JP2011051432A - Battery replacement device of vehicle - Google Patents

Battery replacement device of vehicle Download PDF

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JP2011051432A
JP2011051432A JP2009200831A JP2009200831A JP2011051432A JP 2011051432 A JP2011051432 A JP 2011051432A JP 2009200831 A JP2009200831 A JP 2009200831A JP 2009200831 A JP2009200831 A JP 2009200831A JP 2011051432 A JP2011051432 A JP 2011051432A
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battery
vehicle
speed
turned
device side
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JP5272976B2 (en
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Mitsutaka Shibagaki
光隆 柴垣
Akihiko Mototani
彰彦 本谷
Naoya Umeyama
直弥 梅山
Yoshio Oshima
嘉男 尾島
Yasutaka Miyazaki
泰孝 宮崎
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Toyota Industries Corp
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Toyota Industries Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Secondary Cells (AREA)
  • Battery Mounting, Suspending (AREA)
  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
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Abstract

<P>PROBLEM TO BE SOLVED: To replace a battery for a shorter time as compared with a conventional technique, in a battery replacement device of a vehicle taking the battery out of a battery storing part provided in the vehicle and storing a new battery in the battery storing part by an elevation means in a stopping state of the vehicle. <P>SOLUTION: This elevation means 14 is constituted to be shifted to two stages of first speed without a hindrance, even if a table 16 mounted with the battery 42 abuts on the vehicle, and second speed faster than the first speed. The battery replacement device includes a plurality of replacement device side switches 25 for detecting a rising position when elevating and moving the table 16 at the second speed by contact with the vehicle to be movable integrally with the table 16. A control device 26 decelerates from the second speed to the first speed when at least one of the replacement device side switches 25 is turned ON when elevating and driving the elevation means 14. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、車両のバッテリ交換装置に係り、詳しくは動力源として大型のバッテリを搭載した車両のバッテリ交換装置に関する。   The present invention relates to a vehicle battery exchange device, and more particularly to a vehicle battery exchange device equipped with a large battery as a power source.

電気自動車やハイブリッドカーのように動力源として大型のバッテリ(バッテリユニット)を搭載した車両のうち電気自動車においては、バッテリの充電量が所定量以下になると電気自動車に搭載された状態でバッテリの充電を行うか、消耗したバッテリを充電されたバッテリと交換することによりバッテリを満充電の状態にする必要がある。電気自動車のバッテリ交換装置として、所定位置に設けられた昇降手段の上方にバッテリ収納部が位置するように電気自動車が停止した状態で、昇降手段を用いてバッテリユニットを出し入れするものが公開されている(特許文献1参照)。特許文献1に開示されたバッテリ交換装置では、バッテリ収納部からバッテリユニットを取り出す際、あるいはバッテリ収納部にバッテリユニットを収納する際、バッテリユニットのロック装置のロックあるいはロック解除は、昇降手段の交換テーブルがバッテリユニットを適切な位置で支持していることを確認した状態で行われる。   Among vehicles equipped with a large battery (battery unit) as a power source such as an electric vehicle or a hybrid vehicle, in an electric vehicle, when the amount of charge of the battery falls below a predetermined amount, the battery is charged in the state of being mounted on the electric vehicle. Or replacing the depleted battery with a charged battery to bring the battery to a fully charged state. As a battery exchange device for an electric vehicle, a device that uses a lifting / lowering means to put in and out a battery unit in a state in which the electric vehicle is stopped so that a battery storage portion is positioned above a lifting / lowering means provided at a predetermined position is disclosed. (See Patent Document 1). In the battery exchange device disclosed in Patent Document 1, when the battery unit is taken out from the battery housing part or when the battery unit is housed in the battery housing part, the lock unit of the battery unit is locked or unlocked by replacing the lifting means. It is performed in a state where it is confirmed that the table supports the battery unit at an appropriate position.

