JP2011110842A - Honeycomb-like structure and assembly of the same - Google Patents

Honeycomb-like structure and assembly of the same Download PDF

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JP2011110842A
JP2011110842A JP2009270053A JP2009270053A JP2011110842A JP 2011110842 A JP2011110842 A JP 2011110842A JP 2009270053 A JP2009270053 A JP 2009270053A JP 2009270053 A JP2009270053 A JP 2009270053A JP 2011110842 A JP2011110842 A JP 2011110842A
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honeycomb
cell
convex portions
load
structures
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Hiroyuki Koyama
広幸 小山
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Toyota Motor Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a honeycomb-like structure that can efficiently absorb energy with respect to even a deflecting load. <P>SOLUTION: The honeycomb-like structure 1 includes reinforcing walls 4 formed by joining the projections of main cell walls 3 of uneven shape to each other and provided on the mutual side faces of the joined projections. Consequently, even when the deflection load, particularly, a load having a component in a shearing direction (a direction parallel with the mutual joint faces of the projections) is inputted, the separation of the mutual joint faces of the projections is suppressed to hold the honeycomb structure. Energy is thereby absorbed efficiently with respect to even the deflecting load. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、ハニカム様構造体及びその集合体に関する。   The present invention relates to a honeycomb-like structure and an assembly thereof.

従来、航空機等に用いられる構造体として、繊維強化樹脂(Fiber Reinforced Plastics;FRP)製のハニカム様構造体が知られている。このハニカム様構造体は、カーボン繊維やガラス繊維等の強化繊維に熱硬化性樹脂を含浸させた材料であるプリプレグを用いて成形される。例えば、凹凸状とされたプリプレグの凸部同士を接合することにより、中空柱状のセルがハニカム様(蜂の巣状)に配列されて、ハニカム様構造体が成形される。   Conventionally, a honeycomb-like structure made of fiber reinforced resin (FRP) is known as a structure used for an aircraft or the like. This honeycomb-like structure is formed using a prepreg that is a material obtained by impregnating a reinforcing fiber such as carbon fiber or glass fiber with a thermosetting resin. For example, by joining the convex portions of the prepreg having a concavo-convex shape, the hollow columnar cells are arranged in a honeycomb shape (honeycomb shape), and a honeycomb-like structure is formed.

このようなハニカム様構造体として、特許文献1に記載されたハニカムコアがある。このハニカムコアは、セルの断面形状が四角形や六角形等の多角形とされており、セル軸方向に衝撃荷重が入力された場合に、衝撃エネルギーを吸収し得る構造となっている。   As such a honeycomb-like structure, there is a honeycomb core described in Patent Document 1. This honeycomb core has a cell cross-sectional shape of a polygon such as a quadrangle or a hexagon, and has a structure capable of absorbing impact energy when an impact load is input in the cell axis direction.

特開2001−009942号公報JP 2001-009942 A

しかしながら、上記特許文献1に記載されたハニカムコアでは、セル軸方向に入力される衝撃荷重に対しては衝撃エネルギーを吸収し得るものの、セル軸方向(プリプレグの凸部の延在方向)とは異なる方向からの荷重、すなわち偏向荷重が入力された場合には、入力荷重による応力が、凸部同士を接合した接合面に集中することにより接合面の剥離が生じ、効率良くエネルギー吸収を行えない虞があった。   However, in the honeycomb core described in Patent Document 1, although the impact energy can be absorbed with respect to the impact load input in the cell axis direction, the cell axis direction (extension direction of the prepreg convex portion) is When a load from a different direction, that is, a deflection load is input, the stress due to the input load is concentrated on the joint surface where the convex portions are joined together, resulting in separation of the joint surface, making it impossible to efficiently absorb energy. There was a fear.

そこで、本発明の目的は、偏向荷重に対しても効率良くエネルギー吸収を行うことができるハニカム様構造体及びその集合体を提供することにある。   Therefore, an object of the present invention is to provide a honeycomb-like structure that can efficiently absorb energy even with respect to a deflection load, and an aggregate thereof.

本発明のハニカム様構造体は、凹凸状のプリプレグの凸部同士を接合してなるハニカム様構造体であって、接合した凸部同士の側面に設けられた第1補強部を備えることを特徴とする。   The honeycomb-like structure of the present invention is a honeycomb-like structure formed by joining the convex portions of the concavo-convex prepreg, and includes a first reinforcing portion provided on a side surface of the joined convex portions. And

このハニカム様構造体によれば、偏向荷重、特に、剪断方向(凸部同士の接合面に平行な方向)の成分を有する荷重が入力された場合であっても、第1補強部により凸部同士の接合面の剥離が抑制され、ハニカム構造が保持される。よって、偏向荷重に対しても効率良くエネルギー吸収を行うことができる。   According to this honeycomb-like structure, even when a deflection load, in particular, a load having a component in a shear direction (a direction parallel to the joint surface between the convex portions) is input, the convex portions are projected by the first reinforcing portion. Separation of the joint surfaces between them is suppressed, and the honeycomb structure is maintained. Therefore, energy can be efficiently absorbed even with respect to the deflection load.

また、第1補強部は、接合した凸部同士の側面の全面に亘って設けられていると、偏向荷重に対するハニカム構造の強度が増し、上記のエネルギー吸収効果が一層高められる。   Moreover, when the 1st reinforcement part is provided over the whole side surface of the joined convex parts, the intensity | strength of the honeycomb structure with respect to a deflection load will increase, and the said energy absorption effect will be improved further.

さらに、上記作用を効果的に奏する構成としては、第1補強部は、エネルギー吸収部材により形成されている構成が挙げられる。   Furthermore, as a configuration that effectively exhibits the above-described function, a configuration in which the first reinforcing portion is formed of an energy absorbing member can be given.

また、凸部の延在方向の端部には、当該端部を覆う端板に接合されるフランジ部が設けられていると、ハニカム様構造体の端部に端板を接合した場合の接合面積が増大し、接合強度を高めることができる。   Moreover, when the flange part joined to the end plate which covers the said edge part is provided in the edge part of the extension direction of a convex part, joining at the time of joining an end plate to the edge part of a honeycomb-like structure The area can be increased and the bonding strength can be increased.

また、接合した凸部同士の側面に直交する方向に沿って、エネルギー吸収部材により形成された第2補強部が設けられていると、偏向荷重、特に、座屈方向(凸部同士の接合面に垂直な方向)の成分を有する荷重が入力された場合であっても、第2補強部によりハニカム構造の座屈変形が抑制され、ハニカム構造の強度がより一層高められる。   Moreover, when the 2nd reinforcement part formed of the energy absorption member is provided along the direction orthogonal to the side surface of the joined convex parts, a deflection load, especially a buckling direction (joint surface of convex parts) Even when a load having a component in a direction perpendicular to the input is input, buckling deformation of the honeycomb structure is suppressed by the second reinforcing portion, and the strength of the honeycomb structure is further increased.

