JP2011057590A - Method for purifying isocyanurate derivative - Google Patents
Method for purifying isocyanurate derivative Download PDFInfo
- Publication number
- JP2011057590A JP2011057590A JP2009207235A JP2009207235A JP2011057590A JP 2011057590 A JP2011057590 A JP 2011057590A JP 2009207235 A JP2009207235 A JP 2009207235A JP 2009207235 A JP2009207235 A JP 2009207235A JP 2011057590 A JP2011057590 A JP 2011057590A
- Authority
- JP
- Japan
- Prior art keywords
- isocyanurate
- compound
- ions
- ether
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 56
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical class OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 title claims abstract description 49
- UCBVELLBUAKUNE-UHFFFAOYSA-N 1,3-bis(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)NC(=O)N(CC=C)C1=O UCBVELLBUAKUNE-UHFFFAOYSA-N 0.000 claims abstract description 43
- 229910001410 inorganic ion Inorganic materials 0.000 claims abstract description 39
- 239000003463 adsorbent Substances 0.000 claims abstract description 28
- 238000000746 purification Methods 0.000 claims abstract description 12
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000012535 impurity Substances 0.000 claims abstract description 9
- 239000002904 solvent Substances 0.000 claims description 36
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 20
- 239000011342 resin composition Substances 0.000 claims description 20
- 239000012776 electronic material Substances 0.000 claims description 13
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 claims description 10
- 229910001431 copper ion Inorganic materials 0.000 claims description 10
- 229920002050 silicone resin Polymers 0.000 claims description 10
- 229910001415 sodium ion Inorganic materials 0.000 claims description 9
- 150000002576 ketones Chemical class 0.000 claims description 4
- 150000002825 nitriles Chemical class 0.000 claims description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 150000001875 compounds Chemical class 0.000 description 58
- -1 silica Chemical class 0.000 description 52
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 22
- 239000000463 material Substances 0.000 description 21
- 238000006459 hydrosilylation reaction Methods 0.000 description 17
- 239000003505 polymerization initiator Substances 0.000 description 16
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 15
- 239000000047 product Substances 0.000 description 15
- 238000010538 cationic polymerization reaction Methods 0.000 description 14
- 238000006243 chemical reaction Methods 0.000 description 14
- 238000001723 curing Methods 0.000 description 13
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- 230000003287 optical effect Effects 0.000 description 11
- 229920005989 resin Polymers 0.000 description 11
- 239000011347 resin Substances 0.000 description 11
- 239000003566 sealing material Substances 0.000 description 11
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 10
- 239000000203 mixture Substances 0.000 description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 9
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Natural products C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 9
- 239000007864 aqueous solution Substances 0.000 description 9
- 150000002500 ions Chemical class 0.000 description 9
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- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 8
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- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 8
- 125000003342 alkenyl group Chemical group 0.000 description 8
- 125000000524 functional group Chemical group 0.000 description 8
- 239000003960 organic solvent Substances 0.000 description 8
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- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
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- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 6
- 125000002091 cationic group Chemical group 0.000 description 6
- 238000001816 cooling Methods 0.000 description 6
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 6
- 239000000706 filtrate Substances 0.000 description 6
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 6
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- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 5
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- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- 125000004432 carbon atom Chemical group C* 0.000 description 5
- 239000002131 composite material Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 238000011084 recovery Methods 0.000 description 5
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical class C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 4
- 239000004677 Nylon Substances 0.000 description 4
- ORILYTVJVMAKLC-UHFFFAOYSA-N adamantane Chemical compound C1C(C2)CC3CC1CC2C3 ORILYTVJVMAKLC-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical class C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 4
- 239000007795 chemical reaction product Substances 0.000 description 4
- 239000003431 cross linking reagent Substances 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 238000000354 decomposition reaction Methods 0.000 description 4
- 239000004210 ether based solvent Substances 0.000 description 4
- 229910052736 halogen Inorganic materials 0.000 description 4
- 150000002367 halogens Chemical class 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
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- 239000012528 membrane Substances 0.000 description 4
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- 229910052697 platinum Inorganic materials 0.000 description 4
- 229920001296 polysiloxane Polymers 0.000 description 4
- 238000001179 sorption measurement Methods 0.000 description 4
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 4
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 3
- WZJUBBHODHNQPW-UHFFFAOYSA-N 2,4,6,8-tetramethyl-1,3,5,7,2$l^{3},4$l^{3},6$l^{3},8$l^{3}-tetraoxatetrasilocane Chemical compound C[Si]1O[Si](C)O[Si](C)O[Si](C)O1 WZJUBBHODHNQPW-UHFFFAOYSA-N 0.000 description 3
- ATVJXMYDOSMEPO-UHFFFAOYSA-N 3-prop-2-enoxyprop-1-ene Chemical compound C=CCOCC=C ATVJXMYDOSMEPO-UHFFFAOYSA-N 0.000 description 3
- XAYDWGMOPRHLEP-UHFFFAOYSA-N 6-ethenyl-7-oxabicyclo[4.1.0]heptane Chemical compound C1CCCC2OC21C=C XAYDWGMOPRHLEP-UHFFFAOYSA-N 0.000 description 3
- KSMGAOMUPSQGTB-UHFFFAOYSA-N 9,10-dibutoxyanthracene Chemical compound C1=CC=C2C(OCCCC)=C(C=CC=C3)C3=C(OCCCC)C2=C1 KSMGAOMUPSQGTB-UHFFFAOYSA-N 0.000 description 3
- LBQJFQVDEJMUTF-UHFFFAOYSA-N 9,10-dipropoxyanthracene Chemical compound C1=CC=C2C(OCCC)=C(C=CC=C3)C3=C(OCCC)C2=C1 LBQJFQVDEJMUTF-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
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- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
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- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
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- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
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- MBGQQKKTDDNCSG-UHFFFAOYSA-N ethenyl-diethoxy-methylsilane Chemical compound CCO[Si](C)(C=C)OCC MBGQQKKTDDNCSG-UHFFFAOYSA-N 0.000 description 1
- ZLNAFSPCNATQPQ-UHFFFAOYSA-N ethenyl-dimethoxy-methylsilane Chemical compound CO[Si](C)(OC)C=C ZLNAFSPCNATQPQ-UHFFFAOYSA-N 0.000 description 1
- JEWCZPTVOYXPGG-UHFFFAOYSA-N ethenyl-ethoxy-dimethylsilane Chemical compound CCO[Si](C)(C)C=C JEWCZPTVOYXPGG-UHFFFAOYSA-N 0.000 description 1
- NUFVQEIPPHHQCK-UHFFFAOYSA-N ethenyl-methoxy-dimethylsilane Chemical compound CO[Si](C)(C)C=C NUFVQEIPPHHQCK-UHFFFAOYSA-N 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- NXSMZFAWVTYLEW-UHFFFAOYSA-N ethyl 4-[1-[4,5-bis(4-ethoxycarbonylphenyl)-2-(2,4,6-trichlorophenyl)imidazol-2-yl]-5-(4-ethoxycarbonylphenyl)-2-(2,4,6-trichlorophenyl)imidazol-4-yl]benzoate Chemical compound C1=CC(C(=O)OCC)=CC=C1C1=NC(N2C(=C(N=C2C=2C(=CC(Cl)=CC=2Cl)Cl)C=2C=CC(=CC=2)C(=O)OCC)C=2C=CC(=CC=2)C(=O)OCC)(C=2C(=CC(Cl)=CC=2Cl)Cl)N=C1C1=CC=C(C(=O)OCC)C=C1 NXSMZFAWVTYLEW-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
本発明は、不純物として無機イオン含有量の少ないイソシアヌレート誘導体を得るための精製方法に関する。 The present invention relates to a purification method for obtaining an isocyanurate derivative having a low content of inorganic ions as impurities.
イソシアヌレート誘導体は、プラスチック、潤滑剤、架橋剤、合成ゴム、電気絶縁材料、電子材料などの原料として利用されるなど極めて有用な化合物である。
その中でも1,3−ジアリルイソシアヌレートは、一分子中に2箇所のアリル基を有するために高分子化合物の架橋剤として利用できるなど有用な化合物である。
Isocyanurate derivatives are extremely useful compounds such as being used as raw materials for plastics, lubricants, crosslinking agents, synthetic rubbers, electrical insulating materials, electronic materials and the like.
Among them, 1,3-diallyl isocyanurate is a useful compound because it has two allyl groups in one molecule and can be used as a crosslinking agent for a polymer compound.
1,3−ジアリルイソシアヌレートの製造方法として、
i)銅触媒存在下、トリアリルシアヌレートとアリルアルコールや酢酸との反応による方法(非特許文献1)
ii)N,N’−ジアリル尿素とN−クロロカルボニルイソシアネートとの反応による方法(特許文献1)
iii)イソシアヌル酸とアリルクロライドを銅塩の存在下、アルカリ水溶液を加えてアリルクロライドの沸点以上の温度で反応させ、トリアリルイソシアヌレートを製造する際の中間体である1,3−ジアリルイソシアヌレートを回収する方法(特許文献2)
などの方法が知られている。
As a method for producing 1,3-diallyl isocyanurate,
i) Method by reaction of triallyl cyanurate with allyl alcohol or acetic acid in the presence of a copper catalyst (Non-patent Document 1)
ii) Method by reaction of N, N′-diallylurea with N-chlorocarbonyl isocyanate (Patent Document 1)
iii) 1,3-diallyl isocyanurate which is an intermediate for producing triallyl isocyanurate by reacting isocyanuric acid and allyl chloride in the presence of a copper salt by adding an alkaline aqueous solution and reacting at a temperature higher than the boiling point of allyl chloride For recovering water (Patent Document 2)
Such a method is known.
しかしながら、これらの方法により合成された1,3−ジアリルイソシアヌレート中には、合成時の金属触媒や後処理により生成する無機イオンが多量に残存している。この無機イオンの残存により、1,3−ジアリルイソシアヌレートを原料として製造される製品は、劣化、着色、電気特性の低下などが引き起こされる。特に電気特性が要求される樹脂組成物の原材料として使用される場合では、残存する無機イオンが極めて少ないことが要求される。 However, in the 1,3-diallyl isocyanurate synthesized by these methods, a large amount of inorganic ions generated by the metal catalyst during the synthesis and post-treatment remain. Due to the remaining inorganic ions, a product produced from 1,3-diallyl isocyanurate as a raw material is deteriorated, colored, or deteriorated in electrical characteristics. In particular, when it is used as a raw material of a resin composition that requires electrical characteristics, it is required that the remaining inorganic ions are extremely small.
また、一般的に、有機化合物の結晶中に残存する無機イオンを取り除く方法としては、
(1)結晶を有機溶媒に溶解させ水洗浄する方法
(2)結晶を水でリスラリー洗浄する方法
が知られている。
In general, as a method of removing inorganic ions remaining in the crystal of an organic compound,
(1) A method in which a crystal is dissolved in an organic solvent and washed with water (2) A method in which a crystal is reslurried with water is known.
しかし、一般にイソシアヌレート誘導体は有機溶媒への溶解が低い化合物が多く、1,3−ジアリルイソシアヌレートも各種有機溶媒に対する溶解度が極めて低い。よって、(1)の方法により精製することは困難である。また、(2)の方法でも無機イオンを低減させることは困難である。
このように、種々のイソシアヌレート誘導体に適用可能な無機イオンの除去方法が存在しないため、イソシアヌレート誘導体の用途は制限される。
However, in general, many isocyanurate derivatives have low solubility in organic solvents, and 1,3-diallyl isocyanurate has extremely low solubility in various organic solvents. Therefore, it is difficult to purify by the method (1). Also, it is difficult to reduce inorganic ions by the method (2).
Thus, since there is no inorganic ion removal method applicable to various isocyanurate derivatives, the use of isocyanurate derivatives is limited.
本発明の目的は、不純物としての無機イオンの含有量の極めて少ないイソシアヌレート誘導体を効率よく得るための精製方法を提供することにある。 An object of the present invention is to provide a purification method for efficiently obtaining an isocyanurate derivative having a very small content of inorganic ions as impurities.
本願発明は以下の構成を有するものである。 The present invention has the following configuration.
1). 不純物として無機イオンを含有するイソシアヌレート誘導体を溶媒中で吸着剤により処理することを特徴とするイソシアヌレート誘導体の精製方法。 1). A method for purifying an isocyanurate derivative comprising treating an isocyanurate derivative containing an inorganic ion as an impurity with an adsorbent in a solvent.
2). イソシアヌレート誘導体が1,3−ジアリルイソシアヌレートである1)に記載の精製方法。 2). The purification method according to 1), wherein the isocyanurate derivative is 1,3-diallyl isocyanurate.
3). 吸着剤がケイ酸アルミニウムであることを特徴とする1)または2)に記載の精製方法。 3). The purification method according to 1) or 2), wherein the adsorbent is aluminum silicate.
4). 溶媒がエーテル系溶媒、ケトン系溶媒、ニトリル系溶媒のいずれかであることを特徴とする1)〜3)いずれか一に記載の精製方法。 4). The solvent is any one of an ether solvent, a ketone solvent, and a nitrile solvent, and the purification method according to any one of 1) to 3).
5). 無機イオンが、ナトリウムイオン、銅イオンまたは塩化物イオンであることを特徴とする1)〜4)いずれか一に記載の精製方法。 5). The purification method according to any one of 1) to 4), wherein the inorganic ions are sodium ions, copper ions, or chloride ions.
6). 全ての無機イオンの含有量が20ppm以下であることを特徴とするイソシアヌレート誘導体。 6). An isocyanurate derivative characterized in that the content of all inorganic ions is 20 ppm or less.
7). ナトリウムイオン及び銅イオンの含有量がそれぞれ3ppm以下であることを特徴とする6)に記載のイソシアヌレート誘導体。 7). The isocyanurate derivative according to 6), wherein the content of sodium ions and copper ions is 3 ppm or less, respectively.
8). 6)または7)に記載のイソシアヌレート誘導体を含むことを特徴とする電子材料用樹脂組成物。 8). A resin composition for electronic materials, comprising the isocyanurate derivative according to 6) or 7).
9). 6)または7)に記載のイソシアヌレート誘導体を含むシリコーン樹脂からなることを特徴とする電子材料用樹脂組成物。 9). A resin composition for electronic materials, comprising a silicone resin containing the isocyanurate derivative according to 6) or 7).
