JP2011193880A - Easily dispersible stabilizer - Google Patents
Easily dispersible stabilizer Download PDFInfo
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- JP2011193880A JP2011193880A JP2011130362A JP2011130362A JP2011193880A JP 2011193880 A JP2011193880 A JP 2011193880A JP 2011130362 A JP2011130362 A JP 2011130362A JP 2011130362 A JP2011130362 A JP 2011130362A JP 2011193880 A JP2011193880 A JP 2011193880A
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- BCAARMUWIRURQS-UHFFFAOYSA-N dicalcium;oxocalcium;silicate Chemical compound [Ca+2].[Ca+2].[Ca]=O.[O-][Si]([O-])([O-])[O-] BCAARMUWIRURQS-UHFFFAOYSA-N 0.000 description 1
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- General Preparation And Processing Of Foods (AREA)
- Jellies, Jams, And Syrups (AREA)
Abstract
Description
本発明は、食品の成分等を水中に分散・加工する場合に、食品成分等を安定的に分散させて沈降を防止するための結晶セルロースを用いた安定剤等に関する。具体的には特別な再分散のための設備を用いることなく容易に再分散できて安定化が可能な易分散安定剤、およびそれを用いた粉末食品または液体食品に関する。 The present invention relates to a stabilizer using crystalline cellulose for stably dispersing food components and the like and preventing sedimentation when dispersing and processing food components and the like in water. Specifically, the present invention relates to an easily dispersible stabilizer that can be easily redispersed and stabilized without using special redispersing equipment, and a powder food or liquid food using the same.
従来、結晶セルロースは、食品の懸濁安定性の改善や乳化安定性の改善またはクラウディ剤としての利用等の目的で、分散安定剤として広く利用されている。また、粘度が低く食感への影響がほとんどないという点からも好んで用いられる。 Conventionally, crystalline cellulose has been widely used as a dispersion stabilizer for the purpose of improving the suspension stability of food, improving the emulsion stability, or using it as a cloudy agent. Moreover, it is preferably used because it has a low viscosity and hardly affects the texture.
ところで、食品中で結晶セルロースが懸濁安定性や乳化安定性改善効果を発揮するには、結晶セルロース粒子が水中で平均粒径20μm以下に分散して存在しなければならないのであるが(例えば、特許文献1参照)、結晶セルロースを水に投入するだけでは、分散が不十分となって平均粒径が20μmを越えるのが普通である。そのため、結晶セルロース製品の製造では、十分な磨砕による小粒径化のための処理が行われることが多い。 By the way, in order for crystalline cellulose to exhibit the effect of improving suspension stability and emulsion stability in foods, crystalline cellulose particles must be present in water with an average particle size of 20 μm or less (for example, (See Patent Document 1), simply adding crystalline cellulose to water usually results in insufficient dispersion and the average particle size exceeds 20 μm. Therefore, in the manufacture of crystalline cellulose products, a process for reducing the particle size by sufficient grinding is often performed.
しかし、いったん小粒径化されたとしても、最後の乾燥工程で結晶セルロースの凝集と角質化が生じてしまい、その結果、水に投入した場合に十分に再分散されずに、平均粒径が実質的に大きくなってしまうのが実情であった。このような結晶セルロース製品をそのまま食品等の製造工程で投入しても、軽い攪拌程度で平均粒径20μm以下に再分散させることは困難である。
そのため、従来、結晶セルロース製品を食品等に利用する場合は、ユーザーサイドにおいて、結晶セルロース製品を食品等に配合する前または配合した後に、強い剪断力で磨砕できる高圧ホモジナイザーや高速攪拌機等の特殊な設備を用いて、結晶セルロースの再分散処理が行われるのが通常であった(例えば、特許文献2参照)。
However, even if the particle size is once reduced, the final drying step causes aggregation and keratinization of the crystalline cellulose, and as a result, the average particle size is not sufficiently redispersed when introduced into water. The actual situation was that it became substantially larger. Even if such a crystalline cellulose product is added as it is in the production process of foods or the like, it is difficult to re-disperse to an average particle size of 20 μm or less with a light agitation.
Therefore, conventionally, when using crystalline cellulose products for foods, etc., specially such as high-pressure homogenizers and high-speed agitators that can be ground with strong shearing force before or after compounding the crystalline cellulose products into foods, etc. Usually, the re-dispersion treatment of the crystalline cellulose is performed using a simple facility (see, for example, Patent Document 2).
しかし、スプーン等を用いた手攪拌により水に分散して用いる例えばココアのような粉末食品では、各家庭で高圧ホモジナイザーのような設備を分散の際に用いることはあり得ない。また、プロペラ攪拌機のような比較的剪断力の弱い機器で製造される食品等を専門的に製造するユーザーでも、そのような特殊な設備は備えていないのが通常である。そのため、このような食品では、結晶セルロースの懸濁安定性や乳化安定性などの優れた機能を利用することは事実上困難であった。 However, in powdered foods such as cocoa that are dispersed in water by hand stirring using a spoon or the like, it is impossible to use equipment such as a high-pressure homogenizer at the time of dispersion in each household. Moreover, even a user who specially manufactures foods and the like manufactured with an apparatus having a relatively low shearing force, such as a propeller stirrer, usually does not have such special equipment. Therefore, it is practically difficult to use such excellent functions as the suspension stability and emulsion stability of crystalline cellulose in such foods.
この問題を解決する試みの一つとして、コロイド状微結晶セルロースと澱粉と非増粘性で水溶性の結合材とを含有する安定剤等が開示されている(例えば、特許文献3参照)。ところが、分散性を向上させるための必須成分である澱粉が水に溶解するため、食品に用いた場合に糊状感が出てしまい、食品の口当たりが悪くなる問題があった。 As one of attempts to solve this problem, a stabilizer containing colloidal microcrystalline cellulose, starch and a non-thickening, water-soluble binder is disclosed (for example, see Patent Document 3). However, since starch, which is an essential component for improving dispersibility, dissolves in water, there is a problem that a pasty feeling is produced when used in foods and the mouthfeel of the foods becomes poor.
本発明は、手攪拌のような比較的軽い攪拌操作で容易に再分散可能で、かつ懸濁安定性や乳化安定性を発揮できる易分散安定剤等を提供することを課題とする。 An object of the present invention is to provide an easy dispersion stabilizer that can be easily redispersed by a relatively light stirring operation such as manual stirring and that can exhibit suspension stability and emulsion stability.
本発明の第1は、結晶セルロース複合体と糖類とを、前記結晶セルロース複合体1重量部に対して前記糖類1重量部を越え2重量部未満となる割合で水に分散溶解し、次いで高圧ホモジナイザーにて4MPa以上150MPa以下の圧力条件で磨砕したのち、乾燥して得られることを特徴とする易分散安定剤である。発明の第2は、上記の易分散安定剤を含有する粉末食品である。発明の第3は、上記の易分散安定剤を含有する液体食品である。 In the first aspect of the present invention, the crystalline cellulose composite and saccharide are dispersed and dissolved in water at a ratio exceeding 1 part by weight of the saccharide and less than 2 parts by weight with respect to 1 part by weight of the crystalline cellulose composite, and then high pressure. It is an easy dispersion stabilizer characterized by being obtained by grinding with a homogenizer under a pressure condition of 4 MPa or more and 150 MPa or less and then drying. A second aspect of the invention is a powdered food containing the above-mentioned easy dispersion stabilizer. A third aspect of the invention is a liquid food containing the above-described easy dispersion stabilizer.
