JP2011251959A - Ambroxol-containing preparation particle - Google Patents

Ambroxol-containing preparation particle Download PDF

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JP2011251959A
JP2011251959A JP2011100277A JP2011100277A JP2011251959A JP 2011251959 A JP2011251959 A JP 2011251959A JP 2011100277 A JP2011100277 A JP 2011100277A JP 2011100277 A JP2011100277 A JP 2011100277A JP 2011251959 A JP2011251959 A JP 2011251959A
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ambroxol
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JP6084355B2 (en
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Tomohiro Hamashita
智宏 浜下
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Taisho Pharmaceutical Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide preparation particles constituting an ambroxol-blended sustained-release preparation taken as a granule agent or a dispersing agent as it is, formed as a capsule preparation by being encapsulated into a gelatin hard capsule, having a suitable size preventing enlargement of the preparations when being mixed with another excipient and subjected to compression molding to form a tablet, not requiring considerable time in the production thereof, delaying elution of ambroxol or a salt thereof when film coating is applied thereto, and retaining a medicinal effect of ambroxol over long hours from just after administration by being combined with immediate release ambroxol-containing particles, for example, preparation particles to which film coating is not applied.SOLUTION: The preparation particle does not include nuclear particles made of only an excipient, includes ambroxol or a salt thereof and the excipient, and has a mean particle diameter of 400-1,000 μm, and a geometric standard deviation of particle size distribution of ≤1.5.

Description

本発明は、有効成分としてアンブロキソール又はその塩を含有する製剤粒子に関し、該製剤粒子に非水溶性基剤をベースとしたフィルムコーティングを施した場合に、アンブロキソールの溶出が遅延し、溶出の制御が可能な徐放性製剤の提供を可能とする製剤粒子の組成、該製剤粒子の製造方法及びフィルムコーティングを施した該製剤粒子に関する。   The present invention relates to a preparation particle containing ambroxol or a salt thereof as an active ingredient, and when the preparation particle is subjected to a film coating based on a water-insoluble base, elution of ambroxol is delayed, The present invention relates to a composition of a preparation particle capable of providing a sustained-release preparation capable of controlling dissolution, a method for producing the preparation particle, and the preparation particle subjected to film coating.

気道潤滑去痰剤であるアンブロキソール又はその塩(例えば、アンブロキソール塩酸塩)は去痰に効果があり、急性気管支炎、気管支喘息、慢性気管支炎、かぜや呼吸疾患等の治療において汎用されている。慢性呼吸疾患患者の喀痰症状には日内変動があることが知られており、喀痰症状が出やすい早朝の時間帯に気道を痰の滑りやすい状態にするため、夕方服用し、早朝に効果が発現する徐放性製剤が用いられている(非特許文献1参照)。   Ambroxol or its salt (eg, ambroxol hydrochloride), an airway lubrication expectorant, is effective in expectoration and is widely used in the treatment of acute bronchitis, bronchial asthma, chronic bronchitis, colds, respiratory diseases, etc. Yes. It is known that there are diurnal fluctuations in epilepsy symptoms in patients with chronic respiratory disease, and it is taken in the evening to make the airway slippery in the early morning hours when epilepsy symptoms tend to occur. Sustained-release preparations are used (see Non-Patent Document 1).

アンブロキソール塩酸塩の場合、日本薬局方一般試験法溶出試験法第2法(パドル法)によって、試験液水、パドル回転数50rpmの条件下に評価した場合、90分後の薬物溶出率が20〜50%、120分後の薬物溶出率が30〜60%、及び300分後の薬物溶出率が80%以上であることが好ましいとされている(非特許文献2参照)。   In the case of ambroxol hydrochloride, when the drug dissolution rate after 90 minutes is evaluated by the Japanese Pharmacopoeia General Test Method Dissolution Test Method 2 (Paddle Method) under the conditions of test solution water and paddle rotation speed 50 rpm. It is said that the drug elution rate after 20 to 50%, 120 minutes and 30 to 60%, and the drug elution rate after 300 minutes is preferably 80% or more (see Non-Patent Document 2).

ここで、徐放性製剤とは、製剤の投与後長時間に亘って薬物の有効血中濃度を維持できるように薬物の溶出が制御されている製剤である。   Here, the sustained-release preparation is a preparation in which elution of the drug is controlled so that the effective blood concentration of the drug can be maintained for a long time after administration of the preparation.

一般的な徐放性製剤としては、コーティング製剤が挙げられるが(非特許文献3参照)、コーティング製剤では、結晶セルロースシード等のコーティング用の核粒子が必要となる。核粒子上に薬物を積層造粒させて薬物含有粒子を製し、本粒子にフィルムコーティングして徐放化粒子を製するが、核粒子上に薬物を積層造粒させるために製剤が大型化することに加えて工程に非常に多くの時間を有するといった課題があった。   A general sustained-release preparation includes a coating preparation (see Non-Patent Document 3), but the coating preparation requires core particles for coating such as crystalline cellulose seed. A drug-containing particle is produced by laminating and granulating a drug on the core particle, and a sustained-release particle is produced by film-coating the main particle, but the preparation is enlarged because the drug is laminated and granulated on the core particle In addition to this, there is a problem that the process has a very long time.

徐放技術と用途展開,株式会社東レリサーチセンター,p55-58,(1997)Sustained release technology and application development, Toray Research Center, Inc., p55-58, (1997) オレンジブック総合版,塩酸アンブロキソール45mg徐放カプセルの公的溶出試験Orange Book General Edition, Official Dissolution Test of Ambroxol Hydrochloride 45mg Sustained Release Capsules PHARM TECH JAPAN, 22,p1483-1488(2006)PHARM TECH JAPAN, 22, p1483-1488 (2006)

本発明は、そのまま顆粒剤や散剤として服用したり、ゼラチン硬カプセルに封入してカプセル剤としたり、他の賦形剤と混合し圧縮成形して錠剤とする場合に、それらの製剤が大型化しない適度なサイズを有し、その製造にも多大の時間を要せず、フィルムコーティングを施した場合には、アンブロキソール又はその塩の溶出を遅延させ、アンブロキソールの薬効が投与直後から長時間に亘って持続する、アンブロキソール配合徐放性製剤を構成する製剤粒子を提供することを課題とする。   The present invention can be used as granules or powders as it is, encapsulated in hard gelatin capsules to form capsules, mixed with other excipients and compressed into tablets to increase the size of these preparations When the film coating is applied, the elution of ambroxol or a salt thereof is delayed, and the medicinal effect of ambroxol is immediately after administration. It is an object of the present invention to provide a preparation particle that constitutes an ambroxol-containing sustained-release preparation that lasts for a long time.

