JP2011136363A - CONTINUOUS CASTING METHOD FOR ROUND SLAG MADE OF Cr-CONTAINING ALLOY STEEL - Google Patents
CONTINUOUS CASTING METHOD FOR ROUND SLAG MADE OF Cr-CONTAINING ALLOY STEEL Download PDFInfo
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本発明は、C含有量が0.15質量%以下、Cr含有量が1.0質量%以上、3.0質量%以下の、例えば配管用管材となすCr含有合金鋼製の直径が300mm以上の丸鋳片を連続鋳造する方法であり、内面品質及び表面品質の確保を可能とするものである。 The present invention has a C content of 0.15 mass% or less, a Cr content of 1.0 mass% or more and 3.0 mass% or less, for example, a diameter of 300 mm or more made of a Cr-containing alloy steel used as a pipe material for piping. This is a method of continuously casting round cast slabs, which makes it possible to ensure inner surface quality and surface quality.
Cr含有合金鋼製の丸鋳片を連続鋳造する時は、鋳片の最終凝固時に引張応力が働くため、鋳片軸心部に割れが発生しやすい。その理由は、図6に示す、引張強度が低いフェライトの凝固温度範囲が、Cr含有合金鋼の場合、下記表1に示すように大きいためである。 When continuously casting round cast slabs made of Cr-containing alloy steel, tensile stress is applied during the final solidification of the slabs, and cracks are likely to occur in the slab axis. This is because the solidification temperature range of ferrite having a low tensile strength shown in FIG. 6 is large as shown in Table 1 below in the case of Cr-containing alloy steel.
これに対して、Cr含有合金鋼を角鋳片で鋳造し、分塊圧延を行った場合は、軸心部の割れが圧着されるが、分塊圧延コストがかかるという問題がある。その上、圧延比が小さい場合は図7に示すように、表面疵の発生率が高くなる。 On the other hand, when Cr-containing alloy steel is cast with square slabs and subjected to ingot rolling, cracks in the shaft center are crimped, but there is a problem that ingot rolling costs are incurred. In addition, when the rolling ratio is small, as shown in FIG. 7, the occurrence rate of surface defects increases.
そこで、その解決策として、特許文献1では、C含有量が0.10質量%以下の鋼、またはCr含有量が1.0質量%以上で、かつC含有量が0.15質量%以下の溶鋼から丸鋳片を連続鋳造する場合の軸心割れを低減する方法が開示されている。この方法は、凝固末期に冷却を行うことにより鋳片最終凝固時に圧縮応力を付加するものである。 Therefore, as a solution, Patent Document 1 discloses a steel having a C content of 0.10% by mass or less, or a Cr content of 1.0% by mass or more and a C content of 0.15% by mass or less. A method for reducing axial center cracks in continuous casting of round slabs from molten steel is disclosed. This method applies compressive stress at the time of final solidification of a slab by cooling at the end of solidification.
しかしながら、特許文献1で開示された方法では、鋳片の直径が増大すると凝固殻の熱抵抗が増大するので、冷却条件によっては軸心部への冷却効果が及ばない場合があることが分かっている。 However, in the method disclosed in Patent Document 1, it is understood that the heat resistance of the solidified shell increases as the diameter of the slab increases, so that the cooling effect on the shaft center may not be achieved depending on the cooling conditions. Yes.
また、特許文献2では、C含有量が0.10質量%以下の溶鋼から直径が300mm以上の丸鋳片を連続鋳造する場合に、二次冷却帯で冷却速度が10℃/分以下の緩冷却を行い、鋳片横断面中央部から60mm以内の範囲を等軸晶組織とする方法が開示されている。この方法によれば、軸心割れの長さを低減することができるとされている。 In Patent Document 2, when continuously casting round cast pieces having a diameter of 300 mm or more from molten steel having a C content of 0.10% by mass or less, the cooling rate is 10 ° C./min or less in the secondary cooling zone. A method is disclosed in which cooling is performed and an equiaxed crystal structure is within a range of 60 mm or less from the center of the slab cross section. According to this method, it is said that the length of the axial center crack can be reduced.