10). 無機イオンの含有量が20ppm以下であることを特徴とする1,3−ジアリルイソシアヌレート。 10). 1,3-diallyl isocyanurate characterized in that the content of inorganic ions is 20 ppm or less.
11). ナトリウムイオン及び銅イオンの含有量がそれぞれ3ppm以下であることを特徴とする10)に記載の1,3−ジアリルイソシアヌレート。 11). 1,3-diallyl isocyanurate according to 10), wherein the content of sodium ions and copper ions is 3 ppm or less, respectively.
12). 10)または11)に記載の1,3−ジアリルイソシアヌレートを含むことを特徴とする電子材料用樹脂組成物。 12). A resin composition for electronic materials, comprising the 1,3-diallyl isocyanurate according to 10) or 11).
13). 10)または11)に記載の1,3−ジアリルイソシアヌレートを含むシリコーン樹脂からなることを特徴とする電子材料用樹脂組成物。 13). A resin composition for electronic materials, comprising a silicone resin containing the 1,3-diallyl isocyanurate according to 10) or 11).
本発明の精製方法により、不純物としての無機イオンの含有量の極めて少ないイソシアヌレート誘導体を効率よく得ることができる。 By the purification method of the present invention, an isocyanurate derivative having a very small content of inorganic ions as impurities can be efficiently obtained.
本発明は、不純物として無機イオンを含有するイソシアヌレート誘導体を吸着剤で処理することにより、無機イオンを効率よく低減し、電気特性が要求される樹脂組成物の原材料として使用できるほどの極めて無機イオン含有量の少ないイソシアヌレート誘導体を得る方法である。 In the present invention, by treating an isocyanurate derivative containing an inorganic ion as an impurity with an adsorbent, the inorganic ion can be efficiently reduced and used as a raw material for a resin composition that requires electrical characteristics. This is a method for obtaining an isocyanurate derivative having a low content.
本発明におけるイソシアヌレート誘導体としては、特に限定されないが、下記一般式(I): Although it does not specifically limit as an isocyanurate derivative in this invention, The following general formula (I):
(式中、R1、R2、R3は同一又は異種の水素又は炭素数1〜50の有機基またはハロゲンを表す。有機基は、エーテル結合、エステル結合、アセタール結合、イミド結合、アミド結合を有していてもよい。)で表される化合物が好ましい。R1、R2、R3の好ましい具体例としては、水素、メチル基、エチル基、プロピル基、ブチル基、フェニル基、ベンジル基、フェネチル基、メトキシ基、エトキシ基、ビニル基、アリル基、グリシジル基、 (Wherein R 1 , R 2 and R 3 represent the same or different hydrogen, or an organic group or halogen having 1 to 50 carbon atoms. The organic group is an ether bond, an ester bond, an acetal bond, an imide bond or an amide bond. The compound represented by this may be preferred. Preferable specific examples of R 1 , R 2 and R 3 include hydrogen, methyl group, ethyl group, propyl group, butyl group, phenyl group, benzyl group, phenethyl group, methoxy group, ethoxy group, vinyl group, allyl group, Glycidyl group,
などが挙げられる。さらに、付加反応などにより樹脂組成物を形成しやすくするためにR1〜R3のうち少なくとも一つはアリル基を含むものが好ましい。より好ましくはR1が水素かつR2、R3の少なくとも一つはアリル基である。特に好ましくはR1が水素、R2、R3がアリル基である。 Etc. Furthermore, in order to make it easy to form a resin composition by an addition reaction or the like, at least one of R 1 to R 3 preferably contains an allyl group. More preferably, R 1 is hydrogen and at least one of R 2 and R 3 is an allyl group. Particularly preferably, R 1 is hydrogen, and R 2 and R 3 are allyl groups.
本発明におけるイソシアヌレート誘導体の製造方法は特に限定されないが、例えば1,3−ジアリルイソシアヌレートの場合、トルエン溶媒中で酢酸と塩化第二銅を併用し、トリアリルイソシアヌレートを加熱して1,3−ジアリルイソシアヌレートを得る方法による方法などにより製造することができる。しかし、この方法では通常、各種無機イオンが10〜1000ppm含まれる。 The production method of the isocyanurate derivative in the present invention is not particularly limited. For example, in the case of 1,3-diallyl isocyanurate, acetic acid and cupric chloride are used in a toluene solvent, and triallyl isocyanurate is heated to 1, It can be produced by a method by a method for obtaining 3-diallyl isocyanurate. However, this method usually contains 10 to 1000 ppm of various inorganic ions.
本発明において用いる吸着剤としては、無機系の吸着剤及び有機系の吸着剤を用いることができる。 As the adsorbent used in the present invention, an inorganic adsorbent and an organic adsorbent can be used.
無機系の吸着剤としては例えば、シリカ、アルミナ、酸化マグネシウム、酸化亜鉛、酸化チタンなどの金属酸化物;ケイ酸アルミニウム、ケイ酸マグネシウム、アルミニウムマグネシウム複合酸化物、ケイ酸アルミニウムマグネシウム、ゼオライトなどの複合金属酸化物;水酸化アルミニウム、ハイドロタルサイト様化合物などの金属水酸化物;オキソ酸ビスマス、オキソ酸アンチモン、オキソ酸マグネシウム、オキソ酸アルミニウム、オキソ酸ジルコニウムなどからなる無機イオン交換体(例えば東亞合成社製IXEシリーズなど);活性白土、酸性白土、珪藻土、活性炭などが挙げられる。また、これらの複合体や水和物などを用いても良い。 Examples of inorganic adsorbents include metal oxides such as silica, alumina, magnesium oxide, zinc oxide, and titanium oxide; composites such as aluminum silicate, magnesium silicate, aluminum magnesium composite oxide, aluminum magnesium silicate, and zeolite. Metal hydroxides; Metal hydroxides such as aluminum hydroxide and hydrotalcite-like compounds; Inorganic ion exchangers composed of bismuth oxoacid, antimony oxoacid, magnesium oxoacid, aluminum oxoacid, zirconium oxoacid, etc. IXE series manufactured by the company); activated clay, acid clay, diatomaceous earth, activated carbon and the like. These composites and hydrates may be used.
有機系の吸着剤としては例えば、スチレン系、アクリル系、フェノール系、セルロース系などのイオン交換樹脂やキレート樹脂などが挙げられる。 Examples of organic adsorbents include styrene-based, acrylic-based, phenol-based, and cellulose-based ion exchange resins and chelate resins.
吸着剤の形状としては、固体状、多孔質体、ゲル状のいずれでも良い。好ましくは固体状または多孔質体状の吸着剤である。 The adsorbent may be in the form of a solid, a porous body, or a gel. A solid or porous adsorbent is preferred.
これらの吸着剤の中では、有機溶剤への溶出性が低く、吸着処理後、アリルイソシアヌレート誘導体との分離が容易であるため、無機系の吸着剤が好ましい。無機系の吸着剤の中では、複合金属酸化物、金属水酸化物、活性炭などが好ましく、中でもケイ酸アルミニウム、ケイ酸マグネシウム、マグネシウムアルミニウム複合酸化物、ハイドロタルサイト様化合物、水酸化アルミニウム、活性炭などが、無機イオンを低減する効果が大きいため、より好ましい。 Among these adsorbents, inorganic adsorbents are preferable because they have low elution properties in organic solvents and can be easily separated from allyl isocyanurate derivatives after the adsorption treatment. Among the inorganic adsorbents, composite metal oxides, metal hydroxides, activated carbon, etc. are preferable. Among them, aluminum silicate, magnesium silicate, magnesium aluminum composite oxide, hydrotalcite-like compound, aluminum hydroxide, activated carbon And the like are more preferable because they have a great effect of reducing inorganic ions.
さらに、一般式:
xMn+ n/2O・Al2O3・y(SiO2)・zH2O
(式中、MはNa、K、Mg、Ca、Znなどの金属イオン、nは1または2、xは0≦x≦1、yは0<y≦15、zは0≦z≦15)
で表されるケイ酸アルミニウム(例えば、協和化学工業株式会社製のキョーワード700)が、著しく無機イオンを低減させることができるため、特に好ましい。これらの吸着剤は1種で使用しても良いし、複数を組み合わせて使用しても良い。
In addition, the general formula:
xM n + n / 2 O · Al 2 O 3 · y (SiO 2) · zH 2 O
(Wherein M is a metal ion such as Na, K, Mg, Ca, Zn, n is 1 or 2, x is 0 ≦ x ≦ 1, y is 0 <y ≦ 15, z is 0 ≦ z ≦ 15)
In particular, aluminum silicate (for example, Kyoward 700 manufactured by Kyowa Chemical Industry Co., Ltd.) is particularly preferable because inorganic ions can be significantly reduced. These adsorbents may be used alone or in combination.
本方法における吸着剤の粒子径や比表面積については特に限定されないが、平均粒径が0.1〜500μm、比表面積が1〜5000m2/gの範囲内であることが好ましい。粒径が小さく比表面積が大きいほど効率よく無機イオンを低減することができるためであり、また、粒径が小さくなりすぎると、吸着処理後のイソシアヌレート誘導体溶液との分離が困難になるからである。 The particle size and specific surface area of the adsorbent in this method are not particularly limited, but it is preferable that the average particle size is in the range of 0.1 to 500 μm and the specific surface area is in the range of 1 to 5000 m 2 / g. This is because the smaller the particle size and the larger the specific surface area, the more efficiently inorganic ions can be reduced, and when the particle size becomes too small, it becomes difficult to separate from the isocyanurate derivative solution after the adsorption treatment. is there.
本方法において吸着剤の添加量は特に限定はされないが、イソシアヌレート誘導体に対して0.01〜20重量%の範囲内であることが好ましく、より好ましくは0.1〜10重量%の範囲内である。 In this method, the addition amount of the adsorbent is not particularly limited, but is preferably in the range of 0.01 to 20% by weight, more preferably in the range of 0.1 to 10% by weight with respect to the isocyanurate derivative. It is.
本方法において用いられる溶媒は特に限定されないが、有機溶媒、水、または有機溶媒と水の混合物である。 The solvent used in the present method is not particularly limited, and is an organic solvent, water, or a mixture of an organic solvent and water.
有機溶媒としては、例えば、ジエチルエーテル、ジ−n−プロピルエーテル、ジ−i−プロピルエーテル、n−ブチルメチルエーテル、i−ブチルメチルエーテル、t−ブチルメチルエーテル、ジブチルエーテル、ジメトキシエタン、ジエトキシエタン、エチレングリコールジブチルエーテル、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールジブチルエーテル、トリエチレングリコールジメチルエーテル、テトラエチレングリコールジメチルエーテル、テトラヒドロフラン、テトラヒドロピラン、1,4−ジオキサン、1,3−ジオキソラン、アニソールなどエーテル系溶媒;アセトン、メチルエチルケトン、ジエチルケトン、4−ヘプタノン、メチルアミルケトン、ジ−i−プロピルケトン、n−ブチルメチルケトン、i−ブチルメチルケトン、5−ノナノン、ジ−i−ブチルケトン、シクロヘキサノンなどケトン系溶媒;アセトニトリル、プロピオニトリル、ベンゾニトリルなどニトリル系溶媒;酢酸メチル、酢酸エチル、酢酸プロピル、酢酸ブチル、酢酸アミル、プロピオン酸メチル、プロピオン酸エチル、プロピオン酸プロピル、プロピオン酸ブチル、酪酸メチル、酪酸エチル、酪酸プロピル、酪酸ブチル、乳酸メチル、乳酸エチル、乳酸プロピル、乳酸ブチル、炭酸ジメチル、炭酸ジエチルなどエステル系溶媒;ペンタン、ヘキサン、ヘプタン、オクタン、ノナン、デカン、石油エーテル、シクロペンタン、シクロヘキサン、メチルシクロヘキサン、ベンゼン、トルエン、o−キシレン、m−キシレン、p−キシレンなど炭化水素系溶媒;ジクロロメタン、クロロホルム、四塩化炭素、1,2−ジクロロエタン、1,1,2,2−テトラクロロエタン、トリクロロエチレン、テトラクロロエチレン、クロロベンゼン、1,2-ジブロモエタン、ブロモベンゼンなどハロゲン系溶媒;メタノール、エタノール、n−プロパノール、i−プロパノール、n−ブタノール、i−ブタノール、t-ブタノール、エチレングリコール、プロピレングリコール、ジエチレングリコール、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテルなどアルコール系溶媒;エチレングリコールモノメチルエーテルアセテート、エチレングリコールモノエチルエーテルアセテート、プロピレングリコールモノメチルエーテルアセテートなどグリコールエステル系溶媒;ピリジン、N,N−ジメチルホルムアミド、ヘキサメチルリン酸トリアミドなど含窒素系溶媒;ジメチルスルホキシド、二硫化炭素など含硫黄系溶媒などが挙げられる。 Examples of the organic solvent include diethyl ether, di-n-propyl ether, di-i-propyl ether, n-butyl methyl ether, i-butyl methyl ether, t-butyl methyl ether, dibutyl ether, dimethoxyethane, diethoxy. Ether solvents such as ethane, ethylene glycol dibutyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol dibutyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, tetrahydrofuran, tetrahydropyran, 1,4-dioxane, 1,3-dioxolane, anisole Acetone, methyl ethyl ketone, diethyl ketone, 4-heptanone, methyl amyl ketone, di-i-pro Ketone solvents such as ruketone, n-butyl methyl ketone, i-butyl methyl ketone, 5-nonanone, di-i-butyl ketone, cyclohexanone; nitrile solvents such as acetonitrile, propionitrile, benzonitrile; methyl acetate, ethyl acetate, acetic acid Propyl, butyl acetate, amyl acetate, methyl propionate, ethyl propionate, propyl propionate, butyl propionate, methyl butyrate, ethyl butyrate, propyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, propyl lactate, butyl lactate, dimethyl carbonate Ester solvents such as diethyl carbonate; pentane, hexane, heptane, octane, nonane, decane, petroleum ether, cyclopentane, cyclohexane, methylcyclohexane, benzene, toluene, o-xylene, m-xylene, p-key Hydrocarbon solvents such as len; halogens such as dichloromethane, chloroform, carbon tetrachloride, 1,2-dichloroethane, 1,1,2,2-tetrachloroethane, trichloroethylene, tetrachloroethylene, chlorobenzene, 1,2-dibromoethane, bromobenzene Solvent; methanol, ethanol, n-propanol, i-propanol, n-butanol, i-butanol, t-butanol, ethylene glycol, propylene glycol, diethylene glycol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, propylene glycol monomethyl ether, Alcohol solvents such as propylene glycol monoethyl ether; ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether Ether acetate, propylene glycol monomethyl ether acetate such as glycol ester solvent; pyridine, N, N- dimethylformamide, nitrogen-containing solvents such as hexamethylphosphoric triamide; dimethyl sulfoxide, sulfur-containing solvents such as carbon disulfide and the like.
