の熱転写受像シート用樹脂組成物において、樹脂(A)と化合物(B)との重量比[樹脂(A)/化合物(B)]は、染着性及び耐光性の観点から、好ましくは100/5〜100/40、より好ましくは100/5〜100/30、更に好ましくは100/5〜100/20であり、染着性の観点から、更に好ましくは100/5〜100/10であり、耐光性の観点から、更に好ましくは100/10〜100/20である。 In the resin composition for a thermal transfer image-receiving sheet of the present invention, the weight ratio of the resin (A) to the compound (B) [resin (A) / compound (B)] is preferably from the viewpoint of dyeing property and light resistance. 100/5 to 100/40, more preferably 100/5 to 100/30, still more preferably 100/5 to 100/20, and more preferably 100/5 to 100/10 from the viewpoint of dyeing properties. From the viewpoint of light resistance, it is more preferably 100/10 to 100/20.
[熱転写受像シート用樹脂組成物の製造方法]
本発明の熱転写受像シート用樹脂組成物は、樹脂(A)及び化合物(B)をいかなる方法で含有させて得てもよいが、樹脂(A)又は樹脂(A)の前駆体となる2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物を50モル%以上含むアルコール成分とカルボン酸成分とを縮重合して得られるポリエステル樹脂(a1)(以下、樹脂(a1)ともいう)と化合物(B)を混合し、水を添加して、樹脂(A)に化合物(B)が内包された水性分散液を得る工程を含む製造方法で得ることが好ましい。
樹脂(A)がグラフトポリマーである場合には、2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物を50モル%以上含むアルコール成分とカルボン酸成分とを縮重合して、非芳香族性の炭素−炭素不飽和結合を有するポリエステル樹脂(a1)を調製し、該ポリエステル樹脂(a1)と化合物(B)を混合し、水を添加して、樹脂(a1)に化合物(B)が内包された水性分散液を得、付加重合性モノマー(a2)を付加重合して、樹脂(A)に化合物(B)が内包された水性分散液を得る工程を含む製造方法で得ることが好ましい。
なかでも、下記工程(1)〜(3)を有する方法によって得ることが好ましい。
工程(1):ポリエステル樹脂(a1)と化合物(B)を混合して、樹脂混合物を得る工程
工程(2):工程(1)で得られた樹脂混合物を水性媒体と混合して、樹脂混合物の水性分散液を得る工程
工程(3):工程(2)で得られた水性分散液に付加重合性モノマー(a2)を添加して重合し、化合物(B)が、グラフトポリマーである樹脂(A)に内包された樹脂組成物の水性分散液を得る工程
[Method for producing resin composition for thermal transfer image-receiving sheet]
The resin composition for a thermal transfer image-receiving sheet of the present invention may be obtained by containing the resin (A) and the compound (B) by any method, but the resin (A) or the precursor of the resin (A) is 2, Polyester resin (a1) obtained by condensation polymerization of an alcohol component containing 50 mol% or more of an alkylene oxide adduct of 2-bis (4-hydroxyphenyl) propane and a carboxylic acid component (hereinafter also referred to as resin (a1)) And a compound (B) are mixed, water is added, and it is preferable to obtain by the manufacturing method including the process of obtaining the aqueous dispersion in which the compound (B) was included in resin (A).
When the resin (A) is a graft polymer, an alcohol component containing 50 mol% or more of an alkylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane and a carboxylic acid component are subjected to polycondensation. A polyester resin (a1) having an aromatic carbon-carbon unsaturated bond is prepared, the polyester resin (a1) and the compound (B) are mixed, water is added, and the compound (B1) is added to the resin (a1). ) In an aqueous dispersion in which the addition polymerizable monomer (a2) is subjected to addition polymerization to obtain an aqueous dispersion in which the compound (B) is included in the resin (A). Is preferred.
Especially, it is preferable to obtain by the method which has the following process (1)-(3).
Step (1): Step of mixing polyester resin (a1) and compound (B) to obtain a resin mixture Step (2): Mixing the resin mixture obtained in step (1) with an aqueous medium to obtain a resin mixture Step (3): Addition-polymerizable monomer (a2) is added to the aqueous dispersion obtained in Step (2) to polymerize, and the compound (B) is a resin (a graft polymer). A step of obtaining an aqueous dispersion of the resin composition encapsulated in A)
(ポリエステル樹脂(a1))
樹脂(a1)は、2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物を50モル%以上含むアルコール成分とカルボン酸成分とを縮重合して得られるポリエステル樹脂であり、樹脂(a1)が前記グラフトポリマーの主鎖セグメント(A1)となる場合には、非芳香族性の炭素−炭素不飽和結合を有することが好ましい。なお、「非芳香族性の炭素−炭素不飽和結合」は、好ましくは前記した、不飽和脂肪族カルボン酸、不飽和脂環式カルボン酸及び不飽和脂肪族アルコールから選ばれる1種以上に由来するものである。
(Polyester resin (a1))
Resin (a1) is a polyester resin obtained by condensation polymerization of an alcohol component containing 50 mol% or more of an alkylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane and a carboxylic acid component. When a1) becomes the main chain segment (A1) of the graft polymer, it preferably has a non-aromatic carbon-carbon unsaturated bond. The “non-aromatic carbon-carbon unsaturated bond” is preferably derived from one or more selected from the above-mentioned unsaturated aliphatic carboxylic acid, unsaturated alicyclic carboxylic acid and unsaturated aliphatic alcohol. To do.
樹脂(a1)は、原料成分として、2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物を50モル%以上含むアルコール成分を用いて得られる。
ここで、2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物は、前記セグメント(A1)と同様であり、好適な構造及び好適な含有量も同じである。
The resin (a1) is obtained using an alcohol component containing 50 mol% or more of an alkylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane as a raw material component.
Here, the alkylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane is the same as the segment (A1), and the preferred structure and the preferred content are also the same.
樹脂(a1)の原料成分であるアルコール成分として、2,2−ビス(4−ヒドロキシフェニル)プロパンのアルキレンオキサイド付加物とともに、これ以外のアルコール成分を使用することができる。樹脂(a1)は、非芳香族性の炭素−炭素不飽和結合を有することが好ましく、非芳香族性の炭素−炭素不飽和結合を有するアルコールを用いることができる。非芳香族性の炭素−炭素不飽和結合を有するアルコールとしては、アリルアルコール等の不飽和脂肪族アルコール等が挙げられる。
その他のアルコールとしては、前記セグメント(A1)の場合と同様である。アルコールは、単独で又は2種以上を組み合わせて用いてもよい。
As an alcohol component which is a raw material component of the resin (a1), an alcohol component other than this can be used together with an alkylene oxide adduct of 2,2-bis (4-hydroxyphenyl) propane. The resin (a1) preferably has a non-aromatic carbon-carbon unsaturated bond, and an alcohol having a non-aromatic carbon-carbon unsaturated bond can be used. Examples of the alcohol having a non-aromatic carbon-carbon unsaturated bond include unsaturated aliphatic alcohols such as allyl alcohol.
Other alcohols are the same as those in the segment (A1). You may use alcohol individually or in combination of 2 or more types.
樹脂(a1)は、非芳香族性の炭素−炭素不飽和結合を有することが好ましく、ポリエステルの原料成分としてのカルボン酸成分として、非芳香族性の炭素−炭素不飽和結合を有するカルボン酸を好ましく用いることができる。
非芳香族性の炭素−炭素不飽和結合を有するカルボン酸としては、前記セグメント(A1)の場合と同様であり、好適な構造及び好適な含有量も同じであり、フマル酸がより好ましい。
カルボン酸成分中、非芳香族性の炭素−炭素不飽和結合を有するカルボン酸の含有量は、好ましくは5〜30モル%、より好ましくは7〜25モル%、更に好ましくは8〜15モル%である。
その他のカルボン酸としては、前記樹脂部分(A1)の場合と同様であり、好適な構造及び好適な含有量も同じであり、シクロヘキサンジカルボン酸、イソフタル酸が好ましく、イソフタル酸がより好ましい。これらは、1種単独で又は2種以上を組み合わせて使用してもよい。
The resin (a1) preferably has a non-aromatic carbon-carbon unsaturated bond, and a carboxylic acid component having a non-aromatic carbon-carbon unsaturated bond is used as a carboxylic acid component as a raw material component of the polyester. It can be preferably used.
The carboxylic acid having a non-aromatic carbon-carbon unsaturated bond is the same as in the case of the segment (A1), the preferred structure and the preferred content are the same, and fumaric acid is more preferred.
In the carboxylic acid component, the content of the carboxylic acid having a non-aromatic carbon-carbon unsaturated bond is preferably 5 to 30 mol%, more preferably 7 to 25 mol%, still more preferably 8 to 15 mol%. It is.
Other carboxylic acids are the same as in the case of the resin part (A1), and the preferred structure and preferred content are also the same. Cyclohexanedicarboxylic acid and isophthalic acid are preferred, and isophthalic acid is more preferred. You may use these individually by 1 type or in combination of 2 or more types.
