JP2011062676A - Method and device for cleaning coating gun - Google Patents

Method and device for cleaning coating gun Download PDF

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JP2011062676A
JP2011062676A JP2009217859A JP2009217859A JP2011062676A JP 2011062676 A JP2011062676 A JP 2011062676A JP 2009217859 A JP2009217859 A JP 2009217859A JP 2009217859 A JP2009217859 A JP 2009217859A JP 2011062676 A JP2011062676 A JP 2011062676A
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cleaning
liquid
tank
coating gun
recovered
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JP5399186B2 (en
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Yuji Yokoo
祐二 横尾
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Honda Motor Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B05B15/55Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
    • B05B15/555Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids discharged by cleaning nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B05B15/55Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids

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  • Application Of Or Painting With Fluid Materials (AREA)
  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method and a device for cleaning a coating gun which can substantially recover the total amount of waste liquids discharged from a coating gun in the case of color change. <P>SOLUTION: The method for cleaning a coating gun is for cleaning the coating gun 110 in the case of color change, and includes a process of discharging the waste liquid containing a coating into a liquid while immersing the tip of the coating gun into a cleaning vessel 20 filled with a cleaning liquid. The device 1 for cleaning the coating gun is for cleaning the coating gun 110 in the case of color change, and includes the cleaning vessel 20 discharging the waste liquids containing a coating into a cleaning liquid and maintained in the state of always filling of the cleaning liquid, and a recovery vessel 30 arranged at the outside of the cleaning vessel and recovering the liquid overflowed from the cleaning vessel. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、塗装ガンの洗浄方法および装置に関する。詳しくは、色替えの際に塗装ガンから排出される廃液を回収する塗装ガンの洗浄方法および装置に関する。   The present invention relates to a method and apparatus for cleaning a paint gun. Specifically, the present invention relates to a coating gun cleaning method and apparatus for collecting waste liquid discharged from a coating gun during color change.

従来から、色替えの際に塗装ガンから排出される廃液を回収する回収装置が種々提案されている。この廃液には、それまで使用されていた塗料および、塗料の排出経路を洗浄する洗浄液としてのシンナーが含まれる。   Conventionally, various collection apparatuses for collecting waste liquid discharged from a coating gun during color change have been proposed. This waste liquid includes paint used so far and thinner as a cleaning liquid for cleaning the discharge path of the paint.

一般に、従来の回収装置は、廃液に含まれる塗料が回収装置の内壁面に固着してしまうおそれが強いという問題がある。この問題の解決に一定の効果を挙げる回収装置も提案されている(例えば、特許文献1参照)。   In general, the conventional recovery device has a problem that the paint contained in the waste liquid is likely to adhere to the inner wall surface of the recovery device. A recovery device that has a certain effect on solving this problem has also been proposed (see, for example, Patent Document 1).

特開2004−089900号公報JP 2004-089900 A

しかしながら、特許文献1に開示された回収装置は、塗装ガンのガン先を回収容器に対して所定位置に配置し、ガン先から霧化した廃液を回収容器の内部空間に放出する。空間に放出された霧化状態の廃液ミストは、空中を飛散する。そのため、廃液を実質的に全量回収することは非常に困難であるという課題がある。   However, the recovery device disclosed in Patent Document 1 arranges the gun tip of the coating gun at a predetermined position with respect to the recovery container, and discharges the waste liquid atomized from the gun tip into the internal space of the recovery container. The atomized waste liquid mist released into the space is scattered in the air. Therefore, there is a problem that it is very difficult to recover substantially all of the waste liquid.

本発明は、上述の課題に鑑みてなされたものであり、色替えの際に塗装ガンから排出される廃液を実質的に全量回収することのできる塗装ガンの洗浄方法および装置を提供することを目的とする。   The present invention has been made in view of the above-described problems, and provides a coating gun cleaning method and apparatus capable of collecting substantially all of the waste liquid discharged from the coating gun during color change. Objective.

本発明による塗装ガンの洗浄方法は、色替えの際に塗装ガン(例えば、後述の塗装ガン110)を洗浄する塗装ガンの洗浄方法であって、洗浄液が入った洗浄槽(例えば、後述の洗浄槽20)に前記塗装ガンの先部(例えば、後述のベルカップ111)を浸した状態で、塗料を含んだ廃液を前記洗浄液中に排出させる工程を含むことを特徴とする。   The coating gun cleaning method according to the present invention is a coating gun cleaning method for cleaning a coating gun (for example, a coating gun 110 described later) at the time of color change, and a cleaning tank (for example, a cleaning described later) containing a cleaning liquid. The tank 20) includes a step of discharging the waste liquid containing the paint into the cleaning liquid in a state where the tip of the coating gun (for example, a bell cup 111 described later) is immersed.

この発明によれば、塗装ガンから塗料を含んだ廃液を液中に排出させる。これにより、色替えの際に塗装ガンから排出される廃液を実質的に全量回収することができる。   According to this invention, the waste liquid containing the paint is discharged from the coating gun into the liquid. Thereby, substantially all of the waste liquid discharged from the coating gun at the time of color change can be collected.

この場合、前記工程の後、前記塗装ガンの先部を前記洗浄槽の液面の上方に位置させて、前記塗装ガンから洗浄液を放出させる工程をさらに含むことが好ましい。   In this case, it is preferable that the method further includes a step of releasing the cleaning liquid from the coating gun by positioning the tip of the coating gun above the liquid level of the cleaning tank after the step.

この発明によれば、液中での廃液の排出が終わった塗装ガンの先部を液面上で洗浄する。これにより、少量の洗浄液で塗装ガンを洗浄することができる。   According to the present invention, the tip portion of the coating gun after the discharge of the waste liquid in the liquid is cleaned on the liquid surface. Thereby, the coating gun can be cleaned with a small amount of cleaning liquid.

本発明による塗装ガンの洗浄装置は、色替えの際に塗装ガンを洗浄する塗装ガンの洗浄装置(例えば、後述の塗装ガンの洗浄装置1)であって、塗料を含んだ廃液を洗浄液の中に排出させると共に洗浄液が常時溢れる状態に保たれる洗浄槽と、前記洗浄槽の外側に配置されて前記洗浄槽から溢れる液体を回収する回収槽(例えば、後述の回収槽30)と、を備えることを特徴とする。   A coating gun cleaning device according to the present invention is a coating gun cleaning device (for example, a coating gun cleaning device 1 to be described later) that cleans a coating gun when changing colors. And a recovery tank (for example, a recovery tank 30 to be described later) that is disposed outside the cleaning tank and collects the liquid overflowing from the cleaning tank. It is characterized by that.

