JP2011226842A - Solar battery module durability testing device - Google Patents

Solar battery module durability testing device Download PDF

Info

Publication number
JP2011226842A
JP2011226842A JP2010094895A JP2010094895A JP2011226842A JP 2011226842 A JP2011226842 A JP 2011226842A JP 2010094895 A JP2010094895 A JP 2010094895A JP 2010094895 A JP2010094895 A JP 2010094895A JP 2011226842 A JP2011226842 A JP 2011226842A
Authority
JP
Japan
Prior art keywords
solar cell
cell module
pressure chamber
pressure
chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2010094895A
Other languages
Japanese (ja)
Other versions
JP5343915B2 (en
Inventor
Hideyuki Honda
英行 本田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HONDA DYNAMICS CO Ltd
Original Assignee
HONDA DYNAMICS CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HONDA DYNAMICS CO Ltd filed Critical HONDA DYNAMICS CO Ltd
Priority to JP2010094895A priority Critical patent/JP5343915B2/en
Publication of JP2011226842A publication Critical patent/JP2011226842A/en
Application granted granted Critical
Publication of JP5343915B2 publication Critical patent/JP5343915B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

PROBLEM TO BE SOLVED: To provide a solar battery module durability testing device for automatically testing mechanical strength and durability of solar battery modules and also the durability in an environment close to an actual usage state where the modules are attached onto a roof by using frame bodies and support metal fittings.SOLUTION: The solar battery module durability testing device includes: first pressure chambers 6 and a second pressure chamber 7 whose circumferences are surrounded by rigid walls by excluding seal portions 5. The first and second pressure chambers are divided by solar battery modules 1, which are attached by support means 2 to the rigid walls constituting one pressure chambers, and the seal portions, which airtightly perform clogging between the rigid walls constituting the pressure chambers and the peripheral edge parts of the solar battery modules. The first and second pressure chambers are pressurized or decompressed to have predetermined pressure by a first air supply and exhaust means 8 and a second air supply and exhaust means 9 respectively connected to the first pressure chambers and the second pressure chamber, so as to generate a pressure difference on both front and rear surfaces of the solar battery modules. Thus, wind pressure to act on the solar battery modules in the actual environment is reproduced.

Description

本発明は、太陽電池モジュールの耐久性試験装置に係わり、更に詳しくは屋根置き型の設置工法で取付けた状態のソーラーパネルの風、雪、静荷重又は氷荷重に対する耐久性を試験するための装置に関するものである。   The present invention relates to a durability test device for a solar cell module, and more particularly, a device for testing the durability of a solar panel mounted with a roof-standing installation method against wind, snow, static load or ice load. It is about.

通常、屋根に太陽電池モジュールを設置する場合、太陽電池モジュールの温度上昇を抑えるためと施工性を高めるために、屋根と太陽電池の間に5〜10cm程度の間隔を設けて施工する。最近の屋根は、野地板の上面に防水ゴムシートを施設し、その上にカラーベスト等の屋根材を敷設した構造が一般的である。日本瓦の屋根は、古くは野地板の上面に下葺き材を引き、その上に土と瓦を密着させて固定する土葺き工法のみであったが、最近では耐震性を高めるために屋根の軽量化を図る目的で、土を使用せず、その代わり瓦桟木を野地板に打ち付け、瓦の裏に設けた引っ掛け爪を瓦桟木に引っ掛けるいわゆる引掛け桟瓦葺き工法が多く採用されている。   Usually, when installing a solar cell module in a roof, in order to suppress the temperature rise of a solar cell module and to improve workability, it installs with a space | interval of about 5-10 cm between a roof and a solar cell. A recent roof generally has a structure in which a waterproof rubber sheet is provided on the upper surface of a base plate, and a roof material such as a color vest is laid thereon. In the past, Japanese tile roofing was only a method of earthing, in which underlaying material was drawn on the top surface of the base plate, and soil and tiles were fixed in close contact with it. For the purpose of reducing the weight, a so-called “hanging-barrel roofing method” is often employed in which the soil is not used, but instead the tile pier is struck on the base plate and the hook claws provided on the back of the tile are hooked on the tile pier.

このような屋根に太陽電池モジュールを設置するには、屋根材を残したまま、所定間隔に長尺の縦桟若しくは固定金具を、屋根材を貫通させて野地板にネジ止めし、縦桟部材若しくは固定金具に横桟部材を一定間隔毎に横設し、太陽電池モジュールの周囲に設けた枠体を横桟部材に取付ける構造が一般的である。   In order to install a solar cell module on such a roof, a long vertical beam or a fixing bracket is passed through the roof material at a predetermined interval with the roof material remaining, and is screwed to the base plate, and the vertical beam member Alternatively, a structure in which a horizontal beam member is installed on the fixing bracket at regular intervals and a frame provided around the solar cell module is attached to the horizontal beam member is generally used.

例えば、特許文献1には、太陽電池モジュール本体と、この太陽電池モジュール本体の対向する2辺に設けられた第1枠体及び第2枠体とを備える太陽電池モジュールの取付け構造において、複数の太陽電池モジュールをそれぞれの第1枠体及び第2枠体が相互に隣接する様に屋根上に配列しており、前記第1枠体の上側部位には、太陽電池モジュールを屋根上に固定するための固定部を設け、前記第2枠体の下側部位には、太陽電池モジュールを屋根上に係止するための係止部を設け、相互に隣接する各太陽電池モジュールの前記第1枠体及び前記第2枠体間には、屋根上に固定された凸型部材を配置し、前記第1枠体を前記凸型部材の一側面に配置し、前記第2枠体を前記凸型部材の上面に配置して、前記第1枠体及び前記第2枠体間に段差を形成し、前記第1枠体の固定部及び前記第2枠体の係止部を共通の押え部材により前記凸型部材に固定もしくは係止した太陽電池モジュールの取付け構造が開示されている。ここで、太陽電池モジュール本体の左右両側に第3枠体及び第4枠体とを備え、複数の太陽電池モジュールをそれぞれの第3枠体及び第4枠体が相互に隣接する様に屋根上に配列し、前記第3枠体及び前記第4枠体の相互に対向する部位にそれぞれの溝を形成し、前記第3枠体の溝及び前記第4枠体の溝にシール部材を挿入している。   For example, Patent Document 1 discloses a solar cell module mounting structure including a solar cell module main body and a first frame body and a second frame body provided on two opposing sides of the solar cell module main body. The solar cell modules are arranged on the roof so that the first frame and the second frame are adjacent to each other, and the solar cell module is fixed on the roof in an upper portion of the first frame. And a locking portion for locking the solar cell module on the roof is provided at a lower portion of the second frame body, and the first frame of the solar cell modules adjacent to each other is provided. A convex member fixed on the roof is disposed between the body and the second frame, the first frame is disposed on one side of the convex member, and the second frame is disposed on the convex Arranged on the upper surface of the member, between the first frame and the second frame. A solar cell module mounting structure is disclosed in which a difference is formed, and the fixing portion of the first frame body and the locking portion of the second frame body are fixed or locked to the convex member by a common pressing member. . Here, a third frame and a fourth frame are provided on the left and right sides of the solar cell module main body, and the plurality of solar cell modules are arranged on the roof so that the third frame and the fourth frame are adjacent to each other. Are formed in respective portions of the third frame body and the fourth frame body facing each other, and a seal member is inserted into the groove of the third frame body and the groove of the fourth frame body. ing.

ところで、太陽電池モジュールの耐久性試験として国際規格のIEC 61646 機械的荷重試験がある。このIEC規格の試験方法は、次のように定められている。正面を上向き、下向きに取付けられるような構造で、モジュールを取付ける場合、固定点間の距離が最大となるような最悪の場合を用いる。荷重は、正面に2400Pa相当の荷重を均一に徐々に加え、この荷重を1時間維持する。剛性構造体からモジュールを取り外さずに、同じ荷重をモジュールの背面に加える。加圧ステップは、1時間荷重を3サイクル繰り返す。雪・氷の重い堆積に対するモジュールの耐久力を確認する場合は、この試験中にモジュールの正面に加える荷重を2400Paから5400Paに引き上げる。というものである。   Incidentally, there is an international standard IEC 61646 mechanical load test as a durability test of a solar cell module. This IEC standard test method is defined as follows. When mounting the module with a structure that can be mounted face up and face down, use the worst case that maximizes the distance between the fixed points. As the load, a load corresponding to 2400 Pa is gradually and gradually applied to the front, and this load is maintained for 1 hour. The same load is applied to the back of the module without removing the module from the rigid structure. The pressurizing step repeats the 1 hour load for 3 cycles. When checking the durability of the module against heavy accumulation of snow and ice, the load applied to the front of the module during this test is increased from 2400 Pa to 5400 Pa. That's it.