ここで等軸晶組織とは、成長する柱状デンドライトの分断・遊離、あるいは溶鋼中での新たな核生成によって生成・成長する凝固晶であり、柱状晶が鋳壁から温度勾配方向に伸長するのに対して等方的に成長する結晶をいう。 Here, the equiaxed crystal structure is a solidified crystal that is generated and grows by dividing and releasing the growing columnar dendrite or by new nucleation in the molten steel, and the columnar crystal extends from the cast wall in the temperature gradient direction. A crystal that grows isotropically.
しかしながら、特許文献2には、鋳造速度と二次冷却帯での冷却速度との関係についての考察は成されていない。また、50℃/分以上の高冷却速度時における等軸晶組織の形成効果についての詳細な説明もなされていない。 However, Patent Document 2 does not discuss the relationship between the casting speed and the cooling speed in the secondary cooling zone. Further, there is no detailed description of the effect of forming an equiaxed crystal structure at a high cooling rate of 50 ° C./min or more.
本発明が解決しようとする問題点は、C含有量が0.15質量%以下、Cr含有量が1.0質量%以上、3.0質量%以下の、Cr含有合金鋼製の直径が300mm以上の丸鋳片を、内面品質及び表面品質を確保して連続鋳造する有効な方法はないという点である。 The problem to be solved by the present invention is that the C content is 0.15% by mass or less, the Cr content is 1.0% by mass or more and 3.0% by mass or less, and the diameter of the Cr-containing alloy steel is 300 mm. There is no effective method for continuously casting the above round cast slab while ensuring inner surface quality and surface quality.
本発明のCr含有合金鋼製丸鋳片の連続鋳造方法は、
C含有量が0.15質量%以下、Cr含有量が1.0質量%以上、3.0質量%以下の、Cr含有合金鋼製の直径が300mm以上の丸鋳片を、内面品質及び表面品質を確保して連続鋳造するために、
C:0.15質量%以下、Cr:1.0質量%〜3.0質量%を含有するCr含有合金鋼から、直径が300mm以上の丸鋳片を、少なくとも水平部を有する連続鋳造機を用いて連続鋳造する方法であって、
鋳造速度を0.45m/min〜0.55m/min、二次冷却の比水量を0.8リットル/kg〜1.4リットル/kgとして、遅くとも前記水平部の入り側までに凝固を完了させることを最も主要な特徴としている。
The continuous casting method of the Cr-containing alloy steel round cast of the present invention,
A round slab made of Cr-containing alloy steel having a C content of 0.15% by mass or less, a Cr content of 1.0% by mass or more and 3.0% by mass or less, and having a diameter of 300 mm or more is obtained. To ensure quality and continuous casting,
A continuous casting machine having at least a horizontal portion of a round slab having a diameter of 300 mm or more from a Cr-containing alloy steel containing C: 0.15% by mass or less and Cr: 1.0% by mass to 3.0% by mass Using a continuous casting method,
The casting speed is set to 0.45 m / min to 0.55 m / min, and the specific water amount of the secondary cooling is set to 0.8 liter / kg to 1.4 liter / kg to complete the solidification by the entry side of the horizontal portion at the latest. This is the main feature.
本発明によれば、C:0.15質量%以下、Cr:1.0質量%以上、3.0質量%以下を含有するCr含有合金鋼製の、直径が300mm以上の丸鋳片を、内面品質及び表面品質を確保して連続鋳造することが可能になる。従って、従来の角鋳片−分塊圧延プロセスを省略することができ、コストの合理化が図れる。 According to the present invention, a round slab having a diameter of 300 mm or more made of Cr-containing alloy steel containing C: 0.15 mass% or less, Cr: 1.0 mass% or more, and 3.0 mass% or less, It becomes possible to perform continuous casting while ensuring the inner surface quality and surface quality. Therefore, the conventional square slab-bullet rolling process can be omitted, and the cost can be rationalized.
