JP2011089097A - Apparatus for producing emulsion fuel - Google Patents

Apparatus for producing emulsion fuel Download PDF

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JP2011089097A
JP2011089097A JP2009257508A JP2009257508A JP2011089097A JP 2011089097 A JP2011089097 A JP 2011089097A JP 2009257508 A JP2009257508 A JP 2009257508A JP 2009257508 A JP2009257508 A JP 2009257508A JP 2011089097 A JP2011089097 A JP 2011089097A
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emulsion
oil
pump
emulsion fuel
liquid
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Naoki Kato
直樹 加藤
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Fuji Xynetics KK
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Fuji Xynetics KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an apparatus for producing an emulsion fuel having sufficient agitation capacity in a compact and simple system in using two kinds of oils. <P>SOLUTION: The apparatus includes two sets of vortex oil pumps 1 and an emulsion pump 3, and two sets of ejectors 5 on the ends of pipes for feeding to an agitation tank 6 and for circulation, is further equipped with flowmeters 8 necessary for inverter-controlling the numbers of rotation of electric pumps to feed predetermined amounts of liquids, a level sensor 9 and an automatic flow regulating valve 10, and has a mixer 7 for emulsifying a mixture by mixing water after two kinds of oils and an additive have been premixed in the agitation tank 6. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、エマルジョン燃料製造装置に関するものである。  The present invention relates to an emulsion fuel production apparatus.

昨年夏をピークとする石油価格の暴騰により、エネルギコストの比率の高い漁業、ハウス栽培のような農業、温浴施設、運輸業等は大きな打撃を受けた。 一時期は高騰した反動で石油価格が大幅に下がったが発展途上国の実需要もあり再上昇している。 燃料コストの問題もあるが二酸化炭素排出量の削減も負けず劣らず重要な問題である。 このような状況下で両方に有利なエマルジョン燃料の普及は進んでいる。 通常のエマルジョン燃料は油、添加剤および水の3種類の液体を撹拌混合しエマルジョン化しエマルジョン燃料とする。 特に二酸化炭素排出量の削減という点で非常に有効なバイオ燃料の使用は今後も促進されるが、エマルジョン燃料においてもバイオ燃料の混合はやはり有効である。  Due to the surge in oil prices that peaked last summer, fisheries with a high energy cost ratio, agriculture such as house cultivation, hot bath facilities, and the transportation industry were severely hit. At one time, the oil price dropped significantly due to the rising reaction, but it is rising again due to actual demand in developing countries. Although there is a problem of fuel cost, reduction of carbon dioxide emissions is not less than an important issue. Under such circumstances, the spread of emulsion fuel advantageous to both is in progress. Ordinary emulsion fuel is emulsified by mixing three liquids, oil, additive and water, into emulsion fuel. The use of biofuel, which is very effective especially in terms of reducing carbon dioxide emissions, will continue to be promoted in the future, but mixing of biofuel is also effective in emulsion fuel.

エマルジョン燃料は通常油、添加剤および水の3種類の液体をエマルジョン化して製造するが、バイオ燃料を使用する場合従来の燃料に混合して使用することが考えられるが、その場合一般的には石油系の油に混合する。 2種類の油からエマルジョン燃料を大量に製造するためには通常複数個の高価なミキサが必要であるが、システムが複雑になり大掛かりな装置になる。 少量製造する場合はバッチ処理でも可能であるが、大量に製造する場合通常は連続処理になる。 小型でない装置においても、簡単、コンパクトかつ安価な装置で短時間で2種類の油の十分なエマルジョン化が可能な連続製造装置を提供する。  Emulsion fuel is usually produced by emulsifying three liquids, oil, additive and water. When biofuel is used, it can be used by mixing with conventional fuel. Mix in petroleum oil. In order to produce a large amount of emulsion fuel from two types of oil, usually a plurality of expensive mixers are required, but the system becomes complicated and becomes a large-scale apparatus. Batch processing is possible when manufacturing in small quantities, but continuous processing is usually used when manufacturing in large quantities. Provided is a continuous production apparatus capable of sufficiently emulsifying two types of oil in a short time with a simple, compact and inexpensive apparatus even in a non-compact apparatus.