即ち、IEC規格の試験方法は、太陽電池モジュールを垂直にして剛性構造体に取付け、太陽電池モジュールの正面と背面から機械的に荷重を加えて行うので、実際の屋根に設置した太陽電池モジュールとは使用形態が異なり、使用環境を再現したとは言い難い。その上、屋根に太陽電池モジュールを取付けるための枠体や支持金具の耐久性を試験することもできない。   That is, the test method of the IEC standard is performed by attaching a solar cell module vertically to a rigid structure and applying a mechanical load from the front and back of the solar cell module. The usage pattern is different and it is difficult to say that the usage environment has been reproduced. In addition, it is impossible to test the durability of the frame body and the support fitting for attaching the solar cell module to the roof.

しかし、太陽電池モジュールの電気特性を試験するための試験方法や試験装置は各種提供されているものの、太陽電池モジュールの機械的強度や耐久性、太陽電池モジュールを枠体や支持金具を用いて屋根に取付けた実際の使用状態に近い環境での耐久性について試験するための試験方法や試験装置は未だ提供されていない。従来は、共通の耐久性試験方法や装置がなく、太陽電池モジュール製造会社や住宅施工会社等がそれぞれ独自に試験を行っていたので、客観性がなく、また他社製品を比較できないといった課題もあった。   However, although various test methods and test apparatuses for testing the electrical characteristics of the solar cell module are provided, the mechanical strength and durability of the solar cell module, and the solar cell module using a frame or a support metal A test method and a test apparatus for testing the durability in an environment close to the actual use state attached to the PC are not yet provided. Previously, there was no common durability test method or equipment, and solar cell module manufacturers and home construction companies conducted their own tests, so there was a problem that there was no objectivity and that other companies' products could not be compared. It was.

特開2007−231514号公報JP 2007-231514 A

そこで、本発明が前述の状況に鑑み、解決しようとするところは、太陽電池モジュールの機械的強度や耐久性、太陽電池モジュールを枠体や支持金具を用いて屋根に取付けた実際の使用状態に近い環境での耐久性について自動的に試験することが可能な太陽電池モジュールの耐久性試験装置を提供する点にある。   Therefore, in view of the above-mentioned situation, the present invention intends to solve the mechanical strength and durability of the solar cell module, and the actual use state in which the solar cell module is attached to the roof using a frame body and a support metal fitting. The object of the present invention is to provide a solar cell module durability test apparatus capable of automatically testing durability in a near environment.

本発明は、前述の課題解決のために、シール部を除き周囲を実質的に容量変化を生じさせない剛性壁で囲まれた第1圧力室と第2圧力室とを備え、該第1圧力室と第2圧力室は、一方の圧力室を構成する剛性壁に支持手段にて取付けた太陽電池モジュールと、圧力室を構成する剛性壁と前記太陽電池モジュールの周縁部間を気密状態に塞ぐ前記シール部とで区画され、前記第1圧力室と第2圧力室とにそれぞれ接続された第1給排気手段と第2給排気手段とにより、第1圧力室と第2圧力室とを所定圧力に加減圧することで前記太陽電池モジュールの表裏両面に圧力差を発生させ、実環境で太陽電池モジュールに作用する風圧を再現することが可能な太陽電池モジュールの耐久性試験装置を構成した(請求項1)。   In order to solve the above-described problem, the present invention includes a first pressure chamber and a second pressure chamber that are surrounded by a rigid wall that does not substantially change the volume except for the seal portion, and the first pressure chamber. And the second pressure chamber is a solar cell module attached to a rigid wall constituting one pressure chamber by a supporting means, and the rigid wall constituting the pressure chamber and the peripheral portion of the solar cell module are sealed in an airtight state. A first pressure chamber and a second pressure chamber are separated by a predetermined pressure by a first air supply / exhaust means and a second air supply / exhaust means which are partitioned by a seal portion and connected to the first pressure chamber and the second pressure chamber, respectively. By constructing a solar cell module durability test apparatus that can generate a pressure difference between the front and back surfaces of the solar cell module by applying pressure to the surface, and can reproduce the wind pressure acting on the solar cell module in an actual environment. Item 1).

ここで、前記支持手段として、前記太陽電池モジュールを屋根等の被取付部に実際に取付ける枠体若しくは支持金具を用いてなるのである(請求項2)。   Here, as the support means, a frame body or a support fitting for actually attaching the solar cell module to an attachment portion such as a roof is used (Claim 2).

そして、前記シール部は、前記太陽電池モジュールの変形を拘束しない可撓性を備えていることが好ましい(請求項3)。   And it is preferable that the said seal | sticker part is equipped with the flexibility which does not restrain the deformation | transformation of the said solar cell module (Claim 3).

また、前記第1圧力室と第2圧力室の一方の圧力室内に、前記太陽電池モジュールの変形を計測する接触式又は非接触式の変位計を設けてなることがより好ましい(請求項4)。   More preferably, a contact-type or non-contact-type displacement meter for measuring deformation of the solar cell module is provided in one pressure chamber of the first pressure chamber and the second pressure chamber. .

更に、複数の前記太陽電池モジュールを、前記支持手段を用いて縦横に実施工するとともに、各太陽電池モジュールの周縁部を前記シール部でそれぞれ気密状態に塞いで複数の前記第1圧力室と、それ以外を一つの前記第2圧力室とし、複数の前記第1圧力室にそれぞれ第1給排気手段を接続してなることがより好ましい(請求項5)。   Furthermore, the plurality of solar cell modules are implemented vertically and horizontally using the support means, and the plurality of first pressure chambers are closed by sealing the peripheral edge of each solar cell module with the seal portion, respectively. More preferably, the other one is the second pressure chamber, and the first air supply / exhaust means is connected to each of the plurality of first pressure chambers.

具体的には、底面が剛性の高い設置面とし、その周囲に側壁を立ち上げた上方解放したチャンバーと、該チャンバーの開口部を気密状態で塞ぐカバー体とを開閉可能に設け、前記チャンバーの設置面に前記支持手段にて前記太陽電池モジュールを取付けるとともに、その内方の該太陽電池モジュールの周縁部と前記設置面との間を前記シール部で気密状態に塞ぎ、前記設置面と周囲のシール部と太陽電池モジュールの裏面とで前記第1圧力室を構成し、前記チャンバーとカバー体とで形成される残余の空間を前記第2圧力室としてなるのである(請求項6)。   Specifically, the bottom surface is a highly rigid installation surface, and an upwardly opened chamber with a side wall raised around it and a cover body that closes the opening of the chamber in an airtight state are provided to be openable and closable. The solar cell module is attached to the installation surface by the support means, and the space between the inner peripheral edge of the solar cell module and the installation surface is sealed in an airtight state by the seal portion, The first pressure chamber is constituted by the seal portion and the back surface of the solar cell module, and the remaining space formed by the chamber and the cover body is used as the second pressure chamber.

更に、前記チャンバーの設置面の一部に、少なくとも野地板と屋根材とからなる模造屋根を構築し、該模造屋根の上に前記支持手段にて単又は複数の前記太陽電池モジュールを実施工するとともに、その内方の該太陽電池モジュールの周縁部と前記模造屋根との間を前記シール部で気密状態に塞ぎ、更に前記模造屋根の周縁部に位置する前記シール部から該模造屋根の端部を通り前記設置面に至るまで気密シートで塞ぎ、前記模造屋根と周囲のシール部と太陽電池モジュールの裏面とで前記第1圧力室を構成し、前記気密シートを剛性壁の一部として前記チャンバーとカバー体とで形成される残余の空間を前記第2圧力室としてなることが実環境により近い条件で耐久性試験が行えるのである(請求項7)。   Furthermore, an imitation roof composed of at least a base plate and a roof material is constructed on a part of the installation surface of the chamber, and the single or plural solar cell modules are implemented on the imitation roof by the support means. In addition, the space between the inner periphery of the solar cell module and the imitation roof is sealed in an airtight state with the seal portion, and further, the end portion of the imitation roof from the seal portion located at the periphery of the imitation roof. The first pressure chamber is formed by the imitation roof, the surrounding seal portion, and the back surface of the solar cell module, and the chamber is used as a part of a rigid wall. The durability test can be performed under the condition closer to the actual environment that the remaining space formed by the cover body is formed as the second pressure chamber.

そして、前記第2圧力室の内部であって前記チャンバーの両側壁間に渡設したトラバースに、前記太陽電池モジュールの変形を計測する接触式又は非接触式の変位計を設けてなることがより好ましい(請求項8)。   Further, a contact-type or non-contact-type displacement meter for measuring deformation of the solar cell module may be provided in a traverse provided between the both side walls of the chamber inside the second pressure chamber. Preferred (claim 8).