本発明では、C:0.15質量%以下、Cr:1.0質量%以上、3.0質量%以下を含有するCr含有合金鋼製の、直径が300mm以上の丸鋳片を、内面品質及び表面品質を確保して連続鋳造するという目的を、鋳造速度と二次冷却帯の比水量を最適に設定することによって実現した。 In the present invention, a round slab made of Cr-containing alloy steel containing C: 0.15% by mass or less, Cr: 1.0% by mass or more, and 3.0% by mass or less has a diameter of 300 mm or more. The objective of continuous casting with ensuring surface quality was achieved by optimally setting the casting speed and the specific water amount in the secondary cooling zone.
以下、本発明について説明する。
連続鋳造により製造した丸鋳片の横断面中心部に等軸晶が集まると、最終凝固域で、熱応力による円周方向の引張応力が発生した場合でも、この引張応力が分散されて割れの伸展が抑制される。
The present invention will be described below.
When equiaxed crystals gather at the center of the cross section of a round slab produced by continuous casting, even if circumferential tensile stress is generated due to thermal stress in the final solidification zone, this tensile stress is dispersed and cracking occurs. Extension is suppressed.
一方、連続鋳造により製造した丸鋳片の横断面中心部に等軸晶が存在しないと、最終凝固域で、熱応力による円周方向の引張応力が発生した場合に、柱状晶のδ相粒界に沿って割れが伸展する。 On the other hand, if there is no equiaxed crystal in the center of the cross section of the round slab produced by continuous casting, the δ phase grains of columnar crystals are generated in the final solidification zone when circumferential tensile stress due to thermal stress occurs. Cracks extend along the border.
そこで、発明者は、連続鋳造を低鋳造速度で行い、かつ二次冷却を高冷却速度で行うことにより、連続鋳造機の垂直部で丸鋳片の凝固を完了させ、鋳型内で生成した等軸晶を丸鋳片の中央に集めることを考えた。 Therefore, the inventor completed the solidification of the round slab at the vertical portion of the continuous casting machine by performing continuous casting at a low casting speed and performing secondary cooling at a high cooling speed, etc. We considered collecting axial crystals in the center of the round slab.
図2は連続鋳造時における鋳造速度が0.8m/minと0.5m/minの場合における鋳片横断面マクロ組織写真を示したものであり、写真中の破線で囲った内部が等軸晶帯である。 FIG. 2 shows a macro structure photograph of the cross section of the slab when the casting speed during continuous casting is 0.8 m / min and 0.5 m / min, and the inside surrounded by the broken line in the photograph is an equiaxed crystal. It is a belt.
この図2より、連続鋳造時における鋳造速度が0.5m/minの場合は、等軸晶が丸鋳片の横断面の中央に集まっているが、鋳造速度が0.8m/minの場合は、等軸晶が丸鋳片の横断面の中央より鉛直方向の若干下側に集まっていることが分かる(図1参照)。 From FIG. 2, when the casting speed during continuous casting is 0.5 m / min, equiaxed crystals are gathered at the center of the cross section of the round slab, but when the casting speed is 0.8 m / min. It can be seen that equiaxed crystals are gathered slightly below in the vertical direction from the center of the cross section of the round cast slab (see FIG. 1).
これは、水平部を有する連続鋳造機(湾曲型又は垂直曲げ型)を用いた鋳造では、鋳造速度が速い(例えば0.8m/min)場合は、水平部で丸鋳片が最終凝固し、図3に示すように、横断面における鉛直方向の上方側に等軸晶が存在しなくなるためである。 This is because in the casting using a continuous casting machine (curved type or vertical bending type) having a horizontal part, when the casting speed is fast (for example, 0.8 m / min), the round slab is finally solidified in the horizontal part, This is because the equiaxed crystal does not exist on the upper side in the vertical direction in the cross section as shown in FIG.