本発明者は、1日当たりの配合量が多く、徐放化に適する薬物としてアンブロキソール塩酸塩を採択し、このアンブロキソール塩酸塩を含有する核粒子を製してコーティングを施し、溶出特性について鋭意検討を行った。その結果、アンブロキソール塩酸塩を含有する核粒子の調製方法として、ショ糖シードなど賦形剤核を使わずに、アンブロキソール塩酸塩と賦形剤とからなる核粒子に該当する製剤を調製し、この製剤にヒドロキシプロピルメチルセルロースを含有する保護膜をコーティングした後、エチルセルロース等の水不溶性高分子を基剤とするフィルムコーティングを施すことにより、アンブロキソールの溶出が遅延し、徐放化しうることを見出した。   The present inventor adopted ambroxol hydrochloride as a drug that has a large amount per day and is suitable for sustained release, produced core particles containing this ambroxol hydrochloride, applied the coating, and elution characteristics We conducted an intensive study. As a result, as a method for preparing the core particle containing ambroxol hydrochloride, a preparation corresponding to the core particle composed of ambroxol hydrochloride and excipient is used without using an excipient nucleus such as sucrose seed. After preparing and coating this preparation with a protective film containing hydroxypropylmethylcellulose, by applying a film coating based on a water-insoluble polymer such as ethylcellulose, the elution of ambroxol is delayed and sustained release I found out.

かかる知見に基づき完成した本発明の態様は、賦形剤のみからなる核粒子がなく、アンブロキソール又はその塩と賦形剤とからなり、平均粒子径が400〜1000μmで、粒度分布の幾何標準偏差が1.5以下であることを特徴とする製剤粒子である。   The embodiment of the present invention completed on the basis of such findings has no core particles consisting only of excipients, is composed of ambroxol or a salt thereof and excipients, has an average particle size of 400 to 1000 μm, and has a geometry of particle size distribution. A preparation particle having a standard deviation of 1.5 or less.

本発明の他の態様は、賦形剤として、アメ粉、マルトース、タルク、結晶セルロース及びケイ酸の少なくとも1種を含有する前記製剤粒子である。   The other aspect of this invention is the said formulation particle | grains containing at least 1 sort (s) of a candy powder, maltose, a talc, a crystalline cellulose, and a silicic acid as an excipient | filler.

本発明の他の態様は、エチルセルロース又はアミノアルキルメタアクリレートを含有するフィルム層で被覆されていることを特徴とする前記製剤粒子である。   Another aspect of the present invention is the above-mentioned preparation particle, which is coated with a film layer containing ethyl cellulose or aminoalkyl methacrylate.

本発明により、賦形剤のみからなる核粒子がなく、アンブロキソール又はその塩を含有し、エチルセルロース又はアミノアルキルメタアクリレートを含有するフィルム層で被覆したときに、アンブロキソールの溶出が遅延する製剤粒子を提供することが可能となった。   According to the present invention, the dissolution of ambroxol is delayed when there is no core particle consisting only of excipients, and it is coated with a film layer containing ambroxol or a salt thereof and containing ethylcellulose or aminoalkyl methacrylate. It became possible to provide formulation particles.

実施例1のフィルム層で被覆された製剤粒子におけるアンブロキソール塩酸塩の溶出率を示すグラフである。2 is a graph showing the dissolution rate of ambroxol hydrochloride in the preparation particles coated with the film layer of Example 1. FIG. 実施例2のフィルム層で被覆された製剤粒子におけるアンブロキソール塩酸塩の溶出率を示すグラフである。3 is a graph showing the dissolution rate of ambroxol hydrochloride in the preparation particles coated with the film layer of Example 2. FIG. 比較例1のフィルム層で被覆された製剤粒子におけるアンブロキソール塩酸塩の溶出率を示すグラフである。4 is a graph showing the dissolution rate of ambroxol hydrochloride in the preparation particles coated with the film layer of Comparative Example 1. 比較例2のフィルム層で被覆された製剤粒子におけるアンブロキソール塩酸塩の溶出率を示すグラフである。6 is a graph showing the dissolution rate of ambroxol hydrochloride in the preparation particles coated with the film layer of Comparative Example 2. 実施例1のフィルム層で被覆された製剤粒子をゼラチンカプセルに封入し、40℃75%RH環境下にてアルミピロー包装して保存した場合におけるアンブロキソール塩酸塩の溶出率を示すグラフである。It is a graph which shows the elution rate of the ambroxol hydrochloride at the time of encapsulating the formulation particle | grains coat | covered with the film layer of Example 1 in the gelatin capsule, and storing by aluminum pillow packaging in 40 degreeC75% RH environment. .

本発明における「製剤粒子」は、アンブロキソール又はその塩と賦形剤を含有し、平均粒子径が400〜1000μmで、粒度分布の幾何標準偏差が1.5以下の粒子である。該粒子はエチルセルロースやアミノアルキルメタアクリレートといった水不溶性のコーティング基剤を配合したフィルムコーティング液でコーティングし、フィルム層で被覆した場合に、有効成分であるアンブロキソールの溶出が遅延し、徐放性製剤を提供する際の徐放化粒子として好適である。該製剤粒子の具体的な物性は次のとおりである。   The “formulation particles” in the present invention are particles containing ambroxol or a salt thereof and an excipient, having an average particle size of 400 to 1000 μm and a geometric standard deviation of particle size distribution of 1.5 or less. When the particles are coated with a film coating solution containing a water-insoluble coating base such as ethyl cellulose or aminoalkyl methacrylate, and coated with a film layer, the elution of the active ingredient ambroxol is delayed and sustained release Suitable as sustained release particles when providing a formulation. Specific physical properties of the preparation particles are as follows.