また、特許文献1のバッテリ交換装置は、バッテリユニットを交換できる場所がバッテリ交換装置の設置場所に限定されるという問題がある。これを解消するためのバッテリ交換装置も提案されている(特許文献2参照)。特許文献2に開示されたバッテリ交換装置は、昇降機能付きの搬送台車を用いてバッテリユニット(バッテリ装置)を、電気自動車のバッテリ取り付け部に進入させた後、昇降機能によりバッテリユニットを上昇させてバッテリ取り付け部にバッテリユニットを取り付ける。電気自動車には、バッテリユニットが上昇開始位置に至ったことを検知するための上昇開始位置確認センサと、搬送台車の昇降機能によりバッテリユニットが上昇開始位置から上昇して取り付け位置に至ったことを検知するための取り付け位置確認センサとが設けられている。電気自動車には、上昇開始位置確認センサの出力信号に基づいてバッテリ装置が上昇開始位置に至ったことを報知する上昇開始位置確認ランプと、取り付け位置確認センサの出力信号に基づいてバッテリ装置が取り付け位置に至ったことを報知する取り付け位置確認ランプを備えている。このバッテリ交換装置は、作業者が搬送台車を任意の位置に停止している電気自動車のバッテリ取り付け部と対向する位置へ移動させるとともに、昇降機能を手動操作により作動させることでバッテリ交換作業が行われる。   Further, the battery exchange device of Patent Document 1 has a problem that the place where the battery unit can be exchanged is limited to the place where the battery exchange device is installed. A battery exchange device for solving this problem has also been proposed (see Patent Document 2). In the battery exchange device disclosed in Patent Document 2, a battery unit (battery device) is made to enter a battery mounting portion of an electric vehicle using a transport carriage with a lifting function, and then the battery unit is lifted by a lifting function. Attach the battery unit to the battery mount. In an electric vehicle, a rising start position confirmation sensor for detecting that the battery unit has reached the rising start position and a lifting function of the transport carriage indicate that the battery unit has been lifted from the rising start position and has reached the mounting position. An attachment position confirmation sensor for detection is provided. The electric vehicle is mounted on the electric vehicle based on the output signal from the ascent start position confirmation sensor, and the battery device is installed on the basis of the output signal from the attachment position confirmation sensor. An attachment position confirmation lamp for notifying that the position has been reached is provided. In this battery exchange device, the operator moves the transport carriage to a position facing the battery mounting portion of the electric vehicle that is stopped at an arbitrary position, and performs the battery exchange work by operating the lifting function by manual operation. Is called.

特開平6−262951号公報JP-A-6-262951 特開2002−362263号公報JP 2002-362263 A

バッテリを車両に搭載したまま充電を行なう方式に対し、バッテリ交換方式のメリットは、ガソリン車の給油と同程度未満の短時間にバッテリを満充電の状態にできる点にある。このため、バッテリ交換方式においては、バッテリ交換をより短時間で完了できるほど好ましい。前述した従来技術においては、特許文献1のバッテリ交換装置が、より短時間の交換に適するが、さらにバッテリ交換を短時間で完了する為には、昇降手段によるバッテリの昇降速度を速くすることが有効である。ところが、昇降速度を速くすると、バッテリ収納部(バッテリ取り付け部)及び車両本体に大きな衝撃を加えることなく停止させることが難しくなる。   The merit of the battery replacement method is that the battery can be fully charged in a short time, which is less than the refueling of a gasoline vehicle, as compared to the method of charging with the battery mounted on the vehicle. For this reason, in a battery exchange system, it is so preferable that battery replacement can be completed in a short time. In the above-described prior art, the battery exchange device of Patent Document 1 is suitable for a shorter time replacement, but in order to complete the battery replacement in a shorter time, the lifting speed of the battery by the lifting means can be increased. It is valid. However, if the ascending / descending speed is increased, it is difficult to stop the battery housing part (battery mounting part) and the vehicle body without applying a large impact.

また、車両に取り付けられた複数のタイヤの状態(空気圧や摩耗の状態)やサスペンションの状態は異なる。さらに、乗員及び積載物を含めた車両左右又は前後の重量バランスにはバラツキが存在する為に、車両がバッテリ交換位置に停止すると、車両のバッテリ収納部には上下方向の位置のバラツキ、および、水平方向の微小な傾きが存在する。この上下方向の位置のバラツキ、および、水平方向の傾きが、昇降手段の昇降制御をさらに難しくする。   In addition, the state of the plurality of tires attached to the vehicle (air pressure and wear state) and the state of the suspension are different. Furthermore, since there is a variation in the weight balance between the left and right or the front and rear of the vehicle including the occupant and the load, when the vehicle stops at the battery replacement position, the variation in the vertical position in the battery storage portion of the vehicle, and There is a slight horizontal tilt. The variation in the position in the vertical direction and the inclination in the horizontal direction make it more difficult to control the lifting means.

