JP2011182488A - Motor core, and method of assembling the same - Google Patents

Motor core, and method of assembling the same Download PDF

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JP2011182488A
JP2011182488A JP2010041560A JP2010041560A JP2011182488A JP 2011182488 A JP2011182488 A JP 2011182488A JP 2010041560 A JP2010041560 A JP 2010041560A JP 2010041560 A JP2010041560 A JP 2010041560A JP 2011182488 A JP2011182488 A JP 2011182488A
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magnetic steel
steel plate
steel plates
holding piece
motor core
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JP5577746B2 (en
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Masaki Sugiyama
雅紀 杉山
Hajime Sakano
肇 坂野
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Toyota Boshoku Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a motor core that has a simple connection structure of a magnetic steel plate and is assembled easily, and to provide a method of assembling the motor core. <P>SOLUTION: A plurality of magnetic steel plates 22A to 22C are stacked, and a holding piece 23 engaged with edges of other magnetic steel plates 22A to 22C to hold the magnetic steel plates 22A to 22C in a stacked state is bent and formed at an edge of prescribed magnetic steel plates 22A, 22B. A spring force is imparted to the holding piece 23 in a direction where the holding piece 23 bends at an acute angle. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

この発明は、モータにおけるステータコアやロータコア等のモータコア、及びそのモータコアの組付け方法に関するものである。   The present invention relates to a motor core such as a stator core and a rotor core in a motor, and a method for assembling the motor core.

図19に示すように、モータのロータコア121は多数枚の磁性鋼板122を積層して構成されている。この磁性鋼板122はその表裏両面に絶縁被膜を有している。そして、磁性鋼板122の積層状態を維持するために、従来は、磁性鋼板間を接着剤によって固定したり、溶接によって固定したり、あるいは図20に示すように、各磁性鋼板122に突起125を切り抜き形成して、その突起125を隣接する突起125の切り抜き孔127に嵌め込んだりしていた。   As shown in FIG. 19, the rotor core 121 of the motor is configured by laminating a large number of magnetic steel plates 122. This magnetic steel plate 122 has insulating coatings on both the front and back surfaces. And in order to maintain the lamination | stacking state of the magnetic steel plate 122, conventionally, between magnetic steel plates is fixed with an adhesive agent, it fixes by welding, or as shown in FIG. A cutout was formed, and the protrusion 125 was fitted into the cutout hole 127 of the adjacent protrusion 125.

また、従来、モータのステータコアとして、例えば特許文献1に開示されるような構成が提案されている。この特許文献1の構成においては、図17に示すように、ステータコア41を構成する磁性鋼板42のうちの1枚の磁性鋼板42の内周縁には、複数の保持片43が直角に折り曲げ形成されて、隣接する残りの磁性鋼板42の内周に当接されている。さらに、各保持片43の先端には、積層方向の他端部に配置された磁性鋼板42の表面側に向かって折曲部43aが形成されている。そして、この保持片43及び折曲部43aの折り曲げにより、磁性鋼板42が積層状態に保持されている。   Conventionally, for example, a configuration as disclosed in Patent Document 1 has been proposed as a stator core of a motor. In the configuration of Patent Document 1, as shown in FIG. 17, a plurality of holding pieces 43 are bent at right angles on the inner peripheral edge of one magnetic steel plate 42 of the magnetic steel plates 42 constituting the stator core 41. Thus, it is in contact with the inner periphery of the remaining magnetic steel sheet 42 adjacent thereto. Further, a bent portion 43 a is formed at the tip of each holding piece 43 toward the surface side of the magnetic steel plate 42 disposed at the other end in the stacking direction. And the magnetic steel plate 42 is hold | maintained in the lamination | stacking state by bending of this holding piece 43 and the bending part 43a.

特開2001−119871号公報JP 2001-119871 A

磁性鋼板を接着剤によって固定する構成においては、接着剤を所要位置に注入したり、塗布したりする作業が必要であって、製造工程が複雑になるばかりでなく、モータの回転には全く関与しない接着剤が必要になる。   In the configuration in which the magnetic steel plate is fixed with an adhesive, it is necessary to inject and apply the adhesive to the required position, which not only complicates the manufacturing process but also contributes to the rotation of the motor. No adhesive is needed.

磁性鋼板を溶接によって固定する構成においては、溶接作業が必要になるため、接着剤の場合と同様に製造工程が複雑になる。しかも、溶接金属により磁性鋼板間の絶縁が破壊されるおそれもあり、このような場合は、磁性鋼板間に電路が形成されて、モータ回転時に大きなうず電流損が生じ、このため、モータの回転効率が低下するおそれがあった。   In the configuration in which the magnetic steel plate is fixed by welding, a welding operation is required, and thus the manufacturing process is complicated as in the case of the adhesive. In addition, there is a possibility that the insulation between the magnetic steel plates may be broken by the weld metal. In such a case, an electric circuit is formed between the magnetic steel plates, resulting in a large eddy current loss when the motor rotates. There was a risk that efficiency would decrease.

また、磁性鋼板122どうしを突起125と切り抜き孔127との嵌合によって固定する構成においては、突起125の配置位置に制約が生じて、有効な固定位置を選択できない場合があった。つまり、図19から明らかなように、ロータコア121には、透孔123が列設され、各透孔123に永久磁石124が収容される。従って、前記突起125は透孔123の位置を避けて配置される必要がある。このため、突起125を適切な位置に配置できない場合は、磁性鋼板122の固定強度に問題が生じる可能性があった。しかも、図20(a)(b)に示すように、切り抜かれた突起125の側面126が切り抜き孔127の内側面に接触して、磁性鋼板122間に電路が形成され、このため、前記と同様にうず電流損によるモータの運転効率が低下する問題があった。   Further, in the configuration in which the magnetic steel plates 122 are fixed by fitting the protrusions 125 and the cutout holes 127, there are cases where the arrangement positions of the protrusions 125 are restricted and an effective fixing position cannot be selected. That is, as apparent from FIG. 19, the rotor core 121 is provided with the through holes 123, and the permanent magnets 124 are accommodated in the respective through holes 123. Therefore, the protrusion 125 needs to be disposed avoiding the position of the through hole 123. For this reason, when the protrusion 125 cannot be disposed at an appropriate position, there is a possibility that a problem occurs in the fixing strength of the magnetic steel plate 122. Moreover, as shown in FIGS. 20 (a) and 20 (b), the side surface 126 of the cut-out projection 125 contacts the inner side surface of the cut-out hole 127, and an electric circuit is formed between the magnetic steel plates 122. Similarly, there has been a problem that the operating efficiency of the motor is reduced due to eddy current loss.