本発明の易分散安定剤は、水に投入した場合にスプーン等を用いた手攪拌程度でも容易に再分散する。ココアのような粉末食品に用いた場合に、水不溶性成分の懸濁安定性が向上して沈澱が抑制される。また、プロペラ攪拌機のような剪断力の比較的弱い機器で製造されるスープのような液体食品においては、乳化安定性が向上し油の分離が抑制される。 The easy-dispersion stabilizer of the present invention can be easily re-dispersed by hand stirring with a spoon or the like when it is put into water. When used in powdered foods such as cocoa, the suspension stability of water-insoluble components is improved and precipitation is suppressed. In addition, in a liquid food such as a soup produced by a device having a relatively weak shearing force such as a propeller stirrer, emulsification stability is improved and oil separation is suppressed.
以下、本発明の実施の形態例について詳細に説明する。発明者らは、前記問題点を解決すべく鋭意研究した結果、結晶セルロースと水溶性ガムと糖類との少なくとも3成分を用い、結晶セルロースと水溶性ガムの合計1重量部に対して、糖類を1重量部を超えて30重量部となる範囲で比較的大量に用いて、これらを水に溶解分散してから、特定の圧力条件下における強い剪断力をかけて磨砕したのち乾燥することで得られる安定剤は、再度、水に分散溶解した場合に、手攪拌のごとき剪断力の弱い攪拌条件下でも容易に分散すること、その場合に、分散した結晶セルロースの平均粒径が20μm以下となっており、目的とする懸濁安定性や乳化安定性が得られることを見出した。また、この易分散安定剤を粉末食品や液体食品に配合することで、スプーンで手攪拌して食する粉末食品の懸濁安定性やプロペラ攪拌機のような剪断力の弱い機器を用いて製造される液体食品の乳化安定性が改善されることを見出した。 Hereinafter, embodiments of the present invention will be described in detail. As a result of diligent research to solve the above problems, the inventors used at least three components of crystalline cellulose, a water-soluble gum and a saccharide, and the saccharide was added to 1 part by weight of the crystalline cellulose and the water-soluble gum. By using a relatively large amount in the range of more than 1 part by weight to 30 parts by weight, dissolving and dispersing them in water, and then grinding by applying a strong shearing force under specific pressure conditions, followed by drying When the resulting stabilizer is again dispersed and dissolved in water, it is easily dispersed even under stirring conditions with weak shearing force such as hand stirring. In that case, the average particle size of the dispersed crystalline cellulose is 20 μm or less. It has been found that the desired suspension stability and emulsion stability can be obtained. In addition, by blending this easy-dispersion stabilizer into powdered foods and liquid foods, it is manufactured using equipment with low shearing force, such as suspension stability of powdered foods that are manually stirred with a spoon and a propeller stirrer. It has been found that the emulsion stability of liquid foods is improved.
易分散安定剤に用いる結晶セルロースは、木材パルプなど天然セルロースを加水分解して得られる結晶セルロースであり、結晶性部分が10重量%を超える(結晶化度が10%を超える)ものを言う。なお、結晶性部分とは、X線回折においてバックグラウンドを生じる非晶性部分に対して、ブラッグ反射のピークを生じる部分をいう。このような結晶セルロースを用いることにより、易分散安定剤を食品等に配合した場合に、懸濁安定性や乳化安定性等の特性が発揮できるようになる。好ましくは結晶化度は30%以上であり、より好ましくは50%以上である。 The crystalline cellulose used for the easy dispersion stabilizer is a crystalline cellulose obtained by hydrolyzing natural cellulose such as wood pulp, and refers to a crystalline part exceeding 10% by weight (crystallinity exceeding 10%). In addition, a crystalline part means the part which produces the peak of Bragg reflection with respect to the amorphous part which produces a background in X-ray diffraction. By using such crystalline cellulose, characteristics such as suspension stability and emulsification stability can be exhibited when an easy-dispersion stabilizer is added to foods and the like. Preferably the crystallinity is 30% or more, more preferably 50% or more.
また、再分散の際に水に容易に分散できるようにするためには、結晶セルロースとして、加水分解されたままのスラリー状で未乾燥のものか、または加水分解後に磨砕されたままのスラリー状で未乾燥のものを用いる。未乾燥でウェットな状態のものを用いるのは、乾燥状態をいったん経ることにより生じるセルロース粒子間の強固な水素結合の発生を避けて、再分散の際の易分散性を確保するためである。 In addition, in order to facilitate dispersion in water during redispersion, the crystalline cellulose is a slurry that has been hydrolyzed and is not yet dried, or a slurry that has been ground after hydrolysis. And used in an undried state. The reason for using an undried and wet state is to avoid the generation of strong hydrogen bonds between cellulose particles that occur once through the dry state and to ensure easy dispersibility during redispersion.
また、結晶セルロースとしていったん乾燥されたものをあえて用いる場合には、結晶セルロースが加水分解後に未乾燥のスラリー状態で、後述の水溶性ガムまた糖類の比較的少量をあらかじめ混合し、しかるのちに乾燥して得られる結晶セルロース複合体を用いればよい。このような結晶セルロース複合体を用いることが可能なのは、後述の水溶性ガムを混合したり、後述の糖類等を比較的少量混合したりしてから乾燥することで、結晶セルロースの乾燥に伴う水素結合の発生が妨害されるからである。なお、セルロース複合体を用
いる場合に、セルロース複合体の各成分の質量比は、後述の易分散安定剤とする場合の質量比の範囲内であってもよいし、また、外れていても良いが、好ましくは結晶セルロース:水溶性ガムまたは糖類=50:50〜95:5(ただし、合計で100)の範囲である。
In addition, when the dried cellulose is used as a crystalline cellulose, it is mixed in advance with a relatively small amount of a water-soluble gum or saccharide described later in an undried slurry state after hydrolysis of the crystalline cellulose, and then dried. A crystalline cellulose composite obtained in this manner may be used. It is possible to use such a crystalline cellulose composite by mixing the water-soluble gum described later or mixing a relatively small amount of a sugar described below and then drying, so that the hydrogen associated with the drying of the crystalline cellulose. This is because the occurrence of coupling is hindered. In addition, when using a cellulose composite, the mass ratio of each component of a cellulose composite may be in the range of the mass ratio in the case of setting it as the below-mentioned easy-dispersion stabilizer, and may be removed. Is preferably in the range of crystalline cellulose: water-soluble gum or saccharide = 50: 50 to 95: 5 (100 in total).
用いることができる結晶セルロース複合体としては、例えば、旭化成ケミカルズ社製の商品名セオラス(登録商標)のRC−591が挙げられる。また、少量のデキストリンをあらかじめ含有したものとしては、旭化成ケミカルズ社製の商品名セオラス(登録商標)のRC−N81、RC−N30等が挙げられる。いずれもデキストリンの含有量は結晶セルロース複合体100重量部に対して90重量部以下である。 As a crystalline cellulose composite that can be used, for example, RC-591 under the trade name Theolas (registered trademark) manufactured by Asahi Kasei Chemicals Corporation may be mentioned. Examples of those containing a small amount of dextrin in advance include RC-N81 and RC-N30 of the trade name Theolas (registered trademark) manufactured by Asahi Kasei Chemicals Corporation. In any case, the dextrin content is 90 parts by weight or less with respect to 100 parts by weight of the crystalline cellulose composite.
易分散安定剤に用いる水溶性ガムは、天然に産するか、あるいは発酵法等により得られる水膨潤性または水溶性で増粘性を有するものであれば良く特に限定されない。水溶性ガムを用いることにより、易分散安定剤における結晶セルロースの比率の低下を補償して、懸濁安定性や乳化安定性を高く維持できる。 The water-soluble gum used for the easy-dispersion stabilizer is not particularly limited as long as it is naturally produced or is water-swellable or water-soluble and has a thickening property obtained by a fermentation method or the like. By using the water-soluble gum, it is possible to compensate for a decrease in the ratio of crystalline cellulose in the easy-dispersion stabilizer and to maintain high suspension stability and emulsion stability.
