JP2011116204A - Exhaust system of transverse engine - Google Patents

Exhaust system of transverse engine Download PDF

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Publication number
JP2011116204A
JP2011116204A JP2009274196A JP2009274196A JP2011116204A JP 2011116204 A JP2011116204 A JP 2011116204A JP 2009274196 A JP2009274196 A JP 2009274196A JP 2009274196 A JP2009274196 A JP 2009274196A JP 2011116204 A JP2011116204 A JP 2011116204A
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Prior art keywords
exhaust
vehicle
engine
pipe
branch pipe
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Japanese (ja)
Inventor
Kenji Ushijima
賢児 牛島
Yuichi Hasegawa
裕一 長谷川
Yasushi Nakatani
泰史 中谷
Hiroshi Kitahata
啓史 北畠
Yasushi Kusunoki
泰史 楠
Hiroaki Kamo
寿章 加茂
Yoshitaka Nakamura
好孝 中村
Daisuke Watanabe
大輔 渡邉
Hiroki Shimoji
博喜 下地
Masami Negami
昌巳 根上
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Mazda Motor Corp
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Mazda Motor Corp
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Priority to JP2009274196A priority Critical patent/JP2011116204A/en
Priority to DE102010052937A priority patent/DE102010052937A1/en
Priority to US12/958,194 priority patent/US20110126522A1/en
Priority to CN2010105849331A priority patent/CN102085805A/en
Priority to CN2010206583364U priority patent/CN201922921U/en
Publication of JP2011116204A publication Critical patent/JP2011116204A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K13/00Arrangement in connection with combustion air intake or gas exhaust of propulsion units
    • B60K13/04Arrangement in connection with combustion air intake or gas exhaust of propulsion units concerning exhaust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K5/00Arrangement or mounting of internal-combustion or jet-propulsion units
    • B60K5/04Arrangement or mounting of internal-combustion or jet-propulsion units with the engine main axis, e.g. crankshaft axis, transversely to the longitudinal centre line of the vehicle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • F01N13/10Other arrangements or adaptations of exhaust conduits of exhaust manifolds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1805Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body
    • F01N13/1811Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body with means permitting relative movement, e.g. compensation of thermal expansion or vibration
    • F01N13/1816Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body with means permitting relative movement, e.g. compensation of thermal expansion or vibration the pipe sections being joined together by flexible tubular elements only, e.g. using bellows or strip-wound pipes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1805Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body
    • F01N13/1811Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body with means permitting relative movement, e.g. compensation of thermal expansion or vibration
    • F01N13/1822Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body with means permitting relative movement, e.g. compensation of thermal expansion or vibration for fixing exhaust pipes or devices to vehicle body
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2340/00Dimensional characteristics of the exhaust system, e.g. length, diameter or volume of the apparatus; Spatial arrangements of exhaust apparatuses
    • F01N2340/04Dimensional characteristics of the exhaust system, e.g. length, diameter or volume of the apparatus; Spatial arrangements of exhaust apparatuses characterised by the arrangement of an exhaust pipe, manifold or apparatus in relation to vehicle frame or particular vehicle parts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Toxicology (AREA)
  • Exhaust Silencers (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To early raise the temperature of a catalyst in an exhaust emission control device (a straight catalyst 40) in cold time of an engine 1, by compactly arranging an exhaust upstream side part 48 in an engine room 19 without sacrificing a cabin, in an exhaust system E of the transverse engine 1 of joining a transmission 11 to one side in the cylinder bank direction. <P>SOLUTION: The exhaust upstream side part 48 includes a plurality of branch pipe parts 32, a single exhaust pipe part 34 and the straight catalyst 40. The straight catalyst 40 is arranged on the vehicle rear side of the engine 1 so that a gas flow passage of its inside extends in the substantial vehicle width direction in a plan view, and a part up to becoming the single exhaust pipe 34 from an end part on the exhaust upstream side of the branch pipe parts 32 in the exhaust upstream side part 48, is curved so that the exhaust downstream side of the part turns to the transmission 11 side in the vehicle width direction in a plan view, and the single exhaust pipe part 34 is curved so that the exhaust downstream side of the single exhaust pipe part 34 turns to the vehicle front side in a plan view. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、車両前部のエンジンルームに気筒列方向が車幅方向を向くように横置きに配置された横置きエンジンの排気装置に関する技術分野に属する。   The present invention belongs to a technical field related to an exhaust device for a horizontally mounted engine that is horizontally disposed in an engine room at a front portion of a vehicle so that a cylinder row direction faces a vehicle width direction.

従来より、この種の横置きエンジンはよく知られており、この横置きエンジンの排気装置は、通常、該エンジンの車両後側に配置される(例えば、特許文献1参照)。この排気装置には、エンジンの複数の気筒にそれぞれ連通する複数の分岐管部が設けられており、これら分岐管部が集合して最終的に単一排気管部となる。ここで、特許文献1では、全気筒(4つの気筒)を、排気行程が互いに連続しない複数の気筒からなる複数組の気筒群(1番気筒及び4番気筒からなる気筒群並びに2番気筒及び3番気筒からなる気筒群)に分けて、該各組の気筒群毎に当該気筒群の複数の気筒に連通する分岐管部同士を集合させてなる複数(2つ)の中間集合管部を設け、これら2つの中間集合管部同士を集合させて単一排気管部としている。尚、中間集合管部を設けないで、全ての分岐管部同士を集合させて1つの集合管部とする場合もある。   Conventionally, this type of horizontally mounted engine is well known, and the exhaust device of this horizontally mounted engine is usually disposed on the vehicle rear side of the engine (see, for example, Patent Document 1). The exhaust device is provided with a plurality of branch pipe portions that respectively communicate with a plurality of cylinders of the engine, and these branch pipe portions are gathered to finally become a single exhaust pipe portion. Here, in Patent Document 1, all the cylinders (four cylinders) are divided into a plurality of cylinder groups (a cylinder group consisting of a first cylinder and a fourth cylinder, a second cylinder, A plurality of (two) intermediate collecting pipe portions each of which is formed by collecting the branch pipe portions communicating with a plurality of cylinders of each cylinder group. The two intermediate collecting pipe parts are assembled to form a single exhaust pipe part. In some cases, an intermediate collecting pipe portion is not provided, and all branch pipe portions are gathered to form one collecting pipe portion.

また、近年では、特にエンジンの冷間時における排気ガスの低エミッション化を図るべく、排気浄化装置内の触媒の温度を早期に上昇させるために、排気浄化装置が比較的上流側に設けられる。上記特許文献1では、上記中間集合管部に排気浄化装置(直キャタリスト)を設けるようにしている。   In recent years, in order to reduce the exhaust gas emission particularly when the engine is cold, the exhaust purification device is provided relatively upstream in order to quickly raise the temperature of the catalyst in the exhaust purification device. In Patent Document 1, an exhaust purification device (direct catalyst) is provided in the intermediate collecting pipe portion.

特開2008−260472号公報JP 2008-260472 A

ところで、エンジンの排気効率を高めてエンジン出力を高めるためには、分岐管部及び中間集合管部(中間集合管部を設けない場合には、分岐管部)を出来る限り長くすることが好ましい。このような観点から、特許文献1では、分岐管部及び中間集合管部を長くしたことで、2つの中間集合管部が、フロアパネルの車幅方向中央部に形成されたトンネル部内に配置されている。   By the way, in order to increase the engine exhaust efficiency and increase the engine output, it is preferable to make the branch pipe part and the intermediate collecting pipe part (the branch pipe part in the case where no intermediate collecting pipe part is provided) as long as possible. From this point of view, in Patent Document 1, since the branch pipe part and the intermediate collecting pipe part are lengthened, the two intermediate collecting pipe parts are arranged in the tunnel part formed at the center in the vehicle width direction of the floor panel. ing.

しかし、このように2つの中間集合管部が上記トンネル部内に配置されると、そのトンネル部の幅や高さ(断面積)が大きくなり、特に特許文献1では、排気浄化装置が中間集合管部に設けられているために、トンネル部の断面積がより一層拡大されることになる。したがって、車室空間を狭くしないようにする観点からは改良の余地がある。また、排気浄化装置がトンネル部内に設けられていると、排気浄化装置に車両走行風が当たり易くなり、エンジンの冷間時に排気浄化装置内の触媒の温度をより早期に上昇させる観点からも改良の余地がある。   However, when two intermediate collecting pipe parts are arranged in the tunnel part in this way, the width and height (cross-sectional area) of the tunnel part become large. Therefore, the cross-sectional area of the tunnel portion is further increased. Therefore, there is room for improvement from the viewpoint of not narrowing the passenger compartment space. In addition, if the exhaust gas purification device is installed in the tunnel, it will be easier for the vehicle's wind to hit the exhaust gas purification device, improving the temperature of the catalyst in the exhaust gas purification device earlier when the engine is cold. There is room for.

本発明は、斯かる点に鑑みてなされたものであり、その目的とするところは、横置きエンジンの排気装置における、排気浄化装置を含む排気上流側部位を、車室を犠牲にすることなくコンパクトにエンジンルームに配置するとともに、エンジンの冷間時に排気浄化装置内の触媒の温度を早期に上昇させ得るようにすることにある。   The present invention has been made in view of such a point, and an object of the present invention is to provide an exhaust upstream portion including an exhaust purification device in an exhaust device of a horizontally mounted engine without sacrificing the passenger compartment. It is to be arranged in the engine room in a compact manner and to increase the temperature of the catalyst in the exhaust purification device at an early stage when the engine is cold.

上記の目的を達成するために、第1の発明では、複数の気筒を列状に有しかつ気筒列方向一側に変速機が結合されているとともに車両前部のエンジンルームに気筒列方向が車幅方向を向くように横置きに配置されたエンジンの車両後側の側面に、該エンジンの排気浄化装置を含む排気上流側部位が連結された、横置きエンジンの排気装置を対象として、上記排気上流側部位は、上記複数の気筒にそれぞれ連通しかつ上記エンジンの車両後側の側面から車両後側へ延びる複数の分岐管部と、上記複数の分岐管部に連通するように該分岐管部の排気下流側に設けられた単一排気管部と、上記単一排気管部の排気下流側の端部に接続された上記排気浄化装置と、を含み、上記排気浄化装置は、平面視で、その内部のガス流路が略車幅方向に延びるように、上記エンジンの車両後側に配置されており、上記排気上流側部位における上記分岐管部の排気上流側の端部から上記単一排気管部となるまでの部位は、平面視で該部位の排気下流側が車幅方向の上記変速機側へ向かうように湾曲し、上記単一排気管部は、平面視で該単一排気管部の排気下流側が車両前側へ向かうように湾曲し、上記排気浄化装置の排気下流側の端部に接続された下流側排気管が、該排気浄化装置との接続部から、上記車両のダッシュパネル下端部の車幅方向中央部に形成されたトンネル開口部へ向かうように配設されている構成とした。   In order to achieve the above object, according to the first aspect of the present invention, a plurality of cylinders are arranged in a row, a transmission is coupled to one side of the cylinder row direction, and the cylinder row direction is arranged in the engine room at the front of the vehicle. For an exhaust device of a horizontally mounted engine in which an exhaust upstream side portion including an exhaust purification device of the engine is connected to a side surface on the vehicle rear side of the engine horizontally disposed so as to face the vehicle width direction, The exhaust upstream side portion communicates with the plurality of cylinders and extends from the side surface on the vehicle rear side of the engine to the vehicle rear side, and the branch pipe so as to communicate with the plurality of branch tube portions. A single exhaust pipe portion provided on the exhaust downstream side of the exhaust portion, and the exhaust purification device connected to an end portion on the exhaust downstream side of the single exhaust pipe portion. The gas flow path inside it extends in the vehicle width direction. In addition, the portion of the exhaust upstream side portion that is disposed on the vehicle rear side of the engine and extends from the exhaust upstream end of the branch pipe portion to the single exhaust pipe portion is the portion in plan view. And the single exhaust pipe portion is curved so that the exhaust downstream side of the single exhaust pipe portion is directed to the front side of the vehicle in a plan view. A downstream exhaust pipe connected to the exhaust downstream side end of the exhaust purification device has a tunnel opening formed in the vehicle width direction central portion of the lower end portion of the dash panel of the vehicle from the connection portion with the exhaust purification device It was set as the structure arrange | positioned toward.

