JP2011234765A - Rice cooker - Google Patents

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JP2011234765A
JP2011234765A JP2010106123A JP2010106123A JP2011234765A JP 2011234765 A JP2011234765 A JP 2011234765A JP 2010106123 A JP2010106123 A JP 2010106123A JP 2010106123 A JP2010106123 A JP 2010106123A JP 2011234765 A JP2011234765 A JP 2011234765A
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resin member
heat insulating
work coil
case
flame retardant
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Kenichi Tsuji
健一 辻
Keiji Takenouchi
啓寿 竹之内
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Tiger Vacuum Bottle Co Ltd
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Tiger Vacuum Bottle Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a rice cooker which is not enlarged in size, reduces heat leakage from work coils or the like, and uses a heat insulating material made of a resin foam member in conformity to regulations.SOLUTION: The rice cooker includes a body case and a lid body positioned above the body case. The body case has: an internal case; an inner pot stored in the internal case; and the work coils for heating the inner pot. A heat insulating material made of a resin foam member and a fire-retardant resin member is positioned between the body case and the internal case where the fire-retardant resin member is positioned on the side of the work coils.

Description

本発明は、特に内ケースの外側に法規制に適合した断熱材を設けてなる炊飯器に関するものである。   The present invention relates to a rice cooker in which a heat insulating material that conforms to laws and regulations is provided outside the inner case.

一般に炊飯器は、ワークコイル及び保温ヒータ等の加熱手段を有し、これら加熱手段を制御して自動的に炊飯及び保温を行いユーザーに最適なご飯等を提供する器具として広く知られている。   2. Description of the Related Art Generally, rice cookers are widely known as appliances that have heating means such as a work coil and a heat retaining heater, and automatically cook rice and heat by controlling these heating means to provide optimal rice to the user.

そして、炊飯器は、炊飯及び保温を適正に行うために、本体ケースと内ケースとの間に断熱材を設け、熱の逃げを低減するものが知られている。断熱材としては、従来グラスウールが広く用いられていた。ところが、グラスウールの断熱材は、保形性がないため、取付け作業に手間を要し、また、材料費も高く、更には、繊維片が飛散し、作業環境が悪化するという弊害を有していた。   And the rice cooker which provides a heat insulating material between a main body case and an inner case in order to perform rice cooking and heat insulation appropriately, and what reduces heat escape is known. Conventionally, glass wool has been widely used as a heat insulating material. However, glass wool insulation does not retain shape, so it takes time to install, and material costs are high.Furthermore, fiber fragments are scattered and the working environment is deteriorated. It was.

本出願人は、これらの弊害をなくすために、発泡プラスチック成型体の発泡樹脂部材の断熱材を提案している。この発泡樹脂部材の断熱材は、発泡プラスチック成型体であり、左右方向に2分割1、1’されてなり、図12に示すように、本体ケース2と内ケース3との間の空間4に上下方向に立設する形態で設けられ、ワークコイル5等の加熱手段の熱が外部に逃げるのを防止している(例えば、特許文献1参照)。   In order to eliminate these adverse effects, the present applicant has proposed a heat insulating material for a foamed resin member of a foamed plastic molding. The heat insulating material of the foamed resin member is a foamed plastic molded body, which is divided into two parts 1 and 1 ′ in the left-right direction. As shown in FIG. 12, in the space 4 between the main body case 2 and the inner case 3. It is provided in the form of standing up and down, and prevents the heat of the heating means such as the work coil 5 from escaping to the outside (for example, see Patent Document 1).

この発泡樹脂部材の断熱材1、1’は、保形性を有するため、所定の空間に合わせて成型することができるとともに、取付け作業も容易で、また、材料費が安く、体積の割に軽量で、更には、繊維片が飛散しないため、作業環境がよくなるという利点を有している。   Since the heat insulating materials 1 and 1 'of the foamed resin member have shape retaining properties, they can be molded in accordance with a predetermined space, can be easily attached, and the material cost is low, and the volume is small. It is lightweight and has the advantage that the working environment is improved because the fiber pieces do not scatter.

ところで、炊飯器等は、電気用品安全法で、電装部品(ワークコイル、保温ヒータ、制御基板等)近傍に保温材または断熱材を設ける場合、難燃性のものを用いるか、或いは保温材または断熱材が難燃性のものではない場合、電装部品より50mm離して設けるように規定されている。そして、一般に保温ヒータは、難燃性のアルミで被覆され、制御基板は、難燃性の保持部材によって保持されるため問題は生じないが、ワークコイルは、裸線の扱いを受けるとともに、加熱時に100℃近くまで温度上昇するため、特に注意を要する電装部品である。   By the way, when a rice cooker or the like is provided with a heat insulating material or a heat insulating material in the vicinity of an electrical component (work coil, heat insulating heater, control board, etc.) according to the Electrical Appliance and Material Safety Law, a flame retardant material or a heat insulating material or When the heat insulating material is not flame retardant, it is defined to be provided 50 mm away from the electrical component. In general, the heat retaining heater is covered with flame retardant aluminum, and the control board is held by the flame retardant holding member, so there is no problem, but the work coil is treated as a bare wire and heated. Since the temperature sometimes rises to near 100 ° C., it is an electrical component requiring special attention.

上記従来のものは、そのような弊害をなくし、また、ワークコイル5自体の異常な温度上昇を防止するために、図12に示すように、発泡樹脂部材の断熱材1、1’の上下方向を直線状にしてワークコイル5を覆わないようにしている。   The above conventional one eliminates such a harmful effect and prevents the abnormal temperature rise of the work coil 5 itself, as shown in FIG. 12, in the vertical direction of the heat insulating materials 1, 1 ′ of the foamed resin member. Is made linear so that the work coil 5 is not covered.

ところが、発泡樹脂部材の断熱材は、難燃性ではないため、そのまま用いる場合には発泡樹脂部材の断熱材とワークコイルとの間に50mm以上の隙間を設ける必要が生じる。そのため、上記従来のものは、発泡樹脂部材の断熱材を設ける範囲が制限されたり、或いは外ケースを大きくして設けざるを得なくなり、炊飯器が大型化するという問題を有している。   However, since the heat insulating material of the foamed resin member is not flame retardant, it is necessary to provide a gap of 50 mm or more between the heat insulating material of the foamed resin member and the work coil. Therefore, the said conventional thing has the problem that the range which provides the heat insulating material of a foaming resin member is restrict | limited, or an outer case must be enlarged, and a rice cooker will enlarge.

また、従来のものは、断熱材1、1’でワークコイル5を覆わないようにしているためワークコイル5、または内ケース或いは内鍋の熱が外部に逃げ易いという問題をも有している。   Moreover, since the conventional thing does not cover the work coil 5 with the heat insulating materials 1 and 1 ', it also has a problem that the heat of the work coil 5, or the inner case or the inner pot easily escapes to the outside. .

特開2009−219677号公報JP 2009-219677 A

本発明の目的は、炊飯器を大型化することなく、内ケースまたは内鍋等の熱の逃げを低減することができるとともに、法規制にも適合した発泡樹脂部材の断熱材を用いる炊飯器を提供することである。   The purpose of the present invention is to reduce the escape of heat from the inner case or the inner pot without increasing the size of the rice cooker, and to use a heat insulating material of a foamed resin member that conforms to legal regulations. Is to provide.

前記目的を達成するため、本発明は以下の構成を採用する。   In order to achieve the above object, the present invention adopts the following configuration.

