JP2011163162A - Intake control device for internal combustion engine - Google Patents

Intake control device for internal combustion engine Download PDF

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JP2011163162A
JP2011163162A JP2010024773A JP2010024773A JP2011163162A JP 2011163162 A JP2011163162 A JP 2011163162A JP 2010024773 A JP2010024773 A JP 2010024773A JP 2010024773 A JP2010024773 A JP 2010024773A JP 2011163162 A JP2011163162 A JP 2011163162A
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combustion engine
internal combustion
gear
control device
throttle body
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JP5292332B2 (en
Inventor
Kaneichi Yamada
兼市 山田
Ryoji Akama
亮史 赤間
Yuya Yamazaki
裕弥 山嵜
Tomoyuki Maki
智幸 槇
Koji Niiyama
浩司 新山
Masaru Hiwada
勝 檜波田
Masataka Yajima
雅孝 八島
Ken Nemoto
建 根本
Shogo Suganami
正吾 菅波
Masashi Morioka
雅士 森岡
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Keihin Corp
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Keihin Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an intake control device for an internal combustion engine, effectively increasing rigidity of especially the gear storage section of a control housing integrally molded with a throttle body. <P>SOLUTION: In this intake control device for the internal combustion engine, the synthetic resin control housing 3 includes a cylindrical motor storage section 3a integrally connected to one side of the throttle body 1, arranged parallel to a valve stem 6, and storing an electric motor 20, and the flat gear storage section 3b extending long in a direction perpendicular to the valve stem 6 from one end of the motor storage section 3a, integrally connected to the throttle body 1, and storing a speed reduction gear device 21. A pair or long ribs 40 extending in a direction with the valve stem 6 and electric motor 20 arranged while being opposed to each other at intervals and a plurality of connection ribs 41, 42 integrally connecting a portion between both the long ribs 40 are formed on the outer surface of the gear storage section 3b. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は,吸気路を有するスロットルボディと,それに隣接する制御ハウジングとを合成樹脂により一体成形し,前記スロットルボディに回転自在に支承される弁軸に,前記吸気路を開閉するスロットル弁を付設し,制御ハウジングには,電動モータと,この電動モータの回転を減速して前記弁軸に伝達する減速ギア装置とを収容してなる内燃機関用吸気制御装置であって,前記制御ハウジングを,スロットルボディの一側部に一体に連なり前記弁軸と平行に配置され,前記電動モータを収容する円筒状のモータ収容部と,このモータ収容部の一端部から前記弁軸と直交する方向に長く延びて前記スロットルボディに一体に連なり,前記減速ギア装置を収容する扁平なギア収容部とで構成したものゝ改良に関する。   In the present invention, a throttle body having an intake passage and a control housing adjacent thereto are integrally formed of synthetic resin, and a throttle valve for opening and closing the intake passage is attached to a valve shaft rotatably supported by the throttle body. The control housing is an intake control device for an internal combustion engine that houses an electric motor and a reduction gear device that decelerates the rotation of the electric motor and transmits it to the valve shaft. A cylindrical motor housing portion that is integrally connected to one side portion of the throttle body and is arranged in parallel with the valve shaft, and houses the electric motor, and extends from one end of the motor housing portion in a direction perpendicular to the valve shaft. The present invention relates to an improvement in a bag that is formed by a flat gear housing portion that extends and is integrally connected to the throttle body and that houses the reduction gear device.

かゝる内燃機関用吸気制御装置は,下記特許文献1に開示されるように知られている。   Such an intake control device for an internal combustion engine is known as disclosed in Patent Document 1 below.

特開2005−54633号公報JP 2005-54633 A

従来のかゝる内燃機関用吸気制御装置では,電動モータの作動により,減速ギア装置を介してスロットル弁の弁軸を駆動するときには,その駆動反力をギア収容部が支持しなければならないから,特に合成樹脂のギア収容部の剛性の強化が要求される。ギア収容部の剛性が低く,上記駆動反力によりギア収容部に歪みが発生すれば,その歪みはスロットルボディ,特に吸気路の内周面へと波及し,特にスロットル弁のアイドル開度時における吸気量を変動させることになる。そのような吸気量の変動は,内燃機関のアイドリングを不安定にさせ,排ガス性状や燃費に悪影響を及ばす。   In the conventional intake control device for an internal combustion engine, when the valve shaft of the throttle valve is driven through the reduction gear device by the operation of the electric motor, the driving force must be supported by the gear housing portion. In particular, it is required to enhance the rigidity of the synthetic resin gear housing. If the gear housing part has low rigidity and the gear reaction part is distorted by the driving reaction force, the distortion spreads to the throttle body, especially the inner peripheral surface of the intake passage, and particularly when the throttle valve is at an idle opening. The intake air amount will be changed. Such fluctuations in intake air amount cause the idling of the internal combustion engine to become unstable and adversely affect the exhaust gas properties and fuel consumption.

しかしながら,従来,合成樹脂製のギア収容部の剛性強化については殆ど配慮されていない。   However, conventionally, little consideration has been given to enhancing the rigidity of the gear housing portion made of synthetic resin.

本発明は,かゝる事情に鑑みてなされたもので,スロットルボディと一体に成形される制御ハウジングの,特にギア収容部の剛性を効果的に強化し得るようにした内燃機関用吸気制御装置を提供することを目的とする。   The present invention has been made in view of such circumstances, and an intake control device for an internal combustion engine that can effectively enhance the rigidity of a control housing formed integrally with a throttle body, in particular, a gear housing portion. The purpose is to provide.

