JP2011120972A - Grain suction and conveyance device - Google Patents

Grain suction and conveyance device Download PDF

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JP2011120972A
JP2011120972A JP2009278689A JP2009278689A JP2011120972A JP 2011120972 A JP2011120972 A JP 2011120972A JP 2009278689 A JP2009278689 A JP 2009278689A JP 2009278689 A JP2009278689 A JP 2009278689A JP 2011120972 A JP2011120972 A JP 2011120972A
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grain
air
moisture
conveyance
suction
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JP5059839B2 (en
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Hiroshi Shiromizu
浩 白水
Matsujiro Isobe
松二郎 磯部
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FUKUOKA SEIMAI KIKI KK
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FUKUOKA SEIMAI KIKI KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a grain suction and conveyance device that conveys grain while cleanly washing it and that can prevent chipping of the grain during the conveyance. <P>SOLUTION: The grain suction and conveyance device includes: a grain-feeding part 1 which stores the grain (a) to be conveyed; an air conveyance duct 2 through which the grain (a) fed from the grain-feeding part 1 is conveyed by air; a grain-recovering part 4 which receives and recovers the grain (a) conveyed by air through the air conveyance duct 2; a suction mechanism 5 which is communicatively connected to the grain-recovering part 4 communicating with the terminal part 2b of the air conveyance duct 2 and which generates an air flow in the air conveyance duct 2 by suction; and in addition, a humidifying means for adding moisture is provided in the air conveyance duct 2. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、穀物吸引搬送装置に関する。   The present invention relates to a grain suction conveyance device.

従来、貯留した米などの穀物を搬送物として供給する搬送物供給部と、供給された穀物を気流と共に通過させてエア搬送するエア搬送路と、このエア搬送路内に、前記気流を吸気により生じさせる吸引機構と、前記エア搬送路を通ってエア搬送された搬送物を受ける搬送物受部とからなる穀物吸引搬送装置があった(例えば、特許文献1参照。)。   Conventionally, a conveyed product supply unit that supplies stored grains such as rice as a conveyed product, an air conveyance path that conveys the supplied grain together with an air current and conveys the air, and the air current is sucked into the air conveyance path by intake air. There has been a grain sucking and conveying apparatus that includes a suction mechanism to be generated and a conveyed product receiving unit that receives a conveyed product that has been conveyed by air through the air conveying path (see, for example, Patent Document 1).

特開2007−160228号公報JP 2007-160228 A

ところが、従来の穀物吸引搬送装置は、単に搬送物供給部に貯留した穀物をエア搬送路を通過して搬送物受部に搬送して穀物に付着している塵等を除去する装置でしかない。また、長期に亘り保存した穀物は水分が抜けて乾燥してしまうため、保水量が十分でなく、穀物吸引搬送装置でエア搬送すると穀物が欠けてしまうおそれがあった。   However, the conventional grain sucking and conveying apparatus is merely an apparatus that removes dust and the like adhering to the grain by conveying the grain stored in the conveyed product supply unit to the conveyed product receiving unit through the air conveyance path. . In addition, since the grains stored for a long period of time lose moisture and dry, the water retention amount is not sufficient, and there is a possibility that the grains may be lost when air transported by the grain suction transport device.

さらに、搬送された穀物は、別途、調湿装置などを用いて適正な含水量に調整する必要があるが、かかる調湿装置はかなり高価なものである。また、汚れた穀物が混在している場合には、穀物を洗浄する洗浄装置を別途準備する必要があった。   Furthermore, the conveyed grain needs to be adjusted to an appropriate water content by using a humidity control device or the like, but such a humidity control device is quite expensive. In addition, when dirty grains are mixed, it is necessary to separately prepare a cleaning device for cleaning the grains.

本発明は、斯かる事情に鑑みてなされたものであって、穀物を綺麗に洗浄しながら搬送すると共に加湿を可能として、搬送中に生じる穀物の欠けを防ぐことができ、かつ穀物の調湿効果が期待できる穀物吸引搬送装置を提供することを目的とする。   The present invention has been made in view of such circumstances, and can transport grain while cleanly washing it, enabling humidification, preventing chipping of grains during transportation, and controlling the humidity of grains. An object of the present invention is to provide a grain sucking and conveying apparatus that can be expected to be effective.

上記従来の課題を解決するために、請求項1に記載の本発明は、搬送物となる穀物を収容する穀物供給部と、同穀物供給部から供給された穀物をエア搬送するエア搬送管路と、同エア搬送管路からエア搬送された穀物を受けて回収する穀物回収部と、前記エア搬送管路の終端部を連通した前記穀物回収部に連通連結し、吸気により前記エア搬送管路内に吸引気流を生じさせる吸引機構と、を備えた穀物吸引搬送装置において、前記エア搬送路内に水分を供給し、供給した水分を前記穀物と共に前記吸引気流により吸引させながら当該穀物を加湿可能とした加湿手段を具備することとした。   In order to solve the above-described conventional problems, the present invention according to claim 1 includes a grain supply unit that stores grains to be conveyed, and an air conveyance conduit that air-transports the grains supplied from the grain supply unit. A cereal collection unit that receives and collects the cereal conveyed by air from the air conveyance conduit, and a cereal collection unit that communicates a terminal portion of the air conveyance conduit, and the air conveyance conduit is connected by intake air In a grain suction conveyance device equipped with a suction mechanism for generating a suction airflow in the interior, moisture can be humidified while supplying moisture into the air conveyance path and sucking the supplied moisture together with the grain by the suction airflow It was decided to provide the humidifying means.

また、請求項2に記載の本発明は、請求項1記載の穀物吸引搬送装置において、前記加湿手段は、前記エア搬送路の上手側に形成した給水部を介して前記エア搬送路内に水分を供給することを特徴とする。   Moreover, the present invention according to claim 2 is the grain suction conveyance device according to claim 1, wherein the humidifying means has moisture in the air conveyance path via a water supply section formed on the upper side of the air conveyance path. It is characterized by supplying.

また、請求項3に記載の本発明は、請求項1又は2に記載の穀物吸引搬送装置において、前記加湿手段から前記エア搬送路内に供給される水分は、水滴状若しくは霧状であることを特徴とする。   Further, according to a third aspect of the present invention, in the grain suction conveyance device according to the first or second aspect, the water supplied from the humidifying means into the air conveyance path is in the form of water droplets or mist. It is characterized by.