水溶性ガムとしては、結晶セルロースと水中における相溶性がよい多糖類が好ましく、例えば、グアーガム、キサンタンガム、ローカストビーンガム、タマリンド種子ガム、タラガントガム、ガッテーガム、寒天、アルギン酸およびその塩、カラギナン、カラヤガム、アラビアガム、ジェランガム、ペクチン、マルメロ等が例示される。 As the water-soluble gum, polysaccharides having good compatibility with crystalline cellulose and water are preferable. Examples include gum, gellan gum, pectin, quince and the like.
水溶性ガムの配合量は、結晶セルロース100重量部に対して0.1重量部〜20重量部とするのがよい。この範囲で懸濁安定性や乳化安定性の向上が明確になり、一方で粘度の上昇が適切な範囲に留まる。より好ましくは0.5重量部〜15重量部である。さらに好ましくは1重量部〜10重量部である。 The blending amount of the water-soluble gum is preferably 0.1 to 20 parts by weight with respect to 100 parts by weight of crystalline cellulose. In this range, the suspension stability and the emulsion stability are clearly improved, while the increase in viscosity remains within an appropriate range. More preferably, it is 0.5 to 15 parts by weight. More preferably, it is 1 to 10 parts by weight.
易分散安定剤には、比較的大量の糖類を配合する。糖類を配合することで、再分散性が良好となる一方で、結晶セルロースによる懸濁安定性や乳化安定性の効果も発現可能となる。ここで比較的大量とは、結晶セルロースと水溶性ガムとの合計1重量部に対して、1重量部を越え30重量部以下の割合をいう。糖類が1重量部を超えると、易分散安定剤を用いた場合の再分散性が良好となり、食品などに配合した場合に懸濁安定性や乳化安定性が発現できるようになる。30重量部以下の割合であれば、再分散性が良好となり、結晶セルロースに求められる機能が十分発現するし、また、食品等に易分散安定剤を含有せしめた際に、食品の味や口当たりに影響しにくい。好ましくは2重量部以上20重量部以下の割合であり、より好ましくは3重量部以上10重量部以下の割合である。 A relatively large amount of saccharide is added to the easy dispersion stabilizer. By blending saccharides, the redispersibility is improved, while the effects of suspension stability and emulsion stability due to crystalline cellulose can be expressed. Here, a relatively large amount means a ratio of more than 1 part by weight and 30 parts by weight or less with respect to 1 part by weight of the total of crystalline cellulose and water-soluble gum. If the saccharide exceeds 1 part by weight, the redispersibility when using an easy-dispersion stabilizer is improved, and suspension stability and emulsification stability can be expressed when blended in foods. If the proportion is 30 parts by weight or less, the redispersibility will be good, and the functions required of crystalline cellulose will be fully expressed, and when an easy-dispersing stabilizer is added to the food, etc., the taste and mouthfeel of the food It is hard to affect. The ratio is preferably 2 parts by weight or more and 20 parts by weight or less, more preferably 3 parts by weight or more and 10 parts by weight or less.
配合できる糖類としては、水溶性の糖類を言い、単糖類、オリゴ糖、デキストリンなどが例示できる。糖類のうちでは、甘み、生産性などの観点からデキストリンが好ましく、より好ましくはDE(澱粉の糖化度)5〜40のデキストリンである。 Examples of saccharides that can be blended include water-soluble saccharides such as monosaccharides, oligosaccharides, and dextrins. Among the saccharides, dextrin is preferable from the viewpoint of sweetness, productivity, and the like, more preferably dextrin having DE (degree of saccharification of starch) of 5 to 40.
易分散安定剤は、このように結晶セルロースと水溶性ガムの合計に対して比較的大量の糖類を配合することを要する。これにより結晶セルロースの再分散性が良好になる理由は定かではないが、後述の製造方法における磨砕後の乾燥処理において、比較的大量の糖類が結晶セルロースをいわば包み込む状態となり、結晶セルロースどうしがお互いに分離されることで、結晶セルロース間の水素結合が生じにくくなって角質化しにくくなるのではないかと推測している。一方で、このように糖類を比較的大量に配合することで易分散安定剤中の結晶セルロースの比率が低下するため、結晶セルロース由来の懸濁安定性や乳化安定性の効果を大きく低下させるのではないかと予想されたが、意外にもわずかな低下に留まった。 Thus, the easy-dispersion stabilizer needs to mix a relatively large amount of saccharides with respect to the total of crystalline cellulose and water-soluble gum. The reason why the redispersibility of the crystalline cellulose is improved by this is not certain, but in the drying process after grinding in the production method described later, a relatively large amount of saccharide wraps up the crystalline cellulose, so that the crystalline celluloses are It is speculated that by separating them from each other, hydrogen bonds between the crystalline celluloses are less likely to occur and the keratinization is less likely to occur. On the other hand, since the ratio of crystalline cellulose in the easy-dispersion stabilizer is reduced by blending saccharides in a relatively large amount in this way, the effect of suspension stability and emulsion stability derived from crystalline cellulose is greatly reduced. Although it was expected, it was surprisingly only a slight decline.
易分散安定剤には、上記の3成分の他に、易分散安定剤の効果を損なわない範囲で他の成分を混合しても良い。他の成分としては、例えば、デンプン類、油脂類、蛋白質類、ペプチド、アミノ酸、界面活性剤、保存料、日持向上剤、pH調整剤、食塩、各種リン酸塩等の塩類、乳化剤、酸味料、甘味料、香料、色素、消泡剤、発泡剤、抗菌剤、崩壊剤などの成分が適宜配合されていても良い。 In addition to the above three components, other components may be mixed with the easy dispersion stabilizer as long as the effect of the easy dispersion stabilizer is not impaired. Examples of other components include starches, fats and oils, proteins, peptides, amino acids, surfactants, preservatives, shelf life improvers, pH adjusters, salt, various phosphate salts, emulsifiers, acidity Ingredients such as additives, sweeteners, fragrances, pigments, antifoaming agents, foaming agents, antibacterial agents, and disintegrating agents may be appropriately blended.
次に、上記の各成分を用いた易分散安定剤の製造方法について説明する。まず、上記の結晶セルロースと水溶性ガムと糖類とを水に分散溶解する。その際の結晶セルロースと水溶性ガムと糖類とその他の成分とを合わせた濃度は、1重量%以上70重量%以下となるように、水を含めたそれぞれの量を調整するのが好ましい。この範囲で水分散液の取り扱い性が良好で生産性が高く、後の乾燥エネルギー負荷も許容できる範囲に留まる。より好ましくは3重量%以上65重量%以下、最も好ましくは5重量%以上60重量%以下である。 Next, the manufacturing method of the easy dispersion stabilizer using each said component is demonstrated. First, the above crystalline cellulose, water-soluble gum and saccharide are dispersed and dissolved in water. In this case, it is preferable to adjust the respective amounts including water so that the combined concentration of crystalline cellulose, water-soluble gum, saccharide and other components is 1% by weight or more and 70% by weight or less. Within this range, the handleability of the aqueous dispersion is good, the productivity is high, and the subsequent drying energy load remains in an acceptable range. More preferably, they are 3 weight% or more and 65 weight% or less, Most preferably, they are 5 weight% or more and 60 weight% or less.
