JP2011168665A - Water stop material of structure and water stopping construction method - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a water stop material which is used for a water stopping construction method for performing water-stopping of a structure by reaction with water in the structure to be cured, reliably blocks a crack and the like, can stop water leakage and having excellent long term durability and high reliability. <P>SOLUTION: The water stopping material contains an organic polyisocyanate compound (A), a tertiary amine catalyst (B), a silicone foam stabilizer (C) and a trialkyl acetyl citrate (D). <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

  The present invention relates to a waterproofing material and a waterproofing method for a structure, and more particularly, in the field of civil engineering and construction, filling joints and cracks in concrete structures such as water storage tanks, sewer pipes, subways and tunnels. The present invention relates to a waterproofing material for a structure used as a grout material for repairing water leakage and a waterproofing method for a structure using the waterproofing material.

  In concrete structures, voids and cracks are likely to occur due to changes in temperature and humidity, drying shrinkage, alkali-aggregate reaction, or external forces such as earthquakes.

  Conventionally, materials such as water glass, cement, and hydration type urethane are used for this type of repair. However, since these materials are inferior in durability, it is difficult to obtain a semi-permanent water-stopping effect, and repair is necessary again.

  Therefore, a urethane foam type material has been proposed as a waterproofing agent having excellent durability. Patent Documents 1 to 4 disclose a waterstop material using such a foamed urethane type material. However, when these materials are also immersed in water for a long period of time, there is a problem that the water-stopping effect cannot be obtained due to shrinkage of the cured product.

JP 61-196070 A Japanese Patent Laid-Open No. 1-249883 JP 2002-302666 A JP 2003-003153 A

  The present invention has been made to solve the above-described problems, and is a water-stop material that can reliably block the cracks of the structure and stop the leakage of the structure, and has a long-term durability. The purpose of the present invention is to provide a highly reliable water-stopping material. Moreover, it aims at providing the water stop construction method excellent in the sustainability of the water stop effect using this water stop material.

  In order to solve the above-mentioned problems, the water-stopping material of the structure of the present invention includes an organic polyisocyanate compound (A), a tertiary amine catalyst (B), a silicone foam stabilizer (C), and a trialkyl acetylcitrate. It shall contain (D).

 The waterstop material is 0.1 to 20 parts by weight of the tertiary amine catalyst (B) and 0.1 to 20 parts by weight of the silicone foam stabilizer (C) with respect to 100 parts by weight of the organic polyisocyanate compound (A). Parts, and trialkyl citrate (D) is preferably contained in a proportion of 5 to 500 parts by weight.

  The water-stopping method of the present invention is a method comprising injecting the water-stopping material of the present invention described above into a crack portion or a joint portion of a structure.

  The water-stopping material of the present invention as described above reacts with a certain amount of water and cures in a short time while generating carbon dioxide gas to become semi-rigid foamed urethane. Therefore, this water-stopping material can react and harden with water in the structure, and can reliably block cracks in the structure, and has excellent long-term durability.

  According to the water stop method of the present invention using such a water stop material, when water leaks from joints or cracks of concrete structures such as water storage tanks, sewer pipes, subways and tunnels, the structure is reliably cracked. It can be blocked and water leakage of the structure can be stopped, and the effect lasts for a long time.

  As described above, the water-stopping material of the present invention that achieves the above object includes an organic polyisocyanate compound (A), a tertiary amine catalyst (B), a silicone foam stabilizer (C), and a trialkyl acetylcitrate (D ).

  The organic polyisocyanate compound (A) used in the present invention is not particularly limited, and examples thereof include diphenylmethane diisocyanate and its isomer, polymethylene polyphenyl polyisocyanate (polymeric MDI), tolylene diisocyanate, crude tolylene diisocyanate, and xylylene. Polyisocyanates such as diisocyanate, isophorone diisocyanate, naphthalene diisocyanate, hydrogenated diphenylmethane diisocyanate, trimethylenexylylene diisocyanate alone or in mixture; carbodiimide modified products of these polyisocyanates, dimers or trimers with addition of a catalyst In addition, so-called modified polyisocyanates such as adducts obtained by modifying polyisocyanates with water or lower mono to polyhydric alcohols. Etc. over as Independent or mixtures thereof.