製剤粒子の平均粒子径は400μm以上1000μm以下、粒度分布の幾何標準偏差は1.5以下である。   The average particle size of the preparation particles is 400 μm or more and 1000 μm or less, and the geometric standard deviation of the particle size distribution is 1.5 or less.

「平均粒子径(mean particle diameter)」とは、質量平均径である。具体的には、サンプリングした粒子(例えば5g)を、10M(1700μm)、12M(1400μm)、16M(1000μm)、20M(850μm)、24M(710μm)、28M(600μm)、32M(500μm)及び35M(425μm)の順に積み重ねた篩上に置き、一定時間(例えば、3分間)振動を与えて分級し、10M篩残、12M篩残、16M篩残、20M篩残、24M篩残、28M篩残、32M篩残、35M篩残及び35M通過分の各質量を測定する。各質量に、予め算出しておいた各篩間の粒径区分の中央値を乗じ、その総和を全質量(5g)で除した値が求める質量平均径、すなわち、本発明における平均粒子径である。例えば、ロッボットシフター(株式会社セイシン企業)などを用いれば自動的に測定できる。なお、Mはメッシュを表す。   The “mean particle diameter” is the mass average diameter. Specifically, the sampled particles (for example, 5 g) are 10M (1700 μm), 12M (1400 μm), 16M (1000 μm), 20M (850 μm), 24M (710 μm), 28M (600 μm), 32M (500 μm) and 35M. Place on a sieve stacked in the order of (425 μm), apply vibration for a certain time (for example, 3 minutes), classify, 10M sieve residue, 12M sieve residue, 16M sieve residue, 20M sieve residue, 24M sieve residue, 28M sieve residue , 32M sieve residue, 35M sieve residue and 35M passing mass are measured. Multiply each mass by the median value of the particle size classification between each sieve that has been calculated in advance, and obtain the mass average diameter obtained by dividing the sum by the total mass (5 g), that is, the average particle size in the present invention. is there. For example, it can be automatically measured by using a robot shifter (seishin corporation). M represents a mesh.

「粒度分布(粒径分布)」とは、ある粒径範囲に属する粒子の粉体全量に対する割合をいう。具体的には、前記と同様にサンプリングした粒子(例えば5g)を、10M(1700μm)、12M(1400μm)、16M(1000μm)、20M(850μm)、24M(710μm)、28M(600μm)、32M(500μm)及び35M(425μm)の順に積み重ねた篩上に置き、一定時間(例えば、3分間)振動を与えて分級し、10M篩残、12M篩残、16M篩残、20M篩残、24M篩残、28M篩残、32M篩残、35M篩残及び35M通過分の各質量を測定する。各質量を全質量(5g)で除し、100を乗じて質量%で表される。コーティング用核粒子としての用途を斟酌すると、その「幾何標準偏差(geometric standard deviation)」は、1.5以下が好ましい。ここに、幾何標準偏差は、対数正規分布により求められる積算通過分率84.13%のときの粒径を積算通過分率50%のときの粒径(中位径または幾何平均径)で除したときの値である。   “Particle size distribution (particle size distribution)” refers to the ratio of particles belonging to a certain particle size range to the total amount of powder. Specifically, the particles (for example, 5 g) sampled in the same manner as described above are 10M (1700 μm), 12M (1400 μm), 16M (1000 μm), 20M (850 μm), 24M (710 μm), 28M (600 μm), 32M ( 500 μm) and 35 M (425 μm) in order, placed on a sieve stacked in order, given vibration for a certain time (for example, 3 minutes), classified, 10M sieve residue, 12M sieve residue, 16M sieve residue, 20M sieve residue, 24M sieve residue , 28M sieve residue, 32M sieve residue, 35M sieve residue and 35M passing mass are measured. Each mass is divided by the total mass (5 g) and multiplied by 100 and expressed in mass%. Considering the use as a core particle for coating, the “geometric standard deviation” is preferably 1.5 or less. Here, the geometric standard deviation is obtained by dividing the particle diameter when the cumulative passage fraction is 84.13% obtained by the logarithmic normal distribution by the particle diameter (median diameter or geometric mean diameter) when the cumulative passage fraction is 50%. This is the value when

「平衡相対湿度(ERH)」とは、本発明の固形製剤約0.1gを25℃の密閉容器内に置いた場合の、その密閉容器内空間が示す平衡相対湿度(ERH)を意味し、
式:平衡相対湿度(ERH)=(P/PS)×100[式中、Pは物質の表面上の水蒸気圧を示し、PSは物質と同じ温度における純水上の水蒸気圧を示す。]
で求めることができる。例えば、水分活性測定用装置TH−500(DKSHジャパン株式会社)などを用いれば自動的に測定できる。
“Equilibrium relative humidity (ERH)” means the equilibrium relative humidity (ERH) indicated by the space in the sealed container when about 0.1 g of the solid preparation of the present invention is placed in a sealed container at 25 ° C.
Formula: Equilibrium relative humidity (ERH) = (P / PS) × 100 [where P represents the water vapor pressure on the surface of the substance, and PS represents the water vapor pressure on pure water at the same temperature as the substance. ]
Can be obtained. For example, it can be automatically measured using a water activity measuring device TH-500 (DKSH Japan Co., Ltd.).

なお、平均粒子径、粒度分布、幾何学標準偏差については、社団法人化学工学会編「現代の化学工学I」(1988年、朝倉書店、p.239〜p.245)に依った。   The average particle size, particle size distribution, and geometric standard deviation depended on “Modern Chemical Engineering I” (1988, Asakura Shoten, p. 239 to p. 245) edited by the Japan Society for Chemical Engineering.

「アンブロキソール又はその塩」の含有(配合)量は製剤粒子全体の5.0〜90質量%である。5.0質量%未満では製剤中のアンブロキソールの配合量が少なすぎて、アンブロキソール高含有製剤を目的とする本発明を用いる意義に乏しく、90質量%を超えると賦形剤の配合量が少なすぎて、所望の大きさ、平均粒子径、粒子強度等を有し、フィルムコーティングに適する製剤粒子を得ることが極めて難しいからである。   The content (formulation) of “ambroxol or a salt thereof” is 5.0 to 90% by mass of the entire preparation particle. If it is less than 5.0% by mass, the amount of ambroxol in the preparation is too small, and it is not meaningful to use the present invention for the preparation containing a high amount of ambroxol. This is because the amount is too small, and it is extremely difficult to obtain preparation particles having a desired size, average particle diameter, particle strength and the like and suitable for film coating.

