JP2011058312A - Laminated rubber bearing body - Google Patents

Laminated rubber bearing body Download PDF

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JP2011058312A
JP2011058312A JP2009211076A JP2009211076A JP2011058312A JP 2011058312 A JP2011058312 A JP 2011058312A JP 2009211076 A JP2009211076 A JP 2009211076A JP 2009211076 A JP2009211076 A JP 2009211076A JP 2011058312 A JP2011058312 A JP 2011058312A
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laminated
rubber
rubber layer
protective
bearing body
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JP5333099B2 (en
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Kazuhiro Kaneko
一弘 兼子
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Yokohama Rubber Co Ltd
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Yokohama Rubber Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a laminated rubber bearing body which is favorable in looks, excellent in weatherability, and easy in maintainability. <P>SOLUTION: In the laminated rubber bearing body (hereinafter simply called as bearing body), a plurality of steel plates 1 and rubber plates 2 are alternately laminated in a vertical direction so as to form a laminated body 3, and an upper plate 4 and a lower plate 5 are mounted to upper and lower ends of the laminated body 3, respectively. A covering rubber layer 6 is provided on the outer peripheral surface of the laminated body 3 in the bearing body. A plurality of protection rubber layers 7 are laid in an easy peel-off manner on the outer peripheral surface of the covering rubber layer 6. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は積層ゴム支承体に関し、更に詳しくは、見栄えが良く耐候性に優れると共に、メンテナンスが容易な積層ゴム支承体に関する。   The present invention relates to a laminated rubber bearing, and more particularly relates to a laminated rubber bearing that has good appearance and excellent weather resistance and is easy to maintain.

建築物や橋梁などの構造物の免震装置又は支持装置として、鋼板とゴム板とを複数積層した積層体の上下にプレートを取り付けた積層ゴム支承体が用いられている。一般に、建築物や橋梁は数十年にわたって使用されるため、積層ゴム支承体にもそれに見合う耐久性が要求される。しかし、積層体を構成するゴム板の外周面は、特に屋外で使用されると、大気中に含まれるオゾンや太陽光などにより劣化するため、積層体の外周に保護用のゴム層を設けることにより耐候性を向上させることが従来より行われている。   As a seismic isolation device or a support device for a structure such as a building or a bridge, a laminated rubber bearing in which plates are attached to the upper and lower sides of a laminated body in which a plurality of steel plates and rubber plates are laminated is used. In general, since buildings and bridges have been used for several decades, laminated rubber bearings are also required to have durability corresponding to them. However, the outer peripheral surface of the rubber plate that constitutes the laminate is deteriorated by ozone or sunlight contained in the atmosphere, especially when used outdoors. Therefore, a protective rubber layer is provided on the outer periphery of the laminate. Thus, the weather resistance has been improved conventionally.

しかし、上記のように積層体の外周に保護用のゴム層を設けると、そのゴム層の表面にオゾンクラックなどの損傷が認められたときには、内部のゴム板まで損傷が及んでいるか否かを確認することができないため、安全性を担保するには積層ゴム支承体そのものを交換しなければならないという問題があった。   However, when a protective rubber layer is provided on the outer periphery of the laminate as described above, if damage such as ozone cracks is observed on the surface of the rubber layer, it is determined whether or not the internal rubber plate is damaged. Since it could not be confirmed, there was a problem that the laminated rubber support itself had to be replaced to ensure safety.

このような問題を解決するため、特許文献1は、加硫接着後の積層体の外周に、主にゴムシートからなる保護層を着脱可能に巻き付けた積層ゴム支承体を提案している。   In order to solve such a problem, Patent Document 1 proposes a laminated rubber bearing body in which a protective layer mainly composed of a rubber sheet is detachably wound around the outer circumference of the laminated body after vulcanization adhesion.

しかし、上記特許文献1の積層ゴム支承体では、保護層に損傷が認められたときには、保護層全体を交換しなければならないため、メンテナンスに手間がかかるという問題があった。また、ゴムシートの端部を互いに重ね合わせるため、積層ゴム支承体の見栄えが悪くなるという問題もあった。   However, the laminated rubber bearing body of Patent Document 1 has a problem in that maintenance is troublesome because the entire protective layer must be replaced when damage is found in the protective layer. In addition, since the end portions of the rubber sheet are overlapped with each other, there is a problem that the appearance of the laminated rubber support body is deteriorated.

