JP2011125947A - Transfer robot - Google Patents

Transfer robot Download PDF

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JP2011125947A
JP2011125947A JP2009285873A JP2009285873A JP2011125947A JP 2011125947 A JP2011125947 A JP 2011125947A JP 2009285873 A JP2009285873 A JP 2009285873A JP 2009285873 A JP2009285873 A JP 2009285873A JP 2011125947 A JP2011125947 A JP 2011125947A
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horizontal arm
horizontal
elevating
transfer robot
arm
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JP5471399B2 (en
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Yuki Obara
勇樹 小原
Satoshi Sueyoshi
智 末吉
Kentaro Tanaka
謙太郎 田中
Toshihiro Matsuo
智弘 松尾
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Yaskawa Electric Corp
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Yaskawa Electric Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a mechanism reducing the load on a link in an elevating/lowering mechanism consisting of two sets of link mechanisms. <P>SOLUTION: The transfer robot includes a hand part for loading an object to be conveyed, a horizontal arm mechanism 30 consisting of two sets of horizontal arms connected to the hand part, provided with at least two rotational joints, expanded/contracted to move the hand part in one direction, and arranged facing the direction of the turning shaft, and an elevating/lowering mechanism 20 connected to a support base 8 of the horizontal arm mechanism 30 and constituted of at least two sets of link mechanisms for elevating/lowering the horizontal arm mechanism 30. A direct-acting mechanism for movably supporting the horizontal arm mechanism 30 in the X-direction is arranged between the support base 8 and a third joint part 8b of the elevating/lowering mechanism 20. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、液晶用のガラス基板や半導体ウェハ等の薄板状のワークをストッカに出し入れする移送ロボットに関する。   The present invention relates to a transfer robot that takes a thin plate-shaped workpiece such as a liquid crystal glass substrate or a semiconductor wafer into and out of a stocker.

液晶基板やウェハ基板といったワークに対して所定の処理をおこない、基板製造装置には、その処理のため、基板を目的の位置に搬送する基板搬送装置が用いられる。基板搬送装置は搬送ロボットとも呼ばれており、発明者らは、水平動作機構を実現するハンドとアームとそれらを支持するアーム支持部材を、ダブルレッグ機構からなる昇降機構により昇降するように構成したロボットを提供している(例えば、特許文献1参照)。     A predetermined processing is performed on a workpiece such as a liquid crystal substrate or a wafer substrate, and the substrate manufacturing apparatus uses a substrate transfer device that transfers the substrate to a target position for the processing. The substrate transfer apparatus is also called a transfer robot, and the inventors have configured the hand and arm that realize the horizontal operation mechanism and the arm support member that supports them to be raised and lowered by an elevating mechanism including a double leg mechanism. A robot is provided (see, for example, Patent Document 1).

WO2009/034854号公報WO2009 / 034854

保管するストッカには天井に届くほどの高さから床面近くまでに液晶用のガラス基板や半導体ウェハ等の薄板状のワークが一定の間隔を持って積み重ねられ保管されている。このようなストッカが移送ロボットの前後または左右に配置されている。これに対応するために移送ロボットは、大型化するとともに長ストロークの昇降機構と旋回機構を備える必要がある。
また保管されるワークも大型化されることで重量が重くなり、これを移送する移送ロボットは剛性を高める必要があるとともに、万が一、昇降機構が故障した際にワークが落下して損傷することを防止する安全策を備えることが要求されてきている。
従来の移送ロボットでは、4本のリンク機構によりワーク搬送部を支持して昇降することから、何れか1本のリンク機構の駆動機構に故障が生じても、ワークを落下させることなく、安全な位置へワークを移送することができる。
この機構では、旋廻動作や、向い合う昇降機構のリンク機構が対向して動作して昇降するため連結部に遠心力等の外力が働き、大きな負荷がリンク部にかかってしまう。
本発明は昇降機構のリンク機構に作用する負荷を軽減した移送ロボットを提供する。
In the stocker to be stored, thin plate-like workpieces such as glass substrates for liquid crystals and semiconductor wafers are stacked and stored at a certain interval from the height reaching the ceiling to the floor surface. Such a stocker is arrange | positioned before and after the transfer robot, or right and left. In order to cope with this, the transfer robot needs to be enlarged and include a long stroke lifting mechanism and a turning mechanism.
In addition, the workpiece to be stored becomes heavier as the size of the workpiece increases, and it is necessary to increase the rigidity of the transfer robot that transfers the workpiece. In addition, if the lifting mechanism fails, the workpiece may fall and be damaged. It has been required to have safety measures to prevent.
In the conventional transfer robot, the workpiece transport unit is supported by the four link mechanisms and moves up and down. Therefore, even if a failure occurs in the drive mechanism of any one of the link mechanisms, it is safe without dropping the workpiece. The workpiece can be transferred to the position.
In this mechanism, the turning mechanism and the link mechanism of the raising / lowering mechanism facing each other operate and move up and down, so that an external force such as centrifugal force acts on the connecting part, and a large load is applied to the link part.
The present invention provides a transfer robot that reduces the load acting on the link mechanism of the lifting mechanism.

