JP2011246209A - Forklift - Google Patents

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JP2011246209A
JP2011246209A JP2010118388A JP2010118388A JP2011246209A JP 2011246209 A JP2011246209 A JP 2011246209A JP 2010118388 A JP2010118388 A JP 2010118388A JP 2010118388 A JP2010118388 A JP 2010118388A JP 2011246209 A JP2011246209 A JP 2011246209A
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storage chamber
battery
battery storage
stopper
side plate
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JP5071946B2 (en
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Masahiro Yoshioka
雅博 吉岡
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Nippon Yusoki Co Ltd
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Nippon Yusoki Co Ltd
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  • Forklifts And Lifting Vehicles (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a forklift capable of suppressing jumping-out of a battery case upward from a battery storage chamber, without applying any processing to the battery case.SOLUTION: This forklift includes the battery storage chamber surrounded by a bottom plate and a side plate 11b and opening upward to a vehicle body, the rectangular solid-shaped battery case 3 stored in the battery storage chamber, and a battery stopper 4 for suppressing jumping-out of the battery case 3 upward from the battery storage chamber. The side plate 11b of the battery storage chamber has a stopper hole of penetrating in the thickness direction in a higher position than an upper surface of the battery case 3. The battery stopper 4 includes a columnar pin member 4a rotatably inserted into the stopper hole, having one end side projecting in the battery storage chamber and having the other end side projecting outside the battery storage chamber, and a locking member 4b locked on the upper edge of the side plate 11b by rotating the pin member 4a inserted into the stopper hole.

Description

本発明は、バッテリケースがバッテリ収納室から上方へ飛び出すのを抑止するバッテリストッパを備えたフォークリフトに関する。   The present invention relates to a forklift provided with a battery stopper that prevents a battery case from protruding upward from a battery storage chamber.

バッテリを駆動源とする一般的なフォークリフトには、バッテリケースを収納するためのバッテリ収納室が備えられている。バッテリ収納室は車体の上方に向けて開口しており、クレーンやホイストなどの揚上機で上方からバッテリケースの出し入れが行われる(例えば、特許文献1参照)。   A general forklift that uses a battery as a drive source includes a battery storage chamber for storing a battery case. The battery storage chamber is opened upward from the vehicle body, and the battery case is taken in and out from above by a lifting machine such as a crane or a hoist (see, for example, Patent Document 1).

ところで、上記のようなバッテリ収納室を備えた従来のフォークリフトでは、走行中の転倒や振動により、バッテリケースがバッテリ収納室から上方へ飛び出してしまうことがある。このため、従来のフォークリフトには、図5に示すように、バッテリケースがバッテリ収納室から上方へ飛び出すのを抑止するバッテリストッパ14が備えられている。   By the way, in the conventional forklift provided with the battery storage chamber as described above, the battery case may jump upward from the battery storage chamber due to overturn or vibration during traveling. For this reason, as shown in FIG. 5, the conventional forklift is provided with a battery stopper 14 that prevents the battery case from jumping upward from the battery storage chamber.

同図に示すように、バッテリストッパ14は、ピン部材14aと係止部材14bとからなる。ピン部材14aは、バッテリ収納室の後側板15およびバッテリケースの後側板16の上縁近傍に設けられたストッパ穴に回転可能に挿入されており、係止部材14bは、バッテリケースの後側板16に設けられたL字状の抜け止めフック17に係止されている。   As shown in the figure, the battery stopper 14 includes a pin member 14a and a locking member 14b. The pin member 14a is rotatably inserted into a stopper hole provided in the vicinity of the upper edge of the rear plate 15 of the battery storage chamber and the rear plate 16 of the battery case, and the locking member 14b is inserted into the rear plate 16 of the battery case. It is latched by the L-shaped retaining hook 17 provided in the.

