JP2011111182A - Two-stage lateral sealing device, filling and packaging device, and sterile filling and packaging device - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a second lateral sealing device capable of preventing wrinkles from occurring on a package to be filled with a large amount of contents. <P>SOLUTION: A second lateral sealing device constituted by laterally sealing the bottom of a cylindrical film in a first stage by a first lateral seal roll, and by keeping the first lateral seal of the cylindrical film, formed by filling the cylindrical film with contents, pressurized and heat-sealed by a second lateral sealer includes a pair of supporting members of a box-motion-type which move up/down and open/close, and the second lateral sealer comprising a pair of flat pressurizing surfaces provided on a lower part of the supporting members. Before the second lateral sealer laterally seals, the bottom of the cylindrical film is supported by the supporting members. Therefore, if the package is filled with a large amount of contents, wrinkles or the like can be prevented from occurring on the bottom of the filled package. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

  INDUSTRIAL APPLICABILITY The present invention is suitable for a two-stage horizontal sealing device that can perform a two-stage horizontal seal without generating pinholes and wrinkles on a package filled with a large volume of content, and is suitable for the two-stage horizontal seal device. The present invention relates to a second horizontal sealing device, a filling and packaging device equipped with the two-stage horizontal sealing device, an aseptic filling and packaging device, and the like.

  Conventionally, a filling and packaging apparatus for filling and packaging contents such as liquids and powders in a package while drawing a film from an original fabric roll, soy sauce provided as an accessory such as a lunch box or the like Widely used in the manufacture of sachets filled with seasonings such as sauces.

  For example, a vertically-filled packaging in which a continuously supplied film is vertically sealed by a longitudinal seal mechanism and then laterally sealed by a lateral seal mechanism, and the package is formed by the longitudinal seal and the lateral seal. There is a vertical filling and packaging apparatus that includes a rotation mechanism for rotating a pair of horizontal seal rolls and an up-and-down mechanism for moving the heat seal rolls in the vertical direction (Patent Document 1). By attaching the rotation mechanism and the vertical mechanism to the pair of horizontal seal rolls, it is possible to suppress the occurrence of defective sealing at the horizontal seal portion and to obtain a large-capacity package body with excellent productivity.

  In addition, when heat-sealing the cylindrical film filled with the filling in the width direction, the lower end of the cylindrical film filled with the contents is squeezed with a roller and the lower part is pressed with a flat pressure surface and heat-sealed, Next, there is a method in which the heat-sealed portion of the tubular film is further pressurized and heat-sealed with a pressure surface on which striped irregularities extending in the width direction of the tubular film are formed (Patent Document 2). In order to avoid peeling or fusing of the heat seal part, if unevenness of the horizontal stripe is formed in the horizontal seal part, in view of the fact that the filling remains in this unevenness, heat sealing is performed on a flat heating surface in advance, and then the unevenness is again formed. Heat sealing is performed on the pressure surface on which is formed. In Patent Document 2, two heat seals are performed by box motion.

  In addition, regarding a horizontal seal of a package formed by heat-sealing four sides of two plastic films, a package in which an arc-shaped seal portion or an oblique seal portion is formed at a corner with the vertical seal is disclosed. (Patent Document 3). When the horizontal seal is formed in a straight line, both ends of the bag body are bent along the horizontal seal, so that the appearance is deteriorated. In addition, the end of the bent portion hits another sealed package, and a hole is formed in the package. In view of opening or forming a pinhole, the above problem is solved by forming an arc-shaped seal portion or an oblique seal portion at a corner portion composed of a horizontal seal and a vertical seal.

JP 2005-96849 A JP 2002-46712 A Utility Model Registration Gazette No. 2574458

  As a conventional filling and packaging apparatus, there is a vertical filling and packaging apparatus having a vertical sealing apparatus (40), a horizontal sealing apparatus (10), a filling mechanism (30), and a cutting apparatus (70) as shown in FIG. The left and right edges of the two films (60) are fed out and vertically sealed with a pair of vertical seal rolls (43), and the lower end of the obtained tubular film (60) is paired with a pair of first horizontal seal rolls (7). The cylindrical film (60) filled with contents is filled with the contents from the open end of the cylindrical film via the contents supply pipe (36) of the filling mechanism (30). The open end of the package is again laterally sealed by the lateral seal device (10) and sealed, and the resulting package in a continuous package is cut by the lateral seal portion by the cutting device (70). 80) can be manufactured.

  However, when filling a large amount of contents, as shown in Patent Document 1, pinholes are likely to occur in the method of lateral sealing with a lateral sealing roll, and the sealing strength is not sufficient. It may be difficult to manufacture.

  In the case of manufacturing a package that fills a large amount of contents, the horizontal seal portion that is still hot is likely to be deformed due to the weight of the contents or the swelling of the bottom due to the contents accumulating below. In such a case, as shown in the explanatory view of the manufacturing process using the cross section of the filling package (80) of FIG. 22 (a), a pair of horizontal seal rolls (90 ′) is used for the horizontal seal at the bottom. A second horizontal seal can be performed at a low temperature to stabilize the horizontal seal portion. However, the bottom of the packaging body filled with a large amount of contents is bent at both ends, and as shown in the explanatory view of the manufacturing process using the cross section of the filling packaging body (80) in FIG. Wrinkles may occur. Therefore, when performing horizontal sealing on the bottom of a package body filled with a large amount of contents in two stages, the second horizontal sealing apparatus is free of wrinkles and has excellent productivity and can perform the second horizontal sealing. Development is desired.

  On the other hand, the manufacture of a package that fills a large amount of contents is often laterally sealed with a box motion type. The box motion type uses a vertical mechanism that moves up and down a pair of horizontal sealers and an opening and closing mechanism that opens and closes the pair of horizontal sealers. When the opening and closing mechanism is “closed”, the cylindrical film is sandwiched between the pair of horizontal sealers. At the same time, the vertical mechanism is lowered to horizontally seal the tubular film, and when the opening / closing mechanism is “open”, the vertical mechanism is raised to return the vertical mechanism to the operating origin. Since the horizontal sealer moves around the box, it takes a long time to be held by the horizontal sealer, making it suitable for complete sealing applications. Further, since sealing is performed with uniform pressure, there is an advantage that pinholes are less likely to occur than when a seal roll is used. However, as shown in Patent Document 2, if the two-stage horizontal seal is performed in the box motion type, the production equipment may be complicated. That is, in the vertical filling and packaging apparatus, the box motion repeats the above-mentioned “close” → “down” → “open” → “up” operation to perform horizontal sealing, and the movement is complicated. Therefore, for example, when two-stage horizontal sealing is performed in the box motion type when manufacturing aseptic filling packages, it is necessary to install two box motion type horizontal sealing devices in the sterilization zone, resulting in complicated facilities. Become. On the other hand, if the lateral seal device is disposed outside the aseptic filling zone, the contents, the filling nozzle, and the aseptic filling mechanism may all be contaminated by the pinhole generated during the first lateral sealing. Therefore, when the horizontal sealing of the filling package is performed in two stages, the first horizontal sealing and the second horizontal sealing, the first horizontal sealing is efficiently performed by rotating the horizontal sealing roll in the aseptic filling zone, and then the aseptic It is desired to develop a two-stage horizontal seal device that is free of wrinkles and has excellent productivity by performing the second horizontal seal with a box motion type horizontal sealer outside the filling zone.

  Further, when the vertical seal and the horizontal seal are formed at right angles as the shape of the seal of the filling package, the corners at both ends are bent inward, and pinholes are likely to be generated at the bent portions during transport.

  In order to avoid this problem, as shown in Patent Document 3, as a bottom horizontal seal of the filling package (80) manufactured by the above apparatus, an arc-shaped seal portion or a corner portion composed of a horizontal seal and a vertical seal is used. There is a method of forming an oblique seal portion. For example, if a horizontal heat seal bar is formed with a band-shaped seal surface and arc-shaped or oblique seal surfaces at both ends thereof, and a horizontal seal roll having such a seal surface is rotated, an arc shape is formed at the corner. The seal portion can be formed. FIG. 23 shows a description of the film in each step when the filled package (80) is manufactured by the vertical filling and packaging apparatus shown in FIG. FIG. 23A shows a state in which two films are stacked, and FIG. 23B shows a cylindrical film in which vertical seals (45) are formed on both ends of the two films by a vertical sealing device. (C) is a plan view of a part of the tubular film with the bottom part being laterally sealed (9). In the embodiment, an arc-shaped corner seal (CS) is formed at the corner formed by the horizontal seal (9) and the vertical seal (45), and (e) is an open end of the tubular film. Shows a plan view of a filled package (80) which is sealed and manufactured individually at the transverse seal. The obtained filled package (80) is heat-sealed on all sides, and arc-shaped corner seal portions (CS) are formed at the four corner portions including the horizontal seal (9) and the vertical seal (45), respectively. Is formed.

  However, when the horizontal packing width of the filling package is wide and a large amount of contents are filled and the horizontal sealing roll is rotated and the horizontal sealing is performed, an arc-shaped or oblique corner sealing portion (CS) is formed at the corner. Even if formed, pinholes are likely to occur near the corner seal portion (CS). This is because when a film is sandwiched between two transverse seal rolls opposed to each other and the lateral seal roll is brought into contact with an acute angle at an end portion forming a corner seal portion (CS) with a predetermined pressure, This is because the initial pressure tends to concentrate on this narrow acute angle portion, and as a result, wrinkles and pinholes are likely to occur near the corner seal portion (CS). When such a pinhole is present, the package may break when excessive pressure is applied to the package during transportation, storage, or otherwise. Therefore, even in the case of the first horizontal seal, even a package filled with a large amount of contents can be laterally sealed by suppressing pinholes at the corners, and the second horizontal seal at the second stage avoids wrinkles. However, it is desired to develop a two-stage horizontal sealing device that can perform a second horizontal seal that is completely sealed with a box motion type and uniform pressure.

  Further, in the case of forming an arc-shaped corner seal portion or an oblique seal portion at the corner portion at the time of lateral sealing, as shown in FIG. 23 (c), the lateral width of the tubular film (60) It is necessary to use the first horizontal seal roll (7) that meets the above. When using cylindrical films with different widths to produce products with different contents, it is necessary to change the horizontal seal roll every time the tubular film width is changed. Arise. Accordingly, it is desired to develop a lateral seal device that can easily cope with changes in the lateral width of the tubular film.

