JP2011210460A - Terminal crimping machine - Google Patents

Terminal crimping machine Download PDF

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JP2011210460A
JP2011210460A JP2010075585A JP2010075585A JP2011210460A JP 2011210460 A JP2011210460 A JP 2011210460A JP 2010075585 A JP2010075585 A JP 2010075585A JP 2010075585 A JP2010075585 A JP 2010075585A JP 2011210460 A JP2011210460 A JP 2011210460A
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terminal
electric wire
cutting
state
end portion
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JP5525302B2 (en
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Akira Miyoshi
明 三好
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Shinmaywa Industries Ltd
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Shinmaywa Industries Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a terminal crimping machine capable of appropriately determining a cutoff state of a wire end part, in case wire end processing results in failure.SOLUTION: The terminal crimping machine 100 is so constituted that a core material 22 of the wire 20 is made exposed by removing a coating material 21 of the end part 20R of the wire 20, and a terminal 25 electrically conducted with the core material 22 is crimped to the end part 20R of the wire 20. Further, the terminal crimping machine 100 is provided with a processor 17 carrying out cutting process by using a blade to the wire 20, and a controller 30. The controller 30 determines quality of the processing of the end part 20R on the basis of signals showing the processing state of the end part 20R, and cuts off the end part 20R with the use of the processor 17, if the processing is defective, and determines quality of cutting of the end part 20R by the processor 17 on the basis of signals showing a cutting state of the end part 20R.

Description

本発明は端子打機に関する。特に、本発明は端子打機に用いる電線端部の切断技術に関する。   The present invention relates to a terminal hitting machine. In particular, the present invention relates to a technique for cutting an end portion of an electric wire used in a terminal hammer.

電線の処理装置として端子打機が良く知られている。この端子打機では、例えば、電線のくせ取り、電線の切断、電線の被覆材剥ぎ取り、電線の端部の芯材への金具(端子)圧着などの一連の電線処理が連続的に行われる(例えば、特許文献1参照)。   A terminal hitting machine is well known as a wire processing device. In this terminal hitting machine, for example, a series of electric wire processes such as electric wire cutting, electric wire cutting, electric wire covering material peeling, and metal fitting (terminal) crimping to the core material at the end of the electric wire are continuously performed. (For example, refer to Patent Document 1).

ところで、端子打機によって行われる一連の電線処理では、電線端部に何等かの処理不良が起こった場合、後工程において、不良電線を容易に識別できると便利である。   By the way, in a series of wire processing performed by a terminal hammer, it is convenient that a defective wire can be easily identified in a subsequent process when any processing failure occurs at the end of the wire.

例えば、電線への端子圧着不良が検知された場合、このような不良電線の端部を切断カッタによって切断することによって、不良電線とそうでない電線とを容易に識別できる技術がすでに提案されている(例えば、特許文献2参照)。   For example, when a terminal crimping failure to an electric wire is detected, a technique has already been proposed that can easily distinguish between a defective wire and a non-defective wire by cutting the end of such a defective wire with a cutting cutter. (For example, refer to Patent Document 2).

特開平11−204229号公報JP-A-11-204229 特開2000−123654号公報JP 2000-123654 A

しかし、特許文献2では、不良電線の端部切断において、切断ミス発生を全く想定していないという問題がある。例えば、切断刃の摩耗などの切断カッタ側の要因、電線端部の湾曲などの電線側の要因によって、電線端部の切断ミスが発生する場合がある。この状態で、仮に不良電線とそうでない電線とが混在した場合、後工程において、不良電線の識別が極めて困難になる。よって、従来の不良電線の識別には、未だ改善の余地があると考えられる。   However, Patent Document 2 has a problem that no cutting error is assumed in the end cutting of a defective electric wire. For example, there may be a case where an error in cutting the end of the electric wire occurs due to factors on the side of the cutting cutter such as wear of the cutting blade and factors on the side of the electric wire such as bending of the end of the electric wire. In this state, if a defective wire and a non-defective wire are mixed, it is extremely difficult to identify the defective wire in a subsequent process. Therefore, it is considered that there is still room for improvement in conventional defective wire identification.

本発明は、このような事情に鑑みてなされたものであり、電線の端部処理が不良の場合において、電線端部を切断したときに、この切断状態を適切に判定できる端子打機を提供することを目的とする。   This invention is made in view of such a situation, and when the edge part process of an electric wire is bad, when the electric wire edge part is cut | disconnected, the terminal punching machine which can determine this cutting | disconnection state appropriately is provided. The purpose is to do.

上記課題を解決するため、本発明は、電線の端部の被覆材を除去することにより前記電線の芯材を露出させて、前記芯材と導通する端子を前記電線の端部に圧着する端子打機において、
前記電線に対して、刃による切込み処理を行う加工器と、
制御器と、を備え、
前記制御器は、前記端部の処理状態を示す信号に基づいて前記端部の処理の良否を判定し、前記処理が不良の場合、前記加工器を用いて前記端部の切断を行い、前記端部の切断状態を示す信号に基づいて前記加工器による前記端部の切断の良否を判定する端子打機を提供する。
In order to solve the above-mentioned problems, the present invention provides a terminal that exposes the core material of the electric wire by removing the covering material at the end portion of the electric wire and crimps the terminal that is electrically connected to the core material to the end portion of the electric wire. In the hitting machine,
A processing device that performs a cutting process with a blade on the electric wire,
A controller, and
The controller determines the quality of the processing of the end portion based on a signal indicating the processing state of the end portion, and when the processing is defective, performs cutting of the end portion using the processing device, Provided is a terminal hitting machine for determining whether or not the end portion is cut by the processing device based on a signal indicating a cutting state of the end portion.

以上の構成により、本発明の端子打機では、電線端部を切断したときに、この切断状態を適切に判定できるので、切断ミスが起こった不良品が、良品と混在する可能性がなくなる。よって、後工程において、不良品の識別が容易となり、不良品の外部流出という問題を適切に解消できる。   With the above configuration, in the terminal hitting machine of the present invention, when the end of the electric wire is cut, the cutting state can be appropriately determined, so that there is no possibility that a defective product in which a cutting error has occurred is mixed with a non-defective product. Therefore, in the post-process, it becomes easy to identify defective products, and the problem of outflow of defective products can be solved appropriately.

