JP2011079550A - Package for accommodating sidewise symmetrical pack pair and assembling method therefor - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To reduce a manufacturing cost by sharing a common package between right and left door linings. <P>SOLUTION: A symmetrical package 1 for supporting left and right door linings 6 and 60 includes: support pieces 2, 2 disposed opposite to each other; and a pair of receiving pieces 3, 3 detachably fittable to both ends of each of the support pieces 2, and receiving peripheral portions of the door linings 6 and 60 while each receiving piece 3 is fitted in one of the ends. An assembling display 4 indicating one of the ends, to which the corresponding support piece 2 is fitted according to the left or right door lining, 6 or 60, to be supported is provided on each receiving piece 3. In addition, arrows 35 indicating the directions in which they are fitted in the support pieces 2 according to the assembling displays 4 are shown on the receiving pieces 3, 3. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

  The present invention relates to a packaging body that can accommodate any of a pair of symmetrical members, specifically, a packaging body for housing a vehicle door lining used for a vehicle door having a symmetrical shape on the left and right, and It relates to the assembly method.

FIG. 12 is a perspective view of a general vehicle door (7) (see Patent Document 1). The door (7) is configured by attaching a door lining (6) as an interior material to the inside of the door body (70). Since the door lining (6) is located on the side of the occupant, a door opening / closing handle (68) is provided on the door lining (6).
FIG. 13 is a diagram showing the inside of a general four-door type vehicle. Since the doors (7a) and (7) have different shapes at the front (F) and the rear (R), the door lining also has different shapes. FIG. 13 shows the left and right front doors (7a), (7), (F, R). For each of the front and rear sides, the left and right doors of the vehicle are symmetrical, The door lining (6) and the right door lining (60) are also symmetrical.
In particular, the door lining (6) for the rear door (R) has a substantially trapezoidal shape in which the upper and lower opposite sides are composed of a long side (65) and a short side (66). One end is connected by a straight line or a hypotenuse (67) of a curve.
In the vehicle manufacturing process, as shown in FIGS. 14 (a) and 14 (b), a plurality of, specifically, two door linings (6) and (6) are formed on a synthetic resin tray (9). Place and transport. In particular, since the door lining (6) for the rear door has a substantially trapezoidal shape, if the door lining (6) is disposed so that the hypotenuses (67) and (67) face each other, the tray (9) It's small.
14 (a) is a plan view of a conventional left door lining (6) tray (9), and FIG. 14 (b) is a plan view of the right door lining (60) tray (9a). is there. Conventionally, the left and right door linings (6) and (60) have been transported in separate trays (9) and (9a). Each of the trays 9 and 9a has a flat plate shape, and a concave surface 95 corresponding to the outer periphery of the door lining is formed on the upper surface.

JP-A-9-109780

The applicant can mass-produce the packing body such as a tray that receives the door lining (5) by using the left and right door linings (6) and (60), thereby reducing the manufacturing cost. We focused on what we can do. In addition, attention was paid to the fact that the manufacturing cost can be further reduced by reducing the amount of the synthetic resin that is the material of the package.
In particular, in order to support two door linings (6) and (6) with the hypotenuses (67) and (67) facing each other, a receiving piece that supports the short side (66) of one door lining (6) is used. It has been found that if a part of the long side (65) of the other door lining (6) is supported, the receiving piece can be made small and can be stably supported.
An object of the present invention is to reduce the manufacturing cost by making the package common to the left and right door linings (6) and (60). Another object is to reduce the cost by reducing the amount of material of the package.

