JP2011148863A - Flame-retardant self-adhesive composition and flame-retardant self-adhesive tape using the composition - Google Patents
Flame-retardant self-adhesive composition and flame-retardant self-adhesive tape using the composition Download PDFInfo
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- JP2011148863A JP2011148863A JP2010009532A JP2010009532A JP2011148863A JP 2011148863 A JP2011148863 A JP 2011148863A JP 2010009532 A JP2010009532 A JP 2010009532A JP 2010009532 A JP2010009532 A JP 2010009532A JP 2011148863 A JP2011148863 A JP 2011148863A
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- component
- flame
- retardant
- mass
- flame retardant
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- 239000003063 flame retardant Substances 0.000 title claims abstract description 101
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 95
- 239000000203 mixture Substances 0.000 title claims abstract description 49
- 239000000853 adhesive Substances 0.000 title claims abstract description 19
- 239000002390 adhesive tape Substances 0.000 title description 18
- 239000000178 monomer Substances 0.000 claims abstract description 19
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- 239000003431 cross linking reagent Substances 0.000 claims abstract description 14
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- 238000002156 mixing Methods 0.000 claims abstract description 13
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- 150000002148 esters Chemical class 0.000 claims abstract description 10
- 239000000470 constituent Substances 0.000 claims abstract description 9
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- 239000012790 adhesive layer Substances 0.000 claims description 23
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- 125000003118 aryl group Chemical group 0.000 claims description 10
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- 230000000694 effects Effects 0.000 description 3
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- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 3
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- 239000000654 additive Substances 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
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- 125000004104 aryloxy group Chemical group 0.000 description 2
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- IVIDDMGBRCPGLJ-UHFFFAOYSA-N 2,3-bis(oxiran-2-ylmethoxy)propan-1-ol Chemical compound C1OC1COC(CO)COCC1CO1 IVIDDMGBRCPGLJ-UHFFFAOYSA-N 0.000 description 1
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- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 125000003136 n-heptyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- CSGNMMLYYZTWBB-UHFFFAOYSA-N nitric acid;1,3,5-triazine-2,4,6-triamine Chemical compound O[N+]([O-])=O.NC1=NC(N)=NC(N)=N1 CSGNMMLYYZTWBB-UHFFFAOYSA-N 0.000 description 1
- 125000002560 nitrile group Chemical group 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 125000003538 pentan-3-yl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- OBNAOHSAPQWLGU-UHFFFAOYSA-N phthalic acid;1,3,5-triazine-2,4,6-triamine Chemical compound NC1=NC(N)=NC(N)=N1.OC(=O)C1=CC=CC=C1C(O)=O OBNAOHSAPQWLGU-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 229920003223 poly(pyromellitimide-1,4-diphenyl ether) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- PZQSQRCNMZGWFT-QXMHVHEDSA-N propan-2-yl (z)-octadec-9-enoate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC(C)C PZQSQRCNMZGWFT-QXMHVHEDSA-N 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- LMHHRCOWPQNFTF-UHFFFAOYSA-N s-propan-2-yl azepane-1-carbothioate Chemical compound CC(C)SC(=O)N1CCCCCC1 LMHHRCOWPQNFTF-UHFFFAOYSA-N 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 125000003548 sec-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- VOVCASRUQMXLSQ-UHFFFAOYSA-N sulfamic acid;1,3,5-triazine-2,4,6-triamine Chemical compound NS(O)(=O)=O.NC1=NC(N)=NC(N)=N1 VOVCASRUQMXLSQ-UHFFFAOYSA-N 0.000 description 1
- LTURHSAEWJPFAA-UHFFFAOYSA-N sulfuric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OS(O)(=O)=O.NC1=NC(N)=NC(N)=N1 LTURHSAEWJPFAA-UHFFFAOYSA-N 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 description 1
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- KOWVWXQNQNCRRS-UHFFFAOYSA-N tris(2,4-dimethylphenyl) phosphate Chemical compound CC1=CC(C)=CC=C1OP(=O)(OC=1C(=CC(C)=CC=1)C)OC1=CC=C(C)C=C1C KOWVWXQNQNCRRS-UHFFFAOYSA-N 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical class [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
本発明は、難燃性粘着剤組成物及びこの組成物を用いた難燃性粘着テープに関し、特に、優れた難燃性と粘着特性を両立することができ、電気・電子部品、OA機器、家電、車両、航空機、船舶、建材等の各分野における部品の接合や接着用途に有用である難燃性粘着剤組成物及びこの組成物を用いた難燃性粘着テープ類に関する。 The present invention relates to a flame retardant pressure-sensitive adhesive composition and a flame retardant pressure-sensitive adhesive tape using the composition, and in particular, can achieve both excellent flame retardancy and pressure-sensitive adhesive properties. The present invention relates to a flame retardant pressure-sensitive adhesive composition useful for joining and bonding parts in various fields such as home appliances, vehicles, aircraft, ships, and building materials, and flame retardant pressure-sensitive adhesive tapes using the composition.
近年、電気・電子部品の業界において使用される電気・電子部品には従前よりもより高い難燃性が要求されている。これは、電気・電子機器の高集積化や高性能化に伴い、機器内部の蓄熱量が増加し火災の未然防止を図る必要が生じているからである。具体的には、これまで電気絶縁用粘着テープの難燃性規格としては、基材面に接炎することにより評価されるUL510規格に適合することが求められていたが、昨今では、粘着層面に接炎することにより評価されるUL94規格に適合することが求められている。この高い難燃性を実現するためにベースポリマーにハロゲン系難燃剤のみを添加する方法、ハロゲン系難燃剤と酸化アンチモンを併用する方法、ベースポリマーに官能基としてハロゲン基を導入する方法等により行われていることが一般的であった。 In recent years, electrical and electronic parts used in the electrical and electronic parts industry have been required to have higher flame resistance than before. This is because with the higher integration and higher performance of electrical and electronic equipment, the amount of heat stored inside the equipment has increased, making it necessary to prevent fires. Specifically, as a flame retardant standard for an electrical insulating pressure-sensitive adhesive tape, it has been required to conform to the UL510 standard evaluated by contacting a base material surface. It is required to meet the UL94 standard evaluated by flame contact. In order to achieve this high flame retardancy, a method in which only a halogen-based flame retardant is added to the base polymer, a method in which a halogen-based flame retardant and antimony oxide are used in combination, a method in which a halogen group is introduced as a functional group in the base polymer, etc. It was common that
しかし、ハロゲン系難燃剤や酸化アンチモンを使用した場合には燃焼時にハロゲン化水素やハロゲン化アンチモン等の毒性の高いガスが発生することが知られており、環境保護の観点からRoHS指令、WEEE指令等において、ハロゲン系難燃剤や酸化アンチモン等に関し規制がなされている。このため、いわゆるノンハロゲン化やノンアンチモン化と呼ばれる難燃性粘着剤組成物及びこの組成物を使用した難燃性粘着テープの開発が盛んに行われている。 However, when halogenated flame retardants and antimony oxide are used, it is known that highly toxic gases such as hydrogen halide and antimony halide are generated during combustion. From the viewpoint of environmental protection, the RoHS directive and the WEEE directive Are regulated with respect to halogen-based flame retardants and antimony oxide. For this reason, development of a flame retardant pressure-sensitive adhesive composition called non-halogenation or non-antimony and a flame retardant pressure-sensitive adhesive tape using this composition has been actively conducted.
このような状況下で、リン酸エステル系難燃剤を使用した難燃性粘着剤組成物やこの組成物を用いた難燃性粘着テープが提案されている(例えば、特許文献1参照)。 Under such circumstances, a flame-retardant pressure-sensitive adhesive composition using a phosphate ester-based flame retardant and a flame-retardant pressure-sensitive adhesive tape using this composition have been proposed (for example, see Patent Document 1).
一般にリン酸エステル系難燃剤のみを使用してハロゲン系難燃剤と同程度の難燃性を得るためには、ハロゲン系難燃剤よりも多量に配合する必要がある。しかしリン酸エステル系難燃剤の含有量を多くするとリン酸エステル系難燃剤が粘着層表面に析出してくるため、粘着特性や機械的特性を損なうという問題が生じている。 In general, in order to obtain the same degree of flame retardancy as that of the halogen-based flame retardant using only the phosphate ester-based flame retardant, it is necessary to add a larger amount than the halogen-based flame retardant. However, when the content of the phosphate ester flame retardant is increased, the phosphate ester flame retardant is deposited on the surface of the adhesive layer, which causes a problem that the adhesive properties and mechanical properties are impaired.