この発明によれば、塗装ガンから廃液を洗浄槽の洗浄液に排出させて、洗浄槽から回収槽に溢れさせることで、色替えの際に塗装ガンから排出される廃液を実質的に全量回収することができる。   According to this invention, the waste liquid is discharged from the coating gun to the cleaning liquid in the cleaning tank and overflows from the cleaning tank to the recovery tank, so that substantially all of the waste liquid discharged from the coating gun at the time of color change is recovered. be able to.

この場合、前記回収槽で回収された液体から前記洗浄液を回収して前記洗浄槽の下部に供給する循環経路(例えば、後述の循環経路40)をさらに備え、
前記循環経路は、前記回収槽で回収された液体を比重の違いにより、塗料が多い高比重液体と洗浄液が多い低比重液体とに分離する分離槽(例えば、後述の一次分離槽50)を備えることが好ましい。
In this case, it further includes a circulation path (for example, a circulation path 40 described later) for recovering the cleaning liquid from the liquid recovered in the recovery tank and supplying it to the lower part of the cleaning tank,
The circulation path includes a separation tank (for example, a primary separation tank 50 described later) that separates the liquid collected in the collection tank into a high specific gravity liquid with a large amount of paint and a low specific gravity liquid with a large amount of cleaning liquid due to a difference in specific gravity. It is preferable.

この発明によれば、回収槽で回収された液体を分離槽において、塗料が多い高比重液体と洗浄液が多い低比重液体とに分離することができる。   According to the present invention, the liquid recovered in the recovery tank can be separated into a high specific gravity liquid with a large amount of paint and a low specific gravity liquid with a large amount of cleaning liquid in the separation tank.

この場合、前記循環経路は、前記分離槽から前記低比重液体を前記洗浄槽に供給する循環ポンプ(例えば、後述の回収液循環ポンプ60)と、前記循環ポンプから送り出された前記低比重液体を濾過して前記洗浄液を生成する濾過器(例えば、後述の濾過器70)とを備えることが好ましい。   In this case, the circulation path includes a circulation pump that supplies the low specific gravity liquid from the separation tank to the cleaning tank (for example, a recovered liquid circulation pump 60 described later), and the low specific gravity liquid that is sent from the circulation pump. It is preferable to include a filter (for example, a filter 70 described later) that performs filtration to generate the cleaning liquid.

この発明によれば、低比重液体を濾過することにより、洗浄液が大部分を占める回収洗浄液を生成することができる。
そして、生成した回収洗浄液を洗浄槽の底部に供給して循環させることにより、塗装ガンから排出される廃液を回収するために使用する洗浄シンナーの使用量を抑制することができる。
According to the present invention, a recovered cleaning liquid in which the cleaning liquid occupies most can be generated by filtering the low specific gravity liquid.
Then, by supplying and circulating the generated recovered cleaning liquid to the bottom of the cleaning tank, the amount of cleaning thinner used for recovering the waste liquid discharged from the coating gun can be suppressed.

この場合、前記回収槽の上部は前記洗浄槽の上部よりも上方に位置する筒状部を有し、前記筒状部の上部の開口部から中心に向けてやや下向きにエアを吹き出すエアブロー(例えば、後述のエアブロー35)を備えることが好ましい。   In this case, the upper part of the recovery tank has a cylindrical part positioned above the upper part of the cleaning tank, and an air blower that blows out air slightly downward from the opening of the upper part of the cylindrical part toward the center (for example, It is preferable to provide an air blow 35) described later.

この発明によれば、回収槽の上部から塗装ガンの先部に向けてエアブローすることにより、塗装ガンの先部の水切りを確実に行うことができる。   According to the present invention, the tip of the coating gun can be drained reliably by air blowing from the upper part of the collection tank toward the tip of the coating gun.

本発明によれば、色替えの際に塗装ガンから排出される廃液を実質的に全量回収することができる。   According to the present invention, substantially all of the waste liquid discharged from the coating gun during color change can be collected.

本発明の一実施形態に係る塗装ガンの洗浄装置を示す概略的構成図である。It is a schematic block diagram which shows the washing | cleaning apparatus of the coating gun which concerns on one Embodiment of this invention. 本実施形態に係る塗装ガンの先部の浸漬および廃液排出動作を示す概略的構成図である。It is a schematic block diagram which shows immersion of the front part of the coating gun and waste liquid discharge operation | movement which concern on this embodiment. 本実施形態に係る塗装ガンの先部の水切りおよび洗浄液放出動作を示す概略的構成図である。It is a schematic block diagram which shows the draining of the front part of the coating gun which concerns on this embodiment, and washing | cleaning liquid discharge | release operation | movement. 本実施形態に係る洗浄装置を複数台用いた塗装ガンの廃液回収システムを示す概略的構成図である。It is a schematic block diagram which shows the waste liquid collection | recovery system of the coating gun which used multiple washing | cleaning apparatuses which concern on this embodiment. 本実施形態に係る洗浄装置の格納状態を示す概略的構成図である。It is a schematic block diagram which shows the storing state of the washing | cleaning apparatus which concerns on this embodiment. 本実施形態に係る洗浄装置の使用状態を示す概略的構成図である。It is a schematic block diagram which shows the use condition of the washing | cleaning apparatus which concerns on this embodiment.

以下、本発明の一実施形態について、図面を参照しながら説明する。
図1に示すように、本実施形態に係る塗装ガンの洗浄装置1は、回収器10と、循環経路40とを備える。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
As shown in FIG. 1, the coating gun cleaning apparatus 1 according to the present embodiment includes a recovery device 10 and a circulation path 40.

回収器10は、洗浄槽20と、回収槽30との内外2槽構造で構成される。内側の洗浄槽20は、回収洗浄液を溢れさせる槽であり、外側の回収槽30は、洗浄槽20から溢れる液体を溜める貯留槽31を備える。   The recovery device 10 is configured with an inner and outer two tank structure of a cleaning tank 20 and a recovery tank 30. The inner cleaning tank 20 is a tank that causes the recovered cleaning liquid to overflow, and the outer recovery tank 30 includes a storage tank 31 that stores liquid overflowing from the cleaning tank 20.

