JP2011182511A - Rotary electric machine, rotary electric machine for electric power steering devices using the same, and electric power steering device - Google Patents

Rotary electric machine, rotary electric machine for electric power steering devices using the same, and electric power steering device Download PDF

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JP2011182511A
JP2011182511A JP2010042400A JP2010042400A JP2011182511A JP 2011182511 A JP2011182511 A JP 2011182511A JP 2010042400 A JP2010042400 A JP 2010042400A JP 2010042400 A JP2010042400 A JP 2010042400A JP 2011182511 A JP2011182511 A JP 2011182511A
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conductive member
coil
strip
electrical machine
rotating electrical
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Yusuke Kikuchi
祐介 菊地
Kozue Nakamura
梢 中村
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NSK Ltd
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NSK Ltd
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  • Windings For Motors And Generators (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a rotary electric machine wherein it is possible to enhance the utilization factor of a belt-like conductive member, ensure the hold the stability of a coiled portion, and reduce the axial length of a motor for size reduction, a rotary electric machine for electric power steering devices using the rotary electric machine, and an electric power steering device. <P>SOLUTION: In the rotary electric machine, a predetermined number of teeth 9b protruded from a yoke 9a in the radial direction are provided on a stator core 8 at predetermined intervals in the circumferential direction. The rotary electric machine includes the belt-like conductive member 12 for wiring coils 11 wound on these teeth 9b. The belt-like conductive member 12 includes a belt-like conductive member body 15 and coil housing portions 16 for housing the wired portions of the coils, formed flush with the belt-like conductive member body 15. The coil housing portions 16 are bent in the direction of plate thickness. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、ステータコアにヨークから半径方向に突出するティースを円周方向に所定間隔を保って所定数配置し、各ティースに巻装したコイルの配線処理を行う帯状導電部材を備えた回転電機、これを使用した電動パワーステアリング装置用回転電機及び電動パワーステアリング装置に関する。   The present invention provides a rotating electrical machine including a strip-shaped conductive member that arranges a predetermined number of teeth protruding radially from a yoke on a stator core at predetermined intervals in the circumferential direction and performs wiring processing of a coil wound around each tooth, The present invention relates to a rotating electrical machine for an electric power steering apparatus and an electric power steering apparatus using the same.

この種の回転電機としては、例えば帯状導電部を有し、この帯状導電部と一体で且つこの帯状導電部の側端部から長手方向に略平行に延出された腕部を、前記帯状導電部の板厚方向に屈曲してなる導電部材と、この導電部材を保持する絶縁材と、巻回された複数のコイルとを備え、前記腕部に前記コイルを接続するフック形状のコイル結線用端子部を形成した回転電機およびその製造方法が提案されている(例えば、特許文献1参照)。   As this type of rotating electrical machine, for example, a belt-shaped conductive portion is provided, and an arm portion that is integral with the belt-shaped conductive portion and extends substantially parallel to the longitudinal direction from a side end portion of the belt-shaped conductive portion is used as the belt-shaped conductive portion. For hook-shaped coil connection, comprising a conductive member bent in the plate thickness direction of the portion, an insulating material holding the conductive member, and a plurality of wound coils, and connecting the coil to the arm portion A rotating electrical machine having a terminal portion and a manufacturing method thereof have been proposed (see, for example, Patent Document 1).

特許第3613262号公報Japanese Patent No. 3613262

しかしながら、上記特許文献1に記載された従来例にあっては、側端部から長手方向に略平行に延出された腕部を板厚方向に屈曲させてその先端部にフック形状のコイル結線用端子部を形成するので、材料歩留りが良く、最小限の材料使用量となる利点を有するが、コイル結線用端子部を形成した腕部が帯状導電部よりモータ軸方向に突出することになるため、モータの軸方向長さが長くなるという未解決の課題がある。   However, in the conventional example described in the above-mentioned Patent Document 1, the arm portion extending substantially parallel to the longitudinal direction from the side end portion is bent in the plate thickness direction, and the hook-shaped coil connection is made at the tip portion. Since the terminal portion for forming is used, the material yield is good, and there is an advantage that the minimum amount of material is used. However, the arm portion on which the coil connection terminal portion is formed protrudes in the motor axial direction from the belt-like conductive portion. Therefore, there is an unsolved problem that the axial length of the motor becomes long.

また、コイル結線用端子部はコイルを保持するため略U字形状等に成形する必要があるが、曲げ形状の寸法公差はプレス打ち抜きのみで形成されるものよりは大きくなり、コイルの配線処理部の保持安定性が低下するという未解決の課題がある。
そこで、本発明は、上記従来例の未解決の課題に着目してなされたものであり、帯状導電部材の材料利用率を高めながらコイル処理部の保持安定性を確保し、さらにモータ軸長を短くして小型化が可能な回転電機、これを使用した電動パワーステアリング用回転電機及び電動パワーステアリング装置を提供することを目的としている。
In addition, the coil connection terminal portion needs to be formed into a substantially U shape to hold the coil, but the dimensional tolerance of the bent shape is larger than that formed only by press punching, and the coil wiring processing portion There is an unresolved problem that the holding stability of the material decreases.
Therefore, the present invention has been made paying attention to the unsolved problems of the above-described conventional example, ensuring the holding stability of the coil processing portion while increasing the material utilization rate of the strip-like conductive member, and further increasing the motor shaft length. It is an object of the present invention to provide a rotating electrical machine that can be shortened and reduced in size, and a rotating electrical machine for electric power steering and an electric power steering device using the rotating electrical machine.

上記目的を達成するために、本発明の一の形態に係る回転電機は、ステータコアにヨークから半径方向に突出するティースを円周方向に所定間隔を保って所定数配設し、前記ティースに巻装したコイルの配線処理を行う帯状導電部材を備えた回転電機であって、前記帯状導電部材は、帯状導電部材本体と、該帯状導電部材本体と同一平面内に形成した前記コイルの配線処理部を収納するコイル収納部とを有し、前記コイル収納部を板厚方向に折り曲げて構成されていることを特徴としている。   In order to achieve the above object, a rotating electrical machine according to an embodiment of the present invention includes a stator core in which a predetermined number of teeth protruding radially from a yoke are arranged at predetermined intervals in the circumferential direction, and wound around the teeth. A rotating electrical machine including a strip-shaped conductive member that performs wiring processing of a mounted coil, wherein the strip-shaped conductive member includes a strip-shaped conductive member main body and a wiring processing section of the coil formed in the same plane as the strip-shaped conductive member main body. And a coil storage portion for storing the coil storage portion, and the coil storage portion is bent in the plate thickness direction.

