JP2011161413A - Liquid agent supply device - Google Patents

Liquid agent supply device Download PDF

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JP2011161413A
JP2011161413A JP2010029940A JP2010029940A JP2011161413A JP 2011161413 A JP2011161413 A JP 2011161413A JP 2010029940 A JP2010029940 A JP 2010029940A JP 2010029940 A JP2010029940 A JP 2010029940A JP 2011161413 A JP2011161413 A JP 2011161413A
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air
flow path
pressure
liquid
pump
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JP5501787B2 (en
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Takeyuki Suzuki
健之 鈴木
Tetsuya Shimada
哲也 島田
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Asahi Sunac Corp
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Asahi Sunac Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a liquid agent supply device which supplies a plurality of liquid agents while introducing them alternately or successively, and besides, mixing the liquid agents at a proper mixing ratio. <P>SOLUTION: This liquid agent supply device comprises the following components: (1) two exclusive flow paths 25A and 25B connected with the upstream end 10P of a common flow path 10 into which a principal agent and a curing agent are alternately introduced, (2) a gear pump 28 (a displacement pump) installed in each exclusive flow path 25A and 25B, (3) liquid agent regulators 27A and 27B which control so that the primary side pressure of the exclusive flow paths 25A and 25B becomes the same in the respective exclusive flow paths 25A and 25B, and a control valve 13 (a pump control means) which controls the drive of the gear pump 28 so that the primary side pressure and the secondary side pressure becomes the same in accordance with the comparison results obtained by comparing the primary side pressure with the secondary side pressure of the common flow path 10. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、複数の液剤を混合して供給するための液剤供給装置に関するものである。   The present invention relates to a liquid supply device for mixing and supplying a plurality of liquid agents.

特許文献1には、2つの液剤を共用流路に同時に投入して混合しながら供給するための装置が開示されている。この装置では、2つの液剤を個別に供給する2つの専用流路と、2つの専用流路の下流端に接続された共用流路と、各専用流路に設けたギヤポンプとを備え、一方の専用流路側に設けた背圧弁によって2つの専用流路の下流端の圧力が一致するようになっているので、2つの専用流路の下流端における圧力差に起因する混合不良を回避することができる。   Patent Document 1 discloses an apparatus for supplying two liquid agents while simultaneously feeding them into a common flow path and mixing them. This apparatus includes two dedicated flow paths for supplying two liquid agents individually, a shared flow path connected to the downstream ends of the two dedicated flow paths, and a gear pump provided in each dedicated flow path. Since the pressures at the downstream ends of the two dedicated flow paths coincide with each other by the back pressure valve provided on the dedicated flow path side, mixing failure due to the pressure difference at the downstream ends of the two dedicated flow paths can be avoided. it can.

実開平5−67349号公報Japanese Utility Model Publication No. 5-67349

上記装置は、2つの液剤を同時に共用流路に投入する供給形態においては十分な効果を発揮する。しかし、この上記装置を複数の液剤を交互又は順次に投入する供給形態に適用した場合には、共用流路と専用流路との間に圧力差が生じて、その圧力差が経時的に変動すると、液剤の投入量が不安定となり、適正な混合比が得られなくなることが懸念される。   The above apparatus exhibits a sufficient effect in a supply form in which two liquid agents are simultaneously charged into a common flow path. However, when this apparatus is applied to a supply configuration in which a plurality of liquid agents are alternately or sequentially added, a pressure difference is generated between the common channel and the dedicated channel, and the pressure difference varies with time. As a result, the amount of the liquid agent to be introduced becomes unstable, and there is a concern that an appropriate mixing ratio cannot be obtained.

本発明は上記のような事情に基づいて完成されたものであって、複数の液剤を交互又は順次に投入して混合しながら供給する装置において、複数の液剤を適正な混合比で混合できるようにすることを目的とする。   The present invention has been completed based on the above circumstances, and in an apparatus that supplies a plurality of liquid agents while alternately or sequentially charging and mixing them, a plurality of liquid agents can be mixed at an appropriate mixing ratio. The purpose is to.

上記の目的を達成するための手段として、請求項1の発明は、複数の液剤を交互又は順次に共用流路に投入して混合しながら供給するための液剤供給装置であって、前記共用流路の上流端に接続され、前記複数の液剤を個別に供給する複数の専用流路と、前記複数の専用流路に個別に設けた複数の容積型ポンプと、前記複数の専用流路における一次側圧力が、全ての前記専用流路において同じ圧力となるように制御する液剤用レギュレータと、前記一次側圧力と前記共用流路における二次側圧力とを比較し、その比較結果に応じて、前記一次側圧力と前記二次側圧力とが同じ圧力となるように前記複数の容積型ポンプの駆動を制御するポンプ制御手段とを備えているところに特徴を有する。   As means for achieving the above object, the invention of claim 1 is a liquid agent supply device for supplying a plurality of liquid agents alternately or sequentially into a common flow path and mixing them, wherein the common flow is provided. A plurality of dedicated flow paths connected to the upstream end of the channel and individually supplying the plurality of liquid agents; a plurality of positive displacement pumps individually provided in the plurality of dedicated flow paths; and a primary in the plurality of dedicated flow paths The liquid pressure regulator that controls the side pressure to be the same in all the dedicated flow paths, the primary pressure and the secondary pressure in the shared flow path are compared, and according to the comparison result, It is characterized in that it comprises pump control means for controlling the driving of the plurality of positive displacement pumps so that the primary side pressure and the secondary side pressure become the same pressure.

請求項2の発明は、請求項1に記載のものにおいて、前記液剤用レギュレータに供給する調圧用エアと、前記一次側圧力と前記二次側圧力とを比較するために前記ポンプ制御手段に供給する比較用エアとを同じ圧力にするための共用のエア用レギュレータを備えているところに特徴を有する。   According to a second aspect of the present invention, the pressure adjusting air supplied to the liquid regulator is supplied to the pump control means in order to compare the primary side pressure and the secondary side pressure. It is characterized in that a common air regulator is provided to bring the same pressure to the comparison air.

請求項3の発明は、請求項2に記載のものにおいて、前記容積型ポンプを変速又は停止させるためのポンプ駆動手段としてエアモータが設けられ、前記ポンプ制御手段は、前記検知用エアと前記二次側圧力との圧力差に応じて前記エアモータに対する駆動エアの供給量を制御するようになっており、前記駆動エアの流路が、前記調圧用エア及び前記比較用エアと共通のエア供給源に接続されているところに特徴を有する。   According to a third aspect of the present invention, in the second aspect, an air motor is provided as pump driving means for shifting or stopping the positive displacement pump, and the pump control means includes the detection air and the secondary pump. The amount of drive air supplied to the air motor is controlled in accordance with the pressure difference from the side pressure, and the flow path of the drive air is used as an air supply source common to the pressure adjusting air and the comparison air. It is characterized by being connected.

請求項4の発明は、請求項1ないし請求項3のいずれかに記載のものにおいて、前記複数の専用流路には、前記共用流路に対する複数の液剤の投入動作及び投入停止動作を制御するための複数の開閉弁が設けられ、前記複数の容積型ポンプは、共用のポンプ駆動手段によって同じサイクルで駆動されるようになっており、前記複数の容積型ポンプの1サイクル当たりの吐出量は、全ての前記容積型ポンプにおいて同じ量とされているところに特徴を有する。   According to a fourth aspect of the present invention, in any one of the first to third aspects, the plurality of dedicated flow paths control a plurality of liquid agent charging operations and charging stop operations with respect to the shared flow paths. A plurality of on-off valves are provided, and the plurality of positive displacement pumps are driven in the same cycle by a common pump driving means, and the discharge amount per one cycle of the plural positive displacement pumps is , All the positive displacement pumps have the same amount.