さらに、前記特許文献1の構成のように、1枚の磁性鋼板42の内周縁から保持片43を直角に折り曲げて、隣接する磁性鋼板42の内周に当接させるのみの構成では、保持片43のスプリングバックにより、隣接する磁性鋼板42の内周に対する保持片43の当接力が低下して、磁性鋼板42を積層状態に適切に保持することが難しい。そのため、保持片43の先端に折曲部43aを形成して、保持片43のスプリングバックに抗するようになっているが、このように構成したとしても、保持片43のスプリングバックが解消されていないため、強固な積層状態を維持できない可能性を含んでいた。   Further, as in the configuration of Patent Document 1, in the configuration in which the holding piece 43 is bent at a right angle from the inner peripheral edge of one magnetic steel plate 42 and brought into contact with the inner circumference of the adjacent magnetic steel plate 42, the holding piece Due to the springback of 43, the contact force of the holding piece 43 with respect to the inner periphery of the adjacent magnetic steel plate 42 is reduced, and it is difficult to appropriately hold the magnetic steel plate 42 in the laminated state. For this reason, a bent portion 43a is formed at the tip of the holding piece 43 to resist the spring back of the holding piece 43, but even with this configuration, the spring back of the holding piece 43 is eliminated. Therefore, there is a possibility that a strong laminated state cannot be maintained.

また、特許文献1のモータコアの組付けに際しては、図18(a)に示すように、複数枚の磁性鋼板42を打ち抜き積層した後、図18(b)に示すように、平板状の保持片43を直角に折り曲げる加工、及び図18(c)に示すように、保持片43の先端に折曲部43aを形成する加工を、打ち抜き積層工程とは別工程で行う必要がある。このため、ステータコアの加工に手間がかかって、コストの高騰を招くという問題もあった。   Further, when the motor core of Patent Document 1 is assembled, as shown in FIG. 18 (a), a plurality of magnetic steel plates 42 are punched and laminated, and then, as shown in FIG. The process of bending 43 at a right angle and the process of forming the bent portion 43a at the tip of the holding piece 43 as shown in FIG. For this reason, there has been a problem that the processing of the stator core takes time and causes an increase in cost.

この発明は、このような従来の技術に存在する問題点に着目してなされたものである。その目的は、磁性鋼板の結合構造が簡単であるとともに、組付けを容易に行うことができるモータコア及びその組付け方法を提供することにある。   The present invention has been made paying attention to such problems existing in the prior art. An object of the present invention is to provide a motor core and a method of assembling the motor core that can be easily assembled while the coupling structure of magnetic steel plates is simple.

上記の目的を達成するために、モータコアに係る発明では、数枚の磁性鋼板を積層するとともに、所定の磁性鋼板の縁部に、他の磁性鋼板の縁部に係合して磁性鋼板を積層状態に保持する保持片を折り曲げ形成したモータコアにおいて、前記保持片に対し、その保持片が鋭角状をなす方向への弾発力を付与したことを特徴としている。   In order to achieve the above object, in the invention relating to the motor core, several magnetic steel plates are laminated, and the magnetic steel plates are laminated on the edge of a predetermined magnetic steel plate by engaging with the edge of another magnetic steel plate. A motor core formed by bending a holding piece to be held in a state is characterized in that a resilient force is applied to the holding piece in a direction in which the holding piece forms an acute angle.

従って、この発明のモータコアにおいては、磁性鋼板の縁部に保持片を折り曲げ形成するという簡単な構成で、保持片をその弾発力により隣接する磁性鋼板の縁部に対して圧接して、磁性鋼板を積層状態に強固に結合することができる。よって、従来構成とは異なり、接着剤や溶接を用いる必要がなく、あるいは保持片の先端にスプリングバック防止用の折曲部を形成する必要がなく、従って、磁性鋼板の結合構造を簡略化することができ、さらには、磁性鋼板間の絶縁を確保できて、絶縁破壊に起因したうず電流損を回避できる。   Therefore, in the motor core according to the present invention, the holding piece is bent and formed at the edge of the magnetic steel plate, and the holding piece is pressed against the edge of the adjacent magnetic steel plate by its elastic force so that the magnetic The steel plate can be firmly bonded to the laminated state. Therefore, unlike the conventional configuration, it is not necessary to use an adhesive or welding, or it is not necessary to form a bent portion for preventing the spring back at the tip of the holding piece, and thus the magnetic steel plate coupling structure is simplified. Furthermore, insulation between magnetic steel sheets can be secured, and eddy current loss due to dielectric breakdown can be avoided.

前記の構成において、前記保持片を磁性鋼板の外周縁部に設けることが好ましい。
前記の構成において、保持片を磁性鋼板における内周側に設けることが好ましい。
前記の構成において、前記保持片を磁性鋼板における内周側の磁極片の先端に設けることが好ましい。
The said structure WHEREIN: It is preferable to provide the said holding piece in the outer periphery part of a magnetic steel plate.
In the above configuration, the holding piece is preferably provided on the inner peripheral side of the magnetic steel plate.
The said structure WHEREIN: It is preferable to provide the said holding piece in the front-end | tip of the magnetic pole piece of the inner peripheral side in a magnetic steel plate.

また、モータコアの組付け方法に係る発明では、複数枚の磁性鋼板を積層するとともに、所定の磁性鋼板の縁部に形成された保持片を他の磁性鋼板の縁部に係合させて、磁性鋼板が積層状態に保持されるようにするモータコアの組付け方法において、前記磁性鋼板を積層しながら、前記保持片を他の磁性鋼板に向かって鋭角状に折り曲げることを特徴としている。   Further, in the invention relating to the method of assembling the motor core, a plurality of magnetic steel plates are laminated, and a holding piece formed on an edge portion of a predetermined magnetic steel plate is engaged with an edge portion of another magnetic steel plate. In the method of assembling the motor core so that the steel plates are held in a laminated state, the holding pieces are bent at an acute angle toward the other magnetic steel plates while the magnetic steel plates are laminated.

従って、この発明のモータコアの組付け方法においては、磁性鋼板の打ち抜き積層加工とは別に、保持片の折り曲げ加工を別工程で行う必要がなく、それらの加工を同一工程で行うことができて、モータコアの組付けを容易に行うことができる。   Therefore, in the method of assembling the motor core of the present invention, it is not necessary to perform the bending process of the holding piece in a separate process separately from the punching and laminating process of the magnetic steel sheet, and these processes can be performed in the same process, The motor core can be easily assembled.

