JP2011094104A - Epoxy resin composition and coating composition containing the same - Google Patents

Epoxy resin composition and coating composition containing the same Download PDF

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JP2011094104A
JP2011094104A JP2010195799A JP2010195799A JP2011094104A JP 2011094104 A JP2011094104 A JP 2011094104A JP 2010195799 A JP2010195799 A JP 2010195799A JP 2010195799 A JP2010195799 A JP 2010195799A JP 2011094104 A JP2011094104 A JP 2011094104A
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epoxy resin
rosin
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resin composition
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JP5400005B2 (en
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Hidemoto Iijima
英基 飯島
Kei Ito
圭 伊藤
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Kansai Paint Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an epoxy resin composition which can form a coating film having excellent initial drying property without damaging its finish, and can be diluted easily using a weak solvent such as mineral spirit, thereby offering greater freedom in the selection of solvent. <P>SOLUTION: The epoxy resin composition includes a modified epoxy resin (I) having an epoxy resin obtained by reacting an epoxy resin (a) which has at least two epoxy groups in one molecule, rosins (b), an aliphatic acid (c), a polyisocyanate compound (d), and an amine curing agent (II). <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、エポキシ樹脂組成物及びそれを含む塗料組成物に関する。   The present invention relates to an epoxy resin composition and a coating composition containing the same.

エポキシ樹脂は下地に対する密着性などに優れているため、従来から、塗料、接着剤、シール剤など各種分野に広く使用されており、例えば、防食塗料の分野では、エポキシ樹脂を主剤とし、ポリアミンを硬化剤として含む塗料の開発が行われている。   Epoxy resins have been widely used in various fields such as paints, adhesives, and sealants because of their excellent adhesion to the base. For example, in the field of anticorrosion paints, epoxy resins are the main ingredients and polyamines are used. The development of paints that contain curing agents is ongoing.

かかる防食塗料の分野では、使用されるエポキシ樹脂として脂肪酸などを付加した脂肪酸変性エポキシ樹脂を用いることにより、塗膜の応力緩和と防食性の両立が図られている。   In the field of such anticorrosive coatings, the use of a fatty acid-modified epoxy resin to which a fatty acid or the like is added as the epoxy resin to be used achieves both stress relaxation and anticorrosive properties of the coating film.

一方、近年、ミネラルスピリットなどの高引火点、高沸点で且つ環境に対する負荷が比較的少ない有機溶剤、いわゆる弱溶剤に対して溶解可能な塗料の開発が求められており、脂肪酸変性エポキシ樹脂/アミン硬化剤を含有する防食塗料分野においても弱溶剤化の要望が高まっている。   On the other hand, in recent years, there has been a demand for the development of paints that can be dissolved in organic solvents that have a high flash point such as mineral spirits, a high boiling point, and a relatively low environmental load, so-called weak solvents. In the field of anticorrosion paint containing a curing agent, there is an increasing demand for a weak solvent.

この要望に応えるべく、特許文献1及び2には、エポキシ樹脂に脂肪族モノカルボン酸やジイソシアネート化合物、アルキルフェノール類を反応させることにより変性エポキシ樹脂を製造する方法が提案されている。   In order to meet this demand, Patent Documents 1 and 2 propose a method for producing a modified epoxy resin by reacting an epoxy resin with an aliphatic monocarboxylic acid, a diisocyanate compound, or an alkylphenol.

該方法により得られる変性エポキシ樹脂は、弱溶剤に溶解もしくは安定に分散することができるものであるが、変性量が多いため、塗膜の乾燥性や塗膜物性が充分でなかったり、あるいは塗料粘度が高いために塗装作業性や仕上がり性に問題があり、塗料中に含まれる有機溶剤量を多く設計する必要が生じるという欠点がある。   The modified epoxy resin obtained by this method can be dissolved or stably dispersed in a weak solvent. However, since the amount of modification is large, the drying property of the coating film and the physical properties of the coating film are insufficient, or the paint Since the viscosity is high, there is a problem in coating workability and finish, and there is a drawback that it is necessary to design a large amount of organic solvent contained in the paint.

このような欠点を改善するため、特許文献3には、特定の脂肪族モノカルボン酸を用い、そして脂肪族モノカルボン酸及びイソシアネートの変性量をそれぞれ特定範囲とした変性エポキシ樹脂が提案されている。   In order to improve such drawbacks, Patent Document 3 proposes a modified epoxy resin using a specific aliphatic monocarboxylic acid and having a specific range of the amount of modification of the aliphatic monocarboxylic acid and isocyanate. .

かかる変性エポキシ樹脂はミネラルスピリットへの溶解性が良好であり、該変性エポキシ樹脂を含む塗料はハイソリッド化を達成することができ、塗膜物性などの性能も良好であるが、常温における初期乾燥性の点において未だ改良の余地がある。   Such a modified epoxy resin has good solubility in mineral spirits, and a paint containing the modified epoxy resin can achieve high solidification and performance such as coating film properties is good, but initial drying at room temperature. There is still room for improvement in terms of sex.

ところで、常温での初期乾燥性を改良するために変性エポキシ樹脂の分子量を高く設計すると、弱溶剤に対する溶解性が低下し、また、樹脂粘度の上昇に伴い塗料粘度が増大するため、塗装作業性や仕上がり性が低下するという問題が生じる。したがって、弱溶剤に対する溶解性や仕上がり性を損なうことなく、初期乾燥性が改良された変性エポキシ樹脂を設計することは非常に困難である。   By the way, if the molecular weight of the modified epoxy resin is designed to be high in order to improve the initial drying property at room temperature, the solubility in weak solvents decreases, and the paint viscosity increases as the resin viscosity increases. In addition, there arises a problem that the finish is deteriorated. Therefore, it is very difficult to design a modified epoxy resin with improved initial drying properties without impairing the solubility or finish in a weak solvent.

特開平3−115318号公報Japanese Patent Laid-Open No. 3-115318 特開平4−39320号公報JP-A-4-39320 特開平9−143246号公報JP-A-9-143246

本発明の目的は、仕上がり性を損なうことなく、初期乾燥性が良好な塗膜を形成することでき、ミネラルスピリット等の弱溶剤で容易に希釈することができる溶剤の選択自由度の広いエポキシ樹脂組成物を提供することである。   An object of the present invention is an epoxy resin that can form a coating film with good initial drying properties without impairing the finish, and can be easily diluted with a weak solvent such as mineral spirit, and has a wide selection of solvents. It is to provide a composition.