請求項5の発明は、請求項4に記載のものにおいて、前記ポンプ駆動手段には、前記容積型ポンプが1サイクル駆動される毎に検知信号を出力するポンプ用センサが設けられ、前記ポンプ用センサからの検知信号に基づいて前記複数の開閉弁を開閉させることで、前記複数の液剤の投入量を個別に制御するようになっているところに特徴を有する。   According to a fifth aspect of the present invention, in the pump according to the fourth aspect, the pump driving means is provided with a pump sensor that outputs a detection signal every time the positive displacement pump is driven for one cycle. It is characterized in that the input amounts of the plurality of liquid agents are individually controlled by opening and closing the plurality of on-off valves based on detection signals from the sensors.

請求項6の発明は、請求項4又は請求項5に記載のものにおいて、前記専用流路には、その専用流路から前記共用流路への液剤の投入が停止している状態において、その液剤を前記容積型ポンプよりも上流側へ環流させる環流路が設けられているところに特徴を有する。   The invention of claim 6 is the one according to claim 4 or claim 5, wherein in the state where charging of the liquid agent from the dedicated channel to the common channel is stopped, It is characterized in that an annular flow path for circulating the liquid agent upstream from the positive displacement pump is provided.

請求項7の発明は、請求項1ないし請求項6のいずれかに記載のものにおいて、前記共用流路には、前記ポンプ制御手段よりも上流側に位置し、前記共用流路に投入された前記複数の液剤を撹拌するためのミキサが設けられているところに特徴を有する。   The invention according to claim 7 is the one according to any one of claims 1 to 6, wherein the shared flow path is located upstream of the pump control means and is introduced into the shared flow path. It is characterized in that a mixer for stirring the plurality of liquid agents is provided.

請求項8の発明は、請求項1ないし請求項7のいずれかに記載のものにおいて、前記専用流路における下流側の位置には、前記液剤が流動しているか否かを検知するための液剤用センサが設けられているところに特徴を有する。   The invention according to claim 8 is the liquid agent for detecting whether or not the liquid agent is flowing at a downstream position in the dedicated flow path in any one of claims 1 to 7. It is characterized in that the sensor for use is provided.

<請求項1の発明>
共用流路における二次側圧力が変動しても、ポンプ制御手段が容積型ポンプの駆動を制御することにより、専用流路の一次側圧力と共用流路の二次側圧力とが同じ圧力となる。したがって、一次側圧力と二次側圧力との圧力差に起因して液剤の投入量が不正に変動するということがなく、適正な混合比が得られる。
<Invention of Claim 1>
Even if the secondary pressure in the common flow path fluctuates, the pump control means controls the drive of the positive displacement pump, so that the primary pressure in the dedicated flow path and the secondary pressure in the common flow path are the same pressure. Become. Accordingly, an appropriate mixing ratio can be obtained without causing the amount of the liquid agent to be improperly fluctuated due to the pressure difference between the primary pressure and the secondary pressure.

<請求項2の発明>
一次側圧力は調圧用エアの圧力値と対応し、二次側圧力は比較用エアの圧力値と対応する。調圧用エアと比較用エアを同圧にする手段として、共用のエア用レギュレータを用いたので、一次側圧力と二次側圧力との圧力差を極少に抑えることができる。
<Invention of Claim 2>
The primary pressure corresponds to the pressure value of the pressure adjusting air, and the secondary pressure corresponds to the pressure value of the comparison air. Since the common air regulator is used as means for making the pressure adjusting air and the comparison air the same pressure, the pressure difference between the primary side pressure and the secondary side pressure can be minimized.

<請求項3の発明>
駆動エアと調圧用エアと比較用エアのエア供給源を共通としたので、装置全体の構造の簡素化が図られる。
<Invention of Claim 3>
Since the air supply sources for the drive air, the pressure adjusting air, and the comparison air are made common, the structure of the entire apparatus can be simplified.

<請求項4の発明>
複数の容積型ポンプの1サイクル当たりの吐出量が、全ての容積型ポンプにおいて同じ量であり、複数の容積型ポンプを共用のポンプ駆動手段で駆動するようにしたので、複数の専用流路における一次側圧力を、全ての専用流路において高い精度で一致させることができる。
<Invention of Claim 4>
Since the discharge amount per cycle of a plurality of positive displacement pumps is the same for all positive displacement pumps, and the multiple positive displacement pumps are driven by a common pump drive means, The primary side pressure can be matched with high accuracy in all the dedicated flow paths.

<請求項5の発明>
各液剤の投入量は容積型ポンプの吐出サイクルに比例するので、ポンプ用センサからの検知信号に基づいて複数の開閉弁を開閉することにより、複数の液剤の投入量を正確に制御して高い精度の混合比を得ることができるとともに、混合比を任意に変更することが可能である。
<Invention of Claim 5>
Since the input amount of each liquid agent is proportional to the discharge cycle of the positive displacement pump, it is high by accurately controlling the input amount of the plurality of liquid agents by opening and closing the plurality of on-off valves based on the detection signal from the pump sensor. An accurate mixing ratio can be obtained, and the mixing ratio can be arbitrarily changed.

<請求項6の発明>
開閉弁が閉弁して共用流路への投入が停止している状態では、液剤を容積型ポンプより上流側へ環流させるようにしたので、専用流路のうち開閉弁よりも上流側の圧力が不正に高圧となることを回避できる。
<Invention of Claim 6>
When the on-off valve is closed and charging to the common flow path is stopped, the liquid agent is circulated upstream from the positive displacement pump. Can be prevented from becoming an excessively high pressure.

<請求項7の発明>
共用流路に投入された複数の液剤は、ミキサにより撹拌されて混合が進むので、複数の液剤間における粘度の差が大きくても、ポンプ制御手段に到達した時点における混合液剤の粘度が安定する。これにより、粘度の相違に起因する二次側圧力の変動を回避することができる。
<Invention of Claim 7>
Since the plurality of liquid agents put into the common flow path are agitated by the mixer and mixing proceeds, the viscosity of the mixed liquid agent when reaching the pump control means is stable even if the difference in viscosity between the plurality of liquid agents is large. . Thereby, the fluctuation | variation of the secondary side pressure resulting from the difference in a viscosity can be avoided.

<請求項8の発明>
液剤用センサを設けたことにより、専用流路における液剤の流動状態の異常を検知することができる。
<Invention of Claim 8>
By providing the liquid agent sensor, it is possible to detect an abnormality in the flow state of the liquid agent in the dedicated channel.

実施形態1の供給装置の構成図Configuration diagram of supply device of embodiment 1

<実施形態1>
以下、本発明を具体化した実施形態1を図1を参照して説明する。本実施形態の液剤供給装置は、主剤(本発明の構成要件である液剤)と硬化剤(本発明の構成要件である液剤)を、交互に共用流路10に投入して混合しながら二液塗料として塗装ガン11に供給するものである。以下に、その構成を説明する。
<Embodiment 1>
A first embodiment embodying the present invention will be described below with reference to FIG. The liquid agent supply apparatus of the present embodiment is a two-component solution in which a main agent (a liquid agent that is a constituent element of the present invention) and a curing agent (a liquid agent that is a constituent element of the present invention) are alternately put into the common flow path 10 and mixed. The paint is supplied to the paint gun 11 as a paint. The configuration will be described below.