また、請求項4に記載の本発明は、請求項1〜3の何れか1項に記載の穀物吸引搬送装置において、前記穀物供給部には、収容した穀物の水分量を計測するための水分計が設けられ、前記穀物回収部には、回収した穀物の水分量を計測するための水分計が設けられることを特徴とする。   Moreover, the present invention described in claim 4 is the grain suction conveyance device according to any one of claims 1 to 3, wherein the grain supply unit has moisture for measuring the moisture content of the stored grain. A meter is provided, and the grain recovery unit is provided with a moisture meter for measuring the moisture content of the recovered grain.

本発明の穀物吸引搬送装置によれば、エア搬送路内に水分を供給し、供給した水分を前記穀物と共に前記吸引気流により吸引させながら当該穀物を加湿可能としているため、穀物を洗浄しながら搬送しながら穀物を加湿することができる。したがって、搬送前は過度に乾燥している穀物であっても搬送中に欠けなどが生じることを防ぐ効果と、搬送後の穀物の表面を美麗にする効果とが同時に生起される。   According to the grain sucking and conveying apparatus of the present invention, moisture is supplied into the air conveying path, and the grain can be humidified while sucking the supplied moisture together with the grain by the suction airflow. The grain can be humidified. Therefore, even if the grain is excessively dried before conveyance, an effect of preventing chipping during the conveyance and an effect of beautifying the surface of the grain after conveyance are caused at the same time.

本実施形態に係る穀物吸引搬送装置を示す模式的な全体説明図である。It is a typical whole explanatory view showing the grain suction conveyance device concerning this embodiment. 穀物吸引搬送装置の変形例1を示す模式的な全体説明図である。It is typical typical explanatory drawing which shows the modification 1 of a grain suction conveyance apparatus. 図2に示す穀物吸引搬送装置の要部拡大図である。It is a principal part enlarged view of the grain suction conveyance apparatus shown in FIG. 穀物吸引搬送装置の変形例2を示す模式的な全体説明図である。It is typical whole explanatory drawing which shows the modification 2 of a grain suction conveyance apparatus. 穀物吸引搬送装置の変形例3を示す模式的な全体説明図である。It is a typical whole explanatory drawing which shows the modification 3 of a grain suction conveyance apparatus.

以下、本発明に係る穀物吸引搬送装置の具体的な実施形態について図面を参照しながら説明する。図1は、本実施形態に係る穀物吸引搬送装置Aを示す模式的な全体説明図である。   Hereinafter, specific embodiments of the grain suction and conveyance device according to the present invention will be described with reference to the drawings. FIG. 1 is a schematic overall explanatory view showing a grain suction conveyance device A according to the present embodiment.

穀物吸引搬送装置Aは、搬送物となる穀物を収容する穀物供給部1と、同穀物供給部1から供給された米などの穀物aをエア搬送するエア搬送管路2と、エア搬送管路2内に水分を供給し、供給した水分を前記穀物aと共に吸引気流により吸引させながら当該穀物aを加湿可能とした加湿手段としての加湿装置3と、エア搬送管路2からエア搬送された穀物aを受けて回収する穀物回収部4と、エア搬送管路2の終端部を連通した穀物回収部4に連通連結し、エア搬送管路2内に前記吸引気流を生じさせる吸引機構5を備えている。   The grain suction conveyance device A includes a grain supply unit 1 that stores grains to be conveyed, an air conveyance line 2 that conveys grains a such as rice supplied from the grain supply unit 1, and an air conveyance line. 2. Humidifier 3 as a humidifying means for supplying moisture to the inside 2 and sucking the supplied moisture together with the grain a by a suction airflow, so that the grain a can be humidified, and the grain conveyed by air from the air conveying line 2 a suction mechanism 5 that communicates and connects the grain recovery part 4 that receives and collects a and the grain recovery part 4 that communicates the terminal part of the air conveyance pipe line 2, and generates the suction airflow in the air conveyance pipe line 2. ing.

穀物供給部1は、収容した穀物aをエア搬送管路2に供給するホッパー部11を備えており、このホッパー部11の底部は漏斗状に形成されている。かかる漏斗状底部の中央には、穀物供給口12を有する短尺の穀物供給筒13を下方に向けて突設している。   The grain supply unit 1 includes a hopper unit 11 that supplies the stored grain a to the air conveying pipe 2, and the bottom of the hopper unit 11 is formed in a funnel shape. At the center of the funnel-shaped bottom, a short grain supply cylinder 13 having a grain supply port 12 is provided so as to protrude downward.

穀物供給筒13には、スライド自在な平板をシャッター本体としたシャッター14を開閉自在に取り付けており、このシャッター14のスライド量によって穀物供給口12の開口幅を調整し、穀物aのエア搬送管路2への時間当たりの供給量を調整可能としている。なお、本実施形態では、シャッター14の構造を手動式としているが、例えば、モータなどの駆動手段を備え、自動的にバルブの開口量を調整するような構造であってもよい。また、シャッター本体には必ずしも平板を用いる必要もなく、シャッター14の構造は何ら限定されるものではない。   A shutter 14 having a slidable flat plate as a shutter body is detachably attached to the grain supply tube 13, and the opening width of the grain supply port 12 is adjusted according to the sliding amount of the shutter 14, and the grain a air transport pipe The supply amount per hour to the road 2 can be adjusted. In the present embodiment, the structure of the shutter 14 is a manual type. However, for example, a structure that includes a driving unit such as a motor and automatically adjusts the opening amount of the valve may be used. Further, it is not always necessary to use a flat plate for the shutter body, and the structure of the shutter 14 is not limited at all.

エア搬送管路2は、穀物供給筒13に接続した始端部2a側から終端部2bに向って略L字形状に形成される。具体的には、エア搬送管路2は、始端部2aから垂直方向に延伸した縦置部2dと、略直角に湾曲した湾曲部分2cと、同湾曲部分2cから終端部2bまで水平方向に延伸した横置部2eとを備えている。そして、エア搬送管路2の終端部2bは穀物回収部4の受容ホッパー41の側壁40上部に連通連結されている。   The air conveyance pipe line 2 is formed in a substantially L shape from the start end part 2a connected to the grain supply cylinder 13 toward the end part 2b. Specifically, the air conveyance pipe line 2 extends in the horizontal direction from the start portion 2a to the vertical portion 2d extending in the vertical direction, the curved portion 2c curved substantially at right angles, and the curved portion 2c to the end portion 2b. And a horizontal portion 2e. The end portion 2 b of the air conveyance pipe line 2 is connected to the upper portion of the side wall 40 of the receiving hopper 41 of the grain collection unit 4.

