JP2011059387A - Fixing device and image forming apparatus - Google Patents

Fixing device and image forming apparatus Download PDF

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JP2011059387A
JP2011059387A JP2009209171A JP2009209171A JP2011059387A JP 2011059387 A JP2011059387 A JP 2011059387A JP 2009209171 A JP2009209171 A JP 2009209171A JP 2009209171 A JP2009209171 A JP 2009209171A JP 2011059387 A JP2011059387 A JP 2011059387A
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fixing
heat
fixing device
fixing belt
heat conducting
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JP5617208B2 (en
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Ippei Fujimoto
一平 藤本
Masaaki Yoshikawa
政昭 吉川
Akira Shinshi
晃 進士
Hiroshi Yoshinaga
洋 吉永
Kenji Ishii
賢治 石井
Naoki Iwatani
直毅 岩谷
Tetsuo Tokuda
哲生 徳田
Yoshinori Yamaguchi
嘉紀 山口
Toshihiko Shimokawa
俊彦 下川
Yutaka Ikefuchi
豊 池淵
Kenichi Hasegawa
健一 長谷川
Shuntaro Tamaki
俊太郎 田巻
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Ricoh Co Ltd
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Ricoh Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a fixing device that can uniformize the heating temperature in a fixing belt and effectively uses heat energy, and to provide an image forming apparatus that includes the fixing device. <P>SOLUTION: The fixing device includes: a fixing belt 21; a thermal conductive member 22 disposed inside the fixing belt 21; a heater 25 disposed in the thermal conducting member 22 and used to heat the thermal conductive member 22; a nip forming member 23 disposed opposite a pressure roller 31 via the fixing belt 21 and forming a fixing nip N between the fixing belt 21 and the pressure roller 31; a reinforcing member 24 disposed in the thermal conducting member 22 and supporting the nip forming member 23; and a heat uniformizing member 26 disposed in contact with the internal surface of the thermal conducting member 22, in an area different from the area where the heater 25 is disposed, in the area where the inside of the thermal conducting member 22 is separated by the reinforming member 24. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、定着部材と加圧部材間のニップ部において記録媒体を加熱加圧することによって記録媒体上の形成画像に対する定着を行う定着装置、および該定着装置を備える画像形成装置に関する。   The present invention relates to a fixing device that fixes a formed image on a recording medium by heating and pressing the recording medium at a nip portion between the fixing member and the pressure member, and an image forming apparatus including the fixing device.

複写機やファクシミリあるいはプリンタさらには印刷機などの画像形成装置において、記録媒体である記録紙上に転写された未定着画像を加熱定着することにより、複写物や記録物を得る構成になっている。   In an image forming apparatus such as a copying machine, a facsimile, a printer, or a printing machine, a copy or a recorded material is obtained by heat-fixing an unfixed image transferred onto a recording sheet as a recording medium.

定着に際しては、未定着画像を担持している記録紙を搬送しながら未定着画像に対して加熱加圧することにより、未定着画像中に含まれる現像剤、特にトナーに対する溶融軟化、および記録媒体である記録紙への浸透を行わせることによって、記録紙へのトナーの定着が行われる。   At the time of fixing, the recording paper carrying the unfixed image is heated and pressed against the unfixed image while being conveyed, so that the developer contained in the unfixed image, in particular, the toner is melted and softened, and the recording medium is used. The toner is fixed onto the recording paper by allowing the recording paper to penetrate.

定着装置の種類には種々のものがあり、特許文献1に記載されているフィルム加熱方式の定着装置は、発熱体としてのセラミックヒータと、加圧部材としての加圧ローラとの間に耐熱性フィルム(定着フィルム)を挟ませて定着ニップを形成し、この定着ニップに画像定着すべき未定着トナー画像が形成されている記録媒体を導入して、この記録媒体を定着フィルムと共に搬送させることにより、定着ニップにおいてセラミックヒータの熱を定着フィルムを介して記録媒体に与え、かつ加圧することにより未定着トナー画像を記録媒体面に熱圧定着させるものである。   There are various types of fixing devices, and the film heating type fixing device described in Patent Document 1 has a heat resistance between a ceramic heater as a heating element and a pressure roller as a pressure member. A fixing nip is formed by sandwiching a film (fixing film), a recording medium on which an unfixed toner image to be fixed is formed is introduced into the fixing nip, and the recording medium is conveyed together with the fixing film. In the fixing nip, the heat of the ceramic heater is applied to the recording medium through the fixing film and is pressed to fix the unfixed toner image on the recording medium surface by heat and pressure.

前記フィルム加熱方式の定着装置によれば、セラミックヒータおよび定着フィルムとして低熱容量の部材を用い、オンデマンドタイプの装置を構成することができるため、画像形成装置の画像形成実行時のみ熱源としてのセラミックヒータに通電して、所定の定着温度に発熱させた状態にすればよく、画像形成装置の電源オンから画像形成実行可能状態までの待ち時間が短く(クイックスタート性)、スタンバイ時の消費電力も大幅に小さい(省電力)などの利点がある。   According to the film heating type fixing device, an on-demand type device can be configured by using a low-heat capacity member as a ceramic heater and a fixing film. Therefore, ceramic as a heat source only when image forming of the image forming device is performed. It is only necessary to energize the heater so that it generates heat at a predetermined fixing temperature. The waiting time from power-on of the image forming apparatus to an image forming executable state is short (quick start property), and power consumption during standby is also low. There are advantages such as significantly smaller (power saving).

また、特許文献2には、定着ベルトあるいは定着フィルムなどの無端状の定着部材の内周面に対向するようにパイプ状の金属熱伝導部材を設置して、この金属熱伝導部材を直接的または間接的に加熱し、定着部材の全体を充分かつ均一に加熱する構成が提案されている。この構成によれば、定着部材と金属熱伝導部材を薄肉化することで、ウォームアップ時間を短くすることができる。   Further, in Patent Document 2, a pipe-like metal heat conduction member is installed so as to face the inner peripheral surface of an endless fixing member such as a fixing belt or a fixing film, and the metal heat conduction member is directly or A configuration has been proposed in which the entire fixing member is heated sufficiently and uniformly by indirectly heating. According to this configuration, the warm-up time can be shortened by thinning the fixing member and the metal heat conduction member.

しかしながら、前記従来技術において、定着フィルムなどの薄肉の定着部材を用いているために、定着部材の幅方向(軸方向)の熱伝導性が悪くなってしまう。   However, in the prior art, since a thin fixing member such as a fixing film is used, the thermal conductivity in the width direction (axial direction) of the fixing member is deteriorated.

すなわち、封筒などの小サイズ紙を通紙した場合には、非通紙部分の温度が上昇してトナーオフセット領域に入ってしまい、封筒連続通紙直後に封筒よりも幅の広い被記録材の未定着トナー像を定着した場合に、封筒通紙時の非通紙部に相当する部分のトナーが定着部材にオフセットしてしまう。   That is, when a small-size paper such as an envelope is passed, the temperature of the non-sheet passing portion rises and enters the toner offset region, and a recording material having a width wider than that of the envelope immediately after the continuous envelope feeding passes. When the unfixed toner image is fixed, the toner corresponding to the non-sheet passing portion at the time of envelope feeding is offset to the fixing member.

また、過度に定着部材の非通紙部の温度が上昇することによって、定着部材自体を損傷させてしまうことがあり、従来では非通紙部の過度の温度上昇を避けるために、定着装置のスループットを落とさなければならなかった。   Further, the temperature of the non-sheet passing portion of the fixing member excessively increases, which may damage the fixing member itself. Conventionally, in order to avoid an excessive temperature rise of the non-sheet passing portion, The throughput had to be reduced.

そこで、特許文献3では、前記加熱上の問題を解決するため、定着部材に対して、幅方向の加熱温度の均一化(熱均化)を目的として、定着部材よりも熱伝導率の大きな良熱伝導部材を当接する構成が提案されている。   Therefore, in Patent Document 3, in order to solve the heating problem, the fixing member has a higher thermal conductivity than the fixing member for the purpose of uniformizing the heating temperature in the width direction (thermal equalization). A configuration for abutting the heat conducting member has been proposed.

しかしながら、前記従来技術では、前述したように、定着部材は薄肉化されているため熱容量が小さく、良熱伝導部材と接触することにより大幅に温度が低下してしまう。これは良熱伝導部材と定着部材の温度差が大きいときには不可避である。   However, in the prior art, as described above, since the fixing member is thinned, the heat capacity is small, and the temperature is greatly lowered by contact with the good heat conducting member. This is unavoidable when the temperature difference between the good heat conducting member and the fixing member is large.

このため、良熱伝導部材の温度をある程度高く保つ必要となる。特に、待機(スタンバイ)状態では、ユーザーはすぐに印刷できることを期待しており、良熱伝導部材は高い温度である必要がある。   For this reason, it is necessary to keep the temperature of the good heat conducting member high to some extent. In particular, in the standby state, the user expects to be able to print immediately, and the good heat conducting member needs to be at a high temperature.

