JP2011209155A - X-ray inspection apparatus - Google Patents

X-ray inspection apparatus Download PDF

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JP2011209155A
JP2011209155A JP2010078201A JP2010078201A JP2011209155A JP 2011209155 A JP2011209155 A JP 2011209155A JP 2010078201 A JP2010078201 A JP 2010078201A JP 2010078201 A JP2010078201 A JP 2010078201A JP 2011209155 A JP2011209155 A JP 2011209155A
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JP5457248B2 (en
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Tatsuya Ito
達哉 伊藤
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Anritsu Infivis Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an X-ray inspection device capable of improving the lifetime by effectively protecting an X-ray sensor with a sure operation, despite its simple structure with low production cost.SOLUTION: The X-ray inspection device includes an X-ray source 6 above a transport surface 5 of a conveying means 4, a sensor 9 under the transport surface 5, and a shutter device 10 consisting of an operation member 11 and a shield member 12 in front of an irradiation position 7. In a state that a work W is not in contact with the operation member, the shield member shields the sensor from the X-ray, and in a state that the work W pushes the operation member, the shield member moves and the X-ray transmitted through the work reaches the sensor 9. Even if X-ray beam is always irradiated during the inspection, X-rays reaching the sensor remains being a minimum dose required for the inspection. There is no need of the risk that the sensor is overly damaged by the X-rays and of acceleration of deterioration of the lifetime.

Description

本発明は、被検査品に搬送しながらX線を照射し、被検査品を透過したX線をセンサで検出して検査を行なうX線検査装置に係り、特に稼働中にX線を連続的に照射し続けてもセンサが損傷しにくいX線検査装置に関するものである。   The present invention relates to an X-ray inspection apparatus that performs X-ray irradiation while irradiating X-rays while being transported to an inspected product, and detecting X-rays transmitted through the inspected product with a sensor. The present invention relates to an X-ray inspection apparatus in which a sensor is not easily damaged even if irradiation is continued.

下記特許文献1には、最小限のX線照射によってX線センサ部の長寿命化を目指したX線自動検査装置が開示されている。この装置は、対象物品4を搬送する搬送機構5と、対象物品4にX線を照射するX線発生機構1と、対象物品4のX線透過画像を検出するX線センサ部6からのTV映像信号を画像処理する画像処理部7と、画像処理部7からの信号と搬送機構5からの信号を入力とする制御部9と、その出力で作動する駆動手段3により開閉動作をするシャッタ2を有している。   Patent Document 1 listed below discloses an automatic X-ray inspection apparatus aimed at extending the life of an X-ray sensor unit by minimum X-ray irradiation. The apparatus includes a transport mechanism 5 that transports the target article 4, an X-ray generation mechanism 1 that irradiates the target article 4 with X-rays, and a TV from an X-ray sensor unit 6 that detects an X-ray transmission image of the target article 4. An image processing unit 7 that performs image processing on the video signal, a control unit 9 that receives a signal from the image processing unit 7 and a signal from the transport mechanism 5, and a shutter 2 that opens and closes by driving means 3 that operates according to the output. have.

特開平10−132761号公報Japanese Patent Laid-Open No. 10-132761

前記特許文献1に記載のX線自動検査装置によれば、対象物品を検出するために何らかの検出手段を用い、その出力を利用して駆動手段によりシャッタを開閉してX線の遮蔽制御を行なっている。従って、検出手段や駆動手段が不可欠であり、構造が複雑で部品点数が多く、製造コストが高いという問題があった。また、これらシャッタを駆動制御するための部品自体に故障の可能性があるため、信頼性が十分でないという問題もあった。   According to the X-ray automatic inspection apparatus described in Patent Document 1, some detection means is used to detect the target article, and the X-ray shielding control is performed by opening and closing the shutter by the driving means using the output. ing. Therefore, the detecting means and the driving means are indispensable, and there is a problem that the structure is complicated, the number of parts is large, and the manufacturing cost is high. In addition, there is a problem that the reliability of the components for controlling the driving of the shutters is not sufficient because there is a possibility of failure.

本発明は、以上の課題に鑑みてなされたものであり、製造コストの安価な簡単な構造でありながら確実な動作で効果的にX線センサを保護して寿命を改善することができるX線検査装置を提供することを目的としている。   The present invention has been made in view of the above-described problems, and is an X-ray capable of effectively protecting an X-ray sensor and improving the lifetime with a reliable operation while having a simple structure with a low manufacturing cost. The object is to provide an inspection device.

請求項1に記載されたX線検査装置1a,1b,1cは、
被検査品Wを所定の搬送方向に沿って搬送する搬送手段4と、前記搬送手段4の上方に配置され前記搬送手段4上の照射位置7に向けてX線を照射するX線源6と、前記X線源から照射されたX線を検出するセンサ9とを具備し、前記搬送手段4で搬送されている被検査品Wに前記X線源6からX線を照射し、被検査品Wを透過したX線を前記センサ9で検出することにより被検査品Wの検査を行なうX線検査装置1a,1b,1cにおいて、
前記搬送手段4の上方かつ前記搬送方向について前記照射位置7の上流に配置され、前記搬送手段4によって搬送される被検査品Wに接触して操作される操作部材11,21,31と、
前記操作部材11,21,31と一体に構成され、少なくとも被検査品Wが前記操作部材11,21,31に接触しない状態では前記センサ9をX線から遮蔽し、被検査品Wが前記操作部材11,21,31を操作した場合に移動して被検査品Wを透過したX線が前記センサ9に到達するように前記センサ9の遮蔽を解除する遮蔽部材12,22,32と、
からなるシャッタ装置10,20,30を有することを特徴としている。
The X-ray inspection apparatuses 1a, 1b, 1c described in claim 1 are:
A transport unit 4 that transports the article W to be inspected along a predetermined transport direction, and an X-ray source 6 that is disposed above the transport unit 4 and emits X-rays toward an irradiation position 7 on the transport unit 4. A sensor 9 for detecting X-rays emitted from the X-ray source, and irradiating the product to be inspected W transported by the transport means 4 with X-rays from the X-ray source 6. In the X-ray inspection apparatuses 1a, 1b, and 1c that inspect the inspected product W by detecting the X-rays transmitted through W by the sensor 9,
Operation members 11, 21, 31 that are disposed above the transport unit 4 and upstream of the irradiation position 7 in the transport direction and are operated in contact with the article W to be inspected transported by the transport unit 4,
The sensor 9 is configured integrally with the operation members 11, 21, 31 and shields the sensor 9 from X-rays at least in a state in which the product to be inspected W does not contact the operation members 11, 21, 31. Shielding members 12, 22, 32 that release the shielding of the sensor 9 so that X-rays that have moved through the inspected product W and reached the sensor 9 when the members 11, 21, 31 are operated;
It has the shutter apparatus 10,20,30 which consists of.

請求項2に記載されたX線検査装置1aは、請求項1記載のX線検査装置において、
前記シャッタ装置10の前記操作部材11はX線透過性の材料からなり、上部において前記搬送手段4の上方の支持部13に揺動可能に支持され、被検査品Wが前記操作部材11に接触しない状態において下部は被検査品Wの頂部よりも低く前記搬送手段4に接触しない位置にあり、
前記シャッタ装置10の前記遮蔽部材12はX線遮蔽性の材料からなり、前記下部において前記操作部材11と一体に構成されており、
被検査品Wが前記照射位置7にある場合、X線は前記操作部材11を透過して被検査品Wに照射されることを特徴としている。
The X-ray inspection apparatus 1a according to claim 2 is the X-ray inspection apparatus according to claim 1,
The operation member 11 of the shutter device 10 is made of an X-ray transmissive material, and is supported at the upper part by a support portion 13 above the conveying means 4 so as to be swingable, so that the article to be inspected W contacts the operation member 11. In the state where it is not, the lower part is lower than the top part of the article W to be inspected and is not in contact with the conveying means 4,
The shielding member 12 of the shutter device 10 is made of an X-ray shielding material, and is configured integrally with the operation member 11 in the lower portion.
When the article W to be inspected is at the irradiation position 7, X-rays are transmitted through the operation member 11 and irradiated to the article W to be inspected.