上記目的を達成するために,本発明は,吸気路を有するスロットルボディと,それに隣接する制御ハウジングとを合成樹脂により一体成形し,前記スロットルボディに回転自在に支承される弁軸に,前記吸気路を開閉するスロットル弁を付設し,制御ハウジングには,電動モータと,この電動モータの回転を減速して前記弁軸に伝達する減速ギア装置とを収容してなる内燃機関用吸気制御装置であって,前記制御ハウジングを,スロットルボディの一側部に一体に連なり前記弁軸と平行に配置され,前記電動モータを収容する円筒状のモータ収容部と,このモータ収容部の一端部から前記弁軸と直交する方向に長く延びて前記スロットルボディに一体に連なり,前記減速ギア装置を収容する扁平なギア収容部とで構成したものにおいて,前記ギア収容部の外側面に,互いに間隔を開けて対向しながら前記弁軸及び電動モータの配列方向に延びる一対の長尺リブと,これら両長尺リブ間を一体に連結する複数の連結リブとを形成したことを第1の特徴とする。   To achieve the above object, according to the present invention, a throttle body having an intake passage and a control housing adjacent to the throttle body are integrally formed of a synthetic resin, and the intake shaft is mounted on a valve shaft rotatably supported by the throttle body. An intake control device for an internal combustion engine, which is provided with a throttle valve for opening and closing a path, and in which a control housing houses an electric motor and a reduction gear device that decelerates the rotation of the electric motor and transmits it to the valve shaft. The control housing is integrally connected to one side portion of the throttle body and arranged in parallel with the valve shaft, and includes a cylindrical motor housing portion for housing the electric motor, and an end portion of the motor housing portion from the one end portion. In a configuration that includes a flat gear housing portion that extends in a direction perpendicular to the valve shaft and that is integrally connected to the throttle body and that houses the reduction gear device, A pair of long ribs extending in the arrangement direction of the valve shaft and the electric motor while being opposed to each other on the outer surface of the housing portion, and a plurality of connecting ribs integrally connecting the long ribs The first feature is that the above is formed.

また本発明は,第1の特徴に加えて,前記複数の連結リブとして,前記長尺リブに直交する連結リブと,同長尺リブの斜交する連結リブとを混在させたことを第2の特徴とする。   According to the present invention, in addition to the first feature, as the plurality of connecting ribs, a connecting rib orthogonal to the long rib and a connecting rib crossing the long rib are mixed. It is characterized by.

さらに本発明は,第1の特徴に加えて,前記減速ギア装置を,前記電動モータの出力軸に固着される1次駆動ギアと,前記ギア収容部に支持される中間軸に回転自在に支承されて前記1次駆動ギアと噛合する1次従動ギアと,この1次従動ギアの一側に一体に形成される2次駆動ギアと,前記弁軸に固着されて前記2次駆動ギアと噛合する2次従動ギアとで構成し,少なくとも3条の前記連結リブを,前記ギア収容部を前記長尺リブの突出側から見た側面視で,前記長尺リブに直交しながら前記出力軸,中間軸及び弁軸の各軸線上にそれぞれ配置したことを第3の特徴とする。   In addition to the first feature of the present invention, the reduction gear device is rotatably supported by a primary drive gear fixed to the output shaft of the electric motor and an intermediate shaft supported by the gear housing portion. A primary driven gear meshed with the primary drive gear, a secondary drive gear integrally formed on one side of the primary driven gear, and meshed with the secondary drive gear fixed to the valve shaft Secondary output gears, and at least three of the connecting ribs, the output shaft while being orthogonal to the long ribs in a side view when the gear housing portion is viewed from the protruding side of the long ribs, A third feature is that each of the intermediate shaft and the valve shaft is disposed on each axis.

さらにまた本発明は,第1の特徴に加えて,前記連結リブの相互間隔につき,前記モータ収容部側での間隔を,前記スロットルボディ側での間隔より小さく設定したことを第4の特徴とする。   Furthermore, in addition to the first feature, the present invention provides a fourth feature in which, with respect to the mutual spacing of the connecting ribs, the spacing on the motor housing portion side is set smaller than the spacing on the throttle body side. To do.

さらにまた本発明は,第3の特徴に加えて,前記ギア収容部の,スロットルボディ側の底面には,該底面に一体に突設されて前記中間軸を支持する支持ボスと,該ギア収容部の相対向する内側面との各間を連結するリブを形成したことを第5の特徴とする。   Furthermore, in addition to the third feature, the present invention provides a support boss that integrally projects from the bottom surface of the gear housing portion on the throttle body side and supports the intermediate shaft, and the gear housing. A fifth feature is that ribs are formed to connect the inner surfaces of the portions facing each other.

さらにまた本発明は,第1〜第4の特徴の何れかに加えて,前記長尺リブ又は前記連結リブの複数箇所に,それらリブ肉厚より大径で円柱状のゲート部を形成したことを第6の特徴とする。   Furthermore, in addition to any of the first to fourth features, the present invention has formed a cylindrical gate portion having a diameter larger than the rib thickness at a plurality of locations of the long rib or the connecting rib. Is a sixth feature.

本発明の第1の特徴によれば,ギア収容部の外側面に,互いに間隔を開けて対向しながら前記弁軸及び電動モータの配列方向に延びる一対の長尺リブと,これら両長尺リブ間を一体に連結する複数の連結リブとを形成したことで,ギア収容部の剛性を効果的に強化することができ,これが合成樹脂製であるにも拘らず,電動モータの作動中,その駆動反力により変形することがなく,また内燃機関側から加振されても変形することがないので,電動モータの駆動力を減速ギア装置を介して弁軸に効率良く伝達することができ,また吸気路の内周面の歪みを防ぎ,スロットル弁により制御される吸気量の安定化に寄与し得る。   According to the first aspect of the present invention, the pair of long ribs extending in the arrangement direction of the valve shaft and the electric motor while facing the outer surface of the gear housing portion with a space therebetween, and both the long ribs By forming a plurality of connecting ribs that connect them together, it is possible to effectively strengthen the rigidity of the gear housing, and while it is made of synthetic resin, Since it is not deformed by the driving reaction force and is not deformed even if it is vibrated from the internal combustion engine side, the driving force of the electric motor can be efficiently transmitted to the valve shaft through the reduction gear device. Further, distortion of the inner peripheral surface of the intake passage can be prevented, and the intake air amount controlled by the throttle valve can be stabilized.

本発明の第2の特徴によれば,前記複数の連結リブとして,前記長尺リブに直交する連結リブと,同長尺リブの斜交する連結リブとを混在させたことで,一対の長尺リブ間にトラス構造が構成され,これによりギア収容部の剛性強化を一層促進させることができる。   According to the second feature of the present invention, as the plurality of connecting ribs, a connecting rib orthogonal to the long rib and a connecting rib obliquely intersecting the long rib are mixed, so that a pair of long ribs is provided. A truss structure is formed between the scale ribs, which can further enhance the rigidity of the gear housing portion.