しかし、熱源により加熱可能な位置に良熱伝導部材を配置することは、熱供給量の一部が良熱伝導部材に伝わり、ウォームアップ中に定着部材への熱供給量を減少させることになる。このため、定着部材に対するウォームアップ時間を大幅に長くする必要が生じる。   However, disposing the good heat conduction member at a position where it can be heated by the heat source causes a part of the heat supply amount to be transmitted to the good heat conduction member, thereby reducing the heat supply amount to the fixing member during warm-up. . For this reason, it is necessary to significantly increase the warm-up time for the fixing member.

そこで本発明は、前記従来技術の課題を解決し、定着ベルトにおける加熱温度の均一化と共に熱エネルギーの有効利用を図ることを可能にした定着装置、および該定着装置を備える画像形成装置を提供することを目的とする。   Accordingly, the present invention provides a fixing device that solves the above-described problems of the prior art and makes it possible to make the heating temperature uniform in the fixing belt and effectively use heat energy, and an image forming apparatus including the fixing device. For the purpose.

前記目的を達成するため、請求項1に記載の発明は、定着部材と、前記定着部材の内側に設けられる熱伝導部材と、前記熱伝導部材の内部に設けられ前記熱伝導部材を加熱する加熱部材と、前記定着部材を介して加圧部材に対向設置されて前記定着部材と前記加圧部材間に定着ニップを形成するニップ形成部材と、前記熱伝導部材の内部に設けられ前記ニップ形成部材を支持する支持部材と、前記熱伝導部材の内部における前記支持部材によって分けられた領域のうち前記加熱部材が配置される領域とは異なる領域にて前記熱伝導部材の内面に接して設けられる熱均化部材とを備えたことを特徴とする。   In order to achieve the above object, the invention described in claim 1 is directed to a fixing member, a heat conducting member provided inside the fixing member, and heating for heating the heat conducting member provided inside the heat conducting member. A member, a nip forming member disposed opposite to the pressure member via the fixing member to form a fixing nip between the fixing member and the pressure member, and the nip forming member provided inside the heat conducting member The heat provided in contact with the inner surface of the heat conducting member in a region different from the region where the heating member is disposed in the region divided by the supporting member inside the heat conducting member and the supporting member And an equalizing member.

本発明に係る定着装置によれば、定着ベルトにおける加熱温度の均一化と共に熱エネルギーの有効利用を図ることが可能になる。   According to the fixing device according to the present invention, it is possible to make the heating temperature uniform in the fixing belt and to effectively use the heat energy.

また、本発明に係る定着装置を搭載した画像形成装置によれば、良好な定着処理による高品位な画像形成が実現する。   In addition, according to the image forming apparatus equipped with the fixing device according to the present invention, high-quality image formation by a good fixing process is realized.

実施形態を説明するための画像形成装置全体の概略構成図Schematic configuration diagram of the entire image forming apparatus for explaining the embodiment 本発明の定着装置の実施形態1における要部を示す正面断面図FIG. 3 is a front cross-sectional view showing a main part of the fixing device according to the first embodiment of the present invention. 本発明の定着装置の実施形態1における支持構造を示す側面図The side view which shows the support structure in Embodiment 1 of the fixing device of this invention. 実施形態1において封筒を連続通紙した場合の定着ベルトの長手方向温度分布を示す説明図Explanatory drawing which shows temperature distribution of the longitudinal direction of a fixing belt at the time of continuously passing an envelope in Embodiment 1. 実施形態1において定着装置のウォームアップが終了して待機状態に移行してからの時間と熱均化部材の温度の変化について示す図FIG. 6 is a diagram illustrating a change in time after the warm-up of the fixing device is finished and a transition is made to a standby state and a temperature of the heat leveling member in the first embodiment. 本発明の定着装置の実施形態2における要部を示す正面断面図Front sectional drawing which shows the principal part in Embodiment 2 of the fixing device of this invention. 実施形態2において封筒を連続通紙した場合の定着ベルトの長手方向温度分布を示す説明図Explanatory drawing which shows the longitudinal direction temperature distribution of the fixing belt at the time of passing an envelope continuously in Embodiment 2. 本発明の定着装置の実施形態3における要部を示す正面断面図Front sectional drawing which shows the principal part in Embodiment 3 of the fixing device of this invention. 図8に示す実施形態3における保持部材における問題点の説明図Explanatory drawing of the problem in the holding member in Embodiment 3 shown in FIG.

以下、本発明の実施の形態を図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は本発明の実施形態を説明するための画像形成装置全体の概略構成図である。   FIG. 1 is a schematic configuration diagram of an entire image forming apparatus for explaining an embodiment of the present invention.

図1において、1は画像形成装置としての電子写真方式の複写機の装置本体、2は原稿Dの画像情報を光学的に読み込む原稿読込部、3は原稿読込部2において読み込んだ画像情報に基いた露光光Lを感光体ドラム5上に照射して潜像を形成する露光部、4は感光体ドラム5上にトナー像を現像して顕像化する現像部、7は感光体ドラム5上に形成されたトナー像を記録媒体Pに転写する転写部、10は原稿セット台11に積載された原稿Dを原稿読込部2に搬送する原稿搬送部、12〜14は転写紙などの記録媒体Pが収納された給紙部である。   In FIG. 1, reference numeral 1 denotes an apparatus body of an electrophotographic copying machine as an image forming apparatus, 2 an original reading unit that optically reads image information of an original D, and 3 an image information read by the original reading unit 2. An exposure unit that irradiates the exposed exposure light L onto the photosensitive drum 5 to form a latent image, 4 a developing unit that develops a toner image on the photosensitive drum 5 and visualizes it, and 7 an image on the photosensitive drum 5. A transfer unit that transfers the toner image formed on the recording medium P to the recording medium P, a document conveying unit that conveys the document D loaded on the document setting table 11 to the document reading unit 2, and 12 to 14 recording media such as transfer paper P is a paper storage unit in which P is stored.

また、20は記録媒体P上の未定着トナー像に対する定着を行う定着装置、21は定着装置20に設けられた定着部材としての定着ベルト、31は定着装置20に設けられた加圧部材としての加圧ローラである。   Reference numeral 20 denotes a fixing device for fixing an unfixed toner image on the recording medium P, 21 denotes a fixing belt as a fixing member provided in the fixing device 20, and 31 denotes a pressure member provided in the fixing device 20. It is a pressure roller.

次に、前記構成の画像形成装置における通常の画像形成時の動作について説明する。   Next, an operation during normal image formation in the image forming apparatus having the above configuration will be described.

まず、原稿Dは、原稿搬送部10の搬送ローラによって、原稿セット台11から図中の矢印方向に搬送されて原稿読込部2上を通過する。このとき、原稿読込部2において上方を通過する原稿Dの画像情報が光学的に読み取られる。   First, the document D is conveyed from the document setting table 11 in the direction of the arrow in the drawing by the conveyance roller of the document conveyance unit 10 and passes over the document reading unit 2. At this time, the image information of the document D passing above is optically read by the document reading unit 2.

原稿読込部2において読み取られた光学的な画像情報は、電気信号に変換された後に、露光部3に送信される。露光部3は、送信された電気信号の画像情報に基づいて変調されたレーザの露光光Lを、感光体ドラム5に向けて出射することにより、感光体ドラム5表面に潜像を形成する。   The optical image information read by the document reading unit 2 is transmitted to the exposure unit 3 after being converted into an electrical signal. The exposure unit 3 emits laser exposure light L, which is modulated based on the image information of the transmitted electrical signal, toward the photosensitive drum 5, thereby forming a latent image on the surface of the photosensitive drum 5.

感光体ドラム5は、図中の時計方向に回転しており、現像部4において表面の潜像が現像されてトナー像として顕像化される。その後、感光体ドラム5上のトナー像は、転写部7において、レジストローラ9によりタイミングが取られて搬送される記録媒体P上に転写される。   The photosensitive drum 5 rotates in the clockwise direction in the figure, and the latent image on the surface is developed in the developing unit 4 and is visualized as a toner image. Thereafter, the toner image on the photosensitive drum 5 is transferred onto the recording medium P conveyed by the registration roller 9 at a timing in the transfer unit 7.

前記記録媒体Pに対する搬送動作について説明する。まず、装置本体1の複数の給紙部12,13,14のうち、1つの給紙部が自動または手動で選択される。   A conveying operation for the recording medium P will be described. First, one of the plurality of paper feeding units 12, 13, and 14 of the apparatus main body 1 is automatically or manually selected.

例えば、給紙部12が選択されたとすると、給紙部12に収納された記録媒体Pの最上位の1枚が、搬送経路Kの位置に向けて搬送ローラにより搬送される。搬送された記録媒体Pが搬送経路Kを通過してレジストローラ9の位置に達すると、記録媒体Pは、レジストローラ9において、感光体ドラム5上に形成された画像と位置合わせをするために、一旦停止した後、タイミングを合わせて転写部7に向けて搬送される。   For example, if the paper feed unit 12 is selected, the uppermost sheet of the recording medium P stored in the paper feed unit 12 is transported toward the transport path K by the transport roller. When the transported recording medium P passes through the transport path K and reaches the position of the registration roller 9, the recording medium P is aligned with the image formed on the photosensitive drum 5 by the registration roller 9. Once stopped, the sheet is conveyed toward the transfer unit 7 at the same timing.