洗浄槽20は、色替えの際に塗装ガン110の先部(ベルカップ111)が回収洗浄液中に浸漬できるように、必要な直径および深さを有している。洗浄槽20は、底部に回収洗浄液導入管21を備え、回収洗浄液導入管21から洗浄槽20に回収洗浄液が導入される。この回収洗浄液は、大部分がシンナーである。後述するように、回収洗浄液は、塗料およびシンナーが混合する回収原液を比重で分離後、上澄みを濾過して得られるものである。   The cleaning tank 20 has a necessary diameter and depth so that the tip (bell cup 111) of the coating gun 110 can be immersed in the recovered cleaning liquid when the color is changed. The cleaning tank 20 includes a recovered cleaning liquid introduction pipe 21 at the bottom, and the recovered cleaning liquid is introduced from the recovered cleaning liquid introduction pipe 21 into the cleaning tank 20. This recovered cleaning liquid is mostly thinner. As will be described later, the recovered cleaning liquid is obtained by separating the recovered stock solution mixed with the paint and the thinner by specific gravity and then filtering the supernatant.

回収洗浄液導入管21から導入される回収洗浄液は、洗浄槽20の上端縁から常時溢れる状態に保たれる。洗浄槽20の内部では、回収洗浄液が常時下から上へ流れている。回収洗浄液の液面は、洗浄槽20から回収洗浄液が溢れる一定高さに常時保たれる。   The recovered cleaning liquid introduced from the recovered cleaning liquid introducing pipe 21 is always kept overflowing from the upper end edge of the cleaning tank 20. Inside the cleaning tank 20, the recovered cleaning liquid always flows from the bottom to the top. The liquid level of the recovered cleaning liquid is always kept at a constant height where the recovered cleaning liquid overflows from the cleaning tank 20.

このような洗浄槽20の液面下に、塗装ガン110のベルカップ111を浸漬して液中に廃液を排出させると、塗装ガン110の液面下の体積および排出される廃液の体積に相当する液体がオーバーフローする。この間も液面は一定に保たれる。   When the bell cup 111 of the coating gun 110 is immersed under the liquid level of the cleaning tank 20 and the waste liquid is discharged into the liquid, it corresponds to the volume under the liquid level of the coating gun 110 and the volume of the discharged waste liquid. The overflowing liquid overflows. During this time, the liquid level is kept constant.

回収槽30は、洗浄槽20の外側に同心円状に配置される。回収槽30の下部には、洗浄槽20からオーバーフローする液体を貯留する環状の貯留槽31が形成されている。貯留槽31の内側壁32の上端には、洗浄槽20の底部が固定される。この場合、メンテナンスを容易にするため、洗浄槽20と回収槽30とは着脱自在であることが好ましい。
貯留槽31は、底部に回収原液排出管33を備えている。
The collection tank 30 is arranged concentrically outside the cleaning tank 20. An annular storage tank 31 that stores liquid overflowing from the cleaning tank 20 is formed in the lower part of the recovery tank 30. The bottom of the cleaning tank 20 is fixed to the upper end of the inner wall 32 of the storage tank 31. In this case, in order to facilitate maintenance, it is preferable that the cleaning tank 20 and the collection tank 30 are detachable.
The storage tank 31 includes a recovered stock solution discharge pipe 33 at the bottom.

回収槽30の上部には、洗浄槽20の上端よりも上方に位置する筒状部34を有している。筒状部34の上部には、多数のエアブロー35が設けられている。各エアブロー35は、筒状部34の上部の開口部から中心に向けてやや下向きにエアを吹き出す。これらのエアブロー35は、回収槽30の筒状部34に沿って円周方向にほぼ均等に配置されることが好ましい。   In the upper part of the collection tank 30, there is a cylindrical portion 34 positioned above the upper end of the cleaning tank 20. A large number of air blows 35 are provided on the upper portion of the cylindrical portion 34. Each air blow 35 blows air slightly downward from the upper opening of the cylindrical portion 34 toward the center. These air blows 35 are preferably arranged substantially evenly in the circumferential direction along the cylindrical portion 34 of the collection tank 30.

貯留槽31の内側壁32の上方には、多数の排気孔36が形成されている。これらの排気孔36は、内側壁32に沿って円周方向にほぼ均等に配置されることが好ましい。   A number of exhaust holes 36 are formed above the inner wall 32 of the storage tank 31. These exhaust holes 36 are preferably arranged substantially evenly in the circumferential direction along the inner wall 32.

塗装ブースでは、通常上から下へ、空調の換気がされている。塗装ガン110が色替え中であるか塗装中であるかに関係なく、洗浄槽20と回収槽30との間隙には、常に、上から下への空気の流れがある。多数の排気孔36は、このような空気の流れをスムーズに通すはたらきをする。   In the painting booth, air conditioning is usually ventilated from top to bottom. Regardless of whether the painting gun 110 is changing color or painting, there is always a flow of air from top to bottom in the gap between the cleaning tank 20 and the collection tank 30. The many exhaust holes 36 serve to smoothly pass such air flow.

後述するように、エアブロー35が作動して塗装ガン110の水(液)切りを行う際に噴射されるエアは、回収槽30の排気孔36から排出される。このため、廃液の跳ね返りによる塗装ガン110の汚れを防止する。   As will be described later, the air that is sprayed when the air blow 35 is activated to cut the water (liquid) of the coating gun 110 is discharged from the exhaust hole 36 of the collection tank 30. For this reason, the paint gun 110 is prevented from being contaminated by the splash of the waste liquid.

循環経路40は、回収槽30の回収原液排出管33から洗浄槽20の回収洗浄液導入管21に至る経路である。循環経路40には、上流側から、分離槽としての一次分離槽50、循環ポンプとしての回収液循環ポンプ60、および濾過器70が順に配置されている。   The circulation path 40 is a path from the recovered stock solution discharge pipe 33 of the recovery tank 30 to the recovered cleaning liquid introduction pipe 21 of the cleaning tank 20. In the circulation path 40, a primary separation tank 50 as a separation tank, a recovered liquid circulation pump 60 as a circulation pump, and a filter 70 are sequentially arranged from the upstream side.

循環経路40は、第1の管路41、第2の管路42、第3の管路43、および第4の管路44を備える。第1の管路41はドレンパイプであり、回収槽30の回収原液排出管33と一次分離槽50とを繋ぐ。第2の管路42は回収液再利用管であり、一次分離槽50と回収液循環ポンプ60とを繋ぐ。第3の管路43は、回収液循環ポンプ60と濾過器70とを繋ぐ。第4の管路44は、濾過器70と洗浄槽20の回収洗浄液導入管21とを繋ぐ。   The circulation path 40 includes a first pipeline 41, a second pipeline 42, a third pipeline 43, and a fourth pipeline 44. The first pipe 41 is a drain pipe, and connects the recovered stock solution discharge pipe 33 of the recovery tank 30 and the primary separation tank 50. The second pipe line 42 is a recovered liquid recycling pipe, and connects the primary separation tank 50 and the recovered liquid circulation pump 60. The third pipe line 43 connects the recovered liquid circulation pump 60 and the filter 70. The fourth pipe 44 connects the filter 70 and the recovered cleaning liquid introduction pipe 21 of the cleaning tank 20.

