JP2011176966A - Method for producing homopolar opposing magnets, and oscillation generator - Google Patents
Method for producing homopolar opposing magnets, and oscillation generator Download PDFInfo
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- JP2011176966A JP2011176966A JP2010039922A JP2010039922A JP2011176966A JP 2011176966 A JP2011176966 A JP 2011176966A JP 2010039922 A JP2010039922 A JP 2010039922A JP 2010039922 A JP2010039922 A JP 2010039922A JP 2011176966 A JP2011176966 A JP 2011176966A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K33/00—Motors with reciprocating, oscillating or vibrating magnet, armature or coil system
- H02K33/16—Motors with reciprocating, oscillating or vibrating magnet, armature or coil system with polarised armatures moving in alternate directions by reversal or energisation of a single coil system
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/34—Reciprocating, oscillating or vibrating parts of the magnetic circuit
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K35/00—Generators with reciprocating, oscillating or vibrating coil system, magnet, armature or other part of the magnetic circuit
- H02K35/02—Generators with reciprocating, oscillating or vibrating coil system, magnet, armature or other part of the magnetic circuit with moving magnets and stationary coil systems
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- Manufacturing & Machinery (AREA)
- Reciprocating, Oscillating Or Vibrating Motors (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
Description
本発明は、同極対向磁石の製造方法及び同極対向磁石を備えた振動発電機に関する。 The present invention relates to a method for manufacturing a homopolar counter magnet and a vibration generator including the same pole counter magnet.
従来、運動エネルギーを電気エネルギーに変換する発電装置として、構造が比較的簡単な、電磁誘導方式の振動発電機が知られている。例えば、特許文献1に記載の振動発電機は、複数の円筒状の永久磁石を同極同士、可動方向に対向させるように形成された可動子が備えられている。 2. Description of the Related Art Conventionally, an electromagnetic induction vibration generator having a relatively simple structure is known as a power generator that converts kinetic energy into electric energy. For example, the vibration power generator described in Patent Document 1 includes a mover formed so that a plurality of cylindrical permanent magnets have the same polarity and face each other in the movable direction.
具体的には、雄型の固定部品を永久磁石の中空穴の一方から挿通して、該中空穴の他方に配置される雌型の固定部品で締結している可動子を使用している。この可動子は同極対向構造であるため、可動方向に垂直に強い磁場を発生する。そのため、交互に巻き方向が逆となるように構成された複数のコイル中にて移動させることで、より効率よく発電することが可能となる。 Specifically, a mover is used in which a male fixed part is inserted from one of the hollow holes of the permanent magnet and fastened by a female fixed part arranged at the other of the hollow holes. Since the mover has a homopolar facing structure, a strong magnetic field is generated perpendicular to the movable direction. Therefore, it is possible to generate electric power more efficiently by moving in a plurality of coils that are configured so that the winding directions are alternately reversed.
上記振動発電機においては、発電効率を向上させるために、永久磁石としてネオジウム磁石などの強力な磁力を有する永久磁石が使用されることが多い。このような永久磁石は、磁石自身の質量に対する磁力が非常に強い。そのため、複数の永久磁石を同極に対向させて固定することは磁石の反発力が強く非常に困難であり、永久磁石を同極対向に固定するための部品点数も多くなる傾向があった。 In the vibration generator, a permanent magnet having a strong magnetic force such as a neodymium magnet is often used as a permanent magnet in order to improve power generation efficiency. Such a permanent magnet has a very strong magnetic force with respect to the mass of the magnet itself. For this reason, it is very difficult to fix a plurality of permanent magnets facing the same pole because the repulsive force of the magnets is very difficult, and the number of parts for fixing the permanent magnets to face the same pole tends to increase.
本発明は、複数の永久磁石を用いて極めて簡単な構成で、かつ容易に同極対向磁石を製造することができる同極対向磁石の製造方法及び振動発電機を提供することを目的とする。 An object of the present invention is to provide a method for manufacturing a homopolar counter magnet and a vibration generator capable of easily manufacturing the same pole counter magnet with a very simple configuration using a plurality of permanent magnets.
上記目的を達成するために、第1発明の同極対向磁石の製造方法は、貫通孔を有し、互いに同極が対向するように配置された複数の永久磁石と、前記複数の永久磁石を固定するための円筒形状の固定部材を有する同極対向磁石の製造方法であって、磁性体で形成されると共に一端部に顎部を有する支持棒を、少なくとも1つの前記永久磁石の前記貫通孔及び前記永久磁石の貫通孔の内径よりも小さい外径を有する前記固定部材の内側を挿通して、前記支持棒と前記固定部材との間に前記複数の永久磁石を仮に保持させる仮止め工程と、前記固定部材の一端部に対して、前記固定部材の中空内に挿入した前記支持棒の前記顎部を圧接させることにより前記固定部材の一端部を変形させ、それにより、前記固定部材の他端部に形成された係止部との間で、前記複数の永久磁石を前記固定部材上に挟持固定するかしめ工程を有することを特徴とする。 In order to achieve the above object, a method of manufacturing a homopolar facing magnet according to a first aspect of the present invention includes a plurality of permanent magnets having through holes and arranged so that the same polarity faces each other, and the plurality of permanent magnets. A method of manufacturing a homopolar facing magnet having a cylindrical fixing member for fixing, wherein a support rod formed of a magnetic material and having a jaw at one end thereof is used as the through hole of at least one of the permanent magnets. And a temporary fixing step of temporarily holding the plurality of permanent magnets between the support rod and the fixing member by inserting the inside of the fixing member having an outer diameter smaller than the inner diameter of the through hole of the permanent magnet. The one end portion of the fixing member is deformed by pressing the jaw portion of the support rod inserted into the hollow of the fixing member against the one end portion of the fixing member. A locking portion formed at the end; and Between, and having a caulking step of clamping fixing the plurality of permanent magnets on the fixed member.