請求項1に係る発明では、本体ケースと、前記本体ケース上方の蓋体とを有する炊飯器であって、前記本体ケース内には、内ケースと、前記内ケース内に収納される内鍋と、前記内鍋を加熱するためのワークコイルとを有し、前記本体ケースと前記内ケースとの間に、発泡樹脂部材と難燃性樹脂部材とからなる断熱材を、前記難燃性樹脂部材が前記ワークコイル側に位置するように配置する構成。   In the invention which concerns on Claim 1, It is a rice cooker which has a main body case and the cover body of the said main body case, Comprising: In the said main body case, the inner case and the inner pot accommodated in the said inner case, And a work coil for heating the inner pot, and a heat insulating material comprising a foamed resin member and a flame retardant resin member between the body case and the inner case, the flame retardant resin member Is arranged to be positioned on the work coil side.

請求項2に係る発明では、請求項1の発明の構成に加え、前記断熱材は、少なくとも前記ワークコイルの一部を覆う構成。   In the invention according to claim 2, in addition to the structure of the invention of claim 1, the heat insulating material covers at least a part of the work coil.

請求項3に係る発明では、請求項1、2の発明の構成に加え、前記断熱材と前記ワークコイルとの間に、冷却風が流れる隙間を有する構成。   In the invention which concerns on Claim 3, in addition to the structure of Claim 1, 2, the structure which has the clearance gap through which cooling air flows between the said heat insulating material and the said work coil.

請求項4に係る発明では、請求項1ないし3の発明の構成に加え、前記発泡樹脂部材と前記難燃性樹脂部材とは、重ね合わされて一体化される構成。   In the invention according to claim 4, in addition to the structure of the invention of claims 1 to 3, the foamed resin member and the flame retardant resin member are superposed and integrated.

そしてこれらの構成により、本体ケースと内ケースとの間に形成される隙間に合わせた大きさで、且つ法規制に適合した断熱材を形成することができるようになり、本体ケースを大きくすることなく内ケースまたは内鍋等の良好な断熱が可能になる。   And by these structures, it becomes possible to form a heat insulating material that conforms to the legal regulations in a size that matches the gap formed between the main body case and the inner case, and enlarges the main body case. Good insulation of the inner case or the inner pot is possible.

請求項1に係る発明は、本体ケースと内ケースとの間に、発泡樹脂部材と難燃性樹脂部材とからなる断熱材を、難燃性樹脂部材がワークコイル側に配置することにより、法規制に適合した状態で断熱材をワークコイルに近づけることができるようになり、その結果、本体ケースを大きくすることなく、内ケースまたは内鍋等の良好な断熱を行うことができる。   The invention according to claim 1 is a method in which a heat insulating material composed of a foamed resin member and a flame retardant resin member is disposed between the main body case and the inner case on the work coil side. The heat insulating material can be brought close to the work coil in a state that complies with the regulations, and as a result, good heat insulation of the inner case or the inner pot can be performed without enlarging the main body case.

請求項2に係る発明では、断熱材で、少なくともワークコイルの一部を覆うことにより、請求項1の発明の効果に加え、内ケースまたは内鍋等の断熱をより向上することができ、断熱効果及び省エネ効果をより向上することができる。   In the invention according to claim 2, by covering at least a part of the work coil with the heat insulating material, in addition to the effect of the invention of claim 1, the heat insulation of the inner case or the inner pot can be further improved, The effect and the energy saving effect can be further improved.

請求項3に係る発明は、断熱材とワークコイルとの間に、冷却風が流れる隙間を設けることにより、請求項1、2の発明の効果に加え、ワークコイルの過熱を防止することができる。   The invention according to claim 3 can prevent overheating of the work coil in addition to the effects of the inventions of claims 1 and 2 by providing a gap through which cooling air flows between the heat insulating material and the work coil. .

請求項4に係る発明は、前記発泡樹脂部材と前記難燃性樹脂部材とは、重ね合わされて一体化されることにより、請求項1ないし3の発明の効果に加え、断熱材の組立を容易に行うことができ、生産コストを低減することができる。   According to a fourth aspect of the present invention, the foamed resin member and the flame retardant resin member are overlapped and integrated, so that in addition to the effects of the first to third aspects, the heat insulating material can be easily assembled. The production cost can be reduced.

炊飯器の左右方向中央縦断面図Left and right central longitudinal section of rice cooker 炊飯器の前後方向中央縦断面図Front and rear center vertical cross section of rice cooker 底部材を取り外した状態の底面図Bottom view with bottom member removed 外ケース及び底部材を取り外した状態を前方側の斜め下方から見た斜視図The perspective view which looked at the state which removed the outer case and the bottom member from diagonally downward of the front side 右側の難燃性樹脂部材を内側から外側に向かって若干後方側の斜め下方から見た斜視図The perspective view which looked at the flame-retardant resin member of the right side from the slanting lower part on the back side from the inside to the outside 右側の発泡樹脂部材を図5と同じ方向から見た斜視図The perspective view which looked at the right side foamed resin member from the same direction as FIG. 右側の難燃性樹脂部材に右側の発泡樹脂部材を嵌合した右側断熱ユニットを図5と同じ方向から見た斜視図The perspective view which looked at the right heat insulation unit which fitted the right side foam resin member to the right flame retardant resin member from the same direction as FIG. 左側の難燃性樹脂部材を外側から内側に向かって若干後方側の斜め下方から見た斜視図The perspective view which looked at the flame-retardant resin member of the left side from the slanting lower part on the back side slightly from the outside toward the inside 左側の発泡樹脂部材を図8と同じ方向から見た斜視図The perspective view which looked at the left foam resin member from the same direction as FIG. 左側の難燃性樹脂部材に左側の発泡樹脂部材を嵌合した左側断熱ユニットを図8と同じ方向から見た斜視図The perspective view which looked at the left heat insulation unit which fitted the left foam resin member to the left flame-retardant resin member from the same direction as FIG. 左側断熱材ユニットと右側断熱材ユニットの平面図Top view of the left side insulation unit and the right side insulation unit 従来の炊飯器の左右方向中央縦断面図Horizontal cross-sectional view of the conventional rice cooker

図1は炊飯器の左右方向中央縦断面図を示し、図2は炊飯器の前後方向中央縦断面図を示し、図3は底部材を取り外した状態の底面図を示し、図4〜図11に発泡樹脂部材と難燃性樹脂部材の斜視図等を示す。なお、炊飯器10のヒンジユニット37側を後方とし、ヒンジユニット37の反対側を前方とし、その前後方向に直交する側を左右方向とする。   1 shows a horizontal center vertical cross-sectional view of the rice cooker, FIG. 2 shows a front-rear central vertical cross-sectional view of the rice cooker, FIG. 3 shows a bottom view with the bottom member removed, and FIGS. Fig. 2 shows a perspective view of the foamed resin member and the flame-retardant resin member. In addition, let the hinge unit 37 side of the rice cooker 10 be back, let the opposite side of the hinge unit 37 be the front, and let the side orthogonal to the front-back direction be the left-right direction.

炊飯器10の全体を図1に示す。炊飯器10は、本体ケース11及び蓋体30等からなる。前記本体ケース11は、炊飯器10の外郭を形成する部分であり、外ケース12、底部材13及び肩部材14を有する。   The whole rice cooker 10 is shown in FIG. The rice cooker 10 includes a main body case 11 and a lid 30. The main body case 11 is a part that forms the outline of the rice cooker 10, and includes an outer case 12, a bottom member 13, and a shoulder member 14.

