JP2011175926A - Circuit breaker - Google Patents

Circuit breaker Download PDF

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JP2011175926A
JP2011175926A JP2010040440A JP2010040440A JP2011175926A JP 2011175926 A JP2011175926 A JP 2011175926A JP 2010040440 A JP2010040440 A JP 2010040440A JP 2010040440 A JP2010040440 A JP 2010040440A JP 2011175926 A JP2011175926 A JP 2011175926A
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adjuster
bimetal
guide groove
circuit breaker
trip bar
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JP5333289B2 (en
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Shigeki Komoto
茂樹 幸本
Shinjiro Niwa
伸次郎 丹羽
Naoki Okamoto
直樹 岡本
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Priority to JP2010040440A priority Critical patent/JP5333289B2/en
Priority to CN201010234339.XA priority patent/CN102169781B/en
Priority to KR1020100088338A priority patent/KR101154634B1/en
Publication of JP2011175926A publication Critical patent/JP2011175926A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a circuit breaker with a thermal tripping device wherein the distance between a trip bar and a regulator can be adjusted in a short time. <P>SOLUTION: The thermal tripping device 42 includes a bimetal 43 having a guide groove 43a formed in one end side in contact with the trip bar 33 and an engagement hole 43b formed at a predetermined distance in the longitudinal direction from the guide groove 43a, and the regulator 44 that can pivot in a reverse direction against the deformation of the bimetal 43 with one end side engaged with the engagement hole 43b and the other end side sliding inside the guide groove 43a around the engagement hole 43b and that is fixed to the bimetal 43 while abutting against the trip bar 33 and then being pushed back by deformation. The regulator 44 has a bottom part 44c that slides on the bottom of the guide groove 43a. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

この発明は、回路遮断器における熱動引きはずし装置に関するものである。   The present invention relates to a thermal tripping device in a circuit breaker.

従来の回路遮断器における熱動引きはずし装置では、引きはずし機構の作動点、すなわち、バイメタルがトリップバーを押す位置が、引きはずし機構を構成する各部品の加工、組立誤差、材料特性のばらつき等、製造ばらつきの累積によりばらついて、回路遮断器の遮断時間にばらつきが生じる。そこで、このような製造ばらつきを吸収するために、バイメタルの先端に移動可能な調整子を取り付け、回路遮断器に電流を一定時間通電しこの通電によりバイメタルが変形して調整子の当接部がトリップバーに当接して押し戻されて移動したままの状態で調整子をバイメタルにレーザ溶接により固着するようにしている(例えば、特許文献1。)。
また、調整子が、回路遮断器の製造及び調整の過程で、レーザ溶接により固着する前に脱落するという問題があったので、バイメタルに軸部を設け、調整子の鉤状部を弾性変形させてバイメタルの軸部に調整子を取付ける方法や、調整子の鉤状部をバイメタルの軸部に係合させた後、鉤状部を塑性変形させて調整子の脱落を防止する方法が提案されている(例えば、特許文献2。)。
In a conventional thermal tripping device in a circuit breaker, the operating point of the tripping mechanism, that is, the position where the bimetal presses the trip bar is the processing of each component that constitutes the tripping mechanism, assembly error, variation in material characteristics, etc. Variations in the circuit breaker breaking time occur due to variations in manufacturing variations. Therefore, in order to absorb such manufacturing variations, a movable adjuster is attached to the tip of the bimetal, and a current is passed through the circuit breaker for a certain period of time. The adjuster is fixed to the bimetal by laser welding in a state of being moved back by being brought into contact with the trip bar (for example, Patent Document 1).
In addition, there was a problem that the adjuster fell off before it was fixed by laser welding in the process of manufacturing and adjusting the circuit breaker. Therefore, a shaft was provided on the bimetal, and the hook-shaped portion of the adjuster was elastically deformed. A method of attaching the adjuster to the bimetal shaft and a method of preventing the adjuster from falling off by plastically deforming the hook after engaging the hook of the adjuster with the bimetal shaft. (For example, Patent Document 2).

特開2001−15006号公報(段落0021〜段落0023、図4)JP 2001-15006 (paragraph 0021 to paragraph 0023, FIG. 4) 特開2009−123416号公報(段落0022、段落0023、段落0036〜段落0039、図1、図2)JP 2009-123416 A (paragraph 0022, paragraph 0023, paragraph 0036 to paragraph 0039, FIG. 1, FIG. 2)

しかしながら、従来の回路遮断器における熱動引きはずし装置の調整子は、厚さ0.8mm程度の板からプレス成形により製作していたので、調整子の弓状部などの薄肉形状をプレス成形するために軟らかい銅合金などのレーザ溶接性の悪い材料を使用せざるを得ないという課題があった。   However, since the regulator of the thermal tripping device in the conventional circuit breaker was manufactured by press molding from a plate having a thickness of about 0.8 mm, the thin shape such as the arcuate portion of the regulator is press molded. Therefore, there has been a problem that a material with poor laser weldability such as a soft copper alloy has to be used.

また、バイメタルの案内溝に調整子を入れて調整子をバイメタルにレーザ溶接する際に、調整子の両端面と案内溝との境界部の2箇所をレーザ溶接する必要があり、溶接に時間がかかるという問題があった。   In addition, when the adjuster is inserted into the bimetal guide groove and the adjuster is laser welded to the bimetal, it is necessary to laser weld two locations at the boundary between the both ends of the adjuster and the guide groove, and time is required for welding. There was a problem that it took.

この発明は、上記のような課題を解決するためになされたもので、調整時間が短く信頼性の高い熱動引きはずし装置を備えた回路遮断器を得ることを目的とするものである。   The present invention has been made to solve the above-described problems, and an object of the present invention is to obtain a circuit breaker including a thermal tripping device with a short adjustment time and high reliability.