上記の構成により、排気上流側部位における分岐管部から排気浄化装置までの部分が、平面視でループ状をなし、これにより、分岐管部(又は、分岐管部及び中間集合管部)の長さを長くして排気効率を向上させつつ、エンジンの車両後側に、排気浄化装置を含む排気上流側部位をコンパクトに配置することができる。しかも、排気上流側部位における分岐管部の排気上流側の端部から単一排気管部となるまでの部位(中間集合管部を設けた場合には、分岐管部及び中間集合管部全体)は、平面視で該部位の排気下流側が車幅方向の変速機側へ向かうように湾曲しているので、車幅方向において単一排気管部が分岐管部に対して変速機側に位置することになり、これにより、排気上流側部位を変速機に近付けるように配置することができる。この結果、通常は車幅方向においてエンジンの変速機とは反対側の側面に配置される補機(ウォータポンプ等)や、エンジンルームの側壁に対して、排気上流側部位を離して配置することができる。このことで、補機やサイドフレーム等との干渉もなくスペース的に有利な配置とすることができるとともに、補機やエンジンルームの側壁への輻射熱の影響を抑制することもできる。また、分岐管部(又は、分岐管部及び中間集合管部)の長さを長くしても、トンネル部では、単一の下流側排気管を通すだけで済み、トンネル部の断面積を拡大する必要はない。   With the above configuration, the portion from the branch pipe portion to the exhaust gas purification device in the exhaust upstream side portion forms a loop shape in a plan view, thereby the length of the branch pipe portion (or the branch pipe portion and the intermediate collecting pipe portion). The exhaust upstream side portion including the exhaust purification device can be compactly arranged on the rear side of the engine while increasing the length and improving the exhaust efficiency. Moreover, the portion from the exhaust upstream side end of the branch pipe portion to the single exhaust pipe portion in the exhaust upstream side portion (when the intermediate collecting pipe portion is provided, the entire branch pipe portion and intermediate collecting pipe portion) Is curved in a plan view so that the exhaust downstream side of the portion is directed toward the transmission side in the vehicle width direction, the single exhaust pipe portion is located on the transmission side with respect to the branch pipe portion in the vehicle width direction. As a result, the exhaust upstream side portion can be disposed closer to the transmission. As a result, the exhaust upstream side part is usually arranged away from the auxiliary equipment (water pump etc.) arranged on the side opposite to the engine transmission in the vehicle width direction and the side wall of the engine room. Can do. As a result, it is possible to achieve a space-friendly arrangement without interference with auxiliary equipment, side frames, and the like, and it is possible to suppress the influence of radiant heat on the side walls of the auxiliary equipment and the engine room. Also, even if the length of the branch pipe (or branch pipe and intermediate collecting pipe) is increased, it is only necessary to pass a single downstream exhaust pipe in the tunnel, and the cross-sectional area of the tunnel is enlarged. do not have to.

ここで、排気上流側部位がループ状をなすことで、直線状に比べて排気抵抗の点で不利になる可能性はあるが、本発明では、排気上流側部位の上記配置により、ループ径を比較的大きくすることができるので、排気抵抗は殆ど問題にはならず、分岐管部(又は、分岐管部及び中間集合管部)の長さを長くすることによる排気効率向上効果により、エンジン出力を高めることが可能になる。   Here, there is a possibility that the exhaust upstream side portion has a loop shape, which may be disadvantageous in terms of exhaust resistance as compared with the straight shape, but in the present invention, the loop diameter is reduced by the above arrangement of the exhaust upstream side portion. Since it can be made relatively large, exhaust resistance hardly becomes a problem, and the engine output is improved by the effect of improving the exhaust efficiency by increasing the length of the branch pipe part (or the branch pipe part and the intermediate collecting pipe part). Can be increased.

また、排気上流側部位がループ状をなすことで、排気上流側部位の熱膨張による伸びをループ全体に分散することができ、排気上流側部位の応力集中による劣化を防止することができる。   Further, by forming the exhaust upstream portion in a loop shape, the elongation due to thermal expansion of the exhaust upstream portion can be dispersed throughout the loop, and deterioration due to stress concentration in the exhaust upstream portion can be prevented.

さらに、排気浄化装置をエンジンの車両後側の近傍に配置することができ、これにより、排気浄化装置が車両走行風が当たり難くなり、エンジンの冷間時に排気浄化装置内の触媒の温度をより早期に上昇させることが可能になる。   Furthermore, the exhaust purification device can be arranged in the vicinity of the rear side of the engine of the engine, which makes it difficult for the exhaust purification device to hit the vehicle running wind, and the temperature of the catalyst in the exhaust purification device is further increased when the engine is cold. It becomes possible to raise early.

さらにまた、重量が大きい排気浄化装置をエンジンの近傍に配置することで、排気浄化装置をエンジンから離して配置する場合に比べて、エンジン振動に伴う排気上流側部位の振動を低減することができる。   Furthermore, by arranging the exhaust purification device having a large weight in the vicinity of the engine, it is possible to reduce the vibration of the exhaust upstream side part due to the engine vibration compared to the case where the exhaust purification device is arranged away from the engine. .

第2の発明では、第1の発明において、上記排気浄化装置のガス流路における触媒配設部の断面が略円形状をなし、上記触媒配設部の排気上流側の端面に対するガス進入角度が、該触媒配設部の排気下流側の端面に対するガス排出角度よりも大きくなるように、上記触媒配設部の排気上流側の端面に対する上記単一排気管部の車幅方向の最大張出し量が、上記触媒配設部の排気下流側の端面に対する上記下流側排気管の車幅方向の最大張出し量よりも大きくされているものとする。   According to a second aspect, in the first aspect, the cross section of the catalyst disposition portion in the gas flow path of the exhaust gas purification device has a substantially circular shape, and the gas entrance angle with respect to the exhaust upstream side end surface of the catalyst disposition portion is The maximum amount of protrusion in the vehicle width direction of the single exhaust pipe portion relative to the exhaust upstream end surface of the catalyst disposition portion is larger than the gas discharge angle with respect to the exhaust downstream end surface of the catalyst disposition portion. In addition, it is assumed that the maximum amount of extension of the downstream exhaust pipe in the vehicle width direction with respect to the exhaust downstream side end face of the catalyst disposition portion is larger.

このことにより、触媒配設部の排気上流側の端面に進入する排気ガスが触媒配設部の断面全体に一様に拡散し易くなり、排気浄化装置の触媒による排気ガスの浄化が促進される。また、触媒配設部の排気上流側の端面は、排気下流側の端面に対して車幅方向の変速機側にあるので、単一排気管部と干渉する部品や部材が比較的少なくて、上流側端面に対する単一排気管部の車幅方向の最大張出し量を大きくすることが容易にできる。   As a result, the exhaust gas entering the exhaust gas upstream end face of the catalyst disposition portion is easily diffused uniformly throughout the cross section of the catalyst disposition portion, and the exhaust gas purification by the catalyst of the exhaust purification device is promoted. . In addition, since the end surface on the exhaust upstream side of the catalyst arrangement portion is on the transmission side in the vehicle width direction with respect to the end surface on the exhaust downstream side, there are relatively few parts and members that interfere with the single exhaust pipe portion, It is possible to easily increase the maximum overhang amount of the single exhaust pipe portion in the vehicle width direction with respect to the upstream end surface.

第3の発明では、第1又は第2の発明において、上記排気浄化装置は、上記排気上流側部位における上記分岐管部の排気上流側の端部から上記単一排気管部となるまでの部位の排気下流側部分よりも車両前側でかつ該分岐管部の下側に配置されているものとする。   According to a third invention, in the first or second invention, the exhaust purification device is a part from the exhaust upstream end of the branch pipe part to the single exhaust pipe part in the exhaust upstream part. It is assumed that it is disposed on the vehicle front side and below the branch pipe portion from the exhaust downstream side portion.

このことで、排気浄化装置がエンジンに対してより近くに配置され、エンジン振動に伴う排気上流側部位の振動をより一層低減することができる。   As a result, the exhaust purification device is disposed closer to the engine, and the vibration of the exhaust upstream side part due to engine vibration can be further reduced.

第4の発明では、第3の発明において、上記排気浄化装置は、上記エンジンに支持されており、上記下流側排気管の途中に、フレキシブルジョイントが設けられているものとする。   According to a fourth aspect, in the third aspect, the exhaust purification device is supported by the engine, and a flexible joint is provided in the middle of the downstream exhaust pipe.

こうすることで、排気浄化装置を含む排気上流側部位を安定して支持することができ、エンジン振動に伴う排気上流側部位の振動をより一層低減することができる。また、排気装置におけるフレキシブルジョイントよりも上流側の部分では、エンジンと共に振動するが、その振動をフレキシブルジョイントよりも排気下流側の部分(通常、車両の車体に固定される)へ伝達しないように、フレキシブルジョイントにより吸収することができる。   By doing so, the exhaust upstream side portion including the exhaust purification device can be stably supported, and the vibration of the exhaust upstream side portion due to engine vibration can be further reduced. In addition, the portion upstream of the flexible joint in the exhaust system vibrates with the engine, but the vibration is not transmitted to the portion downstream of the flexible joint (usually fixed to the vehicle body). Can be absorbed by a flexible joint.

第5の発明では、第1〜第4のいずれか1つの発明において、上記排気上流側部位における上記分岐管部の排気上流側の端部から上記単一排気管部となるまでの部位の排気下流側部分は、上記全気筒を、排気行程が互いに連続しない複数の気筒からなる複数組の気筒群に分けかつ該各組の気筒群毎に、当該気筒群の複数の気筒に連通する分岐管部同士を集合させてなる複数の中間集合管部で構成され、上記単一排気管部は、上記複数の中間集合管部同士を集合させてなる最終集合管部であり、上記複数の中間集合管部は、平面視で該中間集合管部の排気下流側が車幅方向の上記変速機側へ向かうように湾曲しているものとする。   According to a fifth invention, in any one of the first to fourth inventions, the exhaust of a part from the exhaust upstream side end of the branch pipe part to the single exhaust pipe part in the exhaust upstream side part The downstream portion divides all the cylinders into a plurality of cylinder groups consisting of a plurality of cylinders whose exhaust strokes are not continuous with each other, and each branch cylinder group communicates with a plurality of cylinders of the cylinder group. The single exhaust pipe part is a final collection pipe part obtained by collecting the plurality of intermediate collection pipe parts, and the plurality of intermediate collection parts. The pipe part is assumed to be curved in plan view so that the exhaust downstream side of the intermediate collecting pipe part is directed toward the transmission in the vehicle width direction.

このことにより、排気効率を向上させる上で最適な形態が得られる。   As a result, an optimum form can be obtained for improving the exhaust efficiency.

第6の発明では、第1〜第4のいずれか1つの発明において、上記排気上流側部位における上記分岐管部の排気上流側の端部から上記単一排気管部となるまでの部位は、当該分岐管部で構成され、上記単一排気管部は、上記複数の分岐管部同士を集合させてなるものであり、上記各分岐管部は、平面視で該分岐管部の排気下流側が車幅方向の上記変速機側へ向かうように湾曲しているものとする。   In a sixth invention, in any one of the first to fourth inventions, a site from the exhaust upstream side end of the branch pipe part to the single exhaust pipe part in the exhaust upstream side part is: The branch pipe part is configured such that the single exhaust pipe part is a collection of the plurality of branch pipe parts, and each branch pipe part has an exhaust downstream side of the branch pipe part in a plan view. It is assumed that the vehicle is curved toward the transmission side in the vehicle width direction.

このことで、中間集合管部が不要となり、排気装置のコストの低減化を図ることができる。   This eliminates the need for the intermediate collecting pipe portion, and can reduce the cost of the exhaust device.

以上説明したように、本発明の横置きエンジンの排気装置によると、排気浄化装置を含む排気上流側部位を、車室を犠牲にすることなくコンパクトにエンジンルームに配置することができるとともに、エンジンの冷間時に排気浄化装置内の触媒の温度を早期に上昇させることができる。また、排気上流側部位の熱膨張による伸びを分散することができるとともに、エンジン振動に伴う排気上流側部位の振動を低減することができる。さらに、エンジンの補機やエンジンルームの側壁への輻射熱の影響を抑制することができる。   As described above, according to the exhaust device for a horizontal engine of the present invention, the exhaust upstream side portion including the exhaust purification device can be compactly disposed in the engine room without sacrificing the passenger compartment, and the engine During the cold time, the temperature of the catalyst in the exhaust purification device can be raised early. Further, it is possible to disperse the elongation due to the thermal expansion of the exhaust upstream side portion, and to reduce the vibration of the exhaust upstream side portion due to engine vibration. Furthermore, the influence of the radiant heat on the engine auxiliary machine and the engine room side wall can be suppressed.

本発明の実施形態1に係る排気装置の車両への搭載状態を示す平面図である。It is a top view which shows the mounting state to the vehicle of the exhaust apparatus which concerns on Embodiment 1 of this invention. 上記排気装置の車両への搭載状態を示す、車両左側から見た側面図である。It is the side view seen from the vehicle left side which shows the mounting state to the vehicle of the said exhaust apparatus. 上記排気装置の排気上流側部位及び下流側排気管における最上流部の分割管を示す平面図である。It is a top view which shows the division | segmentation pipe | tube of the most upstream part in the exhaust upstream part and the downstream exhaust pipe of the said exhaust apparatus. 上記排気装置の排気上流側部位及び下流側排気管における最上流部の分割管を示す、車両左側から見た側面図である。It is the side view seen from the vehicle left side which shows the division | segmentation pipe | tube of the most upstream part in the exhaust upstream part and the downstream exhaust pipe of the said exhaust apparatus. 上記排気装置の排気上流側部位及び下流側排気管における最上流部の分割管を示す、車両後側から見た図である。It is the figure seen from the vehicle rear side which shows the division | segmentation pipe | tube of the most upstream part in the exhaust upstream part and the downstream exhaust pipe of the said exhaust apparatus. 実施形態2を示す図3相当図である。FIG. 4 is a view corresponding to FIG. 実施形態2を示す図4相当図である。FIG. 5 is a view corresponding to FIG. 実施形態2を示す図5相当図である。FIG. 6 is a view corresponding to FIG. 実施形態3を示す図3相当図である。FIG. 6 is a view corresponding to FIG. 実施形態3を示す図4相当図である。FIG. 5 is a view corresponding to FIG. 実施形態3を示す図5相当図である。FIG. 6 is a view corresponding to FIG. 実施形態4を示す図3相当図である。FIG. 6 is a view corresponding to FIG. 実施形態4を示す図4相当図である。FIG. 5 is a diagram corresponding to FIG. 実施形態4を示す図5相当図である。FIG. 5 is a diagram corresponding to FIG.

