JP2011214330A - Method of manufacturing ground reinforcing mat - Google Patents

Method of manufacturing ground reinforcing mat Download PDF

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JP2011214330A
JP2011214330A JP2010084256A JP2010084256A JP2011214330A JP 2011214330 A JP2011214330 A JP 2011214330A JP 2010084256 A JP2010084256 A JP 2010084256A JP 2010084256 A JP2010084256 A JP 2010084256A JP 2011214330 A JP2011214330 A JP 2011214330A
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mold
small
diameter opening
spacer
demolding
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JP5178765B2 (en
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Masayuki Igarashi
正之 五十嵐
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Abstract

PROBLEM TO BE SOLVED: To provide a method of manufacturing a ground reinforcing mat, which easily manufactures a ground reinforcing mat formed by attaching a number of reinforcing projections side by side on a lying body.SOLUTION: After a form removal spacer 6 is mounted in a small-diameter opening part 5 at the lower end of a form part 4 for forming a number of projections of a manufacturing form A, a hardening binder 2A is injected and filled from an upper opening 3 in the form part 4 for forming a number of projections, the lying body 1 is placed on the manufacturing form A, and the lying body 1 is brought into contact with the hardening binder 2A exposed from the upper opening 3. After the hardening binder 2A is hardened, the manufacturing form A is descended on a placing surface 7, and each form removal spacer 6 is brought into contact with the placing surface 7 to release the respective reinforcing projections 2 together with each form removal spacer 6 upward from the frame part 4 for forming a number of projections.

Description

本発明は、地盤を補強し安定化させる地盤補強マットの製造方法に関するものである。   The present invention relates to a method for manufacturing a ground reinforcing mat that reinforces and stabilizes the ground.

出願人らは、地盤の上に敷設することで、地盤を補強して安定化させる地盤補強マットを開発し、特許出願(下記特許文献1参照。)している。   The applicants have developed a ground reinforcement mat that reinforces and stabilizes the ground by laying it on the ground, and has filed a patent application (see Patent Document 1 below).

この特許文献1を簡単に説明すると、地盤に敷設可能な敷設体に、下方が先細る形状の補強突体をこの敷設体の下面から下方へ突出するようにして多数並設状態に付設して成るもので、例えば、この地盤補強マットを軟弱な地盤の上に敷設すると、多数の補強突体が地盤に突き刺さって固定されると共に、この多数の補強突体が敷設体に一体化していることによって敷設体に緊張力が発生して、地盤表面への補強効果がもたらされる。   Briefly describing Patent Document 1, a plurality of reinforcing protrusions having a tapered shape are attached to a laying body that can be laid on the ground so as to protrude downward from the lower surface of the laying body. For example, when this ground reinforcement mat is laid on soft ground, a large number of reinforcing projections are stuck and fixed to the ground, and the numerous reinforcing projections are integrated with the laying body. As a result, tension is generated in the laying body, and a reinforcing effect on the ground surface is brought about.

特開2009−108660号公報JP 2009-108660 A

本発明は、上記特許文献1の地盤補強マットを容易に製造可能となる画期的な地盤補強マットの製造方法を提供するものである。   The present invention provides an epoch-making method for manufacturing a ground reinforcement mat that enables the ground reinforcement mat of Patent Document 1 to be easily manufactured.

添付図面を参照して本発明の要旨を説明する。   The gist of the present invention will be described with reference to the accompanying drawings.

地盤に敷設可能な敷設体1に、下方が先細る形状の補強突体2をこの敷設体1の下面から下方へ突出するようにして多数並設状態に付設して成る地盤補強マットの製造方法であって、上部開口部3を有し下方が先細る中空形状の突体成形用型枠部4を多数並設状態に備えると共に、多数の突体成形用型枠部4の下端部に小径開口部5を有する製造用型枠Aを使用し、この製造用型枠Aの前記小径開口部5に脱型用スペーサー6をこの小径開口部5より下方へ突出するようにして着脱自在に装着した後、この製造用型枠Aの多数の突体成形用型枠部4に前記上部開口部3から硬化成形剤2Aを注入充填し、この製造用型枠A上に前記敷設体1を載置して前記上部開口部3から露出する硬化成形剤2Aにこの敷設体1を接触させ、この硬化成形剤2Aの硬化により突体成形用型枠部4内に下方が先細る形状の前記補強突体2を成形すると共に補強突体2と前記敷設体1とを一体化させ、硬化成形剤2Aが硬化した後、地面や床面などの載置面7上に前記製造用型枠Aを降下させて前記各脱型用スペーサー6を載置面7に接触させることにより、各脱型用スペーサー6と共に多数の突体成形用型枠部4内の各補強突体2を突体成形用型枠部4より上方へ脱型させることを特徴とする地盤補強マットの製造方法に係るものである。   A method for manufacturing a ground reinforcing mat, comprising a plurality of reinforcing protrusions 2 having a tapered shape on the laying body 1 that can be laid on the ground so as to protrude downward from the lower surface of the laying body 1 in a juxtaposed manner. In addition, a large number of hollow projecting mold frames 4 having an upper opening 3 and tapering downward are provided in a juxtaposed state, and a small diameter is provided at the lower end of the numerous projecting mold frames 4. A manufacturing form A having an opening 5 is used, and a demounting spacer 6 is detachably attached to the small diameter opening 5 of the manufacturing form A so as to protrude downward from the small diameter opening 5. After that, the hard molding agent 2A is injected and filled from the upper opening 3 into a large number of projection forming mold sections 4 of the manufacturing mold A, and the laying body 1 is mounted on the manufacturing mold A. The laying body 1 is brought into contact with the cured molding agent 2A exposed from the upper opening 3 and the cured molding agent The curing projection 2A is cured by molding the reinforcement projection 2 having a shape that tapers downward in the mold body 4 for projection molding by curing A, and integrating the reinforcement projection 2 and the laying body 1 together. After that, the manufacturing form A is lowered onto the mounting surface 7 such as the ground or the floor, and the respective demolding spacers 6 are brought into contact with the mounting surface 7, whereby the demolding spacers 6 are brought together. The present invention relates to a method for manufacturing a ground reinforcement mat, wherein each of the reinforcing protrusions 2 in a large number of projecting-molding mold parts 4 is demolded upward from the projecting-molding mold parts 4.