特開2001−302192号公報JP 2001-302192 A

しかしながら、上記のフォークリフトでは、バッテリケースがバッテリ収納室から上方へ飛び出すのを抑止することができるが、バッテリケースの後側板16にストッパ穴や抜け止めフック17を設ける必要があるため、バッテリケースの構造が複雑になり、コストが高くつくという問題があった。また、上記のフォークリフトでは、バッテリケースの後側板16とバッテリ収納室の後側板15のそれぞれに設けられたストッパ穴の位置をぴったりと揃える必要があるため、バッテリケースをバッテリ収納室に収納するのに手間と時間がかかるという問題があった。   However, in the forklift described above, the battery case can be prevented from jumping upward from the battery storage chamber, but it is necessary to provide a stopper hole and a retaining hook 17 on the rear plate 16 of the battery case. There was a problem that the structure was complicated and the cost was high. In the forklift described above, the positions of the stopper holes provided in each of the rear plate 16 of the battery case and the rear plate 15 of the battery storage chamber need to be exactly aligned, so that the battery case is stored in the battery storage chamber. There was a problem that it took time and effort.

本発明は上記の事情に鑑みてなされたものであって、その課題とするところは、バッテリケースに何ら加工を施すことなく、バッテリケースがバッテリ収納室から上方へ飛び出すのを抑止することができるバッテリストッパを備えたフォークリフトを提供することにある。   This invention is made | formed in view of said situation, The place made into the subject can suppress that a battery case jumps upwards from a battery storage chamber, without giving any processing to a battery case. The object is to provide a forklift having a battery stopper.

上記課題を解決するために、本発明に係るフォークリフトは、底板および側板により囲まれ、車体の上方に向けて開口したバッテリ収納室と、バッテリ収納室に収納された直方体状のバッテリケースと、バッテリケースがバッテリ収納室から上方へ飛び出すのを抑止するバッテリストッパとを備えたフォークリフトであって、バッテリ収納室の側板は、バッテリケースの上面よりも高い位置において厚み方向に貫通したストッパ穴を有し、バッテリストッパは、ストッパ穴に回転可能に挿入されて、一端側がバッテリ収納室内に突出するとともに、他端側がバッテリ収納室外に突出した柱状のピン部材と、ストッパ穴に挿入されたピン部材を回転させたことで、側板の上縁に係止された係止部材とを含むことを特徴とする。   In order to solve the above problems, a forklift according to the present invention includes a battery storage chamber that is surrounded by a bottom plate and a side plate and opens toward the upper side of the vehicle body, a rectangular parallelepiped battery case that is stored in the battery storage chamber, and a battery A forklift having a battery stopper for preventing the case from jumping upward from the battery storage chamber, wherein the side plate of the battery storage chamber has a stopper hole penetrating in the thickness direction at a position higher than the upper surface of the battery case The battery stopper is rotatably inserted into the stopper hole. One end of the battery stopper protrudes into the battery storage chamber, and the other end protrudes out of the battery storage chamber, and the pin member inserted into the stopper hole rotates. And a locking member locked to the upper edge of the side plate.

この構成によれば、バッテリストッパのピン部材が、バッテリケースの上面よりも高い位置においてバッテリ収納室の側板に設けられたストッパ穴に挿入されており、バッテリストッパの係止部材が、バッテリ収納室の側板の上縁に係止されているので、ストッパ穴や抜け止めフック等の加工をバッテリケースに施すことなく、バッテリケースがバッテリ収納室から上方へ飛び出すのを抑止することができる。   According to this configuration, the pin member of the battery stopper is inserted into the stopper hole provided in the side plate of the battery storage chamber at a position higher than the upper surface of the battery case, and the locking member of the battery stopper is the battery storage chamber. Therefore, the battery case can be prevented from jumping out from the battery storage chamber without processing the stopper case, the retaining hook, or the like on the battery case.

上記係止部材は、例えば、上記上縁に係止された状態において、ピン部材の一端側外周面から車体の上方に向けて突出するとともに、先端がバッテリ収納室外に折り返されたことにより、側板の上縁に当接する当接部が形成されていてもよい。   For example, in a state where the locking member is locked to the upper edge, the side member protrudes from the outer peripheral surface on one end side of the pin member toward the upper side of the vehicle body, and the front end is folded outside the battery storage chamber. An abutting portion that abuts on the upper edge may be formed.