トナー像が転写された後の記録媒体Pは、転写部7を通過した後に定着装置20へ送られる。定着装置20に達した記録媒体Pは、定着ベルト21と加圧ローラ31間の定着ニップNに送入されて、定着ニップNにおいて、内部に加熱部材を有する定着ベルト21から受ける熱と、定着ベルト21と加圧ローラ31から受ける圧力とによって加熱加圧されてトナー像が定着される。   The recording medium P after the toner image has been transferred passes through the transfer unit 7 and is then sent to the fixing device 20. The recording medium P that has reached the fixing device 20 is sent to the fixing nip N between the fixing belt 21 and the pressure roller 31, and in the fixing nip N, heat received from the fixing belt 21 having a heating member therein, and fixing. The toner image is fixed by being heated and pressurized by the pressure received from the belt 21 and the pressure roller 31.

定着処理を受けた記録媒体Pは、定着ニップNから送り出された後に、装置本体1から排出される。   The recording medium P that has undergone the fixing process is sent out from the fixing nip N and then discharged from the apparatus main body 1.

このようにして、一連の画像形成プロセスが完了する。   In this way, a series of image forming processes is completed.

次に、本発明に係る画像形成装置に設置される定着装置の実施形態1の構成・動作について詳述する。   Next, the configuration and operation of Embodiment 1 of the fixing device installed in the image forming apparatus according to the present invention will be described in detail.

図2は定着装置の実施形態1における要部を示す正面断面図、図3は定着装置の実施形態1における支持構造を示す側面図である。   FIG. 2 is a front cross-sectional view showing the main part of the first embodiment of the fixing device, and FIG. 3 is a side view showing the support structure in the first embodiment of the fixing device.

図2に示すように、定着装置20は、定着部材としての定着ベルト21と、熱伝導部材22と、ニップ形成部材23と、熱遮蔽部材を兼ねる補強部材24と、加熱部材であるヒータ25と、熱均化部材26と、加圧部材としての加圧ローラ31と、記録媒体Pのガイド板35,37と、温度センサ40などにより構成されている。   As shown in FIG. 2, the fixing device 20 includes a fixing belt 21 as a fixing member, a heat conducting member 22, a nip forming member 23, a reinforcing member 24 that also serves as a heat shielding member, and a heater 25 that is a heating member. The heat leveling member 26, a pressure roller 31 as a pressure member, guide plates 35 and 37 of the recording medium P, a temperature sensor 40, and the like.

定着ベルト21は、薄肉で可撓性を有する無端状ベルトであって、図2中の矢印方向(時計方向)に回転移動する。定着ベルト21は、基材上に弾性層と離型層が順次積層されていて、その全体の厚さが1mm以下に設定されている。   The fixing belt 21 is a thin and flexible endless belt, and rotates and moves in an arrow direction (clockwise direction) in FIG. The fixing belt 21 is formed by sequentially laminating an elastic layer and a release layer on a base material, and the entire thickness thereof is set to 1 mm or less.

定着ベルト21の基材は、層厚が30〜50μmであって、ニッケル,ステンレスなどの金属材料やポリイミド樹脂などの樹脂材料で形成されている。   The base material of the fixing belt 21 has a layer thickness of 30 to 50 μm, and is formed of a metal material such as nickel or stainless steel or a resin material such as polyimide resin.

定着ベルト21の弾性層は、層厚が100〜300μmであって、シリコーンゴム,発泡性シリコーンゴム,フッ素ゴムなどのゴム材料で形成されている。この弾性層を設けることによって、定着ニップNにおける定着ベルト21の表面の微小な凹凸が形成されなくなり、記録媒体P上のトナー像Tに均一に熱が伝わり、所謂、ユズ肌画像の発生が抑止される。   The elastic layer of the fixing belt 21 has a layer thickness of 100 to 300 μm and is formed of a rubber material such as silicone rubber, foamable silicone rubber, or fluororubber. By providing this elastic layer, minute irregularities on the surface of the fixing belt 21 in the fixing nip N are not formed, and heat is uniformly transmitted to the toner image T on the recording medium P, so that the generation of a so-called crushed skin image is suppressed. Is done.

定着ベルト21の離型層は、層厚が10〜50μmであって、PFA(4フッ化エチレンバーフルオロアルキルビニルエーテル共重合体樹脂),ポリイミド,ポリエーテルイミド,PES(ポリエーテルサルファイド)などの樹脂材料で形成されている。この離型層を設けることによって、記録媒体P上のトナー(トナー像T)に対する離型性(剥離性)が担保される。   The release layer of the fixing belt 21 has a layer thickness of 10 to 50 μm, and is a resin such as PFA (tetrafluoroethylene bar fluoroalkyl vinyl ether copolymer resin), polyimide, polyetherimide, PES (polyether sulfide), or the like. Made of material. By providing this release layer, the releasability (peelability) for the toner (toner image T) on the recording medium P is secured.

また、定着ベルト21の直径は15〜120mmになるように設定され、本実施形態1では、定着ベルト21の直径を30mmに設定している。定着ベルト21の内部(内周面側)には、熱伝導部材22と、ニップ形成部材23と、補強部材24と、ヒータ25とが設置されている。   Further, the diameter of the fixing belt 21 is set to be 15 to 120 mm, and in the first embodiment, the diameter of the fixing belt 21 is set to 30 mm. Inside the fixing belt 21 (inner peripheral surface side), a heat conducting member 22, a nip forming member 23, a reinforcing member 24, and a heater 25 are installed.

ニップ形成部材23は、定着ベルト21の内周面側に接するように設けられ、定着ベルト21を介して加圧ローラ31に当接して定着ニップNを形成する。図3に示すように、ニップ形成部材23は、その幅方向(長手方向)の両端部が、定着装置20を構成する側板43に支持部材41を介して固定支持されている。   The nip forming member 23 is provided so as to be in contact with the inner peripheral surface side of the fixing belt 21 and forms a fixing nip N by contacting the pressure roller 31 via the fixing belt 21. As shown in FIG. 3, the both ends of the nip forming member 23 in the width direction (longitudinal direction) are fixedly supported by a side plate 43 constituting the fixing device 20 via a support member 41.

図2に示すように、ニップ形成部材23は、加圧ローラ31との対向面の曲率が、加圧ローラ31の曲率に倣うように形成されている。これにより、記録媒体Pは加圧ローラ31の曲率に倣うように定着ニップNから送り出されるために、定着処理後の記録媒体Pが定着ベルト21に吸着されて、分離しないという不具合を抑止することができる。   As shown in FIG. 2, the nip forming member 23 is formed such that the curvature of the surface facing the pressure roller 31 follows the curvature of the pressure roller 31. Thereby, since the recording medium P is sent out from the fixing nip N so as to follow the curvature of the pressure roller 31, the problem that the recording medium P after the fixing process is attracted to the fixing belt 21 and does not separate is suppressed. Can do.

なお、ニップ形成部材23と定着ベルト21とが摺接しても、定着ベルト21の磨耗が軽減されるように、ニップ形成部23の摺接面を摩擦係数の低い材料で形成することが好ましい。   Note that it is preferable to form the sliding contact surface of the nip forming portion 23 with a material having a low friction coefficient so that the wear of the fixing belt 21 is reduced even if the nip forming member 23 and the fixing belt 21 are in sliding contact.

補強部材24は、定着ニップNにおけるニップ形成部材23を支持することで当該ニップ形成部材23の強度を補強する支持部材としての機能と、ヒータ25の熱を吸収かつ遮蔽する熱遮蔽部材としての機能を有し、端部がニップ形成部材23に接し、かつ定着ベルト21の内部中央部に延在するように設置されている。   The reinforcing member 24 functions as a supporting member that reinforces the strength of the nip forming member 23 by supporting the nip forming member 23 in the fixing nip N, and a function as a heat shielding member that absorbs and shields the heat of the heater 25. And the end is in contact with the nip forming member 23 and extends to the inner central portion of the fixing belt 21.

図3に示すように、補強部材24は、幅方向の長さがニップ形成部材23と略同じに形成されていて、その幅方向両端部が定着装置20の側板43に支持部材41を介して固定支持されている。   As shown in FIG. 3, the reinforcing member 24 is formed to have substantially the same length in the width direction as the nip forming member 23, and both ends in the width direction are attached to the side plate 43 of the fixing device 20 via the support member 41. Fixedly supported.

そして、補強部材24がニップ形成部材23、および定着ベルト21を介して加圧ローラ31に当接することにより、定着ニップNにおいてニップ形成部材23が加圧ローラ31の加圧力を受けて変形する(撓む)ことを抑止している。   The reinforcing member 24 abuts on the pressure roller 31 via the nip forming member 23 and the fixing belt 21, so that the nip forming member 23 is deformed by the pressure applied by the pressure roller 31 in the fixing nip N ( To bend).