本発明においてアンブロキソール又はその塩とともに配合される「賦形剤」としては、アメ粉、マルトース、タルク、結晶セルロース、ケイ酸、酸化チタン、ヒドロキシプロピルメチルセルロース(ヒプロメロースともいう)、ヒドロキシプロピルセルロースが挙げられる。このうち、アメ粉、マルトース、タルク、結晶セルロース及びケイ酸の少なくとも1種は粒子の形成及びその球形化のために配合することが好ましく、その製剤粒子中の含有(配合)量は10〜95質量%である。10質量未満であると、所望の大きさ、平均粒子径、粒子強度等を有し、フィルムコーティングに適する製剤粒子を得ることが難しく、95質量%を超えると、アンブロキソールの配合量が少なくなり、アンブロキソール高含有製剤を目的とする本発明を用いる意義に乏しいからである。   Examples of the “excipient” blended with ambroxol or a salt thereof in the present invention include candy powder, maltose, talc, crystalline cellulose, silicic acid, titanium oxide, hydroxypropylmethylcellulose (also referred to as hypromellose), and hydroxypropylcellulose. Can be mentioned. Among these, at least one of candy powder, maltose, talc, crystalline cellulose, and silicic acid is preferably blended for the formation of particles and spheroidization thereof, and the content (blending) amount in the formulation particles is 10 to 95. % By mass. If it is less than 10 mass, it is difficult to obtain pharmaceutical particles having a desired size, average particle diameter, particle strength, etc. and suitable for film coating. If it exceeds 95 mass%, the amount of ambroxol is small. This is because the significance of using the present invention aimed at a high-ambroxol-containing preparation is poor.

本発明の製剤粒子はそのままではアンブロキソールの溶出遅延を生じない。徐放化粒子として提供するためには、フィルムコーティングを施す必要がある。一般的に顆粒や錠剤にフィルムコーティングを施して薬物の溶出を遅延させる作用を有する基剤であれば、どのような基剤であっても構わないが、エチルセルロースやアミノアルキルメタアクリレートのような水不溶性のコーティング基剤が好ましい。そして、被覆量が多くなり、フィルム層が厚くなれば、アンブロキソールの溶出は遅延するので、フィルムコーティングしていない製剤粒子とフィルム層で被覆された1種又は2種以上の製剤粒子を適宜に組み合わせることにより、溶出パターンの異なる、アンブロキソールの薬効が持続する徐放性製剤を提供することができる。   The formulation particles of the present invention as they are do not cause a delay in the dissolution of ambroxol. In order to provide as sustained release particles, a film coating must be applied. In general, any base may be used as long as it has a function of delaying the dissolution of a drug by film coating on granules or tablets, but water such as ethyl cellulose or aminoalkyl methacrylate may be used. Insoluble coating bases are preferred. When the coating amount increases and the film layer becomes thicker, the elution of ambroxol is delayed. Therefore, the formulation particles not coated with the film and one or more formulation particles coated with the film layer are appropriately selected. In combination, it is possible to provide a sustained-release preparation having a different dissolution pattern and maintaining the efficacy of ambroxol.

製剤粒子の製造方法としては、例えば、アンブロキソール塩酸塩、タルク、軽質無水ケイ酸、結晶セルロース、糖類系賦形剤を混合、粉砕して造粒用粉末を調製する。該造粒用粉末を転動(撹拌)流動層造粒機中に転動(撹拌)流動させ、該造粒用粉末に水に結合剤を溶解させた結合液を噴霧し、乾燥、分級して目的とする製剤粒子を調製するという方法が挙げられる。また、本発明の効果を損なわない範囲で、該製剤粒子に他の有効成分及び公知の添加剤を配合することができる。公知の添加剤としては、日本医薬品添加剤協会編「医薬品添加物事典2007」(2007年、薬事日報社)に収載されている添加剤等が挙げられる。   As a method for producing the preparation particles, for example, ambroxol hydrochloride, talc, light silicic anhydride, crystalline cellulose, and saccharide excipient are mixed and pulverized to prepare a granulating powder. The granulating powder is tumbled (stirred) and fluidized in a rolling (stirring) fluidized bed granulator, and the granulated powder is sprayed with a binding solution in which a binder is dissolved in water, dried and classified. And preparing the desired preparation particles. In addition, other active ingredients and known additives can be blended with the preparation particles as long as the effects of the present invention are not impaired. Known additives include those listed in “Pharmaceutical Additives Encyclopedia 2007” edited by Japan Pharmaceutical Additives Association (2007, Yakuji Nippo).

また、フィルム層で被覆された製剤粒子とフィルム層で被覆されていない製剤粒子を混合して、散剤又は顆粒剤として徐放性製剤を提供できる他、これをゼラチンや高分子のハードカプセルに充填し、徐放性のカプセル剤として提供したり、フィルム層で被覆された製剤粒子を他の賦形剤等と混合し、これを圧縮成形(打錠)することによって、徐放性の錠剤として提供することも可能である。   In addition, preparation particles coated with a film layer and preparation particles not coated with a film layer can be mixed to provide a sustained-release preparation as a powder or granule. Provided as sustained-release capsules, or as a sustained-release tablet by mixing formulation particles coated with film layers with other excipients and compressing them (tablet) It is also possible to do.

以下に、実施例、比較例及び試験例を挙げ、本発明を更に詳細に説明する。   Hereinafter, the present invention will be described in more detail with reference to Examples, Comparative Examples and Test Examples.