上記側板は、上記上縁に切欠き部を有し、係止部材の当接部は、該係止部材の自重により切欠き部の底縁に当接していることが好ましい。この構成によれば、走行中にピン部材が回転するのを防ぐことができる。さらに、この構成によれば、たとえ走行中にピン部材が回転して係止部材の当接部が切欠き部の底縁から離れたとしても、切欠き部の側縁に係止部材が当たることによりバッテリストッパの回転が制限されるので、係止部材の当接部をすぐに当接された元の位置に戻すことができる。   Preferably, the side plate has a notch at the upper edge, and the contact portion of the locking member is in contact with the bottom edge of the notch due to the weight of the locking member. According to this structure, it can prevent that a pin member rotates during driving | running | working. Furthermore, according to this configuration, even if the pin member rotates during traveling and the contact portion of the locking member moves away from the bottom edge of the notch portion, the locking member hits the side edge of the notch portion. As a result, the rotation of the battery stopper is limited, so that the abutting portion of the locking member can be immediately returned to the original abutted position.

また、上記フォークリフトが、バッテリ収納室に隣接して設けられた機器収納室と、機器収納室の上方を覆うカバーとをさらに備えている場合は、ストッパ穴をバッテリ収納室と機器収納室との境界となる側板に設ければよい。この構成によれば、機器収納室の上方をカバーで覆ったまま、バッテリ収納室の内側からバッテリストッパの着脱の作業を行うことができる。   In addition, when the forklift further includes a device storage chamber provided adjacent to the battery storage chamber and a cover that covers the top of the device storage chamber, the stopper hole is provided between the battery storage chamber and the device storage chamber. What is necessary is just to provide in the side board used as a boundary. According to this configuration, the battery stopper can be attached and detached from the inside of the battery storage chamber while the upper portion of the device storage chamber is covered with the cover.

本発明によれば、バッテリケースに何ら加工を施すことなく、バッテリケースがバッテリ収納室から上方へ飛び出すのを抑止することができるバッテリストッパを備えたフォークリフトを提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the forklift provided with the battery stopper which can suppress that a battery case jumps upwards from a battery storage chamber can be provided, without giving a battery case any processing.

本発明に係るフォークリフトを前方から見た一部省略斜視図である。It is the partially abbreviated perspective view which looked at the forklift concerning the present invention from the front. 本発明に係るフォークリフトを後方から見た一部省略斜視図である。It is the partially abbreviated perspective view which looked at the forklift concerning the present invention from back. 本発明におけるバッテリストッパがバッテリ収納室の後側板に係止されている状態を示す図である。It is a figure which shows the state in which the battery stopper in this invention is latched by the rear side board of a battery storage chamber. 本発明におけるバッテリストッパがバッテリ収納室の後側板に係止されていない状態を示す図である。It is a figure which shows the state in which the battery stopper in this invention is not latched by the rear side board of a battery storage chamber. 従来のバッテリストッパがバッテリケースの後側板に係止されている状態を示す図である。It is a figure which shows the state by which the conventional battery stopper is latched by the rear side board of a battery case.

以下、添付図面を参照して、本発明の好ましい実施形態について説明する。   Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings.

図1に示すように、本発明に係るフォークリフト1には、車体の中央部に設けられたバッテリ収納室2と、バッテリ収納室2に収納されたバッテリケース3と、バッテリケース3がバッテリ収納室2から上方へ飛び出すのを抑止するバッテリストッパ4と、バッテリ収納室2の後方に隣接して設けられた機器収納室5とが備えられている。車体の前部には、フォークが昇降可能に設けられた荷役装置(不図示)が備えられ、車体の後部には、カウンタウエイト6が備えられている。また、図2に示すように、バッテリ収納室2の上方には、運転座席7が固定された開閉可能なバッテリカバー8が備えられており、運転座席7の上方には、ヘッドガード9が備えられている。   As shown in FIG. 1, a forklift 1 according to the present invention includes a battery storage chamber 2 provided in the center of a vehicle body, a battery case 3 stored in the battery storage chamber 2, and a battery case 3 including a battery storage chamber. The battery stopper 4 which suppresses jumping upward from 2 and the apparatus storage chamber 5 provided adjacent to the back of the battery storage chamber 2 are provided. A cargo handling device (not shown) provided with a fork that can be moved up and down is provided at the front of the vehicle body, and a counterweight 6 is provided at the rear of the vehicle body. As shown in FIG. 2, an openable and closable battery cover 8 with a driver seat 7 fixed thereto is provided above the battery storage chamber 2, and a head guard 9 is provided above the driver seat 7. It has been.