リン酸エステル系難燃剤の粘着層表面への析出を防止するための方法として、アクリル系粘着剤とリン酸エステル系難燃剤の双方に対して相溶性を有する芳香族粘着付与樹脂を添加する方法(特許文献2参照)、特定の窒素含有リン酸塩化合物を添加する方法(特許文献3参照)等を挙げることができる。 A method of adding an aromatic tackifying resin having compatibility with both an acrylic pressure-sensitive adhesive and a phosphoric acid ester-based flame retardant as a method for preventing precipitation of a phosphate ester-based flame retardant on the surface of an adhesive layer (See Patent Document 2), a method of adding a specific nitrogen-containing phosphate compound (see Patent Document 3), and the like.
しかしながら前者においては、粘着シートに加工した直後は確かにリン酸エステル系難燃剤の粘着層表面への析出を防止する効果は見られるものの、経時(例えば、40℃の温度雰囲気下で1ヶ月)により粘着層表面にリン酸エステル系難燃剤が析出し、粘着特性を維持できないという欠点がある。このため、粘着特性を維持するためには、リン酸エステル系難燃剤の配合量を減らさざるを得ず得られる難燃性としてはUL510の規格には適合するものの、UL94規格に適合できないという欠点がある。
後者においては、イオン性化合物であるリン酸塩化合物を添加するため電気絶縁性が低下するという欠点がある。
However, in the former, the effect of preventing the precipitation of the phosphate ester flame retardant on the surface of the pressure-sensitive adhesive layer is certainly seen immediately after processing into the pressure-sensitive adhesive sheet, but over time (for example, one month in a temperature atmosphere of 40 ° C.) As a result, the phosphate ester flame retardant precipitates on the surface of the adhesive layer, and there is a drawback that the adhesive properties cannot be maintained. For this reason, in order to maintain the adhesive properties, it is necessary to reduce the blending amount of the phosphate ester flame retardant, but the obtained flame retardancy conforms to the UL510 standard, but cannot be adapted to the UL94 standard. There is.
The latter has the disadvantage that the electrical insulation is reduced because of the addition of a phosphate compound which is an ionic compound.
一方、ハロゲン系難燃剤や酸化アンチモンを使用しない別の方法として、ホスファゼン系難燃剤を使用した難燃性粘着樹脂組成物やこの組成物を用いた難燃性粘着テープも提案されている(特許文献4参照)。 On the other hand, flame retardant adhesive resin compositions using phosphazene flame retardants and flame retardant adhesive tapes using this composition have also been proposed as other methods that do not use halogen flame retardants and antimony oxide (patents) Reference 4).
この場合においても、ホスファゼン系難燃剤のみを難燃剤として使用した場合には、リン酸エステル系難燃剤のみを使用した場合と同様の欠点を有する。このため、粘着特性を維持した状態では満足しうる難燃性としてはUL510の規格には適合できるものの、UL94規格に適合できないという欠点がある。 Even in this case, when only the phosphazene-based flame retardant is used as the flame retardant, there are the same disadvantages as when only the phosphate ester-based flame retardant is used. For this reason, the flame retardance that can be satisfied in the state where the adhesive property is maintained can be adapted to the UL510 standard, but cannot be adapted to the UL94 standard.
したがって、本発明の課題とするところは、環境保護の観点からハロゲン系難燃剤や酸化アンチモンを使用することなく、テープ状に加工した際に粘着特性を維持しつつ、UL510規格のみならずUL94規格にも適合し得る難燃性粘着剤組成物及びこの組成物を用いた難燃性粘着テープを提供することにある。 Therefore, the subject of the present invention is not only the use of halogen flame retardants and antimony oxide from the viewpoint of environmental protection, but also maintains adhesion properties when processed into a tape shape, while not only UL 510 standard but also UL 94 standard. Another object of the present invention is to provide a flame retardant pressure-sensitive adhesive composition that can be adapted to the above and a flame retardant pressure-sensitive adhesive tape using the composition.
本発明者らは、かかる課題を解決するために鋭意検討を行った結果、基材に塗布する難燃性粘着剤組成物中に所定の量を所定の配合比でリン酸エステル系難燃剤、ホスファゼン系難燃剤及び粘着性付与樹脂を併用した場合に特定のアクリル系粘着剤に対する相溶性が格段に向上し、経時での難燃剤の析出が抑制されることを見出し、本発明の難燃性粘着剤組成物を塗布した粘着テープは、UL94規格に適合する難燃性と、粘着特性が両立できることを見出し、本発明を完成させるに至った。 As a result of intensive studies to solve such problems, the present inventors have obtained a phosphate ester-based flame retardant with a predetermined amount of a predetermined amount in a flame-retardant pressure-sensitive adhesive composition applied to a substrate, It has been found that when a phosphazene flame retardant and a tackifying resin are used in combination, the compatibility with a specific acrylic adhesive is significantly improved, and precipitation of the flame retardant over time is suppressed, and the flame retardant of the present invention The pressure-sensitive adhesive tape coated with the pressure-sensitive adhesive composition has been found to be compatible with flame retardancy conforming to the UL94 standard and pressure-sensitive adhesive properties, and has completed the present invention.
即ち、本発明は、以下の難燃性粘着剤組成物に加え、この組成物を用いた難燃性粘着テープを提供するものである。 That is, this invention provides the flame retardant adhesive tape using this composition in addition to the following flame retardant adhesive compositions.
[1](A)主成分となる構成モノマーが炭素数1以上8未満のアルキル基がエステル結合されたアクリル酸又はメタクリル酸エステルモノマーである(メタ)アクリル酸エステル重合体、(B)ホスファゼン系難燃剤、(C)リン酸エステル系難燃剤、(D)架橋剤及び(E)粘着付与樹脂を含有し、該(A)成分100質量部に対して、該(B)成分と該(C)成分を合計したものの配合量が60質量部〜350質量部の範囲であり、かつ該(B)成分と該(C)成分の配合割合が質量比で25:75〜75:25の範囲であることを特徴とする難燃性粘着剤組成物。
[2]前記(E)成分の配合量が前記(A)成分100質量部に対し60〜250質量部であることを特徴とする[1]に記載の難燃性粘着剤組成物。
[3]前記(B)成分がフェノキシホスファゼンであることを特徴とする[1]に記載の難燃性粘着剤組成物。
[4]前記(C)成分が芳香族縮合リン酸エステルであることを特徴とする[1]に記載の難燃性粘着剤組成物。
[5]フィルム状ないしテープ状の基材を備え、その少なくとも一方の表面に、[1]〜[4]いずれかに記載の難燃性粘着剤組成物を含む粘着層を設けた難燃性粘着テープ。
[1] (A) (meth) acrylic acid ester polymer in which the constituent monomer as the main component is an acrylic acid or methacrylic acid ester monomer in which an alkyl group having 1 to 8 carbon atoms is ester-bonded, (B) phosphazene series It contains a flame retardant, (C) a phosphate ester flame retardant, (D) a cross-linking agent, and (E) a tackifying resin. The component (B) and the component (C) are added to 100 parts by mass of the component (A). ) The total amount of components is in the range of 60 to 350 parts by weight, and the blending ratio of the component (B) and the component (C) is in the range of 25:75 to 75:25 by mass ratio. A flame-retardant pressure-sensitive adhesive composition characterized by being.
[2] The flame-retardant pressure-sensitive adhesive composition according to [1], wherein the amount of the component (E) is 60 to 250 parts by mass with respect to 100 parts by mass of the component (A).
[3] The flame retardant pressure-sensitive adhesive composition according to [1], wherein the component (B) is phenoxyphosphazene.
[4] The flame-retardant pressure-sensitive adhesive composition according to [1], wherein the component (C) is an aromatic condensed phosphate ester.
[5] A flame retardant comprising a film-like or tape-like substrate, and having an adhesive layer containing the flame-retardant adhesive composition according to any one of [1] to [4] provided on at least one surface thereof. Adhesive tape.