これらの溶媒は1種あるいは2種以上を同時に使用しても良い。中でも、イソシアヌレート誘導体の溶解度の大きさから、エーテル系溶媒、ケトン系溶媒、ニトリル系溶媒が好ましく、より好ましくは極性の低い溶媒が好ましく、中でもエーテル系溶媒が好ましい。その中でも効率良く無機イオン(特に銅イオン)を低減させることができるため、1,4−ジオキサンが特に好ましい。 These solvents may be used alone or in combination of two or more. Of these, ether solvents, ketone solvents, and nitrile solvents are preferred because of the high solubility of isocyanurate derivatives, more preferably low polarity solvents, and ether solvents are particularly preferred. Among them, 1,4-dioxane is particularly preferable because inorganic ions (particularly copper ions) can be efficiently reduced.
必要に応じて、これらの有機溶媒に少量の水を添加しても良い。添加する水の量としては特に限定されないが、吸着剤に対して、0.01〜10重量%の範囲が好ましく、より好ましくは0.1〜5重量%である。水を添加することにより、より効率よく無機イオンを低減させる場合がある。 If necessary, a small amount of water may be added to these organic solvents. The amount of water to be added is not particularly limited, but is preferably in the range of 0.01 to 10% by weight, more preferably 0.1 to 5% by weight with respect to the adsorbent. By adding water, inorganic ions may be more efficiently reduced.
吸着処理時の温度は特に限定されないが、操作の容易さなどから、0℃以上200℃以下の範囲内で溶媒の沸点以下の温度が好ましい。より好ましくは20℃以上150℃以下である。 The temperature during the adsorption treatment is not particularly limited, but a temperature below the boiling point of the solvent within the range of 0 ° C. or higher and 200 ° C. or lower is preferable from the viewpoint of ease of operation. More preferably, it is 20 ° C. or higher and 150 ° C. or lower.
吸着剤処理の方法は特に限定されないが、例えば、イソシアヌレート誘導体に溶媒、吸着剤を加え、必要に応じて温度を調整して撹拌すれば良い。吸着処理終了後、反応液はそのまま次工程に用いても良いが、ろ過操作などにより吸着剤を除去しても良い。 The method for treating the adsorbent is not particularly limited. For example, a solvent and an adsorbent may be added to the isocyanurate derivative, and the temperature may be adjusted as necessary and stirred. After completion of the adsorption treatment, the reaction solution may be used in the next step as it is, but the adsorbent may be removed by filtration operation or the like.
ろ過の方法としては特に限定されず、一般的に広く利用されている方法を用いることができ、例えば、ろ紙、ろ布、メンブランフィルター、ガラス繊維フィルターなどのフィルターを通してろ過する方法などが挙げられる。さらに、吸着剤などの不溶物のろ液への混入やフィルターの目詰まりなどを抑制するためなど、必要に応じてろ過助剤をフィルター上に敷き詰めてろ過しても良い。 The filtration method is not particularly limited, and a generally widely used method can be used. Examples thereof include a method of filtering through a filter such as a filter paper, a filter cloth, a membrane filter, and a glass fiber filter. Furthermore, a filter aid may be laid on the filter and filtered as necessary, for example, in order to suppress mixing of insoluble substances such as adsorbent into the filtrate or clogging of the filter.
使用できるろ過助剤は特に限定されず、市販されているろ過助剤を用いることができ、例えば、セライト、ラヂオライトなど珪藻土系ろ過助剤、ロカヘルプなどパーライト系ろ過助剤、シリカなどが挙げられる。これらのろ過助剤は1種または2種以上を同時に用いても良い。 The filter aid that can be used is not particularly limited, and commercially available filter aids can be used. Examples thereof include diatomaceous earth filter aids such as celite and radiolite, perlite filter aids such as locahelp, and silica. . These filter aids may be used alone or in combination of two or more.
吸着剤処理のもう一つの方法としては、吸着剤をカラムなどの容器に詰め、溶媒に溶解させたイソシアヌレート誘導体を通過させることにより、連続的に無機イオンを低減させたイソシアヌレート誘導体溶液を得る方法である。 As another method of adsorbent treatment, an isocyanurate derivative solution in which inorganic ions are continuously reduced is obtained by packing the adsorbent in a container such as a column and passing the isocyanurate derivative dissolved in a solvent. Is the method.
本方法において、除去される無機イオンは特に限定されないが、例えば、金属イオン、ハロゲン化物イオンなどが挙げられる。中でも、ナトリウムイオン、銅イオン、塩化物イオン、臭化物イオン、カリウムイオン、カルシウムイオン、アルミニウムイオンなどを効果的に除去できる。 In the present method, the inorganic ions to be removed are not particularly limited, and examples thereof include metal ions and halide ions. Of these, sodium ions, copper ions, chloride ions, bromide ions, potassium ions, calcium ions, aluminum ions, and the like can be effectively removed.
本方法により処理されたイソシアヌレート誘導体の用途は特に限定されないが、プラスチック、潤滑剤、架橋剤、合成ゴム、電気絶縁材料、電子材料などの原料として用いることができる。中でも、無機イオンの含有量が極めて少ないことから、電気特性が要求される電気絶縁材料など電子基板用樹脂組成物の原材料として好適に用いることができる。 Although the use of the isocyanurate derivative treated by this method is not particularly limited, it can be used as a raw material for plastics, lubricants, crosslinking agents, synthetic rubbers, electrical insulating materials, electronic materials and the like. Among these, since the content of inorganic ions is extremely small, it can be suitably used as a raw material for a resin composition for electronic substrates such as an electrical insulating material that requires electrical characteristics.
本方法により処理されたイソシアヌレート誘導体に含まれる無機イオンの含有量としては、電気絶縁材料など電子材料用樹脂組成物の原材料として使用するために、各無機イオンの含有量は、好ましくは20ppm以下である。さらに、各無機イオンが15ppm以下かつナトリウムイオンが3ppm以下、銅イオンが3ppm以下であるとより好ましい。特に、吸着剤にケイ酸アルミニウムを用い、1,4−ジオキサンを溶媒に用いた場合では、ナトリウムイオンを2ppm以下、銅イオンを0.1ppm以下まで低減したイソシアヌレート誘導体を得ることができる。 As the content of inorganic ions contained in the isocyanurate derivative treated by the present method, the content of each inorganic ion is preferably 20 ppm or less in order to be used as a raw material of a resin composition for electronic materials such as an electrical insulating material. It is. Furthermore, it is more preferable that each inorganic ion is 15 ppm or less, sodium ion is 3 ppm or less, and copper ion is 3 ppm or less. In particular, when aluminum silicate is used as the adsorbent and 1,4-dioxane is used as the solvent, an isocyanurate derivative in which sodium ions are reduced to 2 ppm or less and copper ions are reduced to 0.1 ppm or less can be obtained.
本方法により得られるイソシアヌレート誘導体を含む樹脂組成物としては、特に限定されず、熱可塑性樹脂、熱硬化性樹脂のいずれも用いることができる。 It does not specifically limit as a resin composition containing the isocyanurate derivative obtained by this method, Both a thermoplastic resin and a thermosetting resin can be used.
熱可塑性樹脂としては、例えば、ポリプロピレン、ポリエチレン、ポリメチルペンテン、ポリノルボルネン、ポリスチレンなどのポリオレフィン系樹脂、ポリメチルメタクリレート、ポリ(メタ)アクリル酸エステルなどのアクリル系樹脂、ポリ塩化ビニル、ポリ塩化ビニリデンなどの塩素系樹脂、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート、ポリ乳酸、ポリヒドロキシアルカノエート、ポリブチレンサクシネート、ポリエチレンサクシネート、ポリエチレンサクシネートアジペート、ポリカーボネートなどのポリエステル系樹脂、6−ナイロン、6−6ナイロン、11ナイロン、12ナイロンなどのポリアミド系樹脂、ポリテトラフルオロエチレン、ポリフッ化ビニリデンなどのフッ素系樹脂などが挙げられる。 Examples of the thermoplastic resin include polyolefin resins such as polypropylene, polyethylene, polymethylpentene, polynorbornene, and polystyrene, acrylic resins such as polymethyl methacrylate and poly (meth) acrylate, polyvinyl chloride, and polyvinylidene chloride. Chlorinated resins such as polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polylactic acid, polyhydroxyalkanoate, polybutylene succinate, polyethylene succinate, polyethylene succinate adipate, polyester resins such as polycarbonate, 6-nylon, Polyamide resins such as 6-6 nylon, 11 nylon and 12 nylon, and fluorine resins such as polytetrafluoroethylene and polyvinylidene fluoride Etc., and the like.
熱硬化性樹脂としては、例えば、エポキシ樹脂、シリコーン樹脂、ウレタン樹脂、フェノール樹脂、ポリイミド樹脂、メラミン樹脂などが挙げられる。中でも、無機イオンの含有量が極めて少ないことから、電気特性が要求される樹脂組成物の添加剤や架橋剤、特に電気絶縁材料など電子材料用樹脂組成物の原材料として好適に用いることができ、例えば、エポキシ樹脂やシリコーン樹脂などが挙げられる。 Examples of the thermosetting resin include an epoxy resin, a silicone resin, a urethane resin, a phenol resin, a polyimide resin, and a melamine resin. Among them, since the content of inorganic ions is extremely small, it can be suitably used as a raw material for resin compositions for electronic materials such as additives and cross-linking agents for resin compositions that require electrical characteristics, especially electrical insulating materials, For example, an epoxy resin, a silicone resin, etc. are mentioned.
中でも、シリコーン樹脂は耐熱性、耐光性、透明性、絶縁性に優れた有用な樹脂である。シリコーン樹脂の合成方法は特に限定されないが、ヒドロシリル化反応により合成する方法が、反応時における副反応を抑制することができ、効率的にシリコーン樹脂を合成することができ好ましい。 Among these, silicone resins are useful resins having excellent heat resistance, light resistance, transparency, and insulation. A method for synthesizing the silicone resin is not particularly limited, but a method of synthesizing by a hydrosilylation reaction is preferable because side reactions during the reaction can be suppressed and the silicone resin can be efficiently synthesized.
そのようなシリコーン樹脂としては、例えば、ポリオルガノシロキサン化合物として、本発明の方法により精製した1,3−ジアリルイソシアヌレートに下記化合物(α)〜(γ)を加えたヒドロシリル化反応生成物:
(α)1分子中にSiH基との反応性を有する炭素−炭素二重結合を1個以上有する有機化合物。
(β)1分子中に少なくとも2個のSiH基を有するオルガノシロキサン化合物。
(γ)1分子中に、光重合性官能基を少なくとも1個と、SiH基との反応性を有する炭素−炭素二重結合を1個以上とを、有する化合物。
を使用できる。
As such a silicone resin, for example, as a polyorganosiloxane compound, a hydrosilylation reaction product obtained by adding the following compounds (α) to (γ) to 1,3-diallyl isocyanurate purified by the method of the present invention:
(Α) An organic compound having one or more carbon-carbon double bonds having reactivity with SiH groups in one molecule.
(Β) An organosiloxane compound having at least two SiH groups in one molecule.
(Γ) A compound having at least one photopolymerizable functional group and one or more carbon-carbon double bonds having reactivity with SiH groups in one molecule.
Can be used.
化合物(α)における有機化合物としては、特に限定されないが、例えば、ジアリルフタレート、トリアリルトリメリテート、ジエチレングリコールビスアリルカーボネート、トリメチロールプロパンジアリルエーテル、トリメチロールプロパントリアリルエーテル、ペンタエリスリトールトリアリルエーテル、ペンタエリスリトールテトラアリルエーテル、1,1,2,2−テトラアリロキシエタン、ジアリリデンペンタエリスリット、トリアリルシアヌレート、トリアリルイソシアヌレート、ジアリルモノベンジルイソシアヌレート、1,2,4−トリビニルシクロヘキサン、1,4−ブタンジオールジビニルエーテル、ノナンジオールジビニルエーテル、1,4−シクロへキサンジメタノールジビニルエーテル、トリエチレングリコールジビニルエーテル、トリメチロールプロパントリビニルエーテル、ペンタエリスリトールテトラビニルエーテル、ビスフェノールSのジアリルエーテル、ジビニルベンゼン、ジビニルビフェニル、1,3−ジイソプロペニルベンゼン、1,4−ジイソプロペニルベンゼン、1,3−ビス(アリルオキシ)アダマンタン、1,3−ビス(ビニルオキシ)アダマンタン、1,3,5−トリス(アリルオキシ)アダマンタン、1,3,5−トリス(ビニルオキシ)アダマンタン、ジシクロペンタジエン、ビニルシクロへキセン、1,5−ヘキサジエン、1,9−デカジエン、ジアリルエーテル、ビスフェノールAジアリルエーテル、2,5−ジアリルフェノールアリルエーテル、およびそれらのオリゴマー、1,2−ポリブタジエン(1、2比率10〜100%のもの、好ましくは1、2比率50〜100%のもの)、ノボラックフェノールのアリルエーテル、アリル化ポリフェニレンオキサイド、 The organic compound in the compound (α) is not particularly limited. For example, diallyl phthalate, triallyl trimellitate, diethylene glycol bisallyl carbonate, trimethylolpropane diallyl ether, trimethylolpropane triallyl ether, pentaerythritol triallyl ether, Pentaerythritol tetraallyl ether, 1,1,2,2-tetraallyloxyethane, diarylidene pentaerythritol, triallyl cyanurate, triallyl isocyanurate, diallyl monobenzyl isocyanurate, 1,2,4-trivinyl Cyclohexane, 1,4-butanediol divinyl ether, nonanediol divinyl ether, 1,4-cyclohexanedimethanol divinyl ether, triethyleneglycol Divinyl ether, trimethylolpropane trivinyl ether, pentaerythritol tetravinyl ether, diallyl ether of bisphenol S, divinylbenzene, divinylbiphenyl, 1,3-diisopropenylbenzene, 1,4-diisopropenylbenzene, 1,3-bis ( Allyloxy) adamantane, 1,3-bis (vinyloxy) adamantane, 1,3,5-tris (allyloxy) adamantane, 1,3,5-tris (vinyloxy) adamantane, dicyclopentadiene, vinylcyclohexene, 1,5- Hexadiene, 1,9-decadiene, diallyl ether, bisphenol A diallyl ether, 2,5-diallylphenol allyl ether, and oligomers thereof, 1,2-polybutadiene (1,2 ratio 1 0-100%, preferably 1,2 ratio 50-100%), novolak phenol allyl ether, allylated polyphenylene oxide,
の他、従来公知のエポキシ樹脂のグリシジル基の全部をアリル基に置き換えたもの等が挙げられる。 In addition, there may be mentioned those in which all of the glycidyl groups of conventionally known epoxy resins are replaced with allyl groups.
