JP2011143560A - Resin component for building material and molding method thereof - Google Patents

Resin component for building material and molding method thereof Download PDF

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JP2011143560A
JP2011143560A JP2010004288A JP2010004288A JP2011143560A JP 2011143560 A JP2011143560 A JP 2011143560A JP 2010004288 A JP2010004288 A JP 2010004288A JP 2010004288 A JP2010004288 A JP 2010004288A JP 2011143560 A JP2011143560 A JP 2011143560A
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resin
molding
film
back surface
mold
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JP5481207B2 (en
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Yoshiaki Niwa
吉明 丹羽
Koji Kitahara
浩司 北原
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NIKOH KOGYO KK
Toyo Exterior Co Ltd
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NIKOH KOGYO KK
Toyo Exterior Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To eliminate the releasability of a film covering the surface of a cap which blocks the upper end of a hollow part of a support and thereby, allow the film to stay welded in one piece and highly durable. <P>SOLUTION: First, a cap A is molded by in-mold forming, and the surface of the cap A is covered with a highly weatherable film 3 with an edge grain pattern etc. formed on the surface. In this case, the film 3 is arranged by turning it into the outer circumferential end part of the back surface of a blocking plate of the cap A from the face surface of the plate 2 through the side surface of the plate. Further, on the back surface of the blocking plate 2, the apex of the turning-in margin is sealably inserted into the root part of a fitting leg 22 which can fit into the hollow part of the support 1 arranged upright on the back surface of the blocking plate. Thus the releasability of the film which is welded in one piece, is eliminated by inhibiting the exposure of the end part of the film 3. Finally, the in-mold forming of the cap A is performed using a wrapping sheet 3 of the support 1 as it is, so that the support 1 with a grain-patterned cap 3 can be obtained. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、例えば、アルミ押出材を用いた建材の長手方向端部を閉塞するキャップや該建材の端部を接続する接続部材等の、各種建材製品に好適に適用することができるように、表面にフィルムをインモールド成形した建材用樹脂部品に関し、また、その成形方法に関する。   For example, the present invention can be suitably applied to various building material products such as a cap for closing a longitudinal end portion of a building material using an aluminum extruded material and a connecting member for connecting an end portion of the building material. The present invention relates to a building material resin part having a film formed on the surface thereof, and to a molding method thereof.

例えば、上記アルミ押出材を用いた建材として、特許文献1は、中空の縦框と横框を框組みし、内側に縦格子材を多数平行に配置した扉体を、ヒンジを介して中空の支柱に吊支持した門扉を示すところ、該門扉の中空の縦框及び中空の支柱に、これらの中空部を閉塞する成形キャップを配置使用したものとされており、該成形キャップは、これらの縦框、支柱における長手方向上端部に嵌合脚を嵌合固定して、その中空部を閉塞プレートによって閉塞したものとされている。   For example, as a building material using the above-mentioned aluminum extruded material, Patent Document 1 discloses that a door body in which a hollow vertical fence and a horizontal fence are assembled and a large number of vertical lattice materials are arranged in parallel inside is hollowed via a hinge. A gate suspended from and supported by a column is shown, and a molded cap that closes these hollow portions is arranged and used on the hollow vertical rod and the hollow column of the gate. The fitting leg is fitted and fixed to the upper end in the longitudinal direction of the column, and the hollow portion is closed by the closing plate.

特開2002−339676号公報JP 2002-339676 A

特許文献1の成形キャップは、樹脂の射出成形によって形成したものとされるところ、一般にこの種の成形キャップは、屋外使用に適した高耐候性樹脂を用いることによって耐久性を確保したものとされるとともにアルミ押出材の縦框、支柱の二次電解着色による色調に可及的に沿うように、例えばグレー、ブラウン等の色調を呈するように顔料添加による着色を施したものとされる。   The molded cap of Patent Document 1 is assumed to be formed by resin injection molding. In general, this type of molded cap is supposed to ensure durability by using a highly weather-resistant resin suitable for outdoor use. At the same time, it is colored by adding a pigment so as to exhibit a color tone of, for example, gray or brown so that the color tone of the vertical extrusion of the aluminum extrusion material and the secondary electrolytic coloring of the support column is as much as possible.

しかし乍ら、近時、アルミ押出材の表面に、柾目、板目等の着色模様を付したフィルムをラッピングすることによって、アルミ押出材による高精度、加工性、耐久性等を確保する一方で、素材がアルミ押出材であることが視認されないようにして、建材の良好な外観を確保する要請があり、この場合、上記射出成形によって形成した成形キャップを用いた場合、該フィルムラッピングの建材との違和感を生じる傾向を招き易い。例えば、上記門扉をフィルムラッピングしたものとして形成すると、門扉全体として外観良好なものとし得るも、人の目線を受ける門扉の上端、即ち、扉体の縦框、支柱の成形キャップが、単に着色した色調のものとされることによって、全体の調和を欠いて美観を損なうことになり易い。   However, recently, by wrapping a film with colored patterns such as grids and plates on the surface of the extruded aluminum material, while ensuring high accuracy, workability, durability, etc. by the extruded aluminum material, , There is a request to ensure that the material is an aluminum extruded material, and to ensure a good appearance of the building material, in this case, when using the molding cap formed by the injection molding, the film wrapping building material and This tends to cause a sense of discomfort. For example, when the gate is formed as a film-wrapped one, the entire gate may have a good appearance, but the upper end of the gate receiving the human eye, that is, the vertical shaft of the door body, the molding cap of the column is simply colored. By being made of a color tone, the overall beauty tends to be lost and the aesthetic appearance is easily lost.

一方、該成形キャップにアルミ押出材に建材のラッピングフィルムと共通模様を有するフィルムを用いてラッピングによるフィルム被覆を施せば、上記建材に生じる美観を損なう問題点を解消することができるが、建材部品にラッピングを施すのはそれ自体煩雑な作業を伴う上、この場合のラッピングは、建材から上方に突出して樹脂部分が露出する閉塞プレートの表面と側面を被覆すれば足りることになるが、この種の建材は長期に、例えば、屋外で使用するために雨水や紫外線の影響によって、特にフィルムの端部に剥離を生じる可能性を避けられず、剥離が生じると側面の樹脂が露出したり、表面にかけて破損したりして外観を損なうことになり、結局時間の問題で、同じく美観を損なう結果を招くことになり易い。   On the other hand, if the molded cap is covered with a film having a pattern common to the wrapping film of the building material on the aluminum extruded material, the problem that impairs the aesthetics of the building material can be solved. However, in this case, it is sufficient to cover the surface and side surfaces of the closing plate that protrudes upward from the building material and exposes the resin portion. For the long-term use, for example, due to the influence of rainwater and ultraviolet rays for outdoor use, the possibility of peeling off at the edge of the film is unavoidable. It is likely to cause damage to the appearance and damage the appearance, eventually resulting in a problem of time, which also impairs the appearance.

