JP2011217710A - Method for producing deodorized soybean - Google Patents

Method for producing deodorized soybean Download PDF

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JP2011217710A
JP2011217710A JP2010093531A JP2010093531A JP2011217710A JP 2011217710 A JP2011217710 A JP 2011217710A JP 2010093531 A JP2010093531 A JP 2010093531A JP 2010093531 A JP2010093531 A JP 2010093531A JP 2011217710 A JP2011217710 A JP 2011217710A
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soybeans
water vapor
soybean
seconds
plasma
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Hisaharu Oki
久治 大木
Yukio Murata
幸雄 村田
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Abstract

PROBLEM TO BE SOLVED: To produce a deodorized soybean in a short time and by a simple means from a common soybean.SOLUTION: This deodorized soybean is produced by bringing the common soybean sheathed with hull or clear of the hull, into contact with water vapor plasma at 250 to 620°C temperature for 20 to 0.5 sec. Alternatively, it is produced by bringing the crushed material or powder of the common soybean sheathed with the hull or clear of the hull into contact with the water vapor plasma at 180 to 500°C for 20 to 0.5 sec. The water vapor plasma is produced by an electromagnetic induction heating method using a metal body heated by the electromagnetic induction heating as a heat source.

Description

本願発明は大豆臭のない大豆の製造方法に関し、特に普通大豆から大豆臭のない無臭化大豆の製造方法に関する。   The present invention relates to a method for producing soybeans having no soybean odor, and more particularly to a method for producing non-bromide soybeans having no soybean odor from ordinary soybeans.

大豆は植物性の蛋白質を豊富に含むことから、高級蛋白質食材として用いられている。
しかし、普通大豆は、通常、不快臭、不快味といわれる大豆特有の風味があり、美味しい食品を製造する上で大きな障害になっている。
そこで、大豆臭を除去する処理技術が各種提案されており、例えば加熱処理する方法があり、加熱媒体として高温空気又は高温水蒸気が用いられる。
特に水蒸気は熱伝達効率が高いので、加熱用熱媒体として優れている。
この加圧条件下の処理では、原料への水蒸気の浸透が避けられず、別段の乾燥工程を経ることが不可欠となり、製品価格高騰の原因になる。
一方、比較的良風味の大豆として知られているリポキシゲナーゼ完全欠失種大豆(以下「リポ欠大豆」という)は、大豆特有の青臭みの発生が少ないが、価格が高く、リポ欠大豆といえども不快な臭い、不快な味の原因成分を若干有してい
る。
なお、本発明でいう普通大豆とは、従来から広く食用とされてきた大豆で、青臭みの原因物質生成のもとになっているリポキシゲナーゼL1、L2、L3の総てもしくは少なくともそれらの1つを含有する大豆をいう。
そこで、普通大豆を過熱水蒸気に接触させて無臭化(リポキシナーゼの失活)する方法が提案されている(特許文献1参照)。
Soybeans are used as high-grade protein foods because they contain abundant vegetable proteins.
However, ordinary soybeans usually have an unpleasant odor and an unpleasant taste of soybeans, which is a major obstacle to producing delicious foods.
Various treatment techniques for removing soybean odor have been proposed. For example, there is a heat treatment method, and high-temperature air or high-temperature steam is used as a heating medium.
In particular, water vapor is excellent as a heat medium for heating because of its high heat transfer efficiency.
In the treatment under the pressurized condition, the permeation of water vapor into the raw material is unavoidable, and it is indispensable to go through a separate drying process, which causes a rise in product price.
On the other hand, lipoxygenase completely-deficient soybeans (hereinafter referred to as “lipo-deficient soybeans”), which are known as relatively good-flavored soybeans, are less likely to produce the blue odor characteristic of soybeans, but are expensive and can be said to be lipo-deficient soybeans It has an unpleasant odor and some components that cause unpleasant taste.
The normal soybean as referred to in the present invention is soybean that has been widely used in the past, and is all or at least one of lipoxygenases L1, L2, and L3 that cause the generation of a blue odor. Refers to soybeans containing.
In view of this, a method has been proposed in which normal soybean is brought into contact with superheated water vapor to cause no bromination (deactivation of lipoxynase) (see Patent Document 1).