本発明者らは、上記の目的を達成すべく鋭意検討した結果、今回、変性エポキシ樹脂の変性剤としてロジン類、脂肪酸及びポリイソシアネート化合物を使用し、得られる変性エポキシ樹脂をアミン硬化剤と組み合わせて使用することにより、溶剤の選択自由度が広く且つ塗膜の初期乾燥性が向上したエポキシ樹脂組成物が得られることを見出し、本発明を完成するに至った。   As a result of intensive studies to achieve the above object, the present inventors have used rosins, fatty acids and polyisocyanate compounds as modifiers for the modified epoxy resin, and combined the resulting modified epoxy resin with an amine curing agent. And the use of the epoxy resin composition, it has been found that an epoxy resin composition having a wide choice of solvent and an improved initial drying property of the coating film can be obtained, and the present invention has been completed.

かくして、本発明は、
(I) 1分子中に少なくとも2個のエポキシ基を有するエポキシ樹脂(a)、ロジン類(b)、脂肪酸(c)及びポリイソシアネート化合物(d)を反応させることにより得られるエポキシ基を有する変性エポキシ樹脂、ならびに
(II) アミン硬化剤
を含んでなるエポキシ樹脂組成物を提供するものである。
Thus, the present invention
(I) Modification having an epoxy group obtained by reacting an epoxy resin (a) having at least two epoxy groups in one molecule, a rosin (b), a fatty acid (c) and a polyisocyanate compound (d) An epoxy resin composition comprising an epoxy resin and (II) an amine curing agent is provided.

本発明は、また、上記のエポキシ樹脂組成物を含む塗料組成物を提供するものである。   The present invention also provides a coating composition containing the above epoxy resin composition.

本発明は、さらに、上記の塗料組成物を塗装することを特徴とする塗装方法を提供するものである。   The present invention further provides a coating method characterized by coating the above-described coating composition.

本発明に従うエポキシ樹脂組成物は、ミネラルスピリットなどの弱溶剤でも容易に希釈することができるため溶剤の選択自由度が広く、該エポキシ樹脂組成物を含む塗料組成物は塗装作業性に優れ、形成される塗膜は初期乾燥性に優れ良好な仕上がり性を有している。   The epoxy resin composition according to the present invention can be easily diluted even with a weak solvent such as mineral spirit, so the degree of freedom in selecting the solvent is wide, and the coating composition containing the epoxy resin composition is excellent in coating workability and formed. The coated film is excellent in the initial drying property and has a good finish.

以下、本発明のエポキシ樹脂組成物及びそれを含む塗料組成物についてさらに詳細に説明する。   Hereinafter, the epoxy resin composition of the present invention and the coating composition containing the same will be described in more detail.

本発明のエポキシ樹脂組成物は、変性エポキシ樹脂(I)及びアミン硬化剤(II)を含んでなるものである。   The epoxy resin composition of the present invention comprises a modified epoxy resin (I) and an amine curing agent (II).

変性エポキシ樹脂(I)
本発明において使用される変性エポキシ樹脂(I)は、1分子中に少なくとも2個のエポキシ基を有するエポキシ樹脂(a)、ロジン類(b)、脂肪酸(c)及びポリイソシアネート化合物(d)を反応させることにより得られる樹脂である。
Modified epoxy resin (I) :
The modified epoxy resin (I) used in the present invention comprises an epoxy resin (a) having at least two epoxy groups in one molecule, a rosin (b), a fatty acid (c) and a polyisocyanate compound (d). It is a resin obtained by reacting.

エポキシ樹脂(a)
1分子中に少なくとも2個のエポキシ基を有するエポキシ樹脂(a)としては、例えば、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ビスフェノールAD型エポキシ樹脂などが挙げられ、具体的には、例えば、DER−331J(商品名、ダウケミカル社製)、JER828、834、806(以上商品名、ジャパンエポキシレジン社製)、GY#260(商品名、旭チバ社製)、エポミックR#140P(商品名、三井石油化学工業社製)、エポトートYD128(商品名、東都化成社製)などの市販品を使用することができる。
Epoxy resin (a) :
Examples of the epoxy resin (a) having at least two epoxy groups in one molecule include bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol AD type epoxy resin, and the like. , DER-331J (trade name, manufactured by Dow Chemical Co., Ltd.), JER828, 834, 806 (above trade name, manufactured by Japan Epoxy Resin Co., Ltd.), GY # 260 (trade name, manufactured by Asahi Ciba), Epomic R # 140P (product) Name, manufactured by Mitsui Petrochemical Co., Ltd.) and Epototo YD128 (trade name, manufactured by Toto Kasei Co., Ltd.) can be used.

エポキシ樹脂(a)としては、ミネラルスピリットなどの弱溶剤に対する溶解性が向上し、使用することができる有機溶剤の選択性が広くなるという観点から、一般に300以下、特に160〜260の範囲内のエポキシ当量及び一般に1000以下、特に380〜600の範囲内の数平均分子量を有するものが好ましい。   As an epoxy resin (a), the solubility with respect to weak solvents, such as a mineral spirit, improves, and generally the selectivity of the organic solvent which can be used becomes 300 or less, Especially within the range of 160-260. Preferred are those having an epoxy equivalent weight and generally a number average molecular weight in the range of 1000 or less, in particular 380 to 600.

ここで、「弱溶剤」は、一般的には溶解力の弱い溶剤を意味し、厳密に区別されるものではなく、例えば、脂肪族炭化水素系溶剤及び芳香族炭化水素系溶剤から選ばれる沸点が148℃以上の炭化水素系溶剤が包含される。弱溶剤としては、例えば、ミネラルスピリット、ホワイトスピリット、ミネラルターペン、イソパラフィン、ソルベント灯油、芳香族ナフサ、VM&Pナフサ、ソルベントナフサなどが挙げられ、これらの市販品としては、例えば、「ソルベッソ100」、「ソルベッソ150」、「ソルベッソ200」、「エッソナフサNo.6」(以上商品名、エッソ石油株式会社製);「スワゾール1000」、「スワゾール1500」(以上商品名、コスモ石油株式会社製);「イプゾール100」(商品名、出光興産株式会社製);「HAWS」、「LAWS」(以上商品名、シェルケミカルズジャパン株式会社製);「Aソルベント」(商品名、日本石油株式会社製)などが挙げられる。   Here, the “weak solvent” generally means a solvent having a weak dissolving power, and is not strictly distinguished, for example, a boiling point selected from an aliphatic hydrocarbon solvent and an aromatic hydrocarbon solvent. Includes hydrocarbon solvents having a temperature of 148 ° C. or higher. Examples of the weak solvent include mineral spirit, white spirit, mineral turpentine, isoparaffin, solvent kerosene, aromatic naphtha, VM & P naphtha, solvent naphtha, and the like. "Solvesso 150", "Solvesso 200", "Essonaphtha No. 6" (trade name, manufactured by Esso Oil Co., Ltd.); 100 ”(trade name, manufactured by Idemitsu Kosan Co., Ltd.);“ HAWS ”,“ LAWS ”(trade name, manufactured by Shell Chemicals Japan Co., Ltd.);“ A Solvent ”(trade name, manufactured by Nippon Oil Co., Ltd.) It is done.