上記問題を解決するため、本発明は、搬送物を載置するハンド部と、前記ハンド部と連結され、少なくとも2つ以上の回転関節を備え、前記ハンド部を一方向に移動するように伸縮し、軸方向に対向するように配置された水平アーム機構と、前記水平アーム機構を上下に移動するベース部材に備えられた少なくとも2組のリンク機構から構成され昇降機構と、から構成され、前記昇降機構は、前記ベース部材に備えられた少なくとも2組のリンク機構から構成され、前記リンク機構の少なくとも1つと前記ベースの間に直動機構が配置されたものである。   In order to solve the above problem, the present invention is provided with a hand unit for placing a transported object and the hand unit, and is provided with at least two or more rotary joints so that the hand unit can be moved in one direction. And a horizontal arm mechanism disposed so as to be opposed in the axial direction, and a lifting mechanism including at least two sets of link mechanisms provided in a base member that moves the horizontal arm mechanism up and down, The elevating mechanism is composed of at least two sets of link mechanisms provided in the base member, and a linear motion mechanism is disposed between at least one of the link mechanisms and the base.

本発明によると、少なくとも2つのリンク機構から構成された昇降機構の連結部とリンク部の間に直動機構をつけることにより、昇降動作の際にかかる慣性および遠心力等によりかかる連結部及びリンク部の外力を軽減することができる。   According to the present invention, by connecting a linear motion mechanism between a link part and a connecting part of an elevating mechanism composed of at least two link mechanisms, the connecting part and the link are applied due to inertia, centrifugal force, and the like applied during the elevating operation. The external force of the part can be reduced.

また、旋廻時に発生する連結部への遠心力も軽減することができる
Moreover, the centrifugal force to the connection part generated at the time of turning can be reduced.

本発明の実施例を示す移送ロボットの斜視図The perspective view of the transfer robot which shows the Example of this invention 本発明の実施例を示す移送ロボットの正面図The front view of the transfer robot which shows the Example of this invention 本発明の実施例を示す移送ロボットのA部拡大図The A section enlarged view of the transfer robot which shows the Example of this invention

以下、本発明の実施の形態について図を参照して説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は、本発明の移送ロボットの斜視図である。   FIG. 1 is a perspective view of a transfer robot according to the present invention.