特開2008−215486号公報JP 2008-215486 A

本発明の目的は、見栄えが良く耐候性に優れると共に、メンテナンスが容易な積層ゴム支承体を提供することにある。   An object of the present invention is to provide a laminated rubber bearing body that has good appearance and excellent weather resistance and is easy to maintain.

上記の目的を達成する本発明の積層ゴム支承体は、鋼板とゴム板とを上下方向に交互に複数積層してなる積層体の両端にプレートを取り付けてなる積層ゴム支承体において、前記積層体の外周面の少なくとも一部に被覆ゴム層を設けると共に、該被覆ゴム層の外周に複数の保護ゴム層を剥離容易な状態で積層したことを特徴とするものである。   The laminated rubber bearing body of the present invention that achieves the above object is a laminated rubber bearing body in which plates are attached to both ends of a laminated body in which a plurality of steel plates and rubber plates are alternately laminated in the vertical direction. A covering rubber layer is provided on at least a part of the outer peripheral surface of the protective rubber layer, and a plurality of protective rubber layers are laminated on the outer periphery of the covering rubber layer in an easily peelable state.

被覆ゴム層と最内層の保護ゴム層との間の接合面、及び複数の保護ゴム層の間の接合面には、接着部と非接着部とを配置することが望ましい。また、隣接する接合面における接着部と非接着部が、それぞれと同じ部分と径方向で重ならないようにするのがよい。更に、複数の保護ゴム層を互いに異なる色で着色することが望ましい。   It is desirable to arrange an adhesive portion and a non-adhesive portion on the joint surface between the covering rubber layer and the innermost protective rubber layer and the joint surface between the plurality of protective rubber layers. Further, it is preferable that the bonded portion and the non-bonded portion on the adjacent bonding surfaces do not overlap with the same portion in the radial direction. Furthermore, it is desirable to color the plurality of protective rubber layers with different colors.

本発明の積層ゴム支承体は、橋梁用の支持装置として好適に用いられる。   The laminated rubber bearing of the present invention is suitably used as a support device for bridges.

本発明の積層ゴム支承体によれば、積層体の外周面に被覆ゴム層を設けると共に、その被覆ゴム層の外周に複数の保護ゴム層を剥離容易な状態で積層するようにしたので、それら被覆ゴム層及び複数の保護ゴム層によって支承体のゴム板の外周面を保護して支承体の耐候性を優れたものにすると共に、保護ゴム層がオゾンクラックなどの損傷を受けたときには、その損傷した保護ゴム層のみを剥離するだけでよいため、メンテナンスを容易にすることができる。また、保護ゴム層の端部を互いに重ね合わせるようなことがないため、支承体の見栄えを損なうことはない。   According to the laminated rubber bearing of the present invention, the covering rubber layer is provided on the outer peripheral surface of the laminated body, and a plurality of protective rubber layers are laminated in an easily peelable state on the outer periphery of the covering rubber layer. The outer peripheral surface of the rubber plate of the support body is protected by the covering rubber layer and a plurality of protective rubber layers to improve the weather resistance of the support body, and when the protective rubber layer is damaged by ozone cracks, Since only the damaged protective rubber layer needs to be peeled off, maintenance can be facilitated. In addition, since the end portions of the protective rubber layer do not overlap each other, the appearance of the support body is not impaired.

本発明の実施形態からなる積層ゴム支承体の断面図である。It is sectional drawing of the laminated rubber bearing body which consists of embodiment of this invention. 図1におけるX部の拡大断面図である。It is an expanded sectional view of the X section in FIG. 保護ゴム層の接合面における接着部の配置を示す外観図であって、(a)は千鳥格子状のパターンを、(b)は縞馬状のパターンを、それぞれ示す。It is an external view which shows arrangement | positioning of the adhesion part in the joint surface of a protective rubber layer, Comprising: (a) shows a staggered pattern, (b) shows a striped horse-shaped pattern, respectively. 本発明の別の実施形態からなる積層ゴム支承体の断面図である。It is sectional drawing of the laminated rubber bearing body which consists of another embodiment of this invention.

