JP2011122610A - Vacuum insulation structure - Google Patents

Vacuum insulation structure Download PDF

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JP2011122610A
JP2011122610A JP2009278591A JP2009278591A JP2011122610A JP 2011122610 A JP2011122610 A JP 2011122610A JP 2009278591 A JP2009278591 A JP 2009278591A JP 2009278591 A JP2009278591 A JP 2009278591A JP 2011122610 A JP2011122610 A JP 2011122610A
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vacuum heat
plates
heat insulating
metal plates
insulating structure
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JP5307700B2 (en
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Takashi Tono
隆 東野
Toyohiko Takatsuki
豊彦 高槻
Takeo Jinno
武男 神野
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Zojirushi Corp
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Zojirushi Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To surely maintain flatness while reducing heat transfer through a spacer. <P>SOLUTION: The vacuum insulation structure in which an internal space 19 formed between first and second metal plates 10A, 10B opposed to each other is evacuated includes: first and second reinforcing plates 21A, 21B which are disposed respectively on the opposed inner surface sides of the metal plates 10A, 10B, and are harder than the metal plates 10A, 10B; a number of spacers 23 which are disposed between the reinforcing plates 21A, 21B, and are lower in heat conductivity and harder than the metal plates 10A, 10B; and a positioning member 24 which is disposed between the reinforcing plates 21A, 21B, is lower in heat conductivity than the metal plates 10A, 10B, and has positioning portions 26 for positioning the spacers 23 at determined positions. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、閉じられた内部空間を真空排気した真空断熱構造体に関するものである。   The present invention relates to a vacuum heat insulating structure in which a closed internal space is evacuated.

加熱炉や冷蔵庫は、その壁面に断熱材を敷設することにより外気との断熱を図っている。また、断熱材は、加熱炉や冷蔵庫に限られず、ゴム成形品や樹脂成形品の金型にも使用される。   Heating furnaces and refrigerators are insulated from the outside air by laying a heat insulating material on their wall surfaces. Moreover, a heat insulating material is not restricted to a heating furnace or a refrigerator, It is used also for the metal mold | die of a rubber molded product or a resin molded product.

具体的には、ゴム成形金型や樹脂成形金型は、図15に示すように、上下方向に延びる機体1の上部に上枠2が配設され、下部に下枠3が配設されている。そのうち、上枠2には上型4が固定され、下枠3には下型5が固定されている。また、下枠3は、駆動手段であるシリンダ6によって上下方向に移動可能に構成されている。これら上下の型4,5は、枠2,3に対して取付板7A,7Bを介して固定されている。また、上下の型4,5は、成形時に所定温度に保持するために、加熱手段としてヒータを内蔵した加熱板8A,8Bが取付板7A,7Bに配設されている。そして、金型は、加熱板8A,8Bの熱が枠2,3に放熱することを防ぐために、加熱板8A,8Bと枠2,3の間に断熱材9A,9Bを配設している。   Specifically, as shown in FIG. 15, the rubber mold or the resin mold has an upper frame 2 disposed on the upper part of the machine body 1 extending in the vertical direction and a lower frame 3 disposed on the lower part. Yes. Among them, the upper mold 4 is fixed to the upper frame 2, and the lower mold 5 is fixed to the lower frame 3. Further, the lower frame 3 is configured to be movable in the vertical direction by a cylinder 6 that is a driving means. These upper and lower molds 4 and 5 are fixed to the frames 2 and 3 via mounting plates 7A and 7B. In addition, the upper and lower molds 4 and 5 are provided with heating plates 8A and 8B with built-in heaters as heating means on the mounting plates 7A and 7B in order to maintain a predetermined temperature during molding. The mold is provided with heat insulating materials 9A, 9B between the heating plates 8A, 8B and the frames 2, 3 in order to prevent the heat of the heating plates 8A, 8B from radiating to the frames 2, 3. .

特許文献1には、樹脂成形金型に使用する断熱材9A,9Bとして、複数の耐熱性合成紙と金属フィルムの積層体からなる断熱板が記載されている。しかし、断熱板には、加熱板8A,8Bからの熱だけではなく、シリンダ6を駆動することによる下型5の稼働時に大きな圧縮力が加わるため、熱と圧縮力により劣化する。よって、性能を維持するためには交換(メンテナンス)する必要がある。なお、圧縮力に対する耐久性を向上するには、耐熱性合成紙の密度を高くすれば良いが、この場合には熱伝導率が大きくなり、断熱性能が低下するため採用できない。   Patent Document 1 describes a heat insulating plate made of a laminate of a plurality of heat-resistant synthetic papers and a metal film as heat insulating materials 9A and 9B used for a resin molding die. However, since not only the heat from the heating plates 8A and 8B but also a large compressive force is applied to the heat insulating plate when the lower mold 5 is operated by driving the cylinder 6, the heat insulating plate deteriorates due to heat and compressive force. Therefore, replacement (maintenance) is necessary to maintain the performance. In order to improve the durability against compressive force, the density of the heat-resistant synthetic paper may be increased. However, in this case, the thermal conductivity is increased and the heat insulation performance is lowered, so that it cannot be adopted.

また、断熱材9A,9Bとしては、一対の金属板10により閉じられた内部空間19を真空排気してなる真空断熱パネルが公知である。この真空断熱パネルは、断熱性能が良好であるため、加熱炉や冷蔵庫に限られず、樹脂成形金型などの広い用途への使用が要望されている。しかし、この真空断熱パネルは、金属板10間が空間となっているうえ、金属板10を通した伝熱の防止と加工の観点から、圧縮力に耐え得る強度の金属板10を使用することができない。   As the heat insulating materials 9A and 9B, a vacuum heat insulating panel formed by evacuating the internal space 19 closed by a pair of metal plates 10 is known. Since this vacuum heat insulation panel has good heat insulation performance, it is not limited to heating furnaces and refrigerators, but is required to be used for a wide range of applications such as resin molds. However, this vacuum thermal insulation panel uses a metal plate 10 having a strength capable of withstanding a compressive force from the viewpoint of preventing heat transfer through the metal plate 10 and processing in addition to a space between the metal plates 10. I can't.

特許文献2には、金属板10の間に耐熱性を有する多数の球状スペーサを配設した真空断熱パネルが記載されている。この真空断熱パネルは、球状スペーサによって耐圧性能を向上することができる。   Patent Document 2 describes a vacuum heat insulation panel in which a large number of spherical spacers having heat resistance are disposed between metal plates 10. This vacuum heat insulation panel can improve pressure resistance performance by a spherical spacer.

しかしながら、この真空断熱パネルの耐圧性能は、球状スペーサの数に比例する一方、球状スペーサの数を多くすると、球状スペーサを介した伝熱量が増加するため、断熱性能が低下する。また、金属板10は、圧縮力が加わると、次第に球状スペーサの配設位置が球面状に湾曲するため、平面性を維持することができない。この場合、球状スペーサを介した伝熱が増加するため、断熱性能が低下する。   However, the pressure resistance performance of this vacuum heat insulation panel is proportional to the number of spherical spacers, but when the number of spherical spacers is increased, the amount of heat transfer through the spherical spacers increases, so that the heat insulation performance decreases. Further, when a compressive force is applied to the metal plate 10, the arrangement position of the spherical spacer gradually curves into a spherical shape, so that the flatness cannot be maintained. In this case, heat transfer through the spherical spacer increases, so that the heat insulation performance decreases.

特公平7−85919号公報Japanese Patent Publication No. 7-85919 特開2007−327549号公報JP 2007-327549 A

本発明は、スペーサを介した伝熱を抑制するとともに、平面性を確実に維持できる真空断熱構造体を提供することを課題とするものである。   This invention makes it a subject to provide the vacuum heat insulation structure which can maintain heat | fever property reliably while suppressing the heat transfer through a spacer.

前記課題を解決するため、本発明の真空断熱構造体は、対向する第1および第2金属板の間に形成した内部空間を真空排気してなる真空断熱構造体において、前記第1および第2金属板の対向する内面側にそれぞれ配設され、これら第1および第2金属板より硬質な第1および第2補強板と、これら第1および第2補強板の間に配設され、前記第1および第2金属板より熱伝導率が小さく硬質な多数のスペーサと、前記第1および第2補強板の間に配設され、前記第1および第2金属板より熱伝導率が小さく、前記スペーサを所定位置に位置決めする位置決め部を有する位置決め部材と、を備えた構成としている。   In order to solve the above problems, the vacuum heat insulating structure of the present invention is a vacuum heat insulating structure formed by evacuating an internal space formed between first and second metal plates facing each other. Are disposed on opposite inner surfaces of the first and second reinforcing plates, and are disposed between the first and second reinforcing plates. The first and second reinforcing plates are disposed between the first and second reinforcing plates. A large number of hard spacers having smaller thermal conductivity than the metal plate and the first and second reinforcing plates are disposed between the first and second reinforcing plates. The thermal conductivity is smaller than that of the first and second metal plates, and the spacer is positioned at a predetermined position. And a positioning member having a positioning portion to be configured.