ところで、エア搬送管路2の縦置部2dには、外気を供給する外気連通口と水分を供給する水分供給口とを兼用する導入管15が連通連結されている。具体的には、導入管15はエア搬送管路2の縦置部2dに鋭角をなすように連結される。本実施形態では、導入管15を、エア搬送管路2の縦置部2dに略45度の角度で連結している。   Incidentally, an introduction pipe 15 that serves both as an outside air communication port for supplying outside air and a moisture supply port for supplying moisture is connected to the vertical portion 2d of the air conveyance pipe line 2 in communication. Specifically, the introduction pipe 15 is connected to the vertical placement portion 2d of the air conveyance pipe line 2 so as to form an acute angle. In the present embodiment, the introduction pipe 15 is connected to the vertical placement portion 2d of the air conveyance pipe line 2 at an angle of about 45 degrees.

加湿装置3は、エア搬送管路2内に供給する水分を貯留する給水部7と、導入管15に臨設したノズル8と、水分を供給する給水部7とを備えている。そして、給水部7から水供給管6を介して供給された水分は、ノズル8により霧状にして噴射するようにししている。なお、穀物aを加湿するための水分は、必ずしもノズル8から霧状に噴射されなければならないわけではない。単に、水滴状に導入管15に滴下される構成であってもよい。なお、給水部7には、噴霧する水分量を調節するための電磁弁を備えるようにしている。この電磁弁は、後述する制御部18からの電気信号に基づいて開閉量を制御される。   The humidifier 3 includes a water supply unit 7 that stores water to be supplied into the air conveyance pipe line 2, a nozzle 8 that is provided on the introduction pipe 15, and a water supply unit 7 that supplies water. And the water | moisture content supplied via the water supply pipe | tube 6 from the water supply part 7 is made to spray with the nozzle 8 in a mist form. The moisture for humidifying the grain a does not necessarily have to be sprayed from the nozzle 8 in the form of a mist. A configuration in which the water is simply dropped onto the introduction tube 15 in the form of water drops may be employed. The water supply unit 7 is provided with an electromagnetic valve for adjusting the amount of water to be sprayed. The opening / closing amount of the electromagnetic valve is controlled based on an electric signal from the control unit 18 described later.

このように、本実施形態では、エア搬送管路2の始端部2a側となる縦置部2dであって、湾曲部分2cの直上流位置に導入管15を鋭角となるように突設し、この導入管15の開口部15aに加湿装置3の一部を構成するノズル8を臨ませている。そして、水供給管6を介して給水部7から供給される水分をノズル8により霧状にして導入管15内に噴霧するようにしている。したがって、導入管15内に噴霧された水は、縦置部2dを垂直方向に通過している穀物aに、略45度の角度で合流することになり、円滑に混ざっていき、エア搬送管路2内を通過している穀物aに付着する。すなわち、角度45度の方向から噴霧された霧状の水分は、吸引気流によってエア搬送管路2の縦置部2d内に一気に拡散され、この拡散された水分を含む吸引気流が穀物aを包むように湾曲部分2c方向に進行し、この湾曲部分2cにおいて、やや減速して進行方向を変える穀物aにより確実に付着する。   As described above, in the present embodiment, the introduction pipe 15 is provided so as to project at an acute angle at a position immediately upstream of the curved portion 2c, which is the vertical placement portion 2d on the start end portion 2a side of the air conveyance pipe line 2. A nozzle 8 constituting a part of the humidifying device 3 faces the opening 15a of the introduction pipe 15. Then, the water supplied from the water supply unit 7 through the water supply pipe 6 is atomized by the nozzle 8 and sprayed into the introduction pipe 15. Therefore, the water sprayed in the introduction pipe 15 joins the grain a passing through the vertical portion 2d in the vertical direction at an angle of about 45 degrees, and is smoothly mixed, and the air transport pipe It adheres to the grain a passing through the road 2. That is, the mist-like water sprayed from the direction at an angle of 45 degrees is diffused all at once into the vertical portion 2d of the air conveyance pipe line 2 by the suction airflow, and the suction airflow containing the diffused water wraps the grain a. The curved portion 2c travels in the direction of the curved portion 2c, and the curved portion 2c adheres to the curved portion 2c reliably by the grain a that slightly decelerates and changes the traveling direction.

こうして、水分が付着した穀物aは、エア搬送管路2の湾曲部分2cから横置部2eを通過して穀物回収部4に搬送される。このとき、水分が表面に付着した穀物a同士は互いに接触しあいながら搬送されている。したがって、本実施形態では、エア搬送管路2の縦置部2d内を搬送中の穀物aに外気及び水分を供給する導入管15を介してノズル8から水分を噴霧するため、穀物aに対してむらなく水分を供給して加湿可能となり、穀物a自体の保水量を増加して搬送中に生じる穀物aの欠けを防ぐ効果があると共に、付着した水分が穀物aを綺麗に洗浄する効果も生じる。さらに、加湿装置3により水分が付着した穀物aが、例えば玄米の場合には、精米する作業をし易くする効果がある。すなわち、加湿していない過乾燥した玄米(水分量:12%)の場合には、精米作業での糠の除去率が悪くなり、炊飯した白米の食味が悪くなるが、乾燥玄米を加湿装置で加湿することで、精米し易くなり、炊飯した白米の食味が良好となる効果がある。さらに、加湿装置で加湿する穀物が白米の場合には、白米の表面に付着している遊離糠を従来の方法に比べて約1/3程度にまで減らすことができ、後工程の無洗米加工工程での糠や遊離糠を除くために必要な負荷を軽減することができる。   Thus, the cereal a to which moisture has adhered is conveyed from the curved portion 2c of the air conveyance conduit 2 to the cereal collection unit 4 through the horizontal portion 2e. At this time, the grains a having moisture adhering to the surface are conveyed while contacting each other. Therefore, in this embodiment, since water is sprayed from the nozzle 8 via the introduction pipe 15 that supplies outside air and moisture to the grain a being transported in the vertical portion 2d of the air transport pipe 2, the grain a is It is possible to humidify by supplying moisture evenly, increasing the water retention amount of the grain a itself and preventing the chipping of the grain a that occurs during transportation, and also the effect that the attached moisture cleans the grain a cleanly Arise. Furthermore, when the grain a to which moisture has adhered by the humidifier 3 is brown rice, for example, there is an effect of facilitating the milling operation. That is, in the case of overdried brown rice that has not been humidified (moisture content: 12%), the removal rate of koji in the rice milling process deteriorates, and the taste of cooked white rice deteriorates. By humidifying, it becomes easy to polish rice, and has an effect of improving the taste of cooked white rice. Furthermore, when the grain to be humidified by the humidifier is white rice, the free koji adhering to the surface of the white rice can be reduced to about 1/3 compared to the conventional method, and the post-washing rice processing It is possible to reduce the load necessary for removing soot and free soot in the process.