特許公開2005−318808号公報Japanese Patent Publication No. 2005-318808

しかしながら、特許文献1記載発明では、普通大豆を脱脂粉末にし、それを温度130℃〜250℃の水蒸気に、時間30秒〜300秒間、大気圧下に曝すことが必要であるため、脱脂工程、粉砕工程、そして比較的長時間の水蒸気接触処理を要し、複雑な工程と、処理中に蛋白質が変性してしまう問題があり、よって同処理で得られた大豆粉末を用いて豆腐を製造しようとして、にがりを添加しても、凝固せず豆腐にならないものである。   However, in the invention described in Patent Document 1, it is necessary to make ordinary soybean into a defatted powder and to expose it to water vapor at a temperature of 130 ° C. to 250 ° C. for 30 seconds to 300 seconds under atmospheric pressure. It requires a pulverization process and a relatively long steam contact treatment, and there is a complicated process and a problem that protein is denatured during the treatment. Therefore, try to produce tofu using soybean powder obtained by the treatment. As mentioned above, even if bittern is added, it does not solidify and does not become tofu.

本発明は上記事情に鑑みてなされたもので、大豆臭のない無臭化大豆を製造する方法を提供することを目的とし、下記構成の無臭化大豆の製造方法である。
(1)皮付き普通大豆を、温度250℃〜620℃の水蒸気プラズマに20秒〜0.5秒間(好ましくは5〜15秒間)接触させることを特徴とする無臭化大豆の製造方法。
(2)脱皮普通大豆を、温度250℃〜620℃の水蒸気プラズマに20秒〜0.5秒間(好ましくは5〜15秒間)接触させることを特徴とする無臭化大豆の製造方法。
(3)皮付き又は脱皮の普通大豆の破砕物あるいは粉末を、温度180℃〜500℃の水蒸気プラズマに20秒〜0.5秒間(好ましくは2〜20秒間)接触させることを特徴とする無臭化大豆の製造方法。
(4)水蒸気プラズマが、電磁誘導加熱によって発熱した金属体を熱源とする電磁誘導加熱方式の過熱水蒸気発生装置により製造されたものであることを特徴とする前記(1)〜(3)のいずれか1項に記載の無臭化大豆の製造方法。
本願発明でいう「水蒸気プラズマ」とは、電磁誘導加熱によって発熱した金属体を熱源とする電磁誘導加熱方式の発生装置から発生して間もないもの発生期の電磁誘導加熱生成過熱水蒸気を云い、正と負にイオン化した荷電粒子が高速で飛び回っており、かつ荷電粒子の間に大きなクーロン力が働いているプラズマが、過熱水蒸気の中に存在していて、この高エネルギーの粒子によって結合を切られて生じた水蒸気中の水素原子(H+)や酸素原子(O2 -)やOHラジカルか(OH-)などの活性の高い原子や分子がプラズマ中に存在しているものである。
よって、還元性が強力であって、強力な殺菌力も有している。
The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a method for producing a bromide-free soybean having no soybean odor, and a production method for a bromide-free soybean having the following constitution.
(1) A method for producing brominated non-soybeans, characterized in that normal soybeans with skin are brought into contact with water vapor plasma at a temperature of 250 ° C. to 620 ° C. for 20 seconds to 0.5 seconds (preferably 5 to 15 seconds).
(2) A method for producing non-brominated soybeans, characterized by contacting normal molted soybeans with water vapor plasma at a temperature of 250 ° C. to 620 ° C. for 20 seconds to 0.5 seconds (preferably 5 to 15 seconds).
(3) Odorless, characterized by contacting a crushed or powdered normal or peeled normal soybean with water vapor plasma at a temperature of 180 ° C. to 500 ° C. for 20 seconds to 0.5 seconds (preferably 2 to 20 seconds). Method for producing soybeans.
(4) Any one of the above (1) to (3), wherein the water vapor plasma is produced by an electromagnetic induction heating type superheated water vapor generator using a metal body generated by electromagnetic induction heating as a heat source A method for producing bromide-free soybean according to claim 1.
`` Water vapor plasma '' as used in the present invention refers to superheated steam generated by electromagnetic induction heating that is generated from a generator of an electromagnetic induction heating system that uses a metal body generated by electromagnetic induction heating as a heat source, A plasma in which positively and negatively ionized charged particles fly around at a high speed and a large Coulomb force works between the charged particles is present in superheated steam, and this high energy particle breaks the bond. Highly active atoms and molecules such as hydrogen atoms (H + ), oxygen atoms (O 2 ), OH radicals (OH ), and the like in the generated water vapor are present in the plasma.
Therefore, it has a strong reducibility and has a strong bactericidal power.