第2発明の同極対向磁石の製造方法は、上記第1発明の構成に加えて、前記固定部材は、弾性部材を介して基台に固定された支持部材が前記固定部材の下側から前記中空内に挿入されることにより、前記係止部が下側に位置する状態で基台上に支持され、前記仮止め工程において、前記支持棒は、その他端部が前記支持部材を介して前記弾性部材を押圧しながら前記基台に支持された前記固定部材の中空内に上側から挿通されることを特徴とする。 According to a second aspect of the present invention, there is provided a method for producing the same-pole opposed magnet, in addition to the configuration of the first aspect, wherein the fixing member includes a support member fixed to a base via an elastic member from the lower side of the fixing member. By being inserted into the hollow, it is supported on the base in a state where the locking portion is located on the lower side, and in the temporary fixing step, the support rod has the other end portion interposed through the support member. The elastic member is inserted from above into the hollow of the fixing member supported by the base while pressing the elastic member.
第3発明の同極対向磁石の製造方法は、上記第1又は第2発明に加えて、前記固定部材の一端部にスリット部が形成されていることを特徴とする。 In addition to the first or second invention, the manufacturing method of the homopolar facing magnet of the third invention is characterized in that a slit portion is formed at one end of the fixing member.
第4発明の振動発電機は、筒状をなす筐体内に設けられ、非磁性体によって形成される筒状部材と、前記筒状部材に沿って配置されたコイルと、前記筒状部材内の長手方向に往復移動可能に設けられた請求項1ないし3のいずれかの同極対向磁石の製造方法により得られた同極対向磁石を備える可動子とを有することを特徴とする。 A vibration generator according to a fourth aspect of the present invention is provided in a cylindrical casing, and is formed of a non-magnetic member, a cylindrical member, a coil disposed along the cylindrical member, and the cylindrical member It has a mover provided with the same-pole opposing magnet obtained by the manufacturing method of the same-pole opposing magnet in any one of Claims 1 thru | or 3 provided so that reciprocation was possible in the longitudinal direction.
請求項1に係る発明の同極対向磁石の製造方法によれば、磁性体によって形成される支持棒を、少なくとも1つの永久磁石の貫通孔に挿通するため、支持棒と永久磁石の間の磁力により、支持棒に永久磁石を磁着させることが容易である。さらに、支持棒を固定部材に挿入して、支持棒の一端部に設けられる顎部を、固定部材の一端部に圧接させることで、固定部材の一端部を変形させて固定部材の他端部に形成された係止部との間で、同極対向の永久磁石を固定部材上に挟持固定する。これにより、複雑な工程を介さずに容易に同極対向磁石を製造することができる。また、極めて少ない部品点数で同極対向磁石を構成することが可能である。 According to the method for manufacturing a homopolar facing magnet of the invention according to claim 1, the magnetic force between the support rod and the permanent magnet is inserted in order to insert the support rod formed of the magnetic body into the through hole of at least one permanent magnet. Thus, it is easy to magnetize the permanent magnet on the support rod. Further, the support rod is inserted into the fixing member, and the jaw portion provided at one end portion of the support rod is brought into pressure contact with the one end portion of the fixing member, whereby the one end portion of the fixing member is deformed and the other end portion of the fixing member. A permanent magnet facing the same pole is sandwiched and fixed on the fixing member. Thereby, a homopolar opposing magnet can be manufactured easily without going through a complicated process. In addition, it is possible to configure the same-pole opposed magnet with an extremely small number of parts.
請求項2に係る発明の同極対向磁石の製造方法によれば、請求項1に記載の発明の効果に加え、弾性部材を介して基台に固定された支持部材が固定部材の下側から固定部材の中空内に挿入されるので、支持棒を容易に固定部材に挿入することが可能である。 According to the method for manufacturing a homopolar facing magnet of the invention according to claim 2, in addition to the effect of the invention of claim 1, the support member fixed to the base via the elastic member is provided from the lower side of the fixing member. Since it is inserted into the hollow of the fixing member, the support rod can be easily inserted into the fixing member.
請求項3に係る発明の同極対向磁石の製造方法によれば、請求項1又は2に記載の発明の効果に加え、固定部材の一端部にスリット部が形成されているので、支持棒の顎部を圧接させることにより固定部材の一端部を変形させやすく、固定部材に備えられた係止部との間で、同極対向の永久磁石をさらに容易に挟持固定することができる。 According to the method for manufacturing a homopolar facing magnet of the invention according to claim 3, in addition to the effect of the invention of claim 1 or 2, the slit portion is formed at one end of the fixing member. One end portion of the fixing member can be easily deformed by press-contacting the jaw portion, and the permanent magnet facing the same pole can be more easily sandwiched and fixed between the locking portion provided in the fixing member.
請求項4に係る発明の振動発電機によれば、請求項1ないし3のいずれかの同極対向磁石により得られた同極対向磁石を備える可動子を有するため、可動子の構成が極めて簡単であって、可動子を構成する部品点数を減らすことができる。 According to the vibration generator of the invention according to claim 4, since the mover is provided with the same-pole opposed magnet obtained by the same-pole opposed magnet according to any one of claims 1 to 3, the structure of the mover is extremely simple. Thus, the number of parts constituting the mover can be reduced.
以下に図面を参照しつつ、本発明の好ましい実施形態を示す。まず、本発明の実施形態の振動発電機10を図1及び図2を用いて説明する。図1に示されるように、振動発電機10は、筒状部材190、筒状部材190の外面に巻回されている電磁誘導コイル12、同極対向の永久磁石131,132を備えた可動子14、筐体11とから構成されている。 Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. First, a vibration generator 10 according to an embodiment of the present invention will be described with reference to FIGS. 1 and 2. As shown in FIG. 1, the vibration power generator 10 includes a movable member including a tubular member 190, an electromagnetic induction coil 12 wound around the outer surface of the tubular member 190, and permanent magnets 131 and 132 facing the same pole. 14 and the housing 11.
以下に振動発電機10の各構成を図1及び図2を用いて説明する。筐体11は円筒形状に形成され、その両端は開放されている。筐体11の内部には、非磁性体によって形成される筒状部材190、電磁誘導コイル12、可動子14が収納されている。 Below, each structure of the vibration generator 10 is demonstrated using FIG.1 and FIG.2. The casing 11 is formed in a cylindrical shape, and both ends thereof are open. A cylindrical member 190 formed of a nonmagnetic material, the electromagnetic induction coil 12, and the mover 14 are accommodated in the housing 11.