請求項3に記載されたX線検査装置1b,1cは、請求項1記載のX線検査装置において、
前記シャッタ装置20,30の前記操作部材21,31はX線透過性の材料からなり、上部において前記搬送手段4の上方の支持部13に揺動可能に支持され、被検査品Wが前記操作部材21,31に接触しない状態において下部は被検査品Wの頂部よりも低く前記搬送手段4に接触しない位置にあり、
前記シャッタ装置20,30の前記遮蔽部材22,32はX線遮蔽性の材料からなり、前記上部において前記操作部材21,31と一体に構成されており、
被検査品Wが前記照射位置7にある場合、X線は前記操作部材21,31を透過して被検査品Wに照射されることを特徴としている。
The X-ray inspection apparatus 1b, 1c according to claim 3 is the X-ray inspection apparatus according to claim 1,
The operation members 21 and 31 of the shutter devices 20 and 30 are made of an X-ray transmissive material, and are supported at the upper part by a support portion 13 above the conveying means 4 so as to be swingable. In a state where the members 21 and 31 are not in contact with each other, the lower portion is lower than the top of the article to be inspected W and is not in contact with the transport means 4.
The shielding members 22 and 32 of the shutter devices 20 and 30 are made of an X-ray shielding material, and are configured integrally with the operation members 21 and 31 in the upper part.
When the product to be inspected W is at the irradiation position 7, the X-rays pass through the operation members 21 and 31 and are irradiated to the product to be inspected W.

請求項4に記載されたX線検査装置1b,1cは、請求項3記載のX線検査装置において、
前記シャッタ装置20,30は、前記操作部材21,31と前記遮蔽部材22,32,が所定の角度をもって一体とされ、前記支持部13において回動可能に支持された板状部材であって、被検査品Wが接触していない状態では前記操作部材21,31が鉛直方向に平行な状態にあり、
前記遮蔽部材22,32の前記支持部13を中心とした回動半径についての長さがDS であり、前記所定の角度が直角+θ0 であり、被検査物Wが前記操作部材21,31を操作して前記シャッタ装置20,30を回動させることにより前記X線源6からのX線が前記センサ9に到達し始めた時に、前記シャッタ装置20,30の回動角度がθc であり、前記操作部材21,31の下端が水平方向に移動した距離がDである場合において、次式(1)が成立するとともに、前記被検査品Wの最小高さをh、前記操作部材21,31の前記支持部13を中心とした回動半径についての長さをHS 、前記支持部13の高さをHとすると、次式(2)が成立することを特徴としている。
S cos(θ0 +θc )<D<DS cosθ0 ≦DS …(1)
h=H−HS cosθc …(2)
The X-ray inspection apparatus 1b, 1c according to claim 4 is the X-ray inspection apparatus according to claim 3,
The shutter devices 20 and 30 are plate-like members in which the operation members 21 and 31 and the shielding members 22 and 32 are integrated with each other at a predetermined angle and are rotatably supported by the support portion 13. In a state where the inspected product W is not in contact, the operation members 21 and 31 are in a state parallel to the vertical direction,
Said shielding said length for pivoting radius of the support portion 13 around the member 22 and 32 is D S, wherein a predetermined angle is a right angle + theta 0, the operating member inspection object W 21 and 31 When the X-rays from the X-ray source 6 start to reach the sensor 9 by rotating the shutter devices 20 and 30 by operating the rotation angle of the shutter devices 20 and 30 is θ c . When the distance that the lower ends of the operation members 21 and 31 are moved in the horizontal direction is D, the following equation (1) is satisfied, and the minimum height of the product W to be inspected is h, and the operation member 21 is , 31 is characterized in that the following equation (2) is established, where H S is the length of the turning radius around the support portion 13 and H is the height of the support portion 13.
D S cos (θ 0 + θ c ) <D <D S cos θ 0 ≦ D S (1)
h = H−H S cos θ c (2)

請求項1に記載されたX線検査装置によれば、搬送手段で被検査品を搬送しながらX線源からX線を照射した場合、被検査品が操作部材に接触していない状態ではセンサはX線から遮蔽されているが、被検査品がシャッタ装置の操作部材を操作した場合には遮蔽部材が移動してセンサの遮蔽を解除するので、X線源からのX線は照射位置を通過する被検査品を透過してセンサに到達し、検査を行なうことができる。また、被検査品がシャッタ装置を通りすぎればシャッタ装置は元位置に復帰して再びセンサをX線から遮蔽する。従って、仮に検査中にX線源からX線を常時照射していたとしても、X線は被検査品の検査に必要な最小限の範囲でセンサに到達するだけであり、センサがX線によって過剰に損傷し、寿命の劣化が早まる恐れは少ない。   According to the X-ray inspection apparatus recited in claim 1, when X-rays are irradiated from the X-ray source while the product to be inspected is transported by the transport means, the sensor is in a state where the product to be inspected is not in contact with the operation member. Is shielded from X-rays, but when the article to be inspected operates the operating member of the shutter device, the shielding member moves and releases the shielding of the sensor. The inspection object passing therethrough can be transmitted and reach the sensor for inspection. If the product to be inspected passes the shutter device, the shutter device returns to the original position and shields the sensor from the X-rays again. Therefore, even if X-rays are always irradiated from the X-ray source during the inspection, the X-rays only reach the sensor in the minimum range necessary for the inspection of the inspected product. There is little risk of excessive damage and accelerated life.

請求項2に記載されたX線検査装置によれば、請求項1記載のX線検査装置において、シャッタ装置を、搬送手段の上方の支持部から揺動可能に吊るされたX線透過性の操作部材と、操作部材の下部に一体に取り付けられてセンサを遮蔽する遮蔽部材とによって構成したので、搬送されてきた被検査品が操作部材を押すと遮蔽部材が移動してセンサから外れ、X線源からのX線が操作部材を透過して被検査品に照射されることで上記効果を得ることができる。   According to the X-ray inspection apparatus described in claim 2, in the X-ray inspection apparatus according to claim 1, the shutter device is an X-ray transmissive member suspended from the support portion above the transport unit so as to be swingable. Since the operation member and the shielding member that is integrally attached to the lower portion of the operation member and shields the sensor are configured, when the article to be inspected that has been transported presses the operation member, the shielding member moves to disengage from the sensor. The X-ray from the radiation source passes through the operation member and is irradiated onto the product to be inspected, so that the above effect can be obtained.

請求項3に記載されたX線検査装置によれば、請求項1記載のX線検査装置において、シャッタ装置を、搬送手段の上方の支持部で揺動可能に支持されたX線透過性の操作部材と、操作部材の上部に一体に取り付けられてX線源の照射口を覆ってセンサを遮蔽する遮蔽部材とによって構成したので、搬送されてきた被検査品が操作部材を押すと遮蔽部材が移動してX線源の照射口から外れ、X線源からのX線が操作部材を透過して被検査品に照射されることで上記効果を得ることができる。   According to the X-ray inspection apparatus described in claim 3, in the X-ray inspection apparatus according to claim 1, the X-ray transmission apparatus is configured such that the shutter device is swingably supported by the support portion above the conveying means. Since the operation member and the shielding member that is integrally attached to the upper portion of the operation member and covers the irradiation port of the X-ray source and shields the sensor, the shielding member is pressed when the conveyed inspection object presses the operation member. Move away from the irradiation port of the X-ray source, and the X-ray from the X-ray source passes through the operation member and is irradiated onto the product to be inspected.

請求項4に記載されたX線検査装置は、請求項3記載のX線検査装置において、シャッタ装置を、操作部材と遮蔽部材が所定角度で一体化されて支持部で回動可能とされた板状部材で構成し、その条件を前記式(1)のように設定し、さらに被検査品についての条件も前記式(2)のように設定したので、被検査品はシャッタ装置を通過する時に操作部材に接触して操作し、遮蔽部材を移動させることができ、さらに操作部材の下端が照射位置にきた時には遮蔽部材がX線の遮蔽を解除して被検査品に対してX線が照射状態となるので確実に上記効果を得ることができる。   According to a fourth aspect of the present invention, in the X-ray inspection apparatus according to the third aspect, the shutter device is made rotatable at the support portion by integrating the operation member and the shielding member at a predetermined angle. Since it is composed of a plate-like member, its condition is set as in the above equation (1), and the condition for the inspected item is also set as in the above equation (2), the inspected item passes through the shutter device. Sometimes the operating member can be operated by touching the operating member to move the shielding member, and when the lower end of the operating member comes to the irradiation position, the shielding member releases the X-ray shielding so that the X-ray Since it is in an irradiation state, the above-mentioned effect can be surely obtained.