この構成によると、帯状導電部材を、帯状導電部材本体とこの帯状導電部材本体と同一平面内に形成したコイルの配線処理部を収納するコイル収納部とで構成し、コイル収納部を板厚方向に折り曲げるので、帯状導電部材をプレス打ち抜きした形状のままコイル収納部を折り曲げればよく、コイル収納部の寸法公差を小さくすることができると共に、コイル処理部の保持安定性を確保することができ、さらにコイル収納部が帯状導電部材本体より突出することがないので、回転電機の軸方向長さを短くすることができる。   According to this configuration, the strip-shaped conductive member is configured by the strip-shaped conductive member main body and the coil storage portion that stores the wiring processing unit of the coil formed in the same plane as the strip-shaped conductive member main body, and the coil storage portion is in the plate thickness direction. Therefore, it is only necessary to bend the coil housing portion with the strip-shaped conductive member being pressed and punched, so that the dimensional tolerance of the coil housing portion can be reduced and the holding stability of the coil processing portion can be ensured. Furthermore, since the coil housing portion does not protrude from the strip-shaped conductive member body, the axial length of the rotating electrical machine can be shortened.

また、本発明の他の形態に係る回転電機は、前記コイル収納部が、一部を開放した開環状に形成されていることを特徴としている。
この構成によると、コイル収納部をC字形状やU字形状のように一部を開放した開環状に形成したので、コイル処理部を確実に保持することができる。
また、本発明の他の形態に係る回転電機は、前記コイル収納部が、C字状に形成されていることを特徴としている。
この構成によると、C字状のコイル収納部で、コイル処理部を確実に保持することができる。
A rotating electrical machine according to another embodiment of the present invention is characterized in that the coil housing portion is formed in an open ring shape with a part thereof open.
According to this configuration, since the coil storage portion is formed in an open ring shape with a part opened like a C shape or a U shape, the coil processing portion can be reliably held.
A rotating electrical machine according to another embodiment of the present invention is characterized in that the coil housing portion is formed in a C shape.
According to this structure, a coil process part can be reliably hold | maintained with a C-shaped coil accommodating part.

また、本発明の他の形態に係る回転電機は、前記コイル収納部が、U字状に形成されていることを特徴としている。
この構成によると、U字状のコイル収納部で、コイル処理部を確実に保持することができる。
また、本発明の他の形態に係る回転電機は、前コイル収納部が、帯状導電部材の長手方向の両端部に折曲用溝が形成されていることを特徴としている。
この構成によれば、コイル収納部の帯状導電部材の長手方向の両端部に折曲用溝が形成されているので、コイル収納部の板厚方向への折り曲げを容易に且つ高精度で行うことができる。
A rotating electrical machine according to another aspect of the present invention is characterized in that the coil storage portion is formed in a U shape.
According to this structure, a coil process part can be reliably hold | maintained with a U-shaped coil accommodating part.
A rotating electrical machine according to another embodiment of the present invention is characterized in that the front coil housing portion has a groove for bending at both ends in the longitudinal direction of the belt-like conductive member.
According to this configuration, since the groove for bending is formed at both ends in the longitudinal direction of the strip-shaped conductive member of the coil housing portion, the coil housing portion can be easily bent with high accuracy in the plate thickness direction. Can do.

また、本発明の他の形態に係る回転電機は、前記コイル収納部が、前記帯状導電部材本体の幅内に形成されていることを特徴としている。
この構成によれば、コイル収納部が帯状導電部材本体の幅方向に突出することなく、材料利用率をより向上させることができる。
また、本発明の他の形態に係る回転電機は、前記帯状導電部材が、前記コイル収納部を、当該帯状導電部材の長手方向を前記ステータコアに設けたインシュレータの内周側に沿わせて円環状に形成したときに、前記ティースの各々に対応する位置に形成して中性点接続用導電部材とされていることを特徴としている。
この構成によれば、中性点接続用導電部材を高材料利用率で容易に形成することができる。
A rotating electrical machine according to another aspect of the present invention is characterized in that the coil housing portion is formed within the width of the strip-shaped conductive member main body.
According to this configuration, the material utilization rate can be further improved without the coil housing portion protruding in the width direction of the strip-shaped conductive member body.
Further, in the rotating electrical machine according to another aspect of the present invention, the strip-shaped conductive member is formed in an annular shape with the coil housing portion arranged along the inner circumferential side of the insulator provided in the stator core in the longitudinal direction of the strip-shaped conductive member. When it is formed, it is formed at a position corresponding to each of the teeth to be a neutral point connecting conductive member.
According to this configuration, the neutral point connecting conductive member can be easily formed at a high material utilization rate.

また、本発明の他の形態に係る回転電機は、前記帯状導電部材が、一端に前記コイル収納部を形成し、他端に外部接続端子を接続した外部接続用導電部材とされていることを特徴としている。
この構成によれば、外部接続用導電部材を高材料利用率で容易に形成することができる。
Further, in the rotating electrical machine according to another aspect of the present invention, the strip-shaped conductive member is an external connection conductive member in which the coil housing portion is formed at one end and an external connection terminal is connected to the other end. It is a feature.
According to this configuration, the external connection conductive member can be easily formed at a high material utilization rate.

また、本発明の一の形態に係る電動パワーステアリング装置用回転電機は、ステアリングホイールが接続されたステアリングシャフトに伝達する操舵補助力を発生する回転電機として、上述した何れか1つの回転電機を適用したことを特徴としている。
この構成によれば、軸方向長さの短い電動パワーステアリング装置用回転電機を提供することができる。
Moreover, the rotating electrical machine for an electric power steering apparatus according to one aspect of the present invention employs any one of the rotating electrical machines described above as a rotating electrical machine that generates a steering assist force that is transmitted to a steering shaft to which a steering wheel is connected. It is characterized by that.
According to this configuration, it is possible to provide a rotating electrical machine for an electric power steering apparatus having a short axial length.

また、本発明の一の形態に係る電動パワーステアリング装置は、上記記載の電動パワーステアリング用回転電機を、操舵補助力を発生する回転電機として搭載したことを特徴としている。
この構成によれば、軸方向長さの短い電動パワーステアリング用回転電機を搭載するので、電動パワーステアリング装置全体の構成も小型化することができる。
An electric power steering apparatus according to one aspect of the present invention is characterized in that the electric power steering rotating electric machine described above is mounted as a rotating electric machine that generates a steering assist force.
According to this configuration, since the electric power steering rotating electrical machine having a short axial length is mounted, the configuration of the entire electric power steering device can be reduced in size.

本発明によれば、帯状導電部材を、帯状導電部材本体とこの帯状導電部材本体と同一平面内に形成したコイルの配線処理部を収納するコイル収納部とで構成し、コイル収納部を板厚方向に折り曲げるので、帯状導電部材をプレス打ち抜きした形状のままコイル収納部を折り曲げればよく、コイル収納部の寸法公差を小さくできると共に、コイル処理部の保持安定性を確保することができ、さらにコイル収納部が帯状導電部材本体より突出することがないので、回転電機の軸方向長さを短くすることができる。   According to the present invention, the strip-shaped conductive member is constituted by the strip-shaped conductive member main body and the coil storage portion that stores the wiring processing portion of the coil formed in the same plane as the strip-shaped conductive member main body. Therefore, it is sufficient to bend the coil housing portion with the strip-shaped conductive member being pressed and punched, and the dimensional tolerance of the coil housing portion can be reduced, and the holding stability of the coil processing portion can be ensured. Since the coil housing portion does not protrude from the belt-like conductive member body, the axial length of the rotating electrical machine can be shortened.