一次分離槽50は、回収槽30の貯留槽31から、回収原液排出管33および第1の管路41を通って導入された回収原液を、比重の違いにより分離する。この場合、一次分離槽50を密閉構造とすることで、後述するように、回収液循環ポンプ60による一次分離槽50からの液体の吸い上げに応じた負圧によって、回収槽30の貯留槽31に溜まっている回収原液を効果的に一次分離槽50内に導入することができる。   The primary separation tank 50 separates the recovered stock solution introduced from the storage tank 31 of the recovery tank 30 through the recovered stock solution discharge pipe 33 and the first pipe 41 by the difference in specific gravity. In this case, since the primary separation tank 50 has a sealed structure, as will be described later, the negative pressure corresponding to the suction of the liquid from the primary separation tank 50 by the collection liquid circulation pump 60 causes the storage tank 31 of the collection tank 30 to The collected recovered stock solution can be effectively introduced into the primary separation tank 50.

一次分離槽50に導入される回収原液には、塗料およびシンナーが含まれる。この回収原液に含まれる塗料は比重が大きいため沈み、シンナーは比重が小さいため浮き上がる。そのため、一次分離槽50の底部付近には、塗料が多く含まれる高比重液体が溜まり、液面付近には、シンナーが多く含まれる低比重液体が溜まる。
一次分離槽50には、液面の高さを常時監視する液面監視盤51が設置されている。
The recovered stock solution introduced into the primary separation tank 50 includes paint and thinner. The paint contained in the recovered stock solution sinks because of its high specific gravity, and the thinner floats because of its low specific gravity. Therefore, a high specific gravity liquid containing a lot of paint is collected near the bottom of the primary separation tank 50, and a low specific gravity liquid containing a lot of thinner is collected near the liquid surface.
The primary separation tank 50 is provided with a liquid level monitoring panel 51 that constantly monitors the height of the liquid level.

回収液循環ポンプ60は、一次分離槽50の液面やや下方から、シンナーが多く含まれる低比重液体を吸い上げる。すなわち、第2の管路42の入口端は、一次分離槽50の液面やや下方位置に配置される。この位置は、液面監視盤51により監視している液面高さの変動に応じて調整されることが好ましい。
回収液循環ポンプ60は、一次分離槽50から吸い上げた低比重液体を、第3の管路43を通って濾過器70へ送り込む。
The recovered liquid circulation pump 60 sucks up a low specific gravity liquid containing a lot of thinner from a slightly lower surface of the primary separation tank 50. That is, the inlet end of the second pipeline 42 is disposed at a position slightly below the liquid level of the primary separation tank 50. This position is preferably adjusted according to the fluctuation of the liquid level monitored by the liquid level monitoring panel 51.
The recovered liquid circulation pump 60 sends the low specific gravity liquid sucked from the primary separation tank 50 to the filter 70 through the third pipe 43.

濾過器70は、第3の管路43を通って送り込まれた低比重液体を濾過する。この低比重液体は、濾過器70で濾過されることにより、含まれる塗料分がさらに減少して、純粋な洗浄液に一層近づく。つまり、シンナーが大部分を占める回収洗浄液となる。
濾過器70で濾過された回収洗浄液は、回収液循環ポンプ60の圧力により、第4の管路44を通って回収洗浄液導入管21から洗浄槽20内に送り込まれる。
The filter 70 filters the low specific gravity liquid fed through the third conduit 43. The low specific gravity liquid is filtered by the filter 70, so that the content of the paint contained is further reduced and the liquid becomes closer to a pure cleaning liquid. In other words, the thinner is the recovered cleaning liquid that occupies most of the thinner.
The recovered cleaning liquid filtered by the filter 70 is sent into the cleaning tank 20 from the recovered cleaning liquid introducing pipe 21 through the fourth pipe 44 due to the pressure of the recovered liquid circulating pump 60.

一次分離槽50には、その底部と廃液移送ポンプ80とを繋ぐ廃液管路81が設けられる。廃液移送ポンプ80は、高比重液体である塗料が多く含まれる廃液を、一次分離槽50の底部から廃液管路81を通って吸い上げる。廃液移送ポンプ80は、一次分離槽50から吸い上げた廃液を、廃液管路82を通って廃液ドラム缶90へ送り込む。廃液ドラム缶90に収容された廃液は、廃液処理業者によってリサイクルされる。   The primary separation tank 50 is provided with a waste liquid pipe 81 that connects the bottom of the primary separation tank 50 and the waste liquid transfer pump 80. The waste liquid transfer pump 80 sucks up the waste liquid containing a large amount of paint, which is a high specific gravity liquid, from the bottom of the primary separation tank 50 through the waste liquid conduit 81. The waste liquid transfer pump 80 feeds the waste liquid sucked from the primary separation tank 50 to the waste liquid drum can 90 through the waste liquid conduit 82. The waste liquid accommodated in the waste liquid drum can 90 is recycled by a waste liquid processing company.

次に、図2および図3を参照して、洗浄槽20および回収槽30による、塗装ガン110の先部の浸漬および廃液排出動作、並びに、水切り(すなわち、液切り)および洗浄動作について説明する。   Next, with reference to FIG. 2 and FIG. 3, the operation of immersing the tip of the coating gun 110 and discharging the waste liquid, and draining water (that is, draining) and cleaning operations by the cleaning tank 20 and the recovery tank 30 will be described. .

図2に示すように、色替えの際には、塗装ガン110のベルカップ111が、洗浄槽20の回収洗浄液(大部分がシンナー)に浸漬される。ベルカップ111の外周には、塗装工程中に発生するダスト汚れが付着している。ベルカップ111が洗浄槽20の回収洗浄液に浸漬されることで、ベルカップ111の外周に付着している汚れを洗浄することができる。   As shown in FIG. 2, when changing colors, the bell cup 111 of the coating gun 110 is immersed in the recovered cleaning liquid (mostly thinner) in the cleaning tank 20. Dust dirt generated during the painting process is attached to the outer periphery of the bell cup 111. By immersing the bell cup 111 in the recovered cleaning liquid of the cleaning tank 20, dirt attached to the outer periphery of the bell cup 111 can be cleaned.