上述した穀物吸引搬送装置Aにおいて、エア搬送管路2内の穀物aに加湿装置3を用いて水分を加湿するようにしたが、さらに、加湿された穀物aの水分量を計測して加湿装置3から噴霧する水分量を自動調節するフィードバック制御するようにしている。   In the above-described grain sucking and conveying apparatus A, moisture is humidified by using the humidifying device 3 on the grain a in the air conveying pipe 2. Further, the moisture amount is measured by measuring the moisture content of the humidified grain a. Feedback control to automatically adjust the amount of water sprayed from 3.

先ず、穀物吸引搬送装置Aにおけるホッパー部11内に第1水分計16を設けて、後述するロータリーバルブ43の排出部に第2水分計17を設けるようにしている。一方の第1水分計16からは、ホッパー部11内の穀物aの水分量を計測して第1の値を得られるようにし、他方の第2水分計17からは、加湿装置3で加湿された後の穀物aの水分量を計測して第2の値を得られるようにする。これらの値は、制御部18に送信され、制御部18は、所定の演算を行って、演算結果に基いて、加湿装置3の給水部7の電磁弁を制御して、加湿装置3からの水分量を最適となるようにフィードバック制御を行うようにしている。図中、19aは、第1水分計16と制御部18とを電気的に接続する配線であり、19bは、第2水分計17と制御部18とを電気的に接続する配線であり、19cは制御部18と加湿装置3とを電気的に接続する配線である。   First, the 1st moisture meter 16 is provided in the hopper part 11 in the grain suction conveyance apparatus A, and the 2nd moisture meter 17 is provided in the discharge part of the rotary valve 43 mentioned later. The first moisture meter 16 can measure the moisture content of the grain a in the hopper 11 to obtain the first value, and the other second moisture meter 17 is humidified by the humidifier 3. After that, the moisture content of the grain a is measured so that the second value can be obtained. These values are transmitted to the control unit 18. The control unit 18 performs a predetermined calculation, and controls the electromagnetic valve of the water supply unit 7 of the humidifying device 3 based on the calculation result. Feedback control is performed so as to optimize the amount of water. In the figure, 19a is a wiring that electrically connects the first moisture meter 16 and the control unit 18, 19b is a wiring that electrically connects the second moisture meter 17 and the control unit 18, and 19c Is a wiring for electrically connecting the control unit 18 and the humidifier 3.

例えば、加湿装置3で加湿された後の穀物aの水分量が不足している場合には、これら水分計16,17で計測した水分量の値から求めた差分の値に基づき、加湿装置3で噴霧する水分量を制御部18で算出する。その算出した値に基づいて、加湿装置3の給水部7の電磁弁を調節して所定の水分量を噴霧するようにフィードバック制御を行う。このように加湿装置3からの水分量を常に最適な状態とするフィードバック制御を行うことで、季節や室温等の環境変化や穀物aの種類や穀物aの管理状態等により、穀物aの水分量が異なった際にも、加湿装置3で加湿した後の穀物aの水分量を最適な状態に維持することが可能となる。   For example, when the moisture content of the grain a after being humidified by the humidifier 3 is insufficient, the humidifier 3 is based on the difference value obtained from the moisture values measured by the moisture meters 16 and 17. The control unit 18 calculates the amount of water to be sprayed. Based on the calculated value, feedback control is performed so as to spray a predetermined amount of water by adjusting the electromagnetic valve of the water supply unit 7 of the humidifier 3. In this way, by performing feedback control that always keeps the moisture content from the humidifying device 3 in an optimal state, the moisture content of the grain a depends on environmental changes such as season and room temperature, the type of the grain a, the management state of the grain a, and the like. Even when they are different, it becomes possible to maintain the moisture content of the grain a after being humidified by the humidifying device 3 in an optimum state.

穀物回収部4は、エア搬送管路2の終端部2bと連通連設した受容ホッパー41を備えており、受容ホッパー41内には、回収ガイド9を配設すると共に回収ガイド9基端側をエア搬送管路2の終端部2bに連通連結している。   The grain recovery unit 4 includes a receiving hopper 41 communicating with the terminal end 2b of the air conveyance pipe line 2. In the receiving hopper 41, a recovery guide 9 is disposed and the base end side of the recovery guide 9 is disposed. The air conveyance pipe line 2 is connected in communication with the terminal end 2b.

また、受容ホッパー41の下端部には、当該受容ホッパー41から外部への穀物取出口42を設け、この穀物取出口42のさらに下方位置にロータリーバルブ43を配設している。受容ホッパー41の上端をなす天井部44には、排気管31を突設し、さらにこの排気管31に吸気ダクト32を介して吸引機構5を連通連結している。   Further, a grain outlet 42 from the receiving hopper 41 to the outside is provided at the lower end portion of the receiving hopper 41, and a rotary valve 43 is disposed further below the grain outlet 42. An exhaust pipe 31 protrudes from the ceiling 44 that forms the upper end of the receiving hopper 41, and the suction mechanism 5 is connected to the exhaust pipe 31 through an intake duct 32.