(a)は第1実施形態に係るX線検査装置の正面図、(b)は同右側面図である。(A) is a front view of the X-ray inspection apparatus which concerns on 1st Embodiment, (b) is the same right view. 第1実施形態において、ワークの進入に伴って角度が変化するシャッタ装置とX線との関係を説明する模式図である。In 1st Embodiment, it is a schematic diagram explaining the relationship between the shutter apparatus and angle which change an angle with the approach of a workpiece | work. 第1実施形態において、シャッタ装置の角度とX線強度との関係を表すグラフを示す図である。In 1st Embodiment, it is a figure which shows the graph showing the relationship between the angle of a shutter apparatus, and X-ray intensity. 第1実施形態において、シャッタ装置が開放状態から戻った時の角度とX線との関係を説明する模式図である。In 1st Embodiment, it is a schematic diagram explaining the relationship between the angle and X-ray | X_line when a shutter apparatus returns from an open state. (a)は第2実施形態に係るX線検査装置の正面図、(b)は同右側面図である。(A) is a front view of the X-ray inspection apparatus which concerns on 2nd Embodiment, (b) is the same right view. (a)は第2実施形態におけるシャッタ装置の定常状態を示す模式図であり、(b)は同シャッタ装置が開放状態から戻った時の状態を説明する模式図である。(A) is a schematic diagram which shows the steady state of the shutter device in 2nd Embodiment, (b) is a schematic diagram explaining a state when the shutter device returns from an open state. 第2実施形態において、ワークの進入に伴って角度が変化するシャッタ装置とX線との関係を説明する模式図である。In 2nd Embodiment, it is a schematic diagram explaining the relationship between the shutter apparatus and angle which change an angle with the approach of a workpiece | work. 第2実施形態において、ワークサイズ(高さ)に応じたシャッタ装置の設定について説明するための模式図である。In 2nd Embodiment, it is a schematic diagram for demonstrating the setting of the shutter apparatus according to a workpiece | work size (height). (a)は第3実施形態に係るX線検査装置の正面図、(b)は同右側面図である。(A) is a front view of the X-ray inspection apparatus which concerns on 3rd Embodiment, (b) is the same right view.

1.第1実施形態(図1〜図4)
(1)構造
図1に本実施形態に係るX線検査装置1aを示す。このX線検査装置1aは、装置の本体としてX線遮蔽構造の筐体2を備えている。筐体2には、前面と左右両面が解放された開口部3が設けられており、前面の開口には遮蔽性能を有する図示しない扉が開閉自在に設けられ、左右の開口にはのれん状の遮蔽部材15,15が設けられている。筺体の開口部3の底部には、被検査品(以下、ワークWと呼ぶ)を所定の搬送方向(図1(a)では左右方向)に沿って搬送する搬送手段4が、筐体2の開口部3の左右の各開口から各端部を突出させて設置されている。本実施形態の搬送手段4は、複数のローラに無端ベルトを巻装してなるベルトコンベアであり、そのベルトの上側が水平な搬送面5とされ、ワークWを載置して搬送することにより、筐体2の一方の側面の開口から遮蔽部材15を経て筐体2内に送り込み、筐体2内で検査を受けた後、筐体2の他方の側面の開口から遮蔽部材15を経て筐体2外に退出させることができる。
1. 1st Embodiment (FIGS. 1-4)
(1) Structure FIG. 1 shows an X-ray inspection apparatus 1a according to this embodiment. This X-ray inspection apparatus 1a includes a housing 2 having an X-ray shielding structure as a main body of the apparatus. The housing 2 is provided with an opening 3 in which both the front surface and the left and right sides are opened. A door (not shown) having a shielding performance is provided at the front opening so as to be openable and closable. Shielding members 15 and 15 are provided. At the bottom of the opening 3 of the housing, conveying means 4 for conveying an article to be inspected (hereinafter referred to as a workpiece W) along a predetermined conveying direction (left-right direction in FIG. 1A) is provided on the casing 2. Each end is protruded from the left and right openings of the opening 3. The conveying means 4 of the present embodiment is a belt conveyor formed by winding an endless belt around a plurality of rollers, and the upper side of the belt is a horizontal conveying surface 5, and the work W is placed and conveyed. After being sent into the housing 2 through the shielding member 15 from the opening on one side surface of the housing 2 and inspected in the housing 2, the housing 2 is opened from the opening on the other side surface of the housing 2 through the shielding member 15. It can be moved out of the body 2.

図1に示すように、筐体2の内部において、搬送手段4の上方にはX線源6が設けられている。X線源6は、搬送手段4上の直下位置である照射位置7(検査位置)に向けて照射口8からX線を照射する。図1(a)、(b)に示したX線源6はX線の発生位置を模式的に示すものであり、同図(b)に示すように、X線はこの点から下方の照射位置7に向けて、鉛直面内で下方に向けて三角形状に拡がった状態で照射される。   As shown in FIG. 1, an X-ray source 6 is provided above the transport unit 4 inside the housing 2. The X-ray source 6 emits X-rays from the irradiation port 8 toward an irradiation position 7 (inspection position) that is a position directly below the transport unit 4. The X-ray source 6 shown in FIGS. 1A and 1B schematically shows the X-ray generation position. As shown in FIG. 1B, the X-ray is irradiated downward from this point. It irradiates in the state which expanded toward the position 7 toward the downward direction in the vertical plane in the triangle shape.

図1に示すように、X線の照射位置7の反対側となる前記搬送手段4の下側には、X線を検出するセンサ9が設けられている。詳細は図示しないが、センサ9は搬送手段4の搬送方向に直交する方向に所定間隔で並んだ多数の検出素子と、その上方に配置されたシンチレータとを備えており、X線を受けてシンチレータからでた光を検出素子が検出するように構成されている。   As shown in FIG. 1, a sensor 9 for detecting X-rays is provided on the lower side of the conveying means 4 on the opposite side of the X-ray irradiation position 7. Although not shown in detail, the sensor 9 includes a large number of detection elements arranged at predetermined intervals in a direction orthogonal to the conveyance direction of the conveyance means 4 and a scintillator disposed above the detection elements. The detecting element is configured to detect light emitted from the light.

また、搬送手段4とX線源6とセンサ9を含む本装置1aの全体は、図示しない制御手段によって制御されるようになっている。検査中は、X線源6からX線が連続的に放射されている。搬送手段4で搬送されたワークWは、照射位置7でX線源6からX線を照射される。そして、ワークWを透過したX線はセンサ9で検出され、その結果からワークWに含まれる異物の検出を行なう等の検査が行なわれる。   The entire apparatus 1a including the transport unit 4, the X-ray source 6 and the sensor 9 is controlled by a control unit (not shown). During the inspection, X-rays are continuously emitted from the X-ray source 6. The workpiece W conveyed by the conveying means 4 is irradiated with X-rays from the X-ray source 6 at the irradiation position 7. Then, X-rays that have passed through the workpiece W are detected by the sensor 9, and inspections such as detection of foreign substances contained in the workpiece W are performed based on the result.

図1に示すように、本実施形態に係るX線検査装置1aは、検査時にはX線源6から常時照射されているX線からセンサ9を保護するために、シャッタ装置10を備えている。このシャッタ装置10は、搬送手段4で搬送されるワークWに接触して揺動する操作部材11と、この操作部材11と一体でセンサ9をX線から遮蔽する遮蔽部材12から構成される。   As shown in FIG. 1, the X-ray inspection apparatus 1a according to the present embodiment includes a shutter device 10 in order to protect the sensor 9 from X-rays constantly irradiated from the X-ray source 6 during inspection. The shutter device 10 includes an operating member 11 that swings in contact with the workpiece W transported by the transporting unit 4 and a shielding member 12 that integrally shields the sensor 9 from X-rays.