本発明はかかる事情に鑑みてなされたもので、その解決課題とするところは、上記フィルムラッピングを施した建材とともに使用する場合を含めて、可及的簡易且つ確実に生産できるとともに端部の剥離可能性を解消して、長期の使用に耐える耐久性を備えたフィルム被覆の建材用樹脂部品を提供するにあり、また、その成形方法を提供するにある。   The present invention has been made in view of such circumstances, and the problem to be solved is that it can be produced as easily and reliably as possible, including when used together with the above-mentioned film-wrapped building material, and peeling of the end portion. The object of the present invention is to provide a resin component for a film-covered building material having a durability that can withstand long-term use, and to provide a molding method thereof.

上記課題に沿って本発明は、フィルムをインモールド成形(インサートモールド成形やフィルムインサート成形ということができる。)によって樹脂部品の表面に溶着配置するようにして、小部品の場合を含めて量産性に優れたものとする一方、該フィルムを、樹脂部品の裏面外周端部に折込み配置するとともにこの折込み代の先端を成形樹脂の内部に封入挟持することによって、端部の剥離可能性を完全に解消し得るようにしたものであって、即ち、請求項1に記載の発明を、表面にフィルムをインモールド成形した樹脂部品であって、該樹脂部品の裏面外周端部にフィルムを折込み配置するとともにその折込み代先端を成形樹脂内に封入挟持してなることを特徴とする建材用樹脂部品としたものである。   In accordance with the above-mentioned problems, the present invention is mass-productive including the case of small parts by placing a film on the surface of a resin part by in-mold molding (also referred to as insert molding or film insert molding). On the other hand, the film is folded and arranged at the outer peripheral edge of the back surface of the resin part, and the end of the folding allowance is enclosed and sandwiched inside the molded resin, thereby completely eliminating the possibility of peeling of the edge. In other words, the invention according to claim 1 is a resin part in which a film is in-molded on the surface, and the film is folded and arranged at the outer peripheral edge of the back surface of the resin part. At the same time, the resin material part for building materials is characterized in that the tip of the folding allowance is enclosed and held in a molded resin.

請求項2に記載の発明は、同じく上記に加えて、上記折込み代の封入挟持を、該インモールド成形それ自体によって同時的に行ったものとするように、これを、上記樹脂部品を、上記インモールド成形のみによって形成し、その上記折込み代先端の成形樹脂内封入挟持を、該インモールド成形時にその成形樹脂内で行ってなることを特徴とする請求項1に記載の建材用樹脂部品としたものである。   In addition to the above, the invention described in claim 2 is the above-mentioned resin component, wherein the enclosing clamping of the folding allowance is performed simultaneously by the in-mold molding itself. 2. The resin component for building material according to claim 1, wherein the resin component for building material according to claim 1 is formed only by in-mold molding, and encapsulating and sandwiching in the molding resin at the tip of the folding margin is performed in the molding resin at the time of the in-mold molding. It is a thing.

請求項3に記載の発明は、同じく上記に加えて、樹脂部品の成形を、インモールド成形と二色成形の併用によって行うとともに上記折込み代の封入挟持を、インモールド成形の成形樹脂と二色成形の成形樹脂との間において該二色成形時に行ったものとするように、これを、上記樹脂部品を、上記インモールド成形と、その後の二色成形によって形成し、その上記折込み代先端の成形樹脂内封入挟持を、該二色成形時にインモールド成形と二色成形の成形樹脂間で行ってなることを特徴とする請求項1に記載の建材用樹脂部品としたものである。   In addition to the above, the invention described in claim 3 performs the molding of resin parts by using both in-mold molding and two-color molding, and encloses and inserts the folding allowance with two-color molding resin for in-mold molding. The resin part is formed by the in-mold molding and the subsequent two-color molding so as to be performed at the time of the two-color molding with the molding resin of the molding, and the tip of the folding margin is formed. 2. The resin component for building materials according to claim 1, wherein the encapsulating sandwiching in the molding resin is performed between the molding resin of the in-mold molding and the two-color molding at the time of the two-color molding.

請求項4に記載の発明は、同じく上記に加えて、樹脂部品を、建材部品として一般的な部品形状を備えたものとするとともにその上記折込み代の封入挟持を簡易且つ確実になし得る形態のものとするように、これを、上記樹脂部品を、プレート状表面部と、該プレート状表面部裏面の面内に外周端部を残して起立配置した裏面起立部とを備え、上記フィルムの折込み代先端の封入挟持を該裏面起立部成形時にプレート状表面部の裏面と該裏面起立部間で行ってなることを特徴とする請求項1、2又は3に記載の建材用樹脂部品としたものである。   In addition to the above, the invention described in claim 4 has a configuration in which the resin part has a general part shape as a building material part and can easily and reliably enclose and hold the folding allowance. In order to achieve this, the resin component is provided with a plate-like surface portion, and a back-side upright portion in which the outer peripheral end portion is left in the plane of the back surface of the plate-like surface portion, and the film is folded. The resin component for building material according to claim 1, 2 or 3, wherein enclosing clamping of the leading edge is performed between the back surface of the plate-like surface portion and the back surface standing portion at the time of forming the back surface rising portion. It is.

請求項5に記載の発明は、同じく上記に加えて、該樹脂部品を、上記ラッピングを施した建材用に、そのフィルムと共通模様のフィルムを用いて行うことによって、フィルムラッピングの建材用に好適なものとするように、これを、上記樹脂部品を、そのプレート状表面部を閉塞プレートとし、裏面起立部を嵌合脚とすることによって、アルミ押出材を加工した建材の長手方向端部に嵌合脚を嵌合固定してその中空部を閉塞プレートで閉塞する成形キャップとし且つ上記フィルムを該建材の表面に施したラッピングフィルムと共通模様を有するフィルムとしてなることを特徴とする請求項4に記載の建材用樹脂部品としたものである。   In addition to the above, the invention according to claim 5 is suitable for building materials for film wrapping by performing the resin parts using the film having the same pattern as the film for the wrapping building material. As described above, the resin part is fitted to the end portion in the longitudinal direction of the building material processed from the aluminum extruded material by using the plate-shaped surface portion as a closing plate and the back surface rising portion as a fitting leg. 5. A molded cap that fits and fixes a leg and closes a hollow portion thereof with a closing plate, and a film having a common pattern with a wrapping film in which the film is applied to the surface of the building material. This is a resin component for building materials.

請求項6に記載の発明は、同じく上記に加えて、上記樹脂部品を、建材の長手方向端部を直線状に又はコーナーで接続するように用いるに好適な接続用の部品とするように、これを、上記樹脂部品を、接続表面部と、該接続表面部の両側端部にその外周端部を残して突出配置した端部突出部とを備え、上記フィルムの折込み代先端の封入挟持を該裏面突出部成形時に接続表面部の両側端部裏面と該裏面突出部間でそれぞれ行ってなることを特徴とする請求項1、2又は3に記載の建材用樹脂部品。   In addition to the above, the invention according to claim 6 is a connection component suitable for use so that the resin component is connected so as to connect the longitudinal ends of the building material linearly or at a corner. The resin component is provided with a connection surface portion, and an end protrusion portion that protrudes from both end portions of the connection surface portion so as to leave the outer peripheral end thereof, and encloses and clamps the leading end of the folding margin of the film. 4. The resin component for building material according to claim 1, wherein the back surface protruding portion is formed between the back surface of the both end portions of the connection surface portion and the protruding portion of the back surface.