本明細書において、「エポキシ当量」は、エポキシ基1グラム当量あたりの樹脂(固形分)の質量(g)であり、JISK7236(1995)に準拠して次のようにして測定することができる:
試料をクロロホルム及び酢酸で溶解し、その溶解液に、臭化テトラエチルアンモニウム100gを酢酸400mlに溶解した溶液を10ml加え、クリスタルバイオレットを指示薬として過塩素酸酢酸溶液で滴定し、下記式により算出する。

エポキシ当量(g/eq)=1000×m/(C×V)

m:試料固形分質量(g)、
C:滴定液の過塩素酸酢酸の濃度、
V:滴定量。
In the present specification, the “epoxy equivalent” is the mass (g) of resin (solid content) per gram equivalent of epoxy group, and can be measured as follows in accordance with JIS K7236 (1995):
A sample is dissolved in chloroform and acetic acid, 10 ml of a solution obtained by dissolving 100 g of tetraethylammonium bromide in 400 ml of acetic acid is added to the solution, titrated with a perchloric acid acetic acid solution using crystal violet as an indicator, and the following formula is calculated.

Epoxy equivalent (g / eq) = 1000 × m / (C × V)

m: Sample solid content mass (g),
C: concentration of perchloric acid acetic acid in the titrant,
V: Titration amount.

また、エポキシ樹脂の「数平均分子量」は、溶媒としてテトラヒドロフランを使用し、ゲルパーミュエーションクロマトグラフィにより測定した試料の数平均分子量を、ポリスチレンの数平均分子量を基準として換算することによって求めることができる。   In addition, the “number average molecular weight” of the epoxy resin can be obtained by converting the number average molecular weight of the sample measured by gel permeation chromatography using the number average molecular weight of polystyrene as a reference, using tetrahydrofuran as a solvent. .

ロジン類(b)
ロジン類(b)は、マツ科植物から得られる樹脂油のうち、精油などの揮発性物質を留去した後の、樹脂酸を主成分とする残留樹脂であり、例えば、ガムロジン、トールロジン、ウッドロジン等の天然ロジン;該天然ロジンから誘導される重合ロジン;前記天然ロジンや重合ロジンを不均化又は水素添加して得られる安定化ロジン;マレイン酸変性ロジン、無水マレイン酸ロジン、フマル酸変性ロジン、イタコン酸変性ロジン、クロトン酸変性ロジン、ケイ皮酸変性ロジン、アクリル酸変性ロジン、メタクリル酸変性ロジン等の不飽和酸変性ロジン等が挙げられ、これらはそれぞれ単独で又は2種以上組み合わせて使用することができる。中でも天然ロジン、特にガムロジン又はトールロジンが好適である。
Rosin (b) :
The rosins (b) are residual resins mainly composed of resin acids after distilling off volatile substances such as essential oils from resin oils obtained from Pinaceae plants. For example, gum rosin, tall rosin, wood rosin A natural rosin such as: a polymerized rosin derived from the natural rosin; a stabilized rosin obtained by disproportionating or hydrogenating the natural rosin or polymerized rosin; a maleic acid-modified rosin, a maleic anhydride rosin, a fumaric acid-modified rosin , Itaconic acid-modified rosin, Crotonic acid-modified rosin, Cinnamic acid-modified rosin, Acrylic acid-modified rosin, Unsaturated acid-modified rosin such as Methacrylic acid-modified rosin, etc. These are used alone or in combination of two or more. can do. Of these, natural rosin, particularly gum rosin or tall rosin is preferred.

脂肪酸(c)
脂肪酸(c)には、炭素数6〜24、特に12〜20の脂肪族モノカルボン酸が包含され、それ自体既知の不飽和脂肪酸や飽和脂肪酸を特に制限なく使用することができ、例えば、魚油脂肪酸、脱水ヒマシ油脂肪酸、サフラワー油脂肪酸、アマニ油脂肪酸、大豆油脂肪酸、ゴマ油脂肪酸、ケシ油脂肪酸、エノ油脂肪酸、麻実油脂肪酸、ブドウ核油脂肪酸、
トウモロコシ油脂肪酸、トール油脂肪酸、ヒマワリ油脂肪酸、綿実油脂肪酸、クルミ油脂肪酸、ゴム種油脂肪酸等の乾性油脂肪酸;ヤシ油脂肪酸、水添ヤシ油脂肪酸、パーム油脂肪酸等の不乾性油脂肪酸;カプロン酸、カプリン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸等の飽和脂肪酸を挙げることができる。本発明においては、形成塗膜の初期乾燥性、常温硬化性などの観点から、脂肪酸(c)として乾性油脂肪酸を使用することが適している。
Fatty acid (c) :
The fatty acid (c) includes aliphatic monocarboxylic acids having 6 to 24 carbon atoms, particularly 12 to 20 carbon atoms, and unsaturated fatty acids and saturated fatty acids known per se can be used without particular limitation. For example, fish oil Fatty acids, dehydrated castor oil fatty acids, safflower oil fatty acids, linseed oil fatty acids, soybean oil fatty acids, sesame oil fatty acids, poppy oil fatty acids, eno oil fatty acids, hemp oil fatty acids, grape kernel oil fatty acids,
Dry oil fatty acids such as corn oil fatty acid, tall oil fatty acid, sunflower oil fatty acid, cottonseed oil fatty acid, walnut oil fatty acid, rubber oil of seed oil; non-drying oil fatty acid such as coconut oil fatty acid, hydrogenated coconut oil fatty acid, palm oil fatty acid; Examples thereof include saturated fatty acids such as acid, capric acid, lauric acid, myristic acid, palmitic acid and stearic acid. In the present invention, it is suitable to use a dry oil fatty acid as the fatty acid (c) from the viewpoints of initial drying property and room temperature curability of the formed coating film.