また、前記脱型用スペーサー6は、その上方部の径が前記突体成形用型枠部4の小径開口部5より径大となる形状に形成して、この脱型用スペーサー6が前記小径開口部5を閉塞しつつ小径開口部5に装着し得るように構成すると共に、この小径開口部5への装着状態では、小径開口部5に対して上方へは抜脱可能且つ下方へは抜脱不能となるように構成したことを特徴とする請求項1記載の地盤補強マットの製造方法に係るものである。   Further, the demolding spacer 6 is formed in a shape in which the diameter of the upper portion thereof is larger than the small diameter opening 5 of the projection forming mold part 4, and the demolding spacer 6 has the small diameter. The opening 5 is configured so that it can be attached to the small-diameter opening 5 while being closed, and when attached to the small-diameter opening 5, the small-diameter opening 5 can be removed upward and removed downward. The ground reinforcing mat manufacturing method according to claim 1, wherein the ground reinforcing mat is configured so as not to be removable.

また、前記脱型用スペーサー6は、下方が先細る円錐形状に形成すると共に、その上方部の径寸法を前記突体成形用型枠部4の小径開口部5の開口径より径大に設定して、この脱型用スペーサー6下端の頂点を突体成形用型枠部4の小径開口部5に上方から差込装着してこの頂点を小径開口部5より下方へ突出させた際に、この脱型用スペーサー6が小径開口部5に対して上方へは抜脱可能且つ下方へは抜脱不能となるように構成したことを特徴とする請求項1,2のいずれか1項に記載の地盤補強マットの製造方法に係るものである。   The demolding spacer 6 is formed in a conical shape with a tapered lower part, and the diameter of the upper part thereof is set to be larger than the opening diameter of the small-diameter opening 5 of the projection forming mold part 4. Then, when the apex of the lower end of the demolding spacer 6 is inserted into the small diameter opening 5 of the projection forming mold part 4 from above and the apex is protruded downward from the small diameter opening 5, 3. The structure according to claim 1, wherein the demolding spacer 6 is configured to be detachable upward with respect to the small-diameter opening 5, but not detachable downward. This relates to a method for manufacturing a ground reinforcing mat.

本発明は上述のように構成したから、製造用型枠で敷設体と多数の補強突体とが一体化した地盤補強マットを確実に製造可能となり、しかも、多数の補強突体を具備する地盤補強マットは、相当な重量物となるものであるが、この重量物(地盤補強マット)が取り付いたままの製造用型枠を上下反転させて多数の補強突体を下方へ脱型させるような厄介な作業は要せず、地面や床面などの載置面上に製造用型枠を降下させて各脱型用スペーサーを載置面に接触させることで、各脱型用スペーサーと共に多数の補強突体を突体成形用型枠部から一挙に脱型させるから、脱型作業が極めて容易に且つスピーディーに行われて量産性にも優れるなど、極めて実用性に優れた画期的な地盤補強マットの製造方法となる。   Since the present invention is configured as described above, it is possible to reliably manufacture a ground reinforcing mat in which a laying body and a large number of reinforcing protrusions are integrated in a manufacturing form, and the ground includes a large number of reinforcing protrusions. Reinforcing mats can be quite heavy, but it is possible to reverse the shape of the manufacturing form with the heavy objects (ground reinforcing mats) attached and remove many reinforcing protrusions downward. No troublesome work is required, and a number of mold release spacers are brought into contact with the mounting surface by lowering the manufacturing formwork on the mounting surface such as the ground or the floor, so that a large number of the mold releasing spacers can be provided. Since the reinforced projecting body is removed from the mold for molding the projecting body at once, the groundbreaking ground with extremely excellent practicality, such as the demolding work being carried out very easily and speedily and excellent in mass productivity. This is a method for manufacturing a reinforcing mat.

また、請求項2,3記載の発明においては、前記作用・効果を確実に発揮する脱型用スペーサーを簡易に設計実現可能となると共に、この脱型用スペーサーによって突体成形用型枠部に注入充填した硬化成形剤の漏出を防止できるので、敷設体と一体化した補強突体を確実に成形可能となるなど、一層実用性に優れた地盤補強マットの製造方法となる。   In addition, in the inventions of claims 2 and 3, it is possible to easily design and realize a demolding spacer that reliably exhibits the above-mentioned functions and effects, and the demolding spacer allows the projection forming mold part to be formed. Since leakage of the injection-filled cured molding agent can be prevented, it becomes a method for manufacturing a ground reinforcing mat that is more practical, such as being able to reliably form a reinforcing protrusion integrated with a laying body.

本実施例の製造用型枠を示す斜視図である。It is a perspective view which shows the manufacturing form of a present Example. 本実施例の型枠本体への突体成形用型枠部の取付構造を示す説明部分拡大斜視図である。It is a description partial expansion perspective view which shows the attachment structure of the mold body for a protrusion shaping | molding to the mold body of a present Example. 本実施例の突体成形用型枠部を示す一部を切り欠いた説明斜視図である。It is the explanatory perspective view which notched a part which shows the mold body part for a protrusion shaping | molding of a present Example. 本実施例の脱型用スペーサーを示す拡大斜視図である。It is an expansion perspective view which shows the demolding spacer of a present Example. 本実施例の脱型用スペーサーを突体成形用型枠部の小径開口部に装着した状態を示す部分拡大説明断面図である。It is a partial expanded explanatory sectional view which shows the state which mounted | wore the small diameter opening part of the mold part for protrusion shaping | molding with the demolding spacer of a present Example. 本実施例の接地脚の退避構造を示す部分拡大斜視図である。It is a partial expansion perspective view which shows the retracting structure of the grounding leg of a present Example. 本実施例の製造用型枠を接地脚により載置面に接地し、突体成形用型枠部に脱型用スペーサーを装着する様子、並びに脱型用スペーサーを装着した突体成形用型枠部に硬化成形剤を注入充填した様子を示す説明側断面図である。The manufacturing form of the present embodiment is grounded to the mounting surface by the grounding leg, the state of mounting the demolding spacer on the projecting mold forming mold, and the projecting mold forming mold equipped with the demolding spacer It is explanatory side sectional drawing which shows a mode that the hardening molding agent was inject-filled to the part. 図7の状態から、製造用型枠上に敷設体を敷設載置した様子を示す説明側断面図である。It is explanatory side sectional drawing which shows a mode that the laying body was laid and mounted on the manufacturing formwork from the state of FIG. 図8の状態から、硬化成形剤硬化後、製造用型枠を上方へ吊り上げた状態を示す説明側断面図である。It is explanatory side sectional drawing which shows the state which lifted the manufacturing formwork upwards after the hardening molding agent hardening | cured from the state of FIG. 図9の状態から、接地脚を上方へ回動退避させた状態を示す説明側断面図である。FIG. 10 is an explanatory side sectional view showing a state in which the grounding leg is pivoted and retracted upward from the state of FIG. 9. 図10の状態から、製造用型枠を載置面に降下させて多数の補強突体を脱型させた状態を示す説明側断面図である。It is explanatory side sectional drawing which shows the state which dropped the manufacturing formwork to the mounting surface from the state of FIG. 10, and removed many reinforcement protrusions. 本実施例により完成した地盤補強マットを示す斜視図である。It is a perspective view which shows the ground reinforcement mat completed by the present Example.