請求項7に記載の発明は、同じく上記に加えて、例えば、上方高所に用いる場合に、視認しえない部位のフィルムの配置を省略したりする如くに、フィルムの折込みとその先端の封入挟持を部分的に行ったものとするように、これを、上記フィルムの樹脂部品裏面外周への折込み配置と折込み先端の成形樹脂内の封入挟持を、該裏面外周端部の一部に対して行ってなることを特徴とする請求項1、2、3又は6に記載の建材用樹脂部品としたものである。   In addition to the above, the invention according to the seventh aspect of the present invention, in addition to the above, for example, when it is used in an upper high place, the folding of the film and the encapsulation of the tip of the film are omitted so that the arrangement of the film at an invisible part is omitted. In order to assume that the sandwiching was partially performed, this was performed by arranging the folding arrangement of the film on the outer periphery of the back surface of the resin component and the enclosing sandwiching in the molding resin at the front end of the folding with respect to a part of the outer periphery of the rear surface The resin component for building material according to claim 1, 2, 3 or 6, wherein the resin component for building material is formed.

請求項8に記載の発明は、上記インモールド成形と該インモールド成形時の折込み先端の封入挟持を行った建材用樹脂部品の成形方法を提供するように、これを、表面にフィルムをインモールド成形する樹脂部品の成形方法であって、外周に裏面に向けた断面I字状又はL字状の起立壁をプレフォームして配置した成形フィルムを用い、該成形フィルムの上記起立壁先端をその面内方向に向けてスライドガイドによって保持した状態でインモールド成形し、上記起立壁を樹脂部品の裏面外周端部に折込み配置するとともにその折込み代先端を成形樹脂内に封入挟持することを特徴とする建材用樹脂部品の成形方法としたものである。   The invention according to claim 8 provides a method for molding a resin part for building material in which the in-mold molding and the encapsulating tip of the folding tip at the time of the in-mold molding are provided. A method of molding a resin part to be molded, wherein a molded film in which an upright wall having an I-shaped or L-shaped cross section facing the back surface is preformed and arranged on the outer periphery is used, and the tip of the upright wall of the molded film is placed In-mold molding is carried out in a state of being held by a slide guide toward the in-plane direction, the standing wall is folded and arranged at the outer peripheral end of the back surface of the resin component, and the leading end of the folding margin is enclosed and held in the molding resin. This is a molding method of resin parts for building materials.

請求項9に記載の発明は、上記インモールド成形と二色成形を行って折込み先端の封入挟持をインモールド成形の成形樹脂と二色成形の成形樹脂間で行った建材用樹脂部品の成形方法を提供するように、これを、表面にフィルムをインモールド成形する樹脂部品の成形方法であって、外周に裏面に向けた断面I字状又はL字状の起立壁をプレフォームして配置した成形フィルムを用い、該成形フィルムの上記起立壁先端をその面内方向に向けてスライドガイドによって保持した状態でインモールド成形して上記起立壁を樹脂部品の裏面外周端部に折込み配置した表面部位を成形し、次いで該成形部位に二色成形によって起立部位を成形し、上記表面部位の裏面外周端部に折込み配置した折込み代先端を、該二色成形時にインモールド成形と二色成形の成形樹脂間に封入挟持することを特徴とする建材用樹脂部品の成形方法としたものである。   According to a ninth aspect of the present invention, there is provided a method for molding a resin component for a building material, wherein the in-mold molding and the two-color molding are performed, and the enclosing pinching of the folding end is performed between the molding resin for the in-mold molding and the molding resin for the two-color molding. This is a method of molding a resin component in which a film is in-mold molded on the front surface, and a standing wall having an I-shaped or L-shaped cross section facing the back surface is preformed and arranged on the outer periphery. A surface portion in which a molded film is used, the standing wall tip of the molded film is in-molded in a state of being held by a slide guide in the in-plane direction, and the standing wall is folded and arranged at the outer peripheral end of the back surface of the resin component. Then, an upright part is formed in the molding part by two-color molding, and the folding margin tip that is folded and arranged at the outer peripheral edge of the back surface of the surface part is in-mold molding and two-color molding. It is obtained by the molding method of building materials for the resin component, which comprises encapsulated sandwiching between molding of the molding resin.

請求項10に記載の発明は、上記フィルムの折込みとその先端の封入挟持を部分的に行うものとした形態の樹脂部品の成形方法を提供するように、これを、上記フィルムの樹脂部品裏面外周への折込み配置と折込み先端の成形樹脂内の封入挟持を、該裏面外周端部の一部において行うことを特徴とする請求項8又は9に記載の建材用樹脂部品の成形方法としたものである。   The invention according to claim 10 provides a method for molding a resin part in a form in which the film is partially folded and sealed at the front end thereof. The method for molding a resin component for building materials according to claim 8 or 9, wherein the folding arrangement and the encapsulating clamping in the molding resin at the leading end of the folding are performed at a part of the outer peripheral end of the back surface. is there.

本発明は、これらをそれぞれ発明の要旨として、上記課題解決の手段としたものである。   The present invention uses these as the gist of the present invention and as means for solving the above problems.

なお、厳密にはフィルムとシートを区別することがあるが、本発明にあってフィルムには、厳密にはシートの概念に含まれる厚さのものを含めた意味に用いる。   Strictly speaking, a film and a sheet may be distinguished from each other. However, in the present invention, the term “film” is used in a sense including a thickness included in the concept of a sheet.

本発明は以上のとおりに構成したから、請求項1に記載の発明は、フィルムをインモールド成形によって樹脂部品の表面に溶着配置するようにして、小部品の場合を含めて量産性に優れたものとする一方、該フィルムを、樹脂部品の裏面外周端部に折込み配置するとともにこの折込み代の先端を成形樹脂の内部に封入挟持することによって、上記フィルムラッピングを施した建材とともに使用する場合を含めて、可及的簡易且つ確実に生産できるとともに端部の剥離可能性を完全に解消して、長期の使用に耐える耐久性を備えたフィルム被覆の建材用樹脂部品を提供することができる。   Since the present invention is configured as described above, the invention according to claim 1 is excellent in mass productivity, including the case of small parts, by placing the film on the surface of the resin part by in-mold molding. On the other hand, when the film is used with the building material subjected to the film wrapping by folding and arranging the film at the outer peripheral end of the back surface of the resin part and enclosing and holding the tip of the folding allowance inside the molding resin. In addition, it is possible to provide a resin component for a film-covered building material that can be produced as easily and surely as possible, completely eliminates the possibility of peeling off the end, and has durability to withstand long-term use.

