JP2011220517A - Flexible joint - Google Patents

Flexible joint Download PDF

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JP2011220517A
JP2011220517A JP2010202186A JP2010202186A JP2011220517A JP 2011220517 A JP2011220517 A JP 2011220517A JP 2010202186 A JP2010202186 A JP 2010202186A JP 2010202186 A JP2010202186 A JP 2010202186A JP 2011220517 A JP2011220517 A JP 2011220517A
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outer peripheral
cylindrical
plate portion
flexible
flange
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JP5684516B2 (en
JP2011220517A5 (en
Inventor
Akihiro Kataoka
照博 片岡
Isamu Kawahara
勇 川原
Hiroaki Hosato
宏昭 保都
Hiroaki Fujiwara
広明 藤原
Masahiko Asanaga
政彦 朝長
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Kurashiki Kako Co Ltd
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Kurashiki Kako Co Ltd
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Priority to JP2010202186A priority Critical patent/JP5684516B2/en
Priority to CN201510069928.XA priority patent/CN104613261A/en
Priority to CN201110038631.9A priority patent/CN102200208B/en
Publication of JP2011220517A publication Critical patent/JP2011220517A/en
Publication of JP2011220517A5 publication Critical patent/JP2011220517A5/ja
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Abstract

PROBLEM TO BE SOLVED: To provide a flexible joint which can be manufactured at relatively low cost, and which enables attachment and detachment of a connection flange with respect to a flexible tubular part.SOLUTION: The flexible tubular part has a tubular body, an annular seal part extending from an end of the body to the outside in the radial direction, and a tubular outer peripheral wall part bent toward the inside of the body in the axial direction from an outer peripheral end of the seal part. The connection flange is formed by folding a sheet metal so as to include a tubular inner peripheral plate part fitted onto an outer peripheral edge part of an end of the body, an annular receiving plate which is formed on the backside of the seal part and which constitutes a receiving surface of the seal part, and a tubular plate part fitted into the outer peripheral wall part. An annular bead wire is buried inside the outer peripheral wall part of the flexible tubular part so as to fasten the tubular plate part of the connection flange.

Description

本発明は、接続した管同士の地震等による相対的な変位を許容する可撓継手(たわみ管継手)に関する。   The present invention relates to a flexible joint (flexible pipe joint) that allows relative displacement of connected pipes due to an earthquake or the like.

従来より、空調機や水道等の配管に接続される可撓継手が知られている。可撓継手は、可撓性を有する可撓性筒部と、該可撓性筒部の軸方向両端にそれぞれ設けられる接続用フランジとを有している。可撓性筒部は、ある程度の柔軟性を有するゴム材料で構成され、この可撓性筒部の内部には、すだれ織りの複数の補強布が埋設されている。これにより、可撓継手には、一対の被接続管の相対的な変位に追従するようなある程度の柔軟性と、可撓性筒部内の水圧に抗するある程度の剛性との2つの特性が付与されている。   Conventionally, a flexible joint connected to piping such as an air conditioner or water supply is known. The flexible joint includes a flexible cylindrical portion having flexibility and connecting flanges provided at both ends in the axial direction of the flexible cylindrical portion. The flexible cylindrical portion is made of a rubber material having a certain degree of flexibility, and a plurality of braided reinforcing cloths are embedded in the flexible cylindrical portion. As a result, the flexible joint is given two characteristics: a certain degree of flexibility that follows the relative displacement of the pair of connected pipes, and a certain degree of rigidity that resists the water pressure in the flexible cylindrical portion. Has been.

この種の可撓継手として、例えば特許文献1には、可撓性筒部の開口端部に補強リングを埋設したもの(いわゆるソリッドリング方式)が開示されている。この可撓継手では、例えば図7に示すように、可撓性筒部101の端部の外周縁部102に金属製の接続用フランジ103が一体的に加硫接着される。これにより、可撓性筒部101から接続用フランジ103が外れてしまう、いわゆる首抜けを防止している。また、この可撓継手では、相手側のフランジ(相フランジ)に相対するシール部104に環状の金属製の補強リング105(ソリッドリング)を埋設している。これにより、被接続管との接続時において、シール部104に作用する締め付け力を増大させ、ひいてはシール性の向上を図っている。   As this type of flexible joint, for example, Patent Document 1 discloses a structure in which a reinforcing ring is embedded in an opening end portion of a flexible cylindrical portion (so-called solid ring system). In this flexible joint, for example, as shown in FIG. 7, a metal connection flange 103 is integrally vulcanized and bonded to the outer peripheral edge portion 102 at the end of the flexible cylindrical portion 101. As a result, the so-called neck drop that the connecting flange 103 is detached from the flexible tube portion 101 is prevented. Further, in this flexible joint, an annular metal reinforcing ring 105 (solid ring) is embedded in the seal portion 104 facing the mating flange (phase flange). As a result, the tightening force acting on the seal portion 104 at the time of connection with the pipe to be connected is increased, thereby improving the sealing performance.

特開2002−323187号公報JP 2002-323187 A

特許文献1に開示されているような、いわゆるソリッドリング方式の可撓継手では、可撓性筒部と接続用フランジと補強リングとを一体的に成形するため、製造工程が複雑となり、製造コストも高くなる。また、可撓性筒部と接続用フランジとを一体成形する構造では、例えば可撓性筒部の劣化や製造不良に伴い可撓性筒部の交換を要する場合にも、新たな可撓性筒部を接続用フランジと共に一体成形する必要があり、部品交換に要する時間やコストも増大してしまう。   In the so-called solid ring type flexible joint as disclosed in Patent Document 1, the flexible cylindrical portion, the connecting flange, and the reinforcing ring are integrally formed, which complicates the manufacturing process and reduces the manufacturing cost. Also gets higher. In addition, in the structure in which the flexible tube portion and the connecting flange are integrally formed, for example, when the flexible tube portion needs to be replaced due to deterioration of the flexible tube portion or manufacturing failure, a new flexibility It is necessary to integrally form the tube portion together with the connecting flange, which increases the time and cost required for component replacement.

本発明は、このような問題点に鑑みて創案されたものであり、その目的は、比較的製造コストが低く、且つ可撓性筒部に対して接続用フランジを着脱可能とする可撓継手を提供することである。   The present invention has been made in view of such problems, and a purpose thereof is a flexible joint in which a manufacturing flange is relatively low and a connecting flange can be attached to and detached from a flexible cylindrical portion. Is to provide.

上記の目的を達成するために、本発明に係る可撓継手では、板金を折り返して内周板部と受け板部と筒状板部とを含む接続用フランジを構成し、接続用フランジの受け板部でシール部を受けることで、製造コストの低減を図りつつ、可撓性筒部に対して接続用フランジを着脱可能とするようにした。   In order to achieve the above object, in the flexible joint according to the present invention, a connection flange including an inner peripheral plate portion, a receiving plate portion, and a cylindrical plate portion is formed by folding back a sheet metal, and the receiving of the connecting flange is performed. By receiving the seal portion at the plate portion, the connecting flange can be attached to and detached from the flexible tube portion while reducing the manufacturing cost.

即ち、第1の発明は、可撓性を有する可撓性筒部と、該可撓性筒部の軸方向両端部にそれぞれ接続される接続用フランジとを備えた可撓継手を対象とし、可撓性筒部は、筒状の本体部と、該本体部の軸方向端部から径方向外側に延出して表面に相フランジに対するシール面を形成する環状のシール部と、該シール部の外周端部から本体部の軸方向内側に向かって屈曲する筒状の外周壁部とを有し、接続用フランジは、板金が折り返されて成り、上記本体部の軸方向縁部に外嵌する筒状の内周板部と、シール部の裏面側に形成されてシール部の受け面を構成する環状の受け板部と、外周壁部に内嵌する筒状板部とを有し、可撓性筒部の外周壁部の内部に、環状のビードワイヤーが埋設されていることを特徴とする。   That is, the first invention is directed to a flexible joint including a flexible cylindrical portion having flexibility and connecting flanges respectively connected to both axial ends of the flexible cylindrical portion. The flexible cylindrical portion includes a cylindrical main body portion, an annular seal portion that extends radially outward from an axial end portion of the main body portion to form a sealing surface for the companion flange on the surface, and the seal portion A cylindrical outer peripheral wall portion that bends inward from the outer peripheral end portion in the axial direction of the main body portion, and the connection flange is formed by folding back a sheet metal and is externally fitted to the axial edge portion of the main body portion. A cylindrical inner peripheral plate portion, an annular receiving plate portion which is formed on the back side of the seal portion and forms a receiving surface of the seal portion, and a cylindrical plate portion fitted into the outer peripheral wall portion; An annular bead wire is embedded in the outer peripheral wall portion of the flexible tube portion.