なお、補強部材24は、上述した機能を満足するために、ステンレスや鉄などの機械的強度が高い金属材料で形成することが好ましい。さらには、加圧ローラ31による加圧方向に沿って横長の断面を有するように、補強部材24を形成することによって、断面係数を大きくすることにより、補強部材24の機械的強度を高めることができる。   The reinforcing member 24 is preferably formed of a metal material having high mechanical strength such as stainless steel or iron in order to satisfy the above-described function. Furthermore, the mechanical strength of the reinforcing member 24 can be increased by increasing the section modulus by forming the reinforcing member 24 so as to have a horizontally long cross section along the pressing direction by the pressure roller 31. it can.

ヒータ25は、ハロゲンヒータやカーボンヒータからなり、その両端部が定着装置20の側板43に固定されている。   The heater 25 is composed of a halogen heater or a carbon heater, and both ends thereof are fixed to the side plate 43 of the fixing device 20.

そして、装置本体1に設置されている電源部により出力制御されたヒータ25の輻射熱によって熱伝導部材22が加熱される。熱伝導部材22によって定着ベルト21が全体的に加熱され、定着ニップNにおいて、加熱された定着ベルト21の表面から記録媒体P上のトナー像Tに熱が加えられる。   Then, the heat conducting member 22 is heated by the radiant heat of the heater 25 whose output is controlled by the power supply unit installed in the apparatus main body 1. The fixing belt 21 is entirely heated by the heat conducting member 22, and heat is applied to the toner image T on the recording medium P from the surface of the heated fixing belt 21 in the fixing nip N.

なお、ヒータ25の出力制御は、定着ベルト21の表面に対向するサーミスタなどの温度センサ40によるベルト表面温度の検知結果に基いて行われる。また、このようなヒータ25の出力制御によって、定着ベルト21の温度(定着温度)を所望の温度に設定することができる。   The output control of the heater 25 is performed based on the detection result of the belt surface temperature by the temperature sensor 40 such as a thermistor facing the surface of the fixing belt 21. Further, the temperature of the fixing belt 21 (fixing temperature) can be set to a desired temperature by such output control of the heater 25.

熱伝導部材22は、本例では、定着ニップNを除く位置で定着ベルト21の内周面に対向するように設置され、ヒータ25の輻射熱により加熱されて定着ベルト21を加熱(熱伝達)する。金属熱伝導体22の材料としては、アルミニウム,鉄,ステンレスなどの熱伝導性を有する金属製のパイプ材を用いることができる。図3に示すように、熱伝導部材22は、その幅方向の両端部が定着装置20の側板43に支持部材41を介して固定支持されている。   In this example, the heat conducting member 22 is installed so as to face the inner peripheral surface of the fixing belt 21 at a position excluding the fixing nip N, and is heated by the radiant heat of the heater 25 to heat (heat transfer) the fixing belt 21. . As a material of the metal heat conductor 22, a metal pipe material having heat conductivity such as aluminum, iron, stainless steel or the like can be used. As shown in FIG. 3, both ends of the heat conducting member 22 in the width direction are fixedly supported on the side plates 43 of the fixing device 20 via the supporting members 41.

熱伝導部材22によって、定着ベルト21の一部のみが局所的に加熱されることなく、定着ベルト21が周方向広範囲にわたって加熱されることになるために、装置を高速化した場合であっても、定着ベルト21が充分に加熱され、定着不良の発生を抑止することができる。   Even if the apparatus is speeded up because the fixing belt 21 is heated over a wide range in the circumferential direction without locally heating only a part of the fixing belt 21 by the heat conducting member 22. The fixing belt 21 is sufficiently heated, and the occurrence of fixing failure can be suppressed.

さらに、定着ベルト21の加熱効率を向上させるために、熱伝導部材22を薄肉化した場合であっても、熱伝導部材22は加圧ローラ31から加圧力を受けるニップ形成部材23とは別に設けられているために、熱伝導部材22が撓んで定着ベルト21の内周面が強く擦れるような不具合や、熱伝導部材22が撓んで定着ベルト21の駆動トルクが増加するような不具合などが抑止される。   Further, in order to improve the heating efficiency of the fixing belt 21, even when the heat conducting member 22 is thinned, the heat conducting member 22 is provided separately from the nip forming member 23 that receives pressure from the pressure roller 31. Therefore, problems such as the heat conduction member 22 bending and the inner peripheral surface of the fixing belt 21 rubbed strongly, and problems such as the heat conduction member 22 bending and the driving torque of the fixing belt 21 increasing are suppressed. Is done.

このように、実施形態1の定着装置20によれば、定着ベルト21が内周の広範囲にわたって加熱されるため、装置を高速化した場合であっても、定着ベルト21が充分に加熱されて定着不良の発生を抑止することができる。よって、比較的簡易な構成で、効率よく定着ベルト21を加熱できるために、ウォームアップ時間やファーストプリント時間が短縮化されると共に、装置の小型化が達成される。   As described above, according to the fixing device 20 of the first embodiment, the fixing belt 21 is heated over a wide area on the inner periphery. Therefore, even when the speed of the device is increased, the fixing belt 21 is sufficiently heated and fixed. The occurrence of defects can be suppressed. Therefore, since the fixing belt 21 can be efficiently heated with a relatively simple configuration, the warm-up time and the first print time are shortened, and the size of the apparatus is reduced.

なお、定着ベルト21と熱伝導部材22との外径差は、1mm以内とすることが好ましい。これにより、熱伝導部材22と定着ベルト21とが摺接する面積が大きくなって、定着ベルト21の磨耗が増大するような不具合を抑止すると共に、熱伝導部材22と定着ベルト21とが離れ過ぎて定着ベルト21の加熱効率が低下する不具合を抑止することができる。   The difference in outer diameter between the fixing belt 21 and the heat conducting member 22 is preferably within 1 mm. As a result, the area in which the heat conducting member 22 and the fixing belt 21 are in sliding contact with each other is increased, thereby preventing a problem that the wear of the fixing belt 21 increases, and the heat conducting member 22 and the fixing belt 21 are separated too much. A problem that the heating efficiency of the fixing belt 21 is reduced can be suppressed.

さらに、熱伝導部材22が定着ベルト21に近接して配設されることにより、可撓性を有する定着ベルト21の円形姿勢がある程度維持されるため、定着ベルト21の変形による劣化・破損を軽減することができる。   Furthermore, since the heat conducting member 22 is disposed in the vicinity of the fixing belt 21 so that the circular posture of the flexible fixing belt 21 is maintained to some extent, deterioration / breakage due to deformation of the fixing belt 21 is reduced. can do.

また、熱伝導部材22と定着ベルト21とが摺接しても、定着ベルト21の磨耗が軽減されるように、熱伝導部材22の摺接面を摩擦係数の低い材料で形成することも考えられる。   It is also conceivable that the sliding surface of the heat conducting member 22 is made of a material having a low friction coefficient so that the wear of the fixing belt 21 is reduced even if the heat conducting member 22 and the fixing belt 21 are in sliding contact. .

加圧ローラ31は、本例では直径が30mmであって、定着ベルト21に圧接して、加圧ローラ31と定着ベルト21間に所望の定着ニップNを形成する。   The pressure roller 31 has a diameter of 30 mm in this example, and presses against the fixing belt 21 to form a desired fixing nip N between the pressure roller 31 and the fixing belt 21.

また、加圧ローラ31は、中空構造の芯金32上に弾性層33を形成した構成になっている。加圧ローラ31の弾性層33は、発泡性シリコーンゴム,シリコーンゴム,フッ素ゴムなどの材料で形成されている。なお、弾性層33の表層にPFA,PTFEなどの樹脂材からなる薄肉の離型層を設けることもできる。   The pressure roller 31 has a configuration in which an elastic layer 33 is formed on a hollow cored bar 32. The elastic layer 33 of the pressure roller 31 is made of a material such as foamable silicone rubber, silicone rubber, or fluorine rubber. A thin release layer made of a resin material such as PFA or PTFE may be provided on the surface layer of the elastic layer 33.

また、加圧ローラ31の弾性層33を発泡性シリコーンゴムなどのスポンジ状の材料で形成した場合には、定着ニップNに作用する加圧力を減ずることができるために、熱伝導部材22に生じる撓みをさらに軽減することができる。   Further, when the elastic layer 33 of the pressure roller 31 is formed of a sponge-like material such as foamable silicone rubber, the pressure applied to the fixing nip N can be reduced, and thus the heat conduction member 22 is generated. The bending can be further reduced.

加圧ローラ31は、図3に示すように、その幅方向の両端部が定着装置20の側板43に軸受42を介して回転自在に支持され、加圧ローラ31の端部には図示しない駆動機構の駆動ギアに噛合するギア45が設けられて、図2中の矢印方向(反時計方向)に回転駆動される。   As shown in FIG. 3, both ends of the pressure roller 31 are rotatably supported on the side plate 43 of the fixing device 20 via bearings 42, and a drive (not shown) is provided at the end of the pressure roller 31. A gear 45 that meshes with the drive gear of the mechanism is provided, and is driven to rotate in the direction of the arrow (counterclockwise) in FIG.