また、本発明の端子打機では、前記端部の被覆材の除去状態をモニタするセンサを備えてもよい。そして、前記センサが、前記端部の切断状態を示す信号を前記制御器に出力してもよい。   Moreover, in the terminal hitting machine of this invention, you may provide the sensor which monitors the removal state of the coating | covering material of the said edge part. And the said sensor may output the signal which shows the cutting state of the said edge part to the said controller.

以上の構成により、本発明の端子打機において、専用の切断状態指示センサの設置が不要となり、端子打機のコストアップを抑制できる。   With the above configuration, in the terminal punching machine of the present invention, it is not necessary to install a dedicated cutting state instruction sensor, and the cost of the terminal hammering machine can be suppressed.

また、本発明の端子打機では、前記端部の処理状態が、前記端部の被覆材の除去状態であってもよい。   Moreover, in the terminal hitting machine of this invention, the removal state of the coating | coated material of the said edge part may be sufficient as the process state of the said edge part.

また、本発明の端子打機は、前記電線の端部への前記端子の圧着状態をモニタするセンサを備えてもよい。そして、前記端部の処理状態が、前記端部への前記端子の圧着状態であってもよい。   Moreover, the terminal hitting machine of this invention may be equipped with the sensor which monitors the crimping | compression-bonding state of the said terminal to the edge part of the said electric wire. And the processing state of the said edge part may be the crimping | compression-bonding state of the said terminal to the said edge part.

また、本発明の端子打機は、前記電線の端部への防水シールの装着状態をモニタするセンサを備えてもよい。そして、前記端部の処理状態が、前記端部への前記防水シールの装着状態であってもよい。   Moreover, the terminal hitting machine of this invention may be equipped with the sensor which monitors the mounting state of the waterproof seal to the edge part of the said electric wire. And the processing state of the said edge part may be the mounting state of the said waterproof seal to the said edge part.

本発明によれば、電線の端部処理が不良の場合において、電線端部を切断したときに、この切断状態を適切に判定できる端子打機が得られる。   According to the present invention, in a case where the end processing of the electric wire is defective, a terminal hitting machine that can appropriately determine the cutting state when the end of the electric wire is cut is obtained.

本発明の実施形態の端子打機の一例を模式的に示したレイアウト図である。It is the layout figure which showed typically an example of the terminal hitting machine of embodiment of this invention. 図1の端子打機の電線加工工程の一例を模式的に示した図である。It is the figure which showed typically an example of the electric wire machining process of the terminal hammer of FIG. 図1の不良切断カッタによる電線端部の切断の一例を示した図である。It is the figure which showed an example of the cutting | disconnection of the electric wire edge part by the defective cutting cutter of FIG. 本発明の実施形態の端子打機による電線加工処理フローの一例を示したフローチャートである。It is the flowchart which showed an example of the wire processing flow by the terminal hitting machine of embodiment of this invention. 電線端部の切断の良否判定に用いるストリップセンサの、検知動作の一例を示した図である。It is the figure which showed an example of the detection operation | movement of the strip sensor used for the quality determination of the cutting | disconnection of an electric wire edge part.

以下、本発明の一実施形態について図面を参照しながら説明する。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

なお、全ての図面を通じて、同一ないし相当する構成要素には同じ参照番号を付し、以下、このような構成要素の重複的記載を省略する場合がある。   Throughout the drawings, the same or corresponding components are denoted by the same reference numerals, and redundant description of such components may be omitted hereinafter.

また、本発明は、以下の実施形態に限定されない。つまり、以下の具体的な説明は、本発明の「端子打機」の特徴を例示しているに過ぎない。よって、本発明の「端子打機」を特定した構成要素に対応する用語に適宜の参照符号を付して以下の具体例を説明する場合、当該具体的な装置は、これに対応する本発明の「端子打機」の構成要素の一例である。例えば、以下の「不良切断カッタ17」は、本発明の「電線に対して、刃による切込み処理を行う加工器」の一例である。このような加工器の他の例として、例えば、「カッタユニット16」を用いてもよい。   Further, the present invention is not limited to the following embodiment. That is, the following specific description merely illustrates the characteristics of the “terminal hitting machine” of the present invention. Therefore, when the following specific examples are described with appropriate reference numerals attached to the terms corresponding to the components that specify the “terminal hitting machine” of the present invention, the specific device corresponds to the present invention. It is an example of the component of "terminal hammer". For example, the following “defective cutting cutter 17” is an example of the “processing device that performs cutting with a blade on an electric wire” of the present invention. As another example of such a processing device, for example, a “cutter unit 16” may be used.

(実施形態)
図1は、本発明の実施形態の端子打機の一例を模式的に示したレイアウト図である。図2は、図1の端子打機の電線加工工程の一例を模式的に示した図である。
(Embodiment)
FIG. 1 is a layout diagram schematically showing an example of a terminal hitting machine according to an embodiment of the present invention. FIG. 2 is a diagram schematically showing an example of an electric wire machining process of the terminal hammer of FIG.

図1に示すように、端子打機100には、電線20(例えば、自動車ハーネス用電線)の両端側の処理を連続的に行える様々な機器(後述)がベース100A上に配されている。   As shown in FIG. 1, various devices (described later) capable of continuously processing both ends of the electric wire 20 (for example, an automobile harness electric wire) are arranged on the base 100 </ b> A.

なお、図1の図示および以下の説明の便宜上、電線20の巻き取りロール(図示せず)側を「前」段とし、電線20の先端側を「後」段としている。そして、前者の電線20の処理に用いる装置のそれぞれには、参照番号に「F」を付与し、後者の電線20の処理に用いる装置のそれぞれには、参照番号に「R」を付与している。   For convenience of illustration in FIG. 1 and the following description, the winding roll (not shown) side of the electric wire 20 is a “front” stage, and the tip side of the electric wire 20 is a “rear” stage. Each of the devices used for the processing of the former electric wire 20 is given “F” as a reference number, and each of the devices used for the processing of the latter electric wire 20 is given “R” as a reference number. Yes.

まず、端子打機100の電線供給機構の概要を述べる。   First, an outline of the electric wire supply mechanism of the terminal hammer 100 will be described.

端子打機100は、図1に示すように、伸線機10と、測長ユニット11と、制御器30と、を備える。   As shown in FIG. 1, the terminal hammer 100 includes a wire drawing machine 10, a length measuring unit 11, and a controller 30.

