JP2011102519A - Construction management method of detachment/falling prevention construction through the use of ultrahigh-pressure washing for substrate mortar layer or tile sticking mortar layer or the like in concrete frame structure - Google Patents
Construction management method of detachment/falling prevention construction through the use of ultrahigh-pressure washing for substrate mortar layer or tile sticking mortar layer or the like in concrete frame structure Download PDFInfo
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- JP2011102519A JP2011102519A JP2009273921A JP2009273921A JP2011102519A JP 2011102519 A JP2011102519 A JP 2011102519A JP 2009273921 A JP2009273921 A JP 2009273921A JP 2009273921 A JP2009273921 A JP 2009273921A JP 2011102519 A JP2011102519 A JP 2011102519A
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この発明は、外壁面の下地処理の管理法に係わり、超高圧洗浄によってコンクリート躯体表面に粗面を形成させコンクリート躯体と下地モルタル層又はタイル貼付けモルタル層との圧着力を高めることによって、コンクリート躯体における下地モルタル層又はタイル張付けモルタル層の剥離・剥落を防止することを目的とする施工管理法に関する。 The present invention relates to a method for managing the surface treatment of an outer wall surface, and by forming a rough surface on the surface of the concrete frame by ultra-high pressure cleaning and increasing the pressure-bonding force between the concrete frame and the ground mortar layer or tiled mortar layer, It is related with the construction management method aiming at preventing the peeling and peeling of the ground mortar layer or tile-attached mortar layer.
コンクリート躯体における下地モルタル層又はタイル貼付けモルタル層が剥離・剥落するのは、コンクリート躯体表面と下地モルタル層又はタイル貼付けモルタル層の界面がほとんどである。そこで、耐震対策等に係わるコンクリート躯体におけるモルタル層の剥離・剥落の防止策のひとつとして、コンクリート打設後のコンクリート躯体表面に超高圧水を利用して粗面を形成させ躯体とモルタル層との圧着力を高める工法が提供されているが、現在その施工に対する管理法としては、超高圧洗浄機のノズルの操作法についての管理基準、そして超高圧洗浄機によるコンクリート躯体面への切削疵の程度に対する管理基準を基にした施工管理法が提案されている。例えば、コンクリート躯体面へのノズルの運行速度の基準や、超高圧水の圧力の基準、そしてコンクリート躯体面への切削疵本数の基準といった管理法によって、コンクリート躯体表面とモルタル層との剥離・剥落の防止を図るなど、様々な工法が提案されている。 The foundation mortar layer or tile-attached mortar layer in the concrete enclosure is peeled off and peeled off mostly at the interface between the concrete enclosure surface and the foundation mortar layer or tile-attached mortar layer. Therefore, as one of the measures to prevent the peeling and peeling of the mortar layer in the concrete frame related to earthquake resistance measures, etc., a rough surface is formed on the surface of the concrete frame after placing the concrete using ultra-high pressure water. Although a method of increasing the crimping force is provided, currently the management method for the construction is the management standard for the operation method of the nozzle of the ultra-high pressure washer, and the extent of the cutting rod on the concrete body surface by the ultra-high pressure washer The construction management method based on the management standard is proposed. For example, the separation / peeling of the surface of the concrete body and the mortar layer by the management method such as the standard of the nozzle operation speed to the concrete body surface, the standard of the pressure of ultra-high pressure water, and the standard of the number of cuttings to the concrete body surface Various construction methods have been proposed, such as prevention of such problems.
現在行われている超高圧洗浄管理法における基準の多くは、ノズルの運行速度は2〜3分/m2、超高圧力は150Mpa以上、そして切削疵本数は1〜2本/cm2、といった方式を採用している。しかしながら、この基準は、作業方法に関する施工基準であって、作業者の技量に左右されることが多く、切削疵の状態(深さや幅)を明確に把握した基準とは言いがたい。特に運行速度の基準においては作業者が切削疵具合で判断しながら作業しているのが実情で、的確な認定基準にはなりにくく、品質ミスを発生させる可能性が指摘されている。そこで本発明は、客観的で可視的な方式を採用し品質ミスをできるだけ排除する施工管理法を提供することを課題とする。Many of the standards currently used in the super high pressure cleaning management method are such that the nozzle operating speed is 2 to 3 minutes / m 2 , the ultra high pressure is 150 Mpa or more, and the number of cutting rods is 1 to 2 / cm 2 . The method is adopted. However, this standard is a construction standard related to the working method, and is often influenced by the skill of the worker, and is not a standard that clearly grasps the state (depth and width) of the cutting rod. In particular, in terms of operating speed, it is the actual situation that an operator works while judging according to the cutting condition, and it is difficult to become an accurate certification standard, and there is a possibility of causing a quality error. Then, this invention makes it a subject to provide the construction management method which employ | adopts an objective and visible system and eliminates a quality error as much as possible.