化合物(α)としては、骨格部分とアルケニル基(SiH基と反応性を有する炭素−炭素二重結合)とに分けて表現しがたい、低分子量化合物も用いることができる。これらの低分子量化合物の具体例としては、ブタジエン、イソプレン、オクタジエン、デカジエン等の脂肪族鎖状ポリエン化合物系、シクロペンタジエン、シクロヘキサジエン、シクロオクタジエン、ジシクロペンタジエン、トリシクロペンタジエン、ノルボルナジエン等の脂肪族環状ポリエン化合物系、ビニルシクロペンテン、ビニルシクロヘキセン等の置換脂肪族環状オレフィン化合物系等が挙げられる。 As the compound (α), low molecular weight compounds that are difficult to express separately by dividing into a skeleton portion and an alkenyl group (a carbon-carbon double bond reactive with the SiH group) can also be used. Specific examples of these low molecular weight compounds include aliphatic chain polyene compound systems such as butadiene, isoprene, octadiene and decadiene, fats such as cyclopentadiene, cyclohexadiene, cyclooctadiene, dicyclopentadiene, tricyclopentadiene and norbornadiene. Examples thereof include aromatic cyclic polyene compound systems and substituted aliphatic cyclic olefin compound systems such as vinylcyclopentene and vinylcyclohexene.
化合物(α)としては、特に、耐熱性、耐光性が高いという観点から、イソシアヌレート誘導体が好ましく、中でもトリアリルイソシアヌレートが特に好ましい。
化合物(β)については1分子中に少なくとも2個のSiH基を有するオルガノポリシロキサン化合物であれば特に限定されないが、硬化物に柔軟性が付与されるという観点より、
As the compound (α), an isocyanurate derivative is particularly preferable from the viewpoint of high heat resistance and light resistance, and triallyl isocyanurate is particularly preferable.
The compound (β) is not particularly limited as long as it is an organopolysiloxane compound having at least two SiH groups in one molecule, but from the viewpoint of imparting flexibility to the cured product,
(式中、R4、R5は炭素数1〜6の有機基を表し同一であっても異なっても良く、lは、0〜50、nは1〜50、mは0〜10の数を表す。)
で表される、1分子中に少なくとも2個のSiH基を有する鎖状オルガノポリシロキサンが好ましい。またR4、R5は入手性、耐熱性の観点より特にメチル基であるものが好ましく、硬化物の強度が高くなるという観点より、特にフェニル基であるものが好ましい。
これらのうち、硬化物の耐熱性が高いという観点より、
(Wherein R 4 and R 5 represent an organic group having 1 to 6 carbon atoms and may be the same or different, l is 0 to 50, n is 1 to 50, and m is a number of 0 to 10. Represents.)
A linear organopolysiloxane having at least two SiH groups in one molecule represented by R 4 and R 5 are preferably methyl groups from the viewpoints of availability and heat resistance, and are preferably phenyl groups from the viewpoint of increasing the strength of the cured product.
Among these, from the viewpoint that the heat resistance of the cured product is high,
(式中、R6、R7は炭素数1〜6の有機基を表し、nは0〜50の数を表す。)
で表される、1分子中に少なくとも2個のSiH基を有し、分子中にT構造(X3SiO3/2)またはQ構造(SiO4/2)を有するオルガノポリシロキサンが好ましく、R6、R7は入手性、耐熱性の観点より特にメチル基であるものが好ましい。
(Wherein, R 6, R 7 represents an organic group having 1 to 6 carbon atoms, n represents a number from 0 to 50.)
An organopolysiloxane having at least two SiH groups in one molecule and having a T structure (X 3 SiO 3/2 ) or a Q structure (SiO 4/2 ) in the molecule is preferably represented by: 6 and R 7 are particularly preferably methyl groups from the viewpoints of availability and heat resistance.
これらのうち、入手性および1,3−ジアリルイソシアヌレート化合物(α)、(γ)との反応性が良いという観点からは、さらに、下記一般式(II) Among these, from the viewpoint of availability and reactivity with the 1,3-diallyl isocyanurate compounds (α) and (γ), the following general formula (II)
(式中R8、R9は炭素数1〜6の有機基を表し同一であっても異なっても良く、nは1〜10、mは0〜10の数を表す)で表される、1分子中に少なくとも3個のSiH基を有する環状オルガノポリシロキサンが好ましい。 (Wherein R 8 and R 9 represent an organic group having 1 to 6 carbon atoms and may be the same or different, n represents 1 to 10, and m represents a number of 0 to 10). Cyclic organopolysiloxanes having at least 3 SiH groups per molecule are preferred.
一般式(II)で表される化合物中の置換基R8、R9は、C、H、Oからなる群から選択して構成されるものであることが好ましく、炭化水素基であることがより好ましく、メチル基であることがさらに好ましい。 The substituents R 8 and R 9 in the compound represented by the general formula (II) are preferably selected from the group consisting of C, H and O, and are preferably hydrocarbon groups. More preferably, it is a methyl group.
一般式(II)で表される化合物としては、入手容易性及び反応性の観点からは、1,3,5,7−テトラメチルシクロテトラシロキサンであることが好ましい。
上記した各種化合物(β)は単独もしくは2種以上のものを混合して用いることが可能である。
The compound represented by the general formula (II) is preferably 1,3,5,7-tetramethylcyclotetrasiloxane from the viewpoint of availability and reactivity.
The various compounds (β) described above can be used alone or in combination of two or more.
化合物(γ)としては、1分子中に光重合性官能基を少なくとも1個と、SiH基との反応性を有する炭素−炭素二重結合を1個以上とを有する化合物であれば特に限定されない。 The compound (γ) is not particularly limited as long as it is a compound having at least one photopolymerizable functional group and one or more carbon-carbon double bonds having reactivity with SiH groups in one molecule. .
光重合性官能基としては、特に限定されないが、一般的に知られているものが利用でき、例えばエポキシ基アクリロイル基、メタクリロイル基などが上げられる。
光重合性官能基としてエポキシ基を有する化合物(γ)の具体例としては、ビニルシクロヘキセンオキシド、アリルグリシジルエーテル、ジアリルモノグリシジルイソシアヌレート、モノアリルジグリシジルイソシアヌレート等が挙げられ、光重合反応性に優れている観点より、脂環式エポキシ基を有する化合物であるビニルシクロヘキセンオキシドが特に好ましい。
Although it does not specifically limit as a photopolymerizable functional group, A generally known thing can be utilized, for example, an epoxy group acryloyl group, a methacryloyl group, etc. are raised.
Specific examples of the compound (γ) having an epoxy group as a photopolymerizable functional group include vinylcyclohexene oxide, allyl glycidyl ether, diallyl monoglycidyl isocyanurate, monoallyl diglycidyl isocyanurate, and the like. From the viewpoint of superiority, vinylcyclohexene oxide, which is a compound having an alicyclic epoxy group, is particularly preferable.
光重合性官能基としての具体例としては、入手性容易性及び耐熱性の観点からは、下記一般式(III) Specific examples of the photopolymerizable functional group include those represented by the following general formula (III) from the viewpoint of availability and heat resistance.
(式中R10、R11は炭素数1〜6の有機基を表し、nは1〜3、mは0〜10の数を表す)で表される化合物であることが好ましく、反応後の副生成物が除去されやすい等という観点より、特にトリメトキシビニルシラン、トリエトキシビニルシラン、ジメトキシメチルビニルシラン、ジエトキシメチルビニルシラン、メトキシジメチルビニルシラン、エトキシジメチルビニルシランが好ましい。 (Wherein R 10 and R 11 represent an organic group having 1 to 6 carbon atoms, n represents 1 to 3, and m represents a number of 0 to 10). From the viewpoint of easy removal of by-products, trimethoxyvinylsilane, triethoxyvinylsilane, dimethoxymethylvinylsilane, diethoxymethylvinylsilane, methoxydimethylvinylsilane, and ethoxydimethylvinylsilane are particularly preferable.
光重合性官能基としてアクリロイル基又はメタクリロイル基を有する化合物(γ)としては、(メタ)アクリル酸アリル、(メタ)アクリル酸ビニル、ジシクロペンテニル(メタ)アクリレート、ジシクロペンテニルオキシエチル(メタ)アクリレート、(メタ)アクリル酸変性アリルグリシジルエーテル(ナガセケムテックス製、商品名:デナコールアクリレートDA111)、およびがビニル基またはアリル基と下記一般式(IV) Examples of the compound (γ) having an acryloyl group or a methacryloyl group as a photopolymerizable functional group include allyl (meth) acrylate, vinyl (meth) acrylate, dicyclopentenyl (meth) acrylate, and dicyclopentenyloxyethyl (meth). Acrylate, (meth) acrylic acid-modified allyl glycidyl ether (manufactured by Nagase ChemteX, trade name: Denacol acrylate DA111), and vinyl group or allyl group and the following general formula (IV)
(式中のnは0〜16の数、R12は水素原子あるいはメチル基を表す。)で示される有機基とを同一分子内中に1個以上ずつ有する化合物、例えば、上述の一般式(I)において、式中のR1〜R3の少なくとも1個が上記一般式(IV)で示される基であり、かつ、R1〜R3の少なくとも1個がビニル基またはアリル基などのSiH基との反応性を有する炭素−炭素二重結合を有する基である化合物が挙げられる。 (Wherein n represents a number from 0 to 16, R 12 represents a hydrogen atom or a methyl group), a compound having one or more organic groups each in the same molecule, for example, the above general formula ( In I), at least one of R 1 to R 3 in the formula is a group represented by the general formula (IV), and at least one of R 1 to R 3 is SiH such as a vinyl group or an allyl group. Examples thereof include a compound which is a group having a carbon-carbon double bond having reactivity with a group.
さらにヒドロシリル化の選択性が高いという観点より、メタクリロイル基が同一分子内にアリルまたはビニル基と共存する化合物であることが好ましく、特に入手性の面よりメタクリル酸アリル、メタクリル酸ビニルなどが好ましい。 Further, from the viewpoint of high selectivity for hydrosilylation, a compound in which a methacryloyl group coexists with an allyl or vinyl group in the same molecule is preferable, and allyl methacrylate, vinyl methacrylate, and the like are particularly preferable in terms of availability.
またヒドロシリル化反応の際、光重合性官能基の種類を問わず、2種以上の化合物(γ)を併用することもできる。 Moreover, in the case of hydrosilylation reaction, 2 or more types of compounds ((gamma)) can also be used together regardless of the kind of photopolymerizable functional group.
ヒドロシリル化反応させる場合の触媒としては、ヒドロシリル化触媒として公知のものを用いればよく、例えば次のようなものを用いることができる。白金の単体、アルミナ、シリカ、カーボンブラック等の担体に固体白金を担持させたもの、塩化白金酸、塩化白金酸とアルコール、アルデヒド、ケトン等との錯体、白金−オレフィン錯体(例えば、Pt(CH2=CH2)2(PPh3)2、Pt(CH2=CH2)2Cl2)、白金−ビニルシロキサン錯体(例えば、Pt(ViMe2SiOSiMe2Vi)n、Pt[(MeViSiO)4]m)、白金−ホスフィン錯体(例えば、Pt(PPh3)4、Pt(PBu3)4)、白金−ホスファイト錯体(例えば、Pt[P(OPh)3]4、Pt[P(OBu)3]4)(式中、Meはメチル基、Buはブチル基、Viはビニル基、Phはフェニル基を表し、n、mは、整数を示す。)、ジカルボニルジクロロ白金などが挙げられる。 As a catalyst for the hydrosilylation reaction, a known catalyst for hydrosilylation may be used. For example, the following can be used. Platinum simple substance, alumina, silica, carbon black or the like supported on solid platinum, chloroplatinic acid, a complex of chloroplatinic acid and alcohol, aldehyde, ketone or the like, platinum-olefin complex (for example, Pt (CH 2 = CH 2 ) 2 (PPh 3 ) 2 , Pt (CH 2 = CH 2 ) 2 Cl 2 ), platinum-vinylsiloxane complex (for example, Pt (ViMe 2 SiOSiMe 2 Vi) n , Pt [(MeViSiO) 4 ]) m ), platinum-phosphine complexes (eg, Pt (PPh 3 ) 4 , Pt (PBu 3 ) 4 ), platinum-phosphite complexes (eg, Pt [P (OPh) 3 ] 4 , Pt [P (OBu) 3 ] 4) (in the formula, Me represents a methyl group, Bu a butyl group, Vi is vinyl group, Ph represents a phenyl group, n, m is an integer.), and the like dicarbonyl dichloroplatinum
また、白金化合物以外の触媒の例としては、RhCl(PPh)3、RhCl3、RhAl2O3、RuCl3、IrCl3、FeCl3、AlCl3、PdCl2・2H2O、NiCl2、TiCl4、等が挙げられる。 Examples of catalysts other than platinum compounds include RhCl (PPh) 3 , RhCl 3 , RhAl 2 O 3 , RuCl 3 , IrCl 3 , FeCl 3 , AlCl 3 , PdCl 2 .2H 2 O, NiCl 2 , TiCl 4. , Etc.
これらの中では、触媒活性の点から塩化白金酸、白金−オレフィン錯体、白金−ビニルシロキサン錯体等が好ましい。また、これらの触媒は単独で使用してもよく、2種以上併用してもよい。 Of these, chloroplatinic acid, platinum-olefin complexes, platinum-vinylsiloxane complexes and the like are preferable from the viewpoint of catalytic activity. Moreover, these catalysts may be used independently and may be used together 2 or more types.
