JP2011235340A - Surface plate for cutting - Google Patents

Surface plate for cutting Download PDF

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Publication number
JP2011235340A
JP2011235340A JP2010110938A JP2010110938A JP2011235340A JP 2011235340 A JP2011235340 A JP 2011235340A JP 2010110938 A JP2010110938 A JP 2010110938A JP 2010110938 A JP2010110938 A JP 2010110938A JP 2011235340 A JP2011235340 A JP 2011235340A
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protective cover
cutting
surface plate
cut
flat bar
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JP2010110938A
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Japanese (ja)
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Masataka Inada
正孝 稲田
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ASHFIELD KK
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ASHFIELD KK
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Priority to JP2010110938A priority Critical patent/JP2011235340A/en
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  • Arc Welding In General (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a surface plate for cutting which is used to cut a workpiece to be cut while being melted and is equipped with flat bars set upright parallel to the surface plate, upper end parts of the flat bars being fitted with protective covers for protecting the upper end portions from melting so that slag generated during cutting work can be received by a very simple structure without graveling the portion under the surface plate and without providing a conveyor.SOLUTION: The protective covers 3 mounted on the upper end portions of the flat bars at regular intervals are provided with a slag receiver 6 which projects right and left at the center in the longitudinal direction so as to receive slag generated during the cutting work. The protective cover 3 has an upper side portion tapered toward the upper end like a wedge so that, if a heating source hits against the protective cover 3, the workpiece to be cut is not damaged by a bounce of the heating source because the protective cover 3 guides the heating source away.

Description

本発明は、プラズマ切断トーチ、レーザ切断トーチ等を用いて被切断材を切断する際に用いる切断用定盤に関する。   The present invention relates to a surface plate for cutting that is used when a workpiece is cut using a plasma cutting torch, a laser cutting torch, or the like.

この種の切断用定盤は一般に、架台上に複数のフラットバーを平行に立設した構成を有するか、或いはフラットバーを縦横に格子状に立設した構成を有し、被切断材の切断時には、定盤上に載せた被切断材に対し、トーチを定盤の長手方向に移動させてプラズマアーク或いはレーザビームを噴射ないし照射し、被切断材を溶融しながら切断するようになっており、切断時には溶融物のノロが大量に発生する。   This type of cutting surface plate generally has a configuration in which a plurality of flat bars are erected in parallel on a gantry, or has a configuration in which flat bars are erected in a grid pattern vertically and horizontally to cut a material to be cut. Sometimes, the torch is moved in the longitudinal direction of the surface plate on the surface plate, and the plasma arc or laser beam is injected or irradiated to melt the material to be cut. When cutting, a large amount of melt is generated.

発生したノロは床に落下して滞積するが、冷えて固まってしまうと、除去するのが容易でない。   The generated spear falls to the floor and stagnates, but once it cools and hardens, it is not easy to remove.

ノロ対策としては、定盤下の床上に砂利を敷き詰める方法(特許文献1)、多数のフラットを無端状に連結したクローラ形態の搬出機を定盤下に配置して落下したノロを搬出するか、或いはバケットを床面上に移動させてノロを回収する方法(特許文献2)などが知られる。   As a measure against noro, a method of spreading gravel on the floor under the surface plate (Patent Document 1), whether a crawler-shaped unloader with many flats connected endlessly is placed under the surface plate and unloading the unrolled noro Alternatively, there is known a method (Patent Document 2) for recovering the sludge by moving the bucket onto the floor surface.

上述する被切断材の切断時においては、フラットバー上端部が溶損しがちである。この対策としてフラットバー上端部にキャップ状の保護カバーを被せ、保護カバーが溶損したときには保護カバーを取換え、フラットバー先端部を溶損から保護するようにしたものも知られる。   At the time of cutting the material to be cut as described above, the upper end portion of the flat bar tends to melt. As a countermeasure, a cap-shaped protective cover is placed on the upper end of the flat bar, and when the protective cover is melted, the protective cover is replaced to protect the flat bar tip from melting.

