JP2011207524A - Packing means - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a packing means capable of efficiently loading a large number of products in one transport.SOLUTION: The packing means transports a precision motor or the like constituted to operate a precision apparatus and a precision component such as a recording device or the like to be used, in particular, in the information field. The opening part of a sleeve has dimensions which allows a bottom lid, a plurality of storage cases, a plurality of pads, four corner boards, and a top lid to be covered and surrounded on the outer side.

Description

The present invention relates to packing means for transporting precision equipment and the like, which are configured to operate precision equipment and precision parts, particularly recording devices used in the information field.
The present invention relates to a packaging means, and can efficiently transport a large quantity of products at a time by efficiently loading the product quantity per unit area of the transportation space, and as a result, CO2 generated per product during transportation. This will promote the reduction of greenhouse gas emissions.

In the conventional packing means, a bottom 111 and a body part 112 are placed on a pallet 110, a lower cushioning material 114 and a lattice partition 115 are inserted into the body part 112, and the article storage is defined by the lattice partition 115. The article 130 is inserted into the space 117, and the upper cushioning material 116 and the lid 113 are placed thereon.

  When the pallet 110, the bottom 111, the body 112, and the lid 113 are gathered together and bound by the binding band 118, the article 130 is sandwiched between the lower cushioning material 114 and the upper cushioning material 116 by the elasticity of both cushioning materials. The The bottom 111, the body 112, the lid 113, and the lattice partition 115 are made of corrugated paper, and the lower cushioning material 114 and the upper cushioning material 116 are made of thick urethane foam sheets. (See Patent Document 1.)

JP 2008-174255 A

Today, efforts to reduce greenhouse gas emissions by CO2 and the like are attracting attention as a measure against global warming. Now that globalization has progressed, many products are delivered to customers around the world by air, sea and truck. These air, sea and truck flights consume a lot of greenhouse gases by consuming fossil fuels. Carrying more products and products in a single transport move is an effective measure to reduce greenhouse gases.

In such a world situation, in the conventional packing structure, there is a limit to the number of products and products loaded in one packing case placed on a pallet.
In general, the main pallet size is about 1 m × about 1 m. The quantity of articles stored in a packing case placed on a fixed area on this pallet is often limited by the size of the stored articles, and the upper limit of the number of articles to be loaded is likely to cause a transportation condition with poor loading efficiency. It was.

  The present invention solves the above-described conventional problems, and provides a packing means that can store more products in a limited space, thereby reducing greenhouse gas generated from one product during transportation. The purpose is to contribute to reduction.

In order to solve the conventional problems, the present invention provides a bottom cover, a plurality of storage cases, four corner boards installed at four corners of the bottom cover, and a plurality of inserts inserted between the storage cases. It is composed of a pad, a canopy, and a sleeve, and the opening of the sleeve has a size that can cover the bottom cover, a plurality of storage cases, a plurality of pads, four corner boards, and the canopy from the outside. It is a packing means.

  According to the packing means of the present invention, it is possible to remarkably increase the quantity of goods stored in a certain area, and contribute to the reduction of greenhouse gases such as CO2 emitted when transporting using transportation means such as air. be able to.

Configuration diagram of packing means in an embodiment of the present invention Partial detail drawing of composition of packing means in an embodiment of the present invention State diagram of one stage of storage case in the embodiment of the present invention Corner board insertion state diagram in the embodiment of the present invention State diagram of 5-stage stacking of storage cases in the embodiment of the present invention State diagram of stacking of 10 storage cases in the embodiment of the present invention State diagram when the canopy is mounted in the embodiment of the present invention The state figure at the time of sleeve installation in an embodiment of the invention State diagram of completion of shipping status in the embodiment of the present invention Configuration diagram of conventional packing means

Hereinafter, embodiments of the packing means of the present invention will be described in detail with reference to the drawings.
(Embodiment)
FIG. 1 shows a configuration diagram of packing means in Embodiment 1 of the present invention.
FIG. 2 is a partial detailed view of FIG.

  1 and 2, reference numeral 1 denotes a pallet made of wood, plastic, or the like, and is generally provided with an insertion groove so that it can be conveyed using a moving device such as a forklift, and has a fixed shape of about 1 m square or rectangular. is doing. A bottom lid 2 is placed on the first pallet 1, and a storage case 3 a is accommodated in the bottom lid 2.

  Four corner boards 4a, 4b, 4c and 4d are inserted upright in the gaps between the four corners of the bottom lid 2 and the housing case 3a. A pad 5a is placed on the housing case 3a, and a housing case 3b is placed on the pad 5a. Similarly, pads and storage cases are alternately placed on the storage case 3b.

  The lengths of the corner boards 4a to 4d are set so as to be approximately equal to the height in which the storage cases and the pads are stacked. The number of stages in which the storage cases and pads are stacked can be determined according to the height allowed during transportation. For example, when loading a general cargo container, the height is allowed to be about 2 m. That is, the storage case and the pad can be stacked until the height falls below 2 m. The closer the stacked height is to the allowable height dimension, the more products can be loaded.

  In the present embodiment, an example is described in which the housing cases 3a to 3j and the pads 5a to 5j are stacked in 10 stages.

  Each storage case is provided with a storage space, and a product is stored in each storage space. In the present embodiment, 15 accommodation spaces are provided in one accommodation case. In FIG. 1, the storage space 6 and the product 7 are described with the storage case 3j as a representative.

  Reference numeral 8 denotes a canopy, which is placed over the uppermost pad 5j. 9 is a sleeve that covers the bottom lid 2, the four corner boards 4a to 4d, the housing cases 3a to 3j stacked in 10 steps, the pads 5a to 5j, and the canopy 8 so as to surround the whole. The packaging case 10 is configured as a whole.