以上にしてなる本発明の太陽電池モジュールの耐久性試験装置によれば、第1圧力室と第2圧力室との境界に太陽電池モジュールを支持手段で設け、該太陽電池モジュールの周縁部をシール部で気密状態に塞いでいるので、前記第1圧力室と第2圧力室とにそれぞれ接続された第1給排気手段と第2給排気手段とにより、第1圧力室と第2圧力室とを所定圧力に加減圧することで前記太陽電池モジュールの表裏両面に圧力差を発生させ、実環境に発生する静圧を正圧(モジュールを屋根側へ押す方向の圧力)から負圧(モジュールを屋根から引き離す方向の圧力)まで再現することができ、更に第1圧力室と第2圧力室の圧力を急激に変化させることにより時々刻々変化する動圧や脈動を再現することができ、太陽電池モジュールに実環境で作用する風圧を与えて耐久性を試験することができる。また、第1圧力室と第2圧力室の圧力差を大きくして、太陽電池モジュールを取付けたまま、破壊するまで試験することができる。ここで、太陽電池モジュールは圧力室内に収容しているので、太陽電池モジュールが破壊しても破片が外部に飛び散らないので安全である。   According to the solar cell module durability test apparatus of the present invention as described above, the solar cell module is provided by the support means at the boundary between the first pressure chamber and the second pressure chamber, and the peripheral portion of the solar cell module is sealed. The first pressure chamber and the second pressure chamber are connected to the first pressure chamber and the second pressure chamber by the first air supply / exhaust means and the second air supply / exhaust means, respectively. The pressure difference between the front and back sides of the solar cell module is generated by increasing or decreasing the pressure to a predetermined pressure, and the static pressure generated in the actual environment is changed from positive pressure (pressure in the direction of pushing the module to the roof side) to negative pressure (module (Pressure in the direction of separating from the roof), and by changing the pressure in the first pressure chamber and the second pressure chamber abruptly, the dynamic pressure and pulsation that change from moment to moment can be reproduced. Module in real environment It can be tested durability giving wind pressure use. In addition, the pressure difference between the first pressure chamber and the second pressure chamber can be increased, and the test can be performed until the solar cell module is broken until it is broken. Here, since the solar cell module is accommodated in the pressure chamber, even if the solar cell module is broken, the fragments are not scattered outside, which is safe.

また、支持手段として、太陽電池モジュールを屋根等の被取付部に実際に取付ける枠体若しくは支持金具を用いることにより、太陽電池モジュール自体の耐久性試験に加えて太陽電池モジュールを屋根に支持する支持手段とモジュールとの連結部の耐久性試験を行うことができる。   Moreover, in addition to the durability test of the solar cell module itself, the support for supporting the solar cell module on the roof by using a frame or a support fitting that actually attaches the solar cell module to the attachment portion such as the roof as a support means. The durability test of the connecting portion between the means and the module can be performed.

そして、圧力室を構成する剛性壁と前記太陽電池モジュールの周縁部間を気密状態に塞ぐシール部は、太陽電池モジュールの変形を拘束しない可撓性を備えているので、太陽電池モジュールに加わる風圧を支持手段のみで受けることができ、支持手段の耐久性試験を行うことができる。   And since the sealing part which block | closes between the rigid wall which comprises a pressure chamber, and the peripheral part of the said solar cell module in an airtight state is equipped with the flexibility which does not restrain a deformation | transformation of a solar cell module, the wind pressure added to a solar cell module Can be received only by the support means, and the durability test of the support means can be performed.

更に、複数の太陽電池モジュールを、支持手段を用いて縦横に実施工するとともに、各太陽電池モジュールの周縁部を前記シール部でそれぞれ気密状態に塞いで複数の前記第1圧力室と、それ以外を一つの前記第2圧力室とし、複数の前記第1圧力室にそれぞれ第1給排気手段を接続してなることにより、屋根に複数の太陽電池モジュールを施工した場合を再現し、太陽電池モジュール同士の接合部も含めて耐久性試験を行うことができる。   Furthermore, a plurality of solar cell modules are implemented vertically and horizontally using support means, and the peripheral portions of each solar cell module are closed in an airtight state with the seal portions, respectively, and the plurality of first pressure chambers, and the others Is used as one second pressure chamber, and the first air supply / exhaust means is connected to each of the plurality of first pressure chambers to reproduce the case where a plurality of solar cell modules are constructed on the roof. Durability tests can be performed including joints between each other.

具体的な太陽電池モジュールの耐久性試験装置は、底面が剛性の高い設置面とし、その周囲に側壁を立ち上げた上方解放したチャンバーと、該チャンバーの開口部を気密状態で塞ぐカバー体とを開閉可能に設け、前記チャンバーの設置面に前記支持手段にて前記太陽電池モジュールを取付けるとともに、その内方の該太陽電池モジュールの周縁部と前記設置面との間を前記シール部で気密状態に塞ぎ、前記設置面と周囲のシール部と太陽電池モジュールの裏面とで前記第1圧力室を構成し、前記チャンバーとカバー体とで形成される残余の空間を前記第2圧力室としてなるので、カバー体を開いてチャンバーの上方を開放した状態で、太陽電池モジュールを支持手段を用いてチャンバーの設置面に取付け、若しくは取外すことができ、準備、撤去作業が容易に行える。また、太陽電池モジュールの大きさや形が異なっていても、設置面に対する支持手段とシール部の取付位置が変わるだけであり、汎用性の高い装置となる。   A specific durability test apparatus for a solar cell module has an installation surface with a rigid bottom surface, a vertically opened chamber with a side wall raised around it, and a cover body that closes the opening of the chamber in an airtight state. The solar cell module is provided on the installation surface of the chamber by the support means, and the space between the periphery of the solar cell module and the installation surface is airtight with the seal portion. Since the first pressure chamber is constituted by the installation surface, the surrounding seal portion, and the back surface of the solar cell module, and the remaining space formed by the chamber and the cover body becomes the second pressure chamber, With the cover body opened and the upper part of the chamber opened, the solar cell module can be attached to or removed from the installation surface of the chamber using the support means. Being worked can be easily performed. Moreover, even if the size and shape of the solar cell module are different, only the mounting position of the support means and the seal portion on the installation surface is changed, and the device becomes highly versatile.

更に、前記チャンバーの設置面の一部に、少なくとも野地板と屋根材とからなる模造屋根を構築し、該模造屋根の上に前記支持手段にて単又は複数の前記太陽電池モジュールを実施工するとともに、その内方の該太陽電池モジュールの周縁部と前記模造屋根との間を前記シール部で気密状態に塞ぎ、更に前記模造屋根の周縁部に位置する前記シール部から該模造屋根の端部を通り前記設置面に至るまで気密シートで塞ぎ、前記模造屋根と周囲のシール部と太陽電池モジュールの裏面とで前記第1圧力室を構成し、前記気密シートを剛性壁の一部として前記チャンバーとカバー体とで形成される残余の空間を前記第2圧力室としてなることにより、実環境により近い条件で耐久性試験を行うことができ、太陽電池モジュールを屋根に実際に取付ける支持手段を用いて取付けることで、従来は困難であった支持手段と屋根の連結部に対する耐久性試験も行うことができる。   Furthermore, an imitation roof composed of at least a base plate and a roof material is constructed on a part of the installation surface of the chamber, and the single or plural solar cell modules are implemented on the imitation roof by the support means. In addition, the space between the inner periphery of the solar cell module and the imitation roof is sealed in an airtight state with the seal portion, and further, the end portion of the imitation roof from the seal portion located at the periphery of the imitation roof. The first pressure chamber is formed by the imitation roof, the surrounding seal portion, and the back surface of the solar cell module, and the chamber is used as a part of a rigid wall. The remaining space formed by the cover and the cover body becomes the second pressure chamber, so that the durability test can be performed under conditions closer to the actual environment, and the solar cell module is actually attached to the roof. That the support means by attaching using a conventionally can be conducted durability tests on connecting portions of the support means and the roof has been difficult.

そして、前記第2圧力室の内部であって前記チャンバーの両側壁間に渡設したトラバースに、前記太陽電池モジュールの変形を計測する接触式又は非接触式の変位計を設けてなることにより、チャンバー内部の圧力変化に殆ど影響されずに太陽電池モジュールの変形を計測することができる。   And, by providing a contact type or non-contact type displacement meter for measuring the deformation of the solar cell module in the traverse provided between the both side walls of the chamber inside the second pressure chamber, The deformation of the solar cell module can be measured without being substantially affected by the pressure change inside the chamber.