第1の発明では、板金が折り返されることで、接続用フランジが構成される。これにより、接続用フランジは、例えば鋳造によって成形されるフランジと比較して、加工が容易となり、薄型化、軽量化が図られる。   In the first invention, the connection flange is formed by folding the sheet metal. Thereby, compared with the flange shape | molded, for example, the flange for a connection becomes easy to process, and thickness reduction and weight reduction are achieved.

接続用フランジの受け板部は、可撓性筒部のシール部の背面側に形成されて、シール部の受け面を形成する。接続用フランジと、この接続用フランジに相対する相フランジとの接続時には、シール部の変形が受け板部の受け面によって規制される。これにより、シール部にある程度の締め付け力が作用しても、シール部のシール性を十分に確保できる。つまり、本発明の接続用フランジでは、板金を折り返して形成された受け板部が、従来例のソリッドリング方式の補強リングと同様に機能する。   The receiving plate portion of the connecting flange is formed on the back side of the seal portion of the flexible tube portion to form the receiving surface of the seal portion. When the connection flange and the phase flange opposite to the connection flange are connected, the deformation of the seal portion is restricted by the receiving surface of the receiving plate portion. Thereby, even if a certain amount of tightening force acts on the seal portion, the sealability of the seal portion can be sufficiently ensured. That is, in the connecting flange of the present invention, the receiving plate portion formed by folding back the sheet metal functions in the same manner as the solid ring type reinforcing ring of the conventional example.

また、接続用フランジの内周板部を本体部の端部外周縁部に外嵌させ、接続用フランジの筒状板部を外周壁部に内嵌させる嵌め合い構造としたため、可撓性筒部と接続用フランジとを一体形成せずとも、可撓性筒部に接続用フランジを保持させることができる。この嵌め合い構造により、可撓性筒部に対して接続用フランジが着脱可能となる。   In addition, since the inner peripheral plate portion of the connecting flange is externally fitted to the outer peripheral edge portion of the end portion of the main body portion and the cylindrical plate portion of the connecting flange is internally fitted to the outer peripheral wall portion, the flexible cylinder is provided. Even if the portion and the connecting flange are not integrally formed, the connecting flange can be held by the flexible tube portion. With this fitting structure, the connecting flange can be attached to and detached from the flexible cylindrical portion.

更に、可撓性筒部の外周壁部には、接続用フランジの筒状板部を締め付けるように、ビードワイヤーを埋設している。これにより、外周壁部の変形がビードワイヤーによって阻止させると共に、外周壁部と、この外周壁部に内嵌する筒状板部との間の密着度が高まる。従って、可撓性筒部から接続用フランジが外れてしまう、いわゆる首抜けも抑制される。   Further, a bead wire is embedded in the outer peripheral wall portion of the flexible cylindrical portion so as to tighten the cylindrical plate portion of the connecting flange. Thereby, while a deformation | transformation of an outer peripheral wall part is blocked | prevented by a bead wire, the close_contact | adherence degree between an outer peripheral wall part and the cylindrical board part fitted in this outer peripheral wall part increases. Therefore, the so-called neck drop that the connecting flange is detached from the flexible tube portion is also suppressed.

また、ビードワイヤーは、シール部よりも径方向外側に位置する外周壁部に埋設される。これにより、フランジの接続時においてシール部が軸方向に圧縮されても、ビードワイヤーの埋設部に生ずる応力は、比較的小さくなる。よって、この埋設部における応力集中を緩和でき、この部位の破断、亀裂の発生等を回避できる。   Moreover, a bead wire is embed | buried under the outer peripheral wall part located in a radial direction outer side rather than a seal | sticker part. Thereby, even if the seal portion is compressed in the axial direction when the flange is connected, the stress generated in the buried portion of the bead wire becomes relatively small. Therefore, stress concentration in the buried portion can be alleviated, and breakage of this portion, generation of cracks, etc. can be avoided.

接続用フランジの受け板部の受け面は、環状の平面形状に形成されるのが好ましい(第2の発明)。   It is preferable that the receiving surface of the receiving plate portion of the connecting flange is formed in an annular plane shape (second invention).

受け面を平面形状とすると、フランジの接続時において、シール部の変形を効果的に防止できると共に、シール部に生ずる応力を分散できる。これにより、シール部では、いわゆる線シールよりも受圧面積が広い、いわゆる面シールを形成でき、シール圧が安定してシール性能が更に向上する。   When the receiving surface has a planar shape, deformation of the seal portion can be effectively prevented and stress generated in the seal portion can be dispersed when the flange is connected. Thereby, in a seal part, what is called a surface seal whose pressure receiving area is wider than what is called a line seal can be formed, seal pressure is stabilized and seal performance further improves.

可撓性筒部の外周壁部の外周側には、空間が形成されるのが好ましい(第3の発明)。   It is preferable that a space is formed on the outer peripheral side of the outer peripheral wall portion of the flexible cylindrical portion (third invention).

外周壁部の外周側に空間を形成して、外周壁部を外周側から拘束しない構成とすると、ビードワイヤーの埋設部に生ずる応力を更に軽減できる。具体的には、フランジの接続時にシール部が圧縮されると、これに伴い外周壁部に応力が生ずる。この際、外周壁部の外周側に空間が形成されると、外周壁部は、このような応力を緩和するようにして、外周側の空間に変形する。つまり、外周壁部の外周側の空間は、ビードワイヤーの埋設部における応力集中を回避するための、外周壁部の逃げ空間として機能する。これにより、ビードワイヤーの埋設部の破断、亀裂の発生を回避できる。   If a space is formed on the outer peripheral side of the outer peripheral wall portion and the outer peripheral wall portion is not restricted from the outer peripheral side, the stress generated in the buried portion of the bead wire can be further reduced. Specifically, when the seal portion is compressed when the flange is connected, stress is generated in the outer peripheral wall portion. At this time, if a space is formed on the outer peripheral side of the outer peripheral wall portion, the outer peripheral wall portion is deformed into the outer peripheral side space so as to relieve such stress. That is, the space on the outer peripheral side of the outer peripheral wall portion functions as a clearance space for the outer peripheral wall portion for avoiding stress concentration in the buried portion of the bead wire. Thereby, generation | occurrence | production of the fracture | rupture of a buried part of a bead wire and a crack can be avoided.

接続用フランジは、筒状板部の軸方向内側端部から径方向外側に延出すると共に、複数のボルト穴が開口する環状の締結板部を更に有するのが好ましい(第4の発明)。   The connecting flange preferably further includes an annular fastening plate portion that extends radially outward from the axially inner end portion of the cylindrical plate portion and that has a plurality of bolt holes (fourth invention).

これにより、締結板部のボルト穴にボルトを挿通して、接続用フランジと相フランジとをボルト/ナットにより互いに締結できる。   Accordingly, the bolt can be inserted into the bolt hole of the fastening plate portion, and the connecting flange and the companion flange can be fastened to each other by the bolt / nut.

接続用フランジの筒状板部には、上記本体部の軸方向内側に向かうにつれて径方向外側に拡径される拡径筒部が周方向の少なくとも一部に形成され、締結板部は、拡径筒部の軸方向内側端部から径方向外側に延出しており、可撓性筒部の外周壁部には、拡径筒部が内嵌するようにテーパ部が形成されているのが好ましい(第5の発明)。   The cylindrical plate portion of the connecting flange is formed with a diameter-enlarging cylindrical portion that expands radially outward as it goes inward in the axial direction of the main body portion, and the fastening plate portion is expanded. It extends from the axially inner end of the diameter tube portion to the outside in the diameter direction, and a tapered portion is formed on the outer peripheral wall portion of the flexible tube portion so that the expanded diameter tube portion is fitted inside. Preferred (5th invention).