  In addition, for food and pharmaceuticals, the filling that is manufactured when a sterile film is continuously introduced in an area to be maintained in a sterile state, and is continuously manufactured by repeating vertical sealing, filling, and horizontal sealing. If pinholes occur in the package, the contents will be contaminated. Accordingly, there is a demand for a method and an apparatus for manufacturing a filled package that avoids the occurrence of pinholes and is free from contamination of products and inorganic filling apparatuses.

  In addition, when the bottom of the filled packaging body is horizontally sealed by rotating a pair of horizontal sealing rolls, if the contents are large, the left and right sides of the filled packaging body swell, so when passing between the horizontal sealing rolls In addition, when the filled package hits the horizontal seal roll and the distance between the pair of horizontal seal rolls is narrow, the contents are difficult to pass through, which may make it difficult to fill the specified amount. On the other hand, if the interval is widened, the rate at which the contents fall is increased, so the filling amount may become excessive. In addition, there is a case where stable filling becomes difficult, for example, a problem such as entrainment of air occurs due to an increase in the falling speed of the contents. In addition, if the cylindrical film whose center side swells due to the filling of the contents is laterally sealed while being sandwiched between a pair of horizontal seal rolls, the central side of the cylindrical film is crushed, the cylindrical film is slackened, In some cases, wrinkles may occur, or a seal failure may occur at the side seal portion. Therefore, it is desired to develop a two-stage horizontal seal device that can perform the first horizontal seal by rotating the horizontal seal roll even in a package filled with a large amount of contents.

  In view of the above situation, the present invention provides a box motion type second horizontal seal at the bottom of the filled package without generating wrinkles after the first horizontal seal in manufacturing a package filled with a large amount of contents. An object of the present invention is to provide a second lateral sealing device capable of performing

  The present invention provides a two-stage horizontal seal device that performs a first horizontal seal by rotating a horizontal seal roll and then can perform a second horizontal seal on the bottom of a filled package without generating wrinkles in a box motion type. The purpose is to do.

Another object of the present invention is to provide a filling and packaging apparatus equipped with the two-stage horizontal sealing apparatus.
Another object of the present invention is to provide an aseptic filling and packaging apparatus using the above-described two-stage lateral sealing apparatus.

  The inventors of the present invention provide a support member for a second horizontal seal (second horizontal seal) when manufacturing a package that fills a large amount of contents by performing a horizontal seal on the bottom of the packed package in two stages. It is possible to perform the second horizontal seal without generating wrinkles by performing it with a box motion type horizontal sealer equipped with, the first horizontal seal is performed by rotating a pair of horizontal seal rolls in the aseptic filling zone, and the second By carrying out horizontal sealing in a box motion type outside the aseptic filling zone, it is possible to efficiently manufacture packages filled with a large amount of contents while avoiding contamination of aseptic filling and packaging equipment. Each of the pair of transverse seal rolls that rotate in a manner forms a strip-shaped seal portion and an arc-shaped or oblique corner seal portion at both ends of the strip-shaped seal portion, and seals the arc-shaped or oblique corner seal portion. The surface is strip-shaped By installing a heat seal bar configured so that the seal pressure is lower than the seal surface of the seal part, the pressure at the corner seal part can be reduced to prevent the occurrence of pinholes and wrinkles, heat seal By forming the seal surface of the arc-shaped or oblique corner seal portion in the bar so that it can be detachably attached to the horizontal seal roll independently of the seal surface of the belt-shaped seal portion, various tubular shapes with various widths Capable of performing horizontal sealing of films and installing the above-mentioned two-stage horizontal sealing device on conventional filling and packaging equipment and aseptic filling and packaging equipment to avoid the occurrence of pinholes in packages filled with a large amount of contents. The present inventors have found that a filled package having a horizontal seal with high sealing strength can be produced, and the present invention has been completed.

  That is, according to the present invention, the first horizontal seal of the cylindrical film in which the bottom of the cylindrical film is first horizontal sealed with the first horizontal seal roll and then the cylindrical film is filled with the contents is the second horizontal seal. A second horizontal sealing device that pressurizes and heat-seals with a sealer, and includes a pair of support members that support the bottom of the tubular film, and a pair of flat pressure surfaces disposed below the support member. The support member has a vertical mechanism that moves up and down in the flow direction of the tubular film, and an opening and closing mechanism that sandwiches and opens the bottom of the tubular film, and the second horizontal sealer An up-and-down mechanism that moves up and down in the flow direction of the tubular film; and an opening and closing mechanism that pressurizes and opens the first horizontal seal of the tubular film sandwiched by the support member. Tubular film The second horizontal sealer presses the first horizontal seal at the bottom of the tubular film sandwiched by the support member to sandwich the bottom portion of the tubular film. A second horizontal sealing device is provided which is controlled to descend to the downstream side of the flow.

  Further, the present invention provides the second lateral sealing device, wherein the pair of support members is composed of a pair of members having flat clamping surfaces capable of clamping the entire length of the bottom of the cylindrical film. It is to provide.

  Further, in the present invention, the first horizontal sealing means is attached to each of the first horizontal sealing rolls with a heat seal bar formed with a sealing surface capable of horizontal sealing on the tubular film. The seal surface has a belt-like seal portion and arc-shaped or oblique corner seal portions formed at both ends of the belt-like seal portion, and the seal surface of the corner seal portion is a seal surface of the belt-like seal portion. In contrast, the present invention provides the above-described two-stage horizontal sealing device, which is a first horizontal sealing device, which is configured to be movable and / or detachable.

  The present invention is also a two-stage horizontal sealing device for heat-sealing a horizontal seal of a cylindrical film in two stages, wherein the cylindrical film is pressurized and heat-sealed with a pair of first horizontal seal rolls rotating opposite to each other. A first horizontal sealing means for forming a first horizontal seal at the bottom, and the first horizontal seal portion at the bottom of the tubular film into which the filler has been charged, and a flat surface extending in the width direction of the tubular film. Provided is a two-stage horizontal sealing device comprising a second horizontal sealing means for heat-sealing with a pair of second horizontal sealers each having a pressing surface.

The present invention also provides a two-stage horizontal sealing device in which the second horizontal sealing means is the second horizontal sealing device.
Further, in the present invention, the first horizontal sealing means is attached to each of the first horizontal sealing rolls with a heat seal bar formed with a sealing surface capable of horizontal sealing on the tubular film. The seal surface has a strip-shaped seal portion and arc-shaped or oblique corner seal portions formed at both ends of the strip-shaped seal portion, and the seal surface of the arc-shaped or oblique corner seal portion is the strip-shaped The above-mentioned two-stage horizontal sealing device, which is a first horizontal sealing device, is characterized in that the sealing pressure is lower than the sealing surface of the seal portion.

  Further, the present invention provides a vertical seal mechanism for forming a cylindrical film by vertically sealing a continuously transported film with a pair of vertical seal roll members, and a bottom side and a bag mouth side of the film while feeding the cylindrical film In a filling and packaging apparatus comprising: a horizontal sealing mechanism that laterally seals a portion along the width direction of the film; and a filling mechanism that fills the cylindrical film with the contents. The present invention provides a filling and packaging apparatus comprising a horizontal sealing apparatus.

  Further, the present invention provides a vertical sealing mechanism that forms a cylindrical film by vertically sealing a film that is continuously transferred into a region to be maintained in a sterile state by a vertical sealing roll member that forms a pair, and the cylindrical film A first horizontal sealing mechanism that horizontally seals the film bottom side and the bag mouth side along the width direction of the film while feeding the film, and a filling mechanism that fills the cylindrical film with the contents An aseptic filling and packaging apparatus for producing a package, wherein a second horizontal seal is provided on a first horizontal seal that forms a bottom of the filled package in a continuous manner in the region to be maintained in the aseptic state. A second lateral sealing mechanism is provided, and the second lateral sealing mechanism provides the aseptic filling and packaging apparatus, which is the second lateral sealing apparatus.

  In the present invention, the continuously transported film is longitudinally sealed by a pair of longitudinal seal roll members to form a tubular film, and the bottom film side and the bag mouth side of the film are fed while feeding the tubular film. A first lateral seal is performed at a temperature of 130 to 240 ° C. along the width direction of the film, the contents are filled into the tubular film, and then the bottom of the tubular film is supported by a pair of support members, the support member It is characterized in that it is made of a pair of flat pressure surfaces arranged in the lower part of the container, and a filling package is produced by performing a second transverse seal at a temperature of 30 to 120 ° C. by a second transverse sealer that transversely seals with a box motion type. The present invention provides a method for producing a filled package.

  According to the second horizontal sealing device of the present invention, when the bottom of the package filled with a large amount of contents is horizontally sealed in two stages to produce a filled package, the occurrence of wrinkles at the bottom is prevented and the second Can be sealed horizontally.

According to the two-stage horizontal sealing device of the present invention, it is possible to manufacture a filled package in which the generation of pinholes and wrinkles at the corners of the horizontal seal is suppressed with high productivity.
According to the present invention, the seal surface of the belt-shaped seal portion and the seal surfaces of the arc-shaped or oblique corner seal portions are formed on both ends of the first horizontal seal roll. It is possible to prevent the corner portion from being bent inward, and to effectively suppress the occurrence of pinholes that are likely to be generated at the bent portion during conveyance.

  According to the invention, in the first horizontal seal roll, the seal surface of the arc-shaped or oblique corner seal portion is configured to have a lower seal pressure than the seal surface of the strip-shaped seal portion. Therefore, the concentration of pressure near the corner seal portion (CS) can be suppressed during horizontal sealing, thereby avoiding the generation of pinholes and preventing the packed package from being broken during transportation.

According to the present invention, by adjusting the gap between the first horizontal seal rolls and controlling the flow rate of the contents and the gap, the predetermined amount can be stably filled regardless of the contents. .
In the second horizontal seal device of the present invention, since the seal surface of the arc-shaped or oblique corner seal portion constituting the horizontal seal roll is detachably attached to the horizontal seal roll, manufacturing of packaging bodies having different horizontal widths is possible. Is easy.