伸線機10は、複数本(ここでは、5本)のくせ取りロール10Aからなり、これらのくせ取りロール10Aを用いて、束状に巻かれた電線20の巻きくせが矯正される。   The wire drawing machine 10 is composed of a plurality of (in this case, five) combing rolls 10A, and the curling of the electric wires 20 wound in a bundle is corrected using these combing rolls 10A.

測長ユニット11は、伸線機10の後段側に配され、電線20を後方に引き出しながら電線20の送り長を測長する。これにより、電線20は、ノズル12を通ってカッタユニット16(後述)に送られる。   The length measuring unit 11 is arranged on the rear side of the wire drawing machine 10 and measures the feed length of the electric wire 20 while pulling the electric wire 20 backward. Thereby, the electric wire 20 is sent to the cutter unit 16 (described later) through the nozzle 12.

図1に示すように、本実施形態の測長ユニット11では、電線20の送り機構として、電線20を広範囲に挟むことができるベルト方式が採用されている。また、この測長ユニット11では、エンコーダ(図示せず)を用いて電線20の送り長が計測されている。そして、この送り長を制御器30にフィードバックすることにより、測長ユニット11のベルト駆動用の測長サーボモータ(図示せず)をフィードバック制御することができる。これにより、電線20の切断長L1(後述)が適切に制御される。   As shown in FIG. 1, in the length measuring unit 11 of the present embodiment, a belt system capable of sandwiching the electric wire 20 in a wide range is adopted as a feeding mechanism of the electric wire 20. Moreover, in this length measurement unit 11, the feed length of the electric wire 20 is measured using an encoder (not shown). Then, by feeding back this feed length to the controller 30, a length measuring servo motor (not shown) for driving the belt of the length measuring unit 11 can be feedback controlled. Thereby, cutting length L1 (after-mentioned) of the electric wire 20 is controlled appropriately.

制御器30は、例えば、CPUやメモリなどを備えるプロセッサによって構成されており、端子打機100の各種のセンサの信号に基づいて端子打機100の各種の制御対象機器の動作を制御する。制御器30は単独でも複数でもよい。   The controller 30 includes, for example, a processor including a CPU, a memory, and the like, and controls operations of various control target devices of the terminal hammer 100 based on signals from various sensors of the terminal hammer 100. The controller 30 may be single or plural.

次に、端子打機100の電線加工機構の概要を述べる。   Next, an outline of the electric wire machining mechanism of the terminal hammer 100 will be described.

端子打機100は、図1に示すように、カッタユニット16と、一対のストリップセンサ15F、15Rと、一対の圧着機14F、14Rと、電線加工完了後の電線20を一時的に保管する製品トレイ18と、を備える。   As shown in FIG. 1, the terminal hammer 100 is a product that temporarily stores a cutter unit 16, a pair of strip sensors 15F and 15R, a pair of crimping machines 14F and 14R, and an electric wire 20 after completion of wire processing. A tray 18.

カッタユニット16は、電線20の切断(図2(a)の切断工程200参照)および電線20の端部20F、20Rの被覆材21の剥ぎ取り(図2(b)の被覆材剥ぎ取り工程201参照)に用いられる。よって、カッタユニット16は、ノズル12の近傍に配されて電線20を切断できる電線切断刃16Cと、電線切断刃16Cの両側に配されて電線20の被覆材21を剥ぎ取ることができる一対の剥ぎ取り刃16F、16Rとを備える。   The cutter unit 16 cuts the electric wire 20 (see the cutting step 200 in FIG. 2A) and peels off the covering material 21 from the ends 20F and 20R of the electric wire 20 (the covering material peeling step 201 in FIG. 2B). Used). Therefore, the cutter unit 16 is disposed in the vicinity of the nozzle 12 and a pair of wire cutting blades 16C that can cut the electric wires 20 and a pair of wires that are disposed on both sides of the electric wire cutting blades 16C and can strip off the covering material 21 of the electric wires 20. Stripping blades 16F and 16R are provided.

詳しくは、切断工程200において、図1および図2(a)に示すように、電線20は、測長ユニット11によって、電線切断刃16Cから切断長L1分、後方に送られ、電線切断刃16Cの両側に位置する電線20の部分が、一対のクランプ部13F、13Rによってクランプされる。そして、この状態で、カッタユニット16の電線切断刃16Cによって電線20が切断される。これにより、図1に示す如く、先行(一回前)の電線加工工程において端子25が一方の片端部(端部20R)に圧着されている切断長L1の電線20、および、端部20Fに電線加工が施されていない、巻き取りロールから連続的に延びている電線20を形成できる。   Specifically, in the cutting step 200, as shown in FIG. 1 and FIG. 2A, the electric wire 20 is sent backward from the electric wire cutting blade 16C by the cutting length L1 by the length measuring unit 11, and the electric wire cutting blade 16C. The portions of the electric wire 20 located on both sides of the wire are clamped by the pair of clamp portions 13F and 13R. In this state, the electric wire 20 is cut by the electric wire cutting blade 16 </ b> C of the cutter unit 16. As a result, as shown in FIG. 1, the terminal 25 is crimped to one end portion (end portion 20R) in the preceding (one time before) wire processing step, and the end portion 20F has the cut length L1. The electric wire 20 which is not subjected to electric wire processing and extends continuously from the winding roll can be formed.

また、被覆材剥ぎ取り工程201において、図1および図2(b)に示すように、一対の電線20のそれぞれを、クランプ部13F、13Rによってクランプした状態で、電線20の端部20F、20Rをそれぞれ、剥ぎ取り刃16F、16Rで挟み、電線20を矢印方向(図2(b)参照)に引っ張る。すると、端部20F、20Rの絶縁性の被覆材21のそれぞれが同時に除去され(剥ぎ取られる)、その結果、端部20F、20Rの導電性の芯材22のそれぞれが同時に露出する。   Further, in the covering material stripping step 201, as shown in FIG. 1 and FIG. 2B, the end portions 20F and 20R of the electric wires 20 are clamped by the clamp portions 13F and 13R, respectively. Are respectively sandwiched between the stripping blades 16F and 16R, and the electric wire 20 is pulled in the direction of the arrow (see FIG. 2B). Then, the insulating covering materials 21 at the end portions 20F and 20R are simultaneously removed (stripped), and as a result, the conductive core materials 22 at the end portions 20F and 20R are simultaneously exposed.

