JP2011111250A - Material mixing device - Google Patents

Material mixing device Download PDF

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JP2011111250A
JP2011111250A JP2009267030A JP2009267030A JP2011111250A JP 2011111250 A JP2011111250 A JP 2011111250A JP 2009267030 A JP2009267030 A JP 2009267030A JP 2009267030 A JP2009267030 A JP 2009267030A JP 2011111250 A JP2011111250 A JP 2011111250A
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mixed material
mixed
hopper
discharge
supply mechanism
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JP5629087B2 (en
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Eiichi Furusawa
栄一 古澤
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Araco Co Ltd
Kyoei Sangyo KK
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Araco Co Ltd
Kyoei Sangyo KK
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Abstract

<P>PROBLEM TO BE SOLVED: To easily adjust the mixing ratio of a raw material in a mixing material being manufactured, in a material mixing device for manufacturing the mixing material in which a plurality of kinds of powder and granular raw materials are mixed. <P>SOLUTION: This material mixing device includes a plurality of units of raw material hoppers 1 for storing the powder and granular raw material, a mixing material hopper 2 for storing the mixing material in which the plurality of kinds of raw materials are mixed, a discharge mechanism 3 installed in the respective raw material hoppers 1 and discharging the raw material, and a supply mechanism 4 connected in series with the respective discharge mechanisms 3 and supplying the raw material to the mixing material hopper 2 while mixing the raw material. A controller 5 capable of individually setting a rotating speed is connected to a discharge motor 33 for driving the respective discharge mechanisms 3. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、複数種類の粉粒状の原材料が混合された混合材料を製造するための材料混合装置に係る技術分野に属する。   The present invention belongs to a technical field related to a material mixing apparatus for manufacturing a mixed material in which a plurality of types of powdery raw materials are mixed.

最近、合成樹脂,食品等の分野において、最終製品の品質の向上や特殊機能の具備のために、中間材料として複数種類の粉粒状の原材料が混合された混合材料が使用されるようになってきている。このため、原材料から混合材料を容易に量産することのできる材料混合装置の開発が要望されている。   Recently, in the fields of synthetic resins, foods, etc., a mixed material in which a plurality of kinds of powdered raw materials are mixed has been used as an intermediate material in order to improve the quality of final products and to provide special functions. ing. For this reason, there is a demand for the development of a material mixing apparatus that can easily mass-produce mixed materials from raw materials.

従来、原材料から混合材料を容易に量産することを指向した材料混合装置としては、例えば、特許文献1に記載のものが知られている。   Conventionally, for example, a device described in Patent Document 1 is known as a material mixing device aimed at easily mass-producing a mixed material from raw materials.

特許文献1には、粉粒状の原材料が貯留される複数基の原材料ホッパと、複数種類の原材料が混合された混合材料が貯留される混合材料ホッパと、各原材料ホッパに設備され原材料を排出する排出機構と、各排出機構が直列に連結され排出された原材料を混合しながら混合材料ホッパに供給する供給機構とを備えた材料混合装置が記載されている。   In Patent Document 1, a plurality of raw material hoppers in which powdery raw materials are stored, a mixed material hopper in which mixed materials in which a plurality of types of raw materials are mixed, and a raw material installed in each raw material hopper are discharged. There is described a material mixing apparatus including a discharge mechanism and a supply mechanism in which each discharge mechanism is connected in series and feeds the discharged raw materials to the mixed material hopper.

特許文献1に係る材料混合装置は、供給機構による混合材料ホッパへの原材料の供給の送り途中で混合をも実現して、特別な撹拌機構を備えた撹拌工程を省略することで、原材料から混合材料を容易に量産できるようにするものである。   The material mixing apparatus according to Patent Document 1 realizes mixing in the middle of feeding the raw material to the mixed material hopper by the supply mechanism, and omits the stirring step having a special stirring mechanism, thereby mixing from the raw material. The material can be easily mass-produced.