Since the filling and packaging apparatus of the present invention suppresses the occurrence of pinholes, it is excellent in the preservation of contents.
Since the aseptic filling and packaging apparatus of the present invention suppresses the generation of pinholes, the preservability of the aseptically filled contents can be ensured even after filling.

FIG. 1 is a diagram for explaining the configuration of a second horizontal sealing device of the present invention. In a package (80) in which the bottom of a vertically sealed cylindrical film is horizontally sealed and then filled with contents, It is a figure which shows the support member (91) which has a pair of flat clamping surface which supports the horizontal seal | sticker of a bottom part, and the 2nd horizontal sealer (93) which consists of a pair of flat pressurization surface arrange | positioned in the lower part. . FIG. 2 is a diagram for explaining the configuration of the second horizontal sealing device of the present invention. In the package (80) in which the bottom of the vertically sealed cylindrical film is horizontally sealed and then filled with the contents, A support member (91) such as a pair of squeezing rollers for supporting a horizontal seal at the bottom, and a second horizontal sealer (93) comprising a pair of flat pressure surfaces disposed below the support member (91), 91) and the second horizontal sealer (93) are views showing an embodiment in which they are integrally formed. FIG. 3 is a view for explaining the configuration of the second horizontal sealing device of the present invention. In the package (80) in which the bottom of the vertically sealed cylindrical film is horizontally sealed and then filled with the contents, It comprises a pair of support members (91) such as a pair of squeezing rollers for supporting the bottom horizontal seal, and a second horizontal sealer comprising a pair of flat pressure surfaces disposed at the lower part thereof. It is a figure explaining the aspect which is the 2nd sealer (93) with which a cutting mechanism (95) is united together. FIG. 4 is a diagram for explaining the configuration of the two-stage horizontal sealing device of the present invention, in which the first horizontal sealing device (10) performs first horizontal sealing by the rotation of a pair of first horizontal sealing rolls (7). The second horizontal sealing device (90) is a box motion type horizontal sealing device. Fig.5 (a) is a top view of the filling packaging body which has the square seal part (CS) which performed the 1st horizontal seal on the bottom part using the 1st horizontal seal roll of the two-stage horizontal seal apparatus of this invention. Yes, FIG. 5B is a circle formed on both ends of the lateral seal portion of the filling package, the seal surface (1a) of the strip-shaped seal portion formed on the first lateral seal roll, and the seal surface (1a). It is a figure explaining the relationship with the sealing surface (1b) of an arc-shaped or diagonal corner seal part. FIG. 6 is a front view, a side view, and a cross-sectional side view taken along line AA of the first horizontal seal roll mounted on the two-stage horizontal seal device of the present invention. The heat seal bar is formed with a seal surface (1a) of a belt-shaped seal portion constituting a horizontal seal and a seal surface (1b) of an arc-shaped or oblique corner seal portion. FIG. 7B is a plan view of the first horizontal seal roll mounted on the two-stage horizontal seal device of the present invention in which the horizontal seal roll shown in FIG. 6 is rotated by 90 degrees, and the left half of FIG. The side view of the first horizontal seal roll, the right half is a cross-sectional side view taken along the line AA in FIG. 7B. FIG. 8 (b) is a front view of the first horizontal seal roll equipped with the gap adjusting material (15), and FIG. 8 (a) is a cross-sectional view taken along line AA shown in FIG. 8 (b). Indicates. 9 (b) is a front view of the first horizontal seal roll (7) to be mounted on the two-stage horizontal seal device of the present invention, and the left half of FIG. 9 (a) is a side view of the first horizontal seal roll, right The half is a cross-sectional side view taken along line AA in FIG. In the heat seal bar (1), the seal surface (1a) of the belt-shaped seal portion constituting the horizontal seal and the seal surfaces (1b) of the arc-shaped or oblique corner seal portions at both ends of the seal surface are independent. The formed seal surface (1b) of the corner seal portion is configured to be movable with respect to the seal surface (1a) of the strip-shaped seal portion. FIG. 10 is a diagram illustrating a state where the horizontal seal roll shown in FIG. 9 is rotated 90 degrees. FIG. 10 (b) is a front view of the first horizontal seal roll mounted on the two-stage horizontal seal device of the present invention, and the left half of FIG. 10 (a) is a side view of the first horizontal seal roll, and the right half. These are sectional side views cut | disconnected by the AA line of FIG.10 (b). In FIG. 11, a first horizontal seal (9) is formed at the bottom, arc-shaped or oblique corner seals (CS) are formed at both ends of the first horizontal seal, and the horizontal seal is formed on the opening side. It is a front view of the filling packaging body in which the spout (82) was formed in a part. For convenience, the description of the second horizontal seal is omitted. FIG.12 (b) is a front view of the 1st horizontal seal roll which can manufacture the filling packaging body shown in FIG. 11, The left half part of Fig.12 (a) is a side view of the said 1st horizontal seal roll, The right half is a cross-sectional side view taken along the line AA in FIG. 13B is a front view when the first horizontal seal roll of FIG. 12 is rotated by 90 °, and the left half of FIG. 13A is a side view of the first horizontal seal roll, Half shows a cross-sectional side view taken along the line AA in FIG. In FIG. 14, a first horizontal seal (9) is formed at the bottom, and arc-shaped or diagonal corner seals (CS) are formed at both ends of the first horizontal seal portion. It is a top view of the filling packaging body in which the spout (82) formed in the part by the unsealed was formed. For convenience, the description of the second horizontal seal is omitted. FIG. 15B is a front view of the first horizontal seal roll when the filled package shown in FIG. 14 is manufactured, and the left half of FIG. 15A is a side view of the first horizontal seal roll. The half shows a cross-sectional side view taken along line AA in FIG. FIG. 16 (b) is a front view of a first horizontal sealing device formed by opposing the two first horizontal sealing rolls shown in FIG. 12, and the upper half of FIG. The side view and the lower half of the one-side seal roll show a cross-sectional side view taken along the line AA in FIG. FIG. 17B is a front view of the first horizontal sealing device formed by opposing the two first horizontal sealing rolls shown in FIG. 13, and the upper half of FIG. The side view of the seal roll, the lower half, shows a cross-sectional side view taken along the line AA in FIG. FIG. 18 is a diagram for explaining the filling and packaging apparatus of the present invention. FIG. 19 is a diagram for explaining a process by the filling and packaging apparatus of the present invention. FIG. 20 is a diagram illustrating an aseptic filling and packaging apparatus according to the present invention. FIG. 21 is a diagram for explaining a conventional filling and packaging apparatus. FIG. 22 is a diagram illustrating a state in which wrinkles are generated in the horizontal seal when the second horizontal seal is performed on the horizontal seal portion at a low temperature. FIG. 23 is a diagram illustrating a process performed by a conventional filling and packaging apparatus.

  In the first aspect of the present invention, the bottom of the cylindrical film is first laterally sealed by the first lateral seal roll, and then the first lateral seal of the cylindrical film in which the cylindrical film is filled with the contents is the second. A second horizontal sealing device that pressurizes and heat-seals with a horizontal sealer, and includes a pair of support members that support the bottom of the tubular film and a pair of flat pressure surfaces disposed below the support member. The support member has an up-and-down mechanism that moves up and down in the flow direction of the tubular film, and an opening and closing mechanism that sandwiches and opens the bottom of the tubular film, and the second transverse sealer Has an up-and-down mechanism that moves up and down in the flow direction of the tubular film, and an opening and closing mechanism that pressurizes and opens the first horizontal seal of the tubular film sandwiched by the support member, The bottom of the tubular film The second horizontal sealer pressurizes the first horizontal seal at the bottom of the cylindrical film held by the support member to flow the cylindrical film. The second horizontal sealing device is controlled to descend to the downstream side.

  A second aspect of the present invention is a two-stage horizontal sealing device for heat-sealing a horizontal seal of a cylindrical film in two stages, and the cylindrical film is added by a pair of first horizontal seal rolls that rotate opposite to each other. A first horizontal sealing means for forming a first horizontal seal on the bottom by pressing and heat-sealing; and the first horizontal seal portion at the bottom of the cylindrical film charged with a filler, and further in the width direction of the cylindrical film And a second horizontal sealing means for heat-sealing with a pair of second horizontal sealers each having a flat pressure surface extending to the two-stage horizontal sealing device.

  The first horizontal sealing means is attached to each of the first horizontal seal rolls with a heat seal bar formed with a horizontal seal surface that can be laterally sealed to the tubular film, and the seal surface of the heat seal bar is: A belt-shaped seal portion and arc-shaped or oblique corner seal portions formed at both ends of the belt-shaped seal portion, and a seal surface of the arc-shaped or oblique corner seal portion is a seal of the belt-shaped seal portion. The first horizontal sealing device may be configured such that the sealing pressure is lower than that of the surface. The present invention will be described below with reference to the drawings.

(1) Second horizontal seal device The second horizontal seal device of the present invention is also referred to as a second horizontal seal (hereinafter also referred to as a second horizontal seal) when performing the horizontal seal at the bottom of the filling package in two stages. ). In particular,
The bottom of the cylindrical film is first horizontal sealed with the first horizontal sealer, and then the first horizontal seal of the cylindrical film formed by filling the cylindrical film with the contents is pressurized and heat-sealed with the second horizontal sealer. It is a 2nd horizontal sealing apparatus, Comprising: It consists of a pair of supporting member which supports the bottom part of the said cylindrical film, and the 2nd horizontal sealer which consists of a pair of flat pressurization surface arrange | positioned at the lower part of the said supporting member. The support member includes an up-and-down mechanism that moves up and down in the flow direction of the tubular film, and an opening and closing mechanism that sandwiches and opens the bottom of the tubular film, and the second horizontal sealer is formed of the tubular film. An up-and-down mechanism that moves up and down in the flow direction; and an opening and closing mechanism that pressurizes and opens the first horizontal seal of the tubular film sandwiched by the support member, and the support member includes a bottom portion of the tubular film. The second horizontal sealer presses the first horizontal seal at the bottom of the cylindrical film sandwiched by the support member to flow downstream of the cylindrical film. It is controlled to descend to the side. In the second horizontal sealing device of the present invention, the sealing method of the first horizontal seal (hereinafter also referred to as first horizontal seal) is not limited.