本発明の太陽電池モジュールの耐久性試験装置の全体平面図である。It is a whole top view of the durability test apparatus of the solar cell module of this invention. 同じく耐久性試験装置の正面図である。It is a front view of a durability test apparatus. 太陽電池モジュールをチャンバー内に装着し、耐久性試験を行う状態を示す装置の全体断面図である。It is whole sectional drawing of the apparatus which shows the state which mounts a solar cell module in a chamber, and performs a durability test. チャンバーとカバー体のシール部分の構造を示す拡大部分断面図である。It is an expanded partial sectional view which shows the structure of the seal part of a chamber and a cover body. 太陽電池モジュールを支持手段にてチャンバーの設置面に取付けた端部分の拡大部分断面図である。It is an expanded partial sectional view of the edge part which attached the solar cell module to the installation surface of the chamber by the support means. 太陽電池モジュールを支持手段にてチャンバーの設置面に取付けた中央部分の拡大部分断面図である。It is an expanded partial sectional view of the center part which attached the solar cell module to the installation surface of the chamber by the support means. 複数の太陽電池モジュールをアレイ状に装着する場合で、専用のシール構造を用いて支持手段にてチャンバーの設置面に取付けた状態の全体断面図である。It is a whole sectional view in the state where a plurality of solar cell modules were mounted in an array, and was attached to the installation surface of the chamber by a supporting means using a dedicated seal structure. 同じく太陽電池モジュール同士の接合部分の拡大部分断面図である。It is an expanded partial sectional view of the junction part of solar cell modules similarly. チャンバー内に設置した模造屋根に複数の太陽電池モジュールを支持手段にてアレイ状に装着した実環境に近い状態で耐久性試験を行う装置の全体断面図である。1 is an overall cross-sectional view of an apparatus for performing a durability test in a state close to an actual environment in which a plurality of solar cell modules are mounted in an array on a simulated roof installed in a chamber by support means. 同じく模造屋根に太陽電池モジュールを支持手段にて取付けた端部分の拡大部分断面図である。It is the expanded partial sectional view of the edge part which similarly attached the solar cell module to the imitation roof with the support means. 同じく模造屋根に太陽電池モジュールを支持手段にて取付けた中央部分の拡大部分断面図である。It is the expanded partial sectional view of the center part which similarly attached the solar cell module to the imitation roof with the support means.

次に、添付図面に示した実施形態に基づき、本発明を更に詳細に説明する。図1〜図6は本発明の太陽電池モジュールの耐久性試験装置の実施形態を示し、図中符号1は太陽電池モジュール、2は支持手段、3はチャンバー、4はカバー体、5はシール部、6は第1圧力室、7は第2圧力室、8は第1給排気手段、9は第2給排気手段をそれぞれ示している。   Next, the present invention will be described in more detail based on the embodiments shown in the accompanying drawings. 1 to 6 show embodiments of a solar cell module durability test apparatus according to the present invention. In the figure, reference numeral 1 denotes a solar cell module, 2 denotes support means, 3 denotes a chamber, 4 denotes a cover body, and 5 denotes a seal portion. , 6 is a first pressure chamber, 7 is a second pressure chamber, 8 is a first air supply / exhaust means, and 9 is a second air supply / exhaust means.

本発明の太陽電池モジュールの耐久性試験装置は、シール部5を除き周囲を実質的に容量変化を生じさせない剛性壁で囲まれた第1圧力室6と第2圧力室7とを備え、該第1圧力室6と第2圧力室7は、一方の圧力室を構成する剛性壁に支持手段2にて取付けた太陽電池モジュール1と、圧力室を構成する剛性壁と前記太陽電池モジュール1の周縁部間を気密状態に塞ぐ前記シール部5とで区画され、前記第1圧力室6と第2圧力室7とにそれぞれ接続された第1給排気手段8と第2給排気手段9とにより、第1圧力室6と第2圧力室7とを所定圧力に加減圧することで前記太陽電池モジュール1の表裏両面に圧力差を発生させ、実環境で太陽電池モジュール1に作用する風圧を再現するものである。   The durability test apparatus for a solar cell module of the present invention includes a first pressure chamber 6 and a second pressure chamber 7 surrounded by a rigid wall that does not substantially change the capacity except for the seal portion 5, The first pressure chamber 6 and the second pressure chamber 7 include a solar cell module 1 attached to the rigid wall constituting one pressure chamber by the support means 2, the rigid wall constituting the pressure chamber, and the solar cell module 1. A first air supply / exhaust means 8 and a second air supply / exhaust means 9 that are partitioned by the seal portion 5 that seals between the peripheral portions in an airtight state and are connected to the first pressure chamber 6 and the second pressure chamber 7, respectively. The pressure difference between the front and back surfaces of the solar cell module 1 is generated by increasing and decreasing the pressure of the first pressure chamber 6 and the second pressure chamber 7 to a predetermined pressure, thereby reproducing the wind pressure acting on the solar cell module 1 in an actual environment. To do.

ここで、前記支持手段2として、前記太陽電池モジュール1を屋根等の被取付部に実際に取付ける枠体若しくは支持金具を用い、支持手段2の耐久性試験も行うのである。そのため、前記シール部5は、前記太陽電池モジュール1の変形を拘束しない可撓性を備えているのである。耐久性試験中の太陽電池モジュール1の変形を計測するために、前記第1圧力室6と第2圧力室7の一方の圧力室内に、接触式又は非接触式の変位計10を設けている。それ以外にも圧力計を始めとして、温度計等を適所に配置している。   Here, a durability test of the support means 2 is also performed by using a frame or a support metal fitting that actually attaches the solar cell module 1 to an attached part such as a roof as the support means 2. Therefore, the seal portion 5 has flexibility that does not restrain deformation of the solar cell module 1. In order to measure the deformation of the solar cell module 1 during the durability test, a contact-type or non-contact-type displacement meter 10 is provided in one pressure chamber of the first pressure chamber 6 and the second pressure chamber 7. . In addition, a pressure gauge and other thermometers are placed in place.

更に詳しくは、底面が剛性の高い設置面11とし、その周囲に側壁12を立ち上げた上方解放したチャンバー3と、該チャンバー3の開口部を気密状態で塞ぐカバー体4とを開閉可能に設け、前記チャンバー3の設置面11に前記支持手段2,…にて前記太陽電池モジュール1,…を取付けるとともに、その内方の該太陽電池モジュール1の周縁部と前記設置面11との間を前記シール部5,…で気密状態に塞ぎ、前記設置面11と周囲のシール部5,…と太陽電池モジュール1の裏面とで前記第1圧力室6を構成し、前記チャンバー3とカバー体4とで形成される残余の空間を前記第2圧力室7としている。   More specifically, the installation surface 11 having a high bottom surface is provided, and the chamber 3 opened upward with the side wall 12 raised around it and the cover body 4 for closing the opening of the chamber 3 in an airtight state are provided to be openable and closable. The solar cell modules 1, ... are attached to the installation surface 11 of the chamber 3 by the support means 2, ..., and the space between the peripheral edge of the solar cell module 1 and the installation surface 11 is inward. The sealing portion 5 is sealed in an airtight state, and the first pressure chamber 6 is configured by the installation surface 11, the surrounding sealing portions 5, and the back surface of the solar cell module 1, and the chamber 3 and the cover body 4 The remaining space formed in step 2 is used as the second pressure chamber 7.

前記チャンバー3は、架台13の上部に固定的に設けられ、上方開口部の周囲に前記カバー体4に対する水平シール面を備えた支持枠14が該チャンバー3の補強を兼ねて固定され、更に前記架台13から側壁12の外側に固着して上方に延びた縦補強杆15,…の上端に連結されている。前記チャンバー3の下方の架台13の内部には、配管が施されている。本実施形態では、前記チャンバー3は、最大1200mm×800mmの大きさの太陽電池モジュール1を4枚縦横に並べて設置できる大きさに設定し、各太陽電池モジュール1に対して一つの第1圧力室6が対応するので、前記設置面11の中央部で各第1圧力室6に対応する位置にそれぞれ前記第1給排気手段8,…の第1給排気口16,…を設けている。また、第2圧力室7はチャンバー3の残余の空間になるので、前記シール部5よりも外側の設置面11のコーナー部に第2給排気手段9の第2給排気口17を設けている。   The chamber 3 is fixedly provided on the upper portion of the gantry 13, and a support frame 14 having a horizontal sealing surface for the cover body 4 around the upper opening is fixed to serve as reinforcement of the chamber 3. It is connected to the upper end of the vertical reinforcement rods 15,... Fixed to the outside of the side wall 12 from the gantry 13 and extending upward. A pipe is provided inside the gantry 13 below the chamber 3. In the present embodiment, the chamber 3 is set to such a size that four solar cell modules 1 having a maximum size of 1200 mm × 800 mm can be arranged vertically and horizontally, and one first pressure chamber is provided for each solar cell module 1. Therefore, the first air supply / exhaust ports 16,... Of the first air supply / exhaust means 8,... Are provided at the positions corresponding to the first pressure chambers 6 in the central portion of the installation surface 11, respectively. Further, since the second pressure chamber 7 becomes the remaining space of the chamber 3, the second air supply / exhaust port 17 of the second air supply / exhaust means 9 is provided at the corner portion of the installation surface 11 outside the seal portion 5. .