触媒の添加量は特に限定されないが、十分な硬化性を有し、かつ硬化性組成物のコストを比較的低く抑えるため好ましい添加量の下限は、1,3−ジアリルイソシアヌレート、化合物(α)および化合物(γ)のSiH基と反応性を有する炭素―炭素二重結合(以下、単に「アルケニル基」と称することがある。)1モルに対して10-8モル、より好ましくは10-6モルであり、好ましい添加量の上限は上記化合物のアルケニル基1モルに対して10-1モル、より好ましくは10-2モルである。 Although the addition amount of the catalyst is not particularly limited, the lower limit of the preferable addition amount is 1,3-diallyl isocyanurate, compound (α) in order to have sufficient curability and keep the cost of the curable composition relatively low. And a carbon-carbon double bond having reactivity with the SiH group of the compound (γ) (hereinafter sometimes simply referred to as “alkenyl group”), 10 −8 mol, more preferably 10 −6. The upper limit of the preferable addition amount is 10 −1 mol, more preferably 10 −2 mol, relative to 1 mol of the alkenyl group of the above compound.
また、上記触媒には助触媒を併用することが可能であり、例としてトリフェニルホスフィン等のリン系化合物、ジメチルマレート等の1、2−ジエステル系化合物、2−ヒドロキシ−2−メチル−1−ブチン、1−エチニル−1−シクロヘキサノール等のアセチレンアルコール系化合物、単体の硫黄等の硫黄系化合物等が挙げられる。助触媒の添加量は特に限定されないが、ヒドロシリル化触媒1モルに対しての好ましい添加量の下限は、10-2モル、より好ましくは10-1モルであり、好ましい添加量の上限は102モル、より好ましくは10モルである。 In addition, a cocatalyst can be used in combination with the above catalyst. Examples thereof include phosphorus compounds such as triphenylphosphine, 1,2-diester compounds such as dimethyl malate, 2-hydroxy-2-methyl-1 Examples include acetylene alcohol compounds such as butyne and 1-ethynyl-1-cyclohexanol, and sulfur compounds such as simple sulfur. The addition amount of the cocatalyst is not particularly limited, but the lower limit of the preferable addition amount with respect to 1 mol of the hydrosilylation catalyst is 10 −2 mol, more preferably 10 −1 mol, and the upper limit of the preferable addition amount is 10 2. Mol, more preferably 10 mol.
反応の順序、方法としては種々挙げられるが、合成工程が簡便であると言う観点からは、1,3−ジアリルイソシアヌレート、化合物(α)、化合物(β)および化合物(γ)を1ポットでヒドロシリル化反応させ、最後に未反応の化合物を除去する方法が好ましく、低分子量体を含有しにくいと言う観点から、1,3−ジアリルイソシアヌレート、化合物(α)、化合物(β)のいずれかを過剰に加えてヒドロシリル化反応させた後、一旦、未反応の1,3−ジアリルイソシアヌレート、化合物(α)、化合物(β)を除き、得られた反応物と化合物(γ)をヒドロシリル化反応させる方法がより好ましい。 There are various reaction orders and methods, but from the viewpoint that the synthesis process is simple, 1,3-diallyl isocyanurate, compound (α), compound (β) and compound (γ) can be combined in one pot. A method in which a hydrosilylation reaction is performed and an unreacted compound is removed at the end is preferable. From the viewpoint that it is difficult to contain a low molecular weight substance, any of 1,3-diallyl isocyanurate, a compound (α), and a compound (β) Is added in excess to cause hydrosilylation reaction, and then the unreacted 1,3-diallyl isocyanurate, compound (α) and compound (β) are removed, and the resulting reaction product and compound (γ) are hydrosilylated. The method of making it react is more preferable.
各化合物の変性させる割合は特に限定されないが、1,3−ジアリルイソシアヌレート、化合物(α)および(γ)の総アルケニル基量をA、化合物(β)の総SiH基量をBとした場合、1≦B/A≦30であることが好ましく、更に1≦B/A≦10であることが好ましい。この値が小さい場合は、組成物中に未反応アルケニル基が残るため着色の原因となり、また大きい場合には、未反応のSiH基が多く残るため、組成物の硬化時における発泡、クラックの原因となる場合がある。 The proportion of each compound to be modified is not particularly limited, but when 1,3-diallyl isocyanurate, the total alkenyl group amount of compounds (α) and (γ) is A, and the total SiH group amount of compound (β) is B 1 ≦ B / A ≦ 30 is preferable, and 1 ≦ B / A ≦ 10 is more preferable. When this value is small, unreacted alkenyl groups remain in the composition, which causes coloring, and when it is large, many unreacted SiH groups remain, causing foaming and cracking during curing of the composition. It may become.
また、1,3−ジアリルイソシアヌレート、化合物(α)および化合物(γ)の変性割合については、1,3−ジアリルイソシアヌレートのアルケニル基をA1、化合物(α)のアルケニル基をA2、化合物(γ)のアルケニル基をA3とした場合、A1+A2+A3=1として、0.01≦A1≦0.99、0≦A2<0.99、0.01≦A3≦0.99の範囲で適宜選択して変性させることができ、A1の割合を高くすることでアルカリへの可溶性を向上させることができ、A2の割合を高めることで硬化物の強度を向上させることができ、またA3の割合を高くすることで硬化性を向上させることができる。 In addition, with respect to the modification ratio of 1,3-diallyl isocyanurate, compound (α) and compound (γ), the alkenyl group of 1,3-diallyl isocyanurate is A1, the alkenyl group of compound (α) is A2, the compound ( When the alkenyl group of γ) is A3, A1 + A2 + A3 = 1 is selected as appropriate within the range of 0.01 ≦ A1 ≦ 0.99, 0 ≦ A2 <0.99, 0.01 ≦ A3 ≦ 0.99. It can be denatured, the solubility in alkali can be improved by increasing the proportion of A1, the strength of the cured product can be improved by increasing the proportion of A2, and the proportion of A3 is increased. Therefore, curability can be improved.
反応温度としては種々設定できるが、この場合好ましい温度範囲の下限は30℃、より好ましくは50℃であり、好ましい温度範囲の上限は200℃、より好ましくは150℃である。反応温度が低いと十分に反応させるための反応時間が長くなり、反応温度が高いと実用的でない。 The reaction temperature can be variously set. In this case, the lower limit of the preferable temperature range is 30 ° C., more preferably 50 ° C., and the upper limit of the preferable temperature range is 200 ° C., more preferably 150 ° C. If the reaction temperature is low, the reaction time for sufficiently reacting becomes long, and if the reaction temperature is high, it is not practical.
反応は一定の温度で行ってもよいが、必要に応じて多段階あるいは連続的に温度を変化させてもよい。反応時間、反応時の圧力も必要に応じ種々設定できる。 The reaction may be carried out at a constant temperature, but the temperature may be changed in multiple steps or continuously as required. Various reaction times and pressures during the reaction can be set as required.
ヒドロシリル化反応の際に酸素を使用できる。反応容器の気相部に酸素を添加することで、ヒドロシリル化反応を促進できる。酸素の添加量を爆発限界下限以下とする点から、気相部の酸素体積濃度は3%以下に管理する必要がある。酸素添加によるヒドロシリル化反応の促進効果が見られるという点からは、気相部の酸素体積濃度は0.1%以上が好ましく、1%以上がより好ましい。 Oxygen can be used during the hydrosilylation reaction. The hydrosilylation reaction can be promoted by adding oxygen to the gas phase portion of the reaction vessel. From the point of setting the amount of oxygen to be below the lower limit of explosion limit, the oxygen volume concentration in the gas phase must be controlled to 3% or less. In view of promoting the hydrosilylation reaction effect by the addition of oxygen, the oxygen volume concentration in the gas phase is preferably at least 0.1%, more preferably at least 1%.
ヒドロシリル化反応の際に溶媒を使用してもよい。使用できる溶剤はヒドロシリル化反応を阻害しない限り特に限定されるものではなく、具体的に例示すれば、ベンゼン、トルエン、ヘキサン、ヘプタン等の炭化水素系溶媒、テトラヒドロフラン、1, 4−ジオキサン、1,3−ジオキソラン、ジエチルエーテル等のエーテル系溶媒、アセトン、メチルエチルケトン等のケトン系溶媒、クロロホルム、塩化メチレン、1, 2−ジクロロエタン等のハロゲン系溶媒を好適に用いることができる。 A solvent may be used during the hydrosilylation reaction. Solvents that can be used are not particularly limited as long as they do not inhibit the hydrosilylation reaction. Specific examples include hydrocarbon solvents such as benzene, toluene, hexane, heptane, tetrahydrofuran, 1,4-dioxane, 1, Ether solvents such as 3-dioxolane and diethyl ether, ketone solvents such as acetone and methyl ethyl ketone, and halogen solvents such as chloroform, methylene chloride and 1,2-dichloroethane can be preferably used.
溶媒は2種類以上の混合溶媒として用いることもできる。溶媒としては、トルエン、テトラヒドロフラン、1,3−ジオキソラン、クロロホルムが好ましい。使用する溶媒量も適宜設定できる。 The solvent can also be used as a mixed solvent of two or more types. As the solvent, toluene, tetrahydrofuran, 1,3-dioxolane and chloroform are preferable. The amount of solvent to be used can also be set as appropriate.
ヒドロシリル化反応させた後に、溶媒及び/又は未反応の化合物を除去することもできる。これらの揮発分を除去することにより、得られる反応物が揮発分を有さないため、該反応物を用いて硬化物を作成する場合に、揮発分の揮発によるボイド、クラックの問題が生じにくい。除去する方法としては、例えば、減圧脱揮が挙げられる。減圧脱揮する場合、低温で処理することが好ましい。この場合の好ましい温度の上限は100℃であり、より好ましくは80℃である。高温で処理すると増粘等の変質を伴いやすい。 After the hydrosilylation reaction, the solvent and / or unreacted compound may be removed. By removing these volatile components, the reaction product obtained does not have volatile components. Therefore, when creating a cured product using the reaction product, problems of voids and cracks due to volatilization of volatile components are unlikely to occur. . Examples of the removal method include vacuum devolatilization. When devolatilizing under reduced pressure, it is preferable to treat at a low temperature. The upper limit of the preferable temperature in this case is 100 ° C, more preferably 80 ° C. When treated at high temperatures, it tends to be accompanied by alterations such as thickening.
このようなヒドロシリル化反応において、無機イオンを大量に含む未精製のイソシアヌレート誘導体を用いた場合、ゲル化、副反応、触媒の被毒による活性の低下などが起こりやすい。しかし、本発明により精製したイソシアヌレート誘導体を用いた場合、ゲル化などを抑制でき、効率よくポリオルガノシロキサン化合物を得ることができる。 In such a hydrosilylation reaction, when an unpurified isocyanurate derivative containing a large amount of inorganic ions is used, gelation, side reaction, decrease in activity due to catalyst poisoning, etc. are likely to occur. However, when the isocyanurate derivative purified by the present invention is used, gelation and the like can be suppressed, and a polyorganosiloxane compound can be obtained efficiently.
また、このような1,3−ジアリルイソシアヌレートを含むポリオルガノシロキサン化合物は、アルカリ水溶液への溶解が可能であり、かつ光重合性官能基による光硬化性を有するため、アルカリ現像可能なレジスト材料として適用することができ得る。さらに、本発明の方法により精製した1,3−ジアリルイソシアヌレートを用いることにより、硬化のための重合開始剤を低減させることが可能となるなど、アルカリ現像性を改良することができる。 Further, such a polyorganosiloxane compound containing 1,3-diallyl isocyanurate can be dissolved in an alkaline aqueous solution and has photocurability by a photopolymerizable functional group, so that it can be developed with an alkali. Can be applied as. Furthermore, by using 1,3-diallyl isocyanurate purified by the method of the present invention, it is possible to improve alkali developability, such as being able to reduce the polymerization initiator for curing.
そのような硬化性組成物の調製方法は特に限定されず、種々の方法で調製可能である。各種成分を硬化直前に混合調製しても良く、全成分を予め混合調製した一液の状態で低温貯蔵しておいても良い。 The preparation method of such a curable composition is not specifically limited, It can prepare with various methods. Various components may be mixed and prepared immediately before curing, or may be stored at a low temperature in a one-component state in which all components are mixed and prepared in advance.
光硬化させるための光源としては、使用する重合開始剤や増感剤の吸収波長を発光する光源を使用すればよく、通常200〜450nmの範囲の波長を含む光源、例えば、高圧水銀ランプ、超高圧水銀ランプ、メタルハライドランプ、ハイパワーメタルハライドランプ、キセノンランプ、カーボンアークランプ、発光ダイオードなどを使用できる。 As a light source for photocuring, a light source that emits an absorption wavelength of a polymerization initiator or a sensitizer to be used may be used, and a light source usually containing a wavelength in the range of 200 to 450 nm, such as a high-pressure mercury lamp, High pressure mercury lamp, metal halide lamp, high power metal halide lamp, xenon lamp, carbon arc lamp, light emitting diode, etc. can be used.
露光量は特に制限されないが、好ましい露光量の範囲は1〜5000mJ/cm2、より好ましくは1〜1000mJ/cm2である。露光量が少ないと硬化しない。露光量が多いと急硬化のために変色することがある。好ましい硬化時間の範囲は30〜120秒、より好ましくは1〜60秒である。硬化時間が長いと、光硬化の速硬化の特徴が生かされない。 The exposure amount is not particularly limited, but a preferable exposure amount range is 1 to 5000 mJ / cm 2 , more preferably 1 to 1000 mJ / cm 2 . If the exposure is small, it will not cure. If the exposure amount is large, the color may change due to rapid curing. A preferred curing time range is 30 to 120 seconds, more preferably 1 to 60 seconds. When the curing time is long, the characteristics of rapid curing of photocuring are not utilized.
また溶剤除去および硬化物の物性向上の目的で、光硬化前後に熱を加えプリベークおよびアフターベークさせてもよい。硬化温度としては種々設定できるが、好ましい温度の範囲は60〜400℃、より好ましくは90〜350℃である。 Further, for the purpose of removing the solvent and improving the physical properties of the cured product, pre-baking and after-baking may be performed by applying heat before and after photocuring. Various curing temperatures can be set, but a preferable temperature range is 60 to 400 ° C, more preferably 90 to 350 ° C.