The package (1) can place the first package and the second package having a symmetrical shape with the first package, each having at least two packages as a set, A pair of support pieces (2) and (2) arranged opposite to each other and at least a part of the outer periphery of the first package or the second package are received and detachably fitted to the support pieces. A pair of receiving pieces (3) and (3) which can be combined, and the pair of receiving pieces to be placed depends on either the first packing piece or the second packing piece. (3) (3) can be selectively fitted to the support pieces (2) and (2), respectively.
On the receiving piece (3) (3), depending on whether the member to be supported is left or right, an assembly indication (4) (marks L and R) indicating the end to be fitted to the supporting piece (2) ) Is attached.
The support piece (2) (2) is fitted with any end of the receiving piece (3) or (3) depending on whether the first package or the second package is placed. A guide display (45) indicating whether or not it should be provided is provided.
Further, on the receiving pieces (3) and (3), a mark (35) indicating which support piece (2) should be fitted is attached according to the assembly indication (4). The member placed on the package (1) has a pair of opposite sides having a long side (65) and a short side (66), and one end of both sides (65) (66) is a hypotenuse ( 67), and at least a pair of members are placed on the receiving piece (3) with the hypotenuse (67) facing each other, and the receiving pieces (3) and (3) are connected to the short side (66) of one member. In addition, a part of the long side (65) of the other member is supported.

1. For example, in order to support the left side member as the first package, the end portions of both receiving pieces (3) and (3) on which the left side (L) assembly indication (4) is written are indicated by a guide (45). Fit to the support piece (2). On both receiving pieces (3) and (3), the outer peripheral portion of the left member is placed.
To support the right member as the second package, align the ends of the receiving pieces (3) and (3) with the assembly indication (4) on the right (R) with the guide indication (45). And fit into the support piece (2). On both receiving pieces (3) and (3), the outer peripheral portion of the right member is placed.
In this way, the left and right members can be received by replacing the receiving pieces (3) and (3) with the supporting pieces (2), so the packaging body (1) is shared by the left and right members. It is possible to reduce the manufacturing cost of the package (1).
2. On the receiving pieces (3) and (3), a mark indicating which support piece (2) should be fitted in accordance with the assembly indication (4) is attached. For example, in order to support the left member, the receiving pieces (3) and (3) may be fitted to the supporting piece (2) in accordance with the mark corresponding to the left assembly indication (4). Thereby, workability | operativity at the time of assembling a package (1) improves.
3. The member on the package (5) has a shape in which the opposite side has a long side (65) and a short side (66), and is placed on the package (5) with the oblique sides (67) of the pair of members facing each other. Placed. The receiving piece (3) supports the short side (66) of one member and a part of the long side (65) of the other member.
That is, the receiving piece (3) is shortened by supporting the short side (66) of one member and a part of the long side (65) of the other member with one receiving piece (3) or (3). can do. Thereby, since the material amount of a package (1) can be reduced, the manufacturing cost of a package (1) can be reduced.

It is a front view which shows the state which laminated | stacked the package unit. It is a top view of a package unit. (a) is a plan view of a state in which the left door lining is placed on the door lining package according to this example, and (b) is a right door lining placed on the door lining package. It is a top view of the state put. It is a top view of the package for left side door lining comprised from a receiving piece and a support piece. It is a perspective view of a protrusion and a hole. It is a perspective view of the fastener which connects an adjacent receiving piece. It is a perspective view which shows another fitting structure of a support piece and a receiving piece. It is a top view of the package for right side door lining comprised from a receiving piece and a support piece. It is a top view of the state which mounted the left side door lining accidentally in the package for right side door linings. It is a top view of the packing body comprised from the receiving piece and support piece which provided the protruding wall. It is sectional drawing which fractured | ruptured the laminated body of FIG. 1 by the line | wire containing a BB line and was seen by the arrow. It is a perspective view of a door main body and a door lining. It is a figure which shows the inside of a general 4 door type vehicle. (a) is a plan view of a conventional left door lining tray, and (b) is a plan view of a right door lining tray. It is a perspective view which shows another support piece and a receiving piece.

Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
This example relates to a package that can store both the left and right door linings, and the package units (5) and (5) that store the door linings (6) and (6) are separated from each other as shown in FIG. It is placed on a pallet (85) having legs (86) and (86) and stacked in a plurality of stages, and the pressing body (8) is covered on the top. This is put in a case (not shown), and a fork (not shown) of a forklift is inserted between the legs (86) (86) of the pallet (85), lifted, and transported for export. .
As shown in FIG. 2, the package unit (5) is formed by connecting the packages (1) and (1) arranged side by side. A package (1) for a door lining includes a pair of horizontally long support pieces (2) and (2) and receiving pieces (3) having removably fitted ends at both ends of the support piece (2). ) (3) The packing body (1) is arranged such that a pair of support pieces (2) and (2) are separated from each other, and receiving pieces (3) and (3) are arranged between the support pieces (2) and (2) in a substantially orthogonal direction. Installed. The receiving pieces (3) and (3) are selectively fitted to the end portions of the supporting pieces (2) and (2). Here, “selective” is determined by the shape of the door lining which is a package, as will be described later.
Both the support piece (2) and the receiving pieces (3) and (3) are formed from a synthetic resin such as foamed resin, and the lengths of the receiving pieces (3) and (3) are the same, but they may be different.
The support piece (2) and the receiving pieces (3) and (3) can be made of any foamed resin molded body, but are preferably a foamed molded body of thermoplastic resin. Thermoplastic resins include polystyrene resins, polyolefin resins (for example, polypropylene resins, polystyrene resins), polyester resins (for example, polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate), polycarbonate resins, and polylactic acid resins. Resin etc. are mentioned. Among these, it is preferable to use a composite resin containing polystyrene and polyethylene.
This example relates to the improvement of a package that is provided with the oblique sides (67) and (67) of the two door linings facing each other, and therefore the door lining package (1) for the rear door is shown in the figure. To do. The door lining for the rear door has a substantially trapezoidal shape as in the conventional case.

Fig. 3 (a) is a plan view of the door lining package (1) according to this example with the left door lining (6) placed thereon, and Fig. 3 (b) is the door lining packaging. It is a top view of the state which mounted the right side door lining (60) in the body (1). FIG. 4 is a plan view of the left side door lining packaging unit (5) configured by connecting the packaging bodies (1) and (1) horizontally.
The receiving pieces (3) and (3) are provided with protrusions (39) and (39) at both ends, and the protrusions (39) and (39) are fitted into holes (29) provided at both ends of the support piece (2). (See FIG. 5). Accordingly, the receiving pieces (3) and (3) are detachably fitted to the support piece (2). In addition, you may open a protrusion (39) in a support piece (2), and open a hole (29) in a receiving piece (3) (3).

L including the first arrows (20) and (20) with the tip facing the support piece (2) facing the hole (29) on both ends of the support piece (2) of 1 An R guide display (45) is displayed. L means left door lining, and R means right door lining.
On both ends of the receiving pieces (3) and (3), a second arrow (35) indicating which support piece (2) should be fitted in correspondence with the first arrows (20) and (20). ) (35) is attached with the tip facing outward. On the receiving pieces (3) and (3), L and R assembly indications (4) and (4) are attached near the inside of the second arrows (35) and (35).

To support the door lining (6) on the left side of the package assembly , as shown in FIG. 4, the second arrow (35) corresponding to the assembly indication (4) of L on the receiving pieces (3) and (3) is provided. The protrusion (39) is fitted into the hole (29) so as to face the first arrow (20) of the L guide display (45) of the support piece (2). Thereby, the packing body (1) for the door lining (6) on the left side is configured.
Next, as shown by the alternate long and short dash line in FIG. 4, the same package (1) (1) is created and arranged horizontally. The adjacent support pieces (2), (2) and the receiving pieces (3), (3) are fastened together so that the packing bodies (1), (1) are not separated from each other, and the packing body unit (5) is attached. Constitute. For this fastening, for example, as shown in FIG. 6, fasteners (55) and (55) such as a bite can be used, but the fastening structure is not limited to this. Further, in order to fit the receiving piece (3) to the supporting piece (2), as shown in FIG. 7, the receiving piece (3) and the supporting piece (2) are provided with recesses (38) and (28), respectively. (38) (28) The two may be fitted together.
Next, as shown in FIG. 3A, the two left door linings (6) and (6) are placed on each package (1) with the hypotenuses (67) facing each other.