色替えの際には、洗浄槽20の回収洗浄液に浸漬させた塗装ガン110のベルカップ111の内部から、それまで使用されていた塗料およびシンナーを含む廃液を排出させる。この廃液の排出は、洗浄槽20の回収洗浄液中で行われる。
すなわち、廃液が空気中で排出された場合には霧状の廃液ミストとなって空気中を飛散するが、洗浄槽20の回収洗浄液中で排出される廃液は、空気中を全く飛散しない。そのため、塗装ガン110のベルカップ111から排出される廃液は、全量が回収洗浄液中に回収される。
At the time of color change, the waste liquid containing paint and thinner used so far is discharged from the inside of the bell cup 111 of the coating gun 110 immersed in the recovered cleaning liquid of the cleaning tank 20. The discharge of the waste liquid is performed in the recovered cleaning liquid of the cleaning tank 20.
That is, when the waste liquid is discharged in the air, it becomes a mist-like waste liquid mist and scatters in the air, but the waste liquid discharged in the recovered cleaning liquid in the cleaning tank 20 does not scatter in the air at all. Therefore, the entire amount of waste liquid discharged from the bell cup 111 of the coating gun 110 is recovered in the recovered cleaning liquid.

洗浄槽20内の回収洗浄液は、常時下から上へ流れてオーバーフローしている。そのため、ベルカップ111から回収洗浄液中に排出された廃液は、流れによって洗浄槽20からオーバーフローする。   The recovered cleaning liquid in the cleaning tank 20 always flows from the bottom to the top and overflows. Therefore, the waste liquid discharged from the bell cup 111 into the recovered cleaning liquid overflows from the cleaning tank 20 due to the flow.

ベルカップ111から回収洗浄液中に排出された廃液に含まれる塗料は、シンナーに比べて比重が大きい。そのため、洗浄槽20内に回収洗浄液の流れが無い場合には、沈降して底部に溜まる。ところが、洗浄槽20内では回収洗浄液が常時下から上へ流れている。廃液に含まれる塗料は、この流れのために沈降することができず、回収洗浄液中に排出された直後に流れに乗ってオーバーフローする。そのため、廃液に含まれる塗料は、回収洗浄液中で下方へ向けて拡散することも大幅に抑制される。   The paint contained in the waste liquid discharged from the bell cup 111 into the recovered cleaning liquid has a higher specific gravity than the thinner. Therefore, when there is no flow of the recovered cleaning liquid in the cleaning tank 20, it settles and accumulates at the bottom. However, in the cleaning tank 20, the recovered cleaning liquid always flows from the bottom to the top. The paint contained in the waste liquid cannot settle due to this flow, and overflows on the flow immediately after being discharged into the recovered cleaning liquid. Therefore, the paint contained in the waste liquid is also greatly suppressed from diffusing downward in the recovered cleaning liquid.

つまり、ほとんどの塗料はきわめて短時間しか洗浄槽20内にとどまらず、そのため、洗浄槽20の回収洗浄液中における塗料の濃度はある程度以上に濃くなることがなく、許容される最少限に維持される。   That is, most of the paint stays in the cleaning tank 20 only for a very short time. Therefore, the concentration of the paint in the recovered cleaning liquid in the cleaning tank 20 does not become higher than a certain level, and is maintained at the allowable minimum. .

図3に示すように、色替え洗浄の最終動作として、塗装ガン110のベルカップ111を洗浄槽20の液面からわずかに上昇させた位置で、ベルカップ111を高速回転させることにより、ベルカップ111に付着している回収洗浄液(大部分がシンナー)を遠心力により飛ばして水(液)切りを行う。   As shown in FIG. 3, as the final operation of the color change cleaning, the bell cup 111 is rotated at a high speed at a position where the bell cup 111 of the coating gun 110 is slightly raised from the liquid surface of the cleaning tank 20. The recovered cleaning liquid (mostly thinner) adhering to 111 is blown off by centrifugal force to cut water (liquid).

このとき、ベルカップ111の内側は、塗装ガン110の内部から少量の洗浄用シンナーおよびエアを放出して洗浄する。
ベルカップ111は、図2に示す浸漬工程により、洗浄槽20内の回収洗浄液によってある程度洗浄されている。そのため、図3に示す水切り洗浄工程で使用する洗浄用シンナーの量は、少量で充分である。
At this time, the inside of the bell cup 111 is cleaned by releasing a small amount of cleaning thinner and air from the inside of the coating gun 110.
The bell cup 111 is cleaned to some extent by the recovered cleaning liquid in the cleaning tank 20 by the dipping process shown in FIG. Therefore, a small amount of the cleaning thinner used in the draining cleaning step shown in FIG. 3 is sufficient.

このようにして、ベルカップ111の内外両面に付着している回収洗浄液を遠心力により飛ばし、ベルカップ111の内側を洗浄用シンナーにより洗浄すると同時に、エアブロー35を行って完全に水(液)切りをする。
この動作によりベルカップ111から飛散した回収洗浄液および洗浄用シンナーは、回収槽30の内壁面に当たり、廃液と同様に回収槽30の貯留槽31に溜まる。
In this way, the recovered cleaning liquid adhering to both the inner and outer surfaces of the bell cup 111 is blown off by centrifugal force, and the inside of the bell cup 111 is cleaned with a cleaning thinner, and at the same time, air blow 35 is performed to completely cut water (liquid). do.
The recovered cleaning liquid and cleaning thinner scattered from the bell cup 111 by this operation hit the inner wall surface of the recovery tank 30 and accumulate in the storage tank 31 of the recovery tank 30 in the same manner as the waste liquid.

エアブロー35の部分に、エアミックスシンナーを加えたエアブローを備えることもできる。この場合は、ベルカップ111の外側および塗装ガン110本体先端部のダスト汚れの洗浄も行うことができる。   An air blow in which an air mix thinner is added to the air blow 35 can also be provided. In this case, dust dirt on the outside of the bell cup 111 and the tip of the coating gun 110 main body can also be cleaned.

図2および図3に示すようにして、塗装ガン110の廃液回収動作および水切り動作を行った結果、回収槽30の貯留槽31に溜まった回収原液には、塗装ガン110のベルカップ111から排出されて洗浄槽20からオーバーフローされた塗料およびシンナーを含む廃液、洗浄槽20からオーバーフローされた回収洗浄液、および少量のベルカップ洗浄用シンナーが含まれる。   As shown in FIGS. 2 and 3, as a result of the waste liquid collecting operation and draining operation of the coating gun 110, the recovered stock solution collected in the storage tank 31 of the recovery tank 30 is discharged from the bell cup 111 of the coating gun 110. The waste liquid containing the paint and the thinner overflowed from the cleaning tank 20, the recovered cleaning liquid overflowed from the cleaning tank 20, and a small amount of bell cup cleaning thinner are included.