バッテリケース3は、複数のバッテリが収納された直方体状の鉄製のケースである。バッテリケース3は、バッテリ交換用のクレーンやホイストなどの揚上機により、上方からバッテリ収納室2に出し入れされる。   The battery case 3 is a rectangular parallelepiped iron case in which a plurality of batteries are stored. The battery case 3 is put into and out of the battery storage chamber 2 from above by a lifting machine such as a battery replacement crane or hoist.

バッテリ収納室2は、底板10と側板により囲まれ、車体の上方に向けて開口している。側板は、車体の前後方向に適当な間隔で対向配置された前側板11aおよび後側板11bと、車体の幅方向に適当な間隔で対向配置された右側板および左側板からなる。   The battery storage chamber 2 is surrounded by the bottom plate 10 and the side plate, and is opened upward of the vehicle body. The side plates include a front side plate 11a and a rear side plate 11b arranged to face each other at an appropriate interval in the longitudinal direction of the vehicle body, and a right side plate and a left side plate arranged to face each other at an appropriate interval in the width direction of the vehicle body.

図3に示すように、後側板11bには、バッテリケース3の上面よりも高い位置において厚み方向に貫通した円状のストッパ穴が設けられている。また、後側板11bの上縁には、矩形状の切欠き部12が設けられている。なお、本実施形態では、バッテリケース3の上面からストッパ穴までの距離を5mmとし、切欠き部12の幅を50mmとしている。   As shown in FIG. 3, the rear plate 11 b is provided with a circular stopper hole penetrating in the thickness direction at a position higher than the upper surface of the battery case 3. A rectangular notch 12 is provided on the upper edge of the rear plate 11b. In the present embodiment, the distance from the upper surface of the battery case 3 to the stopper hole is 5 mm, and the width of the notch 12 is 50 mm.

同図に示すように、バッテリストッパ4は、ストッパ穴に回転可能に挿入された円柱状のピン部材4aと、切欠き部12の底縁に係止された係止部材4bとからなる。ピン部材4aは、一端側がバッテリ収納室2に収納されたバッテリケース3の上方に突出するとともに、他端側がバッテリ収納室2外に突出している。係止部材4bは、平板状の金属板を折り曲げ加工したものであって、切欠き部12の底縁に係止された状態において、ピン部材4aの一端側外周面から車体の斜め上方に向けて突出するとともに、先端がバッテリ収納室2外に折り返されたことにより、切欠き部12の底縁に当接された当接部が形成されている。当接部は、係止部材4bの重量によって切欠き部12の底縁に当接されている。   As shown in the figure, the battery stopper 4 includes a cylindrical pin member 4 a that is rotatably inserted into the stopper hole, and a locking member 4 b that is locked to the bottom edge of the notch 12. One end of the pin member 4 a protrudes above the battery case 3 stored in the battery storage chamber 2, and the other end protrudes outside the battery storage chamber 2. The locking member 4b is formed by bending a flat metal plate, and in a state where the locking member 4b is locked to the bottom edge of the notch 12, the pin member 4a is directed obliquely upward from the outer peripheral surface on one end side. And a contact portion that is in contact with the bottom edge of the notch portion 12 is formed by folding the tip end out of the battery storage chamber 2. The contact portion is in contact with the bottom edge of the notch portion 12 by the weight of the locking member 4b.

また、図4に示すように、走行中にバッテリストッパ4が回転して係止部材4bの当接部が切欠き部12の底縁から離れても、切欠き部12の側縁に係止部材4bが当たることによりバッテリストッパ4の回転が制限されるので、係止部材4bの当接部はすぐに底縁に当接された元の位置に戻る。なお、バッテリの交換等でバッテリケース3をバッテリ収納室2から取り出す必要がある場合は、バッテリストッパ4の当接部が切欠き部12の底縁から離れた状態(図4の状態)で、ピン部材4aをストッパ穴から引き抜くことにより、バッテリストッパ4を外すことができる。   Further, as shown in FIG. 4, even when the battery stopper 4 rotates during traveling and the contact portion of the locking member 4 b is separated from the bottom edge of the notch portion 12, the battery stopper 4 is locked to the side edge of the notch portion 12. Since the rotation of the battery stopper 4 is restricted by the contact with the member 4b, the contact portion of the locking member 4b immediately returns to the original position in contact with the bottom edge. In addition, when it is necessary to take out the battery case 3 from the battery storage chamber 2 for battery replacement or the like, in a state where the contact portion of the battery stopper 4 is separated from the bottom edge of the notch portion 12 (state of FIG. 4), The battery stopper 4 can be removed by pulling out the pin member 4a from the stopper hole.