実施例1
(1)造粒用粉末の調製
アンブロキソール塩酸塩 495.0g
タルク 99.0g
軽質無水ケイ酸 10.0g
結晶セルロース 198.0g
アメ粉 198.0g
上記成分を秤量後、混合・粉砕し、均一な造粒用粉末を得た。
(2)結合液の調製
ヒドロキシプロピルメチルセルロース(ヒプロメロース) 84.0g
精製水 1036.0g
精製水にヒドロキシプロピルメチルセルロース(ヒプロメロース;以下、「HPMC」と略記する。)を溶解させ、結合液を得た。
(3)製剤粒子の調製
造粒用粉末を転動流動コーティング装置(商品名:マルチプレックス;パウレック社製)に167g充填し、前記結合液と造粒用粉末333gを噴霧しながら造粒し、乾燥後1700μmの篩で分級して、製剤粒子を得た。
得られた製剤粒子は、平均粒子径432μm、粒度分布の幾何標準偏差は1.348であった。
(4)1次コーティング液の調製
HPMC 20.0g
タルク 5.0g
精製水 287.5g
精製水にHPMCを溶解させ、タルクを分散させて1次コーティング液を調製した。
(5)1次コーティング層(保護膜)の被覆
上記で得られた製剤粒子500gを微粒子コーティング装置(商品名:GPCG;パウレック社製)に充填し、前記1次コーティング液を313gスプレー噴霧し、1次フィルム層(保護膜)を施した。
(6)2次コーティング液の調製
エチルセルロース 36.75g
HPMC 5.25g
タルク 10.50g
エタノール 525.60g
精製水 131.40g
エタノールと精製水の混液にエチルセルロースとHPMCを溶解させ、タルクを分散させて2次コーティング液を調製した。
(7)フィルム層で被覆された製剤粒子の調製(2次フィルム層(徐放膜)の被覆)
1次フィルム層(保護膜)を施した製剤粒子525gを微粒子コーティング装置に充填し、前記2次コーティング液を709.5gスプレー噴霧し、2次フィルム層(徐放膜)を施して、フィルム層で被覆された製剤粒子を得た。
得られたフィルム層で被覆された製剤粒子は、平均粒子径404μm、粒度分布の幾何標準偏差は1.369であった。
なお、製剤粒子をゼラチンカプセルに封入し、40℃75%RH環境下にてアルミピロー包装して保存した場合における平衡相対湿度(ERH)は、製造直後27.7%、1カ月後29.7%、3カ月後31.7%、6カ月後35.5%であった。
Example 1
(1) Preparation of granulating powder Ambroxol hydrochloride 495.0 g
Talc 99.0g
Light anhydrous silicic acid 10.0g
Crystalline cellulose 198.0g
American powder 198.0g
After weighing the above components, they were mixed and pulverized to obtain a uniform granulating powder.
(2) Preparation of binding solution 84.0 g of hydroxypropyl methylcellulose (hypromellose)
Purified water 1036.0g
Hydroxypropyl methylcellulose (hypromellose; hereinafter abbreviated as “HPMC”) was dissolved in purified water to obtain a binding solution.
(3) Preparation of formulation particles 167 g of the granulating powder is loaded into a tumbling fluidized coating apparatus (trade name: Multiplex; manufactured by POWREC), and granulated while spraying the binding solution and 333 g of the granulating powder. After drying, it was classified with a 1700 μm sieve to obtain preparation particles.
The obtained preparation particles had an average particle diameter of 432 μm and a geometric standard deviation of the particle size distribution of 1.348.
(4) Preparation of primary coating solution HPMC 20.0 g
Talc 5.0g
287.5g of purified water
HPMC was dissolved in purified water and talc was dispersed to prepare a primary coating solution.
(5) Coating of primary coating layer (protective film) 500 g of the preparation particles obtained above were filled in a fine particle coating apparatus (trade name: GPCG; manufactured by POWREC), and 313 g of the primary coating solution was sprayed. A primary film layer (protective film) was applied.
(6) Preparation of secondary coating solution 36.75 g of ethyl cellulose
HPMC 5.25g
Talc 10.50g
Ethanol 525.60g
Purified water 131.40g
Ethyl cellulose and HPMC were dissolved in a mixed solution of ethanol and purified water, and talc was dispersed to prepare a secondary coating solution.
(7) Preparation of formulation particles coated with film layer (coating of secondary film layer (sustained release film))
Filling the fine particle coating device with 525 g of the preparation particles with the primary film layer (protective film), spraying the above-mentioned secondary coating solution with 709.5 g, and applying the secondary film layer (sustained release film), the film layer Preparation particles coated with were obtained.
The preparation particles coated with the obtained film layer had an average particle size of 404 μm and a geometric standard deviation of the particle size distribution of 1.369.
The equilibrium relative humidity (ERH) when the preparation particles are enclosed in a gelatin capsule and stored in an aluminum pillow package at 40 ° C. and 75% RH is 27.7% immediately after production and 29.7 after one month. %, 31.7% after 3 months, and 35.5% after 6 months.