また、上記ストリップセンサ15F、15Rは、電線20の端部20F、20Rの被覆材剥ぎ取りの良否判定(図2(c)の被覆材剥ぎ取りの良否判定工程202参照)に用いられ、投光部23と受光部24とからなる光センサである。   Further, the strip sensors 15F and 15R are used for determining whether the end portions 20F and 20R of the electric wires 20 are peeled off or not (refer to the covering material peeling pass / fail judgment step 202 in FIG. 2C). This is an optical sensor comprising a unit 23 and a light receiving unit 24.

詳しくは、被覆材剥ぎ取りの良否判定工程202において、図1および図2(c)に示すように、ストリップセンサ15F、15Rの投光部23と受光部24との間を結ぶ光軸上に、電線20の端部20F、20Rを通過させる。すると、ストリップセンサ15F、15Rの投射光が遮断される。投射光の遮断域は、電線20の端部20F、20R(芯材22)の直径に対応するので、この遮光域のデータに基づき被覆材剥ぎ取り状態がストリップセンサ15F、15Rによって検知される。よって、ストリップセンサ15F、15Rは、端部20F、20Rでの被覆材21の剥ぎ取り状態をモニタできる。なお、ストリップセンサ15F、15Rは、以上の光センサに限定されない。例えば、ストリップセンサは、端部20F、20Rでの被覆材21の画像を用いて被覆材21の剥ぎ取り状態をモニタできる画像処理センサであってもよい。   Specifically, in the quality judgment step 202 for stripping off the covering material, as shown in FIGS. 1 and 2C, on the optical axis connecting the light projecting unit 23 and the light receiving unit 24 of the strip sensors 15F and 15R. The ends 20F and 20R of the electric wire 20 are allowed to pass through. Then, the projection light of the strip sensors 15F and 15R is blocked. Since the projected light blocking area corresponds to the diameters of the ends 20F and 20R (core material 22) of the electric wire 20, the strip sensor 15F and 15R detects the stripping state of the covering material based on the data of the light blocking area. Therefore, the strip sensors 15F and 15R can monitor the stripped state of the covering material 21 at the end portions 20F and 20R. The strip sensors 15F and 15R are not limited to the above optical sensors. For example, the strip sensor may be an image processing sensor that can monitor the stripped state of the covering material 21 using the image of the covering material 21 at the end portions 20F and 20R.

また、上記圧着機14F、14Rは、電線20の端部20F、20Rへの端子25の圧着および端子圧着良否の判定に用いられる(図2の端子圧着/良否判定工程203参照)。   Further, the crimping machines 14F and 14R are used for crimping the terminal 25 to the ends 20F and 20R of the electric wire 20 and determining whether or not the terminal crimping is good (see the terminal crimping / good / bad judgment process 203 in FIG. 2).

詳しくは、端子圧着/良否判定工程203において、図1および図2(c)に示すように、電線20の端部20F、20Rがそれぞれ、圧着機14F、14Rのプレス部に同時に装着される。これにより、電線20の端部20F、20Rの芯材22と導通する端子25のそれぞれが同時に端部20F、20Rに圧着される。   Specifically, in the terminal crimping / quality determination step 203, as shown in FIGS. 1 and 2C, the ends 20F and 20R of the electric wire 20 are simultaneously mounted on the press sections of the crimping machines 14F and 14R, respectively. Thereby, each of the terminal 25 electrically connected with the core material 22 of the end portions 20F and 20R of the electric wire 20 is simultaneously crimped to the end portions 20F and 20R.

このとき、端子25の圧着荷重が圧着機14F、14R内の荷重センサ(例えば、ロードセル;図示せず)によって検知され、端部20F、20Rへの端子25の圧着状態が、ロードセルに与えられる荷重の経時変化として検知される。よって、これらのロードセルは、端部20F、20Rへの端子25の圧着状態をモニタできる。   At this time, the crimping load of the terminal 25 is detected by a load sensor (for example, load cell; not shown) in the crimping machines 14F and 14R, and the crimping state of the terminal 25 to the end portions 20F and 20R is the load applied to the load cell. It is detected as a change with time. Therefore, these load cells can monitor the crimping state of the terminal 25 to the end portions 20F and 20R.

このようにして、端子打機100による一連の電線加工が行われ、両方の端部20Rに電線加工が適切に施された電線20(以下、「良品20G」と略す場合がある)は、製品トレイ18に運ばれる。また、一方の端部20Fにのみ電線加工が施された電線20は、後続(次回)の電線加工工程において、他方の端部に電線加工が施される。   In this way, a series of electric wire processing by the terminal hammer 100 is performed, and the electric wire 20 (hereinafter, may be abbreviated as “non-defective product 20G”) in which both ends 20R are appropriately processed is a product. Carried to tray 18. Further, the electric wire 20 that has been subjected to electric wire processing only at one end portion 20F is subjected to electric wire processing at the other end portion in a subsequent (next) electric wire processing step.

次に、端子打機100の電線加工不良発生時の処理機構の概要を述べる。   Next, an outline of a processing mechanism when a wire processing defect occurs in the terminal hammer 100 will be described.

端子打機100は、図1に示すように、不良切断カッタ17(電線20に対して、刃による切込み処理を行う加工器)と、電線加工不良の電線20(以下、「不良品20B」と略す場合がある)を一時的に保管する不良品トレイ19と、を備える。   As shown in FIG. 1, the terminal hammer 100 includes a defective cutting cutter 17 (a processing device that performs cutting with a blade on the electric wire 20), and an electric wire 20 with a defective electric wire processing (hereinafter “defective product 20 </ b> B”). And a defective product tray 19 for temporarily storing (which may be omitted).

なお、ここでは、後段側の電線20の端部20Rに、端子25を圧着する場合の端子圧着不良を例示するが、これに限らない。他の例は、後述の変形例1で述べる。   In addition, although the terminal crimping defect in the case of crimping | bonding the terminal 25 to the edge part 20R of the electric wire 20 of the back | latter stage side is illustrated here, it is not restricted to this. Another example will be described in Modification 1 described later.