これに対して、鋳造速度の低下に伴い、連続鋳造機の垂直部での凝固が完了するようになるため、図3に示すように、鋳型内から沈降する等軸晶が丸鋳片の横断面中央に存在する率が増加した。 On the other hand, as the casting speed decreases, solidification at the vertical part of the continuous casting machine is completed, so that equiaxed crystals that settle out of the mold cross the round slab as shown in FIG. The rate at the center of the surface has increased.
また、二次冷却帯での比水量と丸鋳片の中央に存在する等軸晶率の関係を図4に示すが、この図4より、二次冷却帯での比水量増加に伴い等軸晶率が増加することが分かる。 FIG. 4 shows the relationship between the specific water amount in the secondary cooling zone and the equiaxed crystal ratio existing in the center of the round cast slab. From FIG. It can be seen that the crystallinity increases.
そこで、発明者は、湾曲型の連続鋳造機で、下記表2に示す成分系の鋼を用いて、鋳造速度と二次冷却帯での比水量を変化させ、直径が360mmの丸鋳片を製造した。そして、製造した丸鋳片をマンネスマン−プラグミル方式の穿孔圧延機により圧延し、発生する表面疵を調査した。その際の鋳造条件や鋳造結果等を下記表3に示す。 Therefore, the inventor changed the casting speed and the specific water amount in the secondary cooling zone by using a steel of the component system shown in Table 2 below with a curved continuous casting machine, and a round slab having a diameter of 360 mm was obtained. Manufactured. The produced round cast slab was rolled by a Mannesmann-plug mill type piercing and rolling machine, and the generated surface defects were investigated. The casting conditions and casting results at that time are shown in Table 3 below.
表3に示した結果の内、鋳造速度と二次冷却帯の比水量と、製造した製品の性状等との関係を図5に示す。 Of the results shown in Table 3, FIG. 5 shows the relationship between the casting speed, the specific water content of the secondary cooling zone, and the properties of the manufactured product.
表3及び図5より、二次冷却帯での冷却が過剰になると、丸鋳片の表面温度が低下して表面割れが発生したり、製造した丸鋳片に反りが発生して連続鋳造機内での矯正不能が発生することが分かった。この二次冷却帯での冷却が過剰の場合とは、鋳造速度が遅く、比水量が多い場合のみならず、鋳造速度が速い場合であっても、比水量が多すぎる場合は該当する。 From Table 3 and FIG. 5, if the cooling in the secondary cooling zone becomes excessive, the surface temperature of the round cast slab is lowered and surface cracks occur, or the produced round cast slab is warped and the inside of the continuous casting machine It has been found that corrections cannot be made at The case where the cooling in the secondary cooling zone is excessive is applicable not only when the casting speed is slow and the specific water amount is large, but also when the specific water amount is too large even when the casting speed is high.
一方、二次冷却帯での比水量が少なすぎると、丸鋳片の最終凝固位置が連続鋳造機の水平部になり、図3に示すように、横断面における鉛直方向の上方側に等軸晶が存在しなくなって、軸心割れが発生する懸念が生じる。 On the other hand, if the specific water amount in the secondary cooling zone is too small, the final solidification position of the round slab becomes the horizontal part of the continuous casting machine, and is equiaxed upward in the vertical direction in the cross section as shown in FIG. There is a concern that the crystal will no longer exist and axial cracks will occur.
これに対して、鋳造速度と二次冷却帯における比水量の関係が最適範囲内の場合は、丸鋳片の横断面の中央に等軸晶が集まって、表面割れ及び鋳片矯正不能を抑制できることが分かった。 On the other hand, when the relationship between the casting speed and the specific water amount in the secondary cooling zone is within the optimum range, equiaxed crystals gather at the center of the cross section of the round slab to suppress surface cracks and slab inability to correct the slab. I understood that I could do it.