この発明の回路遮断器は、電路を開閉する開閉接点と、この開閉接点を開放する開閉機構部と、該開閉機構部を駆動する熱動引きはずし装置とを備え、熱動引きはずし装置は、トリップバーと当接する側の一端に開口して形成される案内溝、および案内溝と長手方向に所定の間隔を介して形成される係合穴を有するバイメタルと、係合穴に一端側が係合され、他端側が係合穴を中心にして案内溝内を摺動することによりバイメタルの変形と逆向きに回動可能で、且つ変形によりトリップバーに当接し押し戻された状態でバイメタルに固着された調整子とを有し、調整子は、案内溝の底面上を摺動する底面部を有するものである。   The circuit breaker of the present invention comprises an open / close contact for opening and closing an electric circuit, an open / close mechanism portion for opening the open / close contact, and a thermal trip device for driving the open / close mechanism portion. A bimetal having a guide groove formed at one end on the side in contact with the trip bar and an engagement hole formed at a predetermined interval in the longitudinal direction with the guide groove, and one end engaged with the engagement hole The other end can slide in the guide groove with the engagement hole as the center so that it can be rotated in the opposite direction to the deformation of the bimetal, and is fixed to the bimetal in a state of being brought into contact with the trip bar and pushed back by the deformation. The adjuster has a bottom surface portion that slides on the bottom surface of the guide groove.

この発明によれば、調整子はバイメタルの案内溝内を摺動する底面部を有するので、トリップバーと調整子との距離調節の時間が短く固着の信頼性が高い熱動引きはずし装置を備えた回路遮断器を得ることができる。   According to the present invention, since the adjuster has a bottom surface portion that slides in the guide groove of the bimetal, the thermal tripping device having a short time for adjusting the distance between the trip bar and the adjuster and having high adhesion reliability is provided. A circuit breaker can be obtained.

この発明の実施の形態1における回路遮断器を示す側面断面図である。It is side surface sectional drawing which shows the circuit breaker in Embodiment 1 of this invention. この発明の実施の形態1の回路遮断器における引きはずし装置を示す斜視図である。It is a perspective view which shows the tripping device in the circuit breaker of Embodiment 1 of this invention. この発明の実施の形態1の回路遮断器における引きはずし装置を示す側面図である。It is a side view which shows the tripping device in the circuit breaker of Embodiment 1 of this invention. この発明の実施の形態1の回路遮断器における引きはずし装置へ調整子を装着する前の状態を示す斜視図である。It is a perspective view which shows the state before mounting | wearing a regulator with the tripping device in the circuit breaker of Embodiment 1 of this invention. この発明の実施の形態1の回路遮断器における引きはずし装置の調整子を示す側面図である。It is a side view which shows the regulator of the tripping device in the circuit breaker of Embodiment 1 of this invention. この発明の実施の形態1の回路遮断器における引きはずし装置の調整子を示す斜視図である。It is a perspective view which shows the regulator of the tripping device in the circuit breaker of Embodiment 1 of this invention. この発明の実施の形態2の回路遮断器における引きはずし装置を示す側面図である。It is a side view which shows the tripping device in the circuit breaker of Embodiment 2 of this invention. この発明の実施の形態2の回路遮断器における引きはずし装置の調整子を示す側面図である。It is a side view which shows the regulator of the tripping device in the circuit breaker of Embodiment 2 of this invention. この発明の実施の形態2の回路遮断器における引きはずし装置の調整子を示す斜視図である。It is a perspective view which shows the regulator of the tripping device in the circuit breaker of Embodiment 2 of this invention. この発明の実施の形態2の回路遮断器の効果を説明するための引きはずし装置の上面図である。It is a top view of the trip device for demonstrating the effect of the circuit breaker of Embodiment 2 of this invention. この発明の実施の形態1の回路遮断器の課題を説明するための引きはずし装置の上面図である。It is a top view of the trip device for demonstrating the subject of the circuit breaker of Embodiment 1 of this invention. この発明の実施の形態3の回路遮断器における引きはずし装置の調整子を示す側面図である。It is a side view which shows the regulator of the tripping device in the circuit breaker of Embodiment 3 of this invention. この発明の実施の形態3の回路遮断器における引きはずし装置の調整子を示す斜視図である。It is a perspective view which shows the regulator of the tripping device in the circuit breaker of Embodiment 3 of this invention.

実施の形態1.
図1はこの発明の実施の形態1における回路遮断器を示す側面断面図、図2は引きはずし装置を示す斜視図、図3は引きはずし装置を示す側面図、図4は引きはずし装置へ調整子を装着する前の状態を示す斜視図、図5は引きはずし装置の調整子を示す側面図、図6は引きはずし装置の調整子を示す斜視図である。
Embodiment 1.
1 is a side sectional view showing a circuit breaker according to Embodiment 1 of the present invention, FIG. 2 is a perspective view showing a tripping device, FIG. 3 is a side view showing the tripping device, and FIG. 4 is adjusted to the tripping device. FIG. 5 is a perspective view showing a state before the child is mounted, FIG. 5 is a side view showing the adjuster of the tripping device, and FIG. 6 is a perspective view showing the adjuster of the tripping device.

図1において、回路遮断器100は、絶縁材料で形成されたベース11とカバー12とからなる筐体10を用いて構成される。ベース11上には、極数分各相の回路遮断ユニット(例えば3相の場合、3個)が互いに並列に配置され、中央の回路遮断ユニットの上部には、周知のトグルリンク機構を有する開閉機構部30が配置される。カバー12は、ベース11上の各相の回路遮断ユニットと、開閉機構部30を覆い、開閉機構部30の操作ハンドル31はカバー12から突出する。なお、カバー12には、回路遮断器100の内部に内部付属装置を配設できるように開閉可能な上カバー12aが設けられている。   In FIG. 1, a circuit breaker 100 is configured by using a housing 10 including a base 11 and a cover 12 made of an insulating material. On the base 11, circuit breaker units of each phase (for example, three in the case of three phases) are arranged in parallel with each other for the number of poles, and an open / close having a well-known toggle link mechanism is provided above the central circuit breaker unit. The mechanism unit 30 is arranged. The cover 12 covers the circuit breaker unit of each phase on the base 11 and the opening / closing mechanism 30, and the operation handle 31 of the opening / closing mechanism 30 projects from the cover 12. The cover 12 is provided with an upper cover 12 a that can be opened and closed so that an internal accessory device can be disposed inside the circuit breaker 100.