ポリエステル樹脂(a1)は、例えば、前記アルコール成分とカルボン酸成分とを不活性ガス雰囲気中にて、必要に応じエステル化触媒を用いて、180〜250℃の温度で縮重合することにより製造することができる。
熱転写受像シートの離型性の観点から、ポリエステルはシャープな分子量分布を有することが好ましく、エステル化触媒を用いて縮重合をすることが好ましい。エステル化触媒としては、スズ触媒、チタン触媒、三酸化アンチモン、酢酸亜鉛、二酸化ゲルマニウム等の金属化合物等が挙げられる。ポリエステルの合成におけるエステル化反応の反応効率の観点から、スズ触媒が好ましい。スズ触媒としては、酸化ジブチルスズ、ジオクチル酸スズ、これらの塩等が好ましく用いられる。
また、本発明においては、非芳香族性の炭素−炭素不飽和結合を有するカルボン酸を用いるため、ラジカル重合禁止剤を用いることが好ましい。ラジカル重合禁止剤としては、4−t−ブチルカテコール等が好ましい。
The polyester resin (a1) is produced, for example, by subjecting the alcohol component and the carboxylic acid component to condensation polymerization at a temperature of 180 to 250 ° C. in an inert gas atmosphere, if necessary, using an esterification catalyst. be able to.
From the viewpoint of releasability of the thermal transfer image-receiving sheet, the polyester preferably has a sharp molecular weight distribution, and is preferably subjected to condensation polymerization using an esterification catalyst. Examples of the esterification catalyst include metal compounds such as tin catalyst, titanium catalyst, antimony trioxide, zinc acetate, and germanium dioxide. From the viewpoint of the reaction efficiency of the esterification reaction in the synthesis of the polyester, a tin catalyst is preferable. As the tin catalyst, dibutyltin oxide, tin dioctylate, salts thereof and the like are preferably used.
In the present invention, since a carboxylic acid having a non-aromatic carbon-carbon unsaturated bond is used, it is preferable to use a radical polymerization inhibitor. As the radical polymerization inhibitor, 4-t-butylcatechol and the like are preferable.
熱転写受像シートの離型性及び保存安定性の観点から、樹脂(a1)の軟化点は好ましくは80〜165℃であり、ガラス転移温度は好ましくは50〜85℃である。熱転写受像シートの離型性及び保存安定性の観点から、樹脂(a1)の酸価は、好ましくは5〜40mgKOH/g、より好ましくは5〜35mgKOH/g、更に好ましくは5〜30mgKOH/g、更に好ましくは10〜20mgKOH/gである。
ガラス転移温度、軟化点及び酸価はいずれも用いるモノマーの種類、配合比率、縮重合の温度、反応時間を適宜調節することにより所望のものを得ることができる。
また、染料受容層に用いた場合の造膜性の観点から、樹脂(a1)の数平均分子量は、好ましくは1,000〜10,000、より好ましくは2,000〜8,000である。
From the viewpoint of releasability and storage stability of the thermal transfer image-receiving sheet, the softening point of the resin (a1) is preferably 80 to 165 ° C, and the glass transition temperature is preferably 50 to 85 ° C. From the viewpoint of releasability and storage stability of the thermal transfer image-receiving sheet, the acid value of the resin (a1) is preferably 5 to 40 mgKOH / g, more preferably 5 to 35 mgKOH / g, still more preferably 5 to 30 mgKOH / g, More preferably, it is 10-20 mgKOH / g.
The glass transition temperature, softening point, and acid value can all be obtained by appropriately adjusting the type of monomer used, the blending ratio, the temperature of condensation polymerization, and the reaction time.
Moreover, from the viewpoint of film forming properties when used in the dye-receiving layer, the number average molecular weight of the resin (a1) is preferably 1,000 to 10,000, more preferably 2,000 to 8,000.
なお、本発明において、樹脂(a1)は、前記範囲内において、実質的にその特性を損なわない程度に変性されていてもよい。変性された樹脂(a1)としては、例えば、特開平11−133668号公報、特開平10−239903号公報、特開平8−20636号公報等に記載の方法によりフェノール、ウレタン、エポキシ等によりグラフト化やブロック化したポリエステルが挙げられる。
本発明において、樹脂(a1)におけるポリエステル部分の含有量は、熱転写受像シートの染着性及び離型性の観点から、好ましくは50〜100重量%、より好ましくは60〜100重量%、更に好ましくは実質的に100重量%である。
In the present invention, the resin (a1) may be modified within the above range so as not to substantially impair the characteristics. Examples of the modified resin (a1) include grafting with phenol, urethane, epoxy or the like by the method described in JP-A-11-133668, JP-A-10-239903, JP-A-8-20636, and the like. And blocked polyester.
In the present invention, the content of the polyester portion in the resin (a1) is preferably 50 to 100% by weight, more preferably 60 to 100% by weight, and still more preferably, from the viewpoint of dyeability and releasability of the thermal transfer image receiving sheet. Is substantially 100% by weight.
(付加重合性モノマー(a2))
本発明に用いられる付加重合性モノマー(a2)は、前記の通りであり、芳香族基を有する付加重合性モノマーを好ましくは55重量%以上、より好ましくは70重量%以上、より好ましくは85重量%以上、より好ましくは90重量%以上、更に好ましくは実質的に100重量%含有することが好ましく、芳香族基を有する付加重合性モノマーとしては、スチレン、ベンジルメタクリレート、ベンジルアクリレートが好ましい。これらのなかでも、モノマーの原料価格、熱転写受像シートの離型性及び保存安定性の観点から、スチレンが好ましい。
(Addition polymerizable monomer (a2))
The addition polymerizable monomer (a2) used in the present invention is as described above, and the addition polymerizable monomer having an aromatic group is preferably 55% by weight or more, more preferably 70% by weight or more, more preferably 85% by weight. %, More preferably 90% by weight or more, and still more preferably substantially 100% by weight. The addition polymerizable monomer having an aromatic group is preferably styrene, benzyl methacrylate or benzyl acrylate. Among these, styrene is preferable from the viewpoint of the raw material price of the monomer, the releasability of the thermal transfer image-receiving sheet, and the storage stability.
[熱転写受像シート用樹脂組成物の製造]
本発明の熱転写受像シート用樹脂組成物は、下記工程(1)〜(3)を含む方法によって得ることが好ましい。
工程(1):ポリエステル樹脂(a1)と化合物(B)を混合して、樹脂混合物を得る工程
工程(2):工程(1)で得られた樹脂混合物を水性媒体と混合して、樹脂混合物の水性分散液を得る工程
工程(3):工程(2)で得られた水性分散液に付加重合性モノマー(a2)を添加して重合し、化合物(B)が樹脂(A)に内包された熱転写受像シート用樹脂組成物の水性分散液を得る工程
[Production of resin composition for thermal transfer image-receiving sheet]
The resin composition for a thermal transfer image receiving sheet of the present invention is preferably obtained by a method including the following steps (1) to (3).
Step (1): Step of mixing polyester resin (a1) and compound (B) to obtain a resin mixture Step (2): Mixing the resin mixture obtained in step (1) with an aqueous medium to obtain a resin mixture Step (3): Addition-polymerizable monomer (a2) is added to the aqueous dispersion obtained in step (2) for polymerization, and compound (B) is encapsulated in resin (A). Of obtaining an aqueous dispersion of a resin composition for a thermal transfer image receiving sheet
<工程(1)>
工程(1)は、ポリエステル樹脂(a1)と化合物(B)を混合して、樹脂混合物を得る工程である。
<Step (1)>
Step (1) is a step of mixing the polyester resin (a1) and the compound (B) to obtain a resin mixture.
ポリエステル樹脂(a1)と化合物(B)を混合する方法としては、前記ポリエステル樹脂(a1)をケトン系溶媒に溶解させ、化合物(B)と混合することが好ましい。
より具体的には、例えば、撹拌機、還流冷却管、温度計、滴下ロート及び窒素ガス導入管を備えた反応器を準備し、ポリエステル樹脂(a1)、化合物(B)、ケトン系溶媒を混合して、樹脂混合物を溶液として得る。
As a method of mixing the polyester resin (a1) and the compound (B), it is preferable to dissolve the polyester resin (a1) in a ketone solvent and mix it with the compound (B).
More specifically, for example, a reactor equipped with a stirrer, a reflux condenser, a thermometer, a dropping funnel and a nitrogen gas introduction pipe is prepared, and a polyester resin (a1), a compound (B), and a ketone solvent are mixed. Thus, the resin mixture is obtained as a solution.
ケトン系溶媒としては、例えば、アセトン、メチルエチルケトン、ジエチルケトン、ジプロピルケトン、メチルイソブチルケトン、メチルイソプロピルケトン等が挙げられる。ポリエステル樹脂(a1)の溶解性及び溶媒の留去容易性の観点から、好ましくはメチルエチルケトンである。 Examples of the ketone solvent include acetone, methyl ethyl ketone, diethyl ketone, dipropyl ketone, methyl isobutyl ketone, and methyl isopropyl ketone. From the viewpoint of the solubility of the polyester resin (a1) and the ease of distilling off the solvent, methyl ethyl ketone is preferred.
<工程(2)>
工程(2)は、工程(1)で得られた樹脂混合物を水性媒体と混合して、樹脂混合物の水性分散液を得る工程である。
前記樹脂混合物を分散させる水性媒体とは、水を主成分とするもの、すなわち、水の含有量が50重量%以上の媒体である。環境安全性の観点から、水性媒体中の水の含有量は、好ましくは80重量%以上、より好ましくは90重量%以上、更に好ましくは実質的に100重量%である。水以外の成分としては、メタノール、エタノール、イソプロパノール、ブタノール等のアルコール系溶媒;アセトン、メチルエチルケトン等のケトン系溶媒;テトラヒドロフラン等のエーテル系溶媒等の、水に溶解する有機溶媒が挙げられる。
<Step (2)>
Step (2) is a step of mixing the resin mixture obtained in step (1) with an aqueous medium to obtain an aqueous dispersion of the resin mixture.