機器収納室5には、車体に搭載されている電気機器を制御するコントロールユニット等が収納されている。機器収納室5とバッテリ収納室2は、バッテリ収納室2を構成する後側板11bによって区切られている。また、機器収納室5の上方は、防水性のカバー13で覆われている。本実施形態に係るフォークリフト1では、バッテリ収納室2の内側からバッテリストッパ4の着脱の作業を行うことができるため、作業中でも機器収納室5に防水性のカバー13を取り付けたままにしておくことができる。   The device storage chamber 5 stores a control unit for controlling electric devices mounted on the vehicle body. The device storage chamber 5 and the battery storage chamber 2 are separated by a rear side plate 11 b that constitutes the battery storage chamber 2. The upper part of the device storage chamber 5 is covered with a waterproof cover 13. In the forklift 1 according to the present embodiment, since the battery stopper 4 can be attached and detached from the inside of the battery storage chamber 2, the waterproof cover 13 is kept attached to the device storage chamber 5 even during the operation. Can do.

上記のように、本発明に係るフォークリフト1によれば、バッテリストッパ4のピン部材4aが、バッテリケース3の上面よりも高い位置においてバッテリ収納室2の後側板11bに設けられたストッパ穴に挿入されており、バッテリストッパ4の係止部材4bが、バッテリ収納室2の後側板11bに設けられた切欠き部12の底縁に係止されているので、バッテリケース3に何ら加工を施すことなく、バッテリケース3がバッテリ収納室2から上方へ飛び出すのを抑止することができる。   As described above, according to the forklift 1 according to the present invention, the pin member 4 a of the battery stopper 4 is inserted into the stopper hole provided in the rear plate 11 b of the battery storage chamber 2 at a position higher than the upper surface of the battery case 3. Since the locking member 4b of the battery stopper 4 is locked to the bottom edge of the notch 12 provided in the rear plate 11b of the battery storage chamber 2, the battery case 3 is subjected to some processing. The battery case 3 can be prevented from jumping upward from the battery storage chamber 2.

以上、本発明の好ましい実施形態について説明してきたが、本発明はこれらの構成に限定されるものではない。   Although preferred embodiments of the present invention have been described above, the present invention is not limited to these configurations.

例えば、バッテリストッパ4のピン部材4aが走行中に回転してしまうのを防ぐために、バッテリ収納室2外に突出したピン部材4aの他端側を、挿入方向とは反対の方向にバネ等で付勢することで、係止部材4bの先端の折り返された部分をバッテリ収納室2の後側板11bに当接させてもよい。   For example, in order to prevent the pin member 4a of the battery stopper 4 from rotating during traveling, the other end side of the pin member 4a protruding outside the battery storage chamber 2 is attached with a spring or the like in a direction opposite to the insertion direction. By energizing, the folded portion of the front end of the locking member 4b may be brought into contact with the rear side plate 11b of the battery storage chamber 2.

また、上記実施形態では、バッテリ収納室2の後側板11bにストッパ穴および切欠き部12を設けているが、後側板11b以外の側板にストッパ穴および切欠き部12を設けてもよい。   Moreover, in the said embodiment, although the stopper hole and the notch part 12 are provided in the rear side plate 11b of the battery storage chamber 2, you may provide a stopper hole and the notch part 12 in side plates other than the rear side plate 11b.

また、ピン部材4aと係止部材4bの位置関係は任意に変更することができる。例えば、上記実施形態では、ピン部材4aの一端側に係止部材4bを設けているが、ピン部材4aの他端側に設けてもよい。   Further, the positional relationship between the pin member 4a and the locking member 4b can be arbitrarily changed. For example, in the above embodiment, the locking member 4b is provided on one end side of the pin member 4a, but may be provided on the other end side of the pin member 4a.