各相の回路遮断ユニットは、互いに同じに構成され、クロスバー32は、各相の回路遮断ユニットに共通して、各相の回路遮断ユニットに直交するように、ベース11上に配置される。   The circuit breaker units for each phase are configured in the same manner, and the crossbar 32 is arranged on the base 11 so as to be orthogonal to the circuit breaker units for each phase in common with the circuit breaker units for each phase.

各相の回路遮断ユニットは、ベース11に設けられた電源側端子24と、電源側端子24より延設された固定接点21と、この固定接点21と接離する可動接点22と、この可動接点22が一端に設けられ、クロスバー32により回動自由に保持される可動接触子23と、この可動接触子23に可動子ホルダー26を介して接続された引きはずし装置40と、引きはずし装置40に接続され、ベース11に設けられた負荷側端子25とを有する。固定接点21と可動接点22とで、電路を開閉する開閉接点を構成する。可動接点22が固定接点21に接触すれば、端子24、25の間の電気回路がオンとなり、また、可動接点22が固定接点21から開離すれば、端子24、25間の電気回路がオフとなる。   The circuit breaker unit for each phase includes a power supply side terminal 24 provided on the base 11, a fixed contact 21 extending from the power supply side terminal 24, a movable contact 22 contacting and separating from the fixed contact 21, and the movable contact 22 is provided at one end, and a movable contact 23 which is rotatably held by a cross bar 32, a tripping device 40 connected to the movable contact 23 via a mover holder 26, and a tripping device 40. And a load side terminal 25 provided on the base 11. The fixed contact 21 and the movable contact 22 constitute an open / close contact that opens and closes the electric circuit. When the movable contact 22 comes into contact with the fixed contact 21, the electrical circuit between the terminals 24 and 25 is turned on. When the movable contact 22 is separated from the fixed contact 21, the electrical circuit between the terminals 24 and 25 is turned off. It becomes.

クロスバー32は、ベース11の底部に配置され、図1の紙面と直交するように延長される。このクロスバー32は、開閉機構部30により、その軸心を中心として回動され、各相の回路遮断ユニットにおける各可動接触子23がそれぞれ取り付けられる。クロスバー32がその軸心を中心として回動したときに、各相の回路遮断ユニットの各可動接触子23が同時に回動され、この可動接触子23の回動により、可動接点22が固定接点21に接離する。開閉機構部30は、引きはずし装置40により駆動される周知のトリップバー33を備えている。   The cross bar 32 is disposed at the bottom of the base 11 and extends so as to be orthogonal to the paper surface of FIG. The cross bar 32 is rotated about its axis by the opening / closing mechanism 30 and each movable contact 23 in the circuit breaker unit of each phase is attached thereto. When the crossbar 32 rotates about its axis, the movable contacts 23 of the circuit breaker units of the respective phases are simultaneously rotated, and the movable contact 22 is fixed by the rotation of the movable contact 23. 21 The opening / closing mechanism 30 includes a known trip bar 33 that is driven by the tripping device 40.

図2、図3に示すように引きはずし装置40は、電磁引きはずし装置41と熱動引きはずし装置42とから構成される。電磁引きはずし装置41は、固定鉄心41aと、瞬時遮断時に固定鉄心41aに吸着され、トリップバー33を駆動する可動鉄心41bと、可動鉄心41bを付勢する復帰スプリング41cと、可動鉄心41bを軸支するシャフト41dとを備えている。   As shown in FIGS. 2 and 3, the tripping device 40 includes an electromagnetic tripping device 41 and a thermal tripping device 42. The electromagnetic trip device 41 includes a fixed iron core 41a, a movable iron core 41b that is attracted to the fixed iron core 41a when instantaneously interrupted to drive the trip bar 33, a return spring 41c that urges the movable iron core 41b, and a movable iron core 41b. And a supporting shaft 41d.

熱動引きはずし装置42は、一端に端子25を有するヒータ42aと、このヒータ42aを間に介して固定鉄心41aにリベット41e(図3に図示する)により固着されるバイメタル43とを備えている。   The thermal tripping device 42 includes a heater 42a having a terminal 25 at one end, and a bimetal 43 fixed to a fixed iron core 41a by a rivet 41e (shown in FIG. 3) with the heater 42a interposed therebetween. .

図4に示すように、バイメタル43は、トリップバー33と当接する側の一端に開口して形成される案内溝43a、および案内溝43aと長手方向に所定の間隔を介して形成される係合穴43bを有しており、バイメタル43には、係合穴43bに一端側が係合され、他端側が係合穴43bを中心にして案内溝内43aを摺動することによりバイメタル43の変形と逆向きに回動可能で、且つこの変形によりトリップバー33に当接し押し戻された状態でバイメタル43に固着された調整子44が設けられている。   As shown in FIG. 4, the bimetal 43 is formed with a guide groove 43 a formed at one end on the side in contact with the trip bar 33, and an engagement formed with the guide groove 43 a at a predetermined interval in the longitudinal direction. The bimetal 43 has one end engaged with the engagement hole 43b, and the other end slides in the guide groove 43a around the engagement hole 43b. An adjuster 44 is provided that can be rotated in the opposite direction and is fixed to the bimetal 43 in a state of being brought into contact with the trip bar 33 and pushed back by this deformation.

バイメタル43は、熱膨張率が異なる2枚の金属板を貼り合わせた板状部材を打ち抜いて短冊形状に形成される。バイメタル43は、一端に案内溝43aが形成され、案内溝43aからバイメタル43の長手方向に所定の間隔をおいて係合穴43bが形成されている。案内溝43aの幅は、トリップバー33がトリップするトリップ荷重より小さい力で調整子44が摺動可能なように、後述する調整子44の底面部の幅より僅かに広く設けられている。   The bimetal 43 is formed in a strip shape by punching a plate-like member obtained by bonding two metal plates having different thermal expansion coefficients. The bimetal 43 has a guide groove 43a formed at one end, and an engagement hole 43b formed at a predetermined interval from the guide groove 43a in the longitudinal direction of the bimetal 43. The width of the guide groove 43a is slightly wider than the width of the bottom surface of the adjuster 44 described later so that the adjuster 44 can slide with a force smaller than the trip load at which the trip bar 33 trips.