この真空断熱構造体は、金属板間の内部空間を真空排気したものであるため、断熱性能が極めて良好である。また、金属板間には、金属板より熱伝導率が小さく硬質な多数のスペーサを配設しているため、高い圧縮力が加わっても破壊されることはない。しかも、金属板とスペーサとの間には、金属板より硬質な補強板を配設しているため、表面の金属板が塑性変形することを防止できる。その結果、金属板の平面性を維持できるため、変形に伴って断熱性能が低下することを防止できる。   Since this vacuum heat insulating structure is obtained by evacuating the internal space between the metal plates, the heat insulating performance is extremely good. In addition, since a large number of hard spacers having smaller thermal conductivity than the metal plates are disposed between the metal plates, they are not destroyed even when a high compressive force is applied. In addition, since a reinforcing plate that is harder than the metal plate is disposed between the metal plate and the spacer, the surface metal plate can be prevented from being plastically deformed. As a result, since the flatness of the metal plate can be maintained, it is possible to prevent the heat insulation performance from being lowered due to the deformation.

この真空断熱構造体では、前記位置決め部材は、球状をなす前記スペーサの直径より薄肉の繊維シートからなることが好ましい。このようにすれば、多数の球状スペーサを容易に所定位置に配置できる。しかも、位置決め部材は、少なくとも一方の補強板に接しないように配設することが可能であるため、この位置決め部材を介した伝熱を防止できる。   In this vacuum heat insulating structure, the positioning member is preferably made of a fiber sheet that is thinner than the diameter of the spherical spacer. In this way, a large number of spherical spacers can be easily arranged at predetermined positions. In addition, since the positioning member can be disposed so as not to contact at least one of the reinforcing plates, heat transfer through the positioning member can be prevented.

また、前記位置決め部材の位置決め部は、球状をなす前記スペーサより小径の孔からなることが好ましい。このようにすれば、多数の球状スペーサを更に容易かつ所定位置に配置できる。しかも、位置決め部材を球状スペーサより薄肉としている場合には、この位置決め部材を補強板間の所定位置に配置することもできる。   Moreover, it is preferable that the positioning part of the positioning member comprises a hole having a smaller diameter than the spherical spacer. In this way, a large number of spherical spacers can be arranged more easily and at predetermined positions. Moreover, when the positioning member is thinner than the spherical spacer, the positioning member can be disposed at a predetermined position between the reinforcing plates.

さらに、前記第1および第2金属板のうち少なくとも一方の外周部に、前記第1および第2補強板の外周部外側から、これら第1および第2補強板間に位置する接合部にかけて傾斜して延びる傾斜部を設けることが好ましい。このようにすれば、金属板の外周部に過剰な強度(剛性)部分が形成されることを防止できる。そのため、金属板に対して均一に荷重を加えることができる。   Furthermore, the outer periphery of at least one of the first and second metal plates is inclined from the outer periphery of the first and second reinforcing plates to the joint located between the first and second reinforcing plates. It is preferable to provide an inclined portion extending in the direction. If it does in this way, it can prevent that an excessive intensity | strength (rigidity) part is formed in the outer peripheral part of a metal plate. Therefore, a load can be uniformly applied to the metal plate.

この場合、前記傾斜部は、真空排気により金属板が撓んだ状態で、対向する金属板に接触しない傾斜角度であることが好ましい。このようにすれば、一方の金属板から他方の金属板への伝熱距離を確保できるため、断熱性能を向上できる。   In this case, it is preferable that the inclined portion has an inclination angle that does not contact the opposing metal plate in a state where the metal plate is bent by the vacuum exhaust. In this way, since the heat transfer distance from one metal plate to the other metal plate can be secured, the heat insulation performance can be improved.

また、前記金属板の傾斜部を形成した外周部は、少なくとも前記位置決め部材に対して非接触状態をなすことが好ましい。このようにすれば、位置決め部材を介した伝熱を防止できる。   Moreover, it is preferable that the outer peripheral part which formed the inclination part of the said metal plate makes a non-contact state at least with respect to the said positioning member. In this way, heat transfer via the positioning member can be prevented.

さらに、前記傾斜部は、前記補強板の側に位置する第1斜面部と、前記接合部の側に位置する第2斜面部とを有し、前記第2斜面部と前記接合部とのなす角は、前記第1斜面部と前記接合部とのなす角より大きいことが好ましい。このようにすれば、製造上、真空断熱構造体は歪みが生じるが、平面度を有する断熱対象物に取り付けることにより、スペーサを均一に当接させて平面度をだすことができる。また、第1斜面部と第2斜面部との境界に形成される稜部、および、第2斜面部と接合部との境界に形成される稜部により、剛性を確保できる。よって、真空排気により第1斜面部が湾曲しても、対向面に接触することを防止できる。   Further, the inclined portion has a first inclined surface portion located on the reinforcing plate side and a second inclined surface portion located on the joining portion side, and is formed by the second inclined surface portion and the joining portion. The angle is preferably larger than the angle formed by the first slope portion and the joint portion. If it does in this way, although distortion will arise in a vacuum heat insulation structure in manufacture, a spacer can be made to contact | abut uniformly and a flatness can be taken out by attaching to the heat insulation target object which has flatness. Moreover, rigidity can be ensured by the ridge formed at the boundary between the first slope and the second slope and the ridge formed at the boundary between the second slope and the joint. Therefore, even if the first inclined surface portion is curved by evacuation, it is possible to prevent contact with the facing surface.

さらにまた、前記傾斜部に補強リブ部を設けてもよい。このようにすれば、傾斜部の剛性を高めることができるため、真空排気により傾斜部が湾曲して対向面に接触することを防止できる。   Furthermore, you may provide a reinforcement rib part in the said inclination part. In this way, since the rigidity of the inclined portion can be increased, it is possible to prevent the inclined portion from being bent and coming into contact with the opposing surface by evacuation.

本発明の真空断熱構造体では、金属板間の内部空間を真空排気したものであるため、断熱性能を向上できる。また、金属板間には、金属板より熱伝導率が小さく硬質な多数のスペーサを配設しているため、高い圧縮力が加わっても全体が破壊されることはない。しかも、金属板とスペーサとの間には、金属板より硬質な補強板を配設しているため、表面の金属板が塑性変形することを防止できる。その結果、金属板の平面性を維持できるため、断熱性能が低下することを防止できる。   In the vacuum heat insulating structure of the present invention, the heat insulation performance can be improved because the internal space between the metal plates is evacuated. In addition, since a large number of hard spacers having a smaller thermal conductivity than the metal plates are arranged between the metal plates, the whole is not destroyed even when a high compressive force is applied. In addition, since a reinforcing plate that is harder than the metal plate is disposed between the metal plate and the spacer, the surface metal plate can be prevented from being plastically deformed. As a result, since the flatness of the metal plate can be maintained, it is possible to prevent the heat insulation performance from being lowered.

第1実施形態の真空断熱構造体である真空断熱パネルを示す斜視図である。It is a perspective view which shows the vacuum heat insulation panel which is the vacuum heat insulation structure of 1st Embodiment. (A),(B)は図1の要部断面図である。(A), (B) is principal part sectional drawing of FIG. 真空断熱パネルの分解斜視図である。It is a disassembled perspective view of a vacuum heat insulation panel. 真空断熱パネルの製造工程の第1段階を示す斜視図である。It is a perspective view which shows the 1st step of the manufacturing process of a vacuum heat insulation panel. 真空断熱パネルの製造工程の第2段階を示す斜視図である。It is a perspective view which shows the 2nd step of the manufacturing process of a vacuum heat insulation panel. 真空断熱パネルの製造工程の第3段階を示す斜視図である。It is a perspective view which shows the 3rd step of the manufacturing process of a vacuum heat insulation panel. 真空断熱パネルの製造工程の第1段階を示す断面図である。It is sectional drawing which shows the 1st step of the manufacturing process of a vacuum heat insulation panel. 真空断熱パネルの製造工程の第2段階を示す断面図である。It is sectional drawing which shows the 2nd step of the manufacturing process of a vacuum heat insulation panel. 真空断熱パネルの製造工程の第3段階を示す断面図である。It is sectional drawing which shows the 3rd step of the manufacturing process of a vacuum heat insulation panel. 第2実施形態の真空断熱パネルを示す断面図である。It is sectional drawing which shows the vacuum heat insulation panel of 2nd Embodiment. 第3実施形態の真空断熱パネルを示す断面図である。It is sectional drawing which shows the vacuum heat insulation panel of 3rd Embodiment. 第4実施形態の真空断熱パネルを示す断面図である。It is sectional drawing which shows the vacuum heat insulation panel of 4th Embodiment. 第5実施形態の真空断熱パネルを示す断面図である。It is sectional drawing which shows the vacuum heat insulation panel of 5th Embodiment. 第6実施形態の真空断熱パネルの金属板を示す要部分解斜視図である。It is a principal part disassembled perspective view which shows the metal plate of the vacuum heat insulation panel of 6th Embodiment. 第6実施形態の真空断熱パネルの要部断面図である。It is principal part sectional drawing of the vacuum heat insulation panel of 6th Embodiment. 第7実施形態の真空断熱パネルの金属板を示す要部分解斜視図である。It is a principal part disassembled perspective view which shows the metal plate of the vacuum heat insulation panel of 7th Embodiment. 第7実施形態の真空断熱パネルの要部断面図である。It is principal part sectional drawing of the vacuum heat insulation panel of 7th Embodiment. 実験結果を示す図表である。It is a chart which shows an experimental result. 真空断熱パネルの使用例を示す概略図である。It is the schematic which shows the usage example of a vacuum heat insulation panel.