筒状部材190は円筒形状であり、筐体11内部に収納されて固定されている。例えば、特に図示しないが、筒状部材190の両端部191,192が、前記筐体11の開放された両端部を覆うように配置された壁部に固定などされる。 The cylindrical member 190 has a cylindrical shape and is housed and fixed inside the housing 11. For example, although not particularly illustrated, both end portions 191 and 192 of the cylindrical member 190 are fixed to a wall portion disposed so as to cover both open end portions of the casing 11.
前記筐体11と筒状部材190は非磁性体で形成され、アクリルなどの樹脂や銅、アルミニウム、真鍮等の金属で構成される。筒状部材190の長手方向の開放端部191、192には、それぞれ移動規制部161、162が固着されて設けられている。 The casing 11 and the cylindrical member 190 are made of a non-magnetic material and are made of a resin such as acrylic or a metal such as copper, aluminum, or brass. Movement restricting portions 161 and 162 are fixedly provided at the open ends 191 and 192 in the longitudinal direction of the cylindrical member 190, respectively.
移動規制部161、162は、筒状部材190の内部180から可動子14が抜け出ないように、筒状部材190の開放端部191、192を塞ぐように設けられている。なお、移動規制部161,162が筒状部材190の内部に形成されず、筐体11に対して筒状部材190を固定するように、筐体11と筒状部材190の両端部にそれぞれ覆うように設けられてもよい。 The movement restricting portions 161 and 162 are provided so as to block the open end portions 191 and 192 of the tubular member 190 so that the mover 14 does not come out from the inside 180 of the tubular member 190. It should be noted that the movement restricting portions 161 and 162 are not formed inside the cylindrical member 190, and are respectively covered at both ends of the casing 11 and the cylindrical member 190 so as to fix the cylindrical member 190 to the casing 11. It may be provided as follows.
移動規制部161、162としては、例えば平板状の部材が設けられており、筒状部材190の内部180は密閉されている。移動規制部161、162は例えば、アクリル樹脂にて構成されている。 As the movement restricting portions 161 and 162, for example, flat members are provided, and the inside 180 of the cylindrical member 190 is sealed. The movement restricting parts 161 and 162 are made of acrylic resin, for example.
なお、本実施形態では、筒状部材190と筐体11は円筒形状であるが、この形状には限定されず、例えば、楕円筒形状、四角筒等その他の多角筒形状であってもよい。また、筒状部材190を構成する材質は、アクリル樹脂以外でも、非磁性体であればよく、ポリアセタール、ABS等の樹脂や、銅、アルミニウム、真鍮等の金属であってもよい。 In this embodiment, the cylindrical member 190 and the casing 11 are cylindrical, but are not limited to this shape, and may be other polygonal cylinders such as an elliptical cylinder and a square cylinder. The material constituting the cylindrical member 190 may be a non-magnetic material other than an acrylic resin, and may be a resin such as polyacetal or ABS, or a metal such as copper, aluminum, or brass.
緩衝部材171、172は略円柱形状に形成されており、筒状部材190内における前記移動規制部161、162の内側に設けられている。緩衝部材171、172は、可動子14が筒状部材190の内部を移動するときに、固定部材200の端部201,202が移動規制部161,162に当接して、可動子14、筒状部材190あるいは移動規制部161,162が破損するのを防止するために設けられている。緩衝部材171,172は、弾性材料により形成されており、その材質の例としては、イソブレンゴム、ニトリルゴム、ブタジエンゴム等が挙げられる。 The buffer members 171 and 172 are formed in a substantially cylindrical shape, and are provided inside the movement restricting portions 161 and 162 in the cylindrical member 190. When the mover 14 moves inside the cylindrical member 190, the buffer members 171 and 172 contact the end portions 201 and 202 of the fixed member 200 against the movement restricting portions 161 and 162, so that the mover 14 and the cylindrical member It is provided to prevent the member 190 or the movement restricting portions 161 and 162 from being damaged. The buffer members 171 and 172 are made of an elastic material, and examples of the material include isobrene rubber, nitrile rubber, and butadiene rubber.
電磁誘導コイル12は、筒状部材190の外周面に沿って筒状部材190の外周面の長手方向(図1の左右方向)と直交する方向に巻きつけて固定されている。電磁誘導コイル12の両端は、図示されない整流部、蓄電部を介して外部配線に接続されている。電磁誘導コイル12の材質は、銅製のエナメル線等である。なお、本実施形態では、電磁誘導コイル12は筒状部材190の一部の外面に巻回されて設けられているが、電磁誘導コイル12が筒状部材190の全周にわたって設けられていてもよい。ここで、電磁誘導コイル12は本発明のコイルである。 The electromagnetic induction coil 12 is wound and fixed along the outer peripheral surface of the cylindrical member 190 in a direction orthogonal to the longitudinal direction of the outer peripheral surface of the cylindrical member 190 (left and right direction in FIG. 1). Both ends of the electromagnetic induction coil 12 are connected to external wiring via a rectification unit and a power storage unit (not shown). The material of the electromagnetic induction coil 12 is a copper enameled wire or the like. In this embodiment, the electromagnetic induction coil 12 is provided by being wound around a part of the outer surface of the cylindrical member 190, but the electromagnetic induction coil 12 may be provided over the entire circumference of the cylindrical member 190. Good. Here, the electromagnetic induction coil 12 is a coil of the present invention.
可動子14は、図1ないし図3に示すように、互いに同極が対向するように配置された2つの円柱形状の永久磁石131,132と、2つの永久磁石131,132を固定するための円筒形状の固定部材200から構成されている。可動子14は、筒状部材内部180に対して、断面方向の大きさがほぼ同じ大きさで形成されており、筒状部材内部180の長手方向に対して自在に往復移動可能に形成されている。 As shown in FIGS. 1 to 3, the mover 14 is used to fix the two cylindrical permanent magnets 131 and 132 arranged so that the same poles face each other and the two permanent magnets 131 and 132. It is composed of a cylindrical fixing member 200. The mover 14 is formed to have substantially the same size in the cross-sectional direction with respect to the cylindrical member interior 180, and can be freely reciprocated in the longitudinal direction of the cylindrical member interior 180. Yes.