特開平6−134573号JP-A-6-134573 特許第4040154号Patent No. 4040154

上述する従来のノロ対策は、手間がかかるか、搬出するための設備が必要である。
本発明は、上記の問題を解消することができるノロ対策用の切断用定盤を提供することを目的とする。
The conventional countermeasures described above require time or equipment for carrying out.
An object of the present invention is to provide a cutting platen for cutting off that can solve the above problems.

請求項1に係わる発明は、ガス、プラズマ、レーザ等の熱源を用いて被切断材を切断する際に用いられ、被切断材が載せられる切断用定盤であって、フラットバーを平行に立設するか、或いはフラットバーを縦横に立設した構成を有し、前記フラットバーのうち、少なくとも溶損し易い箇所のフラットバー上端部に、該フラットバー上端部を溶損から保護するための保護カバーを取外し可能に取着してなる切断用定盤において、前記保護カバーには、切断時に発生するノロを受けるノロ受けを側方に突設したことを特徴とする。   The invention according to claim 1 is a cutting platen used when cutting a material to be cut using a heat source such as gas, plasma, laser, etc., and on which the material to be cut is placed. Or has a configuration in which the flat bar is erected vertically and horizontally, and at the flat bar upper end of the flat bar, the flat bar upper end is protected at least from being damaged. In the surface plate for cutting which is detachably attached to the cover, the protective cover is characterized in that a slot receiver for receiving a slot generated at the time of cutting projects from the side.

請求項2に係わる発明は、請求項1に係わる発明において、保護カバーは長手方向に複数に分割され、個々に取外し可能であることを特徴とし、
請求項3に係わる発明は、請求項1又は2に係わる発明において、保護カバーは少なくとも上端部が上端に向かって先細りの楔状に形成されることを特徴とする。
The invention according to claim 2 is the invention according to claim 1, characterized in that the protective cover is divided into a plurality of parts in the longitudinal direction and can be removed individually.
The invention according to claim 3 is the invention according to claim 1 or 2, characterized in that the protective cover is formed in a wedge shape having at least an upper end portion tapered toward the upper end.

請求項1に係わる発明によると、フラットバー先端部に取着される保護カバーにノロ受けを設けるだけのきわめて簡単な構成でもって、切断時に発生するノロを受けることができ、従来のノロ対策のように、定盤下に砂利を敷設したり、搬出機を設置する必要がない。なお、ノロ受けに溜まるノロは、保護カバー交換時に保護カバーと共に回収される。   According to the first aspect of the present invention, the protective cover attached to the front end portion of the flat bar can be received with a very simple structure and can receive the cutting generated at the time of cutting. Thus, there is no need to lay gravel under the surface plate or install an unloader. In addition, the slot accumulated in the slot receiver is collected together with the protective cover when the protective cover is replaced.

請求項2に係わる発明によると、溶損が激しい箇所の保護カバーのみを取換えることができるため(定盤の両側部分、とりわけ両端部では溶損やノロの発生もないか、ほとんどないため保護カバーを設ける必要もないかほとんどなく、保護カバーを設けるにしてもその取換えの必要がないか、ほとんどなく、取換えが行われなくても支障がない)、一体ものの保護カバー全体を取換えるのと比べ、経済的で、取換作業も容易である。また保護カバーの取換えは、被切断材を一旦交換領域外の保護カバー上に移動させてから行うことが可能で、切断作業を中断させることなく行うことができる。   According to the invention according to claim 2, since only the protective cover at the location where the erosion is severe can be replaced (there is no erosion or no cracking at the both sides of the surface plate, particularly at both ends, so there is almost no protection. There is little or no need to provide a cover, and even if a protective cover is provided, there is no need to replace it, or there is no problem even if it is not replaced), and the entire protective cover is replaced. Compared to, it is economical and easy to replace. Further, the replacement of the protective cover can be performed after the material to be cut is once moved onto the protective cover outside the replacement area, and can be performed without interrupting the cutting operation.