図5、6に示すように、調整子44は、一方の端にバイメタル43の係合穴43bと係合する鉤状部44aが、他方の端にバイメタル43の案内溝43a内を摺動する弓状部44bが形成されている。弓状部44bは、例えばステンレスの薄板をプレス成形により、その切断面がL字状に成形され、案内溝43aの底面上を摺動し、バイメタル43の板厚以上、好ましくはバイメタル43の板厚より広い幅を有する底面部44cと、底面部44cに略垂直な側面部44dとから構成される。調整子44の底面部44cは、鉤状部44aを略中心する曲率を有する曲面となっている。弓状部44bの先端には、案内溝43aと係合する係止部44eが設けられている。また、弓状部44bの他端と鉤状部44aとの間には、トリップバー33と当接する当接部44fが設けられており、当接部44fは調整子44をバイメタル43に装着後、調整子44をトリップバー33側に重心がかかるようにする重り部を兼ねている。重り部は、必ずしも当接部44fと兼ねる必要はなく、当接部44fと鉤状部44aとの間にあればよく別に設けてもよい。   As shown in FIGS. 5 and 6, the adjuster 44 has a hook-shaped portion 44 a that engages with the engagement hole 43 b of the bimetal 43 at one end, and slides in the guide groove 43 a of the bimetal 43 at the other end. An arcuate portion 44b is formed. The arcuate portion 44b is formed, for example, by press-molding a thin stainless plate, and its cut surface is formed in an L shape, slides on the bottom surface of the guide groove 43a, and is equal to or greater than the plate thickness of the bimetal 43, preferably a plate of the bimetal 43. A bottom surface portion 44c having a width wider than the thickness and a side surface portion 44d substantially perpendicular to the bottom surface portion 44c. The bottom surface portion 44c of the adjuster 44 is a curved surface having a curvature that is substantially centered on the flange-shaped portion 44a. A locking portion 44e that engages with the guide groove 43a is provided at the tip of the arcuate portion 44b. Further, a contact portion 44f that contacts the trip bar 33 is provided between the other end of the arcuate portion 44b and the flange portion 44a. The contact portion 44f is mounted on the bimetal 43 after the adjuster 44 is mounted. Also, the adjuster 44 also serves as a weight portion that places the center of gravity on the trip bar 33 side. The weight portion does not necessarily serve as the contact portion 44f, and may be provided separately if it is between the contact portion 44f and the hook-shaped portion 44a.

調整子44をバイメタル43に装着するときには、一旦、調整子44を弾性変形させ、係止部44eが案内溝43aを乗り越えて調整子44がバイメタル43に装着される。バイメタル43に調整子44が装着されると、係止部44eが案内溝43aの底面と係合するので、調整子44がバイメタル43から脱落するのを防止できる。なお、本実施の形態では、係止部44eに底面部44cを設けていない。   When the adjuster 44 is attached to the bimetal 43, the adjuster 44 is once elastically deformed, the locking portion 44e gets over the guide groove 43a, and the adjuster 44 is attached to the bimetal 43. When the adjuster 44 is attached to the bimetal 43, the locking portion 44e is engaged with the bottom surface of the guide groove 43a, so that the adjuster 44 can be prevented from falling off the bimetal 43. In the present embodiment, the bottom surface portion 44c is not provided in the locking portion 44e.

次に熱動引きはずし装置42の調整方法について説明する。
熱動引きはずし装置42は、通電電流等によってバイメタル43が高温になると、線膨張係数の違いからバイメタル43に反りが生じる。この反りによる変位によってトリップバー33に当接し、当接したことを契機としてトリップバー33に開閉機構部30の駆動を行わせる。調整子44は、熱動引きはずし装置42がトリップバー33に当接することでトリップバー33にトリップ動作を行わせる通電電流を所定値に調節するために、トリップバー33と調整子44との距離が調節されている。
Next, a method for adjusting the thermal tripping device 42 will be described.
In the thermal tripping device 42, when the bimetal 43 becomes hot due to an energization current or the like, the bimetal 43 is warped due to a difference in linear expansion coefficient. The contact with the trip bar 33 is caused by the displacement due to the warpage, and the trip bar 33 is driven to drive the opening / closing mechanism 30 when the contact is made. The adjuster 44 is a distance between the trip bar 33 and the adjuster 44 in order to adjust the energizing current that causes the trip bar 33 to perform a trip operation when the thermal tripping device 42 contacts the trip bar 33 to a predetermined value. Is adjusted.

トリップバー33と調整子44との距離調節を行うには、まず、回路遮断器100のベース11に熱動引きはずし装置42とトリップバー33を組付け、調整子44をトリップバー33側に重心がかかるようにし、調整子44の係止部44eが案内溝43aに係止されて摺動が規制され姿勢が保持される状態とする。この状態で熱動引きはずし装置42に、トリップバー33を駆動し開閉機構40を動作させるための所定値の電流を通電する。次に、所定値の電流によりヒータ42aが発熱するのでバイメタル43の温度が上昇し、バイメタル43が変形してトリップバー33側に変形して傾き、調整子44の当接部44fがトリップバー33に当接するが、通電に伴ってバイメタル43はさらに変形を持続するため、調整子44の底面部44cが案内溝43a内を摺動して、バイメタル43の移動と逆方向に移動する。次に、この状態で一定時間通電したところで、調整子44の底面部44cとバイメタル43の案内溝43aとを少なくとも1回のレーザ溶接により固着して調整子44とバイメタル43とを固定一体化する。この固着は、レーザ溶接の他にも接着材による固着でも良い。また、バイメタル43の案内溝43aの側面部と調整子44の側面部44dをレーザ溶接により固着して補強してもよい。   In order to adjust the distance between the trip bar 33 and the adjuster 44, first, the thermal trip device 42 and the trip bar 33 are assembled to the base 11 of the circuit breaker 100, and the adjuster 44 is moved to the center of gravity on the trip bar 33 side. In this manner, the locking portion 44e of the adjuster 44 is locked in the guide groove 43a so that sliding is restricted and the posture is maintained. In this state, the thermal tripping device 42 is energized with a predetermined value of current for driving the trip bar 33 and operating the opening / closing mechanism 40. Next, since the heater 42a generates heat by a predetermined current, the temperature of the bimetal 43 rises, the bimetal 43 is deformed and deformed to the trip bar 33 side, and the contact portion 44f of the adjuster 44 is moved to the trip bar 33. However, since the bimetal 43 continues to be further deformed with the energization, the bottom surface portion 44c of the adjuster 44 slides in the guide groove 43a and moves in the direction opposite to the movement of the bimetal 43. Next, when energized for a certain period of time in this state, the bottom surface portion 44c of the adjuster 44 and the guide groove 43a of the bimetal 43 are fixed by at least one laser welding so that the adjuster 44 and the bimetal 43 are fixedly integrated. . This fixing may be fixing by an adhesive in addition to laser welding. Further, the side surface portion of the guide groove 43a of the bimetal 43 and the side surface portion 44d of the adjuster 44 may be fixed and reinforced by laser welding.