実施例2
(1)造粒用粉末の調製
アンブロキソール塩酸塩 495.0g
タルク 99.0g
軽質無水ケイ酸 10.0g
結晶セルロース 198.0g
アメ粉 198.0g
上記成分を秤量後、混合・粉砕し、均一な造粒用粉末を得た。
(2)結合液の調製
HPMC 84.0g
精製水 1036.0g
精製水にHPMCを溶解させ、結合液を得た。
(3)製剤粒子の調製
造粒用粉末を転動流動コーティング装置に167g充填し、前記結合液と造粒用粉末333gを噴霧しながら造粒し、乾燥後1700μmの篩で分級して、製剤粒子を得た。
得られた製剤粒子は、平均粒子径631μm、粒度分布の幾何標準偏差は1.490であった。
(4)1次コーティング液の調製
HPMC 20.0g
タルク 5.0g
精製水 287.5g
精製水にHPMCを溶解させ、タルクを分散させて1次コーティング液を調製した。
(5)1次コーティング層(保護膜)の被覆
上記で得られた製剤粒子500gを微粒子コーティング装置に充填し、前記1次コーティング液を313gスプレー噴霧し、1次フィルム層(保護膜)を施した。
(6)2次コーティング液の調製
エチルセルロース 18.375g
HPMC 2.625g
タルク 5.250g
エタノール 262.80g
精製水 65.70g
エタノールと精製水の混液にエチルセルロースとHPMCを溶解させ、タルクを分散させて2次コーティング液を調製した。
(7)フィルム層で被覆された製剤粒子の調製(2次フィルム層(徐放膜)の被覆)
1次フィルム層(保護膜)を施した製剤粒子525gを微粒子コーティング装置に充填し、前記2次コーティング液を344.75gスプレー噴霧し、2次フィルム層(徐放膜)を施して、フィルム層で被覆された製剤粒子を得た。
得られたフィルム層で被覆された製剤粒子は、平均粒子径549μm、粒度分布の幾何標準偏差は1.401であった。
Example 2
(1) Preparation of granulating powder Ambroxol hydrochloride 495.0 g
Talc 99.0g
Light anhydrous silicic acid 10.0g
Crystalline cellulose 198.0g
American powder 198.0g
After weighing the above components, they were mixed and pulverized to obtain a uniform granulating powder.
(2) Preparation of binding solution 84.0 g HPMC
Purified water 1036.0g
HPMC was dissolved in purified water to obtain a binding solution.
(3) Preparation of formulation particles 167g of granulation powder is packed in a tumbling fluidized coating device, granulated while spraying the binding liquid and 333g of granulation powder, dried and classified with a 1700μm sieve, Particles were obtained.
The obtained preparation particles had an average particle diameter of 631 μm and a geometric standard deviation of the particle size distribution of 1.490.
(4) Preparation of primary coating solution HPMC 20.0 g
Talc 5.0g
287.5g of purified water
HPMC was dissolved in purified water and talc was dispersed to prepare a primary coating solution.
(5) Coating of primary coating layer (protective film) 500 g of the preparation particles obtained above are filled in a fine particle coating apparatus, and 313 g of the primary coating solution is sprayed to apply a primary film layer (protective film). did.
(6) Preparation of secondary coating solution 18.375 g of ethyl cellulose
HPMC 2.625g
Talc 5.250g
Ethanol 262.80 g
65.70 g of purified water
Ethyl cellulose and HPMC were dissolved in a mixed solution of ethanol and purified water, and talc was dispersed to prepare a secondary coating solution.
(7) Preparation of formulation particles coated with film layer (coating of secondary film layer (sustained release film))
Filling the fine particle coating device with 525 g of the preparation particles with the primary film layer (protective film), spraying 344.75 g of the secondary coating liquid, and applying the secondary film layer (sustained release film), the film layer Preparation particles coated with were obtained.
The obtained preparation particles coated with the film layer had an average particle size of 549 μm and a geometric standard deviation of the particle size distribution of 1.401.

比較例1
(1)造粒用粉末の調製
アンブロキソール塩酸塩 495.0g
タルク 99.0g
軽質無水ケイ酸 10.0g
結晶セルロース 198.0g
アメ粉 198.0g
上記成分を秤量後、混合・粉砕し、均一な造粒用粉末を得た。
(2)結合液の調製
HPMC 84.0g
精製水 1036.0g
精製水にHPMCを溶解させ、結合液を得た。
(3)製剤粒子の調製
造粒用粉末を転動流動コーティング装置に167g充填し、前記結合液と造粒用粉末333gを噴霧しながら造粒し、乾燥後1700μmの篩で分級して、製剤粒子を得た。
得られた製剤粒子は、平均粒子径160μm、粒度分布の幾何標準偏差は1.591であった。
(4)1次コーティング液の調製
HPMC 20.0g
タルク 5.0g
精製水 287.5g
精製水にHPMCを溶解させ、タルクを分散させて1次コーティング液を調製した。
(5)1次コーティング層(保護膜)の被覆
上記で得られた製剤粒子500gを微粒子コーティング装置に充填し、前記1次コーティング液を313gスプレー噴霧し、1次フィルム層(保護膜)を施した。
(6)2次コーティング液の調製
エチルセルロース 55.125g
HPMC 7.875g
タルク 15.750g
エタノール 788.40g
精製水 197.10g
エタノールと精製水の混液にエチルセルロースとHPMCを溶解させ、タルクを分散させて2次コーティング液を調製した。
(7)フィルム層で被覆された製剤粒子の調製(2次フィルム層(徐放膜)の被覆)
1次フィルム層(保護膜)を施した製剤粒子525gを微粒子コーティング装置に充填し、前記2次コーティング液を1064.25gスプレー噴霧し、2次フィルム層(徐放膜)を施して、フィルム層で被覆された製剤粒子を得た。
得られたフィルム層で被覆された製剤粒子は、平均粒子径144μm、粒度分布の幾何標準偏差は1.526であった。
なお、溶出特性を評価するために、1次フィルム層(保護膜)を施した製剤粒子に対して、2次フィルム層(徐放膜)を固形分として5質量%及び10質量%施した時点でのフィルム層で被覆された製剤粒子をサンプリングした。
Comparative Example 1
(1) Preparation of granulating powder Ambroxol hydrochloride 495.0 g
Talc 99.0g
Light anhydrous silicic acid 10.0g
Crystalline cellulose 198.0g
American powder 198.0g
After weighing the above components, they were mixed and pulverized to obtain a uniform granulating powder.
(2) Preparation of binding solution 84.0 g HPMC
Purified water 1036.0g
HPMC was dissolved in purified water to obtain a binding solution.
(3) Preparation of formulation particles 167g of granulation powder is packed in a tumbling fluidized coating device, granulated while spraying the binding liquid and 333g of granulation powder, dried and classified with a 1700μm sieve, Particles were obtained.
The obtained preparation particles had an average particle size of 160 μm and a geometric standard deviation of the particle size distribution of 1.591.
(4) Preparation of primary coating solution HPMC 20.0 g
Talc 5.0g
287.5g of purified water
HPMC was dissolved in purified water and talc was dispersed to prepare a primary coating solution.
(5) Coating of primary coating layer (protective film) 500 g of the preparation particles obtained above are filled in a fine particle coating apparatus, and 313 g of the primary coating solution is sprayed to apply a primary film layer (protective film). did.
(6) Preparation of secondary coating solution 55.125 g of ethyl cellulose
HPMC 7.875g
Talc 15.750g
Ethanol 788.40g
197.10 g of purified water
Ethyl cellulose and HPMC were dissolved in a mixed solution of ethanol and purified water, and talc was dispersed to prepare a secondary coating solution.
(7) Preparation of formulation particles coated with film layer (coating of secondary film layer (sustained release film))
Filling the fine particle coating device with 525 g of the preparation particles with the primary film layer (protective film), spray spraying 1064.25 g of the secondary coating liquid, and applying the secondary film layer (sustained release film) to form the film layer Preparation particles coated with were obtained.
The preparation particles coated with the obtained film layer had an average particle size of 144 μm and a geometric standard deviation of the particle size distribution of 1.526.
In addition, in order to evaluate the elution characteristics, when the secondary film layer (sustained release film) was applied at 5% by mass and 10% by mass as the solid content to the preparation particles subjected to the primary film layer (protective film). The formulation particles coated with the film layer at were sampled.