次いで、この水分散液を高圧ホモジナイザーを用いて磨砕する。高圧ホモジナイザーとは、原料(液体または液体と固体)を加圧して、間隙(スリット)を通り抜ける際の剪断力を利用して粉砕・分散・乳化を行う装置であり、例えば、商品名:ナノマイザー(ナノマイザー社製)、商品名:マイクロフルイダイザー(マイクロフルイディクス社製)、商品名:アリート(ニロソアビ社製)、商品名:APVホモジナイザー(APV社製)等の装置が例示される。 The aqueous dispersion is then ground using a high pressure homogenizer. A high-pressure homogenizer is a device that pressurizes raw materials (liquid or liquid and solid) and pulverizes, disperses, and emulsifies using shearing force when passing through gaps (slits). For example, trade name: Nanomizer ( Examples include devices such as Nanomizer Co., Ltd., trade name: Microfluidizer (Microfluidics Co., Ltd.), trade name: Alite (Nirososovi Co., Ltd.), and trade name: APV homogenizer (manufactured by APV).
高圧ホモジナイザーの運転は、運転圧力が4MPa以上150MPa以下の範囲で行う。4MPa以上とすることにより磨砕が十分になされ、懸濁安定性や乳化安定性の改善が見られる。150MPaを越える圧力で運転することもできるが、対応する装置が高価となりコストがかかる割には、懸濁安定性や乳化安定性の向上が頭打ちとなる。好ましくは8MPa以上100MPa以下であり、より好ましくは10MPa以上80MPa以下である。 The operation of the high-pressure homogenizer is performed in an operating pressure range of 4 MPa to 150 MPa. By setting the pressure to 4 MPa or more, the grinding is sufficiently performed, and the suspension stability and the emulsion stability are improved. Although it is possible to operate at a pressure exceeding 150 MPa, the improvement in suspension stability and emulsification stability is at the peak for a corresponding apparatus that is expensive and expensive. Preferably they are 8 MPa or more and 100 MPa or less, More preferably, they are 10 MPa or more and 80 MPa or less.
この高圧ホモジナイザー処理により、結晶セルロースの平均粒径を20μm以下とすることができる。なお、高圧ホモジナイザーのパス回数は1回で良いが、複数回パスさせても良い。また、高圧ホモジナイザー工程の前または後の工程に、高速攪拌機などの高い剪断力のかかる別の装置による処理工程を付け加えても良い。 By this high-pressure homogenizer treatment, the average particle size of the crystalline cellulose can be reduced to 20 μm or less. Note that the number of passes of the high-pressure homogenizer may be one, but a plurality of passes may be used. Moreover, you may add the process process by another apparatus which requires high shearing force, such as a high-speed stirrer, to the process before or after a high pressure homogenizer process.
各成分の水への分散と高圧ホモジナイザー処理とは、上記のように、全部の成分を混合して一括して行っても良いが、成分ごとに水に分散し、成分ごとに高圧ホモジナイザーによる磨砕処理を行い、しかるのち全部の成分を高圧ホモジナイザーや高速攪拌機または各種のミルを用いて均一に混合するようにしてもよい。 The dispersion of each component in water and the high-pressure homogenizer treatment may be performed by mixing all the components as described above, but each component is dispersed in water, and each component is polished by a high-pressure homogenizer. A crushing treatment is performed, and then all components may be mixed uniformly using a high-pressure homogenizer, a high-speed stirrer, or various mills.
このようにして得られた組成物を最後に乾燥する。これにより各成分を複合化する。複合化により、理由は不明であるが複合化された粉末を水に再投入した際に、水への分散特性が飛躍的に向上する。乾燥方法としては、噴霧乾燥法など食品工業で用いられる一般的な乾燥方法であれば良く、具体的な例として噴霧乾燥法、凍結乾燥法、ドラム乾燥法等が挙げられる。また、乾燥条件もそれぞれの乾燥方法に適した条件を適宜選択すればよい。こうして得られた乾燥物は、必要に応じて粉砕処理や分級処理を行うことができ、目的とする易分散安定剤が得られる。 The composition thus obtained is finally dried. Thereby, each component is compounded. Although the reason is unknown due to the compounding, when the compounded powder is reintroduced into water, the dispersion characteristics in water are greatly improved. The drying method may be any general drying method used in the food industry such as spray drying, and specific examples include spray drying, freeze drying, drum drying and the like. Moreover, what is necessary is just to select suitably the drying conditions suitable for each drying method. The dried product thus obtained can be subjected to a pulverization treatment or a classification treatment as required, and the intended easy dispersion stabilizer can be obtained.
なお、易分散安定剤を再分散した場合の結晶セルロースの平均粒径は、レーザー回折散乱式粒度分布測定装置(商品名:LA910、堀場製作所社製)を用い、得られた積算体積50%の粒径を平均粒径として求めることができる。なお、この測定に適する易分散安定剤の分散液は、プロペラ攪拌機を用いて、水道水(25℃)495gを400rpmで
攪拌しながら易分散安定剤5gを投入し、さらに10分間攪拌して得ることができる。
In addition, the average particle diameter of the crystalline cellulose in the case of redispersing the easy-dispersion stabilizer is obtained by using a laser diffraction scattering type particle size distribution measuring device (trade name: LA910, manufactured by HORIBA, Ltd.) with an integrated volume of 50%. The particle size can be determined as the average particle size. A dispersion of an easy dispersion stabilizer suitable for this measurement is obtained by adding 5 g of easy dispersion stabilizer while stirring 495 g of tap water (25 ° C.) at 400 rpm using a propeller stirrer, and further stirring for 10 minutes. be able to.
次に、易分散安定剤を用いるのに適した食品について説明する。易分散安定剤は粉末食品または液体食品に用いるのが好ましい。これらの食品は、手攪拌程度の攪拌で混合されて用いられたり、または、高圧ホモジナイザーのような高い剪断力を用いずに製造されるのが通常だからである。 Next, a food suitable for using the easy dispersion stabilizer will be described. The easy dispersion stabilizer is preferably used for powdered foods or liquid foods. This is because these foods are usually used by being mixed by stirring such as manual stirring, or manufactured without using high shearing force such as a high-pressure homogenizer.
ここにいう粉末食品とは、粉末状で販売され、食用または飲用に供される際に様々な温度の水に投入して用いられるものをいう。例えば、粉末ココア、粉末コーヒー、抹茶等の粉末飲料、粉末スープ、粉末ラーメンスープ等の粉末食品のほか、生理活性素材粉末や野菜粉末や香辛料粉末を含む粉末状の健康食品等が挙げられる。また、液体食品とは、剪断力が比較的弱いプロペラ攪拌等を用いた分散・攪拌を経て製造される食品であって、液体状態で販売されるものをいう。例えば、タレ、ドレッシング、スープ、ラーメンスープ等が挙げられる。これらの食品に易分散安定剤を用いることにより、容易に再分散可能でありながら、懸濁安定性または乳化安定性等に優れた食品を得ることができる。 The term “powdered food” as used herein refers to food that is sold in powder form and used by being poured into water at various temperatures when used for food or drinking. Examples thereof include powdered foods such as powdered cocoa, powdered coffee, powdered tea such as green tea, powdered foods such as powdered soup and powdered ramen soup, and powdered health foods including physiologically active material powder, vegetable powder and spice powder. Further, the liquid food means food that is manufactured through dispersion / stirring using propeller stirring or the like with relatively weak shearing force, and is sold in a liquid state. For example, sauce, dressing, soup, ramen soup and the like can be mentioned. By using an easy-dispersion stabilizer for these foods, foods that are easily redispersible but excellent in suspension stability or emulsion stability can be obtained.