実開昭59−5541号公報Japanese Utility Model Publication No.59-5541

特許文献1に係る材料混合装置では、排出機構,供給機構が製造しようとする混合材料に対応して固定的に設計されているため、原材料の混合比を簡単に調整することができないという問題点がある。   In the material mixing apparatus according to Patent Document 1, since the discharge mechanism and the supply mechanism are fixedly designed corresponding to the mixed material to be manufactured, the mixing ratio of the raw materials cannot be easily adjusted. There is.

本発明は、このような問題点を考慮してなされたもので、製造される混合材料における原材料の混合比を簡単に調整することのできる材料混合装置を提供することを課題とする。   The present invention has been made in consideration of such problems, and an object of the present invention is to provide a material mixing apparatus capable of easily adjusting the mixing ratio of raw materials in a manufactured mixed material.

前述の課題を解決するため、本発明に係る材料混合装置は、特許請求の範囲の各請求項に記載の手段を採用する。   In order to solve the above-described problems, the material mixing apparatus according to the present invention employs means described in each of the claims.

即ち、請求項1では、粉粒状の原材料が貯留される複数基の原材料ホッパと、複数種類の原材料が混合された混合材料が貯留される混合材料ホッパと、各原材料ホッパに設備され原材料を排出する排出機構と、各排出機構が直列に連結され排出された原材料を混合しながら混合材料ホッパに供給する供給機構とを備えた材料混合装置において、各排出機構を駆動する排出モータに回転数を個別に設定することのできるコントローラを接続したことを特徴とする。   That is, in claim 1, a plurality of raw material hoppers in which powdery raw materials are stored, a mixed material hopper in which a mixed material in which a plurality of types of raw materials are mixed, and a raw material that is installed in each raw material hopper are discharged. And a supply mechanism that supplies the mixed material hopper to the mixed material hopper while mixing the discharged raw materials with each discharge mechanism connected in series. A controller that can be set individually is connected.

この手段では、コントローラで排出機構の排出モータの回転数を変更することで、各原材料ホッパからの原材料の排出量が変更される。   In this means, the discharge amount of the raw material from each raw material hopper is changed by changing the rotation speed of the discharge motor of the discharge mechanism by the controller.

また、請求項2では、請求項1の材料混合装置において、供給機構は単一の供給モータによって回転駆動される単一の回転軸を有するスクリュコンベアからなり、供給機構のスクリュコンベアはフィンが回転軸の軸長の中途で逆方向へ旋回され、供給機構と混合材料ホッパとは供給機構のスクリュコンベアのフィンの方向変換部分で連結されていることを特徴とする。   According to a second aspect of the present invention, in the material mixing apparatus according to the first aspect, the supply mechanism comprises a screw conveyor having a single rotation shaft that is driven to rotate by a single supply motor, and the screw conveyor of the supply mechanism rotates the fins. The feed mechanism and the mixed material hopper are pivoted in the opposite directions in the middle of the shaft length, and the feed mechanism and the mixed material hopper are connected by a direction change portion of the fin of the screw conveyor of the supply mechanism.

この手段では、供給機構のスクリュコンベアのフィンの方向変換部分で供給機構,混合材料ホッパが連結されることで、混合材料ホッパを供給機構の長さ方向(軸長)の端部に設置しなくてもすむようになる。   In this means, the supply mechanism and the mixed material hopper are connected at the fin direction changing portion of the screw conveyor of the supply mechanism, so that the mixed material hopper is not installed at the end in the length direction (axial length) of the supply mechanism. I'm very happy.

また、請求項3では、請求項2の材料混合装置において、供給機構にはスクリュコンベアのフィンの方向変換部分に相対する方向から送られた原材料を混合材料ホッパ方向へ案内する整流板が設けられていることを特徴とする。   According to a third aspect of the present invention, in the material mixing apparatus of the second aspect, the supply mechanism is provided with a current plate that guides the raw material fed from the direction opposite to the direction changing portion of the fin of the screw conveyor toward the mixed material hopper. It is characterized by.