図中符号18は、ブロワーや圧力調整弁を内蔵した給排気装置であり、太陽電池モジュール1に最大1t/m2の静圧を発生させる能力のものである。この給排気装置18は、前記チャンバー3に設けた各種センサーの信号をフィードバックしてコンピュータ制御され、所望の風圧パターンで耐久性試験を自動的に行えるようになっている。本発明の耐久性試験装置の能力は、第1圧力室6と第2圧力室7とも静圧力として−10,000Pa〜+10,000Paの範囲に設定可能でありまた脈動圧力として平均圧力が±960Paで、振幅圧力が±500Pa、周期2秒に設定可能である。 Reference numeral 18 in the figure denotes an air supply / exhaust device incorporating a blower and a pressure regulating valve, which has a capability of generating a maximum static pressure of 1 t / m 2 in the solar cell module 1. The air supply / exhaust device 18 is computer-controlled by feeding back signals from various sensors provided in the chamber 3 so that a durability test can be automatically performed with a desired wind pressure pattern. The capability of the durability test apparatus of the present invention can be set in the range of −10,000 Pa to +10,000 Pa as static pressure for both the first pressure chamber 6 and the second pressure chamber 7, and the average pressure as the pulsation pressure is ± 960 Pa. Thus, the amplitude pressure can be set to ± 500 Pa and the cycle is 2 seconds.

前記架台13の両側には側方へ平行にレール19,19が施設されており、該レール19,19上に門型架台20が移動可能に載置され、該門型架台20の上部に固定された前記カバー体4を前記チャンバー3の上位に移動させて開口部を閉止することができ、また側方へ移動させてチャンバー3の開口部を全開できるようになっている。尚、前記チャンバー3内での作業を容易に行えるように、前記カバー体4を側方へ移動させた際には、前記架台13と門型架台20との間には、作業者が入るのに十分な通路21を確保できるようになっている。   Rails 19, 19 are provided on both sides of the gantry 13 in parallel to the sides, and a gate-type gantry 20 is movably mounted on the rails 19, 19 and fixed to the upper part of the gate-type gantry 20. The cover 4 thus moved can be moved above the chamber 3 to close the opening, and can be moved to the side to fully open the opening of the chamber 3. In addition, when the cover body 4 is moved to the side so that the operation in the chamber 3 can be easily performed, an operator enters between the gantry 13 and the portal gantry 20. A sufficient passage 21 can be secured.

前記カバー体4は、図3及び図4に示すように、閉止時に前記チャンバー3の支持枠14に面する周囲にエアーシールパッキン22を設けるとともに、前記支持枠14の下面に係止し得る多数の係止アーム23,…を前記レール19側の両対向辺側と後進側の一辺に設け、更に前進側の一辺には該カバー体4の周囲に設けた補強枠25を上方から貫通させた固定ボルト26を、スペーサー27を介在させて前記支持枠14に螺合するようにしている。そして、前記カバー体4をレール19,19に沿って移動させてチャンバー3の上位に位置させると同時に、前記係止アーム23,…を前記支持枠14の下面に係止し、それから前記固定ボルト26,…を支持枠14に螺合し、その状態で前記エアーシールパッキン22に門型架台20に設置したコンプレッサー24から圧縮空気を送り、該エアーシールパッキン22を膨張させて前記支持枠14のシール面に圧接して気密状態に塞ぐのである。また、前記カバー体4には、前記チャンバー3内を観察できるように、合せガラスからなる観察窓28を8箇所設けている。   As shown in FIGS. 3 and 4, the cover body 4 is provided with an air seal packing 22 around the support frame 14 of the chamber 3 when closed, and can be locked to the lower surface of the support frame 14. Are provided on both the opposite sides of the rail 19 and one side on the reverse side, and a reinforcing frame 25 provided around the cover body 4 is penetrated from above on one side on the forward side. The fixing bolt 26 is screwed to the support frame 14 with a spacer 27 interposed. Then, the cover body 4 is moved along the rails 19 and 19 to be positioned above the chamber 3, and at the same time, the locking arms 23 are locked to the lower surface of the support frame 14, and then the fixing bolt .. Are screwed into the support frame 14, and in this state, compressed air is sent from the compressor 24 installed on the portal frame 20 to the air seal packing 22, and the air seal packing 22 is expanded to expand the support frame 14. It is pressed against the sealing surface and sealed in an airtight state. The cover 4 is provided with eight observation windows 28 made of laminated glass so that the inside of the chamber 3 can be observed.

そして、図2及び図3に示すように、前記第2圧力室7の内部であって前記チャンバー3の両側壁12,12間に渡設したトラバース29に、前記太陽電池モジュール1の変形を計測する接触式又は非接触式の変位計10を設けている。ここで、前記トラバース29は、側壁12に沿って移動可能となっている。図示した変位計10は機械的な接触式のものであるが、レーザー変移計等の非接触式のものでもよい。   Then, as shown in FIGS. 2 and 3, the deformation of the solar cell module 1 is measured in a traverse 29 provided between the side walls 12 and 12 of the chamber 3 inside the second pressure chamber 7. A contact-type or non-contact-type displacement meter 10 is provided. Here, the traverse 29 is movable along the side wall 12. The illustrated displacement meter 10 is a mechanical contact type, but may be a non-contact type such as a laser displacement meter.

更に詳しくは、前記チャンバー3の設置面11は、各種寸法の太陽電池モジュール1をそれに応じた支持手段2で取付けることができるようにすることと、設置面11に各種部材を取付けた際の気密性を確保するための工夫が施されている。つまり、図3、図5及び図6に示すように、前記設置面11は、大きな圧力に耐えるように厚さ19mmの鋼製の底面板30とその上面に厚さ12mmのゴムシート31を積層し、前記底面板30には例えば100mm間隔の格子位置に螺孔32,…を形成し、全ての螺孔32にはボルト33を螺合して気密状態を保っている。前記ゴムシート31には、前記螺孔32と対応する位置にボルト33の頭部が埋没する円孔34が形成されている。   More specifically, the installation surface 11 of the chamber 3 allows the solar cell module 1 of various dimensions to be attached by the support means 2 corresponding thereto, and the airtightness when various members are attached to the installation surface 11. Ingenuity is given to ensure the sex. That is, as shown in FIGS. 3, 5, and 6, the installation surface 11 is formed by laminating a steel bottom plate 30 having a thickness of 19 mm and a rubber sheet 31 having a thickness of 12 mm on the upper surface so as to withstand a large pressure. In the bottom plate 30, for example, screw holes 32 are formed at lattice positions at intervals of 100 mm, and bolts 33 are screwed into all the screw holes 32 to maintain an airtight state. The rubber sheet 31 is formed with a circular hole 34 in which the head of the bolt 33 is buried at a position corresponding to the screw hole 32.

そして、前記シール部5を取付ける場合には、該当する箇所のボルト33を外し、長尺の取付ボルト35と交換し、前記シール部5に設けた水平な固定板36を前記ゴムシート31の上に置いて、前記円孔34に円筒状のスペーサー37を嵌めて前記取付ボルト35を螺孔32に螺合して取付ける。この場合、前記ゴムシート31が気密性を維持するシールとなり、前記スペーサー37によって該ゴムシート31が過度に押し潰されないようにして取付強度を確保するのである。前記シール部5は、上方に開放した断面略コ字形のチャンネル部材38の溝内にシリコンパッキン39を嵌着し、前記チャンネル部材38の側面にアングル材を溶接した構造であり、該アングル材の水平板が前記固定板36となっている。   When the seal portion 5 is to be attached, the bolt 33 at the corresponding location is removed and replaced with a long mounting bolt 35, and the horizontal fixing plate 36 provided on the seal portion 5 is placed on the rubber sheet 31. Then, a cylindrical spacer 37 is fitted into the circular hole 34 and the mounting bolt 35 is screwed into the screw hole 32 to be mounted. In this case, the rubber sheet 31 serves as a seal that maintains hermeticity, and the rubber sheet 31 is prevented from being excessively crushed by the spacer 37 to ensure mounting strength. The seal portion 5 has a structure in which a silicon packing 39 is fitted into a groove of a channel member 38 having a substantially U-shaped cross section opened upward, and an angle member is welded to a side surface of the channel member 38. A horizontal plate serves as the fixed plate 36.