本発明の移送ロボットは、図示しないストッカに配置されたワークを取り出し、作業エリアへ移送するために、旋回機構17、昇降機構20および水平アーム機構30から構成されている。
昇降機構20は、脚部支持部材3a、3bに備えられた不図示の駆動部が第1関節部4a、4bを駆動し、第1関節部4a、4bには第1脚部5a、5bの一端が連結され、第1脚部5a、5bの他端は不図示の駆動部が備えられた第2関節部6a、6bで第2脚部7a、7bの一端と連結される。第2脚部7a、7bの他端は、支持ベース8に回動可能に連結されている。第1脚部5a、5bは、水平アーム機構30の最下降位置への移動をより低くできるように脚部支持部材3a、3bよりも長く形成されている。第2脚部7a、7bの長さは、水平アーム機構30が最下降位置へ移動した際に、第1脚部5a、5bの側面が脚部支持部材3a、3bの側面から外側へ出ないように、第1脚部5a、5bの長さよりも短い長さで形成されている。
次に、水平アーム機構30について説明する。水平アーム機構30は、2つのハンド14a、14bを不図示のワークをストッカから出し入れするように移動させるダブルリンク機構から構成されている。ハンド14a、14bの移動方向は、昇降機構20によって水平アーム機構30が上下方向に垂直に移動する方向およびハンド14a、14bを昇降機構20へ引き込んだ際の第2水平関節部の張り出し方向に対して直交する方向であり、ハンド14a、14bは一方向に直線的に移動する。
水平アーム機構20の詳細について説明する。支持ベース8に備えられた不図示の駆動機構を備えた第1水平関節部9aで第1アーム10aの一端と連結され、第1アーム10aの他端は、第2水平関節部11aで第2アーム12aの一端と連結される。第2アーム12aの他端は、第3水平関節部13aで第1ハンド14aと連結されている。
また、支持ベース8には、支持部材16を備えた支柱15が取り付けられており、支持部材に備えられた不図示の駆動機構を備えた第1水平関節部9bで第1アーム10bの一端と連結され、第1アーム10bの他端は、第2水平関節部11bで第2アーム12bの一端と連結される。第2アーム12bの他端は、第3水平関節部13bで第1ハンド14bと連結されている。第1アーム10a、10bと第2アーム12a、12bは互いに対向し、対面構造を形成している。また、第1水平関節部9a、9bは、本実施例では上下に対面するように上下方向で同軸上に配置されている。しかしながら、ハンド14a、14bの移動方向に関して互いにオフセットした構成としても第1アーム10a、10bと第2アーム12a、12bのアーム長を変更することで本実施例と同じ動作が可能である。また、第1水平関節部9a、9bは、第3水平関節部13a、13bは、ハンド14a、14bの移動方向に関して直線上に位置し、ハンド14a、14bが上下方向に重なった場合には上下方向に同軸上に配置されている。
また、第1水平関節部9a、9bの回転軸は、本実施例では旋回機構17の旋回軸よりもハンドの移動方向に関して前方にオフセットしており、旋回機構17との干渉しないように配置されている。しかしながら、ハンド14a、14bの移動方向に関して前後の何れの方向または左右方向にオフセットした構成としても第1アーム10a、10bと第2アーム12a、12bのアーム長を変更することで本実施例と同じ動作が可能である。
The transfer robot of the present invention includes a turning mechanism 17, an elevating mechanism 20, and a horizontal arm mechanism 30 for taking out a workpiece arranged in a stocker (not shown) and transferring it to a work area.
In the elevating mechanism 20, a drive unit (not shown) provided in the leg support members 3a and 3b drives the first joint portions 4a and 4b, and the first joint portions 4a and 4b include the first leg portions 5a and 5b. One end is connected, and the other end of the first leg portions 5a and 5b is connected to one end of the second leg portions 7a and 7b by second joint portions 6a and 6b provided with a drive unit (not shown). The other ends of the second leg portions 7a and 7b are rotatably connected to the support base 8. The first leg portions 5a and 5b are formed longer than the leg portion supporting members 3a and 3b so that the movement of the horizontal arm mechanism 30 to the lowest lowered position can be further lowered. The lengths of the second leg portions 7a and 7b are such that the side surfaces of the first leg portions 5a and 5b do not protrude outward from the side surfaces of the leg portion supporting members 3a and 3b when the horizontal arm mechanism 30 moves to the lowest position. Thus, it is formed with a length shorter than the length of the first leg portions 5a and 5b.
Next, the horizontal arm mechanism 30 will be described. The horizontal arm mechanism 30 is composed of a double link mechanism that moves the two hands 14a and 14b so that a workpiece (not shown) is moved in and out of the stocker. The moving direction of the hands 14a and 14b is relative to the direction in which the horizontal arm mechanism 30 moves vertically in the vertical direction by the lifting mechanism 20 and the extension direction of the second horizontal joint when the hands 14a and 14b are pulled into the lifting mechanism 20. The hands 14a and 14b move linearly in one direction.
Details of the horizontal arm mechanism 20 will be described. A first horizontal joint portion 9a having a drive mechanism (not shown) provided in the support base 8 is connected to one end of the first arm 10a, and the other end of the first arm 10a is secondly connected to the second horizontal joint portion 11a. It is connected to one end of the arm 12a. The other end of the second arm 12a is connected to the first hand 14a at the third horizontal joint portion 13a.
The support base 8 is provided with a support column 15 provided with a support member 16, and one end of the first arm 10b is connected to a first horizontal joint portion 9b provided with a drive mechanism (not shown) provided in the support member. The other end of the first arm 10b is connected to one end of the second arm 12b at the second horizontal joint 11b. The other end of the second arm 12b is connected to the first hand 14b at the third horizontal joint part 13b. The first arms 10a and 10b and the second arms 12a and 12b face each other to form a facing structure. Moreover, the 1st horizontal joint part 9a, 9b is arrange | positioned coaxially by the up-down direction so that it may face up and down in a present Example. However, even when the hands 14a and 14b are moved with respect to the moving direction, the same operation as in the present embodiment can be performed by changing the arm lengths of the first arms 10a and 10b and the second arms 12a and 12b. The first horizontal joint portions 9a and 9b are positioned on a straight line with respect to the movement direction of the hands 14a and 14b, and the first horizontal joint portions 9a and 9b are vertically moved when the hands 14a and 14b overlap in the vertical direction. Arranged coaxially in the direction.
Further, in this embodiment, the rotation axes of the first horizontal joint portions 9a and 9b are offset forward with respect to the moving direction of the hand with respect to the turning axis of the turning mechanism 17, and are arranged so as not to interfere with the turning mechanism 17. ing. However, even if the moving direction of the hands 14a and 14b is offset in either the front-rear direction or the right-and-left direction, it is the same as this embodiment by changing the arm lengths of the first arms 10a and 10b and the second arms 12a and 12b. Operation is possible.