前記の方法においては、磁性鋼板を打ち抜きながら、磁性鋼板の外周に形成された保持片を鋭角状に折り曲げることが好ましい。
また、前記の方法において、ワークの磁性鋼板の打ち抜き部位にモータコアの内径孔を形成し、その内径孔の内周に形成された保持片を折り曲げ、その後、磁性鋼板を打ち抜きながら、前記保持片を鋭角状に折り曲げることが好ましい。
In the above method, it is preferable that the holding piece formed on the outer periphery of the magnetic steel plate is bent at an acute angle while punching out the magnetic steel plate.
Further, in the above method, the inner diameter hole of the motor core is formed in the punched portion of the magnetic steel plate of the workpiece, the holding piece formed on the inner periphery of the inner diameter hole is bent, and then the holding piece is removed while punching the magnetic steel plate. It is preferable to bend into an acute angle.

以上のように、この発明によれば、磁性鋼板の結合構成が簡単であるとともに、組付けを容易に行うことができ、しかも、うず電流損を抑制できるという効果を発揮する。   As described above, according to the present invention, it is possible to easily combine the magnetic steel plates, to easily assemble them, and to suppress the eddy current loss.

第1実施形態のロータコアを示す斜視図。The perspective view which shows the rotor core of 1st Embodiment. 図1のロータコアの断面図。Sectional drawing of the rotor core of FIG. 同ロータコアの第1の磁性鋼板を示す平面図。The top view which shows the 1st magnetic steel plate of the same rotor core. 同じく第2の磁性鋼板を示す平面図。The top view which similarly shows the 2nd magnetic steel plate. 同じく第3の磁性鋼板を示す平面図。The top view which similarly shows the 3rd magnetic steel plate. (a)は第1〜第3の磁性鋼板を打ち抜き成形する際の予備加工を示す図、(b)は第1〜第3の磁性鋼板の打ち抜き成形状態を示す図。(A) is a figure which shows the preliminary | backup process at the time of stamping and forming the 1st-3rd magnetic steel plate, (b) is a figure which shows the stamping shaping | molding state of the 1st-3rd magnetic steel plate. 第1〜第3の磁性鋼板の打ち抜き積層装置を示す要部断面図。The principal part sectional drawing which shows the punching lamination apparatus of the 1st-3rd magnetic steel plate. (a)(b)はそれぞれ図7の打ち抜き積層装置におけるパンチ及びダイの端面形状を示す図。(A) and (b) are the figures which show the end surface shape of the punch and die | dye in the punching lamination apparatus of FIG. 7, respectively. 同打ち抜き積層装置におけるダイの一部を示す部分斜視図。The fragmentary perspective view which shows a part of die | dye in the punching lamination apparatus. 同打ち抜き積層装置におけるスクイズリングの一部を示す部分斜視図。The fragmentary perspective view which shows a part of squeeze ring in the punching lamination apparatus. (a)及び(b)は同打ち抜き積層装置によるロータコアの積層組付け方法を順に示す断面図。(A) And (b) is sectional drawing which shows the lamination | stacking assembly method of the rotor core by the punching lamination apparatus in order. 第2実施形態のロータコアを示す要部分解斜視図。The principal part disassembled perspective view which shows the rotor core of 2nd Embodiment. 第3実施形態のステータコアを示す平面図。The top view which shows the stator core of 3rd Embodiment. 図13のステータコアの一部を分解して示す斜視図。The perspective view which decomposes | disassembles and shows a part of stator core of FIG. (a)は同ステータコアの磁性鋼板を打ち抜き成形する際の予備加工を示す図、(b)は(a)の予備加工に続く保持片の折り曲げ加工を示す図。(A) is a figure which shows the preliminary | backup process at the time of stamping and forming the magnetic steel plate of the same stator core, (b) is a figure which shows the bending process of the holding piece following the preliminary | backup process of (a). 同ステータコアの磁性鋼板の打ち抜き積層装置を示す要部断面図。The principal part sectional drawing which shows the punching lamination apparatus of the magnetic steel plate of the same stator core. 従来のロータコアを示す断面図。Sectional drawing which shows the conventional rotor core. (a)〜(c)は図17のロータコアの組付け方法を順に示す部分断面図。(A)-(c) is a fragmentary sectional view which shows the assembly | attachment method of the rotor core of FIG. 17 in order. 従来のロータコアを示す分解斜視図。The disassembled perspective view which shows the conventional rotor core. (a)は従来のロータコアにおける磁性鋼板の結合構成を示す一部斜視図、(b)は同じく断面図。(A) is a partial perspective view which shows the coupling | bonding structure of the magnetic steel plate in the conventional rotor core, (b) is sectional drawing similarly.

(第1実施形態)
以下に、この発明をモータのロータコアに具体化した第1実施形態を、図1〜図11に従って説明する。図1は、この実施形態のロータコア21の斜視図であって、前記図19に示す従来のロータコア121と同様に透孔及び永久磁石を備えているが、図示は省略している。図1及び図2に示すように、この実施形態のロータコア21は、表裏両面に絶縁被覆が施されるとともに、打ち抜き成形された複数枚(通常、数百枚)の磁性鋼板22を積層することによって構成されている。磁性鋼板22には内径孔25が形成されている。複数枚の磁性鋼板22のうちで、特定の磁性鋼板22の外周縁部には、複数の保持片23が折り曲げ形成されている。そして、この保持片23が他の磁性鋼板22の外周縁部に圧接されて他の磁性鋼板22を抱持することにより、磁性鋼板22が積層状態に保持されている。
(First embodiment)
Hereinafter, a first embodiment in which the present invention is embodied in a rotor core of a motor will be described with reference to FIGS. FIG. 1 is a perspective view of a rotor core 21 of this embodiment, which includes through holes and permanent magnets as in the conventional rotor core 121 shown in FIG. 19, but is not shown. As shown in FIGS. 1 and 2, the rotor core 21 of this embodiment is formed by laminating a plurality of (usually several hundred) magnetic steel plates 22 stamped and formed with insulation coating on both front and back surfaces. It is constituted by. An inner diameter hole 25 is formed in the magnetic steel plate 22. Among the plurality of magnetic steel plates 22, a plurality of holding pieces 23 are bent and formed on the outer peripheral edge of the specific magnetic steel plate 22. The holding piece 23 is pressed against the outer peripheral edge of the other magnetic steel plate 22 to hold the other magnetic steel plate 22, whereby the magnetic steel plate 22 is held in a laminated state.