また、加圧ローラ31の内部にハロゲンヒータなどの熱源を設けることもできる。   Further, a heat source such as a halogen heater can be provided inside the pressure roller 31.

なお、実施形態1では、定着ベルト21の直径を加圧ローラ31の直径と同等になるようにしたが、定着ベルト21の直径が加圧ローラ31の直径よりも小さくなるようにすることもできる。その場合、定着ニップNにおける定着ベルト21の曲率が加圧ローラ31の曲率よりも小さくなるために、定着ニップNから送り出される記録媒体Pが定着ベルト21から分離され易くなる。   In the first embodiment, the diameter of the fixing belt 21 is made equal to the diameter of the pressure roller 31. However, the diameter of the fixing belt 21 may be smaller than the diameter of the pressure roller 31. . In that case, since the curvature of the fixing belt 21 in the fixing nip N is smaller than the curvature of the pressure roller 31, the recording medium P sent out from the fixing nip N is easily separated from the fixing belt 21.

熱均化部材26は、熱伝導部材22の内周面で、かつ補強部材24が介在するようにしてヒータ25と対向する位置に設置され、図3に示すように、その両端部が定着装置20の側板43に固定されている。   The heat leveling member 26 is installed on the inner peripheral surface of the heat conducting member 22 and at a position facing the heater 25 with the reinforcing member 24 interposed therebetween, and as shown in FIG. 20 side plates 43 are fixed.

実施形態1では、蒸発・凝縮の潜熱を利用して僅かな温度差にもかかわらず大量の熱エネルギの輸送を急速に行うことができるヒートパイプを、熱均化部材26として用いている。ヒートパイプは、パイプの中に作動液を封入した熱伝導素子であって、熱伝導率が高い銅と比して、数百倍の熱伝導率を有する良熱伝導体である。   In the first embodiment, a heat pipe capable of rapidly transporting a large amount of heat energy using a latent heat of evaporation / condensation despite a slight temperature difference is used as the thermal leveling member 26. The heat pipe is a heat conduction element in which a working fluid is sealed in a pipe, and is a good heat conductor having a heat conductivity several hundred times that of copper having a high heat conductivity.

熱均化部材26が熱伝導部材22に対向設置される面の形状は、熱伝導部材22の側面に沿う形状になっており、熱伝導部材22と熱均化部材26との接触面積を大きくすることによって、良好な熱伝導性を得ている。   The shape of the surface on which the heat leveling member 26 is installed opposite to the heat conducting member 22 is a shape along the side surface of the heat conducting member 22, and the contact area between the heat conducting member 22 and the heat leveling member 26 is increased. By doing so, good thermal conductivity is obtained.

図2において、定着ニップNの記録媒体搬送方向の上流側と下流側には、ガイド板35,37が設けられている。上流側には、定着ニップNに向けて搬送される記録媒体Pを案内するガイド板35(入口ガイド板)が配設され、下流側には、定着ニップNから送り出される記録媒体Pを案内するガイド板37(出口ガイド板)が配設されている。両ガイド板35,37は、いずれも定着装置20の側板43に固設されている。   In FIG. 2, guide plates 35 and 37 are provided on the upstream side and the downstream side of the fixing nip N in the recording medium conveyance direction. A guide plate 35 (entrance guide plate) for guiding the recording medium P conveyed toward the fixing nip N is disposed on the upstream side, and the recording medium P sent out from the fixing nip N is guided on the downstream side. A guide plate 37 (exit guide plate) is provided. Both guide plates 35 and 37 are fixed to the side plate 43 of the fixing device 20.

次に、前記構成の定着装置の動作について説明する。   Next, the operation of the fixing device having the above configuration will be described.

装置本体1の電源スイッチが投入されると、ヒータ25に電力が供給されると共に、加圧ローラ31の図2中の矢印方向の回転駆動が開始される。これにより、加圧ローラ31との摩擦力によって、定着ベルト21が図2中の矢印方向に従動(回転)する。   When the power switch of the apparatus main body 1 is turned on, electric power is supplied to the heater 25, and rotation driving of the pressure roller 31 in the direction of the arrow in FIG. As a result, the fixing belt 21 is driven (rotated) in the direction of the arrow in FIG. 2 by the frictional force with the pressure roller 31.

その後、前述したように給紙部12〜14から記録媒体Pが給送されて、現像部4にて記録媒体P上にトナー像が現像される。トナー像Tが形成された記録媒体Pは、ガイド板35に案内されて図2の矢印Y10方向に搬送されて、圧接状態にある定着ベルト21と加圧ローラ31間の定着ニップNに送入される。   Thereafter, as described above, the recording medium P is fed from the paper feeding units 12 to 14, and the toner image is developed on the recording medium P by the developing unit 4. The recording medium P on which the toner image T is formed is guided by the guide plate 35 and conveyed in the direction of the arrow Y10 in FIG. 2, and is sent to the fixing nip N between the fixing belt 21 and the pressure roller 31 that are in a pressure contact state. Is done.

定着ニップNでは、熱伝導部材22によって加熱された定着ベルト21による加熱と、補強部材24によって支持補強されたニップ形成部材23と加圧ローラ31との加圧とによって、記録媒体Pの表面にトナー像Tが定着される。その後、記録媒体Pは、定着ニップNから送り出されて、矢印Y11方向に搬送される。   At the fixing nip N, the surface of the recording medium P is heated by the fixing belt 21 heated by the heat conducting member 22 and the pressure of the nip forming member 23 supported and reinforced by the reinforcing member 24 and the pressure roller 31. The toner image T is fixed. Thereafter, the recording medium P is sent out from the fixing nip N and conveyed in the direction of the arrow Y11.

従来の定着装置では、前述した定着動作時において、記録媒体として、特に、封筒やA4縦,レター縦サイズの被記録材が連続で通紙された場合、定着ベルト21の非通紙部における温度が過度に上昇し、記録媒体P上のトナー像Tが定着ベルト21にオフセットしてしまい良好な定着画像を得られない。さらに、定着ベルト21の非通紙部温度が過度に上昇すると、定着ベルト21の温度分布に局所的に大きな温度勾配が発生して、定着ベルト21を破損させてしまうという問題が発生するため、定着装置のスループットを低下させる必要があった。   In the conventional fixing device, the temperature at the non-sheet passing portion of the fixing belt 21 when the recording medium is continuously fed as the recording medium, particularly in the case of an envelope or A4 portrait and letter portrait size, during the above-described fixing operation. Rises excessively, and the toner image T on the recording medium P is offset to the fixing belt 21, so that a good fixed image cannot be obtained. Furthermore, if the non-sheet passing portion temperature of the fixing belt 21 rises excessively, a large temperature gradient is locally generated in the temperature distribution of the fixing belt 21, causing a problem that the fixing belt 21 is damaged. It was necessary to reduce the throughput of the fixing device.

そこで、実施形態1では、前記問題を解決するために、記録媒体として小サイズ被記録材の連続通紙時における定着ベルト21における非通紙部の温度が過度に上昇することを抑える目的で、図2に示すように、熱均化部材26を熱伝導部材22に対向設置するようにしている。   Therefore, in the first embodiment, in order to solve the above-described problem, for the purpose of suppressing an excessive increase in the temperature of the non-sheet passing portion of the fixing belt 21 when continuously passing a small-size recording material as a recording medium, As shown in FIG. 2, the heat leveling member 26 is disposed opposite to the heat conducting member 22.

図4は実施形態1において封筒を連続通紙した場合の定着ベルトの長手方向(軸方向)の温度分布を示す説明図である。   FIG. 4 is an explanatory diagram showing the temperature distribution in the longitudinal direction (axial direction) of the fixing belt when the envelope is continuously fed in the first embodiment.

図4において、熱伝導を補助するための熱均化部材26を設けていない場合、定着ベルト21の温度分布は図4の曲線Aに示すようになり、非通紙部分の温度が上昇してトナーオフセット領域に入ってしまい、封筒連続通紙の直後に封筒よりも幅の広い被記録材、例えばA3サイズやレターサイズの用紙上の未定着トナー像を定着した場合に、封筒通紙時の非通紙部に相当する部分のトナーが定着ベルト21にオフセットしてしまう。   In FIG. 4, when the heat leveling member 26 for assisting heat conduction is not provided, the temperature distribution of the fixing belt 21 is as shown by the curve A in FIG. 4, and the temperature of the non-sheet passing portion is increased. When an unfixed toner image on a recording material having a width wider than that of the envelope, for example, A3 size or letter size paper, is fixed immediately after the envelope is continuously passed, The toner corresponding to the non-sheet passing portion is offset to the fixing belt 21.

また、過度に定着ベルト21の非通紙部の温度が上昇することによって、定着ベルト21自体を損傷させてしまうことがある。   Further, the temperature of the non-sheet passing portion of the fixing belt 21 may rise excessively, and the fixing belt 21 itself may be damaged.