  Both ends of the cylindrical film (60) are vertically sealed by the vertical filling and packaging apparatus, the bottom is horizontally sealed, and then the bottom of the filling package (80) filled with a large amount of contents is bent at both ends of the bottom. Is likely to occur. For this reason, when the second horizontal seal is performed from above the deflection, wrinkles are likely to occur in the first horizontal seal portion. However, in the second horizontal sealing device of the present invention, a pair of support members (91) are disposed on the upper part of the second horizontal sealer (93) formed of a pair of flat pressure surfaces, and the contents are formed by the support members (91). Since the bottom part of the package (80) filled with is horizontally supported and the first horizontal seal part can be maintained smooth and horizontal over the entire length, the second horizontal seal can be performed without generating wrinkles. . The second horizontal sealer (93) includes a pair of flat pressure surfaces, and an up-and-down mechanism that moves up and down in the flow direction of the cylindrical film, and the first horizontal seal of the cylindrical film sandwiched between the support members. The second horizontal seal is performed by a so-called box motion type. Therefore, the first horizontal seal of the filling package (80) is sandwiched between a pair of second horizontal sealers (93), and the cylindrical film (60) can be laterally sealed while being lowered by the vertical mechanism. It is possible to pressurize with the second horizontal sealer (93) for a longer time than the method according to, and sufficient pressurization and heating or cooling can be performed.

  The second horizontal sealing device (90) of the present invention includes a pair of flat pressure surfaces by a conventionally known up-and-down mechanism that moves up and down in the flow direction of the tubular film and an opening and closing mechanism that pressurizes and opens the tubular film. In the so-called box motion type horizontal seal device in which the horizontal sealer is operated, a pair of support members can be arranged on the upper side of the horizontal sealer. As shown in FIG. 1, the support member (91) can be composed of a pair of members having a flat clamping surface over the entire length of the bottom of the tubular film.

  The support member (91) used in the present invention has an up-and-down mechanism that moves up and down in the flow direction of the tubular film, and an opening and closing mechanism that sandwiches and opens the bottom of the tubular film, The second horizontal sealer presses the first horizontal seal at the bottom of the tubular film sandwiched by the support member while lowering the tubular film at the downstream side in the flow direction of the tubular film. It is controlled to descend to the downstream side of the flow of the tubular film. A pair of support members (91) provided so as to be able to face each other by cylinders (not shown) arranged opposite to each other sandwich a tubular film when the opening / closing mechanism is "closed" and are tubular by the vertical mechanism. When the film descends in the film flow direction and the opening / closing mechanism is “open”, the film is raised by the vertical mechanism and returned to the operating origin. Similarly, a pair of second horizontal sealers (93) provided so as to be opposed to each other by cylinders (not shown) arranged to face each other also pressurize the tubular film while the opening / closing mechanism is “closed”. When the opening / closing mechanism is “open”, it is raised by the up / down mechanism and returned to the operation origin when the opening / closing mechanism is “open”. In the present invention, prior to the second horizontal seal by the second horizontal sealer (93), the bottom of the cylindrical film is clamped by the support member (91), so that the first horizontal seal portion is maintained in a straight line. It is possible to avoid the occurrence of wrinkles and perform the second horizontal seal. In addition, since the horizontal seal | sticker by a 2nd horizontal sealer (93) is performed in order to cool the temperature of a 1st horizontal seal, a pressurization surface is adjusted to the temperature of 30-120 degreeC.

  A cutting device (70) for cutting the heat-sealed portion in the width direction of the tubular film is disposed below the second horizontal sealer (93). The cutting device (70) includes a pair of bars and a cutting blade for cutting the tubular film, and the cutting blade is provided so as to be able to advance and retreat with respect to one bar.

  The shape of the support member (91) is not limited as long as the entire length of the bottom portion of the tubular film (60) can be sandwiched. Therefore, a pair of members having a flat clamping surface capable of clamping the entire length of the bottom of the cylindrical film, a pair of squeezing rollers, etc., which are different from FIG. 1, can be exemplified. Furthermore, in the case of a pair of members having flat clamping surfaces capable of clamping the entire length of the bottom of the tubular film, as shown in FIG. 1, the upper portion of the support member (91) is the bottom of the tubular film. It may be formed in a curved shape. When a cylindrical film is filled with a large amount of contents, the bottom is round and easily deformed. The present invention provides a large-capacity filled package in which a second horizontal seal is added to improve the seal strength in addition to the first horizontal seal, but the upper part of the support member is formed in the shape of the bottom of the cylindrical film. By forming it in a curved shape, it is possible to stably support the bottom of a large-capacity filling package. In addition, the code | symbol 50 shows a pair of squeezing roll (50), the code | symbol 10 shows a 1st horizontal sealing apparatus, the code | symbol 70 shows a cutting device, and the code | symbol 80 shows a filling packaging body.

  The second horizontal sealing device (90) of the present invention is located at the bottom of the tubular film sandwiched by the support member (91) and sandwiched by the support member by the second lateral sealer. Control is performed to pressurize the first transverse seal. At that time, the support member (91) and the second horizontal sealer (93) are integrally formed, and the support member (91) is vertically moved and opened and closed by the vertical mechanism and the opening / closing mechanism of the second horizontal sealer (93). It may be a thing to make. For example, the second side sealer (93) composed of the pair of flat pressure surfaces and the pair of support members (91) can be integrally formed. This embodiment is shown in FIG. As in FIG. 1, if the shape of the upper portion of the support member (91) is configured by a recess that is similar to the shape of the bottom of the filling packaging body (80) filled with the contents and deformed round, the filling packaging body (80) Since it can be supported horizontally while maintaining the roundness of the bottom portion, the generation of wrinkles can be easily avoided during pressurization by the second horizontal sealer (93).

  In the present invention, since the horizontal seal by the second horizontal sealer (93) is performed for the purpose of cooling the temperature of the first horizontal seal, the pressure surface is adjusted to a temperature of 30 to 120 ° C., but the support member (91) Is in direct contact with the filled package (80) and is preferably at room temperature. Therefore, when the second horizontal sealer (93) and the support member (91) are integrally formed, a heat insulating mechanism is provided so that the temperature of the second horizontal sealer (93) is not transmitted to the support member (91). Or it is necessary to provide the cooling mechanism which can control the temperature of the surface which contacts a packing body (80) to 25-60 degreeC.

  Moreover, the 2nd horizontal sealing apparatus (90) of this invention may be provided with the cutting mechanism (95) side by side with the 2nd horizontal sealer (93) which consists of a pair of said flat pressurization surface. For example, as shown in FIG. 3, the second horizontal sealer (93) may be configured in two stages, and a cutting mechanism (95) may be provided at the lower part so that the cutting blade (95 ′) can move. Good. As described above, since the horizontal seal by the second horizontal sealer (93) is performed for the purpose of cooling the temperature of the first horizontal seal, the pressure surface is heat-sealed at a temperature of 30 to 120 ° C. Since the temperature is lower than that of the first horizontal seal, the second horizontal seal can be cut simultaneously with the second horizontal seal to manufacture the individual filled package. In FIG. 3, similarly to FIG. 1, a curved portion approximating the shape of the bottom of the filled packaging body (80) filled with the contents and deformed in a round shape is formed on the upper portion of the second horizontal sealer (93). Fig. 5 shows a mode in which the support member (91) is mounted separately.

(2) Two-stage horizontal sealing device The two-stage horizontal sealing device of the present invention is a two-stage horizontal sealing device that thermally seals a horizontal seal of a tubular film in two stages, and is a pair of first horizontal rollers that rotate opposite to each other. A first horizontal sealing means for pressurizing and heat-sealing the tubular film with a seal roll to form a first horizontal seal at the bottom; and the first horizontal seal portion at the bottom of the tubular film charged with a filler. Furthermore, it is a two-stage horizontal sealing apparatus provided with the 2nd horizontal sealing means heat-sealed with a pair of 2nd horizontal sealer which consists of a flat pressurization surface extended in the width direction of the said cylindrical film.

  The two-stage horizontal sealing device of the present invention is characterized in that the first horizontal sealing method is performed by rotating a pair of first horizontal sealing rolls. Production of a package body that is filled with a large amount of contents is generally laterally sealed with a box motion type, but productivity may be reduced because a cylindrical film is intermittently fed. However, by performing the first horizontal seal by rotating the pair of first horizontal seal rolls, it is possible to instantaneously perform the seal pressing time by the rotary seal method, and to improve the productivity. On the other hand, when the second horizontal seal is performed by rotating the horizontal seal roll on the lower part of the cylindrical film filled with a large amount of contents, the first horizontal seal portion still having a high temperature is easily deformed due to the weight of the contents. For this reason, the horizontal seal at the bottom of the filling package can be stabilized by performing the second horizontal seal at the second stage at a temperature of 30 to 120 ° C. by the box motion type second horizontal seal device. When the second horizontal seal is performed in the box motion type, if the bottom of the tubular film is sandwiched between the pair of support members (91), the generation of wrinkles can be avoided, and the first horizontal seal portion at the lower portion can be removed. When the cylindrical film (60) is horizontally sealed while being pressed by the pair of second horizontal sealers (93) and lowered by the vertical mechanism, the second horizontal sealer (93) is applied for a longer time than the method using the horizontal seal roll. Therefore, uniform and sufficient heat sealing can be performed.

  FIG. 4 shows the production of a filling package using such a two-stage horizontal sealing device. One film (60) that is continuously transferred is folded in two by a folding mechanism such as a folding roller (25), and both ends of the film (60) are longitudinally separated by a vertical seal roll (43) forming a pair constituting a vertical seal device (40). A pair of first horizontal seal rolls (10) that constitutes a first horizontal seal device (10) disposed under the lower end of the cylindrical film (60) that is sealed and sandwiched between the pair of squeezing rolls (50) 7) The first horizontal sealing is performed by the rotation of 7), and the contents are filled from the open end of the obtained cylindrical film (60) by the supply pipe (36) of the filling mechanism (30), and then the filling package (80) The second horizontal sealer (93) performs the second horizontal seal while sandwiching and supporting the first horizontal seal portion at the bottom with the support member (91) constituting the second horizontal seal device.