この実施形態においては、磁性鋼板22として、図2〜図5に示すように、外周部の形状が異なった第1〜第3の磁性鋼板22A,22B,22Cが用いられている。そして、1枚の第1の磁性鋼板22A、2枚の第3の磁性鋼板22C、1枚の第2の磁性鋼板22B及び1枚の第3の磁性鋼板22Cが下から順に積層されるとともに、その磁性鋼板22A〜22Cの積層が所定回繰り返されることにより、ロータコア21が構成されている。   In this embodiment, as shown in FIGS. 2 to 5, first to third magnetic steel plates 22 </ b> A, 22 </ b> B, and 22 </ b> C having different outer peripheral shapes are used as the magnetic steel plate 22. Then, one first magnetic steel plate 22A, two third magnetic steel plates 22C, one second magnetic steel plate 22B, and one third magnetic steel plate 22C are laminated in order from the bottom, The rotor core 21 is configured by repeating the lamination of the magnetic steel plates 22A to 22C a predetermined number of times.

図2〜図5に示すように、前記第1の磁性鋼板22Aの外周縁部には、一対の保持片23が180度の間隔をおいて形成されるとともに、一対の凹部24が前記保持片23に対して90度の間隔をおいて位置するように形成されている。第2の磁性鋼板22Bの外周縁部には、一対の保持片23が第1の磁性鋼板22Aの凹部24と対応して位置するように形成されるとともに、一対の凹部24が第1の磁性鋼板22Aの保持片23と対応して位置するように形成されている。第3の磁性鋼板22Cの外周縁には、4つの凹部24が第1及び第2の磁性鋼板22A,22Bの保持片23と対応して位置するように90度の間隔をおいて形成されている。   As shown in FIGS. 2 to 5, a pair of holding pieces 23 are formed at an interval of 180 degrees on the outer peripheral edge of the first magnetic steel plate 22 </ b> A, and a pair of recesses 24 are formed on the holding pieces. It is formed so as to be located at an interval of 90 degrees with respect to 23. A pair of holding pieces 23 are formed on the outer peripheral edge portion of the second magnetic steel plate 22B so as to be positioned corresponding to the concave portion 24 of the first magnetic steel plate 22A, and the pair of concave portions 24 are provided with the first magnetic steel plate 22B. It is formed so as to correspond to the holding piece 23 of the steel plate 22A. At the outer peripheral edge of the third magnetic steel plate 22C, four recesses 24 are formed at intervals of 90 degrees so as to be positioned corresponding to the holding pieces 23 of the first and second magnetic steel plates 22A and 22B. Yes.

そして、図2に示すように、複数枚の磁性鋼板22A〜22Cが積層された状態で、各保持片23が隣接する磁性鋼板22A〜22Cの凹部24内に折り曲げられ、他の磁性鋼板22A〜22Cを抱持している。この場合、各保持片23の長さが、隣接する4枚の磁性鋼板22A〜22Cの外周縁部に当接可能な寸法となるように形成されている。従って、各保持片23はそれぞれ隣接する4枚の磁性鋼板22A〜22Cを抱持するとともに、磁性鋼板22A,22Bの保持片23は磁性鋼板22A〜22Cの積層方向においてずれた位置で4枚の磁性鋼板22A〜22Cを抱持し、これによって全ての磁性鋼板22A〜22Cがロータコア21として一体化されている。このように、所定の磁性鋼板に形成された保持片23によって磁性鋼板22A〜22Cがロータコア21として一体化されるように、磁性鋼板1枚当たりの保持片23の数,保持片23の長さ,円周方向の位置,保持片23を有する磁性鋼板は、ロータコア21の大きさや必要強度等に応じて適宜に選択される。   Then, as shown in FIG. 2, in a state where a plurality of magnetic steel plates 22 </ b> A to 22 </ b> C are stacked, each holding piece 23 is bent into the recess 24 of the adjacent magnetic steel plates 22 </ b> A to 22 </ b> C, Holds 22C. In this case, the length of each holding piece 23 is formed so that it can be brought into contact with the outer peripheral edge portions of the four adjacent magnetic steel plates 22A to 22C. Accordingly, each holding piece 23 holds four magnetic steel plates 22A to 22C adjacent to each other, and the holding pieces 23 of the magnetic steel plates 22A and 22B have four pieces at positions shifted in the stacking direction of the magnetic steel plates 22A to 22C. The magnetic steel plates 22A to 22C are held and thereby all the magnetic steel plates 22A to 22C are integrated as the rotor core 21. Thus, the number of the holding pieces 23 per magnetic steel plate and the length of the holding pieces 23 so that the magnetic steel plates 22A to 22C are integrated as the rotor core 21 by the holding pieces 23 formed on the predetermined magnetic steel plate. The magnetic steel plate having the circumferential position and the holding piece 23 is appropriately selected according to the size and required strength of the rotor core 21.

図2に鎖線で示すように、各保持片23には、鋭角状に折れ曲がる方向への弾発力が付与されている。この弾発力により、各保持片23が隣接する磁性鋼板22A〜22Cの外周縁部に圧接されて、各磁性鋼板22A〜22Cが積層状態に抱持されて結合されている。   As indicated by a chain line in FIG. 2, each holding piece 23 is given a resilience in a direction that is bent at an acute angle. By this elastic force, each holding piece 23 is pressed against the outer peripheral edge portion of the adjacent magnetic steel plates 22A to 22C, and each magnetic steel plate 22A to 22C is held and bonded in a laminated state.

次に、前記のように構成されたロータコア21の組付け方法について説明する。
まず、第1〜第3の磁性鋼板22A〜22Cを打ち抜く場合には、図6(a)に略示するように、予備加工として、表裏両面に絶縁加工が施された帯状をなすワークW上の第1〜第3の磁性鋼板22A〜22Cの打ち抜き部位に対して、それぞれ内径孔25が打ち抜かれるとともに、異なる位置に打ち抜き孔26が形成される。この予備加工は、前述した第1〜第3の磁性鋼板22A〜22Cの積層順序の順に行われる。すなわち、第1の磁性鋼板22Aの打ち抜き部位では、中央部に内径孔25が形成されるとともに、外周縁部の凹部24の形成部分に図6において上下一対の打ち抜き孔26が形成される。第2の磁性鋼板22Bの打ち抜き部位では、中央部に内径孔25が形成されるとともに、外周縁部の凹部24の形成部分に図6において左右一対の打ち抜き孔26が形成される。第3の磁性鋼板22Cの成形部位では、中央部に内径孔25が形成されるとともに、外周縁部の凹部24の形成部分の図6における上下左右位置に4つの打ち抜き孔26が形成される。
Next, a method for assembling the rotor core 21 configured as described above will be described.
First, when punching out the first to third magnetic steel plates 22A to 22C, as schematically shown in FIG. 6 (a), as a preliminary process, on the work W having a strip shape in which both front and back surfaces are insulated. Each of the first to third magnetic steel plates 22A to 22C is punched at the inner diameter hole 25, and punched holes 26 are formed at different positions. This preliminary processing is performed in the order of the lamination of the first to third magnetic steel plates 22A to 22C described above. That is, in the punched portion of the first magnetic steel plate 22A, an inner diameter hole 25 is formed in the center portion, and a pair of upper and lower punched holes 26 in FIG. In the punched portion of the second magnetic steel plate 22B, an inner diameter hole 25 is formed in the central portion, and a pair of left and right punched holes 26 in FIG. At the forming portion of the third magnetic steel plate 22C, an inner diameter hole 25 is formed at the center portion, and four punching holes 26 are formed at the vertical and horizontal positions in FIG.