請求項2に記載の発明は、同じく上記に加えて、上記折込み代の封入挟持を、該インモールド成形それ自体によって同時的に行ったものとすることができる。   In addition to the above, the invention described in claim 2 may be such that the enclosing clamping of the folding allowance is performed simultaneously by the in-mold molding itself.

請求項3に記載の発明は、同じく上記に加えて、樹脂部品の成形を、インモールド成形と二色成形の併用によって行うとともに上記折込み代の封入挟持を、インモールド成形の成形樹脂と二色成形の成形樹脂との間において該二色成形時に行ったものとすることができる。   In addition to the above, the invention described in claim 3 performs the molding of resin parts by using both in-mold molding and two-color molding, and encloses and inserts the folding allowance with two-color molding resin for in-mold molding. It can be performed at the time of the two-color molding with a molding resin.

請求項4に記載の発明は、同じく上記に加えて、樹脂部品を、建材部品として一般的な部品形状を備えたものとするとともにその上記折込み代の封入挟持を簡易且つ確実になし得る形態のものとすることができる。   In addition to the above, the invention described in claim 4 has a configuration in which the resin part has a general part shape as a building material part and can easily and reliably enclose and hold the folding allowance. Can be.

請求項5に記載の発明は、同じく上記に加えて、該樹脂部品を、上記ラッピングを施した建材用に、そのフィルムと共通模様のフィルムを用いて行うことによって、フィルムラッピングの建材用に好適なものとすることができる。   In addition to the above, the invention according to claim 5 is suitable for building materials for film wrapping by performing the resin parts using the film having the same pattern as the film for the wrapping building material. Can be.

請求項6に記載の発明は、同じく上記に加えて、上記樹脂部品を、建材の長手方向端部を直線状に又はコーナーで接続するように用いるに好適な接続用の部品とすることができる。   In addition to the above, the invention according to claim 6 can also be a connecting component suitable for using the resin component so as to connect the longitudinal ends of the building material linearly or at the corner. .

請求項7に記載の発明は、同じく上記に加えて、例えば、上方高所に用いる場合に、視認しえない部位のフィルムの配置を省略したりする如くに、フィルムの折込みとその先端の封入挟持を部分的に行ったものとしたものとすることができる。   In addition to the above, the invention according to the seventh aspect of the present invention, in addition to the above, for example, when it is used in an upper high place, the folding of the film and the encapsulation of the tip of the film are omitted so that the arrangement of the film at an invisible part is omitted. The sandwiching may be performed partially.

請求項8に記載の発明は、上記インモールド成形と該インモールド成形時の折込み先端の封入挟持を行った建材用樹脂部品の成形方法を提供することができる。   The invention according to claim 8 can provide a method for molding a resin component for building material in which the in-mold molding and the enclosing tip of the folding tip during the in-mold molding are performed.

請求項9に記載の発明は、上記インモールド成形と二色成形を行って折込み先端の封入挟持をインモールド成形の成形樹脂と二色成形の成形樹脂間で行った建材用樹脂部品の成形方法を提供することができる。   According to a ninth aspect of the present invention, there is provided a method for molding a resin component for a building material, wherein the in-mold molding and the two-color molding are performed, and the enclosing pinching of the folding end is performed between the molding resin for the in-mold molding and the molding resin for the two-color molding. Can be provided.

請求項10に記載の発明は、上記フィルムの折込みとその先端の封入挟持を部分的に行うものとした形態の樹脂部品の成形方法を提供することができる。   The invention according to claim 10 can provide a method for molding a resin component in a form in which the film is partially folded and the leading end thereof is encapsulated and sandwiched.

支柱とその上端のキャップを示す部分破断の斜視図である。It is a perspective view of the partial fracture | rupture which shows a support | pillar and the cap of the upper end. キャップの底面図である。It is a bottom view of a cap. キャップの拡大側面図である。It is an enlarged side view of a cap. キャップの拡大縦断面図である。It is an expansion longitudinal cross-sectional view of a cap. キャップのフィルム被覆を示す部分拡大縦断面図である。It is a partial expanded longitudinal cross-sectional view which shows the film coating of a cap. 成形フィルムの裏面側の斜視図である。It is a perspective view of the back surface side of a molded film. 金型へのフィルム装着状態を示す縦断面図である。It is a longitudinal cross-sectional view which shows the film mounting state to a metal mold | die.

以下図面の例に従って本発明を更に具体的に説明すれば、Aは、表面にフィルムをインモールド成形した樹脂部品であり、該樹脂部品Aは、その裏面外周端部にフィルム3を折込み配置するとともにその折込み代先端を成形樹脂内に封入挟持したものとしてあり、本例にあって、上記樹脂部品Aは、これを、プレート状表面部と、該プレート状表面部裏面の面内に外周端部を残して起立配置した裏面起立部とを備え、上記フィルム3の折込み代先端の封入挟持を該裏面起立部成形時にプレート状表面部の裏面と該裏面起立部間で行ったものとしてある。このとき、本例の上記樹脂部品Aは、これを、そのプレート状表面部を閉塞プレート2とし、裏面起立部を嵌合脚22とすることによって、アルミ押出材を加工した建材の長手方向端部に嵌合脚22を嵌合固定してその中空部を閉塞プレートで閉塞する成形キャップとし且つ上記フィルム3を該建材の表面に施したラッピングフィルムと共通模様を有するフィルムとしたものとしてある。   Hereinafter, the present invention will be described in more detail with reference to the example of the drawings. A is a resin part having a film in-mold formed on the surface, and the resin part A has the film 3 folded and arranged at the outer peripheral edge of the back surface. In addition, in this example, the resin component A has a plate-shaped surface portion and a plate-shaped surface portion on the back surface of the outer peripheral end. And a back surface standing portion that is erected while leaving a portion, and enclosing and sandwiching the leading end of the folding margin of the film 3 is performed between the back surface of the plate-shaped surface portion and the back surface standing portion at the time of forming the back surface standing portion. At this time, the resin part A of the present example has a plate-shaped surface portion as the closing plate 2 and a back upright portion as the fitting leg 22, whereby the longitudinal end portion of the building material processed from the aluminum extruded material The fitting leg 22 is fitted and fixed, and the hollow portion is closed with a closing plate, and the film 3 is a film having a common pattern with the wrapping film applied to the surface of the building material.

即ち、キャップとした樹脂部品Aは、アルミ押出材に切断等の加工を施した支柱、框材、枠材等の建材、本例にあっては、図示省略の支柱フェンスにおける、起立高さを異にして多数の所定間隔に配置した、例えば、12cm角のアルミ中空材による支柱1の中空部上端を閉塞するものとして使用するものとして構成してあり、このとき、本例の支柱1は、その外周面に、木材の柾目、板目等の木質模様のラッピングフィルム3を全面に亘ってラッピングしたものとしてある。該ラッピングフィルムは、例えば、着色ポリエチレンのベースに、柾目、板目等の木質模様のインク層を介してポリプロピレンのクリヤー層及びウレタン系のトップ層等を積層具備することによって耐候性に優れた非塩ビ系フィルム(非塩ビ系シート)によるものとしてある。   That is, the resin part A used as a cap has a standing height in a pillar fence, not shown in the figure, which is a building material such as a pillar, a saddle member, a frame member, etc., which has been processed by cutting an aluminum extruded material. Differently arranged at a number of predetermined intervals, for example, it is configured to be used to close the upper end of the hollow portion of the support column 1 made of 12 cm square aluminum hollow material. At this time, the support column 1 of this example is On the outer peripheral surface, a wrapping film 3 having a wood pattern such as a wood grain or a plate is wrapped over the entire surface. The wrapping film is, for example, a non-polymer excellent in weather resistance by having a clear layer of polypropylene and a urethane top layer, etc., laminated on a colored polyethylene base through a wood pattern ink layer such as a mesh or a plate. It is based on a vinyl chloride film (non-vinyl chloride sheet).