操作部材11は、X線透過性の硬質材料からなる板状の部材であり、図1(b)に示すように、その全体としての外形はX線の略三角形状の照射面に沿った台形状であり、幅方向について略等寸法となるように概ねX線の照射方向に沿って3分割されている。これら各操作部材11は、図1(a)に示すように、搬送手段4の上方かつ搬送方向について照射位置7のやや上流の上方所定位置に設けられた支持部13に、その上端部を回動可能に支持されて設けられている。操作部材11の寸法は、ワークWが操作部材11に接触しない状態では、その下端部がワークWの頂部よりも低く、かつ搬送手段4の搬送面5に接触しない位置にくるように設定されている。本例では、操作部材11の下端部は、搬送手段4の搬送面5には接しないが搬送面5と微小な隙間を隔てた直上位置に設定されている。ワークWが搬送手段4で搬送されて操作部材11に接触すると、操作部材11は支持部13を中心に回動して搬送方向の下流に向けて持ち上がり、ワークWに乗り上げていき、やがてワークWを乗り越えて元の位置に戻る。なお、操作部材11を構成する硬質材料は、搬送されるワークWの接触により撓んだり曲がったりしない程度の強度を有する材料であればよい。   The operation member 11 is a plate-like member made of an X-ray transmissive hard material, and as shown in FIG. 1B, the overall outer shape is a table along a substantially triangular irradiation surface of X-rays. It is a shape, and is divided into three substantially along the X-ray irradiation direction so as to have substantially the same dimension in the width direction. As shown in FIG. 1 (a), each of these operation members 11 rotates its upper end portion on a support portion 13 provided at a predetermined position above the conveying means 4 and slightly upstream of the irradiation position 7 in the conveying direction. It is provided to be movably supported. The dimensions of the operation member 11 are set so that the lower end of the work member 11 is lower than the top of the work W and is not in contact with the transport surface 5 of the transport means 4 when the work W is not in contact with the control member 11. Yes. In this example, the lower end portion of the operation member 11 does not contact the transport surface 5 of the transport unit 4 but is set at a position directly above the transport surface 5 with a small gap. When the workpiece W is conveyed by the conveying means 4 and comes into contact with the operation member 11, the operation member 11 rotates around the support portion 13 and is lifted toward the downstream in the conveyance direction. Go over and return to the original position. In addition, the hard material which comprises the operation member 11 should just be a material which has the intensity | strength of the grade which is not bent or bent by the contact of the workpiece | work W conveyed.

遮蔽部材12は、X線遮蔽性の材料からなり、操作部材11に対して垂直な姿勢で搬送方向の下流に向けられて操作部材11の下端部に一体に取り付けられている。従って、ワークWが操作部材11に接触しておらず、操作部材11が鉛直下方に垂れ下がっている状態では、遮蔽部材12はセンサ9の検出素子が並んでいる部分の近傍直上の位置にあり、X線源6の照射口8から下方の照射位置7に照射されるX線からセンサ9を遮蔽することができる。ワークWが搬送手段4で搬送されて操作部材11に接触し、操作部材11が支持部13を中心に回動すると、遮蔽部材12は操作部材11と共に移動してセンサ9から外れた位置に移動し、照射位置7に来たワークWにX線が照射されるようになる。   The shielding member 12 is made of an X-ray shielding material, and is attached to the lower end portion of the operation member 11 so as to face the downstream in the transport direction in a posture perpendicular to the operation member 11. Therefore, when the workpiece W is not in contact with the operation member 11 and the operation member 11 hangs vertically downward, the shielding member 12 is in a position immediately above the portion where the detection elements of the sensor 9 are arranged, The sensor 9 can be shielded from the X-rays irradiated from the irradiation port 8 of the X-ray source 6 to the irradiation position 7 below. When the workpiece W is conveyed by the conveying means 4 and comes into contact with the operation member 11, and the operation member 11 rotates around the support portion 13, the shielding member 12 moves together with the operation member 11 and moves away from the sensor 9. Then, X-rays are irradiated to the workpiece W that has come to the irradiation position 7.

(2)シャッタ装置10の作用
次に、以上説明したシャッタ装置10の作用について説明する。
図2は、シャッタ装置10の角度(シャッタ角度)とセンサ9に到達するX線透過強度(X線強度)との関係を説明する図であり、同図(a)から同図(e)にかけて搬送手段4でワークWが搬送され、ワークWに接触したシャッタ装置10の操作部材11が回動する角度と、各状態においてX線がセンサ9に到達する(又はしない)状態を模式的に表したものである。また、図3は、ワークWの位置すなわち操作部材11の回動角度θと、センサ9に到達するX線透過強度Is との関係を示した図である。
(2) Operation of Shutter Device 10 Next, the operation of the shutter device 10 described above will be described.
FIG. 2 is a diagram for explaining the relationship between the angle of the shutter device 10 (shutter angle) and the X-ray transmission intensity (X-ray intensity) reaching the sensor 9, from the same figure (a) to the same figure (e). The workpiece W is transported by the transport means 4 and the angle at which the operation member 11 of the shutter device 10 in contact with the workpiece W rotates and the state in which the X-rays reach (or do not reach) the sensor 9 in each state are schematically shown. It is a thing. Further, FIG. 3 is a diagram illustrating the rotational angle θ of the position, that the operating member 11 of the work is W, the relationship between the X-ray transmission intensity I s reaching the sensor 9.

図2(a)に示すように、搬送手段4で搬送されているワークWがシャッタ装置10に到達する前は、シャッタ装置10の操作部材11は鉛直下方に垂下しており、遮蔽部材12がセンサ9を覆っている。従って、図3に示すように、X線源6から照射されるX線の強度がI0 であっても、センサ9に到達するX線透過強度Is は0となり、センサ9はX線から防護される。 As shown in FIG. 2 (a), before the workpiece W conveyed by the conveying means 4 reaches the shutter device 10, the operation member 11 of the shutter device 10 hangs vertically downward, and the shielding member 12 is The sensor 9 is covered. Accordingly, as shown in FIG. 3, the strength of X-rays emitted from the X-ray source 6 is a I 0, X-ray transmission intensity I s reaching the sensor 9 is 0, the sensor 9 from the X-ray Protected.

図2(b)に示すように、搬送手段4で搬送されているワークWがシャッタ装置10の操作部材11に接触して揺動させ、その角度がθc を過ぎると、遮蔽部材12がセンサ9を覆う位置から移動し始め、X線源6からのX線がセンサ9に到達し始める。この時、ワークWは照射位置7にまでは到達していないが、操作部材11は照射位置7にかかっているので、図3に示すように、センサ9に到達するX線の強度Is は、操作部材11を透過した強度Ie となる。この強度Ie は、操作部材11を透過した分だけ、X線源6から照射されるX線の強度I0 よりは小さい。 As shown in FIG. 2B, when the workpiece W conveyed by the conveying means 4 comes into contact with the operation member 11 of the shutter device 10 and swings and the angle exceeds θ c , the shielding member 12 is moved to the sensor. The X-ray from the X-ray source 6 starts to reach the sensor 9. At this time, the work W has not reached the irradiation position 7, but the operation member 11 is on the irradiation position 7, so that the intensity I s of the X-ray reaching the sensor 9 is as shown in FIG. The intensity I e transmitted through the operation member 11 is obtained. The intensity I e is smaller than the intensity I 0 of X-rays irradiated from the X-ray source 6 by the amount that has passed through the operation member 11.

図2(c)に示すように、搬送手段4で搬送されながらシャッタ装置10の操作部材11を押し開けているワークWがX線の照射位置7に入り始めると、操作部際の角度がθm を過ぎる。X線源6からのX線は、操作部材11を透過した後に、さらにワークWを透過してセンサ9に到達するようになる。従って図3に示すように、センサ9に到達するX線の強度Is は、操作部材11及びワークWを透過した強度となる。図3においては、ワークWによるX線の吸収分をハッチング領域で示している。このX線の吸収分の形状がどのようになるかは、ワークWの形状等にもよるが、図2に示したような直方体状であれば、図3中に示すように吸収領域の形状も略直方体状となり、図2(c)〜(d)に示すようにワークWが照射位置7を通過している間に、センサ9に到達するX線の強度Is は、図3のグラフにおいて、横軸に平行なハッチング領域の底辺に相当する線分で表されることとなる。なおこの強度は、操作部材11及びワークWを透過したX線の強度なので、前記X線源6から照射されるX線の強度I0 より小さいことはもちろん、前記強度Ie よりも小さい。 As shown in FIG. 2 (c), when the workpiece W that pushes open the operating member 11 of the shutter device 10 while being transported by the transport means 4 begins to enter the X-ray irradiation position 7, the angle at the operating portion becomes θ. Pass m . X-rays from the X-ray source 6 pass through the operation member 11 and then pass through the workpiece W to reach the sensor 9. Therefore, as shown in FIG. 3, the intensity I s of the X-rays reaching the sensor 9 is an intensity transmitted through the operation member 11 and the workpiece W. In FIG. 3, X-ray absorption by the work W is indicated by a hatched area. The shape of the absorbed portion of X-rays depends on the shape of the workpiece W or the like, but if it is a rectangular parallelepiped shape as shown in FIG. 2, the shape of the absorption region as shown in FIG. also becomes substantially rectangular parallelepiped shape, while the workpiece W as shown in FIG. 2 (c) ~ (d) passing through the irradiation position 7, the intensity I s of X-rays reaching the sensor 9, the graph of FIG. 3 Are represented by line segments corresponding to the bottom side of the hatched region parallel to the horizontal axis. Since this intensity is the intensity of the X-ray transmitted through the operation member 11 and the workpiece W, it is naturally smaller than the intensity I 0 of the X-ray irradiated from the X-ray source 6 and smaller than the intensity I e .