この予備加工後に、図7に示すように、打ち抜き積層装置30により、ワークW上の第1〜第3の磁性鋼板22A〜22Cの打ち抜き部位に対して打ち抜き加工が施される。この場合、図8(a)(b)に示すような端面形状(刃先形状)を有するパンチ31及びダイ32が用いられる。図7〜図9に示すように、パンチ31の外周には、保持片23を形成するための4つの突部31aが形成されている。ダイ32の内周には、パンチ31の突部31aに対応する4つの凹溝32aが形成されている。そして、このパンチ31及びダイ32によって、ワークW上が打ち抜かれることにより、図6(b)に示すように、保持片23及び凹部24の位置や数が異なった第1〜第3の磁性鋼板22A〜22Cが前述した積層順序で連続的に打ち抜かれる。   After the preliminary processing, as shown in FIG. 7, the punching and laminating apparatus 30 punches the first to third magnetic steel plates 22 </ b> A to 22 </ b> C on the workpiece W. In this case, a punch 31 and a die 32 having an end face shape (blade edge shape) as shown in FIGS. 8A and 8B are used. As shown in FIGS. 7 to 9, four protrusions 31 a for forming the holding piece 23 are formed on the outer periphery of the punch 31. Four concave grooves 32 a corresponding to the protrusions 31 a of the punch 31 are formed on the inner periphery of the die 32. Then, by punching the workpiece W by the punch 31 and the die 32, as shown in FIG. 6B, the first to third magnetic steel plates having different positions and numbers of the holding pieces 23 and the recesses 24 are obtained. 22A to 22C are continuously punched in the above-described stacking order.

その後、打ち抜かれた各磁性鋼板22A〜22Cが、ダイ32の下方に配置されたスクイズリング33内を通過することにより順に積層される。この場合、パンチ31及びダイ32による磁性鋼板22A〜22Cの打ち抜きにともなって、磁性鋼板22A〜22Cには、パンチ31及びダイ32の刃先に対応する外周縁部側に対して他の部分より大きな荷重がかかる。このため、図7に示すように、磁性鋼板22A〜22Cはスクイズリング33内において、その外周縁部側が内周縁部側よりも下方に位置するように、円錐状をなす傾斜状態になる。   Thereafter, the punched magnetic steel plates 22 </ b> A to 22 </ b> C are sequentially stacked by passing through a squeeze ring 33 disposed below the die 32. In this case, as the magnetic steel plates 22A to 22C are punched by the punch 31 and the die 32, the magnetic steel plates 22A to 22C are larger than the other portions with respect to the outer peripheral edge side corresponding to the cutting edge of the punch 31 and the die 32. A load is applied. For this reason, as shown in FIG. 7, the magnetic steel plates 22 </ b> A to 22 </ b> C are inclined in a conical shape so that the outer peripheral edge side is located below the inner peripheral edge side in the squeeze ring 33.

そして、図7及び図9に示すように、前記スクイズリング33の内周には、ダイ32の凹溝32aに連続する4つの成形溝34が形成されている。各成形溝34の底面には、下端部に向かってスクイズリング33の軸心側へ次第に接近するように傾斜する成形面34aが形成されている。そして、図7に示すように、磁性鋼板22A〜22Cがスクイズリング33内において積層されながら下降されるとき、第1及び第2の磁性鋼板22A,22B上の保持片23が成形溝34の成形面34aに摺接することにより、他の磁性鋼板22A〜22Cの凹部24内に向かって上向きに折り曲げられる。   As shown in FIGS. 7 and 9, four molding grooves 34 that are continuous with the concave groove 32 a of the die 32 are formed on the inner periphery of the squeeze ring 33. Formed on the bottom surface of each molding groove 34 is a molding surface 34 a that is inclined so as to gradually approach the axial center side of the squeeze ring 33 toward the lower end portion. As shown in FIG. 7, when the magnetic steel plates 22 </ b> A to 22 </ b> C are lowered while being stacked in the squeeze ring 33, the holding pieces 23 on the first and second magnetic steel plates 22 </ b> A and 22 </ b> B are formed into the forming grooves 34. By being in sliding contact with the surface 34a, the other magnetic steel plates 22A to 22C are bent upward into the recesses 24.

この場合、図7及び図11(a)に示すように、磁性鋼板22A〜22Cがスクイズリング33内において円錐状における傾斜状態で積層されているため、保持片23が他の磁性鋼板22A〜22Cの凹部24の内面に当接する位置まで折り曲げられると、保持片23の折り曲げ角度が鋭角状になる。そして、図7に鎖線で示すように、磁性鋼板22A〜22Cが所定枚数積層された後、スクイズリング33内からロータコア21として下方に排出されると、磁性鋼板22A〜22Cに対する応力の解放により、磁性鋼板22A〜22Cが図11(a)に示す傾斜状態から、図11(b)に示す水平状態に変移される。このとき、図2に示すように、保持片23は、鋭角状態から直角状態に広げられる。従って、図2に2点鎖線で示すように、保持片23は鋭角状に戻ろうとするため、保持片23に対して鋭角状方向への弾発力(スプリングバック)が付与される。その結果、保持片23が隣接する磁性鋼板22A〜22Cの外周縁部に圧接されて、磁性鋼板22A〜22Cが保持片23により抱持されて、積層状態に強固に結合される。   In this case, as shown in FIGS. 7 and 11 (a), the magnetic steel plates 22A to 22C are laminated in a conical inclined state in the squeeze ring 33, so that the holding piece 23 is another magnetic steel plate 22A to 22C. When the holding piece 23 is bent to a position where it comes into contact with the inner surface of the recess 24, the bending angle of the holding piece 23 becomes an acute angle. Then, as shown by a chain line in FIG. 7, after a predetermined number of magnetic steel plates 22A to 22C are stacked, and discharged downward as the rotor core 21 from inside the squeeze ring 33, by releasing the stress on the magnetic steel plates 22A to 22C, The magnetic steel plates 22A to 22C are changed from the inclined state shown in FIG. 11 (a) to the horizontal state shown in FIG. 11 (b). At this time, as shown in FIG. 2, the holding piece 23 is expanded from an acute angle state to a right angle state. Therefore, as shown by a two-dot chain line in FIG. 2, the holding piece 23 tries to return to an acute angle, and therefore, a resilient force (spring back) in an acute angle direction is applied to the holding piece 23. As a result, the holding pieces 23 are pressed against the outer peripheral edge portions of the adjacent magnetic steel plates 22A to 22C, and the magnetic steel plates 22A to 22C are held by the holding pieces 23 and firmly bonded to the laminated state.