前記外ケース12は、炊飯器10の側部を形成する鋼板または合成樹脂製の筒状の部材であり、前記底部材13は、炊飯器10の底部を形成する合成樹脂製の皿状の部材であり、前記肩部材14は、炊飯器10の肩部を形成する合成樹脂製の略リング状の部材である。そして、外ケース12と底部材13とは、底部材13の外周上端部に外ケース12の下端部を無理嵌めして結合され、外ケース12と肩部材14とは、肩部材14の外周下端部に外ケース12の上端部を無理嵌めして結合されている。   The outer case 12 is a cylindrical member made of a steel plate or a synthetic resin that forms a side portion of the rice cooker 10, and the bottom member 13 is a plate-shaped member made of a synthetic resin that forms the bottom portion of the rice cooker 10. The shoulder member 14 is a substantially ring-shaped member made of synthetic resin that forms the shoulder portion of the rice cooker 10. The outer case 12 and the bottom member 13 are joined by forcibly fitting the lower end portion of the outer case 12 to the outer peripheral upper end portion of the bottom member 13, and the outer case 12 and the shoulder member 14 are connected to the lower end of the outer periphery of the shoulder member 14. The upper end portion of the outer case 12 is forcibly fitted to the portion.

前記外ケース12内には内ケース15が設けられる。内ケース15は、プラスチック製で、下部側から底壁部15aと曲壁部15bと側壁部15cと外向きフランジ15dとを一体に成型したものが用いられている。そして、内ケース15は、底部材13に図示しない複数のビスにより固定される。   An inner case 15 is provided in the outer case 12. The inner case 15 is made of plastic, and a bottom wall portion 15a, a curved wall portion 15b, a side wall portion 15c, and an outward flange 15d are integrally molded from the lower side. The inner case 15 is fixed to the bottom member 13 with a plurality of screws (not shown).

内ケース15内には内鍋16が収納されるとともに、内ケース15の下面には、内鍋16を加熱するための電磁誘導加熱コイルである底部ワークコイル17及び側部ワークコイル18からなる内外2組のワークコイルが、内ケース15の底壁部15aと曲壁部15bの各外面に取付けられている。   An inner pot 16 is housed in the inner case 15, and an inner and outer portion made up of a bottom work coil 17 and a side work coil 18, which are electromagnetic induction heating coils for heating the inner pot 16, is provided on the lower surface of the inner case 15. Two sets of work coils are attached to the outer surfaces of the bottom wall portion 15 a and the curved wall portion 15 b of the inner case 15.

これら底部ワークコイル17及び側部ワークコイル18の外側には合成樹脂製のコイル支持台22及び4本のフェライトコア22aが設けられており、このコイル支持台22をビスで内ケース15に取り付けることにより、底部ワークコイル17及び側部ワークコイル18は所定位置に位置決め固定される。   A synthetic resin coil support base 22 and four ferrite cores 22a are provided outside the bottom work coil 17 and the side work coil 18, and the coil support base 22 is attached to the inner case 15 with screws. Thus, the bottom work coil 17 and the side work coil 18 are positioned and fixed at predetermined positions.

なお、図示しないが内ケース15の底部には複数のリブが放射状に設けられており、底部ワークコイル17及び側部ワークコイル18を取り付けると、内ケース15との間にリブの高さの隙間が形成され、この隙間に冷却風が流れ、底部ワークコイル17及び側部ワークコイル18の過熱を防止している。しかし、この隙間はなくてもよい。   Although not shown, a plurality of ribs are provided radially at the bottom of the inner case 15, and when the bottom work coil 17 and the side work coil 18 are attached, a gap with a rib height between the inner case 15 and the inner case 15 is provided. The cooling air flows through this gap to prevent overheating of the bottom work coil 17 and the side work coil 18. However, this gap may not be present.

内ケース15の側壁部15cの外面には、保温ヒータ19が取付けられる。この保温ヒータ19はアルミ箔で覆われ、且つその外側には、耐熱性のあるグラスウール製の断熱材20が全周に亘って巻付けられている。この断熱材20は、後述する発泡樹脂部材40及び難燃性樹脂部材50からなる断熱ユニット60とともに保温ヒータ19からの熱が外部に逃げるのを防止する。   A heat retaining heater 19 is attached to the outer surface of the side wall portion 15 c of the inner case 15. The heat retaining heater 19 is covered with an aluminum foil, and a heat-resistant glass wool heat insulating material 20 is wound around the entire periphery of the heat insulating heater 19. The heat insulating material 20 prevents heat from the heat retaining heater 19 from escaping to the outside together with a heat insulating unit 60 including a foamed resin member 40 and a flame retardant resin member 50 described later.

また、内ケース15の底壁部15aの中央部には、内鍋16の温度を検出する温度センサー21が設けられている。   A temperature sensor 21 that detects the temperature of the inner pot 16 is provided at the center of the bottom wall portion 15 a of the inner case 15.

内鍋16は、内ケース15内に出し入れ自在に収納される。この内鍋16は、上記底部ワークコイル17及び側部ワークコイル18により誘導発熱可能な金属製である。なお、内鍋16として土鍋を採用する場合には、該土鍋の外面の上記底部ワークコイル17及び側部ワークコイル18に対面する部分に誘導発熱体が貼設または塗布される。   The inner pot 16 is stored in the inner case 15 so as to be freely put in and out. The inner pot 16 is made of a metal that can be induction-heated by the bottom work coil 17 and the side work coil 18. In addition, when employ | adopting a clay pot as the inner pot 16, an induction heating body is affixed or apply | coated to the part which faces the said bottom part work coil 17 and the side part work coil 18 of the outer surface of this clay pot.

炊飯器10内のスペースSには、図2及び図3に示すように、その前方側位置に基板保持部材23に支持される制御基板24と、後方側位置にコードリール25がそれぞれ上下向き姿勢で設置されている。制御基板24には、底部ワークコイル17、側部ワークコイル18、保温ヒータ19等からなる加熱手段を制御するためのマイコン及び電源回路等の電気部品が搭載される。ところで電気部品のなかには発熱するものがあるため、制御基板24の下側には発熱素子等を冷却するための冷却フィン26と、冷却フィン26の熱を放熱するための冷却ファン27が設けられている。   As shown in FIGS. 2 and 3, in the space S in the rice cooker 10, the control board 24 supported by the board holding member 23 at the front side position and the cord reel 25 at the rear side position are vertically oriented. It is installed at. On the control board 24, electric parts such as a microcomputer and a power supply circuit for controlling heating means including the bottom work coil 17, the side work coil 18, the heat retaining heater 19 and the like are mounted. By the way, since some of the electrical components generate heat, a cooling fin 26 for cooling the heating elements and the like and a cooling fan 27 for radiating the heat of the cooling fin 26 are provided below the control board 24. Yes.

また、前記外ケース12の前方側には、ロック機構28が設けられ、このロック機構28を押圧することにより、係止部との係合が解除され、蓋体30が開蓋する。なお、前方側とは図2及び図3において左側になり、後方側とは同図において右側になる。   In addition, a locking mechanism 28 is provided on the front side of the outer case 12, and when the locking mechanism 28 is pressed, the engagement with the locking portion is released and the lid 30 is opened. The front side is the left side in FIGS. 2 and 3, and the rear side is the right side in FIG.

前記蓋体30は、外蓋31と、該外蓋31の下面において内鍋16の開口縁を開閉する内蓋32を有している。外蓋31には、調圧弁33が設けられる蒸気通路34が形成され、過剰な蒸気は排出口35から排出される。また、外蓋31内には、保温用の断熱材36が収納配置される。   The lid 30 has an outer lid 31 and an inner lid 32 that opens and closes the opening edge of the inner pot 16 on the lower surface of the outer lid 31. A steam passage 34 in which a pressure regulating valve 33 is provided is formed in the outer lid 31, and excess steam is discharged from the discharge port 35. Further, a heat insulating material 36 for heat insulation is accommodated in the outer lid 31.

そして、この蓋体30は、炊飯器10の後方側上部においてヒンジユニット37に枢支されており、ロック機構28が解除されると開蓋されるようになっている。   The lid 30 is pivotally supported by the hinge unit 37 at the upper rear side of the rice cooker 10, and is opened when the lock mechanism 28 is released.