本発明は、前記従来の問題に鑑みてなされたものであり、その目的は、車両の停止状態において昇降手段により、バッテリを車両に設けられたバッテリ収納部から取り出し、新たなバッテリをバッテリ収納部に収納する車両のバッテリ交換装置において、バッテリ交換を従来技術に比べて短時間で行うことを可能にすることにある。   The present invention has been made in view of the above-described conventional problems, and an object of the present invention is to take out a battery from a battery storage portion provided in the vehicle by a lifting and lowering means when the vehicle is stopped, and to remove a new battery from the battery storage portion. In the battery exchange device for a vehicle housed in the vehicle, the battery can be exchanged in a shorter time than in the prior art.

前記第1の目的を達成するため、請求項1に記載の発明は、車両の停止状態において昇降手段により、バッテリを車両に設けられたバッテリ収納部から取り出し、新たなバッテリを前記バッテリ収納部に収納する車両のバッテリ交換装置である。そして、前記昇降手段は、バッテリが載置されるテーブルをバッテリが車両に当接しても支障の無い第1速度及び、第1速度より速い第2速度の2段階に変速可能に構成され、前記テーブルの第2速度での上昇移動時に上昇位置を検出する交換装置側スイッチが前記テーブルと一体移動可能に複数設けられ、前記昇降手段の上昇駆動時に前記交換装置側スイッチの少なくとも1個がオンになると第2速度から第1速度への減速を行う制御手段を備えている。ここで、「バッテリ」とは、1個の裸の状態のバッテリに限らず、複数のバッテリがバッテリケースに搭載されたバッテリユニットをも意味し、一般にはバッテリユニットの状態で使用される。   In order to achieve the first object, according to the first aspect of the present invention, a battery is taken out from a battery storage portion provided in a vehicle by a lifting means in a stopped state of the vehicle, and a new battery is stored in the battery storage portion. It is the battery exchange apparatus of the vehicle to accommodate. The elevating means is configured to be capable of shifting the table on which the battery is mounted in two stages of a first speed that does not hinder the battery from contacting the vehicle and a second speed that is faster than the first speed, A plurality of switching device side switches for detecting the rising position when the table is moved up at the second speed are provided so as to be able to move together with the table, and at least one of the switching device side switches is turned on when the lifting means is driven up. In this case, control means for decelerating from the second speed to the first speed is provided. Here, “battery” is not limited to a single bare battery, but also means a battery unit in which a plurality of batteries are mounted in a battery case, and is generally used in the state of a battery unit.

この発明では、バッテリが載置されるテーブルは、テーブルが停止すべき位置まで最初から一定速度で上昇するのではなく、2段階に変速されて上昇し、停止すべき位置での停止はバッテリが車両に当接しても支障の無い第1速度で上昇中に行われる。そして、第1速度に減速されるまでは第1速度より速い第2速度で上昇されるため、バッテリが載置されるテーブルはバッテリ収納部との間でバッテリの授受を行う適正位置まで、1段の速度で移動する構成より短時間で移動する。したがって、バッテリ交換を従来技術に比べて短時間で行うことができる。また、車両がバッテリ交換位置に停止した際、タイヤの状態等の関係で車両のバッテリ収納部には上下方向の位置のバラツキ、および、水平方向の微小な傾きが基本的に存在する。そのため、テーブルが上昇移動する際、先ず複数の交換装置側スイッチの少なくとも1個がオンになるが、そのとき第2速度から第1速度への減速が行われるため、減速が適正な時期に行われる。   In the present invention, the table on which the battery is placed does not rise at a constant speed from the beginning to the position where the table should be stopped, but is raised by shifting in two stages. It is performed during the ascending at the first speed that does not interfere with the vehicle. And since it raises at 2nd speed faster than 1st speed until it decelerates to 1st speed, the table in which a battery is mounted is 1 to the appropriate position which delivers and receives a battery between battery storage parts. It moves in a shorter time than the structure that moves at the stage speed. Therefore, battery replacement can be performed in a shorter time than in the prior art. In addition, when the vehicle stops at the battery replacement position, there are basically variations in the vertical position and a slight horizontal inclination in the battery storage portion of the vehicle due to the tire condition and the like. Therefore, when the table moves up, at least one of the plurality of switching device side switches is first turned on. At that time, the deceleration from the second speed to the first speed is performed, so the deceleration is performed at an appropriate time. Is called.