好適と考える本発明の実施形態を、図面に基づいて本発明の作用を示して簡単に説明する。   An embodiment of the present invention which is considered to be suitable will be briefly described with reference to the drawings showing the operation of the present invention.

製造用型枠Aの多数の突体成形用型枠部4下端部の小径開口部5に、脱型用スペーサー6をこの小径開口部5より下方へ突出するようにして着脱自在に装着する。この際、予め、製造用型枠Aを適宜な手段によって地面や床面などの載置面7より浮上状態とし、脱型用スペーサー6が載置面7に接触しないようにしておくことが望ましい。   A demolding spacer 6 is detachably attached to the small-diameter openings 5 at the lower ends of a large number of projecting-molding mold sections 4 of the manufacturing mold A so as to protrude downward from the small-diameter openings 5. At this time, it is desirable that the manufacturing form A is brought into a floating state from the mounting surface 7 such as the ground surface or the floor surface by an appropriate means in advance so that the demolding spacer 6 does not contact the mounting surface 7. .

続いて、この多数の突体成形用型枠部4に、その上部開口部3から硬化成形剤2Aを注入充填した後、地盤に敷設可能な敷設体1を製造用型枠A上に載置して前記上部開口部3から露出する硬化成形剤2Aにこの敷設体1を接触させ、この硬化成形剤2Aの硬化により突体成形用型枠部4内に下方が先細る形状の前記補強突体2を成形すると共に補強突体2と前記敷設体1とを一体化させる。   Subsequently, after the filling molding agent 2A is injected and filled into the large number of projection forming mold sections 4 from the upper opening 3, the laying body 1 that can be laid on the ground is placed on the manufacturing mold A. Then, the laying body 1 is brought into contact with the cured molding agent 2A exposed from the upper opening 3, and the reinforcing projection having a shape in which the lower part is tapered in the projecting mold frame 4 by the curing of the curing molding agent 2A. The body 2 is molded and the reinforcing protrusion 2 and the laying body 1 are integrated.

硬化成形剤2Aが硬化した後、地面や床面などの載置面7上に前記製造用型枠Aを降下させて前記各脱型用スペーサー6を載置面7に接触させる。   After the curing molding agent 2A is cured, the manufacturing mold A is lowered onto the mounting surface 7 such as the ground or the floor, and the demolding spacers 6 are brought into contact with the mounting surface 7.

すると、多数の各脱型用スペーサー6と共に多数の各補強突体2が一挙に突体成形用型枠部4から上方へ脱型することになり、敷設体1に、この敷設体1の下面から下方へ突出するようにして補強突体2が多数並設状態に付設した地盤補強マットAが完成する。   As a result, a large number of reinforcing protrusions 2 together with a large number of demolding spacers 6 are demolded from the projecting mold frame 4 at a stroke, and the bottom surface of the laying body 1 is placed on the laying body 1. Thus, the ground reinforcement mat A in which a large number of reinforcing protrusions 2 are juxtaposed so as to protrude downward from the ground is completed.

従って、このような地盤補強マットAは、多数の補強突体2を具備するだけに相当な重量物となるものであるが、本発明によれば、この重量物(地盤補強マットA)が取り付いたままの製造用型枠Aを上下反転させて多数の補強突体2を下方へ脱型させるような厄介な作業を要することなく、例えば、単に製造用型枠Aをクレーンで吊り上げてそのまま載置面7上に降下させるような工程を行うことによって簡単にしかも非常にスピーディーに製造用型枠Aから脱型させることができるので、この脱型作業が極めて容易に行われ、容易に地盤補強マットAを製造可能で量産性にも優れる。   Accordingly, such a ground reinforcing mat A is a heavy object only having a large number of reinforcing protrusions 2. According to the present invention, this heavy object (the ground reinforcing mat A) is attached. For example, the manufacturing form A can be simply lifted by a crane and mounted as it is without requiring a troublesome work such that the manufacturing form A is turned upside down and a large number of reinforcing protrusions 2 are removed downward. Since it is possible to remove the mold from the manufacturing form A easily and very quickly by performing a process of lowering on the mounting surface 7, this demolding operation is performed very easily, and the ground reinforcement is easily performed. The mat A can be manufactured and is excellent in mass productivity.

また、例えば、前記脱型用スペーサー6は、その上方部の径が前記突体成形用型枠部4の小径開口部5より径大となる形状に形成して、この脱型用スペーサー6が前記小径開口部5を閉塞しつつ小径開口部5に装着し得るように構成すると共に、この小径開口部5への装着状態では、小径開口部5に対して上方へは抜脱可能且つ下方へは抜脱不能となるように構成すれば、脱型用スペーサー6が突体成形用型枠部4の小径開口部5を閉塞しつつ下方へは抜脱不能に装着するので、突体成形用型枠部4に注入充填した硬化成形剤2Aの漏出がなく、敷設体1と一体化した補強突体2を確実に成形でき、しかも、この脱型用スペーサー6は、小径開口部5に対して上方へは抜脱可能であるので、製造用型枠Aを載置面7上に降下させた際には良好に上方へ抜脱できて補強突体2を突体成形用型枠部4より押し出す(脱型させる)ことになるなど、一層実用的となる。   Further, for example, the demolding spacer 6 is formed in a shape in which the diameter of the upper portion thereof is larger than the small diameter opening 5 of the projecting body forming mold portion 4. The small-diameter opening 5 is configured to be able to be attached to the small-diameter opening 5 while closing the small-diameter opening 5, and when attached to the small-diameter opening 5, the small-diameter opening 5 can be removed upward and downward. If it is configured so that it cannot be removed, the removal spacer 6 closes the small-diameter opening 5 of the projection forming mold frame 4 and is mounted so that it cannot be removed downward. There is no leakage of the hardened molding agent 2A injected and filled into the mold part 4, and the reinforcing projection 2 integrated with the laying body 1 can be reliably molded. Moreover, the demolding spacer 6 is provided with respect to the small-diameter opening 5. Since it can be pulled out upward, it is good when the production form A is lowered onto the mounting surface 7. Made it pulled out upward pushes than reinforcing protruding member 2 protruding member molding form part 4 (to demolding), etc. would become more practical.