この回収原液は、貯留槽31から、回収原液排出管33および第1の管路41を通って一次分離槽50に導入されて、比重の違いにより分離される。すなわち、一次分離槽50の底部付近には、塗料が多く含まれる高比重液体が溜まり、液面付近には、シンナーが多く含まれる低比重液体が溜まる。   The recovered stock solution is introduced from the storage tank 31 through the recovered stock solution discharge pipe 33 and the first pipe 41 into the primary separation tank 50 and separated due to the difference in specific gravity. That is, a high specific gravity liquid containing a lot of paint is collected near the bottom of the primary separation tank 50, and a low specific gravity liquid containing a lot of thinner is collected near the liquid surface.

シンナーが多く含まれる低比重液体は、回収液循環ポンプ60により吸い上げられ、さらに、第3の管路43を通って濾過器70へ送り込まれる。この低比重液体は、濾過器70で濾過されることにより、含まれる塗料分がさらに減少して、シンナーが大部分を占める回収洗浄液となる。   The low specific gravity liquid containing a large amount of thinner is sucked up by the recovered liquid circulation pump 60 and further fed into the filter 70 through the third pipe 43. The low specific gravity liquid is filtered by the filter 70 to further reduce the amount of paint contained therein, and becomes a recovered cleaning liquid in which thinner is a major part.

この回収洗浄液は、回収液循環ポンプ60の圧力により、第4の管路44を通って回収洗浄液導入管21から洗浄槽20内に送り込まれる。そして、洗浄槽20内を下から上へ向けて流れる回収洗浄液の流れを作り出し、やがて洗浄槽20の上端縁からオーバーフローする。   The recovered cleaning liquid is fed into the cleaning tank 20 from the recovered cleaning liquid introducing pipe 21 through the fourth pipe 44 due to the pressure of the recovered liquid circulating pump 60. And the flow of the collection | recovery washing | cleaning liquid which flows into the inside of the washing tank 20 toward the top from the bottom is produced, and overflows from the upper end edge of the washing tank 20 before long.

このように、回収洗浄液を回収洗浄液導入管21から洗浄槽20内に供給し、オーバーフローさせて循環させることにより、塗装ガン110から排出される廃液を回収するために使用する洗浄シンナーの使用量を抑制することができる。   In this way, the amount of cleaning thinner used to recover the waste liquid discharged from the coating gun 110 is reduced by supplying the recovered cleaning liquid from the recovered cleaning liquid introduction pipe 21 into the cleaning tank 20 and causing it to overflow and circulate. Can be suppressed.

一方、一次分離槽50の底部に溜まった高比重液体である塗料が多く含まれる廃液は、廃液移送ポンプ80により吸い上げられ、廃液管路82を通って廃液ドラム缶90へ送り込まれる。廃液ドラム缶90に貯留される廃液は、塗装ガン110から排出される廃液に比べてシンナーの割合が少なくて、塗料の濃度が高い。
したがって、塗装ガン110から排出される廃液をそのまま処理する場合に比べて、廃液処理業者に依頼する処理量を削減することができる。
On the other hand, the waste liquid containing a large amount of high-density liquid paint collected at the bottom of the primary separation tank 50 is sucked up by the waste liquid transfer pump 80 and sent to the waste liquid drum can 90 through the waste liquid conduit 82. The waste liquid stored in the waste liquid drum can 90 has a thinner ratio and a higher paint concentration than the waste liquid discharged from the coating gun 110.
Therefore, compared with the case where the waste liquid discharged from the coating gun 110 is processed as it is, it is possible to reduce the amount of processing requested from the waste liquid processing company.

次に、図4を参照して、塗装ガンの洗浄装置1を複数台使用する塗装ガンの廃液回収システム2について説明する。   Next, with reference to FIG. 4, a coating gun waste liquid recovery system 2 that uses a plurality of coating gun cleaning apparatuses 1 will be described.

図4に示すように、塗装ガンの廃液回収システム2は、6台の塗装ロボット100a〜100fに対応するものである。この廃液回収システム2は、各塗装ロボットの塗装ガン110a〜110fに対応するため、6台の回収器10a〜10fを備えている。   As shown in FIG. 4, the waste liquid collection system 2 for the painting gun corresponds to six painting robots 100a to 100f. The waste liquid recovery system 2 includes six recovery units 10a to 10f in order to correspond to the coating guns 110a to 110f of the respective coating robots.

3台の塗装ロボット100a,100b,100cはラインを構成する。これに対応する3台の回収器10a,10b,10cの循環経路40a,40b,40cには、これらに共通する1台の一次分離槽50A、回収液循環ポンプ60A、および濾過器70Aが配置される。   The three painting robots 100a, 100b, and 100c constitute a line. Corresponding to the circulation paths 40a, 40b, and 40c of the three recovery devices 10a, 10b, and 10c, one primary separation tank 50A, a recovery liquid circulation pump 60A, and a filter 70A that are common to these are disposed. The

すなわち、3台の回収器10a,10b,10cの各第1の管路41a,41b,41cは、1本の第1の管路41Aにまとめられて一次分離槽50Aに繋がる。一次分離槽50Aと回収液循環ポンプ60Aとは、第2の管路42Aで繋がる。回収液循環ポンプ60Aと濾過器70Aとは、第3の管路43Aで繋がる。濾過器70Aから出る1本の第4の管路44Aは、3本の第4の管路44a,44b,44cに分岐されて3台の回収器10a,10b,10cにそれぞれ繋がる。   That is, the first pipelines 41a, 41b, and 41c of the three recovery devices 10a, 10b, and 10c are combined into one first pipeline 41A and connected to the primary separation tank 50A. The primary separation tank 50A and the recovered liquid circulation pump 60A are connected by a second pipe line 42A. The recovered liquid circulation pump 60A and the filter 70A are connected by a third conduit 43A. One fourth conduit 44A exiting from the filter 70A is branched into three fourth conduits 44a, 44b, 44c and connected to three recovery devices 10a, 10b, 10c, respectively.