In order to support the right door lining (60) (60), as shown in FIG. 8, the second arrow (35) corresponding to the assembly indication (4) of R of both receiving pieces (3) (3) is provided. The protrusion (39) is fitted into the hole (29) so as to face the first arrow (20) of the R guide display (45) of the support piece (2). Thereby, the packaging body (1) for the right door lining (60) is formed. As shown by a dotted line in FIG. 8, the same package (1) is created and arranged horizontally. The adjacent support pieces (2), (2) and the receiving pieces (3), (3) are fastened together so that the packing bodies (1), (1) are not separated from each other, and the packing body unit (5) is attached. Constitute.
Next, as shown in FIG. 3 (b), the two right door linings (60), (60) are placed on each package (1) with the hypotenuses (67), (67) facing each other.
If the left door lining (6) (6) is placed on each package (1) shown in FIG. 3 (b), as shown in FIG. 9, the short side (66) of the door lining (6) is placed. Is not supported. Therefore, it is necessary to change the mounting position of the receiving pieces (3) and (3) in accordance with either the left or right door lining (6) or (60) to be placed.

As shown in FIGS. 3 (a) and 3 (b), when the door linings (6) and (60) are placed on the respective packing bodies (1), the planar positioning of the door linings (6) and (60) is not possible. Therefore, the door linings (6) and (60) may fall inadvertently from the package (1). As a countermeasure against this, as shown in FIG. 10, a protruding wall (25) is placed on the support piece (2) and the receiving piece (3) at a place where neither the left or right door lining (6) or 60 is covered. It may be provided to prevent the door lining (6) (60) from falling.
Further, as described above, the package unit (5) is stacked in several stages as shown in FIG. FIG. 11 is a cross-sectional view of the stacked package unit (5) (5) of FIG. 1 taken along the line B-B and viewed from the direction of the arrow. The uppermost door lining (6) is covered with a pressing body (8), and the pressing body (8) is formed by cutting the support piece (2) into approximately half in the thickness direction.
Actually, three package units (5) are arranged side by side, and after placing the door lining (6), they are stacked in nine stages and stored as an assembly in a frame (not shown). In this state, it is transported for export, for example.

The package according to this example has the following effects.
1. For example, in order to support the left door lining (6) (6), the end of both receiving pieces (3) and (3) on which the assembly indication (4) on the left (L) is marked is a guide indication (45). Fit to the support piece (2). On both receiving pieces (3) and (3), the outer peripheral portion of the left door lining (6) and (6) is placed.
To support the right door lining (60) (60), align the ends of the receiving pieces (3) (3) with the assembly indication (4) on the right side with the guide indication (45). Fit in (2). On both receiving pieces (3) and (3), the outer peripheral portion of the right door lining (60) (60) is placed.
Thus, since the receiving pieces (3) and (3) are replaced with the supporting pieces (2), the left and right door linings (6) and (60) can be received. The left and right door linings (6) and (60) can be shared, and the manufacturing cost of the package (1) can be reduced.
2. On the receiving pieces (3) and (3), a second arrow (35) indicating which support piece (2) should be fitted is attached according to the assembly indication (4). For example, in order to support the left member, the receiving pieces (3) and (3) may be fitted to the support piece (2) in accordance with the second arrow (35) corresponding to the left assembly indication (4). . Thereby, workability | operativity at the time of assembling a package (1) improves.
3. The door lining (6) on the package (1) has a shape in which a pair of opposite sides has a long side (65) and a short side (66), and the hypotenuse (67 ) Are placed on the packing body (1) so as to face each other. The receiving pieces (3) and (3) support the short side (66) of one door lining (6) and a part of the long side (65) of the other door lining (6).
That is, by supporting a short side (66) of one door lining (6) and a part of a long side (65) of the other door lining (6) by one receiving piece (3), the receiving piece ( 3) can be shortened. Thereby, since the material amount of a package (1) can be reduced, the manufacturing cost of a package (1) can be reduced.