本発明の具体的な実施例について図面に基づいて説明する。   Specific embodiments of the present invention will be described with reference to the drawings.

本実施例は、図12に示すような、地盤に敷設可能な大型の敷設体1に、下方が先細る形状の補強突体2をこの敷設体1の下面から下方へ突出するようにして多数並設状態に付設して成る地盤補強マットAを製造する方法に係るものである。   In this embodiment, as shown in FIG. 12, a large laying body 1 that can be laid on the ground is provided with a large number of reinforcing protrusions 2 having a tapered shape projecting downward from the lower surface of the laying body 1. The present invention relates to a method for manufacturing a ground reinforcing mat A provided in a juxtaposed state.

先ず、本実施例で使用する製造用型枠Aについて説明する。   First, the manufacturing form A used in the present embodiment will be described.

図1,図2に示すような平面視長方形枠状の型枠本体8に、上部開口部3を有し下方が先細る中空形状の突体成形用型枠部4を多数並設状態に設けている。   As shown in FIGS. 1 and 2, a mold body 8 having a rectangular frame shape in a plan view is provided with a large number of hollow-shaped projecting molding mold sections 4 having an upper opening 3 and tapered downward. ing.

突体成形用型枠部4は、金属板をプレス成形することにより、図2,図3に示すような下方が先細る中空円錐形状の主体部分11の上周縁部に連結用鍔部12を突設した構成としている。   The projection forming mold part 4 is formed by press-molding a metal plate so that a connecting collar part 12 is provided on the upper peripheral edge of a hollow conical main part 11 which tapers downward as shown in FIGS. It has a protruding configuration.

更に詳しくは、主体部分11は、上側の少範囲が中空円柱形状をなす略中空円錐形状とし、先細り下端部に小径開口部5を形成している。   More specifically, the main body portion 11 has a substantially hollow conical shape in which a small range on the upper side forms a hollow cylindrical shape, and a small-diameter opening 5 is formed at a tapered lower end portion.

また、この主体部分11の上周縁部に、平面視方形状をなす前記連結用鍔部12を突設し、この連結用鍔部12の四隅(角部)に止孔15を貫通形成している。   Further, the connecting collar 12 having a shape in a plan view is projected from the upper peripheral edge of the main body portion 11, and the stop holes 15 are formed through the four corners (corners) of the connecting collar 12. Yes.

この突体成形用型枠部4の、前記型枠本体8への取付構造は、型枠本体8の対向する長手方向枠部8A間に、この長手方向枠部8Aの長さ方向に間隔を置いてアングル状の取付桟16を複数架設し、この取付桟16間に金属製のリング体14を多数固定している。   The projecting mold forming frame portion 4 is attached to the mold body 8 with a space in the longitudinal direction of the longitudinal frame portion 8A between the opposing longitudinal frame portions 8A of the mold body 8. A plurality of angle-shaped mounting bars 16 are installed, and a large number of metal ring bodies 14 are fixed between the mounting bars 16.

また、このリング体14は、前記突体成形用型枠部4の下部を挿入すると、上周縁部に主体部分11の中ほどの外周面の略全周が接して位置決め状態に載置されることになる内径寸法の金属製リングを採用すると共に、このリング体14に突体成形用型枠部4を載置すると、隣接する突体成形用型枠部4の連結用鍔部12同士が突き合わせ状態となるように、多数のリング体14を型枠本体8に配置している。   Further, when the lower part of the projection forming mold part 4 is inserted, the ring body 14 is placed in a positioning state with the upper peripheral part substantially in contact with the entire outer peripheral surface of the main part 11. When a metal ring having a different inner diameter is employed, and the projection forming mold part 4 is placed on the ring body 14, the connecting collars 12 of the adjacent projecting mold forming parts 4 are connected to each other. A large number of ring bodies 14 are arranged in the mold body 8 so as to be in a butted state.

また、このリング体14に突体成形用型枠部4を載置した際に、前記連結用鍔部12の角部と臨設する被連結部13を型枠本体8の取付桟16から立設状態に突設し、この被連結部13に前記止孔15と止着具(図示省略)を利用して連結用鍔部12を止着固定することにより、突体成形用枠部4が型枠本体8に取付られる構造としている。   Further, when the projection forming mold part 4 is placed on the ring body 14, the connected part 13 erected from the corner of the connecting collar part 12 is erected from the mounting bar 16 of the mold body 8. By projecting in a state and fixing the fixing flange 12 to the connected portion 13 by using the stop hole 15 and a fastener (not shown), the projecting-molding frame portion 4 is molded. The structure is attached to the frame body 8.

従って、この各リング体14に、突体成形用型枠部4を一つ一つ差し込むようにして載置するだけで、簡単に型枠本体8上に突体成形用型枠部4を多数並設状態に位置決め配置できる上、この際に臨設している連結用鍔部12と被連結部13とを連結(止着固定)するだけで型枠本体8に突体成形用型枠部4を多数並設状態に取付できる構成としている。   Therefore, a large number of projecting mold forming sections 4 can be easily placed on the mold main body 8 simply by placing each projecting mold forming mold section 4 on each ring body 14 so as to be inserted one by one. In addition to being able to be positioned and arranged in a juxtaposed state, the projecting body forming mold section 4 can be attached to the mold body 8 simply by connecting (fixing and fixing) the connecting collar section 12 and the connected section 13 that are erected. It is set as the structure which can be attached to many in parallel.