なお、図1及び図2は、ロータコア21が図7とは上下反転して描かれている。
従って、この実施形態によれば、以下のような効果を得ることができる。
(1) この実施形態のロータコア21においては、保持片23が鋭角状に折れ曲がるように、保持片23に対して折り曲げ方向への弾発力が付与される。このため、磁性鋼板22A,22Bの縁部に保持片23を折り曲げ形成するという簡単な構成で、磁性鋼板22A〜22Cを積層状態に強固に結合させることができる。よって、従来構成とは異なり、保持片の先端にスプリングバック防止用の折曲部を形成する必要がなく、磁性鋼板22A〜22Cの結合保持構造を簡略化することができる。
1 and 2, the rotor core 21 is drawn upside down from FIG.
Therefore, according to this embodiment, the following effects can be obtained.
(1) In the rotor core 21 of this embodiment, a resilient force in the bending direction is applied to the holding piece 23 so that the holding piece 23 is bent at an acute angle. For this reason, the magnetic steel plates 22A to 22C can be firmly bonded to the laminated state with a simple configuration in which the holding pieces 23 are bent and formed at the edges of the magnetic steel plates 22A and 22B. Therefore, unlike the conventional configuration, there is no need to form a bent portion for preventing springback at the tip of the holding piece, and the coupling and holding structure of the magnetic steel plates 22A to 22C can be simplified.

(2) この実施形態のロータコア21においては、前記保持片23が磁性鋼板22A,22Bの外周縁部に設けられている。このため、磁性鋼板22A〜22Cがその外周側から抱持され、内周側から抱持される場合と比較して磁性鋼板22A〜22Cを積層状態に強固に結合することができる。   (2) In the rotor core 21 of this embodiment, the holding piece 23 is provided on the outer peripheral edge of the magnetic steel plates 22A and 22B. For this reason, the magnetic steel plates 22A to 22C are held from the outer peripheral side, and the magnetic steel plates 22A to 22C can be firmly bonded to the laminated state as compared with the case where they are held from the inner peripheral side.

(3) 磁性鋼板22A〜22Cの結合に、接着剤や溶接を用いないため、モータの回転機能に関与しない接着剤等の余分な部材が不要になるとともに、接着剤を塗布したり、溶接したりする作業が不要になり、製造工程を簡素化できる。   (3) Since no adhesive or welding is used to bond the magnetic steel plates 22A to 22C, an extra member such as an adhesive that does not participate in the rotation function of the motor becomes unnecessary, and an adhesive is applied or welded. The manufacturing process can be simplified.

(4) 磁性鋼板22A〜22Cは、保持片23の端面ではなく、絶縁被覆が施された面によって抱持されるため、磁性鋼板22A〜22C間の絶縁を確保できる。従って、磁性鋼板22A〜22C間に電路が形成されることはなく、この電路に起因したうず電流損を回避できる。   (4) Since the magnetic steel plates 22A to 22C are held not by the end face of the holding piece 23 but by the surface on which the insulating coating is applied, the insulation between the magnetic steel plates 22A through 22C can be secured. Therefore, an electric circuit is not formed between the magnetic steel plates 22A to 22C, and eddy current loss due to the electric circuit can be avoided.

(5) この実施形態のロータコア21の組付け方法においては、磁性鋼板22A〜22Cを積層しながら、保持片23が他の磁性鋼板22A〜22Cに向かう鋭角状となるように折り曲げられる。このため、磁性鋼板22A〜22Cの打ち抜き積層加工後に、保持片23の折り曲げ加工を別工程で行う必要がなく、それらの加工を同一工程で行うことができて、ロータコア21の組付けを容易に行うことができる。   (5) In the method of assembling the rotor core 21 of this embodiment, the holding pieces 23 are bent so as to form an acute angle toward the other magnetic steel plates 22A to 22C while the magnetic steel plates 22A to 22C are laminated. For this reason, after punching and laminating the magnetic steel plates 22A to 22C, it is not necessary to perform the bending process of the holding piece 23 in a separate process, and these processes can be performed in the same process, and the assembly of the rotor core 21 is facilitated. It can be carried out.

(第2実施形態)
次に、この発明を具体化したモータコア及びその組付け方法の第2実施形態を、前記第1実施形態と異なる部分を中心に説明する。
(Second Embodiment)
Next, a motor core according to a second embodiment of the motor core and its assembling method embodying the present invention will be described with a focus on differences from the first embodiment.

この第2実施形態においては、図12に示すように、外周縁部に各一対の保持片23及び凹部24を設けた第1の磁性鋼板22Aと、その第1の磁性鋼板22Aと異なった外周縁部の位置に各一対の保持片23及び凹部24を設けた第2の磁性鋼板22Bとを交互に積層することにより、ロータコア21が構成されている。そして、この実施形態では、各保持片23の長さが、隣接する1枚の磁性鋼板22A,22Bの外周縁部を抱持可能な寸法となるように形成されている。従って、この第2実施形態においては、各磁性鋼板22A,22Bが隣接する他の磁性鋼板22A,22Bと結合され、結果として、ロータコア21全体が一体化されている。   In the second embodiment, as shown in FIG. 12, a first magnetic steel plate 22A having a pair of holding pieces 23 and a recess 24 on the outer peripheral edge portion, and an outer surface different from the first magnetic steel plate 22A. The rotor core 21 is configured by alternately laminating the pair of holding pieces 23 and the second magnetic steel plates 22B provided with the recesses 24 at the peripheral edge positions. In this embodiment, each holding piece 23 is formed so that the length of each holding piece 23 can hold the outer peripheral edge of one adjacent magnetic steel plate 22A, 22B. Accordingly, in the second embodiment, each of the magnetic steel plates 22A and 22B is coupled to the other adjacent magnetic steel plates 22A and 22B, and as a result, the entire rotor core 21 is integrated.