ポリイソシアネート化合物(d)
ポリイソシアネート化合物(d)は、1分子中に少なくとも2個のイソシアネートを有する化合物であり、例えば、トリレンジイソシアネート(通常「TDI」と呼ばれる)、キシリレンジイソシアネート、フェニレンジイソシアネート、ジフェニルメタン−2,4’−ジイソシアネート、ジフェニルメタン−4,4’−ジイソシアネート(通常「MDI」と呼ばれる)、クルードMDI、ビス(イソシアネートメチル)シクロヘキサン、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、メチレンジイソシアネート、イソホロンジイソシアネート(通常「IPDI」と呼ばれる)等の芳香族、脂肪族又は脂環族ポリイソシアネート化合物;これらのポリイシアネート化合物の環化重合体、イソシアネートビゥレット体;これらのポリイソシアネート化合物の過剰量にエチレングリコール、プロピレングリコール、トリメチロールプロパン、ヘキサントリオール、ヒマシ油等の低分子活性水素含有化合物を反応させて得られる末端イソシアネート含有化合物等を挙げることができる。これらはそれぞれ単独で又は2種以上組み合わせて使用することができる。中でも、TDI、MDI、IPDIなどが好適である。
Polyisocyanate compound (d) :
The polyisocyanate compound (d) is a compound having at least two isocyanates in one molecule. For example, tolylene diisocyanate (usually called “TDI”), xylylene diisocyanate, phenylene diisocyanate, diphenylmethane-2,4 ′. -Diisocyanate, diphenylmethane-4,4'-diisocyanate (usually called "MDI"), crude MDI, bis (isocyanatomethyl) cyclohexane, tetramethylene diisocyanate, hexamethylene diisocyanate, methylene diisocyanate, isophorone diisocyanate (usually called "IPDI") ) Aromatic, aliphatic or alicyclic polyisocyanate compounds; cyclized polymers of these polyisocyanate compounds, isocyanate biuret bodies; Ethylene glycol excess et polyisocyanate compounds, propylene glycol, may be mentioned trimethylolpropane, hexanetriol, castor oil terminal isocyanate-containing compounds obtained by reacting a low molecular weight active hydrogen-containing compounds such like. These can be used alone or in combination of two or more. Of these, TDI, MDI, IPDI and the like are preferable.

本発明において変性エポキシ樹脂(I)は、以上に述べたエポキシ樹脂(a)、ロジン類(b)、脂肪酸(c)及びポリイソシアネート化合物(d)を反応させることにより製造することができる。   In the present invention, the modified epoxy resin (I) can be produced by reacting the above-described epoxy resin (a), rosin (b), fatty acid (c) and polyisocyanate compound (d).

具体的には、例えば、まず、エポキシ樹脂(a)、ロジン類(b)及び脂肪酸(c)を、約80〜約200℃、好ましくは約100〜約160℃の温度に加熱して反応混合物の酸価がほぼ0となるまで反応させ、水酸基を有する反応生成物を得る。この際、必要に応じて、テトラエチルアンモニウムブロマイド等の4級アンモニウム塩触媒やアミン触媒などを使用することができる。   Specifically, for example, first, the epoxy resin (a), the rosins (b) and the fatty acid (c) are heated to a temperature of about 80 to about 200 ° C., preferably about 100 to about 160 ° C. To obtain a reaction product having a hydroxyl group. At this time, a quaternary ammonium salt catalyst such as tetraethylammonium bromide or an amine catalyst can be used as necessary.

上記反応において、エポキシ樹脂(a)、ロジン類(b)及び脂肪酸(c)の使用割合は、反応生成物中にエポキシ基が残存するようなものである限り、自由に選択することができるが、エポキシ樹脂(a)のエポキシ基1当量に対して、ロジン類(b)のカルボキシル基が一般には0.03〜0.40当量、好ましくは0.04〜0.35当量、さらに好ましくは0.05〜0.30当量の範囲内、そして脂肪酸(c)のカルボキシル基が一般には0.15〜0.55当量、好ましくは0.20〜0.50当量、さらに好ましくは0.20〜0.45当量の範囲内となるような割合であることが好ましい。   In the above reaction, the proportions of the epoxy resin (a), the rosins (b) and the fatty acid (c) can be freely selected as long as the epoxy group remains in the reaction product. The carboxyl group of the rosins (b) is generally 0.03 to 0.40 equivalent, preferably 0.04 to 0.35 equivalent, more preferably 0 to 1 equivalent of the epoxy group of the epoxy resin (a). Within the range of 0.05 to 0.30 equivalent, and the carboxyl group of the fatty acid (c) is generally 0.15 to 0.55 equivalent, preferably 0.20 to 0.50 equivalent, more preferably 0.20 to 0. It is preferable that the ratio be in the range of .45 equivalents.

エポキシ樹脂(a)のエポキシ基1当量に対するロジン類(b)のカルボキシル基の当量及び脂肪酸(c)のカルボキシル基の当量が上記の範囲内となるような割合でエポキシ樹脂(a)、ロジン類(b)及び脂肪酸(c)を反応させることによって、初期乾燥性と弱溶剤に対する溶解性を併有し、溶剤の選択自由度の広い変性エポキシ樹脂を得ることが可能となる。   Epoxy resin (a) and rosins in such a ratio that the equivalent of the carboxyl group of rosin (b) and the equivalent of the carboxyl group of fatty acid (c) are within the above range with respect to 1 equivalent of epoxy group of epoxy resin (a). By reacting (b) and the fatty acid (c), it is possible to obtain a modified epoxy resin having both initial drying properties and solubility in a weak solvent and having a wide choice of solvent.

次いで、このように得られる反応生成物の水酸基に上記ポリイソシアネート化合物(d)を、約50〜約150℃、特に約70〜約120℃の温度において、反応混合物のイソシアネート基が消失するまで反応させる。かくして、エポキシ基を有する変性エポキシ樹脂(I)を得ることができる。この際、必要に応じて、ジブチル錫ジラウレートなどの有
機錫触媒を使用することができる。
Next, the polyisocyanate compound (d) is reacted with the hydroxyl group of the reaction product thus obtained at a temperature of about 50 to about 150 ° C., particularly about 70 to about 120 ° C. until the isocyanate group of the reaction mixture disappears. Let Thus, the modified epoxy resin (I) having an epoxy group can be obtained. At this time, an organic tin catalyst such as dibutyltin dilaurate can be used as necessary.

上記ポリイソシアネート化合物(d)の使用量は、塗膜性能と弱溶剤に対する溶解性の観点から、エポキシ樹脂(a)、ロジン類(b)及び脂肪酸(c)の反応生成物中の水酸基1当量に対して、ポリイソシアネート化合物(d)中のイソシアネート基当量が通常0.10〜1.10当量、特に0.30〜1.10当量、さらに特に0.50〜1.10当量の範囲内となるような量が適している。   The polyisocyanate compound (d) is used in an amount equivalent to 1 equivalent of hydroxyl group in the reaction product of epoxy resin (a), rosin (b) and fatty acid (c) from the viewpoint of coating film performance and solubility in weak solvents. In contrast, the isocyanate group equivalent in the polyisocyanate compound (d) is usually in the range of 0.10 to 1.10 equivalent, particularly 0.30 to 1.10 equivalent, more particularly 0.50 to 1.10 equivalent. A suitable amount is suitable.

かくして得られる変性エポキシ樹脂は、分子中にエポキシ基を有するものであり、一般に450〜1500、特に500〜1300、さらに特に600〜1200の範囲内のエポキシ当量及び一般に600〜3000、特に800〜2000、さらに特に1000〜1500の範囲内の数平均分子量を有することができる。   The modified epoxy resins thus obtained are those having an epoxy group in the molecule, generally 450-1500, especially 500-1300, more particularly 600-1200, and generally 600-3000, especially 800-2000. In particular, it may have a number average molecular weight in the range of 1000-1500.