共用流路10には、上流側から下流側に向かって順に、第1ミキサ12(本発明の構成要件であるミキサ)と、制御バルブ13(本発明の構成要件であるポンプ制御手段)と、第2ミキサ14とが設けられ、共用流路10の下流端には塗装ガン11が接続されている。制御バルブ13よりも上流側に配置された第1ミキサ12は、共用流路10に交互投入された主剤と硬化剤を、通過させながら十分に撹拌、混合するものであり、主剤と硬化剤の粘度が大きく相違する場合でも、第1ミキサ12を通過した主剤と硬化剤の混合液剤(二液塗料)の粘度が安定するようになっている。したがって、制御バルブ13に流入する二液塗料の粘度が大きく変動する虞はない。尚、塗装ガン11よりも上流側に配置された第2ミキサ14は、制御バルブ13を通過した二液塗料を更に撹拌するためのものであり、この第2ミキサ14を通過させることにより、良質の二液塗料が塗装ガン11に供給されるようになっている。   In the common flow path 10, in order from the upstream side toward the downstream side, a first mixer 12 (mixer which is a constituent element of the present invention), a control valve 13 (pump control means which is a constituent element of the present invention), A coating gun 11 is connected to the downstream end of the common flow path 10. The first mixer 12 disposed on the upstream side of the control valve 13 is for sufficiently stirring and mixing the main agent and the curing agent alternately supplied to the common flow path 10 while passing through. Even when the viscosities greatly differ, the viscosity of the mixed liquid (two-component paint) of the main agent and the curing agent that has passed through the first mixer 12 is stabilized. Therefore, there is no possibility that the viscosity of the two-component paint flowing into the control valve 13 varies greatly. Note that the second mixer 14 disposed on the upstream side of the coating gun 11 is for further stirring the two-component paint that has passed through the control valve 13. The two-component paint is supplied to the coating gun 11.

制御バルブ13は、後述する主剤用専用流路25A及び硬化剤用専用流路25Bにおける一次側圧力と、共用流路10における二次側圧力とを比較し、その比較結果に応じて、一次側圧力と二次側圧力とが同じ圧力となるように後述するギヤポンプ28(本発明の構成要件である容積型ポンプ)の駆動を制御するためのものである。制御バルブ13は、共用流路10に臨む可動受圧部材(ダイアフラムやピストン等)と、可動受圧部材と一体に移動する弁体と、比較用エア流入路18の下流端に接続された比較用エア流入口15と、駆動エア流入路19の下流端に接続された駆動エア流入口16と、駆動エア流出路20の上流端に接続された駆動エア流出口17とを備えている。比較用エア流入口15と駆動エア流入口16は、常時、開口されており、駆動エア流出口17は弁体によって開閉される。   The control valve 13 compares the primary side pressure in the main agent dedicated flow channel 25A and the curing agent dedicated flow channel 25B, which will be described later, with the secondary pressure in the shared flow channel 10, and according to the comparison result, the primary side pressure This is for controlling the driving of a gear pump 28 (a positive displacement pump which is a constituent element of the present invention), which will be described later, so that the pressure and the secondary pressure are the same. The control valve 13 includes a movable pressure receiving member (diaphragm, piston, etc.) facing the common flow path 10, a valve body that moves integrally with the movable pressure receiving member, and comparison air connected to the downstream end of the comparison air inflow path 18. An inflow port 15, a drive air inflow port 16 connected to the downstream end of the drive air inflow passage 19, and a drive air outflow port 17 connected to the upstream end of the drive air outflow passage 20 are provided. The comparative air inlet 15 and the driving air inlet 16 are always open, and the driving air outlet 17 is opened and closed by a valve body.

比較用エア流入路18の上流端はエア供給源21に接続されている。比較用エア流入路18の途中には、比較用エア流入路18内を流れる比較用エアの圧力及び後述する調圧用エアの圧力を一定に保つとともに、比較用エアと調圧用エアとを同じ圧力に保つためのエア用レギュレータ22が設けられている。駆動エア流入路19の上流端は、エア用レギュレータ22を介さずに直接エア供給源21に接続されている。駆動エア流出路20の下流端は、ギヤポンプ28を駆動するためのエアモータ23に接続されている。エアモータ23には、エアモータ23からのエアの吐出量を調整するためのモータ用レギュレータ24が接続されている。   The upstream end of the comparison air inflow path 18 is connected to an air supply source 21. In the middle of the comparison air inflow passage 18, the pressure of the comparison air flowing in the comparison air inflow passage 18 and the pressure of the pressure adjustment air described later are kept constant, and the comparison air and the pressure adjustment air are at the same pressure. An air regulator 22 is provided to maintain the air pressure. The upstream end of the drive air inflow path 19 is directly connected to the air supply source 21 without going through the air regulator 22. The downstream end of the drive air outflow path 20 is connected to an air motor 23 for driving the gear pump 28. A motor regulator 24 for adjusting the amount of air discharged from the air motor 23 is connected to the air motor 23.

共用流路10の上流端には、主剤用専用流路25Aの下流端と硬化剤用専用流路25Bの下流端とが接続されている。したがって、共用流路10の上流端は、主剤用専用流路25Aと硬化剤用専用流路25Bの合流点10Pとなっている。主剤用専用流路25Aの上流端は主剤供給源26Aに接続され、硬化剤用専用流路25Bの上流端は硬化剤供給源26Bに接続されている。   The downstream end of the main agent dedicated flow channel 25 </ b> A and the downstream end of the hardener dedicated flow channel 25 </ b> B are connected to the upstream end of the shared flow channel 10. Therefore, the upstream end of the shared flow path 10 is a junction 10P of the main agent dedicated flow path 25A and the hardener dedicated flow path 25B. The upstream end of the main agent dedicated flow path 25A is connected to the main agent supply source 26A, and the upstream end of the hardener dedicated flow path 25B is connected to the curing agent supply source 26B.

主剤用専用流路25Aには、上流側から下流側に向かって順に、主剤用レギュレータ27A(本発明の構成要件である液剤用レギュレータ)と、ギヤポンプ28と、主剤用開閉弁29A(本発明の構成要件である開閉弁)と、主剤用センサ30A(本発明の構成要件である液剤用センサ)と、逆止弁31が設けられている。硬化剤用専用流路25Bには、上流側から下流側に向かって順に、硬化剤用レギュレータ27B(本発明の構成要件である液剤用レギュレータ)と、ギヤポンプ28と、硬化剤用開閉弁29B(本発明の構成要件である開閉弁)と、硬化剤用センサ30B(本発明の構成要件である液剤用センサ)と、逆止弁31が設けられている。   In the main agent dedicated flow passage 25A, the main agent regulator 27A (the liquid agent regulator which is a constituent of the present invention), the gear pump 28, and the main agent on-off valve 29A (the present invention) are arranged in order from the upstream side to the downstream side. An on-off valve which is a constituent), a main agent sensor 30A (a liquid agent sensor which is a constituent of the present invention), and a check valve 31 are provided. In the curing agent dedicated flow path 25B, in order from the upstream side to the downstream side, the curing agent regulator 27B (regulator for liquid agent which is a constituent of the present invention), the gear pump 28, and the opening / closing valve 29B for curing agent ( An on-off valve which is a constituent element of the present invention, a sensor 30B for a hardener (a liquid sensor which is a constituent element of the present invention), and a check valve 31 are provided.

主剤用レギュレータ27Aと硬化剤用レギュレータ27Bは、主剤用専用流路25A内のうち主剤用レギュレータ27Aよりも下流側における主剤の一次側圧力と、硬化剤用専用流路25B内のうち硬化剤用レギュレータ27Bよりも下流側における硬化剤の一次側圧力とを、同じ圧力に維持するためのものである。また、主剤用専用流路25A内及び硬化剤用専用流路25B内は、設定した一次側圧力よりも高い圧力にはならないようになっている。   The main agent regulator 27A and the hardener regulator 27B are for the primary agent primary pressure on the downstream side of the main agent regulator 27A in the main agent exclusive flow path 25A and for the hardener in the hardener exclusive flow path 25B. This is for maintaining the primary pressure of the curing agent downstream of the regulator 27B at the same pressure. Further, the pressure in the main agent dedicated flow path 25A and the curing agent dedicated flow path 25B are not set to a pressure higher than the set primary pressure.