請求項2に記載の発明は、請求項1に記載の発明において、前記交換装置側スイッチは、一平面上に存在するように少なくとも3個設けられ、前記制御手段は前記テーブルの上昇時に、交換装置側スイッチが全てオンになったときには、所定の微小時間だけ駆動を継続した後、昇降手段の駆動を停止する。ここで、「所定の微小時間」とは、例えば、リミットスイッチのプランジャがオフの状態からオンの状態になるまでに、リミットスイッチのアクチュエータが移動する距離を前記第1速度で移動するのに要する時間と同程度の時間を意味する。   According to a second aspect of the present invention, in the first aspect of the present invention, at least three of the switching device side switches are provided so as to exist on one plane, and the control means is replaced when the table is raised. When all the device-side switches are turned on, the driving of the elevating means is stopped after the driving is continued for a predetermined minute time. Here, the “predetermined minute time” is, for example, required for moving the distance that the limit switch actuator moves at the first speed until the limit switch plunger is turned on from the off state. It means the same time as the time.

第1速度に減速した後、テーブルの上昇を停止する時期を、複数の交換装置側スイッチが全てオンになったときにする構成では、レアケースとしてバッテリ収納部が水平な状態で車両がバッテリ交換位置に停止した際、テーブルの上昇時に、交換装置側スイッチが全て同時にオンになる。そして、昇降手段は第2速度から第1速度への減速と同時に駆動停止を行うに制御されるため、テーブルの停止時における衝撃が大きくなる。しかし、この発明では、車両がバッテリ交換位置に停止した際、バッテリ収納部が水平な状態になり、テーブルの上昇時に、交換装置側スイッチが全て同時にオンになっても、昇降手段は第2速度から第1速度へ減速制御された後、所定の微小時間後に停止制御される。そのため、テーブルの停止時における衝撃が小さくなる。また、所定の微小時間とは、前述のように短いため、交換装置側スイッチが全て同時にオンになった時点で直ちに停止しなくても、バッテリ交換は短時間で行われる。   After decelerating to the first speed, when the table rise is stopped when all of the switches on the exchange side are turned on, the battery is replaced with the battery compartment in a horizontal state as a rare case. When stopped at the position, all switches on the exchange side are turned on simultaneously when the table is raised. Since the elevating means is controlled to stop driving at the same time as the deceleration from the second speed to the first speed, the impact when the table is stopped increases. However, according to the present invention, when the vehicle stops at the battery replacement position, the battery storage unit is in a horizontal state, and the lifting means is not at the second speed even if all of the switching device side switches are simultaneously turned on when the table is raised. After being controlled to decelerate from the first speed to the first speed, stop control is performed after a predetermined minute time. Therefore, the impact when the table is stopped is reduced. Further, since the predetermined minute time is short as described above, the battery replacement is performed in a short time even if the switching device side switches are all turned on at the same time and do not stop immediately.

請求項3に記載の発明は、請求項1又は請求項2に記載の発明において、前記車両はバッテリがバッテリ収納部の適正位置に収納されている状態でオンになるバッテリ検知スイッチを備えており、バッテリを前記バッテリ収納部に収納するための収納作業時には、前記バッテリ検知スイッチがオンになると前記バッテリ収納部に収納されたバッテリをロックするロック装置がロック作動される。ここで、「バッテリがバッテリ収納部の適正位置に収納されている」とは、バッテリ収納部に収納されたバッテリの位置が、バッテリをロックするロック装置が支障なく、ロックあるいはロック解除を行うことが可能な位置であることを意味する。   According to a third aspect of the present invention, in the first or second aspect of the present invention, the vehicle includes a battery detection switch that is turned on in a state where the battery is stored in an appropriate position of the battery storage unit. In the storing operation for storing the battery in the battery storage unit, when the battery detection switch is turned on, a lock device that locks the battery stored in the battery storage unit is locked. Here, “the battery is stored in an appropriate position in the battery storage unit” means that the position of the battery stored in the battery storage unit is locked or unlocked without any trouble by the locking device that locks the battery. Means a possible position.

この発明では、昇降手段により新たなバッテリがバッテリ収納部に収納される際、車両に設けられたバッテリ検知スイッチがオンの状態でロック装置がロック作動され、バッテリが適正位置に収納された状態でバッテリのロックが行われる。したがって、車両に設けられたロック装置のロックあるいはロック解除時期をバッテリ交換装置側に設けられたセンサの検知情報に基づいて判断する必要がなく、通信手段の通信異常に起因したロック装置の不正作動を防止することができる。   In this invention, when a new battery is stored in the battery storage unit by the lifting and lowering means, the lock device is locked with the battery detection switch provided on the vehicle turned on, and the battery is stored in an appropriate position. The battery is locked. Accordingly, it is not necessary to determine the lock or unlock timing of the lock device provided in the vehicle based on the detection information of the sensor provided on the battery exchange device side, and the lock device is illegally operated due to communication abnormality of the communication means. Can be prevented.