以下に、本発明の実施の形態について、図面を参照して説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図1は、本発明の実施形態からなる積層ゴム支承体を示す。   FIG. 1 shows a laminated rubber bearing body according to an embodiment of the present invention.

この積層ゴム支承体(以下、単に「支承体」という。)は、鋼板1とゴム板2とを上下方向に交互に複数積層して積層体3を構成すると共に、その積層体3の上下端に、それぞれ上部プレート4と下部プレート5を取り付けたものである。この支承体を設置する際には、上部プレート3は建築物や橋梁などの構造物に、下部プレート4は地盤や橋台などに、それぞれ接続固定される。なお、積層体3の中心域に貫通孔を形成し、その中に鉛プラグを設置するようにしてもよい。   This laminated rubber bearing body (hereinafter simply referred to as “bearing body”) comprises a laminated body 3 in which a plurality of steel plates 1 and rubber plates 2 are alternately laminated in the vertical direction, and the upper and lower ends of the laminated body 3. Further, an upper plate 4 and a lower plate 5 are attached respectively. When installing the support body, the upper plate 3 is connected and fixed to a structure such as a building or a bridge, and the lower plate 4 is connected and fixed to a ground or an abutment. A through hole may be formed in the central area of the laminate 3 and a lead plug may be installed therein.

このような支承体において、図2に示すように、積層体3の外周面には厚肉の被覆ゴム層6が設けられていると共に、その被覆ゴム層6の外周には複数の薄肉の保護ゴム層7(この例では3層)が積層されている。被覆ゴム層6は積層体3と強固に加硫接着している一方で、保護ゴム層7は剥離容易な状態で加硫接着されている。   In such a support body, as shown in FIG. 2, a thick coating rubber layer 6 is provided on the outer peripheral surface of the laminated body 3, and a plurality of thin protective layers are provided on the outer periphery of the coating rubber layer 6. Rubber layers 7 (three layers in this example) are laminated. The covering rubber layer 6 is firmly vulcanized and bonded to the laminate 3, while the protective rubber layer 7 is vulcanized and bonded in an easily peelable state.

被覆ゴム層6及び保護ゴム層7の材質は特に限定するものではないが、被覆ゴム層6は積層体3と強固に加硫接着するために、ゴム板2と同じゴム組成物から構成することが好ましく、一方で保護ゴム層7は最内層の保護ゴム層7aが被覆ゴム層6から剥離し易くなるように、被覆ゴム層6とは異なるゴム組成物から構成することが好ましい。また、被覆ゴム層6と保護ゴム層7の肉厚及び層数についても特に限定するものではないが、保護ゴム層7の肉厚は被覆ゴム層6よりも薄くする必要がある。更に、複数の保護ゴム層7の肉厚は、製造コストを低減するために、全て同じ大きさになるようにするのがよい。それら、被覆ゴム層6と保護ゴム層7との合計肉厚は約10mm程度になるようにするのがよく、例えば、5mm厚の被覆ゴム層6の外周に、2mm厚の保護ゴム層7を3層積層する構成が例示される。   The material of the covering rubber layer 6 and the protective rubber layer 7 is not particularly limited, but the covering rubber layer 6 is composed of the same rubber composition as that of the rubber plate 2 in order to firmly vulcanize and bond to the laminate 3. On the other hand, the protective rubber layer 7 is preferably made of a rubber composition different from the coated rubber layer 6 so that the innermost protective rubber layer 7a can be easily peeled off from the coated rubber layer 6. Further, the thickness and the number of layers of the covering rubber layer 6 and the protective rubber layer 7 are not particularly limited, but the thickness of the protective rubber layer 7 needs to be thinner than that of the covering rubber layer 6. Furthermore, it is preferable that the thicknesses of the plurality of protective rubber layers 7 are all the same in order to reduce the manufacturing cost. The total thickness of the covering rubber layer 6 and the protective rubber layer 7 is preferably about 10 mm. For example, the protective rubber layer 7 having a thickness of 2 mm is provided on the outer periphery of the covering rubber layer 6 having a thickness of 5 mm. A configuration in which three layers are stacked is exemplified.