易分散安定剤を含有した粉末食品を製造するには、従来の粉末食品に上記易分散安定剤を0.1〜99重量%の範囲で必要な特性を発揮する量を加えて混合すればよい。また、同じく易分散安定剤を含有した液体食品を製造するには、液体食品に用いる原料の液体調味料等を添加してプロペラ攪拌機などで混合攪拌する工程において、易分散安定剤を0.1〜70重量%の範囲で必要な特性を発揮する量を添加し、さらに易分散安定剤が均一に分散するまで混合攪拌すればよい。 In order to produce a powdered food containing an easily dispersible stabilizer, the above easily dispersible stabilizer may be added to a conventional powdered food in an amount of 0.1 to 99% by weight and exhibit necessary characteristics. . Similarly, in order to produce a liquid food containing an easily dispersible stabilizer, in the step of adding a liquid seasoning or the like of a raw material used for the liquid food and mixing and stirring with a propeller stirrer, etc., 0.1 What is necessary is just to mix and stir until the quantity which exhibits a required characteristic in the range of -70weight% is added, and also an easy dispersion stabilizer disperse | distributes uniformly.
以下、実施例、比較例を用いて本発明を詳細に説明するが、本発明は、これらの具体的態様に限定されるものではない。
[実施例1]
EXAMPLES Hereinafter, although this invention is demonstrated in detail using an Example and a comparative example, this invention is not limited to these specific aspects.
[Example 1]
60℃の温水10kgを用意し、軽く攪拌しながら、結晶セルロース80重量%とカラヤガム10重量%とデキストリン10重量%とからなる乾燥状態の結晶セルロース複合体(商品名セオラス(登録商標)RC−N81、旭化成ケミカルズ社製)を1.5kg加えたあと、デキストリン(商品名パインデックス#3、松谷化学工業社製)2.4kgを加え、更に20分間攪拌した。 Prepare 10 kg of warm water at 60 ° C., and with light agitation, dry crystalline cellulose composite consisting of 80% by weight of crystalline cellulose, 10% by weight of Karaya gum and 10% by weight of dextrin (trade name: SEORUS (registered trademark) RC-N81 1.5 kg of Asahi Kasei Chemicals Co., Ltd. was added, and then 2.4 kg of dextrin (trade name Paindex # 3, Matsutani Chemical Industry Co., Ltd.) was added, and the mixture was further stirred for 20 minutes.
この分散溶解液を、高圧ホモジナイザー(APV社製)にて8MPaの圧力で1パスして磨砕したのち、スプレードライヤーで入り口温度が90℃から100℃、出口温度が70℃から80℃の条件で噴霧乾燥して易分散安定剤を得た。この易分散安定剤の平均粒径は12.8μmであった。 The dispersion solution was ground by one pass at a pressure of 8 MPa with a high-pressure homogenizer (manufactured by APV) and then sprayed with an inlet temperature of 90 ° C. to 100 ° C. and an outlet temperature of 70 ° C. to 80 ° C. Spray-dried to obtain an easy dispersion stabilizer. The average particle diameter of the easy dispersion stabilizer was 12.8 μm.
次に、粉末食品として、純ココア(商品名バンホーテンココア、バンホーテン社製)7g、砂糖52g、クリーミングパウダー(商品名ネスレブライト、ネスレ社製)10g、上記で得た易分散安定剤20gをポリエチレン袋に入れ、よく混合して粉末ミルクココアAを得た。 Next, as a powdered food, 7 g of pure cocoa (trade name: Vanhoeten Cocoa, manufactured by Vanhoeten), 52 g of sugar, 10 g of creaming powder (trade name: Nestle Bright, manufactured by Nestlé), and 20 g of the easy dispersion stabilizer obtained above are polyethylene bags. And mixed well to obtain powdered milk cocoa A.
これを300mLのガラスビーカーに30gとり、沸騰したお湯170gを加えて、スプーンで30秒間かき混ぜたのち、25℃雰囲気下で6時間経過後にココア懸濁状態の評価を以下の通り行った。評価は、ガラスビーカーを横から目視観察して行い、層分離も沈澱も観察されないは良好(○)とし、ビーカーの上下で濃度の違いが観察されて層分離が発生している場合はやや不良(△)とし、沈澱が観察される場合は不良(×)とする3段階で実施した。その結果、層分離も沈澱も観察されず、良好(○)であった。また、粉末
ミルクココアAで作ったココア飲料を試飲して官能評価したところ、糊状感もなく良好な口当たりであった。結果を表1にまとめた。
[実施例2]
30 g of this was placed in a 300 mL glass beaker, 170 g of boiling hot water was added, and the mixture was stirred with a spoon for 30 seconds. After 6 hours in a 25 ° C. atmosphere, the cocoa suspension state was evaluated as follows. Evaluation is made by visually observing the glass beaker from the side. If no layer separation or precipitation is observed, it is judged as good (O). If the difference in concentration is observed between the top and bottom of the beaker, layer separation occurs. (△), and when precipitation was observed, it was carried out in three stages, which were judged as poor (×). As a result, neither layer separation nor precipitation was observed, and the result was good (◯). In addition, when a cocoa beverage made with powdered milk cocoa A was sampled and subjected to sensory evaluation, it had a good taste without a pasty feeling. The results are summarized in Table 1.
[Example 2]
60℃の温水30kgを用意し、軽く攪拌しながら、結晶セルロース80重量%とカラヤガム10重量%とデキストリン10重量%とからなる乾燥状態の結晶セルロース複合体(商品名セオラス(登録商標)RC−N81、旭化成ケミカルズ社製)を0.5kg加えたあと、デキストリン(商品名パインデックス#3、松谷化学工業社製)12.5kgを加え、更に20分間攪拌した。 Prepare 30 kg of hot water at 60 ° C., and with light agitation, dry crystalline cellulose composite consisting of 80% by weight of crystalline cellulose, 10% by weight of Karaya gum and 10% by weight of dextrin (trade name: SEORUS (registered trademark) RC-N81 0.5 kg of Asahi Kasei Chemicals Co., Ltd. was added, and then 12.5 kg of dextrin (trade name: Paindex # 3, Matsutani Chemical Industry Co., Ltd.) was added, and the mixture was further stirred for 20 minutes.
この分散溶解液を、高圧ホモジナイザー(マイクロフルイディクス社製)にて135MPaの圧力で1パスして磨砕したのち、スプレードライヤーで入り口温度が90℃から100℃、出口温度が70℃から80℃の条件で噴霧乾燥して易分散安定剤を得た。この易分散安定剤の平均粒径は8.5μmであった。 After this dispersion-dissolved solution was ground by one pass at a pressure of 135 MPa with a high-pressure homogenizer (manufactured by Microfluidics), the inlet temperature was 90 ° C to 100 ° C and the outlet temperature was 70 ° C to 80 ° C. The dispersion was spray-dried under the following conditions to obtain an easy dispersion stabilizer. The average particle diameter of the easy dispersion stabilizer was 8.5 μm.
次に、粉末食品として、純ココア(商品名バンホーテンココア、バンホーテン社製)7g、砂糖52g、クリーミングパウダー(商品名ネスレブライト、ネスレ社製)10g、上記で得た易分散安定剤35gをポリエチレン袋に入れ、よく混合して粉末ミルクココアBを得た。 Next, as a powdered food, 7 g of pure cocoa (trade name: Vanhoeten Cocoa, manufactured by Vanhoeten), 52 g of sugar, 10 g of creaming powder (trade name: Nestle Bright, manufactured by Nestle), and 35 g of the easy dispersion stabilizer obtained above are polyethylene bags. And mixed well to obtain powdered milk cocoa B.