The aqueous medium in which the resin mixture is dispersed is a water-based medium, that is, a medium having a water content of 50% by weight or more. From the viewpoint of environmental safety, the content of water in the aqueous medium is preferably 80% by weight or more, more preferably 90% by weight or more, and still more preferably substantially 100% by weight. Examples of components other than water include organic solvents that dissolve in water, such as alcohol solvents such as methanol, ethanol, isopropanol, and butanol; ketone solvents such as acetone and methyl ethyl ketone; and ether solvents such as tetrahydrofuran.
水性媒体中に樹脂混合物を分散させる方法としては、前記樹脂混合物の溶液に、後述する中和剤を加えてポリエステル樹脂(a1)のカルボキシル基をイオン化し、次いで水を加えて水系に転相する方法、好ましくは水を加えた後にケトン系溶媒を留去して水系に転相する方法が好ましく挙げられる。
より具体的には、例えば、撹拌機、還流冷却管、温度計、滴下ロート及び窒素ガス導入管を備えた反応器に樹脂混合物の溶液を入れ、必要に応じて中和剤等を加え、次いで水を加えて水系に転相する、好ましくは水を加えた後にケトン系溶媒を留去して水系に転相する。
ポリエステル樹脂(a1)のケトン系溶媒への溶解操作、及びその後の中和剤の添加は、通常ケトン系溶媒の沸点以下の温度で行う。用いられる水としては、例えば脱イオン水等が挙げられる。
As a method of dispersing the resin mixture in the aqueous medium, a neutralizing agent described later is added to the solution of the resin mixture to ionize the carboxyl group of the polyester resin (a1), and then water is added to invert the phase to an aqueous system. A method, preferably a method in which water is added and then the ketone solvent is distilled off and the phase is changed to an aqueous system.
More specifically, for example, the solution of the resin mixture is put into a reactor equipped with a stirrer, a reflux condenser, a thermometer, a dropping funnel and a nitrogen gas introduction pipe, and a neutralizing agent is added as necessary. Water is added for phase inversion, preferably water is added, and then the ketone solvent is distilled off to phase in the aqueous system.
The dissolving operation of the polyester resin (a1) in the ketone solvent and the subsequent addition of the neutralizing agent are usually performed at a temperature not higher than the boiling point of the ketone solvent. Examples of the water used include deionized water.
中和剤としては、例えばアンモニア水、水酸化ナトリウム等のアルカリ水溶液、アリルアミン、イソプロピルアミン、ジイソプロピルアミン、エチルアミン、ジエチルアミン、トリエチルアミン、2−エチルヘキシルアミン、トリ−n−オクチルアミン、t−ブチルアミン、sec−ブチルアミン、プロピルアミン、メチルアミノプロピルアミン、ジメチルアミノプロピルアミン、n−プロパノールアミン、ブタノールアミン、5−アミノ−4−オクタノール、モノエタノールアミン、N,N−ジメチルエタノールアミン、イソプロパノールアミン、ネオペンタノールアミン、ジグリコールアミン、エチレンジアミン、ピペラジン等のアミン類等が挙げられる。中和剤の使用量は、少なくともポリエステル樹脂(a1)の酸価を中和できる量であればよい。 Examples of the neutralizing agent include aqueous alkaline solutions such as aqueous ammonia and sodium hydroxide, allylamine, isopropylamine, diisopropylamine, ethylamine, diethylamine, triethylamine, 2-ethylhexylamine, tri-n-octylamine, t-butylamine, sec- Butylamine, propylamine, methylaminopropylamine, dimethylaminopropylamine, n-propanolamine, butanolamine, 5-amino-4-octanol, monoethanolamine, N, N-dimethylethanolamine, isopropanolamine, neopentanolamine And amines such as diglycolamine, ethylenediamine, and piperazine. The amount of the neutralizing agent used may be an amount that can neutralize at least the acid value of the polyester resin (a1).
<工程(3)>
工程(3)は、工程(2)で得られた水性分散液に付加重合性モノマー(a2)を添加して重合し、化合物(B)が樹脂(A)に内包された熱転写受像シート用樹脂組成物の水性分散液(以下、水性分散液(A)ともいう)を得る工程である。
まず、付加重合性モノマー(a2)を、ポリエステル樹脂(a1)を含有する樹脂混合物の水性分散液に添加する。添加量は、ポリエステル樹脂(a1)と付加重合性モノマー(a2)の重量比[ポリエステル樹脂(a1)/付加重合性モノマー(a2)]で、好ましくは55/45〜95/5、より好ましくは65/35〜95/5、より好ましくは75/25〜95/5、更に好ましくは85/15〜95/5である。
また、撹拌の効率の点から、水等を更に加えてもよい。
<Step (3)>
In step (3), an addition polymerizable monomer (a2) is added to the aqueous dispersion obtained in step (2) for polymerization, and the resin for thermal transfer image-receiving sheet in which compound (B) is encapsulated in resin (A) This is a step of obtaining an aqueous dispersion of the composition (hereinafter also referred to as an aqueous dispersion (A)).
First, the addition polymerizable monomer (a2) is added to an aqueous dispersion of a resin mixture containing the polyester resin (a1). The addition amount is a weight ratio of the polyester resin (a1) and the addition polymerizable monomer (a2) [polyester resin (a1) / addition polymerizable monomer (a2)], preferably 55/45 to 95/5, more preferably 65/35 to 95/5, more preferably 75/25 to 95/5, still more preferably 85/15 to 95/5.
Moreover, you may add water etc. further from the point of the efficiency of stirring.
次に、ポリエステル樹脂(a1)の存在下、付加重合性モノマー(a2)を重合する。
重合には、公知のラジカル重合開始剤、架橋剤等を必要に応じて添加する。ラジカル重合開始剤としては、水溶性のラジカル重合開始剤を用いることが好ましく、過硫酸塩を用いることがより好ましい。
前記のポリエステル樹脂(a1)と付加重合性モノマー(a2)とを含有する混合液を加熱することで重合反応を進行させる。重合温度は、用いられる重合開始剤の種類にもよるが、例えば、過硫酸ナトリウムを用いる場合には、重合反応を効率的に行う観点から、好ましくは60〜100℃、より好ましくは70〜90℃である。
Next, the addition polymerizable monomer (a2) is polymerized in the presence of the polyester resin (a1).
In the polymerization, a known radical polymerization initiator, a crosslinking agent and the like are added as necessary. As the radical polymerization initiator, a water-soluble radical polymerization initiator is preferably used, and a persulfate is more preferably used.
The polymerization reaction is advanced by heating a mixed solution containing the polyester resin (a1) and the addition polymerizable monomer (a2). The polymerization temperature depends on the type of polymerization initiator used, but for example, when sodium persulfate is used, it is preferably 60 to 100 ° C., more preferably 70 to 90, from the viewpoint of efficiently performing the polymerization reaction. ° C.
以上のようにして得られた水性分散液(A)中のグラフトポリマー(A)のガラス転移温度は、該分散液の保存安定性、並びに熱転写受像シートの保存安定性及び染着性の観点から、好ましくは40〜80℃、より好ましくは50〜80℃、更に好ましくは60〜80℃である。また、該グラフトポリマー(A)の軟化点は、好ましくは80〜250℃、より好ましくは120〜220℃である。
前記水性分散液(A)の固形分濃度は、樹脂粒子の分散性及び生産性の観点から、好ましくは20〜40重量%、より好ましくは25〜40重量%、更に好ましくは30〜40重量%である。また、前記水性分散液(A)の25℃におけるpHは、水性分散液(A)の保存安定性の観点から、好ましくは5〜10、より好ましくは6〜9、更に好ましくは7〜9である。
The glass transition temperature of the graft polymer (A) in the aqueous dispersion (A) obtained as described above is from the viewpoint of the storage stability of the dispersion, the storage stability of the thermal transfer image-receiving sheet, and the dyeing property. The temperature is preferably 40 to 80 ° C, more preferably 50 to 80 ° C, and still more preferably 60 to 80 ° C. The softening point of the graft polymer (A) is preferably 80 to 250 ° C, more preferably 120 to 220 ° C.
The solid content concentration of the aqueous dispersion (A) is preferably 20 to 40% by weight, more preferably 25 to 40% by weight, and still more preferably 30 to 40% by weight, from the viewpoint of the dispersibility and productivity of the resin particles. It is. The pH of the aqueous dispersion (A) at 25 ° C. is preferably 5 to 10, more preferably 6 to 9, and still more preferably 7 to 9 from the viewpoint of storage stability of the aqueous dispersion (A). is there.
水性分散液(A)中の樹脂粒子の体積中位粒径(D50)は、熱転写受像シートを得る際の造膜性の観点から、好ましくは20〜1000nm、より好ましくは50〜800nm、更に好ましくは80〜500nmである。ここで「体積中位粒径(D50)」とは、体積分率で計算した累積体積頻度が粒径の小さい方から計算して50%になる粒径を意味する。その測定方法は実施例に記載の通りである。 The volume median particle size (D50) of the resin particles in the aqueous dispersion (A) is preferably 20 to 1000 nm, more preferably 50 to 800 nm, and still more preferably, from the viewpoint of film forming properties when obtaining a thermal transfer image-receiving sheet. Is 80-500 nm. Here, “volume median particle size (D50)” means a particle size at which the cumulative volume frequency calculated by the volume fraction is 50% when calculated from the smaller particle size. The measuring method is as described in the examples.