このように支承体を構成することにより、被覆ゴム層6及び複数の保護ゴム層7によって支承体のゴム板2の外周面を保護して支承体の耐候性を優れたものにすると共に、保護ゴム層7がオゾンクラックなどの損傷を受けたときには、その損傷した保護ゴム層7のみを剥離するだけでよいため、メンテナンスを容易にすることができる。また、保護ゴム層7の端部を互いに重ね合わせるようなことがないため、支承体の見栄えを損なうようなことはない。更には、保護ゴム層7が複数層あるため、保護ゴム層7にオゾンクラックなどの損傷が生じても、接合面8を境として内部への進展を防止することができるので、支承体の使用寿命を延長することができる。   By constituting the support body in this way, the outer peripheral surface of the rubber plate 2 of the support body is protected by the covering rubber layer 6 and the plurality of protective rubber layers 7, and the weather resistance of the support body is improved, and the protection is provided. When the rubber layer 7 is damaged by ozone cracks or the like, it is only necessary to peel off the damaged protective rubber layer 7, so that maintenance can be facilitated. Further, since the end portions of the protective rubber layer 7 are not overlapped with each other, the appearance of the support body is not impaired. Furthermore, since there are a plurality of protective rubber layers 7, even if damage such as ozone cracks occurs in the protective rubber layer 7, it is possible to prevent the progress to the inside from the joint surface 8. Life can be extended.

なお、必ずしも損傷した保護ゴム層7全体を剥離する必要はなく、オゾンクラック等の損傷が生じた部分のみ切り取って剥離するようにしてもよい。   In addition, it is not always necessary to peel the damaged protective rubber layer 7, and only a damaged part such as an ozone crack may be cut off and peeled off.

上記の支承体の製造方法を以下に説明する。   The manufacturing method of said support body is demonstrated below.

まず、複数の鋼板1とゴム板2とを上下方向に交互に積層することで積層体3を構成する。次に、その積層体3の外周面に被覆ゴム層6を設ける。そして、被覆ゴム層6の外周に複数の保護ゴム層7を順に積層する。被覆ゴム層6と最内層の保護ゴム層7aとの間の接合面8、及び保護ゴム層7同士の間の接合面8には、接着部9と非接着部10とを形成し、保護ゴム層7が容易に剥離できるようにする。接着部9と非接着部10は、互い違いとなるように接合面8に配置するのがよく、例えば図3(a)のような千鳥格子状や、図3(b)のような縞馬状が例示される。この非接着部10は、接合面8に離型剤を塗布、又はポリエステルフィルムなどの離型紙を貼付することにより構成することができる。このようにして構成した積層体3を一体的に加硫した後に、上部プレート4と下部プレート5を取り付けて支承体を製造する。   First, the laminated body 3 is comprised by laminating | stacking the some steel plate 1 and the rubber plate 2 alternately by the up-down direction. Next, the covering rubber layer 6 is provided on the outer peripheral surface of the laminate 3. Then, a plurality of protective rubber layers 7 are sequentially laminated on the outer periphery of the covering rubber layer 6. An adhesive portion 9 and a non-adhesive portion 10 are formed on the bonding surface 8 between the covering rubber layer 6 and the innermost protective rubber layer 7a and the bonding surface 8 between the protective rubber layers 7, and the protective rubber Make the layer 7 easily peelable. The bonding portion 9 and the non-bonding portion 10 are preferably arranged on the bonding surface 8 so as to be alternated. For example, a staggered pattern as shown in FIG. 3A or a striped horse shape as shown in FIG. Is exemplified. This non-adhesion part 10 can be comprised by apply | coating a release agent to the joining surface 8, or sticking release papers, such as a polyester film. After the laminated body 3 configured as described above is integrally vulcanized, the upper plate 4 and the lower plate 5 are attached to manufacture a support body.

上記の接着部9と非接着部10の位置は、隣接する接合面8間でそれぞれ同じ部分と径方向で重ならないようにすることが望ましい。そのようにすることで、保護ゴム層7を1枚ずつ剥離することが容易になる。   It is desirable that the positions of the bonding portion 9 and the non-bonding portion 10 are not overlapped with each other between the adjacent bonding surfaces 8 in the radial direction. By doing so, it becomes easy to peel the protective rubber layer 7 one by one.