請求項1〜3に記載の発明によれば、車両の停止状態において昇降手段により、バッテリを車両に設けられたバッテリ収納部から取り出し、新たなバッテリをバッテリ収納部に収納する車両のバッテリ交換装置において、バッテリ交換を従来技術に比べて短時間で行うことを可能にする。   According to the first to third aspects of the present invention, when the vehicle is stopped, the lifting / lowering means removes the battery from the battery storage provided in the vehicle and stores the new battery in the battery storage. Therefore, the battery can be replaced in a shorter time than in the prior art.

(a)はバッテリ交換装置の模式平面図、(b)はバッテリ交換装置の模式側面図、(c)は車両と昇降手段との関係を示す模式正面図。(A) is a schematic top view of a battery exchange apparatus, (b) is a schematic side view of a battery exchange apparatus, (c) is a schematic front view which shows the relationship between a vehicle and a raising / lowering means. バッテリ取り出し手順を示し、(a)は車両がバッテリ交換位置に停止した状態のバッテリ交換装置と車両の関係を示す模式図、(b)は一部の交換装置側スイッチがオンになる位置までテーブルが移動した状態の模式図、(c)はロック装置のロックが解除された状態の模式図、(d)はバッテリが載置されたテーブルが下降位置に移動された状態の模式図。The battery removal procedure is shown, (a) is a schematic diagram showing the relationship between the battery exchange device and the vehicle in a state where the vehicle is stopped at the battery exchange position, and (b) is a table up to a position where some of the exchange device side switches are turned on. (C) is a schematic diagram in the state where the lock of the locking device is released, (d) is a schematic diagram in a state where the table on which the battery is placed is moved to the lowered position. バッテリ収納手順を示し、(a)は下降位置に位置するテーブル上にバッテリが移載された状態の模式図、(b)は一部の交換装置側スイッチがオンになる位置までバッテリを載置したテーブルが上昇した状態の模式図、(c)はバッテリがバッテリ収納部に収納されてロック装置によりロックされた状態の模式図、(d)はテーブルが下降位置に移動された状態の模式図。A battery storing procedure is shown, (a) is a schematic diagram of a state where the battery is transferred onto a table positioned at the lowered position, and (b) is a battery mounted to a position where some of the switching devices are turned on. The schematic diagram of a state where the table is raised, (c) is a schematic diagram of a state in which the battery is stored in the battery storage unit and locked by the locking device, (d) is a schematic diagram of the state where the table is moved to the lowered position .

以下、本発明を電気自動車のバッテリ交換装置に具体化した一実施形態を図1〜図3にしたがって説明する。
図1に示すように、バッテリ交換装置11は地上に設けられ、バッテリ交換装置11の上方には車両としての電気自動車41を支持する支持プレート12(図1(c)に図示)が、バッテリ交換の際に電気自動車41が水平状態で停止可能に設けられている。支持プレート12上にはバッテリ交換の際に電気自動車41の後輪に当接して電気自動車41のバッテリ交換位置への位置決めを行う車輪止め(図示せず)が設けられている。支持プレート12は、図示しないスロープから電気自動車41がバック(後退移動)で走行してバッテリ交換位置に停止するように構成されている。
Hereinafter, an embodiment in which the present invention is embodied in a battery exchange device for an electric vehicle will be described with reference to FIGS.
As shown in FIG. 1, the battery exchange device 11 is provided on the ground, and a support plate 12 (illustrated in FIG. 1C) that supports an electric vehicle 41 as a vehicle is disposed above the battery exchange device 11. In this case, the electric vehicle 41 is provided so as to be stopped in a horizontal state. A wheel stopper (not shown) is provided on the support plate 12 to contact the rear wheel of the electric vehicle 41 when the battery is replaced to position the electric vehicle 41 at the battery replacement position. The support plate 12 is configured such that the electric vehicle 41 travels in a back (reverse movement) from a slope (not shown) and stops at the battery replacement position.