この手段では、整流板で相対する方向から送られた原材料を混合材料ホッパ方向へ案内されることで、供給機構において原材料の衝突による滞溜が防止される。   In this means, the raw material sent from the opposite direction by the baffle plate is guided toward the mixed material hopper, so that stagnation due to the collision of the raw materials is prevented in the supply mechanism.

また、請求項4では、請求項1〜3のいずれかの材料混合装置において、混合材料ホッパにはコントローラに接続されて混合材料ホッパの混合材料の貯留量を検出する貯留量検出センサが取付けられ、コントローラは混合材料ホッパの混合材料の貯留量が一定量以下になった場合に排出機構,供給機構を駆動するように設定されていることを特徴とする。   According to a fourth aspect of the present invention, in the material mixing apparatus according to any one of the first to third aspects, the mixed material hopper is attached with a storage amount detection sensor that is connected to the controller and detects the storage amount of the mixed material in the mixed material hopper. The controller is configured to drive the discharge mechanism and the supply mechanism when the amount of the mixed material stored in the mixed material hopper becomes a predetermined amount or less.

この手段では、コントローラによって混合材料ホッパの混合材料の貯留量が一定量以下になった場合に排出機構,供給機構を駆動することで、排出機構,供給機構の無用の駆動を避けることができる。   With this means, unnecessary driving of the discharge mechanism and the supply mechanism can be avoided by driving the discharge mechanism and the supply mechanism when the amount of the mixed material stored in the mixed material hopper becomes a certain amount or less by the controller.

本発明に係る材料混合装置は、コントローラで排出機構の排出モータの回転数を変更することで、各原材料ホッパからの原材料の排出量が変更されるため、製造される混合材料における原材料の混合比を簡単に調整することができる効果がある。   In the material mixing apparatus according to the present invention, since the discharge amount of the raw material from each raw material hopper is changed by changing the rotation speed of the discharge motor of the discharge mechanism by the controller, the mixing ratio of the raw materials in the mixed material to be manufactured There is an effect that can be easily adjusted.

さらに、請求項2として、供給機構のスクリュコンベアのフィンの方向変換部分で供給機構,混合材料ホッパが連結されることで、混合材料ホッパを供給機構の長さ方向(軸長)の端部に設置しなくてもすむようになるため、全体の構造を小型化することができる効果がある。   Further, as claimed in claim 2, the supply mechanism and the mixed material hopper are connected at the direction changing portion of the fin of the screw conveyor of the supply mechanism, so that the mixed material hopper is attached to the end of the supply mechanism in the length direction (axial length). Since it does not need to be installed, the entire structure can be reduced in size.

さらに、請求項3として、相対する方向から送られた原材料が整流板で混合材料ホッパ方向へ案内されることで、供給機構において原材料の衝突による滞溜が防止されるため、混合材料を確実に量産することができる効果がある。   Further, as claimed in claim 3, since the raw materials sent from the opposite directions are guided by the rectifying plate toward the mixed material hopper, the stagnation due to the collision of the raw materials is prevented in the supply mechanism. There is an effect that can be mass-produced.

さらに、請求項4として、コントローラによって混合材料ホッパの混合材料の貯留量が一定量以下になった場合に排出機構,供給機構を駆動することで、排出機構,供給機構の無用の駆動を避けることができるため、混合材料の製造のための運転コストが低減される効果がある。   Further, as claimed in claim 4, when the storage amount of the mixed material in the mixed material hopper becomes below a certain amount by the controller, the discharge mechanism and the supply mechanism are driven to avoid unnecessary driving of the discharge mechanism and the supply mechanism. Therefore, there is an effect that the operation cost for manufacturing the mixed material is reduced.

本発明に係る材料混合装置を実施するための形態の斜視図である。It is a perspective view of the form for carrying out the material mixing device concerning the present invention. 図1の一部の詳細図である。FIG. 2 is a detailed view of a part of FIG. 1. 図1の要部の一部を除去した拡大図である。It is the enlarged view which removed a part of principal part of FIG. 図1の制御回路図である。FIG. 2 is a control circuit diagram of FIG. 1. 図1の制御のフローチャートである。It is a flowchart of control of FIG.