以下、本発明の実施の形態を図面に従って説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1乃至図5は、本発明の第1実施形態に係る真空断熱構造体である真空断熱パネルを示す。この真空断熱パネルは、図1、図2(A),(B)および図3に示すように、一対の金属板10A,10B内に形成される内部空間19に、補強板21A,21Bと、多数のスペーサ23と、位置決め部材24と、金属箔27A,27Bとを配設したものである。なお、金属板10A,10Bの内部所定位置には、真空排気後に内部空間19で発生したガス等を吸収し、所望の真空度を維持するためのゲッター(図示せず)が配設されている。   1 to 5 show a vacuum heat insulation panel which is a vacuum heat insulation structure according to the first embodiment of the present invention. As shown in FIGS. 1, 2 (A), (B) and FIG. 3, the vacuum heat insulation panel includes reinforcing plates 21 </ b> A and 21 </ b> B in an internal space 19 formed in a pair of metal plates 10 </ b> A and 10 </ b> B, A large number of spacers 23, positioning members 24, and metal foils 27A and 27B are arranged. A getter (not shown) for absorbing a gas generated in the internal space 19 after evacuation and maintaining a desired degree of vacuum is disposed at a predetermined position inside the metal plates 10A and 10B. .

第1および第2の金属板10A,10Bは、熱伝導率が低く、加工性に優れた薄肉(約0.5mm)のステンレス(SUS304)により構成されている。これら金属板10A,10Bは、それぞれ矩形状をなす配設部11A,11Bを有し、その外周部には屈曲された傾斜部14A,14Bと、傾斜部14A,14Bの端縁からフランジ状をなすように外向きに屈曲された接合部17A,17Bが形成されている。   The first and second metal plates 10A and 10B are made of thin-walled (about 0.5 mm) stainless steel (SUS304) having low thermal conductivity and excellent workability. These metal plates 10A and 10B have rectangular arrangement portions 11A and 11B, respectively, and the outer peripheral portions thereof are bent inclined portions 14A and 14B, and flanges are formed from the edges of the inclined portions 14A and 14B. Joints 17A and 17B that are bent outward are formed.

配設部11A,11Bは平面状をなし、その一方が断熱対象物に接触させた状態で配置されるものである。これら配設部11A,11Bには、所定位置に略逆円錐台形状に窪む取付凹部12が設けられている。この取付凹部12は、その外周部が傾斜部14A,14Bと同様の傾斜部13A,13Bとされている。また、取付凹部12には、接合部17A,17Bの接合後に同心円状をなすように取付孔12aが設けられ、傾斜部13A,13Bまでの周囲が形成後にTIG溶接等によって接合される。なお、配設部11A,11Bは、外周部が補強板21A,21Bの外側に位置するように、補強板21A,21Bより大きく形成されている。   The arrangement portions 11A and 11B are planar and are arranged in a state where one of them is brought into contact with the object to be insulated. The mounting portions 11A and 11B are provided with mounting recesses 12 that are recessed in a substantially inverted truncated cone shape at predetermined positions. The mounting recess 12 has inclined portions 13A, 13B similar to the inclined portions 14A, 14B at the outer periphery. In addition, the mounting recess 12 is provided with a mounting hole 12a so as to form a concentric circle after joining the joints 17A and 17B, and the periphery to the inclined parts 13A and 13B is joined by TIG welding or the like after formation. In addition, arrangement | positioning part 11A, 11B is formed larger than reinforcement board 21A, 21B so that an outer peripheral part may be located in the outer side of reinforcement board 21A, 21B.

傾斜部14A,14Bは、配設部11A,11Bの外周部から内面側となる方向(補強板21A,21Bの側)に屈曲された第1斜面部15と、この第1斜面部15の外端から更に内向きに屈曲された第2斜面部16とからなる。同様に、傾斜部13A,13Bは、配設部11A,11Bの取付凹部12の形成位置から内面側に屈曲された第1斜面部15と、この第1斜面部15の内端から更に内向きに屈曲された第2斜面部16とからなる。本実施形態の第2斜面部16は、内向きに湾曲した曲面により構成されている。このように構成した傾斜部14A,14Bは、第2斜面部16の接平面と接合部17A,17Bとのなす角βが、第1斜面部15と接合部17A,17Bとのなす角αより大きい。同様に、傾斜部13A,13Bは、第2斜面部16の接平面と取付凹部12の底面とのなす角βが、第1斜面部15と取付凹部12の底面とのなす角αより大きい。言い換えれば、第2斜面部16は、接合部17A,17Bまたは取付凹部12の底面に対して鈍角に屈曲され、その延び方向は圧縮力が加わる方向に近くなる。よって、この第2斜面部16は、剛性を高める屈曲部の役割をなす。また、これら斜面部15,16は、平面状をなす第1斜面部15,15が真空排気により撓んでも、互いに接触しない傾斜角度(α,β)となるように構成されている。   The inclined portions 14A and 14B include a first inclined surface portion 15 bent in a direction (reinforcing plates 21A and 21B) from the outer peripheral portion of the arrangement portions 11A and 11B to the inner surface side, and an outer side of the first inclined surface portion 15. The second inclined surface portion 16 is further bent inward from the end. Similarly, the inclined portions 13A and 13B are further inward from the first inclined surface portion 15 bent to the inner surface side from the formation position of the mounting recess 12 of the arrangement portions 11A and 11B, and from the inner end of the first inclined surface portion 15. The second inclined surface portion 16 is bent to the right. The 2nd slope part 16 of this embodiment is comprised by the curved surface curved inward. In the inclined portions 14A and 14B configured as described above, the angle β formed between the tangential plane of the second inclined surface portion 16 and the joint portions 17A and 17B is greater than the angle α formed between the first inclined surface portion 15 and the joint portions 17A and 17B. large. Similarly, in the inclined portions 13 </ b> A and 13 </ b> B, the angle β formed between the tangential plane of the second slope portion 16 and the bottom surface of the mounting recess 12 is larger than the angle α formed between the first slope portion 15 and the bottom surface of the mounting recess 12. In other words, the second inclined surface portion 16 is bent at an obtuse angle with respect to the bottom surfaces of the joint portions 17A and 17B or the mounting recess 12, and the extending direction is close to the direction in which the compressive force is applied. Therefore, the second inclined surface portion 16 serves as a bent portion that increases rigidity. In addition, these slope portions 15 and 16 are configured to have inclination angles (α, β) that do not come into contact with each other even when the first slope portions 15 and 15 having a planar shape are bent by vacuum evacuation.

接合部17A,17Bは、互いに重畳するように位置決めされ、シーム溶接等の圧着接合またはTIG溶接等の突き合わせ溶接、MIGブレージング等によって接合されている。これら接合部17A,17Bは、組立状態では一対の補強板21A,21Bの間に位置する。そして、これら接合部17A,17Bの4隅には、断熱対象物への装着時に位置決めするための位置決め孔18が設けられている。   The joint portions 17A and 17B are positioned so as to overlap each other, and are joined by pressure bonding such as seam welding, butt welding such as TIG welding, MIG brazing, or the like. These joint portions 17A and 17B are located between the pair of reinforcing plates 21A and 21B in the assembled state. Positioning holes 18 are provided at the four corners of the joints 17A and 17B for positioning when mounted on the object to be insulated.