外ケース12と内ケース15との間のスペースSには、発泡樹脂部材40及び難燃性樹脂部材50を重ね合わせて一体化した全体で断熱材を形成してなる断熱ユニット60が設けられる。これら発泡樹脂部材40と難燃性樹脂部材50は、それぞれ左右に2分割された右側発泡樹脂部材40a及び左側発泡樹脂部材40bと、右側難燃性樹脂部材50a及び左側難燃性樹脂部材50bとで形成され、右側発泡樹脂部材40aと右側難燃性樹脂部材50aとは、重ね合わされ一体化されて右側断熱ユニット60aを形成し、左側発泡樹脂部材40bと左側難燃性樹脂部材50bとは、重ね合わされ一体化されて左側断熱ユニット60bを形成している。   In the space S between the outer case 12 and the inner case 15, a heat insulating unit 60 is provided which is formed by forming a heat insulating material as a whole by integrating the foamed resin member 40 and the flame retardant resin member 50. The foamed resin member 40 and the flame-retardant resin member 50 are divided into a right-side foamed resin member 40a and a left-sided foamed resin member 40b that are divided into left and right parts, a right-side flame-retardant resin member 50a and a left-side flame-retardant resin member 50b, respectively. The right side foam resin member 40a and the right side flame retardant resin member 50a are overlapped and integrated to form the right side heat insulation unit 60a. The left side foam resin member 40b and the left side flame retardant resin member 50b are The left heat insulating unit 60b is formed by being overlapped and integrated.

前記発泡樹脂部材40は、発泡プラスチック成型品の断熱材で、例えばPS(ポリスチレン)、PP(ポリプロピレン)、PE(ポリエチレン)等のプラスチック原料を所定形状に発泡・成型させたものであり、保形性とある程度の圧縮強度を有している。そして、この発泡樹脂部材40は、図1及び図6に示すように、下面42が側部ワークコイル18を覆う位置まで内ケース15の底部に張り出し、その内面は、内ケース15の外面に沿うような形状とされ、その外面は、外ケース12の内面とほぼ同形状の曲面状態で形成されている。   The foamed resin member 40 is a heat insulating material of a foamed plastic molded product, and is formed by foaming and molding a plastic material such as PS (polystyrene), PP (polypropylene), PE (polyethylene), etc. into a predetermined shape. And has a certain degree of compressive strength. As shown in FIGS. 1 and 6, the foamed resin member 40 projects to the bottom of the inner case 15 until the lower surface 42 covers the side work coil 18, and the inner surface of the foamed resin member 40 is along the outer surface of the inner case 15. The outer surface of the outer case 12 is formed in a curved shape that is substantially the same shape as the inner surface of the outer case 12.

前記右側発泡樹脂部材40aの内側から外側に向かって若干後方側の斜め下方から見た斜視図を図6に示す。右側発泡樹脂部材40aは、平面視略円弧状で、その円弧面の長さは内ケース15の半円周より短く、上面41と、下面42と、上面41と下面42とを結ぶ側面である外側面43及び内側面44を有する。そして、その上面41及び下面42は水平面とされ、その上面41には、肩部材14に設けた左右の軸受板14a、14aが嵌入するための凹嵌部45が形成されている。   FIG. 6 shows a perspective view of the right side foamed resin member 40a as viewed from an obliquely lower side toward the outside from the inside to the outside. The right side foam resin member 40a has a substantially arc shape in plan view, and the length of the arc surface is shorter than the semicircular circumference of the inner case 15, and is the side surface connecting the upper surface 41, the lower surface 42, and the upper surface 41 and the lower surface 42. It has an outer side surface 43 and an inner side surface 44. And the upper surface 41 and the lower surface 42 are made into the horizontal surface, and the concave fitting part 45 for the right and left bearing plates 14a and 14a provided in the shoulder member 14 to fit in is formed in the upper surface 41.

前記外側面43は、外ケース12の内面に対向する面で、図9に示すものとほぼ同様な概略円弧状にされている。前記内側面44は、内ケース15の外面に対向する面で、図6に示すように曲面状に形成され、その下端部には、図1及び図6に示すように内方に向って突き出す内方突出部44aが形成されており、側部ワークコイル18を下方側から覆い、内ケース15または内鍋16等の熱が外部に逃げるのを防止している。   The outer surface 43 is a surface facing the inner surface of the outer case 12 and has a substantially arc shape substantially the same as that shown in FIG. The inner side surface 44 is a surface facing the outer surface of the inner case 15 and is formed in a curved shape as shown in FIG. 6, and protrudes inwardly at the lower end portion thereof as shown in FIGS. An inward projecting portion 44a is formed to cover the side work coil 18 from below and prevent heat from the inner case 15 or the inner pot 16 from escaping to the outside.

また、右側発泡樹脂部材40aの上方の両端部には、それぞれの端部から内方に向う2個の突起部46が形成されている。これらそれぞれの突起部46は、後記する難燃性樹脂部材50の突起溝56内に嵌合され、両部材を強固に一体化する機能等を有する。   In addition, two protrusions 46 are formed at both upper ends of the right side foamed resin member 40a so as to face inward from the respective ends. Each of these protrusions 46 is fitted in a protrusion groove 56 of a flame retardant resin member 50 described later, and has a function of firmly integrating both members.

更に、右側発泡樹脂部材40aの外側下面には、複数の窪み47が形成され、その前方側には、上下方向に大きな切込部48が下方から上方に向かって形成される。この大きな切込部48は、コイル支持台22のフェライトコア22aを避けるためのものである。   Further, a plurality of depressions 47 are formed on the outer lower surface of the right side foamed resin member 40a, and a large cut portion 48 is formed on the front side thereof from the lower side to the upper side. The large cut portion 48 is for avoiding the ferrite core 22 a of the coil support base 22.

左側発泡樹脂部材40bの外側から内側に向かって若干後方側の斜め下方から見た斜視図を図9に示す。左側発泡樹脂部材40bは、右側発泡樹脂部材40aと概略同様な形状で、平面視略円弧状で、その円弧面の長さは内ケース15の半円周より短く、上面41と、下面42と、上面41と下面42とを結ぶ側面である外側面43及び内側面44を有する。その上面41及び下面42は水平面とされ、その上面41には、肩部材14に設けた左右の軸受板14a、14aが嵌入するための凹嵌部45が形成されている。   FIG. 9 shows a perspective view of the left side foamed resin member 40b as viewed from an obliquely lower side toward the inside from the outside to the inside. The left side foamed resin member 40b has substantially the same shape as the right side foamed resin member 40a and has a substantially arc shape in plan view. The length of the arc surface is shorter than the semicircular circumference of the inner case 15, and the upper surface 41, the lower surface 42, The outer side surface 43 and the inner side surface 44 are side surfaces connecting the upper surface 41 and the lower surface 42. The upper surface 41 and the lower surface 42 are horizontal surfaces, and a concave fitting portion 45 for fitting the left and right bearing plates 14a, 14a provided on the shoulder member 14 is formed on the upper surface 41.

前記外側面43は、外ケース12の内面に対向する面で、図9に示すように概略円弧状にされている。前記内側面44は、内ケース15の外面に対向する面で、図6に示すもののように曲面状に形成され、その下端部には、図1に示すように内方に向って突き出す内方突出部44aが形成されており、側部ワークコイル18を下方側から覆い、内ケース15または内鍋16等の熱が外部に逃げるのを防止している。   The outer side surface 43 is a surface facing the inner surface of the outer case 12 and has a substantially arc shape as shown in FIG. The inner side surface 44 is a surface facing the outer surface of the inner case 15 and is formed in a curved shape as shown in FIG. 6, and an inner side protruding toward the inner side as shown in FIG. The protrusion 44a is formed, covers the side work coil 18 from below, and prevents heat from the inner case 15 or the inner pot 16 from escaping to the outside.