本発明によれば、環境保護の観点からハロゲン系難燃剤や酸化アンチモンを使用せず、かつリン酸エステル系難燃剤とホスファゼン系難燃剤及び粘着付与樹脂を併用しているため、特定の(メタ)アクリル酸エステル重合体に対する相溶性が格段に向上し、テープ状に加工した際に粘着層表面に上記難燃剤が析出することもなく粘着特性を満足するので、UL94規格に適合するという高度な難燃性を有する難燃性粘着剤組成物及びこの組成物を用いた難燃性粘着テープを提供することができる。 According to the present invention, a halogen-based flame retardant or antimony oxide is not used from the viewpoint of environmental protection, and a phosphate ester-based flame retardant, a phosphazene-based flame retardant, and a tackifier resin are used in combination. ) Compatibility with acrylic ester polymer is greatly improved, and the above flame retardant does not deposit on the surface of the adhesive layer when processed into a tape. A flame-retardant pressure-sensitive adhesive composition having flame retardancy and a flame-retardant pressure-sensitive adhesive tape using the composition can be provided.
以下、本発明の難燃性粘着剤組成物及びこの組成物を用いた難燃性粘着テープの実施形態について具体的に説明するが、本発明は以下の実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で、当業者の通常の知識に基づいてこれらの実施形態に対し、適宜変更、改良等が加えられたものも本発明の範囲に属するものである。 Hereinafter, the embodiment of the flame-retardant pressure-sensitive adhesive composition of the present invention and the flame-retardant pressure-sensitive adhesive tape using the composition will be specifically described, but the present invention is not limited to the following embodiments, It is within the scope of the present invention to appropriately modify or improve these embodiments based on the ordinary knowledge of those skilled in the art without departing from the spirit of the present invention.
[1]難燃性粘着剤組成物
本発明の難燃性粘着剤組成物は、(A)主成分となる構成モノマーが炭素数1以上8未満のアルキル基がエステル結合されたアクリル酸又はメタクリル酸エステルモノマーである(メタ)アクリル酸エステル重合体、(B)ホスファゼン系難燃剤、(C)リン酸エステル系難燃剤、(D)架橋剤及び(E)粘着付与樹脂を必須成分として含有するものである。
[1] Flame-retardant pressure-sensitive adhesive composition The flame-retardant pressure-sensitive adhesive composition of the present invention comprises (A) acrylic acid or methacrylic acid in which an alkyl group having 1 to 8 carbon atoms is ester-bonded. Contains (meth) acrylic acid ester polymer which is an acid ester monomer, (B) phosphazene flame retardant, (C) phosphate ester flame retardant, (D) crosslinker and (E) tackifying resin as essential components Is.
[1−1](A)成分:
前記(A)成分は、前記炭素数1以上8未満のアルキル基がエステル結合された(メタ)アクリル酸エステルのみを重合して得ることができるが、1種以上の(メタ)アクリル酸アルキルエステルを用い、任意的な他のモノマー成分とともに重合することもできる。
[1-1] Component (A):
The component (A) can be obtained by polymerizing only the (meth) acrylic acid ester in which the alkyl group having 1 to 8 carbon atoms is ester-bonded, but one or more (meth) acrylic acid alkyl esters. Can be used to polymerize with other optional monomer components.
(A)成分中のアルキル基の炭素数が8未満に限定しているのは、炭素数が8以上となると(B)成分と(C)成分に対する相溶性を十分に確保することができないという欠点を有するからである。 The reason why the number of carbon atoms in the alkyl group in the component (A) is limited to less than 8 is that compatibility with the components (B) and (C) cannot be sufficiently ensured when the carbon number is 8 or more. This is because it has drawbacks.
炭素数1以上8未満のアルキル基としては、メチル基、エチル基、1−プロピル基(n−プロピル基)、1−メチルエチル基(iso−プロピル基)、1−ブチル基(n−ブチル基)、2−メチルプロピル基(iso−ブチル基)、1−メチルプロピル基(sec−ブチル基)、1,1−ジメチルエチル基(tert−ブチル基)、n-ペンチル基(1-ペンチル基)、2-ペンチル基、3-ペンチル基、iso-ペンチル基(1-メチルブチル基)、2-メチルブチル基、3-メチルブチル基、n-ペンチル基(2,2-ジメチルプロピル基)、n−ペンチル基、iso-ペンチル基、tert−ペンチル基、n−ヘキシル基、イソヘキシル基、2−ヘキシル基、3−ヘキシル基、n−ヘプチル基、2−ヘプチル基、3−ヘプチル基、4−ヘプチル基等が挙げられる。従って、炭素数1以上8未満のアルキル基がエステル結合された(メタ)アクリル酸エステルモノマーとしては、(メタ)アクリル酸のメチルエステル、エチルエステル、1−プロピルエステル(n−プロピルエステル)、1−メチルエチルエステル(iso−プロピルエステル)、1−ブチルエステル(n−ブチルエステル)、2−メチルプロピルエステル(iso−ブチルエステル)、1−メチルプロピルエステル(sec−ブチルエステル)、1,1−ジメチルエチルエステル(tert−ブチルエステル)等が挙げられる。 Examples of the alkyl group having 1 to 8 carbon atoms include a methyl group, an ethyl group, a 1-propyl group (n-propyl group), a 1-methylethyl group (iso-propyl group), and a 1-butyl group (n-butyl group). ), 2-methylpropyl group (iso-butyl group), 1-methylpropyl group (sec-butyl group), 1,1-dimethylethyl group (tert-butyl group), n-pentyl group (1-pentyl group) 2-pentyl group, 3-pentyl group, iso-pentyl group (1-methylbutyl group), 2-methylbutyl group, 3-methylbutyl group, n-pentyl group (2,2-dimethylpropyl group), n-pentyl group , Iso-pentyl group, tert-pentyl group, n-hexyl group, isohexyl group, 2-hexyl group, 3-hexyl group, n-heptyl group, 2-heptyl group, 3-heptyl group, 4-heptyl group, etc. Can be mentioned. Accordingly, (meth) acrylic acid ester monomers having an ester bond with an alkyl group having 1 to 8 carbon atoms are methyl (meth) acrylic acid, ethyl ester, 1-propyl ester (n-propyl ester), 1 -Methyl ethyl ester (iso-propyl ester), 1-butyl ester (n-butyl ester), 2-methylpropyl ester (iso-butyl ester), 1-methylpropyl ester (sec-butyl ester), 1,1- Examples thereof include dimethyl ethyl ester (tert-butyl ester).
前記(メタ)アクリル酸アルキルエステルと共重合可能な任意的な他のモノマー成分としては、アクリロニトリル、アクリルアミド、アクリル酸ポリエチレングリコール、(メタ)アクリル酸、炭素数8以上の(メタ)アクリル酸アルキルエステル等のアクリル系モノマーの他、スチレン、酢酸ビニル及びN−ビニルピロリドン等が挙げられる。また、この任意的な他のモノマー成分として、架橋剤と反応し得る官能基(以下、「反応性官能基」と記す)を有するものであることが好ましい。例えば、反応性官能基としては、カルボキシル基、水酸基、又はアミノ基等が知られている。これらを使用し架橋剤と反応させることにより、凝集力を所望の範囲内に制御しやすくなる。 Examples of other optional monomer components copolymerizable with the (meth) acrylic acid alkyl ester include acrylonitrile, acrylamide, polyethylene glycol acrylate, (meth) acrylic acid, and (meth) acrylic acid alkyl ester having 8 or more carbon atoms. In addition to acrylic monomers such as styrene, vinyl acetate and N-vinylpyrrolidone. The optional other monomer component preferably has a functional group capable of reacting with the crosslinking agent (hereinafter referred to as “reactive functional group”). For example, a carboxyl group, a hydroxyl group, or an amino group is known as a reactive functional group. By using these and reacting with a crosslinking agent, the cohesive force can be easily controlled within a desired range.
モノマー成分中の炭素数1以上8未満のアルキル基がエステル結合された(メタ)アクリル酸アルキルエステルの割合は、50質量%以上であり、55質量%以上であることが好ましく、70質量%以上であることが更に好ましい。モノマー成分中の他のモノマー成分の配合割合は、50質量%未満、45質量%以下であることが好ましく、30質量%以下であることが更に好ましい。 The proportion of the alkyl (meth) acrylate alkyl ester in which an alkyl group having 1 to 8 carbon atoms in the monomer component is ester-bonded is 50% by mass or more, preferably 55% by mass or more, and 70% by mass or more. More preferably. The blending ratio of the other monomer components in the monomer component is preferably less than 50% by mass and 45% by mass or less, and more preferably 30% by mass or less.