また、本発明のハニカム様構造体の集合体は、上記のハニカム様構造体が凸部の延在方向に直交する方向に複数並設されてなるハニカム様構造体の集合体であって、ハニカム様構造体同士の間に挟まれた中間弾性部材と、複数並設されて纏められたハニカム様構造体の外周を覆う被膜弾性部材と、を備えたことを特徴とする。   An aggregate of honeycomb-like structures according to the present invention is an aggregate of honeycomb-like structures in which a plurality of the honeycomb-like structures are arranged in a direction perpendicular to the extending direction of the protrusions. And a coated elastic member that covers the outer periphery of a plurality of honeycomb-like structures arranged side by side.

このハニカム様構造体の集合体によれば、偏向荷重が入力され、ハニカム様構造体同士が傾いた場合であっても、中間弾性部材及び被膜弾性部材によって各ハニカム様構造体が引き戻されつつ、各ハニカム様構造体に設けられた補強部が圧壊を生じることによりエネルギーを吸収する。よって、偏向荷重に対しても効率良くエネルギー吸収を行うことができる。   According to this aggregate of honeycomb-like structures, even when a deflection load is input and the honeycomb-like structures are inclined, the honeycomb-like structures are pulled back by the intermediate elastic member and the coating elastic member, The reinforcing portion provided in each honeycomb-like structure absorbs energy by causing crushing. Therefore, energy can be efficiently absorbed even with respect to the deflection load.

本発明によれば、偏向荷重に対しても効率良くエネルギー吸収を行うことができる。   According to the present invention, energy can be efficiently absorbed even with respect to a deflection load.

本発明の第1実施形態に係るハニカム様構造体を示す斜視図である。1 is a perspective view showing a honeycomb-like structure according to a first embodiment of the present invention. 図1のハニカム様構造体を示す平面図である。FIG. 2 is a plan view showing the honeycomb-like structure in FIG. 1. 図1のハニカム様構造体の製造工程を示す図である。It is a figure which shows the manufacturing process of the honeycomb-like structure of FIG. 図3に続く製造工程を示す図である。It is a figure which shows the manufacturing process following FIG. 図1のハニカム様構造体に偏向荷重が作用した場合のセル部の状態を示す平断面図である。FIG. 2 is a plan sectional view showing a state of a cell portion when a deflection load is applied to the honeycomb-like structure of FIG. 1. 第2実施形態に係るハニカム様構造体を示す平面図である。It is a top view which shows the honeycomb-like structure which concerns on 2nd Embodiment. 図6中のセル部における補セル壁を示す斜視図である。It is a perspective view which shows the complementary cell wall in the cell part in FIG. 図6のハニカム様構造体の製造工程を示す図である。It is a figure which shows the manufacturing process of the honeycomb-like structure of FIG. 図8に続く製造工程を示す斜視図である。FIG. 9 is a perspective view illustrating a manufacturing process subsequent to FIG. 8. 図9に続く製造工程を示す平面図である。It is a top view which shows the manufacturing process following FIG. 図6のハニカム様構造体に偏向荷重が作用した場合のセル部の状態を示す平断面図である。FIG. 7 is a plan sectional view showing a state of a cell portion when a deflection load is applied to the honeycomb-like structure of FIG. 6. 第3実施形態に係るハニカム様構造体を示す斜視図である。It is a perspective view which shows the honeycomb-like structure which concerns on 3rd Embodiment. 図12のハニカム様構造体の製造工程を示す図である。It is a figure which shows the manufacturing process of the honeycomb-like structure of FIG. 第4実施形態に係るハニカム様構造体を一部破断して示す斜視図である。FIG. 10 is a perspective view showing a honeycomb-like structure according to a fourth embodiment with a part broken away. 図14のXV−XV線に沿った断面図である。It is sectional drawing along the XV-XV line | wire of FIG. 図14のハニカム様構造体の製造工程を示す斜視図である。FIG. 15 is a perspective view illustrating a manufacturing process of the honeycomb-like structure in FIG. 14. 図16に続く製造工程を示す平面図である。It is a top view which shows the manufacturing process following FIG. 図17に続く製造工程を示す斜視図である。FIG. 18 is a perspective view illustrating a manufacturing process subsequent to FIG. 17. 第5実施形態に係るハニカム様構造体の集合体を一部破断して示す斜視図である。FIG. 9 is a perspective view showing a partially broken body of a honeycomb-like structure according to a fifth embodiment. 図19の集合体を示す側断面図である。FIG. 20 is a side sectional view showing the assembly of FIG. 19. 図20の集合体に偏向荷重が作用した状態を示す側断面図である。FIG. 21 is a side sectional view showing a state in which a deflection load is applied to the assembly of FIG. 20.

以下、本発明の実施形態に係るハニカム様構造体及びその集合体について、図面を参照しながら説明する。なお、図面の説明において同一要素には同一符号を付し、重複する説明は省略する。   Hereinafter, a honeycomb-like structure and an assembly thereof according to an embodiment of the present invention will be described with reference to the drawings. In the description of the drawings, the same elements are denoted by the same reference numerals, and redundant descriptions are omitted.

(第1実施形態)
図1は、第1実施形態に係るハニカム様構造体を示す斜視図、図2は、図1のハニカム様構造体を示す平面図である。
(First embodiment)
FIG. 1 is a perspective view showing a honeycomb-like structure according to the first embodiment, and FIG. 2 is a plan view showing the honeycomb-like structure of FIG.

図1及び図2に示すハニカム様構造体1は、航空機等に搭載されて、衝突による入力荷重に対してエネルギー吸収を行うためのものである。このハニカム様構造体1は、ハニカム様に配列された中空四角柱状の複数のセル部2を備えている。   A honeycomb-like structure 1 shown in FIGS. 1 and 2 is mounted on an aircraft or the like and is for absorbing energy against an input load caused by a collision. The honeycomb-like structure 1 includes a plurality of hollow quadrangular cell portions 2 arranged like a honeycomb.

このセル部2は、長方形状の突出面を有する凸部と凹部が連続して並ぶ凹凸状の主セル壁3の、その凸部同士を接着(接合)することにより形成されている。これにより、複数のセル部2が、主セル壁3の凸部同士の接合面の短手方向(図2の左右方向)に対して千鳥状にずれるように形成されると共に、各セル部2には、凸部の延在方向(図1の上下方向)に沿って延びる断面四角形状のセル孔2aが形成されている。主セル壁3は、例えば炭素繊維強化プラスチック(Carbon Fiber Reinforced Plastics;以下、「CFRP」という)のプリプレグを用いて成形される(詳しくは後述)。ここで、プリプレグとは、強化繊維からなる織り目の細かいクロスに熱硬化性樹脂を含浸させた成形用中間材料をいう。   The cell portion 2 is formed by bonding (joining) the convex portions of the concave-convex main cell wall 3 in which convex portions having a rectangular projecting surface and concave portions are continuously arranged. Thereby, while the several cell part 2 is formed so that it may shift | deviate in zigzag form with respect to the short direction (left-right direction of FIG. 2) of the junction surface of the convex parts of the main cell wall 3, each cell part 2 is formed. A cell hole 2a having a quadrangular cross section extending along the extending direction of the convex portion (vertical direction in FIG. 1) is formed. The main cell wall 3 is formed using, for example, a prepreg of carbon fiber reinforced plastics (hereinafter referred to as “CFRP”) (details will be described later). Here, the prepreg refers to an intermediate material for molding in which a finely woven cloth made of reinforcing fibers is impregnated with a thermosetting resin.