以下、本発明の実施形態を図面に基づいて詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

(実施形態1)
図1及び図2は、本発明の実施形態1に係る排気装置Eを示し、この排気装置Eは、横置きエンジン1の排気装置である。このエンジン1は、4つの気筒2を列状に有する直列4気筒エンジンであって、車両の前部のエンジンルーム19に気筒列方向が車幅方向(図1の左右方向)を向くように横置きに配置されている。このエンジン1は、エンジンルーム19の車幅方向において車両右側(図1の右側)寄りに配置されている。また、このエンジン1は、上側に向かって車両後側に傾斜(スラント)して配置されている。
(Embodiment 1)
1 and 2 show an exhaust device E according to Embodiment 1 of the present invention, and this exhaust device E is an exhaust device of a horizontally mounted engine 1. This engine 1 is an in-line four-cylinder engine having four cylinders 2 arranged in a row, and the engine row 19 is laterally oriented in the vehicle width direction (left-right direction in FIG. 1) in an engine room 19 at the front of the vehicle. It is placed in a place. The engine 1 is disposed closer to the vehicle right side (right side in FIG. 1) in the vehicle width direction of the engine room 19. Further, the engine 1 is disposed to be inclined (slant) toward the rear side of the vehicle toward the upper side.

上記エンジン1の気筒列方向一側(本実施形態では、車両左側(図1の左側))には、変速機11が結合されており、これらエンジン1と変速機11とでパワープラント12を構成している。この変速機11は、図示を省略する入力軸及び出力軸が車幅方向に延びる横置きタイプのものであって、上記入力軸は、エンジン1の車幅方向に延びるクランクシャフトと連結され、上記出力軸は、変速機11の車両後側に配置された差動装置14と連結されている。また、図示は省略するが、この差動装置14からは、左右の前輪とそれぞれ連結される左右の前輪駆動軸が車幅方向の両側にそれぞれ延びている。上記車両は、左右の前輪がエンジン1により駆動されるFF車である。尚、上記車両が4輪駆動車であってもよい。   A transmission 11 is coupled to one side in the cylinder row direction of the engine 1 (in this embodiment, the vehicle left side (left side in FIG. 1)), and the engine 1 and the transmission 11 constitute a power plant 12. is doing. The transmission 11 is of a horizontal type in which an input shaft and an output shaft (not shown) extend in the vehicle width direction, and the input shaft is connected to a crankshaft extending in the vehicle width direction of the engine 1. The output shaft is connected to a differential device 14 disposed on the vehicle rear side of the transmission 11. Although not shown, left and right front wheel drive shafts respectively connected to the left and right front wheels extend from the differential device 14 to both sides in the vehicle width direction. The vehicle is an FF vehicle whose left and right front wheels are driven by the engine 1. The vehicle may be a four-wheel drive vehicle.

上記パワープラント12の車幅方向両側には、左側及び右側サイドフレーム21,22がそれぞれ配設されている。すなわち、変速機11の直ぐ左側に左側サイドフレーム21が、エンジン1の直ぐ右側に右側サイドフレーム22が、それぞれ車両前後方向に延びるように配置されている。   Left and right side frames 21 and 22 are respectively disposed on both sides of the power plant 12 in the vehicle width direction. That is, the left side frame 21 is disposed on the left side of the transmission 11 and the right side frame 22 is disposed on the right side of the engine 1 so as to extend in the vehicle front-rear direction.

上記エンジンルーム19の車両後側壁は、該エンジンルーム19と車室20とを区画するダッシュパネル23で構成されている。このダッシュパネル23は、上下方向かつ車幅方向に延びている。ダッシュパネル23の上端部は、カウル部材24と結合され、ダッシュパネル23の下端部は、車室20の床面を構成するフロアパネル25の前端部と結合されている。   The vehicle rear side wall of the engine room 19 is constituted by a dash panel 23 that partitions the engine room 19 and the vehicle compartment 20. The dash panel 23 extends in the vertical direction and the vehicle width direction. The upper end portion of the dash panel 23 is coupled to the cowl member 24, and the lower end portion of the dash panel 23 is coupled to the front end portion of the floor panel 25 that forms the floor surface of the passenger compartment 20.

上記フロアパネル25の車幅方向中央部には、断面略逆U字状に上方に隆起したトンネル部25aが車両前後方向に延びるように形成されている。そして、ダッシュパネル23の下端部の車幅方向中央部には、上記トンネル部25aに繋がるように上方に切り欠かれてなるトンネル開口部23aが形成されている。そして、上記トンネル部25aの内部(車室20の外側)を1本の排気管(後述の下流側排気管51)が通ることになる。尚、上記車両が4輪駆動車である場合には、トンネル部25aの内部を排気管と後輪駆動用のドライブシャフトとが通ることになる。   A tunnel portion 25a bulging upward in a substantially inverted U-shaped cross section is formed at the vehicle width direction central portion of the floor panel 25 so as to extend in the vehicle front-rear direction. A tunnel opening 23a is formed in the vehicle width direction central portion of the lower end portion of the dash panel 23 so as to be cut out upward so as to be connected to the tunnel portion 25a. Then, one exhaust pipe (a downstream exhaust pipe 51 described later) passes through the inside of the tunnel portion 25a (outside of the passenger compartment 20). When the vehicle is a four-wheel drive vehicle, the exhaust pipe and the drive shaft for driving the rear wheels pass through the tunnel portion 25a.

上記エンジン1の車両前側には、該エンジン1の各気筒2内に吸気を導入するための吸気マニホールド4が配設されている。この吸気マニホールド4は、エンジン1の4つの気筒2とそれぞれ連通しかつエンジン1の車両前側の側面に開口する4つの吸気ポート(図示せず)の開口にそれぞれ接続される4つの分岐管部4a〜4dを有し、これら分岐管部4a〜4dが、気筒列方向(車幅方向)に延びるサージタンク5を取り囲むように湾曲形成されている。   An intake manifold 4 for introducing intake air into each cylinder 2 of the engine 1 is disposed on the vehicle front side of the engine 1. The intake manifold 4 communicates with the four cylinders 2 of the engine 1 and is connected to the openings of four intake ports (not shown) that open on the side of the engine 1 on the front side of the vehicle. -4d, and these branch pipe portions 4a-4d are curved so as to surround the surge tank 5 extending in the cylinder row direction (vehicle width direction).

一方、エンジン1の車両後側には、エンジン1の各気筒2内の排気ガスを排出するための上記排気装置Eが配設されている。以下、この排気装置Eの詳細について、図3〜図5を参照して詳細に説明する。   On the other hand, on the vehicle rear side of the engine 1, the exhaust device E for discharging exhaust gas in each cylinder 2 of the engine 1 is disposed. Hereinafter, details of the exhaust device E will be described in detail with reference to FIGS.

上記排気装置Eは、排気マニホールド31、エンジン1の排気浄化装置としての直キャタリスト40及び下流側排気管51で構成され、排気上流側から、この順に並んでいる。排気マニホールド31及び直キャタリスト40は、排気装置Eの排気上流側部位48に相当し、上記エンジンルーム19内に収容されている。   The exhaust device E includes an exhaust manifold 31, a direct catalyst 40 as an exhaust purification device of the engine 1, and a downstream exhaust pipe 51, which are arranged in this order from the exhaust upstream side. The exhaust manifold 31 and the direct catalyst 40 correspond to the exhaust upstream side portion 48 of the exhaust device E and are accommodated in the engine room 19.

排気マニホールド31は、エンジン1の4つの気筒2にそれぞれ連通する4つの分岐管部32と、該4つの分岐管部32の2つずつを互いに集合させてなる2つの中間集合管部33と、該2つの中間集合管部33同士を集合させてなる単一の最終集合管部34(単一排気管部に相当)とを含む。この最終集合管部34の排気下流側の端部に、直キャタリスト40が接続されている。   The exhaust manifold 31 includes four branch pipe portions 32 that respectively communicate with the four cylinders 2 of the engine 1, and two intermediate collecting pipe portions 33 that are formed by assembling two of the four branch pipe portions 32. A single final collecting pipe portion 34 (corresponding to a single exhaust pipe portion) formed by collecting the two intermediate collecting pipe portions 33 together. A direct catalyst 40 is connected to the end of the final collecting pipe 34 on the exhaust downstream side.

以下、4つの気筒2を、変速機11とは反対側(エンジン2についての前側(車両右側))から変速機11側(エンジン2についての後側(車両左側))へ向かって順に、1番気筒2a、2番気筒2b、3番気筒2c及び4番気筒2dという(これらを区別しない場合には、単に気筒2という場合もある)。また、1番気筒2a〜4番気筒2dにそれぞれ連通する分岐管部32を、それぞれ第1〜第4分岐管部32a〜32dという(これらを区別しない場合には、単に分岐管部32という場合もある)。   Hereinafter, the four cylinders 2 are arranged in order from the side opposite to the transmission 11 (front side of the engine 2 (vehicle right side)) toward the transmission 11 side (rear side of the engine 2 (vehicle left side)). The cylinder 2a, the second cylinder 2b, the third cylinder 2c, and the fourth cylinder 2d are referred to as “cylinder 2”. Further, the branch pipe portions 32 communicating with the first cylinder 2a to the fourth cylinder 2d are referred to as first to fourth branch pipe portions 32a to 32d, respectively. There is also.)

上記第1〜第4分岐管部32a〜32dの排気上流側の端部には、該第1〜第4分岐管部32a〜32dをエンジン1の車両後側の側面に取り付けるための、全分岐管部32a〜32dに共通の車幅方向に延びる1つのフランジ部36が設けられており、このフランジ部36をエンジン1の車両後側の側面に取り付けることで、第1〜第4分岐管部32a〜32dが、1番気筒2a〜4番気筒2dとそれぞれ連通しかつエンジン1の車両後側の側面に開口する4つの排気ポート(図示せず)の開口にそれぞれ接続される。   All the branches for attaching the first to fourth branch pipe portions 32a to 32d to the vehicle rear side surface of the engine 1 are arranged at the exhaust upstream end of the first to fourth branch pipe portions 32a to 32d. One flange portion 36 extending in the vehicle width direction common to the pipe portions 32 a to 32 d is provided, and the first to fourth branch pipe portions are attached by attaching the flange portion 36 to the side surface on the vehicle rear side of the engine 1. 32a to 32d are respectively connected to the openings of four exhaust ports (not shown) communicating with the first cylinder 2a to the fourth cylinder 2d and opening on the side surface of the engine 1 on the rear side of the vehicle.

上記フランジ部36は、ボルト等の締結部材によりエンジン1の車両後側の側面に締結される複数(本実施形態では、5つ)の締結部37を有している。これら締結部37は、ボルト等の締結部材が挿通される締結部材挿通孔で構成されている。以下、これら5つの締結部37を、車両右側から順に、第1〜第5締結部37a〜37eという(これらを区別しない場合には、単に締結部37という場合もある)。   The flange portion 36 has a plurality (five in this embodiment) of fastening portions 37 that are fastened to a side surface of the engine 1 on the vehicle rear side by fastening members such as bolts. These fastening portions 37 are configured by fastening member insertion holes through which fastening members such as bolts are inserted. Hereinafter, these five fastening portions 37 are referred to as first to fifth fastening portions 37a to 37e in order from the right side of the vehicle (in some cases, they may be simply referred to as fastening portions 37 if they are not distinguished).