前記(A)成分は、単量体成分をラジカル共重合させることによって得ることができる。この場合の共重合法は従来公知の方法を用いることができ、例えば、乳化重合法、溶液重合法、塊状重合法、懸濁重合法、光重合法等を挙げることができる。 The component (A) can be obtained by radical copolymerization of a monomer component. As the copolymerization method in this case, a conventionally known method can be used, and examples thereof include an emulsion polymerization method, a solution polymerization method, a bulk polymerization method, a suspension polymerization method, and a photopolymerization method.
前記(A)成分のガラス転移温度は、−60〜20℃であることが好ましい。
この範囲のガラス転移温度を有するアクリル樹脂を用いることで、被着体と粘着層との粘着性が向上する。他方、ガラス転移温度が20℃を超えた場合には、被着体と粘着層との粘着力が低下する傾向があり、ガラス転移温度が−60℃未満であると、凝集力が不足し耐熱性が低下する傾向があるため好ましくない。このように被着体と粘着層との粘着性及び耐熱性の面から、前記(A)成分のガラス転移温度は、−55℃〜10℃の範囲であることが好ましい。
The glass transition temperature of the component (A) is preferably −60 to 20 ° C.
By using an acrylic resin having a glass transition temperature in this range, the adhesion between the adherend and the adhesive layer is improved. On the other hand, when the glass transition temperature exceeds 20 ° C, the adhesive force between the adherend and the adhesive layer tends to decrease. When the glass transition temperature is less than -60 ° C, the cohesive force is insufficient and the heat resistance is insufficient. This is not preferable because the property tends to decrease. Thus, it is preferable that the glass transition temperature of the said (A) component is the range of -55 degreeC-10 degreeC from the surface of the adhesiveness and heat resistance of a to-be-adhered body and an adhesion layer.
[1−2](B)成分:
前記(B)成分は、下記一般式(1)又は(2)で表される環状又は直鎖状のホスファゼン化合物である。具体的にはSPB−100、SPS−100、SP−100、SPR−100、SA−100(何れも大塚化学社製)、ラビトルFP−100、ラビトルFP−110(何れも伏見製薬所社製)等を使用することができる。これらは1種単独又は2種以上を組み合わせて使用することができる。
[1-2] Component (B):
The component (B) is a cyclic or linear phosphazene compound represented by the following general formula (1) or (2). Specifically, SPB-100, SPS-100, SP-100, SPR-100, SA-100 (all manufactured by Otsuka Chemical Co., Ltd.), Ravitor FP-100, Ravitor FP-110 (all manufactured by Fushimi Pharmaceutical Co., Ltd.) Etc. can be used. These can be used alone or in combination of two or more.
前記式(1)、(2)において、R1、R2及びR3は同一でも異なっていてもよく、例えばアルキル基、アリール基、アルキル置換アリール基、アリールアルキル基、アルコキシ基、アリールオキシ基、アミノ基及びヒドロキシ基等を挙げることができる。尚、前記アルコキシ基及びアリールオキシ基にはアルキル基、アリール基、アミノ基、ヒドロキシ基、ニトリル基(−CN)、ニトロ基(−NO2)、OH基を有するアリール基などに置換されたものも含まれる。また、kは0〜10の整数であることを示す。 In the above formulas (1) and (2), R 1 , R 2 and R 3 may be the same or different. For example, an alkyl group, an aryl group, an alkyl-substituted aryl group, an arylalkyl group, an alkoxy group, an aryloxy group And amino groups and hydroxy groups. The alkoxy group and the aryloxy group are substituted with an alkyl group, an aryl group, an amino group, a hydroxy group, a nitrile group (—CN), a nitro group (—NO 2 ), an aryl group having an OH group, or the like. Is also included. Moreover, k shows that it is an integer of 0-10.
[1−3](C)成分:
前記(C)成分としては、従来公知のものを使用することができるが、例えば、トリメチルホスフェート、トリエチルホスフェート、トリブチルホスフェート等の脂肪族リン酸エステルや、トリフェニルホスフェート、トリクレジルホスフェート、クレジルジフェニルホスフェート、トリキシレニルホスフェート、クレジル2,6キシレニルホスフェート、トリス(tert-ブチル化フェニル)ホスフェート、トリス(イソプロピル化フェニル)ホスフェート、リン酸トリアリールイソプロピル化物等の芳香族リン酸エステルや、レゾルシノールビスジフェニルホスフェート、ビスフェノールAビス(ジフェニルホスフェート)、レゾルシノールビスジキシレニルホスフェート等の芳香族縮合リン酸エステル等が挙げられる。好ましくは、粘着剤層の凝集力を低下させることが少ない室温で固体の芳香族縮合型リン酸エステルである。これらは1種単独又は2種以上を組み合わせて使用することができる。
[1-3] Component (C):
As the component (C), conventionally known components can be used. For example, aliphatic phosphate esters such as trimethyl phosphate, triethyl phosphate, tributyl phosphate, triphenyl phosphate, tricresyl phosphate, cresyl Aromatic phosphate esters such as diphenyl phosphate, trixylenyl phosphate, cresyl 2,6 xylenyl phosphate, tris (tert-butylated phenyl) phosphate, tris (isopropylated phenyl) phosphate, triaryl isopropylate phosphate, Examples thereof include aromatic condensed phosphate esters such as resorcinol bisdiphenyl phosphate, bisphenol A bis (diphenyl phosphate), and resorcinol bisdixylenyl phosphate. Preferably, it is an aromatic condensed phosphate that is solid at room temperature and does not reduce the cohesive strength of the pressure-sensitive adhesive layer. These can be used alone or in combination of two or more.
本発明において、前記(B)成分と前記(C)成分を合計したものの配合量は、前記(A)成分100質量部に対して、60質量部〜350質量部の範囲内であることが好ましい。60質量部未満であると例えば、UL94規格に適合するという所望の難燃性を達成できなくなるからである。350質量部を超えた場合には、凝集力を維持することができないからである。難燃性と凝集力の面から好ましい前記(B)成分と前記(C)成分を合計したものの配合量は80〜300質量部の範囲である。 In this invention, it is preferable that the compounding quantity of what totaled the said (B) component and the said (C) component exists in the range of 60 mass parts-350 mass parts with respect to 100 mass parts of said (A) component. . This is because, if the amount is less than 60 parts by mass, for example, the desired flame retardance of conforming to the UL94 standard cannot be achieved. This is because the cohesive force cannot be maintained when the amount exceeds 350 parts by mass. The blending amount of the total of the component (B) and the component (C) that is preferable in terms of flame retardancy and cohesive strength is in the range of 80 to 300 parts by mass.
本発明において、前記(B)成分と(C)成分の配合割合は、質量比で25:75〜75:25であることが好ましい。前記(B)成分と(C)成分の配合割合がこの範囲を外れた場合には(B)成分又は(C)成分の難燃剤の何れかが析出することとなり粘着特性が低下する結果となる。前記(B)成分又は(C)成分の析出防止と粘着特性の両立の面から好ましい(B)成分と(C)成分の配合割合は35:65〜65:35の範囲である。 In this invention, it is preferable that the mixture ratio of the said (B) component and (C) component is 25: 75-75: 25 by mass ratio. When the blending ratio of the component (B) and the component (C) is out of this range, either the flame retardant of the component (B) or the component (C) is deposited, resulting in a decrease in adhesive properties. . The blending ratio of the (B) component and the (C) component is preferably in the range of 35:65 to 65:35 from the viewpoint of coexistence of prevention of precipitation of the (B) component or (C) component and adhesive properties.
本発明において、本発明の効果が達成できる範囲で、従来公知のノンハロゲン、ノンアンチモンの難燃剤、難燃助剤を併用することができる。これらのものとして、水酸化マグネシウム、水酸化アルミニウム、水酸化カルシウム、アルミン酸カルシウム等の金属水酸化物、酸化銅、酸化鉄、酸化亜鉛、酸化マグネシウム等の金属酸化物類、硼酸、硼酸亜鉛化合物等の硼素含有化合物、硫酸メラミン、硝酸メラミン、硼酸メラミン、フタル酸メラミン、スルファミン酸メラミン、メラミンシアヌレート等のメラミン化合物等が挙げられる。 In the present invention, conventionally known non-halogen and non-antimony flame retardants and flame retardant aids can be used in combination as long as the effects of the present invention can be achieved. These include metal hydroxides such as magnesium hydroxide, aluminum hydroxide, calcium hydroxide and calcium aluminate, metal oxides such as copper oxide, iron oxide, zinc oxide and magnesium oxide, boric acid and zinc borate compounds And boron-containing compounds such as melamine sulfate, melamine nitrate, melamine borate, melamine phthalate, melamine sulfamate, and melamine cyanurate.