請求項3に係わる発明によると、ガス、プラズマアーク、レーザビーム等の熱源は保護カバーに当たっても、該保護カバーに案内されて逃げるようになり、跳ね返って被切断材を損傷するのを防ぐことができる。   According to the third aspect of the present invention, even when a heat source such as gas, plasma arc, laser beam or the like hits the protective cover, it is guided by the protective cover and escapes and prevents the material to be cut back from being damaged. it can.

切断用定盤の一例の概略構成を示す平面図。The top view which shows schematic structure of an example of the surface plate for cutting. 保護カバーを取着したフラットバーの概略構成を示す側面図。The side view which shows schematic structure of the flat bar which attached the protective cover. 図3の要部の詳細を示す図。The figure which shows the detail of the principal part of FIG. 図3のA−A線拡大断面図。AA line expanded sectional view of FIG. 保護カバーの変形態様の断面図。Sectional drawing of the deformation | transformation aspect of a protective cover.

以下、本発明の実施形態の切断用定盤について図面により説明する。
図1に示す切断用定盤1は、例えば鋳鉄製或いは鋼製のフラットバー2を平行に立設してなるもので、フラットバー上端部には図2に示すように一定間隔で保護カバー3が被せられ、取外し可能に取着されている。
Hereinafter, a surface plate for cutting according to an embodiment of the present invention will be described with reference to the drawings.
A cutting surface plate 1 shown in FIG. 1 is formed by, for example, cast iron or steel flat bars 2 standing in parallel, and a protective cover 3 at a fixed interval at the upper end of the flat bar as shown in FIG. Is attached and detachably attached.

図3は、フラットバー上端部に取着される保護カバー3の詳細を示すものであり、図4は図3のA−A線における断面を示すもので、該保護カバー3はフラットバー2と同材質である、例えば鋳鉄製或いは鋼製で、下側部にフラットバー上端部に差込まれる差込溝4を有し、上側部は上端に向かって先細り状の楔状をなしている。そして上下方向の中央に左右両側に突出するノロ受け6を溶接にて固着するか、或いは一体形成している。このノロ受け6は図示する例では側方に突出するだけの形態をなしているが、ノロを受ける機能を有していれば、どのような形態をなしていてもよい。図5は、ノロ受けの別の例を示すもので、該ノロ受け8は断面が上向きの鉤状をなし、受けたノロがこぼれ落ちないようにしてある。   3 shows details of the protective cover 3 attached to the upper end of the flat bar. FIG. 4 shows a cross section taken along the line AA of FIG. It is made of the same material, for example, made of cast iron or steel, and has an insertion groove 4 to be inserted into the upper end of the flat bar on the lower side, and the upper side has a tapered wedge shape toward the upper end. Then, the slot 6 that protrudes from the left and right sides is fixed to the center in the vertical direction by welding or integrally formed. In the example shown in the figure, the slot receiver 6 has a form that protrudes sideways, but may have any form as long as it has a function of receiving the slot. FIG. 5 shows another example of the slot receptacle. The slot receptacle 8 has a hook-like shape with an upward cross section so that the received slot will not fall out.

保護カバー3のフラットバー2への取付けは、保護カバー3をフラットバー上端部に差込んだのち、ボルト9を保護カバー3に通し、フラットバー上端部に捩じ込むことにより行われる(図4)。   The protective cover 3 is attached to the flat bar 2 by inserting the protective cover 3 into the upper end of the flat bar, passing the bolt 9 through the protective cover 3, and screwing it into the upper end of the flat bar (FIG. 4). ).