第1締結部37aは、フランジ部36において1番気筒2aの車幅方向外側(車両右側)に対応する位置に位置し、第2締結部37bは、フランジ部36において1番気筒2aと2番気筒2bとの間に対応する位置に位置し、第3締結部37cは、フランジ部36において2番気筒2bと3番気筒2cとの間に対応する位置に位置し、第4締結部37dは、フランジ部36において3番気筒2cと4番気筒2dとの間に対応する位置に位置し、第5締結部37eは、フランジ部36において4番気筒2dの車幅方向外側(車両左側)に対応する位置に位置する。これら第1〜第5締結部37a〜37eは、車幅方向(気筒列方向)に延びる締結部列が高さ方向に間隔をあけて2つ並ぶように配列されており、第2及び第4締結部37b,37dが含まれる上側の締結部列は、フランジ部36の上端近傍の第1の高さ位置に位置し、第1、第3及び第5締結部37a,37c,37eが含まれる下側の締結部列は、フランジ部36の下端近傍の第2の高さ位置に位置する。このことで、第2及び第4締結部37b,37dは、第1の高さ位置に位置する高位置締結部に相当し、第1、第3及び第5締結部37a,37c,37eは、第1の高さ位置よりも低い第2の高さ位置に位置する低位置締結部に相当することになる。そして、第1〜第5締結部37a〜37eは、上側の締結部列の締結部37が、下側の締結部列の相隣る締結部37間に対応する部分に存するように千鳥状に配置されている。   The first fastening portion 37a is located at a position corresponding to the outer side in the vehicle width direction (right side of the vehicle) of the first cylinder 2a in the flange portion 36, and the second fastening portion 37b is connected to the first cylinder 2a and the second cylinder in the flange portion 36. The third fastening portion 37c is located at a corresponding position between the second cylinder 2b and the third cylinder 2c in the flange portion 36, and the fourth fastening portion 37d is The flange portion 36 is located at a position corresponding to between the third cylinder 2c and the fourth cylinder 2d, and the fifth fastening portion 37e is located outside the fourth cylinder 2d in the vehicle width direction (the left side of the vehicle) at the flange portion 36. Located in the corresponding position. The first to fifth fastening portions 37a to 37e are arranged so that two fastening portion rows extending in the vehicle width direction (cylinder row direction) are arranged at intervals in the height direction. The upper fastening part row including the fastening parts 37b and 37d is located at the first height position near the upper end of the flange part 36, and includes the first, third and fifth fastening parts 37a, 37c and 37e. The lower fastening portion row is located at the second height position near the lower end of the flange portion 36. Thus, the second and fourth fastening portions 37b and 37d correspond to high-position fastening portions located at the first height position, and the first, third and fifth fastening portions 37a, 37c and 37e are This corresponds to the low position fastening portion located at the second height position lower than the first height position. And the 1st-5th fastening parts 37a-37e are zigzag so that the fastening part 37 of the upper fastening part row | line | column exists in the part corresponding to between the fastening parts 37 adjacent to a lower fastening part row | line | column. Is arranged.

上記中間集合管部33は、上記全気筒2を排気行程(爆発行程)が互いに連続しない2つの気筒2からなる2組の気筒群に分けかつ該各組の気筒群毎に当該気筒群の2つの気筒2に連通する分岐管部32同士を集合させてなるものである。本実施形態では、排気行程が、1番気筒2a、3番気筒2c、4番気筒2d及び2番気筒2bの順に行われるので、1番気筒2a及び4番気筒2dからなる気筒群と、2番気筒2b及び3番気筒2cからなる気筒群とに分けられており、1番気筒2a及び4番気筒2dにそれぞれ連通する第1及び第4分岐管部32a,32d同士を集合させてなる中間集合管部33と、2番気筒32b及び3番気筒32cにそれぞれ連通する第2及び第3分岐管部32b,32c同士を集合させてなる中間集合管部33とが設けられることになる。以下、第1及び第4分岐管部32a,32d同士を集合させてなる中間集合管部33を、第1中間集合管部33aといい、第2及び第3分岐管部32b,32c同士を集合させてなる中間集合管部33を、第2中間集合管部33bという(これらを区別しない場合には、単に中間集合管部33という場合もある)。   The intermediate collecting pipe section 33 divides all the cylinders 2 into two sets of cylinder groups composed of two cylinders 2 whose exhaust strokes (explosion strokes) are not continuous with each other, and each cylinder group is divided into two cylinder groups. The branch pipe portions 32 communicating with the two cylinders 2 are assembled together. In the present embodiment, since the exhaust stroke is performed in the order of the first cylinder 2a, the third cylinder 2c, the fourth cylinder 2d, and the second cylinder 2b, a cylinder group including the first cylinder 2a and the fourth cylinder 2d, and 2 It is divided into a cylinder group consisting of a No. 2 cylinder and a No. 3 cylinder 2c, and is an intermediate formed by assembling first and fourth branch pipe portions 32a, 32d communicating with the No. 1 cylinder 2a and No. 4 cylinder 2d, respectively. The collecting pipe part 33 and the intermediate collecting pipe part 33 formed by collecting the second and third branch pipe parts 32b and 32c communicating with the second cylinder 32b and the third cylinder 32c, respectively, are provided. Hereinafter, the intermediate collecting pipe portion 33 formed by assembling the first and fourth branch pipe portions 32a and 32d is referred to as a first intermediate collecting pipe portion 33a, and the second and third branch pipe portions 32b and 32c are gathered together. The intermediate collecting pipe portion 33 thus formed is referred to as a second intermediate collecting pipe portion 33b (in some cases, the intermediate collecting pipe portion 33 may be simply referred to as an intermediate collecting pipe portion 33 if they are not distinguished).

第1〜第4分岐管部32a〜32dは、エンジン1の車両後側の側面(厳密には、フランジ部36)から基本的に車両後側へ延びている。具体的には、第1分岐管部32aは、平面視で、上記側面から車両後側へ延びた後、車両後側へ向かって車両左側へ斜めに延び、第4分岐管部32dは、平面視で、上記側面から車両後側へ延びた後、車両後側へ向かって車両右側へ斜めに延びており、車幅方向において第3締結部37cと略同じ位置で、第1分岐管部32aと第4分岐管部32dとが集合して第1中間集合管部33aとなる。また、第2分岐管部32bは、平面視で、上記側面から車両後側へ延びた後、車両後側へ向かって車両右側へ斜めに延び、第2中間集合管部33bの手前で湾曲して、車両後側へ向かって車両左側へ斜めに延びている。第3分岐管部32cは、平面視で、上記側面から車両後側へ延びた後、車両後側へ向かって車両右側へ斜めに延びており、車幅方向において第2締結部37bと略同じ位置で、第2分岐管部32bと第3分岐管部32cとが集合して第2中間集合管部33bとなる。尚、第2及び第3分岐管部32b,32cは、第1分岐管部32aの下側を通って、第1分岐管部32aの車両左側から右側へ延びている。   The first to fourth branch pipe portions 32a to 32d basically extend from the side surface (strictly speaking, the flange portion 36) of the engine 1 to the vehicle rear side. Specifically, the first branch pipe portion 32a extends from the side surface to the vehicle rear side in a plan view, and then obliquely extends to the vehicle left side toward the vehicle rear side. The fourth branch pipe portion 32d In view, the first branch pipe portion 32a extends from the side surface to the rear side of the vehicle and then obliquely extends to the right side of the vehicle toward the rear side of the vehicle, at substantially the same position as the third fastening portion 37c in the vehicle width direction. And the fourth branch pipe part 32d gather to form the first intermediate collecting pipe part 33a. The second branch pipe portion 32b extends from the side surface to the vehicle rear side in a plan view, and then obliquely extends to the vehicle right side toward the vehicle rear side, and is curved in front of the second intermediate collecting pipe portion 33b. Thus, it extends obliquely to the left side of the vehicle toward the rear side of the vehicle. The third branch pipe portion 32c extends from the side surface to the vehicle rear side in a plan view, and then obliquely extends to the vehicle right side toward the vehicle rear side, and is substantially the same as the second fastening portion 37b in the vehicle width direction. At the position, the second branch pipe part 32b and the third branch pipe part 32c gather to form the second intermediate collecting pipe part 33b. The second and third branch pipe portions 32b and 32c extend from the left side of the first branch pipe portion 32a to the right side through the lower side of the first branch pipe portion 32a.

本実施形態では、第1及び第2中間集合管部33a,33bにおける排気上流側の端部(第1分岐管部32aと第4分岐管部32dとの集合部、及び、第2分岐管部32bと第3分岐管部32cとの集合部)が、互いに車幅方向にずれて配置されている。すなわち、第1中間集合管部33aにおける排気上流側の端部(第1分岐管部32aと第4分岐管部32dとの集合部)が、第2中間集合管部33bにおける排気上流側の端部(第2分岐管部32bと第3分岐管部32cとの集合部)に対して車両左側(車幅方向の変速機11側)に位置している。第1中間集合管部33aにおける排気上流側の端部の高さ位置は、第2中間集合管部33bにおける排気上流側の端部の高さ位置と略同じであって(厳密には、第2中間集合管部33bにおける排気上流側の端部の高さ位置よりも僅かに高い)、第3締結部37cよりも低い位置である。これにより、図5に示すように、車両後側から見て、フランジ部36における締結部37(特に第3締結部37c)の箇所及びその真上側部分が、各分岐管部32及び各中間集合管部33と重ならないようにすることができる。この結果、各締結部37(特に第3締結部37c)での締結作業の空間を確保することができ、締結部材をエンジン1の上側から各締結部37の箇所に配置して締結作業を容易に行うことができる。   In the present embodiment, the exhaust upstream end portions of the first and second intermediate collecting pipe portions 33a and 33b (the collecting portion of the first branch pipe portion 32a and the fourth branch pipe portion 32d, and the second branch pipe portion). 32b and the third branch pipe portion 32c) are arranged so as to be shifted from each other in the vehicle width direction. That is, the exhaust upstream end of the first intermediate collecting pipe part 33a (the collecting part of the first branch pipe part 32a and the fourth branch pipe part 32d) is the end of the second intermediate collecting pipe part 33b on the exhaust upstream side. It is located on the vehicle left side (the transmission 11 side in the vehicle width direction) with respect to the portion (the gathering portion of the second branch pipe portion 32b and the third branch pipe portion 32c). The height position of the exhaust upstream side end portion of the first intermediate collecting pipe portion 33a is substantially the same as the height position of the exhaust upstream side end portion of the second intermediate collecting pipe portion 33b (strictly speaking, 2 is slightly higher than the height position of the upstream end portion of the intermediate collecting pipe portion 33b), and is lower than the third fastening portion 37c. As a result, as shown in FIG. 5, when viewed from the rear side of the vehicle, the location of the fastening portion 37 (particularly the third fastening portion 37 c) in the flange portion 36 and the portion directly above the fastening portion 37 are connected to each branch pipe portion 32 and each intermediate assembly. It can be made not to overlap with the pipe part 33. As a result, a space for fastening work at each fastening part 37 (particularly, the third fastening part 37c) can be secured, and fastening work can be easily performed by disposing a fastening member from the upper side of the engine 1 to each fastening part 37. Can be done.

上記第1及び第2中間集合管部33a,33bは、平面視で第1及び第2中間集合管部33a,33bの排気下流側が車幅方向一側(本実施形態では、車両左側、つまり車幅方向の変速機11側)へ向かうように湾曲して、互いに集合することで最終集合管部34となる。すなわち、第1中間集合管部33aは、その排気上流側の端部から車両後側に延びた後に車両左側に湾曲し、第2中間集合管部33bは、その排気上流側の端部から直ぐに車両左側に湾曲し、第1中間集合管部33aにおける排気上流側の端部の下側を通って車両左側へ延びている。そして、第1及び第2中間集合管部33a,33b同士が、車幅方向において4番気筒と略同じ位置(エンジンルーム19の車幅方向中央付近)で集合して最終集合管部34となる。これにより、最終集合管部34は、分岐管部32の排気下流側に設けられていて、第1及び第2中間集合管部33a,33bを介して4つの分岐管部32a〜32dと連通することになる。   In the first and second intermediate collecting pipe portions 33a and 33b, the exhaust downstream side of the first and second intermediate collecting pipe portions 33a and 33b is one side in the vehicle width direction (in this embodiment, the left side of the vehicle, that is, the vehicle). The final collecting pipe portion 34 is formed by curving toward the transmission 11 in the width direction and gathering together. That is, the first intermediate collecting pipe portion 33a extends from the exhaust upstream end to the rear side of the vehicle and then curves to the left side of the vehicle, and the second intermediate collecting pipe portion 33b immediately extends from the exhaust upstream end. It curves to the left side of the vehicle and extends to the left side of the vehicle through the lower side of the upstream end of the first intermediate collecting pipe portion 33a. The first and second intermediate collecting pipe portions 33a and 33b are gathered at the substantially same position as the fourth cylinder in the vehicle width direction (near the center in the vehicle width direction of the engine room 19) to form the final collecting pipe portion 34. . Accordingly, the final collecting pipe portion 34 is provided on the exhaust downstream side of the branch pipe portion 32 and communicates with the four branch pipe portions 32a to 32d via the first and second intermediate collecting pipe portions 33a and 33b. It will be.

上記最終集合管部34は、平面視で最終集合管部34の排気下流側が車両前側へ向かうように湾曲して、直キャタリスト40に接続される。この最終集合管部34の排気下流側の部分は、車両前側に向かって車両右側へ湾曲しており、最終集合管部34は、その中間部が両端部に対して直キャタリスト40とは反対側(車両左側)に凸となる湾曲形状をなしている。最終集合管部34の排気下流側の端部は、直キャタリスト40の後述のケース41と同径になるように拡径して該ケース41の排気上流側の端面(車両左側の端面)に接続される。   The final collecting pipe portion 34 is bent so that the exhaust downstream side of the final collecting pipe portion 34 faces the vehicle front side in a plan view, and is connected to the direct catalyst 40. A portion of the final collecting pipe portion 34 on the exhaust downstream side is curved toward the vehicle right side toward the front side of the vehicle, and the intermediate portion of the final collecting pipe portion 34 is opposite to the direct catalyst 40 with respect to both ends. It has a curved shape that is convex to the side (left side of the vehicle). The end of the final collecting pipe 34 on the exhaust downstream side is increased in diameter so as to have the same diameter as a case 41 (described later) of the direct catalyst 40, and the end surface of the case 41 on the exhaust upstream side (the end surface on the left side of the vehicle). Connected.