電気自動車41にはバッテリ42を車体の下方から出し入れ可能に収納するバッテリ収納部43が設けられている。バッテリ42としては、複数のバッテリがバッテリケースに搭載されたバッテリユニットが使用されているが、単にバッテリと称す。バッテリ収納部43の周囲には、バッテリ収納部43に収納されたバッテリ42の落下を防止するロック装置44が設けられている。ロック装置44は、ピストンロッド44aがバッテリケースに形成された掛止孔(図示せず)に進入、離脱可能に配設されたシリンダで構成され、バッテリ42を4箇所でロック可能に構成されている。ロック装置44は、ピストンロッド44aが掛止孔に進入した状態でロック状態になるが、掛止孔は、ロック状態において昇降手段が下降移動した場合、バッテリ42の下降移動を許容可能に長孔で形成されている。掛止孔は、ロック状態におけるバッテリ42の下降量が、昇降手段14の上昇終了状態でオンになったバッテリ検知スイッチ45がオフになるように形成されている。   The electric vehicle 41 is provided with a battery storage portion 43 for storing the battery 42 so that it can be taken in and out from below the vehicle body. As the battery 42, a battery unit in which a plurality of batteries are mounted in a battery case is used, but is simply referred to as a battery. A lock device 44 that prevents the battery 42 stored in the battery storage unit 43 from dropping is provided around the battery storage unit 43. The lock device 44 is configured by a cylinder in which a piston rod 44a is disposed so as to be able to enter and leave a latch hole (not shown) formed in the battery case, and is configured to be able to lock the battery 42 at four positions. Yes. The locking device 44 is in a locked state when the piston rod 44a enters the latching hole, but the latching hole is a long hole that allows the battery 42 to move downward when the lifting / lowering means moves downward in the locked state. It is formed with. The latching hole is formed such that the battery detection switch 45 that is turned on in the state where the lifting of the elevating means 14 is turned off is turned off when the battery 42 is lowered in the locked state.

電気自動車41はバッテリ42がバッテリ収納部43の適正位置に収納されている状態でオンになるバッテリ検知スイッチ45を備えている。バッテリ42がバッテリ収納部43の適正位置に収納されているとは、バッテリ収納部43に収納されたバッテリ42の位置が、バッテリ42をロックするロック装置44が支障なく、ロックあるいはロック解除を行うことが可能な位置であることを意味する。バッテリ検知スイッチ45は複数個、この実施形態ではバッテリ42の上面の四隅にそれぞれ当接可能に4個設けられている。ロック装置44は、バッテリ交換装置11の昇降手段14の上昇駆動時に、全てのバッテリ検知スイッチ45がオンになるとバッテリ収納部43に収納されたバッテリ42をロックするように作動される。   The electric vehicle 41 includes a battery detection switch 45 that is turned on when the battery 42 is stored in an appropriate position of the battery storage unit 43. The battery 42 is stored in an appropriate position in the battery storage unit 43. The position of the battery 42 stored in the battery storage unit 43 is locked or unlocked without any trouble by the locking device 44 that locks the battery 42. Means that this is a possible position. A plurality of battery detection switches 45 are provided, and in this embodiment, four battery detection switches 45 are provided so as to be in contact with the four corners of the upper surface of the battery 42, respectively. The lock device 44 is operated so as to lock the battery 42 stored in the battery storage unit 43 when all the battery detection switches 45 are turned on when the lifting means 14 of the battery exchange device 11 is driven up.

支持プレート12には、電気自動車41が後輪を車輪止めに当接させてバッテリ交換位置に停止した状態において、バッテリ収納部43とバッテリ交換装置11との間におけるバッテリ42の移動に支障を来さない大きさの開口12aが形成されている。   The support plate 12 interferes with the movement of the battery 42 between the battery storage unit 43 and the battery exchange device 11 when the electric vehicle 41 is stopped at the battery exchange position with the rear wheel abutting the wheel stop. An opening 12a having a size not to be formed is formed.

バッテリ交換装置11は、バッテリ交換位置に停止した電気自動車41のバッテリ収納部43と対向する位置でバッテリ42を昇降する昇降手段14と、昇降手段14との間でバッテリ42の授受が可能で、搬送方向がバッテリ交換位置に停止した電気自動車41の前後方向と平行に(同じに)なるように設けられた搬送手段15とを備えている。   The battery exchange device 11 can transfer the battery 42 between the elevating means 14 and the elevating means 14 that elevates and lowers the battery 42 at a position facing the battery storage portion 43 of the electric vehicle 41 stopped at the battery exchange position. And a transport unit 15 provided so that the transport direction is parallel to (same as) the front-rear direction of the electric vehicle 41 stopped at the battery replacement position.