吸引機構5は、エア搬送管路2や受容ホッパー41の内部の空気を吸引する。このエア吸引力により、穀物供給部1から穀物aがエア搬送管路2内を搬送されつつエア搬送管路2に連通連結した導入管15からノズル8から噴霧された水分が吸引されて効率的に穀物aに付着する。水分が付着した穀物aは洗浄されると共に保湿量を増加して受容ホッパー41に搬送される。33は排気管31と連通する排気口である。   The suction mechanism 5 sucks air inside the air conveyance pipe line 2 and the receiving hopper 41. By this air suction force, the water sprayed from the nozzle 8 is sucked from the introduction pipe 15 that is connected to the air conveyance pipe 2 while the grain a is conveyed from the grain supply unit 1 through the air conveyance pipe 2, and is efficient. To the grain a. Grain a to which moisture has adhered is washed and transported to the receiving hopper 41 with a moisturizing amount increased. An exhaust port 33 communicates with the exhaust pipe 31.

なお、受容ホッパー41の内部におけるエア搬送管路2の連通個所より上方には、図示しない穀物流出防止フィルタを設け、排気口33から搬送物aが流出するのを防止するようにしてもよい。   Note that a grain outflow prevention filter (not shown) may be provided above the communicating portion of the air conveyance pipe line 2 inside the receiving hopper 41 to prevent the conveyed product a from flowing out from the exhaust port 33.

また、前記受容ホッパー41は、その側壁40において、エア搬送管路2と連通する箇所から下方部分を前記ロータリーバルブ43に向けて傾斜させて傾斜壁45を形成する一方、この傾斜壁45に対向する面を垂直壁46としている。   In addition, the receiving hopper 41 forms an inclined wall 45 by inclining a lower portion thereof toward the rotary valve 43 from a portion communicating with the air conveyance pipe line 2 on the side wall 40, while facing the inclined wall 45. The surface to be used is a vertical wall 46.

ところで、回収ガイド9は、穀物aの搬送方向を水平方向から垂直方向に変更する断面視略湾状のガイド壁90と、同ガイド壁90の両端から弧状に延設され、搬送方向に沿って伸延する所定高さを有する一対の側壁91,91とから断面視円弧状の略樋状に形成されている。   By the way, the collection guide 9 has a substantially bay-shaped guide wall 90 that changes the conveying direction of the grain a from the horizontal direction to the vertical direction, and extends in an arc shape from both ends of the guide wall 90 along the conveying direction. A pair of side walls 91, 91 having a predetermined height to be extended is formed in a substantially bowl shape having an arc shape in cross section.

回収ガイド9では、エア搬送管路2の横置部2eから流入する穀物aの搬送方向を略直角に変更しつつ搬送速度を減速するので、穀物aは緩やかに下降することができ、穀物aの損傷を防止するとともに、穀物aが受容ホッパー41上部の排気口33に吸引されることがなくなり、よって吸引機構5への混入も可及的に防止することができる。   In the collection guide 9, the conveyance speed is reduced while changing the conveyance direction of the grain a flowing in from the horizontal portion 2e of the air conveyance pipeline 2 to a substantially right angle, so that the grain a can be gently lowered and the grain a In addition, the grain a is not sucked into the exhaust port 33 above the receiving hopper 41, so that the mixing into the suction mechanism 5 can be prevented as much as possible.

回収ガイド9の基端部は、搬送方向に向かって断面積を漸次拡大させて形成しているので、拡大部92によって穀物aの搬送速度を一旦減速させることができ、この減速後に回収ガイド9に沿って穀物aを縦方向に旋回移動させながらさらに減速するようにしている。したがって、かかる構成からも、回収ガイド9から放出する穀物aが勢い良く受容ホッパー41の内壁面などに衝突して損傷することを防止することができる。   Since the base end portion of the collection guide 9 is formed by gradually increasing the cross-sectional area in the conveyance direction, the conveyance speed of the grain a can be once reduced by the enlarged portion 92, and after this deceleration, the collection guide 9 The grain a is further decelerated while being swung in the vertical direction. Therefore, even with such a configuration, it is possible to prevent the grain a discharged from the collection guide 9 from violently colliding with the inner wall surface of the receiving hopper 41 and being damaged.

なお、本実施形態では、回収ガイド9の基端部だけでなく、同回収ガイド9を連設するエア搬送管路2の終端部2bも前記拡大部92と同径となるように断面積を拡大させて、エア搬送管路2と回収ガイド9とを緊密な状態で接続している。   In the present embodiment, not only the base end portion of the recovery guide 9 but also the terminal end portion 2b of the air conveyance conduit 2 connecting the recovery guide 9 has a cross-sectional area so as to have the same diameter as the enlarged portion 92. It expands and the air conveyance pipe line 2 and the collection | recovery guide 9 are connected in the close state.

なお、回収ガイド9は、ガイド壁90の幅が一定で、同ガイド壁90の両端部に連設される側壁91,91も互いに略平行としたが、これに限らず、ガイド壁90の幅を搬送方向に向かって漸次広げ、両側壁91,91が搬送方向に向かって次第に離れる構造としたり、逆に、ガイド壁90の幅を搬送方向に向かって狭めていって、両側壁91,91が搬送方向に向かって次第に近づく構造としたりすることもできる。例えば、ガイド壁90の基端部の断面積を搬送方向へ向けて拡大すると、この拡大部で穀物aの搬送速度をさらに減速させて回収ガイド9から放出させることができるので、穀物aの損傷をより効果的に防止することが可能となる。   In the collection guide 9, the width of the guide wall 90 is constant, and the side walls 91 and 91 connected to both ends of the guide wall 90 are also substantially parallel to each other. The side walls 91 and 91 are gradually widened in the transport direction and the side walls 91 and 91 are gradually separated in the transport direction. Conversely, the width of the guide wall 90 is narrowed in the transport direction and the side walls 91 and 91 are narrowed. It can also be set as the structure which approaches gradually toward a conveyance direction. For example, when the cross-sectional area of the base end portion of the guide wall 90 is enlarged in the conveyance direction, the conveyance speed of the grain a can be further reduced by the enlarged part and discharged from the collection guide 9, so that the damage of the grain a Can be more effectively prevented.

[変形例1]
次に、外気と水分を供給する導入管15のエア搬送管路2に対する取り付け構造の変形例について、図2及び図3を参照しながら説明する。なお、以下の変形例において、上述した図1中の同一構成については同一符号を付して重複説明を省略し、また、効果についても同様に省略する。
[Modification 1]
Next, a modified example of the structure for attaching the introduction pipe 15 for supplying outside air and moisture to the air conveyance pipe line 2 will be described with reference to FIGS. Note that, in the following modified examples, the same components in FIG. 1 described above are denoted by the same reference numerals, and redundant description is omitted, and effects are also omitted.