上記直キャタリスト40は、平面視で、ケース41内のガス流路が略車幅方向に延びるように、エンジン1の車両後側に配置されている。これにより、ケース41は、エンジン1の車両後側の側面に略沿って延びている。尚、本実施形態では、厳密には、ケース41(ガス流路)は、車両左側に向かって車両後側に僅かに傾斜している。これは、後述の如く、触媒配設部43の排気上流側の端面43aに対するガス進入角度を出来る限り90°に近付けるためである。また、ケース41(ガス流路)は、車両右側(排気下流側)に向かって下側にも僅かに傾斜している。これは、下流側排気管51が第2及び第3分岐部32b,32c並びに第2中間集合管部33bの下側に位置しているため、これらとの干渉を避けるためである。   The said direct catalyst 40 is arrange | positioned at the vehicle rear side of the engine 1 so that the gas flow path in case 41 may extend in a vehicle width direction by planar view. Thus, the case 41 extends substantially along the side surface of the engine 1 on the vehicle rear side. In the present embodiment, strictly speaking, the case 41 (gas flow path) is slightly inclined toward the vehicle rear side toward the vehicle left side. This is because, as will be described later, the gas entry angle with respect to the end surface 43a on the exhaust upstream side of the catalyst disposition portion 43 is as close to 90 ° as possible. Further, the case 41 (gas flow path) is slightly inclined toward the lower side toward the vehicle right side (exhaust downstream side). This is because the downstream side exhaust pipe 51 is located below the second and third branch parts 32b and 32c and the second intermediate collecting pipe part 33b, so that interference with them is avoided.

また、直キャタリスト40は、略円筒形状のケース41内のガス流路に触媒が配設されてなる。このケース41内のガス流路における触媒配設部43の断面は略円形状をなし、触媒配設部43の排気上流側(車両左側)の端面43a及び排気下流側(車両右側)の端面43bは、それぞれケース41の排気上流側の端面及び排気下流側の端面に対して略同じ面であるか、又は僅かにケース41の内側に位置する。上記触媒は、三元触媒であって、特にエンジン1の冷間時にHC及びCOの浄化を図るものであり、このために、直キャタリスト40を排気装置Eの排気上流側部位48に設けている。尚、触媒配設部43の断面形状は、略円形には限られない。   The direct catalyst 40 has a catalyst disposed in a gas flow path in a substantially cylindrical case 41. The cross section of the catalyst disposition portion 43 in the gas flow path in the case 41 has a substantially circular shape, and the end surface 43a on the exhaust upstream side (vehicle left side) and the end surface 43b on the exhaust downstream side (vehicle right side) of the catalyst disposition portion 43. Are substantially the same surface with respect to the end surface on the exhaust upstream side and the end surface on the exhaust downstream side of the case 41, or slightly located inside the case 41. The catalyst is a three-way catalyst and is intended to purify HC and CO particularly when the engine 1 is cold. For this purpose, a direct catalyst 40 is provided in the exhaust upstream portion 48 of the exhaust device E. Yes. Note that the cross-sectional shape of the catalyst disposing portion 43 is not limited to a substantially circular shape.

本実施形態では、直キャタリスト40は、エンジン1の車両後側の側面に取り付けられて支持されている。すなわち、ケース41には、下側に突出する突出部材41aが固定され、この突出部材41aとエンジン1の車両後側の側面との間に、下側から見て略L字状をなす支持部材44が設けられて、この支持部材44を介して、直キャタリスト40がエンジン1の車両後側の側面に支持されることになる。尚、この直キャタリスト40のエンジン1に対する支持は、必ずしも必要なものではない。   In the present embodiment, the direct catalyst 40 is attached to and supported by the side surface of the engine 1 on the vehicle rear side. That is, a projecting member 41a that projects downward is fixed to the case 41, and a support member that is substantially L-shaped when viewed from below between the projecting member 41a and the side surface of the engine 1 on the rear side of the vehicle. 44 is provided, and the direct catalyst 40 is supported on the vehicle rear side surface of the engine 1 through the support member 44. It is not always necessary to support the direct catalyst 40 for the engine 1.

上記下流側排気管51は、上記直キャタリスト40におけるケース41の排気下流側の端面(車両右側の端面)に接続されている。この下流側排気管51は、直キャタリスト40との接続部(排気上流側の端部)から、ダッシュパネル23の下端部の車幅方向中央部に形成されたトンネル開口部23aへ向かうように配設されている。すなわち、平面視で、下流側排気管51は、その排気上流側の端部で車両後側へ折れ曲がって車両後方へ延びた後、車両後方に向かって車両左側(エンジンルーム19の車幅方向中央側)へ傾斜して延び、トンネル開口部23aの手前から車両後側へ延びて、トンネル開口部23aからトンネル部25a内に進入する。この下流側排気管51は、その長さ方向に複数に分割されてなる複数の分割管52で構成されている。相隣接する2つの分割管52同士は、該両分割管52の接続端部に形成したフランジ52aを介して互いに接続されている。尚、図1及び図2では、最上流部の分割管52及びその直ぐ排気下流側の分割管52の一部のみを示し、その他の分割管52の記載は省略している。また、図3〜図5では、最上流部の分割管52のみを示す。   The downstream exhaust pipe 51 is connected to the exhaust downstream end surface (the vehicle right end surface) of the case 41 in the direct catalyst 40. The downstream exhaust pipe 51 is directed from a connecting portion (end portion on the exhaust upstream side) with the direct catalyst 40 toward a tunnel opening portion 23 a formed in the vehicle width direction central portion of the lower end portion of the dash panel 23. It is arranged. That is, in a plan view, the downstream side exhaust pipe 51 is bent toward the rear side of the vehicle at the end on the upstream side of the exhaust and extends toward the rear of the vehicle, and then toward the rear side of the vehicle. And extends from the front side of the tunnel opening 23a to the rear side of the vehicle and enters the tunnel portion 25a from the tunnel opening 23a. The downstream exhaust pipe 51 includes a plurality of divided pipes 52 that are divided into a plurality of parts in the length direction. Two adjacent split pipes 52 are connected to each other via a flange 52 a formed at the connecting end of both split pipes 52. In FIGS. 1 and 2, only the split pipe 52 at the most upstream part and a part of the split pipe 52 immediately downstream of the exhaust gas are shown, and the other split pipes 52 are not shown. Moreover, in FIGS. 3-5, only the dividing pipe 52 of the most upstream part is shown.

上記最終集合管部34における排気下流側の部分は、直キャタリスト40における触媒配設部43の排気上流側の端面43aに対して車両左側へ張り出しており、上記下流側排気管51における排気上流側の部分は、触媒配設部43の排気下流側の端面43bに対して車両右側へ張り出している。そして、上記触媒配設部43の排気上流側の端面43aに対するガス進入角度が、該触媒配設部43の排気下流側の端面43bに対するガス排出角度よりも大きくなるように、上記触媒配設部43の排気上流側の端面43aに対する上記最終集合管部34の車幅方向の最大張出し量が、上記触媒配設部43の排気下流側の端面43bに対する上記下流側排気管51の車幅方向の最大張出し量よりも大きくされている。すなわち、最終集合管部34における排気下流側の部分を、下流側排気管51における排気上流側の部分よりも、ケース41(触媒配設部43)が延びる方向に対する傾斜を小さくしかつケース41(触媒配設部43)が延びる方向に長く延びるようにして、触媒配設部43の排気上流側の端面43aに対するガス進入角度を出来る限り90°に近付けることで、触媒配設部43に進入した排気ガスが触媒配設部43の断面全体に一様に拡散するようにする。   A portion on the exhaust downstream side of the final collecting pipe portion 34 protrudes toward the left side of the vehicle with respect to an end surface 43a on the exhaust upstream side of the catalyst disposing portion 43 in the direct catalyst 40, and an exhaust upstream side in the downstream exhaust pipe 51. The portion on the side protrudes to the right side of the vehicle with respect to the end surface 43b on the exhaust downstream side of the catalyst arrangement portion 43. The catalyst disposition portion is arranged such that the gas entry angle with respect to the exhaust upstream side end surface 43a of the catalyst disposition portion 43 is larger than the gas discharge angle with respect to the exhaust downstream side end surface 43b of the catalyst disposition portion 43. 43 in the vehicle width direction of the final collecting pipe portion 34 with respect to the end surface 43a on the exhaust upstream side of 43 is in the vehicle width direction of the downstream exhaust pipe 51 with respect to the end surface 43b on the exhaust downstream side of the catalyst disposing portion 43. It is larger than the maximum overhang. That is, the portion of the final collecting pipe portion 34 on the exhaust downstream side is less inclined than the portion of the downstream exhaust pipe 51 on the exhaust upstream side with respect to the direction in which the case 41 (catalyst disposing portion 43) extends and the case 41 ( The catalyst arrangement portion 43) is extended in the extending direction, and the gas entry angle with respect to the end surface 43a on the exhaust upstream side of the catalyst arrangement portion 43 is made as close to 90 ° as possible to enter the catalyst arrangement portion 43. The exhaust gas is uniformly diffused over the entire cross section of the catalyst disposition portion 43.

上記下流側排気管51における最上流部の分割管52には、フレキシブルジョイント53が配設されている。このフレキシブルジョイント53はトンネル部25a内に位置していて、エンジン1の振動及びエンジン1の振動に伴う上記排気上流側部位48の振動を吸収して、該振動をフレキシブルジョイント53よりも排気下流側の部分へ伝達しないようにするものである。尚、フレキシブルジョイント53の数は1つに限らず、複数のフレキシブルジョイント53を下流側排気管51の長さ方向に互いに間隔をあけて直列に配設してもよい(後述の実施形態3及び4参照)。   A flexible joint 53 is disposed in the split pipe 52 at the most upstream portion in the downstream exhaust pipe 51. The flexible joint 53 is located in the tunnel portion 25 a and absorbs the vibration of the engine 1 and the vibration of the exhaust upstream side portion 48 accompanying the vibration of the engine 1, and the vibration is more downstream than the flexible joint 53. It is intended not to transmit to the part. The number of flexible joints 53 is not limited to one, and a plurality of flexible joints 53 may be arranged in series at intervals in the length direction of the downstream side exhaust pipe 51 (see Embodiment 3 and below). 4).

上記最上流部の分割管52は、フレキシブルジョイント53よりも排気下流側の部分で車両の車体(フロアパネル25)に支持されている。すなわち、細長い棒状の支持部材55が略台形状に折り曲げられており、その支持部材55の上辺部が、最上流部の分割管52のフランジ52a近傍に固定され、支持部材55の下辺部の両側端部がそれぞれ車幅方向外側に突出して、それらの突出先端部が弾性部材56を介してフロアパネル25に取り付けられている。尚、最上流部の分割管52に複数のフレキシブルジョイント53を設けた場合には、最上流部の分割管52を、最下流部のフレキシブルジョイント53よりも排気下流側の部分で車体に支持するようにすればよい。   The uppermost split pipe 52 is supported by the vehicle body (floor panel 25) at the exhaust downstream side of the flexible joint 53. That is, the elongated rod-shaped support member 55 is bent into a substantially trapezoidal shape, and the upper side portion of the support member 55 is fixed in the vicinity of the flange 52a of the split pipe 52 at the most upstream portion, and both sides of the lower side portion of the support member 55 The end portions protrude outward in the vehicle width direction, and the protruding tips are attached to the floor panel 25 via elastic members 56. When a plurality of flexible joints 53 are provided in the split pipe 52 at the most upstream portion, the split pipe 52 at the most upstream portion is supported on the vehicle body at a portion on the exhaust downstream side of the flexible joint 53 at the most downstream portion. What should I do?

上記最上流部の分割管52に対して直ぐ排気下流側の分割管52には、直キャタリスト40と同様の構成のアンダーフットキャタリスト60が配設されている。このアンダーフットキャタリスト60の触媒も、直キャタリスト40と同様に、三元触媒であるが、主に、NOxの浄化を図るものである。このアンダーフットキャタリスト60が配設された分割管52も、最上流部の分割管52と同様の支持形態で車両の車体(フロアパネル25)に支持されている。   An underfoot catalyst 60 having the same configuration as that of the direct catalyst 40 is disposed in the split pipe 52 immediately downstream of the exhaust with respect to the split pipe 52 in the uppermost stream portion. The catalyst of the underfoot catalyst 60 is also a three-way catalyst like the direct catalyst 40, but mainly purifies NOx. The split pipe 52 provided with the underfoot catalyst 60 is also supported by the vehicle body (floor panel 25) in the same support form as the split pipe 52 in the uppermost stream portion.