本発明において変性エポキシ樹脂(I)は弱溶剤により希釈可能であるので、弱溶剤を樹脂製造時における反応溶媒又は塗料組成物における希釈溶剤として使用することが可能であるが、塗料組成物の用途に応じて弱溶剤以外の他の有機溶剤を反応溶媒又は希釈溶剤として使用しても差し支えない。   In the present invention, since the modified epoxy resin (I) can be diluted with a weak solvent, the weak solvent can be used as a reaction solvent at the time of resin production or a dilution solvent in a coating composition. Depending on the case, other organic solvents other than the weak solvent may be used as the reaction solvent or the diluting solvent.

アミン硬化剤(II)
アミン硬化剤(II)としては、エポキシ基と反応する活性水素基を有するそれ自体既知の任意のエポキシ樹脂用硬化剤を使用することができ、例えば、メタキシレンジアミン、イソホロンジアミン、ジエチレントリアミン、トリエチレンテトラミン、ジアミノジフェニルメタンなどのポリアミン類;該ポリアミンのエポキシ樹脂アダクト物、ケチミン化物;ポリアミドアミン類、ポリアミド樹脂等が挙げられる。これらはそれぞれ単独で又は2種以上組み合わせて使用することができる。
Amine curing agent (II) :
As the amine curing agent (II), any known curing agent for epoxy resins having an active hydrogen group that reacts with an epoxy group can be used. For example, metaxylenediamine, isophoronediamine, diethylenetriamine, triethylene Polyamines such as tetramine and diaminodiphenylmethane; epoxy resin adducts and ketimines of the polyamines; polyamidoamines and polyamide resins. These can be used alone or in combination of two or more.

変性エポキシ樹脂(I)とアミン硬化剤(II)との使用割合は、変性エポキシ樹脂(I)に含まれるエポキシ基1当量に対してアミン硬化剤(II)の活性水素基が通常0.5〜1.5当量、とくに0.6〜1.2当量、さらに特に0.8〜1.1当量の範囲内となるような割合であることが望ましい。   The use ratio of the modified epoxy resin (I) and the amine curing agent (II) is such that the active hydrogen group of the amine curing agent (II) is usually 0.5 per 1 equivalent of the epoxy group contained in the modified epoxy resin (I). It is desirable that the ratio be in the range of -1.5 equivalents, particularly 0.6-1.2 equivalents, more particularly 0.8-1.1 equivalents.

塗料組成物およびその塗装方法
以上に述べた変性エポキシ樹脂(I)及びアミン硬化剤(II)を含んでなる本発明のエポキシ樹脂組成物は、ミネラルスピリットなどの弱溶剤でも容易に希釈することができるため溶剤の選択自由度が広く、塗料用の塗膜形成成分として有用である。
Coating composition and coating method thereof :
Since the epoxy resin composition of the present invention comprising the modified epoxy resin (I) and the amine curing agent (II) described above can be easily diluted with a weak solvent such as mineral spirit, the degree of freedom in selecting a solvent. And is useful as a coating film forming component for paints.

したがって、本発明によれば、該エポキシ樹脂組成物を含む塗料組成物が提供される。   Therefore, according to this invention, the coating composition containing this epoxy resin composition is provided.

本発明の塗料組成物は、使用されるアミン硬化剤(II)の種類に応じて、変性エポキシ樹脂(I)を含む主剤とアミン硬化剤(II)を硬化剤とする2液型塗料、或いは両者を含む1液型塗料などの塗料形態で調製することができる。   The coating composition of the present invention is a two-component paint containing a main component containing a modified epoxy resin (I) and an amine curing agent (II) as a curing agent, depending on the type of amine curing agent (II) used, or It can be prepared in the form of a paint such as a one-component paint containing both.

本発明の塗料組成物には、さらに必要に応じて、着色顔料、体質顔料、防錆顔料などの顔料類;改質樹脂等の樹脂成分;増粘剤、分散剤、金属ドライヤー、表面調整剤などの塗料用添加剤等を適宜配合することができる。   In the coating composition of the present invention, if necessary, pigments such as color pigments, extender pigments, rust preventive pigments; resin components such as modified resins; thickeners, dispersants, metal dryers, surface conditioners Additives for paints such as can be appropriately blended.

本発明の塗料組成物は、塗装作業性に優れ、形成される塗膜は初期乾燥性に優れ良好な仕上がり性を有しており、各種基材面に下地として塗装することができる。該塗料組成物が塗装される基材面としては、特に制限はなく、例えば、鉄、アルミ、亜鉛等の金属素材面及びその表面処理面;コンクリート、モルタル、スレート、木材、プラスチック、石材
等の素材面及びその表面処理面;さらにこれら素材面及び表面処理面上に設けられた旧塗膜面等が挙げられる。
The coating composition of the present invention is excellent in coating workability, and the coating film to be formed has excellent initial drying properties and good finish, and can be applied as a base to various substrate surfaces. The substrate surface on which the coating composition is coated is not particularly limited, and includes, for example, a metal material surface such as iron, aluminum, and zinc and its surface-treated surface; concrete, mortar, slate, wood, plastic, stone, etc. Examples thereof include a material surface and a surface-treated surface thereof; and an old coating surface provided on the material surface and the surface-treated surface.

その塗装は、一般的な方法により行うことができ、例えば、刷毛塗り、スプレー塗り、ローラー塗り、コテ塗り、各種コーター塗装等で行うことができ、形成される塗膜の上には、必要に応じて、中塗り塗料及び/又は上塗り塗料を塗装することができる。中塗り塗料及び上塗り塗料としては、特に制限なく、それ自体既知の有機溶剤型又は水性の塗料を使用することができ、例えば、エポキシ樹脂系、アクリル樹脂系、ウレタン樹脂系アクリルゴム系、シリコン樹脂系、フッ素樹脂系の塗料が挙げられる。   The coating can be performed by a general method, for example, brush coating, spray coating, roller coating, trowel coating, various coater coating, and the like. Accordingly, an intermediate coating and / or a top coating can be applied. The intermediate coating and top coating are not particularly limited, and known organic solvent-type or water-based coatings can be used. For example, epoxy resin-based, acrylic resin-based, urethane resin-based acrylic rubber-based, silicon resin And fluororesin-based paints.

以下、本発明を実施例によりさらに具体的に説明するが、本発明はこれらの実施例のみに限定されるものではない。なお、下記例中の「部」および「%」はそれぞれ「質量部」および「質量%」を意味する。   EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples, but the present invention is not limited to only these examples. In the following examples, “part” and “%” mean “part by mass” and “% by mass”, respectively.