不良切断カッタ17は、図1および図3に示すように、電線20の端部20Rでの端子圧着不良が生じた場合、不良品20Bの端部20Rの切断に用いる一対の不良切断刃17Sを備える。これにより、切断位置Cにおいて、不良品20Bの端部20Rを切断でき、その結果、不良品20Bから端子25を分離できるので、後工程において、不良品20Bを目視により容易に識別できる。   As shown in FIGS. 1 and 3, the defective cutting cutter 17 includes a pair of defective cutting blades 17S used for cutting the end 20R of the defective product 20B when a terminal crimping failure occurs at the end 20R of the electric wire 20. Prepare. As a result, the end 20R of the defective product 20B can be cut at the cutting position C. As a result, the terminal 25 can be separated from the defective product 20B, so that the defective product 20B can be easily identified visually in the subsequent process.

ところで、本件発明者は、不良品20Bの端部20Rが不良切断カッタ17によって必ず切断できるとは限らないと考えている。例えば、不良切断刃17Sの取り付け不良や不良切断刃17Sの摩耗などの不良切断カッタ17側の要因、または、端部20Rの湾曲などの不良品20B側の要因によって、端部20Rの切断ミスが発生する場合があると考えられる。この場合、切断ミスが起こった不良品20Bが、仮に良品20Gと混在すると、後工程において、最早、不良品20Bの識別が極めて困難となり、不良品20Bの外部流出という問題を招く可能性もある。   By the way, the present inventor believes that the end 20R of the defective product 20B cannot always be cut by the defective cutting cutter 17. For example, the cutting failure of the end portion 20R may be caused by a factor on the defective cutting cutter 17 side such as a defective mounting of the defective cutting blade 17S or wear of the defective cutting blade 17S, or a factor on the defective product 20B side such as a curvature of the end portion 20R. It is thought that it may occur. In this case, if the defective product 20B in which the cutting error has occurred is mixed with the non-defective product 20G, it is extremely difficult to identify the defective product 20B in the subsequent process, and there is a possibility that the defective product 20B may flow out to the outside. .

そこで、本実施形態の端子打機100は、このような電線20の端部20Rの端子圧着不良の場合において、不良品20Bの端部20Rを切断したときに、この切断状態を適切に判定できる手法が組み込まれていることを特徴とする。   Therefore, in the case of such a terminal crimping failure of the end 20R of the electric wire 20, the terminal hammer 100 according to the present embodiment can appropriately determine the cutting state when the end 20R of the defective product 20B is cut. It is characterized by a built-in method.

よって、以下、上記手法が組み込まれた端子打機100による電線加工の処理について述べる。   Therefore, hereinafter, the processing of wire processing by the terminal hammer 100 incorporating the above-described method will be described.

図4は、本発明の実施形態の端子打機100による電線加工処理フローの一例を示したフローチャートである。   FIG. 4 is a flowchart showing an example of a wire processing flow by the terminal hammer 100 according to the embodiment of the present invention.

なお、ここでは、後段側の電線20の端部20Rに、端子25を圧着する場合の処理フローが例示されているが、これに限らない。後述の変形例1でも同様の処理フローが行われる。   In addition, although the process flow in the case of crimping | bonding the terminal 25 to the edge part 20R of the electric wire 20 of the back | latter stage side is illustrated here, it is not restricted to this. A similar processing flow is performed in Modification 1 described later.

図4に示した各処理フローは、予めプログラムされて、制御器30のメモリに記憶されている。また、制御器30のCPUからの指令に基づいて、上記プログラムが、制御器30のCPUに読み出され、このプログラムが、以下の処理を端子打機100の各部を制御しながら遂行する。   Each processing flow shown in FIG. 4 is programmed in advance and stored in the memory of the controller 30. Further, based on a command from the CPU of the controller 30, the above program is read out to the CPU of the controller 30, and this program performs the following processing while controlling each part of the terminal hammer 100.

まず、圧着機14Rを用いて、後段側の電線20の端部20Rに、端子25が圧着される(ステップS1)。   First, the terminal 25 is crimped | bonded to the edge part 20R of the electric wire 20 of the back | latter stage using the crimping machine 14R (step S1).

このとき、電線20の端部20Rへの端子25の圧着良否も判定される(ステップS2)。   At this time, whether the terminal 25 is crimped to the end 20R of the electric wire 20 is also determined (step S2).

端子25の圧着が「良」と判定された場合(ステップS2において「Yes」の場合)、電線20(良品20G)は、製品トレイ18に排出される(ステップS3)。   When the crimping of the terminal 25 is determined to be “good” (in the case of “Yes” in step S2), the electric wire 20 (good product 20G) is discharged to the product tray 18 (step S3).

一方、端子25の圧着が「不良」と判定された場合(ステップS2において「No」の場合)、電線20(不良品20B)の端部20R(端子25)は、図3に示す如く、不良切断カッタ17の不良切断刃17Sによって切断される(ステップS4)。なお、「不良」と判定された電線20(不良品20B)の切断は、不良切断カッタ17で切断する形態に限定されない。例えば、カッタユニット16の電線切断刃16Cや剥ぎ取り刃16F、16Rを用いて、電線20(不良品20B)を切断してもよい。これにより、不良切断カッタ17の設置が不要となり、端子打機100のコストアップを抑制できる。   On the other hand, when it is determined that the crimping of the terminal 25 is “defective” (in the case of “No” in step S2), the end 20R (terminal 25) of the electric wire 20 (defective product 20B) is defective as shown in FIG. It is cut by the defective cutting blade 17S of the cutting cutter 17 (step S4). The cutting of the electric wire 20 (defective product 20 </ b> B) determined as “defective” is not limited to the form of cutting with the defective cutting cutter 17. For example, the electric wire 20 (defective product 20B) may be cut using the electric wire cutting blade 16C and the stripping blades 16F and 16R of the cutter unit 16. Thereby, installation of the defective cutting cutter 17 becomes unnecessary, and the cost increase of the terminal hammer 100 can be suppressed.

次いで、ステップS4の電線20(不良品20B)の端部20R(端子25)の切断良否について、適宜の切断状態指示センサを用いて判定される(ステップS5)。   Next, whether or not the end 20R (terminal 25) of the electric wire 20 (defective product 20B) in step S4 is cut is determined using an appropriate cutting state instruction sensor (step S5).