本発明第3の特徴によれば,少なくとも3条の前記連結リブを,ギア収容部を長尺リブの突出側から見た側面視で,長尺リブに直交しながら出力軸,中間軸及び弁軸の各軸線上にそれぞれ配置したことで,出力軸,中間軸及び弁軸周りにおいてギア収容部を効果的に補強して,その変形を防ぐことができる。   According to the third aspect of the present invention, the output shaft, the intermediate shaft, and the valve are formed so that at least three of the connecting ribs are orthogonal to the long rib in a side view when the gear housing portion is viewed from the protruding side of the long rib. By arranging the shafts on the respective axes, the gear housing portion can be effectively reinforced around the output shaft, the intermediate shaft, and the valve shaft, and deformation thereof can be prevented.

本発明の第4の特徴によれば,連結リブの配設本数は,モータ収容部側で多く,スロットルボディ側で少なくなるから,連結リブの使用本数を極力少なくしながら,モータ収容部側のギア収容部を効果的に補強することができる。したがって,モータ収容部が,電動モータ20の大なる駆動反力を受けたり,内燃機関側から加振されたとき大なる振動エネルギをもつことになっても,モータ収容部の根元となるギア収容部の変形を防ぐことができる。   According to the fourth feature of the present invention, since the number of connecting ribs is large on the motor housing side and is reduced on the throttle body side, the number of connecting ribs used on the motor housing side is reduced as much as possible. The gear housing portion can be effectively reinforced. Therefore, even if the motor housing portion receives a large driving reaction force of the electric motor 20 or has a large vibration energy when excited from the internal combustion engine side, the gear housing serving as the base of the motor housing portion is used. The deformation of the part can be prevented.

本発明の第5の特徴によれば,ギア収容部の,スロットルボディ側の底面には,該底面に一体に突設されて前記中間軸を支持する支持ボスと,該ギア収容部の相対向する内側面との各間を連結するリブを形成したことで,そのリブが外側の前記長尺リブ及び連結リブと協働して,ギア収容部を一層効果的に補強し,ギア収容部の変形をより確実に防ぐことができ,同時に前記支持ボスを補強して前記中間軸の支持剛性を高めことができる。   According to the fifth feature of the present invention, the bottom surface of the gear housing portion on the throttle body side protrudes integrally with the bottom surface and supports the intermediate shaft, and the gear housing portion faces each other. By forming ribs that connect the inner side surfaces to each other, the ribs cooperate with the outer long ribs and the connecting ribs on the outside to reinforce the gear housing part more effectively. Deformation can be prevented more reliably, and at the same time, the support boss can be reinforced to increase the support rigidity of the intermediate shaft.

本発明の第6の特徴によれば,スロットルボディ及び制御ハウジングの射出成形時,溶融樹脂が金型のゲートを通って前記ゲート部を形成されながら,各種リブに対応する狭いキャビティを経て制御ハウジングやスロットルボディの対応する広いキャビティへと充填されることになり,その充填が確実で,巣の無い良質の合成樹脂製スロットルボディ及び制御ハウジングを得ることができる。   According to the sixth aspect of the present invention, during injection molding of the throttle body and the control housing, the control resin passes through the narrow cavities corresponding to the various ribs while the molten resin forms the gate portion through the gate of the mold. In addition, a wide cavity corresponding to the throttle body is filled, and it is possible to obtain a high-quality synthetic resin throttle body and control housing that is surely filled and has no nest.

本発明の実施例に係る内燃機関用吸気制御装置の横断面図。1 is a cross-sectional view of an intake control device for an internal combustion engine according to an embodiment of the present invention. 制御ハウジング付きのスロットルボディを示す,図1との対応図。The corresponding figure with FIG. 1 which shows the throttle body with a control housing. 図2の3矢視図。FIG. 3 is a view taken in the direction of arrow 3 in FIG. 2. 図3の4矢視図。FIG. 4 is a view taken in the direction of arrow 4 in FIG. 3. 図3の5矢視図。FIG. 5 is a view taken in the direction of arrow 5 in FIG. 3. 図2の6−6線断面図。FIG. 6 is a sectional view taken along line 6-6 of FIG. 図2の7−7線断面図。FIG. 7 is a sectional view taken along line 7-7 in FIG. 軸受ホルダへのボール軸受の圧入要領説明図。Explanatory drawing of the press fit procedure of a ball bearing to a bearing holder. 圧入受け治具の斜視図。The perspective view of a press-fit receiving jig.

本発明の実施の形態を,添付図面に示す本発明の好適な実施例に基づいて以下に説明する。   Embodiments of the present invention will be described below on the basis of preferred embodiments of the present invention shown in the accompanying drawings.

図1,図2及び図6において,自動二輪車,自動車等の車両に搭載される内燃機関用の吸気制御装置は,吸気路2を中心部に有する合成樹脂製のスロットルボディ1と,それに一体に連設される合成樹脂製の制御ハウジング3とを主体とする。   In FIG. 1, FIG. 2 and FIG. 6, an intake control device for an internal combustion engine mounted on a vehicle such as a motorcycle or an automobile is composed of a synthetic resin throttle body 1 having an intake passage 2 at the center, and an integrated body. The main body is a control housing 3 made of synthetic resin.

スロットルボディ1は,その左右両側壁に一対の軸受ボス4,4を一体に有しており,またこのスロットルボディ1の,吸気路2下流側端部には,基本形が正方形の取り付けフランジ5が一体に形成される。   The throttle body 1 has a pair of bearing bosses 4 and 4 integrally on the left and right side walls thereof, and a mounting flange 5 having a square basic shape is provided at the downstream end of the intake passage 2 of the throttle body 1. It is integrally formed.

上記軸受ボス4,4には,吸気路2を横断する弁軸6を回転自在に支承する左右一対のボール軸受7,7が軸受ホルダ8,8を介して取り付けられ,この弁軸6に,吸気路2を開閉するスロットル弁9が固着される。一方の軸受ホルダ8には,それと同側のボール軸受7と,弁軸6の一端面を覆うキャップ10が嵌装され,弁軸6の他端部は前記制御ハウジング3内へと延びている。   A pair of left and right ball bearings 7 and 7 for rotatably supporting the valve shaft 6 crossing the intake passage 2 are attached to the bearing bosses 4 and 4 via bearing holders 8 and 8, respectively. A throttle valve 9 for opening and closing the intake passage 2 is fixed. One bearing holder 8 is fitted with a ball bearing 7 on the same side and a cap 10 covering one end surface of the valve shaft 6, and the other end of the valve shaft 6 extends into the control housing 3. .