これにより、接続用フランジでは、拡径筒部が形成される部位において、ボルトの締結部位から筒状板部までの距離が短くなり、接続用フランジの強度を向上できる。その結果、ボルトの締結時において、筒状板部と締結板部との連接部位が、ボルトの締め付け方向へ曲がってしまうことを回避できる。   Thereby, in the flange for connection, in the site | part in which an enlarged diameter cylinder part is formed, the distance from the fastening site | part of a volt | bolt to a cylindrical board part becomes short, and it can improve the intensity | strength of a flange for connection. As a result, at the time of fastening the bolt, it is possible to avoid the connection portion between the cylindrical plate portion and the fastening plate portion from bending in the bolt fastening direction.

接続用フランジは、締結板部の外周端部から可撓性筒部の軸方向外側に向かって屈曲する外周板部を含み、この外周板部の先端面に相フランジに当接する当接面を形成するのが良い(第6の発明)。   The connecting flange includes an outer peripheral plate portion that is bent from the outer peripheral end portion of the fastening plate portion toward the axially outer side of the flexible cylindrical portion, and a contact surface that contacts the companion flange is provided at a distal end surface of the outer peripheral plate portion. It is good to form (sixth invention).

これにより、接続用フランジと相フランジの接続時には、外周板部の先端が相フランジの当たり止めとして機能する。これにより、両者のフランジの接続時において、接続用フランジの撓み変形を防止できる。   As a result, when the connection flange and the companion flange are connected, the tip of the outer peripheral plate portion functions as a stopper for the companion flange. Thereby, at the time of connection of both flanges, the bending deformation of the connection flange can be prevented.

特に、この外周板部の先端面は、本体部の軸方向において、受け板部の受け面とシール部の表面との間に位置させるのが良い(第7の発明)。   In particular, the distal end surface of the outer peripheral plate portion is preferably positioned between the receiving surface of the receiving plate portion and the surface of the seal portion in the axial direction of the main body portion (seventh invention).

これにより、接続用フランジと相フランジとの間の締め付け力を最適に管理できる。具体的には、両者のフランジを締め付けて、相フランジが外周板部の先端面と面接触する状態で締め付け作業を終了させる。この状態では、相フランジが、締め付け前のシール部の表面よりも受け板部寄りに位置し、且つ受け板部と所定の距離が確保されるため、シール部に適度な締め付け力を作用させることができる。これにより、シール部の圧縮不足、及び圧縮し過ぎを防止でき、所期のシール性能を確保できる。   Thereby, the clamping force between the connecting flange and the companion flange can be optimally managed. Specifically, both the flanges are tightened, and the tightening operation is completed in a state where the companion flange is in surface contact with the front end surface of the outer peripheral plate portion. In this state, the companion flange is located closer to the backing plate than the surface of the sealing portion before tightening, and a predetermined distance from the backing plate is secured, so that an appropriate tightening force is applied to the sealing portion. Can do. Thereby, insufficient compression and excessive compression of the seal portion can be prevented, and desired sealing performance can be ensured.

可撓性筒部の外周壁部は、締結板部に当接するように本体部の軸方向内側に延出しており、ビードワイヤーは、外周壁部の先端部の内部に埋設されることが好ましい(第8の発明)。   It is preferable that the outer peripheral wall portion of the flexible cylindrical portion extends inward in the axial direction of the main body portion so as to contact the fastening plate portion, and the bead wire is embedded inside the distal end portion of the outer peripheral wall portion. (Eighth invention).

これにより、外周壁部の軸方向長さを最大限に確保できるため、外周壁部と接続用フランジの筒状板部との間の摩擦抵抗を増大でき、接続用フランジの首抜けを防止できる。しかも、ビードワイヤーを外周壁部の先端部に埋設することで、外周壁部を先端側から筒状板部に向かって締め付けることができる。その結果、外周壁部と筒状板部が一層強固な嵌め合いとなるため、接続用フランジの首抜けを効果的に回避できる。   Thereby, since the axial direction length of an outer peripheral wall part can be ensured to the maximum, the frictional resistance between an outer peripheral wall part and the cylindrical plate part of a connecting flange can be increased, and necking of the connecting flange can be prevented. . Moreover, by embedding the bead wire in the distal end portion of the outer peripheral wall portion, the outer peripheral wall portion can be tightened from the distal end side toward the cylindrical plate portion. As a result, the outer peripheral wall portion and the cylindrical plate portion are more firmly fitted, so that the neck of the connecting flange can be effectively avoided.

加えて、外周壁部の先端にビードワイヤーを埋設すると、フランジ接続時に圧縮されるシール部から、ビードワイヤーまでの間の距離を稼ぐことができる。これにより、外周壁部では、ビードワイヤーの埋設部に作用する応力を軽減でき、この部位の破断や亀裂の発生を防止できる。   In addition, when a bead wire is embedded at the tip of the outer peripheral wall portion, a distance from the seal portion compressed when the flange is connected to the bead wire can be obtained. Thereby, in an outer peripheral wall part, the stress which acts on the embed | buried part of a bead wire can be reduced, and generation | occurrence | production of the fracture | rupture of this part and a crack can be prevented.

ビードワイヤーの直径は、接続用フランジと相フランジの接続時における、受け板部と相フランジとの間の軸方向距離よりも長く設定するのが良い(第9の発明)。   The diameter of the bead wire is preferably set longer than the axial distance between the receiving plate portion and the companion flange when the connection flange and the companion flange are connected (the ninth invention).

これにより、例えば被接続管の相対的な変位に起因して、ビードワイヤーが相フランジと接続用フランジとの間を通過して径方向内側へ抜けてしまうことがない。従って、接続用フランジの首抜けを更に確実に防止できる。   Thereby, for example, due to the relative displacement of the connected pipe, the bead wire does not pass between the companion flange and the connecting flange and come out radially inward. Therefore, it is possible to more reliably prevent the neck of the connecting flange from coming off.

以上のように、本発明に係る可撓継手によると、板金を折り返して接続用フランジを成形しているため、接続用フランジの軽量化、薄型化を図るとともに、接続用フランジの製造コストを低減できる。   As described above, according to the flexible joint according to the present invention, since the connection flange is formed by folding the sheet metal, the connection flange is reduced in weight and thickness, and the manufacturing cost of the connection flange is reduced. it can.

また、接続用フランジには、ソリッドリング方式の補強リングに相当する受け板部を形成しているため、部品点数を増大させることなく、シール部のシール性を向上できる。   Further, since the receiving flange portion corresponding to the solid ring type reinforcing ring is formed on the connecting flange, the sealing performance of the sealing portion can be improved without increasing the number of parts.

また、接続用フランジに内周板部や筒状板部を形成し、この接続用フランジと可撓性筒部とを嵌め合う構造としたため、可撓性筒部に対して接続用フランジを容易に着脱できる。従って、例えば可撓性筒部と、これに対応する接続用フランジとをそれぞれ別に量産できる。また、可撓性筒部や接続用フランジの交換時には、対応する部品のみを取り替えれば良いため、交換に要する時間やコストを低減できる。しかも、可撓性筒部の外周壁部にビードワイヤーを埋設し、この外周壁部を接続用フランジの筒状板部に締結する構造としているため、接続用フランジの首抜けも防止できる。   In addition, since the inner peripheral plate portion and the cylindrical plate portion are formed on the connection flange and the connection flange and the flexible tube portion are fitted to each other, the connection flange can be easily attached to the flexible tube portion. Can be attached and detached. Therefore, for example, the flexible cylindrical portion and the corresponding connecting flange can be mass-produced separately. In addition, since only the corresponding parts need to be replaced when replacing the flexible tube portion or the connecting flange, the time and cost required for the replacement can be reduced. In addition, since the bead wire is embedded in the outer peripheral wall portion of the flexible cylindrical portion and the outer peripheral wall portion is fastened to the cylindrical plate portion of the connecting flange, the neck of the connecting flange can also be prevented.

図1は、実施形態に係る可撓継手の全体を示す側面図であり、一部に縦断面を示したものである。Drawing 1 is a side view showing the whole flexible joint concerning an embodiment, and shows a longitudinal section in part. 図2は、可撓継手を軸方向外側から視た平面図である。FIG. 2 is a plan view of the flexible joint as viewed from the outside in the axial direction. 図3は、接続用フランジの近傍を拡大した縦断面図である。FIG. 3 is an enlarged longitudinal sectional view of the vicinity of the connecting flange. 図4は、接続用フランジの近傍を拡大した縦断面図であり、相フランジを締結した状態を示すものである。FIG. 4 is an enlarged longitudinal sectional view of the vicinity of the connecting flange, and shows a state in which the companion flange is fastened. 図5は、変形例1に係る可撓継手において、接続用フランジの近傍を拡大した縦断面図である。FIG. 5 is an enlarged longitudinal sectional view of the vicinity of the connecting flange in the flexible joint according to the first modification. 図6は、変形例2に係る可撓継手において、接続用フランジの近傍を拡大した縦断面図である。FIG. 6 is an enlarged longitudinal sectional view of the vicinity of the connecting flange in the flexible joint according to the second modification. 図7は、従来例のソリッドリング方式の可撓継手の要部縦断面図である。FIG. 7 is a longitudinal sectional view of an essential part of a conventional solid ring type flexible joint.