[熱転写受像シート]
本発明の熱転写受像シートは、基材上に、前記熱転写受像シート用樹脂組成物を含む染料受容層を有する。
[Thermal transfer image-receiving sheet]
The thermal transfer image receiving sheet of the present invention has a dye receiving layer containing the resin composition for a thermal transfer image receiving sheet on a substrate.
(基材)
基材としては、例えば合成紙(ポリオレフィン系、ポリスチレン系等)、上質紙、アート紙、コート紙、キャストコート紙、壁紙、裏打用紙、合成樹脂又はエマルジョン含浸紙、合成ゴムラテックス含浸紙、合成樹脂内添紙、板紙等、セルロース繊維紙、ポリオレフィン、ポリ塩化ビニル、ポリエチレンテレフタレート、ポリスチレン、ポリメタクリレート、ポリカーボネート等の各種の樹脂のフイルム又はシート等が使用でき、また、これらの樹脂に白色顔料や充填剤を加えて成膜した白色不透明フイルムあるいは発泡させた発泡シート等も使用できる。また、前記基材を組み合わせた積層体も使用できる。
これらの基材の厚みは、例えば、10〜300μm程度が一般的である。前記の如き基材には、染料受容層との密着力を向上する観点から、その表面にプライマー処理やコロナ放電処理を施すことが好ましい。
(Base material)
Examples of the base material include synthetic paper (polyolefin, polystyrene, etc.), fine paper, art paper, coated paper, cast coated paper, wallpaper, backing paper, synthetic resin or emulsion-impregnated paper, synthetic rubber latex-impregnated paper, synthetic resin Various resin films or sheets such as internal paper, paperboard, cellulose fiber paper, polyolefin, polyvinyl chloride, polyethylene terephthalate, polystyrene, polymethacrylate, polycarbonate, etc. can be used. A white opaque film formed by adding an agent or a foamed foam sheet can also be used. Moreover, the laminated body which combined the said base material can also be used.
As for the thickness of these base materials, about 10-300 micrometers is common, for example. From the viewpoint of improving the adhesion to the dye-receiving layer, it is preferable that the surface of the substrate is subjected to primer treatment or corona discharge treatment.
(染料受容層)
本発明の熱転写受像シートにおける染料受容層は、本発明の熱転写受像シート用樹脂組成物を含有する。
染料受容層は、樹脂を有機溶媒に溶解して得られた塗工液形態、又は樹脂の各々を有機溶媒や水に分散させて得られた樹脂分散液を含む塗工液形態で用いて製造することができ、環境安全性等の観点から、後者が好ましく、下記の工程(4)及び(5)を含む方法によって製造することがより好ましい。
工程(4):工程(3)で得られた熱転写受像シート用樹脂組成物の水性分散液を含有する染料受容層用塗工液を調製する工程。
工程(5):工程(4)で得られた染料受容層用塗工液を用いて染料受容層を設ける工程。
(Dye-receiving layer)
The dye receiving layer in the thermal transfer image receiving sheet of the present invention contains the resin composition for a thermal transfer image receiving sheet of the present invention.
The dye-receiving layer is manufactured using a coating liquid form obtained by dissolving a resin in an organic solvent, or a coating liquid form containing a resin dispersion liquid obtained by dispersing each resin in an organic solvent or water. From the viewpoint of environmental safety and the like, the latter is preferable, and it is more preferable to manufacture by the method including the following steps (4) and (5).
Step (4): A step of preparing a dye-receiving layer coating solution containing an aqueous dispersion of the resin composition for a thermal transfer image-receiving sheet obtained in Step (3).
Step (5): A step of providing a dye receiving layer using the dye receiving layer coating solution obtained in step (4).
<工程(4)>
工程(4)は、工程(3)で得られた熱転写受像シート用樹脂組成物の水性分散液を含有する染料受容層用塗工液を調製する工程である。
染料受容層用塗工液は、熱転写時における熱転写受像シートの離型性を更に良好にする観点から、離型剤を含有することが好ましい。離型剤としては、例えば、分散性あるいは水溶性の変性シリコーンオイル等を適宜使用することができる。これらの離型剤は、染料受容層用塗工液中に、樹脂組成物100重量部に対して0.1〜20重量部、好ましくは0.5〜10重量部含有することができる。離型剤の市販品としては、信越化学工業株式会社製の「KF−615A」(商品名)等を好ましく用いることができる。
離型剤を均一に分散又は溶解するために、ボールミル等の撹拌機を用いることが好ましく、分散又は溶解する温度は20〜40℃が好ましい。
<Process (4)>
Step (4) is a step of preparing a dye-receiving layer coating solution containing an aqueous dispersion of the thermal transfer image-receiving sheet resin composition obtained in step (3).
The dye-receiving layer coating solution preferably contains a release agent from the viewpoint of further improving the release property of the thermal transfer image-receiving sheet during thermal transfer. As the release agent, for example, a dispersible or water-soluble modified silicone oil can be appropriately used. These release agents can be contained in the dye-receiving layer coating solution in an amount of 0.1 to 20 parts by weight, preferably 0.5 to 10 parts by weight with respect to 100 parts by weight of the resin composition. As a commercially available release agent, “KF-615A” (trade name) manufactured by Shin-Etsu Chemical Co., Ltd. can be preferably used.
In order to uniformly disperse or dissolve the release agent, it is preferable to use a stirrer such as a ball mill, and the dispersion or dissolution temperature is preferably 20 to 40 ° C.
また、染料受容層用塗工液は、造膜剤を含有することが好ましい。造膜剤としては、ブチルカルビトールアセテート、ジエチルカルビトール、ゼラチン等が挙げられる。染料受容層の強度及び離型性の観点から、ゼラチンが好ましい。
造膜剤を均一に溶解させる観点から、予め造膜剤を水に溶解しておくことが好ましく、前記熱転写受像シート用樹脂組成物の水性分散液と造膜剤の水溶液とを混合し、撹拌することが好ましい。好適に用いられる撹拌機としては、ボールミル等が挙げられる。造膜剤を溶解状態で均一に混合するために、撹拌温度は、好ましくは30〜60℃、より好ましくは40〜50℃である。
染料受容層用塗工液は、更に、染料受容層の白色度を向上させて転写画像の鮮明度を高める観点から、酸化チタン、酸化亜鉛、カオリンクレー、炭酸カルシウム等の顔料や充填剤を含有することができる。これらの顔料や充填剤は、本発明の熱転写受像シートの白色度の観点から、染料受容層用塗工液中、樹脂組成物100重量部に対して0.1〜20重量部含有することができる。なお、染料受容層用塗工液には、更に必要に応じて、例えば、触媒、硬化剤等の他の添加剤を含有することもできる。
また、染料受容層用塗工液は、本発明の効果を損なわない範囲で、本発明の熱転写受像シート用樹脂組成物以外の他の樹脂を含むことができる。前記他の樹脂の具体例としては、塩化ビニル重合体、塩化ビニル酢酸ビニル共重合体、塩化ビニルアクリル共重合体、ポリウレタン等が挙げられ、熱転写受像シートの染着性及び耐光性、並びに樹脂分散液の分散性の観点から、塩化ビニルアクリル共重合体が好ましい。
これら他の樹脂は、樹脂の製造過程で、本発明の熱転写受像シート用樹脂組成物とともに有機溶媒に溶解させることにより染料受容層用塗工液に含有させることもできる。また、樹脂分散液としてから、熱転写受像シート用樹脂組成物の水性分散液へ添加して混合することにより染料受容層用塗工液に含有させることもできる。
Moreover, it is preferable that the coating liquid for dye receiving layers contains a film forming agent. Examples of the film forming agent include butyl carbitol acetate, diethyl carbitol, gelatin and the like. From the viewpoint of the strength and releasability of the dye receiving layer, gelatin is preferred.
From the viewpoint of uniformly dissolving the film-forming agent, it is preferable to previously dissolve the film-forming agent in water. The aqueous dispersion of the resin composition for a thermal transfer image-receiving sheet and the aqueous solution of the film-forming agent are mixed and stirred. It is preferable to do. A ball mill etc. are mentioned as an agitator used suitably. In order to uniformly mix the film-forming agent in a dissolved state, the stirring temperature is preferably 30 to 60 ° C, more preferably 40 to 50 ° C.
The dye receiving layer coating solution further contains pigments and fillers such as titanium oxide, zinc oxide, kaolin clay, and calcium carbonate from the viewpoint of improving the whiteness of the dye receiving layer and increasing the sharpness of the transferred image. can do. From the viewpoint of whiteness of the thermal transfer image-receiving sheet of the present invention, these pigments and fillers may be contained in an amount of 0.1 to 20 parts by weight with respect to 100 parts by weight of the resin composition in the dye-receiving layer coating solution. it can. The dye-receiving layer coating solution may further contain other additives such as a catalyst and a curing agent, if necessary.