本実施形態では、排気装置Eの排気上流側部位48を構成する分岐管部32、中間集合管部33、最終集合管部34及び直キャタリスト40が、平面視で排気下流側に向かって時計回りに回るループ状をなすことになり、これにより、分岐管部32及び中間集合管部33の長さを長くして排気効率を向上させつつ、エンジン1の車両後側に、直キャタリスト40を含む排気上流側部位48をコンパクトに配置することができる。しかも、中間集合管部33は、平面視で中間集合管部33の排気下流側が車幅方向の変速機11側へ向かうように湾曲し、車幅方向において最終集合管部34が分岐管部32に対して変速機11側に位置することになり、これにより、排気上流側部位48を変速機11に近付けるように配置することができ、この結果、通常は車幅方向においてエンジン1の変速機11とは反対側の側面に配置される補機(ウォータポンプ等)や、エンジンルーム19の車両右側の側壁に対して、排気上流側部位48を離して配置することができる。このことで、補機やサイドフレーム等との干渉もなくスペース的に有利な配置とすることができるとともに、補機やエンジンルーム19の車両右側の側壁への輻射熱の影響を抑制することもできる。また、分岐管部32及び中間集合管部33の長さを長くしても、トンネル部25aでは、単一の下流側排気管51を通すだけで済み、トンネル部25aの断面積を拡大する必要はなく、車室20の空間が狭くなるのを防止することができる。   In the present embodiment, the branch pipe part 32, the intermediate collecting pipe part 33, the final collecting pipe part 34, and the direct catalyst 40 that form the exhaust upstream side portion 48 of the exhaust device E are clocked toward the exhaust downstream side in plan view. In this way, a loop shape that turns around is formed, so that the length of the branch pipe portion 32 and the intermediate collecting pipe portion 33 is increased to improve the exhaust efficiency, and the direct catalyst 40 on the rear side of the vehicle of the engine 1 is improved. It is possible to arrange the exhaust upstream side portion 48 including the compactly. Moreover, the intermediate collecting pipe portion 33 is curved so that the exhaust downstream side of the intermediate collecting pipe portion 33 is directed toward the transmission 11 in the vehicle width direction in plan view, and the final collecting pipe portion 34 is branched in the vehicle width direction. Accordingly, the exhaust upstream side portion 48 can be disposed so as to be close to the transmission 11, and as a result, the transmission of the engine 1 normally in the vehicle width direction. 11, the exhaust upstream side portion 48 can be arranged away from the auxiliary machine (water pump or the like) arranged on the side surface opposite to the vehicle 11 or the vehicle right side wall of the engine room 19. As a result, it is possible to achieve a space-friendly arrangement without interference with auxiliary machines, side frames, etc., and it is also possible to suppress the influence of radiant heat on the right side wall of the auxiliary machine or engine room 19. . Further, even if the lengths of the branch pipe portion 32 and the intermediate collecting pipe portion 33 are increased, it is only necessary to pass the single downstream exhaust pipe 51 in the tunnel portion 25a, and it is necessary to enlarge the cross-sectional area of the tunnel portion 25a. No, the space of the vehicle compartment 20 can be prevented from becoming narrow.

ここで、排気上流側部位48がループ状をなすことで、直線状に比べて排気抵抗の点で不利になる可能性はあるが、排気上流側部位48の上記配置により、ループ径を比較的大きくすることができるので、排気抵抗は殆ど問題にはならず、分岐管部32及び中間集合管部33の長さを長くすることによる排気効率向上効果により、エンジン1の出力を高めることが可能になる。   Here, there is a possibility that the exhaust upstream side portion 48 has a loop shape, which may be disadvantageous in terms of exhaust resistance as compared with the straight shape, but the arrangement of the exhaust upstream side portion 48 makes the loop diameter relatively small. Since it can be increased, the exhaust resistance hardly becomes a problem, and the output of the engine 1 can be increased by improving the exhaust efficiency by increasing the length of the branch pipe portion 32 and the intermediate collecting pipe portion 33. become.

また、直キャタリスト40をエンジン1の車両後側の近傍に配置することができ、これにより、直キャタリスト40に車両走行風が当たり難くなり、エンジン1の冷間時に直キャタリスト40の触媒の温度をより早期に上昇させることが可能になる。   Further, the direct catalyst 40 can be disposed in the vicinity of the rear side of the engine 1 so that the vehicle running wind does not easily hit the direct catalyst 40 and the catalyst of the direct catalyst 40 is cold when the engine 1 is cold. It becomes possible to raise the temperature of the earlier.

さらにまた、重量が大きい直キャタリスト40をエンジン1の近傍に配置することができ、直キャタリスト40をエンジン1から離して配置する場合に比べて、エンジン1の振動に伴う排気上流側部位48の振動を低減することができる。そして、本実施形態では、直キャタリスト40をエンジン1の車両後側の側面に支持するようにしているので、排気上流側部位48を安定して支持することができ、エンジン1の振動に伴う排気上流側部位48の振動をより一層低減することができる。   Furthermore, the direct catalyst 40 having a large weight can be disposed in the vicinity of the engine 1, and the exhaust upstream side portion 48 caused by the vibration of the engine 1 can be compared with the case where the direct catalyst 40 is disposed away from the engine 1. Can be reduced. In the present embodiment, the direct catalyst 40 is supported on the side surface of the engine 1 on the rear side of the vehicle. Therefore, the exhaust upstream side portion 48 can be stably supported, and the vibration of the engine 1 is accompanied. The vibration of the exhaust upstream portion 48 can be further reduced.

加えて、第1及び第2中間集合管部33a,33bにおける排気上流側の端部が、互いに車幅方向にずれて配置されているので、それら端部の上側に分岐管部32が存在しないようにすることができる。また、最終集合管部34における排気上流側の端部(第1中間集合管部33aと第2中間集合管部33bとの集合部)も、第1及び第2中間集合管部33a,33bにおける排気上流側の端部に対して車幅方向にずれて配置され、これら全端部の上側に排気装置Eの部品は存在しない。したがって、分岐管部32と中間集合管部33との溶接、及び、中間集合管部33と最終集合管部34との溶接を全て一度で行うことができ、生産性を向上させることができる。   In addition, since the exhaust upstream end portions of the first and second intermediate collecting pipe portions 33a and 33b are shifted from each other in the vehicle width direction, the branch pipe portion 32 does not exist above the end portions. Can be. Further, the exhaust upstream end of the final collecting pipe part 34 (the collecting part of the first intermediate collecting pipe part 33a and the second intermediate collecting pipe part 33b) is also connected to the first and second intermediate collecting pipe parts 33a and 33b. It is arranged so as to be shifted in the vehicle width direction with respect to the end portion on the exhaust upstream side, and there is no part of the exhaust device E above all the end portions. Therefore, the welding between the branch pipe part 32 and the intermediate collecting pipe part 33 and the welding between the intermediate collecting pipe part 33 and the final collecting pipe part 34 can be performed all at once, and the productivity can be improved.

(実施形態2)
図6〜図8は、本発明の実施形態2を示し、第1及び第2中間集合管部33a,33bにおける排気上流側の端部(第1分岐管部32aと第4分岐管部32dとの集合部、及び、第2分岐管部32bと第3分岐管部32cとの集合部)の位置関係を、上記実施形態1とは異ならせたものである。
(Embodiment 2)
6 to 8 show Embodiment 2 of the present invention, and the exhaust upstream end portions (the first branch pipe portion 32a and the fourth branch pipe portion 32d, in the first and second intermediate collecting pipe portions 33a and 33b). And the positional relationship of the second branch pipe part 32b and the third branch pipe part 32c) are different from those of the first embodiment.

すなわち、本実施形態では、第1及び第2中間集合管部33a,33bにおける排気上流側の端部は共に、車幅方向において第3締結部37cと略同じ位置に位置していて、互いに上下方向にずれて配置されている。具体的には、第1分岐管部32aと第4分岐管部32dとの集合の仕方は上記実施形態1と同様であるが、第2分岐管部32b及び第3分岐管部32cは、エンジン1の車両後側の側面から車両後側へ延びた後、互いに近付いて、車幅方向において第3締結部37cと略同じ位置で集合する。そして、第1中間集合管部33aにおける排気上流側の端部が第2中間集合管部33bにおける排気上流側の端部の真下側に位置して、平面視で互いに重なっている。第1中間集合管部33aにおける排気上流側の端部の高さ位置は、上記実施形態1と同様に、第3締結部37cよりも低い位置であるが、第2中間集合管部33bにおける排気上流側の端部の高さ位置は、第3締結部37cよりも高い位置である。これにより、図8に示すように、車両後側から見て、フランジ部36における第3締結部37cの箇所が各分岐管部32及び各中間集合管部33と重ならないようにすることができ、第3締結部37cでの締結作業をその車両後側から行うことができる。但し、車両後側から見て、フランジ部36における第3締結部37cの箇所の真上側部分が、第3分岐管部32cと重なるため、締結部材をエンジン1の上側から第3締結部37cの箇所に配置する作業がやり難く、上記実施形態1のものよりも締結作業性がやや劣る。一方、車両後側から見て、フランジ部36における第3締結部37cを除く締結部37の箇所及びその真上側部分は、各分岐管部32及び各中間集合管部33と重なっていないので、第3締結部37cを除く締結部37においては上記実施形態1と同様の締結作業性が得られる。   That is, in the present embodiment, the exhaust upstream end portions of the first and second intermediate collecting pipe portions 33a and 33b are both located at substantially the same position as the third fastening portion 37c in the vehicle width direction, and They are displaced in the direction. Specifically, the manner of assembly of the first branch pipe portion 32a and the fourth branch pipe portion 32d is the same as that of the first embodiment, but the second branch pipe portion 32b and the third branch pipe portion 32c After extending from the vehicle rear side surface of the vehicle 1 to the vehicle rear side, they approach each other and gather at substantially the same position as the third fastening portion 37c in the vehicle width direction. The exhaust upstream end of the first intermediate collecting pipe portion 33a is positioned directly below the exhaust upstream end of the second intermediate collecting pipe portion 33b and overlaps with each other in plan view. The height position of the end portion on the exhaust upstream side in the first intermediate collecting pipe portion 33a is lower than the third fastening portion 37c, as in the first embodiment, but the exhaust position in the second intermediate collecting pipe portion 33b. The height position of the upstream end is higher than the third fastening portion 37c. As a result, as shown in FIG. 8, the position of the third fastening portion 37 c in the flange portion 36 can be prevented from overlapping the branch pipe portions 32 and the intermediate collecting pipe portions 33 when viewed from the rear side of the vehicle. The fastening operation at the third fastening portion 37c can be performed from the rear side of the vehicle. However, since the portion directly above the third fastening portion 37c in the flange portion 36 overlaps with the third branch pipe portion 32c when viewed from the rear side of the vehicle, the fastening member is moved from the upper side of the engine 1 to the third fastening portion 37c. It is difficult to perform the work of arranging the parts, and the fastening workability is slightly inferior to that of the first embodiment. On the other hand, as viewed from the rear side of the vehicle, the location of the fastening portion 37 excluding the third fastening portion 37c in the flange portion 36 and the portion directly above it do not overlap with each branch pipe portion 32 and each intermediate collecting pipe portion 33. In the fastening part 37 excluding the third fastening part 37c, the fastening workability similar to that of the first embodiment is obtained.

上記第1及び第2中間集合管部33a,33bは、平面視で第1及び第2中間集合管部33a,33bの排気下流側が車幅方向一側(車両左側、つまり車幅方向の変速機11側)へ向かうように湾曲して、互いに集合する。すなわち、第1及び第2中間集合管部33a,33bは、平面視で互いに重なった状態で、その排気上流側の端部から車両後側に延びた後に車両左側に湾曲して車両左側へ延びている。そして、第1及び第2中間集合管部33a,33b同士が、車幅方向において4番気筒2dと略同じ位置で集合して最終集合管部34となる。   In the first and second intermediate collecting pipe portions 33a and 33b, the exhaust downstream side of the first and second intermediate collecting pipe portions 33a and 33b is one side in the vehicle width direction (the left side of the vehicle, that is, the transmission in the vehicle width direction). 11 side) and gather together. That is, the first and second intermediate collecting pipe portions 33a and 33b are overlapped with each other in plan view, extend from the exhaust upstream side end portion to the vehicle rear side, and then curve to the vehicle left side and extend to the vehicle left side. ing. The first and second intermediate collecting pipe portions 33a and 33b are gathered at substantially the same position as the fourth cylinder 2d in the vehicle width direction to form the final collecting pipe portion 34.

パワープラント12、最終集合管部34、直キャタリスト40及び下流側排気管51の構成及び配置は、上記実施形態1と同様である。尚、本実施形態では、ケース41(ガス流路)は、上記実施形態1のように車両左側に向かって車両後側に傾斜してはいない。これは、触媒配設部43の排気上流側の端面43aに対する最終集合管部34の車幅方向の最大張出し量を、上記実施形態のそれよりも大きくしたので、ケース41を車両左側に向かって車両後側に傾斜させなくても、触媒配設部43の排気上流側の端面43aに対するガス進入角度を90°に近付けることができるからである。   The configuration and arrangement of the power plant 12, the final collecting pipe section 34, the direct catalyst 40, and the downstream side exhaust pipe 51 are the same as those in the first embodiment. In the present embodiment, the case 41 (gas flow path) is not inclined toward the vehicle rear side toward the vehicle left side as in the first embodiment. This is because the maximum overhang amount in the vehicle width direction of the final collecting pipe portion 34 with respect to the end surface 43a on the exhaust upstream side of the catalyst arrangement portion 43 is made larger than that in the above-described embodiment, so that the case 41 is directed toward the left side of the vehicle. This is because the gas entry angle with respect to the end surface 43a on the exhaust upstream side of the catalyst disposing portion 43 can be brought close to 90 ° without tilting to the rear side of the vehicle.