該支柱1に用いる上記樹脂部品Aにおける閉塞プレート2は、これを、方形、矩形、円形等のアルミ押出材を加工した支柱の断面形状に合せた平面形状、本例にあっては、1辺を12cm幅、肉厚を3mmとした平面方形のものとしてあり、このとき該閉塞プレート2は、その裏面に、上記支柱1の肉厚幅に合せ又はこれよりやや広い幅の裏面外周端部21を残して、上記支柱1の中空部に、例えば密嵌状に嵌合するように該支柱1の中空部の形状に合せた外形形状を有する所定高さの嵌合脚22を一体に突出具備したものとしてある。   The closing plate 2 in the resin part A used for the support column 1 has a planar shape that matches the cross-sectional shape of the support column processed from a rectangular, rectangular, circular, etc. aluminum extruded material. 12 cm wide and 3 mm thick, and at this time, the closing plate 2 has a back surface outer peripheral end portion 21 on the back surface thereof that matches or is slightly wider than the wall thickness of the column 1. The fitting leg 22 having a predetermined height having an outer shape matched to the shape of the hollow portion of the support column 1 is integrally protruded and provided in the hollow portion of the support column 1 so as to fit in a close fitting manner, for example. As a thing.

上記裏面外周端部21は、本例にあって2mm幅の細幅として、上記支柱1の肉厚に合せたものとして、支柱1への装着時に該裏面外周端部21が支柱1の小口に対接し、閉塞プレート2の側面が該支柱1の表面と面一になるようにしてあり、また、嵌合脚22は、該裏面外周端部21を残した閉塞プレート2裏面の面内に、例えば、突出高さを2cm程度、肉厚を1〜2mm程度として該裏面を囲繞する壁面をなすように起立配置し、外側面に支柱1との密嵌用のリブ23を、内側面に補強用の半円状のリブ23をそれぞれ配置したものとしてある。   In the present example, the back surface outer peripheral end 21 has a narrow width of 2 mm and is matched to the thickness of the support column 1. The side surface of the closing plate 2 is in contact with the surface of the support column 1, and the fitting leg 22 is, for example, within the surface of the back surface of the closing plate 2 leaving the outer peripheral edge 21. The protruding height is about 2 cm, the wall thickness is about 1 to 2 mm, and it is placed upright so as to form a wall that surrounds the back surface, and a rib 23 for tight fitting with the support column 1 is provided on the outer surface for reinforcement on the inner surface The semicircular ribs 23 are arranged respectively.

このとき該樹脂部品Aは、その閉塞プレート2の表面に上記フィルム3をインモールド成形によって溶着一体化して被覆してあり、該フィルム3は、これを、上記支柱1にラッピングしたラッピングフィルム、即ち上記非塩ビ系フィルムを、そのまま用いることによって、その被覆を行ってあり、これにより、上記支柱1とそのキャップを同一の木質模様に統一した木質調一体の外観を呈するものとしてある。このとき該フィルム3の被覆は、閉塞プレート2の側面を介して裏面外周端部21に至るように折込み配置し且つその折込み代先端を成形樹脂内に封入挟持するように行ってあり、該溶着一体化の被覆は、樹脂部品Aを、上記インモールド成形のみによって形成し、その上記折込み代先端の成形樹脂内封入挟持を、該インモールド成形時にその成形樹脂内で行ったものとするか、また、樹脂部品Aを、上記インモールド成形と、その後の二色成形によって形成し、その上記折込み代先端の成形樹脂内封入挟持を、該二色成形時にインモールド成形と二色成形の成形樹脂間で行ったものとするかのいずれかとしてあり、これによって、上記表面からのフィルム3の折返し代先端は、裏面の面内において嵌合脚22との付根部分に差込み一体化するように、その封入挟持を行ったものとしてある。   At this time, the resin component A has the surface of the closing plate 2 coated with the film 3 by in-mold molding, and the film 3 is a wrapping film wrapped around the support column 1, that is, The non-vinyl chloride film is used as it is to cover it, thereby exhibiting a wood-tone integrated appearance in which the support column 1 and its cap are unified in the same wood pattern. At this time, the coating of the film 3 is performed so as to be folded and arranged so as to reach the rear surface outer peripheral end portion 21 through the side surface of the closing plate 2, and the folding margin tip is enclosed and sandwiched in the molding resin. The integrated coating is formed by forming the resin part A only by the in-mold molding, and enclosing and sandwiching the inner end of the folding allowance in the molding resin at the time of the in-mold molding, Further, the resin part A is formed by the above-mentioned in-mold molding and the subsequent two-color molding, and the resin resin A is encapsulated in the molding resin at the leading end of the folding margin. In this way, the leading end of the folding back of the film 3 from the front surface is inserted and integrated into the root portion with the fitting leg 22 in the surface of the back surface. As such, there as it was the inclusion pinching.

これを、樹脂部品Aの成形方法によって説明すれば、樹脂部品Aは、外周に裏面に向けた断面I字状又はL字状の起立壁32をプレフォームして配置した成形フィルム3を用い、該成形フィルム3の上記起立壁32先端をその面内方向に向けてスライドガイドによって保持した状態でインモールド成形し、上記起立壁32を樹脂部品Aの裏面外周端部21に折込み配置するとともにその折込み代先端を成形樹脂内に封入挟持する成形方法によって、その成形を行うか、上記インモールド成形して上記起立壁32を樹脂部品Aの裏面外周端部21に折込み配置した表面部位を成形し、次いで該成形部位に二色成形によって起立壁32を成形し、上記表面部位の裏面外周端部21に折込み配置した折込み代先端を、該二色成形時にインモールド成形と二色成形の成形樹脂間に封入挟持する成形方法のいずれかによって、その成形を行うものとしてある。   If this is explained by the molding method of the resin component A, the resin component A uses a molded film 3 in which an upright wall 32 having an I-shaped or L-shaped cross section facing the back surface is arranged on the outer periphery, In-mold molding is performed in a state where the tip of the standing wall 32 of the molded film 3 is held by a slide guide in the in-plane direction, and the standing wall 32 is folded and arranged at the outer peripheral end 21 of the back surface of the resin component A. Molding is performed by a molding method in which the leading end of the folding margin is encapsulated and sandwiched in the molding resin, or the surface portion where the upright wall 32 is folded and arranged in the outer peripheral end 21 of the back surface of the resin part A is molded. Next, the standing wall 32 is formed by two-color molding at the molding portion, and the folding margin tip that is folded and arranged at the outer peripheral end portion 21 of the front surface portion is formed in-mold at the time of the two-color molding. If by any of the molding methods of encapsulating sandwiched between the molding resin of the two-color molding, as performing the molding.