  Next, a specific assembling procedure of the packaging case 10 in the present embodiment will be described below with reference to FIGS.

In FIG. 3, a bottom lid 2 that substantially matches the size of the pallet 1 is placed on a pallet 1 of a standard size, and then a storage case 3 a is placed in the bottom lid 2.
In the four corners of the bottom lid 2 and the housing case 3a, there are provided gaps where corner boards 4a to 4d can be installed one by one. At this stage, three corner boards 4a, 4b, and 4c among the four corner boards 4a to 4d are inserted.

FIG. 4 is a detailed view illustrating a state in which the corner board 4b is inserted into a gap between the corners of the housing case 3a inside the corners of the bottom lid 2. FIG. The corner board 4b is formed by bending cardboard or the like having a thickness of about 5 mm at 90 degrees, and is inserted so as to be almost upright by being inserted into the inner corner of the bottom cover 2 and the corner of the housing case 3a. . Similarly, corner boards 4a and 4c are inserted, and three corner boards are installed in the form shown in FIG.
Each storage case is provided with a plurality of 15 storage spaces.
FIG. 3 shows an example in which 15 storage spaces 6a to 6o are provided in the storage case 3b. Moreover, although the product is stored in each storage space, the example of the state in which the products 7a to 7o are stored in the respective spaces of the storage case 3a is shown.

  After the products 7a to 7o are stored in the storage case 3a, the pad 5a is covered from above. The pad 5a serves as a lid for the housing case 3a.

  In the case of a conventional packing case containing 15 pieces, only a maximum of 15 products could be stored. However, in the present invention, the number of products that can be stored is increased by stacking a plurality of storage cases. It becomes possible to increase.

FIG. 5 is a diagram showing a state in which the housing cases are stacked in five stages.
In FIG. 5, a storage case 3b is placed on a pad 5a, and 15 storage spaces are provided in the storage case 3b in the same manner as the storage case 3a, and products are stored in the storage spaces. (Not shown).

  The pad 5a serves as a lid for the housing case 3a, and also serves as an underlay for the housing case 3b.

  Also, when putting the pad 5a on the housing case 3a, place the pad so that the corners 4a, 4b, 4c of the corner board 4a are bent at right angles with the three corners of the pad 5a. It has been.

  Similarly, the housing case 3b is placed on the pad 5a by positioning with the corner boards 4a, 4b, 4c.

  Thereafter, the pad 5b, the storage case 3c, the pad 5c, the storage case 3d, the pad 5d, the storage case 3e, and the pad 5e are placed in the same procedure.

  To stack all four corner boards and stack storage cases and pads, it is necessary to lift the stack to the height of the corner boards and stack them once. There is an advantage that it can be easily stacked from the side at the position.

  FIG. 6 is a state diagram showing a state in which the storage cases are stacked up to 10 levels, and a pad 5j is placed on the top. In this state, the fourth corner board 4d is inserted into the gap between the bottom lid 2 and the housing case 3a in the same manner as the other three corner boards 4a, 4b, 4c.

In FIG. 7, the canopy 8 is covered so as to wrap the corners on the outer sides of the four corner boards 4a to 4d. Next, the sleeve 11 is placed so as to surround the bottom cover 2 and the storage cases 3a to 3j and the pads 5a to 5j, the corner boards 4a to 4d, and the canopy 8 stacked in 10 steps. Although the case where the pad 5j is placed on the upper storage case 3j and the canopy 8 is put thereon has been described, depending on the transport conditions, the pad 5j may be omitted, and the canopy 8 may be put directly on the storage case 3j, It goes without saying that the same effect can be obtained because the canopy 8 functions as a lid of the housing case 3j.

  FIG. 8 is a perspective view of the internal configuration in a completed state of the packaging case 10.

FIG. 9 is a diagram showing a pattern in which the pallet 1 and the collective package are fixed by the four PP bands 13.
In addition, when the packaging case arrives at the customer and the product is taken out from the packaging case, it can be easily performed by reversing the product loading procedure.
The product take-out procedure will be described with reference to FIG.
First, the sleeve 9 is pulled out from the packing case 10. Next, the canopy 8, the corner board 4d, and the pad 5j are removed in this order. In this state, the products stored in the storage space of the storage case 3j are taken out one by one. After all the products in the storage case 3j are taken out, the storage case 3j and the pad 5i are extracted, and the products stored in the storage case 3i are taken out.

Thereafter, the products stored in the housing case 3a are removed in the same procedure.
By removing the corner board 4d in advance, the housing case and the pad can be pulled out horizontally, so that the workability is improved.

  As described above, in the embodiment, a corner board is provided and a sleeve is placed after a plurality of storage cases are stacked, so that the product can be easily stored and taken in and out, and the workability is excellent. The quantity can be increased dramatically, and the efficiency of product accommodation per fixed area can be improved.

  As a result, since a large amount of products can be moved out by one transport, a greenhouse gas reduction effect such as CO2 that is considered to affect global warming can be expected.

  The packaging means according to the present invention can transport and move a large amount of products at one time as a collective package in one packaging case when the products are transported overseas using air transportation or sea transportation. In particular, a large number of small devices, small parts and small products can be moved simultaneously.

2 Bottom cover 3a-3j Storage case 4a-4d Corner board 5a-5j Pad 8 Canopy 9 Sleeve

Claims (2)

A bottom cover, a plurality of storage cases, four corner boards installed at four corners of the bottom cover, a plurality of pads inserted between the storage cases, a canopy, and a sleeve. The packaging unit is characterized in that the part has a size capable of covering and covering the bottom cover, the plurality of storage cases, the plurality of pads, the four corner boards, and the canopy from the outside. The packaging means according to claim 1, wherein the bottom cover, the housing case, the pad, the canopy, and the sleeve are made of a cardboard material.

Images