昇降手段14はパンタグラフ式の構成で、バッテリ42が載置されるテーブル16を昇降させるパンタグラフ機構は2組の第1リンク17及び第2リンク18を備えている。両リンク17,18は、同じ長さで中央部が軸により回動可能に連結され、上端がテーブル16に固定された一対の上側支持部材19に連結され、下端が一対の下側支持部材20に連結されている。第1リンク17は下端が下側支持部材20に回動可能に連結され、上端が上側支持部材19に形成された長孔19aに沿って移動可能に設けられた上側支軸21に回動可能に連結されている。第2リンク18は下端が下側支持部材20に形成された長孔20aに沿って移動可能に設けられた下側支軸22に回動可能に連結され、上端が上側支持部材19に回動可能に連結されている。下側支軸22はモータ23(図1(b)にのみ図示)により回動されるねじ軸24によりねじ軸24に沿って移動するスライダ(図示せず)に固定されている。そして、モータ23の正転駆動時には第1リンク17及び第2リンク18の端部の間隔が狭くなってテーブル16が上昇し、モータ23の逆転駆動時には第1リンク17及び第2リンク18の端部の間隔が広くなってテーブル16が下降するようになっている。   The elevating means 14 has a pantograph-type configuration, and the pantograph mechanism for elevating the table 16 on which the battery 42 is placed includes two sets of first links 17 and second links 18. Both the links 17 and 18 are connected to a pair of upper support members 19 having the same length and pivotable at the center by a shaft, and connected to a pair of upper support members 19 fixed to the table 16, and have a lower end paired to a pair of lower support members 20. It is connected to. The lower end of the first link 17 is rotatably connected to the lower support member 20, and the upper end of the first link 17 is rotatable to an upper support shaft 21 that is movably provided along a long hole 19 a formed in the upper support member 19. It is connected to. The second link 18 is pivotally connected to a lower support shaft 22 that has a lower end that is movable along a long hole 20 a formed in the lower support member 20, and an upper end that pivots to the upper support member 19. Connected as possible. The lower support shaft 22 is fixed to a slider (not shown) that moves along the screw shaft 24 by a screw shaft 24 that is rotated by a motor 23 (shown only in FIG. 1B). When the motor 23 is driven forward, the distance between the end portions of the first link 17 and the second link 18 is narrowed and the table 16 is raised, and when the motor 23 is driven reversely, the ends of the first link 17 and the second link 18 are driven. The interval between the portions is widened so that the table 16 is lowered.

モータ23は、バッテリ42が載置されるテーブル16をバッテリ42が車両、例えばバッテリ収納部43の一部や、バッテリ収納部43の外縁に配置されたテーパ状の案内プレート(図示せず)に当接しても支障のない第1速度と、第1速度より速い第2速度の2段階に変速可能に構成されている。テーブル16には、テーブル16の第1速度での上昇移動時に上昇位置を車両との接触により検出する交換装置側スイッチ25がテーブル16と一体移動可能に複数(この実施形態では4個)一平面上に存在するように設けられている。交換装置側スイッチ25は、昇降手段14の上昇駆動時に、テーブル16上に載置されたバッテリ42の上部がバッテリ収納部43に収納され、かつバッテリ42の上面がバッテリ検知スイッチ45に検知されない状態で、バッテリ収納部43の周囲において電気自動車41の下面に接触してオンになるリミットスイッチで構成されている。即ち、各交換装置側スイッチ25は、バッテリ収納部43内に侵入しないように、テーブル16の周囲の側面に固定されている。   The motor 23 places the table 16 on which the battery 42 is placed on a taper-shaped guide plate (not shown) arranged on the outer edge of the vehicle, for example, a part of the battery storage unit 43 or the battery storage unit 43. It is configured to be capable of shifting in two stages: a first speed that does not hinder the contact and a second speed that is faster than the first speed. The table 16 includes a plurality of exchange device side switches 25 (four in this embodiment) that can move together with the table 16 to detect the raised position by contact with the vehicle when the table 16 is moved upward at the first speed. It is provided to exist above. The switching device side switch 25 is in a state where the upper part of the battery 42 placed on the table 16 is accommodated in the battery accommodating part 43 and the upper surface of the battery 42 is not detected by the battery detection switch 45 when the elevating means 14 is driven to rise. Thus, the limit switch is turned on by contacting the lower surface of the electric vehicle 41 around the battery storage unit 43. That is, each switching device side switch 25 is fixed to the side surface around the table 16 so as not to enter the battery housing portion 43.