次に回路遮断器100のトリップ動作について説明する。
所定電流以上の電流がヒータ42aを流れヒータ42aが発熱し、この発熱によりバイメタル43が加熱されることにより変形する。バイメタル43が変形すると調整子44がバイメタル43に固着されているので、調整子44の当接部44fがトリップバー33を押し、開閉機構部30が駆動され可動子23を回動させる。可動子23の回動により固定接点21から可動接点22が開離し、電流遮断のトリップ動作が完了する。
Next, the trip operation of the circuit breaker 100 will be described.
A current of a predetermined current or more flows through the heater 42a and the heater 42a generates heat, and the bimetal 43 is heated by this heat generation and deforms. When the bimetal 43 is deformed, the adjuster 44 is fixed to the bimetal 43. Therefore, the contact portion 44f of the adjuster 44 pushes the trip bar 33, and the opening / closing mechanism portion 30 is driven to rotate the mover 23. The movable contact 22 is separated from the fixed contact 21 by the rotation of the movable element 23, and the trip operation for interrupting the current is completed.

また、短絡電流のような過大電流が流れた場合には、電磁引外し装置41の固定鉄心41aに発生する磁力により、可動鉄心41bが固定鉄心41aに吸着され、可動鉄心41bがシャフト41dを回動軸として復帰スプリング41cの付勢力に抗して回動する。この回動により可動鉄心41bがトリップバー33を押し、開閉機構部30が駆動され可動子23を回動させる。可動子23の回動により固定接点21から可動接点22が開離し、過大電流は遮断されトリップ動作が完了する。   When an excessive current such as a short circuit current flows, the movable iron core 41b is attracted to the fixed iron core 41a by the magnetic force generated in the fixed iron core 41a of the electromagnetic trip device 41, and the movable iron core 41b rotates around the shaft 41d. It rotates against the urging force of the return spring 41c as a moving shaft. By this rotation, the movable iron core 41b pushes the trip bar 33, and the opening / closing mechanism 30 is driven to rotate the mover 23. The movable contact 22 is separated from the fixed contact 21 by the rotation of the movable element 23, the excessive current is cut off, and the trip operation is completed.

このとき、熱動引きはずし装置42の調整方法において説明したように、ベース11に引きはずし装置40を取り付けた状態で、バイメタル43を所定温度にして調整子44を固着しているので、ベース11及び引きはずし装置40の製造上の誤差、取り付け誤差があっても、調整子44によって高精度に調整可能となる。   At this time, as described in the adjustment method of the thermal tripping device 42, the adjuster 44 is fixed with the bimetal 43 at a predetermined temperature with the tripping device 40 attached to the base 11. Even if there are manufacturing errors and mounting errors of the tripping device 40, the adjuster 44 can adjust with high accuracy.

本実施の形態によれば、調整子44は底面部44cを有し、トリップバー33と調整子44との距離調節の際に調整子44の底面部44cとバイメタル43の案内溝43aとを少なくとも1回のレーザ溶接により固着できるので、トリップバー33と調整子44との距離調節の時間を短縮できる。   According to the present embodiment, the adjuster 44 has the bottom surface portion 44c, and at the time of adjusting the distance between the trip bar 33 and the adjuster 44, the bottom surface portion 44c of the adjuster 44 and the guide groove 43a of the bimetal 43 are at least provided. Since it can be fixed by one laser welding, the time for adjusting the distance between the trip bar 33 and the adjuster 44 can be shortened.

また、調整子44を比較的レーザ溶接性の良いステンレス等の薄板から形成できるので、バイメタル43と調整子44との溶接による固着の信頼性を向上できる。   Further, since the adjuster 44 can be formed from a thin plate such as stainless steel having relatively good laser weldability, the reliability of fixing by welding the bimetal 43 and the adjuster 44 can be improved.

また、調整子44の底面部44cは、バイメタル43の板厚以上の幅を有するので、トリップバー33と調整子44との距離調節に際し、調整子44が案内溝43aを摺動する時、調整子44が複数極ある回路遮断ユニットの配列方向への傾くことを抑制できる。   Further, since the bottom surface portion 44c of the adjuster 44 has a width equal to or greater than the plate thickness of the bimetal 43, when adjusting the distance between the trip bar 33 and the adjuster 44, the adjuster 44 is adjusted when sliding along the guide groove 43a. It is possible to suppress tilting of the circuit breaker units having a plurality of poles 44 in the arrangement direction.

また、調整子44の底面部44cは、バイメタル43の板厚以上の幅を有するので、バイメタル43の案内溝43aの溝幅は、底面部44cの幅より僅かに大きくすればよく、ほぼバイメタル43の板厚相当の幅より大きくすることができ、案内溝43aを形成するプレス加工を容易にできる。   Further, since the bottom surface portion 44c of the adjuster 44 has a width equal to or greater than the plate thickness of the bimetal 43, the groove width of the guide groove 43a of the bimetal 43 may be slightly larger than the width of the bottom surface portion 44c. Therefore, the press working for forming the guide groove 43a can be facilitated.