即ち、本例にあって、上記成形フィルム3は、例えば、閉塞プレート2の平面形状に合せた表面部31と、該表面部31の外周に裏面に向けて、閉塞プレート2の肉厚、即ち、側面の厚さと裏面外周端部21に対する折込み代の幅を合計した寸法に起立配置したI字状又はL字状の起立壁32とによって、例えば、浅い箱状をなすものとしてある。本例の表面部31は、上記1辺を12cmとした平面方形とし、起立壁32を、上記3mmの閉塞プレート2の肉厚と、上記2mmの裏面外周端部21の幅と、上記封入挟持する幅の、例えば、1mmを合計した6mmの高さとしてあり、このとき、表面部31のコーナーは、支柱1乃至閉塞プレート2の角落しのコーナー形状に合せて所定半径の湾曲面をなすようにしてある。   That is, in the present example, the molded film 3 includes, for example, a surface portion 31 that matches the planar shape of the blocking plate 2 and the thickness of the blocking plate 2 toward the back surface of the outer periphery of the surface portion 31, that is, The I-shaped or L-shaped standing wall 32 erected and arranged with the total thickness of the side surface and the width of the folding margin with respect to the outer peripheral end portion 21 on the back surface forms, for example, a shallow box shape. The surface portion 31 of the present example is a flat square having one side of 12 cm, and the standing wall 32 is formed with the thickness of the 3 mm closing plate 2, the width of the outer peripheral end portion 21 of the back surface of 2 mm, and the enclosing clamping For example, the corner of the surface portion 31 forms a curved surface with a predetermined radius according to the corner shape of the corners of the support column 1 or the closing plate 2. It is.

成形フィルム3は、例えば、真空成形によってプレフォームして形成することによって、これをインサートフィルムとして用いるようにしてあり、該成形フィルム3は、これを、その裏面をノズル側に向けて金型内にセットして、ノズルからの樹脂射出による樹脂充填を行うようにして、上記インモールド成形を行ない、また、該インモールド成形と二色成形を施して、上記樹脂部品を成形するものとしてある。   The molded film 3 is formed by, for example, preforming by vacuum forming, and this is used as an insert film. The molded film 3 is placed in the mold with its back surface facing the nozzle side. The in-mold molding is performed by performing resin filling by resin injection from a nozzle, and the in-mold molding and two-color molding are performed to mold the resin component.

このとき、上記フィルムの折込み代の封入挟持を有効且つ適切に行うために、金型内には、フィルムセット側の一方の金型4に可動のフィルムガイド41を配置し、該フィルムガイド41によって成形フィルム3の起立壁32を保持して、樹脂部品Aの成形を施すようにしてある。該可動のフィルムガイド41は、金型の型締めによって金型4内にセットした成形フィルム3の起立壁32を、I字状のものにあってはフィルム面内方向に湾曲するように保持し、L字状のものにあってはその先端を僅かに面内方向に突出してこれを抑えた状態に保持するものとしてある。本例の上記平面方形とした成形フィルム3にあっては、そのフィルム平面形状に合せて、その外周の4方向から同時に行うように4本のフィルムガイド41を用いるようにしてあり、該フィルムガイド41は、例えば、型締めによって、これらが同時にフィルム3の面内側にスライドして突出するようにした、上記一方の金型4に没入方向に付勢し、型締めによる他方の金型の押圧によって面内方向にスライド突出するようにスライド突没自在に配置したものとしてある。   At this time, in order to effectively and appropriately hold and hold the folding margin of the film, a movable film guide 41 is arranged in one mold 4 on the film set side in the mold, and the film guide 41 The upright wall 32 of the molded film 3 is held and the resin part A is molded. The movable film guide 41 holds the standing wall 32 of the molded film 3 set in the mold 4 by clamping the mold so that, in the case of an I-shape, it is curved in the film in-plane direction. In the case of the L-shape, the tip is slightly protruded in the in-plane direction and is held in a state where this is suppressed. In the molded film 3 having the above-described flat rectangular shape in this example, four film guides 41 are used so as to be simultaneously performed from the four directions on the outer periphery according to the planar shape of the film. For example, 41 is urged in the immersion direction to the above-mentioned one mold 4 so that they are simultaneously slid into the inner surface of the film 3 by mold clamping, and the other mold is pressed by mold clamping. Thus, it is arranged so as to be slidable so as to protrude in the in-plane direction.

本例にあって該フィルムガイド41による保持は、成形フィルム3の表面部31から、閉塞プレート2の肉厚、即ち側面の厚さの3mmの位置で行うようにするとともにその面内への突出幅を、その残余の3mmより、上記封入挟持の1mm幅狭とした2mmに設定して上記インモールド成形のみの樹脂部品Aの成形を行うものとし、また、その面内への突出幅を残余の3mm程度として、インモールド成形とその後の二色成形の樹脂部品Aの成形を行うものとしてある。   In this example, the holding by the film guide 41 is performed from the surface portion 31 of the molded film 3 at a position of 3 mm of the thickness of the closing plate 2, that is, the thickness of the side surface, and protruding into the surface. The width is set to 2 mm, which is 1 mm narrower than the remaining 3 mm, and the resin part A is molded only by the in-mold molding, and the protrusion width into the surface is the remaining width. In this case, in-mold molding and subsequent two-color molding of the resin part A are performed.

フィルムガイド41による成形フィルム3の起立壁32保持の状態で、ノズルからの樹脂射出を行うことによって、充填樹脂を、フィルム3の表面部31と、金型4に沿って外周に形成した外周溝内に充填して、閉塞プレート2の表面からその側面を介して裏面外周端部21に至る折込み代を形成して、閉塞プレート2に成形フィルム3を溶着一体化することができるとともに、このとき、フィルムガイド41の突出幅を封入挟持の幅を残した、上記2mmとしたものにあっては、インモールド成形のみによって、折込み代の先端を該裏面外周部21の内側に起立配置した嵌合脚22に、先端1mmの幅を封入挟持することができる。また、フィルムガイド41の突出幅を封入挟持の幅を特に設定しない、上記3mmとしたものにあっては、該インモールド成形に加えて二色成形を施すことによって、例えば、該二色成形を、封入挟持の幅を残した突出幅とする、例えば、突出幅を2mmとする上記と同様に形成した閉塞プレート2裏面用の可動のフィルムガイドを用いることによって、同じく折返し代の先端を、例えば1mmの幅で、インモールド成形の閉塞プレート2裏面と二色成形の嵌合脚22の成形樹脂間に封入挟持することができる。   The outer peripheral groove formed on the outer periphery along the surface portion 31 of the film 3 and the mold 4 by injecting the resin from the nozzle while the standing wall 32 of the molded film 3 is held by the film guide 41. It is possible to form a folding margin from the front surface of the closing plate 2 through the side surface thereof to the back surface outer peripheral end portion 21, so that the molded film 3 can be welded and integrated with the closing plate 2. In the case where the projecting width of the film guide 41 is 2 mm, which leaves the width of the enclosing sandwich, the fitting leg in which the tip of the folding allowance is erected on the inner side of the back surface outer peripheral portion 21 only by in-mold molding. A width of 1 mm at the tip can be enclosed and sandwiched in 22. Further, in the case where the projecting width of the film guide 41 is 3 mm, which does not particularly set the width of the enclosing sandwich, by performing two-color molding in addition to the in-mold molding, for example, the two-color molding is performed. By using a movable film guide for the back surface of the closing plate 2 formed in the same manner as described above, for example, with a protruding width of 2 mm, for example, the tip of the folding margin is With a width of 1 mm, it can be encapsulated and sandwiched between the rear surface of the in-mold molded closing plate 2 and the molding resin of the two-color molded fitting leg 22.