[1−4](D)成分:
前記(D)成分としては、前記(A)成分と架橋し得るものであれば特に制限はないが、例えばイソシアネート系架橋剤、エポキシ系架橋剤等を使用することができる。
[1-4] Component (D):
The component (D) is not particularly limited as long as it can be crosslinked with the component (A). For example, an isocyanate-based crosslinking agent, an epoxy-based crosslinking agent, and the like can be used.
イソシアネート系架橋剤としては、従来公知のイソシアネート系架橋剤、例えば、多価イソシアネート化合物、及びそのオリゴマーやプレポリマー等を好適に用いることができる。多価イソシアネート化合物としては、例えば、2,4−トリレンジイソシアネート、2,6−トリレンジイソシアネート、1,3−キシリレンジイソシアネート、1,4−キシレンジイソシアネート、ジフェニルメタン−4,4’−ジイソシアネート、ジフェニルメタン−2,4’−ジイソシアネート、3−メチルジフェニルメタンジイソシアネート、ヘキサメチレンジイソシアネート、イソホロンジイソシアネート、ジシクロヘキシルメタン−4,4’−ジイソシアネート、ジシクロヘキシルメタン−2,4’−ジイソシアネート、リジンイソシアネート等を挙げることができる。尚、これらのイソシアネート系架橋剤は、1種単独又は、2種以上を組み合わせて使用することができる。 As an isocyanate type crosslinking agent, a conventionally well-known isocyanate type crosslinking agent, for example, a polyvalent isocyanate compound, its oligomer, a prepolymer, etc. can be used conveniently. Examples of the polyvalent isocyanate compound include 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 1,3-xylylene diisocyanate, 1,4-xylene diisocyanate, diphenylmethane-4,4′-diisocyanate, diphenylmethane. Examples include -2,4'-diisocyanate, 3-methyldiphenylmethane diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, dicyclohexylmethane-4,4'-diisocyanate, dicyclohexylmethane-2,4'-diisocyanate, and lysine isocyanate. In addition, these isocyanate type crosslinking agents can be used individually by 1 type or in combination of 2 or more types.
エポキシ系架橋剤としては、従来公知のエポキシ系架橋剤、例えば、分子中に2個以上のエポキシ基を有する化合物なら特に制限されず、例えば、ソルビトールテトラグリシジルエーテル、トリメチロールプロパントリグリシジルエーテル、テトラグリシジル−1,3−ビスアミノメチルシクロヘキサン、テトラグリシジル−m−キシレンジアミン、トリグリシジル−p−アミノフェノール、ヒドロキノンジグリシジルエーテル、グリセリンジグリシジルエーテル、プロピレングリコールジグリシジルエーテル、ポリプロピレングリコールジグリシジルエーテル、エチレングリコールジグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル、ジグリシジルテレフタレート、トリグリシジルイソシアヌレートなどが挙げられる。尚、これらのエポキシ系架橋剤は、1種単独又は、2種以上を組み合わせて使用することができる。 The epoxy-based crosslinking agent is not particularly limited as long as it is a conventionally known epoxy-based crosslinking agent, for example, a compound having two or more epoxy groups in the molecule. For example, sorbitol tetraglycidyl ether, trimethylolpropane triglycidyl ether, tetra Glycidyl-1,3-bisaminomethylcyclohexane, tetraglycidyl-m-xylenediamine, triglycidyl-p-aminophenol, hydroquinone diglycidyl ether, glycerin diglycidyl ether, propylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, ethylene Glycol diglycidyl ether, neopentyl glycol diglycidyl ether, polyethylene glycol diglycidyl ether, diglycidyl terephthalate, tri Such as glycidyl isocyanurate and the like. In addition, these epoxy type crosslinking agents can be used individually by 1 type or in combination of 2 or more types.
[1−5](E)成分:
前記(E)成分としては、従来公知のものをその使用目的に応じて適宜使用することができる。中でも難燃性をより効果的に発揮できることから、例えば、スチレン系樹脂、キシレン系樹脂、テルペン系樹脂、芳香族系石油樹脂、脂肪族芳香族系石油樹脂、フェノール系樹脂等の芳香族系粘着付与樹脂を使用することが好ましい。前記(E)成分は、1種単独又は、2種以上を組み合わせて使用することができる。
[1-5] (E) component:
As said (E) component, a conventionally well-known thing can be suitably used according to the intended purpose. Among them, since flame retardancy can be more effectively exhibited, for example, aromatic adhesive such as styrene resin, xylene resin, terpene resin, aromatic petroleum resin, aliphatic aromatic petroleum resin, phenolic resin, etc. It is preferred to use an imparting resin. The component (E) can be used alone or in combination of two or more.
本発明において、前記(E)成分の配合量は、前記(A)成分100質量部に対して、60〜250質量部の範囲であることが好ましい。60質量部未満であると所望の粘着力を得ることができないし、250質量部を超えた場合には所望の保持力を維持できないからである。粘着力と保持力の面から好ましい(D)成分の配合量は100〜200質量部の範囲である。 In this invention, it is preferable that the compounding quantity of the said (E) component is the range of 60-250 mass parts with respect to 100 mass parts of said (A) component. This is because if it is less than 60 parts by mass, a desired adhesive force cannot be obtained, and if it exceeds 250 parts by mass, a desired holding force cannot be maintained. The blending amount of the component (D) that is preferable in terms of adhesive strength and holding power is in the range of 100 to 200 parts by mass.
[2]難燃性粘着テープ
本発明の難燃性粘着テープは、フィルム状ないしテープ状の基材を備え、その少なくとも一方の表面に、本発明の難燃性粘着剤組成物を粘着層として設けたテープの中で、被着体に対し室温もしくは作業環境下で粘着性を有するテープを指し示すものである。
[2] Flame-retardant adhesive tape The flame-retardant adhesive tape of the present invention comprises a film-like or tape-like substrate, and the flame-retardant adhesive composition of the present invention is used as an adhesive layer on at least one surface thereof. Among the provided tapes, it indicates a tape having adhesiveness to an adherend at room temperature or in a work environment.
本発明の難燃性粘着テープは、その構成要素として、基材と、粘着層とを備える。以下、構成要素ごとに説明する。 The flame-retardant pressure-sensitive adhesive tape of the present invention includes a base material and an adhesive layer as its constituent elements. Hereinafter, each component will be described.
[2−1]基材:
本発明にいう基材とは、粘着層を支持するための部材であって、フィルム状ないしテープ状を呈するものである。本明細書においてフィルム状ないしテープ状というときは、薄膜状ないし薄板状の形状を意味し、通常は4〜250μmのものが用いられる。
[2-1] Substrate:
The base material referred to in the present invention is a member for supporting the adhesive layer, and exhibits a film shape or a tape shape. In the present specification, a film shape or a tape shape means a thin film shape or a thin plate shape, and a film having a thickness of 4 to 250 μm is usually used.
基材の構成材料については、UL94規格に適合するという観点から、ポリエステル、ポリカーボネート、トリアセチルセルロース、ポリイミド、ポリアミド、ポリアミドイミド、ポリフェニレンスルフィド、ポリエーテルイミド、ポリエーテルスルホン等の合成樹脂、不織布、織布、金属等の中から選択することが好ましい。尚、基材は透明であっても、着色せしめたものであってもよい。着色は、基材の構成材料に各種顔料や染料を配合する方法等により行うことができる。また、基材の表面は平滑であるものに限定されず、その表面がマット状に加工されているもの、プライマー処理されているもの、難燃処理されているものであってもよい。 Constituent materials of the base material are synthetic resins such as polyester, polycarbonate, triacetyl cellulose, polyimide, polyamide, polyamideimide, polyphenylene sulfide, polyetherimide, polyethersulfone, nonwoven fabric, and woven from the viewpoint of conforming to the UL94 standard. It is preferable to select from cloth, metal and the like. The base material may be transparent or colored. Coloring can be performed by a method of blending various pigments or dyes into the constituent material of the substrate. Further, the surface of the base material is not limited to a smooth surface, and the surface thereof may be processed into a mat shape, primer-treated, or flame-retardant treated.