The above description of the embodiments is for explaining the present invention, and should not be construed as limiting the invention described in the claims or reducing the scope thereof. In addition, the configuration of each part of the present invention is not limited to the above embodiment, and various modifications can be made within the technical scope described in the claims.
For example, the door lining (6) (60), which is a package supported by the package (1), has a substantially trapezoidal shape. The door lining (6) (60) may be a rectangle other than a trapezoid. The package to be placed on the package (1) is not limited to the door linings (6) and (60), but may be any member having a symmetrical shape on the left and right.
Further, in the support piece (2) and the receiving piece (3), the fitting structure of L and R may be changed to play the role of assembly display and guide display. For example, as shown in FIG. 15, when the left door lining (6) (6) is supported, the shaft (39) of the receiving piece (3) to be fitted to the support piece (2) is formed as a square axis, and the right side When the door linings (60) and (60) are supported, the shaft (39) of the receiving piece (3) fitted to the support piece (2) may be formed into a round shaft to prevent erroneous insertion.

(1) Package
(2) Support piece
(3) Receiving piece
(4) Assembly indication
(5) Packaging unit
(65) Long side
(66) Short side
(67) hypotenuse

Claims (7)

The first package and the second package having a shape that is symmetrical with the first package, each of which is a package capable of mounting at least two packages as a set,
A pair of support pieces disposed opposite to each other;
A pair of receiving pieces, which can be detachably fitted to the pair of supporting pieces, between the pair of supporting pieces arranged apart from each other;
The pair of support pieces and the receiving pieces are placed on a part of the outer periphery, and a pair of packages to be packed depends on either the first package or the second package. Each of the receiving pieces can be selectively fitted to the support piece. The receiving piece can be fitted to the end portion of the support piece, and the pair of the receiving piece is provided with the pair according to whether the first packaged item or the second packaged item is placed. The package according to claim 1, wherein an assembly indication indicating which of the support pieces should be fitted is attached. The packaging body according to claim 2, wherein a mark indicating which end portion of the support piece should be fitted is attached on the receiving piece in accordance with an assembly indication. The support piece is provided with a guide display indicating which end portion of the receiving piece should be fitted depending on whether the first package or the second package is placed. The package according to any one of claims 1 to 3. The package has a shape in which a pair of opposite sides has a long side and a short side, and one end of both sides is connected by an oblique side, and at least a pair of members are placed on the receiving piece with the oblique sides facing each other. The package according to any one of claims 1 to 4, wherein the piece supports a short side of one member and a part of a long side of the other member. The package according to any one of claims 1 to 5, wherein the pair of support pieces have the same shape, and the pair of receiving pieces have the same shape. A pair of a first package and a second package having a shape symmetrical to the left and right of the first package, each of which is placed as a set of at least two packages, and is disposed opposite to each other. And a pair of receiving pieces that can be detachably fitted to the pair of support pieces, and the pair of support pieces has a guide display for identifying which package is placed on each of the pair of support pieces. Attached to each of the pair of receiving pieces, an assembly method for assembling a package with an assembly indication for identifying which package is to be placed,
Disposing a pair of support pieces apart from each other and substantially parallel;
Between the pair of support pieces, the set of packages to be placed is a guide display attached to the support pieces according to either the first package or the second package; The assembly of the package comprising the step of fitting the support piece and the receiving piece so that the identification between the guide indication and the assembly indication matches based on the assembly indication given to the receiving piece Method.

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