弁軸6及びスロットル弁9は,吸気路2の,吸気流方向中央部より下流側にオフセットして配置される。取り付けフランジ5には,これを図示しない内燃機関の吸気マニフォルド側の取り付けフランジにボルト接合するための複数のボルト孔11,11…が設けられる。   The valve shaft 6 and the throttle valve 9 are disposed offset from the central portion of the intake passage 2 to the downstream side in the intake flow direction. The mounting flange 5 is provided with a plurality of bolt holes 11, 11... For bolting this to a mounting flange on the intake manifold side of the internal combustion engine (not shown).

次に,上記軸受7,7の軸受ボス4,4への取り付け構造について説明する。   Next, a structure for attaching the bearings 7 and 7 to the bearing bosses 4 and 4 will be described.

合成樹脂によるスロットルボディ1の射出成形時,軸受ボス4,4に金属製で円筒状の軸受ホルダ8,8がインサート成形により埋設される。その際,軸受ホルダ8,8は,それぞれの内端面8aが吸気路2の半径方向外側に位置するように配置される。そしてそれらの内端面8aの一部を露出させる凹部12が,スロットルボディ1の下流側端面,即ち前記取り付けフランジ5の端面に開口するように形成される。図示例では,凹部12は,スロットル弁9より下流側の吸気路2を囲繞するよう環状に,且つ底面が弁軸6の軸線を吸気路2の上流側に越えて終るように形成される。またこの環状の凹部12は,その内側の内周面が吸気路2の内周面と同心の円筒状をなし,外側の内周面が多角形をなすように形成される(図2及び図5参照)。   At the time of injection molding of the throttle body 1 with synthetic resin, metal bearing holders 8 and 8 made of metal are embedded in the bearing bosses 4 and 4 by insert molding. At that time, the bearing holders 8 and 8 are arranged so that the respective inner end surfaces 8 a are located on the radially outer side of the intake passage 2. A recess 12 exposing a part of the inner end face 8a is formed so as to open to the downstream end face of the throttle body 1, that is, the end face of the mounting flange 5. In the illustrated example, the recess 12 is formed in an annular shape so as to surround the intake passage 2 on the downstream side of the throttle valve 9, and so that the bottom surface ends beyond the axis of the valve shaft 6 to the upstream side of the intake passage 2. Further, the annular recess 12 is formed such that the inner peripheral surface on the inner side thereof has a cylindrical shape concentric with the inner peripheral surface of the intake passage 2 and the inner peripheral surface on the outer side forms a polygon (FIGS. 2 and 2). 5).

図6及び図7に示すように,軸受ホルダ8の内端面8aのうち,半周以上の部分が凹部12に露出し,残余の部分は軸受ボス4中に埋没する。また軸受ホルダ8の外周面には,軸受ボス4との結合力を強化するための環状のアンカ溝13が複数条形成される。   As shown in FIGS. 6 and 7, a portion of the inner end surface 8 a of the bearing holder 8 that is more than half a circumference is exposed in the recess 12, and the remaining portion is buried in the bearing boss 4. A plurality of annular anchor grooves 13 are formed on the outer peripheral surface of the bearing holder 8 to reinforce the coupling force with the bearing boss 4.

このように軸受ホルダ8を軸受ボス4にインサート成形により埋設した後,図8に示すように,軸受ホルダ8に,それらの外端側からボール軸受7を圧入治具J2により圧入する。その際,予め凹部12には,圧入受け治具J1を挿入,待機させる。   After the bearing holder 8 is embedded in the bearing boss 4 by insert molding in this way, as shown in FIG. 8, the ball bearing 7 is press-fitted into the bearing holder 8 from the outer end side thereof by the press-fitting jig J2. At that time, the press-fitting receiving jig J1 is inserted into the concave portion 12 in advance and waited.

この圧入受け治具J1は,図9に示すように,凹部12の外側の多角形内周面に対応した多角形の筒体で構成され,それの相対向する一対の平坦壁15,15には,一対の軸受ボス4,4の根元の受け入れを可能にする切欠き16,16と,軸受ホルダ8の内端面8aの凹部12への露出部を受け止め得る支承部17が設けられる。   As shown in FIG. 9, the press-fitting jig J1 is formed of a polygonal cylinder corresponding to the polygonal inner peripheral surface of the outer side of the recess 12, and a pair of opposed flat walls 15, Are provided with notches 16 and 16 that allow the base of the pair of bearing bosses 4 and 4 to be received, and a support portion 17 that can receive an exposed portion of the inner end surface 8a of the bearing holder 8 to the recess 12.

而して,凹部12に挿入した圧入受け治具J1は,軸受ボス4,4の根元を切欠き16,16に受け入れながら,先ず左右何れか一方の軸受ホルダ8の内端面8aの凹部12への露出部に支承部17を当接させて固定し,この状態で,上記一方の軸受ホルダ8に,その外端側からボール軸受7を圧入する。したがって,圧入治具J2によるボール軸受7の軸受ホルダ8への圧入荷重は,圧入受け治具J1により受け止められることになるから,スロットルボディ1に圧入荷重を負担させることなく,ボール軸受7を軸受ホルダ8に確実に圧入することができる。   Thus, the press-fitting receiving jig J1 inserted into the recess 12 first receives the roots of the bearing bosses 4 and 4 in the notches 16 and 16 and first enters the recess 12 on the inner end surface 8a of the left or right bearing holder 8. In this state, the ball bearing 7 is press-fitted into the one bearing holder 8 from the outer end side. Therefore, the press-fitting load of the ball bearing 7 to the bearing holder 8 by the press-fitting jig J2 is received by the press-fitting receiving jig J1, so that the ball bearing 7 is supported without bearing the press-fitting load on the throttle body 1. The holder 8 can be securely press-fitted.

しかも,圧入受け治具J1は,吸気路2の半径方向外側にあってそれと隔絶した凹部12に挿入,待機させるものであるから,圧入受け治具J1の凹部12への抜き差し時,圧入受け治具J1により吸気路2の内面を傷つけるような心配は全く無い。したがって圧入受け治具J1の取り扱いが容易になり,生産性の向上,延いてはコストの低減に寄与し得る。   In addition, since the press-fitting receiving jig J1 is inserted into the recess 12 that is radially outside the intake passage 2 and is isolated from it, the press-fitting receiving jig J1 is inserted into the recess 12 and waits. There is no concern of damaging the inner surface of the intake passage 2 with the tool J1. Therefore, the press-fitting jig J1 can be easily handled, which can contribute to the improvement of productivity and the cost reduction.