以下、本発明の実施形態を図面に基づいて詳細に説明する。なお、以下の実施形態は、本質的に好ましい例示であって、本発明、その適用物、あるいはその用途の範囲を制限することを意図するものではない。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The following embodiments are essentially preferable examples, and are not intended to limit the scope of the present invention, its application, or its use.

図1は、本発明の実施形態に係る可撓継手10を示している。可撓継手10は、給水用の配管や空調用の配管を被接続管とし、このような被接続管の防振継手として用いられる。   FIG. 1 shows a flexible joint 10 according to an embodiment of the present invention. The flexible joint 10 uses a pipe for water supply or a pipe for air conditioning as a connected pipe, and is used as a vibration-proof joint for such a connected pipe.

可撓継手10は、可撓性を有する可撓性筒部20と、可撓性筒部20の表面に設けられる補強部30と、可撓性筒部20の軸方向両端にそれぞれ設けられる一対の接続用フランジ40,40と、接続用フランジ40を可撓性筒部20に締め付けるための一対のビードワイヤー50とを備えている。   The flexible joint 10 includes a flexible tubular portion 20 having flexibility, a reinforcing portion 30 provided on the surface of the flexible tubular portion 20, and a pair provided at both axial ends of the flexible tubular portion 20. Connecting flanges 40, 40 and a pair of bead wires 50 for fastening the connecting flange 40 to the flexible cylindrical portion 20.

可撓性筒部20は、伸縮性ないし可撓性を有するゴム材料で構成されている。本実施形態の可撓性筒部20は、その内部を流れる流体(例えば水道水等)の影響による経年劣化を考慮して、耐塩素性/耐オゾン性に優れた合成ゴムが用いられる。   The flexible cylinder portion 20 is made of a rubber material having stretchability or flexibility. The flexible cylindrical portion 20 of the present embodiment is made of synthetic rubber excellent in chlorine resistance / ozone resistance in consideration of deterioration over time due to the influence of a fluid (for example, tap water) flowing through the flexible cylindrical portion 20.

可撓性筒部20は、筒状の胴部を成す本体部21を有している。本体部21は、軸方向両端にそれぞれ正円形の開口21b,21bが形成され、両者の開口21bの間に流体が流れる内部空間Sが形成される。   The flexible cylinder part 20 has a main body part 21 that forms a cylindrical body part. The main body portion 21 is formed with right circular openings 21b and 21b at both ends in the axial direction, and an internal space S through which a fluid flows is formed between the openings 21b.

本体部21の軸方向における中間部位には、径方向外側に向かって略球状に膨出する膨出部21aが形成されている。この膨出部21aは、未加流の円筒状のゴム成形材料の内部において、中空球形状の成形型(エアバッグ等)を膨らませてゴム成形材料の胴部を径方向外側に加圧変形させ、その後にこのゴム成形材料を加流させることで、得ることができる。なお、このような成形/加流工程は、本体部を成す未加流のゴム成形材料の表面に、補強部30の補強布31が貼り付けた状態で行われる。   A bulging portion 21 a that bulges in a substantially spherical shape toward the radially outer side is formed at an intermediate portion in the axial direction of the main body portion 21. The bulging portion 21a inflates a hollow sphere-shaped mold (such as an air bag) inside a non-added cylindrical rubber molding material, and pressurizes and deforms the body of the rubber molding material radially outward. Thereafter, this rubber molding material can be added to obtain the rubber molding material. In addition, such a shaping | molding / adding process is performed in the state which the reinforcement cloth 31 of the reinforcement part 30 affixed on the surface of the non-added rubber molding material which comprises a main-body part.

図1〜図3に示すように、可撓性筒部20の本体部21の軸方向両端には、シール部22,22及び外周壁部23,23が、本体部21と一体的に形成される。シール部22は、本体部21の軸方向端部の開口21bの縁部から、径方向外側に延出する環状に形成されている。シール部22の表面(本体部21の軸方向外側の面)には、接続用フランジ40に締結される相フランジ60に対するシール面22aが形成される(図4を参照)。外周壁部23は、シール部22の外周端部から本体部21の軸方向内側(軸方向のうち膨出部21aが形成される中央部側)に向かって屈曲するように形成されている。これにより、外周壁部23と本体部21との間には、軸方向内側に開口する環状の溝が形成されることになる。   As shown in FIGS. 1 to 3, seal portions 22 and 22 and outer peripheral wall portions 23 and 23 are formed integrally with the main body portion 21 at both axial ends of the main body portion 21 of the flexible cylindrical portion 20. The The seal portion 22 is formed in an annular shape extending radially outward from the edge portion of the opening 21 b at the axial end portion of the main body portion 21. A seal surface 22a for the companion flange 60 fastened to the connection flange 40 is formed on the surface of the seal portion 22 (the surface on the axially outer side of the main body portion 21) (see FIG. 4). The outer peripheral wall portion 23 is formed to bend from the outer peripheral end portion of the seal portion 22 toward the inner side in the axial direction of the main body portion 21 (the central portion side where the bulging portion 21a is formed in the axial direction). As a result, an annular groove that opens inward in the axial direction is formed between the outer peripheral wall portion 23 and the main body portion 21.

可撓性筒部20では、シール部22と外周壁部23との間の連接部位に、外側傾斜部24が形成され、シール部22と本体部21との間の連接部位に、内側傾斜部25が形成されている。外側傾斜部24は、本体部21の軸方向内側に向かうに連れて径方向外側に拡径するような環状の傾斜面を形成している。また、内側傾斜部25は、本体部21の軸方向内側に向かうに連れて径方向内側に縮径するような環状の傾斜面を形成している。このような傾斜部24,25の形成箇所に応じて、シール部22のシール面22aの面積が規定されている。   In the flexible tube portion 20, an outer inclined portion 24 is formed at a connecting portion between the seal portion 22 and the outer peripheral wall portion 23, and an inner inclined portion is provided at a connecting portion between the seal portion 22 and the main body portion 21. 25 is formed. The outer inclined portion 24 forms an annular inclined surface that expands radially outward as it goes inward in the axial direction of the main body portion 21. Further, the inner inclined portion 25 forms an annular inclined surface that is reduced in diameter in the radial direction as it goes inward in the axial direction of the main body portion 21. The area of the seal surface 22a of the seal portion 22 is defined according to the location where the inclined portions 24 and 25 are formed.

本実施形態の補強部30は、可撓性筒部20の表面側に形成される1枚の補強布31で構成されている。補強布31は、その外径が略筒状に形成されており、その両端が各ビードワイヤー50,50を包むように折り返されて、本体部の軸方向内側に伸びている。このような状態の補強布31が可撓性筒部20に加流接着されることで、可撓性筒部20の表面側に補強布31が保持される。補強布31は、例えば一軸方向のすだれ織りの補強布を複数積層することで構成される。   The reinforcing portion 30 of the present embodiment is composed of a single reinforcing cloth 31 formed on the surface side of the flexible cylindrical portion 20. The outer diameter of the reinforcing cloth 31 is formed in a substantially cylindrical shape, and both ends of the reinforcing cloth 31 are folded back so as to wrap the bead wires 50 and 50 and extend inward in the axial direction of the main body. The reinforcing cloth 31 is held on the surface side of the flexible cylindrical portion 20 by the flow bonding of the reinforcing cloth 31 in such a state to the flexible cylindrical portion 20. The reinforcing cloth 31 is configured by, for example, laminating a plurality of uniaxial tinted weave reinforcing cloths.

図1〜図4に示すように、接続用フランジ40は、可撓性筒部20の軸方向端部に設けられている。接続用フランジ40は、ボルト61及びナット62を介して、被接続管側の相フランジ60に締結される(図4を参照)。   As shown in FIGS. 1 to 4, the connecting flange 40 is provided at the axial end of the flexible cylindrical portion 20. The connecting flange 40 is fastened to the phase flange 60 on the connected pipe side via bolts 61 and nuts 62 (see FIG. 4).