さらに、このハニカム様構造体1は、接合した凸部同士の側面(セル壁)の全面に亘って設けられた補強壁(第1補強部)4を備えている。すなわち、この補強壁4は、セル部2の内壁面のうち、凸部同士の接合面に直交し互いに対向する内壁面をそれぞれ覆うようにして接着されたもので、エネルギー吸収部材であるCFRPにより形成された長方形板状の補強部材である。   Further, the honeycomb-like structure 1 includes a reinforcing wall (first reinforcing portion) 4 provided over the entire side surface (cell wall) of the joined convex portions. That is, the reinforcing wall 4 is bonded so as to cover the inner wall surfaces of the cell part 2 so as to cover the inner wall surfaces that are orthogonal to the bonding surfaces of the convex portions and face each other. This is a formed rectangular plate-shaped reinforcing member.

続いて、上記ハニカム様構造体1の製造方法について、図3及び図4を参照しながら説明する。まず、ハニカム様構造体1の製造に用いる材料として、プリプレグ及び成形コアを用意する。ここでは、プリプレグとしては、熱硬化樹脂であるエポキシ樹脂をカーボン繊維に含浸させたものが用いられる。また、成形コアとしては、ビーズ法(50倍発泡)により形成された発泡ポリスチレンフォームが用いられる。このプリプレグ及び成形コアについては、以下の実施形態においても同様とする。   Then, the manufacturing method of the said honeycomb-like structure 1 is demonstrated, referring FIG.3 and FIG.4. First, as materials used for manufacturing the honeycomb-like structure 1, a prepreg and a molded core are prepared. Here, as the prepreg, a carbon fiber impregnated with an epoxy resin which is a thermosetting resin is used. Moreover, as a shaping | molding core, the expanded polystyrene foam formed by the bead method (50 times foaming) is used. The same applies to the prepreg and the molded core in the following embodiments.

まず、図3に示すように、その表面がセル部2の形状に合わせた幅及びピッチを有する凹凸状であり、凹部の高さ(深さ)が図2におけるセル部2の上下方向の長さの1/2である凹凸型7を用意する。次に、この凹凸型7にプリプレグ6を1層積層し(図3(a)参照)、80℃の雰囲気下で硬化深度が約5%となるように半硬化させた後、図3(b)に示すように脱型し、主セル壁3となる凹凸状のプリフォーム3Fを得る。ここで、プリフォームとは、プリプレグを予め所定形状に形成したもの、あるいは、これらを所定形状に組み立てたものをいう。   First, as shown in FIG. 3, the surface has a concavo-convex shape having a width and a pitch matched to the shape of the cell part 2, and the height (depth) of the concave part is the length in the vertical direction of the cell part 2 in FIG. A concavo-convex mold 7 that is 1/2 the thickness is prepared. Next, one layer of the prepreg 6 is laminated on the concavo-convex mold 7 (see FIG. 3A), and after semi-curing in an atmosphere of 80 ° C. so that the curing depth is about 5%, FIG. ) To obtain a concavo-convex preform 3 </ b> F that becomes the main cell wall 3. Here, the preform refers to a prepreg formed in advance in a predetermined shape or an assembly of these in a predetermined shape.

また、上記の硬化深度とは、市販される所定のプリプレグの硬化進行度を0%とし、さらに硬化を進行させた場合の進行程度を意味している。この硬化深度は、プリプレグの表面にIDEXセンサを埋没させ、マイクロダイエレクトロメータ(Microdielectrometer(Eumetric System III;Netzsch-Geratebau社製))を用いて、Cure Index値をリアルタイムでモニターすることにより管理される。   The above-mentioned curing depth means the degree of progress when the degree of curing of a commercially available predetermined prepreg is 0% and curing is further advanced. This curing depth is controlled by immersing the IDEX sensor on the surface of the prepreg and monitoring the Cure Index value in real time using a microdielectrometer (Eumetric System III; manufactured by Netzsch-Geratebau). .

次に、図4に示すように、成形コアを裁断してセル孔2aの大きさ及び形状に合わせた四角柱状の補強壁用コア8を用意し、さらに、この補強壁用コア8の両側面に補強壁4となるプリプレグ4Pを各1層ずつ積層し、コアユニット9を得る。このコアユニット9を所定のセル数だけ準備し、プリフォーム3Fの凹部に嵌合させるように挿入し、また、挿入したコアユニット9にプリフォーム3Fの凹部を嵌合させ、そのプリフォーム3Fの凸部同士が接合されるように、プリフォーム3Fとコアユニット9とを積み重ねる。このようにして、セル部2の数が所定数となるようにプリフォーム3Fとコアユニット9とを繰り返し積層することにより、プリフォーム11を得る。   Next, as shown in FIG. 4, a square pillar-shaped reinforcing wall core 8 is prepared by cutting the molded core to match the size and shape of the cell hole 2a. Further, both side surfaces of the reinforcing wall core 8 are prepared. The core unit 9 is obtained by laminating the prepregs 4P to be the reinforcing walls 4 one by one. This core unit 9 is prepared for a predetermined number of cells and inserted so as to be fitted into the recesses of the preform 3F, and the recesses of the preform 3F are fitted into the inserted core unit 9 so that the preform 3F The preform 3F and the core unit 9 are stacked so that the convex portions are joined to each other. Thus, the preform 11 is obtained by repeatedly laminating the preform 3F and the core unit 9 so that the number of the cell portions 2 becomes a predetermined number.

次に、このプリフォーム11を、一次硬化工程及び本硬化工程により硬化させる。ここで、一次硬化工程とは、プリフォームをナイロンフィルム製の袋体内に入れた後、その袋体を真空減圧し、80℃の温度で5時間かけて硬化させる工程である。この一次硬化工程では、プリプレグを半硬化状態とし、当接するプリプレグ同士をプリプレグ自体の接着力により自接着させる。また、本硬化工程とは、一次硬化工程の後、130℃の温度で1.5時間かけて硬化させる工程である。この本硬化工程では、プリプレグを本硬化させると共に、成形コアを熱収縮により減容(シュリンク)させて消失させる。一次硬化工程及び本硬化工程については、以下の実施形態においても同様とする。   Next, the preform 11 is cured by the primary curing process and the main curing process. Here, the primary curing step is a step in which the preform is placed in a nylon film bag, and then the bag is vacuumed and cured at a temperature of 80 ° C. for 5 hours. In this primary curing step, the prepregs are in a semi-cured state, and the prepregs that come into contact with each other are self-adhered by the adhesive force of the prepregs themselves. The main curing step is a step of curing at a temperature of 130 ° C. for 1.5 hours after the primary curing step. In this main curing step, the prepreg is fully cured, and the molded core is reduced (shrinked) by heat shrinkage and disappears. The same applies to the primary curing step and the main curing step in the following embodiments.