このため、従来の定着装置では、非通紙部の過度の温度上昇を避けるために、定着装置のスループットを落とさなければならなかった。   For this reason, in the conventional fixing device, in order to avoid an excessive temperature rise in the non-sheet passing portion, it is necessary to reduce the throughput of the fixing device.

一方、本実施形態の定着装置のように、熱均化部材26を熱伝導部材22の内面に対向設置した場合には、封筒の連続通紙により定着ベルト21の非通紙部温度が上昇し始めても、熱均化部材26によって非通紙部の温度上昇による熱を、通紙域へ伝熱させることができることにより、図4の曲線Bに示す温度分布のように、非通紙部の温度がトナーオフセット領域にまで達することを防止することができる。   On the other hand, when the thermal leveling member 26 is disposed opposite to the inner surface of the heat conducting member 22 as in the fixing device of the present embodiment, the temperature of the non-sheet passing portion of the fixing belt 21 increases due to the continuous sheet passing of the envelope. Even if it starts, the heat | fever by the temperature rise of a non-sheet passing part can be transferred to the sheet passing area by the heat leveling member 26, so that the temperature distribution shown in the curve B of FIG. It is possible to prevent the temperature from reaching the toner offset region.

このため、封筒連続通紙直後にA3サイズやレターサイズなどの大サイズ紙を通紙しても、トナーオフセットは発生せず、同時に過度の温度上昇による定着装置の損傷を防ぐことができる。   For this reason, even if a large size paper such as A3 size or letter size is passed immediately after continuous envelope feeding, toner offset does not occur, and at the same time, damage to the fixing device due to excessive temperature rise can be prevented.

ところで、熱均化部材26が低い温度になっていると、熱伝導部材22を通して定着ベルト21から熱を奪うことになるため、定着ベルト21の昇温が遅くなってしまう。このため、画像形成装置においては、待機状態から速やかに画像形成(印刷)を行う必要がある場合にも、熱均化部材26の温度が低くなっているときには、定着ベルト21の温度が下がってしまい、画像不良もしくは定着ベルト21の温度が上がるまでの待ち時間が発生してしまうことになる。   By the way, when the heat leveling member 26 is at a low temperature, heat is taken away from the fixing belt 21 through the heat conducting member 22, so that the temperature rise of the fixing belt 21 is delayed. For this reason, in the image forming apparatus, even when it is necessary to perform image formation (printing) promptly from the standby state, when the temperature of the heat leveling member 26 is low, the temperature of the fixing belt 21 decreases. As a result, an image defect or a waiting time until the temperature of the fixing belt 21 rises occurs.

ここで待機状態(スタンバイ状態)とは、ユーザーが速やかに印刷できるように定着装置を部分的に暖めて保持している状態を意味する。   Here, the standby state (standby state) means a state in which the fixing device is partially warmed and held so that the user can print quickly.

一般的に、待機状態中の定着ベルト21を回転させたままでいると、定着ベルト21の寿命を大きく損ねるため、定着ベルト21を回転停止状態で保持される。よって、待機状態すなわち定着ベルト21を回転させていない状態であっても、熱均化部材26を高い温度に保つ必要がある。   In general, if the fixing belt 21 in the standby state is kept rotating, the life of the fixing belt 21 is greatly impaired, so that the fixing belt 21 is held in a rotation stopped state. Therefore, it is necessary to keep the thermal leveling member 26 at a high temperature even in the standby state, that is, the state where the fixing belt 21 is not rotated.

図2に示すように、熱均化部材26は、熱伝導部材22の内周面に対向接触するように設置されており、熱伝導部材22との間に空隙,別部材がないため熱抵抗が少なく、熱伝導部材22からの熱伝導により熱均化部材26の温度が上昇する。   As shown in FIG. 2, the heat leveling member 26 is installed so as to face and contact the inner peripheral surface of the heat conducting member 22, and there is no gap or another member between the heat conducting member 22, so that the heat resistance The temperature of the heat leveling member 26 rises due to heat conduction from the heat conducting member 22.

また、補強部材24はヒータ25の熱を吸収して温度が上昇するため、補強部材24からの輻射熱、および補強部材24によって暖められた空気の対流伝熱によっても熱均化部材26の温度は上昇する。   Further, since the reinforcing member 24 absorbs the heat of the heater 25 and the temperature rises, the temperature of the thermal leveling member 26 is also affected by radiant heat from the reinforcing member 24 and convective heat transfer of air heated by the reinforcing member 24. To rise.

また、熱伝導部材22は、定着ベルト21の内側に微少な空隙を持って設置されており、熱伝導部材22と定着ベルト21との間に挟まれた空気の対流は制限されるため、熱伝導部材22の外周面の放熱量は少なく保たれる。よって、熱伝導部材22の全周の温度を高く保つことができる。以上のことにより、待機状態でも熱均化部材26の温度を高く保つことができる。   Further, since the heat conducting member 22 is installed inside the fixing belt 21 with a small gap, and the convection of the air sandwiched between the heat conducting member 22 and the fixing belt 21 is limited, The heat radiation amount on the outer peripheral surface of the conductive member 22 is kept small. Therefore, the temperature of the entire circumference of the heat conducting member 22 can be kept high. As described above, the temperature of the heat leveling member 26 can be kept high even in the standby state.

ここで、熱均化部材26を、熱伝導部材22の内周面で、かつヒータ25から直接加熱される位置に設置した場合には、ウォームアップ時間が大幅に長くなってしまう。すなわち、ヒータ25から発生した熱が熱均化部材26の温度上昇にそのまま使用されるため、熱伝導部材22の被加熱面の昇温が遅くなる。   Here, when the heat leveling member 26 is installed on the inner peripheral surface of the heat conducting member 22 and at a position where it is directly heated from the heater 25, the warm-up time is significantly increased. That is, since the heat generated from the heater 25 is used as it is for increasing the temperature of the heat leveling member 26, the temperature rise of the heated surface of the heat conducting member 22 is delayed.

よって、熱均化部材26を設置することによるウォームアップ時間の遅延を最小限に止めるためには、熱伝導部材22の内周面で、かつヒータ25から直接加熱されない位置に熱均化部材26を設置する必要がある。ヒータ25から直接加熱されない位置であっても、熱伝導部材22からの熱伝導と補強部材24からの輻射熱と対流伝熱とにより、前述したように、待機状態時にはゆっくりと温度が上昇する。   Therefore, in order to minimize the delay of the warm-up time due to the installation of the heat leveling member 26, the heat leveling member 26 is located on the inner peripheral surface of the heat conducting member 22 and at a position not directly heated from the heater 25. Need to be installed. Even at a position where the heater 25 is not directly heated, the temperature rises slowly during the standby state due to heat conduction from the heat conduction member 22, radiation heat from the reinforcing member 24, and convection heat transfer as described above.

また、前述したように、定着ベルト21は、記録媒体P上のトナー像Tに均一に熱を伝えユズ肌画像の発生を抑止するために弾性層を形成する必要がある。この弾性層はゴム材料で形成され、熱伝導性が金属に比べ大幅に悪い。また、熱伝導性を高めるために厚くすると、定着ベルト21の熱容量が増えてウォームアップ時間が長くなってしまうため厚くできない。さらに、定着ベルト21の外周面は空気への放熱量が大きく、加熱源から離れるごとに大幅に温度が低下する。よって、待機状態に、定着ベルト21からの熱伝導によって熱均化部材26を暖める効果は期待できない。   Further, as described above, the fixing belt 21 needs to form an elastic layer in order to uniformly transmit heat to the toner image T on the recording medium P and suppress the generation of a scum skin image. This elastic layer is formed of a rubber material, and its thermal conductivity is significantly worse than that of metal. On the other hand, if the thickness is increased in order to increase the thermal conductivity, the heat capacity of the fixing belt 21 increases and the warm-up time becomes longer. Furthermore, the outer peripheral surface of the fixing belt 21 has a large amount of heat released to the air, and the temperature greatly decreases as the distance from the heating source increases. Therefore, the effect of warming the thermal leveling member 26 by heat conduction from the fixing belt 21 cannot be expected in the standby state.

図5に定着装置のウォームアップが終了して待機状態に移行してからの時間と熱均化部材の温度の変化について示す。   FIG. 5 shows a change in time after the warm-up of the fixing device is completed and a transition to the standby state and a temperature of the heat leveling member.

熱均化部材26を定着ベルト21に当接した場合には、図5の曲線Aに示すように、待機状態に移行してからの時間に伴い熱均化部材26の温度は低下してしまう。熱均化部材26を熱伝導部材22の内周面に固設した場合には、図5の曲線Bに示すように、待機状態に移行してからの時間に伴い熱均化部材26の温度は上昇し、定着ベルト21の温度を低下させないために必要な温度を保つことができる。   When the thermal leveling member 26 is brought into contact with the fixing belt 21, the temperature of the thermal leveling member 26 decreases with time after the transition to the standby state, as shown by a curve A in FIG. . When the heat leveling member 26 is fixed to the inner peripheral surface of the heat conducting member 22, the temperature of the heat leveling member 26 increases with time after shifting to the standby state, as shown by a curve B in FIG. Can be maintained at a temperature necessary to prevent the temperature of the fixing belt 21 from decreasing.