また、上記効果を有する回転電機を適用して電動パワーステアリング装置用回転電機を形成するので、軸方向長さの短い電動パワーステアリング装置用回転電機を提供することができる。
さらに、上記電動パワーステアリング装置用回転電機を搭載して電動パワーステアリング装置を構成することにより、全体を小型化した電動パワーステアリング装置を提供することができる。
In addition, since the rotating electrical machine for the electric power steering apparatus is formed by applying the rotating electrical machine having the above effects, the rotating electrical machine for the electric power steering apparatus having a short axial length can be provided.
Furthermore, by mounting the rotating electric machine for the electric power steering apparatus and configuring the electric power steering apparatus, it is possible to provide an electric power steering apparatus that is downsized as a whole.

本発明の適用したブラシレスモータを示す断面図である。It is sectional drawing which shows the brushless motor to which this invention was applied. 図1のステータを示す斜視図である。It is a perspective view which shows the stator of FIG. 図2のコイルの配線処理部材を示す斜視図である。It is a perspective view which shows the wiring processing member of the coil of FIG. 帯状導電部材を示す正面図である。It is a front view which shows a strip | belt-shaped electrically-conductive member. 中性点接続用導電部材及び外部接続用導電部材を示す斜視図である。It is a perspective view which shows the conductive member for neutral point connection, and the conductive member for external connection. 外部接続用導電部材に外部接続端子を溶接した状態の図5と同様の斜視図である。It is a perspective view similar to FIG. 5 of the state which welded the external connection terminal to the electrically-conductive member for external connection. 外部接続用導電部材を示す斜視図である。It is a perspective view which shows the electrically-conductive member for external connection. 外部接続端子を溶接した外部接続用導電部材を示す斜視図である。It is a perspective view which shows the electroconductive member for external connection which welded the external connection terminal. 外部接続端子の溶接部を拡大した斜視図である。It is the perspective view which expanded the welding part of the external connection terminal. 中性点接続用導電部材の保持部材及び外部接続用導電部材の保持部材を示す斜視図である。It is a perspective view which shows the holding member of the electrically conductive member for neutral point connection, and the holding member of the electrically conductive member for external connection. 外部接続用導電部材の保持部材を示す斜視図である。It is a perspective view which shows the holding member of the electrically-conductive member for external connection. 帯状導電部材の他の例を示す正面図である。It is a front view which shows the other example of a strip | belt-shaped electrically-conductive member. コイルの配線処理部材の他の例を示す斜視図である。It is a perspective view which shows the other example of the wiring process member of a coil. 図13に適用する帯状導電部材を示す正面図である。It is a front view which shows the strip | belt-shaped electroconductive member applied to FIG. 帯状導電部材のさらに他の例を示す正面図である。It is a front view which shows the other example of a strip | belt-shaped electrically-conductive member. 本発明の回転電機を電動パワーステアリング装置に適用した場合の実施形態を示す概略構成図である。It is a schematic block diagram which shows embodiment at the time of applying the rotary electric machine of this invention to an electric power steering apparatus.

以下、本発明の実施の形態を図面に基づいて説明する。
図1は本発明の回転電機としてのブラシレスモータを示す断面図である。図中、1は有底筒状のモータフレームであって、このモータフレーム1の開放端面がモータフランジ2によって閉塞されている。
モータフレーム1の底面及びモータフランジ2の中央部には回転軸3が軸受4及び5によって回転自在に支持され、この回転軸3のモータフレーム1内位置にロータ6が固定されている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a sectional view showing a brushless motor as a rotating electrical machine of the present invention. In the figure, reference numeral 1 denotes a bottomed cylindrical motor frame, and an open end surface of the motor frame 1 is closed by a motor flange 2.
A rotating shaft 3 is rotatably supported by bearings 4 and 5 on the bottom surface of the motor frame 1 and the central portion of the motor flange 2, and a rotor 6 is fixed at a position in the motor frame 1 of the rotating shaft 3.

また、モータフレーム1の内周面にはロータ6との間に所定の空隙を介して対向するステータ7が配置されている。
このステータ7は、図2に示すように、円筒状のステータコア8を有し、このステータコア8は、円筒状のヨーク9aと、このヨーク9aの円周方向を12等分した中央部から半径方向に突出して形成された12個のティース9bとから構成されている。各ティース9bには先端に円周方向に突出し、ロータ6に所定の空隙を介して対向する磁極部9cが形成されている。
A stator 7 is disposed on the inner peripheral surface of the motor frame 1 so as to face the rotor 6 with a predetermined gap.
As shown in FIG. 2, the stator 7 has a cylindrical stator core 8. The stator core 8 has a cylindrical yoke 9a and a radial direction from a central portion obtained by dividing the circumferential direction of the yoke 9a into 12 equal parts. And 12 teeth 9b formed so as to project from each other. Each tooth 9b is formed with a magnetic pole portion 9c protruding in the circumferential direction at the tip and facing the rotor 6 with a predetermined gap.

そして、ヨーク9a、ティース9b及び磁極部9cの円周方向の両端部で形成される略コ字状のコイル装着面に絶縁材となるインシュレータ10を介してコイル11が集中巻で巻装されている。ここで、コイル11は、3相電力が供給されるU相コイルLu1〜Lu4、V相コイルLv1〜Lv4及びW相コイルLw1〜Lw4で構成され、例えば時計方向にU相コイルLu1、V相コイルLv1、W相コイルLw1、U相コイルLu2、V相コイルLv2、W相コイルLw2、U相コイルLu3……の順に巻装されている。   And the coil 11 is wound by concentrated winding on the substantially U-shaped coil mounting surface formed by the both ends of the yoke 9a, the teeth 9b, and the magnetic pole part 9c in the circumferential direction via the insulator 10 serving as an insulating material. Yes. Here, the coil 11 includes U-phase coils Lu1 to Lu4, V-phase coils Lv1 to Lv4, and W-phase coils Lw1 to Lw4 to which three-phase power is supplied. For example, the U-phase coil Lu1 and the V-phase coil are clockwise. Lv1, W phase coil Lw1, U phase coil Lu2, V phase coil Lv2, W phase coil Lw2, U phase coil Lu3,... Are wound in this order.

また、各コイルLu1〜Lw4のモータフレーム1の開放端面側にコイル11の中性点配線処理部11a及び外部接続配線処理部11bの配線処理を行う帯状導電部材12が配設されている。この帯状導電部材12は、コイル11の中性点配線処理部11aを接続する中性点接続用導電部材13と、外部接続配線処理部11bを接続する外部接続用導電部材14とで構成されている。   Moreover, the strip | belt-shaped electroconductive member 12 which performs the wiring process of the neutral point wiring process part 11a of the coil 11 and the external connection wiring process part 11b is arrange | positioned by the open end surface side of the motor frame 1 of each coil Lu1-Lw4. The strip-shaped conductive member 12 is composed of a neutral point connecting conductive member 13 for connecting the neutral point wiring processing section 11a of the coil 11 and an external connecting conductive member 14 for connecting the external connection wiring processing section 11b. Yes.