また、調整子44は、案内溝43の側面と摺動し、底面部44cと略垂直な側面部44dを有し、弓状部44bの曲率が安定して形成でき、トリップバー33と調整子44との距離調節における調整子44の摺動が円滑にすることができるので、距離調節の精度が向上し熱動引きはずしの精度を向上させることができる。   The adjuster 44 slides on the side surface of the guide groove 43, has a side surface portion 44d substantially perpendicular to the bottom surface portion 44c, and can stably form the curvature of the arcuate portion 44b. Since the adjustment member 44 can be smoothly slid in the distance adjustment with respect to the distance 44, the accuracy of the distance adjustment can be improved and the accuracy of the thermal tripping can be improved.

また、調整子44は、一端側にバイメタル43の係合穴43bと係合可能な鉤状部44aを、他端側にバイメタル43の案内溝43a内を摺動し鉤状部44aを中心に可動可能な弓状部44bを有するので、トリップバー33と調整子44との距離調節における調整子44の摺動が円滑になり、距離調節の精度が向上し熱動引きはずしの精度を向上させることができる。   Further, the adjuster 44 slides in the guide groove 43a of the bimetal 43 on the other end side and engages with the engagement hole 43b of the bimetal 43 on one end side, and centers on the hook-shaped portion 44a. Since the movable arcuate portion 44b is provided, the adjuster 44 slides smoothly in adjusting the distance between the trip bar 33 and the adjuster 44, the distance adjustment accuracy is improved, and the thermal tripping accuracy is improved. be able to.

また、調整子44は、弓状部44bの先端に案内溝43aと係合する係止部44eを有するので、バイメタル43に調整子44を組付けた状態にて調整子44の脱落することを防止でき、回路遮断の組み立て及び調整の歩留まりが向上する。   Further, since the adjuster 44 has a locking portion 44e that engages with the guide groove 43a at the tip of the arcuate portion 44b, the adjuster 44 can be removed when the adjuster 44 is assembled to the bimetal 43. This improves the yield of assembly and adjustment of circuit interruption.

また、底面部44cは、係止部44eには設けられていないので、調整子44の形成を容易に行うことができる。   Further, since the bottom surface portion 44c is not provided in the locking portion 44e, the adjuster 44 can be easily formed.

また、調整子44は、鉤状部44aと弓状部44bの間に当接部44fを兼ねる重り部を有し、調整子44をバイメタル43に装着後、調整子44をトリップバー33側に重心がかかるようにできるので、トリップバー33と調整子44との距離調節が容易となり距離調節の時間を短縮できる。   The adjuster 44 has a weight portion that also serves as a contact portion 44f between the hook-shaped portion 44a and the arcuate portion 44b. After the adjuster 44 is attached to the bimetal 43, the adjuster 44 is moved to the trip bar 33 side. Since the center of gravity can be applied, the distance between the trip bar 33 and the adjuster 44 can be easily adjusted, and the distance adjustment time can be shortened.

なお、本実施の形態では、熱動引きはずし装置として、ヒータによりバイメタルを加熱する傍熱形の例を示したが、バイメタルに通電して直接発熱させる直熱形及び直傍熱形においても、適用可能であり同様の効果を奏するものである。   In this embodiment, as the thermal tripping device, an example of the indirectly heated type in which the bimetal is heated by the heater is shown. It is applicable and has the same effect.

また、底面部44cと略垂直な側面部44dを1つ有する断面が略Lの字状の調整子の例を示したが、側面部44dを底面部44cの両端にそれぞれ有する断面が略Uの字状の調整子でもよい。   Moreover, although the cross section which has one side part 44d substantially perpendicular | vertical to the bottom face part 44c showed the L-shaped regulator, the cross section which has the side part 44d at the both ends of the bottom face part 44c is respectively substantially U. A character-shaped adjuster may be used.

実施の形態2.
図7はこの発明の実施の形態2の回路遮断器における引きはずし装置を示す側面図、図8は引きはずし装置の調整子を示す側面図、図9は引きはずし装置の調整子を示す斜視図、図10は実施の形態2における回路遮断器の効果を説明するための引きはずし装置の上面図、図11は実施の形態1における回路遮断器の課題を説明するための引きはずし装置の上面図である。
Embodiment 2. FIG.
7 is a side view showing a tripping device in a circuit breaker according to Embodiment 2 of the present invention, FIG. 8 is a side view showing a regulator of the tripping device, and FIG. 9 is a perspective view showing a regulator of the tripping device. 10 is a top view of the tripping device for explaining the effect of the circuit breaker in the second embodiment, and FIG. 11 is a top view of the tripping device for explaining the problem of the circuit breaker in the first embodiment. It is.

実施の形態1では、調整子44における底面部44cが係止部44eには設けられていなかったので、係止部44eを形成するための加工を行い易いという利点があった。その反面、熱動引きはずし装置42とトリップバー33との距離調節を行うため調整子44をトリップバー33側に重心がかかるようにし、係止部44eがバイメタル43の案内溝43aに係止されて摺動が規制される姿勢に保持したとき、係止部44eには底面部44cが延設されていないので、調整子44が傾きやすい。   In the first embodiment, since the bottom surface portion 44c of the adjuster 44 is not provided in the locking portion 44e, there is an advantage that it is easy to perform processing for forming the locking portion 44e. On the other hand, to adjust the distance between the thermal tripping device 42 and the trip bar 33, the center of gravity of the adjuster 44 is applied to the trip bar 33 side, and the locking portion 44e is locked to the guide groove 43a of the bimetal 43. Therefore, when the sliding is restricted, the bottom surface portion 44c is not extended to the locking portion 44e, so that the adjuster 44 is easily inclined.

図11に示すように、調整子44が傾いた状態でバイメタル43に装着されると底面部44cの先端44c1が案内溝43aの側面に当接する場合があり、このような状態でトリップバー33と調整子44との距離調節を行うと、調整子44がトリップバー33に当接したとき調整子44が案内溝43a内を円滑に摺動しないことがあった。   As shown in FIG. 11, when the adjuster 44 is attached to the bimetal 43 in an inclined state, the tip 44c1 of the bottom surface portion 44c may abut against the side surface of the guide groove 43a. When the distance from the adjuster 44 is adjusted, the adjuster 44 may not slide smoothly in the guide groove 43a when the adjuster 44 contacts the trip bar 33.