以下、本発明に係る材料混合装置を実施するための形態を図面に基づいて説明する。   Hereinafter, the form for implementing the material mixing apparatus which concerns on this invention is demonstrated based on drawing.

この形態では、ペットボトルをリサイクルするためにフレーク状に粉砕され洗浄処理された原材料Fを混合して縮重合処理等を行う混合材料Mを製造するものを示してある。   In this embodiment, a mixed material M for mixing a raw material F that has been crushed into flakes and washed for recycling PET bottles and performing a condensation polymerization process or the like is shown.

原材料Fは、大きさ,ペットボトルのメーカ等により複数種類が用意され、例えばシート状,綿状からなるリサイクル製品の粘度調整のために混合比が調整される。   A plurality of types of raw materials F are prepared depending on the size, the manufacturer of the PET bottle, and the like, and the mixing ratio is adjusted for adjusting the viscosity of a recycled product made of, for example, a sheet or cotton.

この形態は、図1に示すように、原材料ホッパ1,混合材料ホッパ2,排出機構3,供給機構4,コントローラ5を主要部として構成されている。   In this embodiment, as shown in FIG. 1, the raw material hopper 1, the mixed material hopper 2, the discharge mechanism 3, the supply mechanism 4, and the controller 5 are mainly configured.

原材料ホッパ1は、原材料Fが貯留されるもので、立方体形の胴部11の下部に逆角錐体形の底部12が設けられている。この形態は、原材料ホッパ1が3基隣接して設置されたものが示されている。各原材料ホッパ1には、種類の異なる原材料Fが貯留されている。   The raw material hopper 1 stores the raw material F, and a bottom portion 12 having an inverted pyramid shape is provided at a lower portion of a cubic body portion 11. In this form, three raw material hoppers 1 are installed adjacent to each other. Different raw material F is stored in each raw material hopper 1.

混合材料ホッパ2は、3種類の原材料Fが混合された混合材料Mが貯留されるもので、逆円錐台形に形成されている。この混合材料ホッパ2には、混合材料Mの貯留量が一定量以下であるか否かを検出するセンサ6が取付けられている。この混合材料ホッパ2には、縮重合処理等を行う装置に混合材料Mを搬送する搬送手段(図示せず)が連結される。   The mixed material hopper 2 stores a mixed material M in which three kinds of raw materials F are mixed, and is formed in an inverted truncated cone shape. The mixed material hopper 2 is provided with a sensor 6 that detects whether or not the amount of the mixed material M stored is below a certain amount. The mixed material hopper 2 is connected to a conveying means (not shown) for conveying the mixed material M to an apparatus for performing a condensation polymerization process or the like.

排出機構3は、原材料ホッパ1の底部12の下端にほぼ水平方向に配設され原材料ホッパ1から原材料Fを排出するもので、円筒形の外パイプ31と、外パイプ31の内部に回転可能に支持されたスクリュコンベア32と、スクリュコンベア32を回転駆動する排出モータ33とからなる。この排出機構3は、各原材料ホッパ1に備えられ個別に駆動が可能になっている。   The discharge mechanism 3 is disposed substantially horizontally at the lower end of the bottom portion 12 of the raw material hopper 1 and discharges the raw material F from the raw material hopper 1. The discharge mechanism 3 is rotatable inside the cylindrical outer pipe 31 and the outer pipe 31. It comprises a supported screw conveyor 32 and a discharge motor 33 that rotationally drives the screw conveyor 32. The discharge mechanism 3 is provided in each raw material hopper 1 and can be driven individually.