この例では、エア搬送路2cの横置部2eに対して水平に導入管25を連通連結し、穀物供給部1のホッパー部11に接続した穀物供給筒13から湾曲させ、先端部に穀物導入部27を形成した接続筒2fを横置部2eに接続した構成としている。すなわち、換言すれば、エア搬送管路2の湾曲部分2cと横置部2eとの境部分に、ホッパー部11に連通し、エア搬送管路2の縦置部2dとなる接続筒2fと、水平方向に伸延させた導入管25を連通連結している。   In this example, the introduction pipe 25 is connected horizontally to the horizontal portion 2e of the air conveyance path 2c, bent from the grain supply cylinder 13 connected to the hopper part 11 of the grain supply part 1, and introduced to the tip part. The connecting cylinder 2f in which the portion 27 is formed is connected to the lateral portion 2e. That is, in other words, the connecting cylinder 2f that communicates with the hopper portion 11 at the boundary portion between the curved portion 2c and the laterally placed portion 2e of the air conveyance pipe line 2 and becomes the vertical portion 2d of the air conveyance pipe line 2, The introduction pipe 25 extended in the horizontal direction is connected in communication.

かかる構成としても、先の実施形態同様に、導入管25の始端開口部26からは必要量の外気や水分を十分に供給することができるとともに、穀物供給口12からの自然落下により、穀物aを簡単かつ確実にエア搬送管路2内に供給して円滑なエア搬送が行える。   Even in such a configuration, a necessary amount of outside air and moisture can be sufficiently supplied from the starting end opening 26 of the introduction pipe 25 as in the previous embodiment, and the grain a can be reduced by natural fall from the grain supply port 12. Can be easily and reliably supplied into the air conveyance pipe line 2 for smooth air conveyance.

すなわち、導入管25の始端開口部26には、加湿装置3の一部を構成するノズル8が臨設されている。ノズル8は水供給管6を介して給水部7から供給される水を霧状にして導入管25内に噴霧する。導入管25内に噴霧された水分は、エア搬送管路2の湾曲部分2cを通過して横置部2eに至る穀物aに付着することとなる。この導入管25は、始端開口部26の開口径に比べて、その終端部分、すなわち、エア搬送管路2における穀物導入部27下の通路29が狭められており、始端開口部26から導入された外気と水分は、狭く形成された通路29で加速されて通路29端部から横置部2e内に一気に拡散され、湾曲部分2cから横置部2eを進行中の穀物aに噴霧される。したがって、横置部2eを進行中の穀物aが拡散された水分で包まれながら吸引気流と共にエア搬送管路2の湾曲部分2cから横置部2eを通過して穀物回収部4に搬送される。   That is, the nozzle 8 that constitutes a part of the humidifying device 3 is provided adjacent to the start end opening 26 of the introduction pipe 25. The nozzle 8 sprays the water supplied from the water supply unit 7 through the water supply pipe 6 in the form of a mist into the introduction pipe 25. The water sprayed in the introduction pipe 25 adheres to the grain a which passes through the curved portion 2c of the air conveyance pipe line 2 and reaches the horizontal portion 2e. Compared to the opening diameter of the start end opening 26, the introduction pipe 25 has a terminal portion, that is, a passage 29 below the grain introduction portion 27 in the air conveying pipe 2, which is introduced from the start end opening 26. The outside air and moisture are accelerated by the narrowly formed passage 29 and diffused all at once from the end of the passage 29 into the horizontal portion 2e, and sprayed from the curved portion 2c to the ongoing grain a through the horizontal portion 2e. Accordingly, the grain a in progress passes through the horizontal portion 2e and is conveyed to the grain collection unit 4 through the horizontal portion 2e from the curved portion 2c of the air conveyance pipe 2 together with the suction air flow while being wrapped in the diffused moisture. .

このように、エア搬送管路2の湾曲部分2c内を搬送中の穀物aに導入管25を介してノズル8で水分を噴霧するため、付着した水分が穀物aを綺麗に洗浄すると共に穀物a自体の保水量を増加して搬送中に生じる穀物aの欠けを防ぐ効果がある。   In this way, since the water is sprayed by the nozzle 8 through the introduction pipe 25 to the grain a being transported in the curved portion 2c of the air transport pipe 2, the attached water cleans the grain a and cleans the grain a. There is an effect of preventing the chipping of the grain a that occurs during the conveyance by increasing the water retention amount of itself.

また、エア搬送管路2内の穀物導入部27は、図3に示すように、エア搬送管路2の内部の搬送方向に向かって穀物受板28を適宜長さで伸延させて形成している。   Further, as shown in FIG. 3, the grain introduction portion 27 in the air conveyance pipe line 2 is formed by extending a grain receiving plate 28 with an appropriate length in the conveyance direction inside the air conveyance pipe line 2. Yes.

すなわち、エア搬送管路2の縦置部2d内における略中心部分に位置する穀物導入部端部27aから、エア搬送管路2を上下に仕切るように穀物受板28を延設している。この穀物受板28によって、穀物供給部1から落下する穀物aを一旦受け止めた後にエアにより吸引搬送するようにしている。かかる構成とすることで、大量の穀物aが一度に落下してエア搬送管路2内に堆積して詰まったりするおそれがなく、穀物aのエアによる吸引搬送を円滑に行うことができる。   That is, the grain receiving plate 28 is extended from the grain introduction part end part 27a located substantially in the center part in the vertically placed part 2d of the air conveying pipe 2 so as to partition the air conveying pipe 2 vertically. With the grain receiving plate 28, the grain a falling from the grain supply unit 1 is once received and then sucked and conveyed by air. By adopting such a configuration, there is no possibility that a large amount of grain a falls at once and accumulates in the air conveyance pipe 2 and becomes clogged, and the suction and conveyance of the grain a by air can be performed smoothly.

[変形例2]
次に、エア搬送管路2の外気や水分を供給する導入管25の変形例2について、図4を参照しながら説明する。
[Modification 2]
Next, a modified example 2 of the introduction pipe 25 for supplying outside air and moisture in the air conveyance pipe line 2 will be described with reference to FIG.