Moreover, the coating liquid for dye receiving layers can contain other resins other than the resin composition for thermal transfer image receiving sheets of the present invention within a range not impairing the effects of the present invention. Specific examples of the other resin include vinyl chloride polymer, vinyl chloride vinyl acetate copolymer, vinyl chloride acrylic copolymer, polyurethane, and the like, dyeing property and light resistance of thermal transfer image-receiving sheet, and resin dispersion From the viewpoint of dispersibility of the liquid, a vinyl chloride acrylic copolymer is preferred.
These other resins can also be contained in the dye-receiving layer coating solution by dissolving them in an organic solvent together with the resin composition for a thermal transfer image-receiving sheet of the present invention in the process of producing the resin. Alternatively, the resin dispersion may be added to the aqueous dispersion of the resin composition for a thermal transfer image-receiving sheet and mixed to be contained in the dye-receiving layer coating liquid.
<工程(5)>
工程(5)は、工程(4)で得られた染料受容層用塗工液を用いて染料受容層を設ける工程である。
本発明の熱転写受像シートが有する染料受容層は、基材の一方の面に塗工液を塗布及び乾燥して形成することによって得られ、例えば、グラビア印刷法、スクリーン印刷法、グラビア版を用いたリバースロールコーティング法等により塗布することが好ましい。また、後述するように基材と染料受容層との間に中間層を有する場合は、基材の一方の面に中間層用塗工液及び染料受容層用塗工液を重層塗布及び乾燥して中間層及び染料受容層をそれぞれ設けることもできる。
形成される染料受容層の厚さは、一般には1〜50μmであり、画質及び生産性の観点から、3〜15μmであることが好ましい。また、乾燥後の固形分量としては、染料受容層1m2当たり3〜15gであることが好ましい。
<Step (5)>
Step (5) is a step of providing a dye-receiving layer using the dye-receiving layer coating solution obtained in step (4).
The dye-receiving layer of the thermal transfer image-receiving sheet of the present invention is obtained by forming a coating liquid on one surface of a substrate and drying it. For example, a gravure printing method, a screen printing method, or a gravure plate is used. It is preferably applied by a reverse roll coating method or the like. In addition, when an intermediate layer is provided between the substrate and the dye-receiving layer as described later, the intermediate layer coating solution and the dye-receiving layer coating solution are applied in layers and dried on one surface of the substrate. An intermediate layer and a dye-receiving layer can also be provided.
The thickness of the dye receiving layer to be formed is generally 1 to 50 μm, and preferably 3 to 15 μm from the viewpoint of image quality and productivity. The solid content after drying is preferably 3 to 15 g per 1 m 2 of the dye receiving layer.
(中間層)
本発明の熱転写受像シートは、基材と染料受容層との間に中間層を有することが好ましく、中間層は水溶性高分子及び中空粒子を含有することがより好ましい。
<水溶性高分子>
水溶性高分子は、中空粒子を固定するバインダーとして用いられるもので、例えば、ゼラチン、ポリビニルアルコール、ポリビニルピロリドン等が挙げられるが、これらの中でも、10〜30℃の室温付近に水溶液のゲル化温度を有するという熱特性の観点から、ゼラチンが好ましい。その粘度は、熱転写受像シートの離型性及び造膜性の観点から、JIS K6503−2001で測定した粘度(60℃)が、好ましくは2.5〜6.0mPa・s、より好ましくは3.0〜5.5mPa・sである。
中間層における水溶性高分子の含有量は、当該中間層全体の1〜75重量%であることが好ましく、1〜50重量%であることがより好ましい。
また、中間層に含まれる水溶性高分子は、アルデヒド類、エポキシ類、ビニルスルホン類、トリアジン類、カルボジイミド類等の架橋剤により架橋されていることが好ましい。
(Middle layer)
The thermal transfer image-receiving sheet of the present invention preferably has an intermediate layer between the substrate and the dye-receiving layer, and the intermediate layer more preferably contains a water-soluble polymer and hollow particles.
<Water-soluble polymer>
The water-soluble polymer is used as a binder for fixing the hollow particles, and examples thereof include gelatin, polyvinyl alcohol, polyvinyl pyrrolidone and the like. Among these, the gelation temperature of the aqueous solution near room temperature of 10 to 30 ° C. From the viewpoint of thermal properties of having gelatin, gelatin is preferable. The viscosity (60 degreeC) measured by JISK6503-2001 from the viewpoint of the mold release property and film forming property of a thermal transfer image receiving sheet, Preferably it is 2.5-6.0 mPa * s, More preferably, it is 3. 0 to 5.5 mPa · s.
The content of the water-soluble polymer in the intermediate layer is preferably 1 to 75% by weight, more preferably 1 to 50% by weight of the entire intermediate layer.
The water-soluble polymer contained in the intermediate layer is preferably crosslinked with a crosslinking agent such as aldehydes, epoxies, vinyl sulfones, triazines, and carbodiimides.
<中空粒子>
中間層に含有される中空粒子としては、少なくとも一部に空孔を有するポリマー粒子であれば、特に制限はない。例えば、1)樹脂により形成された粒子隔壁内部に存在する水が、塗布乾燥後、粒子外に蒸発して粒子内部が中空となる非発泡型の中空粒子、2)ブタン、ペンタンなどの低沸点液体を樹脂で被覆した粒子を加熱することにより、粒子内部の低沸点液体が膨張して内部が中空となる中空粒子、3)前記2)をあらかじめ加熱発泡させた中空ポリマー粒子、4)樹脂粒子を形成する重合体に含まれる酸性基の少なくとも一部が中和されることによって形成される中空粒子、等が挙げられる。本発明においては、熱転写受像シートの染着性、及び熱転写受像シートにおける中間層と染料受容層との密着性の観点から、前記1)又は3)の方法により得られるものが好ましく使用できる。
<Hollow particles>
The hollow particles contained in the intermediate layer are not particularly limited as long as they are polymer particles having pores at least partially. For example, 1) Non-foamed hollow particles in which the water present inside the particle partition walls formed of resin evaporates outside the particles after coating and drying, and the inside of the particles becomes hollow. 2) Low boiling point such as butane and pentane 3) Hollow polymer particles in which the low-boiling liquid inside the particles expands to become hollow by heating the particles coated with the resin, 3) Hollow polymer particles obtained by heating and foaming the above 2) in advance, 4) Resin particles And hollow particles formed by neutralizing at least a part of the acidic groups contained in the polymer forming the. In the present invention, those obtained by the above method 1) or 3) can be preferably used from the viewpoint of the dyeing property of the thermal transfer image-receiving sheet and the adhesion between the intermediate layer and the dye-receiving layer in the thermal transfer image-receiving sheet.
前記中空粒子を構成する材料については特に制限はなく、前記1)〜3)の方法に使用される種々の公知の材料、例えば、ポリアクリル酸、ポリアクリル酸エステル、スチレン−アクリル共重合体、それらの混合物等のアクリル系樹脂、ポリスチレン、ポリ塩化ビニリデン、ポリアクリロニトリル、塩化ビニリデン−アクリルニトリル共重合体等がいずれも使用できる。本発明においては、熱転写受像シートの染着性、及び熱転写受像シートにおける中間層と染料受容層との密着性の観点から、スチレン−アクリル共重合体、塩化ビニリデン−アクリルニトリル共重合体等が好ましく用いられる。 The material constituting the hollow particles is not particularly limited, and various known materials used in the methods 1) to 3), such as polyacrylic acid, polyacrylic acid ester, styrene-acrylic copolymer, Acrylic resins such as a mixture thereof, polystyrene, polyvinylidene chloride, polyacrylonitrile, vinylidene chloride-acrylonitrile copolymer, and the like can be used. In the present invention, a styrene-acrylic copolymer, a vinylidene chloride-acrylonitrile copolymer, and the like are preferable from the viewpoint of the dyeing property of the thermal transfer image-receiving sheet and the adhesion between the intermediate layer and the dye-receiving layer in the thermal transfer image-receiving sheet. Used.
前記中空粒子の形状は特に限定されず、球状はもちろん球状以外のいかなる形状のものであってもよいが、本発明においては、熱転写受像シートにおける中間層と染料受容層の密着性の観点から、実質球状のものであることが好ましい。
また、中空粒子の体積中位粒径(D50)は、熱転写受像シートにおける中間層と染料受容層との密着性の観点から、好ましくは0.1〜5μm、より好ましくは0.3〜3μm、更に好ましくは0.3〜1μmである。この値は、電界放射型走査電子顕微鏡(株式会社日立製作所製、商品名:S−4800型)により測定することができる。
The shape of the hollow particles is not particularly limited and may be any shape other than spherical as well as spherical, but in the present invention, from the viewpoint of adhesion between the intermediate layer and the dye-receiving layer in the thermal transfer image-receiving sheet, It is preferably substantially spherical.
The volume-median particle size (D50) of the hollow particles is preferably 0.1 to 5 μm, more preferably 0.3 to 3 μm, from the viewpoint of adhesion between the intermediate layer and the dye-receiving layer in the thermal transfer image-receiving sheet. More preferably, it is 0.3-1 micrometer. This value can be measured with a field emission scanning electron microscope (manufactured by Hitachi, Ltd., trade name: S-4800 type).