可動子14は本実施形態では円柱形状であるが、この形状には限定されない。ただし、筒状部材内部180の空間と同じ断面形状を有することが望ましい。なお、2つの永久磁石131,132と固定部材200を備える可動子14が本発明の同極対向磁石及び可動子に相当する。 The mover 14 has a cylindrical shape in this embodiment, but is not limited to this shape. However, it is desirable to have the same cross-sectional shape as the space inside the cylindrical member 180. In addition, the needle | mover 14 provided with the two permanent magnets 131 and 132 and the fixing member 200 is equivalent to the same pole opposing magnet and needle | mover of this invention.
永久磁石131,132は、その磁化方向が移動方向(図1の左右方向)と同一方向である。なお、永久磁石131,132はここでは2つ設けられているが、これに限定されることはなく、3つ以上の永久磁石を同極対向配置させてもよい。また、さらに強磁性体からなるリング状の磁気ヨークを永久磁石間に配置させても良い。この場合、磁気ヨークの断面形状は永久磁石と略同一であることが望ましい。 The permanent magnets 131 and 132 have the same magnetization direction as the movement direction (left-right direction in FIG. 1). In addition, although the two permanent magnets 131 and 132 are provided here, it is not limited to this, You may arrange | position three or more permanent magnets with the same pole opposing. Further, a ring-shaped magnetic yoke made of a ferromagnetic material may be disposed between the permanent magnets. In this case, it is desirable that the cross-sectional shape of the magnetic yoke is substantially the same as that of the permanent magnet.
また、永久磁石131,132は、貫通孔135,136を備えた円柱形状に形成されている(図3参照)。2つの永久磁石131,132は、筒状部材190の内部180で往復移動する方向(図1の左右方向)と同一方向で、且つ、2つの永久磁石131,132の夫々が互いに同極が対向するように着磁された状態で配置される。永久磁石131,132としては特に限定されないが、高い磁力を示すネオジム磁石が好適に用いられる。 Further, the permanent magnets 131 and 132 are formed in a cylindrical shape having through holes 135 and 136 (see FIG. 3). The two permanent magnets 131 and 132 are in the same direction as the reciprocating direction (the left-right direction in FIG. 1) inside the cylindrical member 190, and the two permanent magnets 131 and 132 have the same polarity. It is arranged in a magnetized state. Although it does not specifically limit as the permanent magnets 131 and 132, The neodymium magnet which shows a high magnetic force is used suitably.
固定部材200は、図1及び図3において、2つの永久磁石131,132を同極が対向するように配置固定するために設けられる。固定部材200は2つの永久磁石131,132の貫通孔135,136の内径よりも小さい外径を有している。2つの永久磁石131,132の貫通孔135,136に対して固定部材200が挿通されて、固定部材200の一端部201を後述する方法により変形させて形成した変形係止部251と、他端部202に備えられた係止部252との間で2つの永久磁石131,132を固定する。 1 and 3, the fixing member 200 is provided for arranging and fixing the two permanent magnets 131 and 132 so that the same poles face each other. The fixing member 200 has an outer diameter smaller than the inner diameters of the through holes 135 and 136 of the two permanent magnets 131 and 132. A deformation locking portion 251 formed by inserting the fixing member 200 into the through holes 135 and 136 of the two permanent magnets 131 and 132 and deforming one end portion 201 of the fixing member 200 by a method described later, and the other end The two permanent magnets 131 and 132 are fixed between the locking portion 252 provided in the portion 202.
また、固定部材200は、図4のように、一端部201にスリット部255を備える。スリット部255が形成されることで、後述する方法により変形させて図3の変形係止部251を形成しやすくなる。なお、スリット部255は必ずしも形成されていなくてもよく、その形状は特に限定されない。固定部材200は非磁性体で形成されることが好ましく、例えば、オーステナイト系ステンレス材料やアルミ合金材料、真鍮が挙げられる。 In addition, the fixing member 200 includes a slit portion 255 at one end 201 as shown in FIG. By forming the slit portion 255, it is easy to form the deformation locking portion 251 of FIG. Note that the slit portion 255 is not necessarily formed, and the shape thereof is not particularly limited. The fixing member 200 is preferably formed of a non-magnetic material, and examples thereof include austenitic stainless materials, aluminum alloy materials, and brass.
ここで、図1を用いて、本実施形態の振動発電機10の動作を説明する。まず、振動発電機10を筒状部材190の長手方向(図1の左右方向)に振動させる。振動させたことにより振動発電機10に加えられた力は、可動子14に運動エネルギーとして伝達される。可動子14は筒状部材190の内部180を長手方向に往復移動し、電磁誘導コイル12に覆われた空間に出入りする。 Here, operation | movement of the vibration generator 10 of this embodiment is demonstrated using FIG. First, the vibration power generator 10 is vibrated in the longitudinal direction of the cylindrical member 190 (left and right direction in FIG. 1). The force applied to the vibration generator 10 by the vibration is transmitted to the mover 14 as kinetic energy. The mover 14 reciprocates in the longitudinal direction inside the cylindrical member 190 and moves in and out of the space covered with the electromagnetic induction coil 12.
電磁誘導コイル12内の空間を通過する際に、永久磁石131,132を備えた可動子14から発生する磁束線が、電磁誘導コイル12を直交し、その際に誘導電流が発生する。可動子14が電磁誘導コイル12内の空間への出入りを繰り返すことで、交番電流を発生することができる。 When passing through the space in the electromagnetic induction coil 12, the magnetic flux lines generated from the mover 14 including the permanent magnets 131 and 132 are orthogonal to the electromagnetic induction coil 12, and an induced current is generated at that time. An alternating current can be generated when the mover 14 repeatedly enters and leaves the space in the electromagnetic induction coil 12.