また軸受ホルダ8の内端面8aの半周以上の部分が凹部12に露出して圧入受け治具J1により受け止められるので,軸受ホルダ8の姿勢を安定させ,ボール軸受7の圧入をスムーズ且つ正確に行うことができる。しかも,軸受ホルダ8の内端面8aの残余の部分は軸受ボス4中に埋没しているから,軸受ボス4と軸受ホルダ8との強固な結合状態を確保することができる。   Further, since the portion of the inner end surface 8a of the bearing holder 8 is more than half a circumference exposed to the recess 12 and received by the press-fitting receiving jig J1, the posture of the bearing holder 8 is stabilized and the ball bearing 7 is press-fitted smoothly and accurately. be able to. In addition, since the remaining portion of the inner end face 8a of the bearing holder 8 is buried in the bearing boss 4, a strong coupling state between the bearing boss 4 and the bearing holder 8 can be ensured.

一方,圧入受け治具J1は,多角形の筒体で構成されるので,曲げ剛性が高く,前記圧入荷重に抗して軸受ホルダ8を強固に支持することができる。さらに前記凹部12は,弁軸6及びスロットル弁9に比較的近い,スロットルボディ1の下流側端面に開口させたので,その深さを極力浅くすることができ,その結果,その凹部12に挿入する圧入受け治具J1の長さを極力短くして,その曲げ剛性を一層高めることができる。   On the other hand, since the press-fitting receiving jig J1 is composed of a polygonal cylinder, it has high bending rigidity and can firmly support the bearing holder 8 against the press-fitting load. Further, since the recess 12 is opened at the downstream end face of the throttle body 1 that is relatively close to the valve shaft 6 and the throttle valve 9, the depth can be made as shallow as possible. As a result, the recess 12 is inserted into the recess 12. The length of the press-fitting receiving jig J1 can be shortened as much as possible to further increase the bending rigidity.

ボール軸受7の軸受ホルダ8への圧入深さを規制するために,軸受ホルダ8の内端部には,ボール軸受7の内端が当接する内向きフランジ18が形成される(図1及び図2参照)。   In order to regulate the press-fitting depth of the ball bearing 7 into the bearing holder 8, an inward flange 18 with which the inner end of the ball bearing 7 abuts is formed at the inner end of the bearing holder 8 (FIGS. 1 and 2).

上記一方の軸受ホルダ8へのボール軸受7の圧入後は,同様の要領により,他方の軸受ホルダ8へのボール軸受7の圧入を行う。   After the ball bearing 7 is press-fitted into the one bearing holder 8, the ball bearing 7 is press-fitted into the other bearing holder 8 in the same manner.

上記凹部12は,取り付けフランジ5を,図示しない吸気マニフォルド側の取り付けフランジにボルト接合したとき,その吸気マニフォルド側の取り付けフランジにより閉鎖され,塵埃等が侵入しないようになっている。   When the mounting flange 5 is bolted to a mounting flange on the intake manifold side (not shown), the recess 12 is closed by the mounting flange on the intake manifold side so that dust and the like do not enter.

再び図1〜図3において,前記制御ハウジング3は,前記一方の軸受ボス4から,前記取り付けフランジ5の直角をなす二辺部にかけて合成樹脂によりスロットルボディ1と一体成形される。   1 to 3 again, the control housing 3 is integrally formed with the throttle body 1 with synthetic resin from the one bearing boss 4 to two sides forming a right angle of the mounting flange 5.

この制御ハウジング3は,取り付けフランジ5の一辺部に連設されて弁軸6と平行に配置される円筒状のモータ収容部3aと,このモータ収容部3aの軸方向一端から,弁軸6と直交する方向に延びて一方の軸受ボス4に連なる扁平で略直方体形状をなすギア収容部3bとからなっており,ギア収容部3bの,スロットルボディ1と反対側の面が開放面になっている。モータ収容部3aには電動モータ20が収容され,ギア収容部3bには,電動モータ20の回転を減速して弁軸6に伝達する減速ギア装置21が収容され,これら電動モータ20及び減速ギア装置21を覆う合成樹脂製のカバー22が制御ハウジング3の開放面にビス23により接合される。   The control housing 3 includes a cylindrical motor housing portion 3a connected to one side of the mounting flange 5 and arranged in parallel with the valve shaft 6, and a valve shaft 6 from one end in the axial direction of the motor housing portion 3a. The gear housing 3b is a flat and substantially rectangular parallelepiped gear housing 3b extending in a direction perpendicular to the bearing boss 4, and the surface of the gear housing 3b opposite to the throttle body 1 is an open surface. Yes. The motor accommodating portion 3a accommodates the electric motor 20, and the gear accommodating portion 3b accommodates a reduction gear device 21 that decelerates the rotation of the electric motor 20 and transmits it to the valve shaft 6. A synthetic resin cover 22 covering the device 21 is joined to the open surface of the control housing 3 by screws 23.