このように構成した金属板10A,10Bは、互いの接合部17A,17Bを接合した状態では、各傾斜部14A,14Bおよび13A,13Bにより互いの配設部11A,11B間に所定間隔(約6mm)の内部空間19が形成される。また、図3に示すように、接合前の第1の金属板10Aは、一辺の接合部17A−1が外向きに突出するように延設され、その延設部分に円筒形状をなすように突出する排気部20が形成されている。この排気部20は、内部空間19と連通するように開口させるだけでもよいし、チップ管を接合してもよい。同様に、第2の金属板10Bには、排気部20の下面を閉塞するように一辺の接合部17B−1が延設されている。これら接合部17A−1,17B−1は、排気部20から内部空間19を真空排気し、排気部20の内方を接合した後に、切断される。   The metal plates 10A and 10B configured as described above have a predetermined interval (about approximately) between the arrangement portions 11A and 11B by the inclined portions 14A and 14B and 13A and 13B in a state where the joint portions 17A and 17B are joined. 6 mm) of internal space 19 is formed. Further, as shown in FIG. 3, the first metal plate 10A before joining is extended so that one side joining portion 17A-1 protrudes outward, and the extending portion has a cylindrical shape. A protruding exhaust part 20 is formed. The exhaust part 20 may be simply opened so as to communicate with the internal space 19, or a tip tube may be joined. Similarly, a joint portion 17B-1 on one side extends from the second metal plate 10B so as to close the lower surface of the exhaust portion 20. These joint portions 17A-1 and 17B-1 are cut after the internal space 19 is evacuated from the exhaust portion 20 and the inside of the exhaust portion 20 is joined.

補強板21A,21Bは、第1および第2の金属板10A,10Bの配設部11A,11Bの内面側に金属箔27A,27Bを介して配設されるものである。これら補強板21A,21Bは、配設部11A,11Bより小さい平坦な矩形状をなし、取付凹部12との対応位置に取付凹部12より直径が大きい挿通孔22が設けられている。本実施形態の補強板21A,21Bは、第1および第2の金属板10A,10Bより硬度(ビッカース硬さ)が高いステンレス(SUS301またはSUS630)により形成されている。ここで、本実施形態において、金属板10A,10Bを構成するSUS304は、ビッカース硬さが約200HVであり、補強板21A,21Bを構成するSUS301またはSUS630は、ビッカース硬さが約500HVである。但し、この補強板21A,21Bは、金属板10A,10Bより熱伝導率も高い。そして、この補強板21A,21Bの肉厚は、スペーサ23の配設数と、製造後に加わる圧縮力とで設定(約0.5mm)される。   The reinforcing plates 21A and 21B are arranged on the inner surfaces of the arrangement portions 11A and 11B of the first and second metal plates 10A and 10B via metal foils 27A and 27B. These reinforcing plates 21A and 21B have a flat rectangular shape smaller than the placement portions 11A and 11B, and are provided with insertion holes 22 having a diameter larger than that of the mounting recesses 12 at positions corresponding to the mounting recesses 12. The reinforcing plates 21A and 21B of the present embodiment are made of stainless steel (SUS301 or SUS630) having a higher hardness (Vickers hardness) than the first and second metal plates 10A and 10B. Here, in the present embodiment, SUS304 constituting the metal plates 10A and 10B has a Vickers hardness of about 200 HV, and SUS301 or SUS630 constituting the reinforcing plates 21A and 21B has a Vickers hardness of about 500 HV. However, the reinforcing plates 21A and 21B have higher thermal conductivity than the metal plates 10A and 10B. The thickness of the reinforcing plates 21A and 21B is set (about 0.5 mm) by the number of spacers 23 and the compression force applied after manufacture.

スペーサ23は、第1および第2の補強板21A,21Bの間に配設される球状のものである。このスペーサ23は、金属板10A,10Bより熱伝導率が低く耐熱性が高い、硬質(ビッカーズ硬さ1150〜1200HV)なセラミックの一種であるジルコニア(Zro)により形成されている。本実施形態のスペーサ23は、補強板21A,21Bの間にマトリクス状をなすように縦横に所定間隔をもって配設され、その直径は、内部空間19の間隔と補強板21A,21Bの肉厚を減算した寸法(約5mm)で形成されている。なお、スペーサ23はセラミックボールに限られず、シリカ(SiO)製や耐熱性樹脂製であってもよく、熱伝導率が低く硬質なものであればいずれでもよい。また、スペーサ23の配設数は、自身の耐圧強度と、製造後に加わる圧縮力(必要耐圧強度)に応じて設定される。 The spacer 23 has a spherical shape disposed between the first and second reinforcing plates 21A and 21B. The spacer 23 is formed of zirconia (Zro 2 ), which is a kind of hard (Vickers hardness 1150 to 1200 HV) ceramic having lower thermal conductivity and higher heat resistance than the metal plates 10A and 10B. The spacers 23 of the present embodiment are arranged at predetermined intervals in the vertical and horizontal directions so as to form a matrix between the reinforcing plates 21A and 21B. The diameter of the spacer 23 is the same as the interval of the internal space 19 and the thickness of the reinforcing plates 21A and 21B. It is formed with a subtracted dimension (about 5 mm). The spacer 23 is not limited to a ceramic ball, and may be made of silica (SiO 2 ) or a heat resistant resin, and any may be used as long as it has a low thermal conductivity and is hard. The number of spacers 23 is set according to its own pressure resistance and compressive force (required pressure strength) applied after manufacture.

位置決め部材24は、スペーサ23を所定位置に位置決めして補強板21A,21Bの間に配設するためのものである。この位置決め部材24は、第1および第2の金属板10A,10Bより熱伝導率が小さく、可撓性を有する軟質な繊維シートからなる。本実施形態の位置決め部材24は、短いガラス繊維またはセラミック繊維からなり、配設部11A,11Bと同一面積の矩形状で、肉厚はスペーサ23の直径より薄肉(3mm)に形成されている。また、位置決め部材24は、補強板21A,21Bと同様に、取付凹部12との対応位置に取付凹部12より直径が大きい挿通孔25が形成されている。これにより、位置決め部材24は、組付状態で金属板10A,10Bの取付凹部12および傾斜部14A,14Bに接触しないように構成している。さらに、位置決め部材24には、スペーサ23を配設する位置に、このスペーサ23より小径(約4mm)の貫通孔からなる位置決め部26が設けられている。これにより、位置決め部材24は、補強板21A,21Bの両方または一方に対して非接触状態を維持した状態で配置できるように構成している。なお、位置決め部材24を一方の補強板21A,21Bに接触させる場合には、その接触側の金属板10A,10Bの配設部11A,11Bは、断熱による低温側に位置させることが好ましい。   The positioning member 24 is for positioning the spacer 23 at a predetermined position and disposing it between the reinforcing plates 21A and 21B. The positioning member 24 is made of a soft fiber sheet having a lower thermal conductivity than the first and second metal plates 10A and 10B and having flexibility. The positioning member 24 of the present embodiment is made of short glass fiber or ceramic fiber, has a rectangular shape with the same area as the placement portions 11A and 11B, and has a thickness (3 mm) thinner than the diameter of the spacer 23. Further, the positioning member 24 is formed with an insertion hole 25 having a diameter larger than that of the mounting recess 12 at a position corresponding to the mounting recess 12, similarly to the reinforcing plates 21 </ b> A and 21 </ b> B. Thereby, the positioning member 24 is comprised so that it may not contact the attachment recessed part 12 and inclination part 14A, 14B of metal plate 10A, 10B in an assembly | attachment state. Further, the positioning member 24 is provided with a positioning portion 26 including a through hole having a smaller diameter (about 4 mm) than the spacer 23 at a position where the spacer 23 is disposed. Thereby, the positioning member 24 is comprised so that it can arrange | position in the state which maintained the non-contact state with respect to both or one of reinforcement board 21A, 21B. When the positioning member 24 is brought into contact with one of the reinforcing plates 21A and 21B, the arrangement portions 11A and 11B of the metal plates 10A and 10B on the contact side are preferably positioned on the low temperature side by heat insulation.

金属箔27A,27Bは、金属板10A,10Bと補強板21A,21Bとの間にそれぞれ配設することにより、輻射伝熱を防止するものである。この金属箔27A,27Bは、銅やアルミニウムからなり、金属板10A,10Bの配設部11A,11Bと同一面積の矩形状に形成され、取付凹部12の対応位置には挿通孔28が形成されている。   The metal foils 27A and 27B are arranged between the metal plates 10A and 10B and the reinforcing plates 21A and 21B, respectively, to prevent radiant heat transfer. The metal foils 27A and 27B are made of copper or aluminum, are formed in a rectangular shape having the same area as the arrangement portions 11A and 11B of the metal plates 10A and 10B, and an insertion hole 28 is formed at a corresponding position of the mounting recess 12. ing.

次に、これらの構成部材からなる真空断熱パネルの製造方法を、図4および図5を参照して説明する。なお、図4は、薄墨を付した部分が接合された状態を意味する。   Next, the manufacturing method of the vacuum heat insulation panel which consists of these structural members is demonstrated with reference to FIG. 4 and FIG. In addition, FIG. 4 means the state where the part which attached the light ink is joined.