  In addition to the above, monools such as methanol, ethanol, propanol, butanol, octanol, lauryl alcohol; ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol, butylene glycol, 1,3-butanediol Diols such as 1,4-butanediol and 1,6-hexanediol and polyols such as glycerin, trimethylolpropane and pentaerythritol; other activities such as monoethanolamine, diethanolamine, triethanolamine, diglycerin, sorbitol and sucrose A hydrogen-containing compound alone or a mixture thereof may be combined with an alkylene such as ethylene oxide, propylene oxide, butylene oxide, or styrene oxide. One or two or more oxides are used, and a monool or polyol obtained by addition polymerization by a known method and the polyisocyanate, for example, an equivalent ratio of NCO group to OH group (NCO group / OH group) Can also be suitably used as the organic polyisocyanate compound (A).

  Among these polyisocyanate components, from the viewpoints of safety and hygiene and economical efficiency, the polymeric MDI having a very low volatility under the handling environment temperature, a liquid and economical structure, and the use thereof are used. Preferred is a terminal isocyanate group-containing urethane prepolymer.

  As the tertiary amine catalyst (B) used in the present invention, a known one can be used without particular limitation. Examples thereof include N, N-dimethyloctylamine, N, N-dimethyllaurylamine, N, N, N. ', N'-tetramethylhexamethylenediamine, N, N, N', N'-tetramethylpropylenediamine, N, N, N ', N'-tetramethylethylenediamine, N, N, N', N ', N ″ -pentamethyldiethylenetriamine, trimethylaminoethylpiperazine, bis- (dimethylaminoethyl) ether, hexahydro-S-triazine, 2-methyltriethylenediamine, N, N-dimethylaminoethylmorpholine, dimethylaminopropylimidazole, hexamethyl Triethylenetetramine, hexamethyltripropylenetetramine, N, , N- tris (3-dimethylaminopropyl) amine and the like, which may be used in combination either alone, or two or more kinds.

  The blending amount of the tertiary amine catalyst (B) is preferably 0.1 to 20 parts by weight, more preferably 0.5 to 10 parts by weight with respect to 100 parts by weight of the organic polyisocyanate compound (A). Is done. When the amount is less than 0.1 part, the foam curing reaction between the organic polyisocyanate compound (A) and water tends to be difficult to proceed. When the amount is more than 20 parts, the foam curing reaction becomes very fast. There is a tendency that the water-stopping material does not penetrate to the details of the cracks, and the tertiary amine catalyst (B) is relatively expensive, so that it is not economical.

  The silicone foam stabilizer (C) is used to form a foam having a uniform cell structure. Examples of the silicone foam stabilizer (C) include polyoxyalkylene dimethyl polysiloxane copolymers usually used for rigid foamed urethane resins.

  The compounding quantity of a silicone foam stabilizer (C) is normally set in the range of 0.1-2 weight part with respect to 100 weight part of organic polyisocyanate compound (A).

  Examples of the trialkyl acetyl citrate (D) include tripropyl acetyl citrate, tributyl acetyl citrate, tripentyl acetyl citrate, and trihexyl acetyl citrate. By using trialkyl acetyl citrate (D), the compatibility between the water-stopping material and water is excellent, and the effects of reducing the amount of organic components eluted from the cured product and preventing shrinkage of the cured product are exhibited. Among these, the alkyl group having 3 to 6 carbon atoms is preferable, and tributyl acetylcitrate is particularly preferable.

  The blending amount of the trialkyl acetyl citrate (D) is preferably 5 to 500 parts by weight, more preferably 10 to 100 parts by weight with respect to 100 parts by weight of the organic polyisocyanate compound (A). When the amount is less than 5 parts, the effect of compatibilization with the organic polyisocyanate compound (A) and water tends to be difficult to obtain. When the amount is more than 500 parts, the proportion of the urethane resin component decreases, and the cured product strength is reduced. However, the durability tends to decrease due to the decrease in the thickness.

  In addition, in the waterstop material of the present invention, in addition to the above-described components, known additives such as a diluent, a flame retardant, a pigment, an inorganic filler, a crosslinking agent, and a coupling agent are added as necessary. It can add in the range which does not impair the objective of this invention.

  Diluents are used to bring the water-stopping material of the present invention to a viscosity suitable for injection, examples of which include phthalate esters such as dibutyl phthalate, dioctyl phthalate, diisononyl phthalate, dibutyl adipate, dioctyl adipate, diisononyl adipate, Examples thereof include adipic acid esters such as bis (2- (2-butoxyethoxy) ethyl) adipate and trimellitic acid esters such as tri (2-ethylhexyl) trimellitate. Among these, bis (2- (2-butoxyethoxy) ethyl) adipate and tri (2-ethylhexyl) trimellitate are preferable because they have little influence on the environment and are excellent in safety.