従って、この第2実施形態においても、前記第1実施形態における(1)〜(5)に記載の効果と同様な効果を得ることができる。
(第3実施形態)
次に、この発明を具体化したモータコア及びその組付け方法の第3実施形態を、前記第1実施形態と異なる部分を中心に説明する。この第3実施形態は、本発明をステータコア27において具体化したものである。
Therefore, also in the second embodiment, the same effects as those described in (1) to (5) in the first embodiment can be obtained.
(Third embodiment)
Next, a third embodiment of the motor core and its assembling method embodying the present invention will be described with a focus on the differences from the first embodiment. In the third embodiment, the present invention is embodied in the stator core 27.

この第3実施形態においては、図13〜図16に示すように、保持片23及び凹部24の形成位置が異なった第1の磁性鋼板22Aと第2の磁性鋼板22Bとを交互に積層することにより、ステータコア27が構成されている。各磁性鋼板22A,22Bの内周縁部には、複数の細幅状をなすコイル巻回用の磁極片22aが所定角度間隔をおいて半径方向に延びるように突出形成されている。第1の磁性鋼板22Aの各磁極片22aの先端には、保持片23及び凹部24が交互に位置するように形成されている。第2の磁性鋼板22Bの各磁極片22aの先端には、保持片23及び凹部24が第1の磁性鋼板22Aの凹部24及び保持片23と対応して位置するように形成されている。そして、この実施形態では、各保持片23の長さが、隣接する1枚の磁性鋼板22A,22Bの内周縁部を抱持可能な寸法となるように形成されている。   In the third embodiment, as shown in FIGS. 13 to 16, the first magnetic steel plates 22 </ b> A and the second magnetic steel plates 22 </ b> B having different formation positions of the holding pieces 23 and the recesses 24 are alternately laminated. Thus, the stator core 27 is configured. On the inner peripheral edge of each of the magnetic steel plates 22A and 22B, a plurality of narrow coil-shaped magnetic pole pieces 22a are formed so as to protrude in the radial direction at a predetermined angular interval. At the tip of each magnetic pole piece 22a of the first magnetic steel plate 22A, the holding pieces 23 and the recesses 24 are formed alternately. At the tip of each magnetic pole piece 22a of the second magnetic steel plate 22B, a holding piece 23 and a recess 24 are formed so as to correspond to the recess 24 and the holding piece 23 of the first magnetic steel plate 22A. In this embodiment, each holding piece 23 is formed such that the length of each holding piece 23 can hold the inner peripheral edge of one adjacent magnetic steel plate 22A, 22B.

次に、この第3実施形態のロータコア21の組付け方法について説明する。
まず、第1及び第2の磁性鋼板22A,22Bを打ち抜くする場合には、図15(a)に略示するように、ワークW上の第1及び第2の磁性鋼板22A,22Bの打ち抜き部位に対して、複数の磁極片22aを含む内径孔25の予備加工が行われる。この場合、各磁性鋼板22A,22Bの打ち抜き部位において、各磁極片22aの先端に平板状の保持片23及び凹部24が隣接する他の磁性鋼板22A,22Bに対して位置をずらせて交互に形成される。続いて、図15(b)に示すように、折り曲げ用のパンチ37及びダイ38を用いて、ワークW上の第1及び第2の磁性鋼板22A,22Bの打ち抜き部位の各保持片23が平板状から下向きのほぼ直角状に折り曲げられる。
Next, a method for assembling the rotor core 21 according to the third embodiment will be described.
First, when the first and second magnetic steel plates 22A and 22B are punched, as shown schematically in FIG. 15A, the punched portions of the first and second magnetic steel plates 22A and 22B on the workpiece W are punched out. On the other hand, preliminary processing of the inner diameter hole 25 including the plurality of magnetic pole pieces 22a is performed. In this case, at the punched portions of the magnetic steel plates 22A and 22B, the plate-like holding pieces 23 and the recesses 24 are alternately formed at different positions with respect to the other magnetic steel plates 22A and 22B adjacent to the tips of the magnetic pole pieces 22a. Is done. Subsequently, as shown in FIG. 15B, the holding pieces 23 at the punched portions of the first and second magnetic steel plates 22 </ b> A and 22 </ b> B on the workpiece W are flattened using the bending punch 37 and the die 38. It is bent from the shape to a substantially right angle downward.

その後、図16に示すように、打ち抜き積層装置30により、ワークW上の第1及び第2の磁性鋼板22A,22Bの部位に対して打ち抜き加工が施される。この打ち抜き積層装置30においては、ダイ32及びスクイズリング33の中心部に成形部材39が配設され、その成形部材39の外周には下端ほど突出するように傾斜する成形面39aが形成されている。そして、磁性鋼板22A,22Bがスクイズリング33内において、外周縁部側を下方にした円錐状における傾斜状態で積層されながら下降されるとき、各保持片23が成形部材39の成形面39aに摺接することにより、ほぼ直角の状態から鋭角状の状態にさらに折り曲げられる。   After that, as shown in FIG. 16, the punching and laminating apparatus 30 performs punching on the portions of the first and second magnetic steel plates 22 </ b> A and 22 </ b> B on the workpiece W. In this punching and laminating apparatus 30, a molding member 39 is disposed at the center of the die 32 and the squeeze ring 33, and a molding surface 39 a that is inclined so as to protrude toward the lower end is formed on the outer periphery of the molding member 39. . When the magnetic steel plates 22A and 22B are lowered in the squeeze ring 33 while being stacked in a conical inclined state with the outer peripheral edge side downward, each holding piece 23 slides on the forming surface 39a of the forming member 39. By contacting, it is further bent from a substantially right angle state to an acute angle state.

このように、磁性鋼板22A,22Bが所定枚数積層された後、図16に鎖線で示すように、ステータコア27としてスクイズリング33内から下方に排出されると、前記第1実施形態の場合と同様に、磁性鋼板22A,22Bが応力の解放によって傾斜状態から水平状態に変移される。このとき、保持片23が鋭角状に折り曲げられているため、保持片23に対して折り曲げ方向への弾発力が付与される。この弾発力の付与により、保持片23が隣接する磁性鋼板22A,22Bにおける磁極片22aの先端面に圧接されて、磁性鋼板22A,22Bが各磁極片22aの先端において積層状態に強固に結合される。   As described above, when a predetermined number of the magnetic steel plates 22A and 22B are stacked and then discharged downward from the squeeze ring 33 as the stator core 27 as shown by a chain line in FIG. 16, the same as in the case of the first embodiment. Further, the magnetic steel plates 22A and 22B are changed from the inclined state to the horizontal state by releasing the stress. At this time, since the holding piece 23 is bent at an acute angle, a resilient force in the bending direction is applied to the holding piece 23. By applying this elastic force, the holding piece 23 is pressed against the tip surface of the magnetic pole piece 22a in the adjacent magnetic steel plates 22A and 22B, and the magnetic steel plates 22A and 22B are firmly bonded to the laminated state at the tip of each magnetic pole piece 22a. Is done.