ワークWがX線の照射位置7を抜けたが、操作部材11はまだワークWに引っ掛かって角度θが増大している状態では、X線源6からのX線は操作部材11を透過し、ワークWにかかることなくセンサ9に到達するので、図3において、ハッチング領域よりも後の角度θで示すように、センサ9に到達するX線の強度Is は操作部材11を透過した強度Ie となる。 When the workpiece W has passed through the X-ray irradiation position 7 but the operating member 11 is still caught by the workpiece W and the angle θ is increasing, the X-ray from the X-ray source 6 passes through the operating member 11, Since it reaches the sensor 9 without being applied to the workpiece W, the intensity I s of the X-ray that reaches the sensor 9 is the intensity I transmitted through the operation member 11 as shown by an angle θ after the hatching region in FIG. e .

図2(e)に示すように、ワークWはやがて操作部材11を通過する。この時の操作部材11の角度θn が操作部材11の最大角度θmax である。ワークWが操作部材11を通過すると、操作部材11は自重で元の位置に戻り、再び遮蔽部材12がセンサ9をX線から遮蔽するので、X線源6から照射されるX線の強度はI0 であるが、センサ9に到達するX線透過強度Is は0となり、センサ9はX線から防護される。 As shown in FIG. 2 (e), the workpiece W eventually passes through the operation member 11. The angle θ n of the operation member 11 at this time is the maximum angle θ max of the operation member 11. When the workpiece W passes through the operation member 11, the operation member 11 returns to its original position by its own weight, and the shielding member 12 again shields the sensor 9 from the X-rays. Therefore, the intensity of X-rays emitted from the X-ray source 6 is is a I 0, X-ray transmission intensity I s reaching the sensor 9 is 0, the sensor 9 is protected from X-ray.

なお、ワークWが操作部材11を通過し、ワークWから離れた操作部材11が自重で元の位置に戻るには若干の時間を要するので、必ずしも操作部材11の角度が角度θn を越えたところで直ちにセンサ9に到達するX線透過強度Is が0となるものではない。また、図4に示すように、ワークWから離れた操作部材11が自重で元の位置に戻る際には、自重による復帰の勢いによって、操作部材11は図2(a)に示す元位置を行き過ぎることも考えられる。図4は、このように操作部材11が元の位置に戻る際に行き過ぎた状態を示したものであり、操作部材11は搬送方向の上流に向けて角度θr だけ持ち上がっている。この場合、遮蔽部材12の搬送方向についての長さを適切に設定しておけば、遮蔽部材12がセンサ9の範囲を覆った状態を保持することは可能である。また、図示しないが、操作部材11の隣、搬送方向の上流側にストッパ部材を設けておき、ワークWに当っていない状態の操作部材11がストッパ部材に突き当たって鉛直に沿った姿勢となるようにすれば、ワークWから離れた操作部材11が自重で元の位置に戻る際に鉛直位置を行き過ぎることを防止できる。 In addition, since it takes some time for the work W to pass through the operation member 11 and the operation member 11 separated from the work W to return to its original position due to its own weight, the angle of the operation member 11 does not necessarily exceed the angle θ n . However X-ray transmission intensity I s immediately reaching the sensor 9 does not become zero. As shown in FIG. 4, when the operating member 11 separated from the workpiece W returns to its original position by its own weight, the operating member 11 moves to the original position shown in FIG. It is possible to go too far. FIG. 4 shows a state in which the operating member 11 has gone too far when returning to the original position, and the operating member 11 is lifted by an angle θ r toward the upstream in the transport direction. In this case, if the length of the shielding member 12 in the transport direction is appropriately set, the state where the shielding member 12 covers the range of the sensor 9 can be maintained. Although not shown, a stopper member is provided next to the operation member 11 and upstream in the transport direction so that the operation member 11 that is not in contact with the workpiece W comes into contact with the stopper member and has a vertical posture. By doing so, it is possible to prevent the operation member 11 away from the workpiece W from going too far in the vertical position when returning to the original position by its own weight.

以上説明したように、操作部材11の角度θが0≦θ<θc のとき、X線は遮蔽部材12に遮られてセンサ9には照射されない。そして、θ≧θc のとき、照射位置7(検査位置)に強度Ie のX線が照射され、ワークWの検査を行なうことができる。そして、ワークWが照射位置7(検査位置)を通過する間は、θ>θc となり、ワークWを透過したX線をセンサ9で検出することができる。 As described above, when the angle θ of the operation member 11 is 0 ≦ θ <θ c , the X-ray is blocked by the shielding member 12 and is not irradiated to the sensor 9. When θ ≧ θ c , the irradiation position 7 (inspection position) is irradiated with X-rays having intensity I e , and the workpiece W can be inspected. While the workpiece W passes through the irradiation position 7 (inspection position), θ> θ c is satisfied, and the X-ray transmitted through the workpiece W can be detected by the sensor 9.

以上説明したように、本実施形態のX線検査装置1aによれば、搬送手段4でワークWを搬送しながらX線源6からX線を照射した場合、ワークWが操作部材11に接触していない状態ではセンサ9はX線から遮蔽されているが、ワークWがシャッタ装置10の操作部材11を操作した場合には遮蔽部材12が移動してセンサ9の遮蔽を解除するので、X線源6からのX線は照射位置7を通過するワークWを透過してセンサ9に到達し、検査を行なうことができる。また、ワークWがシャッタ装置10を通りすぎればシャッタ装置10は元位置に復帰して再びセンサ9をX線から遮蔽する。従って、仮に検査中にX線源6からX線を常時照射していたとしても、X線は被検査品の検査に必要な最小限の範囲でセンサ9に到達するだけであり、センサ9がX線によって過剰に損傷することはなく、寿命の劣化が早まる恐れは少ない。   As described above, according to the X-ray inspection apparatus 1a of the present embodiment, when X-rays are irradiated from the X-ray source 6 while the work W is being transported by the transport means 4, the work W comes into contact with the operation member 11. The sensor 9 is shielded from X-rays in a state where it is not, but when the work W operates the operation member 11 of the shutter device 10, the shielding member 12 moves to release the shield of the sensor 9. X-rays from the source 6 pass through the workpiece W passing through the irradiation position 7 and reach the sensor 9 for inspection. If the workpiece W passes the shutter device 10, the shutter device 10 returns to the original position and shields the sensor 9 from the X-rays again. Accordingly, even if X-rays are always irradiated from the X-ray source 6 during the inspection, the X-rays only reach the sensor 9 within the minimum range necessary for the inspection of the inspected product. X-rays do not cause excessive damage and there is little risk of accelerated lifespan.