以上の課題を解決するために、請求項1の発明は、超高圧洗浄機による下地処理工事の品質を一連のシステム化された管理方法で確保することを提供した。すなわち従来の施工管理法では、作業方法の施工基準が提供されているだけであって、客観的および可視的な施工基準が示されていなかった。そこで、本発明は、これらの基準を一連のシステム化された管理方法で確保することで、品質ミスをできるだけ排除する施工管理法を提供した。
請求項2の発明は、作業者と施工者と発注者の3者が同心円的な重複管理により、品質ミスを未然に防ぐことを目的とした管理方法を提供した。すなわち、従来の施工管理法では、作業者、管理者、そして発注者それぞれが、経験則や目視・触診に頼った判断を行ってきたのが実情で、品質判断ミスの可能性は排除できなかった。本発明は、客観的で可視的な基準を用いた同心円的な重複管理により、品質ミスを未然に防ぐことを目的とした管理方法を提供した。
請求項3の発明は、あらかじめ製作された品質合格仕上げサンプルという可視的かつ客観的な基準を作業者と施工者と発注者のそれぞれ3者が所持し、当該サンプルに基づいて同心円的な重複管理によりそれぞれ同様の検査をするという管理方法を提供した。すなわち、ノズルの運行速度は2〜3分/m2、超高圧水圧力は150Mpa以上、そして切削疵本数は1〜2本/cm2、といった従来の管理方式だけでなく、合格サンプルの目視・触診と検査対象サンプルの目視・触診との比較を加えることによって、合否の判定を下すことで、より客観的な判断を下す管理方法を提供した。
請求項4の発明は、光沢度試験方法に基づいて製作された品質合格仕上げサンプルを検査基準として採用することによって、客観的で可視的な基準を確立し、品質ミスを未然に防ぐ管理法を提供した。光沢度試験法とは、タイル張りの剥離防止指標であるひずみ追従性試験後の接着界面破壊率と光沢度の関係から、下地処理後の光沢度を設定したものである。すなわち、コンクリート表面の凸凹をアルミ箔に型押しして写し取り、その光沢度を測定し、タイル下地の目あらし状態を定量化することによって、合否判断を可能な限り客観化かつ可視的化しようとするものである。当該試験方法に基づいて製作された品質合格仕上げサンプルを採用することにより、切削状態を当該サンプルと照合することによって、従来の目視・触診のみによる判断のブレをできるだけ防ぐことができる。In order to solve the above problems, the invention of claim 1 provides to ensure the quality of the surface treatment work by the ultra-high pressure washer by a series of systematic management methods. That is, in the conventional construction management method, only the construction standard of the working method is provided, and the objective and visible construction standard is not shown. Therefore, the present invention provides a construction management method that eliminates quality errors as much as possible by securing these standards with a series of systematic management methods.
The invention of claim 2 provides a management method aiming to prevent quality errors in advance by concentric duplication management of the operator, the installer and the orderer. In other words, with the conventional construction management method, the actual situation is that workers, managers, and orderers have made decisions based on empirical rules, visual inspection, and palpation, and the possibility of mistakes in quality judgment cannot be excluded. It was. The present invention provides a management method aimed at preventing quality errors by concentric duplication management using objective and visible criteria.
The invention of claim 3 has a visual and objective standard of quality-finished finished samples prepared in advance by each of the operator, the installer, and the orderer, and concentric overlap management based on the samples. Provided a management method of performing similar inspections. That is, the operation speed of the nozzle is 2 to 3 minutes / m 2 , the ultra-high pressure water pressure is 150 Mpa or more, and the number of cutting rods is 1 to 2 / cm 2 . We provided a management method for making more objective judgments by making a pass / fail judgment by comparing palpation with visual inspection and palpation of the sample to be examined.