図3に示すように、組立前の金属板10A,10Bには、取付凹部12は形成されているが、取付孔12aおよび位置決め孔18は設けられていない。また、前述のように、一辺の接合部17A−1,17B−1は延設された状態をなす。   As shown in FIG. 3, the mounting recess 12 is formed in the metal plates 10A and 10B before assembly, but the mounting hole 12a and the positioning hole 18 are not provided. Further, as described above, the joint portions 17A-1 and 17B-1 on one side are in an extended state.

この状態で、例えば、第2の金属板10Bの内面側に金属箔27Bを配置した後、その上側に第2の補強板21Bを配置する。ついで、補強板21Bの上側にスペーサ23を配設した位置決め部材24を配置する。この際、スペーサ23は、その中心を位置決め部材24の肉厚の中央に位置させ、位置決め部材24の両表面から一部が突出するように、予め配置する。ついで、スペーサ23の上側に第1の補強板21Aを配置した後、その上側に金属箔27Aを配置する。そして最後に、その上側に被せるように第1の金属板10Aを配置する。なお、第1の金属板10Aに対して各部材を配設してもよいことは言うまでもない。   In this state, for example, after the metal foil 27B is disposed on the inner surface side of the second metal plate 10B, the second reinforcing plate 21B is disposed on the upper side. Next, a positioning member 24 provided with a spacer 23 is disposed above the reinforcing plate 21B. At this time, the spacer 23 is arranged in advance so that the center thereof is positioned at the center of the thickness of the positioning member 24 and a part thereof protrudes from both surfaces of the positioning member 24. Next, after arranging the first reinforcing plate 21A on the upper side of the spacer 23, the metal foil 27A is arranged on the upper side. Finally, the first metal plate 10A is arranged so as to cover the upper side. Needless to say, each member may be disposed on the first metal plate 10A.

このようにして第1および第2の金属板10A,10B内に各部材を収容させると、図4Aおよび図5Aに示すように、重畳された接合部17A,17Bを接合する。この際、接合部17A−1,17B−1は、排気部20から傾斜部14A,14Bにかけた領域を除いて接合する。   When the respective members are accommodated in the first and second metal plates 10A and 10B in this way, the superimposed joining portions 17A and 17B are joined as shown in FIGS. 4A and 5A. At this time, the joining portions 17A-1 and 17B-1 are joined except for a region from the exhaust portion 20 to the inclined portions 14A and 14B.

ついで、図4Bおよび図5Bに示すように、プレス等によって取付凹部12内に取付孔12aを設けるとともに、接合部17A,17Bの4隅に位置決め孔18を設ける。その後、取付孔12aの周囲に位置する取付凹部12の傾斜部13A,13Bまでの残存部分を、互いに接合する。   Next, as shown in FIGS. 4B and 5B, mounting holes 12a are provided in the mounting recess 12 by pressing or the like, and positioning holes 18 are provided at the four corners of the joints 17A and 17B. Thereafter, the remaining portions up to the inclined portions 13A and 13B of the mounting recess 12 positioned around the mounting hole 12a are joined to each other.

この状態で、排気部20に周知の排気装置を接続して、内部空間19が所定の真空度に達するまで真空排気する。なお、この真空排気は、排気部20から傾斜部14A,14Bにかけた所定領域を接合していないため、その隙間から十分に排気可能である。   In this state, a well-known exhaust device is connected to the exhaust unit 20 to perform vacuum exhaust until the internal space 19 reaches a predetermined degree of vacuum. In addition, since this vacuum exhaust does not join the predetermined area | region from the exhaust part 20 to inclination part 14A, 14B, it can exhaust sufficiently from the clearance gap.

そして、内部空間19を所定の真空度まで排気すると、図4Cおよび図5Cに示すように、排気部20と傾斜部14A,14Bの間の非接合領域を接合して内部空間19を密封する。その後、排気部20を含む接合部17A−1,17B−1の延設部分(不要部分)を切断する。   Then, when the internal space 19 is evacuated to a predetermined degree of vacuum, as shown in FIG. 4C and FIG. 5C, the non-joint region between the exhaust part 20 and the inclined parts 14A and 14B is joined to seal the internal space 19. Thereafter, the extended portions (unnecessary portions) of the joint portions 17A-1 and 17B-1 including the exhaust portion 20 are cut.

このように、本発明の真空断熱パネルは、金属板10A,10B間の内部空間19を真空排気したものであるため、断熱性能が極めて良好である。そして、金属板10A,10Bと補強板21A,21Bとの間には、それぞれ輻射伝熱を防止する金属箔27A,27Bを配設しているため、断熱性能を向上できる。   Thus, since the vacuum heat insulation panel of this invention is what evacuated the internal space 19 between metal plate 10A, 10B, heat insulation performance is very favorable. And since metal foil 27A, 27B which prevents radiant heat transfer is arrange | positioned between metal plate 10A, 10B and reinforcement board 21A, 21B, respectively, heat insulation performance can be improved.

また、金属板10A,10B間には、金属板10A,10Bより熱伝導率が小さく硬質な多数のスペーサ23を配設しているため、高い圧縮力が加わっても破壊されることはなく、十分な耐圧強度を確保できる。しかも、金属板10A,10Bとスペーサ23との間には、金属板10A,10Bより硬質な補強板21A,21Bを配設しているため、表面の金属板10A,10Bがスペーサ23の形状に沿って塑性変形することを防止できる。その結果、スペーサ23は点接触状態が維持され、金属板10A,10Bも平面性を維持できる。よって、変形に伴って断熱性能が低下することを防止できるとともに、負荷される荷重の偏りを防止できる。   In addition, between the metal plates 10A and 10B, a large number of hard spacers 23 having smaller thermal conductivity than the metal plates 10A and 10B are disposed, so that they are not destroyed even when a high compression force is applied. Sufficient pressure strength can be secured. Moreover, since the reinforcing plates 21A and 21B harder than the metal plates 10A and 10B are disposed between the metal plates 10A and 10B and the spacer 23, the metal plates 10A and 10B on the surface have the shape of the spacer 23. It can prevent plastic deformation along. As a result, the spacer 23 is maintained in a point contact state, and the metal plates 10A and 10B can also maintain flatness. Therefore, it is possible to prevent the heat insulation performance from being lowered due to the deformation, and to prevent the load applied from being biased.

さらに、本実施形態のスペーサ23は、位置決め部材24によって所定位置に配設されるため、組立作業性を向上できる。そして、位置決め部材24は、スペーサ23の直径より薄肉の繊維シートからなるため、少なくとも一方の補強板21A,21Bに接しないように配設することが可能であり、この位置決め部材24を介した伝熱を防止できる。しかも、位置決め部材24の位置決め部26は、球状のスペーサ23より小径の孔からなるため、スペーサ23を容易かつ確実に所定位置に配置できるうえ、この位置決め部材24を補強板21A,21B間の所定位置に配置することもできる。   Furthermore, since the spacer 23 of this embodiment is arrange | positioned in the predetermined position by the positioning member 24, assembly workability | operativity can be improved. Since the positioning member 24 is made of a fiber sheet that is thinner than the diameter of the spacer 23, the positioning member 24 can be disposed so as not to contact at least one of the reinforcing plates 21A and 21B. Heat can be prevented. In addition, since the positioning portion 26 of the positioning member 24 is formed of a hole having a smaller diameter than the spherical spacer 23, the spacer 23 can be easily and reliably disposed at a predetermined position, and the positioning member 24 is disposed between the reinforcing plates 21A and 21B. It can also be placed in position.

さらにまた、金属板10A,10Bの外周部には、補強板21A,21Bの外周部外側から接合部17A,17Bにかけて傾斜して延びる傾斜部14A,14Bを設けている。また、配設部11A,11Bに形成する内向きに窪む取付凹部12の外周部にも傾斜部13A,13Bを設けている。よって、金属板10A,10Bの外周部および配設部11A,11B内に過剰な強度(剛性)部分が形成されることを防止できる。そのため、金属板10A,10Bに対して均一に荷重を加えることができる。また、この傾斜部14A,14Bにより、断熱対象物の側に位置する金属板10A,10Bから、反対側に位置する金属板10B,10Aへの伝熱距離を確保できる。よって、断熱性能の向上を図ることができる。   Furthermore, inclined portions 14A and 14B that extend obliquely from the outer periphery of the reinforcing plates 21A and 21B to the joints 17A and 17B are provided on the outer periphery of the metal plates 10A and 10B. In addition, inclined portions 13A and 13B are also provided on the outer peripheral portion of the mounting recess 12 formed in the placement portions 11A and 11B and recessed inward. Therefore, it is possible to prevent excessive strength (rigidity) portions from being formed in the outer peripheral portions of the metal plates 10A and 10B and the arrangement portions 11A and 11B. Therefore, a load can be uniformly applied to the metal plates 10A and 10B. Further, the inclined portions 14A and 14B can secure a heat transfer distance from the metal plates 10A and 10B located on the side of the heat insulation object to the metal plates 10B and 10A located on the opposite side. Therefore, the heat insulation performance can be improved.