2.第2実施形態(図5〜図8)
(1)構造
図5に示す実施形態に係るX線検査装置1bは、シャッタ装置の構造以外は第1実施形態と同一であるので、以下の説明はシャッタ装置20を中心として行なう。
操作部材21は、第1実施形態と同様、X線透過性の硬質材料からなる板状の部材であり、図5(b)に示すように、その全体としての外形はX線の略三角形状の照射面に沿った台形状であり、幅方向について略等寸法となるように概ねX線の照射方向に沿って3分割されている。これら各操作部材21は、図5(a)に示すように、搬送手段4の上方かつ搬送方向について照射位置7のやや上流の上方所定位置に設けられた支持部13に、その上端部を回動可能に支持されて設けられている。操作部材21の寸法は、ワークWが操作部材21に接触しない状態では、その下端部がワークWの頂部よりも低く、かつ搬送手段4の搬送面5に接触しない位置にくるように設定されている。本例では、操作部材21の下端部は、搬送手段4の搬送面5には接しないが搬送面5に対して微小な隙間を隔てた直上位置に設定されている。ワークWが搬送手段4で搬送されて操作部材21に接触すると、操作部材21は支持部13を中心に回動して搬送方向の下流に向けて持ち上がり、ワークWに乗り上げていき、やがてワークWを乗り越えて元の位置に戻る。
2. Second Embodiment (FIGS. 5 to 8)
(1) Structure Since the X-ray inspection apparatus 1b according to the embodiment shown in FIG. 5 is the same as that of the first embodiment except for the structure of the shutter apparatus, the following description will be made focusing on the shutter apparatus 20.
As in the first embodiment, the operation member 21 is a plate-like member made of an X-ray transparent hard material. As shown in FIG. 5B, the outer shape of the operation member 21 is a substantially triangular X-ray shape. Are trapezoidal along the irradiation surface, and are roughly divided into three along the X-ray irradiation direction so as to be approximately equal in the width direction. As shown in FIG. 5 (a), these operation members 21 rotate their upper end portions to a support portion 13 provided at a predetermined position above the conveying means 4 and slightly upstream of the irradiation position 7 in the conveying direction. It is provided to be movably supported. The dimensions of the operating member 21 are set so that the lower end of the work member 21 is lower than the top of the work W and is not in contact with the transport surface 5 of the transport means 4 when the work W is not in contact with the control member 21. Yes. In this example, the lower end portion of the operation member 21 is set at a position directly above the conveyance surface 5 with a small gap therebetween, although it does not contact the conveyance surface 5 of the conveyance unit 4. When the workpiece W is conveyed by the conveying means 4 and contacts the operation member 21, the operation member 21 is rotated about the support portion 13 and lifted toward the downstream in the conveyance direction, and rides on the workpiece W. Go over and return to the original position.

遮蔽部材22は、X線遮蔽性の材料からなり、操作部材21について搬送方向の下流側に配置されるように、操作部材21の上端部に一体に取り付けられている。操作部材21に対する遮蔽部材22の角度は90度よりも大きい所定角度(本例では90度+θ0 )とされている。従って、ワークWが操作部材21に接触しておらず、操作部材21が鉛直下方に垂れ下がっている状態では、遮蔽部材22はX線源6の照射口8の近傍直下の位置にあり、X線源6の照射口8を覆ってX線からセンサ9を遮蔽することができる。ワークWが搬送手段4で搬送されて操作部材21に接触し、操作部材21が支持部13を中心に回動すると、遮蔽部材22は操作部材21と共に回動して照射口8から外れた位置に移動し、照射位置7に来たワークWにX線が照射されるようになる。 The shielding member 22 is made of an X-ray shielding material, and is integrally attached to the upper end portion of the operation member 21 so as to be disposed downstream of the operation member 21 in the transport direction. The angle of the shielding member 22 with respect to the operation member 21 is a predetermined angle (90 degrees + θ 0 in this example) that is greater than 90 degrees. Therefore, when the workpiece W is not in contact with the operation member 21 and the operation member 21 is hung vertically downward, the shielding member 22 is in a position immediately below the irradiation port 8 of the X-ray source 6, and the X-ray The sensor 9 can be shielded from X-rays by covering the irradiation port 8 of the source 6. When the work W is transported by the transport means 4 and comes into contact with the operation member 21 and the operation member 21 rotates around the support portion 13, the shielding member 22 rotates together with the operation member 21 and moves away from the irradiation port 8. The workpiece W that has come to the irradiation position 7 is irradiated with X-rays.

(2)ワークWの高さに応じたシャッタ装置20の設定について
本実施形態におけるシャッタ装置20は、ワークWが接触していない状態ではセンサ9をX線から遮蔽し、搬送されてきたワークWに押されると回動し、X線の照射位置7(検査位置)をワークWが通過している間はX線をワークWへ照射させて検査可能な状態とし、ワークWが照射位置7(検査位置)を通過した後には再びセンサ9をX線から遮蔽する動作を行なう。前述したシャッタ装置20の基本構造において、このような動作・作用を確実に行なわせるには、ワークWのサイズに応じてシャッタ装置20の各部の寸法・角度等を適切な条件で設定する必要がある。そこで、本実施形態におけるシャッタ装置20の条件と、ワークWの高さについての条件について、図6〜図8を参照して説明する。
(2) Setting of the shutter device 20 according to the height of the workpiece W The shutter device 20 in the present embodiment shields the sensor 9 from X-rays when the workpiece W is not in contact with the workpiece W and has been conveyed. When the workpiece W passes through the X-ray irradiation position 7 (inspection position), the workpiece W is irradiated with X-rays so that the workpiece W can be inspected. After passing through the (inspection position), the sensor 9 is again shielded from X-rays. In the basic structure of the shutter device 20 described above, in order to reliably perform such operations / actions, it is necessary to set the dimensions, angles, and the like of each part of the shutter device 20 according to the size of the workpiece W under appropriate conditions. is there. Therefore, the conditions for the shutter device 20 and the conditions for the height of the workpiece W in the present embodiment will be described with reference to FIGS.

図6(a)はシャッタ装置20の初期状態、すなわちワークWが接触していない状態を示す。操作部材21と遮蔽部材22の角度は90度+θ0 であり、操作部材21は鉛直方向に平行な状態にある。図6(b)は、ワークWがシャッタ装置20を通り抜けた後に、シャッタ装置20が自重で初期状態に戻る際に上流側に角度θr だけ持ち上がった状態を示す。すなわち、シャッタ装置20は支持部13を中心として回動自在となっているため、移動するワークWに押されて図6(a)に示す初期状態から持ち上げられていき、図示しない最大角度まで持ち上げられてから、ワークWが抜けた後は上流側に自重で戻り、初期状態を通り越して図6(b)に示す位置まで回動することができる。 FIG. 6A shows an initial state of the shutter device 20, that is, a state where the workpiece W is not in contact. The angle between the operation member 21 and the shielding member 22 is 90 degrees + θ 0 , and the operation member 21 is in a state parallel to the vertical direction. FIG. 6B shows a state in which, after the workpiece W has passed through the shutter device 20, the shutter device 20 is lifted upstream by an angle θ r when returning to the initial state by its own weight. That is, since the shutter device 20 is rotatable about the support portion 13, the shutter device 20 is pushed by the moving workpiece W and lifted from the initial state shown in FIG. After the workpiece W is removed, the workpiece W returns to its upstream side by its own weight, and can pass through the initial state and turn to the position shown in FIG.

図7は、ワークWの進入に伴って角度が変化するシャッタ装置20とX線との関係を説明する模式図である。図中の符号は、操作部材21が鉛直線となす角度θを示すものであり、初期状態であるθ=0、ワークWが操作部材21を押してX線がセンサ9に照射され始めた角度θ=θc 、ワークWが照射位置7(検査位置)に入った角度θ=θm 、ワークWが照射位置7(検査位置)を通過した後の最大角度θmax =θn を示している。すなわち、θ≧θc のとき、照射位置7(検査位置)にX線が照射されるようになり、その後、ワークWが照射位置7(検査位置)を通過するまでの間、ワークWをX線で検査することができ、ワークWが接触する前と、ワークWが通過した後には、センサ9は遮蔽部材22で覆われてX線から遮蔽される。シャッタ装置20をこのように作動させるためには、以下に説明するような条件を満たす必要がある。 FIG. 7 is a schematic diagram for explaining the relationship between the shutter device 20 whose angle changes as the work W enters and the X-ray. The reference sign in the figure indicates the angle θ that the operation member 21 forms with the vertical line, θ = 0 which is the initial state, and the angle θ at which the workpiece W presses the operation member 21 and X-rays are emitted to the sensor 9. = Θ c , the angle θ = θ m when the workpiece W enters the irradiation position 7 (inspection position), and the maximum angle θ max = θ n after the workpiece W passes through the irradiation position 7 (inspection position). That is, when θ ≧ θ c , X-rays are irradiated to the irradiation position 7 (inspection position), and then the workpiece W is moved to X until the workpiece W passes through the irradiation position 7 (inspection position). The sensor 9 is covered with the shielding member 22 and shielded from the X-rays before the workpiece W comes into contact with and after the workpiece W passes. In order to operate the shutter device 20 in this way, the following conditions must be satisfied.