前記支持手段2は、パネル製造会社に応じて異なるので、適宜な図示しない補助手段を介して前記設置面11に取付ける。その場合、補助手段は前記固定板36と同様な固定板を設け、取付ボルト35で螺孔32に螺合して取付けるものとする。補助手段に対する支持手段2の取付構造は、実際に屋根に施工する際の取付構造と共通である。図示した支持手段2は、アルミニウムの押出し型材で作製したベース枠体40と押え部材41,42とからなっている。太陽電池モジュール1の端部を支持する前記押え部材41は断面略L字形となっており、太陽電池モジュール1,1同士を連結する中間部を支持する前記押え部材42は平板形となっている。前記ベース枠体40は前述のように設置面11に取付け、その内側に沿って前記シール部5を環状に取付け、そして上方から太陽電池モジュール1の周囲を保持する枠体43を前記ベース枠体40の上に載置し、前記押え部材41又は押え部材42を前記ベース枠体40にボルト44で締め付けることにより、前記枠体43の上面を押さえ込んで支持する。この際に、前記シール部5のシリコンパッキン39の上端は太陽電池モジュール1の裏面周縁部に接触し、気密状態に維持するのである。この際、前記太陽電池モジュール1が上下に変形した場合、前記シリコンパッキン39も気密状態性を維持しながらそれに応じて容易に変形するようになっている。しかし、第1圧力室6と第2圧力室7の圧力差によっても気密状態を維持できるようにシリコンパッキン39の変形を抑えなければならない。そのため、前記シリコンパッキン39をチャンネル部材38に嵌合し、上下方向に変形しやすく、横方向に変形し難い構造としている。   Since the support means 2 differs depending on the panel manufacturing company, it is attached to the installation surface 11 through an appropriate auxiliary means (not shown). In this case, the auxiliary means is provided with a fixing plate similar to the fixing plate 36 and is screwed into the screw hole 32 with the mounting bolt 35 and attached. The attachment structure of the support means 2 with respect to the auxiliary means is the same as the attachment structure when actually constructing on the roof. The illustrated support means 2 is composed of a base frame 40 made of an aluminum extrusion mold and pressing members 41 and 42. The holding member 41 that supports the end portion of the solar cell module 1 has a substantially L-shaped cross section, and the holding member 42 that supports the intermediate portion that connects the solar cell modules 1 and 1 has a flat plate shape. . The base frame 40 is attached to the installation surface 11 as described above, the seal portion 5 is annularly attached along the inside thereof, and a frame 43 that holds the periphery of the solar cell module 1 from above is provided as the base frame. The upper surface of the frame body 43 is pressed down and supported by placing the presser member 41 or the presser member 42 on the base frame body 40 with bolts 44. At this time, the upper end of the silicon packing 39 of the seal portion 5 is in contact with the peripheral edge of the back surface of the solar cell module 1 and is kept airtight. At this time, when the solar cell module 1 is deformed up and down, the silicon packing 39 is easily deformed accordingly while maintaining the airtight state. However, the deformation of the silicon packing 39 must be suppressed so that the airtight state can be maintained even by the pressure difference between the first pressure chamber 6 and the second pressure chamber 7. For this reason, the silicon packing 39 is fitted to the channel member 38 so as to be easily deformed in the vertical direction and difficult to be deformed in the lateral direction.

前述の実施形態は、太陽電池モジュール1を単体で支持手段2を用いて設置面11に取付け、その内方の周縁部に前記シール部5を直接設置面11に取付けて耐久性試験を行うことも可能であり、また太陽電池モジュール1の枚数を増やして取付け、あるいは異なる大きさの太陽電池モジュール1を取付けて同時に耐久性試験を行うことができる。尚、前記第1給排気口16,…の内、使用しないものは蓋をする。   In the above-described embodiment, the solar cell module 1 is attached to the installation surface 11 using the support means 2 alone, and the durability is tested by attaching the seal portion 5 directly to the installation surface 11 at the inner peripheral edge thereof. It is also possible to increase the number of the solar cell modules 1 or install the solar cell modules 1 of different sizes, and simultaneously perform the durability test. Of the first air supply / exhaust ports 16,..., Unused ones are covered.

それに対して、図7及び図8に示した実施形態は、定尺の4枚の太陽電池モジュール1,…を縦横にアレイ状に取付けて耐久性試験を行うのに適した構造となっている。本実施形態でも前記支持手段2とシール部5は前述の実施形態と共通である。本実施形態は、平板状の二種類の取付専用冶具45,46を用い、太陽電池モジュール1の端部側には幅の狭い取付専用冶具45を、中央部に幅の広い取付専用冶具46を用い、その上に支持手段2を取付けるとともに、シール部5を載置して固定板36と同時に設置面11に取付ボルト35で螺着する。その他の構造は、前記同様であるので、同一構成には同一符号を付してその説明は省略する。   On the other hand, the embodiment shown in FIGS. 7 and 8 has a structure suitable for performing a durability test by mounting four solar cell modules 1,... . Also in this embodiment, the support means 2 and the seal portion 5 are common to the above-described embodiments. In the present embodiment, two types of flat mounting jigs 45 and 46 are used, and a narrow mounting jig 45 is provided at the end of the solar cell module 1 and a wide mounting jig 46 is provided at the center. In addition, the support means 2 is mounted thereon, and the seal portion 5 is placed and screwed to the installation surface 11 with the mounting bolt 35 simultaneously with the fixing plate 36. Since other structures are the same as those described above, the same components are denoted by the same reference numerals and description thereof is omitted.

また、図9〜図11に示した実施形態は、前記設置面11の上に模造屋根47を構築し、その上に複数の太陽電池モジュール1,…を実際の屋根における施工と同じ工法で取付けて支持手段2と模造屋根47に対する取付構造の耐久性試験も行えるようにしたものである。つまり、前記チャンバー3の設置面11の一部に模造屋根47を構築し、該模造屋根47の上に前記支持手段2にて単又は複数の前記太陽電池モジュール1,…を実施工するとともに、その内方の該太陽電池モジュール1の周縁部と前記模造屋根47との間を前記シール部5で気密状態に塞ぎ、更に前記模造屋根47の周縁部に位置する前記シール部5から該模造屋根47の端部を通り前記設置面11に至るまで気密シート48で塞ぎ、前記模造屋根47と周囲のシール部5と太陽電池モジュール1の裏面とで前記第1圧力室6を構成し、前記気密シート48を剛性壁の一部として前記チャンバー3とカバー体4とで形成される残余の空間を前記第2圧力室7としたものである。尚、前記模造屋根47と設置面11との間で、前記気密シート48で囲まれた空間が大気圧のままであると、前記第1圧力室6との間で大きな圧力差が生じた場合、模造屋根47が変形することがあるので、該模造屋根47に圧力調整用の貫通孔を設けることも可能である。   Further, in the embodiment shown in FIGS. 9 to 11, a dummy roof 47 is constructed on the installation surface 11, and a plurality of solar cell modules 1,... Thus, the durability test of the mounting structure for the support means 2 and the imitation roof 47 can be performed. That is, the imitation roof 47 is constructed on a part of the installation surface 11 of the chamber 3, and the single or plural solar cell modules 1,... Are implemented on the imitation roof 47 by the support means 2. The space between the inner peripheral edge of the solar cell module 1 and the imitation roof 47 is hermetically sealed with the seal portion 5, and the imitation roof is further formed from the seal portion 5 located at the outer edge of the imitation roof 47. The first pressure chamber 6 is constituted by the imitation roof 47, the surrounding seal portion 5, and the back surface of the solar cell module 1, passing through the end of 47 and reaching the installation surface 11. The remaining space formed by the chamber 3 and the cover body 4 with the sheet 48 as a part of the rigid wall is the second pressure chamber 7. In addition, when the space enclosed with the said airtight sheet | seat 48 between the said imitation roof 47 and the installation surface 11 is still atmospheric pressure, when a big pressure difference arises between the said 1st pressure chambers 6 Since the imitation roof 47 may be deformed, the imitation roof 47 can be provided with a through hole for pressure adjustment.