次に、図5及び図6を用いて、本発明の実施形態である図1ないし図3の可動子14を構成する同極対向磁石の製造方法に使用される同極対向磁石の製造装置500について説明する。なお、可動子14は本発明の同極対向磁石及び可動子に相当する。 Next, referring to FIGS. 5 and 6, a homopolar facing magnet manufacturing apparatus 500 used in the method of manufacturing the homopolar facing magnet constituting the mover 14 of FIGS. 1 to 3, which is an embodiment of the present invention. Will be described. The mover 14 corresponds to the same-pole opposed magnet and the mover of the present invention.
可動子製造装置500は、図5及び図6において、基台511上面に立設されている支柱512には、操作者が操作可能なレバー513が設けられる。レバー513には、レバーの回転動作と連動して上下方向に移動可能な圧入部514が取り付けられている。例えば、操作者が図6の反時計周りにレバー513を回動させると、圧入部514が図5及び図6の下方向へ移動する。 In the mover manufacturing apparatus 500, a lever 513 that can be operated by an operator is provided on a support column 512 that is erected on the upper surface of a base 511 in FIGS. 5 and 6. The lever 513 is provided with a press-fit portion 514 that can move in the vertical direction in conjunction with the rotation of the lever. For example, when the operator rotates the lever 513 counterclockwise in FIG. 6, the press-fit portion 514 moves downward in FIGS. 5 and 6.
支持棒550は前記圧入部514に取り付けられる。支持棒550の上端部にはテーパー状に広がる鍔部555を備えている。支持棒550は磁性体で構成されており、支持棒550が磁性体で形成されることで、後述のように、支持棒550に対して永久磁石131,132を容易に磁着させることができる。 The support bar 550 is attached to the press-fit portion 514. An upper end portion of the support bar 550 is provided with a flange portion 555 that extends in a tapered shape. The support rod 550 is made of a magnetic material. By forming the support rod 550 from a magnetic material, the permanent magnets 131 and 132 can be easily magnetized to the support rod 550 as will be described later. .
支持棒550を構成する磁性体の一例としては、マルテンサイト系やフェライト系のステンレス材料などが挙げられる。また、本実施形態では、支持棒550の先端部551はR加工が施されている。 As an example of the magnetic body constituting the support bar 550, martensitic or ferritic stainless materials can be cited. In the present embodiment, the tip portion 551 of the support bar 550 is subjected to R processing.
ストレート穴部560は基台511に設けられ、レバー513の回動により、支持棒550が下方へ移動する方向(図5及び図6の下方向)の延長線上に形成される。このストレート穴部560は、支持棒550本体を構成する円柱の外径よりも大きな内径を有している。また、ストレート穴部560の底面には本発明の弾性部材であるバネ570の一端部が固定して備えられる。 The straight hole 560 is provided on the base 511, and is formed on an extension line in the direction in which the support bar 550 moves downward (downward in FIGS. 5 and 6) by the rotation of the lever 513. The straight hole 560 has an inner diameter that is larger than the outer diameter of the column that forms the support rod 550 main body. Further, one end of a spring 570 which is an elastic member of the present invention is fixedly provided on the bottom surface of the straight hole 560.
バネ570の他端部には支持部材580が取り付けられている。この支持部材580は、前述の固定部材200の中空内に下側253から挿入されて固定部材200を支持するためのものであり(図8参照)、バネ570を介して基台511に固定されている。また、本実施形態では支持棒550本体を構成する円柱の外径と支持部材580の内径は略同一に形成されている。 A support member 580 is attached to the other end of the spring 570. The support member 580 is inserted into the hollow of the above-described fixing member 200 from the lower side 253 to support the fixing member 200 (see FIG. 8), and is fixed to the base 511 via a spring 570. ing. In the present embodiment, the outer diameter of the column that forms the main body of the support bar 550 and the inner diameter of the support member 580 are formed to be substantially the same.
支持部材580は、それ自体の重力がバネ570に負荷されたときに、ストレート穴部560から支持部材580全体が露出されないように、ストレート穴部560の深さ方向(図5及び図6の上下方向)の寸法、バネ570の長さ、支持部材580の質量が適宜調整される。これにより、支持部材580はストレート穴部560からその一部が露出された状態で、略垂直に自立されており、固定部材200の中空内に下側253から容易に挿入することが可能である(図8参照)。 The support member 580 has a depth direction of the straight hole portion 560 (in the vertical direction of FIGS. 5 and 6) so that the entire support member 580 is not exposed from the straight hole portion 560 when its own gravity is applied to the spring 570. Direction), the length of the spring 570, and the mass of the support member 580 are appropriately adjusted. As a result, the support member 580 is self-standing in a substantially vertical state with a portion thereof exposed from the straight hole portion 560, and can be easily inserted into the hollow of the fixing member 200 from the lower side 253. (See FIG. 8).
支持部材580は非磁性体で形成されることが好ましく、一例としてオーステナイト系ステンレス材料やアルミ合金材料、真鍮が挙げられる。その他の可動子製造装置500を構成する部材は、特に限定されないが、例えば非磁性体であるオーステナイト系ステンレス材料で形成される。 The support member 580 is preferably formed of a non-magnetic material, and examples thereof include austenitic stainless materials, aluminum alloy materials, and brass. Although the member which comprises the other needle | mover manufacturing apparatus 500 is not specifically limited, For example, it forms with the austenitic stainless material which is a nonmagnetic material.
ここで、支持棒550、支持部材580、ストレート穴部560、及び固定部材200の関係は以下のようになっている。支持部材580は、バネ570を介して図6のように、上下方向の移動が可能に形成されている。 Here, the relationship among the support bar 550, the support member 580, the straight hole 560, and the fixing member 200 is as follows. The support member 580 is formed to be movable in the vertical direction via a spring 570 as shown in FIG.
支持棒550の外径は固定部材200の内径よりも小さく形成されている。また、固定部材200の外径は永久磁石131,132の貫通孔135,136よりも小さく形成されている(図3参照)。 The outer diameter of the support bar 550 is formed smaller than the inner diameter of the fixing member 200. The outer diameter of the fixing member 200 is smaller than the through holes 135 and 136 of the permanent magnets 131 and 132 (see FIG. 3).