本実施の形態では、図7〜9に示すように、底面部44cを係止部44eの先端まで、延設して設けたもので、係止部44eを形成する前に、底面部44cを弓状部全体に形成し、その後、しぼり加工により、底面部44cを有する係止部44eを形成するものである。その他の構成については、実施の形態1と同様であるので説明は省略する。

図10に示すように、底面部44cが係止部44eの先端まで延設して設けられているので、底面部44cがバイメタル43の案内溝43aの側面に当接し、調整子44における紙面上下方向(複数極の回路遮断ユニットの配列方向)の傾きが抑制され、トリップバー33と調整子44との距離調節を行うとき、調整子44の摺動をより円滑とするものである。
In the present embodiment, as shown in FIGS. 7 to 9, the bottom surface portion 44c is provided to extend to the tip of the locking portion 44e, and the bottom surface portion 44c is formed before the locking portion 44e is formed. The locking portion 44e having the bottom surface portion 44c is formed by forming on the entire arcuate portion and then processing by squeezing. Since other configurations are the same as those in the first embodiment, description thereof is omitted.

As shown in FIG. 10, since the bottom surface portion 44c is provided so as to extend to the tip of the locking portion 44e, the bottom surface portion 44c contacts the side surface of the guide groove 43a of the bimetal 43 and The inclination of the direction (arrangement direction of the multi-pole circuit breaker units) is suppressed, and when adjusting the distance between the trip bar 33 and the adjuster 44, the adjuster 44 slides more smoothly.

本実施の形態によれば、底面部44cが係止部44eの先端まで延設して設けられているので、底面部44cがバイメタル43の案内溝43aの側面に当接し、調整子44における紙面上下方向(複数極の回路遮断ユニットの配列方向)の傾きが抑制され、トリップバー33と調整子44との距離調節を行うときの調整子44の摺動がより円滑となり、距離調節の精度が向上し熱動引きはずしの精度を向上させることができる。   According to the present embodiment, since the bottom surface portion 44c is provided so as to extend to the tip of the locking portion 44e, the bottom surface portion 44c contacts the side surface of the guide groove 43a of the bimetal 43 and the paper surface of the adjuster 44 The inclination in the vertical direction (arrangement direction of the multi-pole circuit breaker units) is suppressed, and the adjuster 44 slides more smoothly when adjusting the distance between the trip bar 33 and the adjuster 44, and the distance adjustment accuracy is improved. This improves the accuracy of thermal tripping.

また、調整子44は底面部44cを有し、トリップバー33と調整子44との距離調節の際に調整子44の底面部44cとバイメタル43の案内溝43aとを1回のレーザ溶接により固着できるので、トリップバー33と調整子44との距離調節の時間を短縮できる。   The adjuster 44 has a bottom surface portion 44c. When adjusting the distance between the trip bar 33 and the adjuster 44, the bottom surface portion 44c of the adjuster 44 and the guide groove 43a of the bimetal 43 are fixed by one laser welding. Therefore, the time for adjusting the distance between the trip bar 33 and the adjuster 44 can be shortened.

また、調整子44を比較的レーザ溶接性の良いステンレス等の薄板から形成できるので、バイメタル43と調整子44との溶接による固着の信頼性を向上できる。   Further, since the adjuster 44 can be formed from a thin plate such as stainless steel having relatively good laser weldability, the reliability of fixing by welding the bimetal 43 and the adjuster 44 can be improved.

また、調整子44の底面部44cは、バイメタル43の板厚以上の幅を有するので、トリップバー33と調整子44との距離調節に際し、調整子44が案内溝43aを摺動する時、調整子44が複数極ある回路遮断ユニットの配列方向への傾くことを抑制できる。   Further, since the bottom surface portion 44c of the adjuster 44 has a width equal to or greater than the plate thickness of the bimetal 43, when adjusting the distance between the trip bar 33 and the adjuster 44, the adjuster 44 is adjusted when sliding along the guide groove 43a. It is possible to suppress tilting of the circuit breaker units having a plurality of poles 44 in the arrangement direction.

また、調整子44の底面部44cは、バイメタル43の板厚以上の幅を有するので、バイメタル43の案内溝43aの溝幅は、底面部44cの幅より僅かに大きくすればよく、ほぼバイメタル43の板厚相当の幅より大きくすることができ、案内溝43aを形成するプレス加工を容易にできる。   Further, since the bottom surface portion 44c of the adjuster 44 has a width equal to or greater than the plate thickness of the bimetal 43, the groove width of the guide groove 43a of the bimetal 43 may be slightly larger than the width of the bottom surface portion 44c. Therefore, the press working for forming the guide groove 43a can be facilitated.

また、調整子44は、案内溝43aの側面と摺動し、底面部44cと略垂直な側面部44dを有するので、弓状部44bの曲率が安定して形成でき、トリップバー33と調整子44との距離調節における調整子44の摺動が円滑にすることができる。   Further, the adjuster 44 slides on the side surface of the guide groove 43a and has the side surface portion 44d substantially perpendicular to the bottom surface portion 44c. Therefore, the curvature of the arcuate portion 44b can be stably formed, and the trip bar 33 and the adjuster can be formed. The adjustment member 44 can be smoothly slid in adjusting the distance to the shaft 44.

また、調整子44は、一端側にバイメタル43の係合穴43bと係合可能な鉤状部44aを、他端側にバイメタル43の案内溝43a内を摺動し鉤状部44aを中心に可動可能な弓状部44bを有するので、トリップバー33と調整子44との距離調節における調整子44の摺動が円滑になり、距離調節の精度が向上し熱動引きはずしの精度を向上させることができる。   Further, the adjuster 44 slides in the guide groove 43a of the bimetal 43 on the other end side and engages with the engagement hole 43b of the bimetal 43 on one end side, and centers on the hook-shaped portion 44a. Since the movable arcuate portion 44b is provided, the adjuster 44 slides smoothly in adjusting the distance between the trip bar 33 and the adjuster 44, the distance adjustment accuracy is improved, and the thermal tripping accuracy is improved. be able to.