基材は、その構成材料中に、従来公知の添加剤、具体的には、耐熱安定剤、耐酸化安定剤、耐候安定剤、紫外線吸収剤、帯電防止剤等を含有するものであってもよい。また、後述する粘着層との密着性を向上させることを目的として、表面処理を施したものを用いることが好ましい。表面処理としては、例えばコロナ放電処理・グロー放電処理等の放電処理、プラズマ処理、火炎処理、オゾン処理、紫外線処理・電子線処理・放射線処理等の電離活性線処理、サンドマット処理・アンカー処理・ヘアライン処理、エンボス加工等の粗面化処理、化学薬品処理、易接着層塗布処理等を挙げることができる。 Even if a base material contains the conventionally well-known additive in the constituent material, specifically, a heat stabilizer, an oxidation stabilizer, a weather stabilizer, a ultraviolet absorber, an antistatic agent, etc. Good. Moreover, it is preferable to use what surface-treated for the purpose of improving adhesiveness with the adhesion layer mentioned later. Examples of the surface treatment include discharge treatment such as corona discharge treatment and glow discharge treatment, plasma treatment, flame treatment, ozone treatment, ionizing active ray treatment such as ultraviolet treatment, electron beam treatment and radiation treatment, sand mat treatment and anchor treatment, Examples thereof include a roughening process such as a hairline process and an embossing process, a chemical process, and an easy adhesion layer coating process.
[2−2]粘着層
本発明にいう粘着層とは、基材の少なくとも一方の表面を被覆するように形成された層を示すものであり、被着体に対する粘着性を発揮する層を示すものである。
[2-2] Adhesive layer The adhesive layer referred to in the present invention refers to a layer formed so as to cover at least one surface of a substrate, and refers to a layer that exhibits adhesiveness to an adherend. Is.
粘着層として、上記で説明した本発明の難燃性粘着剤組成物を用いているため、テープに加工後、所定の期間を経過した場合においてもUL94規格にも適合する高い難燃性と良好な粘着特性を両立し得る、従来のものと比較して有利な効果を奏する難燃性粘着テープとすることができる。 Since the flame-retardant pressure-sensitive adhesive composition of the present invention described above is used as the pressure-sensitive adhesive layer, high flame resistance and good conformity to the UL94 standard even when a predetermined period has elapsed after processing into a tape It is possible to provide a flame retardant pressure-sensitive adhesive tape that has both advantageous adhesive properties and exhibits advantageous effects compared to conventional ones.
粘着層の厚さは特に限定されないが、2〜100μmとすることが好ましく、5〜60μmとすることが更に好ましく、10〜50μmとすることが特に好ましい。粘着層の厚さが2μm未満である場合には、粘着性を有する場合においても被着体に対する充分な粘着力が得られなくなる場合がある点において好ましくない。100μmを超える場合には乾燥不良となる場合がある点において好ましくない。 The thickness of the adhesive layer is not particularly limited, but is preferably 2 to 100 μm, more preferably 5 to 60 μm, and particularly preferably 10 to 50 μm. When the thickness of the pressure-sensitive adhesive layer is less than 2 μm, it is not preferable in that a sufficient adhesive force to the adherend may not be obtained even when it has adhesiveness. When it exceeds 100 μm, it is not preferable in that drying may be poor.
[2−3]難燃性粘着テープ
本発明の難燃性粘着テープは、例えば、上述した原料組成物を適当な溶剤に溶解し、或いは分散させて、固形分濃度を20〜50質量%程度の粘着層形成塗工液とし、この粘着層形成塗工液を常法に従って、基材の少なくとも一方の表面を被覆するように塗布し、これを乾燥する方法により得ることができる。
[2-3] Flame-retardant pressure-sensitive adhesive tape The flame-retardant pressure-sensitive adhesive tape of the present invention is prepared by, for example, dissolving or dispersing the above-described raw material composition in an appropriate solvent to have a solid content concentration of about 20 to 50% by mass. The pressure-sensitive adhesive layer-forming coating solution can be obtained by applying the pressure-sensitive adhesive layer-forming coating solution according to a conventional method so as to cover at least one surface of the substrate and then drying it.
この際、粘着層形成塗工液には、従来慣用されている各種添加剤、例えば、架橋促進剤、酸化防止剤、安定剤、粘度調整剤、又は有機ないしは無機の充填剤等を添加してもよい。酸化防止剤としては、フェノール系酸化防止剤等を、有機充填剤としては、アクリル系ないしウレタン系の球状微粒子等を、無機充填剤としては、シリカ、炭酸カルシウム、アルミナ等を好適に用いることができる。 At this time, various conventionally used additives such as a crosslinking accelerator, an antioxidant, a stabilizer, a viscosity modifier, or an organic or inorganic filler are added to the adhesive layer forming coating solution. Also good. As the antioxidant, a phenolic antioxidant or the like is preferably used. As the organic filler, acrylic or urethane spherical fine particles are preferably used. As the inorganic filler, silica, calcium carbonate, alumina or the like is preferably used. it can.
塗布の方法については特に制限はなく、ワイヤーバー、アプリケーター、刷毛、スプレー、ローラー、グラビアコーター、ダイコーター、リップコーター、コンマコーター、ナイフコーター、リバースコ−ター、スピンコーター等を用いた従来公知の塗布方法を利用することができる。尚、粘着層の形成には塗工液を基材に直接塗布、又は離型性を有するフィルムに塗布後基材に転写しても良い。また基材や離型性を有するフィルム(以下、適宜「基材等」と記す)の面には、必要に応じて予め表面処理を施しておいてもよい。 There are no particular restrictions on the application method, and conventionally known applications using wire bars, applicators, brushes, sprays, rollers, gravure coaters, die coaters, lip coaters, comma coaters, knife coaters, reverse coaters, spin coaters, etc. The method can be used. In forming the adhesive layer, the coating liquid may be directly applied to the substrate, or may be transferred to a substrate having a releasability and then transferred to the substrate. In addition, the surface of a base material or a film having releasability (hereinafter referred to as “base material or the like” as appropriate) may be subjected to a surface treatment in advance as necessary.
乾燥方法についても特に制限はなく、熱風乾燥、減圧乾燥等の従来公知の乾燥方法を利用することができる。乾燥条件については、アクリル樹脂の種類や塗工液で使用した溶剤の種類、粘着層の膜厚等に応じて適宜設定すればよいが、60〜180℃程度の温度で乾燥を行うことが一般的である。原料組成物が架橋し得る組成の場合には、この加熱により原料組成物を架橋させることができる。 There is no restriction | limiting in particular also about a drying method, Conventionally well-known drying methods, such as hot air drying and reduced pressure drying, can be utilized. About drying conditions, what is necessary is just to set suitably according to the kind of acrylic resin, the kind of solvent used with coating liquid, the film thickness of an adhesion layer, etc., but it is common to dry at the temperature of about 60-180 ° C. Is. In the case where the raw material composition has a crosslinkable composition, the raw material composition can be crosslinked by this heating.
尚、粘着層中に残存する揮発分の量(以下、「残存揮発分量」と記す)によっては、粘着層と基材等との密着性や冷却後の剥離性に悪影響を及ぼす場合がある。従って、粘着層中の残存揮発分量は、4質量%以下とすることが好ましく、2質量%以下とすることが更に好ましい。尚、所望とする残存揮発分量とするためには、粘着層形成塗工液を調製するための溶剤の量や、塗工後の乾燥時間等を調整すればよい。 Depending on the amount of volatile matter remaining in the adhesive layer (hereinafter referred to as “residual volatile matter amount”), the adhesiveness between the adhesive layer and the substrate or the peelability after cooling may be adversely affected. Accordingly, the residual volatile content in the adhesive layer is preferably 4% by mass or less, and more preferably 2% by mass or less. In order to obtain the desired residual volatile content, the amount of solvent for preparing the adhesive layer forming coating solution, the drying time after coating, and the like may be adjusted.