比較用エア流入路18には、エア用レギュレータ22よりも下流側の位置から分岐した形態の調圧用エア流入路32の上流端が接続されている。調圧用エア流入路32は、途中で2股に分岐しており、その一方の分岐路の下流端は主剤用レギュレータ27Aに接続され、他方の分岐路の下流端は硬化剤用レギュレータ27Bに接続されている。これにより、主剤用レギュレータ27Aと硬化剤用レギュレータ27Bには、制御バルブ13に供給される比較用エアと同じ圧力の調圧用エアが供給されるようになっている。そして、調圧用エアの供給により、主剤用専用流路25A内の主剤の圧力と、硬化剤用専用流路25B内の硬化剤の圧力が、同じ圧力となるように調整される。   The comparison air inflow path 18 is connected to an upstream end of a pressure regulating air inflow path 32 that is branched from a position downstream of the air regulator 22. The pressure adjusting air inflow passage 32 is bifurcated in the middle, and the downstream end of one of the branch passages is connected to the main agent regulator 27A, and the downstream end of the other branch passage is connected to the curing agent regulator 27B. Has been. As a result, pressure adjusting air having the same pressure as the comparison air supplied to the control valve 13 is supplied to the main agent regulator 27A and the hardener regulator 27B. Then, by supplying the pressure adjusting air, the pressure of the main agent in the main agent dedicated flow path 25A and the pressure of the curing agent in the hardener dedicated flow path 25B are adjusted to be the same pressure.

主剤用専用流路25Aのギヤポンプ28と硬化剤用専用流路25Bのギヤポンプ28は、いずれも駆動軸33を介することによりエアモータ23に対して機械的に連結され、エアモータ23に駆動エアが供給されると、駆動軸33を介して主剤用と硬化剤用の双方のギヤポンプ28が、同一のサイクルで駆動されるようになっている。また、主剤用のギヤポンプ28と硬化剤用のギヤポンプ28は、1サイクル当たりの吐出量が同じ量である。したがって、主剤用のギヤポンプ28と硬化剤用のギヤポンプ28は、互いに同じタイミングで同じ量だけ主剤と硬化剤の吐出を行うようになっている。エアモータ23には、駆動軸33の回転数を1サイクル毎に検出して検知信号(パルス信号)を出力するポンプ用センサ34が設けられている。   The gear pump 28 of the main agent dedicated flow path 25A and the gear pump 28 of the hardener dedicated flow path 25B are both mechanically connected to the air motor 23 via the drive shaft 33, and drive air is supplied to the air motor 23. Then, both the main agent gear pump 28 and the hardener gear pump 28 are driven in the same cycle via the drive shaft 33. Further, the gear pump 28 for the main agent and the gear pump 28 for the curing agent have the same discharge amount per cycle. Therefore, the main agent gear pump 28 and the hardener gear pump 28 discharge the main agent and the hardener in the same amount at the same timing. The air motor 23 is provided with a pump sensor 34 that detects the number of rotations of the drive shaft 33 every cycle and outputs a detection signal (pulse signal).

主剤用開閉弁29Aは、1つの液剤流入口と2つの液剤流出口とを有する三方バルブと称されるものであり、2つの液剤流出口のうち一方は、主剤用専用流路25Aに接続され、他方の液剤流出口には、環流路35の上流端が接続されている。環流路35の下流端は、主剤用レギュレータ27Aに接続されている。後述する制御装置36から主剤用開閉弁29Aに開閉用エアが供給されると、2つの液剤流出口が交互に開閉し、主剤用開閉弁29Aは、ギヤポンプ28から吐出された主剤を主剤用専用流路25Aよりも下流側へ流出させて共用流路10に投入する投入状態と、ギヤポンプ28から吐出された主剤を共用流路10には投入せずに主剤用レギュレータ27Aに環流させる環流状態とに切り替わる。   The main agent on-off valve 29A is referred to as a three-way valve having one liquid agent inlet and two liquid agent outlets, and one of the two liquid agent outlets is connected to the main agent dedicated flow path 25A. The upstream end of the annular flow path 35 is connected to the other liquid agent outlet. The downstream end of the annular flow path 35 is connected to the main agent regulator 27A. When opening / closing air is supplied to the main agent opening / closing valve 29A from a control device 36, which will be described later, the two liquid agent outlets open and close alternately, and the main agent opening / closing valve 29A uses the main agent discharged from the gear pump 28 exclusively for the main agent. An input state in which it flows out downstream from the flow path 25A and enters the common flow path 10, and a recirculation state in which the main agent discharged from the gear pump 28 is recirculated to the main agent regulator 27A without being input to the common flow path 10. Switch to

硬化剤用開閉弁29Bは、主剤用開閉弁29Aと同じ構成であるため、詳しい説明は省略する。制御装置36から硬化剤用開閉弁29Bに開閉用エアが供給されると、2つの液剤流出口が交互に開閉し、硬化剤用開閉弁29Bは、ギヤポンプ28から吐出された硬化剤を硬化剤用専用流路25Bよりも下流側へ流出させて共用流路10に投入する投入状態と、ギヤポンプ28から吐出された硬化剤を共用流路10には投入せずに硬化剤用レギュレータ27Bに環流させる環流状態とに切り替わる。   Since the hardener on-off valve 29B has the same configuration as the main agent on-off valve 29A, detailed description thereof is omitted. When the opening / closing air is supplied from the control device 36 to the hardener opening / closing valve 29B, the two liquid agent outlets alternately open and close, and the hardener opening / closing valve 29B uses the hardener discharged from the gear pump 28 as the hardener. The flow-out state flows into the downstream side of the dedicated flow path 25B and flows into the shared flow path 10, and the hardener discharged from the gear pump 28 is not flowed into the shared flow path 10 and returned to the hardener regulator 27B. Switch to the reflux state

主剤用センサ30Aは、主剤用専用流路25Aにおいて主剤が流動しているか否かを検知するためのものであり、主剤用センサ30Aからの検知信号は、制御装置36に入力される。また、硬化剤用センサ30Bは、硬化剤用専用流路25Bにおいて硬化剤が流動しているか否かを検知するためのものであり、硬化剤用センサ30Bからの検知信号は、主剤用センサ30Aからの検知信号と同様、制御装置36に入力される。また、制御装置36には、エアモータ23の駆動軸33の回転数を検出するためのポンプ用センサ34からの検知信号(パルス信号)が入力される。   The main agent sensor 30A is for detecting whether or not the main agent is flowing in the main agent dedicated flow path 25A, and a detection signal from the main agent sensor 30A is input to the control device 36. The curing agent sensor 30B is for detecting whether or not the curing agent is flowing in the curing agent dedicated flow path 25B, and the detection signal from the curing agent sensor 30B is the main agent sensor 30A. Like the detection signal from, the signal is input to the control device 36. Further, the control device 36 receives a detection signal (pulse signal) from the pump sensor 34 for detecting the rotational speed of the drive shaft 33 of the air motor 23.

制御装置36においては、共用流路10に対する主剤の1回当たりの投入流量と対応する主剤用設定値と、共用流路10に対する硬化剤の1回当たりの投入流量と対応する硬化剤用設定値とが記憶されており、主剤用設定値と硬化剤用設定値の比は、主剤と硬化剤の混合比と同じ値である。そして、これらの設定値は、ポンプ用センサ34からの検知信号(パルス信号)の数と比較され、この比較結果と、主剤用センサ30A及び硬化剤用センサ30Bからの検知信号とに基づき、制御装置36からは、主剤用開閉弁29Aに対し投入状態と環流状態とに切り換えるための制御信号が出力されるとともに、硬化剤用開閉弁29Bに対し投入状態と環流状態とに切り換えるための制御信号が出力される。   In the control device 36, a setting value for the main agent corresponding to the flow rate of the main agent per time for the common flow channel 10 and a setting value for the hardener corresponding to the flow rate of the hardener per time for the common flow channel 10. Is stored, and the ratio of the setting value for the main agent and the setting value for the curing agent is the same as the mixing ratio of the main agent and the curing agent. These set values are compared with the number of detection signals (pulse signals) from the pump sensor 34, and control is performed based on the comparison results and detection signals from the main agent sensor 30A and the hardener sensor 30B. From the device 36, a control signal for switching between the charging state and the recirculation state is output to the main agent on-off valve 29A, and a control signal for switching between the charging state and the recirculation state for the hardener opening / closing valve 29B. Is output.