供給機構4は、各排出機構3の原材料Fの排出側端部の下方に直交するほぼ水平方向に配設されて各排出機構3に直列が連結され排出された原材料Fを混合しながら混合材料ホッパ2に供給するもので、円筒形の外パイプ41と、外パイプ41の内部に回転可能に支持されたスクリュコンベア42と、スクリュコンベア42を回転駆動する排出モータ43とからなる。スクリュコンベア42は、図2に示すように、単一の供給モータ43によって回転駆動される単一の回転軸42aを有し、フィン42bが回転軸42aの軸長の中途で逆方向へ旋回されている。スクリュコンベア42のフィン42bの方向変換部分では、一定ピッチ分のフィン42bが省略されている。スクリュコンベア42のフィン42bの方向変換部分の周囲では、方形の合流箱7が外パイプ41に連結され、下部に混合材料ホッパ2に連結した供給筒8が連結され、上部に整流板9が設けられている。整流板9は、図3に示すように、スクリュコンベア42の軸方向と直交する方向に合流箱7の内部に掛渡された支持アーム91と、支持アーム91に直交するように支持されスクリュコンベア42の回転軸42a近くまで延びた方形板の整流板本体92とからなる。   The supply mechanism 4 is disposed in a substantially horizontal direction orthogonal to the lower side of the discharge side end portion of the raw material F of each discharge mechanism 3 and is connected in series to each discharge mechanism 3 to mix the discharged raw material F while mixing the discharged raw materials F It is supplied to the hopper 2 and includes a cylindrical outer pipe 41, a screw conveyor 42 rotatably supported inside the outer pipe 41, and a discharge motor 43 that rotationally drives the screw conveyor 42. As shown in FIG. 2, the screw conveyor 42 has a single rotating shaft 42a that is rotationally driven by a single supply motor 43, and the fins 42b are swung in the reverse direction in the middle of the axial length of the rotating shaft 42a. ing. In the direction changing portion of the fins 42b of the screw conveyor 42, the fins 42b for a certain pitch are omitted. Around the direction changing portion of the fin 42b of the screw conveyor 42, the rectangular junction box 7 is connected to the outer pipe 41, the supply cylinder 8 connected to the mixed material hopper 2 is connected to the lower part, and the current plate 9 is provided to the upper part. It has been. As shown in FIG. 3, the rectifying plate 9 is supported by the support arm 91 spanned in the junction box 7 in a direction orthogonal to the axial direction of the screw conveyor 42 and the screw conveyor supported so as to be orthogonal to the support arm 91. 42, and a rectangular plate rectifying plate main body 92 extending to the vicinity of the rotating shaft 42a.

コントローラ5は、排出機構3,供給機構4の駆動を制御するもので、図4に示すような操作部51,コントロール部52,電気回路部53からなる。操作部51は、メインスイッチである駆動スイッチ51aと、各排出機構3の排出モータ33の回転数(単位時間当たりの)を個別に設定する回転数設定部51bとを備えている。コントロール部52は、マイクロプロセッサを内蔵して操作部51の操作等によって電気回路部53を制御するものである。なお、前述のセンサ6がコントロール部52に接続され、コントロール部52にはセンサ6が混合材料ホッパ2における混合材料Mの貯留量が一定量以上である信号を発信した場合に排出機構3,供給機構4を駆動させず一定量以下である信号を発信した場合に排出機構3,供給機構4を駆動させるようにプログラムが入力されている。電気回路部53は、排出機構3の排出モータ33と供給機構4の供給モータ43とに接続されている。   The controller 5 controls the driving of the discharge mechanism 3 and the supply mechanism 4, and includes an operation unit 51, a control unit 52, and an electric circuit unit 53 as shown in FIG. The operation unit 51 includes a drive switch 51a that is a main switch, and a rotation speed setting unit 51b that individually sets the rotation speed (per unit time) of the discharge motor 33 of each discharge mechanism 3. The control unit 52 incorporates a microprocessor and controls the electric circuit unit 53 by operating the operation unit 51 or the like. The above-described sensor 6 is connected to the control unit 52. When the sensor 6 transmits a signal indicating that the amount of the mixed material M stored in the mixed material hopper 2 is equal to or larger than a predetermined amount, the control unit 52 supplies the discharge mechanism 3. A program is input so as to drive the discharge mechanism 3 and the supply mechanism 4 when the mechanism 4 is not driven and a signal of a certain amount or less is transmitted. The electric circuit unit 53 is connected to the discharge motor 33 of the discharge mechanism 3 and the supply motor 43 of the supply mechanism 4.