また、図9のように、支持棒550の外径はストレート穴部560の内径よりも小さく形成され、ストレート穴部560の内径は固定部材200の外径よりも小さく形成されている。 Further, as shown in FIG. 9, the support rod 550 has an outer diameter smaller than the inner diameter of the straight hole portion 560, and the straight hole portion 560 has an inner diameter smaller than the outer diameter of the fixing member 200.
次に、図7ないし図11を用いて、上述の同極対向磁石の製造装置500による、本発明の振動発電機10の可動子14を構成する同極対向磁石の製造方法を説明する。同極対向磁石の製造方法は、以下に説明する仮止め工程とかしめ工程を有する。 Next, with reference to FIGS. 7 to 11, a method for manufacturing the same-pole opposed magnet constituting the mover 14 of the vibration power generator 10 of the present invention by the above-described same-pole opposed magnet manufacturing apparatus 500 will be described. The manufacturing method of the same-pole opposed magnet has a temporary fixing step and a caulking step described below.
まず、仮止め工程において、図7のように、一端部に顎部555を有する支持棒550を、同極が対向する配置になるように2つの永久磁石131,132の貫通孔に挿通して、支持棒550に2つの永久磁石131,132を仮に保持させる。 First, in the temporary fixing step, as shown in FIG. 7, a support bar 550 having a jaw 555 at one end is inserted through the through holes of the two permanent magnets 131 and 132 so that the same poles are opposed to each other. The two permanent magnets 131 and 132 are temporarily held on the support rod 550.
2つの永久磁石131,132は、支持棒550との間に作用する磁力により、支持棒550に磁着される。このように、支持棒550と永久磁石131,132間の磁力により、同極が対抗するように配置されて反発する永久磁石131,132であっても、支持棒550に永久磁石131,132を容易に保持させることができる。このとき、永久磁石131,132は互いの磁力により、反発力が生じて離間している。そのため、支持棒550本体の上下方向(図7の上下方向)の長さYは、永久磁石131と永久磁石132を支持棒550に磁着させたときの外側端部の長さXより長くなるように構成されている。 The two permanent magnets 131 and 132 are magnetically attached to the support bar 550 by a magnetic force acting between the support bar 550 and the permanent magnets 131 and 132. As described above, even if the permanent magnets 131 and 132 are arranged so that the same poles are opposed to each other by the magnetic force between the support bar 550 and the permanent magnets 131 and 132, the permanent magnets 131 and 132 are attached to the support bar 550. It can be easily held. At this time, the permanent magnets 131 and 132 are separated by a repulsive force due to the mutual magnetic force. Therefore, the length Y of the support bar 550 main body in the vertical direction (vertical direction in FIG. 7) is longer than the length X of the outer end when the permanent magnet 131 and the permanent magnet 132 are magnetically attached to the support bar 550. It is configured as follows.
図8において、支持棒550に永久磁石131,132を仮に保持させた状態で、レバー513を操作者が図6の反時計周りに回動させることにより、圧入部514に取り付けられた支持棒550が図8の下方向へ移動させて、固定部材190の内側に挿通させる。これにより、図8のように、永久磁石131,132の貫通孔と支持棒550との間隙に固定部材200が挿通されることになる。 In FIG. 8, with the support rod 550 temporarily holding the permanent magnets 131 and 132, the operator rotates the lever 513 counterclockwise in FIG. 8 is moved downward in FIG. 8 and inserted inside the fixing member 190. As a result, as shown in FIG. 8, the fixing member 200 is inserted into the gap between the through holes of the permanent magnets 131 and 132 and the support rod 550.
具体的には、支持棒550はその他端部556が支持部材580を介してバネ570を押圧しながら、基台511に支持された固定部材200の中空内に上側から挿通される(図9参照)。 Specifically, the support bar 550 is inserted from above into the hollow of the fixing member 200 supported by the base 511 while the other end portion 556 presses the spring 570 via the support member 580 (see FIG. 9). ).
ここで、固定部材200に対する支持棒550の配置は、支持棒550が下方へ移動したときに、永久磁石131,132の貫通孔と支持棒550の間隙に固定部材200が挿入されるように、あらかじめ適宜調整されている。なお、永久磁石131,132の貫通孔135,136の端部には、固定部材200が永久磁石131,132の貫通孔135,136と支持棒550の間隙に容易に挿入できるように、R加工やテーパ加工が施されていることが好ましい。 Here, the arrangement of the support bar 550 with respect to the fixing member 200 is such that when the support bar 550 moves downward, the fixing member 200 is inserted into the gap between the through holes of the permanent magnets 131 and 132 and the support bar 550. It has been adjusted appropriately in advance. It should be noted that an R process is provided at the ends of the through holes 135 and 136 of the permanent magnets 131 and 132 so that the fixing member 200 can be easily inserted into the gap between the through holes 135 and 136 of the permanent magnets 131 and 132 and the support rod 550. It is preferable that taper processing is performed.
なお、本実施形態では、支持棒550に2つの永久磁石131,132を磁着させたが、これに限られない。同極対向磁石を構成する複数の永久磁石がある場合に、全ての永久磁石を支持棒に磁着させておく必要はなく、例えば、複数の永久磁石のうち、1つの永久磁石を支持棒550に磁着させておいて、他の永久磁石は固定部材200に挿入させておいてもよい。永久磁石が複数備えられている場合において、支持棒に磁着させる永久磁石の数と固定部材に挿通させる永久磁石の数は特に限定されない。また、支持棒550に先に固定部材200を仮に保持させておいてもよい。 In the present embodiment, the two permanent magnets 131 and 132 are magnetized on the support bar 550, but the present invention is not limited to this. When there are a plurality of permanent magnets constituting the same-pole opposed magnet, it is not necessary to magnetically attach all the permanent magnets to the support rod. For example, one permanent magnet among the plurality of permanent magnets is supported by the support rod 550. The other permanent magnets may be inserted into the fixing member 200. When a plurality of permanent magnets are provided, the number of permanent magnets magnetically attached to the support rod and the number of permanent magnets inserted through the fixing member are not particularly limited. Further, the fixing member 200 may be temporarily held on the support bar 550 first.