  According to the present invention, the bottom portion of the filled packaging body that is first laterally sealed at a temperature of 130 to 240 ° C. is sandwiched by the support member (91) of the second lateral sealing device, and the second lateral sealer (93) is pressurized. Therefore, the second side seal can be stably performed without excessively welding the bottom portion and generating wrinkles in the first side seal portion. The horizontal sealing temperature by the second horizontal sealer (93) depends on the thickness of the cylindrical film, the conveyance speed of the cylindrical film, the physical properties of the filling contents, the temperature of the filling contents, the filling speed of the filling contents, etc. Can be selected as appropriate. The temperature is preferably lower than the first horizontal seal temperature, and the second horizontal seal can be suitably performed at a temperature of 30 to 120 ° C.

  The two-stage horizontal sealing apparatus of the present invention is a two-stage horizontal sealing apparatus that heat seals the horizontal seal of the tubular film in two stages, and includes the first horizontal sealing means and the second horizontal sealing means. It suffices if the bottom of the tubular film can be continuously laterally sealed by the first lateral sealing means and the second lateral sealing means, and these means do not need to be integrally formed. Thus, for example, the first lateral sealing means may be disposed within the aseptic filling zone and the second lateral sealing means may be disposed outside the aseptic filling zone. In the present invention, the second horizontal sealing device can be suitably used as the second horizontal sealing means.

(3) First horizontal sealing device In the present invention, the first horizontal sealing device in the two-stage horizontal sealing device is particularly capable of performing horizontal sealing (first horizontal sealing) by rotation of a pair of horizontal sealing rolls. There is no limit. However, it consists of a pair of first horizontal seal rolls that rotate opposite to each other, and each of the first horizontal seal rolls is attached with a heat seal bar formed with a seal surface that can be laterally sealed on the tubular film, The seal surface of the heat seal bar has a strip-shaped seal portion and arc-shaped or oblique corner seal portions formed at both ends of the strip-shaped seal portion, and the seal surface of the arc-shaped or oblique corner seal portion It is preferable to use the first horizontal sealing device characterized in that the sealing pressure is lower than the sealing surface of the belt-like seal portion. Alternatively, a pair of first horizontal seal rolls that rotate opposite to each other, each of the first horizontal seal rolls is attached with a heat seal bar having a sealing surface that can be laterally sealed on the tubular film, The seal surface of the heat seal bar has a strip-shaped seal portion and arc-shaped or oblique corner seal portions formed at both ends of the strip-shaped seal portion, and the seal surface of the corner seal portion is the strip-shaped seal portion. It is preferable to use the first transverse sealing device characterized in that it is configured to be movable and / or detachable with respect to the sealing surface. In the present invention, the first horizontal seal portion formed in the filling package is indicated by reference numeral (9), and the corner seal portion is indicated by reference numeral (CS: Corner seal). The seal surfaces that form one horizontal seal are referred to as a seal surface (1a) of the belt-shaped seal portion and a seal surface (1b) of the square seal portion.

In FIG. 5, the top view of the filling packaging body (80) which performed the 1st side seal on the bottom part using a 1st side seal roll is shown.
As shown in FIG. 5 (a), the filling and packaging body (80) is formed by horizontally sealing the upper and lower sides of a cylindrical film that is vertically sealed, and includes the horizontal seal (9) and the vertical seal (45). An arcuate or oblique corner seal (CS) is formed at the corner.

  In order to form the corner seal portion (CS) when performing the first horizontal seal on the filling package, as shown in FIG. 5B, the seal surface (1a) of the strip seal portion and the strip seal First horizontal sealing is performed by a first horizontal sealing roll including a seal surface (1b) of a corner seal portion including an arc-shaped corner seal portion (CS) formed at both ends of the portion. Originally, the seal surface (1a) of the belt-shaped seal portion and the seal surface (1b) of the square seal portion mean predetermined seal surfaces in the first horizontal seal roll, but for convenience, in FIG. These are shown overlapping with the horizontal seal portion (9) and the vertical seal (45) of the filled package.

  The present invention is directed to the first horizontal sealing device that performs such first horizontal sealing, and the sealing surface (1a) of the belt-shaped sealing portion seals the bottom or opening of the filling package (80). It means the seal surface (1a) of the belt-like seal portion in the horizontal seal (9), and the seal surface (1b) of the corner seal portion is an arc shape formed at the corner portion composed of the horizontal seal and the vertical seal or It means the sealing surface (1b) including the corner sealing part (CS) formed in an oblique shape. The first horizontal seal only needs to be a horizontal seal that forms at least the bottom of the filled package (80), and further, the horizontal seal by the first horizontal seal roll is performed as a horizontal seal of the opening of the filled package. May be.

  FIG. 6 (b) is a front view of the first horizontal seal roll (7) used in the two-stage horizontal seal device that can be used in the present invention, and the left half of FIG. 6 (a) is a side view of the horizontal seal roll. And the cross-sectional side view cut | disconnected by the AA shown in FIG.6 (b) is shown in the right half. In the figure, 1 is a heat seal bar with a built-in heater (not shown) for heating, 3 is an inter-axis reference flange disposed at both ends of the heat seal bar (1), and 5 rotates the inter-axis reference flange. The rotating shaft to be made is shown, and the seal surface is indicated by the hatched portion in FIG. For convenience, in FIG. 6, the seal surface (1a) of the belt-shaped seal portion and the seal surface (1b) of the corner seal portion are indicated by different oblique lines on the upper half of the seal surface of the heat seal bar (1). The heat seal bar (1) is formed with a seal surface (1a) of at least one strip-shaped seal portion and a seal surface (1b) of an arc-shaped or oblique corner seal portion formed at both ends thereof. Yes. In addition, the heat seal bar (1) shown in FIG. 6 (b) is formed by integrally forming the upper opening side lateral sealing surface and the bottom side lateral sealing surface of the filling package, and has a band shape on the opening side. The bottom side seal surface (1a ") is formed on the top of the seal surface (1a ') of the seal portion. Both ends of the seal surface (1a) of the belt seal portion are arc-shaped or oblique The aspect in which the sealing surface (1b ", 1b ') of a square seal part is formed is shown. In the present specification and drawings, the sealing surface (1a ′ and / or 1a ″) is indicated by the sealing surface (1a), and the sealing surface (1b ″ and / or 1b ′) of the corner sealing portion is the sealing surface ( 1b) may be displayed.

  The first horizontal seal device that can be used in the present invention forms an arc-shaped or oblique corner seal portion (CS) at the crossing corner portion of the horizontal seal and the vertical seal when the filling package is manufactured, and is filled It aims at preventing the pinhole which is easy to generate | occur | produce in the location where the seal part of the both ends of a package is bent inside, and it is easy to generate | occur | produce in the bent part. Further, when the corner seal portion (CS) is formed on the filled package body by the first horizontal seal roll (7), the seal surface (1b) of the arc-shaped or oblique corner seal portion is formed on the belt-shaped seal portion. By configuring the sealing pressure to be lower than that of the sealing surface (1a), it is intended to suppress the concentration of pressure in the vicinity of the corner sealing part (CS) in the filled packaging body, thereby avoiding the generation of pinholes. And Therefore, a suitable place for such a lateral seal may be a lateral seal that forms the bottom of the filling package or a lateral seal that forms the upper opening. However, if it is applied with the first horizontal seal that forms the bottom of the filled package, a particularly great effect can be obtained. This is because a package filled with a large amount of contents is particularly susceptible to pinholes at the bottom because the weight of the contents is applied to the bottom side seal.

  In addition, as shown in FIG.6 (b), by using the heat seal bar (1) by which the sealing surface of the opening part side seal and the bottom part side seal was comprised integrally, a 1st side seal roll ( 7) can be rotated to perform a horizontal seal of the bottom and the opening at the same time.

  In the present invention, the seal surface (1b) of the arc-shaped or oblique corner seal portion is configured to have a lower seal pressure than the seal surface (1a) of the strip-shaped seal portion. . The occurrence of pinholes and wrinkles in the vicinity of the corner seal portion (CS) was examined in detail, and the cylindrical film was rotated by rotating the horizontal seal roll having the arc-shaped or oblique seal surface (1b). When sandwiching and heat-sealing, the first horizontal sealing roll (7) first comes into contact with the acute angle at the end forming the corner seal part (CS), so that the pressure tends to concentrate on this acute angle part with a small area, and the sealing pressure is high. This is because it has become extremely large and is excessively heat-welded, and thus it has been found that pinholes and wrinkles are likely to occur near the corner seal portion (CS). In the present invention, the sealing pressure of the sealing surface (1b) of the square sealing portion is made lower than that of the sealing surface (1a) of the strip-shaped sealing portion, thereby avoiding concentration of sealing pressure and excessive heat welding, and Can be solved.

  In order to make the seal pressure of the seal surface (1b) of the arc-shaped or oblique corner seal portion lower than the seal surface (1a) of the strip-shaped seal portion, for example, the seal surface (1b) of the corner seal portion and the What is necessary is just to comprise the sealing surface (1a) of a strip | belt-shaped seal part with a different raw material. By using materials having different elastic moduli, the sealing pressure of the sealing surface (1b) of the corner seal portion can be reduced. More specifically, the seal surface (1a) of the belt-shaped seal portion is made of metal such as aluminum, iron, SUS, and the seal surface (1b) of the square seal portion is made of rubber, silicon rubber, heat resistant plastic, or the like. Constitute.

  Also, the seal surface (1b) of the arc-shaped or oblique corner seal portion and the seal surface (1a) of the belt-shaped seal portion are mounted so that the distance from the center of the rotating shaft (5) is different. The seal pressure may be reduced. FIG. 7B shows a front view when the horizontal seal roll shown in FIG. 6 is rotated by 90 °, a side view of FIG. 7B in the left half of FIG. 7A, and FIG. The cross-sectional side view cut | disconnected by the AA line shown to (b) is shown. In FIG. 7B, the hatched portions are the seal surface (1a) of the belt-like seal portion and the seal surface (1b) of the corner seal portion. As shown in FIG. 7B, the seal surface (1a) of the belt-shaped seal portion of the heat seal bar (1) is disposed slightly lower than the inter-axis reference flange (3), and the seal surface of the angular seal portion (1b) is disposed lower than the sealing surface (1a) of the belt-shaped sealing portion by a step of 0.05 to 0.5 times that of one film, thereby sealing the sealing surface (1b) of the corner sealing portion. The pressure can be reduced.