従って、この第3実施形態によれば、前記第1実施形態における(1),(3)(4)及び(5)に記載の効果に加えて、以下のような効果を得ることができる。
(6) この実施形態のステータコア27においては、前記保持片23が磁性鋼板22A,22Bにおける磁極片22aの先端に設けられている。このため、磁極片22aの先端が保持片23により積層状態に結合されるため、磁性鋼板22A,22Bが分離されるおそれを防止することができる。ちなみに、細幅状の磁極片22aが設けられた磁性鋼板22A,22Bを積層した場合には、磁極片22aの先端において積層状態が分離されやすいが、この実施形態ではこのようなおそれを回避できる。
Therefore, according to the third embodiment, in addition to the effects described in (1), (3), (4) and (5) in the first embodiment, the following effects can be obtained.
(6) In the stator core 27 of this embodiment, the holding piece 23 is provided at the tip of the magnetic pole piece 22a in the magnetic steel plates 22A and 22B. For this reason, since the front-end | tip of the magnetic pole piece 22a is couple | bonded in the lamination | stacking state by the holding piece 23, a possibility that magnetic steel plate 22A, 22B may isolate | separate can be prevented. Incidentally, when the magnetic steel plates 22A and 22B provided with the narrow magnetic pole piece 22a are laminated, the laminated state is easily separated at the tip of the magnetic pole piece 22a, but in this embodiment, such a risk can be avoided. .

(変更例)
なお、この実施形態は、次のように変更して具体化することも可能である。
・ 前記第1及び第2実施形態において、保持片23及び凹部24を磁性鋼板22A〜23Cの内周縁部に形成し、複数枚の磁性鋼板22A〜23Cを内周縁部によって積層状態に結合するように構成すること。この場合は、第3実施形態と同様な工程が採用される。
(Example of change)
In addition, this embodiment can also be changed and embodied as follows.
In the first and second embodiments, the holding piece 23 and the concave portion 24 are formed on the inner peripheral edge of the magnetic steel plates 22A to 23C, and the plurality of magnetic steel plates 22A to 23C are coupled to each other in a laminated state by the inner peripheral edge. To be configured. In this case, the same process as in the third embodiment is employed.

・ 前記第1実施形態の構成と、第2実施形態の構成とを組み合わせること。   A combination of the configuration of the first embodiment and the configuration of the second embodiment.

21…モータコア、22,22A〜22C…磁性鋼板、22a…磁極片、23…保持片、24…凹部、25…内径孔、27…ステータコア、30…打ち抜き積層装置、31…パンチ、32…ダイ、33…スクイズリング、34…成形溝、34a…成形面、39…成形部材、39a…成形面、W…ワーク。   DESCRIPTION OF SYMBOLS 21 ... Motor core, 22, 22A-22C ... Magnetic steel plate, 22a ... Magnetic pole piece, 23 ... Holding piece, 24 ... Recessed part, 25 ... Inner diameter hole, 27 ... Stator core, 30 ... Punching laminating device, 31 ... Punch, 32 ... Die, 33 ... Squeeze ring, 34 ... Molding groove, 34a ... Molding surface, 39 ... Molding member, 39a ... Molding surface, W ... Workpiece.

Claims (7)

複数枚の磁性鋼板を積層するとともに、所定の磁性鋼板の縁部に、他の磁性鋼板の縁部に係合して磁性鋼板を積層状態に保持する保持片を折り曲げ形成したモータコアにおいて、
前記保持片に対し、その保持片が鋭角状をなす方向への弾発力を付与したことを特徴とするモータコア。
In a motor core in which a plurality of magnetic steel plates are laminated and a holding piece that holds the magnetic steel plates in a laminated state by being engaged with the edges of other magnetic steel plates at the edge of a predetermined magnetic steel plate,
A motor core, wherein a resilient force in a direction in which the holding piece forms an acute angle is applied to the holding piece.
前記保持片を磁性鋼板の外周縁部に設けたことを特徴とする請求項1に記載のモータコア。 The motor core according to claim 1, wherein the holding piece is provided on an outer peripheral edge portion of the magnetic steel plate. 前記保持片を磁性鋼板における内周側に設けたことを特徴とする請求項1に記載のモータコア。 The motor core according to claim 1, wherein the holding piece is provided on an inner peripheral side of the magnetic steel plate. 前記保持片を磁性鋼板における内周側の磁極片の先端に設けたことを特徴とする請求項3に記載のモータコア。 The motor core according to claim 3, wherein the holding piece is provided at a tip of a magnetic pole piece on an inner peripheral side of the magnetic steel plate. 複数枚の磁性鋼板を積層するとともに、所定の磁性鋼板の縁部に形成された保持片を他の磁性鋼板の縁部に係合させて、磁性鋼板が積層状態に保持されるようにするモータコアの組付け方法において、
前記磁性鋼板を積層しながら、前記保持片を他の磁性鋼板に向かって鋭角状に折り曲げることを特徴とするモータコアの組付け方法。
A motor core that stacks a plurality of magnetic steel plates and engages holding pieces formed at the edges of a predetermined magnetic steel plate with the edges of other magnetic steel plates so that the magnetic steel plates are held in a laminated state. In the assembly method of
A method of assembling a motor core, wherein the holding piece is bent at an acute angle toward another magnetic steel plate while laminating the magnetic steel plates.
磁性鋼板を打ち抜きながら、磁性鋼板の外周に形成された保持片を鋭角状に折り曲げることを特徴とする請求項5に記載のモータコアの組付け方法。 6. The motor core assembling method according to claim 5, wherein the holding piece formed on the outer periphery of the magnetic steel plate is bent at an acute angle while punching the magnetic steel plate. ワークの磁性鋼板の打ち抜き部位にモータコアの内径孔を形成し、その内径孔の内周に形成された保持片を折り曲げ、その後、磁性鋼板を打ち抜きながら、前記保持片を鋭角状に折り曲げることを特徴とする請求項5に記載のモータコアの組付け方法。 The inner diameter hole of the motor core is formed in the punched part of the magnetic steel plate of the workpiece, the holding piece formed on the inner periphery of the inner diameter hole is bent, and then the holding piece is bent at an acute angle while punching the magnetic steel plate. The motor core assembling method according to claim 5.
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JP2014027774A (en) * 2012-07-26 2014-02-06 Asmo Co Ltd Rotary electric machine and method for manufacturing the same
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