次に、図9ないし図11を用いて、かしめ工程について説明する。図9において、支持部材580は支持棒550の他端部556に押圧されて、バネ570が縮む。このバネ570の付勢力に抗うようにして、ストレート穴部560の底面に向かって支持棒550が挿入される。 Next, the caulking process will be described with reference to FIGS. In FIG. 9, the support member 580 is pressed against the other end 556 of the support bar 550, and the spring 570 contracts. The support bar 550 is inserted toward the bottom surface of the straight hole 560 so as to resist the urging force of the spring 570.
このとき、支持棒550の上方に備えられた顎部555によって、上側の永久磁石131が下方に押し下げられ、同極が対向していることによる磁力の反発によって生じた永久磁石131と永久磁石132の間隔が狭まることにより、さらに支持棒550がストレート穴部560に挿入される。 At this time, the upper permanent magnet 131 is pushed downward by the jaw portion 555 provided above the support bar 550, and the permanent magnet 131 and the permanent magnet 132 generated by the repulsion of the magnetic force due to the opposite poles facing each other. The support rod 550 is further inserted into the straight hole portion 560 due to the narrowing of the interval.
次に、図10において、固定部材200の中空内に挿入した支持棒550を固定部材200(図9参照)に対して、さらに押圧することにより、支持棒550の一端部に備わる鍔部555が、固定部材200の一端部201に圧接される。これにより、形成されたスリット部255(図8参照)が変形して変形係止部251が形成されることにより係止部252との間で、固定部材200に対して同極対向の2つの永久磁石131,132がかしめ固定される。なお、鍔部555は上方(図8ないし11の上側)に向かってテーパー状に拡がっているため、スリット部255(図8参照)は先端部から徐々に拡がり、永久磁石131,132の貫通孔の直径よりも大きい変形係止部251が形成されることにより、永久磁石131,132を同極対向に容易に固定することができる。 Next, in FIG. 10, by further pressing the support bar 550 inserted into the hollow of the fixing member 200 against the fixing member 200 (see FIG. 9), the flange 555 provided at one end of the support bar 550 is provided. The one end portion 201 of the fixing member 200 is press-contacted. As a result, the formed slit portion 255 (see FIG. 8) is deformed to form the deformed locking portion 251, so that the two opposite to the fixing member 200 with the same polarity as the locking portion 252 are formed. The permanent magnets 131 and 132 are fixed by caulking. Since the flange portion 555 is tapered upward (upper side in FIGS. 8 to 11), the slit portion 255 (see FIG. 8) gradually expands from the tip portion, and the through holes of the permanent magnets 131 and 132 are provided. By forming the deformation locking portion 251 larger than the diameter of the permanent magnets 131 and 132, the permanent magnets 131 and 132 can be easily fixed opposite to each other.
なお、図11のように、支持棒550をストレート穴部560から引き上げる場合には、レバー513を図6の時計回りに回動させる。バネ570の付勢力によって、支持棒550を比較的上方に引き上げやすい。支持棒550から固定部材200ごと永久磁石131,132を取り外すと、図3のような同極対向磁石、すなわち可動子14が得られる。 As shown in FIG. 11, when the support bar 550 is pulled up from the straight hole 560, the lever 513 is rotated clockwise in FIG. Due to the biasing force of the spring 570, the support bar 550 can be lifted relatively upward. When the permanent magnets 131 and 132 are removed together with the fixed member 200 from the support bar 550, the same-polarity opposing magnet as shown in FIG.
本実施形態の振動発電機10は同極対向の永久磁石131,132を備えた可動子14を有するため、高効率な発電が可能である。また、可動子14の構成部材が永久磁石131,132と固定部材200から形成されるため、従来の雄型固定部品と雌型固定部品などを備える可動子と比べて、部品点数を減らすことが可能である。 Since the vibration power generator 10 according to the present embodiment includes the mover 14 including the permanent magnets 131 and 132 facing each other with the same polarity, highly efficient power generation is possible. Further, since the constituent members of the mover 14 are formed from the permanent magnets 131 and 132 and the fixed member 200, the number of parts can be reduced compared to a conventional mover having a male fixed part and a female fixed part. Is possible.
なお、本実施形態において、可動子14は2つの永久磁石131,132から構成されているが、本発明はこれに限定されることはなく、3つ以上の永久磁石を同極対向配置させることも可能である。また、さらに強磁性体からなるリング状の磁気ヨークを永久磁石間に配置させても良い。この場合、磁気ヨークの断面形状は永久磁石と略同一であることが望ましい。 In this embodiment, the mover 14 is composed of two permanent magnets 131 and 132. However, the present invention is not limited to this, and three or more permanent magnets are arranged opposite to each other with the same polarity. Is also possible. Further, a ring-shaped magnetic yoke made of a ferromagnetic material may be disposed between the permanent magnets. In this case, it is desirable that the cross-sectional shape of the magnetic yoke is substantially the same as that of the permanent magnet.
また、本実施形態の同極対向磁石の製造方法において、図5及び図6に示されるように、手動動作する同極対向磁石の製造装置について説明したが、これに限定されるものではなく、モーターにより電気的に駆動して自動動作する同極対向磁石の製造装置であっても良い。なお、支持棒の長さや顎部の形状などは適宜変更可能である。 Moreover, in the manufacturing method of the homopolar facing magnet of this embodiment, as shown in FIG. 5 and FIG. 6, the manufacturing device of the homopolar facing magnet that operates manually has been described, but is not limited thereto, It may be a homopolar facing magnet manufacturing apparatus that is electrically driven and automatically operated by a motor. Note that the length of the support rod, the shape of the jaw, and the like can be changed as appropriate.