そして、上記の一次硬化工程及び本硬化工程を経て、主セル壁3の凸部同士、及び接合した凸部同士の側面と補強壁4とが、自接着により接着された図1のハニカム様構造体1が成形される。   And the honeycomb-like structure of FIG. 1 in which the convex portions of the main cell walls 3 and the side surfaces of the joined convex portions and the reinforcing wall 4 are bonded by self-adhesion through the primary curing step and the main curing step. The body 1 is molded.

上記のハニカム様構造体1によれば、偏向荷重、特に、図5に示すように、剪断方向(凸部同士の接合面に平行な方向)の成分を有する荷重F1が入力された場合であっても、補強壁4により凸部同士の接合面の剥離が抑制され、ハニカム構造が保持される。よって、偏向荷重F1に対しても効率良くエネルギー吸収を行うことができる。   According to the honeycomb-like structure 1 described above, a deflection load, in particular, a load F1 having a component in a shearing direction (a direction parallel to the joint surface between the convex portions) as shown in FIG. 5 is input. However, the reinforcing wall 4 suppresses separation of the joint surfaces between the convex portions, and the honeycomb structure is maintained. Therefore, energy can be efficiently absorbed even with respect to the deflection load F1.

また、補強壁4は、接合した凸部同士の側面の全面に亘って設けられているため、偏向荷重F1に対するハニカム構造の強度が増し、上記のエネルギー吸収効果が一層高められる。   In addition, since the reinforcing wall 4 is provided over the entire side surfaces of the joined convex portions, the strength of the honeycomb structure against the deflection load F1 is increased, and the energy absorption effect is further enhanced.

このように、ハニカム様構造体1によれば、偏向荷重F1を受けた場合であっても、ハニカム構造の保持によってエネルギー吸収の悪化を抑制できる。   Thus, according to the honeycomb-like structure 1, even when the deflection load F1 is received, deterioration of energy absorption can be suppressed by holding the honeycomb structure.

(第2実施形態)
図6は、第2実施形態に係るハニカム様構造体を示す平面図、図7は、図6中のセル部における補セル壁を示す斜視図である。本実施形態のハニカム様構造体10が図1及び図2に示した第1実施形態のハニカム様構造体1と違う点は、補強壁4に代えて、接合した凸部同士の側面(セル壁)に直交する方向、すなわち、凸部同士の接合面の短手方向に平行な方向に沿って設けられた補セル壁(第2補強部)12を備えた点である。
(Second Embodiment)
FIG. 6 is a plan view showing a honeycomb-like structure according to the second embodiment, and FIG. 7 is a perspective view showing a complementary cell wall in the cell portion in FIG. The honeycomb-like structure 10 of the present embodiment is different from the honeycomb-like structure 1 of the first embodiment shown in FIGS. 1 and 2 in that instead of the reinforcing wall 4, the side surfaces (cell walls ), That is, provided with a supplemental cell wall (second reinforcing portion) 12 provided along a direction parallel to the short direction of the joint surface between the convex portions.

この補セル壁12は、エネルギー吸収部材であるCFRPにより形成された中空四角柱状の補強部材であり、長さLのセル孔2aの上下端部を除く中央部の位置において、矩形環状の両端部である補セル壁端部12Aがセル部2の内壁面に対して自接着により接着されて、1セル部2当たり2×2個が配置されている。このハニカム様構造体10では、補セル壁端部12Aは、接合した凸部同士の側面に設けられた第1補強部に相当する。   The auxiliary cell wall 12 is a hollow quadrangular column-shaped reinforcing member formed of CFRP as an energy absorbing member, and has both ends of a rectangular ring shape at the center portion excluding the upper and lower ends of the cell hole 2a having a length L. The auxiliary cell wall end portion 12A is adhered to the inner wall surface of the cell portion 2 by self-adhesion, and 2 × 2 pieces are arranged per cell portion 2. In this honeycomb-like structure 10, the auxiliary cell wall end portion 12 </ b> A corresponds to a first reinforcing portion provided on the side surface of the joined convex portions.

続いて、ハニカム様構造体10の製造方法について、図8〜図10を参照しながら説明する。以下の説明において、成形コアに関して「厚み」、「幅」、及び「長さ」とは、成形されるハニカム様構造体を基準として、それぞれ、接合される凸部同士の接合面に垂直な方向の長さ、その接合面の短手方向に平行な方向の長さ、及びセル孔2aが延びる方向(接合面の長手方向に平行な方向)の長さを意味している。   Then, the manufacturing method of the honeycomb-like structure 10 is demonstrated, referring FIGS. 8-10. In the following description, the “thickness”, “width”, and “length” with respect to the molded core are directions perpendicular to the bonding surfaces of the protrusions to be bonded, based on the honeycomb-like structure to be molded. , The length in the direction parallel to the short direction of the joint surface, and the length in the direction in which the cell holes 2a extend (the direction parallel to the longitudinal direction of the joint surface).

まず、図8に示すように、成形コアを裁断して、厚みが図6におけるセル部2の上下方向の長さの1/2であって幅が図6におけるセル部2の左右方向の長さに等しく、長さがセル部2の長さLの1/3(中央部の延在方向の長さ)である分割コア13を3個用意し、中央の分割コア13をさらに長さが半分となるよう2分割し、補セルコア13a,13aを得る。次に、各補セルコア13a,13aの外周面に対し、補セル壁12となるプリプレグ12P,12Pを1層被覆し、補セルサブユニット13b,13bを得る。   First, as shown in FIG. 8, the molded core is cut, the thickness is ½ of the vertical length of the cell part 2 in FIG. 6, and the width is the horizontal length of the cell part 2 in FIG. 3 divided cores 13 having a length equal to 1/3 of the length L of the cell part 2 (length in the extending direction of the central part) are prepared, and the central divided core 13 is further increased in length. The cell is divided into two so as to be halved to obtain complementary cell cores 13a and 13a. Next, one layer of the prepregs 12P and 12P to be the complementary cell walls 12 is coated on the outer peripheral surfaces of the complementary cell cores 13a and 13a to obtain complementary cell subunits 13b and 13b.

次に、分割コア13、補セルサブユニット13b,13b、分割コア13の順に長さ方向に並べて仮接着し、長さLがセル部2に等しい補セルユニット14を得る。さらに、図9に示すように、所定数(図9では3個)の補セルユニット14と、補セルユニット14と同一形状の成形コアである非分割コア15とを幅方向に適宜並べ、並べられた補セルユニット14及び非分割コア15の外周面に、主セル壁3となるプリプレグ3Pを凹凸状となるように1層被覆し、主セルユニット17を得る。なお、図9に示す主セルユニット17では、補セルサブユニット13b,13bを有する補セルユニット14を幅方向に3個並べ、その両側を非分割コア15により挟んでいる。   Next, the divided core 13, the complementary cell subunits 13 b and 13 b, and the divided core 13 are arranged in the length direction and temporarily bonded to obtain the complementary cell unit 14 having the length L equal to the cell portion 2. Further, as shown in FIG. 9, a predetermined number (three in FIG. 9) of auxiliary cell units 14 and a non-divided core 15, which is a molded core having the same shape as the auxiliary cell unit 14, are appropriately arranged and arranged in the width direction. The outer peripheral surfaces of the complement cell unit 14 and the non-divided core 15 thus obtained are coated with a single layer of prepreg 3P to be the main cell wall 3 so as to be uneven, thereby obtaining the main cell unit 17. In the main cell unit 17 shown in FIG. 9, three auxiliary cell units 14 having auxiliary cell subunits 13 b and 13 b are arranged in the width direction, and both sides thereof are sandwiched between non-divided cores 15.