ロジン変性エポキシ樹脂溶液の製造
製造例1
加熱装置、撹拌機および窒素導入管を有する反応装置に、「JER828」(商品名、ジャパンエポキシレジン社製、エポキシ当量185のビスフェノールA型エポキシ樹脂)185部、ガムロジン51部および大豆油脂肪酸98部を仕込み、乾燥窒素雰囲気下で撹拌しながら160℃まで加熱し、酸価が0になるまで反応させた。「スワゾール1000」(商品名、コスモ石油株式会社製、沸点162〜176℃)160部を仕込み冷却後、ジフェニルメタン−4,4’−ジイソシアネート38部を仕込み、イソシアネート基が消失するまで100℃で反応させ、エポキシ当量745、加熱残分70%のロジン変性エポキシ樹脂溶液(I)を得た。
Production of rosin-modified epoxy resin solution Production Example 1
In a reactor having a heating device, a stirrer, and a nitrogen introduction tube, 185 parts of “JER828” (trade name, manufactured by Japan Epoxy Resin, bisphenol A type epoxy resin having an epoxy equivalent of 185), 51 parts of gum rosin and 98 parts of soybean oil fatty acid Was heated to 160 ° C. with stirring under a dry nitrogen atmosphere and reacted until the acid value became zero. After charging 160 parts of “Swazole 1000” (trade name, manufactured by Cosmo Oil Co., Ltd., boiling point 162-176 ° C.), 38 parts of diphenylmethane-4,4′-diisocyanate was added and reacted at 100 ° C. until the isocyanate group disappeared. Thus, a rosin-modified epoxy resin solution (I) having an epoxy equivalent of 745 and a heating residue of 70% was obtained.

製造例2
加熱装置、撹拌機および窒素導入管を有する反応装置に、「JER834」(商品名、ジャパンエポキシレジン社製、エポキシ当量250のビスフェノールA型エポキシ樹脂)250部、トールロジン17部および脱水ヒマシ油脂肪酸56部を仕込み、乾燥窒素雰囲気下で撹拌しながら160℃まで加熱し、酸価が0になるまで反応させた。「スワゾール1000」145部仕込み冷却後、トリレンジイソシアネート18部を仕込み、イソシアネート基が消失するまで100℃で反応させ、エポキシ当量455、加熱残分70%のロジン変性エポキシ樹脂溶液(II)を得た。
Production Example 2
In a reaction apparatus having a heating apparatus, a stirrer and a nitrogen introduction tube, 250 parts of “JER834” (trade name, manufactured by Japan Epoxy Resin, bisphenol A type epoxy resin having an epoxy equivalent of 250), 17 parts of tall rosin and 56 dehydrated castor oil fatty acid 56 Was heated to 160 ° C. with stirring under a dry nitrogen atmosphere and reacted until the acid value reached zero. “Swasol 1000” 145 parts charged After cooling, 18 parts of tolylene diisocyanate were charged and reacted at 100 ° C. until the isocyanate group disappeared to obtain a rosin-modified epoxy resin solution (II) having an epoxy equivalent of 455 and a heating residue of 70%. It was.

製造例3
加熱装置、撹拌機および窒素導入管を有する反応装置に、「JER828」を185部、トールロジン68部および大豆油脂肪酸126部を仕込み、乾燥窒素雰囲気下で撹拌しながら160℃まで加熱し、酸価が0になるまで反応させた。「スワゾール1000」170部仕込み冷却後、ジフェニルメタン−4,4’−ジイソシアネート21部を仕込み、イソシアネート基が消失するまで100℃で反応させ、エポキシ当量1200、加熱残分70%のロジン変性エポキシ樹脂溶液(III)を得た。
Production Example 3
185 parts of “JER828”, 68 parts of tall rosin and 126 parts of soybean oil fatty acid were charged into a reactor having a heating device, a stirrer and a nitrogen introduction tube, and heated to 160 ° C. with stirring in a dry nitrogen atmosphere. The reaction was continued until 0 was reached. 170 parts of “Swazole 1000” is charged, and after cooling, 21 parts of diphenylmethane-4,4′-diisocyanate is added and reacted at 100 ° C. until the isocyanate group disappears. The rosin-modified epoxy resin solution has an epoxy equivalent of 1200 and a heating residue of 70%. (III) was obtained.

製造例4
加熱装置、撹拌機および窒素導入管を有する反応装置に、「JER806」(商品名、ジャパンエポキシレジン社製、エポキシ当量165のビスフェノールF型エポキシ樹脂)165部、ウッドロジン102部および亜麻仁油脂肪酸56部を仕込み、乾燥窒素雰囲気下で撹拌しながら160℃まで加熱し、酸価が0になるまで反応させた。「スワゾール1000」を160部仕込み冷却後、イソホロンジイソシアネート55部を仕込み、イソシアネート基が消失するまで100℃で反応させ、エポキシ当量760、加熱残分70%の
ロジン変性エポキシ樹脂溶液(IV)を得た。
Production Example 4
In a reactor having a heating device, a stirrer and a nitrogen introduction tube, 165 parts of “JER806” (trade name, manufactured by Japan Epoxy Resin, bisphenol F type epoxy resin having an epoxy equivalent of 165), 102 parts of wood rosin and 56 parts of linseed oil fatty acid Was heated to 160 ° C. with stirring under a dry nitrogen atmosphere and reacted until the acid value became zero. After charging 160 parts of “Swazole 1000” and cooling, 55 parts of isophorone diisocyanate was added and reacted at 100 ° C. until the isocyanate group disappeared to obtain a rosin-modified epoxy resin solution (IV) having an epoxy equivalent of 760 and a heating residue of 70%. It was.

製造例5
加熱装置、撹拌機および窒素導入管を有する反応装置に、「JER828」 185部、ガムロジン68部及び亜麻仁油脂肪酸84部を仕込み、乾燥窒素雰囲気下で撹拌しながら160℃まで加熱し、酸価が0になるまで反応させた。「スワゾール1000」 150部仕込み冷却後、トリレンジイソシアネート9部を仕込み、イソシアネート基が消失するまで100℃で反応させ、エポキシ当量690、加熱残分70%のロジン変性エポキシ樹脂溶液を(V)を得た。
Production Example 5
185 parts of “JER828”, 68 parts of gum rosin and 84 parts of linseed oil fatty acid were charged into a reactor having a heating device, a stirrer and a nitrogen introduction tube, and heated to 160 ° C. with stirring in a dry nitrogen atmosphere. The reaction was continued until zero. “Swasol 1000” 150 parts charged After cooling, 9 parts of tolylene diisocyanate were charged and reacted at 100 ° C. until the isocyanate group disappeared. A rosin-modified epoxy resin solution having an epoxy equivalent of 690 and a heating residue of 70% was obtained as (V). Obtained.