1 フォークリフト
2 バッテリ収納室
3 バッテリケース
4 バッテリストッパ
4a ピン部材
4b 係止部材
5 機器収納室
6 カウンタウエイト
7 運転座席
8 バッテリカバー
9 ヘッドガード
10 底板
11a 前側板
11b 後側板
12 切欠き部
13 カバー
14 バッテリストッパ
14a ピン部材
14b 係止部材
15 バッテリ収納室の後側板
16 バッテリケースの後側板
17 抜け止めフック
DESCRIPTION OF SYMBOLS 1 Forklift 2 Battery storage chamber 3 Battery case 4 Battery stopper 4a Pin member 4b Locking member 5 Device storage chamber 6 Counterweight 7 Driving seat 8 Battery cover 9 Head guard 10 Bottom plate 11a Front plate 11b Rear plate 12 Notch 13 Cover 14 Battery stopper 14a Pin member 14b Locking member 15 Rear plate 16 of battery storage chamber Rear plate 17 of battery case Retaining hook

Claims (4)

底板および側板により囲まれ、車体の上方に向けて開口したバッテリ収納室と、
前記バッテリ収納室に収納された直方体状のバッテリケースと、
前記バッテリケースが前記バッテリ収納室から上方へ飛び出すのを抑止するバッテリストッパとを備えたフォークリフトであって、
前記バッテリ収納室の前記側板は、前記バッテリケースの上面よりも高い位置において厚み方向に貫通したストッパ穴を有し、
前記バッテリストッパは、前記ストッパ穴に回転可能に挿入されて、一端側が前記バッテリ収納室内に突出するとともに、他端側が前記バッテリ収納室外に突出した柱状のピン部材と、前記ストッパ穴に挿入された前記ピン部材を回転させたことで、前記側板の上縁に係止された係止部材とを含むことを特徴とするフォークリフト。
A battery storage chamber surrounded by a bottom plate and a side plate and opened upward of the vehicle body;
A rectangular parallelepiped battery case stored in the battery storage chamber;
A forklift provided with a battery stopper for preventing the battery case from popping upward from the battery storage chamber;
The side plate of the battery storage chamber has a stopper hole penetrating in the thickness direction at a position higher than the upper surface of the battery case,
The battery stopper is rotatably inserted into the stopper hole, and one end side protrudes into the battery storage chamber and the other end side protrudes outside the battery storage chamber, and is inserted into the stopper hole. A forklift, comprising: a locking member locked to an upper edge of the side plate by rotating the pin member.
前記係止部材は、前記上縁に係止された状態において、前記ピン部材の前記一端側外周面から前記車体の上方に向けて突出するとともに、先端が前記バッテリ収納室外に折り返されたことにより、前記側板の前記上縁に当接する当接部が形成されていることを特徴とする請求項1に記載のフォークリフト。   When the locking member is locked to the upper edge, the locking member protrudes from the outer peripheral surface of the one end side toward the upper side of the vehicle body, and the tip is folded back to the outside of the battery storage chamber. The forklift according to claim 1, wherein a contact portion that contacts the upper edge of the side plate is formed. 前記側板は、前記上縁に切欠き部を有し、
前記係止部材の前記当接部は、該係止部材の自重により前記切欠き部の底縁に当接していることを特徴とする請求項2に記載のフォークリフト。
The side plate has a notch on the upper edge,
The forklift according to claim 2, wherein the contact portion of the locking member is in contact with the bottom edge of the notch due to its own weight.
前記バッテリ収納室に隣接して設けられた機器収納室と、
前記機器収納室の上方を覆うカバーとをさらに備え、
前記ストッパ穴は、前記側板のうち前記バッテリ収納室と前記機器収納室との境界となる側板に設けられていることを特徴とする請求項1ないし3のいずれかに記載のフォークリフト。
A device storage chamber provided adjacent to the battery storage chamber;
A cover for covering the upper part of the device storage chamber;
The forklift according to any one of claims 1 to 3, wherein the stopper hole is provided in a side plate of the side plate that serves as a boundary between the battery storage chamber and the device storage chamber.
JP2010118388A 2010-05-24 2010-05-24 forklift Active JP5071946B2 (en)

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CN105459782A (en) * 2015-12-18 2016-04-06 力帆实业(集团)股份有限公司 Vehicle and storage battery installing bracket thereof

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