次に、図10に示すように、所定数準備した主セルユニット17を、プリプレグ3Pの凸部同士が対面するように厚み方向に積み重ね、プリフォーム18を得る。そして、このプリフォーム18を一次硬化工程及び本硬化工程により硬化させることにより、ハニカム様構造体10が成形される。なお、セル部2毎に補セル壁12を形成するか否かは、上記製造工程のプリフォーム18の作製において、主セルユニット17のセル部2に対応する位置に、補セルサブユニット13bを有する補セルユニット14を並べるか、又は非分割コア15を並べるかによって適宜選択できる。   Next, as shown in FIG. 10, a predetermined number of prepared main cell units 17 are stacked in the thickness direction so that the convex portions of the prepreg 3 </ b> P face each other to obtain a preform 18. And the honeycomb-like structure 10 is shape | molded by hardening this preform 18 by a primary hardening process and a main hardening process. Whether or not the auxiliary cell wall 12 is formed for each cell portion 2 depends on whether or not the auxiliary cell subunit 13b is placed at a position corresponding to the cell portion 2 of the main cell unit 17 in the production of the preform 18 in the manufacturing process. It can be selected as appropriate depending on whether the complementary cell units 14 are arranged or the non-divided cores 15 are arranged.

上記のハニカム様構造体10によれば、第1実施形態のハニカム様構造体1と同様に、偏向荷重、特に、剪断方向(凸部同士の接合面に平行な方向)の成分を有する荷重F1が入力された場合であっても、補セル壁端部12Aにより凸部同士の接合面の剥離が抑制され、ハニカム構造が保持されるため、偏向荷重F1に対しても効率良くエネルギー吸収を行うことができる。   According to the honeycomb-like structure 10 described above, similarly to the honeycomb-like structure 1 of the first embodiment, a load F1 having a component of a deflection load, in particular, a shear direction (a direction parallel to the joint surface between the convex portions). Is input, the auxiliary cell wall end portion 12A suppresses the separation of the joint surfaces between the convex portions and maintains the honeycomb structure, so that energy is efficiently absorbed even with respect to the deflection load F1. be able to.

また、偏向荷重、特に、図11に示すように、座屈方向(凸部同士の接合面に垂直な方向)の成分を有する荷重F2が入力された場合であっても、補セル壁12によりハニカム構造(セル部2)の座屈変形が抑制され、ハニカム構造の強度がより一層高められる。   Further, even when a deflection load, in particular, a load F2 having a component in the buckling direction (direction perpendicular to the joint surface between the convex portions) as shown in FIG. Buckling deformation of the honeycomb structure (cell part 2) is suppressed, and the strength of the honeycomb structure is further increased.

また、補セル壁12は、セル孔2aの上下端部を除く中央部の位置のみに配置される場合に限られず、セル孔2aが延びる方向の全体(長さLの全長)に亘って設けられていてもよい。この場合、補セル壁端部12Aは、接合した凸部同士の側面の全面に亘って設けられる。   Further, the auxiliary cell wall 12 is not limited to the case where the auxiliary cell wall 12 is disposed only at the center position excluding the upper and lower end portions of the cell hole 2a, and is provided over the entire extending direction (the entire length of the length L) of the cell hole 2a. It may be done. In this case, the complementary cell wall end portion 12A is provided over the entire side surface of the joined convex portions.

(第3実施形態)
図12は、第3実施形態に係るハニカム様構造体を示す斜視図である。図12に示すように、セル部2を第2実施形態のハニカム様構造体10(図6参照)と同様に並べたものが本実施形態のハニカム様構造体10Aである。このハニカム様構造体10Aが図6及び図7に示した第2実施形態のハニカム様構造体10と違う点は、中空四角柱状の補セル壁12に代えて、セル孔2aが延びる方向に離間し対向して設けられた板状の補セル壁(第2補強部)19を備えた点である。
(Third embodiment)
FIG. 12 is a perspective view showing a honeycomb-like structure according to the third embodiment. As shown in FIG. 12, a honeycomb-like structure 10A according to this embodiment is obtained by arranging the cell portions 2 in the same manner as the honeycomb-like structure 10 (see FIG. 6) according to the second embodiment. This honeycomb-like structure 10A differs from the honeycomb-like structure 10 of the second embodiment shown in FIGS. 6 and 7 in that it is separated in the direction in which the cell holes 2a extend in place of the hollow quadrangular columnar auxiliary cell walls 12. However, this is a point provided with a plate-like auxiliary cell wall (second reinforcing portion) 19 provided to face each other.

この補セル壁19も、第2実施形態の補セル壁12と同様にエネルギー吸収部材であるCFRPにより形成された補強部材であり、セル孔2aの上下端部を除く中央部の位置において、接合した凸部同士の側面(セル壁)に直交する方向に沿って、1セル部2当たり2×2枚が設けられている。各補セル壁19の両端部には、セル部2の内壁面に沿うように折曲された補セル壁端部19Aが形成されており、この補セル壁端部19Aは、セル部2の内壁面に対して自接着により接着されている。ハニカム様構造体10Aでは、補セル壁端部19Aは、接合した凸部同士の側面に設けられた第1補強部に相当する。   This auxiliary cell wall 19 is also a reinforcing member formed of CFRP, which is an energy absorbing member, like the auxiliary cell wall 12 of the second embodiment, and is joined at the position of the central portion excluding the upper and lower ends of the cell hole 2a. 2 × 2 sheets are provided for each cell portion 2 along a direction perpendicular to the side surfaces (cell walls) of the protruding portions. A complementary cell wall end 19A that is bent along the inner wall surface of the cell portion 2 is formed at both ends of each complementary cell wall 19. It is bonded to the inner wall surface by self-adhesion. In the honeycomb-like structure 10A, the auxiliary cell wall end portion 19A corresponds to a first reinforcing portion provided on the side surface of the joined convex portions.

続いて、ハニカム様構造体10Aの製造方法について、図13を参照して説明する。ハニカム様構造体10Aの製造方法が、第2実施形態のハニカム様構造体10の製造方法と違う点は、主セルユニット17(図9参照)を作製する工程において、補セルユニット14に代えて、中央の分割コア13の長さ方向の両端面(コバ面)に対して補セル壁19となるプリプレグ19P,19Pを1層被覆した補セルサブユニット13cを中央に有する補セルユニット14aを用いた点である。   Next, a method for manufacturing the honeycomb-like structure 10A will be described with reference to FIG. The manufacturing method of the honeycomb-like structure 10A is different from the manufacturing method of the honeycomb-like structure 10 of the second embodiment, in the process of manufacturing the main cell unit 17 (see FIG. 9), instead of the auxiliary cell unit 14. A complementary cell unit 14a having a complementary cell subunit 13c in the middle of which one layer of prepregs 19P and 19P serving as a complementary cell wall 19 is coated on both end surfaces (edge surfaces) in the length direction of the central divided core 13 is used. It was a point.