比較例2
(1)造粒用粉末の調製
アンブロキソール塩酸塩 495.0g
タルク 99.0g
軽質無水ケイ酸 10.0g
結晶セルロース 198.0g
アメ粉 198.0g
上記成分を秤量後、混合・粉砕し、均一な造粒用粉末を得た。
(2)結合液の調製
HPMC 84.0g
精製水 1036.0g
精製水にHPMCを溶解させ、結合液を得た。
(3)製剤粒子の調製
造粒用粉末を転動流動コーティング装置に167g充填し、前記結合液と造粒用粉末333gを噴霧しながら造粒し、乾燥後1700μmの篩で分級して、製剤粒子を得た。
得られた製剤粒子は、平均粒子径1041μm、粒度分布の幾何標準偏差は1.249であった。
(4)1次コーティング液の調製
HPMC 20.0g
タルク 5.0g
精製水 287.5g
精製水にヒプロメロースを溶解させ、タルクを分散させて1次コーティング液を調製した。
(5)1次コーティング層(保護膜)の被覆
上記で得られた製剤粒子500gを微粒子コーティング装置に充填し、前記1次コーティング液を313gスプレー噴霧し、1次フィルム層(保護膜)を施した。
(6)2次コーティング液の調製
エチルセルロース 55.125g
HPMC 7.875g
タルク 15.750g
エタノール 788.40g
精製水 197.10g
エタノールと精製水の混液にエチルセルロースとHPMCを溶解させ、タルクを分散させて2次コーティング液を調製した。
(7)フィルム層で被覆された製剤粒子の調製(2次フィルム層(徐放膜)の被覆)
1次フィルム層(保護膜)を施した製剤粒子525gを微粒子コーティング装置に充填し、前記2次コーティング液を1064.25gスプレー噴霧し、2次フィルム層(徐放膜)を施して、フィルム層で被覆された製剤粒子を得た。
得られたフィルム層で被覆された製剤粒子は、平均粒子径1062μm、粒度分布の幾何標準偏差は1.242であった。
なお、溶出特性を評価するために、1次フィルム層(保護膜)を施した製剤粒子に対して、2次フィルム層(徐放膜)を固形分として5質量%及び10質量%施した時点でのフィルム層で被覆された製剤粒子をサンプリングした。
Comparative Example 2
(1) Preparation of granulating powder Ambroxol hydrochloride 495.0 g
Talc 99.0g
Light anhydrous silicic acid 10.0g
Crystalline cellulose 198.0g
American powder 198.0g
After weighing the above components, they were mixed and pulverized to obtain a uniform granulating powder.
(2) Preparation of binding solution 84.0 g HPMC
Purified water 1036.0g
HPMC was dissolved in purified water to obtain a binding solution.
(3) Preparation of formulation particles 167g of granulation powder is packed in a tumbling fluidized coating device, granulated while spraying the binding liquid and 333g of granulation powder, dried and classified with a 1700μm sieve, Particles were obtained.
The resulting preparation particles had an average particle size of 1041 μm and a geometric standard deviation of the particle size distribution of 1.249.
(4) Preparation of primary coating solution HPMC 20.0 g
Talc 5.0g
287.5g of purified water
Hypromellose was dissolved in purified water and talc was dispersed to prepare a primary coating solution.
(5) Coating of primary coating layer (protective film) 500 g of the preparation particles obtained above are filled in a fine particle coating apparatus, and 313 g of the primary coating solution is sprayed to apply a primary film layer (protective film). did.
(6) Preparation of secondary coating solution 55.125 g of ethyl cellulose
HPMC 7.875g
Talc 15.750g
Ethanol 788.40g
197.10 g of purified water
Ethyl cellulose and HPMC were dissolved in a mixed solution of ethanol and purified water, and talc was dispersed to prepare a secondary coating solution.
(7) Preparation of formulation particles coated with film layer (coating of secondary film layer (sustained release film))
Filling the fine particle coating device with 525 g of the preparation particles with the primary film layer (protective film), spray spraying 1064.25 g of the secondary coating liquid, and applying the secondary film layer (sustained release film) to form the film layer Preparation particles coated with were obtained.
The preparation particles coated with the obtained film layer had an average particle size of 1062 μm and a geometric standard deviation of the particle size distribution of 1.242.
In addition, in order to evaluate the elution characteristics, when the secondary film layer (sustained release film) was applied at 5% by mass and 10% by mass as the solid content to the preparation particles subjected to the primary film layer (protective film). The formulation particles coated with the film layer at were sampled.