次に、本実施形態の作用を説明する。塗装ガン11からの二液塗料の噴射が正常に行われている状態では、制御装置36からの制御信号により、主剤用開閉弁29Aが投入状態になって硬化剤用開閉弁29Bが環流状態になることで主剤が共用流路10に投入される主剤投入行程と、主剤用開閉弁29Aが環流状態になって硬化剤用開閉弁29Bが投入状態になることで硬化剤が共用流路10に投入される硬化剤投入行程とが、交互に繰り返される。   Next, the operation of this embodiment will be described. In a state in which the two-component paint is normally ejected from the coating gun 11, the main agent on-off valve 29A is turned on by the control signal from the control device 36, and the hardener on-off valve 29B is in the reflux state. Thus, the main agent charging process in which the main agent is introduced into the common flow path 10, and the main agent on-off valve 29 A is in a reflux state and the hardener on-off valve 29 B is in the input state, whereby the hardener is supplied to the common flow path 10. The curing agent charging process to be input is repeated alternately.

主剤投入行程では、制御装置36においてポンプ用センサ34からの検知信号のパルス数が主剤用設定値と比較され、入力されるパルスの数が主剤用設定値に達すると、主剤用開閉弁29Aが投入状態から環流状態に切り替わると同時に硬化剤用開閉弁29Bが環流状態から投入状態に切り替わり、投入動作が硬化剤投入行程となる。硬化剤投入行程では、ポンプ用センサ34からの検知信号のパルス数が硬化剤用設定値と比較され、パルス数が硬化剤用設定値に達すると、硬化剤用開閉弁29Bが投入状態から環流状態に切り替わると同時に主剤剤用開閉弁が環流状態から投入状態に切り替わり、投入動作が主剤投入行程となる。以上の動作が交互に行われることで、主剤と硬化剤が適正な混合比で共用流路10に投入され、二液塗料が塗装ガン11に供給される。   In the main agent charging process, the number of pulses of the detection signal from the pump sensor 34 is compared with the main agent set value in the control device 36. When the number of input pulses reaches the main agent set value, the main agent on-off valve 29A is turned on. At the same time when the charging state is switched to the circulating state, the curing agent on-off valve 29B is switched from the circulating state to the charging state, and the charging operation becomes the curing agent charging process. In the curing agent charging process, the number of pulses of the detection signal from the pump sensor 34 is compared with the setting value for the curing agent, and when the number of pulses reaches the setting value for the curing agent, the on / off valve 29B for the curing agent is recirculated from the charged state. At the same time as switching to the state, the main agent on-off valve is switched from the reflux state to the charging state, and the charging operation becomes the main agent charging process. By alternately performing the above operations, the main agent and the curing agent are introduced into the common flow path 10 at an appropriate mixing ratio, and the two-component paint is supplied to the coating gun 11.

塗装ガン11からの二液塗料の供給が行われている間、共用流路10内における二次側圧力は、制御バルブ13に供給される比較用エアの圧力よりも少し小さくなるので、制御バルブ13の駆動エア流出口17が開口し、エア供給源21から駆動エア流入路19を通って制御バルブ13に圧送されている駆動エアが、駆動エア流出路20を通ってエアモータ23に供給され続け、主剤用と硬化剤用の2つのギヤポンプ28は安定した駆動を継続する。   While the two-component paint is supplied from the coating gun 11, the secondary pressure in the common flow path 10 is slightly smaller than the pressure of the comparison air supplied to the control valve 13. The drive air outlet 17 is opened, and the drive air pumped from the air supply source 21 through the drive air inflow passage 19 to the control valve 13 continues to be supplied to the air motor 23 through the drive air outflow passage 20. The two gear pumps 28 for the main agent and the hardener continue to drive stably.

主剤と硬化剤が適正な混合比で共用流路10に安定して投入されている状態では、共用流路10内における二次側圧力の圧力値は、比較用エアの圧力と対応する値であり、主剤用レギュレータ27A及び硬化剤用レギュレータ27Bにより調圧された一次側圧力と同じ値である。制御バルブ13に供給される比較用エアと各レギュレータ27A,27Bに供給される調圧用エアは同じ圧力であるから、主剤用専用流路25A及び硬化剤用専用流路25B内における一次側圧力の圧力値は、調圧用エアの圧力と対応する値(調圧用エアの圧力よりも小さい値)である。   In a state where the main agent and the curing agent are stably fed into the common flow path 10 at an appropriate mixing ratio, the pressure value of the secondary side pressure in the common flow path 10 is a value corresponding to the pressure of the comparison air. Yes, it is the same value as the primary pressure regulated by the main agent regulator 27A and the curing agent regulator 27B. Since the comparison air supplied to the control valve 13 and the pressure adjusting air supplied to the regulators 27A and 27B have the same pressure, the primary side pressure in the main agent dedicated channel 25A and the hardener dedicated channel 25B The pressure value is a value corresponding to the pressure of the pressure adjusting air (a value smaller than the pressure of the pressure adjusting air).

また、塗装中に、塗装ガン11からの二液塗料の吐出量が減少した場合には、二次側圧力の値が上昇するので、制御バルブ13の駆動エア流出口17の開度が減少し、エアモータ23に対する駆動エアの供給量も減少する。これにより、エアモータ23の回転速度が低下してギヤポンプ28からの吐出量が減少するので、共用流路10に対する主剤と硬化剤の投入量が減少し、その結果、二次側圧力が、正常な値(つまり、一次側圧力と同じ値)まで下降する。   Further, when the discharge amount of the two-component paint from the coating gun 11 is reduced during painting, the value of the secondary pressure increases, so the opening degree of the drive air outlet 17 of the control valve 13 is reduced. The amount of drive air supplied to the air motor 23 is also reduced. As a result, the rotational speed of the air motor 23 decreases and the discharge amount from the gear pump 28 decreases, so that the amounts of the main agent and the curing agent input to the shared flow path 10 decrease, and as a result, the secondary pressure is normal. Decreases to a value (that is, the same value as the primary pressure).

また、塗装ガン11からの二液塗料の吐出(即ち、塗装)が停止した場合も、二次側圧力が上昇するが、このとき、駆動エア流出口17が閉じられ、エアモータ23への駆動エアの供給が停止し、エアモータ23が停止する。これにより、ギヤポンプ28からの主剤と硬化剤の吐出(即ち、共用流路10に対する主剤と硬化剤の投入)が停止するので、二次側圧力は、異常に上昇する虞がない。また、塗装ガン11からの二液塗料の吐出が停止したときには、主剤用と硬化剤用のいずれか一方の専用流路25A,25Bが共用流路10と連通しているのであるが、専用流路25A,25Bは、レギュレータ27A,27Bによって所定の一次側圧力に保たれているので、二次側圧力は一次側圧力と同じ値となる。   Further, when the discharge of the two-component paint from the coating gun 11 (that is, painting) is stopped, the secondary pressure also rises. At this time, the driving air outlet 17 is closed and the driving air to the air motor 23 is closed. Is stopped, and the air motor 23 is stopped. As a result, the discharge of the main agent and the curing agent from the gear pump 28 (that is, the introduction of the main agent and the curing agent into the common flow path 10) is stopped, so there is no possibility that the secondary pressure will rise abnormally. Further, when the discharge of the two-component paint from the coating gun 11 is stopped, the dedicated flow paths 25A and 25B for either the main agent or the curing agent are in communication with the shared flow path 10. Since the paths 25A and 25B are maintained at a predetermined primary pressure by the regulators 27A and 27B, the secondary pressure has the same value as the primary pressure.

したがって、塗装ガン11からの二液塗料の吐出を再開したときには、二次側圧力が一次側圧力よりも高くなることに起因する共用流路10への投入不良(主剤又は硬化剤の投入量が適正な量よりも少なくなること)が生じる虞はない。また、二次側圧力が異常に上昇すること起因する共用流路10の破損も、防止される。   Therefore, when the discharge of the two-component paint from the coating gun 11 is resumed, the charging failure into the common flow path 10 (the amount of the main agent or the curing agent is charged) due to the secondary pressure becoming higher than the primary pressure. There is no risk that it will be less than the proper amount). Moreover, the damage of the common flow path 10 resulting from an abnormal rise in the secondary pressure is also prevented.