アルカリ現像によるパターニング形成について特に限定される方法はなく、一般的に行われる浸漬法やスプレー法等の現像方法により未露光部を溶解・除去し所望のパターン形成させることができる。 There is no particular limitation on the patterning formation by alkali development, and a desired pattern can be formed by dissolving and removing the unexposed portion by a general developing method such as an immersion method or a spray method.
またこの時の現像液については、一般に使用するものであれば特に限定なく使用することができ、具体例としては、テトラメチルアンモニウムハイドロオキサイド水溶液やコリン水溶液等の有機アルカリ水溶液や、水酸化カリウム水溶液、水酸化ナトリウム水溶液、炭酸カリウム水溶液、炭酸ナトリウム水溶液、炭酸リチウム水溶液などの無機アルカリ水溶液やこれら水溶液に溶解速度等の調整のためにアルコールや界面活性剤などを添加したもの等を挙げることができる。 In addition, the developer at this time can be used without particular limitation as long as it is generally used. Specific examples thereof include an aqueous organic alkali solution such as an aqueous tetramethylammonium hydroxide solution and an aqueous choline solution, and an aqueous potassium hydroxide solution. Inorganic alkali aqueous solutions such as sodium hydroxide aqueous solution, potassium carbonate aqueous solution, sodium carbonate aqueous solution and lithium carbonate aqueous solution, and those obtained by adding alcohol or surfactant to these aqueous solutions for adjusting the dissolution rate, etc. .
また水溶液濃度に関しては、露光部と未露光部のコントラストがつきやすいという観点より、25重量%以下であることが好ましく、より好ましくは10重量%以下、更に好ましくは5重量%以下であることが好ましい。 The aqueous solution concentration is preferably 25% by weight or less, more preferably 10% by weight or less, still more preferably 5% by weight or less from the viewpoint that the contrast between the exposed part and the unexposed part is easily obtained. preferable.
硬化性樹脂組成物を硬化させるために添加される重合開始剤としては特に限定されないが、例えばカチオン重合開始剤、ラジカル重合開始剤などを使用することができる。 Although it does not specifically limit as a polymerization initiator added in order to harden curable resin composition, For example, a cationic polymerization initiator, a radical polymerization initiator, etc. can be used.
カチオン重合開始剤としては、活性エネルギー線によりカチオン種又はルイス酸を発生する、活性エネルギー線カチオン重合開始剤、又は熱によりカチオン種又はルイス酸を発生する熱カチオン重合開始剤であれば、特に限定されず使用できる。 The cationic polymerization initiator is particularly limited as long as it is an active energy ray cationic polymerization initiator that generates a cationic species or Lewis acid by active energy rays, or a thermal cationic polymerization initiator that generates a cationic species or Lewis acid by heat. It can be used without being.
陽イオン系活性エネルギー線カチオン重合開始剤としては、特に限定されないが、例えばアリールスルホニウム錯塩、ハロゲン含有錯イオンの芳香族スルホニウム又はヨードニウム塩並びにII族、V族及びVI族元素の芳香族オニウム塩などが挙げられる。 The cationic active energy ray cationic polymerization initiator is not particularly limited, and examples thereof include arylsulfonium complex salts, aromatic sulfonium or iodonium salts of halogen-containing complex ions, and aromatic onium salts of group II, group V and group VI elements. Is mentioned.
これらの塩のいくつかは、FX−512(3M社)、UVR−6990及びUVR−6974(ユニオン・カーバイド社)、UVE−1014及びUVE−1016(ジェネラル・エレクトリック社)、KI−85(デグッサ社)、SP−152及びSP−172(旭電化社)並びにサンエイドSI−60L、SI−80L及びSI−100L(三新化学工業社)、WPI113及びWPI116(和光純薬工業社)、RHODORSIL PI2074(ローディア社)として商品として入手できる。 Some of these salts are FX-512 (3M), UVR-6990 and UVR-6974 (Union Carbide), UVE-1014 and UVE-1016 (General Electric), KI-85 (Degussa) ), SP-152 and SP-172 (Asahi Denka Co., Ltd.), Sun-Aid SI-60L, SI-80L and SI-100L (Sanshin Chemical Co., Ltd.), WPI113 and WPI116 (Wako Pure Chemical Industries, Ltd.), RHODORSIL PI2074 (Rhodia) As a product.
熱カチオン重合開始剤としては、特に限定されないが、例えばスルホニウム塩、アンモニウム塩、ピリジニウム塩、ホスホニウム塩、ヨードニウム塩、トリフルオロ酸塩、三弗化硼素エーテル錯化合物、三弗化硼素等のようなカチオン系又はプロトン酸触媒が用いることができる。 The thermal cationic polymerization initiator is not particularly limited, and examples thereof include sulfonium salts, ammonium salts, pyridinium salts, phosphonium salts, iodonium salts, trifluoro acid salts, boron trifluoride ether complex compounds, boron trifluoride, and the like. Cationic or protonic acid catalysts can be used.
加熱によってカチオン種を発生するまでは高い安定性を持っているため潜在性硬化触媒と言える。置換基の種類やオニウム塩の陰イオンの種類により重合活性が変化し、特に、陰イオンについては、BF-<AsF6 -<PF6 -<SbF6 -<B(C6F5)4 -の順で重合活性が高くなることが知られている。この他、アルミニウム錯体とシラノール化合物、アルミニウム錯体とビスフェノールSなど特定のフェノール化合物がカチオン重合触媒になることが知られている。 It can be said to be a latent curing catalyst because it has high stability until it generates cationic species by heating. The polymerization activity varies depending on the type of substituent and the type of anion of the onium salt. In particular, for the anion, BF − <AsF 6 − <PF 6 − <SbF 6 − <B (C 6 F 5 ) 4 − It is known that the polymerization activity increases in this order. In addition, it is known that specific phenol compounds such as an aluminum complex and a silanol compound, and an aluminum complex and bisphenol S serve as a cationic polymerization catalyst.
また一方、活性エネルギー線カチオン重合開始剤としても用いられる芳香族オニウム塩のうち、熱によりカチオン種を発生するものがあり、これらも熱カチオン重合開始剤として用いることができる。例としては、サンエイドSI−60L、SI−80L及びSI−100L(三新化学工業社)、RHODORSIL PI2074(ローディア社)がある。これらのカチオン重合開始剤の中で、芳香族オニウム塩が、取扱い性及び潜在性と硬化性のバランスに優れるという点で好ましい。 On the other hand, among aromatic onium salts used as active energy ray cationic polymerization initiators, there are those that generate cationic species by heat, and these can also be used as thermal cationic polymerization initiators. Examples include Sun Aid SI-60L, SI-80L and SI-100L (Sanshin Chemical Co., Ltd.), RHODORSIL PI2074 (Rhodia). Among these cationic polymerization initiators, aromatic onium salts are preferable in that they are excellent in handleability and the balance between latency and curability.
カチオン重合開始剤の使用量は、変性ポリオルガノシロキサン化合物100重量部に対して、好ましくは0.01〜10重量部、より好ましくは0.1〜5重量部の量である。カチオン重合開始剤量が少ないと、硬化に長時間を要したり、十分に硬化した硬化物が得られない。開始剤量が多いと、開始剤の色が硬化物に残ったり、急硬化のために着色や隆起したり、硬化物の耐熱耐光性を損なうために好ましくない。 The amount of the cationic polymerization initiator used is preferably 0.01 to 10 parts by weight, more preferably 0.1 to 5 parts by weight with respect to 100 parts by weight of the modified polyorganosiloxane compound. When the amount of the cationic polymerization initiator is small, it takes a long time for curing or a cured product that is sufficiently cured cannot be obtained. When the amount of the initiator is large, the color of the initiator remains in the cured product, coloring or bulging due to rapid curing, or the heat and light resistance of the cured product is impaired.
ラジカル重合開始剤としては、活性エネルギー線によりラジカル種を発生する、活性エネルギー線ラジカル重合開始剤、又は熱によりラジカル種を発生する熱ラジカル重合開始剤であれば、特に限定されず使用できる。 The radical polymerization initiator is not particularly limited as long as it is an active energy ray radical polymerization initiator that generates radical species by active energy rays, or a thermal radical polymerization initiator that generates radical species by heat.
活性エネルギー線ラジカル重合開始剤としては、アセトフェノン系化合物、ベンゾフェノン系化合物、アシルフォスフィンオキサイド系化合物、オキシムエステル系化合物、ベンゾイン系化合物、ビイミダゾール系化合物、α−ジケトン系化合物、チタノセン系化合物、多核キノン系化合物、キサントン系化合物、チオキサントン系化合物、トリアジン系化合物、ケタール系化合物、アゾ系化合物、過酸化物、2,3−ジアルキルジオン系化合物、ジスルフィド系化合物、チウラム化合物類、フルオロアミン系化合物等が用いることができる。 Active energy ray radical polymerization initiators include acetophenone compounds, benzophenone compounds, acylphosphine oxide compounds, oxime ester compounds, benzoin compounds, biimidazole compounds, α-diketone compounds, titanocene compounds, polynuclear compounds Quinone compounds, xanthone compounds, thioxanthone compounds, triazine compounds, ketal compounds, azo compounds, peroxides, 2,3-dialkyldione compounds, disulfide compounds, thiuram compounds, fluoroamine compounds, etc. Can be used.
アセトフェノン系化合物の具体例としては、1−(4−ドデシルフェニル)−2−ヒドロキシ−2−メチルプロパン−1−オン、2,2−ジメトキシ−2−フェニルアセトフェノン、2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オン、1−(4'−i−プロピルフェニル)−2−ヒドロキシ−2−メチルプロパン−1−オン、4−(2'−ヒドロキシエトキシ)フェニル(2−ヒドロキシ−2−プロピル)ケトン、2,2−ジメトキシアセトフェノン、2,2−ジエトキシアセトフェノン、2−メチル−1−(4'−メチルチオフェニル)−2−モルフォリノプロパン−1−オン、2−ベンジル−2−ジメチルアミノ−1−(4'−モルフォリノフェニル)ブタン−1−オン、1−ヒドロキシシクロヘキシルフェニルケトン、2,2−ジメトキシ−1,2−ジフェニルエタン−1−オン、2−ヒドロキシー1−〔4−[4−(2−ヒドロキシー2−メチループロピオニル)−ベンジル]フェニル〕−2−メチループロパンー1−オン等が挙げられる。 Specific examples of acetophenone compounds include 1- (4-dodecylphenyl) -2-hydroxy-2-methylpropan-1-one, 2,2-dimethoxy-2-phenylacetophenone, 2-hydroxy-2-methyl- 1-phenylpropan-1-one, 1- (4′-i-propylphenyl) -2-hydroxy-2-methylpropan-1-one, 4- (2′-hydroxyethoxy) phenyl (2-hydroxy-2) -Propyl) ketone, 2,2-dimethoxyacetophenone, 2,2-diethoxyacetophenone, 2-methyl-1- (4'-methylthiophenyl) -2-morpholinopropan-1-one, 2-benzyl-2- Dimethylamino-1- (4′-morpholinophenyl) butan-1-one, 1-hydroxycyclohexyl phenyl ketone, 2,2 -Dimethoxy-1,2-diphenylethane-1-one, 2-hydroxy-1- [4- [4- (2-hydroxy-2-methyl-propionyl) -benzyl] phenyl] -2-methyl-propan-1-one Etc.
アシルフォスフィンオキサイド系化合物の具体例としては、2,4,6−トリメチルベンゾイル−ジフェニルフォスフィンオキサイド、ビス(2,4,6−トリメチルベンゾイル)−フェニルフォスフィンオキサイド等が挙げられる。 Specific examples of the acylphosphine oxide compound include 2,4,6-trimethylbenzoyl-diphenylphosphine oxide, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, and the like.
オキシムエステル系化合物の具体例としては、1,2−オクタンジオン1−[4−(フェニルチオ)−2−(O−ベンゾイルオキシム)]、エタノン1−[9−エチル−6−(2−メチルベンゾイル)−9H−カルバゾール−3−イル]−1−(O−アセチルオキシム)等が挙げられる。 Specific examples of oxime ester compounds include 1,2-octanedione 1- [4- (phenylthio) -2- (O-benzoyloxime)], ethanone 1- [9-ethyl-6- (2-methylbenzoyl) ) -9H-carbazol-3-yl] -1- (O-acetyloxime) and the like.
ベンゾイン系化合物の具体例としては、ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテル、ベンゾインイソブチルエーテル、2−ベンゾイル安息香酸メチル等が挙げられる。 Specific examples of the benzoin compound include benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin isobutyl ether, methyl 2-benzoylbenzoate and the like.
ベンゾフェノン系化合物の具体例としては、ベンジルジメチルケトン、ベンゾフェノン、4,4'−ビス(ジメチルアミノ)ベンゾフェノン、4,4'−ビス(ジエチルアミノ)ベンゾフェノン等が挙げられる。 Specific examples of the benzophenone compounds include benzyl dimethyl ketone, benzophenone, 4,4′-bis (dimethylamino) benzophenone, 4,4′-bis (diethylamino) benzophenone, and the like.
α−ジケトン系化合物の具体例としては、ジアセチル、ジベンゾイル、メチルベンゾイルホルメート等が挙げられる。 Specific examples of the α-diketone compound include diacetyl, dibenzoyl, methylbenzoylformate, and the like.