中性点接続用導電部材13は、図4に示すように、所定幅の帯状導電部材本体15と、この帯状導電部材本体15の一端側にその端面から突出して形成された各コイルLu1〜Lw4の中性点配線処理部11aを収納する12個のコイル収納部16と、このコイル収納部16の帯状導電部材本体14の長手方向に対応する両端部側にそれぞれ帯状導電部材本体15の幅内に延長して形成された折曲用溝17a,17bとを備えており、これらがプレス打ち抜き加工によって一体形成される。   As shown in FIG. 4, the neutral point connecting conductive member 13 includes a strip-shaped conductive member main body 15 having a predetermined width and coils Lu <b> 1 to Lw <b> 4 that are formed on one end side of the strip-shaped conductive member main body 15 so as to protrude from the end face. 12 coil storage portions 16 for storing the neutral point wiring processing portion 11a, and within the width of the strip-shaped conductive member main body 15 at both ends corresponding to the longitudinal direction of the strip-shaped conductive member main body 14 of the coil storage portion 16 respectively. And bending grooves 17a and 17b formed so as to extend to each other, and these are integrally formed by press punching.

コイル収納部16は、折曲用溝17a及び17bで挟まれる基部16aと、この基部16aの一方の折曲用溝17a側から帯状導電部材本体15から突出する突出板部16bと、この突出部16bの先端から基部16aと平行に延長する平行板部16cとで折曲用溝17b側を開放したC字形状に形成されている。そして、コイル収納部16の内側に基部16a、突出板部16b及び平行板部16cとで囲まれるC字状の配線収納空間16dが形成されている。
そして、帯状導電部材本体15をインシュレータ10の内周面に沿うように円環状に曲げると同時に又は前後してコイル収納部16を板厚方向に内方に折曲げることにより、図3に示す円環状の中性点接続用導電部材13が形成される。
The coil housing portion 16 includes a base portion 16a sandwiched between the bending grooves 17a and 17b, a protruding plate portion 16b protruding from the band-shaped conductive member main body 15 from one bending groove 17a side of the base portion 16a, and the protruding portion. A parallel plate portion 16c extending in parallel with the base portion 16a from the tip of 16b is formed in a C-shape with the bending groove 17b side opened. A C-shaped wiring storage space 16d surrounded by the base portion 16a, the protruding plate portion 16b, and the parallel plate portion 16c is formed inside the coil storage portion 16.
Then, by bending the belt-like conductive member main body 15 in an annular shape along the inner peripheral surface of the insulator 10 and simultaneously or back and forth, the coil storage portion 16 is bent inward in the plate thickness direction, whereby the circle shown in FIG. An annular neutral point connecting conductive member 13 is formed.

また、外部接続用導電部材14は、内側から並列に配設されたU相導電部材18u、V相導電部材18v及びW相導電部材18wで構成されている。各導電部材18u〜18wのそれぞれは、前述した中性点接続用導電部材13の導電部材本体15と同様の帯状導電部材本体19(図5参照)を有し、この帯状導電部材本体19の一端に前述した中性点接続用導電部材13のコイル収納部16と同様のコイル収納部20が外周側に折り曲げて形成され、他端に平坦な外部接続端子接続部21が形成され、外部接続端子接続部21とコイル収納部20との間がステータコア8と同心円の円弧状に形成されている。   The external connection conductive member 14 includes a U-phase conductive member 18u, a V-phase conductive member 18v, and a W-phase conductive member 18w arranged in parallel from the inside. Each of the conductive members 18u to 18w has a strip-shaped conductive member body 19 (see FIG. 5) similar to the conductive member body 15 of the neutral point connecting conductive member 13 described above. A coil housing portion 20 similar to the coil housing portion 16 of the neutral point connecting conductive member 13 described above is formed by bending to the outer peripheral side, and a flat external connection terminal connection portion 21 is formed at the other end. A space between the connection portion 21 and the coil storage portion 20 is formed in an arc shape concentric with the stator core 8.

そして、各相導電部材18u〜18wの外部接続端子接続部21が中性点接続用導電部材13のコイル収納部16n−2に反時計方向に隣接するコイル収納部16n−3の反時計方向端部近傍に対向する位置から直線状に延長されている(図5参照)。
これら各相導電部材18u〜18wの外部接続端子接続部21もその長さはU相導電部材18uが一番長く設定され、これに対してV相導電部材18vが所定長さ分短く設定され、さらにW相導電部材18uが所定長さ分短く設定され、これら外部接続端子接続部21に、それぞれ図6、図8及び図9に示すように、L字状の外部接続端子22u、22v及び22wが溶接等の固定手段によって固定されている。
And the external connection terminal connection part 21 of each phase conductive member 18u-18w is counterclockwise end of the coil storage part 16n-3 adjacent to the coil storage part 16n-2 of the conductive member 13 for neutral point connection counterclockwise. It extends linearly from a position facing the vicinity of the portion (see FIG. 5).
The length of the external connection terminal connection portion 21 of each of the phase conductive members 18u to 18w is set to be the longest for the U-phase conductive member 18u, while the V-phase conductive member 18v is set to be shorter by a predetermined length. Further, the W-phase conductive member 18u is set shorter by a predetermined length, and these external connection terminal connection portions 21 are respectively provided with L-shaped external connection terminals 22u, 22v and 22w as shown in FIGS. Is fixed by fixing means such as welding.

そして、中性点接続用導電部材13が、図10に示す合成樹脂材で成形された絶縁性を有する円環状の中性点接続用導電部材ホルダ25によって保持されている。この中性点接続用導電部材ホルダ25は、断面U字状に形成されており、内周側側壁25aに上端側から中性点接続用導電部材13のコイル収納部16を内部に望ませる切欠部25bが形成されている。この中性点接続用導電部材ホルダ25内に、図3に示すように、中性点接続用導電部材13をそのコイル収納部20側から各コイル収納部20を切欠部25bから内周側に突出させるように装着保持する。   The neutral point connecting conductive member 13 is held by a ring-shaped neutral point connecting conductive member holder 25 having an insulating property formed of a synthetic resin material shown in FIG. The neutral point connecting conductive member holder 25 is formed in a U-shaped cross section, and is a notch that allows the coil housing portion 16 of the neutral point connecting conductive member 13 to be desired from the upper end side on the inner peripheral side wall 25a. A portion 25b is formed. In this neutral point connecting conductive member holder 25, as shown in FIG. 3, the neutral point connecting conductive member 13 is placed from the coil housing portion 20 side to each coil housing portion 20 from the notch portion 25 b to the inner peripheral side. Mount and hold so that it protrudes.