減速ギア装置21は,電動モータ20の出力軸25に固着される1次駆動ギア26と,中間軸27に回転自在に支承されて1次駆動ギア26と噛合する1次従動ギア26′と,この1次従動ギア26′の一側に一体に形成される2次駆動ギア28と,弁軸6にナット29で固着されて2次駆動ギア28と噛合するセクタ型の2次従動ギア28′とで構成され,電動モータ20の出力軸25の回転を2段階減速して弁軸6に伝達して,スロットル弁9を開閉し得るようになっている。減速ギア装置21の各ギアはスパーギアであり,弁軸6,出力軸25及び中間軸27は,これらの軸線が前記吸気路2の軸線と直交して互いに平行に並ぶように配置される。中間軸27は,制御ハウジング3に一体成形される円筒状の支持ボス30に一端部がインサート成形により固定支持され,その他端部はカバー22に設けられる支持孔31に嵌合して支持される。2次従動ギア28′には,これをスロットル弁9の閉じ方向に付勢する,捩じりコイルばねよりなる閉じばね32が接続される。   The reduction gear device 21 includes a primary drive gear 26 fixed to the output shaft 25 of the electric motor 20, a primary driven gear 26 ′ rotatably supported on the intermediate shaft 27 and meshed with the primary drive gear 26, A secondary drive gear 28 integrally formed on one side of the primary driven gear 26 ′, and a sector type secondary driven gear 28 ′ fixed to the valve shaft 6 by a nut 29 and meshing with the secondary drive gear 28. The rotation of the output shaft 25 of the electric motor 20 is decelerated in two steps and transmitted to the valve shaft 6 so that the throttle valve 9 can be opened and closed. Each gear of the reduction gear device 21 is a spur gear, and the valve shaft 6, the output shaft 25, and the intermediate shaft 27 are arranged such that their axis lines are orthogonal to the axis line of the intake passage 2 and are parallel to each other. The intermediate shaft 27 is fixedly supported at one end by a cylindrical support boss 30 formed integrally with the control housing 3 by insert molding, and the other end is supported by being fitted into a support hole 31 provided in the cover 22. . The secondary driven gear 28 ′ is connected to a closing spring 32 made of a torsion coil spring that urges the secondary driven gear 28 ′ in the closing direction of the throttle valve 9.

スロットル弁9の弁軸6及びカバー22間には,スロットル弁9の開度を検出するスロットル開度センサ33が設けられる。このスロットル開度センサ33は,スロットル弁9の開度を電気信号として外部に取り出す公知のもので,前記2次従動ギア28′を弁軸6に固着するソケット型のナット29の端部に付設された発信体34と,それに対向するようにカバー22に付設される受信体35とで構成される。   A throttle opening sensor 33 that detects the opening of the throttle valve 9 is provided between the valve shaft 6 of the throttle valve 9 and the cover 22. This throttle opening sensor 33 is a known sensor that takes out the opening of the throttle valve 9 as an electrical signal, and is attached to the end of a socket-type nut 29 that fixes the secondary driven gear 28 'to the valve shaft 6. And a receiver 35 attached to the cover 22 so as to face the transmitter 34.

制御ハウジング3の各部には,それを補強するリブが次のように形成される。先ず,図3〜図5において,ギア収容部3bは,弁軸6及び電動モータ20の配列方向を長辺とする扁平な略直方体形状をなしている。図4及び図5に示すように,このギア収容部3bの長辺側の両外側面と,弁軸6寄りの短辺側の外側面とに,互いに一定の間隔を開けて対向する一対の長尺リブ40,40と,少なくとも前記長辺側で両長尺リブ40,40間を一体に連結する複数の連結リブ41,41…;42,42…とが形成される。その際,少なくとも3条の連結リブ41は,ギア収容部3bを長辺側から見た側面視において,長尺リブ40,40に直交しながら出力軸25,中間軸27及び弁軸6の各軸線上にそれぞれ配置される。また他の連結リブ42は長尺リブ40,40に斜交するように配置される。   Each part of the control housing 3 is formed with ribs for reinforcing it as follows. First, in FIG. 3 to FIG. 5, the gear housing 3 b has a flat, substantially rectangular parallelepiped shape having the arrangement direction of the valve shaft 6 and the electric motor 20 as long sides. As shown in FIGS. 4 and 5, a pair of opposing sides of the outer side on the long side of the gear housing 3b and the outer side on the short side near the valve shaft 6 are spaced apart from each other by a certain distance. The long ribs 40, 40 and a plurality of connecting ribs 41, 41,..., 42, 42, which integrally connect the long ribs 40, 40 at least on the long side are formed. At this time, at least three connecting ribs 41 are provided on the output shaft 25, the intermediate shaft 27, and the valve shaft 6 while being orthogonal to the long ribs 40, 40 in a side view when the gear housing 3 b is viewed from the long side. Each is arranged on an axis. The other connecting ribs 42 are disposed so as to cross the long ribs 40, 40.

このようにギア収容部3bは,その外側面に形成された一対の長尺リブ40,40及び複数の連結リブ41,41…;42,42…により剛性が効果的に強化されるので,これが合成樹脂製であるにも拘らず,電動モータ20の作動中,その駆動反力により変形することがなく,また内燃機関側から加振されても変形することがないので,電動モータ20の駆動力を減速ギア装置21を介して弁軸6に効率良く伝達することができ,また吸気路2の内周面の歪みを防ぎ,スロットル弁9により制御される吸気量の安定化に寄与し得る。   As described above, the gear housing portion 3b is effectively strengthened by the pair of long ribs 40, 40 and the plurality of connecting ribs 41, 41,..., 42, 42,. Although it is made of synthetic resin, it is not deformed by the driving reaction force during operation of the electric motor 20, and it is not deformed even if it is vibrated from the internal combustion engine side. The force can be efficiently transmitted to the valve shaft 6 via the reduction gear device 21, the inner peripheral surface of the intake passage 2 can be prevented from being distorted, and the intake air amount controlled by the throttle valve 9 can be stabilized. .

特に,上記連結リブに,長尺リブ40,40に直交するもの41と,斜交するもの42とを混在させることは,一対の長尺リブ40,40間にトラス構造を構成し,これによりギア収容部の剛性強化を一層促進させるので,ギア収容部3bの変形防止に極めて有効である。   In particular, mixing the connecting ribs with those 41 orthogonal to the long ribs 40 and 40 and those oblique with each other constitutes a truss structure between the pair of long ribs 40 and 40. Since the rigidity enhancement of the gear housing portion is further promoted, it is extremely effective for preventing deformation of the gear housing portion 3b.

また長尺リブ40,40に直交する少なくとも3条の連結リブ41は,ギア収容部3bを長辺側から見た側面視において,出力軸25,中間軸27及び弁軸6の各軸線上にそれぞれ配置されるもので,これにより出力軸25,中間軸27及び弁軸6周りにおいてギア収容部3bを効果的に補強して,その変形を防ぐことができる。   Further, at least three connecting ribs 41 orthogonal to the long ribs 40, 40 are provided on the axis of the output shaft 25, the intermediate shaft 27 and the valve shaft 6 in a side view when the gear housing portion 3 b is viewed from the long side. As a result, the gear housing portion 3b can be effectively reinforced around the output shaft 25, the intermediate shaft 27, and the valve shaft 6, thereby preventing deformation thereof.