ビイミダゾール系化合物の具体例としては、2,2'−ビス(2−クロロフェニル)−4,4',5,5'−テトラキス(4−エトキシカルボニルフェニル)−1,2'−ビイミダゾール、2,2'−ビス(2,4−ジクロロフェニル)−4,4',5,5'−テトラキス(4−エトキシカルボニルフェニル)−1,2'−ビイミダゾール、2,2'−ビス(2,4,6−トリクロロフェニル)−4,4',5,5'−テトラキス(4−エトキシカルボニルフェニル)−1,2'−ビイミダゾール、2,2'−ビス(2−ブロモフェニル)−4,4',5,5'−テトラキス(4−エトキシカルボニルフェニル)−1,2'−ビイミダゾール、2,2'−ビス(2,4−ジブロモフェニル)−4,4',5,5'−テトラキス(4−エトキシカルボニルフェニル)−1,2'−ビイミダゾール、2,2'−ビス(2,4,6−トリブロモフェニル)−4,4',5,5'−テトラキス(4−エトキシカルボニルフェニル)−1,2'−ビイミダゾール、2,2'−ビス(2−クロロフェニル)−4,4',5,5'−テトラフェニル−1,2'−ビイミダゾール、2,2'−ビス(2,4−ジクロロフェニル)−4,4',5,5'−テトラフェニル−1,2'−ビイミダゾール、2,2'−ビス(2,4,6−トリクロロフェニル)−4,4',5,5'−テトラフェニル−1,2'−ビイミダゾール、2,2'−ビス(2−ブロモフェニル)−4,4',5,5'−テトラフェニル−1,2'−ビイミダゾール、2,2'−ビス(2,4−ジブロモフェニル)−4,4',5,5'−テトラフェニル−1,2'−ビイミダゾール、2,2'−ビス(2,4,6−トリブロモフェニル)−4,4',5,5'−テトラフェニル−1,2'−ビイミダゾール等が挙げられる。 Specific examples of the biimidazole compound include 2,2′-bis (2-chlorophenyl) -4,4 ′, 5,5′-tetrakis (4-ethoxycarbonylphenyl) -1,2′-biimidazole, 2 , 2'-bis (2,4-dichlorophenyl) -4,4 ', 5,5'-tetrakis (4-ethoxycarbonylphenyl) -1,2'-biimidazole, 2,2'-bis (2,4 , 6-trichlorophenyl) -4,4 ′, 5,5′-tetrakis (4-ethoxycarbonylphenyl) -1,2′-biimidazole, 2,2′-bis (2-bromophenyl) -4,4 ', 5,5'-tetrakis (4-ethoxycarbonylphenyl) -1,2'-biimidazole, 2,2'-bis (2,4-dibromophenyl) -4,4', 5,5'-tetrakis (4-ethoxycarbonylphenyl) -1, 2'-biimidazole, 2,2'-bis (2,4,6-tribromophenyl) -4,4 ', 5,5'-tetrakis (4-ethoxycarbonylphenyl) -1,2'-biimidazole 2,2′-bis (2-chlorophenyl) -4,4 ′, 5,5′-tetraphenyl-1,2′-biimidazole, 2,2′-bis (2,4-dichlorophenyl) -4, 4 ', 5,5'-tetraphenyl-1,2'-biimidazole, 2,2'-bis (2,4,6-trichlorophenyl) -4,4', 5,5'-tetraphenyl-1 , 2′-biimidazole, 2,2′-bis (2-bromophenyl) -4,4 ′, 5,5′-tetraphenyl-1,2′-biimidazole, 2,2′-bis (2, 4-dibromophenyl) -4,4 ′, 5,5′-tetraphenyl-1,2′-biimidazole, 2,2′-bi (2,4,6-bromophenyl) -4,4 ', 5,5'-tetraphenyl-1,2'-biimidazole.
多核キノン系化合物の具体例としては、アントラキノン、2−エチルアントラキノン、2−t−ブチルアントラキノン、1,4−ナフトキノン等が挙げられる。 Specific examples of the polynuclear quinone compound include anthraquinone, 2-ethylanthraquinone, 2-t-butylanthraquinone, 1,4-naphthoquinone and the like.
キサントン系化合物の具体例としては、キサントン、チオキサントン、2−クロロチオキサントン、2,5−ジエチルジオキサントン等が挙げられる。 Specific examples of the xanthone compound include xanthone, thioxanthone, 2-chlorothioxanthone, 2,5-diethyldioxanthone and the like.
トリアジン系化合物の具体例としては、1,3,5−トリス(トリクロロメチル)−s−トリアジン、1,3−ビス(トリクロロメチル)−5−(2'−クロロフェニル)−s−トリアジン、1,3−ビス(トリクロロメチル)−5−(4'−クロロフェニル)−s−トリアジン、1,3−ビス(トリクロロメチル)−5−(2'−メトキシフェニル)−s−トリアジン、1,3−ビス(トリクロロメチル)−5−(4'−メトキシフェニル)−s−トリアジン、2−(2'−フリルエチリデン)−4,6−ビス(トリクロロメチル)−s−トリアジン、2−(4'−メトキシスチリル)−4,6−ビス(トリクロロメチル)−s−トリアジン、2−(3',4'−ジメトキシスチリル)−4,6−ビス(トリクロロメチル)−s−トリアジン、2−(4'−メトキシナフチル)−4,6−ビス(トリクロロメチル)−s−トリアジン、2−(2'−ブロモ−4'−メチルフェニル)−4,6−ビス(トリクロロメチル)−s−トリアジン、2−(2'−チオフェニルエチリデン)−4,6−ビス(トリクロロメチル)−s−トリアジン等が挙げられる。 Specific examples of the triazine compound include 1,3,5-tris (trichloromethyl) -s-triazine, 1,3-bis (trichloromethyl) -5- (2′-chlorophenyl) -s-triazine, 1, 3-bis (trichloromethyl) -5- (4′-chlorophenyl) -s-triazine, 1,3-bis (trichloromethyl) -5- (2′-methoxyphenyl) -s-triazine, 1,3-bis (Trichloromethyl) -5- (4′-methoxyphenyl) -s-triazine, 2- (2′-furylethylidene) -4,6-bis (trichloromethyl) -s-triazine, 2- (4′-methoxy) Styryl) -4,6-bis (trichloromethyl) -s-triazine, 2- (3 ′, 4′-dimethoxystyryl) -4,6-bis (trichloromethyl) -s-triazine, 2- ( '-Methoxynaphthyl) -4,6-bis (trichloromethyl) -s-triazine, 2- (2'-bromo-4'-methylphenyl) -4,6-bis (trichloromethyl) -s-triazine, 2 -(2'-thiophenylethylidene) -4,6-bis (trichloromethyl) -s-triazine and the like.
特に薄膜硬化性に優れるという観点より、2,4,6−トリメチルベンゾイル−ジフェニルフォスフィンオキサイド、ビス(2,4,6−トリメチルベンゾイル)−フェニルフォスフィンオキサイド、2−ヒドロキシー1−〔4−[4−(2−ヒドロキシー2−メチループロピオニル)−ベンジル]フェニル〕−2−メチループロパンー1−オン、1,2−オクタンジオン1−[4−(フェニルチオ)−2−(O−ベンゾイルオキシム)]、エタノン1−[9−エチル−6−(2−メチルベンゾイル)−9H−カルバゾール−3−イル]−1−(O−アセチルオキシム)が好ましい。 In particular, from the viewpoint of excellent thin film curability, 2,4,6-trimethylbenzoyl-diphenylphosphine oxide, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, 2-hydroxy-1- [4- [ 4- (2-hydroxy-2-methyl-propionyl) -benzyl] phenyl] -2-methyl-propan-1-one, 1,2-octanedione 1- [4- (phenylthio) -2- (O-benzoyloxime) )], Ethanone 1- [9-ethyl-6- (2-methylbenzoyl) -9H-carbazol-3-yl] -1- (O-acetyloxime) is preferred.
特に硬化物が透明性に優れるという観点より、1−ヒドロキシシクロヘキシルフェニルケトン、2,2−ジメトキシ−2−フェニルアセトフェノン、2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オン、1−(4'−i−プロピルフェニル)−2−ヒドロキシ−2−メチルプロパン−1−オン、4−(2'−ヒドロキシエトキシ)フェニル(2−ヒドロキシ−2−プロピル)ケトン、2,2−ジメトキシアセトフェノンが好ましい。 In particular, from the viewpoint that the cured product is excellent in transparency, 1-hydroxycyclohexyl phenyl ketone, 2,2-dimethoxy-2-phenylacetophenone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 1- ( 4′-i-propylphenyl) -2-hydroxy-2-methylpropan-1-one, 4- (2′-hydroxyethoxy) phenyl (2-hydroxy-2-propyl) ketone, 2,2-dimethoxyacetophenone preferable.
また熱ラジカル重合開始剤の具体例としては、アセチルパーオキサイド、ベンゾイルパーオキサイド等のジアシルパーオキサイド類、メチルエチルケトンパーオキサイド、シクロヘキサノンパーオキサイド等のケトンパーオキサイド類、過酸化水素、tert−ブチルハイドロパーオキサイド、クメンハイドロパーオキサイド等のハイドロパーオキサイド類、ジ−tert−ブチルパーオキサイド、ジクミルパーオキサイド、ジラウロイルパーオキサイド等のジアルキルパーオキサイド類、tert−ブチルパーオキシアセテート、tert−ブチルパーオキシピバレート等のパーオキシエステル類、アゾビスイソブチロニトリル、アゾビスイソバレロニトリル等のアゾ系化合物類、過硫酸アンモニウム、過硫酸ナトリウム、過硫酸カリウム等の過硫酸塩類等が挙げることができる。 Specific examples of thermal radical polymerization initiators include diacyl peroxides such as acetyl peroxide and benzoyl peroxide, ketone peroxides such as methyl ethyl ketone peroxide and cyclohexanone peroxide, hydrogen peroxide, and tert-butyl hydroperoxide. , Hydroperoxides such as cumene hydroperoxide, dialkyl peroxides such as di-tert-butyl peroxide, dicumyl peroxide, dilauroyl peroxide, tert-butyl peroxyacetate, tert-butyl peroxypivalate Peroxyesters, azo compounds such as azobisisobutyronitrile, azobisisovaleronitrile, ammonium persulfate, sodium persulfate, potassium persulfate It is possible to persulfate salts, etc. of listed.
また、これらのラジカル重合開始剤は単独で使用してもよく、2種以上併用してもよい。 These radical polymerization initiators may be used alone or in combination of two or more.
ラジカル重合開始剤の使用量は、変性ポリオルガノシロキサン化合物100重量部に対して、好ましくは0.1〜15重量部、より好ましくは0.1〜10重量部の量である。カチオン重合開始剤量が少ないと、硬化が不十分でアルカリ現像時にコントラストが得られない傾向がある。開始剤量が多いと、硬化膜自体が着色するために好ましくない。 The amount of radical polymerization initiator used is preferably 0.1 to 15 parts by weight, more preferably 0.1 to 10 parts by weight with respect to 100 parts by weight of the modified polyorganosiloxane compound. When the amount of the cationic polymerization initiator is small, there is a tendency that the curing is insufficient and a contrast cannot be obtained during alkali development. A large amount of initiator is not preferable because the cured film itself is colored.
光エネルギーで硬化させる場合には、光の感度向上のおよびg線(436nm)、h線(405nm)、i線(365nm)と言われるような高波長の光に感度を持たせるために、適宜、増感剤を添加する事ができる。これら増感剤は、上記カチオン重合開始剤及び/またはラジカル重合開始剤等と併用して使用し、硬化性の調整を行うことができる。 When curing with light energy, in order to improve the sensitivity of light and to give sensitivity to light of high wavelength such as g-line (436 nm), h-line (405 nm), i-line (365 nm) A sensitizer can be added. These sensitizers can be used in combination with the above cationic polymerization initiator and / or radical polymerization initiator to adjust the curability.
増感剤として添加する化合物には、アントラセン系化合物、チオキサントン系化合物などが挙げることができる。 Examples of the compound added as a sensitizer include anthracene compounds and thioxanthone compounds.
アントラセン系化合物の具体例としては、アントラセン、2−エチル−9,10−ジメトキシアントラセン、9,10−ジメチルアントラセン、9,10−ジブトキシアントラセン、9,10−ジプロポキシアントラセン、9,10−ジエトキシアントラセン、1,4−ジメトキシアントラセン、9−メチルアントラセン、2−エチルアントラセン、2−tert−ブチルアントラセン、2,6−ジ−tert−ブチルアントラセン、9,10−ジフェニル−2, 6−ジ−tert−ブチルアントラセン等が挙げられ、特に入手しやすい観点より、アントラセン、9,10−ジメチルアントラセン、9,10−ジブトキシアントラセン、9,10 −ジプロポキシアントラセン、9,10−ジエトキシアントラセン等が好ましい。 Specific examples of the anthracene compound include anthracene, 2-ethyl-9,10-dimethoxyanthracene, 9,10-dimethylanthracene, 9,10-dibutoxyanthracene, 9,10-dipropoxyanthracene, and 9,10-di. Ethoxyanthracene, 1,4-dimethoxyanthracene, 9-methylanthracene, 2-ethylanthracene, 2-tert-butylanthracene, 2,6-di-tert-butylanthracene, 9,10-diphenyl-2,6-di- tert-butylanthracene and the like are mentioned. From the viewpoint of availability, anthracene, 9,10-dimethylanthracene, 9,10-dibutoxyanthracene, 9,10-dipropoxyanthracene, 9,10-diethoxyanthracene, etc. preferable.
また硬化物の透明性に優れる観点からはアントラセンが好ましく、硬化性組成物との相溶性に優れる観点からは9,10−ジブトキシアントラセン、9,10−ジプロポキシアントラセン、9,10−ジエトキシアントラセン等が好ましい。 Anthracene is preferable from the viewpoint of excellent transparency of the cured product, and 9,10-dibutoxyanthracene, 9,10-dipropoxyanthracene, and 9,10-diethoxy from the viewpoint of excellent compatibility with the curable composition. Anthracene and the like are preferable.
チオキサントン系の具体例としては、チオキサントン、2−クロロチオキサントン、2,5−ジエチルジオキサントン等が挙げられる。 Specific examples of the thioxanthone series include thioxanthone, 2-chlorothioxanthone, 2,5-diethyldioxanthone and the like.
これらの増感剤は単独で使用してもよく、2種以上併用してもよい。 These sensitizers may be used alone or in combination of two or more.