同様に、外部接続用導電部材15のU相導電部材18u、V相導電部材18v及びW相導電部材18wも図10及び図11に示す外部接続用導電部材ホルダ30によって保持されている。
この外部接続用導電部材ホルダ30は、図10及び図11に示すように、最内周の円弧状壁部30aと、この円弧状壁部30aに所定間隔を保って底面で接続された円弧状壁部30bとによって形成される断面U字状のU相導電部材保持部31uと、円弧状壁部30bと、この円弧状壁部30bに所定間隔を保って底面で接続された円弧状壁部30cとによって形成される断面U字状のV相導電部材保持部31vと、円弧状壁部30cと、この円弧状壁部30cに所定間隔を保って底面で接続された円弧状壁部30dとによって形成される断面U字状のW相導電部材保持部31wとを有する。また、外部接続用導電部材ホルダ30は、各相保持部31u〜31wに連通して一体形成されたU相外部接続端子22u、V相外部接続端子22w及びW相外部接続端子22wを保持する端子保持部32u、32v及び32wを有する。ここで、円弧状壁部30b、30c及び30dにはその端子保持部32u、32v及び32wとは反対側の端部にU相導電部材18u、V相導電部材18v及びW相導電部材18wのコイル収納部20を挿通する切欠部33が形成されている。
Similarly, the U-phase conductive member 18u, the V-phase conductive member 18v, and the W-phase conductive member 18w of the external connection conductive member 15 are also held by the external connection conductive member holder 30 shown in FIGS.
As shown in FIGS. 10 and 11, the external connection conductive member holder 30 has an innermost arcuate wall portion 30 a and an arcuate shape connected to the arcuate wall portion 30 a on the bottom surface at a predetermined interval. A U-phase conductive member holding portion 31u having a U-shaped cross section formed by the wall portion 30b, an arc-shaped wall portion 30b, and an arc-shaped wall portion connected to the arc-shaped wall portion 30b at the bottom surface at a predetermined interval. A V-phase conductive member holding part 31v having a U-shaped cross section formed by 30c, an arcuate wall part 30c, and an arcuate wall part 30d connected to the arcuate wall part 30c at a bottom surface at a predetermined interval; And a W-phase conductive member holding portion 31w having a U-shaped cross section. Further, the external connection conductive member holder 30 is a terminal that holds the U-phase external connection terminal 22u, the V-phase external connection terminal 22w, and the W-phase external connection terminal 22w that are integrally formed in communication with the phase holding portions 31u to 31w. It has holding parts 32u, 32v, and 32w. Here, the arc-shaped wall portions 30b, 30c and 30d have coils of the U-phase conductive member 18u, the V-phase conductive member 18v and the W-phase conductive member 18w at the end opposite to the terminal holding portions 32u, 32v and 32w. A cutout portion 33 is formed through which the storage portion 20 is inserted.

また、外部接続用導電部材ホルダ30に、そのU相導電部材保持部31u、V相導電部材保持部31v及びW相導電部材保持部31w内に、外部接続用導電部材15のU相導電部材15u、及び15wが、そのU相導電部材保持部31u、V相導電部材保持部31v及びW相導電部材保持部31wがそれぞれ挿通されて、コイル収納部20が外部側に突出するよう互いに絶縁されて保持されている。   Further, the U-phase conductive member 15u of the external connection conductive member 15 is placed in the U-phase conductive member holding portion 31u, the V-phase conductive member holding portion 31v, and the W-phase conductive member holding portion 31w in the external connection conductive member holder 30. , And 15w are insulated from each other so that the U-phase conductive member holding portion 31u, the V-phase conductive member holding portion 31v, and the W-phase conductive member holding portion 31w are inserted, and the coil storage portion 20 protrudes to the outside. Is retained.

そして、ステータコア8の各ティース9bに各相コイルLu1〜Lu4、Lv1〜Lv4及びLw1〜Lw4を巻装した後に、中性点接続用導電部材13を中性点接続用導電部材ホルダ25に保持した状態で、図2に示すように、インシュレータ10の内周面側に装着保持し、各コイル収納部16に各相コイルLu1〜Lu4、Lv1〜Lv4及び各Lw1〜Lw4の中性点配線処理部11aを、開口部を通じて収納して溶接、半田付け等によって固定する。   And after winding each phase coil Lu1-Lu4, Lv1-Lv4, and Lw1-Lw4 around each teeth 9b of the stator core 8, the neutral point connection conductive member 13 was held in the neutral point connection conductive member holder 25. In the state, as shown in FIG. 2, it is mounted and held on the inner peripheral surface side of the insulator 10, and the neutral point wiring processing section of each phase coil Lu1-Lu4, Lv1-Lv4 and each Lw1-Lw4 in each coil storage section 16. 11a is accommodated through the opening and fixed by welding, soldering or the like.

また、外部接続用導電部材15の各相導電部材18u〜18wを外部接続用導電部材ホルダ30に保持した状態で、U相導電部材18uのコイル収納部20がU相コイルLu1と対向し、V相導電部材18vのコイル収納部20がV相コイルLv1と対向し、W相導電部材18wのコイル収納部20がW相コイルLw1と対向するように位置決めする。この状態で、U相導電部材18uのコイル収納部20にU相コイルLu1〜Lu4の外部接続配線処理部11bを、開口部を通じて収納して溶接、半田付け等によって固定し、V相導電部材18vのコイル収納部20にV相コイルLv1〜Lv4の外部接続配線処理部11bを収納して溶接、半田付け等によって固定し、さらにW相導電部材18wのコイル収納部20にW相コイルLw1〜Lw4のコイル収納部20にW相コイルLw1〜Lw4の外部接続配線処理部11bを収納して溶接、半田付け等によって固定する。なお、外部接続用導電部材ホルダ30は、最終的には図1に示すように、外部接続端子22u〜22vに絶縁用のグロメット34を装着してモータフランジ2に形成された端子挿通孔35に固定される。   Further, in a state where the respective phase conductive members 18u to 18w of the external connection conductive member 15 are held in the external connection conductive member holder 30, the coil housing portion 20 of the U phase conductive member 18u faces the U phase coil Lu1, and V Positioning is performed so that the coil housing portion 20 of the phase conductive member 18v faces the V-phase coil Lv1 and the coil housing portion 20 of the W-phase conductive member 18w faces the W-phase coil Lw1. In this state, the external connection wiring processing part 11b of the U-phase coils Lu1 to Lu4 is housed through the opening in the coil housing part 20 of the U-phase conductive member 18u and fixed by welding, soldering, etc. The external connection wiring processing part 11b of the V-phase coils Lv1 to Lv4 is accommodated in the coil accommodating part 20 and fixed by welding, soldering or the like, and further the W-phase coils Lw1 to Lw4 are accommodated in the coil accommodating part 20 of the W-phase conductive member 18w. The external connection wiring processing unit 11b of the W-phase coils Lw1 to Lw4 is stored in the coil storage unit 20 and fixed by welding, soldering, or the like. As shown in FIG. 1, the external connection conductive member holder 30 is finally attached to a terminal insertion hole 35 formed in the motor flange 2 by attaching an insulating grommet 34 to the external connection terminals 22 u to 22 v. Fixed.