試験例1 溶出試験
(1)方法
実施例1、実施例2、比較例1及び比較例2で調製した各フィルム層で被覆された製剤粒子0.1g及び製剤粒子0.1gをゼラチンカプセルに封入し、40℃75%RH環境下にてアルミピロー包装して1カ月、3カ月、6カ月間保存したものを用い、日本薬局方のパドル法(試験液:水,パドル回転数50rpm)によって溶出性を調べた。結果を図1〜5に示す。
(2)結果
図3及び図4より、比較例1では、1次フィルム層(保護膜)を施した製剤粒子に対して15質量%のフィルム層を施した場合でも、90分後の薬物溶出率が20〜50%,120分後の薬物溶出率が30〜60%及び300分後の薬物溶出率が80%以上とならず、徐放性製剤における徐放化製剤粒子としては十分に機能しないと考えられる。そして、さらにコーティング量を増やし、厚いフィルム層を施したとしても十分な溶出制御は示すことはないと予測される。一方、比較例2では、1次フィルム層(保護膜)を施した製剤粒子に対して5質量%のフィルム層を施した場合において、90分後の薬物溶出率が20〜50%,120分後の薬物溶出率が30〜60%及び300分後の薬物溶出率が80%以上とならず、徐放性製剤における徐放化製剤粒子としては十分に機能しないと考えられる。そして、さらにコーティング量を減らし、薄いフィルム層を施した場合、安定した溶出制御が困難となることが予測される。
一方、図1及び2より、実施例1及び2では、1次フィルム層(保護膜)を施した製剤粒子に対してフィルム層を施した場合に、90分後の薬物溶出率が20〜50%,120分後の薬物溶出率が30〜60%及び300分後の薬物溶出率が80%以上となり、徐放性製剤における徐放化製剤粒子として十分に機能することが窺われる。
また、図5より、製剤粒子をゼラチンカプセルに封入し、40℃75%RH環境下にてアルミピロー包装して保存したものについても、アンブロキソール塩酸塩の溶出率に変化は無く、徐放性製剤における徐放化製剤粒子として十分に機能することが窺われる。
(3)考察
試験例1の結果より、比較例1のフィルム層で被覆された製剤粒子に比し、実施例1、2のフィルム層で被覆された製剤粒子では、アンブロキソール塩酸塩の溶出が明らかに遅延しており、フィルムコーティング量を適宜に調整し、フィルム層の厚みを変えることによって、多様なパターンの徐放性製剤における徐放化製剤粒子を提供できると考えられる。また、比較例2のフィルム層で被覆された製剤粒子では、さらに薄いフィルム層の形成が徐放性製剤に必要であり、恒常的に生産するためには技術的に困難である。
Test Example 1 Dissolution Test (1) Method 0.1 g of formulation particles and 0.1 g of formulation particles coated with each film layer prepared in Example 1, Example 2, Comparative Example 1 and Comparative Example 2 were enclosed in a gelatin capsule. Elution is performed using the Japanese Pharmacopoeia paddle method (test solution: water, paddle rotation speed 50 rpm) using an aluminum pillow package stored at 40 ° C and 75% RH for 1 month, 3 months, and 6 months. I examined the sex. The results are shown in FIGS.
(2) Results From FIG. 3 and FIG. 4, in Comparative Example 1, drug dissolution after 90 minutes was observed even when a 15% by mass film layer was applied to the preparation particles subjected to the primary film layer (protective film). Rate is 20-50%, drug elution rate after 120 minutes is 30-60%, and drug elution rate after 300 minutes is not more than 80%, and functions sufficiently as sustained release preparation particles in sustained release preparations It is thought not to. Further, even if the coating amount is increased and a thick film layer is applied, it is predicted that sufficient elution control will not be shown. On the other hand, in Comparative Example 2, the drug elution rate after 90 minutes was 20 to 50% and 120 minutes when a film layer of 5% by mass was applied to the preparation particles subjected to the primary film layer (protective film). The drug elution rate after 30 to 60% and the drug elution rate after 300 minutes are not 80% or more, and it is considered that the sustained release preparation particles in the sustained release preparation do not function sufficiently. And when the coating amount is further reduced and a thin film layer is applied, stable elution control is expected to be difficult.
On the other hand, as shown in FIGS. 1 and 2, in Examples 1 and 2, when the film layer is applied to the preparation particles subjected to the primary film layer (protective film), the drug elution rate after 90 minutes is 20 to 50. %, The drug elution rate after 120 minutes is 30 to 60%, and the drug elution rate after 300 minutes is 80% or more, which indicates that it functions sufficiently as sustained-release preparation particles in sustained-release preparations.
In addition, as shown in FIG. 5, there was no change in the dissolution rate of ambroxol hydrochloride and the sustained release of the product particles encapsulated in gelatin capsules and stored in an aluminum pillow package at 40 ° C. and 75% RH. It appears to function well as sustained-release preparation particles in a pharmaceutical preparation.
(3) Consideration From the results of Test Example 1, the dissolution of ambroxol hydrochloride in the preparation particles coated with the film layer of Examples 1 and 2 as compared with the preparation particle coated with the film layer of Comparative Example 1 However, it is considered that sustained-release preparation particles in various patterns of sustained-release preparations can be provided by appropriately adjusting the film coating amount and changing the thickness of the film layer. Moreover, in the preparation particle | grains coat | covered with the film layer of the comparative example 2, formation of a still thinner film layer is required for a sustained-release preparation, and it is technically difficult to produce constantly.

本発明により、アンブロキソール又はその塩を含有し、アンブロキソールの溶出が制御され、その薬効が持続する錠剤、カプセル剤、散剤、顆粒剤等の実用化が期待される。   According to the present invention, the practical application of tablets, capsules, powders, granules and the like that contain ambroxol or a salt thereof, control the dissolution of ambroxol, and maintain its medicinal effect is expected.

Claims (3)

賦形剤のみからなる核粒子がなく、アンブロキソール又はその塩と賦形剤とからなり、平均粒子径が400〜1000μmで、粒度分布の幾何標準偏差が1.5以下であることを特徴とする製剤粒子。   No core particles consisting only of excipients, consisting of ambroxol or a salt thereof and excipients, having an average particle size of 400 to 1000 μm and a geometric standard deviation of particle size distribution of 1.5 or less Preparation particles. 賦形剤として、アメ粉、マルトース、タルク、結晶セルロース及びケイ酸の少なくとも1種を含有する請求項1記載の製剤粒子。   The formulation particle | grains of Claim 1 containing at least 1 sort (s) of a candy powder, maltose, a talc, a crystalline cellulose, and a silicic acid as an excipient | filler. エチルセルロース又はアミノアルキルメタアクリレートを含有するフィルム層で被覆されていることを特徴とする請求項1又は2に記載の製剤粒子である。   3. The preparation particle according to claim 1, which is coated with a film layer containing ethyl cellulose or aminoalkyl methacrylate.
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CN107569473A (en) * 2017-09-28 2018-01-12 南京易亨制药有限公司 A kind of Sustained Release Ambroxol Hydrochloride Capsules and preparation method thereof
CN111135152A (en) * 2020-01-19 2020-05-12 安徽省先锋制药有限公司 Preparation method of ambroxol hydrochloride capsule

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