図1に本発明の概念的な系統図を示す。 2種類の油はそれぞれ流量計8を経由し、所定量をインバータモータ駆動渦流式油ポンプ1により合流後エジェクタ5で撹拌タンク6に供給する。 同時に添加剤も流量計8を経由しインバータで流量可変の添加剤ポンプ(2)により所定量を撹拌タンク6内のエジェクタ5の付近に供給する。 この場合油は撹拌能力の高い高速回転の渦流ポンプ1で撹拌タンク6に供給するが、撹拌タンクの配管の先端には周囲の数倍の液体を吸い込み噴出すべくエジェクタ5を設けており、油の供給撹拌と同時に添加剤との撹拌になる。 撹拌タンク6の液面が一定になるようにレベルセンサ9でインバータモータ駆動のエマルジョンポンプ3の流量を制御するが、3種類の液体の総量より多めにし流量調整弁10でタンクに戻しながら先端のエジェクタ5で撹拌する。 渦流ポンプは高速回転させ、外周に放射状の溝を持つ羽根車の回転によりポンプ内の内壁に沿って渦を発生させながら液を送るので撹拌能力が高い。 また、エジェクタはノズルから高速で吐出すると周囲が負圧になるため周囲の数倍の量の液体を吸込み、混合噴射するので撹拌力が大きい。 なお、撹拌タンク6は大きな容量でなくてよい。エマルジョンポンプ3によって供給した液体と、流量計8で所定量をインバータモータ駆動の水ポンプ(4)で供給した水はミキサ7でエマルジョン化されエマルジョン燃料となる。  FIG. 1 shows a conceptual system diagram of the present invention. The two types of oil are respectively supplied through a flow meter 8 and supplied to a stirring tank 6 by an ejector 5 after merging by a vortex oil pump 1 driven by an inverter motor. At the same time, a predetermined amount of the additive is supplied to the vicinity of the ejector 5 in the agitation tank 6 through the flow meter 8 by an additive pump (2) having a variable flow rate by an inverter. In this case, the oil is supplied to the agitation tank 6 by a high-speed rotating vortex pump 1 having a high agitation capacity, but an ejector 5 is provided at the tip of the agitation tank piping to suck and eject several times the surrounding liquid. And stirring with the additive simultaneously. The flow rate of the emulsion pump 3 driven by the inverter motor is controlled by the level sensor 9 so that the liquid level of the stirring tank 6 becomes constant. Stir with the ejector 5. The vortex pump rotates at high speed, and the liquid is sent while generating vortices along the inner wall of the pump by the rotation of an impeller having a radial groove on the outer periphery, so that the stirring ability is high. In addition, when the ejector ejects from the nozzle at a high speed, the surrounding becomes a negative pressure, and therefore the amount of liquid several times the surrounding is sucked and mixed and injected, so the stirring force is large. The stirring tank 6 does not have to have a large capacity. The liquid supplied by the emulsion pump 3 and the water supplied by the flowmeter 8 by the water pump (4) driven by the inverter motor are emulsified by the mixer 7 to become emulsion fuel.

2種類の油と添加剤を、撹拌能力が高く高速回転の渦流ポンプ4と周囲の数倍の量の液体を吸い込んで噴出するエジェクタ5を供給、循環時に最大限使用することにより、1台のミキサで2種類の油を使用しても十分エマルジョン化が図れるので、シンプルな装置で安価にエマルジョン燃料が製造できる。  By supplying the two types of oil and additives to the vortex pump 4 with high stirring ability and the high-speed rotation vortex pump 4 and the ejector 5 that sucks and ejects several times the amount of liquid around it, Even if two types of oil are used in the mixer, sufficient emulsification can be achieved, so that emulsion fuel can be produced at low cost with a simple apparatus.