このように、上記実施形態によると、中性点接続用導電部材13及び外部接続用導電部材14のそれぞれが図4に示すように、帯状導電部材本体15に一体にコイル収納部16をプレス打ち抜きによって形成し、このコイル収納部16を帯状導電部材本体15の板厚方向に一回折り曲げるだけでコイル11の配線処理部11a又は11bを収納するコイル収納部が形成されるので、コイル収納部の形成が容易であると共に、帯状導電部材本体15に元々形成されているコイル収納部16を折り曲げるだけでよく、さらなる曲げ加工等を必要としないので、寸法公差を小さくすることができ、コイルの配線処理部の保持安定性を向上させることができる。   Thus, according to the above embodiment, each of the neutral point connecting conductive member 13 and the external connecting conductive member 14 is press punched into the strip-shaped conductive member main body 15 integrally as shown in FIG. The coil housing portion for housing the wiring processing portion 11a or 11b of the coil 11 is formed simply by bending the coil housing portion 16 once in the plate thickness direction of the strip-shaped conductive member main body 15. It is easy to form, and it is only necessary to bend the coil housing portion 16 originally formed on the band-shaped conductive member body 15, and no further bending work is required, so that the dimensional tolerance can be reduced and the coil wiring can be reduced. The holding stability of the processing unit can be improved.

また、中性点接続用導電部材13の板取りを一方の中性点接続用導電部材13のコイル収納部16間に他方の中性点接続用導電部材13のコイル収納部16が位置するようにプレス抜き型を形成することにより、材料利用率を高めることができる。
しかも、コイル収納部16を折り曲げたときに、コイル収納部16が帯状導電部材本体15の幅内に収まるので、電流容量で決まる導電性部材本体15の幅よりコイル収納部16が高くなることはなく、中性点接続用導電部材13及び外部接続用導電部材14をコイル11上に装着した際に、ステータコア8の軸方向端部からの突出長さを短くすることができ、軸長の短いブラシレスモータを提供することができる。
In addition, the coil housing portion 16 of the other neutral point connecting conductive member 13 is positioned between the coil housing portions 16 of the one neutral point connecting conductive member 13 to plate the neutral point connecting conductive member 13. The material utilization rate can be increased by forming a punching die.
In addition, when the coil storage portion 16 is bent, the coil storage portion 16 fits within the width of the strip-shaped conductive member main body 15, and therefore the coil storage portion 16 is higher than the width of the conductive member main body 15 determined by the current capacity. In addition, when the conductive member 13 for neutral point connection and the conductive member 14 for external connection are mounted on the coil 11, the protruding length from the axial end of the stator core 8 can be shortened, and the axial length is short. A brushless motor can be provided.

また、中性点接続用導電部材13及び外部接続用導電部材14は、個別に中性点接続用導電部材ホルダ25及び外部接続用導電部材ホルダ30で保持されているので、これらホルダ25及び30で剛性を確保することができるため、中性点接続用導電部材13及び外部接続用導電部材14の厚みを薄くすることができ、軽量化を図ることができる。
さらに、中性点接続用導電部材13及び外部接続用導電部材14のコイル収納部16及び20を折り曲げたときに、中性点接続用導電部材13及び外部接続用導電部材14の端部よりは所定距離離れた位置にコイル収納部16及び20が位置することになり、周辺のコイル等から所定距離離れるので、各相コイルLu1〜Lu4、Lv1〜Lv4及びLw1〜Lw4の中性点配線処理部11a及び外部接続配線処理部11bをコイル収納部16及び20に溶接又は半田付けする際に、作業性を改善することができる。
Further, since the neutral point connecting conductive member 13 and the external connecting conductive member 14 are individually held by the neutral point connecting conductive member holder 25 and the external connecting conductive member holder 30, these holders 25 and 30. Therefore, the thickness of the conductive member 13 for neutral point connection and the conductive member 14 for external connection can be reduced, and the weight can be reduced.
Further, when the coil housing portions 16 and 20 of the neutral point connecting conductive member 13 and the external connecting conductive member 14 are bent, the ends of the neutral point connecting conductive member 13 and the external connecting conductive member 14 are more Since the coil storage portions 16 and 20 are located at a predetermined distance away from the surrounding coils and the like, the neutral point wiring processing portions of the phase coils Lu1 to Lu4, Lv1 to Lv4 and Lw1 to Lw4 are separated. When the 11a and the external connection wiring processing unit 11b are welded or soldered to the coil storage units 16 and 20, workability can be improved.

さらに、外部接続用導電部13がモータフレーム1から中心位置側に離れた位置に配置することができるので、モータフレーム1との絶縁距離を容易に確保することができる。
なお、上記実施形態においては、中性点接続用導電部材13を、図4に示すように、コイル収納部16を帯状導電部材本体15の端部から突出させて形成する場合について説明したが、これに限定されるものではなく、図12に示すように、帯状導電部材本体15の幅内にコイル収納部16を形成し、コイル収納部16を帯状導電部材本体15の板厚方向に折り曲げるようにしても上記実施形態と同様の中性点接続用導電部材13を形成することができ、この場合には、より材料利用率を高めることができる。外部接続用導電部材14についても同様の構成とすることができる。
Furthermore, since the external connection conductive portion 13 can be disposed at a position away from the motor frame 1 toward the center position, an insulation distance from the motor frame 1 can be easily ensured.
In the above-described embodiment, the neutral point connecting conductive member 13 has been described with respect to the case where the coil housing portion 16 is projected from the end portion of the strip-shaped conductive member main body 15 as shown in FIG. The present invention is not limited to this, and as shown in FIG. 12, the coil storage portion 16 is formed within the width of the strip-shaped conductive member body 15, and the coil storage portion 16 is bent in the plate thickness direction of the strip-shaped conductive member body 15. However, the neutral point connecting conductive member 13 similar to the above embodiment can be formed. In this case, the material utilization rate can be further increased. The same structure can be applied to the external connection conductive member 14.

また、上記実施形態においては、中性点接続用導電部材13及び外部接続用導電部材14のコイル収納部16及び20をC字形状に形成した場合について説明したが、これに限定されるものではなく、図13及び図14に示すように、帯状導電部材本体15から離れた端部を開放したU字形状としたり、図15に示すように、帯状導電部材本体15から離れた端部を開放したC字形状としたりすることができ、要は、コイル収納部16及び20を、一部を開放した開環状に形成すればよいものである。   Moreover, in the said embodiment, although the case where the coil accommodating parts 16 and 20 of the conductive member 13 for neutral point connection and the conductive member 14 for external connection were formed in C shape was demonstrated, it is not limited to this. 13 and 14, as shown in FIG. 13 and FIG. 14, the end away from the strip-shaped conductive member main body 15 is formed into a U shape, or the end remote from the strip-shaped conductive member main body 15 is opened as shown in FIG. In short, the coil storage portions 16 and 20 may be formed in an open ring shape with a part opened.