以下、本発明の難燃性粘着剤組成物及びこの組成物を用いた難燃性粘着テープにつき、実施例を用いて具体的に説明するが、本発明の難燃性粘着剤組成物及びこの組成物を用いた難燃性粘着テープはこれらの実施例によって何ら限定されるものではない。尚、実施例及び比較例の粘着テープを相溶性、難燃性、保持力、プローブタックにより評価した。比較例5においては、粘着テープ作製の際、粘着層形成塗工液に相溶性が見られないため、難燃性、保持力、粘着力の評価は行わなかった。 Hereinafter, the flame-retardant pressure-sensitive adhesive composition of the present invention and the flame-retardant pressure-sensitive adhesive tape using the composition will be specifically described with reference to examples, but the flame-retardant pressure-sensitive adhesive composition of the present invention and this The flame-retardant pressure-sensitive adhesive tape using the composition is not limited by these examples. In addition, the adhesive tape of an Example and a comparative example was evaluated by compatibility, a flame retardance, holding power, and probe tack. In Comparative Example 5, since no compatibility was observed in the adhesive layer-forming coating solution during the production of the adhesive tape, evaluation of flame retardancy, holding power, and adhesive strength was not performed.
(相溶性)
製造後、40℃の温度条件下で1ヶ月間養生した実施例及び比較例の粘着テープの状態を目視にて以下の基準により評価した。尚、表1において「−」の表記は粘着テープ作製の際に粘着層形成塗工液に相溶性が見られないことを示す。
○:難燃剤の析出が粘着テープの作製時と1ヶ月養生した後の双方において観察されないもの
△:難燃剤の析出が粘着テープの作製時には見られないが、1ヶ月養生した後には端部にのみ観察されたもの
×:難燃剤の析出が粘着テープの作製時には見られないが、1ヶ月養生した後には全面に観察されたもの
(Compatibility)
After the production, the conditions of the adhesive tapes of Examples and Comparative Examples cured for one month under a temperature condition of 40 ° C. were visually evaluated according to the following criteria. In Table 1, the notation “-” indicates that no compatibility is observed in the adhesive layer-forming coating solution during the production of the adhesive tape.
○: Flame retardant precipitation is not observed both at the time of preparation of the adhesive tape and after curing for 1 month. △: Flame retardant precipitation is not observed at the time of preparation of the adhesive tape. Only observed: No: Flame retardant precipitation was not observed during the preparation of the adhesive tape, but was observed over the entire surface after curing for 1 month
(難燃性)
UL94VTM難燃性規格に準拠して、実施例及び比較例の粘着テープの難燃性を以下の基準により評価した。尚、被着体として、厚みが25μmであるポリイミドフィルムを使用した。
○:UL94VTM−0規格に適合したもの
×:UL94VTM−0規格に適合しないもの
(Flame retardance)
Based on UL94VTM flame retardancy standard, the flame retardance of the adhesive tape of an Example and a comparative example was evaluated by the following references | standards. A polyimide film having a thickness of 25 μm was used as the adherend.
○: Conforming to UL94VTM-0 standard ×: Not conforming to UL94VTM-0 standard
(保持力)
製造後、40℃の温度条件下で1ヶ月間養生した実施例及び比較例の粘着テープの保持力をJIS Z 0237に準拠し、貼り合わせ面積:25mm×25mm、温度:80℃、加重:1000g、経過時間:60分の各条件で測定した。試験は3枚の試験片について行い、その平均値を求めた。
(Holding power)
After the production, the holding power of the adhesive tapes of Examples and Comparative Examples cured for 1 month under a temperature condition of 40 ° C. is based on JIS Z 0237, bonding area: 25 mm × 25 mm, temperature: 80 ° C., weight: 1000 g Elapsed time: Measured under each condition for 60 minutes. The test was performed on three test pieces, and the average value was obtained.
(プローブタック)
製造後、40℃の温度条件下で1ヶ月間養生した実施例及び比較例の粘着テープのプローブタック値を、ASTM D 2979に準拠し径5mmの円柱プローブを用いて、温度23℃、接触加重2N/cm2、接触時間10秒、引き離し速さ10mm/秒の各条件で測定した。試験は5枚の試験片について行い、その平均値を求めた。
(Probe tack)
After production, the probe tack values of the adhesive tapes of Examples and Comparative Examples cured for 1 month under a temperature condition of 40 ° C. were measured using a cylindrical probe having a diameter of 5 mm in accordance with ASTM D 2979 at a temperature of 23 ° C. and contact load. The measurement was carried out under the following conditions: 2 N / cm 2 , contact time 10 seconds, pulling speed 10 mm / second. The test was performed on five test pieces, and the average value was obtained.
実施例、及び比較例においては、以下に示す原材料を使用した。 In the examples and comparative examples, the following raw materials were used.
(A1成分)
質量平均分子量27万、ガラス転移温度−31℃のアクリル系樹脂である。構成モノマーとして、アクリル酸ブチル、アクリル酸を含むものである。
(A1 component)
It is an acrylic resin having a mass average molecular weight of 270,000 and a glass transition temperature of −31 ° C. Constituent monomers include butyl acrylate and acrylic acid.
(A2成分)
質量平均分子量130万、ガラス転移温度−40℃のアクリル系樹脂である。構成モノマーとして、アクリル酸ブチル、アクリル酸を含むものである。
(A2 component)
It is an acrylic resin having a mass average molecular weight of 1.3 million and a glass transition temperature of −40 ° C. Constituent monomers include butyl acrylate and acrylic acid.
(A3成分)
質量平均分子量80万、ガラス転移温度−64℃のアクリル系樹脂である。構成モノマーとしてアクリル酸2−エチルヘキシル、アクリル酸を含むものである。
(A3 component)
It is an acrylic resin having a mass average molecular weight of 800,000 and a glass transition temperature of −64 ° C. Containing monomers include 2-ethylhexyl acrylate and acrylic acid.
(B1成分)
環状ホスファゼン化合物(製品名:SPB-100、大塚化学社製)である。
(B1 component)
It is a cyclic phosphazene compound (product name: SPB-100, manufactured by Otsuka Chemical Co., Ltd.).
(C1成分)
縮合リン酸エステル(PX−200、大八化学社製)である。
(C1 component)
It is a condensed phosphate ester (PX-200, manufactured by Daihachi Chemical Co., Ltd.).
(D1成分)
脂環式エポキシ樹脂(商品名:TETRAD−C、三菱ガス化学社製)である。
(D1 component)
It is an alicyclic epoxy resin (trade name: TETRAD-C, manufactured by Mitsubishi Gas Chemical Company).
(E1成分)
キシレンフェノールノボラック樹脂(軟化点80℃)である。
(E1 component)
Xylene phenol novolac resin (softening point 80 ° C.).
(E2成分)
キシレンフェノールノボラック樹脂である。(軟化点110℃)である。
(E2 component)
Xylene phenol novolac resin. (Softening point 110 ° C.).
(実施例1)
アクリル系粘着剤として、表1に記載のA1を表1に記載の部数で添加し、ホスファゼン系難燃剤として、表1に記載のB1を表1に記載の部数を添加し、リン酸エステル系難燃剤として、表1に記載のC1成分を表1の記載の部数で添加し、架橋剤として、表1に記載のD1成分を表1の記載の部数で添加し、粘着付与樹脂として表1に記載のE1成分を表1の記載の部数で添加し、更にメチルエチルケトンを固形分比が40%となるように添加して撹拌・混合し、粘着層形成塗工液を調製した。
Example 1
As an acrylic pressure-sensitive adhesive, A1 shown in Table 1 is added in the number of parts shown in Table 1, and as a phosphazene flame retardant, B1 shown in Table 1 is added in the number of parts shown in Table 1, and phosphate ester type is added. As a flame retardant, the C1 component described in Table 1 is added in the number of parts described in Table 1, and as the crosslinking agent, the D1 component described in Table 1 is added in the number of parts described in Table 1, and Table 1 is used as a tackifier resin. The E1 component described in 1 was added in the number of parts described in Table 1, and methyl ethyl ketone was further added so as to have a solid content ratio of 40%, followed by stirring and mixing to prepare an adhesive layer forming coating solution.
次いで、粘着層形成塗工液を、基材となる厚さ25μmのポリイミドフィルム(商品名カプトン100V、東レ・デュポン社製)の表面に、乾燥後の膜厚25μmになるようにベーカー式アプリケーターにて塗布し、これを130℃で2分間加熱乾燥することによって粘着層を形成した。この粘着層の表面に厚さ50μmの片面シリコーン処理PET(商品名:MRF、三菱化学ポリエステルフィルム社製)フィルムのシリコーン処理面を剥離ライナーとして貼着し、40℃の温度条件下で1ヶ月間養生することによって、難燃性粘着テープを得た。このものの物性を表1に示す。 Next, the adhesive layer-forming coating solution is applied to the surface of a polyimide film having a thickness of 25 μm (trade name: Kapton 100V, manufactured by Toray DuPont Co., Ltd.) on a baker type applicator so that the film thickness after drying is 25 μm. The adhesive layer was formed by heating and drying at 130 ° C. for 2 minutes. A single-side silicone-treated PET (trade name: MRF, manufactured by Mitsubishi Chemical Polyester Film Co., Ltd.) film with a thickness of 50 μm was stuck on the surface of this adhesive layer as a release liner, and the temperature was 40 ° C. for one month. The flame retardant adhesive tape was obtained by curing. The physical properties of this product are shown in Table 1.