即ち、樹脂部品Aの成形に際して、上記可動のフィルムガイド41を用いることによって、プレフォームした成形フィルム3の起立壁32をコントールして、該成形フィルム3の封入挟持を簡易且つ確実に行うことが可能となるとともにインモールド成形又はこれと二色成形の併用によって樹脂部品Aの成形とフィルム3の折返し代の封入挟持をそれぞれ同時的に行うことが可能となる。   That is, when molding the resin part A, by using the movable film guide 41, the upright wall 32 of the preformed molded film 3 can be controlled, and the molded film 3 can be easily and securely sealed. In addition, it becomes possible to simultaneously form the resin part A and enclose and hold the turn-around margin of the film 3 by in-mold molding or a combination of this and two-color molding.

以上のように形成した、樹脂部品Aは、フィルム3が、その表面から、閉塞プレート2の側面を介して裏面外周端部21に至るように溶着一体化のラッピングによる被覆を行うとともにフィルム3の端部を、折返し代の先端として、成形樹脂内に封入挟持したものとなるから、フィルム3と樹脂部品Aの高度の一体性を確保することにより剥離可能性のないものとすることができるとともに上記支柱1のキャップとして、その嵌合脚22を中空部に嵌合することによって、フィルム3の端部が外部に露出することがないから、該端部が雨水、紫外線の影響等によって劣化して剥離の原因となることもなく、従って、長期に亘ってフィルム外観による美観を確保することによって、建材の耐久性に沿うフィルム被覆性能を確保することができる。   The resin part A formed as described above is covered by welding integrated lapping so that the film 3 reaches from the front surface to the back surface outer peripheral end portion 21 through the side surface of the closing plate 2. Since the end portion is encapsulated and sandwiched in the molding resin as the tip of the folding allowance, by ensuring a high degree of integrity between the film 3 and the resin part A, it is possible to eliminate the possibility of peeling. By fitting the fitting leg 22 into the hollow portion as the cap of the support column 1, the end portion of the film 3 is not exposed to the outside, so that the end portion is deteriorated by the influence of rainwater, ultraviolet rays, or the like. Therefore, it is possible to ensure the film covering performance along the durability of the building material by ensuring the aesthetic appearance of the film appearance for a long time without causing the peeling.

図示した例は以上のとおりとしたが、建材用樹脂部品を、接続表面部と、該接続表面部の両側端部にその外周端部を残して突出配置した端部突出部とを備え、上記フィルムの折込み代先端の封入挟持を該裏面突出部成形時に接続表面部の両側端部裏面と該裏面突出部間でそれぞれ行った、建材接続用のものとすること、建材用樹脂部品を、フィルムの樹脂部品裏面外周への折込み配置と折込み先端の成形樹脂内の封入挟持を、該裏面外周端部の一部に対して行ったものとすること、この場合、該樹脂部品の成形方法を、フィルムの樹脂部品裏面外周への折込み配置と折込み先端の成形樹脂内の封入挟持を、該裏面外周端部の一部において行うものとすること、建材用樹脂部品を、扉、フェンス、目隠しスクリーン等のエクステリア商品や、サッシ、ドア等の開口部材の建材に用いるものとすること等を含めて、本発明の実施に当って、樹脂部品、フィルム、その折込み代等の各具体的形状、構造、材質、これらの関係、これらに対する付加、インモールド成形、二色成形等の具体的成形方法等は、上記発明の要旨に反しない限り様々な形態のものとすることができる。   Although the illustrated example is as described above, the resin component for building material is provided with a connection surface portion, and an end protrusion portion that protrudes from the both end portions of the connection surface portion so as to leave the outer peripheral end portion, and It is intended for building material connection, in which enclosing clamping of the leading edge of the film fold is performed between the back surface of the both end portions of the connection surface portion and the back surface protruding portion at the time of forming the back surface protruding portion. Of the resin part back to the outer periphery and the encapsulated sandwich in the molding resin at the front end of the fold is performed on a part of the outer peripheral end of the back surface, in this case, the molding method of the resin part, Folding placement of resin film on the outer periphery of the back surface and enclosing and sandwiching in the molding resin at the front end of the fold shall be performed in a part of the outer peripheral edge of the back surface. Exterior products and In the practice of the present invention, including the use of building materials for opening members such as doors, etc., each specific shape, structure, material, and relationship thereof, such as resin parts, films, and folding allowances thereof Specific molding methods such as addition to these, in-mold molding, two-color molding, and the like can be in various forms as long as they do not contradict the gist of the invention.

A 樹脂部品(キャップ)
1 支柱
2 閉塞プレート
21 裏面外周端部
22 嵌合脚
23 リブ
3 フィルム(ラッピングフィルム)
31 表面部
32 起立壁
4 金型
41 フィルムガイド
A Resin parts (caps)
DESCRIPTION OF SYMBOLS 1 Support | pillar 2 Blocking plate 21 Back surface outer peripheral part 22 Fitting leg 23 Rib 3 Film (wrapping film)
31 Surface 32 Standing Wall 4 Mold 41 Film Guide

Claims (10)