そして、傾斜部14A,14Bは、真空排気により撓んでも互いに接触しない傾斜角度に形成することにより、一方の金属板10A,10Bから他方の金属板10B,10Aへの伝熱距離を確保できるため、断熱性能を向上できる。また、傾斜部14A,14Bには、位置決め部材24が非接触状態をなすため、この位置決め部材24を介した伝熱を防止できる。   Since the inclined portions 14A and 14B are formed at an inclination angle that does not contact each other even if they are bent by vacuum evacuation, a heat transfer distance from one metal plate 10A or 10B to the other metal plate 10B or 10A can be secured. Insulation performance can be improved. Further, since the positioning member 24 is not in contact with the inclined portions 14A and 14B, heat transfer via the positioning member 24 can be prevented.

しかも、傾斜部14A,14Bおよび13A,13Bは、第2斜面部16と接合部17A,17Bとのなす角βを、第1斜面部15と接合部17A,17Bとのなす角αより大きく形成している。そのため、第1斜面部15にて配設部11A,11Bを断熱対象物に対して確実に面接触させることができる。因みに、真空断熱パネルは、製造上、歪みが生じることを避けることはできない。しかし、本実施形態の真空断熱パネルは、平面度を有する断熱対象物に取り付けることにより、スペーサ23を均一に当接させて平面度をだすことができる。また、第1斜面部15と第2斜面部16との境界に形成される稜部、および、第2斜面部16と接合部17A,17Bとの境界に形成される稜部により、剛性を確保できる。よって、真空排気により第1斜面部15が湾曲しても、対向面に接触することを確実に防止できる。   Moreover, the inclined portions 14A, 14B and 13A, 13B are formed such that the angle β formed by the second inclined surface portion 16 and the joint portions 17A, 17B is larger than the angle α formed by the first inclined surface portion 15 and the joint portions 17A, 17B. is doing. Therefore, it is possible to reliably make the arrangement portions 11 </ b> A and 11 </ b> B come into surface contact with the object to be insulated at the first slope portion 15. Incidentally, it is unavoidable that the vacuum heat insulation panel is distorted in manufacturing. However, the vacuum heat insulation panel of this embodiment can make the spacer 23 contact | abut uniformly and can give flatness by attaching to the heat insulation target object which has flatness. Also, rigidity is secured by the ridge formed at the boundary between the first slope 15 and the second slope 16 and the ridge formed at the boundary between the second slope 16 and the joints 17A and 17B. it can. Therefore, even if the first inclined surface portion 15 is curved by evacuation, it is possible to reliably prevent contact with the facing surface.

図6は第2実施形態の真空断熱パネルを示す。この第2実施形態では、第1および第2の金属板10A,10Bに平面状をなす一面の傾斜部14A,14Bを設けた点で、第1実施形態と相違する。なお、図示していないが、配設部11A,11Bに形成する取付凹部12の傾斜部13A,13Bも同様である。この第2実施形態の真空断熱パネルは、第1実施形態と同様に製造される。そして、第1実施形態と略同様の作用および効果を得ることができる。   FIG. 6 shows a vacuum heat insulation panel of the second embodiment. The second embodiment is different from the first embodiment in that the first and second metal plates 10A and 10B are provided with one inclined portion 14A and 14B having a flat surface. Although not shown, the same applies to the inclined portions 13A and 13B of the mounting recess 12 formed in the placement portions 11A and 11B. The vacuum heat insulation panel of this 2nd Embodiment is manufactured similarly to 1st Embodiment. In addition, substantially the same operations and effects as in the first embodiment can be obtained.

図7は第3実施形態の真空断熱パネルを示す。この第3実施形態では、第1および第2の金属板10A,10Bに、第2実施形態と同様に平面状をなす一面の傾斜部14A,14Bおよび13A,13Bを設け、この傾斜部14A,14Bおよび13A,13Bに、略長円形状をなすように内向きに窪む補強リブ部29を設けた点で、第2実施形態と相違する。この第3実施形態の真空断熱パネルは、傾斜部14A,14Bの剛性を高めることができるため、真空排気により傾斜部14A,14Bが湾曲して互いに接触することを防止できる。そして、第1実施形態と同様の作用および効果を得ることができる。   FIG. 7 shows a vacuum heat insulation panel of the third embodiment. In the third embodiment, the first and second metal plates 10A and 10B are provided with inclined portions 14A and 14B and 13A and 13B having a flat surface as in the second embodiment. 14B and 13A, 13B are different from the second embodiment in that reinforcing rib portions 29 that are recessed inward so as to form a substantially oval shape are provided. Since the vacuum heat insulation panel of this 3rd Embodiment can improve the rigidity of inclination part 14A, 14B, it can prevent that inclination part 14A, 14B curves and contacts mutually by vacuum exhaust. And the effect | action and effect similar to 1st Embodiment can be acquired.

図8は第4実施形態の真空断熱パネルを示す。この第4実施形態では、金属板10A,10Bの配設部11A,11Bおよび接合部17A,17Bの間に、傾斜部14A,14Bの代わりに圧縮力が加わる方向に沿って延びる外壁部14A’,14B’を設けた点で、各実施形態と大きく相違する。なお、図示していないが、配設部11A,11Bに形成する取付凹部12の傾斜部13A,13Bも同様である。この第4実施形態の真空断熱パネルは、各実施形態と同様に製造される。そして、各実施形態と略同様の作用および効果を得ることができる。   FIG. 8 shows a vacuum heat insulation panel of the fourth embodiment. In the fourth embodiment, an outer wall portion 14A ′ extending along a direction in which a compressive force is applied instead of the inclined portions 14A and 14B between the arrangement portions 11A and 11B of the metal plates 10A and 10B and the joint portions 17A and 17B. , 14B ′ is greatly different from each embodiment. Although not shown, the same applies to the inclined portions 13A and 13B of the mounting recess 12 formed in the placement portions 11A and 11B. The vacuum heat insulation panel of this 4th embodiment is manufactured like each embodiment. In addition, substantially the same operations and effects as those of the embodiments can be obtained.

図9は第5実施形態の真空断熱パネルを示す。この第5実施形態では、第1実施形態と同一の真空断熱パネルの配設部11A,11Bに、別体の取付板材30A,30Bを配設した点で、第1実施形態と相違する。なお、この第5実施形態では、第1実施形態の真空断熱パネルを用いているが、第2実施形態乃至第4実施形態のいずれかの真空断熱パネルを使用してもよい。   FIG. 9 shows a vacuum heat insulation panel of the fifth embodiment. The fifth embodiment is different from the first embodiment in that separate mounting plate members 30A and 30B are disposed on the same vacuum insulation panel arrangement portions 11A and 11B as those in the first embodiment. In addition, in this 5th Embodiment, although the vacuum heat insulation panel of 1st Embodiment is used, you may use the vacuum heat insulation panel in any one of 2nd Embodiment thru | or 4th Embodiment.

取付板材30A,30Bは、熱伝導率が比較的低いステンレス(SUS304)により構成されている。これら取付板材30A,30Bは、金属板10A,10Bの接合部17A,17Bの外周縁形状と同一の矩形状をなし、その肉厚は、変形し難い厚肉(約5〜10mm)とされている。これら取付板材30A,30Bには、取付孔12aとの対応位置に同様の取付孔31が設けられ、位置決め孔18との対応位置に同様の位置決め孔18(図示せず)が設けられている。そして、上下に一致する位置決め孔18に取付治具を配設することにより一体化する一方、取付孔12a,31を通して所定の断熱対象物に取り付ける構成としている。   The mounting plate members 30A and 30B are made of stainless steel (SUS304) having a relatively low thermal conductivity. These mounting plate materials 30A and 30B have the same rectangular shape as the outer peripheral shape of the joint portions 17A and 17B of the metal plates 10A and 10B, and the thickness thereof is difficult to deform (about 5 to 10 mm). Yes. These mounting plate members 30A and 30B are provided with a similar mounting hole 31 at a position corresponding to the mounting hole 12a, and a similar positioning hole 18 (not shown) at a position corresponding to the positioning hole 18. And it is set as the structure which attaches to a predetermined | prescribed heat insulation object through the attachment holes 12a and 31, while integrating by arrange | positioning an attachment jig to the positioning hole 18 which corresponds up and down.