以上のことより、熱均化部材26を備えながら、待機状態(スタンバイ状態)からでも速やかに良好な定着可能状態にして、印刷することが可能になる。   As described above, it is possible to perform printing in a state in which a good fixing can be promptly performed even from the standby state (standby state) while the thermal leveling member 26 is provided.

また、実施形態1では、補強部材24はステンレス,鉄などの金属熱伝導体で形成されているために、補強部材24がプリント動作時にヒータ25による熱を蓄熱することになる。これにより、プリント動作が終了してヒータ25がオフされたときでも、熱伝導部材22および熱均化部材26は、補強部材24に蓄熱された熱を受けて、熱伝導部材22および熱均化部材26の温度低下が鈍化するために、プリント動作を再開したときのウォームアップ時間を短縮化することができる。   In the first embodiment, since the reinforcing member 24 is formed of a metal heat conductor such as stainless steel or iron, the reinforcing member 24 stores heat from the heater 25 during a printing operation. Thereby, even when the printing operation is completed and the heater 25 is turned off, the heat conducting member 22 and the heat leveling member 26 receive the heat stored in the reinforcing member 24 and receive the heat conducting member 22 and the heat leveling. Since the temperature drop of the member 26 slows down, the warm-up time when the printing operation is resumed can be shortened.

より具体的には、本実施形態では、熱伝導部材22の内部に、ヒータ25からの熱を遮蔽してヒータ25の加熱方向に指向性を持たせる補強部材24と、ヒータ25から直接加熱されない領域に設けられて、熱伝導部材22よりも熱伝導率が大きな材質からなる熱均化部材26とを備えたことによって、熱均化部材26をヒータ25から直接加熱されない領域に設けることにより、熱均化部材26にてヒータ25からの熱が過剰に奪われることを防止できると共に、熱均化部材26による熱伝導部材22に対する加熱状態の均一化が良好に行われ、ウォームアップ時間が短く、かつスタンバイ状態からの定着処理を早く実行することが可能となる。   More specifically, in this embodiment, the reinforcing member 24 that shields the heat from the heater 25 and has directivity in the heating direction of the heater 25 inside the heat conducting member 22, and is not directly heated from the heater 25. By providing the thermal leveling member 26 made of a material having a higher thermal conductivity than the thermal conductive member 22 provided in the region, the thermal leveling member 26 is provided in the region that is not directly heated from the heater 25, The heat leveling member 26 can prevent the heat from the heater 25 from being excessively deprived, the heat leveling member 26 can be uniformly heated by the heat leveling member 26, and the warm-up time is short. In addition, the fixing process from the standby state can be executed quickly.

図6は定着装置の実施形態2における要部を示す正面断面図である。   FIG. 6 is a front cross-sectional view illustrating a main part of the fixing device according to the second exemplary embodiment.

なお、以下の説明において、図2にて説明した実施形態1における部材に対応する部材には同一符号を付して詳しい説明は省略する。   In the following description, members corresponding to those in the first embodiment described with reference to FIG.

実施形態2における定着装置では、熱均化部材26としてシート状部材27と硬磁性部材28の複合体を用いている点が実施形態1の構成と異なる。   The fixing device according to the second embodiment is different from the configuration according to the first embodiment in that a composite of a sheet-like member 27 and a hard magnetic member 28 is used as the thermal leveling member 26.

本例では、シート状部材27としてグラファイトシートを用いている。グラファイトシートは、黒鉛をシート状に加工したものであって、面内の熱伝導率が極めて高く、また比重が軽く熱容量が小さいため、熱均化部材として適している。さらに、柔軟性があるため、熱伝導部材22の内周面に沿う形で貼り付けることが可能であって、接触面積を大きくとることができる。   In this example, a graphite sheet is used as the sheet-like member 27. The graphite sheet is obtained by processing graphite into a sheet shape, and has a very high in-plane thermal conductivity, a low specific gravity and a small heat capacity, and is therefore suitable as a heat leveling member. Furthermore, since it is flexible, it can be attached along the inner peripheral surface of the heat conducting member 22 and the contact area can be increased.

また、硬磁性部材28としては安価で成型の容易なフェライト磁石を用い、硬磁性部材28に対向する定着ベルト21の基材には軟磁性材料であるニッケルを用いている。   Further, as the hard magnetic member 28, an inexpensive and easy-to-mold ferrite magnet is used, and nickel, which is a soft magnetic material, is used as the base material of the fixing belt 21 facing the hard magnetic member 28.

図6に示すように、硬磁性材料28から発生する磁力が、定着ベルト21を構成する軟磁性材料に作用することによりって定着ベルト21は熱伝導部材22の方へ引き寄せられる。よって、定着ベルト21と熱伝導部材22が常に安定して接触する状態が得られ、定着ベルト21の熱が熱伝導部材22を通してシート状部材27に伝わりやすくなり、熱均化の効果を高めることができる。   As shown in FIG. 6, the magnetic force generated from the hard magnetic material 28 acts on the soft magnetic material constituting the fixing belt 21, so that the fixing belt 21 is attracted toward the heat conducting member 22. Therefore, a state in which the fixing belt 21 and the heat conducting member 22 are always in stable contact is obtained, and the heat of the fixing belt 21 is easily transmitted to the sheet-like member 27 through the heat conducting member 22, thereby enhancing the effect of heat leveling. Can do.

図7は実施形態2において封筒を連続通紙した場合の定着ベルトの長手方向温度分布を示す説明図である。   FIG. 7 is an explanatory diagram showing the temperature distribution in the longitudinal direction of the fixing belt when the envelope is continuously fed in the second embodiment.

実施形態2の硬磁性材料28を設けていない場合、定着ベルト21の温度分布は、図7に示す曲線Aのようになり、非通紙部分の温度が上昇してトナーオフセット領域に入ってしまう。   When the hard magnetic material 28 according to the second exemplary embodiment is not provided, the temperature distribution of the fixing belt 21 becomes a curve A shown in FIG. 7, and the temperature of the non-sheet passing portion rises and enters the toner offset region. .

一方、硬磁性材料28を設けた場合には、シート状部材27による熱均化の効果が高まり、図7に示す曲線Bのようになって、非通紙部の温度がトナーオフセット領域にまで達することを防止できる。   On the other hand, when the hard magnetic material 28 is provided, the effect of thermal leveling by the sheet-like member 27 is enhanced, and the temperature of the non-sheet passing portion reaches the toner offset region as shown by a curve B shown in FIG. Can be prevented.

図8は定着装置の実施形態3における要部を示す正面断面図である。   FIG. 8 is a front cross-sectional view showing the main part of the fixing device according to the third embodiment.

実施形態3における定着装置は、定着ニップN部分における熱伝導部材22に内側に凹状になる凹部22aを形成し、凹部22a内に断熱部材29を介してニップ形成部材23を設置した点と、補強部材24の端部を、凹部22aと断熱部材29を介してニップ形成部材23を押圧し、かつ定着ベルト21の内部中央部に延在するように設置した点が実施形態1の構成と異なる。   In the fixing device according to the third embodiment, the heat conduction member 22 in the fixing nip N portion is formed with a concave portion 22a that is recessed inward, and the nip forming member 23 is installed in the concave portion 22a via a heat insulating member 29, and the reinforcement is performed. The configuration of the first embodiment is different from that of the first embodiment in that the end portion of the member 24 is installed so as to press the nip forming member 23 through the recess 22a and the heat insulating member 29 and to extend to the inner central portion of the fixing belt 21.

実施形態3の構成の定着装置においても、前記実施形態の熱均化部材26を設置することにより、同様の作用効果を得ることができる。   Also in the fixing device having the configuration of the third embodiment, the same operation and effect can be obtained by installing the thermal leveling member 26 of the above-described embodiment.

なお、実施形態3において、定着ベルト21の内周面に接触あるいは対向し、定着ベルト21を保持すると共に加熱する熱伝導部材22を、薄肉の金属板を曲げ加工してパイプ状に形成している。これにより、製造コストが比較的安価であって、定着ベルト21の加熱効率が高くなり、ウォームアップ時間やファーストプリント時間が短く、装置を高速化した場合であっても定着不良などが生じることを抑止することができる。   In the third embodiment, the heat conducting member 22 that contacts or faces the inner peripheral surface of the fixing belt 21 and holds and heats the fixing belt 21 is formed by bending a thin metal plate into a pipe shape. Yes. As a result, the manufacturing cost is relatively low, the heating efficiency of the fixing belt 21 is increased, the warm-up time and the first print time are short, and even when the apparatus is speeded up, fixing failure or the like occurs. Can be deterred.