これを300mLのガラスビーカーに30gとり、沸騰したお湯170gを加えて、スプーンで30秒間かき混ぜたのち、25℃雰囲気下で6時間経過後にココア懸濁状態の評価を以下の通り行った。評価は、ガラスビーカーを横から目視観察して行い、層分離も沈澱も観察されないは良好(○)とし、ビーカーの上下で濃度の違いが観察されて層分離が発生している場合はやや不良(△)とし、沈澱が観察される場合は不良(×)とする3段階で実施した。その結果、層分離も沈澱も観察されず、良好(○)であった。また、粉末ミルクココアAで作ったココア飲料を試飲して官能評価したところ、糊状感もなく良好な口当たりであった。結果を表1にまとめた。
[比較例1]
30 g of this was placed in a 300 mL glass beaker, 170 g of boiling hot water was added, and the mixture was stirred with a spoon for 30 seconds. After 6 hours in a 25 ° C. atmosphere, the cocoa suspension state was evaluated as follows. Evaluation is made by visually observing the glass beaker from the side. If no layer separation or precipitation is observed, it is judged as good (O). If the difference in concentration is observed between the top and bottom of the beaker, layer separation occurs. (△), and when precipitation was observed, it was carried out in three stages, which were judged as poor (×). As a result, neither layer separation nor precipitation was observed, and the result was good (◯). In addition, when a cocoa beverage made with powdered milk cocoa A was sampled and subjected to sensory evaluation, it had a good taste without a pasty feeling. The results are summarized in Table 1.
[Comparative Example 1]
粉末食品として、純ココア(商品名バンホーテンココア、バンホーテン社製)7g、砂糖52g、クリーミングパウダー(商品名ネスレブライト、ネスレ社製)10g、結晶セルロース80重量%とカラヤガム10重量%とデキストリン10重量%からなる乾燥状態の結晶セルロース複合体(商品名セオラス(登録商標)RC−N81、旭化成ケミカルズ社製)15gをポリエチレン袋に入れ、よく混合して粉末ミルクココアCを得た。 As a powdered food, 7 g of pure cocoa (trade name: Vanhoeten Cocoa, manufactured by Vanhoeten), 52 g of sugar, 10 g of creaming powder (trade name: Nestle Bright, manufactured by Nestle), 80% by weight of crystalline cellulose, 10% by weight of Karaya gum and 10% by weight of dextrin Powdered milk cocoa C was obtained by placing 15 g of a dried crystalline cellulose composite (trade name Theorus (registered trademark) RC-N81, manufactured by Asahi Kasei Chemicals Corporation) in a polyethylene bag and mixing well.
これを実施例1と同様にして評価したところ、沈澱の発生が観察され不良(×)であった。結果を表1にまとめた。
[比較例2]
When this was evaluated in the same manner as in Example 1, the occurrence of precipitation was observed and the result was poor (x). The results are summarized in Table 1.
[Comparative Example 2]
実施例1の結晶セルロース複合体に代えて、カルボキシメチルセルロースナトリウムを11重量%含有する乾燥状態の結晶セルロース複合体(商品名セオラス(登録商標)RC−591、旭化成ケミカルズ社製)1.5kgを用い、かつデキストリンは1.2kgを加えた以外は実施例1と同様にして比較安定剤組成物Eを得た。この安定剤組成物Eの平均粒径は28.0μmであった。この比較安定剤組成物Eを実施例1の易分散安定剤に代えて用いた以外は実施例1と同様にして、粉末ミルクココアDを得た。これを実施例1と同様にして評価したところ、沈澱の発生が観察され不良(×)であった。結果を表1にまとめた。
[実施例3]
Instead of the crystalline cellulose composite of Example 1, 1.5 kg of a dried crystalline cellulose composite containing 11% by weight of sodium carboxymethyl cellulose (trade name Theorus (registered trademark) RC-591, manufactured by Asahi Kasei Chemicals) was used. And comparative stabilizer composition E was obtained like Example 1 except having added 1.2 kg of dextrin. The average particle size of the stabilizer composition E was 28.0 μm. Powdered milk cocoa D was obtained in the same manner as in Example 1 except that this comparative stabilizer composition E was used in place of the easy dispersion stabilizer of Example 1. When this was evaluated in the same manner as in Example 1, the occurrence of precipitation was observed and the result was poor (x). The results are summarized in Table 1.
[Example 3]
60℃の温水30kgを用意し、軽く攪拌しながら、結晶セルロース80重量%とカラヤガム10重量%とデキストリン10重量%とからなる乾燥状態の結晶セルロース複合体(商品名セオラス(登録商標)RC−N81、旭化成ケミカルズ社製)を0.5kg加えたあと、デキストリン(商品名パインデックス#3、松谷化学工業社製)10kgを加え、更に20分間攪拌した。 30 kg of warm water at 60 ° C. was prepared, and while stirring gently, a crystalline cellulose composite in a dry state comprising 80% by weight of crystalline cellulose, 10% by weight of Karaya gum and 10% by weight of dextrin (trade name: SEORUS (registered trademark) RC-N81 0.5 kg of Asahi Kasei Chemicals Co., Ltd. was added, 10 kg of dextrin (trade name: Paindex # 3, Matsutani Chemical Industry Co., Ltd.) was added, and the mixture was further stirred for 20 minutes.
この分散溶解液を、高圧ホモジナイザー(APV社製)にて15MPaの圧力で1パスして磨砕したのち、スプレードライヤーで入り口温度が90℃から100℃、出口温度が70℃から80℃の条件で噴霧乾燥して易分散安定剤を得た。この易分散安定剤の平均粒径は12.2μmであった。 The dispersion solution was ground by one pass at a pressure of 15 MPa with a high-pressure homogenizer (manufactured by APV), and then sprayed with a spray dryer at an inlet temperature of 90 ° C to 100 ° C and an outlet temperature of 70 ° C to 80 ° C. Spray-dried to obtain an easy dispersion stabilizer. The average particle diameter of the easy dispersion stabilizer was 12.2 μm.
次に液体食品として、70℃の温水341gを用意し、これをプロペラ攪拌機を用いて400rpmで攪拌しながら、粗製ラード220g、調味料である商品名:チキンエキスS(ジェイティーフーズ社製)150g、同じく商品名:白豚湯(ジェイティーフーズ社製)70g、商品名:ポークエキスBL(ジェイティーフーズ社製)50g、濃い口醤油42g、商品名:エキストラートYP(ジェイティーフーズ社製)17g、ニボシエキス(ジェイティーフーズ社製)7gを加えたのち、続いて、あらかじめ混合した砂糖23g、食塩20g、核酸系調味料6g、キサンタンガム2g、上記で得た易分散安定剤15gを加え、攪拌しながらさらに加熱を続けて85℃に達したのち、さらに85℃で10分間攪拌して、液体食品である濃縮豚骨ラーメンスープEを得た。 Next, as a liquid food, 341 g of 70 ° C. warm water was prepared, and while stirring this at 400 rpm using a propeller stirrer, the crude lard 220 g, the seasoning product name: Chicken Extract S (manufactured by JT Foods) 150 g Also, brand name: Shirogoku-yu (manufactured by JT Foods) 70 g, brand name: Pork Extract BL (manufactured by JT Foods) 50 g, soy sauce 42 g, brand name: Extrat YP (manufactured by JT Foods) 17 g After adding 7 g of Niboshi extract (manufactured by JT Foods), add 23 g of sugar, 20 g of salt, 6 g of nucleic acid-based seasoning, 2 g of xanthan gum, 15 g of the easy dispersion stabilizer obtained above and stirring. However, after further heating, the temperature reached 85 ° C., and the mixture was further stirred at 85 ° C. for 10 minutes to concentrate liquid food. To obtain a bone ramen soup E.