また連結リブ41,41…;42,42…の相互間隔は,モータ収容部3a側で狭く,スロットルボディ1側で広く設定される。こうすることで,連結リブ41,41…;42,42…の配設本数は,モータ収容部3a側で多く,スロットルボディ1側で少なくなるので,連結リブ41,41…;42,42…の使用本数を極力少なくしながら,モータ収容部3a側のギア収容部3bを効果的に補強することができる。したがって,モータ収容部3aが,電動モータ20の大なる駆動反力を受けたり,内燃機関側から加振されたとき大なる振動エネルギをもつことになっても,モータ収容部3aの根元となるギア収容部3bの変形を防ぐことができる。   Further, the mutual spacing between the connecting ribs 41, 41,..., 42, 42,. In this way, the number of connecting ribs 41, 41..., 42, 42... Is increased on the motor housing 3a side and decreased on the throttle body 1 side, so that the connecting ribs 41, 41. The gear housing portion 3b on the motor housing portion 3a side can be effectively reinforced while minimizing the number used. Therefore, even if the motor housing portion 3a receives a large driving reaction force of the electric motor 20 or has a large vibration energy when excited from the internal combustion engine side, it becomes the root of the motor housing portion 3a. The deformation of the gear housing portion 3b can be prevented.

またギア収容部3bの,開放面と反対側の底面には,前記支持ボス30と,該ギア収容部3bの長辺側の相対向する内側面との各間を連結する複数のリブ43,43が形成される。図示例では,一対のリブ43,43が前記支持ボス30でX状に交差しながら長辺側の相対向する内側面間を連結するように形成される。これらリブ43,43は外側の前記長尺リブ40,40及び連結リブ41,41…;42,42…と協働して,ギア収容部3bを一層効果的に補強し,ギア収容部3bの変形をより確実に防ぐことができ,同時に前記支持ボス30を補強して中間軸27の支持剛性を高め,1次従動ギア26′及び2次駆動ギア28の支持を安定させることができる。   Further, on the bottom surface of the gear housing portion 3b opposite to the open surface, there are a plurality of ribs 43 that connect the support boss 30 and the opposing inner surfaces on the long sides of the gear housing portion 3b. 43 is formed. In the illustrated example, a pair of ribs 43 and 43 are formed so as to connect the opposing inner side surfaces on the long side while crossing in an X shape at the support boss 30. The ribs 43, 43 cooperate with the outer long ribs 40, 40 and the connecting ribs 41, 41 ...; 42, 42 ... to reinforce the gear housing portion 3b more effectively. Deformation can be prevented more reliably, and at the same time, the support boss 30 can be reinforced to increase the support rigidity of the intermediate shaft 27 and to stabilize the support of the primary driven gear 26 ′ and the secondary drive gear 28.

またモータ収容部3aの外周面にも格子状に直交する複数のリブ44,44…が形成される。これによりモータ収容部3aが補強されるので,モータ収容部3aの電動モータ20に対する支持剛性を高めることができる。   Further, a plurality of ribs 44, 44... Orthogonal to the grid are also formed on the outer peripheral surface of the motor housing 3a. Thereby, since the motor accommodating part 3a is reinforced, the support rigidity with respect to the electric motor 20 of the motor accommodating part 3a can be improved.

上記各種リブ40〜44の複数箇所には,その肉厚より大径で円柱状のゲート部45が形成される。これらゲート部45は,スロットルボディ1及び制御ハウジング3の射出成形時,金型のゲートにより成形される部分であり,したがって,射出成形時には,溶融樹脂はゲートから,各種リブ40〜44に対応する狭いキャビティから制御ハウジング3やスロットルボディ1の対応する広いキャビティへと充填されることになり,その充填が確実で,巣の無い良質の合成樹脂製スロットルボディ1及び制御ハウジング3を得ることができる。   A cylindrical gate portion 45 having a diameter larger than the wall thickness is formed at a plurality of locations of the various ribs 40 to 44. These gate portions 45 are portions formed by a mold gate when the throttle body 1 and the control housing 3 are injection molded. Therefore, at the time of injection molding, the molten resin corresponds to the various ribs 40 to 44 from the gate. Since the narrow cavity is filled into the corresponding wide cavity of the control housing 3 and the throttle body 1, it is possible to obtain a high-quality synthetic resin throttle body 1 and control housing 3 that are surely filled and have no nest. .

本発明は上記実施例に限定されるものではなく,その要旨を逸脱しない範囲で種々の設計変更が可能である。例えば,前記ボール軸受7に代えて,プレーンベアリング等の他の形式の軸受を用いることができる。   The present invention is not limited to the above embodiment, and various design changes can be made without departing from the scope of the invention. For example, instead of the ball bearing 7, other types of bearings such as a plain bearing can be used.

1・・・・スロットルボディ
2・・・・吸気路
3・・・・制御ハウジング
3a・・・モータ収容部
3b・・・ギア収容部
6・・・・弁軸
9・・・・スロットル弁
20・・・電動モータ
21・・・減速ギア装置
25・・・出力軸
26・・・1次駆動ギア
26′・・1次従動ギア
27・・・中間軸
28・・・2次駆動ギア
28′・・2次従動ギア
30・・・支持ボス
40・・・長尺リブ
41・・・連結リブ(長尺リブに直交)
42・・・連結リブ(長尺リブに斜交)
43・・・リブ
45・・・ゲート部
DESCRIPTION OF SYMBOLS 1 ... Throttle body 2 ... Intake passage 3 ... Control housing 3a ... Motor housing part 3b ... Gear housing part 6 ... Valve shaft 9 ... Throttle valve 20 ... Electric motor 21 ... Reduction gear device 25 ... Output shaft 26 ... Primary drive gear 26 '... Primary driven gear 27 ... Intermediate shaft 28 ... Secondary drive gear 28' ..Secondary driven gear 30 ... support boss 40 ... long rib 41 ... connecting rib (perpendicular to long rib)
42 ... Connecting rib (oblique with long rib)
43 ... Rib 45 ... Gate

Claims (6)