また、左側発泡樹脂部材40bの上方の両端部には、それぞれの端部から内方に向う2個の突起部46が形成されている。これらそれぞれの突起部46は、後記する難燃性樹脂部材50の突起溝56内に嵌合され、両部材を強固に一体化する機能等を有する。   In addition, two projecting portions 46 are formed at both upper end portions of the left side foamed resin member 40b so as to face inward from the respective end portions. Each of these protrusions 46 is fitted in a protrusion groove 56 of a flame retardant resin member 50 described later, and has a function of firmly integrating both members.

更に、左側発泡樹脂部材40bの外側下面には、複数の窪み47が形成され、その前方側には、上下方向に小さな切込部49が下方から上方に向かって形成される。この小さな切込部49は、図示しないリード線を通すためのものである。   Further, a plurality of depressions 47 are formed on the outer lower surface of the left side foamed resin member 40b, and a small cut portion 49 is formed on the front side thereof from the lower side to the upper side. The small cut portion 49 is for passing a lead wire (not shown).

このように右側発泡樹脂部材40a及び左側発泡樹脂部材40bからなる発泡樹脂部材40は、不必要な部分をなくして必要な部分のみを容易に形成することができるとともに、保形性を有する部材であるため、その取り付けが容易になる。   As described above, the foamed resin member 40 composed of the right side foamed resin member 40a and the left side foamed resin member 40b is a member that can easily form only a necessary part by eliminating an unnecessary part, and has a shape retaining property. Therefore, the attachment becomes easy.

前記難燃性樹脂部材50は、難燃性の樹脂部材で、例えばPP、PET、PC、PA、PPS等のプラスチック原料を所定形状に成型させた透明または不透明なもので、難燃性樹脂部材のケースといえるものである。この難燃性樹脂部材50は、例えば厚さ略2mmで、その上下面と内側(内ケース15側)曲面を有し、外側(外ケース12側)が解放面とされるケース状の部材で、その外側の解放面側から前記発泡樹脂部材40を嵌入し、一体化するものであり、保形性とかなりの圧縮強度を有している。そして、この難燃性樹脂部材50は、発泡樹脂部材40と同様に、図1及び図3に示すように、下面52が側部ワークコイル18を覆う位置まで内ケース15の底部に張り出し、その内側面は内ケース15の外面とほぼ同形状の曲面状態で成型されている。   The flame retardant resin member 50 is a flame retardant resin member, for example, a transparent or opaque material obtained by molding a plastic raw material such as PP, PET, PC, PA, PPS or the like into a predetermined shape. This is the case. This flame-retardant resin member 50 is a case-shaped member having a thickness of approximately 2 mm, for example, having a curved surface on the upper and lower sides and an inner side (inner case 15 side) and an outer side (outer case 12 side) as a release surface. The foamed resin member 40 is inserted and integrated from the outer release surface side, and has shape retention and considerable compressive strength. And this flame-retardant resin member 50 is projected to the bottom of the inner case 15 to the position where the lower surface 52 covers the side work coil 18, as shown in FIGS. The inner side surface is molded in a curved state having substantially the same shape as the outer surface of the inner case 15.

前記右側難燃性樹脂部材50aの内側から外側に向かって若干後方側の斜め下方から見た斜視図を図5に示す。右側難燃性樹脂部材50aは、右側発泡樹脂部材40aと同様に、平面視略円弧状で、その円弧面の長さは内ケース15の半円周より短く、上面51と、下面52と、上面51の内端と下面52の内端とを結ぶ内側面54を有する。その上面51及び下面52は水平面とされ、その上面51には、肩部材14に設けた左右の軸受板14a、14aが嵌入するための凹嵌部55が形成されている。   FIG. 5 shows a perspective view of the right flame-retardant resin member 50a as viewed from an obliquely lower side toward the outside from the inside to the outside. The right flame retardant resin member 50a has a substantially arc shape in plan view, like the right foam resin member 40a, and the length of the arc surface is shorter than the semicircle of the inner case 15, and the upper surface 51, the lower surface 52, An inner side surface 54 connecting the inner end of the upper surface 51 and the inner end of the lower surface 52 is provided. The upper surface 51 and the lower surface 52 are horizontal surfaces, and a concave fitting portion 55 for fitting the left and right bearing plates 14 a and 14 a provided on the shoulder member 14 is formed on the upper surface 51.

なお、右側難燃性樹脂部材50aには、右側発泡樹脂部材40aの外側面43に相当する面はなく、内部はなにもない内部空間54bとされている。内部空間54bの形状は、図8に示す左側難燃性樹脂部材50bとほぼ同様なものである。右側難燃性樹脂部材50aをこのようなケース形状にすることにより、右側難燃性樹脂部材50aの強度が高まり変形が防止される。   The right flame retardant resin member 50a has no surface corresponding to the outer surface 43 of the right foamed resin member 40a, and is an internal space 54b having nothing inside. The shape of the internal space 54b is substantially the same as that of the left flame retardant resin member 50b shown in FIG. By making the right flame retardant resin member 50a into such a case shape, the strength of the right flame retardant resin member 50a is increased and deformation is prevented.

また、右側難燃性樹脂部材50aの上方の両端部には、それぞれの端部から内方に向う2個の突起溝56が形成される。これらそれぞれの突起溝56には前記右側発泡樹脂部材40aの突起部46が嵌入され、両部材を強固に一体化する機能等を有する。そして、前方側の突起溝56の前方側面には、基板保持部材23が当接され、後方側の突起溝56の後方側面には、コードリール25が当接し、左側難燃性樹脂部材50bとでコードリール25がガタつかないように支持する(図11参照)。   In addition, two protruding grooves 56 directed inward from the respective end portions are formed at both upper end portions of the right flame retardant resin member 50a. The protrusions 46 of the right side foamed resin member 40a are fitted into the respective protrusion grooves 56, and have a function of firmly integrating both members. The substrate holding member 23 is in contact with the front side surface of the front projection groove 56, the code reel 25 is in contact with the rear side surface of the rear projection groove 56, and the left flame retardant resin member 50b. Thus, the cord reel 25 is supported so as not to rattle (see FIG. 11).

更に、右側難燃性樹脂部材50aの外側下面には、複数の窪み57が形成され、その前方側には、上下方向の大きな切込部58が下方から上方に向かって形成される。この大きな切込部58は、コイル支持台22のフェライトコア22aを避けるためのものである。   In addition, a plurality of depressions 57 are formed on the outer lower surface of the right flame-retardant resin member 50a, and a large vertical cut portion 58 is formed on the front side thereof from below to above. The large cut portion 58 is for avoiding the ferrite core 22 a of the coil support base 22.

この右側難燃性樹脂部材50aの内部空間54bの内面形状は、右側発泡樹脂部材40aの外面形状とほぼ同じで、且つその大きさは、右側難燃性樹脂部材50aの内部空間54bの方が同じか若干大きくされており、右側難燃性樹脂部材50aの外側の解放面より右側発泡樹脂部材40aを挿入すると、右側発泡樹脂部材40aの上面41、下面42、内側面44及び2個の突起部46は、右側難燃性樹脂部材50aの上面51、下面52、内側面54及び2個の突起溝56のそれぞれの内面に当接する形態で密に嵌合される。   The inner surface shape of the inner space 54b of the right flame retardant resin member 50a is substantially the same as the outer surface shape of the right foam resin member 40a, and the size of the inner space 54b of the right flame retardant resin member 50a is larger. When the right foamed resin member 40a is inserted from the outer release surface of the right flame retardant resin member 50a, the upper surface 41, the lower surface 42, the inner side surface 44 and the two protrusions of the right foamed resin member 40a are inserted. The portion 46 is closely fitted in a form in contact with the inner surfaces of the upper surface 51, the lower surface 52, the inner surface 54 and the two protruding grooves 56 of the right flame retardant resin member 50a.