また、専用流路25A,25Bにおいて、主剤や硬化剤が目詰まりする等の原因で、主剤や硬化剤の流動が停止した場合は、主剤用センサ30Aや硬化剤センサ30Bからの検知信号に基づき、異常が知らされるとともに、エアモータ23、ギヤポンプ28の駆動が停止される。   In addition, when the flow of the main agent or the hardener stops due to the main agent or the hardener clogging in the dedicated flow paths 25A and 25B, based on the detection signal from the main agent sensor 30A or the hardener sensor 30B. The abnormality is notified and the driving of the air motor 23 and the gear pump 28 is stopped.

上述のように、本実施形態の液剤供給装置は、共用流路10の上流端(合流点10P)に、主剤と硬化剤を個別に供給する主剤用専用流路25Aと硬化剤用専用流路25Bを接続し、各専用流路25A,25Bにギヤポンプ28を個別に設け、主剤用専用流路25A及び硬化剤用専用流路25Bにおける一次側圧力を、主剤用レギュレータ27A及び硬化剤用レギュレータ27Bにより、双方の専用流路25A,25Bにおいて互いに同じ圧力となるように制御し、さらに、一次側圧力と共用流路10における二次側圧力とを比較し、その比較結果に応じて、一次側圧力と二次側圧力とが同じ圧力となるようにギヤポンプ28の駆動を制御する制御バルブ13を設けた構成となっている。   As described above, the liquid agent supply apparatus according to the present embodiment includes the main agent dedicated channel 25A and the curing agent dedicated channel that individually supply the main agent and the curing agent to the upstream end (confluence 10P) of the common channel 10. 25B, gear pumps 28 are individually provided in the dedicated flow paths 25A and 25B, and the primary pressures in the main agent dedicated flow path 25A and the hardener dedicated flow path 25B are set as the main agent regulator 27A and the hardener regulator 27B. Thus, both the dedicated flow paths 25A and 25B are controlled so as to have the same pressure, and the primary side pressure and the secondary side pressure in the common flow path 10 are compared, and according to the comparison result, the primary side pressure is compared. The control valve 13 for controlling the driving of the gear pump 28 is provided so that the pressure and the secondary pressure are the same.

この構成によれば、共用流路10における二次側圧力が変動しても、制御バルブ13がギヤポンプ28の駆動を制御することにより、専用流路25A,25Bの一次側圧力と共用流路10の二次側圧力とが同じ圧力となるので、一次側圧力と二次側圧力との圧力差に起因して主剤と硬化剤の投入量が不正に変動するということがなく、適正な混合比が得られる。   According to this configuration, even if the secondary side pressure in the common flow path 10 fluctuates, the control valve 13 controls the drive of the gear pump 28, whereby the primary pressure of the dedicated flow paths 25 </ b> A and 25 </ b> B and the common flow path 10. Therefore, the amount of the main agent and the curing agent is not fluctuated illegally due to the pressure difference between the primary side pressure and the secondary side pressure. Is obtained.

また、本実施形態の液剤供給装置は、主剤用レギュレータ27Aと硬化剤用レギュレータ27Bに供給する調圧用エアと、一次側圧力と二次側圧力とを比較するために制御バルブ13に供給する比較用エアとを同じ圧力にするための共用のエア用レギュレータ22を備えており、一次側圧力が調圧用エアの圧力値と対応し、二次側圧力が比較用エアの圧力値と対応するようになっている。この構成によれば、調圧用エアと比較用エアを同圧にする手段として、共用のエア用レギュレータ22を用いたので、一次側圧力と二次側圧力との圧力差を極少に抑えることができる。   Further, the liquid supply device of the present embodiment compares the pressure adjusting air supplied to the main agent regulator 27A and the curing agent regulator 27B, and the comparison supplied to the control valve 13 in order to compare the primary side pressure and the secondary side pressure. A common air regulator 22 for making the same pressure as the working air, so that the primary side pressure corresponds to the pressure value of the pressure adjusting air, and the secondary side pressure corresponds to the pressure value of the comparison air It has become. According to this configuration, since the common air regulator 22 is used as means for making the pressure adjusting air and the comparison air the same pressure, the pressure difference between the primary side pressure and the secondary side pressure can be minimized. it can.

また、ギヤポンプ28を変速又は停止させるためのポンプ駆動手段としてエアモータ23が設けられ、このエアモータ23は、検知用エアと二次側圧力との圧力差に応じてエアモータ23に対する駆動エアの供給量を制御するようになっており、駆動エア流入路19が、調圧用エア及び比較用エアと共通のエア供給源21に接続されている。このように、駆動エアと調圧用エアと比較用エアのエア供給源21を共通としたことにより、装置全体の構造の簡素化が図られている。   In addition, an air motor 23 is provided as a pump driving means for shifting or stopping the gear pump 28. The air motor 23 controls the supply amount of driving air to the air motor 23 according to the pressure difference between the detection air and the secondary side pressure. The drive air inflow path 19 is connected to an air supply source 21 that is common to the pressure adjusting air and the comparison air. Thus, the structure of the entire apparatus is simplified by using the common air supply source 21 for driving air, pressure adjusting air, and comparative air.

また、各専用流路25A,25Bには、共用流路10に対する主剤と硬化剤の投入動作及び投入停止動作を制御するための主剤用開閉弁29Aと硬化剤用開閉弁29Bが設けられ、主剤用と硬化剤用のギヤポンプ28の1サイクル当たりの吐出量を、双方のギヤポンプ28において同じ量とした上で、双方のギヤポンプ28を、共用のエアモータ23(ポンプ駆動手段)によって同じサイクルで駆動するようになっている。この構成によれば、2つの専用流路25A,25Bにおける一次側圧力を、高い精度で一致させることができる。   Each of the dedicated flow paths 25A and 25B is provided with a main agent on-off valve 29A and a hardener on-off valve 29B for controlling the charging and stopping operations of the main agent and the curing agent with respect to the common flow channel 10, and the main agent. The discharge amount per cycle of the gear pump 28 for use and the hardener is set to the same amount in both gear pumps 28, and both gear pumps 28 are driven in the same cycle by a common air motor 23 (pump drive means). It is like that. According to this configuration, the primary pressures in the two dedicated channels 25A and 25B can be matched with high accuracy.

また、エアモータ23に、ギヤポンプ28が1サイクル駆動される毎に検知信号を出力するポンプ用センサ34を設け、ポンプ用センサ34からの検知信号に基づいて主剤用開閉弁29Aと硬化剤用開閉弁29Bを開閉させることで、主剤と硬化剤の投入量を個別に制御するようになっている。主剤と硬化剤の投入量はギヤポンプ28の吐出サイクルに比例するので、ポンプ用センサ34からの検知信号に基づいて主剤用開閉弁29Aと硬化剤用開閉弁29Bを開閉することにより、主剤と硬化剤の投入量を正確に制御して高い精度の混合比を得ることができる。また、混合比を任意に変更することが可能である。   The air motor 23 is provided with a pump sensor 34 that outputs a detection signal every time the gear pump 28 is driven for one cycle. Based on the detection signal from the pump sensor 34, the main agent opening / closing valve 29 </ b> A and the hardener opening / closing valve are provided. By opening and closing 29B, the amounts of the main agent and the curing agent are individually controlled. Since the amounts of the main agent and the hardener are proportional to the discharge cycle of the gear pump 28, the main agent and the hardener are cured by opening and closing the main agent on-off valve 29A and the hardener on-off valve 29B based on the detection signal from the pump sensor 34. It is possible to obtain a highly accurate mixing ratio by accurately controlling the amount of the agent charged. Further, the mixing ratio can be arbitrarily changed.