更に詳しくは、前記模造屋根47は、垂木49,…を実際の間隔で前記設置面11に螺孔32と取付ボルト35等を用いて固定し、該垂木49の上に野地板50を固定し、そして野地板50の上面に図示しない防水ゴムシートを施設し、その上にカラーベスト等の屋根材51を敷設した構造を構築する。この模造屋根47は、実際の屋根の構造と同じにすることが好ましいが、前記野地板50を直接設置面11に固定し、防水ゴムシートを省略して野地板50の上面に屋根材51を葺いても気密性を維持できれば、耐久性試験には影響は殆どないと考えられる。従って、少なくとも野地板50と屋根材51とで模造屋根47を構築すれば足りる。   More specifically, the imitation roof 47 fixes the rafters 49,... To the installation surface 11 at actual intervals using screw holes 32, mounting bolts 35, and the like, and fixes the base plate 50 on the rafters 49. Then, a waterproof rubber sheet (not shown) is provided on the upper surface of the field board 50, and a structure in which a roof material 51 such as a color vest is laid thereon is constructed. The imitation roof 47 preferably has the same structure as the actual roof, but the base plate 50 is directly fixed to the installation surface 11, the waterproof rubber sheet is omitted, and the roof material 51 is provided on the upper surface of the base plate 50. If the airtightness can be maintained even if it is sprinkled, it is considered that there is almost no influence on the durability test. Therefore, it is sufficient to construct the imitation roof 47 with at least the base plate 50 and the roof material 51.

そして、前記第2圧力室7を区画形成するために、前記模造屋根47の周囲部と前記設置面11との間に布キャンパス等の強度があり、気密性に優れた気密シート48を張るのである。具体的には、前記気密シート48の一端は前記シール部5の固定板36と屋根材51との間に挟んで固定し、気密シート48の他端は前記設置面11の周縁部のゴムシート31の上面と押え板52との間に挟んだ状態で、該押え板52を取付ボルト35で設置面11の螺孔32に螺合して気密状態に固定するのである。ここで、しっかりと張った気密シート48は、前記第1圧力室6と第2圧力室7の圧力差が変化した場合でも大きく変形することはなく、従って実質的に容量変化を生じさせない剛性壁とみなすことも可能である。また、前記気密シート48の代わりに金属板を用いることも可能である。   Then, in order to form the second pressure chamber 7, there is a strength such as a cloth campus between the periphery of the imitation roof 47 and the installation surface 11, and an airtight sheet 48 having excellent airtightness is stretched. is there. Specifically, one end of the airtight sheet 48 is fixed by being sandwiched between the fixing plate 36 of the seal portion 5 and the roof material 51, and the other end of the airtight sheet 48 is a rubber sheet at the peripheral edge of the installation surface 11. In a state of being sandwiched between the upper surface of 31 and the presser plate 52, the presser plate 52 is screwed into the screw hole 32 of the installation surface 11 with the mounting bolt 35 and fixed in an airtight state. Here, the tightly sealed airtight sheet 48 is not greatly deformed even when the pressure difference between the first pressure chamber 6 and the second pressure chamber 7 is changed, and therefore, a rigid wall that does not substantially change the capacity. It can also be considered. In addition, a metal plate can be used instead of the airtight sheet 48.

本実施形態の場合、前記設置面11を貫通させた第1給排気手段8の上端部を前記模造屋根47も気密状態で貫通させて、第1給排気口16を第1圧力室6に臨ませている。一方、前記第2給排気手段9は、前記同様に設置面11を貫通させてチャンバー3内に第2給排気口17を臨ませている。   In the case of the present embodiment, the upper end of the first air supply / exhaust means 8 penetrating the installation surface 11 is also penetrated through the imitation roof 47 in an airtight state so that the first air supply / exhaust port 16 faces the first pressure chamber 6. Not. On the other hand, the second air supply / exhaust means 9 penetrates the installation surface 11 and faces the second air supply / exhaust port 17 in the chamber 3 as described above.

前記模造屋根47は、各種構造のものに交換することが可能であり、屋根も含めてその上に施工する太陽電池モジュール1,…を実環境に近い状態で再現し、各部の耐久性試験を行うことができるので、本発明装置は非常に汎用性が高いのである。   The imitation roof 47 can be replaced with ones of various structures, and the solar cell modules 1,... To be constructed thereon including the roof are reproduced in a state close to the actual environment, and the durability test of each part is performed. Since it can be performed, the device of the present invention is very versatile.

1 太陽電池モジュール、 2 支持手段、
3 チャンバー、 4 カバー体、
5 シール部、 6 第1圧力室、
7 第2圧力室、 8 第1給排気手段、
9 第2給排気手段、 10 変位計、
11 設置面、 12 側壁、
13 架台、 14 支持枠、
15 縦補強杆、 16 第1給排気口、
17 第2給排気口、 18 給排気装置、
19 レール、 20 門型架台、
21 通路、 22 エアーシールパッキン、
23 係止アーム、 24 コンプレッサー、
25 補強枠、 26 固定ボルト、
27 スペーサー、 28 観察窓、
29 トラバース、 30 底面板、
31 ゴムシート、 32 螺孔、
33 ボルト、 34 円孔、
35 取付ボルト、 36 固定板、
37 スペーサー、 38 チャンネル部材、
39 シリコンパッキン、 40 ベース枠体、
41 押え部材、 42 押え部材、
43 枠体、 44 ボルト、
45 取付専用冶具、 46 取付専用冶具、
47 模造屋根、 48 気密シート、
49 垂木、 50 野地板、
51 屋根材、 52 押え板。
1 solar cell module, 2 support means,
3 chambers, 4 covers,
5 seal part, 6 first pressure chamber,
7 second pressure chamber, 8 first air supply / exhaust means,
9 Second air supply / exhaust means, 10 Displacement meter,
11 installation surface, 12 side wall,
13 frame, 14 support frame,
15 vertical reinforcement rod, 16 first air supply / exhaust port,
17 Second air supply / exhaust port, 18 Air supply / exhaust device,
19 rails, 20 portal mounts,
21 passage, 22 air seal packing,
23 locking arm, 24 compressor,
25 reinforcement frame, 26 fixing bolt,
27 Spacer, 28 Observation window,
29 Traverse, 30 Bottom plate,
31 rubber sheet, 32 screw holes,
33 bolts, 34 circular holes,
35 mounting bolts, 36 fixing plate,
37 spacer, 38 channel member,
39 Silicon packing, 40 Base frame,
41 Presser member, 42 Presser member,
43 frames, 44 bolts,
45 Jig for installation, 46 Jig for installation,
47 Imitation roof, 48 Airtight sheet,
49 rafters, 50 field boards,
51 Roofing material, 52 Presser plate.

Claims (8)