補セルユニット14aの補セルサブユニット13cでは、プリプレグ19P,19Pは、分割コア13の幅方向の端面の一部にまで被覆され、この端面の一部に被覆された部分が補セル壁端部19Aとなる。その他の工程は、第2実施形態と同様である(図9、図10参照)。   In the complementary cell subunit 13c of the complementary cell unit 14a, the prepregs 19P and 19P are covered to a part of the end face in the width direction of the split core 13, and the part covered by a part of the end face is the end part of the auxiliary cell wall. 19A. Other steps are the same as those in the second embodiment (see FIGS. 9 and 10).

上記のハニカム様構造体10Aにおいても、ハニカム様構造体10と同様の作用・効果を得ることができる。すなわち、ハニカム様構造体10Aによれば、剪断方向(凸部同士の接合面に平行な方向)の成分を有する荷重F1が入力された場合であっても、補セル壁端部19Aにより凸部同士の接合面の剥離が抑制され、ハニカム構造が保持されるため、偏向荷重F1に対しても効率良くエネルギー吸収を行うことができ、さらには、座屈方向(凸部同士の接合面に垂直な方向)の成分を有する荷重F2が入力された場合であっても、補セル壁19によりハニカム構造の座屈変形が抑制され、ハニカム構造の強度がより一層高められる。   Also in the above honeycomb-like structure 10A, the same actions and effects as those of the honeycomb-like structure 10 can be obtained. That is, according to the honeycomb-like structure 10A, even when the load F1 having a component in the shearing direction (the direction parallel to the joint surface between the protrusions) is input, the protrusions are formed by the auxiliary cell wall end 19A. Separation of the joint surfaces between each other is suppressed and the honeycomb structure is maintained, so that energy can be efficiently absorbed even with respect to the deflection load F1, and further, the buckling direction (perpendicular to the joint surface between the convex portions). Even when a load F2 having a component in a small direction is input, buckling deformation of the honeycomb structure is suppressed by the auxiliary cell wall 19, and the strength of the honeycomb structure is further increased.

(第4実施形態)
図14は、第4実施形態に係るハニカム様構造体を一部破断して示す斜視図、図15は、図14のXV−XV線に沿った断面図である。本実施形態のハニカム様構造体20が図6及び図7に示した第2実施形態のハニカム様構造体10と違う点は、主セル壁3における凸部の延在方向の両端部に設けられた複数のフランジ(フランジ部)22と、フランジ22に接合され、当該両端部を覆うように設けられた主壁(端板)21とをさらに備え、所謂サンドイッチ構造とした点である。
(Fourth embodiment)
FIG. 14 is a perspective view showing a partially broken honeycomb-like structure according to the fourth embodiment, and FIG. 15 is a cross-sectional view taken along line XV-XV in FIG. The difference between the honeycomb-like structure 20 of the present embodiment and the honeycomb-like structure 10 of the second embodiment shown in FIGS. 6 and 7 is provided at both ends of the main cell wall 3 in the extending direction of the protrusions. In addition, a so-called sandwich structure is further provided with a plurality of flanges (flange portions) 22 and a main wall (end plate) 21 that is joined to the flanges 22 and is provided so as to cover the both end portions.

フランジ22は、複数のセル部2を形成する主セル壁3のうち、一部のセル部2に対応する凸部の両端部(図示上下端部)において、凸部と連続し且つ凸部の延在方向に直交するようにセル部2の断面中央まで(セル孔2aの半分を覆うように)折り返されており、主セル壁3と同様、CFRPにより形成されている。また、主壁21は、凸部の延在方向に直交する方向に延びる、複数層のCFRPにより形成された長方形状の平板であり、主セル壁3の端面及びフランジ22に対して自接着により接着固定されている。   The flange 22 is continuous with the convex portion at both end portions (upper and lower end portions in the drawing) corresponding to a part of the cell portions 2 of the main cell wall 3 forming the plurality of cell portions 2, and the convex portion The cell part 2 is folded back to the center of the cross section of the cell part 2 so as to be orthogonal to the extending direction (so as to cover half of the cell hole 2a), and is formed of CFRP like the main cell wall 3. The main wall 21 is a rectangular flat plate formed of a plurality of layers of CFRP extending in a direction orthogonal to the extending direction of the convex portion, and is self-adhering to the end surface of the main cell wall 3 and the flange 22. Bonded and fixed.

続いて、ハニカム様構造体20の製造方法について、図16〜図18を参照しながら説明する。ハニカム様構造体20の製造方法が、第2実施形態のハニカム様構造体10の製造方法と違う点は、プリフォーム18(図10参照)を構成する主セルユニット17の一部に代えて、補セルユニット14(図9参照)の長さ方向の両端面にもフランジ22となるプリプレグ22Pを被覆した主セルユニット23を用いた点、及び主壁21を形成する工程を有する点である。   Next, a method for manufacturing the honeycomb-like structure 20 will be described with reference to FIGS. The difference between the manufacturing method of the honeycomb-like structure 20 and the manufacturing method of the honeycomb-like structure 10 of the second embodiment is that instead of a part of the main cell unit 17 constituting the preform 18 (see FIG. 10), This is a point using the main cell unit 23 in which the prepreg 22P serving as the flange 22 is coated on both end surfaces in the length direction of the auxiliary cell unit 14 (see FIG. 9), and a step of forming the main wall 21.

図16に示すように、主セルユニット23では、プリプレグ22Pは、幅方向に複数(図16では3個)並べられた補セルユニット14のうち1個おきの補セルユニット14に対して被覆される。言い換えれば、プリプレグ22Pは、凹凸状に被覆されたプリプレグ3Pの凸部のみに連続して端部を覆うように被覆される。次に、このように作製した主セルユニット23とプリプレグ22Pが被覆されていない主セルユニット17(図9参照)とを同数準備し、プリプレグ3Pの凸部同士が対面するように厚み方向に積み重ね、プリフォーム24を得る(図17参照)。   As shown in FIG. 16, in the main cell unit 23, the prepreg 22 </ b> P is covered with every other auxiliary cell unit 14 among the plurality of auxiliary cell units 14 arranged in the width direction (three in FIG. 16). The In other words, the prepreg 22P is covered so as to continuously cover the end portion of only the convex portion of the prepreg 3P covered in an uneven shape. Next, the same number of main cell units 23 and the main cell units 17 (see FIG. 9) that are not covered with the prepreg 22P are prepared and stacked in the thickness direction so that the convex portions of the prepreg 3P face each other. Then, a preform 24 is obtained (see FIG. 17).