接続用フランジ40は、SPCC(一般構造用圧延鋼材)から成る板金を折り返してプレス成形される、いわゆるプレスフランジで構成されている。このように、接続用フランジ40をプレス加工によって成形することで、例えば鋳造によって成形する鋼性のフランジと比較して、フランジの加工コストを低減でき、更にはフランジの薄肉化、軽量化を図ることができる。   The connection flange 40 is formed of a so-called press flange that is formed by press-molding a sheet metal made of SPCC (general structural rolled steel). In this way, by forming the connecting flange 40 by press working, it is possible to reduce the processing cost of the flange as compared with, for example, a steel flange formed by casting, and to further reduce the thickness and weight of the flange. be able to.

接続用フランジ40では、その径方向内側から径方向外側へ向かって順に、内周板部41、受け板部42、中間板部(筒状板部)43、締結板部44、及び外周板部45が連続的に形成されている。   In the connecting flange 40, in order from the radially inner side to the radially outer side, an inner peripheral plate portion 41, a receiving plate portion 42, an intermediate plate portion (tubular plate portion) 43, a fastening plate portion 44, and an outer peripheral plate portion. 45 is continuously formed.

内周板部41は、可撓性筒部20の本体部21の端部の外周縁部(図3に示す首部21c)に外嵌している。内周板部41と首部21cとの間には、補強布31の本体層31aと、折り返し層31bとが積層されて狭持されている。受け板部42は、内周板部41の軸方向外側端部から、径方向外側に延出する環状に形成されている。受け板部42は、シール部22の背面側に形成されており、受け板部42の表面(シール部側に臨む面)には、シール部22の受け面42aが形成されている。中間板部43は、受け板部42の外周端部から軸方向内側に屈曲しており、外周壁部23に内嵌している。   The inner peripheral plate portion 41 is externally fitted to the outer peripheral edge portion (the neck portion 21c shown in FIG. 3) of the end portion of the main body portion 21 of the flexible tube portion 20. Between the inner peripheral plate portion 41 and the neck portion 21c, the main body layer 31a of the reinforcing cloth 31 and the folded layer 31b are laminated and sandwiched. The receiving plate portion 42 is formed in an annular shape that extends radially outward from the axially outer end portion of the inner peripheral plate portion 41. The receiving plate portion 42 is formed on the back side of the seal portion 22, and the receiving surface 42 a of the seal portion 22 is formed on the surface of the receiving plate portion 42 (surface facing the seal portion side). The intermediate plate portion 43 is bent inward in the axial direction from the outer peripheral end portion of the receiving plate portion 42 and is fitted into the outer peripheral wall portion 23.

以上のように、接続用フランジ40では、内周板部41と受け板部42と中間板部43とによって、軸方向外側に突出する環状の凸条が構成されている。この凸条が、外周壁部23の内側の環状溝に嵌り込むことで、可撓性筒部20に接続用フランジ40が保持される。このような嵌め合い構造により、接続用フランジ40は、可撓性筒部20に対して着脱可能となる。   As described above, in the connecting flange 40, the inner peripheral plate portion 41, the receiving plate portion 42, and the intermediate plate portion 43 constitute an annular ridge that protrudes outward in the axial direction. The flange 40 for connection is hold | maintained at the flexible cylinder part 20 because this protruding item | line fits in the annular groove inside the outer peripheral wall part 23. FIG. With such a fitting structure, the connecting flange 40 can be attached to and detached from the flexible cylindrical portion 20.

また、シール部22の背面側に受け面42aを形成することで、フランジ40,60の接続時において、シール部22の変形を受け面42aによって阻止できる。これにより、シール部22にある程度の締め付け力が作用しても、シール部22のシール性を十分確保できる。また、受け面42aは、環状の平面形状をしているため、フランジ40,60の接続時にシール部22に生じる応力を分散できる。これにより、シール部22では、いわゆる面シールを形成でき、シール圧が安定してシール性能を向上できる。   Further, by forming the receiving surface 42a on the back side of the seal portion 22, deformation of the seal portion 22 can be prevented by the surface 42a when the flanges 40 and 60 are connected. Thereby, even if a certain amount of tightening force is applied to the seal portion 22, the sealing performance of the seal portion 22 can be sufficiently secured. Further, since the receiving surface 42a has an annular planar shape, the stress generated in the seal portion 22 when the flanges 40 and 60 are connected can be dispersed. Thereby, in the seal part 22, what is called a face seal can be formed, a sealing pressure can be stabilized and sealing performance can be improved.

また、受け面42aを形成する受け板部42は、接続用フランジ40を折り返して形成されるため、例えばソリッドリング方式のように、別途、環状の補強リングを設ける必要がない。つまり、本実施形態では、接続用フランジ40の一部が受け面42aを兼ねているため、製造コストを低減できる。   Further, since the receiving plate portion 42 that forms the receiving surface 42a is formed by folding the connecting flange 40, there is no need to provide a separate annular reinforcing ring as in the solid ring method, for example. That is, in this embodiment, since a part of the connecting flange 40 also serves as the receiving surface 42a, the manufacturing cost can be reduced.

締結板部44は、中間板部43の軸方向内側端部から径方向外側に延出する環状に形成されている。締結板部44は、受け板部42よりも径方向の幅が広くなっている。締結板部44のうち径方向外側寄りの部位には、複数のボルト穴44aが、周方向に等間隔置きに配列されている。ボルト穴44aには、接続用フランジ40と相フランジ60とを締結するためのボルト61が挿通される(図4を参照)。ボルト61は、接続用フランジ40のボルト穴44aと、相フランジ60のボルト穴60を挿通した状態で、ナット62に締結される。   The fastening plate portion 44 is formed in an annular shape that extends radially outward from the axially inner end portion of the intermediate plate portion 43. The fastening plate portion 44 is wider in the radial direction than the receiving plate portion 42. A plurality of bolt holes 44a are arranged at equal intervals in the circumferential direction at a portion of the fastening plate portion 44 closer to the outer side in the radial direction. Bolts 61 for fastening the connecting flange 40 and the companion flange 60 are inserted through the bolt holes 44a (see FIG. 4). The bolt 61 is fastened to the nut 62 in a state where the bolt hole 44 a of the connecting flange 40 and the bolt hole 60 of the companion flange 60 are inserted.

本実施形態において、締結板部44のうち径方向内側寄りの部位には、外周壁部23の先端が当接している。そして、この外周壁部23の先端部の内部に、ビードワイヤー50が埋設されている。ビードワイヤー50は、軸直角断面が略円形状となる炭素鋼製のワイヤーであり、接続用フランジ40の中間板部43を囲むような閉ループ状に形成されている。このビードワイヤー50により、外周壁部23を中間板部43側に締め付けることで、可撓性筒部20からビードワイヤー50が外れてしまう、いわゆる首抜けを防止している。   In the present embodiment, the distal end of the outer peripheral wall portion 23 is in contact with a portion of the fastening plate portion 44 that is closer to the inside in the radial direction. And the bead wire 50 is embed | buried inside the front-end | tip part of this outer peripheral wall part 23. FIG. The bead wire 50 is a carbon steel wire having a substantially circular cross section at right angles to the axis, and is formed in a closed loop shape surrounding the intermediate plate portion 43 of the connection flange 40. By tightening the outer peripheral wall portion 23 to the intermediate plate portion 43 side by the bead wire 50, so-called neck disengagement in which the bead wire 50 is detached from the flexible tube portion 20 is prevented.