この形態によると、供給機構4のスクリュコンベア42のフィン42bの方向変換部分で供給機構4,混合材料ホッパ2が供給筒8で連結されているため、混合材料ホッパ2を供給機構4の長さ方向(軸長)の端部に設置しなくてもすむようになるため、全体の構造が小型化される。   According to this embodiment, since the supply mechanism 4 and the mixed material hopper 2 are connected by the supply cylinder 8 at the direction changing portion of the fin 42 b of the screw conveyor 42 of the supply mechanism 4, the mixed material hopper 2 is connected to the length of the supply mechanism 4. Since it does not need to be installed at the end of the direction (axial length), the entire structure is reduced in size.

この形態で混合材料Mを量産するには、図5に示す操作,制御が実行される。   In order to mass-produce the mixed material M in this form, the operation and control shown in FIG. 5 are executed.

まず、コントローラ5の操作部51の回転数設定部51bを操作して、各排出機構3の排出モータ33の回転数をそれぞれ設定する。この設定は、原材料ホッパ1からの原材料Fの排出量(単位時間当たりの)を設定することになる。即ち、回転数設定部51bの簡単な操作で原材料Fの混合比を調整できることになる。   First, the rotation speed setting unit 51 b of the operation unit 51 of the controller 5 is operated to set the rotation speed of the discharge motor 33 of each discharge mechanism 3. In this setting, the discharge amount (per unit time) of the raw material F from the raw material hopper 1 is set. That is, the mixing ratio of the raw materials F can be adjusted by a simple operation of the rotation speed setting unit 51b.

次ぎに、コントローラ5の操作部51の駆動スイッチ51aをONにする。   Next, the drive switch 51a of the operation unit 51 of the controller 5 is turned ON.

駆動スイッチ51aがONになった状態で、センサ6が混合材料ホッパ2における混合材料Mの貯留量が一定量以上である信号を発信した場合、コントロール部52のコントロール部52が電気回路部53に対して排出機構3の排出モータ33と供給機構4の供給モータ43との駆動の指示を行わない。従って、排出機構3,供給機構4の無用の駆動を避けることができるため、混合材料Mの製造のための運転コストが低減される。   When the sensor 6 transmits a signal indicating that the amount of the mixed material M stored in the mixed material hopper 2 is equal to or larger than a certain amount in the state where the drive switch 51 a is turned on, the control unit 52 of the control unit 52 sends the signal to the electric circuit unit 53. On the other hand, the drive instruction of the discharge motor 33 of the discharge mechanism 3 and the supply motor 43 of the supply mechanism 4 is not performed. Therefore, unnecessary driving of the discharge mechanism 3 and the supply mechanism 4 can be avoided, and the operating cost for manufacturing the mixed material M is reduced.

駆動スイッチ51aがONになった状態で、センサ6が混合材料ホッパ2における混合材料Mの貯留量が一定量以下である信号を発信した場合、コントロール部52のコントロール部52が電気回路部53に対して排出機構3の排出モータ33と供給機構4の供給モータ43との駆動の指示を行う。   When the sensor 6 transmits a signal indicating that the amount of the mixed material M stored in the mixed material hopper 2 is equal to or less than a certain amount in the state where the drive switch 51 a is turned on, the control unit 52 of the control unit 52 sends the signal to the electric circuit unit 53. On the other hand, an instruction to drive the discharge motor 33 of the discharge mechanism 3 and the supply motor 43 of the supply mechanism 4 is given.