本願発明によれば、普通大豆を短時間でかつ簡単な手段により、無臭化することができ、無臭化大豆を製造を提供することができる。
しかも、大豆の蛋白は変性されないので、無臭化された大豆を使用して豆腐その他の食品を製造することができる。
According to the present invention, normal soybeans can be made non-brominated in a short time and with simple means, and production of non-brominated soybeans can be provided.
Moreover, since soybean protein is not denatured, it is possible to produce tofu and other foods using non-brominated soybean.

本願発明の実施形態を実施例にしたがって説明する。   Embodiments of the present invention will be described with reference to examples.

実施例1:
皮付きの普通大豆を580℃〜620℃の水蒸気プラズマに4〜8秒間接触せしめる。
普通大豆に水蒸気プラズマを接触させるには、例えば、直径15cm、高さ2mの円筒体を傾斜させて立設し、その上方開口部から大豆をゆっくり投下する。
上記円筒体にはその上部途中(円筒体長の2/3位置)の円筒壁を貫通して水蒸気プラズマ噴射ノズルが円筒体内側に斜め下向きに配設されていて、同円筒体中に投下された大豆に前記水蒸気プラズマが噴射接触される。
水蒸気プラズマを発生させる発生装置としては、水蒸気を電磁誘導加熱により高温に過熱する方式のものが使用されるが、同電磁誘導加熱方式の水蒸気プラズマ発生装置により発生した、例えば580℃〜620℃水蒸気プラズマを前記円筒体中で4〜8秒間接触させる。
上記接触処理によって、普通大豆に含まれるリポキシゲナーゼ酵素が失活し、大豆臭のない無臭化大豆となるのである。
Example 1:
Peeling normal soybean is contacted with a steam plasma at 580 ° C. to 620 ° C. for 4 to 8 seconds.
In order to bring water vapor plasma into contact with normal soybeans, for example, a cylindrical body having a diameter of 15 cm and a height of 2 m is inclined to stand, and soybeans are slowly dropped from the upper opening.
A water vapor plasma spray nozzle is disposed obliquely downward inside the cylindrical body through the cylindrical wall in the middle of the upper part (2/3 position of the cylindrical body length) of the cylindrical body and dropped into the cylindrical body. The water vapor plasma is brought into spray contact with soybean.
As a generator for generating water vapor plasma, a device that superheats water vapor to a high temperature by electromagnetic induction heating is used. For example, 580 ° C. to 620 ° C. water vapor generated by a water vapor plasma generator of the same electromagnetic induction heating method is used. Plasma is contacted in the cylinder for 4-8 seconds.
By the above contact treatment, the lipoxygenase enzyme contained in normal soybeans is deactivated, so that non-brominated soybeans without soybean odor are obtained.