ここで、本実施形態の端子打機100では、図5に示すように、上述のストリップセンサ15Rを切断状態指示センサとしても用いている。これにより、端子打機100において、専用の切断状態指示センサの設置が不要となり、端子打機100のコストアップを抑制できる。   Here, in the terminal hitting machine 100 of this embodiment, as shown in FIG. 5, the above-described strip sensor 15R is also used as a cutting state instruction sensor. Thereby, in the terminal hammer 100, installation of a dedicated cutting state instruction sensor becomes unnecessary, and the cost increase of the terminal hammer 100 can be suppressed.

具体的には、図5(a)に示すように、端部20Rの切断位置Cが、ストリップセンサ15Rの光軸(投光部23および受光部24の位置)から距離L2(例えば、L2=2mm〜5mm)分、離れるようにして、図5(a)の端部20Rをストリップセンサ15R内に通す。すると、端部20Rは、ストリップセンサ15Rの光軸と交差せずに、ストリップセンサ15Rの投射光を遮断しない。よって、ストリップセンサ15Rは、何等の検知信号も制御器30に出力しない。この場合、電線20(不良品20B)の端部20R(端子25)の切断が「良」と判定され(ステップS5において「Yes」の場合)、電線20(不良品20B)は、不良品トレイ19に排出される(ステップS7)。   Specifically, as shown in FIG. 5A, the cutting position C of the end 20R is a distance L2 (for example, L2 = from the optical axis of the strip sensor 15R (the positions of the light projecting unit 23 and the light receiving unit 24)). The end 20R of FIG. 5A is passed through the strip sensor 15R so as to be separated by 2 mm to 5 mm). Then, the end 20R does not cross the optical axis of the strip sensor 15R and does not block the projection light of the strip sensor 15R. Therefore, the strip sensor 15R does not output any detection signal to the controller 30. In this case, the end 20R (terminal 25) of the electric wire 20 (defective product 20B) is determined to be “good” (in the case of “Yes” in step S5), and the electric wire 20 (defective product 20B) is stored in the defective product tray. 19 (step S7).

一方、図5(b)の如く、不良切断刃17Sの摩耗や不良切断刃17Sの取り付けミスなどの要因により、切断位置Cにおいて端部20Rの切断ミス(部分的な切断)が発生する場合に、端部20Rをストリップセンサ15R内に通すと、端部20Rは、ストリップセンサ15Rの光軸と交差して、ストリップセンサ15Rの投射光を遮断する。よって、ストリップセンサ15Rは、投射光を遮断と同期して検知信号を制御器30に出力できる。   On the other hand, as shown in FIG. 5B, when a cutting error (partial cutting) of the end 20R occurs at the cutting position C due to factors such as wear of the defective cutting blade 17S or attachment failure of the defective cutting blade 17S. When the end portion 20R passes through the strip sensor 15R, the end portion 20R intersects the optical axis of the strip sensor 15R and blocks the projection light of the strip sensor 15R. Therefore, the strip sensor 15R can output the detection signal to the controller 30 in synchronization with the interruption of the projection light.

また、図5(c)の如く、端部20Rの湾曲などの要因により、切断位置Cにおいて端部20Rの切断ミス(切断空振り)が発生する場合に、端部20Rをストリップセンサ15R内に通すと、端部20Rは、ストリップセンサ15Rの光軸と交差して、ストリップセンサ15Rの投射光を遮断する。よって、ストリップセンサ15Rは、投射光を遮断と同期して検知信号を制御器30に出力できる。   Further, as shown in FIG. 5 (c), when a cutting error (blank cutting) of the end portion 20R occurs at the cutting position C due to factors such as bending of the end portion 20R, the end portion 20R is passed through the strip sensor 15R. Then, the end 20R intersects the optical axis of the strip sensor 15R and blocks the projection light of the strip sensor 15R. Therefore, the strip sensor 15R can output the detection signal to the controller 30 in synchronization with the interruption of the projection light.

このような2通りの切断ミスの場合、電線20(不良品20B)の端部20R(端子25)の切断が「不良」と判定され(ステップS5において「No」の場合)、操作画面(図示せず)に不良品切断ミスについてのエラーメッセージが表示され、端子打機100は自動的に停止する(ステップS6)。   In the case of such two types of cutting mistakes, it is determined that the cutting of the end 20R (terminal 25) of the electric wire 20 (defective product 20B) is “defective” (in the case of “No” in step S5), and the operation screen (FIG. An error message about a defective product cutting error is displayed on the terminal punching machine 100, and the terminal hammer 100 automatically stops (step S6).

以上のとおり、本実施形態の端子打機100は、電線20の端部20F、20Rの被覆材21を除去する(剥ぎ取る)ことにより、一対の電線20の芯材22を露出させて、芯材22と導通する端子25を電線20の端部20F、20Rに圧着するように構成されている。また、制御器30は、電線20の端部20Rの端子圧着状態を示す信号に基づいて端部20Rの端子圧着の良否を判定する。なお、この場合、圧着機14R内のロードセルによって電線20の端部20Rの端子圧着状態を示す信号が検知され、この信号が、制御器30に出力される。   As described above, the terminal hammer 100 according to the present embodiment removes (peels off) the covering material 21 of the end portions 20F and 20R of the electric wire 20, thereby exposing the core material 22 of the pair of electric wires 20 to the core. The terminal 25 that is electrically connected to the material 22 is configured to be crimped to the end portions 20F and 20R of the electric wire 20. Moreover, the controller 30 determines the quality of the terminal crimping of the end 20R based on a signal indicating the terminal crimping state of the end 20R of the electric wire 20. In this case, a signal indicating the terminal crimping state of the end portion 20R of the electric wire 20 is detected by the load cell in the crimping machine 14R, and this signal is output to the controller 30.

そして、制御器30は、電線20の端部20Rの端子圧着不良の場合、不良切断カッタ17を用いて電線20の端部20Rの切断を行い、この端部20Rの切断状態を示す信号に基づいて不良切断カッタ17による端部20Rの切断の良否を判定している。   And in the case of terminal crimping failure of the end 20R of the electric wire 20, the controller 30 cuts the end 20R of the electric wire 20 using the defective cutting cutter 17, and based on a signal indicating the cutting state of the end 20R. Whether or not the end 20R is cut by the defective cutting cutter 17 is determined.