また、多数の突体成形用型枠部4は、下端部の前記小径開口部5が前記型枠本体8の下縁と略同等の高さに位置するように(全ての小径開口部5と型枠本体8の下縁とが略同一平面上に存するように)、突体成形用型枠部4の高さ寸法や被連結部13の位置などを設定構成している。   Further, the large number of projecting mold forming mold parts 4 are arranged such that the small diameter opening part 5 at the lower end is positioned at a height substantially equal to the lower edge of the mold body 8 (all the small diameter opening parts 5 and The height dimension of the projection forming mold part 4 and the position of the connected part 13 are set and configured so that the lower edge of the mold body 8 is on the substantially same plane.

また、この多数の突体成形用型枠部4の小径開口部5にこの小径開口部5より下方へ突出するようにして着脱自在に装着可能な脱型用スペーサー6を備えている。   Further, a demolding spacer 6 that can be detachably mounted so as to protrude downward from the small-diameter opening 5 is provided in the small-diameter opening 5 of the large number of projection forming mold sections 4.

本実施例の脱型用スペーサー6は樹脂製とし、下方が先細る円錐形状であって、その下方側が前記突体成形用型枠部4の小径開口部5より下端側の部分に相当する形状に形成し、この脱型用スペーサー6を小径開口部5に装着すると、下端の頂点が型枠本体8の下縁より下方へ突出するように構成している。   The demolding spacer 6 of the present embodiment is made of resin and has a conical shape with a tapered lower part, and the lower side thereof corresponds to the lower end side of the small-diameter opening 5 of the projection forming mold part 4. When the demolding spacer 6 is attached to the small-diameter opening 5, the apex at the lower end projects downward from the lower edge of the mold body 8.

また、この脱型用スペーサー6は、図4,図5に示すようにその上方部の径寸法を小径開口部5の開口径より径大に設定すると共に、この上方部の外周面の傾斜度を突体成形用型枠部4の下部内周面の傾斜度と同等の傾斜度に設定して、この脱型用スペーサー6下端の頂点を突体成形用型枠部4の小径開口部5に上方から差込装着してこの頂点を小径開口部5より下方へ突出させると、この脱型用スペーサー6の上方部の外周面が突体成形用型枠部4の下部内周面に面接当接してこの脱型用スペーサー6が小径開口部5を閉塞すると共に、この脱型用スペーサー6が小径開口部5に対して上方へは抜脱可能且つ下方へは抜脱不能となるように構成している。   Further, as shown in FIGS. 4 and 5, the demolding spacer 6 is set such that the diameter of the upper portion thereof is larger than the opening diameter of the small-diameter opening 5, and the inclination of the outer peripheral surface of the upper portion. Is set to an inclination equivalent to the inclination of the lower inner peripheral surface of the projecting mold forming part 4, and the apex of the lower end of the demolding spacer 6 is the small diameter opening 5 of the projecting forming mold part 4. When the top is protruded downward from the small-diameter opening 5, the outer peripheral surface of the upper part of the demolding spacer 6 is in contact with the lower inner peripheral surface of the projecting mold part 4 The demolding spacer 6 closes and closes the small-diameter opening 5 so that the demolding spacer 6 can be removed upward from the small-diameter opening 5 and cannot be removed downward. It is composed.

また、この脱型用スペーサー6は、その高さ方向の途中部に、この脱型用スペーサー6下端の頂点を突体成形用型枠部4の小径開口部5に上方から差込装着してこの頂点を小径開口部5より下方へ突出させた際に前記小径開口部5の開口内縁に当接する段差部26を設けている。更に詳しくは、この段差部26は、垂直な段差面に構成すると共に、脱型用スペーサー6の途中部の外周面全周にわたって設け(段差部26を有する形状に脱型用スペーサー6を一体成形し)、尚且つこの段差部26の外径寸法が前記小径開口部5の開口径寸法と略同径寸法となるように構成している。一方、前記小径開口部5の開口内縁も、その全周を段差部26と面接当接する垂直面に形成している。   In addition, the demolding spacer 6 is inserted into the small diameter opening 5 of the projecting mold forming frame 4 from above at the middle of the demolding spacer 6 at the middle in the height direction. A step portion 26 is provided that contacts the inner edge of the small-diameter opening 5 when the apex protrudes downward from the small-diameter opening 5. More specifically, the step portion 26 is formed on a vertical step surface and is provided over the entire outer peripheral surface of the middle portion of the demolding spacer 6 (the demolding spacer 6 is integrally formed in a shape having the step portion 26. In addition, the outer diameter of the step portion 26 is configured to be substantially the same as the opening diameter of the small-diameter opening 5. On the other hand, the opening inner edge of the small-diameter opening 5 is also formed on a vertical surface that is in surface contact with the stepped portion 26.

従って、脱型用スペーサー6下端の頂点を突体成形用型枠部4の小径開口部5に上方から差込装着してこの頂点を小径開口部5より下方へ突出させると、この脱型用スペーサー6の段差部26の全周面とこの段差部26より上側に存する上方部の全周面とが、小径開口部5の開口内縁の全周面と突体成形用型枠部4の下部内周面の全周面とに面接当接して小径開口部5を効果的に閉塞することになる構成としている。よって、この突体成形用型枠部4には、後述するように補強突体2を成形するために硬化成形剤2Aを注入充填して振動を与えたりもするが、小径開口部5には脱型用スペーサー6の閉塞作用による極めて良好な漏止効果が発揮されて硬化成形剤2Aが漏出しない構成としている。   Accordingly, when the apex of the lower end of the demolding spacer 6 is inserted into the small-diameter opening 5 of the projection forming mold part 4 from above and the apex protrudes downward from the small-diameter opening 5, the demolding spacer 6 is removed. The entire peripheral surface of the stepped portion 26 of the spacer 6 and the entire peripheral surface of the upper portion above the stepped portion 26 are the entire peripheral surface of the inner edge of the small-diameter opening 5 and the lower part of the projecting mold forming frame 4. The small-diameter opening 5 is effectively closed by being in surface contact with the entire peripheral surface of the inner peripheral surface. Therefore, the molding body 4 for forming the projecting body may be injected and filled with a curing molding agent 2A to form the reinforcing projecting body 2 as will be described later. A very good sealing effect due to the blocking action of the demolding spacer 6 is exhibited, and the cured molding agent 2A does not leak.