  The water stop construction method of the present invention can be used when water leaks from a cracked part or joint part of a concrete structure such as a water storage tank, a sewer pipe, a subway or a tunnel, or when there is a risk of such leakage. The water-stopping material of the present invention described above is injected into the joint. Such injection can be performed by applying pressure as necessary, and using a known pump or the like. The injected water-stopping material reacts and hardens with water in the structure to stop the structure. In addition, when constructing for the purpose of preventing water leakage, it is also assumed that the target cracks and joints are dry. As a result, the water-stopping material is sufficiently cured and a desired effect is obtained.

  EXAMPLES Hereinafter, although an Example demonstrates this invention further in detail, this invention is not limited by these Examples.

<Example 1>
The raw material except the water of Table 1 was mixed with the 200 mL polycup in the ratio shown to this table, it was set as the water stop agent, and it adjusted to 20 degreeC. To this, 30 parts by weight of water adjusted to 20 ° C. was added, mixed for 5 seconds, foamed, and the rise time, expansion ratio, appearance, and volume change rate were measured and evaluated by the following methods. The results are also shown in Table 1.

<Examples 2-7, Comparative Examples 1-2>
Evaluation was performed by foaming in the same manner as in Example 1 except that the raw materials and blending amounts shown in Table 1 were used. The results are shown in Table 1. In addition, the detail of the raw material shown in Table 1 is as follows.

(A) Organic polyisocyanate compound (A1): Polymethylene polyphenyl polyisocyanate
(Product name: Millionate MR-200, manufactured by Nippon Polyurethane)
(A2): containing a terminal isocyanate group obtained by reacting 10 g of polypropylene glycol (number average molecular weight: 400) and 100 g of polymethylene polyphenyl polyisocyanate (trade name: Cosmonate M-50, manufactured by Mitsui Chemicals Polyurethanes) Urethane prepolymer (free isocyanate group content: 26.5% by weight)
(B) Tertiary amine catalyst (B1): N, N-dimethyllaurylamine (C) Silicone foam stabilizer (C1): Trade name: SZ-1647 (manufactured by Nihon Unicar)
(D) Trialkyl acetyl citrate (D1): Tripropyl acetyl citrate (D2): Tributyl acetyl citrate (d) Diluent (d1): Tri (2-ethylhexyl) trimellitate (trade name: TOTM, Daihachi Chemical) (Made by company)
(D2): Bis (2- (2-butoxyethoxy) ethyl) adipate (trade name: BXA, manufactured by Daihachi Chemical Co., Ltd.)
(E) Flame retardant (E1): Tris (chloropropyl) phosphate (trade name: TMCPP, manufactured by Daihachi Chemical Co., Ltd.)

<Measurement method and evaluation criteria>
・ Rise time (seconds)
The time from the start of mixing to the completion of foaming was measured.

・ Foaming ratio (times)
After measuring the rise time, the volume of the foam was divided by the initial volume of the waterstop component.

・ Appearance Uniform foam was defined as “good” and those with poor mixing as “defective”.

-Volume change rate 50 mL of a material mixed at a blending ratio shown in Table 1 was injected into a cylindrical mold having a diameter of 5 cm and a height of 10 cm, and subjected to restraint foaming to obtain a test piece. This test piece is immersed in warm water at 60 ° C. for 6 months, and the volume change rate of the cured product before and after the test is calculated from the following formula, and the volume change rate (%) is smaller than 0% (shrinks). In the case of 0% or more, it was rated as ○.
Volume change rate (%) = {(Volume after immersion) − (Volume before immersion)} ÷ (Volume before immersion) × 100

  The water blocking material of the present invention can be used for repairing joints and cracks in concrete structures such as water storage tanks, sewer pipes, subways and tunnels that may or may have leaked water.

Claims (3)

  A structure water-stopping material comprising an organic polyisocyanate compound (A), a tertiary amine catalyst (B), a silicone foam stabilizer (C), and a trialkyl acetylcitrate (D).   0.1 to 20 parts by weight of the tertiary amine catalyst (B), 0.1 to 20 parts by weight of the silicone foam stabilizer (C), and 100% by weight of acetyl quencher with respect to 100 parts by weight of the organic polyisocyanate compound (A). The water-stopping material for a structure according to claim 1, which contains trialkyl (D) in an amount of 5 to 500 parts by weight.   A waterproofing method, wherein the waterproofing material according to claim 1 or 2 is injected into a cracked part or a joint part of a structure.