表面にフィルムをインモールド成形した樹脂部品であって、該樹脂部品の裏面外周端部にフィルムを折込み配置するとともにその折込み代先端を成形樹脂内に封入挟持してなることを特徴とする建材用樹脂部品。   A resin part having a film in-mold molded on the surface thereof, wherein the film is folded and arranged at the outer peripheral edge of the back surface of the resin part, and the tip of the folding margin is enclosed and sandwiched in the molded resin. Resin parts. 上記樹脂部品を、上記インモールド成形のみによって形成し、その上記折込み代先端の成形樹脂内封入挟持を、該インモールド成形時にその成形樹脂内で行ってなることを特徴とする請求項1に記載の建材用樹脂部品。   The resin part is formed only by the in-mold molding, and the resin resin encapsulating sandwiching at the tip of the folding margin is performed in the molding resin at the time of the in-mold molding. Resin parts for building materials. 上記樹脂部品を、上記インモールド成形と、その後の二色成形によって形成し、その上記折込み代先端の成形樹脂内封入挟持を、該二色成形時にインモールド成形と二色成形の成形樹脂間で行ってなることを特徴とする請求項1に記載の建材用樹脂部品。   The resin component is formed by the in-mold molding and the subsequent two-color molding, and the resin resin encapsulating sandwiching at the tip of the folding margin is between the in-mold molding and the two-color molding resin during the two-color molding. The resin component for building materials according to claim 1, wherein the resin component is for building materials. 上記樹脂部品を、プレート状表面部と、該プレート状表面部裏面の面内に外周端部を残して起立配置した裏面起立部とを備え、上記フィルムの折込み代先端の封入挟持を該裏面起立部成形時にプレート状表面部の裏面と該裏面起立部間で行ってなることを特徴とする請求項1、2又は3に記載の建材用樹脂部品。   The resin component is provided with a plate-like surface portion and a back-side upright portion that is arranged upright with the outer peripheral edge in the surface of the back surface of the plate-like surface portion, and enclosing and sandwiching the front end of the folding margin of the film 4. The resin component for building material according to claim 1, 2 or 3, wherein the molding is performed between the back surface of the plate-like surface portion and the back surface standing portion at the time of molding the portion. 上記樹脂部品を、そのプレート状表面部を閉塞プレートとし、裏面起立部を嵌合脚とすることによって、アルミ押出材を加工した建材の長手方向端部に嵌合脚を嵌合固定してその中空部を閉塞プレートで閉塞する成形キャップとし且つ上記フィルムを該建材の表面に施したラッピングフィルムと共通模様を有するフィルムとしてなることを特徴とする請求項4に記載の建材用樹脂部品。   The resin part is fitted with a fitting leg at the longitudinal end portion of the building material processed from the aluminum extruded material, with the plate-shaped surface portion as a closing plate and the back-side standing portion as a fitting leg, and the hollow portion The resin component for building materials according to claim 4, wherein the resin component is a molded cap that is closed with a closing plate and a film having a common pattern with a wrapping film in which the film is applied to the surface of the building material. 上記樹脂部品を、接続表面部と、該接続表面部の両側端部にその外周端部を残して突出配置した端部突出部とを備え、上記フィルムの折込み代先端の封入挟持を該裏面突出部成形時に接続表面部の両側端部裏面と該裏面突出部間でそれぞれ行ってなることを特徴とする請求項1、2又は3に記載の建材用樹脂部品。   The resin component includes a connection surface portion, and an end protrusion portion that protrudes from the both end portions of the connection surface portion so as to leave the outer peripheral end portion. 4. The resin component for building material according to claim 1, 2 or 3, characterized in that it is formed between the rear surface of both end portions of the connecting surface portion and the rear surface protruding portion at the time of forming the portion. 上記フィルムの樹脂部品裏面外周への折込み配置と折込み先端の成形樹脂内の封入挟持を、該裏面外周端部の一部に対して行ってなることを特徴とする請求項1、2、3又は6に記載の建材用樹脂部品。   The arrangement of folding the film on the outer periphery of the back surface of the resin part and enclosing and sandwiching the molded resin in the molded resin at the front end of the folding are performed on a part of the outer periphery of the back surface. 6. Resin parts for building materials according to 6. 表面にフィルムをインモールド成形する樹脂部品の成形方法であって、外周に裏面に向けた断面I字状又はL字状の起立壁をプレフォームして配置した成形フィルムを用い、該成形フィルムの上記起立壁先端をその面内方向に向けてスライドガイドによって保持した状態でインモールド成形し、上記起立壁を樹脂部品の裏面外周端部に折込み配置するとともにその折込み代先端を成形樹脂内に封入挟持することを特徴とする建材用樹脂部品の成形方法。   A method of molding a resin component in which a film is formed in-mold on a surface, wherein a molded film in which an upright wall having an I-shaped or L-shaped cross section facing the rear surface is arranged on the outer periphery is used, In-mold molding is performed with the tip of the standing wall facing the in-plane direction and held by a slide guide, and the standing wall is folded at the outer peripheral edge of the back surface of the resin part and the tip of the folding margin is enclosed in the molding resin. A method for molding a resin component for building materials, characterized by being sandwiched. 表面にフィルムをインモールド成形する樹脂部品の成形方法であって、外周に裏面に向けた断面I字状又はL字状の起立壁をプレフォームして配置した成形フィルムを用い、該成形フィルムの上記起立壁先端をその面内方向に向けてスライドガイドによって保持した状態でインモールド成形して上記起立壁を樹脂部品の裏面外周端部に折込み配置した表面部位を成形し、次いで該成形部位に二色成形によって起立部位を成形し、上記表面部位の裏面外周端部に折込み配置した折込み代先端を、該二色成形時にインモールド成形と二色成形の成形樹脂間に封入挟持することを特徴とする建材用樹脂部品の成形方法。   A method of molding a resin component in which a film is formed in-mold on a surface, wherein a molded film in which an upright wall having an I-shaped or L-shaped cross section facing the rear surface is arranged on the outer periphery is used, The surface portion in which the standing wall is folded in the outer peripheral end of the back surface of the resin part by molding in-mold with the tip of the standing wall facing the in-plane direction and held by the slide guide, A standing part is formed by two-color molding, and the leading end of the folding margin that is folded and arranged at the outer peripheral edge of the back surface of the surface part is encapsulated and sandwiched between in-mold molding and two-color molding resin during the two-color molding Molding method of resin parts for building materials. 上記フィルムの樹脂部品裏面外周への折込み配置と折込み先端の成形樹脂内の封入挟持を、該裏面外周端部の一部において行うことを特徴とする請求項8又は9に記載の建材用樹脂部品の成形方法。   10. The resin part for building materials according to claim 8 or 9, wherein the folding arrangement of the film on the outer periphery of the back surface of the resin part and the enclosing and sandwiching in the molding resin at the front end of the folding are performed in a part of the outer peripheral edge of the back surface. Molding method.
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JPH09131752A (en) * 1995-11-10 1997-05-20 Idemitsu Petrochem Co Ltd Laminated molding, manufacture thereof and manufacturing mold
JP2007136841A (en) * 2005-11-18 2007-06-07 Shin Etsu Polymer Co Ltd Resin molding with film, method for producing the molding, and injection molding mold
JP2010115864A (en) * 2008-11-13 2010-05-27 Polymatech Co Ltd Method of manufacturing decorative molding, and decorative molding

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09131752A (en) * 1995-11-10 1997-05-20 Idemitsu Petrochem Co Ltd Laminated molding, manufacture thereof and manufacturing mold
JP2007136841A (en) * 2005-11-18 2007-06-07 Shin Etsu Polymer Co Ltd Resin molding with film, method for producing the molding, and injection molding mold
JP2010115864A (en) * 2008-11-13 2010-05-27 Polymatech Co Ltd Method of manufacturing decorative molding, and decorative molding

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