本発明において、中空粒子は、水性媒体中の分散液として使用することが好ましく、好ましく使用できる市販の中空粒子として、例えば、日本ゼオン株式会社製の「Nipol MH8101」、JSR株式会社製の「SX8782(D)」等が挙げられる(いずれも商品名)。
中間層は、染料の染着性及び熱転写受像シートにおける中間層と染料受容層との密着性の観点から、上記中空粒子と水溶性高分子との重量比(中空粒子/水溶性高分子)が、好ましくは30/70〜90/10、より好ましくは40/60〜80/20、更に好ましくは50/50〜80/20である。
In the present invention, the hollow particles are preferably used as a dispersion in an aqueous medium. Examples of commercially available hollow particles that can be preferably used include “Nipol MH8101” manufactured by Nippon Zeon Co., Ltd. and “SX8782” manufactured by JSR Corporation. (D) "etc. (all are trade names).
The intermediate layer has a weight ratio (hollow particles / water-soluble polymer) of the hollow particles to the water-soluble polymer from the viewpoint of dyeing property and adhesion between the intermediate layer and the dye-receiving layer in the thermal transfer image-receiving sheet. The ratio is preferably 30/70 to 90/10, more preferably 40/60 to 80/20, and still more preferably 50/50 to 80/20.
なお、中間層には、その白色度を向上させて転写画像の鮮明度を高める観点から、酸化チタン、酸化亜鉛、カオリンクレー、炭酸カルシウム、微粉末シリカ等の顔料や充填剤を含有することができる。これらの顔料や充填剤は、熱転写受像シートの白色度の観点から、中間層中に、水溶性高分子100重量部に対して好ましくは0.1〜20重量部、より好ましくは0.1〜10重量部含有することができる。
中間層には、更に必要に応じて、グリコールエーテル類等の造膜助剤、離型剤、硬化剤、触媒等の添加剤を含有することもできる。
The intermediate layer may contain pigments and fillers such as titanium oxide, zinc oxide, kaolin clay, calcium carbonate, fine powder silica from the viewpoint of improving the whiteness of the intermediate layer and increasing the clarity of the transferred image. it can. These pigments and fillers are preferably 0.1 to 20 parts by weight, more preferably 0.1 to 20 parts by weight with respect to 100 parts by weight of the water-soluble polymer in the intermediate layer from the viewpoint of the whiteness of the thermal transfer image-receiving sheet. 10 parts by weight can be contained.
If necessary, the intermediate layer may further contain additives such as a film-forming aid such as glycol ethers, a mold release agent, a curing agent, and a catalyst.
中間層は、熱転写受像シートの基材の少なくとも一方の面に、水溶性高分子及び必要に応じて用いられる各種添加剤を有機溶媒や水に分散あるいは溶解して、塗布し乾燥して形成することができる。
中間層の厚みは、クッション性、断熱性の観点から、好ましくは10〜100μm、より好ましくは20〜50μmである。また、乾燥後の固形分量としては、中間層1m2当り7〜70g/m2であることが好ましい。
中間層は、例えば、熱転写受像シートの基材の少なくとも一方の面に、ゼラチンを含む水溶性高分子、中空粒子及び必要に応じて用いられる添加剤等を水に溶解して、あるいは水に分散して得られた塗工液を、例えば、グラビア印刷法、スクリーン印刷法、グラビア版を用いたリバースロールコーティング法等により塗布し乾燥して形成することができる。
The intermediate layer is formed on at least one surface of the base material of the thermal transfer image-receiving sheet by dispersing or dissolving a water-soluble polymer and various additives used as necessary in an organic solvent or water, and applying and drying. be able to.
The thickness of the intermediate layer is preferably 10 to 100 μm, more preferably 20 to 50 μm, from the viewpoint of cushioning properties and heat insulating properties. In addition, the solid content after drying is preferably 7 to 70 g / m 2 per 1 m 2 of the intermediate layer.
The intermediate layer is prepared by, for example, dissolving water-soluble polymer containing gelatin, hollow particles, and additives used as necessary in water on at least one surface of the base material of the thermal transfer image-receiving sheet or dispersing in water. The coating liquid obtained in this manner can be applied and dried by, for example, a gravure printing method, a screen printing method, a reverse roll coating method using a gravure plate, or the like.
[転写シート]
前記の本発明の熱転写受像シートを使用して熱転写を行う際に使用する転写シート(インクリボン)は、通常、紙やポリエステルフイルム上に昇華性染料を含む染料層、及び染料を受像して得られた画像上に転写される保護層等からなるラミネート層を設けたものであり、従来公知の転写シートをいずれも使用することができる。
本発明の熱転写受像シートに好適に使用できる昇華性染料としては、例えばイエロー染料では、ピリドンアゾ系、ジシアノスチリル系、キノフタロン系、メロシアニン系;マゼンタ染料では、ベンゼンアゾ系、ピラゾロンアゾメチン系、イソチアゾール系、ピラゾロトリアゾール系;シアン染料では、アントラキノン系、シアノメチレン系、インドフェノール系、インドナフトール系が挙げられる。
[Transfer sheet]
The transfer sheet (ink ribbon) used when performing thermal transfer using the thermal transfer image receiving sheet of the present invention is usually obtained by receiving a dye layer containing a sublimation dye on paper or a polyester film, and receiving the dye. A laminate layer composed of a protective layer or the like to be transferred onto the obtained image is provided, and any conventionally known transfer sheet can be used.
Examples of sublimable dyes that can be suitably used for the thermal transfer image-receiving sheet of the present invention include pyridoneazo series, dicyanostyryl series, quinophthalone series, merocyanine series for yellow dyes; benzeneazo series, pyrazolone azomethine series, isothiazole series for magenta dyes, Pyrazolotriazole series: As cyan dyes, anthraquinone series, cyanomethylene series, indophenol series, and indonaphthol series are listed.
熱転写時の熱エネルギーの付与手段としては、任意の付与手段がいずれも使用でき、例えば、サーマルプリンター等の記録装置によって、記録時間をコントロールすることにより、5〜100mJ/mm2程度の熱エネルギーを付与することによって行うことができる。 As the means for applying thermal energy at the time of thermal transfer, any given means can be used. For example, by controlling the recording time with a recording device such as a thermal printer, a thermal energy of about 5 to 100 mJ / mm 2 is obtained. It can be done by giving.
後述する製造例、実施例及び比較例において、各物性は次の方法により測定した。
[樹脂の酸価]
測定溶媒を、エタノールとエーテルとの混合溶媒から、アセトンとトルエンとの混合溶媒(アセトン:トルエン=1:1(容量比))に変更したこと以外は、JIS K0070に従って測定した。
In the production examples, examples and comparative examples described later, each physical property was measured by the following method.
[Acid value of resin]
The measurement solvent was measured according to JIS K0070, except that the mixed solvent of ethanol and ether was changed to a mixed solvent of acetone and toluene (acetone: toluene = 1: 1 (volume ratio)).
[樹脂の軟化点]
フローテスター(株式会社島津製作所製、商品名:CFT−500D)を用い、1gの試料を昇温速度6℃/分で加熱しながら、プランジャーにより1.96MPaの荷重を与え、直径1mm、長さ1mmのノズルから押し出した。温度に対し、フローテスターのブランジャー降下量をプロットし、試料の半量が流出した温度を軟化点とした。
[Softening point of resin]
Using a flow tester (manufactured by Shimadzu Corporation, trade name: CFT-500D), a 1 g sample was heated at a heating rate of 6 ° C./min. Extruded from a 1 mm nozzle. The amount of flow tester drop by the flow tester was plotted against the temperature, and the temperature at which half the sample flowed out was taken as the softening point.
[樹脂のガラス転移温度]
示差走査熱量計(Perkin Elmer社製、商品名:Pyris 6 DSC)を用いて200℃まで昇温し、その温度から降温速度10℃/分で0℃まで冷却したサンプルを昇温速度10℃/分で昇温し、ベースラインの延長線とピークの立ち上がり部分からピークの頂点までの最大傾斜を示す接線との交点の温度をガラス転移温度とした。
[Glass transition temperature of resin]
Using a differential scanning calorimeter (manufactured by Perkin Elmer, trade name: Pyris 6 DSC), the temperature was raised to 200 ° C., and the sample cooled to 0 ° C. at a temperature lowering rate of 10 ° C./min was heated at a rate of 10 ° C. / The temperature was raised in minutes, and the temperature at the intersection of the extended line of the baseline and the tangent indicating the maximum slope from the peak rising portion to the peak apex was defined as the glass transition temperature.
[樹脂の数平均分子量]
以下の方法により、ゲルパーミエーションクロマトグラフィーにより分子量分布を測定し、数平均分子量を算出した。
(1)試料溶液の調製
濃度が0.5g/100mlになるように、樹脂をテトラヒドロフランに溶解させた。次いで、この溶液をポアサイズ2μmのフッ素樹脂フィルター(住友電気工業株式会社製、商品名:FP−200)を用いて濾過して不溶解成分を除き、試料溶液とした。
(2)分子量測定
溶解液としてテトラヒドロフランを毎分1mlの流速で流し、40℃の恒温槽中でカラムを安定させた。そこに試料溶液100μlを注入して測定を行った。試料の数平均分子量は、あらかじめ作製した検量線に基づき算出した。検量線は、数種類の単分散ポリスチレン(東ソー株式会社製の単分散ポリスチレン;2.63×103、2.06×104、1.02×105(重量平均分子量)、ジーエルサイエンス株式会社製の単分散ポリスチレン;2.10×103、7.00×103、5.04×104(重量平均分子量))を標準試料として用いて作成した。
測定装置:CO−8010(商品名、東ソー株式会社製)
分析カラム:GMHXL+G3000HXL(いずれも商品名、東ソー株式会社製)
[Number average molecular weight of resin]
The molecular weight distribution was measured by gel permeation chromatography and the number average molecular weight was calculated by the following method.