  As shown in FIG. 7 (a), the distance (d1) between the seal surface (1a) of the belt-like seal portion from the center portion (c) of the rotating shaft (5) and the seal surface (1b) of the square seal portion. By making the distance (d2) different and d1> d2, even when the heat seal bar (1) is prepared with the same member, the sealing pressure of the sealing surface (1b) of the corner seal portion is It can be controlled to be lower than the seal pressure of the seal surface (1a) of the belt-like seal portion.

  As described above, when the first horizontal seal having a circular arc-shaped sealing surface at the corner portion is examined in detail, the first portion that contacts the sealing surface (1b) of the corner sealing portion has a small area, so the end portion Such end portions are part of the corner seal portion (CS) of the filled package body, and the seal pressure becomes extremely large due to the concentration of the seal pressure, and is excessively heat-welded. Thus, it has been found that pinholes and wrinkles are likely to occur in the vicinity of the corner seal portion (CS). This means that the above problem can be solved by making the sealing pressure of the sealing surface (1b) of the corner sealing portion lower than the sealing surface (1a) of the strip-shaped sealing portion. As a method of sealing the sealing pressure of the sealing surface (1b) of such a corner sealing portion lower than that of the sealing surface (1a) of the belt-shaped sealing portion, the first horizontal sealing device can be used. The first horizontal seal device is provided with a pair of horizontal seal rolls (7) parallel to the state in which the inter-axis reference flange (3) is in contact with each other, and a cylindrical film is introduced between both rolls. When the first horizontal seal is applied in the width direction of the tubular film by pressurizing and heating from the outside, the seal surface of the arc-shaped or oblique corner seal portion is changed by a method such as different materials of the seal surface. Since the first lateral seal can be performed with the seal pressure lower than the seal pressure of the seal surface of the belt-like seal portion, the occurrence of pinholes can be suppressed.

  The first horizontal seal roll (7) used in the present invention includes a seal surface (1a) of at least one strip-shaped seal portion on the heat seal bar (1), and seal surfaces (1b) of square seal portions formed at both ends thereof. However, as shown in FIG. 7 (a), a heat seal bar in which seal surfaces (two locations) are formed at both ends of a straight line that traverses the central portion of the first horizontal seal roll (7), Seal surfaces may be formed at a plurality of three or more locations.

  In addition, as shown in FIG. 7A, when the seal surfaces (1a, 1a) are formed at both ends of the diameter of the heat seal bar (1), the inter-axis reference is between two seal surfaces. It is preferable that a recess (6) that is recessed from the outer peripheral surface of the flange (3) is formed. The depth of the recess (6) is preferably 0.03 to 0.1 times the diameter of the inter-axis reference flange (3). For example, when the diameter of the inter-axis reference flange (3) is 1000 mm, the depth of the recess is preferably 30 to 100 mm.

  In the present invention, a gap adjusting material may be disposed so as to cover the concave portion (6) of the heat seal bar (1). The first horizontal sealing device that can be used in the present invention introduces a cylindrical film between a pair of first horizontal sealing rolls that rotate opposite to each other, pressurizes and heats from the outside, and the width of the cylindrical film It is a horizontal sealing device that performs heat sealing in the direction, arranged in parallel in a state where the inter-axis reference flanges of each first horizontal sealing roll are in contact with each other, and after the horizontal sealing, the cylindrical film is filled with the contents, A cylindrical film filled with the contents is transferred between both lateral seal rolls. At this time, if the contents are large, the left and right sides of the filled packaging body swell, so when passing between the pair of first horizontal sealing rolls, the filled packaging body hits the first horizontal sealing roll, and the pair of first side sealing rolls. When the interval between the horizontal seal rolls is narrow, it is difficult for the contents to pass therethrough, which may make it difficult to fill the specified amount. On the other hand, if the interval is widened, the speed at which the contents fall is increased, which causes problems such as entrainment of air. In the present invention, by adjusting the flow rate of the contents and the gap between the first horizontal seal rolls, stable filling can be made according to the amount of the internal volume. That is, the first horizontal sealing device that can be used in the present invention is filled with a large amount of contents because the concave portion (6) is formed between the two sealing surfaces of the heat seal bar (1) as described above. The filled packaging body can be manufactured. Further, by providing a gap adjusting material having a predetermined thickness in the recess (6), the gap between the first horizontal seal rolls can be adjusted to match the flow rate of the contents. FIG. 8 (b) shows a front view of the first horizontal seal roll equipped with such a gap adjusting material (15), and FIG. 8 (a) is cut along the line AA shown in FIG. 8 (b). A cross-sectional view is shown.

  The gap adjusting material (15) can be removed with a screw (8) or the like, and a suitable one can be selected according to the viscosity and filling amount of the contents. In the present invention, by providing the gap adjusting material (15), even when the pair of first horizontal seal rolls are rotated in contact with the inter-axis reference flange (3), the filled packaging is filled with the contents. A gap through which the body can move can be secured. As the gap adjusting material (15), for example, a heat-resistant plastic having a heat insulating property such as a polyether ether ketone resin such as “Polypenco PEEK” or a polyamide such as MC nylon is preferably used. can do. With such a resin plate, it is possible to prevent the tubular film from coming into contact with the heat seal bar (1) and damage the tubular film, and the heat of the heat seal bar (1) is taken away by the filled package. Can also be prevented. The gap adjusting material (15) can adjust the flow rate of the contents and the gap between the transverse seal rolls, thereby stably filling a specified amount of contents regardless of the contents, and The continuous transfer of the film-like film can be performed smoothly. In addition, the thickness of the gap adjusting material (15) takes into consideration the viscosity and flow rate of the contents, and the diameter when the gap adjusting material (15) is attached to the heat seal bar (1) is the distance between the shafts. The diameter is selected to be shorter than the diameter of the reference flange (3).

  In the first horizontal sealing device used in the present invention, the heat seal bar (1) includes the seal surface (1b) of the arc-shaped or oblique corner seal portion and the seal surface (1a) of the belt-shaped seal portion. ) May be prepared separately and configured to be movable and detachable from each other. This aspect is shown in FIG. As described above, in the present invention, it is preferable to dispose the gap adjusting material. However, for the sake of convenience, the horizontal seal roll is shown below with the gap adjusting material removed. FIG. 9B shows a front view of such a horizontal seal roll, a side view of the first horizontal seal roll in the left half of FIG. 9A, and a line AA shown in FIG. 9B in the right half. The cross-sectional side view cut | disconnected by is shown. In FIG. 9B, the hatched portion indicates the seal surface. Separately from the seal surfaces (1a ", 1a ') of the belt-like seal portions on the bottom side and the opening side of the heat seal bar (1), the seal surfaces (1b", 1b') of the corner seal portions are respectively provided above and below it. It is configured.

  That is, when sealing the bottom part and opening part of a filling packaging body, when forming an arc-shaped corner sealing part (CS) in the corner | angular part of the horizontal sealing of a filling packaging body, the horizontal width of a cylindrical film is changed. It is also necessary to change the position of the sealing surface (1b) of the corner seal portion. However, by forming the sealing surface (1b) of the corner sealing portion independently of the sealing surface (1a) of the strip-shaped sealing portion, it is possible to easily adapt to the lateral width of the tubular film. In FIG. 9 (b), the seal surfaces (1b ", 1b ') of the corner seal portions formed independently of the seal surfaces (1a", 1a') of the belt-like seal portions are mounted movably. An aspect is shown. FIG. 9 shows a mode in which the seal surfaces (1b ″, 1b ′) of the four corner seal portions in total are separately and independently attached to the horizontal seal roll. For example, one of the left and right corner seal portions (1b ″, 1b ′) may be fixed to the sealing surface (1a ″, 1a ′) of the belt-shaped seal portion, because even if only the other end is configured to be movable, it is possible to cope with fluctuations in the lateral width of the tubular film. In particular, as shown in FIG. 9B, the seal surface (1b ″, 1b ′) of the left corner seal portion is always fixed, and the seal surface (1b ″, 1b ′) of the right corner seal portion can be moved. It is preferable that the position of one side may not change due to the relationship with the vertical seal.In addition, the seal surface (1b ", 1b ') of the corner seal portion is configured to be removable. By doing so, a right-angle seal can be performed when this is not mounted. In addition, in FIG.9 (b), although the sealing surface (1b ", 1b ') of each angle | corner seal part shows the aspect which can be mounted | worn with a screw (8) to a heat seal bar (5), It is not limited to this.

  10A and 10B are a front view, a side view, and a cross-sectional side view taken along line AA when the horizontal seal roll of FIG. 9 is rotated by 90 °. The seal surface (1b) of the arc-shaped or oblique corner seal portion and the seal surface (1a) of the belt-shaped seal portion are separately prepared and configured to be movable with respect to each other. However, it is preferable that the sealing surface (1b) of the arc-shaped or oblique corner sealing portion is configured to have a lower sealing pressure than the sealing surface (1a) of the belt-shaped sealing portion. For example, the seal surface (1b) of the corner seal portion and the seal surface (1a) of the belt-like seal portion are made of different materials, or the arc-shaped or oblique corner seal portion (1b) and the seal surface (1b) The seal surface (1a) of the belt-like seal portion is mounted so that the distance from the center of the rotating shaft (5) is different.

  On the other hand, FIGS. 6 and 9 show the heat seal bar (1) in which the sealing surface of the bottom side lateral seal and the sealing surface of the upper opening side lateral seal are the target shapes. The horizontal sealing device is not limited to such a heat seal bar (1). For example, when the shape of the filling package having the corner seal portion (CS) has a spout (82) formed unsealed in a part of the opening side lateral seal, as shown in FIG. What is necessary is just to form the sealing surface (1c) of the protrusion part for a spout formation continuously to the sealing surface (1a ') of the said strip | belt-shaped seal part. FIGS. 12A and 12B are a front view, a side view, and a cross-sectional side view taken along line AA of the first horizontal seal roll (7) that can form such an opening side horizontal seal. In FIG. 12B, the seal surface is indicated by a hatched portion.