第2脚部7a、7bと支持ベース8の連結部の詳細について図2および図3を参照して説明する。
直動機構は、第2脚部7b と支持ベース8の間にリニアガイド8cが設置されている。また、第2脚部7b と支持ベース8との間を第3関節部8bで回転自在に支持されている。
一方、第2脚部7a と支持ベース8との間を第3関節部8aで回転自在に支持されている。
次に、動作について説明する。第1関節部4aおよび第2関節部6aの不図示のモータ等からなる駆動機構が駆動され、ハンド14aの移動方向正面から見て第1脚部5aは時計回りに第1関節部4aを中心に旋回し、第2脚部7aは反時計回りに第2関節部6aを中心に旋回して水平アーム機構30を下降させ、第1脚部5aがベース2面と同じ高さになった場合、さらに第1脚部5aは時計回りに第1関節部4aを中心に旋回して、第1脚部5aの側面が脚部支持部材3aの側面から大きく飛び出さない程度まで旋回させ、第2脚部7aは時計回りに第2関節部6aを中心に旋回して上昇位置に移動させる。また、この逆の動作により下降位置へ移動する。
この際に、第2脚部7a,7bには慣性力が作用するが、第2脚部7b連結部は、昇降する際に、リニアガイド8cが慣性力に作用されX軸方向に移動自在に支持されて昇降する。つまり、昇降動作の際に慣性および遠心力等により発生するX軸方向の力がリニアガイドにより逃がされ、かつ水平方向のずれのない動作が可能である。
また、移送ロボット旋廻時に発生する支持ベース8にかかる遠心力もリニアガイドにより軽減することが可能である。
The detail of the connection part of 2nd leg part 7a, 7b and the support base 8 is demonstrated with reference to FIG. 2 and FIG.
In the linear motion mechanism, a linear guide 8 c is installed between the second leg portion 7 b and the support base 8. Further, the third joint portion 8b is rotatably supported between the second leg portion 7b and the support base 8.
On the other hand, between the 2nd leg part 7a and the support base 8, it is rotatably supported by the 3rd joint part 8a.
Next, the operation will be described. A driving mechanism including a motor (not shown) of the first joint portion 4a and the second joint portion 6a is driven, and the first leg portion 5a is centered on the first joint portion 4a in a clockwise direction when viewed from the front in the moving direction of the hand 14a. When the second leg 7a turns counterclockwise around the second joint 6a and lowers the horizontal arm mechanism 30, the first leg 5a is flush with the base 2 surface. Further, the first leg portion 5a is pivoted clockwise about the first joint portion 4a to the extent that the side surface of the first leg portion 5a does not protrude greatly from the side surface of the leg portion supporting member 3a, The leg portion 7a is pivoted clockwise about the second joint portion 6a and moved to the raised position. Moreover, it moves to the lowered position by the reverse operation.
At this time, an inertial force acts on the second leg portions 7a and 7b. However, when the second leg portion 7b is moved up and down, the linear guide 8c is acted on the inertial force so as to be movable in the X-axis direction. It is supported and goes up and down. That is, the X-axis direction force generated by the inertia and centrifugal force during the lifting operation is released by the linear guide, and an operation without horizontal displacement is possible.
Further, the centrifugal force applied to the support base 8 generated when the transfer robot is rotated can be reduced by the linear guide.