製造例6
加熱装置、撹拌機および窒素導入管を有する反応装置に、「JER828」 185部、トールロジン68部および大豆油脂肪酸140部を仕込み、乾燥窒素雰囲気下で撹拌しながら160℃まで加熱し、酸価が0になるまで反応させた。「スワゾール1000」 180部仕込み冷却後、トリレンジイソシアネート30部を仕込み、イソシアネート基が消失するまで100℃で反応させ、エポキシ当量1410、加熱残分70%のロジン変性エポキシ樹脂溶液を(VI)を得た。
Production Example 6
185 parts of “JER828”, 68 parts of tall rosin and 140 parts of soybean oil fatty acid are charged into a reactor having a heating device, a stirrer and a nitrogen introduction tube, and heated to 160 ° C. with stirring in a dry nitrogen atmosphere. The reaction was continued until zero. "Swasol 1000" 180 parts charged After cooling, 30 parts of tolylene diisocyanate were charged and reacted at 100 ° C until the isocyanate group disappeared, and a rosin-modified epoxy resin solution having an epoxy equivalent of 1410 and a heating residue of 70% was obtained as (VI). Obtained.

ロジン変性なしの変性エポキシ樹脂溶液の製造
製造例7
加熱装置、撹拌機および窒素導入管を有する反応装置に、「JER828」 185部および脱水ひまし油脂肪酸140部を仕込み、乾燥窒素雰囲気下で撹拌しながら160℃まで加熱し、酸価が0になるまで反応させた。「スワゾール1000」 160部仕込み冷却後、トリレンジイソシアネート44部を仕込み、イソシアネート基が消失するまで100℃で反応させ、エポキシ当量735、加熱残分70%の変性エポキシ樹脂溶液(VII)を得た。
Production of modified epoxy resin solution without rosin modification Production Example 7
185 parts of “JER828” and 140 parts of dehydrated castor oil fatty acid are charged into a reactor having a heating device, a stirrer and a nitrogen introduction tube, and heated to 160 ° C. with stirring in a dry nitrogen atmosphere until the acid value becomes zero. Reacted. “Swazole 1000” 160 parts charged After cooling, 44 parts of tolylene diisocyanate were charged and reacted at 100 ° C. until the isocyanate group disappeared to obtain a modified epoxy resin solution (VII) having an epoxy equivalent of 735 and a heating residue of 70%. .

イソシアネート変性なしの変性エポキシ樹脂溶液の製造
製造例8
加熱装置、撹拌機および窒素導入管を有する反応装置に、「JER828」 185部、ガムロジン68部および亜麻仁油脂肪酸84部を仕込み、乾燥窒素雰囲気下で撹拌しながら160℃まで加熱し、酸価が0になるまで反応させた。「スワゾール1000」 145部仕込み、エポキシ当量675、加熱残分70%のイソシアネート変性を行っていない変性エポキシ樹脂溶液(VIII)を得た。
Production of modified epoxy resin solution without isocyanate modification Production Example 8
185 parts of “JER828”, 68 parts of gum rosin and 84 parts of linseed oil fatty acid were charged into a reactor having a heating device, a stirrer and a nitrogen introduction tube, and heated to 160 ° C. with stirring in a dry nitrogen atmosphere. The reaction was continued until zero. A modified epoxy resin solution (VIII) which was charged with 145 parts of “Swazole 1000”, epoxy equivalent 675, and 70% of the heating residue was not subjected to isocyanate modification.

エポキシ基を有さない変性樹脂溶液の製造
製造例9
加熱装置、撹拌機および窒素導入管を有する反応装置に、「JER828」 185部、ガムロジン102部および大豆油脂肪酸196部を仕込み、乾燥窒素雰囲気下で撹拌しながら160℃まで加熱し、酸価が0になるまで反応させた。「スワゾール1000」 230部仕込み冷却後、トリレンジイソシアネート60部を仕込み、イソシアネート基が消失するまで100℃で反応させ、エポキシ基を有さない、加熱残分70%の変性樹脂溶液(IX)を得た。
Production of modified resin solution having no epoxy group Production Example 9
185 parts of “JER828”, 102 parts of gum rosin and 196 parts of soybean oil fatty acid were charged into a reactor having a heating device, a stirrer and a nitrogen introduction tube, and heated to 160 ° C. with stirring in a dry nitrogen atmosphere. The reaction was continued until zero. "Swasol 1000" 230 parts charged After cooling, 60 parts of tolylene diisocyanate was charged and reacted at 100 ° C until the isocyanate groups disappeared, and a modified resin solution (IX) having no epoxy groups and having a heating residue of 70% was obtained. Obtained.

上記製造例1〜9において、エポキシ樹脂に含まれるエポキシ基1当量に対するロジン類及び脂肪酸に含まれるカルボキシル基の各当量比、変性樹脂のエポキシ当量、反応生成物中の水酸基1当量に対するイソシアネート基の当量比を下記表1に示す。   In the said manufacture examples 1-9, each equivalent ratio of the carboxyl group contained in the rosins and fatty acid with respect to 1 equivalent of epoxy groups contained in an epoxy resin, the epoxy equivalent of a modified resin, the isocyanate group with respect to 1 equivalent of hydroxyl groups in a reaction product The equivalent ratio is shown in Table 1 below.

Figure 2011094104
Figure 2011094104

塗料組成物の製造
実施例1〜6及び比較例1〜4
上記製造例で得られた各変性樹脂溶液に表2に示す配合組成で顔料及び添加剤等を混合し、分散処理を行なって塗料用主剤を調製した。これに表2に示す硬化剤及び溶剤を配合し混合攪拌して各塗料組成物を調製し、下記の性能試験に供した。結果を表2に併せて示す。
Production of coating composition Examples 1-6 and Comparative Examples 1-4
A pigment, an additive, and the like were mixed with each modified resin solution obtained in the above production example in the composition shown in Table 2, and subjected to a dispersion treatment to prepare a coating base agent. A curing agent and a solvent shown in Table 2 were added thereto, mixed and stirred to prepare each coating composition, and subjected to the following performance test. The results are also shown in Table 2.

Figure 2011094104
(注1)「酸化鉄KP−105」: 新日本金属化学工業(株)製、酸化鉄主体(有効成
分97%)赤錆色着色顔料、
(注2)「重質タンカルA」: 竹原化学工業(株)製、炭酸カルシウム、
(注3)「S タルク」: 日本滑石精練(株)、酸化マグネシウム、アルミナ主成分の
体質顔料、
(注4)「ディスパロン6900−10X」: 楠本化成(株)製、アマイドワックス系
タレ止め剤、
(注5)「BYK−066」: ビックケミージャパン(株)製、消泡剤、
(注6)「バーサミンK−13」: コグニスジャパン(株)製、ケチミン化合物、活性
水素当量91。
Figure 2011094104
(Note 1) “Iron oxide KP-105”: manufactured by Shin Nippon Metal Chemical Co., Ltd.
97%) Red rust colored pigment,
(Note 2) “Heavy Tankar A”: Takehara Chemical Industry Co., Ltd., calcium carbonate,
(Note 3) “S talc”: Nippon Taishi Smelting Co., Ltd.
Extender pigments,
(Note 4) “Disparon 6900-10X”: Amido wax, manufactured by Enomoto Kasei Co., Ltd.
Sagging agent,
(Note 5) “BYK-066”: manufactured by Big Chemie Japan Co., Ltd., antifoaming agent,
(Note 6) “Versamine K-13”: manufactured by Cognis Japan, ketimine compound, activity
Hydrogen equivalent 91.