  Moreover, there is no limitation regarding the sealing pressure when the sealing surface (1c) of the spout forming protrusion is formed. However, the seal portion (1c) of the spout forming protrusion is formed from the seal surface (1a) of the belt-like seal portion via an arcuate curve, so that the seal surface (1b) of the corner seal portion is formed. And in common. Accordingly, the sealing surface (1c) of the spout forming protrusion is configured to have a lower sealing pressure than the strip-shaped sealing portion (1a), similarly to the sealing surface (1b) of the angular sealing portion. It is preferable. Thereby, generation | occurrence | production of the pinhole which generate | occur | produces in the vicinity of a spout can be suppressed efficiently. FIGS. 13A and 13B are a front view, a side view, and a cross-sectional side view taken along line AA when the first horizontal seal roll of FIG. 12 is rotated by 90 °.

  In addition, the sealing surface (1c) of the projection for forming the spout is prepared separately from the sealing surface (1b) of the arc-shaped or oblique corner sealing portion and the sealing surface (1a) of the strip-shaped sealing portion. In the same manner as the embodiment configured to be movable and detachable from each other, it is prepared separately from the seal surface (1a) of the strip-shaped seal portion and the seal surface (1b) of the arc-shaped or oblique corner seal portion, It may be configured to be movable and detachable from each other.

  As in FIG. 11, another aspect of the spout (82) formed unsealed on a part of the opening side lateral seal is shown in FIG. 15A and 15B are a front view, a side view, and a cross-sectional view taken along line AA of the first horizontal seal roll (7) that can form such an opening side horizontal seal. In FIG. 15B, the hatched portion indicates the seal surface. Also in this aspect, the sealing surface (1c) of the protrusion for forming the spout is prepared separately from the sealing surface (1a) of the strip-shaped sealing portion and the sealing surface (1b) of the arc-shaped or oblique corner sealing portion. However, they may be configured to be movable and detachable from each other.

  16 (a) and 16 (b) are a front view, a side view, and A- of a first horizontal sealing device in which two first horizontal sealing rolls (7) shown in FIG. 12 are arranged to face each other. A cross-sectional side view of line A is shown, and in FIG. A cylindrical film is introduced between the opposing sealing surface (1a) and the sealing surface (1a), and the first horizontal sealing is performed.

  FIG. 17 shows a front view, a side view, and a cross-sectional side view taken along the line AA of the horizontal seal device in which the first horizontal seal roll (7) shown in FIG. In FIG. 17B, the seal surface is indicated by a hatched portion.

  As described above, when a large amount of contents are filled, the bottom and center of the tubular film swell, and the tubular film remains between the first transverse seal rolls even if the first transverse seal roll (7) is rotated. It may be difficult to pass through and the filling amount may be less than the specified amount, or wrinkles may occur during horizontal sealing due to the pressing of the tubular film by the first horizontal sealing roll. However, in the first horizontal seal roll (7) used in the present invention, the recess (6) is formed in the heat seal bar (1), and as shown in FIG. 15) is provided, and by appropriately selecting the thickness of the gap adjusting material (15), the gap between the first horizontal seal rolls can be adjusted to an interval suitable for the filling amount of the contents. As a result, even a package filled with a large amount of contents can move through this gap, and the package can be moved smoothly, thereby efficiently suppressing the occurrence of wrinkles at the side seal portion. can do. For convenience, FIG. 17 shows a state in which no gap adjusting material is attached to the recess (6).

(4) Filling and packaging apparatus The third aspect of the present invention is to feed a continuous film and a longitudinal seal mechanism that forms a tubular film by longitudinally sealing the continuously transported film with a pair of longitudinal seal roll members. In a filling and packaging apparatus comprising: a lateral sealing mechanism that laterally seals a portion that becomes a bottom side and a bag mouth side of the film along the width direction of the film; and a filling mechanism that fills the cylindrical film with contents. The horizontal sealing mechanism is a filling and packaging apparatus characterized by being constituted by the two-stage horizontal sealing apparatus.

  A suitable example of the filling and packaging apparatus of the present invention is shown in FIG. Preferably, according to the filling and packaging apparatus of the present invention, the continuously transported film (60) is folded in two by a folding mechanism such as a folding roller (25), and both ends thereof are connected to the vertical sealing device (40). Vertical sealing is performed by a pair of vertical sealing rolls (43). The obtained cylindrical film (60) is sandwiched between a pair of squeezing rolls (50) at its lower end, and a pair of first horizontal sealing rolls (10) constituting a first horizontal sealing device (10) disposed at the lower part thereof ( 7) Lateral sealing is performed by the rotation of 7). In addition, the cylindrical film (60) formed above the first horizontal seal portion is filled with a predetermined amount of contents from the supply pipe (36) of the filling mechanism (30). Then, by the rotation of the vertical seal roll (43) and the first horizontal seal roll (7), the cylindrical film filled with the contents is further transferred downward, above the area filled with the contents, The opening of the tubular film (60) is laterally sealed by the first lateral seal roll (7). Next, the bottom of the tubular film (60) is sandwiched between the support members (91) of the second horizontal sealing device (90), and second horizontal sealed at a temperature of 30 to 120 ° C by the second horizontal sealer (93), A package (80) filled with the contents is formed. In the filling and packaging apparatus, the filling and packaging body (80) can be bundled and manufactured by repeating the above process in conjunction with the traveling of the tubular film (60). In addition, the obtained filling packaging body (80) of the continuous packaging state is cut | disconnected in the middle of a horizontal seal | sticker part by the cutting device (70), and an individual filling packaging body (80) can be manufactured.

  FIG. 19 shows an explanation of the film in each step when the filled package (80) is manufactured by the vertical filling and packaging apparatus shown in FIG. FIG. 19A shows a state in which two films are stacked, and FIG. 19B shows a cylindrical film in which vertical seals (45) are formed at both ends of the two films by a vertical seal device. (C) is an aspect in which the cylindrical film is first laterally sealed with the first lateral seal roll (7), and (d) is one of the cylindrical films having a bottom part that is first laterally sealed (9). FIG. 3E is a plan view of a portion, in which an arcuate or oblique corner seal portion (CS) is formed at a corner portion composed of a horizontal seal (9) and a longitudinal seal (45), The aspect in which the horizontal seal is second laterally sealed by the second horizontal sealer (93), (f) is a plan view in which two filling packages each having the second horizontal seal formed on the first horizontal seal are connected. (G) shows the top view of the filling packaging body (80) manufactured separately by the horizontal seal part of the filling packaging body.

  In the present invention, at least the bottom portion of the filling package body is horizontally sealed by the first horizontal sealing device, but as shown in FIG. 19, the bottom portion and the opening portion of the filling packaging body are formed by the first horizontal sealing device. May be continuously subjected to the first horizontal seal. In this case, when the second horizontal seal is applied to the first horizontal seal by the second horizontal seal device of the present invention, the second horizontal seal may be formed not only at the bottom of the filling package but also at the open portion. . In this invention, the 2nd horizontal seal should just be formed in the bottom part of the filling package body, and the presence or absence of the 2nd horizontal seal in an opening part does not ask | require.

(5) Aseptic filling and packaging apparatus The fourth aspect of the present invention is to form a cylindrical film by vertically sealing a film that is continuously transferred into a region to be maintained in a sterile state by a pair of vertical seal roll members. A vertical sealing mechanism, a first horizontal sealing mechanism that horizontally seals the bottom side and bag mouth side of the film while feeding the cylindrical film along the width direction of the film, and fills the cylindrical film with contents An aseptic filling and packaging apparatus for producing a filling and packaging body provided with a filling mechanism for forming a bottom portion of the filling and packaging body connected to an area to be maintained in a sterile state. The aseptic filling and packaging apparatus is provided with a second horizontal sealing mechanism for performing a second horizontal sealing, and the second horizontal sealing mechanism is the second horizontal sealing apparatus. The difference from the third invention is that the vertical sealing mechanism, the filling mechanism, and the first horizontal sealing device constituting the filling and packaging apparatus are arranged in an area to be maintained in a sterile state, and are connected to and connected to the sterile area. The second lateral sealing device is provided outside.

  As described above, when filling a package with a large amount of contents using a vertical filling and packaging device, if horizontal sealing is performed with a horizontal seal roll, complete sealing is difficult due to the instantaneous sealing and pressing time, and seal strength is difficult. May be insufficient. For this reason, in an inert gas filling device and oxygen scavenger-enclosed packaging, a box motion type that can be horizontally sealed with uniform pressure and has high sealing strength is required. However, the box motion type is difficult to place in the aseptic filling zone because the horizontal sealer moves in a box-like manner by the vertical mechanism and the opening / closing mechanism. For this reason, the box motion type horizontal seal is generally performed after leaving the aseptic filling zone, and if a pinhole occurs during the first horizontal seal, the filling and packaging apparatus including the contents and the filling nozzle Could be contaminated. In the present invention, since the first horizontal seal is performed using the horizontal seal roll in the aseptic filling zone, the first horizontal seal that prevents pinholes can be performed quickly, and even if a pinhole or the like occurs, the contents Contamination of items and filling and packaging equipment can be avoided. In addition, after the first horizontal seal, after leaving the aseptic filling zone, the second horizontal seal is performed by the box motion type second horizontal seal device (90), thereby ensuring high sealing strength. In addition, the second horizontal seal device used in the present invention has a pair of support members that support the bottom of the cylindrical film on the top of the second horizontal seal, so that a large amount of contents are filled and the package is Even when the bottom portion swells, it is possible to avoid the generation of wrinkles and perform the second horizontal seal.

  FIG. 20 shows an aseptic filling and packaging apparatus (100) according to the present invention in which an original fabric supply area (120), a film sterilization area (130), and a product discharge area (150) are connected in series. The process for manufacturing the body will be described. In FIG. 20, the vertical sealing mechanism (40), the filling mechanism (30), and the first horizontal sealing device (10) constituting the filling and packaging apparatus are arranged in the aseptic area (area to be maintained in aseptic condition) (140). The aspect which is installed and the 2nd horizontal sealing apparatus (90) is arrange | positioned in the product discharge | emission area | region (150) is shown.