ビードワイヤー50は、締め付け力が集中的に作用するシール部22よりも径方向外側に設けられている。このため、外周壁部23では、ビードワイヤー50の埋設部位に作用する応力を軽減できる。また、外周壁部23の先端を締結板部44まで延出させ、ビードワイヤー50を外周壁部23の先端部に設けると、シール部22のシール面22aからビードワイヤー50までの距離を稼ぐことができる。このため、外周壁部23におけるビードワイヤー50の埋設部位に作用する応力を更に軽減できる。以上のように、外周壁部23では、ビードワイヤー50の埋設部位における応力集中を緩和している。このため、この部位が破断したり、この部位に亀裂が生じたりすることを回避できる。   The bead wire 50 is provided on the outer side in the radial direction than the seal portion 22 where the tightening force acts intensively. For this reason, in the outer peripheral wall part 23, the stress which acts on the embedding site | part of the bead wire 50 can be reduced. Moreover, if the front-end | tip of the outer peripheral wall part 23 is extended to the fastening plate part 44, and the bead wire 50 is provided in the front-end | tip part of the outer peripheral wall part 23, the distance from the sealing surface 22a of the seal part 22 to the bead wire 50 will be earned. Can do. For this reason, the stress which acts on the embedding site | part of the bead wire 50 in the outer peripheral wall part 23 can further be reduced. As described above, in the outer peripheral wall portion 23, the stress concentration in the buried portion of the bead wire 50 is relaxed. For this reason, it can avoid that this part fractures | ruptures or a crack arises in this part.

ビードワイヤー50の直径D1は、約6mmに設定されている。また、本実施形態のビードワイヤー50の直径D1は、受け板部42の受け面42a(図3に示すL1で表す面)と、未締結時のシール部22の表面(図3に示すL2で表す面)との間の距離D2よりも、短く設定されている。また、ビードワイヤー50の直径D1は、接続用フランジ40と相フランジ60の接続時における、受け板部42と相フランジ60との間の軸方向距離D3よりも長く設定される(図4を参照)。これにより、フランジ40,60の接続時において、接続用フランジ40からビードワイヤー50が外れてしまうことが回避される。   The diameter D1 of the bead wire 50 is set to about 6 mm. Moreover, the diameter D1 of the bead wire 50 of this embodiment is the receiving surface 42a (surface represented by L1 shown in FIG. 3) of the receiving plate part 42, and the surface (L2 shown in FIG. 3) of the seal part 22 when not fastened. The distance D2 is set to be shorter than the distance D2. The diameter D1 of the bead wire 50 is set longer than the axial distance D3 between the receiving plate portion 42 and the companion flange 60 when the connection flange 40 and the companion flange 60 are connected (see FIG. 4). ). Thereby, it is avoided that the bead wire 50 is detached from the connecting flange 40 when the flanges 40 and 60 are connected.

具体的には、図4に示すようなフランジ40,60の締結時における、受け板部42と相フランジ60の間隔D3よりも、ビードワイヤー50の直径D1を長くすると、受け板部42と相フランジ60との間をビードワイヤー50が通過することがない。よって、例えば地震等により、可撓継手10が変形してビードワイヤー50が径方向内側に引っ張られたとしても、ビードワイヤー50が接続用フランジ40の内側へ抜けてしまうことがない。従って、接続用フランジ40の首抜けを一層確実に回避できる。   Specifically, when the diameter D1 of the bead wire 50 is made longer than the interval D3 between the receiving plate portion 42 and the companion flange 60 when the flanges 40 and 60 are fastened as shown in FIG. The bead wire 50 does not pass between the flange 60. Therefore, for example, even if the flexible joint 10 is deformed and the bead wire 50 is pulled radially inward due to an earthquake or the like, the bead wire 50 does not come out to the inside of the connecting flange 40. Accordingly, it is possible to more reliably avoid the necking of the connecting flange 40.

外周板部45は、締結板部44の径方向外側端部から軸方向外側に向かって屈曲する筒状に形成されている。外周板部45の先端面45a(図3に示すL3で表す面)は、本体部21の軸方向において、受け板部42の受け面42a(図3に示すL1で表す面)と、未締め付け状態のシール部22の表面(図3に示すL2で表す面)との間に位置するように設定されている。この先端面45aは、フランジ40,60の接続時において、相フランジ60に当接する当接面を構成している。これにより、外周板部45は、相フランジ60の当たり止めとして機能するため、フランジ40,60の接続時において、接続用フランジ40の撓み変形を防止できる。   The outer peripheral plate portion 45 is formed in a cylindrical shape that is bent from the radially outer end portion of the fastening plate portion 44 toward the outer side in the axial direction. The front end surface 45a (surface represented by L3 shown in FIG. 3) of the outer peripheral plate portion 45 and the receiving surface 42a (surface represented by L1 shown in FIG. 3) of the receiving plate portion 42 in the axial direction of the main body portion 21 are not tightened. It is set so as to be positioned between the surface of the seal portion 22 in a state (a surface represented by L2 shown in FIG. 3). The front end surface 45a constitutes a contact surface that contacts the phase flange 60 when the flanges 40 and 60 are connected. Thereby, since the outer peripheral plate part 45 functions as a stopper for the companion flange 60, it is possible to prevent the deformation of the connecting flange 40 when the flanges 40, 60 are connected.

また、外周板部45と相フランジ60とを当接させることで、両者のフランジ40,60の相対位置(即ち、両フランジ40,60の締め付け力)を最適に管理できる。   Further, by bringing the outer peripheral plate portion 45 and the companion flange 60 into contact with each other, the relative positions of the flanges 40 and 60 (that is, the tightening force of the flanges 40 and 60) can be optimally managed.

具体的に、フランジ40,60の締結時において、相フランジ60の端面と外周板部45の先端面45aとが面接触させると、相フランジ60の端面を、上記L1とL2の間にシール面22aを形成できる。これにより、シール部22の圧縮代が最適に保持されるため、シール部22の圧縮不足や圧縮し過ぎによりシール性能が損なわれてしまうことも回避できる。   Specifically, when the end faces of the companion flange 60 and the front end face 45a of the outer peripheral plate portion 45 are brought into surface contact when the flanges 40, 60 are fastened, the end face of the companion flange 60 is placed between the L1 and L2. 22a can be formed. Thereby, since the compression allowance of the seal part 22 is hold | maintained optimally, it can also avoid that sealing performance is impaired by the undercompression of the seal part 22, or compression too much.

また、本実施形態の接続用フランジ40は、可撓性筒部20の外周壁部23の外周側に環状の逃げ空間46を形成するように折り返されている。つまり、本実施形態の外周壁部23の外周面は、接続用フランジ40によって拘束されない。これにより、フランジ40,60の接続時にシール部22が圧縮変形し、これに伴い外周壁部23に応力が生じると、外周壁部23は、拘束されない逃げ空間46側に向かって弾性変形しようとする。これにより、外周壁部23では、ビードワイヤー50の埋設部における応力集中を一層効果的に緩和できるため、この埋設部の破断や、亀裂の発生を回避できる。   Further, the connection flange 40 of the present embodiment is folded back so as to form an annular relief space 46 on the outer peripheral side of the outer peripheral wall portion 23 of the flexible cylindrical portion 20. That is, the outer peripheral surface of the outer peripheral wall portion 23 of the present embodiment is not restrained by the connecting flange 40. Thereby, when the flanges 40 and 60 are connected, the seal portion 22 is compressed and deformed, and when the outer peripheral wall portion 23 is stressed, the outer peripheral wall portion 23 tends to be elastically deformed toward the unconstrained escape space 46 side. To do. Thereby, in the outer peripheral wall part 23, since stress concentration in the embedded part of the bead wire 50 can be more effectively alleviated, breakage of the embedded part and occurrence of cracks can be avoided.

《その他の実施形態》
上記実施形態においては、以下のような構成としても良い。
<< Other Embodiments >>
In the above embodiment, the following configuration may be adopted.

上記実施形態では、外周壁部23の外周側に逃げ空間46を形成している。しかしながら、図5に示す例(変形例1)ように、外周壁部23の外周側にも筒状の折り返し板部47を形成し、中間板部43と折り返し板部47との間に外周壁部23の先端部を嵌め込む構造としても良い。この構造では、接続用フランジ40の嵌め合いが更に強固となり、且つ外周壁部23の弾性変形を防止できるため、接続用フランジ40の首抜けを確実に回避できる。   In the above embodiment, the escape space 46 is formed on the outer peripheral side of the outer peripheral wall portion 23. However, as in the example shown in FIG. 5 (Modification 1), a cylindrical folded plate portion 47 is also formed on the outer circumferential side of the outer circumferential wall portion 23, and the outer circumferential wall is interposed between the intermediate plate portion 43 and the folded plate portion 47. It is good also as a structure which inserts the front-end | tip part of the part 23. FIG. In this structure, the fitting of the connecting flange 40 is further strengthened, and the elastic deformation of the outer peripheral wall portion 23 can be prevented, so that the neck of the connecting flange 40 can be reliably avoided.