シール部を除き周囲を実質的に容量変化を生じさせない剛性壁で囲まれた第1圧力室と第2圧力室とを備え、該第1圧力室と第2圧力室は、一方の圧力室を構成する剛性壁に支持手段にて取付けた太陽電池モジュールと、圧力室を構成する剛性壁と前記太陽電池モジュールの周縁部間を気密状態に塞ぐ前記シール部とで区画され、前記第1圧力室と第2圧力室とにそれぞれ接続された第1給排気手段と第2給排気手段とにより、第1圧力室と第2圧力室とを所定圧力に加減圧することで前記太陽電池モジュールの表裏両面に圧力差を発生させ、実環境で太陽電池モジュールに作用する風圧を再現することが可能な太陽電池モジュールの耐久性試験装置。   A first pressure chamber and a second pressure chamber, which are surrounded by a rigid wall that does not substantially cause a change in capacity except for the seal portion, are provided, and the first pressure chamber and the second pressure chamber include one pressure chamber. A solar cell module that is attached to a rigid wall that is configured to be supported by a support means; a rigid wall that constitutes a pressure chamber; and the seal portion that seals a peripheral edge of the solar cell module in an airtight state; The first and second pressure chambers are connected to the first pressure chamber and the second pressure chamber, respectively, so that the first pressure chamber and the second pressure chamber are pressurized and depressurized to a predetermined pressure. A solar cell module durability test apparatus capable of generating a pressure difference on both sides and reproducing the wind pressure acting on the solar cell module in an actual environment. 前記支持手段として、前記太陽電池モジュールを屋根等の被取付部に実際に取付ける枠体若しくは支持金具を用いてなる請求項1記載の太陽電池モジュールの耐久性試験装置。   The durability test apparatus for a solar cell module according to claim 1, wherein the support means is a frame body or a support fitting that actually attaches the solar cell module to an attachment portion such as a roof. 前記シール部は、前記太陽電池モジュールの変形を拘束しない可撓性を備えている請求項1又は2記載の太陽電池モジュールの耐久性試験装置。   The durability test apparatus for a solar cell module according to claim 1 or 2, wherein the seal portion has flexibility that does not restrain deformation of the solar cell module. 前記第1圧力室と第2圧力室の一方の圧力室内に、前記太陽電池モジュールの変形を計測する接触式又は非接触式の変位計を設けてなる請求項1〜3何れか1項に記載の太陽電池モジュールの耐久性試験装置。   The contact-type or non-contact-type displacement meter which measures the deformation | transformation of the said solar cell module is provided in one pressure chamber of the said 1st pressure chamber and the 2nd pressure chamber. Solar cell module durability test equipment. 複数の前記太陽電池モジュールを、前記支持手段を用いて縦横に実施工するとともに、各太陽電池モジュールの周縁部を前記シール部でそれぞれ気密状態に塞いで複数の前記第1圧力室と、それ以外を一つの前記第2圧力室とし、複数の前記第1圧力室にそれぞれ第1給排気手段を接続してなる請求項1〜4何れか1項に記載の太陽電池モジュールの耐久性試験装置。   A plurality of the solar cell modules are implemented vertically and horizontally using the support means, and the peripheral portions of the solar cell modules are sealed in an airtight state with the seal portions, respectively, and the plurality of first pressure chambers, and the others The durability test apparatus for a solar cell module according to any one of claims 1 to 4, wherein the first pressure chamber is connected to each of the plurality of first pressure chambers. 底面が剛性の高い設置面とし、その周囲に側壁を立ち上げた上方解放したチャンバーと、該チャンバーの開口部を気密状態で塞ぐカバー体とを開閉可能に設け、前記チャンバーの設置面に前記支持手段にて前記太陽電池モジュールを取付けるとともに、その内方の該太陽電池モジュールの周縁部と前記設置面との間を前記シール部で気密状態に塞ぎ、前記設置面と周囲のシール部と太陽電池モジュールの裏面とで前記第1圧力室を構成し、前記チャンバーとカバー体とで形成される残余の空間を前記第2圧力室としてなる請求項1〜5何れか1項に記載の太陽電池モジュールの耐久性試験装置。   The bottom surface is a highly rigid installation surface, and a chamber opened upward with a side wall around it and a cover body that closes the opening of the chamber in an airtight state can be opened and closed, and the support is provided on the chamber installation surface. The solar cell module is attached by means, and the space between the inner periphery of the solar cell module and the installation surface is sealed in an airtight state by the seal portion, and the installation surface, the surrounding seal portion, and the solar cell The solar cell module according to any one of claims 1 to 5, wherein the first pressure chamber is constituted by a back surface of the module, and a remaining space formed by the chamber and the cover body is used as the second pressure chamber. Durability test equipment. 前記チャンバーの設置面の一部に、少なくとも野地板と屋根材とからなる模造屋根を構築し、該模造屋根の上に前記支持手段にて単又は複数の前記太陽電池モジュールを実施工するとともに、その内方の該太陽電池モジュールの周縁部と前記模造屋根との間を前記シール部で気密状態に塞ぎ、更に前記模造屋根の周縁部に位置する前記シール部から該模造屋根の端部を通り前記設置面に至るまで気密シートで塞ぎ、前記模造屋根と周囲のシール部と太陽電池モジュールの裏面とで前記第1圧力室を構成し、前記気密シートを剛性壁の一部として前記チャンバーとカバー体とで形成される残余の空間を前記第2圧力室としてなる請求項6記載の太陽電池モジュールの耐久性試験装置。   While constructing an imitation roof consisting of at least a base plate and a roof material on a part of the installation surface of the chamber, and implementing the single or plural solar cell modules on the imitation roof with the support means, The space between the inner periphery of the solar cell module and the imitation roof is sealed in an airtight state with the seal portion, and further passes through the edge of the imitation roof from the seal portion located at the periphery of the imitation roof. The installation surface is closed with an airtight sheet, the imitation roof, the surrounding sealing portion, and the back surface of the solar cell module constitute the first pressure chamber, and the chamber and cover are formed with the airtight sheet as a part of a rigid wall. The solar cell module durability test apparatus according to claim 6, wherein a remaining space formed by a body is used as the second pressure chamber. 前記第2圧力室の内部であって前記チャンバーの両側壁間に渡設したトラバースに、前記太陽電池モジュールの変形を計測する接触式又は非接触式の変位計を設けてなる請求項6又は7記載の太陽電池モジュールの耐久性試験装置。
The contact-type or non-contact-type displacement meter which measures the deformation | transformation of the said solar cell module is provided in the traverse inside the said 2nd pressure chamber and between both the side walls of the said chamber. The durability test apparatus of the described solar cell module.
JP2010094895A 2010-04-16 2010-04-16 Durability testing device for solar cell module Active JP5343915B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2010094895A JP5343915B2 (en) 2010-04-16 2010-04-16 Durability testing device for solar cell module

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2010094895A JP5343915B2 (en) 2010-04-16 2010-04-16 Durability testing device for solar cell module

Publications (2)

Publication Number Publication Date
JP2011226842A true JP2011226842A (en) 2011-11-10
JP5343915B2 JP5343915B2 (en) 2013-11-13

Family

ID=45042359

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2010094895A Active JP5343915B2 (en) 2010-04-16 2010-04-16 Durability testing device for solar cell module

Country Status (1)

Country Link
JP (1) JP5343915B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102785719A (en) * 2012-08-02 2012-11-21 中国神华能源股份有限公司 Wall-climbing robot, system and method for shooting water gage images of ship
CN115913113A (en) * 2022-12-28 2023-04-04 合创检测(江苏)有限公司 Photovoltaic module sand pressure resistant test board and test method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0584857B2 (en) * 1986-06-18 1993-12-03 Nippon Sheet Glass Co Ltd
JPH08233697A (en) * 1995-02-27 1996-09-13 Asahi Glass Co Ltd Dynamic wind pressure testing device for building side wall
JP2003270083A (en) * 2002-03-15 2003-09-25 Mitsubishi Heavy Ind Ltd Wind tunnel experimental model
JP2005241487A (en) * 2004-02-27 2005-09-08 Iwasaki Electric Co Ltd Environmental test installation

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0584857B2 (en) * 1986-06-18 1993-12-03 Nippon Sheet Glass Co Ltd
JPH08233697A (en) * 1995-02-27 1996-09-13 Asahi Glass Co Ltd Dynamic wind pressure testing device for building side wall
JP2003270083A (en) * 2002-03-15 2003-09-25 Mitsubishi Heavy Ind Ltd Wind tunnel experimental model
JP2005241487A (en) * 2004-02-27 2005-09-08 Iwasaki Electric Co Ltd Environmental test installation

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102785719A (en) * 2012-08-02 2012-11-21 中国神华能源股份有限公司 Wall-climbing robot, system and method for shooting water gage images of ship
CN115913113A (en) * 2022-12-28 2023-04-04 合创检测(江苏)有限公司 Photovoltaic module sand pressure resistant test board and test method thereof
CN115913113B (en) * 2022-12-28 2023-10-10 合创检测(江苏)有限公司 Sand-pressure-resistant test bench for photovoltaic module and test method thereof

Also Published As

Publication number Publication date
JP5343915B2 (en) 2013-11-13

Similar Documents

Publication Publication Date Title
US8091440B2 (en) Non-destructive test apparatus
CN111638050B (en) Building door and window dynamic wind pressure performance detection equipment and use method thereof
KR101173240B1 (en) Apparatus for testing leakage performance of a door using pressure control system
JP5343915B2 (en) Durability testing device for solar cell module
CN102621232A (en) Multi-field coupling large-sized simulation test system for coal mine dynamic disaster
US20160299055A1 (en) High temperature and high humidity testing device and high temperature and high humidity testing system
JP5381969B2 (en) Durability testing device for solar cell module
CN115979540B (en) Civil air defense door gas tightness testing arrangement
CN111017415A (en) Method for transporting and fixing transformer iron core
CN212158967U (en) High-efficient detection device of dysmorphism aluminum casting
RU123755U1 (en) Illuminator (OPTIONS)
CN108692873B (en) A kind of air pressure leak test device and test method
CN212586208U (en) Environmental test system and protective structure
CN111751399A (en) Novel monitoring device for high and low temperature tests of explosive products
CN215865658U (en) Test panel of adaptable multiple door and window
CN220893710U (en) Pretreatment device for air tightness test of epoxy product
CN111766022A (en) Air spring double-station assembled semi-coil airtight detection equipment
CN216899473U (en) Combined material soft water overhead tank leakproofness detection device
CN220649892U (en) Hydraulic pump air tightness detection device
CN214121257U (en) Surface type sensor base
CN204028373U (en) It is a kind of for seismographic dehumidifying packoff is installed
CN212410338U (en) Novel building material hardness detects device
CN216433437U (en) Insulation sleeve sealing detection device for gas-filled cabinet
CN219830243U (en) Fixed frock of car battery box leakproofness test detection
CN220136627U (en) IPS LCM light leakage measurement jig

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20111229

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20130716

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20130729

R150 Certificate of patent or registration of utility model

Ref document number: 5343915

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313111

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250