これらを300mLのガラスビーカーに200gとり、25℃雰囲気下で6時間経過後の乳化状態評価を以下の通り行った。ガラスビーカーを横から目視観察し、全体が均一で層分離が観察されず、大きな油球の発生も観察されない場合は良好(○)とし、大きな油球の発生による油分離は観察されないが、ビーカーの上下で濃度差が観察され層分離が発生している場合はやや不良(△)とし、層分離も油分離とも観察される場合を不良(×)とする段階で評価した。結果、層分離も油分離も観察されず良好な結果となった。結果を表2にまとめた。
[実施例4]
200 g of these were placed in a 300 mL glass beaker, and the evaluation of the emulsified state after 6 hours in a 25 ° C. atmosphere was performed as follows. The glass beaker is visually observed from the side. If the whole is uniform, no layer separation is observed, and no large oil balls are observed, it is judged as good (O). No oil separation due to large oil balls is observed. When the difference in density was observed above and below and layer separation occurred, it was evaluated as being slightly defective (Δ), and the case where both layer separation and oil separation were observed was evaluated as poor (×). As a result, neither layer separation nor oil separation was observed, and good results were obtained. The results are summarized in Table 2.
[Example 4]
60℃の温水10kgを用意し、軽く攪拌しながら、結晶セルロース80重量%とカラヤガム10重量%とデキストリン10重量%とからなる乾燥状態の結晶セルロース複合体(商品名セオラス(登録商標)RC−N81、旭化成ケミカルズ社製)を1.5kg加えたあと、デキストリン(商品名パインデックス#3、松谷化学工業社製)3kgを加え、更に20分間攪拌した。 Prepare 10 kg of warm water at 60 ° C., and with light agitation, dry crystalline cellulose composite consisting of 80% by weight of crystalline cellulose, 10% by weight of Karaya gum and 10% by weight of dextrin (trade name: SEORUS (registered trademark) RC-N81 1.5 kg of Asahi Kasei Chemicals Co., Ltd.), 3 kg of dextrin (trade name: Paindex # 3, manufactured by Matsutani Chemical Co., Ltd.) were added, and the mixture was further stirred for 20 minutes.
この分散溶解液を、高圧ホモジナイザー(マイクロフルイディクス社製)にて110MPaの圧力で1パスして磨砕したのち、スプレードライヤーで入り口温度が90℃から100℃、出口温度が70℃から80℃の条件で噴霧乾燥して易分散安定剤を得た。この易分散安定剤の平均粒径は8.7μmであった。
次に液体食品として、70℃の温水341gを用意し、これをプロペラ攪拌機を用いて400rpmで攪拌しながら、粗製ラード220g、調味料である商品名:チキンエキスS(ジェイティーフーズ社製)150g、同じく商品名:白豚湯(ジェイティーフーズ社製)70g、商品名:ポークエキスBL(ジェイティーフーズ社製)50g、濃い口醤油42g、商品名:エキストラートYP(ジェイティーフーズ社製)17g、ニボシエキス(ジェイティーフーズ社製)7gを加えたのち、続いて、あらかじめ混合した砂糖23g、食塩20g、核酸系調味料6g、キサンタンガム2g、上記で得た易分散安定剤24gを加え、攪拌しながらさらに加熱を続けて85℃に達したのち、さらに85℃で10分間攪拌して、液体食品である濃縮豚骨ラーメンスープFを得た。
The dispersion solution was ground by one pass at a pressure of 110 MPa with a high-pressure homogenizer (manufactured by Microfluidics), and then the inlet temperature was 90 ° C to 100 ° C and the outlet temperature was 70 ° C to 80 ° C. The dispersion was spray-dried under the following conditions to obtain an easy dispersion stabilizer. The average particle diameter of the easy dispersion stabilizer was 8.7 μm.
Next, as a liquid food, 341 g of 70 ° C. warm water was prepared, and while stirring this at 400 rpm using a propeller stirrer, the crude lard 220 g, the seasoning product name: Chicken Extract S (manufactured by JT Foods) 150 g Also, brand name: Shirogoku-yu (manufactured by JT Foods) 70 g, brand name: Pork Extract BL (manufactured by JT Foods) 50 g, soy sauce 42 g, brand name: Extra YP (manufactured by JT Foods) 17 g After adding 7 g of Niboshi extract (manufactured by JT Foods), 23 g of sugar mixed in advance, 20 g of salt, 6 g of nucleic acid seasoning, 2 g of xanthan gum, and 24 g of the easy dispersion stabilizer obtained above were stirred. However, after further heating, the temperature reached 85 ° C., and the mixture was further stirred at 85 ° C. for 10 minutes to concentrate liquid food. To obtain a bone ramen soup F.
これらを300mLのガラスビーカーに200gとり、25℃雰囲気下で6時間経過後の乳化状態評価を以下の通り行った。ガラスビーカーを横から目視観察し、全体が均一で層分離が観察されず、大きな油球の発生も観察されない場合は良好(○)とし、大きな油球の発生による油分離は観察されないが、ビーカーの上下で濃度差が観察され層分離が発生している場合はやや不良(△)とし、層分離も油分離とも観察される場合を不良(×)とする段階で評価した。結果、層分離も油分離も観察されず良好な結果となった。結果を表2にまとめた。
[実施例5]
200 g of these were placed in a 300 mL glass beaker, and the evaluation of the emulsified state after 6 hours in a 25 ° C. atmosphere was performed as follows. The glass beaker is visually observed from the side. If the whole is uniform, no layer separation is observed, and no large oil balls are observed, it is judged as good (O). No oil separation due to large oil balls is observed. When the difference in density was observed above and below and layer separation occurred, it was evaluated as being slightly defective (Δ), and the case where both layer separation and oil separation were observed was evaluated as poor (×). As a result, neither layer separation nor oil separation was observed, and good results were obtained. The results are summarized in Table 2.
[Example 5]
60℃の温水30kgを用意し、軽く攪拌しながら、結晶セルロース80重量%とカラヤガム10重量%とデキストリン10重量%とからなる乾燥状態の結晶セルロース複合体(商品名セオラス(登録商標)RC−N81、旭化成ケミカルズ社製)を1kg加えたあと、デキストリン(商品名パインデックス#3、松谷化学工業社製)8kgを加え、更に20分間攪拌した。 30 kg of warm water at 60 ° C. was prepared, and while stirring gently, a crystalline cellulose composite in a dry state comprising 80% by weight of crystalline cellulose, 10% by weight of Karaya gum and 10% by weight of dextrin (trade name: SEORUS (registered trademark) RC-N81 Then, 1 kg of Asahi Kasei Chemicals Co., Ltd. was added, 8 kg of dextrin (trade name Paindex # 3, Matsutani Chemical Co., Ltd.) was added, and the mixture was further stirred for 20 minutes.
この分散溶解液を、高圧ホモジナイザー(APV社製)にて50MPaの圧力で1パスして磨砕したのち、スプレードライヤーで入り口温度が90℃から100℃、出口温度が70℃から80℃の条件で噴霧乾燥して易分散安定剤を得た。この易分散安定剤の平均粒径は11.8μmであった。 The dispersion solution was ground by one pass at a pressure of 50 MPa with a high-pressure homogenizer (manufactured by APV), and then sprayed with an inlet temperature of 90 ° C. to 100 ° C. and an outlet temperature of 70 ° C. to 80 ° C. Spray-dried to obtain an easy dispersion stabilizer. The average particle diameter of the easy dispersion stabilizer was 11.8 μm.