上記実施形態では、接続用フランジ40の筒状板部(中間板部)43が、受け板部42の外周端部から軸方向内側へ向かって真っ直ぐに伸びている。つまり、上記実施形態の筒状板部43は、軸方向に亘って均一な径となる円筒状に形成されている。しかしながら、図6に示す例(変形例2)のように、筒状板部43を径方向外側に向かって拡径させるようしてもよい。   In the above embodiment, the cylindrical plate portion (intermediate plate portion) 43 of the connection flange 40 extends straight from the outer peripheral end portion of the receiving plate portion 42 toward the inner side in the axial direction. That is, the cylindrical plate part 43 of the said embodiment is formed in the cylindrical shape used as a uniform diameter over an axial direction. However, as in the example shown in FIG. 6 (Modification 2), the cylindrical plate portion 43 may be expanded toward the radially outer side.

具体的に、図6に示す例の筒状板部43には、その中間部から下端部に亘って拡径筒部48が形成されている。この拡径筒部48は、可撓性筒部20の軸方向内側に向かうにつれて径方向外側に拡径するような、略台形円筒状に形成されている。つまり、図6の例では、筒状板部43において、拡径筒部48が全周に亘って形成されている。   Specifically, the cylindrical plate portion 43 in the example shown in FIG. 6 has a diameter-expanded cylindrical portion 48 extending from the middle portion to the lower end portion. The diameter-expanding cylindrical portion 48 is formed in a substantially trapezoidal cylindrical shape that expands radially outward as it goes inward in the axial direction of the flexible cylindrical portion 20. That is, in the example of FIG. 6, the diameter-enlarging cylindrical portion 48 is formed over the entire circumference in the cylindrical plate portion 43.

一方、可撓性筒部20の外周壁部23には、拡径筒部48に沿うようにテーパ部27が形成されている。このテーパ部27は、外周壁部23の下部に形成されており、可撓性筒部20の軸方向内側に向かうにつれて内径を拡大させる傾斜面を形成している。そして、テーパ部27の内側に拡径筒部48が内嵌している。   On the other hand, a tapered portion 27 is formed on the outer peripheral wall portion 23 of the flexible cylindrical portion 20 so as to follow the enlarged diameter cylindrical portion 48. The taper portion 27 is formed at the lower portion of the outer peripheral wall portion 23, and forms an inclined surface that increases the inner diameter toward the inner side in the axial direction of the flexible cylindrical portion 20. A diameter-expanding cylindrical portion 48 is fitted inside the tapered portion 27.

図6に示す構成では、相フランジ60に対する接続用フランジ40の締結時において、筒状板部43と締結板部44との連接部位が、ボルトの締結方向に変形してしまうのを確実に防止できる。   In the configuration shown in FIG. 6, when the connection flange 40 is fastened to the companion flange 60, the connecting portion between the cylindrical plate portion 43 and the fastening plate portion 44 is reliably prevented from being deformed in the bolt fastening direction. it can.

具体的に、図4に示す上記の実施形態のように、筒状板部43を軸方向に延ばし、筒状板部43の下部に締結板部44を連接する構造では、ボルトの締結時において、筒状板部43の下部からボルトの締結部までの距離が比較的長くなる。このため、ボルト締め付け時には、筒状板部43と締結板部44との連接部位に作用する曲げモーメントが大きくなり易い。従って、ボルトの締め付け力が過剰になると、この連接部位がボルトの締め付け方向に変形してしまう可能性がある。   Specifically, as in the above-described embodiment shown in FIG. 4, in the structure in which the cylindrical plate portion 43 extends in the axial direction and the fastening plate portion 44 is connected to the lower portion of the cylindrical plate portion 43, The distance from the lower part of the cylindrical plate part 43 to the fastening part of a bolt becomes comparatively long. For this reason, at the time of bolt tightening, the bending moment acting on the connecting portion between the cylindrical plate portion 43 and the fastening plate portion 44 tends to increase. Therefore, when the bolt tightening force becomes excessive, the connecting portion may be deformed in the bolt tightening direction.

これに対し、図6に示す構成では、筒状板部43の下部からボルトの締結部までの距離が比較的短くなるので、筒状板部43の下部に作用する曲げモーメントも比較的小さくなる。その結果、ボルトの締め付け時において、筒状板部43と締結板部44との連接部位が変形してしまうのを確実に防止できる。   On the other hand, in the configuration shown in FIG. 6, the distance from the lower portion of the cylindrical plate portion 43 to the bolt fastening portion is relatively short, so that the bending moment acting on the lower portion of the cylindrical plate portion 43 is also relatively small. . As a result, it is possible to reliably prevent the connecting portion between the cylindrical plate portion 43 and the fastening plate portion 44 from being deformed when the bolt is tightened.

なお、この変形例2の拡径筒部48は、必ずしも筒状板部43の全周に亘って形成しなくてもよく、例えば筒状板部43の周方向の一部のみに形成しても良い。具体的には、例えば筒状板部43において、周方向に所定の間隔を介して複数の拡径筒部48を形成し、各径筒部48の間にリブを形成するようにしても良い。なお、このリブの形状は、例えば図3の実施形態の筒状板部43に相当する縦断面形状とすれば良い。複数の拡径筒部48の間にリブを形成することで、接続用フランジ40の強度を向上できる。なお、この場合、複数のリブが、締結板部44のボルト穴44aと径方向に一致するように、各リブを配設してもよいし、複数のリブが複数のボルト穴44aと径方向にずれるように各リブを配設してもよい。また、例えば図3の構成において、筒状板部43と締結板部44との間の角部を局所的にビードワイヤー46側(図3における斜め上方側)へ折り返すことで、この部位を変形例2の拡径筒部48に相当する補強部とすることもできる。   Note that the diameter-enlarged cylindrical portion 48 of Modification 2 does not necessarily have to be formed over the entire circumference of the cylindrical plate portion 43, for example, it is formed only on a part in the circumferential direction of the cylindrical plate portion 43. Also good. Specifically, for example, in the cylindrical plate portion 43, a plurality of enlarged diameter cylindrical portions 48 may be formed at predetermined intervals in the circumferential direction, and ribs may be formed between the respective radial cylindrical portions 48. . In addition, what is necessary is just to let the shape of this rib be the longitudinal cross-sectional shape corresponded to the cylindrical board part 43 of embodiment of FIG. 3, for example. By forming a rib between the plurality of enlarged diameter cylindrical portions 48, the strength of the connecting flange 40 can be improved. In this case, each rib may be disposed so that the plurality of ribs coincide with the bolt holes 44a of the fastening plate portion 44 in the radial direction, or the plurality of ribs may be arranged in the radial direction with the plurality of bolt holes 44a. Each rib may be disposed so as to be displaced. Further, for example, in the configuration of FIG. 3, the portion between the cylindrical plate portion 43 and the fastening plate portion 44 is locally folded back to the bead wire 46 side (obliquely upper side in FIG. 3) to deform this portion. It can also be set as the reinforcement part equivalent to the enlarged diameter cylinder part 48 of Example 2. FIG.

以上説明したように、本発明は、可撓継手の製造コストを図ると共に、可撓性筒部から接続用フランジを容易に着脱でき、且つ接続用フランジの首抜けも確実に防止できることから、産業上の利用性は高い。   As described above, the present invention can increase the manufacturing cost of the flexible joint, easily attach and detach the connecting flange from the flexible cylindrical portion, and reliably prevent the neck of the connecting flange from being removed. The above usability is high.