さらに、プリフォーム24の長さ方向の両端面(図18では上下面)全面に亘って、主壁21となるプリプレグ21Pをそれぞれ複数枚積層し、サンドイッチパネルプリフォーム25を得る。そして、このサンドイッチパネルプリフォーム25を一次硬化工程及び本硬化工程により硬化させることにより、図14に示すハニカム様構造体20が成形される。なお、フランジ22は、すべてのセル部2に対応する凸部の両端部に形成されてもよく、また、セル孔2aを略完全に覆うように形成されてもよい。   Further, a plurality of prepregs 21P to be the main walls 21 are laminated over the entire end faces (upper and lower faces in FIG. 18) in the length direction of the preform 24 to obtain a sandwich panel preform 25. Then, the sandwich-like structure 20 shown in FIG. 14 is formed by curing the sandwich panel preform 25 by the primary curing process and the main curing process. The flanges 22 may be formed at both ends of the convex portions corresponding to all the cell portions 2, or may be formed so as to cover the cell holes 2a substantially completely.

上記のハニカム様構造体20によれば、主セル壁3に対する主壁21の接合面積が増大し、接合強度を高めることができる。   According to the honeycomb-like structure 20 described above, the bonding area of the main wall 21 to the main cell wall 3 is increased, and the bonding strength can be increased.

また、図1に示した第1実施形態のハニカム様構造体1に対してフランジ22及び主壁21を設けることにより、サンドイッチ構造とすることもできる。   Moreover, it can also be set as a sandwich structure by providing the flange 22 and the main wall 21 with respect to the honeycomb-like structure 1 of 1st Embodiment shown in FIG.

(第5実施形態)
図19は、第5実施形態に係るハニカム様構造体の集合体を一部破断して示す斜視図、図20は、図19の集合体を示す側断面図である。本実施形態に係るハニカム様集合体30は、図6及び図7に示した第2実施形態のハニカム様構造体10と同様の構成を有するハニカム様構造体10Bを、主セル壁3の凸部の延在方向に直交する方向に格子状に複数並設してなる集合体である。なお、図19及び図20においては、ハニカム様構造体10Bは簡略化して描かれている。
(Fifth embodiment)
FIG. 19 is a partially cutaway perspective view showing an aggregate of honeycomb-like structures according to the fifth embodiment, and FIG. 20 is a side sectional view showing the aggregate of FIG. The honeycomb-like aggregate 30 according to the present embodiment is obtained by replacing the honeycomb-like structure 10B having the same configuration as the honeycomb-like structure 10 of the second embodiment shown in FIGS. It is the aggregate | assembly formed by arranging two or more in the shape of a grid | lattice in the direction orthogonal to the extending direction. In FIGS. 19 and 20, the honeycomb-like structure 10B is depicted in a simplified manner.

各ハニカム様構造体10Bは、より具体的には、図6に示したハニカム様構造体10の8個のセル部2を備えて構成されており、セル部2を形成しない主セル壁3の端部(図6では左右端部)は、取り除かれている。また、ハニカム様構造体10Bの補セル壁(第2補強部)31は、ハニカム様構造体10の補セル壁12(図6及び図7参照)よりも多数上下方向に重ねて配置されている。   More specifically, each honeycomb-like structure 10B is configured to include the eight cell portions 2 of the honeycomb-like structure 10 shown in FIG. 6, and the main cell wall 3 that does not form the cell portion 2 is formed. The ends (left and right ends in FIG. 6) are removed. In addition, a large number of supplemental cell walls (second reinforcing portions) 31 of the honeycomb-like structure 10B are arranged so as to overlap in a vertical direction with respect to the supplementary cell walls 12 (see FIGS. 6 and 7) of the honeycomb-like structure 10. .

さらに、図19及び図20に示すように、ハニカム様集合体30は、直方体形状を呈し、各ハニカム様構造体10Bの外側面に被覆されたシリコン未加硫エラストマーからなる中間弾性膜(中間弾性部材)32と、中間弾性膜32を挟んで並設されて纏められたハニカム様構造体10B群の外周を覆う、同じくシリコン未加硫エラストマーからなる被膜弾性膜(被膜弾性部材)33とを備えている。   Further, as shown in FIGS. 19 and 20, the honeycomb-like aggregate 30 has a rectangular parallelepiped shape, and is an intermediate elastic film (intermediate elastic film) made of a silicon unvulcanized elastomer coated on the outer surface of each honeycomb-like structure 10B. Member) 32 and a coated elastic film (coated elastic member) 33 made of an unvulcanized silicon elastomer covering the outer periphery of the group of honeycomb-like structures 10B arranged side by side with the intermediate elastic film 32 interposed therebetween. ing.

ここで、被膜弾性膜33は、複数纏められたハニカム様構造体10B群の少なくとも3面を被覆している。   Here, the coated elastic film 33 covers at least three surfaces of the group of the honeycomb-like structures 10B grouped together.

そして、ハニカム様集合体30は、ハニカム様構造体10Bに中間弾性膜32を被覆し、さらにそのハニカム様構造体10Bを並設し纏めた外周面に被膜弾性膜33を被覆した後、120℃の温度で10分間かけて1次加硫を行い、その後200℃の温度で4時間かけて2次加硫を行うことにより、成形される。   The honeycomb-like aggregate 30 covers the honeycomb-like structure 10B with the intermediate elastic film 32, and further coats the outer peripheral surface on which the honeycomb-like structures 10B are arranged side by side with the film elastic film 33, and then 120 ° C. It is molded by performing primary vulcanization at a temperature of 10 minutes over 10 minutes and then performing secondary vulcanization at a temperature of 200 ° C. over 4 hours.

上記のハニカム様集合体30によれば、図21に示すように、偏向荷重F、すなわちハニカム様構造体10Bのセル部2の延在方向(図21では上下方向)とは異なる方向からの荷重Fが入力され、ハニカム様構造体10B同士が傾いた場合であっても、中間弾性膜32及び被膜弾性膜33によって各ハニカム様構造体10Bが引き戻されつつ、各ハニカム様構造体10Bに設けられた補セル壁31が偏向荷重Fに正対して逐次圧壊を生じることによりエネルギーを吸収する。よって、偏向荷重Fに対しても効率良くエネルギー吸収を行うことができる。   According to the honeycomb-like aggregate 30 described above, as shown in FIG. 21, the deflection load F, that is, the load from a direction different from the extending direction of the cell part 2 of the honeycomb-like structure 10B (vertical direction in FIG. 21). Even when F is input and the honeycomb-like structures 10B are tilted, the honeycomb-like structures 10B are pulled back by the intermediate elastic film 32 and the coating elastic film 33 and are provided in the honeycomb-like structures 10B. Further, the complementary cell wall 31 absorbs energy by facing the deflection load F and causing successive crushing. Therefore, energy can be efficiently absorbed even with respect to the deflection load F.

また、図21の偏向荷重Fに直交する方向の成分を有する偏向荷重が入力された場合、第1補強部としての補セル壁31の端部が、その偏向荷重に正対して逐次圧壊を生じることによりエネルギーを吸収するという作用・効果も得ることができる。   In addition, when a deflection load having a component in a direction orthogonal to the deflection load F in FIG. 21 is input, the end portion of the auxiliary cell wall 31 as the first reinforcement portion sequentially collapses against the deflection load. Thus, an action and effect of absorbing energy can be obtained.