この例では、図2及び図3中の導入管25に外気のみを導入する構造としたものであり、加湿装置30の一部を構成する水分供給管63をエア搬送管路2の横置部2eの中途部に連通連結した構成としている。具体的には、穀物aの搬送方向の横置部2eに垂直方向から水分供給管63を連通連結している。なお、より好ましくは、水分供給管63を搬送方向に対して後方へ傾倒させて、水分を水分供給管63に対して鋭角に供給できるように接続することが好ましい。   In this example, only the outside air is introduced into the introduction pipe 25 in FIGS. 2 and 3, and the moisture supply pipe 63 that constitutes a part of the humidifier 30 is connected to the horizontal portion of the air conveyance pipe line 2. It is set as the structure connected to the middle part of 2e. Specifically, the moisture supply pipe 63 is connected in communication with the horizontal portion 2e in the conveying direction of the grain a from the vertical direction. More preferably, it is preferable that the moisture supply pipe 63 is tilted backward with respect to the transport direction so that the moisture can be supplied to the moisture supply pipe 63 at an acute angle.

加湿装置30は、水分供給管63と給水部7と水供給管60とからなり、給水部7から供給される水滴状の水分が水分供給管63を介してエア搬送管路2の横置部2e内に供給される。   The humidifier 30 includes a moisture supply pipe 63, a water supply unit 7, and a water supply tube 60, and the water droplet-like moisture supplied from the water supply unit 7 passes through the moisture supply pipe 63 and is installed in the horizontal portion of the air conveyance pipe line 2. 2e.

吸引機構5が作動すると、穀物供給部1から穀物aがエア搬送管路2内に引き込まれて、導入管25から供給される外気と共に搬送され、さらに搬送中の穀物aがエア搬送管路2の横置部2eに連通連結した水分供給管63から供給された水滴状の水分を付着した状態で穀物回収部4に搬送されることとなる。   When the suction mechanism 5 is actuated, the grain a is drawn from the grain supply unit 1 into the air conveyance pipe 2 and is conveyed along with the outside air supplied from the introduction pipe 25, and the grain a being conveyed is further conveyed to the air conveyance line 2. In this state, water droplets supplied from the moisture supply pipe 63 connected to the horizontal portion 2e are transported to the grain collection unit 4 in a state of adhering.

このように、本実施形態では、エア搬送管路2の横置部2e内を搬送中の穀物aに水分供給管63から水滴状の水分を供給するため、穀物aを綺麗に洗浄すると共に穀物a自体の保水量が増加して穀物aの欠けを防ぐ効果がある。   As described above, in the present embodiment, since the water droplet-like moisture is supplied from the moisture supply pipe 63 to the grain a being transported in the horizontal portion 2e of the air conveyance pipeline 2, the grain a is washed cleanly and the grain The water retention amount of a itself increases, and it has the effect of preventing chipping of grain a.

[変形例3]
次に、エア搬送管路2に外気や水分を供給する構造の変形例3について、図5を参照しながら説明する。
[Modification 3]
Next, Modification 3 of the structure for supplying outside air and moisture to the air conveyance pipe line 2 will be described with reference to FIG.

また、図5に示すように、エア搬送管路2の始端部2aに形成された穀物導入部77は、穀物供給部1から供給される穀物aと外気を搬送・供給する構造となっている。そして、穀物供給部1の穀物供給筒13は、エア搬送管路2の穀物導入部77(外気連通口)から所定距離だけ離隔した状態で臨設される。   Moreover, as shown in FIG. 5, the grain introduction part 77 formed in the start end part 2a of the air conveyance pipeline 2 has a structure for conveying and supplying the grain a and the outside air supplied from the grain supply part 1. . The grain supply cylinder 13 of the grain supply unit 1 is erected in a state of being separated from the grain introduction part 77 (outside air communication port) of the air conveyance pipe line 2 by a predetermined distance.

穀物導入部77は、エア搬送管路2の他の部分の直径よりも大径の拡径部21に形成されており、穀物供給筒13の開口部よりも大口径となるように構成している。   The grain introduction part 77 is formed in the enlarged diameter part 21 having a diameter larger than the diameter of the other part of the air conveying pipe 2 and is configured to have a larger diameter than the opening of the grain supply cylinder 13. Yes.

エア搬送管路2の横置部2eの中途部には、加湿装置80の一部を構成する水分供給管83が連通連結されている。具体的には、水分供給管83は、基端側を湾曲させて横置部2eに連通連結される。本実施形態では、水分供給管83の基端の導入板83aを、エア搬送管路2の横置部2eに略30度の角度で連結している。   A moisture supply pipe 83 that constitutes a part of the humidifying device 80 is connected in communication with the middle portion of the horizontal portion 2 e of the air conveyance pipe 2. Specifically, the moisture supply pipe 83 is connected in communication with the lateral placement portion 2e with the proximal end curved. In the present embodiment, the introduction plate 83a at the base end of the moisture supply pipe 83 is connected to the laterally placed portion 2e of the air conveyance pipe line 2 at an angle of about 30 degrees.

加湿装置80は、水分供給管83と加湿部87とを備えている。水分供給管83には、給水部(図示しない)から供給される水分を霧状にする超音波式(ネビライザー方式)の加湿部87が接続される。   The humidifier 80 includes a moisture supply pipe 83 and a humidifier 87. Connected to the moisture supply pipe 83 is an ultrasonic (nebulizer type) humidifying unit 87 that mists moisture supplied from a water supply unit (not shown).

エア搬送管路2の始端部2aは、エア搬送管路2内に引き込む外気の取込口である外気連通口と、エア搬送管路2内にエア搬送対象となる米などの穀物aを取り込む穀物導入口とを兼用する穀物導入部77を備えている。   The start end portion 2 a of the air conveyance pipeline 2 takes in an outside air communication port that is an intake port for outside air drawn into the air conveyance pipeline 2, and a grain a such as rice that is an object of air conveyance into the air conveyance pipeline 2. A grain introduction part 77 that also serves as a grain introduction port is provided.