本発明は、上記の知見に基づいてなされたものであり、
C:0.15質量%以下、Cr:1.0質量%〜3.0質量%を含有するCr含有合金鋼から、直径が300mm以上の丸鋳片を、少なくとも水平部を有する連続鋳造機を用いて連続鋳造する方法であって、
鋳造速度を0.45m/min〜0.55m/min、二次冷却の比水量を0.8リットル/kg〜1.4リットル/kgとして、遅くとも前記水平部の入り側までに凝固を完了させることを特徴とするCr含有合金鋼製丸鋳片の連続鋳造方法である。
The present invention has been made based on the above findings,
A continuous casting machine having at least a horizontal portion of a round slab having a diameter of 300 mm or more from a Cr-containing alloy steel containing C: 0.15% by mass or less and Cr: 1.0% by mass to 3.0% by mass Using a continuous casting method,
The casting speed is set to 0.45 m / min to 0.55 m / min, and the specific water amount of the secondary cooling is set to 0.8 liter / kg to 1.4 liter / kg to complete the solidification by the entry side of the horizontal portion at the latest. This is a continuous casting method for Cr-containing alloy steel round cast slabs.
本発明において、C:0.15質量%以下、Cr:1.0質量%〜3.0質量%を含有するCr含有合金鋼から製造する、直径が300mm以上の丸鋳片に限定するのは、以下の理由によるものである。 In the present invention, it is limited to a round slab having a diameter of 300 mm or more manufactured from a Cr-containing alloy steel containing C: 0.15% by mass or less and Cr: 1.0% by mass to 3.0% by mass. The reason is as follows.
C:0.15質量%以下
Cはオーステナイト安定化元素であり、Cの含有量がフェライトおよびオーステナイトの量比を大きく支配する。一般的に、フェライト相はオ−ステナイト相に較べて強度が小さく、Cの含有量が0.15質量%以下の鋳片においてフェライト相に起因する前記軸心割れが発生し易いからである。
C: 0.15 mass% or less
C is an austenite stabilizing element, and the content of C largely controls the amount ratio of ferrite and austenite. This is because the ferrite phase generally has a lower strength than the austenite phase, and the axial crack due to the ferrite phase is likely to occur in a slab having a C content of 0.15% by mass or less.
Cr:1.0質量%以上、3.0質量%以下
Crはフェライト安定化元素であり、Crの含有量が1.0質量%以上含まれる場合には、Cの含有量が0.15質量%を超えても前記軸心割れが発生し易くなるからである。また、Crの含有量が1.0質量%〜3.0質量%の範囲内であれば、フェライトの凝固温度範囲が広く共通しているので、本発明では、Crの含有量の上限を3.0質量%とした。
Cr: 1.0 mass% or more and 3.0 mass% or less
Cr is a ferrite stabilizing element, and when the Cr content is 1.0% by mass or more, the axial center crack is likely to occur even if the C content exceeds 0.15% by mass. It is. In addition, if the Cr content is in the range of 1.0% by mass to 3.0% by mass, the solidification temperature range of ferrite is widely common, so in the present invention, the upper limit of the Cr content is 3%. 0.0 mass%.
丸鋳片の直径:300mm以上
製造する鋳片の直径が大きくなる程、軸心部に発生する割れは増大する傾向を示し、直径が300mm以上になると、二次冷却の効果が低減して軸心割れの拡大をもたらすからである。
Diameter of round slab: 300mm or more As the diameter of the slab to be manufactured increases, cracks occurring in the shaft center tend to increase. When the diameter exceeds 300mm, the effect of secondary cooling decreases and the shaft This is because it leads to the expansion of mind breaking.
連続鋳造機:少なくとも水平部を有する連続鋳造機、例えば湾曲型や垂直曲げ型
水平部を有さない垂直型連鋳機を用いた連続鋳造では、本発明方法を使用しなくても、等軸晶が丸鋳片の中央に集まり易いからである。
Continuous casting machine: Continuous casting machine having at least a horizontal part, for example, a continuous casting machine using a curved continuous casting machine or a vertical continuous casting machine having no horizontal part, is equiaxed without using the method of the present invention. This is because crystals tend to gather in the center of the round slab.