(1) Preparation of sample solution The resin was dissolved in tetrahydrofuran so that the concentration was 0.5 g / 100 ml. Subsequently, this solution was filtered using a fluororesin filter having a pore size of 2 μm (manufactured by Sumitomo Electric Industries, Ltd., trade name: FP-200) to remove insoluble components to obtain a sample solution.
(2) Molecular weight measurement Tetrahydrofuran was flowed as a dissolution liquid at a flow rate of 1 ml / min, and the column was stabilized in a constant temperature bath at 40 ° C. Measurement was performed by injecting 100 μl of the sample solution. The number average molecular weight of the sample was calculated based on a calibration curve prepared in advance. The calibration curves are several types of monodisperse polystyrene (monodisperse polystyrene manufactured by Tosoh Corporation; 2.63 × 10 3 , 2.06 × 10 4 , 1.02 × 10 5 (weight average molecular weight), manufactured by GL Sciences Inc. Of monodisperse polystyrene; 2.10 × 10 3 , 7.00 × 10 3 , 5.04 × 10 4 (weight average molecular weight)) were used as standard samples.
Measuring device: CO-8010 (trade name, manufactured by Tosoh Corporation)
Analytical column: GMHXL + G3000HXL (both trade names, manufactured by Tosoh Corporation)
[水性分散液の樹脂粒子の体積中位粒径(D50)]
レーザー回折型粒径測定機(株式会社堀場製作所製、商品名:LA−920)を用いて、測定用セルに各樹脂の水性分散液及び蒸留水を加え、吸光度が適正範囲になる濃度で、体積中位粒径(D50)を測定した。
[Volume Median Particle Size (D50) of Resin Particles of Aqueous Dispersion]
Using a laser diffraction particle size measuring machine (Horiba, Ltd., trade name: LA-920), add an aqueous dispersion of each resin and distilled water to the measurement cell, and at a concentration where the absorbance is in an appropriate range, Volume median particle size (D50) was measured.
[水性分散液の固形分濃度]
赤外線水分計(株式会社ケツト科学研究所製、商品名:FD-230)を用いて、水性分散液5gを乾燥温度150℃、測定モード96(監視時間2.5分/変動幅0.05%)の条件にて乾燥させ、水性分散液のウェットベースの水分(重量%)を測定した。固形分濃度は下記の式に従って算出した。
固形分濃度(重量%)=100−M
M:水性分散液のウェットベース水分(重量%)=[(W−W0)/W]×100
W:測定前の試料重量(初期試料重量)
W0:測定後の試料重量(絶対乾燥重量)
[Solid content concentration of aqueous dispersion]
Using an infrared moisture meter (trade name: FD-230, manufactured by Ketsu Scientific Laboratory Co., Ltd.), 5 g of an aqueous dispersion was measured at a drying temperature of 150 ° C. and a measurement mode 96 (monitoring time 2.5 minutes / variation width 0.05%). ) And the wet base moisture (% by weight) of the aqueous dispersion was measured. The solid content concentration was calculated according to the following formula.
Solid content concentration (% by weight) = 100-M
M: wet base moisture of aqueous dispersion (% by weight) = [(W−W 0 ) / W] × 100
W: Sample weight before measurement (initial sample weight)
W 0 : Sample weight after measurement (absolute dry weight)
[水性分散液のpH]
pHメーター(東亜ディーケーケー株式会社製、商品名:HM−20P)により、25℃で測定した。
[PH of aqueous dispersion]
It measured at 25 degreeC with the pH meter (The product name: HM-20P by Toa DKK Corporation).
製造例1
(ポリエステル樹脂aの製造)
表1に示すフマル酸を除くポリエステル樹脂の原料モノマー及びジオクチル酸スズ(II)塩を、温度計、撹拌装置、流下式コンデンサー及び窒素導入管を装備した内容積5Lの四つ口フラスコに入れ、マントルヒーター中で、窒素雰囲気下、235℃で5時間反応させ、更に減圧(8.3kPa)下で1時間反応した。次いで、210℃でフマル酸及び4−t−ブチルカテコールを加え、5時間反応させた後、減圧(20kPa)下にて、ASTM D36−86に従って測定した軟化点が表1に示す温度に達するまで反応させて、ポリエステルaを得た。
得られたポリエステル樹脂aの物性等を表1に示す。
Production Example 1
(Production of polyester resin a)
The raw material monomer and dioctylic acid tin (II) salt of the polyester resin excluding fumaric acid shown in Table 1 were put into a 5 L four-necked flask equipped with a thermometer, a stirrer, a flow-down condenser and a nitrogen inlet tube, The reaction was carried out in a mantle heater under a nitrogen atmosphere at 235 ° C. for 5 hours, and further under reduced pressure (8.3 kPa) for 1 hour. Next, after adding fumaric acid and 4-t-butylcatechol at 210 ° C. and reacting for 5 hours, the softening point measured according to ASTM D36-86 under reduced pressure (20 kPa) reaches the temperature shown in Table 1. By reacting, polyester a was obtained.
Table 1 shows the physical properties and the like of the obtained polyester resin a.
製造例2〜9
(ポリエステル樹脂(a1)を含む水性分散液(i)〜(viii)の製造)
窒素導入管、還流冷却管、撹拌装置及び熱電対を装備した内容積10Lの四つ口フラスコに表2に示す種類及び配合量で、ポリエステル樹脂(a1)及び化合物(B)を入れ、25℃でメチルエチルケトンに溶解させた。次いで、25%アンモニア水を添加して、撹拌下で脱イオン水を加えた後、減圧下60℃でメチルエチルケトンを留去した。室温まで冷却後、200メッシュの金網で濾過し、ポリエステル樹脂(a1)を含む水性分散液(i)〜(viii)をそれぞれ得た。なお、化合物(B)として用いたポリオキシエチレンビスフェノールAラウリン酸エステル(エキセパールBP−DL(商品名、花王(株)製))は、その構造中に2,2−ビス(4−ヒドロキシフェニル)プロパン部分を含有し、融点は−2℃、30℃における粘度は350mPa・sである。なお、製造例7〜9では、化合物(B)に替えて公知の可塑剤を用いた。製造例8では、フタル酸ジ2−エチルヘキシル(ビニサイザー80、商品名、花王(株)製)を用いた。
得られた水性分散液(i)〜(viii)のそれぞれの物性について、以下の方法により測定した。結果を表2に示す。
Production Examples 2-9
(Production of aqueous dispersions (i) to (viii) containing polyester resin (a1))
The polyester resin (a1) and the compound (B) are placed in a four-necked flask having an internal volume of 10 L equipped with a nitrogen introduction tube, a reflux condenser, a stirrer, and a thermocouple in the types and blending amounts shown in Table 2, and 25 ° C. In methyl ethyl ketone. Next, 25% aqueous ammonia was added, deionized water was added with stirring, and methyl ethyl ketone was distilled off at 60 ° C. under reduced pressure. After cooling to room temperature, the mixture was filtered through a 200-mesh wire mesh to obtain aqueous dispersions (i) to (viii) containing a polyester resin (a1). In addition, polyoxyethylene bisphenol A lauric acid ester (EXEPARL BP-DL (trade name, manufactured by Kao Corporation)) used as the compound (B) is 2,2-bis (4-hydroxyphenyl) in its structure. It contains a propane moiety, has a melting point of −2 ° C. and a viscosity at 30 ° C. of 350 mPa · s. In Production Examples 7 to 9, a known plasticizer was used instead of the compound (B). In Production Example 8, di-2-ethylhexyl phthalate (Vinizer 80, trade name, manufactured by Kao Corporation) was used.
Each physical property of the obtained aqueous dispersions (i) to (viii) was measured by the following method. The results are shown in Table 2.
製造例10〜17
(熱転写受像シート用樹脂組成物の水性分散液(I)〜(VIII)の製造)
窒素導入管、還流冷却管、滴下ロート、撹拌器及び熱電対を装備した内容積2リットルの四つ口フラスコに、表3に示す種類及び配合量でポリエステル樹脂(a1)の水性分散液、脱イオン水、付加重合性モノマー(a2)であるスチレンを仕込み、30分間撹拌を行った。窒素気流下、過硫酸ナトリウムを加え、80℃で6時間反応させた。室温まで冷却後、200メッシュの金網で濾過し、熱転写受像シート用樹脂組成物の水性分散液(I)〜(VIII)を得た。なお、各材料の配合量は、得られる水性分散液中の熱転写受像シート用樹脂におけるポリエステル樹脂セグメント(A1)と付加重合系樹脂セグメント(A2)との重量比が表3に示すようになるように決定された。
得られた熱転写受像シート用樹脂の水性分散液(I)〜(VIII)のそれぞれの物性について、前記の方法により測定した。結果を表3に示す。
Production Examples 10 to 17
(Production of aqueous dispersions (I) to (VIII) of resin composition for thermal transfer image-receiving sheet)
An aqueous dispersion of polyester resin (a1) with the types and blending amounts shown in Table 3 was added to a 2-liter four-necked flask equipped with a nitrogen inlet tube, reflux condenser, dropping funnel, stirrer and thermocouple. Ion water and styrene which is an addition polymerizable monomer (a2) were charged and stirred for 30 minutes. Under a nitrogen stream, sodium persulfate was added and reacted at 80 ° C. for 6 hours. After cooling to room temperature, the mixture was filtered through a 200-mesh wire mesh to obtain aqueous dispersions (I) to (VIII) of the resin composition for a thermal transfer image-receiving sheet. In addition, as for the compounding amount of each material, the weight ratio between the polyester resin segment (A1) and the addition polymerization resin segment (A2) in the resin for thermal transfer image-receiving sheet in the obtained aqueous dispersion is as shown in Table 3. Was decided.