加えて、本実施形態において、固定部材に対する複数の永久磁石のかしめ固定は、鍔部を備える支持棒を挿入することにより行われるが、この後に、同極対向磁石を支持棒から取り外し、再度バイス等により、さらに固定しても良い。また、支持棒550に2つの永久磁石131,132を磁着させて仮止めしているが、さらに接着剤を用いるなどしてもよい。その他、一々例示はしないが、本発明は、その趣旨を逸脱しない範囲内において、種々の変更が加えられて実施されるものである。 In addition, in the present embodiment, the plurality of permanent magnets are fixed by caulking to the fixing member by inserting a support bar having a collar portion. Thereafter, the same-pole opposed magnet is removed from the support bar, and the vice is again formed. It may be further fixed by, for example. Further, although the two permanent magnets 131 and 132 are magnetically attached to the support bar 550 and temporarily fixed, an adhesive may be further used. In addition, although not illustrated one by one, the present invention is implemented with various modifications within a range not departing from the gist thereof.
10 振動発電機
11 筐体
12 電磁誘導コイル(コイル)
131,132 永久磁石
135,136 貫通孔
190 筒状部材
200 固定部材
201 一端部
202 他端部
252 係止部
550 支持棒
555 顎部
10 Vibration generator 11 Housing 12 Electromagnetic induction coil (coil)
131,132 Permanent magnet 135,136 Through-hole 190 Cylindrical member 200 Fixed member 201 One end portion 202 The other end portion 252 Locking portion 550 Support rod 555 Jaw portion
Claims (4)
磁性体で形成されると共に一端部に顎部を有する支持棒を、少なくとも1つの前記永久磁石の前記貫通孔及び前記永久磁石の貫通孔の内径よりも小さい外径を有する前記固定部材の内側を挿通して、前記支持棒と前記固定部材との間に前記複数の永久磁石を仮に保持させる仮止め工程と、
前記固定部材の一端部に対して、前記固定部材の中空内に挿入した前記支持棒の前記顎部を圧接させることにより前記固定部材の一端部を変形させ、それにより、前記固定部材の他端部に形成された係止部との間で、前記複数の永久磁石を前記固定部材上に挟持固定するかしめ工程を有することを特徴とする同極対向磁石の製造方法。 A method for producing a counter-pole magnet having a plurality of permanent magnets having through-holes and arranged so that the same poles face each other, and a cylindrical fixing member for fixing the plurality of permanent magnets. ,
A support rod formed of a magnetic material and having a jaw at one end is disposed inside the fixing member having an outer diameter smaller than an inner diameter of the through hole of the at least one permanent magnet and the through hole of the permanent magnet. A temporary fixing step of inserting and temporarily holding the plurality of permanent magnets between the support rod and the fixing member;
The one end portion of the fixing member is deformed by pressing the jaw portion of the support rod inserted into the hollow of the fixing member against the one end portion of the fixing member, whereby the other end of the fixing member is deformed. A method of manufacturing a homopolar facing magnet, comprising: a caulking step of sandwiching and fixing the plurality of permanent magnets on the fixing member between a locking portion formed in the portion.
前記仮止め工程において、前記支持棒は、その他端部が前記支持部材を介して前記弾性部材を押圧しながら前記基台に支持された前記固定部材の中空内に上側から挿通されることを特徴とする請求項1に記載の同極対向磁石の製造方法。 The fixing member is configured such that a supporting member fixed to the base via an elastic member is inserted into the hollow from the lower side of the fixing member so that the locking portion is positioned on the lower side. Supported on top
In the temporary fixing step, the support rod is inserted from above into the hollow of the fixed member supported by the base while the other end presses the elastic member via the support member. The method for producing a homopolar facing magnet according to claim 1.
前記筒状部材に沿って配置されたコイルと、
前記筒状部材内の長手方向に往復移動可能に設けられた請求項1ないし3のいずれかの同極対向磁石の製造方法により得られた同極対向磁石を備える可動子とを有することを特徴とする振動発電機。 A cylindrical member provided in a cylindrical casing and formed of a non-magnetic material;
A coil disposed along the tubular member;
It has a mover provided with the same-pole opposed magnet obtained by the manufacturing method of the same-pole opposed magnet in any one of Claims 1 thru / or 3 provided so that reciprocation was possible in the longitudinal direction in the cylindrical member. And vibration generator.
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PCT/JP2011/052341 WO2011105190A1 (en) | 2010-02-25 | 2011-02-04 | Method for producing homopolar opposing magnets, and oscillation generator |
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CN116566159B (en) * | 2023-07-11 | 2023-09-15 | 中北大学 | Laminated sliding rail type vibration energy collector |
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JP2006296144A (en) * | 2005-04-14 | 2006-10-26 | Shinichi Hayashizaki | Oscillating generator |
JP2009100523A (en) * | 2007-10-16 | 2009-05-07 | Iichi Okuno | Permanent magnet element and oscillating generator, and acceleration sensor |
JP2009118581A (en) * | 2007-11-02 | 2009-05-28 | Sumida Corporation | Vibration-type electromagnetic power generator |
JP2009213194A (en) * | 2008-02-29 | 2009-09-17 | Sumida Corporation | Oscillatory electromagnetic generator |
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JP2006296144A (en) * | 2005-04-14 | 2006-10-26 | Shinichi Hayashizaki | Oscillating generator |
JP2009100523A (en) * | 2007-10-16 | 2009-05-07 | Iichi Okuno | Permanent magnet element and oscillating generator, and acceleration sensor |
JP2009118581A (en) * | 2007-11-02 | 2009-05-28 | Sumida Corporation | Vibration-type electromagnetic power generator |
JP2009213194A (en) * | 2008-02-29 | 2009-09-17 | Sumida Corporation | Oscillatory electromagnetic generator |
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KR20160042427A (en) * | 2013-08-02 | 2016-04-19 | 차트 인코포레이티드 | Cryocooler with magnetic reciprocating piston |
JP2016528863A (en) * | 2013-08-02 | 2016-09-15 | チャート・インコーポレイテッドChart Inc. | Cryogenic cooler with magnetic reciprocating piston |
KR102210849B1 (en) * | 2013-08-02 | 2021-02-01 | 차트 인코포레이티드 | Cryocooler with magnetic reciprocating piston |
KR20210012068A (en) * | 2013-08-02 | 2021-02-02 | 차트 인코포레이티드 | Cryocooler with magnetic reciprocating piston |
KR102276748B1 (en) * | 2013-08-02 | 2021-07-12 | 차트 인코포레이티드 | Cryocooler with magnetic reciprocating piston |
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