穀物導入部77には、ホッパー部11から供給される穀物aが自然落下によってエア搬送管路2内に簡単に供給されると共に、穀物供給筒13の開口径より大径に形成されるために、外気連通口として機能して外気が吸引される。穀物aは穀物導入部77から散逸することなく効果的にエア搬送管路2内に供給され、吸引気流に乗ってそのままエア搬送管路2内の始端部2a→縦置部2d→湾曲部分2c→横置部2e→終端部2bの順に円滑に流れて搬送されていく。加湿部87で発生させた霧状の水分は、水分供給管83内に噴霧される。水分供給管83内に噴霧された霧状の水分は、横置部2eを水平方向に通過している穀物aに、略30度の角度で合流することになり、円滑に混ざっていき、穀物aに付着する。水分が付着した穀物aはエア搬送管路2の横置部2eを洗浄されながら搬送されて穀物回収部4内に効果的に収容される。   In the grain introduction part 77, the grain a supplied from the hopper part 11 is easily supplied into the air conveying pipe 2 by natural fall, and is formed to have a larger diameter than the opening diameter of the grain supply cylinder 13. The outside air is sucked by functioning as an outside air communication port. Grain a is effectively supplied into the air conveyance pipe line 2 without being dissipated from the grain introduction part 77, and rides on the suction airflow to start the end part 2a in the air conveyance pipe line 2 → the vertically placed part 2d → curved part 2c. → The horizontal portion 2e → the end portion 2b smoothly flows and is conveyed. The mist-like moisture generated by the humidifying unit 87 is sprayed into the moisture supply pipe 83. The mist of water sprayed in the moisture supply pipe 83 will join the grain a passing through the horizontal portion 2e in the horizontal direction at an angle of about 30 degrees, and will be smoothly mixed. It adheres to a. Grain a to which moisture has adhered is conveyed while being washed in the horizontal portion 2e of the air conveyance pipe 2 and is effectively stored in the grain collection unit 4.

なお、加湿装置80には、穀物aへの水分量を調節するための制御部18が接続されており、上記穀物吸引搬送装置Aと同様に、第1水分計16と第2水分計17とで計測した値に基づいて、水分量のフィードバック制御を行うようにしている。   The humidifier 80 is connected to a control unit 18 for adjusting the amount of moisture to the grain a, and the first moisture meter 16 and the second moisture meter 17 are Based on the value measured in step 1, the water amount feedback control is performed.

なお、変形例3において、エア搬送管路2の横置部2eに水分供給管83を連通連結して加湿するようにしたが、外気連通口としての穀物導入部77から加湿装置で発生させた霧状の水分を供給するようにしてもよい。   In the modified example 3, the moisture supply pipe 83 is connected to the horizontal portion 2e of the air conveyance pipe line 2 so as to be humidified. However, the moisture supply pipe 83 is generated by the humidifier from the grain introduction part 77 serving as the outside air communication port. You may make it supply a mist-like water | moisture content.

なお、本発明を各実施形態を通して説明したが、本発明は各実施形態に限定されるものではなく、特許請求の範囲の主旨を逸脱することのない限り、各構成要素の形状や装置のレイアウトなどは適宜変更することができる。   Although the present invention has been described through each embodiment, the present invention is not limited to each embodiment, and the shape of each component and the layout of the apparatus are within the scope of the claims. Etc. can be appropriately changed.

A 穀物吸引搬送装置
1 穀物供給部
2 エア搬送管路
3 加湿装置
4 穀物回収部
5 吸引機構
6 水供給管
7 給水部
9 回収ガイド
11 ホッパー部
12 穀物供給口
13 穀物供給筒
14 シャッター
15 導入管
A Grain suction conveyance device 1 Grain supply unit 2 Air conveyance line 3 Humidification device 4 Grain collection unit 5 Suction mechanism 6 Water supply tube 7 Water supply unit 9 Collection guide 11 Hopper unit 12 Grain supply port 13 Grain supply tube 14 Shutter 15 Introducing tube

Claims (4)

搬送物となる穀物を収容する穀物供給部と、
同穀物供給部から供給された穀物をエア搬送するエア搬送管路と、
同エア搬送管路からエア搬送された穀物を受けて回収する穀物回収部と、
前記エア搬送管路の終端部を連通した前記穀物回収部に連通連結し、吸気により前記エア搬送管路内に吸引気流を生じさせる吸引機構と、
を備えた穀物吸引搬送装置において、
前記エア搬送路内に水分を供給し、供給した水分を前記穀物と共に前記吸引気流により吸引させながら当該穀物を加湿可能とした加湿手段を具備することを特徴とする穀物吸引搬送装置。
A grain supply unit for storing grains to be conveyed;
An air conveyance pipe for conveying the grains supplied from the grain supply unit by air;
A grain collection unit that receives and collects the grains conveyed by air from the air conveyance pipeline;
A suction mechanism that is connected in communication with the grain recovery unit that communicates the terminal portion of the air conveyance pipe line, and generates a suction airflow in the air conveyance pipe line by intake air;
In the grain suction conveyance device provided with
A grain suction / conveying apparatus, comprising a humidifying means for supplying moisture into the air conveying path, and capable of humidifying the grain while sucking the supplied moisture together with the grain by the suction airflow.
前記加湿手段は、
前記エア搬送路の上手側に形成した給水部を介して前記エア搬送路内に水分を供給することを特徴とする請求項1記載の穀物吸引搬送装置。
The humidifying means is
The grain suction conveyance device according to claim 1, wherein moisture is supplied into the air conveyance path through a water supply unit formed on the upper side of the air conveyance path.
前記加湿手段から前記エア搬送路内に供給される水分は、水滴状若しくは霧状であることを特徴とする請求項1又は2に記載の穀物吸引搬送装置。   The grain suction conveyance device according to claim 1 or 2, wherein the moisture supplied from the humidifying means into the air conveyance path is in the form of water droplets or mist. 前記穀物供給部には、収容した穀物の水分量を計測するための水分計が設けられ、前記穀物回収部には、回収した穀物の水分量を計測するための水分計が設けられることを特徴とする請求項1〜3の何れか1項に記載の穀物吸引搬送装置。   The grain supply unit is provided with a moisture meter for measuring the moisture content of the stored grain, and the grain collection unit is provided with a moisture meter for measuring the moisture content of the collected grain. The grain suction conveyance device according to any one of claims 1 to 3.
JP2009278689A 2009-12-08 2009-12-08 Grain suction transfer device Expired - Fee Related JP5059839B2 (en)

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