また、この脱型用スペーサー6は、最終的に硬化成形剤2Aの硬化により補強突体2と一体化して補強突体2の一部(下端部)となるものとし、その上方部の数箇所(図面では四箇所)には補強突体2との一体化を強固なものとするための逆L字状の接続用突起27を上方へ立設状態に突設(一体成形)している。   The demolding spacer 6 is finally integrated with the reinforcing protrusion 2 by hardening of the hardening molding agent 2A to become a part (lower end) of the reinforcing protrusion 2, and several portions at the upper part thereof. In the drawing (four locations), inverted L-shaped connection projections 27 are provided so as to be firmly integrated with the reinforcing projections 2 so as to project upward (integral molding).

また、この各接続用突起27を結ぶようにして、前記小径開口部5の開口径より径大で且つ脱型用スペーサー6の上面と同心円状のリング部28を一体成形している。従って、脱型用スペーサー6を前記突体成形用型枠部4に大雑把に投げ入れて突体成形用型枠部4内で脱型用スペーサー6が横転したとしても、リング部28が小径開口部5の開口縁に接触することでこれ以上は上方部が下になるような転倒状態となることが防止される構成としている。即ち、各接続用突起27が小径開口部5より深く落ち込んで脱型用スペーサー6の姿勢是正をしづらくなってしまうようなことがなく、例えば、脱型用スペーサー6を棒などでつっつく程度の操作で脱型用スペーサー6の姿勢是正を容易に行うことができる構成としている。   Further, a ring portion 28 that is larger in diameter than the opening diameter of the small diameter opening 5 and concentric with the upper surface of the demolding spacer 6 is integrally formed so as to connect the connection protrusions 27. Therefore, even if the demolding spacer 6 is roughly thrown into the projection forming mold part 4 and the demolding spacer 6 rolls over in the projecting mold forming part 4, the ring part 28 has a small diameter opening. By being in contact with the opening edge of 5, it is configured so as to prevent a falling state in which the upper part is down. That is, each connection protrusion 27 does not fall deeper than the small-diameter opening 5 and it becomes difficult to correct the posture of the demolding spacer 6. For example, the demolding spacer 6 is stuck with a stick or the like. The posture of the demolding spacer 6 can be easily corrected by operation.

また、この脱型用スペーサー6は、上部開口型の中空形状とし、この中空部29内にも硬化成形剤2Aが充填されて強固に補強突体2と一体化する構成としている。   The demolding spacer 6 has an upper opening type hollow shape, and the hollow portion 29 is also filled with the curing molding agent 2A so as to be firmly integrated with the reinforcing projection 2.

また、本実施例では、前記型枠本体8に、地面や床面や専用に設計した鉄板の上面などの載置面7に接地して前記小径開口部5から下方へ突出する脱型用スペーサー6を載置面7より浮上状態とする接地脚9を設けると共に、この接地脚9は退避可能に構成して、この接地脚9を退避することにより小径開口部5から下方へ突出する脱型用スペーサー6が載置面7に接触可能となるように構成している。   In this embodiment, the mold body 8 is grounded on a mounting surface 7 such as the ground, floor or upper surface of a specially designed iron plate, and is removed from the small-diameter opening 5 so as to protrude downward. A grounding leg 9 is provided that floats 6 from the mounting surface 7, and the grounding leg 9 is configured so as to be retractable. By removing the grounding leg 9, demolding that projects downward from the small-diameter opening 5 is performed. The spacer 6 can be brought into contact with the mounting surface 7.

接地脚9は、前記型枠本体8に対して回動自在に設けて、この接地脚9が型枠本体8の下方に突出して前記載置面7に接地する接地状態と、接地脚9が上方へ回動退避して前記小径開口部5から下方へ突出する前記脱型用スペーサー6が載置面7に接触可能となる退避状態とを回動切替可能に構成している。   The grounding leg 9 is provided so as to be rotatable with respect to the mold body 8, and the grounding leg 9 protrudes below the formwork body 8 and comes into contact with the mounting surface 7. The demolding spacer 6 that pivots and retreats upward and protrudes downward from the small-diameter opening 5 is configured to be able to be switched to a retreat state in which the demounting spacer 6 can come into contact with the mounting surface 7.

更に詳しくは、接地脚9は、図6に示すように棒状の回動部17の先端部に、この回動部17と直交状態にして棒状の接地部18を付設して構成したもので、この接地脚9の回動部17の基端部を、前記型枠本体8の外周面に外方へ向けて突出状態に形成した左右一対の軸受板部19間に、この軸受板部19間に架設する枢着軸20によって起伏回動自在に枢着している。   More specifically, the grounding leg 9 is configured by attaching a rod-shaped grounding portion 18 to the tip of the rod-shaped rotating portion 17 so as to be orthogonal to the rotating portion 17 as shown in FIG. The base end portion of the rotating portion 17 of the grounding leg 9 is disposed between a pair of left and right bearing plate portions 19 formed to protrude outwardly from the outer peripheral surface of the mold body 8. It is pivotally supported by a pivoting shaft 20 that is erected in a swingable manner.

また、この接地脚9は、回動部17の側面が型枠本体8の外縁に当接することで回動移動が制限される構成とし、これにより回動部17が下方へ垂下した状態から上方へ立設するまでの略180度回動範囲内で起伏回動可能となる構成としている。   Further, the grounding leg 9 is configured such that the rotational movement is restricted by the side surface of the rotating part 17 being in contact with the outer edge of the mold body 8, whereby the rotating part 17 is moved upward from the state in which the rotating part 17 hangs downward. It is configured to be able to turn up and down within a rotation range of about 180 degrees until it stands up.

また、この接地脚9は、回動部17を下方へ垂下させた状態では、前記接地部18が型枠本体8の下縁より下方へ突出し、回動部17を上方へ立設させた状態では、接地部18が型枠本体8の上縁より上方へ突出するように、接地脚9の全長を設定構成している。   In addition, the grounding leg 9 is in a state in which the grounding part 18 projects downward from the lower edge of the mold body 8 and the pivoting part 17 is erected upward when the pivoting part 17 is suspended downward. The total length of the grounding leg 9 is set so that the grounding part 18 protrudes upward from the upper edge of the mold body 8.