吸気路(2)を有するスロットルボディ(1)と,それに隣接する制御ハウジング(3)とを合成樹脂により一体成形し,前記スロットルボディ(1)に回転自在に支承される弁軸(6)に,前記吸気路(2)を開閉するスロットル弁(9)を付設し,制御ハウジング(3)には,電動モータ(20)と,この電動モータ(20)の回転を減速して前記弁軸(6)に伝達する減速ギア装置(21)とを収容してなる内燃機関用吸気制御装置であって,前記制御ハウジング(3)を,スロットルボディ(1)の一側部に一体に連なり前記弁軸(6)と平行に配置され,前記電動モータ(20)を収容する円筒状のモータ収容部(3a)と,このモータ収容部(3a)の一端部から前記弁軸(6)と直交する方向に長く延びて前記スロットルボディ(1)に一体に連なり,前記減速ギア装置(21)を収容する扁平なギア収容部(3b)とで構成したものにおいて,
前記ギア収容部(3b)の外側面に,互いに間隔を開けて対向しながら前記弁軸(6)及び電動モータ(20)の配列方向に延びる一対の長尺リブ(40)と,これら両長尺リブ(40)間を一体に連結する複数の連結リブ(41,42)とを形成したことを特徴とする内燃機関用吸気制御装置。
A throttle body (1) having an intake passage (2) and a control housing (3) adjacent to the throttle body (2) are integrally formed of synthetic resin, and are mounted on a valve shaft (6) rotatably supported on the throttle body (1). , A throttle valve (9) for opening and closing the intake passage (2) is provided, and the control housing (3) is provided with an electric motor (20) and the rotation of the electric motor (20) to reduce the rotation of the valve shaft ( 6) An intake air control device for an internal combustion engine that houses a reduction gear device (21) that transmits to the internal combustion engine, wherein the control housing (3) is integrally connected to one side of the throttle body (1) and the valve A cylindrical motor housing portion (3a) that is arranged in parallel with the shaft (6) and houses the electric motor (20), and is orthogonal to the valve shaft (6) from one end of the motor housing portion (3a). The throttle body extends long in the direction (1) integrally connected to, in what constituted out with the reduction gear device flat gear accommodating portion for accommodating a (21) (3b),
A pair of long ribs (40) extending in the arrangement direction of the valve shaft (6) and the electric motor (20) while facing the outer surface of the gear accommodating portion (3b) with a space therebetween, and both lengths thereof An intake control device for an internal combustion engine, comprising a plurality of connecting ribs (41, 42) that integrally connect between the scale ribs (40).
請求項1記載の内燃機関用吸気制御装置において,
前記複数の連結リブとして,前記長尺リブ(40)に直交する連結リブ(41)と,同長尺リブ(40)の斜交する連結リブ(42)とを混在させたことを特徴とする内燃機関用吸気制御装置。
The intake control device for an internal combustion engine according to claim 1,
As the plurality of connecting ribs, a connecting rib (41) orthogonal to the long rib (40) and a connecting rib (42) obliquely intersecting the long rib (40) are mixed. Intake control device for an internal combustion engine.
請求項1記載の内燃機関用吸気制御装置において,
前記減速ギア装置(21)を,前記電動モータ(20)の出力軸(25)に固着される1次駆動ギア(26)と,前記ギア収容部(3b)に支持される中間軸(27)に回転自在に支承されて前記1次駆動ギア(26)と噛合する1次従動ギア(26′)と,この1次従動ギア(26′)の一側に一体に形成される2次駆動ギア(28)と,前記弁軸(6)に固着されて前記2次駆動ギア(28)と噛合する2次従動ギア(28′)とで構成し,少なくとも3条の前記連結リブ(41)を,前記ギア収容部(3b)を前記長尺リブ(40)の突出側から見た側面視で,前記長尺リブ(40)に直交しながら前記出力軸(25),中間軸(27)及び弁軸(6)の各軸線上にそれぞれ配置したことを特徴とする内燃機関用吸気制御装置。
The intake control device for an internal combustion engine according to claim 1,
The reduction gear device (21) includes a primary drive gear (26) fixed to the output shaft (25) of the electric motor (20), and an intermediate shaft (27) supported by the gear housing portion (3b). And a primary driven gear (26 ') meshed with the primary drive gear (26) and a secondary drive gear integrally formed on one side of the primary driven gear (26'). (28) and a secondary driven gear (28 ') fixed to the valve shaft (6) and meshing with the secondary drive gear (28), and at least three connecting ribs (41) are formed. The output shaft (25), the intermediate shaft (27), and the gear housing (3b) are orthogonal to the long rib (40) in a side view as seen from the protruding side of the long rib (40). An intake control device for an internal combustion engine, which is disposed on each axis of the valve shaft (6).
請求項1記載の内燃機関用吸気制御装置において,
前記連結リブ(41,42)の相互間隔につき,前記モータ収容部(3a)側での間隔を,前記スロットルボディ(1)側での間隔より小さく設定したことを特徴とする内燃機関用吸気制御装置。
The intake control device for an internal combustion engine according to claim 1,
Intake control for an internal combustion engine, characterized in that the interval on the motor housing part (3a) side is set smaller than the interval on the throttle body (1) side with respect to the mutual interval between the connecting ribs (41, 42). apparatus.
請求項3記載の内燃機関用吸気制御装置において,
前記ギア収容部(3b)の,スロットルボディ(1)側の底面には,該底面に一体に突設されて前記中間軸(27)を支持する支持ボス(30)と,該ギア収容部(3b)の相対向する内側面との各間を連結するリブ(43)を形成したことを特徴とする内燃機関用吸気制御装置。
The intake control device for an internal combustion engine according to claim 3,
On the bottom surface of the gear housing portion (3b) on the throttle body (1) side, a support boss (30) projecting integrally with the bottom surface and supporting the intermediate shaft (27), and the gear housing portion ( 3. An intake air control device for an internal combustion engine, characterized in that a rib (43) is formed to connect each of the inner surfaces facing each other in 3b).
請求項1〜4の何れかに記載の内燃機関用吸気制御装置において,
前記長尺リブ(40)又は前記連結リブ(41,42)の複数箇所に,それらリブ肉厚より大径で円柱状のゲート部(45)を形成したことを特徴とする内燃機関用吸気制御装置。
The intake control device for an internal combustion engine according to any one of claims 1 to 4,
Intake control for an internal combustion engine, wherein a cylindrical gate portion (45) having a diameter larger than the rib thickness is formed at a plurality of locations of the long rib (40) or the connecting rib (41, 42). apparatus.
JP2010024773A 2010-02-05 2010-02-05 Intake control device for internal combustion engine Expired - Fee Related JP5292332B2 (en)

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