評価試験方法
(*1)弱溶剤可溶性:
各塗料組成物に使用している各変性樹脂溶液(I)〜(IX)に、5℃環境下にて、「HAWS」(商品名、シェルケミカルズジャパン社製、石油系炭化水素溶剤)を加え、可溶性を目視で確認した。
Evaluation test method (* 1) Weak solvent solubility:
"HAWS" (trade name, manufactured by Shell Chemicals Japan, petroleum hydrocarbon solvent) is added to each modified resin solution (I) to (IX) used in each coating composition in a 5 ° C environment. The solubility was confirmed visually.

濁りが生じた時点での「HAWS」添加量が各変性樹脂固形分質量に対して>300%であれば「○」、100〜300%であれば「△」、<100%であれば「×」とする。   If the amount of “HAWS” added at the time of turbidity is> 300% with respect to the mass of each modified resin solid, “◯”, if it is 100-300%, “Δ”, if <100%, X ”.

(*2)仕上がり性:
ガラス板に隙間6milのドクターブレードで各塗料組成物を引き塗りし、23℃環境下で16時間後に得られた塗膜を下記の基準にて目視評価した。
◎:非常に良好、
○:良好、
△:やや不良、
×:不良。
(* 2) Finishability:
Each coating composition was applied onto a glass plate with a doctor blade having a gap of 6 mil, and the coating film obtained after 16 hours in a 23 ° C. environment was visually evaluated according to the following criteria.
A: Very good,
○: Good,
Δ: Somewhat bad,
X: Defect.

(*3)初期乾燥性:
ブリキ板に各塗料組成物を乾燥膜厚が60μmとなるように塗装し、室温(20〜24℃環境下)で4時間乾燥後、塗膜表面の指触乾燥性を下記の基準にて評価した。
◎:タックなし、
○:指紋が非常にわずかに残る、
△:タックが残る、
×:指に塗料がつく。
(* 3) Initial drying property:
Each paint composition was coated on a tin plate so that the dry film thickness was 60 μm, dried at room temperature (20-24 ° C. environment) for 4 hours, and then the dryness to touch of the coating film surface was evaluated according to the following criteria. did.
A: No tack,
○: Very slight fingerprint remains
Δ: Tack remains,
X: Paint is applied to the finger.

Claims (10)

(I) 1分子中に少なくとも2個のエポキシ基を有するエポキシ樹脂(a)、ロジン類(b)、脂肪酸(c)及びポリイソシアネート化合物(d)を反応させることにより得られるエポキシ基を有する変性エポキシ樹脂、ならびに
(II) アミン硬化剤
を含んでなるエポキシ樹脂組成物。
(I) Modification having an epoxy group obtained by reacting an epoxy resin (a) having at least two epoxy groups in one molecule, a rosin (b), a fatty acid (c) and a polyisocyanate compound (d) An epoxy resin composition comprising an epoxy resin and (II) an amine curing agent.
エポキシ樹脂(a)が300以下のエポキシ当量を有するものである請求項1に記載のエポキシ樹脂組成物。   The epoxy resin composition according to claim 1, wherein the epoxy resin (a) has an epoxy equivalent of 300 or less. ロジン類(b)がガムロジン又はトールロジンである請求項1又は2に記載のエポキシ樹脂組成物。   The epoxy resin composition according to claim 1 or 2, wherein the rosin (b) is gum rosin or tall rosin. 脂肪酸(c)が乾性油脂肪酸である請求項1〜3のいずれか1項に記載のエポキシ樹脂組成物。   The epoxy resin composition according to any one of claims 1 to 3, wherein the fatty acid (c) is a dry oil fatty acid. エポキシ樹脂(a)、ロジン類(b)及び脂肪酸(c)を、エポキシ樹脂(a)に含まれるエポキシ基1当量に対して、ロジン類(b)のカルボキシル基が0.03〜0.40当量の範囲内、そして脂肪酸(c)のカルボキシル基が0.15〜0.55当量の範囲内となるような割合で使用する請求項1〜4のいずれか1項に記載のエポキシ樹脂組成物。   In the epoxy resin (a), the rosin (b) and the fatty acid (c), the carboxyl group of the rosin (b) is 0.03 to 0.40 with respect to 1 equivalent of the epoxy group contained in the epoxy resin (a). The epoxy resin composition according to any one of claims 1 to 4, wherein the epoxy resin composition is used at a ratio such that the carboxyl group of the fatty acid (c) is within a range of 0.15 to 0.55 equivalent within a range of equivalents. . ポリイソシアネート化合物(d)を、エポキシ樹脂(a)、ロジン類(b)及び脂肪酸(c)より得られる反応生成物中の水酸基1当量に対して、ポリイソシアネート化合物(d)中のイソシアネート基当量が0.10〜1.10当量の範囲内となるような割合で使用する請求項1〜5のいずれか1項に記載のエポキシ樹脂組成物。   Isocyanate group equivalent in polyisocyanate compound (d) with respect to 1 equivalent of hydroxyl group in the reaction product obtained from polyisocyanate compound (d) from epoxy resin (a), rosin (b) and fatty acid (c) The epoxy resin composition according to any one of claims 1 to 5, wherein the epoxy resin composition is used at a ratio such that the amount is in the range of 0.10 to 1.10 equivalent. 変性エポキシ樹脂(I)が450〜1500の範囲内のエポキシ当量を有する請求項1〜6のいずれか1項に記載のエポキシ樹脂組成物。   The epoxy resin composition according to any one of claims 1 to 6, wherein the modified epoxy resin (I) has an epoxy equivalent weight within a range of 450 to 1500. 変性エポキシ樹脂(I)及びアミン硬化剤(II)を、変性エポキシ樹脂(I)に含まれるエポキシ基1当量に対してアミン硬化剤(II)の活性水素基が0.5〜1.5当量の範囲内となるような割合で含有する請求項1〜7のいずれか1項に記載のエポキシ樹脂組成物。   In the modified epoxy resin (I) and the amine curing agent (II), the active hydrogen group of the amine curing agent (II) is 0.5 to 1.5 equivalents with respect to 1 equivalent of the epoxy group contained in the modified epoxy resin (I). The epoxy resin composition according to any one of claims 1 to 7, which is contained in such a ratio that it falls within the range of. 請求項1〜8のいずれか1項に記載のエポキシ樹脂組成物を含む塗料組成物。   The coating composition containing the epoxy resin composition of any one of Claims 1-8. 基材面に請求項9に記載の塗料組成物を塗装することを特徴とする塗装方法。   A coating method comprising coating the coating composition according to claim 9 on a substrate surface.
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