そして、この接地脚9を下方へ伏動回動させて(回動部17を下方へ垂下させて)前記接地部18を型枠本体8の下縁より下方へ突出させると、この接地部18が載置面7に接地する接地状態となり、この接地状態から接地脚9を上方へ起動回動(回動部17を上方へ立設)させると、前記接地部18を型枠本体8の上縁より上方へ退避して、前記小径開口部5から下方へ突出する前記脱型用スペーサー6が載置面7に接触可能となる退避状態となる構成としている。   Then, when the grounding leg 9 is pivoted downward (rotating part 17 is hung downward) and the grounding part 18 is projected downward from the lower edge of the mold body 8, the grounding part 18 When the grounding leg 9 is activated and rotated upward (the rotating part 17 is erected upward) from the grounded state, the grounding part 18 is placed on the formwork body 8. The removal spacer 6 that retreats upward from the edge and protrudes downward from the small-diameter opening 5 is configured to be in a retracted state in which it can come into contact with the mounting surface 7.

また、この接地脚9の接地状態と退避状態を切替保持する保持手段10を備えている。   Further, holding means 10 is provided for switching and holding the grounding leg 9 between the grounded state and the retracted state.

保持手段10は、前記左右一対の軸受板部19の夫々の突出先端側の上下二箇所にピン通し孔21を貫通形成し、接地脚9の前記接地状態において下側左右のピン通し孔21間にストッパピン22を貫通装着すると、このストッパピン22によって接地脚9(回動部17)の起動回動が阻止されて接地状態が保持され、前記退避状態において上側左右のピン通し孔21間にストッパピン22を貫通装着すると、このストッパピン22によって接地脚9(回動部17)の伏動回動が阻止されて接地状態が保持される構成としている。   The holding means 10 is formed by penetrating through holes 21 at two upper and lower portions on the protruding tip side of each of the pair of left and right bearing plate portions 19, and between the lower left and right pin through holes 21 in the grounding state of the grounding leg 9. When the stopper pin 22 is inserted through the stopper pin 22, the stopper pin 22 prevents the grounding leg 9 (rotating part 17) from starting and rotating so that the grounding state is maintained. When the stopper pin 22 is inserted through, the stopper pin 22 prevents the grounding leg 9 (rotating part 17) from pivoting and maintains the grounding state.

図面では、この接地脚9(左右一対の軸受板部19)を、型枠本体8の各長手方向枠部8Aの長さ方向に間隔を置いて四箇所ずつ、即ち型枠本体8の合計八箇所に接地脚9を設けている。   In the drawing, the grounding legs 9 (the pair of left and right bearing plate portions 19) are arranged at four positions at intervals in the length direction of each longitudinal frame portion 8A of the mold body 8, that is, a total of eight of the mold body 8 The grounding leg 9 is provided in the location.

図中符号24はロープ23を接続してこの型枠本体8をクレーンなどで上方へ吊り上げるための接続部、25は型枠本体8に対してコンクリート成形用の振動機(図示省略)を取付するための取付プレートであって、いずれも、型枠本体8の各長手方向枠部8Aの外面部の数箇所に設けている。   In the figure, reference numeral 24 is a connecting portion for connecting the rope 23 and lifting the formwork body 8 upward with a crane, etc., and 25 is a concrete molding vibrator (not shown) attached to the formwork body 8. Are provided at several places on the outer surface portion of each longitudinal frame portion 8A of the mold body 8.

次に、この製造用型枠Aを用いた本実施例の地盤補強マットMの製造方法を説明する。   Next, a method for manufacturing the ground reinforcing mat M of this embodiment using the manufacturing form A will be described.

予め、接地脚9を接地状態としてこの接地脚9を介して製造用型枠Aを載置面7に載置し、多数の突体成形用型枠部4の上部開口部3から下端部の小径開口部5に、脱型用スペーサー6を差込んでこの小径開口部5より下方へ突出するようにして装着しておく(図7中左側参照。)。   In advance, the grounding leg 9 is placed in a grounded state, and the manufacturing form A is placed on the placement surface 7 through the grounding leg 9, and the lower end part is opened from the upper opening 3 of the projecting part forming form part 4. A demolding spacer 6 is inserted into the small-diameter opening 5 so as to protrude downward from the small-diameter opening 5 (see the left side in FIG. 7).

続いて、この多数の突体成形用型枠部4に、その上部開口部3からコンクリートなどの硬化成形剤2Aを注入充填した後、柔軟性のある例えば布製の長方形状敷設体1を製造用型枠A上(多数の突体成形用型枠4の連結用鍔部12上)に敷設載置して前記上部開口部3から露出する硬化成形剤2Aにこの敷設体1を接触させ、この硬化成形剤2Aの硬化により突体成形用型枠部4内に下方が先細る形状の前記補強突体2を成形すると共に補強突体2と前記敷設体1とを一体化させる(図7中右側及び図8参照。)。   Subsequently, after a plurality of projection forming mold parts 4 are injected and filled with a hardening molding agent 2A such as concrete from the upper opening 3, a flexible rectangular laying body 1 made of, for example, cloth is manufactured. The laying body 1 is brought into contact with the hardened molding agent 2A that is laid and placed on the mold A (on the connecting collars 12 of the numerous projecting molds 4) and exposed from the upper opening 3. The reinforcing projecting body 2 having a tapered shape is formed in the mold body 4 for projecting the molding by curing the curing molding agent 2A, and the reinforcing projecting body 2 and the laying body 1 are integrated (in FIG. 7). (See right side and Figure 8.)

硬化成形剤2Aが硬化したら、前記接続部24にロープ23を接続してクレーンなどで吊り上げ(図9参照。)、接地脚9を退避状態とする(図10参照。)。   When the cured molding agent 2A is cured, the rope 23 is connected to the connecting portion 24 and lifted by a crane or the like (see FIG. 9), and the grounding leg 9 is in a retracted state (see FIG. 10).

続いて、載置面7上に前記製造用型枠Aをクレーンで降下(落下)させて前記各脱型用スペーサー6を載置面7に接触させると、この接触衝撃により各脱型用スペーサー6が上方へ押し出され、同時に多数の突体成形用型枠部4内の各補強突体2も突体成形用型枠部4から上方へ押し出されて脱型することになり、図12に示すような地盤補強マットMが完成する。   Subsequently, when the manufacturing formwork A is lowered (dropped) on the placement surface 7 with a crane and the release spacers 6 are brought into contact with the placement surface 7, the contact impacts cause the release spacers. 6 is pushed upward, and at the same time, each of the reinforcing projections 2 in the plurality of projection forming mold parts 4 is also pushed upward from the projection forming mold part 4 and demolded. The ground reinforcement mat M as shown is completed.