このようにして得られる樹脂組成物は、種々の用途に用いることができる。例えば、透明材料、光学材料、光学レンズ、光学フィルム、光学シート、光学部品用接着剤、光導波路結合用光学接着剤、光導波路周辺部材固定用接着剤、DVD貼り合せ用接着剤、粘着剤、ダイシングテープ、電子材料、絶縁材料(プリント基板、電線被覆等を含む)、高電圧絶縁材料、層間絶縁膜、TFT用パッシベーション膜、TFT用ゲート絶縁膜、TFT用層間絶縁膜、TFT用透明平坦化膜、絶縁用パッキング、絶縁被覆材、接着剤、高耐熱性接着剤、高放熱性接着剤、光学接着剤、LED素子の接着剤、各種基板の接着剤、ヒートシンクの接着剤、塗料、UV粉体塗料、インク、着色インク、UVインクジェット用インク、コーティング材料(ハードコート、シート、フィルム、剥離紙用コート、光ディスク用コート、光ファイバ用コート等を含む)、成形材料(シート、フィルム、FRP等を含む)、シーリング材料、ポッティング材料、封止材料、発光ダイオード用封止材料、光半導体封止材料、液晶シール剤、表示デバイス用シール剤、電気材料用封止材料、各種太陽電池の封止材料、高耐熱シール材、レジスト材料、液状レジスト材料、着色レジスト、ドライフィルムレジスト材料、ソルダーレジスト材料、カラーフィルター用バインダー樹脂、カラーフィルター用透明平坦化材料、ブラックマトリクス用バインダー樹脂、液晶セル用フォトスペーサー材料、OLED素子用透明封止材料、光造形、太陽電池用材料、燃料電池用材料、表示材料、記録材料、防振材料、防水材料、防湿材料、熱収縮ゴムチューブ、オーリング、複写機用感光ドラム、電池用固体電解質、ガス分離膜に応用できる。また、コンクリート保護材、ライニング、土壌注入剤、蓄冷熱材、滅菌処理装置用シール材、コンタクトレンズ、酸素透過膜TFT用パッシベーション膜、TFT用ゲート絶縁膜、TFT用層間絶縁膜、TFT用透明平坦化膜、カラーフィルター用バインダー樹脂、カラーフィルター用透明平坦化材料、ブラックマトリクス用バインダー樹脂、液晶セル用フォトスペーサー材料、OLED素子用透明封止材料の他、他樹脂等への添加剤などが挙げられる。 The resin composition thus obtained can be used for various applications. For example, transparent materials, optical materials, optical lenses, optical films, optical sheets, optical component adhesives, optical waveguide coupling optical adhesives, optical waveguide peripheral member fixing adhesives, DVD bonding adhesives, adhesives, Dicing tape, electronic materials, insulating materials (including printed circuit boards, wire coatings, etc.), high-voltage insulating materials, interlayer insulating films, TFT passivation films, TFT gate insulating films, TFT interlayer insulating films, TFT transparent flattening Membrane, insulating packing, insulation coating material, adhesive, high heat resistant adhesive, high heat dissipation adhesive, optical adhesive, LED element adhesive, various substrate adhesive, heat sink adhesive, paint, UV powder Body paint, ink, colored ink, UV inkjet ink, coating material (hard coat, sheet, film, release paper coat, optical disc coat, optical fabric ), Molding materials (including sheets, films, FRP, etc.), sealing materials, potting materials, sealing materials, light-emitting diode sealing materials, optical semiconductor sealing materials, liquid crystal sealing agents, display devices Sealing material, sealing material for electrical materials, sealing material for various solar cells, high heat resistant sealing material, resist material, liquid resist material, colored resist, dry film resist material, solder resist material, binder resin for color filter, color Transparent flattening material for filter, binder resin for black matrix, photo spacer material for liquid crystal cell, transparent sealing material for OLED element, stereolithography, solar cell material, fuel cell material, display material, recording material, vibration proof material , Waterproof materials, moisture-proof materials, heat-shrink rubber tubes, O-rings, photoconductor drums for copying machines, battery The electrolyte can be applied to a gas separation membrane. In addition, concrete protective materials, linings, soil injection agents, cold storage materials, sealing materials for sterilization treatment equipment, contact lenses, oxygen permeable membranes TFT passivation films, TFT gate insulation films, TFT interlayer insulation films, and TFT transparent flat surfaces Additives to other resins, etc., as well as chemical film, color filter binder resin, color filter transparent flattening material, black matrix binder resin, liquid crystal cell photo spacer material, OLED element transparent sealing material It is done.
(陰イオンの定量)
前処理として、ダイアインスツルメンツ社製QF−02により、試料200mgを燃焼させ、抱水ヒドラジンを1滴含有した超純水25mLに吸収させた。50μLをダイオネクス社製イオンクロマトグラフ測定装置ICS−2000に注入し分析した。
(Quantification of anion)
As a pretreatment, 200 mg of the sample was burned with QF-02 manufactured by Dia Instruments and absorbed in 25 mL of ultrapure water containing one drop of hydrazine hydrate. 50 μL was injected into an ion chromatograph measuring device ICS-2000 manufactured by Dionex Co., Ltd. and analyzed.
(陽イオンの定量)
試料100mgをPTFE製分解容器に精秤し、超高純度硫酸および超高純度硝酸を加えて、マイルストーンゼネラル社製マイクロウェーブ分解装置MLS−1200MEGAで加圧酸分解し、分解液を50mLに定容した。これをアジレントテクノロジー社製Agilent 7500CXにより、ICP質量分析法で分析した。
(Quantification of cations)
100 mg of a sample is precisely weighed in a PTFE decomposition vessel, ultra high purity sulfuric acid and ultra high purity nitric acid are added, and pressure acid decomposition is performed with a microwave decomposition apparatus MLS-1200MEGA manufactured by Milestone General, and the decomposition solution is set to 50 mL. I was satisfied. This was analyzed by ICP mass spectrometry using Agilent 7500CX manufactured by Agilent Technologies.
1,3−ジアリルイソシアヌレート(未精製品)の無機イオン量は表1に示す。 Table 1 shows the amount of inorganic ions of 1,3-diallyl isocyanurate (unrefined product).
(実施例1)
1,3−ジアリルイソシアヌレート7.5gに1,4−ジオキサン50g、ケイ酸アルミニウム(比表面積542m2/g、協和化学工業社製キョーワード700SEN−S)0.375gを加え、80℃油浴で加熱しながら一時間撹拌した。室温まで冷却後、ラヂオライトをろ過助剤に使用してろ過することにより不溶物をろ別し、ろ液より溶媒を減圧留去した。得られた1,3−ジアリルイソシアヌレート(収量7.3g、回収率97%)のイオン含有量を定量した。
Example 1
1.75 g of 1,3-diallyl isocyanurate is added with 50 g of 1,4-dioxane and 0.375 g of aluminum silicate (specific surface area 542 m 2 / g, Kyowa Kagaku Kogyo Kyodo 700SEN-S), 80 ° C. oil bath The mixture was stirred for 1 hour with heating. After cooling to room temperature, radiolite was used as a filter aid and filtered to remove insolubles, and the solvent was distilled off from the filtrate under reduced pressure. The ion content of the obtained 1,3-diallyl isocyanurate (yield 7.3 g, recovery rate 97%) was quantified.
(実施例2)
1,3−ジアリルイソシアヌレート7.5gにテトラヒドロフラン50g、ケイ酸アルミニウム(比表面積542m2/g、協和化学工業社製キョーワード700SEN−S)0.375gを加え、65℃油浴で加熱しながら一時間撹拌した。室温まで冷却後、ラヂオライトをろ過助剤に使用してろ過することにより不溶物をろ別し、ろ液より溶媒を減圧留去した。得られた1,3−ジアリルイソシアヌレート(収量7.3g、回収率97%)のイオン含有量を定量した。
(Example 2)
To 7.5 g of 1,3-diallyl isocyanurate, add 50 g of tetrahydrofuran and 0.375 g of aluminum silicate (specific surface area 542 m 2 / g, Kyoward 700 SEN-S manufactured by Kyowa Chemical Industry Co., Ltd.) while heating in a 65 ° C. oil bath. Stir for 1 hour. After cooling to room temperature, radiolite was used as a filter aid and filtered to remove insolubles, and the solvent was distilled off from the filtrate under reduced pressure. The ion content of the obtained 1,3-diallyl isocyanurate (yield 7.3 g, recovery rate 97%) was quantified.
(実施例3)
1,3−ジアリルイソシアヌレート7.6gに1,4−ジオキサン38gを加え撹拌後、ろ過した。得られたろ液にケイ酸アルミニウム(比表面積542m2/g、協和化学工業社製キョーワード700SEN−S)0.375gを加え、80℃油浴で加熱しながら一時間撹拌した。室温まで冷却後、ラヂオライトをろ過助剤に使用してろ過することにより不溶物をろ別し、ろ液より溶媒を減圧留去した。得られた1,3−ジアリルイソシアヌレート(収量7.4g、回収率97%)のイオン含有量を定量した。
(Example 3)
38 g of 1,4-dioxane was added to 7.6 g of 1,3-diallyl isocyanurate and the mixture was stirred and then filtered. 0.375 g of aluminum silicate (specific surface area 542 m 2 / g, Kyowa Kagaku Kogyo Kyodo 700SEN-S) was added to the obtained filtrate, and the mixture was stirred for 1 hour while heating in an 80 ° C. oil bath. After cooling to room temperature, radiolite was used as a filter aid and filtered to remove insolubles, and the solvent was distilled off from the filtrate under reduced pressure. The ion content of the obtained 1,3-diallyl isocyanurate (yield 7.4 g, recovery rate 97%) was quantified.
(実施例4)
1,3−ジアリルイソシアヌレート7.5gに1,4−ジオキサン50g、水酸化アルミニウム(協和化学工業社製キョーワード200S)0.375gを加え、80℃油浴で加熱しながら一時間撹拌した。室温まで冷却後、ラヂオライトをろ過助剤に使用してろ過することにより不溶物をろ別し、ろ液より溶媒を減圧留去した。得られた1,3−ジアリルイソシアヌレート(収量7.4g、回収率99%)のイオン含有量を定量した。
Example 4
To 7.5 g of 1,3-diallyl isocyanurate, 50 g of 1,4-dioxane and 0.375 g of aluminum hydroxide (KYOWARD 200S manufactured by Kyowa Chemical Industry Co., Ltd.) were added and stirred for 1 hour while heating in an 80 ° C. oil bath. After cooling to room temperature, radiolite was used as a filter aid and filtered to remove insolubles, and the solvent was distilled off from the filtrate under reduced pressure. The ion content of the obtained 1,3-diallyl isocyanurate (yield 7.4 g, recovery rate 99%) was quantified.
(参考例1)
1,3−ジアリルイソシアヌレート10gに純水75gを加え30分間撹拌しリスラリー洗浄した。吸引ろ過により結晶を回収し、真空ポンプを用いて80℃1hで乾燥し、得られた1,3−ジアリルイソシアヌレート(収量9.7g、回収率97%)のイオン含有量を定量した。
(Reference Example 1)
75 g of pure water was added to 10 g of 1,3-diallyl isocyanurate and stirred for 30 minutes to perform reslurry washing. The crystals were collected by suction filtration, dried at 80 ° C. for 1 h using a vacuum pump, and the ion content of the obtained 1,3-diallyl isocyanurate (yield 9.7 g, recovery rate 97%) was quantified.
(実施例5)
500mL四つ口フラスコにトルエン52.6g、1,3,5,7−テトラメチルシクロテトラシロキサン52.6gを入れ、気相部を窒素置換した後、内温105℃で加熱、攪拌した。トリアリルイソシアヌレート2.91g、実施例1の方法により精製した1,3−ジアリルイソシアヌレート5.49g、1,4−ジオキサン38.1g及び白金ビニルシロキサン錯体のキシレン溶液(白金として3wt%含有)0.0171gの混合液を90分かけて滴下した。滴下終了から1時間後に冷却により反応を終了した。未反応の1,3,5,7−テトラメチルシクロテトラシロキサン及びトルエンを減圧留去し、無色透明の液体27.85gを得た。
(Example 5)
A 500 mL four-necked flask was charged with 52.6 g of toluene and 52.6 g of 1,3,5,7-tetramethylcyclotetrasiloxane, and the gas phase portion was purged with nitrogen, and then heated and stirred at an internal temperature of 105 ° C. 2.91 g of triallyl isocyanurate, 5.49 g of 1,3-diallyl isocyanurate purified by the method of Example 1, 38.1 g of 1,4-dioxane and a xylene solution of a platinum vinylsiloxane complex (containing 3 wt% as platinum) 0.01171 g of the mixed solution was added dropwise over 90 minutes. One hour after the completion of the dropping, the reaction was terminated by cooling. Unreacted 1,3,5,7-tetramethylcyclotetrasiloxane and toluene were distilled off under reduced pressure to obtain 27.85 g of a colorless and transparent liquid.
得られた無色透明の液体27.85gを100mL四つ口フラスコに入れ、トルエン111gを入れ、気相部を窒素置換した後内温105℃で加熱し、ここにビニルシクロヘキセンオキシド9.21gおよびトルエン9.2gの混合液を90分かけて滴下した。滴下終了から1時間後に冷却により反応を終了した。反応液を冷却し無色透明の液体の「樹脂組成物A」37gを得た。 The obtained colorless and transparent liquid 27.85 g was put into a 100 mL four-necked flask, 111 g of toluene was added, the gas phase was purged with nitrogen, and then heated at an internal temperature of 105 ° C. where 9.21 g of vinylcyclohexene oxide and toluene were added. 9.2 g of the mixture was added dropwise over 90 minutes. One hour after the completion of the dropping, the reaction was terminated by cooling. The reaction solution was cooled to obtain 37 g of “resin composition A” as a colorless and transparent liquid.
(比較例1)
未精製品の1,3−ジアリルイソシアヌレートを用いた以外は、合成実施例1と同様にヒドロシリル化反応を行ったが、ゲル化し樹脂組成物は得られなかった。
(Comparative Example 1)
A hydrosilylation reaction was carried out in the same manner as in Synthesis Example 1 except that the unpurified product 1,3-diallyl isocyanurate was used, but it gelled and no resin composition was obtained.
本発明の実施例1〜4、比較例1および参考例1に係る1,3−ジアリルイソシアヌレートの無機イオン含有量を表1に示す。 Table 1 shows the inorganic ion content of 1,3-diallyl isocyanurate according to Examples 1 to 4, Comparative Example 1 and Reference Example 1 of the present invention.
本方法により得られるアリルイソシアヌレート誘導体はイオン含有量が極めて少なく、電子部品などイオン含有量が極めて少ないことが必要とされる素材の合成原料などに好適に用いることができる。 The allyl isocyanurate derivative obtained by this method has a very low ion content and can be suitably used as a raw material for synthesizing materials such as electronic parts that require a very low ion content.
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WO2023048351A1 (en) * | 2021-09-23 | 2023-03-30 | 삼성에스디아이 주식회사 | Composition for encapsulating organic light-emitting device and organic light-emitting device display apparatus comprising organic layer prepared therefrom |
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WO2023048351A1 (en) * | 2021-09-23 | 2023-03-30 | 삼성에스디아이 주식회사 | Composition for encapsulating organic light-emitting device and organic light-emitting device display apparatus comprising organic layer prepared therefrom |
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