図1の系統図に基づき説明する。 まず例えば石油系燃料とバイオ燃料の2種類の油は流量計8で渦流式のインバータモータ駆動の油ポンプ1で所定量エジェクタ5経由で撹拌タンク6に供給するが、同時に添加剤を流量計8でダイアフラム式の可変速モータ駆動の添加剤ポンプ2で設定量エジェクタ5の近辺に供給するが、エジェクタ5により既に入っている油や添加剤との撹拌も同時に行なわれる。 撹拌タンク6ではエマルジョンポンプ3でミキサ7への供給と同時に流量調整弁10の開度調整を行ない循環量を調整し超音波センサのようなレベルセンサ9で設定したレベルを保つように制御する。 渦流式のエマルジョンポンプ3でミキサ7への供給と同時に流量調整弁10で循環量を調整しエジェクタ5経由で撹拌タンク6へ循環させるが、渦流ポンプは高速回転させ、外周に放射状の溝を持つ羽根車の回転によりポンプ内の内壁に沿って渦を発生させながら液を送るので撹拌能力が高い上に、エジェクタはノズルから高速で吐出すると周囲が負圧になるため周囲の数倍の量の液体を吸込み、混合噴射するので撹拌力が大きい。 エマルジョンポンプ3で3種類が混合した液体をミキサに送るが、同時に流量計8でインバータモータ駆動の水ポンプ2で所定量供給した水とミキシングしエマルジョン化しエマルジョン燃料とする。上記の動作を、図示しない制御装置で自動的に行なう。  This will be described based on the system diagram of FIG. First, for example, two kinds of oils such as petroleum-based fuel and biofuel are supplied to the agitation tank 6 via the ejector 5 by a vortex type inverter motor driven oil pump 1 by a flow meter 8, and at the same time, additives are added to the flow meter 8 The diaphragm type variable-speed motor-driven additive pump 2 supplies a set amount in the vicinity of the ejector 5, and the ejector 5 simultaneously stirs the oil or additive already contained. In the agitation tank 6, the opening of the flow rate adjusting valve 10 is adjusted simultaneously with the supply to the mixer 7 by the emulsion pump 3 to adjust the circulation amount so that the level set by the level sensor 9 such as an ultrasonic sensor is maintained. At the same time as the supply to the mixer 7 by the vortex emulsion pump 3, the circulation amount is adjusted by the flow rate adjusting valve 10 and circulated to the agitation tank 6 via the ejector 5. Since the liquid is sent while generating a vortex along the inner wall of the pump by the rotation of the impeller, the stirring ability is high, and the ejector discharges from the nozzle at a high speed, so the surrounding becomes negative pressure. Since the liquid is sucked and mixed and jetted, the stirring force is large. The emulsion pump 3 sends the mixed liquid to the mixer. At the same time, the flow meter 8 mixes with a predetermined amount of water supplied by the water pump 2 driven by the inverter motor and emulsifies it to produce emulsion fuel. The above operation is automatically performed by a control device (not shown).

前項最良の形態で説明しているが、図1は小型でないエマルジョン燃料製造装置の2種類の油の場合で、水、添加剤あるいは油の種類によって混合比率やエマルジョン化の方法は異なる。もちろん3種類の油の場合も流量計8と油ポンプ1をさらに追加すればよい。  As described in the best mode in the previous section, FIG. 1 shows the case of two types of oil in a non-compact emulsion fuel production apparatus, and the mixing ratio and emulsification method differ depending on the type of water, additive, or oil. Of course, in the case of three types of oil, the flow meter 8 and the oil pump 1 may be further added.

この発明の装置はシステムもシンプルで大きなタンクも不用でコンパクトにでき、安価に製造できるので実施性が高く普及しやすいと考え、省エネと二酸化炭素、窒素酸化物、硫黄酸化物等の排出量の大幅削減に貢献できる。 バイオ燃料を使用する場合には特に有効であると考える。  The device of the present invention is simple and does not require a large tank, can be made compact, and can be manufactured at low cost, so it is considered to be highly practical and easy to spread, and it can save energy and emit carbon dioxide, nitrogen oxides, sulfur oxides, etc. Contributes to significant reduction. This is particularly effective when using biofuel.

本発明の概念的な系統図である。  It is a notional systematic diagram of the present invention.

1 油ポンプ
2 添加剤ポンプ
3 エマルジョンポンプ
4 水ポンプ
5 エジェクタ
6 撹拌タンク
7 ミキサ
8 流量計
9 レベルセンサ
10 流量調整弁
DESCRIPTION OF SYMBOLS 1 Oil pump 2 Additive pump 3 Emulsion pump 4 Water pump 5 Ejector 6 Stir tank 7 Mixer 8 Flow meter 9 Level sensor 10 Flow control valve

Claims (1)

撹拌能力の高い渦流式の2式の油ポンプ(1)およびエマルジョンポンプ(3)と、撹拌タンク(6)への供給や循環のために配管の先端に周囲の数倍の量の液体も吸引して噴出するエジェクタ(5)を2式持ち、さらに電動ポンプの回転数を所定量の液体を供給すべくインバータ制御するために必要な流量計(8)、レベルセンサ(9)と自動流量調整弁(10)を設け、撹拌タンク6で2種類の油と添加剤を予混合後、ミキサ(7)でさらに水を混合しエマルジョン化するための自動エマルジョン燃料製造装置。  Two vortex-type oil pumps (1) and emulsion pumps (3) with high agitation capacity, and suction of several times the amount of liquid at the tip of the pipe for supply and circulation to the agitation tank (6) And two ejectors (5) to be ejected, and the flow rate meter (8), level sensor (9) and automatic flow rate adjustment necessary for inverter control to supply a predetermined amount of liquid to the rotation speed of the electric pump An automatic emulsion fuel production apparatus for providing a valve (10), premixing two kinds of oil and additives in a stirring tank 6, and further mixing water into an emulsion by a mixer (7).
JP2009257508A 2009-10-20 2009-10-20 Apparatus for producing emulsion fuel Pending JP2011089097A (en)

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