嵌合後は、右側発泡樹脂部材40aは、右側難燃性樹脂部材50aの内部空間54b内にほぼ完全に入り込み、挿入後では固定状態になり、力を入れて右側発泡樹脂部材40aを引き出さない限り右側発泡樹脂部材40aが抜け出ることはない。   After the fitting, the right side foamed resin member 40a almost completely enters the inner space 54b of the right side flame retardant resin member 50a, and is fixed after being inserted, and does not pull out the right side foamed resin member 40a with force. As long as the right foamed resin member 40a does not come out.

右側発泡樹脂部材40aが右側難燃性樹脂部材50aの内部空間54b内に入り込み、両部材40a、50aで、断熱ユニット60の右側部分である右側断熱ユニット60aを形成する。その状態の斜視図を図7に示す。このように、両部材40a、50aを一体化することにより、例えば組立時に右側発泡樹脂部材40aが破損することなく、右側断熱ユニット60aを側部ワークコイル18近傍に配置することができる。なお、この右側断熱ユニット60aを配置する際、右側断熱ユニット60aの内面と内ケース15との間に冷却風が流れるための隙間(約3〜4mm)を設け、側部ワークコイル18の過熱を防止している。   The right foamed resin member 40a enters the inner space 54b of the right flame retardant resin member 50a, and the right heat insulating unit 60a, which is the right portion of the heat insulating unit 60, is formed by both members 40a and 50a. A perspective view of this state is shown in FIG. Thus, by integrating both members 40a and 50a, the right heat insulating unit 60a can be disposed in the vicinity of the side work coil 18 without damaging the right foamed resin member 40a, for example, during assembly. When this right heat insulating unit 60a is disposed, a gap (about 3 to 4 mm) for cooling air to flow is provided between the inner surface of the right heat insulating unit 60a and the inner case 15, and the side work coil 18 is overheated. It is preventing.

前記左側難燃性樹脂部材50bの外側から内側に向かって若干後方側の斜め下方から見た斜視図を図8に示す。左側難燃性樹脂部材50bは、左側発泡樹脂部材40bと同様に、平面視略円弧状で、その円弧面の長さは内ケース15の半円周より短く、上面51と、下面52と、上面51の内端と下面52の内端とを結ぶ内側面54を有する。その上面51及び下面52は水平面とされ、その上面51には、肩部材14に設けた左右の軸受板14a、14aが嵌入するための凹嵌部55が形成されている。   FIG. 8 is a perspective view of the left flame retardant resin member 50b as viewed from an obliquely lower side toward the rear side from the outer side to the inner side. The left flame retardant resin member 50b has a substantially arc shape in plan view, like the left foam resin member 40b, and the length of the arc surface is shorter than the semicircular circumference of the inner case 15, and the upper surface 51, the lower surface 52, An inner side surface 54 connecting the inner end of the upper surface 51 and the inner end of the lower surface 52 is provided. The upper surface 51 and the lower surface 52 are horizontal surfaces, and a concave fitting portion 55 for fitting the left and right bearing plates 14 a and 14 a provided on the shoulder member 14 is formed on the upper surface 51.

なお、左側難燃性樹脂部材50bには、左側発泡樹脂部材40bの外側面43に相当する面はなく、内部はなにもない図8に示すような内部空間54bとされている。左側難燃性樹脂部材50bをこのようなケース形状にすることにより、左側難燃性樹脂部材50bの強度が高まり変形が防止される。   The left flame retardant resin member 50b has no surface corresponding to the outer surface 43 of the left foamed resin member 40b, and has an internal space 54b as shown in FIG. By making the left flame retardant resin member 50b into such a case shape, the strength of the left flame retardant resin member 50b is increased and deformation is prevented.

また、左側難燃性樹脂部材50bの上方の両端部には、それぞれの端部から内方に向う2個の突起溝56が形成される。これらそれぞれの突起溝56には前記左側発泡樹脂部材40bの突起部46が嵌入され、両部材を強固に一体化する機能等を有する。そして、前方側の突起溝56の前方側面には、基板保持部材23が当接され、後方側の突起溝56の後方側面には、コードリール25が当接し、右側難燃性樹脂部材50aとでコードリール25がガタつかないように支持する(図11参照)。   In addition, two protruding grooves 56 directed inward from the respective end portions are formed at both upper end portions of the left flame retardant resin member 50b. The protrusions 46 of the left side foamed resin member 40b are fitted into the protrusion grooves 56, and have a function of firmly integrating both members. The substrate holding member 23 is brought into contact with the front side surface of the front projection groove 56, the cord reel 25 is brought into contact with the rear side surface of the rear projection groove 56, and the right flame-retardant resin member 50a. Thus, the cord reel 25 is supported so as not to rattle (see FIG. 11).

更に、左側難燃性樹脂部材50bの外側下面には、複数の窪み57が形成され、その前方側には、上下方向の小さな切込部59が下方から上方に向かって形成される。この小さな切込部59は、図示しないリード線を通すためのものである。   Furthermore, a plurality of depressions 57 are formed on the outer lower surface of the left flame retardant resin member 50b, and a small cut portion 59 in the vertical direction is formed on the front side thereof from below to above. The small cut portion 59 is for passing a lead wire (not shown).

この左側難燃性樹脂部材50bの内部空間54bの内面形状は、左側発泡樹脂部材40bの外面形状とほぼ同じで、且つその大きさは、左側難燃性樹脂部材50bの内部空間54bの方が同じか若干大きくされており、左側難燃性樹脂部材50bの外側の解放面より左側発泡樹脂部材40bを挿入すると、左側発泡樹脂部材40bの上面41、下面42、内側面44及び2個の突起部46は、左側難燃性樹脂部材50bの上面51、下面52、内側面54及び2個の突起溝56のそれぞれの内面に当接する形態で密に嵌合される。   The inner surface shape of the inner space 54b of the left flame retardant resin member 50b is substantially the same as the outer surface shape of the left foam resin member 40b, and the size of the inner space 54b of the left flame retardant resin member 50b is greater. When the left side foamed resin member 40b is inserted from the outer release surface of the left side flame retardant resin member 50b, the upper surface 41, the lower surface 42, the inner side surface 44 and the two protrusions of the left side foamed resin member 40b are inserted. The portion 46 is closely fitted in a form in contact with the inner surfaces of the upper surface 51, the lower surface 52, the inner surface 54, and the two protruding grooves 56 of the left flame retardant resin member 50b.

嵌合後は、左側発泡樹脂部材40bは、左側難燃性樹脂部材50bの内部空間54b内にほぼ完全に入り込み、挿入後では固定状態になり、力を入れて左側発泡樹脂部材40bを引き出さない限り左側発泡樹脂部材40bが抜け出ることはない。   After the fitting, the left side foamed resin member 40b almost completely enters the inner space 54b of the left side flame retardant resin member 50b and becomes a fixed state after insertion, and does not pull out the left side foamed resin member 40b with force. As long as the left side foamed resin member 40b does not come out.

左側発泡樹脂部材40bが左側難燃性樹脂部材50bの内部空間54b内に入り込み、両部材40b、50bで、断熱ユニット60の左側部分である左側断熱ユニット60bを形成する。その状態の斜視図を図10に示す。このように、両部材40b、50bを一体化することにより、例えば組立時に左側発泡樹脂部材40bが破損することなく、左側断熱ユニット60bを側部ワークコイル18近傍に配置することができる。なお、この左側断熱ユニット60bを配置する際、右側断熱ユニット60aと同様に左側断熱ユニット60bの内面と内ケース15との間に冷却風が流れるための隙間(約3〜4mm)を設け、側部ワークコイル18の過熱を防止している。   The left foamed resin member 40b enters the internal space 54b of the left flame retardant resin member 50b, and the left heat insulating unit 60b, which is the left part of the heat insulating unit 60, is formed by both members 40b and 50b. A perspective view of this state is shown in FIG. Thus, by integrating both members 40b and 50b, the left heat insulating unit 60b can be disposed in the vicinity of the side work coil 18, for example, without damaging the left foamed resin member 40b during assembly. When the left heat insulating unit 60b is disposed, a gap (about 3 to 4 mm) for cooling air to flow between the inner surface of the left heat insulating unit 60b and the inner case 15 is provided in the same manner as the right heat insulating unit 60a. The overheating of the part work coil 18 is prevented.