したがって、本実施形態においても、上記実施形態1と同様に、排気装置Eの排気上流側部位48を構成する分岐管部32、中間集合管部33、最終集合管部34及び直キャタリスト40が、平面視でループ状をなすとともに、中間集合管部33が、平面視で中間集合管部33の排気下流側が車幅方向の変速機11側へ向かうように湾曲するので、上記実施形態1と同様の作用効果が得られる。   Therefore, also in the present embodiment, as in the first embodiment, the branch pipe portion 32, the intermediate collecting pipe portion 33, the final collecting pipe portion 34, and the direct catalyst 40 that constitute the exhaust upstream side portion 48 of the exhaust device E are provided. In addition, the intermediate collecting pipe portion 33 is curved so that the exhaust downstream side of the intermediate collecting pipe portion 33 is directed toward the transmission 11 in the vehicle width direction when viewed in a plan view. Similar effects can be obtained.

また、第1及び第2中間集合管部33a,33bにおける排気上流側の端部が平面視で互いに重なっているので、上下方向のスペースを有効に利用して、第1及び第2中間集合管部33a,33bの曲率半径を略同じでかつ比較的大きくすることができる。   Further, since the exhaust upstream end portions of the first and second intermediate collecting pipe portions 33a and 33b overlap each other in plan view, the first and second intermediate collecting pipes can be used effectively by utilizing the vertical space. The curvature radii of the portions 33a and 33b can be made substantially the same and relatively large.

(実施形態3)
図9〜図11は、本発明の実施形態3を示し、第1及び第2中間集合管部33a,33bにおける排気上流側の端部(第1分岐管部32aと第4分岐管部32dとの集合部、及び、第2分岐管部32bと第3分岐管部32cとの集合部)の位置関係を、更に異ならせたものである。
(Embodiment 3)
9 to 11 show Embodiment 3 of the present invention, and the exhaust upstream end portions (the first branch pipe portion 32a and the fourth branch pipe portion 32d, in the first and second intermediate collecting pipe portions 33a and 33b). And the positional relationship of the second branch pipe part 32b and the third branch pipe part 32c) are further different.

すなわち、本実施形態では、第1及び第2中間集合管部33a,33bにおける排気上流側の端部が、上記実施形態2と同様に、車幅方向において第3締結部37cと略同じ位置に位置しているが、第1及び第2中間集合管部33a,33bにおける排気上流側の端部が、平面視で互いに重なっておらず、互いに車両前後方向にずれている。具体的には、第2及び第3分岐管部32b,32cの車両前後方向の長さが、第1及び第4分岐管部32a,32dの車両前後方向の長さよりも長くなっていて、第2中間集合管部33bにおける排気上流側の端部(第2分岐管部32bと第3分岐管部32cとの集合部)が第1中間集合管部33aにおける排気上流側の端部(第1分岐管部32aと第4分岐管部32dとの集合部)の車両後側に位置している。そして、第2中間集合管部33bにおける排気上流側の端部の高さ位置は、第1中間集合管部33aにおける排気上流側の端部の高さ位置と略同じであって、第3締結部37cよりも低い位置である。これにより、図11に示すように、車両後側から見て、フランジ部36における第3締結部37cの箇所及びその真上側部分が、その他の締結部37と同様に、各分岐管部32及び各中間集合管部33と重ならなくなる。   That is, in the present embodiment, the exhaust upstream end of the first and second intermediate collecting pipe portions 33a and 33b is located at substantially the same position as the third fastening portion 37c in the vehicle width direction, as in the second embodiment. Although located, the exhaust upstream end portions of the first and second intermediate collecting pipe portions 33a and 33b do not overlap with each other in a plan view and are shifted in the vehicle longitudinal direction. Specifically, the length of the second and third branch pipe portions 32b and 32c in the vehicle front-rear direction is longer than the length of the first and fourth branch pipe portions 32a and 32d in the vehicle front-rear direction. The end portion on the exhaust upstream side of the second intermediate collecting pipe portion 33b (the collecting portion of the second branch pipe portion 32b and the third branch pipe portion 32c) is the end portion on the exhaust upstream side of the first intermediate collecting pipe portion 33a (first It is located on the vehicle rear side of a collecting portion of the branch pipe portion 32a and the fourth branch pipe portion 32d. The height position of the end portion on the exhaust upstream side in the second intermediate collecting pipe portion 33b is substantially the same as the height position of the end portion on the exhaust upstream side in the first intermediate collecting pipe portion 33a, and the third fastening position It is a position lower than the part 37c. Thus, as shown in FIG. 11, when viewed from the rear side of the vehicle, the location of the third fastening portion 37 c and the portion directly above the flange portion 36 are the same as the other fastening portions 37, and each branch pipe portion 32 and It does not overlap with each intermediate collecting pipe part 33.

尚、第2中間集合管部33bにおける排気上流側の端部の高さ位置を、上記実施形態2と同様の高さ位置、つまり第3締結部37cよりも高い位置にすることも可能である。この場合、第2中間集合管部33bにおける排気上流側の端部の位置が、実施形態2に比べて車両後側にあるので、締結部材をエンジン1の上側から第3締結部37cの箇所に配置する作業がやり易くなる可能性はあるが、基本的には、第2中間集合管部33bにおける排気上流側の端部の高さ位置を第3締結部37cよりも低い位置にする方が、締結作業性は向上する。   Note that the height position of the end portion on the exhaust upstream side of the second intermediate collecting pipe portion 33b can be set to a height position similar to that of the second embodiment, that is, a position higher than the third fastening portion 37c. . In this case, since the position of the end portion on the exhaust upstream side of the second intermediate collecting pipe portion 33b is on the rear side of the vehicle as compared with the second embodiment, the fastening member is moved from the upper side of the engine 1 to the third fastening portion 37c. Although there is a possibility that the placement work may be easier, basically, the height position of the end portion on the exhaust upstream side of the second intermediate collecting pipe portion 33b is set to a position lower than that of the third fastening portion 37c. Fastening workability is improved.

上記第1及び第2中間集合管部33a,33bは、平面視で第1及び第2中間集合管部33a,33bの排気下流側が車幅方向一側(車両左側、つまり車幅方向の変速機11側)へ向かうように湾曲して、互いに集合する。すなわち、第1中間集合管部33aは、その排気上流側の端部から車両後側に延びた後に、第2中間集合管部33bにおける排気上流側の端部の下側位置で車両左側に湾曲して車両左側へ延び、第2中間集合管部33bは、その排気上流側の端部から直ぐに車両左側に湾曲し、第1中間集合管部33aよりも車両後側を通って車両左側へ延びている。そして、第1及び第2中間集合管部33a,33b同士が、車幅方向において4番気筒2dと略同じ位置で集合して最終集合管部34となる。   In the first and second intermediate collecting pipe portions 33a and 33b, the exhaust downstream side of the first and second intermediate collecting pipe portions 33a and 33b is one side in the vehicle width direction (the left side of the vehicle, that is, the transmission in the vehicle width direction). 11 side) and gather together. That is, the first intermediate collecting pipe portion 33a extends from the end on the exhaust upstream side to the rear side of the vehicle, and then curves to the left side of the vehicle at the lower position of the end portion on the exhaust upstream side in the second intermediate collecting pipe portion 33b. The second intermediate collecting pipe portion 33b curves to the left side of the vehicle immediately from the exhaust upstream end thereof, and extends to the left side of the vehicle through the rear side of the vehicle from the first intermediate collecting pipe portion 33a. ing. The first and second intermediate collecting pipe portions 33a and 33b are gathered at substantially the same position as the fourth cylinder 2d in the vehicle width direction to form the final collecting pipe portion 34.

パワープラント12、最終集合管部34及び直キャタリスト40の構成及び配置は、上記実施形態1又は2と同様である。   The configuration and arrangement of the power plant 12, the final collecting pipe section 34, and the direct catalyst 40 are the same as those in the first or second embodiment.

本実施形態では、平面視で、下流側排気管51は、その排気上流側の端部で車両後側へ折れ曲がった後、車両後方に向かって車両左側(エンジンルーム19の車幅方向中央側)へ傾斜して延び、その傾斜状態でそのままトンネル部25a内に進入する。そして、この下流側排気管51は、トンネル部25aの車両右側部分を通るように配置されている。また、支持部材55及び弾性部材56は、下流側排気管51の車両右側にしか設けられていない。これは、当該車両がFF車であっても、4輪駆動車に直ぐに変更できるようにするために、トンネル部25a内に、後輪駆動用のドライブシャフトが通るスペース(車両左側のスペース)を確保しておく。こうすることで、4輪駆動車に変更する場合に、下流側排気管51や支持部材55等を変更することなしに、ドライブシャフトを設けることができる。   In the present embodiment, in a plan view, the downstream side exhaust pipe 51 is bent toward the rear side of the vehicle at the end on the upstream side of the exhaust gas, and then toward the rear side of the vehicle (left side of the engine room 19 in the vehicle width direction). Inclined to extend into the tunnel portion 25a as it is. And this downstream exhaust pipe 51 is arrange | positioned so that the vehicle right side part of the tunnel part 25a may be passed. Further, the support member 55 and the elastic member 56 are provided only on the vehicle right side of the downstream side exhaust pipe 51. This is because a space (a space on the left side of the vehicle) through which the drive shaft for driving the rear wheels passes is provided in the tunnel portion 25a so that the vehicle can be immediately changed to a four-wheel drive vehicle even if the vehicle is an FF vehicle. Secure. Thus, when changing to a four-wheel drive vehicle, the drive shaft can be provided without changing the downstream exhaust pipe 51, the support member 55, and the like.

また、本実施形態では、下流側排気管51における最上流部の分割管52には、2つのフレキシブルジョイント53が下流側排気管51(分割管52)の長さ方向に互いに間隔をあけて直列に配設されている。排気下流側のフレキシブルジョイント53はトンネル部25a内に配置されているが、排気上流側のフレキシブルジョイント53はエンジンルーム19内に配置されている。   Further, in the present embodiment, two flexible joints 53 are arranged in series at the most upstream part of the split pipe 52 in the downstream exhaust pipe 51 with a distance from each other in the length direction of the downstream exhaust pipe 51 (split pipe 52). It is arranged. The flexible joint 53 on the exhaust downstream side is disposed in the tunnel portion 25 a, but the flexible joint 53 on the exhaust upstream side is disposed in the engine room 19.

したがって、本実施形態においても、上記実施形態1と同様に、排気装置Eの排気上流側部位48を構成する分岐管部32、中間集合管部33、最終集合管部34及び直キャタリスト40が、平面視でループ状をなすとともに、中間集合管部33が、平面視で中間集合管部33の排気下流側が車幅方向の変速機11側へ向かうように湾曲するので、上記実施形態1と同様の作用効果が得られる。   Therefore, also in the present embodiment, as in the first embodiment, the branch pipe portion 32, the intermediate collecting pipe portion 33, the final collecting pipe portion 34, and the direct catalyst 40 that constitute the exhaust upstream side portion 48 of the exhaust device E are provided. In addition, the intermediate collecting pipe portion 33 is curved so that the exhaust downstream side of the intermediate collecting pipe portion 33 is directed toward the transmission 11 in the vehicle width direction when viewed in a plan view. Similar effects can be obtained.

(実施形態4)
図12〜図14は、本発明の実施形態4を示し、排気マニホールド31において、上記実施形態1〜3における中間集合管部33をなくし、全分岐管部32a〜32dを集合させて最終集合管部34としたものである。尚、本実施形態では、最終集合管部34のことを単一排気管部34という。
(Embodiment 4)
12 to 14 show a fourth embodiment of the present invention. In the exhaust manifold 31, the intermediate collecting pipe portion 33 in the first to third embodiments is eliminated, and all the branch pipe portions 32a to 32d are assembled to form a final collecting pipe. This is part 34. In the present embodiment, the final collecting pipe portion 34 is referred to as a single exhaust pipe portion 34.

すなわち、上記実施形態1〜3では、排気上流側部位48における分岐管部32の排気上流側の端部から単一排気管部34となるまでの部位の排気下流側部分は、中間集合管部33で構成されているが、本実施形態では、排気上流側部位48における分岐管部32の排気上流側の端部から単一排気管部34となるまでの部位は当該分岐管部32で構成されている。そして、単一排気管部34は、4つの分岐管部32a〜32d同士を集合させてなるものであって、中間集合管部33を介さず直接、各分岐管部32と連通する。各分岐管部32は、平面視で該分岐管部32の排気下流側が車両左側(車幅方向の変速機11側)へ向かうように湾曲している。具体的には、第1及び第2分岐管部32a,32bは、エンジン1の車両後側の側面から車両後側へ延びた後、平面視で第1及び第2分岐管部32a,32bの排気下流側が車両左側(車幅方向の変速機11側)へ向かうように湾曲している。また、第3及び第4分岐管部32c,32dは、上記側面から車両後側へ延びて直ぐに車両後側へ向かって車両右側に斜めに延び、その後、第3及び第4分岐管部32c,32dの排気下流側が車両左側(車幅方向の変速機11側)へ向かうように湾曲している。そして、4つの分岐管部32a〜32dが、車幅方向において第4締結部37cと略同じ位置で集合して単一排気管部34となる。   That is, in the first to third embodiments, the exhaust downstream side portion of the exhaust upstream side portion 48 from the end portion on the exhaust upstream side of the branch pipe portion 32 to the single exhaust pipe portion 34 is the intermediate collecting pipe portion. In this embodiment, the portion from the exhaust upstream end of the branch pipe portion 32 to the single exhaust pipe portion 34 in the exhaust upstream portion 48 is configured by the branch pipe portion 32. Has been. The single exhaust pipe part 34 is formed by assembling the four branch pipe parts 32 a to 32 d and communicates directly with each branch pipe part 32 without the intermediate collecting pipe part 33. Each branch pipe portion 32 is curved so that the exhaust downstream side of the branch pipe portion 32 faces the vehicle left side (the transmission 11 side in the vehicle width direction) in plan view. Specifically, the first and second branch pipe portions 32a and 32b extend from the vehicle rear side surface of the engine 1 to the vehicle rear side, and then, in plan view, the first and second branch pipe portions 32a and 32b. The exhaust downstream side is curved so as to go to the left side of the vehicle (the transmission 11 side in the vehicle width direction). The third and fourth branch pipe portions 32c and 32d extend from the side surface toward the rear side of the vehicle and immediately extend obliquely toward the right side of the vehicle toward the rear side of the vehicle. Thereafter, the third and fourth branch pipe portions 32c, The exhaust downstream side of 32d is curved to the left side of the vehicle (the transmission 11 side in the vehicle width direction). And the four branch pipe parts 32a-32d gather in the substantially the same position as the 4th fastening part 37c in the vehicle width direction, and become the single exhaust pipe part 34. FIG.