しかし、前記熱伝導部材22において、図8に示すように、曲げ加工後の凹部22a部分における側端部分22bを開放したままであると、図9の説明図のように、スプリングバックが生じて側端部分22bが開き傾向になり、定着ベルト21との間に接触ムラや接触圧のムラを生じさせてしまう。   However, in the heat conducting member 22, as shown in FIG. 8, if the side end portion 22b of the recessed portion 22a after bending is left open, a springback occurs as shown in FIG. The side end portion 22b tends to open, causing uneven contact and uneven contact pressure with the fixing belt 21.

そこで、熱伝導部材22の側端部分22bについては、熱伝導部材22の幅方向(軸方向)の少なくとも一部を接合状態にしてスプリングバックにより側端部分22bが開くことがないようにする必要がある。例えば、側端部分22bに溶接を施して接合することが考えられる。   Therefore, for the side end portion 22b of the heat conducting member 22, it is necessary to make at least a part of the width direction (axial direction) of the heat conducting member 22 into a joined state so that the side end portion 22b is not opened by the springback. There is. For example, it can be considered that the side end portion 22b is joined by welding.

また、図8に示す熱伝導部材22では、凹部22aにおける角部22cおよびその近傍が、定着ベルト21を介して加圧ローラ31に接触すると、熱伝導部材22に変形が生じ(特に加圧ローラ31との圧接状態にて生じやすい)、定着ベルト21と熱伝導部材22との間に接触ムラを生じさせてしまう。   Further, in the heat conducting member 22 shown in FIG. 8, when the corner 22c and the vicinity thereof in the recess 22a come into contact with the pressure roller 31 via the fixing belt 21, the heat conducting member 22 is deformed (particularly, the pressure roller). The contact unevenness between the fixing belt 21 and the heat conducting member 22 is likely to occur.

そこで、本例では、熱伝導部材22を、その角部22cを含めて定着ベルト21を介して加圧ローラ31には接触しない構成にしている。具体的には、加圧ローラ31に対して、ニップ部N近傍より離れて熱伝導部材22の角部22cが位置するように設定されている。   Therefore, in this example, the heat conducting member 22 is configured not to contact the pressure roller 31 via the fixing belt 21 including the corner portion 22c. Specifically, the corner portion 22c of the heat conducting member 22 is set to be located away from the vicinity of the nip portion N with respect to the pressure roller 31.

なお、本実施形態において、加圧部材として加圧ローラ31を用いた定着装置に対して本発明を適用したが、加圧部材として加圧ベルトや加圧パッドを用いた定着装置に対しても本発明を適用することができる。そして、その場合にも、本実施形態と同様の効果を得ることができる。   In the present embodiment, the present invention is applied to a fixing device using the pressure roller 31 as a pressure member. However, the present invention is also applied to a fixing device using a pressure belt or a pressure pad as the pressure member. The present invention can be applied. In this case, the same effect as that of the present embodiment can be obtained.

なお、本実施形態では、熱伝導部材22の断面形状が略円形になるように形成したが、熱伝導部材22の断面形状が多角形になるように形成することもできるし、熱伝導部材22の周面にスリットを設けることもできる。   In the present embodiment, the heat conducting member 22 is formed so that the cross-sectional shape thereof is substantially circular. However, the heat conducting member 22 may be formed so that the cross-sectional shape thereof is polygonal, or the heat conducting member 22. It is also possible to provide a slit on the peripheral surface.

また、本実施形態では、定着部材として複層構造の定着ベルト21を用いたが、定着部材としてポリイミド樹脂,ポリアミド樹脂,フッ素樹脂,金属などからなる無端状の定着フィルムを用いることもできる。そして、その場合にも、本実施形態と同様の効果を得ることができる。   In this embodiment, the fixing belt 21 having a multilayer structure is used as the fixing member. However, an endless fixing film made of polyimide resin, polyamide resin, fluorine resin, metal, or the like can be used as the fixing member. In this case, the same effect as that of the present embodiment can be obtained.

本発明は、トナー像の定着を行う定着装置、および該定着装置を備える複写機,プリンタ,ファクシミリ装置、およびこれらの複合機などの画像形成装置における定着部に適用可能である。   The present invention can be applied to a fixing device for fixing a toner image, and a fixing unit in an image forming apparatus such as a copying machine, a printer, a facsimile machine, and a multi-function machine including the fixing device.

1 画像形成装置本体
20 定着装置
21 定着ベルト(定着部材)
22 熱伝導部材
23 ニップ形成部材
24 補強部材(支持部材)
25 ヒータ(加熱部材)
26 熱均化部材
31 加圧ローラ(加圧部材)
N 定着ニップ
DESCRIPTION OF SYMBOLS 1 Image forming apparatus main body 20 Fixing apparatus 21 Fixing belt (fixing member)
22 heat conduction member 23 nip forming member 24 reinforcing member (supporting member)
25 Heater (heating member)
26 Thermal equalization member 31 Pressure roller (Pressure member)
N fixing nip

特開平4−44075号公報JP-A-4-44075 特開2008−158482号公報JP 2008-154822 A 特開2001−66933号公報JP 2001-66933 A

Claims (10)

定着部材と、
前記定着部材の内側に設けられる熱伝導部材と、
前記熱伝導部材の内部に設けられ前記熱伝導部材を加熱する加熱部材と、
前記定着部材を介して加圧部材に対向設置されて前記定着部材と前記加圧部材間に定着ニップを形成するニップ形成部材と、
前記熱伝導部材の内部に設けられ前記ニップ形成部材を支持する支持部材と、
前記熱伝導部材の内部における前記支持部材によって分けられた領域のうち前記加熱部材が配置される領域とは異なる領域にて前記熱伝導部材の内面に接して設けられる熱均化部材と、
を備えたことを特徴とする定着装置。
A fixing member;
A heat conducting member provided inside the fixing member;
A heating member that is provided inside the heat conducting member and heats the heat conducting member;
A nip forming member that is installed opposite to the pressure member via the fixing member and forms a fixing nip between the fixing member and the pressure member;
A support member provided inside the heat conducting member and supporting the nip forming member;
A thermal leveling member provided in contact with an inner surface of the heat conducting member in a region different from a region where the heating member is disposed among regions divided by the support member in the heat conducting member;
A fixing device comprising:
前記熱均化部材は前記熱伝導部材よりも熱伝導率が大きな材質からなる部材であることを特徴とする請求項1記載の定着装置。   The fixing device according to claim 1, wherein the thermal leveling member is a member made of a material having a thermal conductivity larger than that of the thermal conductive member. 前記支持部材は前記加熱部材からの熱を遮断して前記加熱部材の加熱方向に指向性をもたせる部材であることを特徴とする請求項1記載の定着装置。   The fixing device according to claim 1, wherein the support member is a member that blocks heat from the heating member and has directivity in a heating direction of the heating member. 前記熱伝導部材が金属製のパイプ材からなることを特徴とする請求項1記載の定着装置。   The fixing device according to claim 1, wherein the heat conducting member is made of a metal pipe material. 前記熱均化部材における前記熱伝導部材に対向する側の曲率が、前記熱伝導部材の内周面の曲率に略等しく設定されていることを特徴とする請求項1〜4いずれか1項記載の定着装置。   The curvature of the side facing the said heat conductive member in the said heat | fever equalization member is set substantially equal to the curvature of the internal peripheral surface of the said heat conductive member, The any one of Claims 1-4 characterized by the above-mentioned. Fixing device. 前記熱均化部材が硬質磁性材料を含む部材で構成され、前記定着部材が軟質磁性材料を含む部材で構成されていることを特徴とする請求項1〜5いずれか1項記載の定着装置。   The fixing device according to claim 1, wherein the heat leveling member is formed of a member including a hard magnetic material, and the fixing member is formed of a member including a soft magnetic material. 前記熱均化部材がヒートパイプを含む部材で構成されていることを特徴とする請求項1〜6いずれか1項記載の定着装置。   The fixing device according to claim 1, wherein the heat leveling member includes a member including a heat pipe. 前記熱均化部材がグラファイトシートを含む部材で構成されていることを特徴とする請求項1〜7いずれか1項記載の定着装置。   The fixing device according to claim 1, wherein the thermal leveling member is formed of a member including a graphite sheet. 前記定着部材が可撓性を有する無端状のベルト状部材からなることを特徴とする請求項1記載の定着装置。   The fixing device according to claim 1, wherein the fixing member is an endless belt-like member having flexibility. 記録媒体に対して画像を形成する画像形成部と、該画像形成部にて画像が形成された記録媒体に対して定着処理を行う定着部とを備えた画像形成装置において、前記定着部として請求項1〜9いずれか1項記載の定着装置を搭載したことを特徴とする画像形成装置。   An image forming apparatus comprising: an image forming unit that forms an image on a recording medium; and a fixing unit that performs a fixing process on a recording medium on which an image is formed by the image forming unit. An image forming apparatus comprising the fixing device according to any one of Items 1 to 9.
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US9063480B2 (en) 2011-12-28 2015-06-23 Ricoh Company, Limited Fixing device, image forming device, and separating member
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EP2500813A2 (en) 2011-03-17 2012-09-19 Sony Corporation Information processing apparatus, information processing method, and computer-readable storage medium
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