The invention of claim 4 is a management method that establishes an objective and visible standard by using a quality-accepted finished sample produced based on the glossiness test method as an inspection standard, and prevents quality errors in advance. Provided. The glossiness test method is a method of setting the glossiness after the base treatment from the relationship between the adhesion interface fracture rate after the strain followability test and the glossiness, which is an index for preventing tile peeling. In other words, try to make the pass / fail judgment as objective and visible as possible by measuring the glossiness of the tile surface and quantifying the appearance of the tile surface by embossing and copying the unevenness of the concrete surface on the aluminum foil. It is what. By adopting a quality-accepting finished sample manufactured based on the test method, it is possible to prevent as much as possible the blurring of judgment based on conventional visual and palpation as much as possible by comparing the cutting state with the sample.
以上の通り本発明によると、光沢度試験方法に基づいて製作された品質合格仕上げサンプルを作業者と施工者と発注者のそれぞれ3者が所持し、当該サンプルに基づいて同心円的な重複管理によりそれぞれ同様の検査をするという超高圧洗浄によるコンクリート躯体における下地モルタル層またはタイル貼付けモルタル層等の剥離・剥落防止工事の施工管理法は、従来の管理方法である、超高圧洗浄機のノズルの操作法についての管理基準、そして超高圧洗浄機によるコンクリート躯体面への切削疵の程度に対する管理基準を基にした施工管理法に比べて、はるかに客観的かつ可視的な判定基準を提供でき、品質ミスの発生の可能性を大幅に低減できた。 As described above, according to the present invention, a quality acceptable finish sample produced based on the glossiness test method is possessed by each of the operator, the installer, and the orderer, and concentric overlap management is performed based on the sample. The construction management method for the prevention of peeling / peeling of the foundation mortar layer or tiled mortar layer in the concrete frame by ultra-high pressure cleaning, in which the same inspection is performed, is the conventional management method, operation of the nozzle of the ultra-high pressure washer Compared with the construction management method based on the management standard for the method and the management standard for the degree of cutting flaws on the concrete body surface by the ultra-high pressure washer, it can provide much more objective and visible judgment standards, The possibility of mistakes was greatly reduced.
以下、本発明の実地の形態について説明する。
本発明の、超高圧洗浄によるコンクリート躯体における下地モルタル層またはタイル貼付けモルタル層等の剥離・剥落防止工事の施工管理法は、超高圧洗浄機、光沢度試験機、合格仕上げコンクリートサンプルから構成される。
まず、超高圧洗浄機を用いて、持ち運びが可能な適度な大きさのコンクリート片に多数の切削疵をつける。このコンクリート片の光沢度を、光沢度試験機を用いて計測する。光沢度の数値は、タイル張りの剥離防止指標であるひずみ追従性試験後の接着界面破壊率と光沢度の関係から設定されたものを用い、当該数値以下のコンクリート片を、品質合格仕上げサンプルとする。当該サンプルを限度見本とし、作業者と施工者と発注者のそれぞれ3者が同心円的な重複管理をする。Hereinafter, the actual form of the present invention will be described.
The construction management method of the work for preventing peeling / peeling of the foundation mortar layer or tiled mortar layer in the concrete frame by the ultra-high pressure cleaning of the present invention is composed of an ultra-high pressure cleaning machine, a gloss tester, and an acceptable finished concrete sample. .
First, using an ultra-high pressure washer, a large number of cutting rods are attached to an appropriately sized concrete piece that can be carried. The glossiness of this concrete piece is measured using a glossiness tester. The numerical value of the glossiness is set based on the relationship between the adhesion interface fracture rate after the strain follow-up test and the glossiness, which is an index for preventing tile peeling, and a concrete piece below the numerical value is used as a quality acceptable finish sample. To do. Using this sample as a limit sample, each of the operator, the installer, and the orderer performs concentric duplication management.
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JP2018080514A (en) * | 2016-11-17 | 2018-05-24 | 大成建設株式会社 | Quality control device for concrete surface shape |
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JP2018080514A (en) * | 2016-11-17 | 2018-05-24 | 大成建設株式会社 | Quality control device for concrete surface shape |
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