尚、例えば、突体成形用型枠部4の構成素材や表面の塗装に補強突体2が脱型し易いものを用いるなどの脱型促進手段を製造用型枠Aに設けるようしても良い。   It should be noted that, for example, a demolding promoting means such as a material that can be easily demolded by the reinforcing projecting body 2 is used in the manufacturing formwork A for forming the projecting mold forming section 4 or coating the surface. good.

尚、本発明は、本実施例に限られるものではなく、各構成要件の具体的構成は適宜設計し得るものである。   Note that the present invention is not limited to this embodiment, and the specific configuration of each component can be designed as appropriate.

1 敷設体
2 補強突体
2A 硬化成形剤
3 上部開口部
4 突体成形用型枠部
5 小径開口部
6 脱型用スペーサー
7 載置面
A 製造用型枠
DESCRIPTION OF SYMBOLS 1 Laying body 2 Reinforcing protrusion 2A Curing molding agent 3 Upper opening part 4 Forming part for projecting body 5 Small diameter opening part 6 Demounting spacer 7 Mounting surface A Manufacturing formwork

Claims (3)

地盤に敷設可能な敷設体に、下方が先細る形状の補強突体をこの敷設体の下面から下方へ突出するようにして多数並設状態に付設して成る地盤補強マットの製造方法であって、上部開口部を有し下方が先細る中空形状の突体成形用型枠部を多数並設状態に備えると共に、多数の突体成形用型枠部の下端部に小径開口部を有する製造用型枠を使用し、この製造用型枠の前記小径開口部に脱型用スペーサーをこの小径開口部より下方へ突出するようにして着脱自在に装着した後、この製造用型枠の多数の突体成形用型枠部に前記上部開口部から硬化成形剤を注入充填し、この製造用型枠上に前記敷設体を載置して前記上部開口部から露出する硬化成形剤にこの敷設体を接触させ、この硬化成形剤の硬化により突体成形用型枠部内に下方が先細る形状の前記補強突体を成形すると共に補強突体と前記敷設体とを一体化させ、硬化成形剤が硬化した後、地面や床面などの載置面上に前記製造用型枠を降下させて前記各脱型用スペーサーを載置面に接触させることにより、各脱型用スペーサーと共に多数の突体成形用型枠部内の各補強突体を突体成形用型枠部より上方へ脱型させることを特徴とする地盤補強マットの製造方法。   A method for producing a ground reinforcing mat comprising a laying body laid on the ground, wherein a plurality of reinforcing protrusions having a tapered shape projecting downward from the lower surface of the laying body are attached in parallel. And a plurality of hollow-shaped projecting molds having upper openings and tapered downwards in a juxtaposed state, and having a small-diameter opening at the lower end of the numerous projecting molds After using a mold and detachably attaching a demolding spacer to the small-diameter opening of the manufacturing mold so as to protrude downward from the small-diameter opening, a large number of protrusions of the manufacturing mold are used. A mold forming part for body molding is injected and filled with a hardening molding agent from the upper opening, and the laying body is placed on the mold for manufacturing and placed on the hardening molding agent exposed from the upper opening. The shape where the lower part tapers in the mold part for projecting molding by contact and curing of the curing molding agent After forming the reinforcing projection and integrating the reinforcing projection and the laying body, the curing molding agent is cured, and then the manufacturing formwork is lowered onto a mounting surface such as the ground or floor surface. By bringing each of the mold release spacers into contact with the mounting surface, each of the reinforcing projections in the plurality of projection molding mold parts together with each of the mold release spacers is released above the projection molding mold part. A method for producing a ground reinforcing mat, characterized in that: 前記脱型用スペーサーは、その上方部の径が前記突体成形用型枠部の小径開口部より径大となる形状に形成して、この脱型用スペーサーが前記小径開口部を閉塞しつつ小径開口部に装着し得るように構成すると共に、この小径開口部への装着状態では、小径開口部に対して上方へは抜脱可能且つ下方へは抜脱不能となるように構成したことを特徴とする請求項1記載の地盤補強マットの製造方法。   The demolding spacer is formed in a shape in which the diameter of the upper part is larger than the small diameter opening of the projection forming mold part, and the demolding spacer closes the small diameter opening. It is configured so that it can be attached to the small-diameter opening, and in such a state that it is attached to the small-diameter opening, it is configured so that it can be removed upward with respect to the small-diameter opening and cannot be removed downward. 2. The method for producing a ground reinforcing mat according to claim 1, wherein 前記脱型用スペーサーは、下方が先細る円錐形状に形成すると共に、その上方部の径寸法を前記突体成形用型枠部の小径開口部の開口径より径大に設定して、この脱型用スペーサー下端の頂点を突体成形用型枠部の小径開口部に上方から差込装着してこの頂点を小径開口部より下方へ突出させた際に、この脱型用スペーサーが小径開口部に対して上方へは抜脱可能且つ下方へは抜脱不能となるように構成したことを特徴とする請求項1,2のいずれか1項に記載の地盤補強マットの製造方法。   The demolding spacer is formed in a conical shape with a tapered lower part, and the diameter of the upper part thereof is set larger than the opening diameter of the small-diameter opening of the projection forming mold part. When the apex of the lower end of the mold spacer is inserted into the small-diameter opening of the projecting mold frame from above and this apex protrudes downward from the small-diameter opening, the demolding spacer becomes the small-diameter opening. The method for manufacturing a ground reinforcing mat according to any one of claims 1 and 2, characterized in that it can be pulled out upward and cannot be pulled down downward.
JP2010084256A 2010-03-31 2010-03-31 Manufacturing method of ground reinforcement mat Expired - Fee Related JP5178765B2 (en)

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Publication number Priority date Publication date Assignee Title
JP2009108660A (en) * 2007-11-01 2009-05-21 Asahi Kasei Chemicals Corp Ground reinforcing mat and ground stabilizing construction method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009108660A (en) * 2007-11-01 2009-05-21 Asahi Kasei Chemicals Corp Ground reinforcing mat and ground stabilizing construction method

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