同様に、3台の塗装ロボット100d,100e,100fはラインを構成する。これに対応する3台の回収器10d,10e,10fの循環経路40d,40e,40fには、これらに共通する1台の一次分離槽50B、回収液循環ポンプ60B、および濾過器70Bが配置される。   Similarly, the three painting robots 100d, 100e, and 100f form a line. Corresponding to the circulation paths 40d, 40e, and 40f of the three recovery devices 10d, 10e, and 10f, a primary separation tank 50B, a recovery liquid circulation pump 60B, and a filter 70B that are common to these are disposed. The

すなわち、3台の回収器10d,10e,10fの各第1の管路41d,41e,41fは、1本の第1の管路41Bにまとめられて一次分離槽50Bに繋がる。一次分離槽50Bと回収液循環ポンプ60Bとは、第2の管路42Bで繋がる。回収液循環ポンプ60Bと濾過器70Bとは、第3の管路43Bで繋がる。濾過器70Bから出る1本の第4の管路44Bは、3本の第4の管路44d,44e,44fに分岐されて3台の回収器10d,10e,10fにそれぞれ繋がる。   That is, the first pipelines 41d, 41e, and 41f of the three collection devices 10d, 10e, and 10f are combined into one first pipeline 41B and connected to the primary separation tank 50B. The primary separation tank 50B and the recovered liquid circulation pump 60B are connected by a second pipe line 42B. The recovered liquid circulation pump 60B and the filter 70B are connected by a third conduit 43B. One fourth conduit 44B exiting from the filter 70B is branched into three fourth conduits 44d, 44e, 44f and connected to three recovery devices 10d, 10e, 10f, respectively.

一次分離槽50Aの底部には、廃液管路81Aの一端が繋がる。一次分離槽50Bの底部には、廃液管路81Bの一端が繋がる。廃液管路81Aの他端および廃液管路81Bの他端は1本の廃液管路81にまとめられて、1台の廃液移送ポンプ80に繋がる。廃液移送ポンプ80は、一次分離槽50A、50Bから吸い上げた廃液を、廃液管路82を通って廃液ドラム缶90へ送り込む。廃液ドラム缶90に収容された廃液は、廃液処理業者によってリサイクルされる。   One end of the waste liquid conduit 81A is connected to the bottom of the primary separation tank 50A. One end of a waste liquid line 81B is connected to the bottom of the primary separation tank 50B. The other end of the waste liquid pipe 81 </ b> A and the other end of the waste liquid pipe 81 </ b> B are combined into one waste liquid pipe 81 and connected to one waste liquid transfer pump 80. The waste liquid transfer pump 80 feeds the waste liquid sucked from the primary separation tanks 50 </ b> A and 50 </ b> B to the waste liquid drum 90 through the waste liquid pipe line 82. The waste liquid accommodated in the waste liquid drum can 90 is recycled by a waste liquid processing company.

このような廃液回収システム2では、3台の回収器10a,10b,10cに対して、共通する1台の一次分離槽50A、回収液循環ポンプ60A、および濾過器70Aを配置するだけでよい。
同様に、3台の回収器10d,10e,10fに対して、共通する1台の一次分離槽50B、回収液循環ポンプ60B、および濾過器70Bを配置するだけでよい。
さらに、2台の一次分離槽50A、50Bに対して、共通する1台の廃液移送ポンプ80を配置するだけでよい。
これにより、設備を共用することができ、全体としての設備費用を削減することができる。
In such a waste liquid recovery system 2, only one common primary separation tank 50A, recovered liquid circulation pump 60A, and filter 70A need be arranged for the three recoverers 10a, 10b, and 10c.
Similarly, only one common primary separation tank 50B, recovered liquid circulation pump 60B, and filter 70B need be arranged for the three recoverers 10d, 10e, and 10f.
Furthermore, it is only necessary to arrange one common waste liquid transfer pump 80 for the two primary separation tanks 50A and 50B.
Thereby, equipment can be shared and equipment costs as a whole can be reduced.

次に、図5および図6を参照して、塗装ガンの洗浄装置1の格納機能について説明する。   Next, the retracting function of the coating gun cleaning apparatus 1 will be described with reference to FIGS.

図5および図6に示すように、塗装ロボット100の架台101には、ワーク(例えばバンパー)Wに接近する方向すなわち前方(図中左方向)に向かって、旋回(スイング)または前進(スライド)するステーが設置されている。図5および図6には、旋回するステー102を示す。   As shown in FIGS. 5 and 6, the platform 101 of the painting robot 100 is turned (swing) or moved forward (slide) in a direction approaching a work (for example, a bumper) W, that is, forward (leftward in the figure). A stay is installed. 5 and 6 show the stay 102 that rotates.

旋回ステー102の場合は、ステーの基部が、架台101に設けた支軸の周りに回転可能に支持される。旋回ステー102の先部には、洗浄装置1の回収器10が設置される。循環経路40については図示省略する。
旋回ステー102は、ステーの先部が、塗装ロボット100の架台101から前方へ突出しない格納位置(図5参照)と、架台101から前方へ突出した使用位置(図6参照)との間を旋回可能に構成される。
In the case of the turning stay 102, the base portion of the stay is supported so as to be rotatable around a spindle provided on the gantry 101. A recovery unit 10 of the cleaning device 1 is installed at the tip of the swivel stay 102. The circulation path 40 is not shown.
The swivel stay 102 swivels between a retracted position (see FIG. 5) where the tip of the stay does not protrude forward from the base 101 of the painting robot 100 and a use position (see FIG. 6) protruding forward from the base 101. Configured to be possible.

図示してないが、進退ステーの場合は、ステーの後部が、架台101に前後方向(図中左右方向)に進退可能に支持される。ステーの前部には、洗浄装置1の回収器10が設置される。
進退ステーは、ステーの前部が、塗装ロボット100の架台101から前方へ突出しない格納位置と、架台101から前方へ突出した使用位置との間を進退可能に構成される。
Although not shown, in the case of an advance / retreat stay, the rear portion of the stay is supported by the gantry 101 so as to be able to advance / retreat in the front-rear direction (left-right direction in the figure). At the front part of the stay, the collecting device 10 of the cleaning device 1 is installed.
The advance / retreat stay is configured so that the front portion of the stay can advance and retreat between a retracted position where the coating robot 100 does not protrude forward from the gantry 101 and a use position where the stay protrudes forward from the gantry 101.

塗装ロボット100による塗装中は、図5に示すように、使用されない回収器10が、塗装ロボット100の動作と干渉することを回避するため、また、塗装ダストにより汚れることを防ぐために、ステー102を格納位置に保持する。これにより、回収器10は、塗装ロボット100の架台101から前方へ突出しない格納位置に保持される。
格納位置には、回収器10が塗装ダストにより汚れることを防ぐために、例えばカバーを配置して、このカバーで回収器10を覆うように構成することも可能である。
During the painting by the painting robot 100, as shown in FIG. 5, in order to prevent the collecting device 10 that is not used from interfering with the operation of the painting robot 100 and to prevent the stay 102 from being contaminated by painting dust, Hold in the storage position. Thereby, the collection device 10 is held at a retracted position that does not protrude forward from the gantry 101 of the painting robot 100.
In order to prevent the collection device 10 from being contaminated by the paint dust, for example, a cover may be arranged at the storage position so that the collection device 10 is covered with this cover.