排出機構3の排出モータ33と供給機構4の供給モータ43とが駆動されると、各排出機構3の排出モータ33がそれぞれ設定された回転数で回転駆動され、各原材料ホッパ1から原材料Fの必要な排出量が得られることになる。   When the discharge motor 33 of the discharge mechanism 3 and the supply motor 43 of the supply mechanism 4 are driven, the discharge motor 33 of each discharge mechanism 3 is driven to rotate at a set number of rotations, and the raw material F is fed from each raw material hopper 1. Necessary emissions will be obtained.

排出機構3の排出モータ33で原材料ホッパ1から排出された原材料Fは、供給機構4で混合されながら相対する方向から合流箱7へ向けて送られる。   The raw material F discharged from the raw material hopper 1 by the discharge motor 33 of the discharge mechanism 3 is sent toward the junction box 7 from the opposite direction while being mixed by the supply mechanism 4.

合流箱7では、旋回されながら送られてきた原材料F(混合材料M)が整流板9の整流板本体92に規制されて混合材料ホッパ2(供給筒8)に向けて案内される。従って、相対する方向から送られてきた原材料F(混合材料M)が衝突することないため、原材料F(混合材料M)の滞溜が防止されて混合材料ホッパ2への円滑な流れが形成される。この結果、混合材料Mを確実に量産することができることになる。なお、図3は、合流箱7の上面を閉塞している蓋を外した状態を示している。   In the junction box 7, the raw material F (mixed material M) sent while being swung is regulated by the rectifying plate body 92 of the rectifying plate 9 and guided toward the mixed material hopper 2 (supply cylinder 8). Therefore, since the raw material F (mixed material M) sent from the opposite direction does not collide, the stagnation of the raw material F (mixed material M) is prevented and a smooth flow to the mixed material hopper 2 is formed. The As a result, the mixed material M can be reliably mass-produced. FIG. 3 shows a state in which the lid that closes the upper surface of the junction box 7 is removed.

混合材料ホッパ2への混合材料Mの供給によって、センサ6が混合材料ホッパ2における混合材料Mの貯留量が一定量以上である信号を発信した場合、コントロール部52のコントロール部52が電気回路部53に対して排出機構3の排出モータ33と供給機構4の供給モータ43との駆動の停止を指示する。   When the mixed material M is supplied to the mixed material hopper 2 and the sensor 6 transmits a signal indicating that the amount of the mixed material M stored in the mixed material hopper 2 is equal to or larger than a certain amount, the control unit 52 of the control unit 52 controls the electric circuit unit. 53 is instructed to stop driving the discharge motor 33 of the discharge mechanism 3 and the supply motor 43 of the supply mechanism 4.

この後、必要ならば、混合材料ホッパ2へ供給された混合材料Mにおける原材料Fの混合比をサンプル調査する。そして、必要ならば、コントローラ5の操作部51の回転数設定部51bを操作して、各排出機構3の排出モータ33の回転数をそれぞれ再設定する。   Thereafter, if necessary, the mixing ratio of the raw material F in the mixed material M supplied to the mixed material hopper 2 is sampled. Then, if necessary, the rotation speed setting unit 51b of the operation unit 51 of the controller 5 is operated to reset the rotation speed of the discharge motor 33 of each discharge mechanism 3 respectively.

さらに、この形態では、原材料ホッパ1に貯留されている原材料Fが密閉構造の排出機構3,供給機構4を介して混合材料ホッパ2へ供給されるため、外気との接触による汚損が防止される。従って、ペットボトルを食品容器としてリサイクルするリサイクル処理システムへの設置に好適となる。   Furthermore, in this embodiment, since the raw material F stored in the raw material hopper 1 is supplied to the mixed material hopper 2 via the discharge mechanism 3 and the supply mechanism 4 having a sealed structure, contamination due to contact with outside air is prevented. . Therefore, it is suitable for installation in a recycling processing system that recycles PET bottles as food containers.

以上、図示した形態の外に、原材料ホッパ1を2基または4基以上設置することも可能である。   As described above, two or four or more raw material hoppers 1 can be installed in addition to the illustrated form.