次に液体食品として、70℃の温水341gを用意し、これをプロペラ攪拌機を用いて400rpmで攪拌しながら、粗製ラード220g、調味料である商品名:チキンエキスS(ジェイティーフーズ社製)150g、同じく商品名:白豚湯(ジェイティーフーズ社製)70g、商品名:ポークエキスBL(ジェイティーフーズ社製)50g、濃い口醤油42g、商品名:エキストラートYP(ジェイティーフーズ社製)17g、ニボシエキス(ジェイティーフーズ社製)7gを加えたのち、続いて、あらかじめ混合した砂糖23g、食塩20g、核酸系調味料6g、キサンタンガム2g、上記で得た易分散安定剤30gを加え、攪拌しながらさらに加熱を続けて85℃に達したのち、さらに85℃で10分間攪拌して、液体食品である濃縮豚骨ラーメンスープGを得た。 Next, as a liquid food, 341 g of 70 ° C. warm water was prepared, and while stirring this at 400 rpm using a propeller stirrer, the crude lard 220 g, the seasoning product name: Chicken Extract S (manufactured by JT Foods) 150 g Also, brand name: Shirogoku-yu (manufactured by JT Foods) 70 g, brand name: Pork Extract BL (manufactured by JT Foods) 50 g, soy sauce 42 g, brand name: Extrat YP (manufactured by JT Foods) 17 g After adding 7 g of Niboshi extract (manufactured by JT Foods), 23 g of sugar mixed in advance, 20 g of salt, 6 g of nucleic acid seasoning, 2 g of xanthan gum, and 30 g of the easy dispersion stabilizer obtained above were added and stirred. However, after further heating, the temperature reached 85 ° C., and the mixture was further stirred at 85 ° C. for 10 minutes to concentrate liquid food. To obtain a bone ramen soup G.
これらを300mLのガラスビーカーに200gとり、25℃雰囲気下で6時間経過後の乳化状態評価を以下の通り行った。ガラスビーカーを横から目視観察し、全体が均一で層分離が観察されず、大きな油球の発生も観察されない場合は良好(○)とし、大きな油球の発生による油分離は観察されないが、ビーカーの上下で濃度差が観察され層分離が発生している場合はやや不良(△)とし、層分離も油分離とも観察される場合を不良(×)とする段階で評価した。結果、層分離も油分離も観察されず良好な結果となった。結果を表2にまとめた。
[比較例3]
200 g of these were placed in a 300 mL glass beaker, and the evaluation of the emulsified state after 6 hours in a 25 ° C. atmosphere was performed as follows. The glass beaker is visually observed from the side. If the whole is uniform, no layer separation is observed, and no large oil balls are observed, it is judged as good (O). No oil separation due to large oil balls is observed. When the difference in density was observed above and below and layer separation occurred, it was evaluated as being slightly defective (Δ), and the case where both layer separation and oil separation were observed was evaluated as poor (×). As a result, neither layer separation nor oil separation was observed, and good results were obtained. The results are summarized in Table 2.
[Comparative Example 3]
実施例3で加えたデキストリンを10kgから17.5kgに変更し、かつ高圧ホモジナイザー(マイクロフルイディクス社製)の圧力を140MPaに変更した以外は実施例3と同様にして比較安定剤組成物Kを得た。この比較安定剤組成物Kの平均粒径は8.3μmであった。この比較安定剤組成物K12gを、実施例3の易分散安定剤に代えて用いた以外は実施例3と同様にして濃縮豚骨ラーメンスープHを得た。これを実施例3と同様にして評価したところ、底面から5%の高さ部分で層分離および上部に油分離が観察され不良(×)であった。結果を表2にまとめた。
[比較例4]
Comparative stabilizer composition K was prepared in the same manner as in Example 3 except that the dextrin added in Example 3 was changed from 10 kg to 17.5 kg and the pressure of the high-pressure homogenizer (manufactured by Microfluidics) was changed to 140 MPa. Obtained. The average particle diameter of the comparative stabilizer composition K was 8.3 μm. Concentrated pork bone ramen soup H was obtained in the same manner as in Example 3 except that 12 g of this comparative stabilizer composition K was used in place of the easily dispersible stabilizer in Example 3. When this was evaluated in the same manner as in Example 3, layer separation and oil separation were observed at a height portion of 5% from the bottom surface, which was poor (x). The results are summarized in Table 2.
[Comparative Example 4]
実施例3で加えたデキストリンを10kgから7.5kgに変更し、かつ高圧ホモジナイザー(APV社製)の圧力を2.5MPaに変更した以外は実施例3と同様にして比較
安定剤組成物Lを得た。この比較安定剤組成物Lの平均粒径は64μmであった。この比較安定剤組成物L44gを、実施例3の易分散安定剤に代えて用いた以外は実施例3と同様にして濃縮豚骨ラーメンスープHを得た。これを実施例3と同様にして評価したところ、底面から13%の高さ部分で層分離および上部に油分離が観察され不良(×)であった。結果を表2にまとめた。
Comparative stabilizer composition L was prepared in the same manner as in Example 3 except that the dextrin added in Example 3 was changed from 10 kg to 7.5 kg and the pressure of the high-pressure homogenizer (APV) was changed to 2.5 MPa. Obtained. The average particle diameter of the comparative stabilizer composition L was 64 μm. Concentrated pork bone ramen soup H was obtained in the same manner as in Example 3 except that 44 g of this comparative stabilizer composition L was used instead of the easy dispersion stabilizer of Example 3. When this was evaluated in the same manner as in Example 3, layer separation and oil separation were observed at a height of 13% from the bottom surface, which was poor (x). The results are summarized in Table 2.
Claims (4)
結晶セルロースが加水分解後の未乾燥のスラリー状態の段階で、結晶セルロースと水溶性ガム又は水溶性糖類の一部とを予め混合し、しかる後に乾燥することにより乾燥した結晶セルロース複合体を得る工程、
上記乾燥した結晶セルロース複合体と水溶性糖類又は水溶性ガム及び水溶性糖類の残部とを、易分散安定剤中の配合割合が、結晶セルロースと水溶性ガムとの合計1重量部に対して水溶性糖類を1重量部を越えて30重量部以下となる割合で水に分散溶解させ、結晶セルロース、水溶性ガム及び水溶性糖類の少なくとも3成分を含む水分散液とする工程、 上記水分散液を高圧ホモジナイザーにて4MPa以上150MPa以下の圧力条件下で磨砕し、次いで乾燥する工程、
を含むことを特徴とする結晶セルロース、水溶性ガム及び水溶性糖類の少なくとも3成分からなる易分散安定剤の製造方法。 A method for producing an easy dispersion stabilizer comprising at least three components of crystalline cellulose, a water-soluble gum and a water-soluble saccharide ,
A process of obtaining a dried crystalline cellulose composite by previously mixing crystalline cellulose and a part of a water-soluble gum or water-soluble sugar at a stage where the crystalline cellulose is in an undried slurry state after hydrolysis, and then drying. ,
The dry crystalline cellulose composite and the water-soluble saccharide or water-soluble gum and the remainder of the water-soluble saccharide are water-soluble with respect to a total of 1 part by weight of the crystalline cellulose and the water-soluble gum. sex saccharide is dispersed in water in a ratio of 30 parts by weight or less than 1 part by weight, crystalline cellulose, step of the aqueous dispersion containing at least three components of water-soluble gums and water-soluble sugars, the aqueous dispersion A step of grinding the mixture with a high-pressure homogenizer under a pressure condition of 4 MPa to 150 MPa, and then drying,
A process for producing an easy dispersion stabilizer comprising at least three components of crystalline cellulose, a water-soluble gum, and a water-soluble saccharide .
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JP2015208315A (en) * | 2014-04-30 | 2015-11-24 | 旭化成ケミカルズ株式会社 | Liquid composition comprising water-insoluble component |
JP7430090B2 (en) | 2020-03-25 | 2024-02-09 | 日清食品ホールディングス株式会社 | Dispersed crystalline cellulose and its manufacturing method |
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JP2015208315A (en) * | 2014-04-30 | 2015-11-24 | 旭化成ケミカルズ株式会社 | Liquid composition comprising water-insoluble component |
JP7430090B2 (en) | 2020-03-25 | 2024-02-09 | 日清食品ホールディングス株式会社 | Dispersed crystalline cellulose and its manufacturing method |
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