次に、本発明を電動パワーステアリング装置に適用した場合の実施形態を図16について説明する。
図中、SMはステアリング機構である。このステアリング機構SMは、ステアリングホイール101に運転者から作用される操舵力が伝達される入力軸102aとこの入力軸102aに図示しないトーションバーを介して連結された出力軸102bとを有するステアリングシャフト102を備えている。このステアリングシャフト102は、ステアリングコラム103に回転自在に内装され、入力軸102aの一端がステアリングホイール101に連結され、他端は図示しないトーションバーに連結されている。
Next, an embodiment in which the present invention is applied to an electric power steering apparatus will be described with reference to FIG.
In the figure, SM is a steering mechanism. This steering mechanism SM has a steering shaft 102 having an input shaft 102a to which a steering force applied by a driver is transmitted to the steering wheel 101, and an output shaft 102b connected to the input shaft 102a via a torsion bar (not shown). It has. The steering shaft 102 is rotatably mounted on the steering column 103, one end of the input shaft 102a is connected to the steering wheel 101, and the other end is connected to a torsion bar (not shown).

そして、出力軸102bに伝達された操舵力は、2つのヨーク104a,104bとこれらを連結する十字連結部104cとで構成されるユニバーサルジョイント104を介して中間シャフト105に伝達され、さらに、2つのヨーク106a,106bとこれらを連結する十字連結部106cとで構成されるユニバーサルジョイント106を介してピニオンシャフト107に伝達される。   The steering force transmitted to the output shaft 102b is transmitted to the intermediate shaft 105 via the universal joint 104 composed of the two yokes 104a and 104b and the cross connecting portion 104c that connects the two yokes 104a and 104b. It is transmitted to the pinion shaft 107 through a universal joint 106 composed of yokes 106a and 106b and a cross connecting portion 106c for connecting them.

このピニオンシャフト107に伝達された操舵力はステアリングギヤ機構108を介して左右のタイロッド109に伝達され、これらタイロッド109によって左右の転舵輪WL,WRを転舵させる。ここで、ステアリングギヤ機構108は、ギヤハウジング108a内に、ピニオンシャフト107に連結されたピニオン108bとこのピニオン108bに噛合するラック軸108cとを有するラックアンドピニオン形式に構成され、ピニオン108bに伝達された回転運動をラック軸108cで車幅方向の直進運動に変換して、タイロッド109に伝達する。   The steering force transmitted to the pinion shaft 107 is transmitted to the left and right tie rods 109 via the steering gear mechanism 108, and the left and right steered wheels WL and WR are steered by the tie rods 109. Here, the steering gear mechanism 108 is configured in a rack and pinion type having a pinion 108b connected to the pinion shaft 107 and a rack shaft 108c meshing with the pinion 108b in the gear housing 108a, and is transmitted to the pinion 108b. The rotational motion obtained is converted into a linear motion in the vehicle width direction by the rack shaft 108 c and transmitted to the tie rod 109.

ステアリングシャフト102の出力軸102bには、操舵補助力を出力軸102bに伝達する電動パワーステアリング装置110が連結されている。この電動パワーステアリング装置110は、ステアリングシャフト102の出力軸102bに連結した例えばウォーム歯車で構成される減速ギヤ機構111と、この減速ギヤ機構111に連結された操舵補助力を発生する電動モータ112とを備えている。ここで、電動モータ112として、前述した図1〜図15で説明した回転電機としてのブラシレスモータが適用されている。   An electric power steering device 110 that transmits a steering assist force to the output shaft 102b is connected to the output shaft 102b of the steering shaft 102. The electric power steering device 110 includes a reduction gear mechanism 111 configured by, for example, a worm gear connected to the output shaft 102b of the steering shaft 102, and an electric motor 112 that generates a steering assist force connected to the reduction gear mechanism 111. It has. Here, the brushless motor as the rotating electrical machine described with reference to FIGS. 1 to 15 is applied as the electric motor 112.

また、減速ギヤ機構111のステアリングホイール101側に連接されたトルクセンサ収納部113に操舵トルクセンサ114が配設されている。この操舵トルクセンサ114は、ステアリングホイール101に付与されて入力軸102aに伝達された操舵トルクを検出するもので、例えば、操舵トルクを入力軸102a及び出力軸102b間に介挿した図示しないトーションバーの捩れ角変位に変換し、この捩れ角変位を磁気変化や抵抗変化として検出し、それを電気信号に変換するように構成されている。そして、操舵トルクセンサ114で検出した操舵トルクTが電動モータ112を制御する制御ユニット115に供給される。
この制御ユニット115は、減速ギヤ機構111の高熱伝導率を有するトルクセンサ収納部113の上面に配設されている。
Further, a steering torque sensor 114 is disposed in a torque sensor storage portion 113 connected to the steering wheel 101 side of the reduction gear mechanism 111. The steering torque sensor 114 detects the steering torque applied to the steering wheel 101 and transmitted to the input shaft 102a. For example, a torsion bar (not shown) in which the steering torque is interposed between the input shaft 102a and the output shaft 102b. The torsional angular displacement is converted into a torsional angular displacement, the torsional angular displacement is detected as a magnetic change or a resistance change, and converted into an electrical signal. The steering torque T detected by the steering torque sensor 114 is supplied to the control unit 115 that controls the electric motor 112.
The control unit 115 is disposed on the upper surface of the torque sensor housing portion 113 having high thermal conductivity of the reduction gear mechanism 111.

このように、上記電動パワーステアリング装置110によれば、ステアリングコラム103に固定された減速ギヤ機構111に電動モータ112が連結されているので、電動モータ112を小型化して占有面積を少なくすることが望まれており、電動モータとして上述した図1〜図15に示す軸長を短くして小型化が可能なブラシレスモータを適用することにより、電動パワーステアリング装置110自体を小型化することができ、電動パワーステアリング装置110の組付自由度を向上させることができる。   As described above, according to the electric power steering apparatus 110, since the electric motor 112 is connected to the reduction gear mechanism 111 fixed to the steering column 103, the electric motor 112 can be reduced in size to reduce the occupied area. The electric power steering device 110 itself can be reduced in size by applying a brushless motor that can be downsized by shortening the shaft length shown in FIGS. The degree of freedom of assembly of the electric power steering device 110 can be improved.

また、上記実施形態においては、本発明の回転電機を電動パワーステアリング装置用回転電機に適用した場合ついて説明したが、これに限定されるものではなく、他の任意の回転機構における回転駆動源として適用することができる。
さらに、上記実施形態においては、本発明をブラシレスモータに適用した場合について説明したが、これに限定されるものではなく、永久磁石型回転電機等の他の回転電機にも本発明を適用することができる。
In the above-described embodiment, the case where the rotating electrical machine of the present invention is applied to the rotating electrical machine for an electric power steering apparatus has been described. However, the present invention is not limited to this, and as a rotational drive source in any other rotating mechanism. Can be applied.
Furthermore, although the case where the present invention is applied to a brushless motor has been described in the above embodiment, the present invention is not limited to this, and the present invention is also applied to other rotating electric machines such as a permanent magnet type rotating electric machine. Can do.