以上の構成により、本実施形態の端子打機100では、不良品20Bの端部20Rを切断したときに、この切断状態を適切に判定できるので、切断ミスが起こった不良品20Bが、良品20Gと混在する可能性がなくなる。よって、後工程において、不良品20Bの識別が容易となり、不良品20Bの外部流出という問題を適切に解消できる。   With the above configuration, in the terminal hammer 100 according to the present embodiment, when the end 20R of the defective product 20B is cut, the cutting state can be appropriately determined, so that the defective product 20B in which a cutting error has occurred is determined to be a non-defective product 20G. There is no possibility of mixing. Therefore, in the subsequent process, the defective product 20B can be easily identified, and the problem of the outflow of the defective product 20B can be solved appropriately.

また、本実施形態の端子打機100は、電線20の端部20Rの被覆材21の剥ぎ取り(除去)状態をモニタするストリップセンサ15Rを備える。そして、このストリップセンサ15Rが、端部20Rの切断状態を示す信号を制御器30に出力している。   Further, the terminal hammer 100 according to the present embodiment includes a strip sensor 15R that monitors the stripped (removed) state of the covering material 21 on the end 20R of the electric wire 20. The strip sensor 15R outputs a signal indicating the cutting state of the end 20R to the controller 30.

以上の構成により、端子打機100において、専用の切断状態指示センサの設置が不要となり、端子打機100のコストアップを抑制できる。   With the above configuration, it is not necessary to install a dedicated cutting state instruction sensor in the terminal hammer 100, and the cost increase of the terminal hammer 100 can be suppressed.

(変形例1)
本実施形態の端子打機100では、電線20の端部20Rの処理状態の一例として、後段側の電線20の端部20Rに、端子25を圧着する場合の端子圧着状態を述べた。
(Modification 1)
In the terminal hammer 100 according to the present embodiment, the terminal crimping state when the terminal 25 is crimped to the end 20R of the rear-stage side electric wire 20 is described as an example of the processing state of the end 20R of the electric wire 20.

しかし、端子打機では、電線の端部の端子圧着状態に限らず、他の様々な端部の処理状態に基づいて端部の処理の良否が判定されている。   However, in the terminal hammer, not only the terminal crimping state of the end portion of the electric wire but also the quality of the end portion is determined based on the processing states of other various end portions.

例えば、上述のとおり、端子打機100は、電線20の端部20F、20Rの被覆材21の剥ぎ取り(除去)状態をモニタするストリップセンサ15F、15Rを備えている。   For example, as described above, the terminal hammer 100 includes the strip sensors 15F and 15R that monitor the stripped (removed) state of the covering material 21 of the ends 20F and 20R of the electric wire 20.

よって、このようなストリップセンサ15F、15Rが、電線20の端部20F、20Rの処理状態の一例である被覆材剥ぎ取り状態を示す信号を制御器30に出力し、制御器30は、この信号に基づいて端部20F、20Rの被覆材剥ぎ取りの良否判定、および、端部20F、20Rの被覆材剥ぎ取り不良の場合の、不良切断カッタ17を用いた端部20F、20Rの切断、並びに、端部20F、20Rの切断の良否判定を行ってもよい。   Therefore, such strip sensors 15F and 15R output a signal indicating a covering material stripping state, which is an example of a processing state of the ends 20F and 20R of the electric wire 20, to the controller 30, and the controller 30 The end portions 20F and 20R using the defective cutting cutter 17 when the end portions 20F and 20R are unsatisfactory and the end portions 20F and 20R are unsatisfactory. Further, it may be determined whether or not the end portions 20F and 20R are cut.

また、端子打機において、電線端部への端子圧着前に、チューブ状のゴム製の防水シール(図示せず)を電線端部に装着する場合がある(例えば、特開平11−345668号公報参照)。この場合、適宜のセンサ(図示せず)が、電線端部への防水シールの装着状態をモニタしている。   Further, in a terminal hammer, a tube-shaped rubber waterproof seal (not shown) may be attached to the end of the wire before the terminal is crimped to the end of the wire (for example, Japanese Patent Laid-Open No. 11-345668). reference). In this case, an appropriate sensor (not shown) monitors the mounting state of the waterproof seal on the end of the electric wire.

よって、このようなセンサが、電線端部の処理状態の一例である防水シールの装着状態を示す信号を制御器30に出力し、制御器30は、この信号に基づいて電線端部の防水シール装着の良否判定、および、電線端部の防水シール装着不良の場合の、不良切断カッタ17を用いた電線端部の切断、並びに、電線端部の切断の良否判定を行ってもよい。   Therefore, such a sensor outputs a signal indicating a mounting state of a waterproof seal, which is an example of a processing state of the wire end, to the controller 30, and the controller 30 based on this signal outputs the waterproof seal of the wire end. You may perform the quality determination of mounting | wearing, and the quality determination of the cutting | disconnection of the electric wire edge part using the defective cutting cutter 17 and the cutting | disconnection of an electric wire end part in the case of the waterproof seal attachment defect of an electric wire edge part.

(変形例2)
本実施形態の端子打機100では、電線20(不良品20B)の端部20R(端子25)の切断が「不良」と判定された場合、端子打機100は自動的に停止している。
(Modification 2)
In the terminal hammer 100 according to the present embodiment, when the cutting of the end 20R (terminal 25) of the electric wire 20 (defective product 20B) is determined as “defective”, the terminal hammer 100 is automatically stopped.

以上の場合、不良切断カッタ17での機械トラブルの可能性が高いので、不良品20Bと良品20Gとの混在に対する予防保全向上の観点から、オペレータが直ぐに端子打機100の停止を解除できない何等かの措置を講ずる方が好ましい。例えば、端子打機100の停止解除のためのパスワード設定などの措置によって、この停止解除を一時的にロックさせ、不良品20Bの排除およびメンテナンス作業の終了後に、当該ロックの解除が行えるようにするとよい。   In the above case, since there is a high possibility of a machine trouble in the defective cutting cutter 17, from the viewpoint of improving preventive maintenance against the mixture of the defective product 20B and the non-defective product 20G, the operator cannot immediately release the stop of the terminal hammer 100. It is better to take these measures. For example, if the stop release is temporarily locked by measures such as setting a password for releasing the terminal hammer 100, the lock can be released after removal of the defective product 20B and completion of the maintenance work. Good.