このように難燃性樹脂部材50は、発泡樹脂部材40の形状に合わせてその形状を容易に形成することができるため、断熱ユニット60を容易に形成することができる。   Thus, since the flame-retardant resin member 50 can be easily formed in accordance with the shape of the foamed resin member 40, the heat insulating unit 60 can be easily formed.

炊飯器10の組立時、前記右側断熱ユニット60aと前記左側断熱ユニット60bは、炊飯器10の右側の空間と左側の空間のそれぞれに配置される。それぞれのユニット60a、60bは、予めそれぞれの空間に合わせて形成されており、その組立は容易に行われる。   When the rice cooker 10 is assembled, the right heat insulating unit 60a and the left heat insulating unit 60b are arranged in the right space and the left space of the rice cooker 10, respectively. Each unit 60a, 60b is previously formed according to each space, and the assembly is performed easily.

組み立てられると、右側断熱ユニット60a及び左側断熱ユニット60bの上面51は、内ケース15の外向きフランジ15dの下面に当接され、その下面52は、底部材13の上端面に当接され、内ケース15と底部材13とで挟持される。即ち、その取り付けにはビス等の固定手段を用いておらず、その分生産コストを低減することができる。   When assembled, the upper surface 51 of the right heat insulating unit 60a and the left heat insulating unit 60b is brought into contact with the lower surface of the outward flange 15d of the inner case 15, and the lower surface 52 is brought into contact with the upper end surface of the bottom member 13, It is sandwiched between the case 15 and the bottom member 13. That is, no fixing means such as a screw is used for the attachment, and the production cost can be reduced accordingly.

そして、図11に示すように、右側断熱ユニット60aと左側断熱ユニット60bの前側の突起溝56の前側面には、基板保持部材23が当接し、その後側の突起溝56の後側面には、コードリール25が当接する。このように、右側断熱ユニット60aと左側断熱ユニット60bがない領域には、基板保持部材23とコードリール25とが配置されることになり、その結果、底部ワークコイル17及び側部ワークコイル18に対する断熱効果が向上する。   And as shown in FIG. 11, the board | substrate holding member 23 contact | abuts to the front side surface of the projection groove 56 of the front side of the right side heat insulation unit 60a and the left side heat insulation unit 60b, The cord reel 25 comes into contact. As described above, the board holding member 23 and the cord reel 25 are disposed in the region where the right heat insulating unit 60a and the left heat insulating unit 60b are not provided. As a result, the bottom work coil 17 and the side work coil 18 are not affected. The heat insulation effect is improved.

なお、断熱ユニット60の内方突出部54aで覆うワークコイルは、側部ワークコイル18の一部または全部であってもよい。また、底部ワークコイル17の一部または全部までであってもよいが、底部ワークコイル17まで覆うようになると、冷却風が流れにくくなり過熱の恐れが生じるので好ましくない。   Note that the work coil covered by the inward protruding portion 54 a of the heat insulating unit 60 may be a part or all of the side work coil 18. The bottom work coil 17 may be part or all of the bottom work coil 17, but if the bottom work coil 17 is covered, it is not preferable because the cooling air hardly flows and there is a risk of overheating.

いずれにしても、右側断熱ユニット60a及び左側断熱ユニット60bからなる断熱ユニット60は、底部ワークコイル17及び側部ワークコイル18側が難燃性部材であるため、底部ワークコイル17及び側部ワークコイル18に断熱ユニット60を近づけて設けることができるようになり、その結果炊飯器10が大型化することはない。   In any case, the heat insulating unit 60 including the right heat insulating unit 60a and the left heat insulating unit 60b has a bottom work coil 17 and a side work coil 18 because the bottom work coil 17 and the side work coil 18 are flame retardant members. The heat insulating unit 60 can be provided close to the rice cooker 10, and as a result, the rice cooker 10 does not increase in size.

また、断熱ユニット60を底部ワークコイル17及び側部ワークコイル18に近づけると、底部ワークコイル17及び側部ワークコイル18が過熱する恐れを生じるが、右側断熱ユニット60a及び左側断熱ユニット60bと、内ケース15との間には、上述したように隙間、例えば約3〜4mmの隙間Rが設けられ、冷却ファン27が駆動されると冷却風の一部は、この隙間R内を流れ、底部ワークコイル17及び側部ワークコイル18の過熱を防止する。   Further, when the heat insulation unit 60 is brought close to the bottom work coil 17 and the side work coil 18, the bottom work coil 17 and the side work coil 18 may be overheated, but the right heat insulation unit 60a and the left heat insulation unit 60b, As described above, a gap, for example, a gap R of about 3 to 4 mm, is provided between the case 15 and part of the cooling air flows through the gap R when the cooling fan 27 is driven. The overheating of the coil 17 and the side work coil 18 is prevented.

なお、これを実証するために実験を行った。測定条件は、IH出力は定格電力+5%で、電流値が最大となるように電圧を調整し(95.1V)、白米メニュー、おこげ選択、湯沸かしを行った。その結果、電気用品安全法のワークコイルの上限温度は、150℃であるのに対し、実測値は111.5℃であり、室温30℃換算では118.5℃であり、いずれも法律の範囲内であった。   An experiment was conducted to prove this. The measurement conditions were that the IH output was rated power + 5%, the voltage was adjusted so as to maximize the current value (95.1 V), the white rice menu, the selection of hot water, and the water heating. As a result, while the upper limit temperature of the work coil of the Electrical Appliance and Material Safety Law is 150 ° C, the measured value is 111.5 ° C and 118.5 ° C in terms of room temperature of 30 ° C. It was in.

図11に示すように、右側断熱ユニット60aと左側断熱ユニット60bの前側の突起溝56の間は、距離Wだけ離されており、冷却ファン27の冷却風は、この距離Wの間を通り後方へ流れ、その一部は上記したように前記隙間R内を流れる。そして、他の一部の冷却風は、内ケース15の底部に沿って後方へ流れ、底部ワークコイル17等を冷却する。冷却風は、底部材13の前方側に設けられる吸入孔より導入され、後方側に設けられる排出孔より排出される。   As shown in FIG. 11, the protrusion groove 56 on the front side of the right heat insulation unit 60a and the left heat insulation unit 60b is separated by a distance W, and the cooling air of the cooling fan 27 passes between the distances W and is rearward. Part of which flows in the gap R as described above. Then, the other part of the cooling air flows backward along the bottom of the inner case 15 to cool the bottom work coil 17 and the like. The cooling air is introduced from a suction hole provided on the front side of the bottom member 13 and discharged from a discharge hole provided on the rear side.

右側断熱ユニット60aと左側断熱ユニット60bは、予め外ケース12と内ケース15間のスペースの形状に合わせ且つ設置位置の各種部品に衝突しない形状に成型されるが、一度金型を造れば所望の形状のものを簡単に量産できる。また、同一形状のものを量産できるので、1つ当たりの断熱材コストが安価になる。   The right heat insulation unit 60a and the left heat insulation unit 60b are preliminarily formed into a shape that matches the shape of the space between the outer case 12 and the inner case 15 and does not collide with various components at the installation position. Shaped ones can be easily mass-produced. Moreover, since the thing of the same shape can be mass-produced, the heat insulating material cost per piece becomes low.