鋳造速度:0.45m/min〜0.55m/min、二次冷却の比水量:0.8リットル/kg〜1.4リットル/kg
発明者の上記実験によれば、鋳造速度:0.45m/min〜0.55m/min、二次冷却の比水量:0.8リットル/kg〜1.4リットル/kgの範囲内で、内面疵や表面疵の発生がなく、良好な製管を行うことができたからである。
Casting speed: 0.45 m / min to 0.55 m / min, specific water volume for secondary cooling: 0.8 liter / kg to 1.4 liter / kg
According to the above-mentioned experiment by the inventor, the casting speed: 0.45 m / min to 0.55 m / min, the specific water amount of secondary cooling: 0.8 liter / kg to 1.4 liter / kg, the inner surface This is because no flaws or surface flaws were generated, and good pipe making was possible.
本発明は上記の例に限らず、請求項に記載された技術的思想の範疇であれば、適宜実施の形態を変更しても良いことは言うまでもない。 The present invention is not limited to the above example, and it goes without saying that the embodiments may be changed as appropriate within the scope of the technical idea described in the claims.
Claims (1)
鋳造速度を0.45m/min〜0.55m/min、二次冷却の比水量を0.8リットル/kg〜1.4リットル/kgとして、遅くとも前記水平部の入り側までに凝固を完了させることを特徴とするCr含有合金鋼製丸鋳片の連続鋳造方法。 A continuous casting machine having at least a horizontal portion of a round slab having a diameter of 300 mm or more from a Cr-containing alloy steel containing C: 0.15% by mass or less and Cr: 1.0% by mass to 3.0% by mass Using a continuous casting method,
The casting speed is set to 0.45 m / min to 0.55 m / min, and the specific water amount of the secondary cooling is set to 0.8 liter / kg to 1.4 liter / kg to complete the solidification by the entry side of the horizontal portion at the latest. A continuous casting method for a Cr-containing alloy steel round cast slab.
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WO2015079639A1 (en) | 2013-11-29 | 2015-06-04 | Jfeスチール株式会社 | Method for manufacturing round billet |
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JPH11192539A (en) * | 1998-01-06 | 1999-07-21 | Nippon Steel Corp | Method for continuous casting of chromium-containing molten steel having excellent internal defect resistance |
JP2003064449A (en) * | 2001-06-15 | 2003-03-05 | Sumitomo Metal Ind Ltd | Heat-resisting low-alloy steel tube and manufacturing method therefor |
JP2004330252A (en) * | 2003-05-08 | 2004-11-25 | Sumitomo Metal Ind Ltd | Continuous casting method for round billet, and round billet |
JP2005052881A (en) * | 2003-08-07 | 2005-03-03 | Sumitomo Metal Ind Ltd | Method for continuously casting steel |
JP2006095565A (en) * | 2004-09-29 | 2006-04-13 | Sumitomo Metal Ind Ltd | Method for continuously casting round cast billet, round cast billet, and method for making seamless pipe |
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Publication number | Priority date | Publication date | Assignee | Title |
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JPH11192539A (en) * | 1998-01-06 | 1999-07-21 | Nippon Steel Corp | Method for continuous casting of chromium-containing molten steel having excellent internal defect resistance |
JP2003064449A (en) * | 2001-06-15 | 2003-03-05 | Sumitomo Metal Ind Ltd | Heat-resisting low-alloy steel tube and manufacturing method therefor |
JP2004330252A (en) * | 2003-05-08 | 2004-11-25 | Sumitomo Metal Ind Ltd | Continuous casting method for round billet, and round billet |
JP2005052881A (en) * | 2003-08-07 | 2005-03-03 | Sumitomo Metal Ind Ltd | Method for continuously casting steel |
JP2006095565A (en) * | 2004-09-29 | 2006-04-13 | Sumitomo Metal Ind Ltd | Method for continuously casting round cast billet, round cast billet, and method for making seamless pipe |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2015079639A1 (en) | 2013-11-29 | 2015-06-04 | Jfeスチール株式会社 | Method for manufacturing round billet |
US10092949B2 (en) | 2013-11-29 | 2018-10-09 | Jfe Steel Corporation | Method of manufacturing round steel billet |
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