このように構成した第5実施形態では、熱伝導率が低い取付板材30A,30Bを配設部11A,11Bに配設しているため、金属材料を通した伝熱効率は高くなる。しかし、断熱対象物に取り付けた状態で、高温側となる一方(例えば金属板10Aの側)と低温側となる他方(例えば金属板10Bの側)とは、薄肉の接合部17A,17Bだけで連続した状態をなす。そのため、一方から他方への伝熱効率は、各実施形態とは殆ど差異はない。よって、伝熱効率が低い取付板材30A,30Bを配設した分、断熱効率を向上できる。しかも、断熱対象物に対して面接触状態で配設するための設計が極めて良好となるうえ、製造時に金属板10A,10Bに歪みが生じても、取付板材30A,30Bでの挟み込みにより金属板10A,10Bの配設部11A,11Bの平面性を向上できる。   In the fifth embodiment configured as described above, the mounting plate materials 30A and 30B having low thermal conductivity are arranged in the arrangement portions 11A and 11B, so that the heat transfer efficiency through the metal material is increased. However, in a state where it is attached to the object to be insulated, the one that becomes the high temperature side (for example, the side of the metal plate 10A) and the other that becomes the low temperature side (for example, the side of the metal plate 10B) are only the thin joints 17A and 17B. Consecutive state. For this reason, the heat transfer efficiency from one to the other is hardly different from each embodiment. Therefore, the heat insulation efficiency can be improved by the amount of the mounting plate materials 30A and 30B having low heat transfer efficiency. Moreover, the design for disposing the object in a surface contact state with respect to the heat insulating object is extremely good, and even if the metal plates 10A and 10B are distorted during manufacturing, the metal plate is sandwiched between the mounting plate materials 30A and 30B. The planarity of the arrangement portions 11A and 11B of 10A and 10B can be improved.

図10および図11は第6実施形態の真空断熱パネルを示す。この第6実施形態では、金属板10A,10Bの接合部17A−1,17B−1に、支持突部33および支持部34を設け、排気効率を向上するための排気通路を形成した点で、各実施形態と相違している。なお、この第6実施形態では、第1実施形態の真空断熱パネルを用いているが、第2実施形態乃至第5実施形態のいずれかの真空断熱パネルを使用してもよい。   10 and 11 show a vacuum heat insulation panel of the sixth embodiment. In the sixth embodiment, support protrusions 33 and support portions 34 are provided in the joint portions 17A-1 and 17B-1 of the metal plates 10A and 10B, and an exhaust passage for improving exhaust efficiency is formed. It is different from each embodiment. In addition, in this 6th Embodiment, although the vacuum heat insulation panel of 1st Embodiment is used, you may use the vacuum heat insulation panel in any one of 2nd Embodiment thru | or 5th Embodiment.

具体的には、第1の金属板10Aの接合部17A−1には、各実施形態と同様の排気部20が設けられている。そして、この排気部20の周囲には、対向する第2の金属板10Bの接合部17B−1に当接する支持突部33が設けられている。この支持突部33は、平面視円形状をなすように内向きに窪むもので、排気部20と傾斜部14Aとの間、および、排気部20の両側に位置するように5個設けられている。また、第2の金属板20Bの接合部17B−1には、排気部20に当接して支持する支持部34が設けられている。この支持部34は、接合部17B−1の先端縁から傾斜部14Bに向けて平面視長円形状に延びる。また、支持部34は、全長が排気部20の直径より広く、幅が排気部20の直径より狭くなるように構成されている。   Specifically, the exhaust part 20 similar to each embodiment is provided in the joint part 17A-1 of the first metal plate 10A. And around this exhaust part 20, the support protrusion 33 which contact | abuts to the junction part 17B-1 of the 2nd metal plate 10B which opposes is provided. The support protrusions 33 are recessed inward so as to form a circular shape in plan view, and five support protrusions 33 are provided between the exhaust part 20 and the inclined part 14 </ b> A and on both sides of the exhaust part 20. Yes. Further, a support portion 34 that contacts and supports the exhaust portion 20 is provided at the joint portion 17B-1 of the second metal plate 20B. The support portion 34 extends in an elliptical shape in plan view from the tip edge of the joint portion 17B-1 toward the inclined portion 14B. Further, the support portion 34 is configured such that the overall length is wider than the diameter of the exhaust portion 20 and the width is narrower than the diameter of the exhaust portion 20.

このように構成した第6実施形態では、各実施形態と同様にして製造される。そして、この第6実施形態では、支持突部33および支持部34を形成しているため、真空排気する際の排気効率を向上できる。なお、真空排気後には、非接合領域を接合し、接合部17A−1,17B−1を切断後することにより、各実施形態と同様の完成状態となる。そして、この完成状態の真空断熱パネルは、各実施形態と同様の作用および効果を得ることができる。   The sixth embodiment configured as described above is manufactured in the same manner as each embodiment. And in this 6th Embodiment, since the support protrusion 33 and the support part 34 are formed, the exhaust efficiency at the time of vacuum exhaust can be improved. In addition, after evacuation, it will be in the completion state similar to each embodiment by joining a non-joining area | region and cut | disconnecting joining part 17A-1, 17B-1. And the vacuum heat insulation panel of this completion state can acquire the effect | action and effect similar to each embodiment.

なお、この第6実施形態では、排気部20の両側に各一対の支持突部33を設けたが、連続した平面視長円形状をなす支持突部33を設けてもよい。   In the sixth embodiment, the pair of support protrusions 33 are provided on both sides of the exhaust part 20, but the support protrusions 33 having a continuous oval shape in plan view may be provided.

図12および図13は第7実施形態の真空断熱パネルを示す。この第7実施形態では、排気部20を内向きに窪むように設け、第2の金属板10Bの接合部17B−1には、支持部34を設けない構成とした点で、第6実施形態と大きく相違している。このように構成した第7実施形態は、第6実施形態と同様の作用および効果を得ることができる。   12 and 13 show a vacuum heat insulation panel of the seventh embodiment. In the seventh embodiment, the exhaust portion 20 is provided so as to be recessed inward, and the support portion 34 is not provided in the joint portion 17B-1 of the second metal plate 10B. There is a big difference. The seventh embodiment configured as described above can obtain the same operations and effects as the sixth embodiment.

なお、発明者らは、本発明の構成による効果を確認するために、ゴム成形金型の枠2,3と加熱板8A,8Bとの間に、本発明の真空断熱パネルを配設した場合の放熱量(kw)を計算した。その結果を図14に示す。なお、比較例は、耐熱性樹脂からなる従来の断熱材である。第1実施例は、図8に示す第4実施形態の真空断熱パネルである。第2実施例は、図9に示す第5実施形態の真空断熱パネルである。第3実施例は、図9に示す第5実施形態の金属板10A,10Bの肉厚を0.3mmと薄くし、その分、取付板材30A,30Bの肉厚を厚くしたものである。   In addition, in order to confirm the effect by the structure of this invention, the inventors are the case where the vacuum heat insulation panel of this invention is arrange | positioned between the frames 2 and 3 and the heating plates 8A and 8B of a rubber molding die. The amount of heat release (kw) was calculated. The result is shown in FIG. The comparative example is a conventional heat insulating material made of a heat resistant resin. The first example is the vacuum heat insulation panel of the fourth embodiment shown in FIG. The second example is a vacuum heat insulation panel of the fifth embodiment shown in FIG. In the third example, the thickness of the metal plates 10A and 10B of the fifth embodiment shown in FIG. 9 is reduced to 0.3 mm, and the thickness of the mounting plate materials 30A and 30B is increased accordingly.

この表に示すように、パネル周囲の放熱量(w)は、比較例、第1実施例、第2実施例および第3実施例の順番で低くなる。伝熱距離(m)は、比較例が20mmであるのに対し、第1実施例は7mmで、第2および第3実施例は27mmである。これらの熱伝導率(Kcal/m・hr・℃)は、断熱材の形成材料で決定され、比較例が0.3であるのに対し、各実施例は14である。そして、高温側(加熱板8A,8B側)の温度は180℃であり、低温側(枠2,3側)の温度は30℃である。また、各実施例は、取り付けるための取付孔12aを有するため、その部分からの放熱量(w)は、第1実施例、第2実施例および第3実施例の順番で低くなる。さらに、スペーサ23の熱伝導率(Kcal/m・hr・℃)は3.01であり、その放熱量(w)は72.2である。一方、加熱板8A,8Bの放射による放熱量(w)は41.6である。その結果、9時間稼働することによる放熱量(kw)は、比較例が5.9で、第1実施例が5.4で、第2実施例が1.9で、第3実施例が1.4となる。よって、上下からの総放熱量(kw)は、比較例が11.8で、第1実施例が10.8で、第2実施例が3.8で、第3実施例が2.8である。この結果から、本発明に係る実施形態の真空断熱パネルは、従来品より断熱性能が高いことが解る。しかも、本実施形態は、内部に配設したスペーサ23および補強板21A,21Bにより、その耐圧強度も希望に応じて設定できるという特有の効果を得ることができる。   As shown in this table, the heat dissipation amount (w) around the panel decreases in the order of the comparative example, the first example, the second example, and the third example. The heat transfer distance (m) is 20 mm in the comparative example, 7 mm in the first example, and 27 mm in the second and third examples. These thermal conductivities (Kcal / m · hr · ° C.) are determined by the material for forming the heat insulating material. The comparative example is 0.3, while each example is 14. The temperature on the high temperature side (heating plates 8A and 8B side) is 180 ° C., and the temperature on the low temperature side (frames 2 and 3 side) is 30 ° C. Moreover, since each Example has the attachment hole 12a for attachment, the heat radiation amount (w) from the part becomes low in order of 1st Example, 2nd Example, and 3rd Example. Furthermore, the spacer 23 has a thermal conductivity (Kcal / m · hr · ° C.) of 3.01 and a heat release amount (w) of 72.2. On the other hand, the heat radiation amount (w) due to the radiation of the heating plates 8A and 8B is 41.6. As a result, the heat release amount (kw) by operating for 9 hours is 5.9 in the comparative example, 5.4 in the first example, 1.9 in the second example, and 1 in the third example. .4. Therefore, the total heat radiation (kw) from above and below is 11.8 in the comparative example, 10.8 in the first example, 3.8 in the second example, and 2.8 in the third example. is there. From this result, it can be seen that the vacuum heat insulation panel of the embodiment according to the present invention has higher heat insulation performance than the conventional product. In addition, the present embodiment can obtain a specific effect that the pressure strength can be set as desired by the spacers 23 and the reinforcing plates 21A and 21B disposed inside.