また、主剤用専用流路25Aと硬化剤用専用流路25Bには、その専用流路25A,25Bから共用流路10への液剤(主剤又は硬化剤)の投入が停止している状態において、その液剤(主剤又は硬化剤)をギヤポンプ28よりも上流側へ環流させる環流路35が設けられている。この構成によれば、専用流路25A,25Bのうち開閉弁29A,29Bよりも上流側の圧力が不正に(異常に)高圧となることを回避できる。   In addition, in the state where the supply of the liquid agent (main agent or curing agent) from the dedicated channels 25A and 25B to the common channel 10 is stopped in the main agent dedicated channel 25A and the curing agent dedicated channel 25B, An annular flow path 35 for circulating the liquid agent (main agent or curing agent) upstream from the gear pump 28 is provided. According to this configuration, it is possible to avoid that the pressure on the upstream side of the on-off valves 29A and 29B in the dedicated flow paths 25A and 25B becomes illegally (abnormally) high.

また、共用流路10には、制御バルブ13よりも上流側に位置して、共用流路10に投入された主剤と硬化剤を撹拌するための第1ミキサ12を設けている。こり構成によれば、共用流路10に投入された主剤と硬化剤は、第1ミキサ12により撹拌されて混合が進むので、主剤と硬化剤との間における粘度の差が大きくても、制御バルブ13に到達した時点における混合液剤(二液塗料)の粘度が安定する。これにより、粘度の相違に起因する二次側圧力の変動を回避することができる。   In addition, the common flow path 10 is provided with a first mixer 12 that is located upstream of the control valve 13 and that stirs the main agent and the hardener charged in the common flow path 10. According to this construction, the main agent and the curing agent introduced into the common flow path 10 are agitated by the first mixer 12 and mixing proceeds. Therefore, even if the difference in viscosity between the main agent and the curing agent is large, the control can be performed. The viscosity of the mixed liquid agent (two-component paint) at the time when it reaches the valve 13 is stabilized. Thereby, the fluctuation | variation of the secondary side pressure resulting from the difference in a viscosity can be avoided.

また、主剤用専用流路25Aと硬化剤用専用流路25Bにおける下流側の位置(下流端である合流点10Pに近い位置)には、夫々、主剤と硬化剤が流動しているか否かを検知するための主剤用センサ30Aと硬化剤用センサ30Bが設けられているので、各専用流路25A,25Bにおける主剤又は硬化剤の流動状態の異常を検知することができる。   Further, whether or not the main agent and the curing agent are flowing at the downstream positions (positions near the confluence 10P, which is the downstream end) in the main agent dedicated flow path 25A and the hardener dedicated flow path 25B, respectively. Since the main agent sensor 30A and the curing agent sensor 30B for detection are provided, it is possible to detect an abnormality in the flow state of the main agent or the curing agent in each of the dedicated flow paths 25A and 25B.

<他の実施形態>
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本発明の技術的範囲に含まれる。
(1)上記実施形態では、容積型ポンプとして回転型のギヤポンプを用いたが、本発明によれば、容積型ポンプとしては、ねじポンプやベーンポンプ等のギヤポンプ以外の回転型のポンプや、ダイヤフラムポンプ、ピストンポンプ、プランジャポンプ等の往復型のポンプを用いてもよい。
(2)上記実施形態では、2つのギヤポンプの回転数を1サイクル毎に検出して各液体の共用流路への投入量を制御することで、混合比の変更に対応できるようにしたが、2つの液体の混合比を変える必要がない場合には、吐出量の比率が液体の混合比と対応する2種類のギヤポンプを用い、1回の投入時の回転数を2種類のギヤポンプで同じ数に設定してもよい。
(3)上記実施形態では、2つのギヤポンプの1サイクル当たりの吐出量を同じとしたが、吐出量の異なる2種類のギヤポンプを用いてもよい。
(4)上記実施形態では、2種類の液体を共用流路に交互投入して混合する場合について説明したが、本発明は、3種類以上の液体を共用流路に順次投入して混合する場合にも適用できる。
(5)上記実施形態では、液剤用レギュレータを専用流路における容積型ポンプ(ギヤポンプ)よりも上流側の位置に配置したが、液剤用レギュレータは、専用流路における容積型ポンプよりも下流側の位置に配置してもよい。
(6)上記実施形態では、2つの容積型ポンプを共用のポンプ駆動手段(エアモータ)により同じサイクルで駆動するようにしたが、2つの容積型ポンプは、互いに別々の専用のポンプ駆動手段で駆動してもよい。
(7)上記実施形態では、液剤用レギュレータに供給する調圧用エアと、ポンプ制御手段に供給する比較用エアを、1つの共用のエア用レギュレータによって同じ圧力にしたが、調圧用エアと比較用エアは、夫々、専用のエア用レギュレータによって同じ圧力にしてもよい。
(8)上記実施形態では、容積型ポンプ(ギヤポンプ)をエアモータによって駆動するようにしたが、容積型ポンプは、エアモータ以外の駆動手段で駆動してもよい。
(9)上記実施形態では、駆動エアと調圧用エアと比較用エアのエア駆動源を共通としたが、これら3種のエアの駆動源は、互いに異なっていもよい。
(10)上記実施形態では、複数の専用流路のうち共用流路への投入が停止している専用流路においては、投入停止の間、その液剤を専用流路に環流させるようにしたが、投入が停止されている液剤は、専用流路にではなく、その液剤の供給源に戻してもよい。
(11)上記実施形態では、共用流路におけるポンプ制御手段(制御バルブ)よりも上流側の位置に、共用流路に投入された複数の液剤を撹拌するためのミキサを設けたが、このようにミキサを設けない構成としてもよい。
(12)上記実施形態では、主剤と硬化剤を混合して得られた二液塗料を塗装ガンに供給する塗装用の液剤供給装置に適用した場合について説明したが、本発明は、塗装以外の用途に用いられる液剤供給装置にも適用できる。
<Other embodiments>
The present invention is not limited to the embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention.
(1) In the above embodiment, the rotary gear pump is used as the positive displacement pump. However, according to the present invention, the positive displacement pump may be a rotary pump other than a gear pump such as a screw pump or a vane pump, or a diaphragm pump. A reciprocating pump such as a piston pump or a plunger pump may be used.
(2) In the above embodiment, the rotation speed of the two gear pumps is detected every cycle, and the amount of each liquid that is introduced into the common flow path is controlled, so that the change in the mixing ratio can be accommodated. When there is no need to change the mixing ratio of the two liquids, two types of gear pumps having a discharge rate ratio corresponding to the mixing ratio of the liquids are used. May be set.
(3) Although the discharge amount per cycle of the two gear pumps is the same in the above embodiment, two types of gear pumps having different discharge amounts may be used.
(4) In the above embodiment, the case where two kinds of liquids are alternately introduced into the common channel and mixed has been described. However, the present invention is a case where three or more kinds of liquids are sequentially introduced into the common channel and mixed. It can also be applied to.
(5) In the above embodiment, the liquid regulator is arranged at a position upstream of the positive displacement pump (gear pump) in the dedicated flow path. However, the liquid regulator is downstream of the positive displacement pump in the dedicated flow path. You may arrange in a position.
(6) In the above embodiment, the two positive displacement pumps are driven in the same cycle by the common pump drive means (air motor), but the two positive displacement pumps are driven by separate dedicated pump drive means. May be.
(7) In the above embodiment, the pressure adjusting air supplied to the liquid regulator and the comparison air supplied to the pump control means are set to the same pressure by one common air regulator. The air may be set to the same pressure by a dedicated air regulator.
(8) In the above embodiment, the positive displacement pump (gear pump) is driven by the air motor, but the positive displacement pump may be driven by a driving means other than the air motor.
(9) In the above embodiment, the driving air, the pressure adjusting air, and the comparative air driving source are shared, but these three types of air driving sources may be different from each other.
(10) In the above-described embodiment, in the dedicated channel that is not charged into the shared channel among the plurality of dedicated channels, the liquid agent is circulated to the dedicated channel while the charging is stopped. The liquid agent whose charging has been stopped may be returned not to the dedicated flow path but to the supply source of the liquid agent.
(11) In the above embodiment, a mixer for stirring a plurality of liquid agents introduced into the shared flow path is provided at a position upstream of the pump control means (control valve) in the shared flow path. The mixer may not be provided with a mixer.
(12) In the above embodiment, the case where the two-component paint obtained by mixing the main agent and the curing agent is applied to a coating liquid supply device that supplies the coating gun is described. The present invention can also be applied to a liquid supply device used for the purpose.