パワープラント12、単一排気管部34、直キャタリスト40及び下流側排気管51の構成及び配置は、上記実施形態3と同様である。   The configuration and arrangement of the power plant 12, the single exhaust pipe section 34, the direct catalyst 40 and the downstream exhaust pipe 51 are the same as those in the third embodiment.

したがって、本実施形態においても、上記実施形態1と同様に、排気装置Eの排気上流側部位48を構成する分岐管部32、単一排気管部34及び直キャタリスト40が、平面視でループ状をなすとともに、分岐管部32が、平面視で分岐管部32の排気下流側が車幅方向の変速機11側へ向かうように湾曲するので、上記実施形態1と同様の作用効果が得られる。   Therefore, also in the present embodiment, as in the first embodiment, the branch pipe portion 32, the single exhaust pipe portion 34, and the direct catalyst 40 that constitute the exhaust upstream side portion 48 of the exhaust device E are looped in a plan view. In addition, since the branch pipe portion 32 is curved so that the exhaust downstream side of the branch pipe portion 32 is directed toward the transmission 11 in the vehicle width direction in a plan view, the same effects as those of the first embodiment can be obtained. .

尚、上記実施形態1〜4では、直列4気筒エンジン1の排気装置Eを例にして説明したが、エンジン1の気筒数は4つには限られず、中間集合管部33を設けない場合の気筒数は2つ以上であればよい。また、中間集合管部33を設ける場合の気筒数は4つ以上であればよい。そして、中間集合管部33を設ける場合、エンジン1の気筒数に応じて、中間集合管部33の数(つまり気筒群の組数)を3つ以上としてもよく、1つの中間集合管部33に集合させる分岐管部32の数(つまり1つの気筒群に含まれる気筒数)を3つ以上としてもよい。   In the first to fourth embodiments, the exhaust device E of the in-line four-cylinder engine 1 has been described as an example. However, the number of cylinders of the engine 1 is not limited to four, and the intermediate collecting pipe portion 33 is not provided. The number of cylinders may be two or more. Further, the number of cylinders in the case of providing the intermediate collecting pipe portion 33 may be four or more. When the intermediate collecting pipe portion 33 is provided, the number of intermediate collecting pipe portions 33 (that is, the number of sets of cylinder groups) may be three or more according to the number of cylinders of the engine 1. The number of branch pipe portions 32 to be gathered together (that is, the number of cylinders included in one cylinder group) may be three or more.

本発明は、車両前部のエンジンルームに気筒列方向が車幅方向を向くように横置きに配置された横置きエンジンの排気装置に有用であり、特に分岐管部(及び中間集合管部)の長さを長くして排気効率を向上させる場合に有用である。   INDUSTRIAL APPLICABILITY The present invention is useful for an exhaust device for a horizontally mounted engine that is horizontally disposed in an engine room at the front of the vehicle so that the cylinder row direction faces the vehicle width direction. This is useful for improving the exhaust efficiency by increasing the length of the.

1 エンジン
2 気筒
11 変速機
19 エンジンルーム
23 ダッシュパネル
25 フロアパネル
25a トンネル部
32 分岐管部
33 中間集合管部
34 最終集合管部(単一排気管部)
40 直キャタリスト(排気浄化装置)
43 触媒配設部
43a 触媒配設部の排気上流側の端面
43b 触媒配設部の排気下流側の端面
48 排気上流側部位
51 下流側排気管
53 フレキシブルジョイント
1 engine 2 cylinder 11 transmission 19 engine room 23 dash panel 25 floor panel 25a tunnel part 32 branch pipe part 33 intermediate collecting pipe part 34 final collecting pipe part (single exhaust pipe part)
40 direct catalyst (exhaust gas purification device)
43 Catalyst disposing portion 43a End surface on the upstream side of the catalyst disposing portion 43b End surface on the exhaust downstream side of the catalyst disposing portion 48 Exhaust upstream portion 51 Downstream exhaust pipe 53 Flexible joint

Claims (6)

複数の気筒を列状に有しかつ気筒列方向一側に変速機が結合されているとともに車両前部のエンジンルームに気筒列方向が車幅方向を向くように横置きに配置されたエンジンの車両後側の側面に、該エンジンの排気浄化装置を含む排気上流側部位が連結された、横置きエンジンの排気装置であって、
上記排気上流側部位は、
上記複数の気筒にそれぞれ連通しかつ上記エンジンの車両後側の側面から車両後側へ延びる複数の分岐管部と、
上記複数の分岐管部に連通するように該分岐管部の排気下流側に設けられた単一排気管部と、
上記単一排気管部の排気下流側の端部に接続された上記排気浄化装置と、
を含み、
上記排気浄化装置は、平面視で、その内部のガス流路が略車幅方向に延びるように、上記エンジンの車両後側に配置されており、
上記排気上流側部位における上記分岐管部の排気上流側の端部から上記単一排気管部となるまでの部位は、平面視で該部位の排気下流側が車幅方向の上記変速機側へ向かうように湾曲し、
上記単一排気管部は、平面視で該単一排気管部の排気下流側が車両前側へ向かうように湾曲し、
上記排気浄化装置の排気下流側の端部に接続された下流側排気管が、該排気浄化装置との接続部から、上記車両のダッシュパネル下端部の車幅方向中央部に形成されたトンネル開口部へ向かうように配設されていることを特徴とする横置きエンジンの排気装置。
An engine having a plurality of cylinders arranged in a row and having a transmission coupled to one side in the cylinder row direction and arranged horizontally in the engine room at the front of the vehicle so that the cylinder row direction faces the vehicle width direction. An exhaust device for a horizontally mounted engine, wherein an exhaust upstream side portion including an exhaust purification device for the engine is connected to a side surface on the vehicle rear side,
The exhaust upstream side part is
A plurality of branch pipe portions respectively communicating with the plurality of cylinders and extending from the vehicle rear side surface of the engine to the vehicle rear side;
A single exhaust pipe provided on the exhaust downstream side of the branch pipe so as to communicate with the plurality of branch pipes;
The exhaust purification device connected to the exhaust downstream end of the single exhaust pipe section;
Including
The exhaust purification device is disposed on the vehicle rear side of the engine so that the gas flow passage inside thereof extends in the vehicle width direction in plan view,
The portion of the exhaust upstream portion from the exhaust upstream end of the branch pipe portion to the single exhaust pipe portion is the exhaust downstream side of the portion toward the transmission in the vehicle width direction in plan view. Curved and
The single exhaust pipe part is curved so that the exhaust downstream side of the single exhaust pipe part is directed to the vehicle front side in plan view,
A downstream exhaust pipe connected to an exhaust downstream side end of the exhaust purification device has a tunnel opening formed at a vehicle width direction central portion at a lower end portion of the dash panel of the vehicle from a connection portion with the exhaust purification device An exhaust device for a horizontally mounted engine, characterized in that the exhaust device is disposed so as to be directed toward the engine.
請求項1記載の横置きエンジンの排気装置において、
上記排気浄化装置のガス流路における触媒配設部の断面が略円形状をなし、
上記触媒配設部の排気上流側の端面に対するガス進入角度が、該触媒配設部の排気下流側の端面に対するガス排出角度よりも大きくなるように、上記触媒配設部の排気上流側の端面に対する上記単一排気管部の車幅方向の最大張出し量が、上記触媒配設部の排気下流側の端面に対する上記下流側排気管の車幅方向の最大張出し量よりも大きくされていることを特徴とする横置きエンジンの排気装置。
The exhaust device for a horizontal engine according to claim 1,
The cross section of the catalyst arrangement portion in the gas flow path of the exhaust purification device has a substantially circular shape,
End surface on the exhaust upstream side of the catalyst arrangement portion so that the gas entry angle with respect to the end surface on the exhaust upstream side of the catalyst arrangement portion is larger than the gas discharge angle with respect to the end surface on the exhaust downstream side of the catalyst arrangement portion. The maximum amount of protrusion in the vehicle width direction of the single exhaust pipe portion with respect to the exhaust pipe is greater than the maximum amount of protrusion in the vehicle width direction of the downstream exhaust pipe with respect to the exhaust downstream end surface of the catalyst disposition portion. Features a horizontal engine exhaust system.
請求項1又は2記載の横置きエンジンの排気装置において、
上記排気浄化装置は、上記排気上流側部位における上記分岐管部の排気上流側の端部から上記単一排気管部となるまでの部位の排気下流側部分よりも車両前側でかつ該分岐管部の下側に配置されていることを特徴とする横置きエンジンの排気装置。
The exhaust device for a horizontal engine according to claim 1 or 2,
The exhaust purification device is located on the vehicle front side of the exhaust downstream side portion of the portion from the exhaust upstream end of the branch pipe portion to the single exhaust pipe portion in the exhaust upstream portion and the branch pipe portion. An exhaust device for a horizontally mounted engine, characterized in that the exhaust device is disposed on the lower side of the engine.
請求項3記載の横置きエンジンの排気装置において、
上記排気浄化装置は、上記エンジンに支持されており、
上記下流側排気管の途中に、フレキシブルジョイントが設けられていることを特徴とする横置きエンジンの排気装置。
The exhaust device for a horizontal engine according to claim 3,
The exhaust purification device is supported by the engine,
An exhaust system for a horizontally mounted engine, wherein a flexible joint is provided in the middle of the downstream exhaust pipe.
請求項1〜4のいずれか1つに記載の横置きエンジンの排気装置において、
上記排気上流側部位における上記分岐管部の排気上流側の端部から上記単一排気管部となるまでの部位の排気下流側部分は、上記全気筒を、排気行程が互いに連続しない複数の気筒からなる複数組の気筒群に分けかつ該各組の気筒群毎に、当該気筒群の複数の気筒に連通する分岐管部同士を集合させてなる複数の中間集合管部で構成され、
上記単一排気管部は、上記複数の中間集合管部同士を集合させてなる最終集合管部であり、
上記複数の中間集合管部は、平面視で該中間集合管部の排気下流側が車幅方向の上記変速機側へ向かうように湾曲していることを特徴とする横置きエンジンの排気装置。
The exhaust device for a horizontal engine according to any one of claims 1 to 4,
The exhaust downstream side portion of the portion from the exhaust upstream side end of the branch pipe portion to the single exhaust pipe portion in the exhaust upstream side portion includes a plurality of cylinders in which the exhaust stroke is not continuous with each other. Divided into a plurality of sets of cylinder groups, and each set of cylinder groups is composed of a plurality of intermediate collecting pipe portions formed by collecting branch pipe portions communicating with a plurality of cylinders of the cylinder group.
The single exhaust pipe part is a final collecting pipe part formed by collecting the plurality of intermediate collecting pipe parts,
The exhaust system for a horizontally mounted engine, wherein the plurality of intermediate collecting pipe portions are curved so that an exhaust downstream side of the intermediate collecting pipe portion is directed to the transmission side in a vehicle width direction in a plan view.
請求項1〜4のいずれか1つに記載の横置きエンジンの排気装置において、
上記排気上流側部位における上記分岐管部の排気上流側の端部から上記単一排気管部となるまでの部位は、当該分岐管部で構成され、
上記単一排気管部は、上記複数の分岐管部同士を集合させてなるものであり、
上記各分岐管部は、平面視で該分岐管部の排気下流側が車幅方向の上記変速機側へ向かうように湾曲していることを特徴とする横置きエンジンの排気装置。
The exhaust device for a horizontal engine according to any one of claims 1 to 4,
The part from the exhaust upstream side end of the branch pipe part in the exhaust upstream part to the single exhaust pipe part is composed of the branch pipe part,
The single exhaust pipe part is a collection of the plurality of branch pipe parts.
Each of the branch pipe portions is curved so that the exhaust downstream side of the branch pipe portion faces the transmission side in the vehicle width direction in a plan view.
JP2009274196A 2009-12-02 2009-12-02 Exhaust system of transverse engine Pending JP2011116204A (en)

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US12/958,194 US20110126522A1 (en) 2009-12-02 2010-12-01 Exhaust apparatus for transverse engine
CN2010105849331A CN102085805A (en) 2009-12-02 2010-12-02 Exhaust apparatus for transverse engine
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