実施例2:
普通大豆を横設され回転するドラム型の容器に投入して水蒸気プラズマに接触させる。
その容器の中央部には管壁に多数の過熱水蒸気噴出用の細孔を穿設した長軸管体を内設して、同ドラム型の容器を回転させつつ、前記長軸管体の細孔から前記水蒸気プラズマを噴射して、回転混合されている普通大豆に当てる。
なお、ドラム型の容器は角型筒体、例えば断面形状が正四角形や正六角形の角型筒体を採用することが好ましく、ドラム型の容器を回転させると、中の普通大豆は角部に当たって良好に攪拌される。また、前記水蒸気プラズマは高温であって、かなりの圧力で噴射されるため、普通大豆に強く接触して、攪拌する作用も生じる。
水蒸気プラズマの温度は380〜420℃、接触時間は8〜15秒間であった。
上記処理によって、無臭化大豆が得られた。
Example 2:
Ordinary soybeans are placed in a drum-type container that is installed horizontally and brought into contact with water vapor plasma.
A long-axis tube body having a large number of pores for jetting superheated steam is formed in the tube wall at the center of the container, and the drum-type container is rotated while the long-axis tube body is thin. The water vapor plasma is jetted from the hole and applied to the normal soybean which is being rotationally mixed.
The drum-type container preferably employs a rectangular cylinder, for example, a square cylinder having a regular square or hexagonal cross-section, and when the drum-type container is rotated, the normal soybean in the container hits the corner. Stir well. In addition, since the water vapor plasma is high temperature and is injected at a considerable pressure, the water vapor plasma is also brought into strong contact with normal soybeans and agitates.
The temperature of the water vapor plasma was 380 to 420 ° C., and the contact time was 8 to 15 seconds.
By the above treatment, bromide-free soybean was obtained.

実施例1及び実施例2で得られた各無臭化大豆を用いて豆腐を製造した。
すなわち、常法により前記無臭化大豆を水に一晩浸漬し、磨砕し、蒸煮した後、おからと豆乳に濾別し、得られた豆乳にニガリを加えて、凝固させて豆腐を製造した。得られた豆腐は全く大豆臭が無く美味しいものであった。
Tofu was produced using each of the non-bromide soybeans obtained in Example 1 and Example 2.
In other words, the bromide-free soybean is soaked in water overnight, ground, steamed, filtered from okara and soy milk, and the resulting soy milk is mixed with bittern and coagulated to produce tofu. did. The obtained tofu was delicious without any soy odor.

Claims (4)

皮付き普通大豆を、温度250℃〜620℃の水蒸気プラズマに20秒〜0.5秒間接触させることを特徴とする無臭化大豆の製造方法。   A method for producing brominated non-soybeans, characterized in that normal soybeans with skin are brought into contact with water vapor plasma at a temperature of 250 ° C to 620 ° C for 20 seconds to 0.5 seconds. 脱皮普通大豆を、温度250℃〜620℃の水蒸気プラズマに20秒〜0.5秒間接触させることを特徴とする無臭化大豆の製造方法。   A method for producing brominated, non-brominated soybeans, comprising bringing peeled normal soybeans into contact with water vapor plasma at a temperature of 250 ° C to 620 ° C for 20 seconds to 0.5 seconds. 皮付き又は脱皮の普通大豆の破砕物あるいは粉末を、温度180℃〜500℃の水蒸気プラズマに20秒〜0.5秒間接触させることを特徴とする無臭化大豆の製造方法。   A method for producing non-bromide-free soybean, comprising bringing a peeled or peeled normal soybean crushed material or powder into contact with water vapor plasma at a temperature of 180 ° C to 500 ° C for 20 seconds to 0.5 seconds. 水蒸気プラズマが、電磁誘導加熱によって発熱した金属体を熱源とする電磁誘導加熱方式の過熱水蒸気発生装置により製造されたものであることを特徴とする請求項1〜3のいずれか1項に記載の無臭化大豆の製造方法。
4. The steam plasma according to claim 1, wherein the steam plasma is produced by a superheated steam generator of an electromagnetic induction heating method using a metal body that generates heat by electromagnetic induction heating as a heat source. A method for producing non-brominated soybeans.
JP2010093531A 2010-04-14 2010-04-14 Method for producing deodorized soybean Pending JP2011217710A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019208433A (en) * 2018-06-05 2019-12-12 学校法人関東学院 Method for producing soybean flour and apparatus for producing soybean flour

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019208433A (en) * 2018-06-05 2019-12-12 学校法人関東学院 Method for producing soybean flour and apparatus for producing soybean flour
JP7204169B2 (en) 2018-06-05 2023-01-16 学校法人関東学院 Soybean flour manufacturing method and soybean flour manufacturing apparatus

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