10 可撓継手
20 可撓性筒部
21 本体部
22 シール部
22a シール面
23 外周壁部
27 テーパ部
40 接続用フランジ
41 内周板部
42 受け板部
42a 受け面
43 中間板部(筒状板部)
44 締結板部
45 外周板部
45a 先端面
48 拡径筒部
50 ビードワイヤー
DESCRIPTION OF SYMBOLS 10 Flexible joint 20 Flexible cylinder part 21 Main body part 22 Sealing part 22a Sealing surface 23 Outer peripheral wall part 27 Taper part 40 Connecting flange 41 Inner peripheral plate part 42 Receiving plate part 42a Receiving surface 43 Intermediate plate part (tubular plate) Part)
44 Fastening plate portion 45 Outer peripheral plate portion 45a Tip surface 48 Expanded cylindrical portion 50 Bead wire

Claims (9)

可撓性を有する可撓性筒部と、該可撓性筒部の軸方向両端部にそれぞれ接続される接続用フランジとを備えた可撓継手であって、
上記可撓性筒部は、筒状の本体部と、該本体部の軸方向端部から径方向外側に延出して表面に相フランジに対するシール面を形成する環状のシール部と、該シール部の外周端部から本体部の軸方向内側に向かって屈曲する筒状の外周壁部とを有し、
上記接続用フランジは、板金が折り返されて成り、上記本体部の軸方向端部に外嵌する筒状の内周板部と、上記シール部の裏面側に形成されて該シール部の受け面を構成する環状の受け板部と、上記外周壁部に内嵌する筒状板部とを有し、
上記可撓性筒部の外周壁部の内部には、環状のビードワイヤーが埋設されていることを特徴とする可撓継手。
A flexible joint comprising a flexible cylindrical portion having flexibility, and connecting flanges respectively connected to both axial end portions of the flexible cylindrical portion,
The flexible cylindrical portion includes a cylindrical main body portion, an annular seal portion that extends radially outward from an axial end portion of the main body portion to form a sealing surface for a companion flange on the surface, and the seal portion A cylindrical outer peripheral wall portion that is bent from the outer peripheral end portion toward the axially inner side of the main body portion,
The connecting flange is formed by folding back a sheet metal, and is formed on a cylindrical inner peripheral plate portion that is externally fitted to an axial end portion of the main body portion, and a receiving surface of the seal portion formed on the back surface side of the seal portion. An annular receiving plate portion, and a cylindrical plate portion fitted into the outer peripheral wall portion,
An annular bead wire is embedded in the outer peripheral wall portion of the flexible tube portion.
請求項1において、
上記受け板部の受け面は、環状の平面形状に形成されることを特徴とする可撓継手。
In claim 1,
The flexible joint according to claim 1, wherein the receiving surface of the receiving plate portion is formed in an annular planar shape.
請求項1又は2において、
上記可撓性筒部の外周壁部の外周側には、空間が形成されることを特徴とする可撓継手。
In claim 1 or 2,
A flexible joint characterized in that a space is formed on the outer peripheral side of the outer peripheral wall portion of the flexible cylindrical portion.
請求項1乃至3のいずれか1つにおいて、
上記接続用フランジは、上記筒状板部の軸方向内側端部から径方向外側に延出すると共に複数のボルト穴が開口する環状の締結板部を更に有することを特徴とする可撓継手。
In any one of Claims 1 thru | or 3,
The connection flange further includes an annular fastening plate portion extending radially outward from an axially inner end portion of the cylindrical plate portion and having a plurality of bolt holes opened therein.
請求項4において、
上記接続用フランジの筒状板部には、上記本体部の軸方向内側に向かうにつれて径方向外側に拡径される拡径筒部が周方向の少なくとも一部に形成され、
上記締結板部は、上記拡径筒部の軸方向内側端部から径方向外側に延出しており、
上記可撓性筒部の外周壁部には、上記拡径筒部が内嵌するようにテーパ部が形成されていることを特徴とする可撓継手。
In claim 4,
In the cylindrical plate portion of the connecting flange, an expanded cylindrical portion that is expanded radially outward as it goes inward in the axial direction of the main body portion is formed in at least a part of the circumferential direction,
The fastening plate portion extends radially outward from the axially inner end portion of the enlarged diameter cylindrical portion,
The flexible joint is characterized in that a taper portion is formed on an outer peripheral wall portion of the flexible tube portion so that the diameter-enlarged tube portion is fitted therein.
請求項4又は5において、
上記接続用フランジは、上記環状板部の外周端部から可撓性筒部の軸方向外側に向かって屈曲する外周板部を含み、
上記外周板部の先端面には、上記相フランジに当接する当接面が形成されることを特徴とする可撓継手。
In claim 4 or 5,
The connecting flange includes an outer peripheral plate portion that is bent from an outer peripheral end portion of the annular plate portion toward an outer side in the axial direction of the flexible cylindrical portion,
The flexible joint according to claim 1, wherein a contact surface that contacts the companion flange is formed on a front end surface of the outer peripheral plate portion.
請求項6において、
上記外周板部の先端面は、本体部の軸方向において、上記受け板部の受け面とシール部の表面の間に位置していることを特徴とする可撓継手。
In claim 6,
The front end surface of the outer peripheral plate portion is located between the receiving surface of the receiving plate portion and the surface of the seal portion in the axial direction of the main body portion.
請求項4乃至7のいずれか1つにおいて、
上記可撓性筒部の外周壁部は、上記環状板部に当接するように上記本体部の軸方向内側に延出しており、
上記ビードワイヤーは、上記外周壁部の先端部の内部に埋設されていることを特徴とする可撓継手。
In any one of Claims 4 thru | or 7,
The outer peripheral wall portion of the flexible tube portion extends inward in the axial direction of the main body portion so as to contact the annular plate portion,
The bead wire is embedded in the front end portion of the outer peripheral wall portion, and is a flexible joint.
請求項1乃至8のいずれか1つにおいて、
上記ビードワイヤーの直径が、上記接続用フランジと相フランジの接続時における、受け板部と相フランジとの間の軸方向距離よりも長いことを特徴とする可撓継手。
In any one of claims 1 to 8,
A flexible joint, wherein a diameter of the bead wire is longer than an axial distance between the receiving plate portion and the companion flange when the connection flange and the companion flange are connected.
JP2010202186A 2010-03-24 2010-09-09 Flexible joint Active JP5684516B2 (en)

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CN201110038631.9A CN102200208B (en) 2010-03-24 2011-02-15 Flexible joint

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107591769A (en) * 2017-09-18 2018-01-16 孙景玉 A kind of power cable pipeline waterproof plugging device
CN110030380A (en) * 2019-05-10 2019-07-19 哈尔滨通达工业环保自动化有限公司 Rubber ring is used in a kind of sealing of motor train unit train equipment compartment

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109550682A (en) * 2018-12-04 2019-04-02 中联重科股份有限公司 Material screening structure, material screening device and material vibration screening method

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US3666296A (en) * 1969-03-13 1972-05-30 Pirelli Expansion joints for rigid metallic pipes
JPS5254814Y2 (en) * 1972-08-01 1977-12-12
US4293152A (en) * 1977-04-04 1981-10-06 Berghoefer Hans Flexible pipe-connecting fitting
US4548429A (en) * 1982-10-11 1985-10-22 Korema Gmbh & Co. Kg Releasable clamping connection
JPH04244692A (en) * 1991-01-30 1992-09-01 Sankei Giken:Kk Mating flange for flexible tube fitting
JPH07301376A (en) * 1994-05-06 1995-11-14 Calsonic Corp Pipe joint structure
JPH10318469A (en) * 1997-05-20 1998-12-04 Sankei Giken:Kk Flexible pipe joint
JPH11304066A (en) * 1998-04-20 1999-11-05 Oiles Ind Co Ltd Spherical surface tube fitting
JP2002257278A (en) * 2001-02-27 2002-09-11 Kyokuto Rubber Kk Expansion pipe joint with split flange

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Publication number Priority date Publication date Assignee Title
US3666296A (en) * 1969-03-13 1972-05-30 Pirelli Expansion joints for rigid metallic pipes
JPS5254814Y2 (en) * 1972-08-01 1977-12-12
US4293152A (en) * 1977-04-04 1981-10-06 Berghoefer Hans Flexible pipe-connecting fitting
US4548429A (en) * 1982-10-11 1985-10-22 Korema Gmbh & Co. Kg Releasable clamping connection
JPH04244692A (en) * 1991-01-30 1992-09-01 Sankei Giken:Kk Mating flange for flexible tube fitting
JPH07301376A (en) * 1994-05-06 1995-11-14 Calsonic Corp Pipe joint structure
JPH10318469A (en) * 1997-05-20 1998-12-04 Sankei Giken:Kk Flexible pipe joint
JPH11304066A (en) * 1998-04-20 1999-11-05 Oiles Ind Co Ltd Spherical surface tube fitting
JP2002257278A (en) * 2001-02-27 2002-09-11 Kyokuto Rubber Kk Expansion pipe joint with split flange

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107591769A (en) * 2017-09-18 2018-01-16 孙景玉 A kind of power cable pipeline waterproof plugging device
CN110030380A (en) * 2019-05-10 2019-07-19 哈尔滨通达工业环保自动化有限公司 Rubber ring is used in a kind of sealing of motor train unit train equipment compartment

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