断熱ユニット60は、かなりの圧縮強度を有しているので、この断熱ユニット60を底部材13の上面と内ケース15の外向きフランジ15dの下面との間に上下当接状態で設置すると、誤って炊飯器10を落としたときに、断熱ユニット60が上下方向の衝撃に対して緩衝作用を発揮する。従って、該断熱ユニット60を、本来の保温機能のほかに落下時の緩衝材としても利用できる。   Since the heat insulating unit 60 has a considerable compressive strength, if this heat insulating unit 60 is installed in a vertically contacted state between the upper surface of the bottom member 13 and the lower surface of the outward flange 15d of the inner case 15, an error will occur. When the rice cooker 10 is dropped, the heat insulating unit 60 exerts a buffering action against the impact in the vertical direction. Therefore, the heat insulating unit 60 can be used as a cushioning material when dropped in addition to the original heat retaining function.

また、断熱ユニット60には、通風路となる隙間Rを設けているので、本体ケース11内で発生する熱気を該隙間Rを通してスムーズに外部に放出でき、熱損傷が起き易いワークコイル等が過熱されて故障したり熱変形したりするのを防止できる。   In addition, since the heat insulation unit 60 is provided with a gap R serving as a ventilation path, hot air generated in the main body case 11 can be smoothly discharged to the outside through the gap R, and a work coil or the like that is easily damaged by heat is overheated. Can be prevented from being broken or thermally deformed.

本発明は、前記実施例の構成に限定されるものではなく、発明の要旨を逸脱しない範囲において適宜設計変更可能である。   The present invention is not limited to the configuration of the above-described embodiment, and can be appropriately changed in design without departing from the gist of the invention.

10…炊飯器 11…本体ケース
12…外ケース 13…底部材
14…肩部材 14a…軸受板
15…内ケース 15a…底壁部
15b…曲壁部 15c…側壁部
15d…外向きフランジ 16…内鍋
17…底部ワークコイル 18…側部ワークコイル
19…保温ヒータ 21…温度センサー
22…コイル支持台 22a…フェライトコア
23…基板保持部材 24…制御基板
25…コードリール 26…冷却フィン
27…冷却ファン 28…ロック機構
30…蓋体 31…外蓋
32…内蓋 33…調圧弁
37…ヒンジユニット 40…発泡樹脂部材
40a…右側発泡樹脂部材 40b…左側発泡樹脂部材
41…上面 42…下面
43…外側面 44…内側面
44a…内方突出部 45…凹嵌部
46…突起部 47…窪み
48…大きな切込部 49…小さな切込部
50…難燃性樹脂部材 50a…右側難燃性樹脂部材
50b…左側難燃性樹脂部材 51…上面
52…下面 54…内側面
54a…内方突出部 54b…内部空間
55…凹嵌部 56…突起溝
57…窪み 58…大きな切込部
59…小さな切込部 60…断熱ユニット
60a…右側断熱ユニット 60b…左側断熱ユニット
DESCRIPTION OF SYMBOLS 10 ... Rice cooker 11 ... Main body case 12 ... Outer case 13 ... Bottom member 14 ... Shoulder member 14a ... Bearing plate 15 ... Inner case 15a ... Bottom wall part 15b ... Curved wall part 15c ... Side wall part 15d ... Outward flange 16 ... Inside Pan 17 ... Bottom work coil 18 ... Side work coil 19 ... Insulating heater 21 ... Temperature sensor 22 ... Coil support 22a ... Ferrite core 23 ... Substrate holding member 24 ... Control board 25 ... Code reel 26 ... Cooling fin 27 ... Cooling fan DESCRIPTION OF SYMBOLS 28 ... Lock mechanism 30 ... Lid 31 ... Outer lid 32 ... Inner lid 33 ... Pressure regulating valve 37 ... Hinge unit 40 ... Foamed resin member 40a ... Right side foamed resin member 40b ... Left side foamed resin member 41 ... Upper surface 42 ... Lower surface 43 ... Outer Side surface 44 ... Inner side surface 44a ... Inward projecting portion 45 ... Recessed fitting portion 46 ... Protrusion portion 47 ... Dimple 48 ... Large cut portion 49 ... Small Recessed portion 50 ... Flame retardant resin member 50a ... Right flame retardant resin member 50b ... Left flame retardant resin member 51 ... Upper surface 52 ... Lower surface 54 ... Inner side surface 54a ... Inward protruding portion 54b ... Inner space 55 ... Recessed fitting portion 56 ... Projection groove 57 ... Indentation 58 ... Large cut portion 59 ... Small cut portion 60 ... Heat insulation unit 60a ... Right heat insulation unit 60b ... Left heat insulation unit

Claims (4)

本体ケースと、前記本体ケース上方の蓋体とを有する炊飯器であって、
前記本体ケース内には、内ケースと、前記内ケース内に収納される内鍋と、前記内鍋を加熱するためのワークコイルとを有し、
前記本体ケースと前記内ケースとの間に、発泡樹脂部材と難燃性樹脂部材とからなる断熱材を、前記難燃性樹脂部材が前記ワークコイル側に位置するように配置することを特徴とする炊飯器。
A rice cooker having a main body case and a lid above the main body case,
In the main body case, it has an inner case, an inner pot housed in the inner case, and a work coil for heating the inner pot,
Between the main body case and the inner case, a heat insulating material composed of a foamed resin member and a flame retardant resin member is disposed so that the flame retardant resin member is located on the work coil side. Rice cooker.
前記断熱材は、少なくとも前記ワークコイルの一部を覆うことを特徴とする請求項1に記載の炊飯器。   The rice cooker according to claim 1, wherein the heat insulating material covers at least a part of the work coil. 前記断熱材と前記ワークコイルとの間に、冷却風が流れる隙間を有することを特徴とする請求項1または請求項2に記載の炊飯器。   The rice cooker according to claim 1 or 2, wherein a gap through which cooling air flows is provided between the heat insulating material and the work coil. 前記発泡樹脂部材と前記難燃性樹脂部材とは、重ね合わされて一体化されることを特徴とする請求項1ないし請求項3のいずれか一項に記載の炊飯器。   The rice cooker according to any one of claims 1 to 3, wherein the foamed resin member and the flame-retardant resin member are overlapped and integrated.
JP2010106123A 2010-05-06 2010-05-06 Rice cooker Pending JP2011234765A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020103485A1 (en) * 2018-11-20 2020-05-28 中山市掌声电器有限公司 Novel inner pot heating device with valve controlled by gear and pulling rod
WO2020103484A1 (en) * 2018-11-20 2020-05-28 中山市掌声电器有限公司 Novel mechanism for controlling flow of fluid in pot

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1199070A (en) * 1997-09-29 1999-04-13 Toshiba Home Techno Corp Cookware
JP2000262397A (en) * 1999-03-17 2000-09-26 Toshiba Home Technology Corp Electromagnetic induction heating type rice cooker
JP2003089998A (en) * 2001-09-14 2003-03-28 Asahi Kasei Corp Nonflammable soft face material

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1199070A (en) * 1997-09-29 1999-04-13 Toshiba Home Techno Corp Cookware
JP2000262397A (en) * 1999-03-17 2000-09-26 Toshiba Home Technology Corp Electromagnetic induction heating type rice cooker
JP2003089998A (en) * 2001-09-14 2003-03-28 Asahi Kasei Corp Nonflammable soft face material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020103485A1 (en) * 2018-11-20 2020-05-28 中山市掌声电器有限公司 Novel inner pot heating device with valve controlled by gear and pulling rod
WO2020103484A1 (en) * 2018-11-20 2020-05-28 中山市掌声电器有限公司 Novel mechanism for controlling flow of fluid in pot

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