また、複数の保護ゴム層7は、互いに異なる色で着色するのがよい。そのようにすることで、剥離した保護ゴム層7の数や状態を容易に知ることができるため、支承体の維持管理が容易になる。   The plurality of protective rubber layers 7 are preferably colored with different colors. By doing so, since the number and state of the peeled protective rubber layers 7 can be easily known, the maintenance of the support body is facilitated.

図4は、本発明の別の実施形態からなる支承体を示す。   FIG. 4 shows a support body according to another embodiment of the present invention.

この支承体は、積層体3の上部側及び下部側の一部に複数の保護ゴム層7を積層したものである。一般に支承体においては、積層体3の上部及び下部に応力が集中するため、それらの部分が特にクラック等の損傷を受けやすい。このように、損傷を受けやすい部分にのみ保護ゴム層7を積層するようにしたので、上記の実施形態の支承体に比べて、製造コストを低減し、かつメンテナンスを更に容易にすることができる。   This support body is obtained by laminating a plurality of protective rubber layers 7 on a part of the upper side and the lower side of the laminated body 3. Generally, in a support body, stress concentrates on the upper part and the lower part of the laminated body 3, so that those parts are particularly susceptible to damage such as cracks. As described above, since the protective rubber layer 7 is laminated only on the parts that are easily damaged, the manufacturing cost can be reduced and the maintenance can be further facilitated as compared with the support body of the above embodiment. .

本発明の支承体は、屋外で使用される支承体、例えば橋梁の支持装置などに好適に用いることができる。   The support body of the present invention can be suitably used for a support body used outdoors, such as a bridge support device.

1 鋼板
2 ゴム板
3 積層体
4 上部プレート
5 下部プレート
6 被覆ゴム層
7 保護ゴム層
8 接合面
9 接着部
10 非接着部
DESCRIPTION OF SYMBOLS 1 Steel plate 2 Rubber plate 3 Laminate body 4 Upper plate 5 Lower plate 6 Cover rubber layer 7 Protective rubber layer 8 Joining surface 9 Adhesion part 10 Non-adhesion part

Claims (5)

鋼板とゴム板とを上下方向に交互に複数積層してなる積層体の両端にプレートを取り付けてなる積層ゴム支承体において、
前記積層体の外周面に被覆ゴム層を設けると共に、該被覆ゴム層の外周の少なくとも一部に複数の保護ゴム層を剥離容易な状態で積層した積層ゴム支承体。
In laminated rubber bearings in which plates are attached to both ends of a laminated body in which a plurality of laminated steel plates and rubber plates are alternately laminated in the vertical direction,
A laminated rubber bearing body in which a coated rubber layer is provided on the outer peripheral surface of the laminated body, and a plurality of protective rubber layers are laminated in an easily peelable state on at least a part of the outer circumference of the coated rubber layer.
前記被覆ゴム層と最内層の保護ゴム層との間の接合面、及び複数の保護ゴム層の間の接合面に、接着部と非接着部とを配置した請求項1に記載の積層ゴム支承体。   The laminated rubber bearing according to claim 1, wherein an adhesive portion and a non-adhesive portion are disposed on a joint surface between the covering rubber layer and the innermost protective rubber layer and a joint surface between the plurality of protective rubber layers. body. 隣接する前記接合面における前記接着部と非接着部が、それぞれと同じ部分と径方向で重ならないようにした請求項1又は2に記載の積層ゴム支承体。   The laminated rubber bearing body according to claim 1 or 2, wherein the bonded portion and the non-bonded portion in the adjacent joint surfaces do not overlap with the same portion in the radial direction. 前記複数の保護ゴム層を互いに異なる色で着色した請求項1〜3のいずれかに記載の積層ゴム支承体。   The laminated rubber bearing body according to any one of claims 1 to 3, wherein the plurality of protective rubber layers are colored with different colors. 橋梁用の支持装置である請求項1〜4のいずれかに記載の積層ゴム支承体。   The laminated rubber bearing body according to any one of claims 1 to 4, which is a support device for a bridge.
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JP2005282723A (en) * 2004-03-30 2005-10-13 Bando Chem Ind Ltd Base isolation bearing structure
JP2006316954A (en) * 2005-05-16 2006-11-24 Yokohama Rubber Co Ltd:The Composite base isolation supporting body
JP2008215486A (en) * 2007-03-05 2008-09-18 Swcc Showa Device Technology Co Ltd Laminated rubber bearing body

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