本発明に係る材料混合装置は、ペットボトルをリサイクル以外の合成樹脂,食品等の分野において、粉粒状の原材料の取扱いに広範に利用することが可能である。   The material mixing apparatus according to the present invention can be widely used for handling powdery raw materials in fields such as synthetic resins other than recycling plastics and foods.


原材料ホッパ
2 混合材料ホッパ
3 排出機構
33 排出モータ
4 供給機構
42 スクリュコンベア
42a 回転軸
42b フィン
43 供給モータ
5 コントローラ
6 センサ
9 整流板
M 混合材料
P 原材料
1
Raw material hopper 2 Mixed material hopper 3 Discharge mechanism 33 Discharge motor 4 Supply mechanism 42 Screw conveyor 42a Rotating shaft 42b Fin 43 Supply motor 5 Controller 6 Sensor 9 Current plate M Mixed material P Raw material

Claims (4)

粉粒状の原材料が貯留される複数基の原材料ホッパと、複数種類の原材料が混合された混合材料が貯留される混合材料ホッパと、各原材料ホッパに設備され原材料を排出する排出機構と、各排出機構が直列に連結され排出された原材料を混合しながら混合材料ホッパに供給する供給機構とを備えた材料混合装置において、各排出機構を駆動する排出モータに回転数を個別に設定することのできるコントローラを接続したことを特徴とする材料混合装置。   A plurality of raw material hoppers that store powdery raw materials, a mixed material hopper that stores mixed materials in which multiple types of raw materials are mixed, a discharge mechanism that is installed in each raw material hopper and discharges raw materials, and each discharge In a material mixing apparatus having a mechanism connected in series and supplying a mixed material hopper while mixing discharged raw materials, the number of rotations can be individually set for a discharge motor that drives each discharge mechanism A material mixing apparatus characterized in that a controller is connected. 請求項1の材料混合装置において、供給機構は単一の供給モータによって回転駆動される単一の回転軸を有するスクリュコンベアからなり、供給機構のスクリュコンベアはフィンが回転軸の軸長の中途で逆方向へ旋回され、供給機構と混合材料ホッパとは供給機構のスクリュコンベアのフィンの方向変換部分で連結されていることを特徴とする材料混合装置。   2. The material mixing apparatus according to claim 1, wherein the supply mechanism includes a screw conveyor having a single rotation shaft that is rotationally driven by a single supply motor, and the screw conveyor of the supply mechanism has a fin halfway along the axial length of the rotation shaft. A material mixing device characterized in that it is turned in the opposite direction and the supply mechanism and the mixed material hopper are connected by a direction changing portion of a fin of a screw conveyor of the supply mechanism. 請求項2の材料混合装置において、供給機構にはスクリュコンベアのフィンの方向変換部分に相対する方向から送られた原材料を混合材料ホッパ方向へ案内する整流板が設けられていることを特徴とする材料混合装置。   3. The material mixing apparatus according to claim 2, wherein the supply mechanism is provided with a rectifying plate for guiding the raw material sent from the direction opposite to the direction changing portion of the fin of the screw conveyor toward the mixed material hopper. Material mixing equipment. 請求項1〜3のいずれかの材料混合装置において、混合材料ホッパにはコントローラに接続されて混合材料ホッパの混合材料の貯留量を検出する貯留量検出センサが取付けられ、コントローラは混合材料ホッパの混合材料の貯留量が一定量以下になった場合に排出機構,供給機構を駆動するように設定されていることを特徴とする材料混合装置。   4. The material mixing apparatus according to claim 1, wherein a storage amount detection sensor connected to the controller to detect a storage amount of the mixed material in the mixed material hopper is attached to the mixed material hopper, and the controller is connected to the mixed material hopper. A material mixing apparatus, wherein the discharge mechanism and the supply mechanism are set to be driven when a storage amount of the mixed material becomes a predetermined amount or less.
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