以上、本発明の実施形態に係るハニカム様構造体及びその集合体について説明したが、本発明は上記実施形態に限られるものではない。例えば、上記実施形態では、ハニカム様構造体1,10,10A,10B,20の主セル壁3は、単層のプリプレグにより形成される場合について説明したが、複数層のプリプレグにより形成されていてもよい。これと同様に、ハニカム様構造体1の補強壁4、ハニカム様構造体10の補セル壁12、ハニカム様構造体10Aの補セル壁19、ハニカム様構造体10Bの補セル壁31、及びハニカム様構造体20のフランジ22についても、複数層のプリプレグにより形成されていてもよい。   The honeycomb-like structure and the aggregate according to the embodiment of the present invention have been described above, but the present invention is not limited to the above-described embodiment. For example, in the above-described embodiment, the case where the main cell walls 3 of the honeycomb-like structures 1, 10, 10A, 10B, and 20 are formed by a single layer prepreg is described. However, the main cell walls 3 are formed by a plurality of layers of prepregs. Also good. Similarly, the reinforcing wall 4 of the honeycomb-like structure 1, the auxiliary cell wall 12 of the honeycomb-like structure 10, the auxiliary cell wall 19 of the honeycomb-like structure 10A, the auxiliary cell wall 31 of the honeycomb-like structure 10B, and the honeycomb The flange 22 of the like structure 20 may also be formed of a plurality of layers of prepregs.

また、上記第5実施形態のハニカム様集合体30では、複数のハニカム様構造体10Bは、第2実施形態のハニカム様構造体10と略同様の構成を有することとしたが、第4実施形態のハニカム様構造体20と同様にフランジ22と主壁21とを備えたサンドイッチ構造であってもよい。   Further, in the honeycomb-like aggregate 30 of the fifth embodiment, the plurality of honeycomb-like structures 10B have substantially the same configuration as the honeycomb-like structure 10 of the second embodiment, but the fourth embodiment Similarly to the honeycomb-like structure 20, a sandwich structure including the flange 22 and the main wall 21 may be used.

また、上記第5実施形態のハニカム様集合体30では、複数のハニカム様構造体10Bが格子状に並設される場合について説明したが、千鳥状にずらして配置されてもよい。さらにまた、ハニカム様集合体30のハニカム様構造体10Bは、凹凸状のプリプレグを接合して形成された複数のセル部2を備える場合に限られず、四角柱状の成形コアの外周面にプリプレグを被膜すること等により形成される単一のセル部から構成されていてもよい。   In the honeycomb-like aggregate 30 of the fifth embodiment, the case where the plurality of honeycomb-like structures 10B are arranged in a lattice shape has been described. However, the honeycomb-like aggregates 10B may be staggered. Furthermore, the honeycomb-like structure 10B of the honeycomb-like aggregate 30 is not limited to the case where the plurality of cell portions 2 are formed by joining the concavo-convex prepreg, and the prepreg is applied to the outer peripheral surface of the square columnar molded core. You may be comprised from the single cell part formed by coating.

1,10,10A,10B,20…ハニカム様構造体、3P…プリプレグ、4…補強壁(第1補強部)、6…プリプレグ、12,19,31…補セル壁(第2補強部)、12A,19A…補セル壁端部(第1補強部)、21…主壁(端板)、22…フランジ(フランジ部)、30…ハニカム様集合体(ハニカム様構造体の集合体)、32…中間弾性膜(中間弾性部材)、33…被膜弾性膜(被膜弾性部材)。
1, 10, 10A, 10B, 20 ... honeycomb-like structure, 3P ... prepreg, 4 ... reinforcing wall (first reinforcing part), 6 ... prepreg, 12, 19, 31 ... auxiliary cell wall (second reinforcing part), 12A, 19A ... complementary cell wall end (first reinforcing part), 21 ... main wall (end plate), 22 ... flange (flange), 30 ... honeycomb-like aggregate (aggregate of honeycomb-like structure), 32 ... intermediate elastic membrane (intermediate elastic member), 33 ... coated elastic membrane (coated elastic member).

Claims (6)

凹凸状のプリプレグの凸部同士を接合してなるハニカム様構造体であって、
接合した凸部同士の側面に設けられた第1補強部を備えることを特徴とするハニカム様構造体。
It is a honeycomb-like structure formed by joining convex portions of concavo-convex prepregs,
A honeycomb-like structure comprising a first reinforcing portion provided on the side surfaces of joined convex portions.
前記第1補強部は、前記接合した凸部同士の側面の全面に亘って設けられている請求項1記載のハニカム様構造体。   The honeycomb-like structure according to claim 1, wherein the first reinforcing portion is provided over the entire side surface of the joined convex portions. 前記第1補強部は、エネルギー吸収部材により形成されている請求項1又は2記載のハニカム様構造体。   The honeycomb-like structure according to claim 1 or 2, wherein the first reinforcing portion is formed of an energy absorbing member. 前記凸部の延在方向の端部には、当該端部を覆う端板に接合されるフランジ部が設けられている請求項1〜3のいずれか一項記載のハニカム様構造体。   The honeycomb-like structure according to any one of claims 1 to 3, wherein a flange portion joined to an end plate that covers the end portion is provided at an end portion in the extending direction of the convex portion. 前記接合した凸部同士の側面に直交する方向に沿って、エネルギー吸収部材により形成された第2補強部が設けられている請求項1〜4のいずれか一項記載のハニカム様構造体。   The honeycomb-like structure according to any one of claims 1 to 4, wherein a second reinforcing portion formed of an energy absorbing member is provided along a direction orthogonal to the side surfaces of the joined convex portions. 請求項5記載のハニカム様構造体が前記凸部の延在方向に直交する方向に複数並設されてなるハニカム様構造体の集合体であって、
前記ハニカム様構造体同士の間に挟まれた中間弾性部材と、
複数並設されて纏められたハニカム様構造体の外周を覆う被膜弾性部材と、を備えたことを特徴とするハニカム様構造体の集合体。
An aggregate of honeycomb-like structures, wherein a plurality of honeycomb-like structures according to claim 5 are arranged side by side in a direction perpendicular to the extending direction of the protrusions,
An intermediate elastic member sandwiched between the honeycomb-like structures,
An assembly of honeycomb-like structures, comprising: a coating elastic member covering an outer periphery of a plurality of honeycomb-like structures arranged side by side.
JP2009270053A 2009-11-27 2009-11-27 Honeycomb-like structure and assembly of the same Pending JP2011110842A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116394545A (en) * 2023-06-09 2023-07-07 成都泰格尔航天航空科技股份有限公司 Leading edge skin forming method and leading edge skin

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116394545A (en) * 2023-06-09 2023-07-07 成都泰格尔航天航空科技股份有限公司 Leading edge skin forming method and leading edge skin
CN116394545B (en) * 2023-06-09 2023-08-04 成都泰格尔航天航空科技股份有限公司 Leading edge skin forming method and leading edge skin

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