図8は、シャッタ装置20がワークWに押されて回動し、操作部材21の鉛直線に対する角度θがθc となり、遮蔽部材22がX線源6の照射口8を開放してX線が照射位置7(検査位置)に照射され始めた状態を示している。
同図中に示すように、遮蔽部材22の支持部13を中心とした回動半径についての長さをDS 、操作部材21の支持部13を中心とした回動半径についての長さをHS 、支持部13の搬送面5からの高さをH、前記操作部材21の下端が水平方向に移動した距離がDである場合において、次式(1)が成立することが必要である。
S cos(θ0 +θc )<D<DS cosθ0 ≦DS …(1)
In FIG. 8, the shutter device 20 is pushed by the workpiece W and rotates, the angle θ of the operation member 21 with respect to the vertical line becomes θ c , and the shielding member 22 opens the irradiation port 8 of the X-ray source 6 to perform X-rays. Shows a state in which the irradiation position 7 (inspection position) starts to be irradiated.
As shown in the figure, the length of the turning radius around the support portion 13 of the shielding member 22 is D S , and the length of the operation member 21 around the support portion 13 is H. When the height of the support portion 13 from the conveying surface 5 is H and the distance that the lower end of the operation member 21 is moved in the horizontal direction is D, the following equation (1) needs to be satisfied.
D S cos (θ 0 + θ c ) <D <D S cos θ 0 ≦ D S (1)

特に、θ0 =0の場合、満たすべき条件は下記式(1’)のようになる。
S cosθc <D<DS …(1’)
In particular, when θ 0 = 0, the condition to be satisfied is as shown in the following formula (1 ′).
D S cos θ c <D <D S (1 ′)

また、ワークWのサイズ(高さHw )も必要な条件を満たす必要がある。すなわち、ワークWが低すぎると、操作部材21に触ることができずシャッタ装置20が作動しないのでX線が照射されず、また仮にシャッタ装置20が作動してもX線が照射されるまで十分に遮蔽部材22が移動しない場合がありうるので、θ=θc を臨界的な角度としてX線が照射され始める角度とするためには、ワークWの最小高さをhとすると、次式(2)が成立することが必要である。
h=H−HS cosθc …(2)
但し、cosθc =(HS 2 −D2 1/2 /HS
∵sinθc =D/HS
In addition, the size (height H w ) of the workpiece W needs to satisfy a necessary condition. That is, if the workpiece W is too low, the operation member 21 cannot be touched and the shutter device 20 does not operate, so X-rays are not irradiated, and even if the shutter device 20 operates, it is sufficient until X-rays are irradiated. Since the shielding member 22 may not move at the same time, in order to set θ = θ c as a critical angle and an angle at which X-rays start to be irradiated, assuming that the minimum height of the workpiece W is h, the following formula ( 2) must be established.
h = H−H S cos θ c (2)
However, cos θ c = (H S 2 −D 2 ) 1/2 / H S
∵sinθ c = D / H S

この時、照射位置7(検査位置)をワークWが通過すれば、θm ≧θc となり、シャッタ装置20の操作部材21を透過した強度のX線(第1実施形態の強度Ie )によりワークWが検査される。 At this time, if the workpiece W passes through the irradiation position 7 (inspection position), θ m ≧ θ c , and the intensity of X-rays transmitted through the operation member 21 of the shutter device 20 (intensity I e in the first embodiment). Work W is inspected.

このようにワークWの高さHwの範囲の下限を上記式(2)のhとする必要があるが、ワークWの高さHw <h、もしくはばらつきによりHwmin<hとなる場合には、シャッタ装置20の取り付け高さ、すなわち支持部13の高さHを下げる必要がある。但し、最も低い取り付け位置Hmin =HS である。 Having thus the lower limit of the range of height Hw of the workpiece W is required to be h in the formula (2), when the H wmin <h by the height H w <h or variation, the workpiece W is It is necessary to lower the mounting height of the shutter device 20, that is, the height H of the support portion 13. However, the lowest mounting position H min = H S.

また、ワークWの高さHw ≫hである場合には、ワークWが照射位置7に達するよりもずっと前にX線の遮蔽が解除されてしまう。このような条件下でワークWの高さが安定している場合には、Hを大きくしてもよい。但し、H<Hw とする。また、このような条件下でワークWの高さが不安定な場合には、Dを小さくしてもよい。但し、D>DS とする。 If the height of the workpiece W is H w >> h, X-ray shielding is released long before the workpiece W reaches the irradiation position 7. If the height of the workpiece W is stable under such conditions, H may be increased. However, the H <H w. Further, when the height of the workpiece W is unstable under such conditions, D may be reduced. However, the D> D S.

前述したように、このシャッタ装置20は、ワークWを乗り越えた後に、初期状態を通り越して図6(b)に示す逆方向の位置まで回動できるようになっているが、操作部材21がストッパ部材に突き当たって鉛直に沿った姿勢となるようにすれば、ワークWから離れた操作部材21が自重で元の位置に戻る際に鉛直位置を行き過ぎることを防止できる。   As described above, the shutter device 20 is configured to be able to turn to the position in the reverse direction shown in FIG. If the operation member 21 that is separated from the workpiece W returns to the original position by its own weight, it can be prevented that the vertical position is excessively passed by striking the member and taking a posture along the vertical direction.

3.第3実施形態(図9)
図9に示す実施形態に係るX線検査装置1cは、シャッタ装置30の構造以外は第2実施形態と基本的に同一であり、第2実施形態と対応する各部には図5と同様の符号を付してその説明を援用する。本実施形態は、第2実施形態と比べた場合、操作部材31はやや短く、遮蔽部材32はやや長く、操作部材31と遮蔽部材32の角度が直角であるという特徴を有しているが、第2実施形態と同様、シャッタ装置20及びワークWに関する式(1)及び(2)で示した設定条件は本実施形態においても必要である。本実施形態によれば、第2実施形態と同様の効果が得られる他、このように操作部材31が短いシャッタ装置30について適当な高さの定型のワークWを適用すれば、操作部材21が相対的に長い第2実施形態の場合に比べ、ワークWが通過すると早期に遮蔽部材32でX線が遮蔽されるので、センサ9にX線が照射される時間が一層短くなり、センサ9の劣化が進みにくいという効果がある。
3. Third Embodiment (FIG. 9)
The X-ray inspection apparatus 1c according to the embodiment shown in FIG. 9 is basically the same as the second embodiment except for the structure of the shutter device 30, and the same reference numerals as those in FIG. The description will be used with reference. This embodiment is characterized in that the operation member 31 is slightly shorter, the shielding member 32 is slightly longer, and the angle between the operation member 31 and the shielding member 32 is a right angle when compared to the second embodiment. As in the second embodiment, the setting conditions indicated by the expressions (1) and (2) relating to the shutter device 20 and the workpiece W are also necessary in this embodiment. According to the present embodiment, the same effects as those of the second embodiment can be obtained. In addition, when the fixed workpiece W having an appropriate height is applied to the shutter device 30 having the short operation member 31 as described above, the operation member 21 is Compared to the relatively long second embodiment, when the workpiece W passes, X-rays are shielded by the shielding member 32 at an early stage, so that the time during which the sensor 9 is irradiated with X-rays is further shortened. There is an effect that deterioration is difficult to proceed.

また本実施形態によれば、ワークWが通過しきるときのシャッタ装置30の回動角度を小さくでき、シャッタ装置30が初期状態に戻るときの勢いを弱くして続いて搬送されてきたワークWに与える衝撃を和らげることができる。さらに、ワークWが検査位置を通過する間、操作部材31がX線照射経路に位置することがなく、操作部材31によるX線の吸収がないので、図3におけるIe をIo に等しくでき、操作部材31による減衰をなくして効率よくX線をワークWに照射することができる。さらにまた、操作部材31をX線透過性の材料で構成する必要がないので、遮蔽部材32と同じ材質とし、1枚の金属板を曲げ加工して容易に製作できる他、耐久性も向上させることができる。 Further, according to the present embodiment, the rotation angle of the shutter device 30 when the workpiece W passes completely can be reduced, and the moment when the shutter device 30 returns to the initial state is weakened. You can reduce the impact. Furthermore, while the workpiece W passes the inspection position, the operation member 31 is not positioned on the X-ray irradiation path, and the X-ray is not absorbed by the operation member 31, so that I e in FIG. 3 can be made equal to I o. The workpiece W can be efficiently irradiated with the attenuation by the operation member 31 without being attenuated. Furthermore, since the operation member 31 does not need to be made of an X-ray transmissive material, the same material as that of the shielding member 32 can be used to easily manufacture a single metal plate by bending, and also improve durability. be able to.