なお、本発明の真空断熱構造体は、前記実施形態の構成に限定されるものではなく、種々の変更が可能である。   In addition, the vacuum heat insulation structure of this invention is not limited to the structure of the said embodiment, A various change is possible.

例えば、第1実施形態では、傾斜部14A,14Bの第2斜面部16を湾曲面により構成したが、平面状に延びるように構成してもよい。また、各実施形態では、金属板10A,10Bに形成する傾斜部14A,14Bを対称な形状をなすように設けたが、非対称な形状としてもよい。さらに、各実施形態では、位置決め部材24をスペーサ23の直径より薄肉のものとしたが、厚肉のものを採用して補強板21A,21B間に圧接して配設する構成としてもよい。勿論、スペーサ23を位置決めする位置決め部26は、スペーサ23の直径以上のものとしてもよい。また、スペーサ23は、球状とすることにより両方の補強板21A,21Bに対して点接触する構成としたが、例えば三角柱形状とすることにより、一方の補強板21A,21Bだけに点接触する構成としてもよい。さらに、位置決め部材24の位置決め部26は、貫通した孔に限られず、一端が閉塞された穴であってもよい。   For example, in the first embodiment, the second inclined surface portion 16 of the inclined portions 14A and 14B is configured by a curved surface, but may be configured to extend in a planar shape. Moreover, in each embodiment, although inclined part 14A, 14B formed in metal plate 10A, 10B was provided so that a symmetrical shape might be made, it is good also as an asymmetrical shape. Further, in each embodiment, the positioning member 24 is thinner than the diameter of the spacer 23. However, a thicker member may be adopted and disposed in pressure contact between the reinforcing plates 21A and 21B. Of course, the positioning portion 26 for positioning the spacer 23 may be larger than the diameter of the spacer 23. In addition, the spacer 23 is configured to be in point contact with both of the reinforcing plates 21A and 21B by being spherical, but for example, by being triangular in shape, the spacer 23 is configured to be in point contact with only one of the reinforcing plates 21A and 21B. It is good. Furthermore, the positioning portion 26 of the positioning member 24 is not limited to a through-hole, and may be a hole with one end closed.

そして、本実施形態の真空断熱パネルは、ゴム成形品や樹脂成形金型だけでなく、種々の用途に使用することができる。また、スペーサ23と補強板21A,21Bを配設するという本発明の構成は、平面状をなす真空断熱パネルに限られず、所定形状の真空断熱構造体でも同様に適用可能である。   And the vacuum heat insulation panel of this embodiment can be used not only for a rubber molded product and a resin molding die but for various uses. In addition, the configuration of the present invention in which the spacer 23 and the reinforcing plates 21A and 21B are disposed is not limited to a flat vacuum heat insulating panel, and can be similarly applied to a vacuum heat insulating structure having a predetermined shape.

10A,10B…金属板
11A,11B…配設部
14A,14B…傾斜部
15…第1斜面部
16…第2斜面部
17A,17B…接合部
19…内部空間
21A,21B…補強板
23…スペーサ
24…位置決め部材
26…位置決め部
27A,27B…金属箔
29…補強リブ部
DESCRIPTION OF SYMBOLS 10A, 10B ... Metal plate 11A, 11B ... Arrangement | positioning part 14A, 14B ... Inclination part 15 ... 1st slope part 16 ... 2nd slope part 17A, 17B ... Joint part 19 ... Inner space 21A, 21B ... Reinforcement plate 23 ... Spacer 24 ... Positioning member 26 ... Positioning part 27A, 27B ... Metal foil 29 ... Reinforcing rib part

Claims (8)

対向する第1および第2金属板の間に形成した内部空間を真空排気してなる真空断熱構造体において、
前記第1および第2金属板の対向する内面側にそれぞれ配設され、これら第1および第2金属板より硬質な第1および第2補強板と、
これら第1および第2補強板の間に配設され、前記第1および第2金属板より熱伝導率が小さく硬質な多数のスペーサと、
前記第1および第2補強板の間に配設され、前記第1および第2金属板より熱伝導率が小さく、前記スペーサを所定位置に位置決めする位置決め部を有する位置決め部材と、
を備えたことを特徴とする真空断熱構造体。
In the vacuum heat insulating structure formed by evacuating the internal space formed between the first and second metal plates facing each other,
A first reinforcing plate and a second reinforcing plate which are disposed on opposite inner surface sides of the first and second metal plates, respectively, and are harder than the first and second metal plates;
A plurality of spacers disposed between the first and second reinforcing plates and having a lower thermal conductivity than the first and second metal plates,
A positioning member disposed between the first and second reinforcing plates, having a thermal conductivity smaller than that of the first and second metal plates, and having a positioning portion for positioning the spacer at a predetermined position;
A vacuum heat insulating structure characterized by comprising:
前記位置決め部材は、球状をなす前記スペーサの直径より薄肉の繊維シートからなることを特徴とする請求項1に記載の真空断熱構造体。   The vacuum heat insulating structure according to claim 1, wherein the positioning member is made of a fiber sheet that is thinner than a diameter of the spacer having a spherical shape. 前記位置決め部材の位置決め部は、球状をなす前記スペーサより小径の孔からなることを特徴とする請求項1または請求項2に記載の真空断熱構造体。   The vacuum heat insulating structure according to claim 1, wherein the positioning portion of the positioning member includes a hole having a smaller diameter than the spherical spacer. 前記第1および第2金属板のうち少なくとも一方の外周部に、前記第1および第2補強板の外周部外側から、これら第1および第2補強板間に位置する接合部にかけて傾斜して延びる傾斜部を設けたことを特徴とする請求項1乃至請求項3のいずれか1項に記載の真空断熱構造体。   At least one outer peripheral portion of the first and second metal plates is inclined and extended from an outer peripheral portion outer side of the first and second reinforcing plates to a joint portion located between the first and second reinforcing plates. The vacuum heat insulating structure according to any one of claims 1 to 3, wherein an inclined portion is provided. 前記傾斜部は、真空排気により金属板が撓んだ状態で、対向する金属板に接触しない傾斜角度であることを特徴とする請求項4に記載の真空断熱構造体。   5. The vacuum heat insulating structure according to claim 4, wherein the inclined portion has an inclination angle that does not contact an opposing metal plate in a state where the metal plate is bent by evacuation. 前記金属板の傾斜部を形成した外周部は、少なくとも前記位置決め部材に対して非接触状態をなすことを特徴とする請求項4または請求項5に記載の真空断熱構造体。   6. The vacuum heat insulating structure according to claim 4, wherein an outer peripheral portion in which the inclined portion of the metal plate is formed is in a non-contact state with respect to at least the positioning member. 前記傾斜部は、前記補強板の側に位置する第1斜面部と、前記接合部の側に位置する第2斜面部とを有し、前記第2斜面部と前記接合部とのなす角は、前記第1斜面部と前記接合部とのなす角より大きいことを特徴とする請求項5乃至請求項6のいずれか1項に記載の真空断熱構造体。   The inclined portion has a first slope portion located on the reinforcing plate side and a second slope portion located on the joint portion side, and an angle formed by the second slope portion and the joint portion is The vacuum heat insulating structure according to any one of claims 5 to 6, wherein the vacuum heat insulating structure is larger than an angle formed by the first inclined surface portion and the joint portion. 前記傾斜部に補強リブ部を設けたことを特徴とする請求項5乃至請求項7のいずれか1項に記載の真空断熱構造体。   The vacuum heat insulating structure according to any one of claims 5 to 7, wherein a reinforcing rib portion is provided on the inclined portion.
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