1…モータフレーム、2…モータフランジ、3…回転軸、6…ロータ、7…ステータ、8…ステータコア、9a…ヨーク、9b…ティース、9c…磁極部、10…インシュレータ、11…コイル、11a,11b…配線処理部、Lu1〜Lu4…U相コイル、Lv1〜Lv4…V相コイル、Lw1〜Lw4…W相コイル、12…帯状導電部材、13…中性点接続用導電部材、14…外部接続用導電部材、15…帯状導電部材本体、16…コイル収納部、18u…U相導電部材、18v…V相導電部材、18w…W相導電部材、19…帯状導電部材本体、20…コイル収納部、21…外部接続端子接続部、22u…U相外部接続端子、22v…V相外部接続端子、22w…W相外部接続端子、25…中性点接続用導電部材ホルダ、30…外部接続用導電部材ホルダ、31u…U相導電部材保持部、31v…V相導電部材保持部、31w…W相導電部材保持部、SM…ステアリング機構、101…ステアリングホイール、102…ステアリングシャフト、103…ステアリングコラム、110…電動パワーステアリング装置、111…減速ギヤ機構、112…電動モータ   DESCRIPTION OF SYMBOLS 1 ... Motor frame, 2 ... Motor flange, 3 ... Rotating shaft, 6 ... Rotor, 7 ... Stator, 8 ... Stator core, 9a ... Yoke, 9b ... Teeth, 9c ... Magnetic pole part, 10 ... Insulator, 11 ... Coil, 11a, 11b: Wiring processing unit, Lu1 to Lu4: U phase coil, Lv1 to Lv4 ... V phase coil, Lw1 to Lw4 ... W phase coil, 12 ... strip-shaped conductive member, 13 ... neutral point connecting conductive member, 14 ... external connection Conductive member, 15 ... strip-shaped conductive member body, 16 ... coil housing portion, 18u ... U-phase conductive member, 18v ... V-phase conductive member, 18w ... W-phase conductive member, 19 ... strip-shaped conductive member body, 20 ... coil housing portion , 21 ... external connection terminal connection part, 22u ... U phase external connection terminal, 22v ... V phase external connection terminal, 22w ... W phase external connection terminal, 25 ... neutral point connection conductive member holder, 30 ... external connection Conductive member holder, 31u ... U phase conductive member holding portion, 31v ... V phase conductive member holding portion, 31w ... W phase conductive member holding portion, SM ... steering mechanism, 101 ... steering wheel, 102 ... steering shaft, 103 ... steering Column 110, electric power steering device 111, reduction gear mechanism 112, electric motor

Claims (10)

ステータコアにヨークから半径方向に突出するティースを円周方向に所定間隔を保って所定数配設し、前記ティースに巻装したコイルの配線処理を行う帯状導電部材を備えた回転電機であって、
前記帯状導電部材は、帯状導電部材本体と、該帯状導電部材本体と同一平面内に形成した前記コイルの配線処理部を収納するコイル収納部とを有し、前記コイル収納部を板厚方向に折り曲げて構成されていることを特徴とする回転電機。
A rotating electrical machine provided with a strip-shaped conductive member that arranges a predetermined number of teeth protruding radially from a yoke in a stator core at a predetermined interval in the circumferential direction and performs wiring processing of a coil wound around the teeth,
The strip-shaped conductive member includes a strip-shaped conductive member main body and a coil storage portion that stores a wiring processing portion of the coil formed in the same plane as the strip-shaped conductive member main body, and the coil storage portion is arranged in the plate thickness direction. A rotating electric machine characterized by being bent.
前記コイル収納部は、一部を開放した開環状に形成されていることを特徴とする請求項1に記載の回転電機。   The rotating electrical machine according to claim 1, wherein the coil storage portion is formed in an open ring shape with a part thereof opened. 前記コイル収納部は、C字状に形成されていることを特徴とする請求項2に記載の回転電機。   The rotating electrical machine according to claim 2, wherein the coil housing portion is formed in a C shape. 前記コイル収納部は、U字状に形成されていることを特徴とする請求項2に記載の回転電機。   The rotating electrical machine according to claim 2, wherein the coil housing portion is formed in a U shape. 前コイル収納部は、帯状導電部材の長手方向の両端部に折曲用溝が形成されていることを特徴とする請求項1乃至4の何れか1項に記載の回転電機。   The rotating electrical machine according to any one of claims 1 to 4, wherein the front coil storage portion is formed with bending grooves at both ends in the longitudinal direction of the strip-shaped conductive member. 前記コイル収納部は、前記帯状導電部材本体の幅内に形成されていることを特徴とする請求項1乃至5の何れか1項に記載の回転電機。   6. The rotating electrical machine according to claim 1, wherein the coil housing portion is formed within a width of the strip-shaped conductive member main body. 前記帯状導電部材は、前記コイル収納部を、当該帯状導電部材の長手方向を前記ステータコアに設けたインシュレータの内周側に沿わせて円環状に形成したときに、前記ティースの各々に対応する位置に形成して中性点接続用導電部材とされていることを特徴とする請求項1乃至6の何れか1項に記載の回転電機。   The band-shaped conductive member has a position corresponding to each of the teeth when the coil housing portion is formed in an annular shape along the inner circumferential side of the insulator provided in the stator core with the longitudinal direction of the band-shaped conductive member being formed. The rotating electrical machine according to claim 1, wherein the rotating electrical machine is a conductive member for neutral point connection. 前記帯状導電部材は、一端に前記コイル収納部を形成し、他端に外部接続端子を接続した外部接続用導電部材とされていることを特徴とする請求項1乃至6の何れか1項に記載の回転電機。   The said strip | belt-shaped electroconductive member is the electroconductive member for external connection which formed the said coil accommodating part in one end, and connected the external connection terminal to the other end, The any one of Claim 1 thru | or 6 characterized by the above-mentioned. The rotating electrical machine described. ステアリングホイールが接続されたステアリングシャフトに伝達する操舵補助力を発生する回転電機として、前記請求項1乃至8の何れか1項に記載の回転電機を適用したことを特徴とする電動パワーステアリング用回転電機。   A rotating machine for electric power steering, wherein the rotating electric machine according to any one of claims 1 to 8 is applied as a rotating electric machine that generates a steering assist force transmitted to a steering shaft to which a steering wheel is connected. Electric. 前記請求項9に記載の電動パワーステアリング用回転電機を操舵補助力を発生する回転電機として搭載したことを特徴とする電動パワーステアリング装置。   An electric power steering apparatus, wherein the electric power steering rotating electric machine according to claim 9 is mounted as a rotating electric machine that generates a steering assist force.
JP2010042400A 2010-02-26 2010-02-26 Rotary electric machine, rotary electric machine for electric power steering devices using the same, and electric power steering device Pending JP2011182511A (en)

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