10…共用流路
12…第1ミキサ(ミキサ)
13…制御バルブ(ポンプ制御手段)
18…比較用エア流入路(比較用エアの流路)
19…駆動エア流入路(駆動エアの流路)
21…エア供給源
22…エア用レギュレータ
23…エアモータ(ポンプ駆動手段)
25A…主剤用専用流路(専用流路)
25B…硬化剤用専用流路(専用流路)
27A…主剤用レギュレータ(液剤用レギュレータ)
27B…硬化剤用レギュレータ(液剤用レギュレータ)
28…ギヤポンプ(容積型ポンプ)
29A…主剤用開閉弁(開閉弁)
28B…硬化剤用開閉弁(開閉弁)
30A…主剤用センサ(液剤用センサ)
30B…硬化剤用センサ(液剤用センサ)
32…調圧用エア流入路(調圧用エアの流路)
34…ポンプ用センサ
35…環流路
10 ... Common channel 12 ... First mixer (mixer)
13 ... Control valve (pump control means)
18 ... Comparison air inflow passage (comparison air passage)
19: Drive air inflow path (drive air flow path)
21 ... Air supply source 22 ... Air regulator 23 ... Air motor (pump drive means)
25A ... Main agent dedicated channel (dedicated channel)
25B: Dedicated flow path for hardener (dedicated flow path)
27A ... Main agent regulator (Liquid agent regulator)
27B ... Curing agent regulator (Liquid agent regulator)
28 ... Gear pump (positive displacement pump)
29A ... Opening / closing valve for main agent (open / close valve)
28B ... Curing agent open / close valve (open / close valve)
30A ... Main agent sensor (Liquid agent sensor)
30B ... Curing agent sensor (liquid agent sensor)
32 .. Pressure adjusting air inflow path (pressure adjusting air flow path)
34 ... Sensor for pump 35 ... Ring channel

Claims (8)

複数の液剤を交互又は順次に共用流路に投入して混合しながら供給するための液剤供給装置であって、
前記共用流路の上流端に接続され、前記複数の液剤を個別に供給する複数の専用流路と、
前記複数の専用流路に個別に設けた複数の容積型ポンプと、
前記複数の専用流路における一次側圧力が、全ての前記専用流路において同じ圧力となるように制御する液剤用レギュレータと、
前記一次側圧力と前記共用流路における二次側圧力とを比較し、その比較結果に応じて、前記一次側圧力と前記二次側圧力とが同じ圧力となるように前記複数の容積型ポンプの駆動を制御するポンプ制御手段とを備えていることを特徴とする液剤供給装置。
A liquid supply apparatus for supplying a plurality of liquid agents alternately or sequentially into a common flow path and mixing them,
A plurality of dedicated flow paths connected to the upstream end of the common flow path and individually supplying the plurality of liquid agents;
A plurality of positive displacement pumps individually provided in the plurality of dedicated flow paths;
A liquid regulator for controlling the primary side pressure in the plurality of dedicated channels to be the same pressure in all the dedicated channels;
The primary pressure and the secondary pressure in the shared flow path are compared, and the plurality of positive displacement pumps are configured so that the primary pressure and the secondary pressure are equal to each other according to the comparison result. And a pump control means for controlling the driving of the liquid agent supply device.
前記液剤用レギュレータに供給する調圧用エアと、前記一次側圧力と前記二次側圧力とを比較するために前記ポンプ制御手段に供給する比較用エアとを同じ圧力にするための共用のエア用レギュレータを備えていることを特徴とする請求項1記載の液剤供給装置。   Common air for adjusting the pressure adjusting air supplied to the liquid regulator and the comparison air supplied to the pump control means for comparing the primary pressure and the secondary pressure. The liquid supply apparatus according to claim 1, further comprising a regulator. 前記容積型ポンプを変速又は停止させるためのポンプ駆動手段としてエアモータが設けられ、
前記ポンプ制御手段は、前記検知用エアと前記二次側圧力との圧力差に応じて前記エアモータに対する駆動エアの供給量を制御するようになっており、
前記駆動エアの流路が、前記調圧用エア及び前記比較用エアと共通のエア供給源に接続されていることを特徴とする請求項2記載の液剤供給装置。
An air motor is provided as a pump driving means for shifting or stopping the positive displacement pump,
The pump control means is configured to control a supply amount of driving air to the air motor according to a pressure difference between the detection air and the secondary pressure,
The liquid agent supply device according to claim 2, wherein the flow path of the driving air is connected to an air supply source common to the pressure adjusting air and the comparison air.
前記複数の専用流路には、前記共用流路に対する複数の液剤の投入動作及び投入停止動作を制御するための複数の開閉弁が設けられ、
前記複数の容積型ポンプは、共用のポンプ駆動手段によって同じサイクルで駆動されるようになっており、
前記複数の容積型ポンプの1サイクル当たりの吐出量は、全ての前記容積型ポンプにおいて同じ量とされていることを特徴とする請求項1ないし請求項3のいずれか1項に記載の液剤供給装置。
The plurality of dedicated flow paths are provided with a plurality of on-off valves for controlling a plurality of liquid agent charging operations and charging stop operations with respect to the common flow path,
The plurality of positive displacement pumps are designed to be driven in the same cycle by a common pump driving means,
The liquid supply according to any one of claims 1 to 3, wherein a discharge amount per cycle of the plurality of positive displacement pumps is the same for all of the positive displacement pumps. apparatus.
前記ポンプ駆動手段には、前記容積型ポンプが1サイクル駆動される毎に検知信号を出力するポンプ用センサが設けられ、
前記ポンプ用センサからの検知信号に基づいて前記複数の開閉弁を開閉させることで、前記複数の液剤の投入量を個別に制御するようになっていることを特徴とする請求項4記載の液剤供給装置。
The pump driving means is provided with a pump sensor that outputs a detection signal every time the positive displacement pump is driven for one cycle,
5. The liquid agent according to claim 4, wherein the input amounts of the plurality of liquid agents are individually controlled by opening and closing the plurality of on-off valves based on detection signals from the pump sensors. Feeding device.
前記専用流路には、その専用流路から前記共用流路への液剤の投入が停止している状態において、その液剤を前記容積型ポンプよりも上流側へ環流させる環流路が設けられていることを特徴とする請求項4又は請求項5に記載の液剤供給装置。   The dedicated channel is provided with an annular channel that circulates the liquid agent to the upstream side of the positive displacement pump in a state where charging of the liquid agent from the dedicated channel to the common channel is stopped. The liquid supply device according to claim 4 or 5, wherein 前記共用流路には、前記ポンプ制御手段よりも上流側に位置し、前記共用流路に投入された前記複数の液剤を撹拌するためのミキサが設けられていることを特徴とする請求項1ないし請求項6のいずれか1項に記載の液剤供給装置。   2. The shared flow path is provided with a mixer that is located upstream of the pump control means and that stirs the plurality of liquid agents charged into the shared flow path. The liquid supply device according to any one of claims 6 to 6. 前記専用流路における下流側の位置には、前記液剤が流動しているか否かを検知するための液剤用センサが設けられていることを特徴とする請求項1ないし請求項7のいずれか1項に記載の液剤供給装置。   The liquid agent sensor for detecting whether or not the liquid agent is flowing is provided at a downstream position in the dedicated flow path. The liquid supply apparatus according to item.
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