本発明では、液晶基板や半導体ウェハを移送するロボットについて述べたが、このような基板を搬送するものであれば、たとえば、太陽発電用のパネルや有機EL基板等の基板でも、基板であれば、移送することは可能である。 In the present invention, a robot for transferring a liquid crystal substrate or a semiconductor wafer has been described. However, if such a substrate is transferred, for example, a substrate such as a panel for solar power generation or an organic EL substrate may be used. It is possible to transport.

1 台座
2 ベース
3a、3b 脚部支持部材
4a、4b 第1関節部
5a、5b 第1脚部
6a、6b 第2関節部
7a、7b 第2脚部
8 支持ベース
8a、8b 第3関節部
8c リニアガイド
9a、9b 第1水平関節部
10a、10b 第1アーム
11a、11b 第2水平関節部
12a、12b 第2アーム
13a、13b 第3水平関節部
14a、14b ハンド
15 支柱
16 支持部材
17 旋回機構
20 昇降機構
30 水平アーム機構
110 昇降装置
112 ベースユニット
113 ワーク支持ユニット
114 昇降機構
121、122 ポスト
141、142、143、144 アームユニット
1 Base 2 Base 3a, 3b Leg support member 4a, 4b First joint part 5a, 5b First leg part 6a, 6b Second joint part 7a, 7b Second leg part 8 Support base 8a, 8b Third joint part 8c Linear guide 9a, 9b 1st horizontal joint part 10a, 10b 1st arm 11a, 11b 2nd horizontal joint part 12a, 12b 2nd arm 13a, 13b 3rd horizontal joint part 14a, 14b Hand 15 support | pillar 16 support member 17 turning mechanism 20 Lifting mechanism 30 Horizontal arm mechanism 110 Lifting device 112 Base unit 113 Work support unit 114 Lifting mechanism 121, 122 Post 141, 142, 143, 144 Arm unit

Claims (1)

搬送物を載置するハンド部と、前記ハンド部と連結され、少なくとも2つ以上の回転関節を備え、前記ハンド部を一方向に移動するように伸縮し、軸方向に対向するように配置された水平アーム機構と、前記水平アーム機構を上下に移動するベース部材に備えられた少なくとも2組のリンク機構から構成され昇降機構と、から構成され、
前記昇降機構は、前記ベース部材に備えられた少なくとも2組のリンク機構から構成され、前記リンク機構の少なくとも1つと前記ベースの間に直動機構が配置されたことを特徴とする移送ロボット。
A hand unit for placing a transported object, and a hand unit connected to the hand unit, including at least two or more rotary joints, arranged to extend and contract so as to move the hand unit in one direction, and to face each other in the axial direction. A horizontal arm mechanism, and an elevating mechanism composed of at least two sets of link mechanisms provided in a base member that moves the horizontal arm mechanism up and down,
The lifting mechanism includes at least two sets of link mechanisms provided in the base member, and a linear motion mechanism is disposed between at least one of the link mechanisms and the base.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103085063A (en) * 2011-10-31 2013-05-08 株式会社安川电机 Handling robot

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