(変形例3)
本実施形態の端子打機100では、電線20(不良品20B)の端部20R(端子25)の切断が「不良」と判定された場合、操作画面に不良品切断ミスについてのエラーメッセージが表示されているが、この表示に加え、エラー履歴および故障診断の機能強化を図ってもよい。
(Modification 3)
In the terminal hitting machine 100 of the present embodiment, when it is determined that the end 20R (terminal 25) of the electric wire 20 (defective product 20B) is “bad”, an error message about a defective product cutting error is displayed on the operation screen. However, in addition to this display, the function of error history and fault diagnosis may be enhanced.

例えば、不良品切断ミス発生時に、エラー履歴情報として、切断ミス発生時刻、切断ミスの内容、および、切断ミス発生時のロット番号などを、操作部のメモリに記録するとよい。これにより、万一不良品が外部流出した際の不良品の追跡作業や、故障の原因究明(故障診断)が迅速に行える。   For example, when a defective cutting error occurs, the error history information may be recorded in the memory of the operation unit such as the cutting error occurrence time, the content of the cutting error, and the lot number when the cutting error occurs. As a result, in the unlikely event that a defective product flows out to the outside, the tracking operation of the defective product and the cause investigation (failure diagnosis) of the failure can be quickly performed.

本発明によれば、電線の端部処理が不良の場合において、電線端部を切断したときに、この切断状態を適切に判定できる端子打機が得られる。   According to the present invention, in a case where the end processing of the electric wire is defective, a terminal hitting machine that can appropriately determine the cutting state when the end of the electric wire is cut is obtained.

よって、本発明は、例えば、ハーネス用の電線を連続的に処理できる端子打機に利用できる。   Therefore, this invention can be utilized for the terminal punching machine which can process the electric wire for harnesses continuously, for example.

10 伸線機
10A くせ取りロール
11 測長ユニット
12 ノズル
13F、13R クランプ部
14F、14R 圧着機
15F、15R ストリップセンサ
16 カッタユニット
16C 電線切断刃
16F、16R 剥ぎ取り刃
17 不良切断カッタ(電線に対して、刃による切込み処理を行う加工器)
17S 不良切断刃
18 製品トレイ
19 不良品トレイ
20 電線
20F、20R 電線の端部
20G 良品
20B 不良品
21 被覆材
22 芯材
23 投光部
24 受光部
25 端子
30 制御器
100 端子打機
100A ベース
DESCRIPTION OF SYMBOLS 10 Wire drawing machine 10A Debris roll 11 Measuring unit 12 Nozzle 13F, 13R Clamp part 14F, 14R Crimping machine 15F, 15R Strip sensor 16 Cutter unit 16C Wire cutting blade 16F, 16R Stripping blade 17 Defective cutting cutter And processing machine that performs cutting with a blade)
17S defective cutting blade 18 product tray 19 defective product tray 20 electric wire 20F, 20R end of electric wire 20G non-defective product 20B defective product 21 coating material 22 core material 23 light projecting unit 24 light receiving unit 25 terminal 30 controller 100 terminal hitting machine 100A base

Claims (5)

電線の端部の被覆材を除去することにより前記電線の芯材を露出させて、前記芯材と導通する端子を前記電線の端部に圧着する端子打機において、
前記電線に対して、刃による切込み処理を行う加工器と、
制御器と、を備え、
前記制御器は、前記端部の処理状態を示す信号に基づいて前記端部の処理の良否を判定し、前記処理が不良の場合、前記加工器を用いて前記端部の切断を行い、前記端部の切断状態を示す信号に基づいて前記加工器による前記端部の切断の良否を判定する端子打機。
In a terminal hitting machine that exposes the core material of the electric wire by removing the covering material at the end portion of the electric wire, and crimps a terminal that conducts with the core material to the end portion of the electric wire,
A processing device that performs a cutting process with a blade on the electric wire,
A controller, and
The controller determines the quality of the processing of the end portion based on a signal indicating the processing state of the end portion, and when the processing is defective, performs cutting of the end portion using the processing device, A terminal punching machine that determines whether or not the end portion is cut by the processing device based on a signal indicating a cutting state of the end portion.
前記端部の被覆材の除去状態をモニタするセンサを備え、
前記センサが、前記端部の切断状態を示す信号を前記制御器に出力する請求項1に記載の端子打機。
A sensor for monitoring the removal state of the covering material at the end,
The terminal hitting machine according to claim 1, wherein the sensor outputs a signal indicating a cutting state of the end portion to the controller.
前記端部の処理状態は、前記端部の被覆材の除去状態である請求項2に記載の端子打機。   The terminal hitting machine according to claim 2, wherein the processing state of the end portion is a removal state of the covering material at the end portion. 前記電線の端部への前記端子の圧着状態をモニタするセンサを備え、
前記端部の処理状態は、前記端部への前記端子の圧着状態である請求項1または2に記載の端子打機。
A sensor for monitoring the crimping state of the terminal to the end of the wire;
The terminal hitting machine according to claim 1 or 2, wherein the processing state of the end portion is a crimping state of the terminal to the end portion.
前記電線の端部への防水シールの装着状態をモニタするセンサを備え、
前記端部の処理状態は、前記端部への前記防水シールの装着状態である請求項1または2に記載の端子打機。
A sensor for monitoring the mounting state of the waterproof seal on the end of the electric wire,
The terminal hitting machine according to claim 1 or 2, wherein the processing state of the end portion is a mounting state of the waterproof seal on the end portion.
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DE112012001128T5 (en) 2011-03-07 2013-12-24 Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.) Method for connecting different metals
JP2014225455A (en) * 2013-02-23 2014-12-04 古河電気工業株式会社 Manufacturing method of connection structure, wire harness, and manufacturing apparatus of connection structure
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DE112012001128T5 (en) 2011-03-07 2013-12-24 Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.) Method for connecting different metals
JP2014225455A (en) * 2013-02-23 2014-12-04 古河電気工業株式会社 Manufacturing method of connection structure, wire harness, and manufacturing apparatus of connection structure
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WO2020241270A1 (en) 2019-05-30 2020-12-03 新明和工業株式会社 Electric cable processing device
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