塗装ロボット100の色替え中は、図6に示すように、ステー102を使用位置まで旋回または前進させる。これにより、回収器10は、使用位置まで前進されて、廃液の回収を行う。   During the color change of the painting robot 100, the stay 102 is turned or advanced to the use position as shown in FIG. Thereby, the collection device 10 is advanced to the use position and collects the waste liquid.

自動制御を行わない場合は、生産稼動時間帯のみ、回収器10を使用位置に引き出しておき、稼動後や休日は格納する。   When automatic control is not performed, the collection device 10 is pulled out to the use position only during the production operation time period, and stores after operation and holidays.

1…塗装ガンの洗浄装置
10…回収器
20…洗浄槽
30…回収槽
40…循環経路
50…一次分離槽(分離槽)
60…回収液循環ポンプ(循環ポンプ)
70…濾過器
DESCRIPTION OF SYMBOLS 1 ... Coating gun washing | cleaning apparatus 10 ... Recovery machine 20 ... Washing tank 30 ... Recovery tank 40 ... Circulation path 50 ... Primary separation tank (separation tank)
60 ... Recovery liquid circulation pump (circulation pump)
70: Filter

Claims (6)

色替えの際に塗装ガンを洗浄する塗装ガンの洗浄方法であって、
洗浄液が入った洗浄槽に前記塗装ガンの先部を浸した状態で、塗料を含んだ廃液を前記洗浄液中に排出させる工程、
を含むことを特徴とする塗装ガンの洗浄方法。
A paint gun cleaning method for cleaning a paint gun when changing colors,
A step of discharging waste liquid containing paint into the cleaning liquid in a state where the tip of the coating gun is immersed in a cleaning tank containing the cleaning liquid;
A method for cleaning a paint gun, comprising:
前記工程の後、前記塗装ガンの先部を前記洗浄槽の液面の上方に位置させて、前記塗装ガンから洗浄液を放出させる工程、
をさらに含むことを特徴とする請求項1に記載の塗装ガンの洗浄方法。
After the step, the step of positioning the tip of the coating gun above the liquid level of the cleaning tank and discharging the cleaning liquid from the coating gun;
The coating gun cleaning method according to claim 1, further comprising:
色替えの際に塗装ガンを洗浄する塗装ガンの洗浄装置であって、
塗料を含んだ廃液を洗浄液の中に排出させると共に洗浄液が常時溢れる状態に保たれる洗浄槽と、
前記洗浄槽の外側に配置されて前記洗浄槽から溢れる液体を回収する回収槽と、
を備えることを特徴とする塗装ガンの洗浄装置。
This is a paint gun cleaning device that cleans the paint gun when changing colors.
A cleaning tank in which waste liquid containing paint is discharged into the cleaning liquid and the cleaning liquid is always kept overflowing;
A recovery tank disposed outside the cleaning tank and recovering liquid overflowing from the cleaning tank;
An apparatus for cleaning a paint gun, comprising:
前記回収槽で回収された液体から前記洗浄液を回収して前記洗浄槽の下部に供給する循環経路、をさらに備え、
前記循環経路は、前記回収槽で回収された液体を比重の違いにより、塗料が多い高比重液体と洗浄液が多い低比重液体とに分離する分離槽を備えることを特徴とする請求項3に記載の塗装ガンの洗浄装置。
A circulation path for recovering the cleaning liquid from the liquid recovered in the recovery tank and supplying it to the lower part of the cleaning tank;
The said circulation path is equipped with the separation tank which isolate | separates the liquid collect | recovered by the said collection tank into the high specific gravity liquid with many paints, and the low specific gravity liquid with many washing | cleaning liquids by the difference in specific gravity. Painting gun cleaning equipment.
前記循環経路は、
前記分離槽から前記低比重液体を前記洗浄槽に供給する循環ポンプと、
前記循環ポンプから送り出された前記低比重液体を濾過して前記洗浄液を生成する濾過器と、
を備えることを特徴とする請求項4に記載の塗装ガンの洗浄装置。
The circulation path is
A circulation pump for supplying the low specific gravity liquid from the separation tank to the washing tank;
A filter that filters the low specific gravity liquid delivered from the circulation pump to produce the cleaning liquid;
The coating gun cleaning apparatus according to claim 4, further comprising:
前記回収槽の上部は前記洗浄槽の上部よりも上方に位置する筒状部を有し、前記筒状部の上部の開口部から中心に向けてやや下向きにエアを吹き出すエアブローを備えることを特徴とする請求項3〜5のいずれか1項に記載の塗装ガンの洗浄装置。   The upper portion of the recovery tank has a cylindrical portion positioned above the upper portion of the cleaning tank, and includes an air blower that blows air slightly downward toward the center from the opening of the upper portion of the cylindrical portion. The cleaning device for a coating gun according to any one of claims 3 to 5.
JP2009217859A 2009-09-18 2009-09-18 Method and apparatus for cleaning paint gun Expired - Fee Related JP5399186B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016034623A (en) * 2014-08-04 2016-03-17 トリニティ工業株式会社 Paint gun cleaning device
CN106000710A (en) * 2016-07-14 2016-10-12 青岛金光鸿智能机械电子有限公司 Tracking nozzle cleaning and waste collecting system
JP6979546B1 (en) * 2021-10-08 2021-12-15 アーベーベー・シュバイツ・アーゲーABB Schweiz AG Painting equipment
WO2023187939A1 (en) * 2022-03-28 2023-10-05 トリニティ工業株式会社 Hopper for washing coating machine

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JPS58137477U (en) * 1982-03-12 1983-09-16 トヨタ自動車株式会社 Cleaning thinner recovery hopper
JPH1119555A (en) * 1997-06-27 1999-01-26 Konica Corp Method and apparatus for cleaning spray gun

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JPS58137477U (en) * 1982-03-12 1983-09-16 トヨタ自動車株式会社 Cleaning thinner recovery hopper
JPH1119555A (en) * 1997-06-27 1999-01-26 Konica Corp Method and apparatus for cleaning spray gun

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016034623A (en) * 2014-08-04 2016-03-17 トリニティ工業株式会社 Paint gun cleaning device
CN106000710A (en) * 2016-07-14 2016-10-12 青岛金光鸿智能机械电子有限公司 Tracking nozzle cleaning and waste collecting system
JP6979546B1 (en) * 2021-10-08 2021-12-15 アーベーベー・シュバイツ・アーゲーABB Schweiz AG Painting equipment
JP2023056828A (en) * 2021-10-08 2023-04-20 アーベーベー・シュバイツ・アーゲー Paint device
WO2023187939A1 (en) * 2022-03-28 2023-10-05 トリニティ工業株式会社 Hopper for washing coating machine

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