(実施例2〜8)
表1に記載の各成分を表1に記載の部数で添加した以外は全て実施例1と同様にして粘着剤層形成塗工液及びこれを用いて難燃性粘着テープを作製した。このものの物性を表1に示す。
(Examples 2 to 8)
A pressure-sensitive adhesive layer-forming coating solution and a flame-retardant pressure-sensitive adhesive tape were prepared in the same manner as in Example 1 except that each component shown in Table 1 was added in the number of parts shown in Table 1. The physical properties of this product are shown in Table 1.
(比較例1〜10)
表2に記載の各成分を表2に記載の部数で添加した以外は全て実施例1と同様にして粘着剤層形成塗工液及びこれを用いて粘着テープを作製した。このものの物性を表2に示す。
(Comparative Examples 1-10)
A pressure-sensitive adhesive layer-forming coating solution and a pressure-sensitive adhesive tape were prepared in the same manner as in Example 1 except that each component shown in Table 2 was added in the number of parts shown in Table 2. The physical properties of this product are shown in Table 2.
[評価]
実施例1〜8においては、UL94VTM−0規格に適合する高度な難燃性を有しているにも係わらず、保持力の評価においては80℃の雰囲気下でもいずれも0.5mm以下という優れた特性を有していることがわかる。更に、プローブタックの評価においてもいずれも3以上の高い数値を有していることがわかる。この結果、粘着特性に優れていることがわかる。尚、実施例8においては、難燃性、粘着特性とも良好な結果を示しているものの、粘着付与樹脂の添加量が少量であるため相溶性がやや劣る結果となった。
[Evaluation]
In Examples 1-8, despite having high flame retardancy that complies with the UL94VTM-0 standard, in the evaluation of holding power, both are excellent at 0.5 mm or less even in an atmosphere of 80 ° C. It can be seen that it has the characteristics. Further, it can be seen that all of the probe tack evaluations have a high numerical value of 3 or more. As a result, it can be seen that the adhesive properties are excellent. In Example 8, although both flame retardancy and adhesive properties were good, the compatibility was slightly inferior because the addition amount of the tackifying resin was small.
表2に示す比較例1は実施例1の(C1)成分を(B1)成分に置き換え、更に(E1)成分を配合しなかったものである。このものは、実施例1に比べ、難燃性は得られるものの、相溶性、保持力が低下し、また、タックが全く見られないことがわかる。 In Comparative Example 1 shown in Table 2, the (C1) component of Example 1 was replaced with the (B1) component, and the (E1) component was not further blended. It can be seen that although this product has flame retardancy as compared with Example 1, the compatibility and holding power are reduced, and no tack is observed.
表2に示す比較例2は実施例1の(B1)成分を(C1)成分に置き換え、更に(E1)成分を配合しなかったものである。このものは、比較例1と同様な結果を示していることが分かる。 In Comparative Example 2 shown in Table 2, the component (B1) in Example 1 was replaced with the component (C1), and the component (E1) was not further blended. It can be seen that this shows the same result as in Comparative Example 1.
表2に示す比較例3は実施例1の(C1)成分を(B1)成分に置き換えたものである。このものも、比較例1と同様な結果を示していることが分かる。 Comparative Example 3 shown in Table 2 is obtained by replacing the (C1) component of Example 1 with the (B1) component. It can be seen that this also shows the same result as in Comparative Example 1.
表2に示す比較例4は実施例1の(B1)成分を(C1)成分に置き換えたものである。このものも、比較例1と同様な結果を示していることが分かる。 In Comparative Example 4 shown in Table 2, the component (B1) in Example 1 is replaced with the component (C1). It can be seen that this also shows the same result as in Comparative Example 1.
表2に示す比較例5は実施例1の(A1)成分を(A3)成分に置き換えたものである。このものは著しく相溶性に劣るものであり、難燃性、保持力、プローブタックの各試験の評価に供することができないものであった。表中「−」は評価できなかったことを示している。 Comparative Example 5 shown in Table 2 is obtained by replacing the (A1) component of Example 1 with the (A3) component. This was extremely incompatible and could not be used for evaluation of each test of flame retardancy, holding power and probe tack. “-” In the table indicates that the evaluation could not be performed.
表2に示す比較例6、7は実施例1の(B1)成分、(C1)成分の配合比を変更したものである。このものも、比較例1と同様な結果を示していることが分かる。 Comparative Examples 6 and 7 shown in Table 2 are obtained by changing the blending ratio of the component (B1) and the component (C1) in Example 1. It can be seen that this also shows the same result as in Comparative Example 1.
表2に示す比較例8は実施例1と比較して(B1)成分、(C1)成分の配合量の総量が多い例である。実施例1と比較して保持力が低下していることがわかる。難燃剤を多量に配合したことにより凝集力が低下したことに基づくものと考えられる。 Comparative Example 8 shown in Table 2 is an example in which the total amount of component (B1) and component (C1) is larger than Example 1. It can be seen that the holding force is reduced as compared with Example 1. This is considered to be based on the fact that the cohesive force is reduced by adding a large amount of the flame retardant.
表2に示す比較例9は実施例1と比較して(B1)成分、(C1)成分の配合量の総量が少ない例である。実施例1と比較して難燃性が低下していることがわかる。 Comparative Example 9 shown in Table 2 is an example in which the total amount of component (B1) and component (C1) is small compared to Example 1. It can be seen that the flame retardancy is reduced as compared with Example 1.
表2に示す比較例10は実施例1と比較して(B1)成分、(C1)成分の配合量の総量が多いとともに(E1)成分の配合量を増やした例である。実施例1と比較して保持力が低下していることがわかる。更に、比較例8と比較してもプローブタック値が低下していることもわかる。 Comparative Example 10 shown in Table 2 is an example in which the total amount of the component (B1) and the component (C1) is larger than that of Example 1 and the amount of the component (E1) is increased. It can be seen that the holding force is reduced as compared with Example 1. Furthermore, it can also be seen that the probe tack value is reduced compared to Comparative Example 8.
本発明の難燃性粘着剤組成物はテープ状に加工した際に、UL94規格に適合する高度な難燃性と粘着特性を両立することができるため、従来より高機能化が求められる家電、電気・電子部品、航空機、船舶車両等の分野における部品の接合や接着を目的として使用される粘・接着テープに好適に用いることができる。 The flame-retardant pressure-sensitive adhesive composition of the present invention, when processed into a tape shape, can achieve both high flame retardancy and adhesive properties that meet the UL94 standard, so that home appliances that require higher functionality than before, It can be suitably used for adhesive / adhesive tapes used for the purpose of joining and bonding parts in the fields of electric / electronic parts, aircraft, marine vehicles and the like.
Claims (5)
該(A)成分100質量部に対して、該(B)成分と該(C)成分を合計したものの配合量が60質量部〜350質量部の範囲であり、
かつ該(B)成分と該(C)成分の配合割合が質量比で25:75〜75:25の範囲であることを特徴とする難燃性粘着剤組成物。 (A) (meth) acrylic acid ester polymer in which the constituent monomer as a main component is an acrylic acid or methacrylic acid ester monomer in which an alkyl group having 1 to 8 carbon atoms is ester-bonded, (B) a phosphazene flame retardant, (C) a phosphate ester flame retardant, (D) a crosslinking agent and (E) a tackifier resin,
With respect to 100 parts by mass of the component (A), the blending amount of the component (B) and the component (C) is in the range of 60 parts by mass to 350 parts by mass,
And the mixture ratio of this (B) component and this (C) component is the range of 25: 75-75: 25 by mass ratio, The flame-retardant adhesive composition characterized by the above-mentioned.
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EP3822329A1 (en) | 2019-11-18 | 2021-05-19 | tesa SE | Fire-retardant pressure sensitive adhesive |
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