1a,1b,1c…X線検査装置
4…搬送手段
5…搬送面
6…X線源
7…照射位置(検査位置)
9…センサ
10,20,30…シャッタ装置
11,21,31…操作部材
12,22,32…遮蔽部材
13…支持部
W…被検査品(ワーク)
DESCRIPTION OF SYMBOLS 1a, 1b, 1c ... X-ray inspection apparatus 4 ... Conveyance means 5 ... Conveyance surface 6 ... X-ray source 7 ... Irradiation position (inspection position)
DESCRIPTION OF SYMBOLS 9 ... Sensor 10, 20, 30 ... Shutter apparatus 11, 21, 31 ... Operation member 12, 22, 32 ... Shielding member 13 ... Supporting part W ... Inspected goods (workpiece)

Claims (4)

被検査品(W)を所定の搬送方向に沿って搬送する搬送手段(4)と、前記搬送手段の上方に配置され前記搬送手段上の照射位置(7)に向けてX線を照射するX線源(6)と、前記X線源から照射されたX線を検出するセンサ(9)とを具備し、前記搬送手段で搬送されている被検査品に前記X線源からX線を照射し、被検査品を透過したX線を前記センサで検出することにより被検査品の検査を行なうX線検査装置(1a,1b,1c)において、
前記搬送手段の上方かつ前記搬送方向について前記照射位置の上流に配置され、前記搬送手段によって搬送される被検査品に接触して操作される操作部材(11,21,31)と、
前記操作部材と一体に構成され、少なくとも被検査品が前記操作部材に接触しない状態では前記センサをX線から遮蔽し、被検査品が前記操作部材を操作した場合に移動して被検査品を透過したX線が前記センサに到達するように前記センサの遮蔽を解除する遮蔽部材(12,22,32)と、
からなるシャッタ装置を有することを特徴とするX線検査装置(1a,1b,1c)。
A transport means (4) for transporting the product to be inspected (W) along a predetermined transport direction, and X for irradiating X-rays toward an irradiation position (7) on the transport means arranged above the transport means. A radiation source (6) and a sensor (9) for detecting X-rays emitted from the X-ray source are provided, and an X-ray is emitted from the X-ray source to the inspected product conveyed by the conveying means. In the X-ray inspection apparatus (1a, 1b, 1c) for inspecting the inspected product by detecting the X-rays transmitted through the inspected product by the sensor,
An operation member (11, 21, 31) disposed above the transport means and upstream of the irradiation position in the transport direction and operated in contact with an inspected product transported by the transport means;
The sensor is configured integrally with the operation member, and at least in a state where the inspected product does not contact the operation member, the sensor is shielded from X-rays, and moves when the inspected product operates the operating member to move the inspected product. A shielding member (12, 22, 32) for releasing shielding of the sensor so that transmitted X-rays reach the sensor;
An X-ray inspection apparatus (1a, 1b, 1c) characterized by comprising a shutter device comprising:
前記シャッタ装置(10)の前記操作部材(11)はX線透過性の材料からなり、上部において前記搬送手段(4)の上方の支持部(13)に揺動可能に支持され、被検査品(W)が前記操作部材に接触しない状態において下部は被検査品の頂部よりも低く前記搬送手段に接触しない位置にあり、
前記シャッタ装置の前記遮蔽部材(12)はX線遮蔽性の材料からなり、前記下部において前記操作部材と一体に構成されており、
被検査品が前記照射位置にある場合、X線は前記操作部材を透過して被検査品に照射されることを特徴とする請求項1記載のX線検査装置(1a)。
The operating member (11) of the shutter device (10) is made of an X-ray transmissive material, and is supported on the upper support portion (13) above the conveying means (4) so as to be swingable. In a state where (W) does not contact the operation member, the lower part is lower than the top of the inspected product and is not in contact with the conveying means,
The shielding member (12) of the shutter device is made of an X-ray shielding material, and is configured integrally with the operation member at the lower part,
The X-ray inspection apparatus (1a) according to claim 1, wherein when the product to be inspected is at the irradiation position, X-rays are transmitted to the product to be inspected through the operation member.
前記シャッタ装置(20,30)の前記操作部材(21,31)はX線透過性の材料からなり、上部において前記搬送手段(4)の上方の支持部(13)に揺動可能に支持され、被検査品(W)が前記操作部材に接触しない状態において下部は被検査品の頂部よりも低く前記搬送手段に接触しない位置にあり、
前記シャッタ装置の前記遮蔽部材(22,32)はX線遮蔽性の材料からなり、前記上部において前記操作部材と一体に構成されており、
被検査品が前記照射位置にある場合、X線は前記操作部材を透過して被検査品に照射されることを特徴とする請求項1記載のX線検査装置(1b,1c)。
The operating members (21, 31) of the shutter device (20, 30) are made of an X-ray transmissive material, and are supported at the upper part by a support part (13) above the conveying means (4) so as to be swingable. In the state where the product to be inspected (W) does not contact the operation member, the lower part is lower than the top of the product to be inspected and is not in contact with the conveying means,
The shielding members (22, 32) of the shutter device are made of an X-ray shielding material, and are configured integrally with the operation member at the upper part,
The X-ray inspection apparatus (1b, 1c) according to claim 1, wherein when the product to be inspected is at the irradiation position, X-rays pass through the operation member and are applied to the product to be inspected.
前記シャッタ装置(20,30)は、前記操作部材(21,31)と前記遮蔽部材(22,32)が所定の角度をもって一体とされ、前記支持部(13)において回動可能に支持された板状部材であって、被検査品(W)が接触していない状態では前記操作部材が鉛直方向に平行な状態にあり、
前記遮蔽部材の前記支持部を中心とした回動半径についての長さがDS であり、前記所定の角度が直角+θ0 であり、被検査物が前記操作部材を操作して前記シャッタ装置を回動させることにより前記X線源からのX線が前記センサ(9)に到達し始めた時に、前記シャッタ装置の回動角度がθc であり、前記操作部材の下端が水平方向に移動した距離がDである場合において、次式(1)が成立するとともに、
前記被検査品の最小高さをh、前記操作部材の前記支持部を中心とした回動半径についての長さをHS 、前記支持部の高さをHとすると、次式(2)が成立することを特徴とする請求項3記載のX線検査装置。 DS cos(θ0 +θc )<D<DS cosθ0 ≦DS …(1)
h=H−HS cosθc …(2)
In the shutter device (20, 30), the operation member (21, 31) and the shielding member (22, 32) are integrated with each other at a predetermined angle, and are rotatably supported by the support portion (13). In a state where the plate-shaped member is not in contact with the product to be inspected (W), the operation member is in a state parallel to the vertical direction,
The length of the rotation radius around the support portion of the shielding member is a D S, wherein a predetermined angle is a right angle + theta 0, the shutter device object to be inspected by operating the operating member When the X-ray from the X-ray source starts to reach the sensor (9) by rotating, the rotation angle of the shutter device is θ c and the lower end of the operation member has moved in the horizontal direction. When the distance is D, the following equation (1) holds,
When the minimum height of the product to be inspected is h, the length of the operation member with respect to the turning radius around the support portion is H S , and the height of the support portion is H, the following equation (2) is obtained. The X-ray inspection apparatus according to claim 3, wherein the X-ray inspection apparatus is established. D S cos (θ 0 + θ c ) <D <D S cos θ 0 ≦ D S (1)
h = H−H S cos θ c (2)
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JP2017194463A (en) * 2016-04-18 2017-10-26 ヴィポテック ゲーエムベーハー Radiation protection curtain
JP2018124084A (en) * 2017-01-30 2018-08-09 日本信号株式会社 X-ray inspection device and baggage inspection device

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JP2004333286A (en) * 2003-05-07 2004-11-25 Shimadzu Corp X-ray foreign substance detection device

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JPH10132761A (en) * 1996-10-30 1998-05-22 Matsushita Electric Ind Co Ltd Automatic x-ray inspection apparatus
JP2002228601A (en) * 2001-01-29 2002-08-14 Anritsu Corp X-ray foreign matter detector
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JP2017194463A (en) * 2016-04-18 2017-10-26 ヴィポテック ゲーエムベーハー Radiation protection curtain
JP2018124084A (en) * 2017-01-30 2018-08-09 日本信号株式会社 X-ray inspection device and baggage inspection device

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