  First, the film supply area (120) is equipped with a film roll (121) obtained by winding the film (60) into a roll shape, and the film (60) drawn from the film roll (121) is a roller (123). Through the film sterilization region (130). The raw material supply area (120) and the film sterilization area (130) are formed by a wall provided with an opening (125) for passing the film (60) and a shutter (127) for opening and closing the opening (125). It is divided.

  In the film sterilization region (130), the film (60) is introduced into a sterilization liquid tank (133) such as a hydrogen peroxide solution. The film (60) is then introduced from the film sterilization area (130) to the aseptic area (140). In the aseptic region (140), the sterilizing agent attached to the film (60) is vaporized by the pair of hot air nozzles (141) arranged so as to sandwich the film (60). Next, air at normal temperature is ejected from the cold air nozzle (143) disposed downstream of the hot air nozzle (141) in the running direction of the film (60), and the drying of the film (60) is complemented. The film (60) heated by the hot air from the hot air nozzle (141) is cooled, and deterioration of physical properties such as its slipping property and curling property is prevented.

  Next, the sterilized and dried film (60) is folded in half by a folding mechanism such as a folding roller (145) disposed in the sterilized area (140), and a filling mechanism (140) in the sterilized area (140) is obtained. 30). In the filling mechanism (30), the film (60) is configured to move downward from above. First, the film (60) is overlapped so that both side edges along the traveling direction overlap each other, and a pair of Overlapping portions on both side edges of the film (60) are heat-welded by the vertical seal roll (43) and formed into a cylindrical shape. Thereafter, the cylindrical film (60) is sandwiched between the pair of squeezing rolls (50) at the lower end thereof, and the pair of first horizontal sealing rolls (7) of the horizontal sealing device (10) disposed at the lower part thereof is rotated. Horizontally sealed. The cylindrical film (60) formed above the horizontal seal portion is filled with a predetermined amount of contents from the supply pipe (36). By the rotation of the vertical seal roll (43) and the first horizontal seal roll (7), the cylindrical film (60) filled with the contents is further transferred downward, and further than the area filled with the contents. On the upper side, the opening of the tubular film (60) is laterally sealed by the first lateral seal roll (7), and the above process is repeated in conjunction with the traveling of the tubular film (60), whereby a filled packaging body ( 80).

  On the other hand, the continuous filling package (80) is transferred to the second horizontal sealing device (90) disposed outside the aseptic area such as the product discharge area (150) connected to the aseptic area (140). . Here, the bottom of the tubular film (60) is sandwiched by a support member (91) that operates in the box motion type of the second horizontal sealing device (90), and the first horizontal sealer (93) A second transverse seal is applied over the seal at a temperature of 30-120 ° C. Since the bottom and the upper open end of the filling package (80) are sealed by the first lateral seal in the aseptic area (140), the second lateral sealing device (90) is placed in the aseptic area (140). There is no need to be limited, and a uniform and high-strength horizontal seal can be stably performed by disposing the second horizontal seal device (90) having a complicated mechanism outside the aseptic filling zone. In addition, the obtained filling packaging body (80) of the continuous packaging state is cut | disconnected in the middle of a horizontal seal | sticker part by the cutting device (70), and an individual filling packaging body (80) can be manufactured. At that time, when the second horizontal sealing device (90) performs only the second horizontal sealing and does not have a cutting mechanism, a cutting device is connected downstream of the second horizontal sealing device (90), and each filling package is sealed in the horizontal direction. Cut with. On the other hand, for example, as shown in FIG. 3, when the second horizontal sealer is provided with a cutting mechanism (95) such as a cutting blade, the second horizontal seal is cut in the horizontal direction at the same time as the second horizontal seal, and then wrapped. The body can be separated individually. The bag-packed product thus manufactured is discharged to the product discharge area (150).

  By providing a two-stage horizontal sealing device that performs horizontal sealing on the bottom of the filled packaging body in two stages, it is possible to manufacture a packaging material that suppresses the generation of pinholes and wrinkles, and the storage stability of the filled packaging body is improved. In order to improve, it can be applied to other uses such as food and medical use.

1 ... heat seal bar,
1a: the sealing surface of the belt-shaped seal part,
1b: A seal surface of an arc-shaped or oblique corner seal portion,
3 ... Inter-axis reference flange,
5 ... Rotation shaft of the inter-axis reference flange,
6 ... recess,
7: Horizontal seal roll,
8 ... Screw,
9 ... Horizontal seal,
10: First horizontal sealing device,
15 ... Gap adjusting material,
25 ... Folding roller,
30 ... Filling mechanism,
36 ... supply pipe,
40 ... Vertical seal device 43 ... Vertical seal roll,
45 ... Vertical seal,
50 ... squeezing roll,
60 ... Film,
70 ... Cooling and cutting device,
80: Filled package,
90 ... second horizontal sealing device,
93 ... Horizontal sealer,
95 ... cutting mechanism,
100: Aseptic filling and packaging device,
120 ... Raw material supply area,
121 ... Film roll,
130 ... film sterilization area,
133 ... sterilization bath,
140 ... aseptic area (area to be kept sterile),
141 ... hot air nozzle,
143 ... Cold air nozzle,
145 ... Folding roller,
150 ... Product discharge area CS ... Arc-shaped corner seal formed on the filled package

Claims (11)

The bottom of the cylindrical film is first horizontal sealed with the first horizontal seal roll, and then the first horizontal seal of the cylindrical film formed by filling the cylindrical film with the contents is pressurized with a second horizontal sealer and heat sealed. A second horizontal sealing device that
It consists of a pair of support members that support the bottom of the tubular film, and a second horizontal sealer that consists of a pair of flat pressure surfaces disposed at the bottom of the support member,
The support member has a vertical mechanism that moves up and down in the flow direction of the tubular film, and an opening and closing mechanism that sandwiches and opens the bottom of the tubular film,
The second horizontal sealer has an up / down mechanism that moves up and down in the flow direction of the cylindrical film, and an opening / closing mechanism that pressurizes and opens the first horizontal seal of the cylindrical film held by the support member. ,
The support member sandwiches the bottom of the tubular film and descends to the downstream side in the flow direction of the tubular film, and the second horizontal sealer is located at the bottom of the tubular film sandwiched by the support member. The second horizontal sealing device is controlled so as to pressurize the seal and to descend to the downstream side of the flow of the tubular film.   2. The second horizontal sealing device according to claim 1, wherein the pair of support members are configured by a pair of members having flat clamping surfaces capable of clamping the entire length of the bottom portion of the tubular film.   The second horizontal seal device according to claim 1, wherein a horizontal seal cutting mechanism is provided on the pair of second horizontal sealers. A two-stage horizontal sealing device that heat seals a horizontal seal of a tubular film in two stages,
A first horizontal sealing means that pressurizes and heat-seals the tubular film with a pair of first horizontal seal rolls that rotate oppositely to form a first horizontal seal at the bottom;
A second horizontal seal that further heat-seals the first horizontal seal portion at the bottom of the cylindrical film into which the filler has been charged with a pair of second horizontal sealers each having a flat pressure surface extending in the width direction of the cylindrical film. A two-stage lateral sealing device comprising sealing means.   The two-stage horizontal sealing device according to claim 4, wherein the second horizontal sealing means is the second horizontal sealing device according to any one of claims 1 to 3. The first lateral sealing means is
Each of the first horizontal seal rolls is attached with a heat seal bar on which a sealing surface capable of horizontal sealing is formed on the tubular film,
The sealing surface of the heat seal bar has a strip-shaped seal portion, and arc-shaped or oblique corner seal portions formed at both ends of the strip-shaped seal portion,
The first horizontal sealing device according to claim 1, wherein a sealing surface of the arc-shaped or oblique corner sealing portion is configured such that a sealing pressure is lower than a sealing surface of the belt-shaped sealing portion. Item 6. The two-stage horizontal sealing device according to Item 5. The first lateral sealing means is
Each of the first horizontal seal rolls is attached with a heat seal bar on which a sealing surface capable of horizontal sealing is formed on the tubular film,
The sealing surface of the heat seal bar has a strip-shaped seal portion, and arc-shaped or oblique corner seal portions formed at both ends of the strip-shaped seal portion,
6. The first horizontal sealing device according to claim 5, wherein the sealing surface of the corner sealing portion is configured to be movable and / or detachable with respect to the sealing surface of the belt-like sealing portion. Stage horizontal sealing device. A vertical sealing mechanism that forms a cylindrical film by vertically sealing a continuously transported film with a pair of vertical sealing roll members, and a film on the bottom side and the bag mouth side of the film while feeding the cylindrical film In a filling and packaging apparatus comprising: a lateral sealing mechanism that laterally seals along the width direction; and a filling mechanism that fills the cylindrical film with contents.
8. The filling and packaging apparatus according to claim 4, wherein the horizontal sealing mechanism is constituted by the two-stage horizontal sealing apparatus according to any one of claims 4 to 7. A vertical seal mechanism for forming a cylindrical film by vertically sealing a film that is continuously transferred into a region to be maintained in a sterile state by a pair of vertical seal roll members; and feeding the cylindrical film to the film A filling package including a first lateral sealing mechanism that laterally seals the portions on the bottom side and the bag mouth side along the width direction of the film, and a filling mechanism that fills the tubular film with contents is manufactured. An aseptic filling and packaging apparatus,
A second horizontal seal mechanism is provided that is connected to the region to be maintained in a sterile state, and that performs a second horizontal seal on the first horizontal seal that forms the bottom of the filling package,
The aseptic filling and packaging apparatus, wherein the second horizontal sealing mechanism is the second horizontal sealing apparatus according to any one of claims 1 to 3. The continuously transported film is longitudinally sealed by a pair of longitudinal seal roll members to form a tubular film, and while the tubular film is being fed, the locations on the bottom side and the bag mouth side of the film in the width direction of the film Along the first horizontal seal at a temperature of 130-240 ° C., filling the cylindrical film with the contents,
Next, the bottom of the cylindrical film is supported by a pair of support members, and is formed of a pair of flat pressure surfaces arranged at the lower part of the support member, and is heated at a temperature of 30 to 30 by a second horizontal sealer that performs horizontal sealing with a box motion type. A method for producing a filled package, wherein the filled package is produced by second transverse sealing at 120 ° C.   The method for producing a filled package according to claim 10, wherein an individual filled package is produced by cutting the second horizontal seal simultaneously with the second horizontal seal.

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