The physical properties of the obtained aqueous dispersions (I) to (VIII) of the obtained resin for thermal transfer image-receiving sheets were measured by the above-described methods. The results are shown in Table 3.
実施例1〜4及び比較例1〜4
(熱転写受像シートの製造)
まず、表4に示す組成及び配合量で、45℃で混合し中間層用塗工液を作製した。この塗工液を合成紙(ユポ・コーポレーション社製、商品名:YUPO FGS−250、厚さ250μm、坪量200g/m2)にワイヤーバーにより乾燥後に20.0g/m2になるように塗布し、25℃5分で乾燥させて中間層塗工シートを得た。
なお、中間層の調製には、中空粒子として以下のスチレンアクリル共重合体、バインダーとして以下のゼラチンを用いた。
スチレンアクリル共重合体(日本ゼオン株式会社製、商品名:Nipol MH8101、中空率=50%、固形分濃度=26重量%)
ゼラチン(新田ゼラチン株式会社製、商品名:G0723K、粘度4.4mPa・s)
Examples 1-4 and Comparative Examples 1-4
(Manufacture of thermal transfer image receiving sheet)
First, the composition and blending amount shown in Table 4 were mixed at 45 ° C. to prepare an intermediate layer coating solution. This coating solution was applied to synthetic paper (manufactured by YUPO Corporation, trade name: YUPO FGS-250, thickness 250 μm, basis weight 200 g / m 2 ) with a wire bar so that it would be 20.0 g / m 2 after drying. And it was made to dry at 25 degreeC for 5 minutes, and the intermediate | middle layer coating sheet was obtained.
In the preparation of the intermediate layer, the following styrene acrylic copolymer was used as the hollow particles, and the following gelatin was used as the binder.
Styrene acrylic copolymer (manufactured by Nippon Zeon Co., Ltd., trade name: Nipol MH8101, hollow rate = 50%, solid content = 26% by weight)
Gelatin (made by Nitta Gelatin Co., Ltd., trade name: G0723K, viscosity 4.4 mPa · s)
次に、表4に示す組成及び配合量で、25℃で混合し染料受容層用塗工液A1〜H1を作製した。なお、染料受容層用塗工液の作製に用いた熱転写受像シート用樹脂の水性分散液は、固形分濃度を30重量%に調整した。また、染料受容層の調製には、造膜剤として以下のゼラチン、離型剤として以下のポリエーテル変性シリコーンを用いた。
ゼラチン(新田ゼラチン株式会社製、商品名:G0723K、粘度4.4mPa・s)
ポリエーテル変性シリコーン(信越化学工業株式会社製、商品名:KF−615A)
前記染料受容層用塗工液の各々を前述の中間層塗工シートにワイヤーバーにより乾燥後に5.0g/m2になるように塗布し、50℃2分で乾燥させて熱転写受像シートを得た。
Next, it mixed at 25 degreeC by the composition and compounding quantity shown in Table 4, and produced coating liquid A1-H1 for dye receptive layers. The aqueous dispersion of the thermal transfer image-receiving sheet resin used for preparing the dye-receiving layer coating liquid was adjusted to a solid content concentration of 30% by weight. For the preparation of the dye receiving layer, the following gelatin was used as a film-forming agent, and the following polyether-modified silicone was used as a mold release agent.
Gelatin (made by Nitta Gelatin Co., Ltd., trade name: G0723K, viscosity 4.4 mPa · s)
Polyether-modified silicone (manufactured by Shin-Etsu Chemical Co., Ltd., trade name: KF-615A)
Each of the dye-receiving layer coating solutions is applied to the intermediate layer-coated sheet by a wire bar so as to be 5.0 g / m 2 and dried at 50 ° C. for 2 minutes to obtain a thermal transfer image-receiving sheet. It was.
<評価>
(染着性)
作製した熱転写受像シートに、市販の昇華型プリンタ(アルテック株式会社製、商品名、MEGAPIXEL III)を用いて黒(K)の階調パターンを印画し、高濃度印画(18階調目(L=0:最高濃度))での転写色濃度をグレタグ濃度計(GRETAG−MACBETH社製)で測定し、染着性を評価した。濃度の値が大きいほど、染着性に優れる。結果を表4に示す。
<Evaluation>
(Dyeing property)
A black (K) gradation pattern was printed on the produced thermal transfer image-receiving sheet using a commercially available sublimation printer (trade name, MEGAPICEL III, manufactured by Altec Co., Ltd.), and high density printing (18th gradation (L = The transfer color density at 0: the highest density)) was measured with a Gretag densitometer (manufactured by GRETAG-MACBETH) to evaluate the dyeing property. The greater the concentration value, the better the dyeing property. The results are shown in Table 4.
(耐光性)
下記条件のキセノンウェザーメーターを用いて、耐光性試験を行ない、色相変化量ΔEによって、耐光性を評価した。
・照射試験機:スガ試験機株式会社製、商品名:SX75
・光源:キセノンランプ
・フィルター:内側=石英フィルター、外側=#320
・パネル温度:50℃
・槽内湿度:35〜50%RH
・照射強度:50W/m2、300〜400nmでの測定値
・積算照度:10,000kJ/m2、300〜400nmでの積算値
(Light resistance)
A light resistance test was conducted using a xenon weather meter under the following conditions, and the light resistance was evaluated by the hue change amount ΔE.
・ Irradiation tester: Suga Test Instruments Co., Ltd., trade name: SX75
Light source: Xenon lamp Filter: Inside = quartz filter, outside = # 320
・ Panel temperature: 50 ℃
-Humidity in the tank: 35-50% RH
・ Irradiation intensity: 50 W / m 2 , measured value at 300 to 400 nm • Integrated illuminance: 10,000 kJ / m 2 , integrated value at 300 to 400 nm
・色相変化量ΔE:光学濃度計(グレタグマクベス社製)を用い、階調パターン印画物の黒(K)、イエロー(Y)、マゼンタ(M)、シアン(C)、グリーン(G)、レッド(R)、ブルー(B)の光学反射濃度を測定し、照射前の光学反射濃度が1.0近傍のステップについて、照射前後におけるL*a*b*を色彩色差計(グレタグマクベス社製)で測定し、下記式により、色相変化量ΔEを算出して、黒(K)+有彩色の印画物の耐光性を評価した。色相変化量ΔEが小さい値ほど、耐光性が良好である。
なお、黒+有彩色の印画物の耐光性とは、黒(K)、イエロー(Y)、マゼンタ(M)、シアン(C)、グリーン(G)、レッド(R)、ブルー(B)の各色の色相変化を、合計した値である。
・色相変化量ΔE=[(a* 1−a* 2)2+(b* 1−b* 2)2]1/2
(照射前のL*a*b*値:L* 1、a* 1、b* 1)
(照射後のL*a*b*値:L* 2、a* 2、b* 2)
Hue change amount ΔE: An optical densitometer (manufactured by Gretag Macbeth Co., Ltd.), and black (K), yellow (Y), magenta (M), cyan (C), green (G), and red of the gradation pattern printed matter Measure the optical reflection density of (R) and blue (B), and use the color difference meter (manufactured by Gretag Macbeth) to measure L * a * b * before and after irradiation for steps where the optical reflection density before irradiation is around 1.0. The hue change amount ΔE was calculated by the following formula, and the light resistance of the black (K) + chromatic print was evaluated. The smaller the hue change amount ΔE, the better the light resistance.
The light resistance of black + chromatic prints is black (K), yellow (Y), magenta (M), cyan (C), green (G), red (R), and blue (B). This is the sum of the hue changes of each color.
Hue change amount ΔE = [(a * 1− a * 2 ) 2 + (b * 1− b * 2 ) 2 ] 1/2
(L * a * b * values before irradiation: L * 1 , a * 1 , b * 1 )
(L * a * b * values after irradiation: L * 2 , a * 2 , b * 2 )
表4から明らかなように、比較例1〜4の熱転写受像シートに比べて、実施例1〜4の熱転写受像シートはいずれも、高濃度印画時の最高濃度が高く染着性に優れ、かつ、光による色相変化も少なく、耐光性に優れることがわかる。 As is clear from Table 4, the thermal transfer image receiving sheets of Examples 1 to 4 have a high maximum density at the time of high density printing and excellent dyeability as compared with the thermal transfer image receiving sheets of Comparative Examples 1 to 4. It can be seen that the hue change due to light is small and the light resistance is excellent.
本発明の熱転写受像シートは、染着性及び耐光性に優れ、熱転写受像シートとして好適に用いることができる。 The thermal transfer image receiving sheet of the present invention is excellent in dyeability and light resistance, and can be suitably used as a thermal transfer image receiving sheet.
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