また、調整子44は、弓状部44bの先端に案内溝43aと係合する係止部44eを有するので、バイメタル43に調整子44を組付けた状態にて調整子44の脱落することを防止でき、回路遮断の組み立て及び調整の歩留まりが向上する。   Further, since the adjuster 44 has a locking portion 44e that engages with the guide groove 43a at the tip of the arcuate portion 44b, the adjuster 44 can be removed when the adjuster 44 is assembled to the bimetal 43. This improves the yield of assembly and adjustment of circuit interruption.

実施の形態3.
図12はこの発明の実施の形態3の回路遮断器における引きはずし装置の調整子を示す側面図、図13は引きはずし装置の調整子を示す斜視図である。
Embodiment 3 FIG.
12 is a side view showing a regulator of the tripping device in the circuit breaker according to Embodiment 3 of the present invention, and FIG. 13 is a perspective view showing the regulator of the tripping device.

実施の形態1および実施の形態2では、調整子44において当接部が重り部も兼ねていたが、本実施形態では、図2、3に示すように、調整子44の重り部44gを鉤状部44aの近傍に当接部44fとは別に設けたものである。その他の構成については、実施の形態2と同様であるので説明は省略する。   In the first embodiment and the second embodiment, the abutment portion also serves as the weight portion in the adjuster 44. However, in this embodiment, as shown in FIGS. The contact portion 44f is provided in the vicinity of the shape portion 44a. Since other configurations are the same as those in the second embodiment, the description thereof is omitted.

本実施の形態によれば、調整子44の重り部44gが鉤状部44aの近傍に当接部44fとは別に設けられているので、調整子44の重心がより鉤状部44a側に近づくので、トリップバー33と調整子44との距離調節のとき調整子44の傾きが抑制され、調整子44が案内溝43a内をより円滑に摺動させることができ、距離調節の精度が向上し熱動引きはずしの精度を向上させることができる。   According to the present embodiment, since the weight portion 44g of the adjuster 44 is provided in the vicinity of the hook-shaped portion 44a separately from the contact portion 44f, the center of gravity of the adjuster 44 is closer to the hook-shaped portion 44a side. Therefore, when adjusting the distance between the trip bar 33 and the adjuster 44, the inclination of the adjuster 44 is suppressed, and the adjuster 44 can slide more smoothly in the guide groove 43a, and the accuracy of the distance adjustment is improved. The accuracy of thermal tripping can be improved.

21 固定接点、22 可動接点、30 開閉機構部、33 トリップバー、
42 熱動引きはずし装置、43 バイメタル、43a 案内溝、43b 係合穴、
44 調整子、44a 鉤状部、44b 弓状部、44c 底面部。
21 fixed contact, 22 movable contact, 30 opening / closing mechanism, 33 trip bar,
42 thermal trip device, 43 bimetal, 43a guide groove, 43b engagement hole,
44 adjuster, 44a hook-shaped portion, 44b arcuate portion, 44c bottom surface portion.

Claims (7)

電路を開閉する開閉接点と、前記開閉接点を開放する開閉機構部と、
前記開閉機構部を駆動する熱動引きはずし装置とを備え、
前記熱動引きはずし装置は、
トリップバーと当接する側の一端に開口して形成される案内溝、および前記案内溝と長手方向に所定の間隔を介して形成される係合穴を有するバイメタルと、前記係合穴に一端側が係合され、他端側が前記係合穴を中心にして前記案内溝内を摺動することにより前記バイメタルの変形と逆向きに回動可能で、且つ前記変形により前記トリップバーに当接し押し戻された状態で前記バイメタルに固着された調整子とを有し、
前記調整子は、前記案内溝の底面上を摺動する底面部を備えることを特徴とする回路遮断器。
An open / close contact that opens and closes the electrical circuit, and an open / close mechanism that opens the open / close contact;
A thermal trip device for driving the opening and closing mechanism,
The thermal tripping device is
A guide groove formed at one end on the side in contact with the trip bar, a bimetal having an engagement hole formed at a predetermined interval in the longitudinal direction with respect to the guide groove, and one end side of the engagement hole The other end is slidable in the guide groove with the engagement hole as the center, and can be rotated in the direction opposite to the deformation of the bimetal, and is brought into contact with the trip bar and pushed back by the deformation. And a regulator fixed to the bimetal in a state where
The circuit breaker, wherein the adjuster includes a bottom surface portion that slides on a bottom surface of the guide groove.
前記調整子の底面部は、前記バイメタルの板厚以上の幅を有することを特徴とする請求項1に記載の回路遮断器。 2. The circuit breaker according to claim 1, wherein the bottom surface of the adjuster has a width equal to or greater than a thickness of the bimetal. 前記調整子は、前記案内溝の側面と摺動し、前記底面部と略垂直な側面部を有することを特徴とする請求項2に記載の回路遮断器。 The circuit breaker according to claim 2, wherein the adjuster has a side surface portion that slides on a side surface of the guide groove and is substantially perpendicular to the bottom surface portion. 前記調整子は、一端側に前記バイメタルの係合穴と係合可能な鉤状部を、他端側に前記バイメタルの案内溝内を摺動し前記鉤状部を中心に可動可能な弓状部を有することを特徴とする請求項3に記載の回路遮断器。 The adjuster has a hook-shaped portion engageable with the engagement hole of the bimetal on one end side, and an arcuate shape that slides in the guide groove of the bimetal on the other end side and is movable around the hook-shaped portion. The circuit breaker according to claim 3, further comprising a portion. 前記調整子は、前記弓状部の先端に前記案内溝と係合する係止部を有することを特徴とする請求項4に記載の回路遮断器。 The circuit breaker according to claim 4, wherein the adjuster has a locking portion that engages with the guide groove at a tip of the arcuate portion. 前記調整子は、前記弓状部の先端に前記案内溝と係合する前記係止部にも底面部が設けられていることを特徴とする請求項5に記載の回路遮断器。 The circuit breaker according to claim 5, wherein the adjuster is provided with a bottom surface portion in the engaging portion that engages with the guide groove at a tip of the arcuate portion. 前記調整子は、前記鉤状部と前記弓状部の間に重り部を有することを特徴とする請求項4ないし請求項6のいずれか1項に記載の回路遮断器。 The circuit breaker according to any one of claims 4 to 6, wherein the adjuster has a weight part between the hook-shaped part and the arcuate part.
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