前述する保護カバー3は、切断用定盤1の全域に設けられるが、溶損すなわちノロが発生し易い箇所、例えば定盤1の左右両側部分或いは左右両端部を除く箇所の中央部分にのみ設けてもよい。   The protective cover 3 described above is provided over the entire area of the cutting platen 1, but is provided only in a portion where melting damage, i.e., no cracking, is likely to occur, for example, in the central portion of the platen 1 excluding the left and right side portions or the left and right ends. May be.

前述する好ましい実施形態の保護カバー3はフラットバー上端部の長手方向に一定間隔で取着され、各保護カバー3は上側部が楔状に形成されているが、これらは必須の構成ではなく、保護カバー3に前述のノロ受け6、8を設けるだけで、切断時のノロを受け、本発明の所期の目的を達成することができる。   The protective cover 3 of the preferred embodiment described above is attached at regular intervals in the longitudinal direction of the upper end portion of the flat bar, and each protective cover 3 is formed in a wedge shape on the upper side. By merely providing the above-described slot receptacles 6 and 8 on the cover 3, the slot at the time of cutting can be received and the intended purpose of the present invention can be achieved.

前述の実施形態では、切断用定盤1は、フラットバー2を平行に立設して構成されているが、フラットバーを縦横に格子状に立設した構成の既存のものにおいても、ノロ受け6、8を備えた保護カバー3が所要のフラットバーに同様にして取付けられる。   In the above-described embodiment, the cutting surface plate 1 is configured by standing the flat bars 2 in parallel. However, even in the existing structure in which the flat bars are erected in a grid shape in the vertical and horizontal directions, The protective cover 3 provided with 6 and 8 is similarly attached to the required flat bar.

1・・切断用定盤
2・・フラットバー
3・・保護カバー
4・・差込溝
6、8・・ノロ受け
9・・ボルト
1 .. Surface plate for cutting 2. Flat bar 3. Protection cover 4. Insertion groove 6, 8

Claims (3)

ガス、プラズマ、レーザ等の熱源を用いて被切断材を切断する際に用いられ、被切断材が載せられる切断用定盤であって、フラットバーを平行に立設するか、或いはフラットバーを縦横に立設した構成を有し、前記フラットバーのうち、少なくとも溶損し易い箇所のフラットバー上端部に、該フラットバー上端部を溶損から保護するための保護カバーを取外し可能に取着してなる切断用定盤において、前記保護カバーには、切断時に発生するノロを受けるノロ受けを側方に突設したことを特徴とする切断用定盤。   A cutting platen used when cutting a material to be cut using a heat source such as gas, plasma, laser, etc., on which the material to be cut is placed. It has a configuration that stands vertically and horizontally, and attaches to the flat bar upper end of the flat bar at least where it is easily melted, so that the protective cover for protecting the flat bar upper end from melting can be removed. In the cutting plate, the cutting plate is characterized in that the protective cover is provided with a blade receiving a blade that receives the blade generated during cutting. 前記保護カバーは長手方向に複数に分割され、個々に取外し可能であることを特徴とする請求項1記載の切断用定盤。   2. The surface plate for cutting according to claim 1, wherein the protective cover is divided into a plurality in the longitudinal direction and can be removed individually. 前記保護カバーは少なくとも上端部が上端に向かって先細りの楔状に形成されることを特徴とする請求項1又は2記載の切断用定盤。   The cutting platen according to claim 1 or 2, wherein the protective cover is formed in a wedge shape having at least an upper end portion tapered toward the upper end.
JP2010110938A 2010-05-13 2010-05-13 Surface plate for cutting Pending JP2011235340A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021215416A1 (en) * 2020-04-24 2021-10-28 株式会社アマダ Workpiece support for thermal processing machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021215416A1 (en) * 2020-04-24 2021-10-28 株式会社アマダ Workpiece support for thermal processing machine
JP2021171792A (en) * 2020-04-24 2021-11-01 株式会社アマダ Workpiece support of thermal processing machine
JP7312722B2 (en) 2020-04-24 2023-07-21 株式会社アマダ Work support for thermal processing machine

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