テーブル16は、電気自動車41がバッテリ交換位置に、バッテリ収納部43が水平から傾いた状態で停止した場合、テーブル16の上昇移動時にテーブル16がバッテリ収納部43の周縁の一部に当接して、バッテリ収納部43が水平状態になるまで電気自動車41を押し上げ、電気自動車41の傾きを修正可能に構成されている。   When the electric vehicle 41 is stopped at the battery replacement position and the battery storage unit 43 is tilted from the horizontal, the table 16 comes into contact with a part of the periphery of the battery storage unit 43 when the table 16 is moved upward. The electric vehicle 41 is pushed up until the battery storage unit 43 is in a horizontal state, and the inclination of the electric vehicle 41 can be corrected.

昇降手段14を駆動する制御手段としての制御装置26(図1(c)に図示)、即ちモータ23を制御する制御装置26は、交換装置側スイッチ25のオン・オフに基づいて昇降手段14の上昇駆動時におけるモータ23の変速時期及び停止時期を判断する。制御装置26は、昇降手段14の上昇駆動時にモータ23を先ず第2速度で駆動し、交換装置側スイッチ25の少なくとも1個がオンになると第2速度から第1速度への減速を行う。また、制御装置26はテーブル16の上昇時に、交換装置側スイッチ25が全てオンになったときには、所定の微小時間だけ駆動を継続した後、昇降手段14の駆動を停止する。所定の微小時間は、交換装置側スイッチ25が全てオンになったときから全てのバッテリ検知スイッチ45がオンになる位置までテーブル16が第1速度で上昇するのに要する時間に設定されている。即ち、所定の微小時間は、バッテリ検知スイッチ45として使用されているリミットスイッチのプランジャがオフの状態からオンの状態になるまでに、リミットスイッチのアクチュエータが移動する距離をテーブル16が第1速度で移動するのに要する時間と同程度の時間に設定されている。   A control device 26 (shown in FIG. 1C) as a control means for driving the elevating means 14, that is, a control device 26 for controlling the motor 23, is based on whether the switch 25 is turned on or off. The shift timing and stop timing of the motor 23 during the ascending drive are determined. The control device 26 first drives the motor 23 at the second speed when the elevating means 14 is driven up, and decelerates from the second speed to the first speed when at least one of the switching device side switches 25 is turned on. Further, when all of the switching device side switches 25 are turned on when the table 16 is raised, the control device 26 continues driving for a predetermined minute time and then stops driving the elevating means 14. The predetermined minute time is set to a time required for the table 16 to move up at the first speed from the time when all of the switching device side switches 25 are turned on to the position where all the battery detection switches 45 are turned on. That is, for a predetermined minute time, the table 16 indicates the distance that the limit switch actuator moves at the first speed before the plunger of the limit switch used as the battery detection switch 45 changes from the OFF state to the ON state. It is set to the same time as the time required to move.

昇降手段14は、搬送手段15との間でバッテリ42の授受(移載)を行うが、テーブル16の周囲に固定された交換装置側スイッチ25との干渉を避けるため、図1(a),(b)に示すように、搬送手段15は昇降手段14とオーバーラップしない状態で、かつ搬送手段15の一端が昇降手段14の近傍に位置するように設けられている。   The lifting / lowering means 14 exchanges (transfers) the battery 42 with the conveying means 15, but in order to avoid interference with the switching device side switch 25 fixed around the table 16, FIG. As shown in (b), the conveying means 15 is provided so as not to overlap the elevating means 14 and so that one end of the conveying means 15 is positioned in the vicinity of the elevating means 14.

搬送手段15は、一対のチェーン27aを備えたチェーンコンベア27で構成され、一対のチェーン27a間にバッテリ42を載置した状態でバッテリ42を搬送する。両チェーン27aは脚部28aを備えたフレーム28に支持され、正逆回転可能な駆動モータ29により同時に駆動される。搬送手段15は、バッテリ42を昇降手段14との間の移載位置と、バッテリ貯蔵部へのバッテリ搬送手段(いずれも図示せず)との間で搬送する。バッテリ貯蔵部とは、回収された使用済みバッテリを一時貯蔵するとともに、充電された充電済みバッテリを貯蔵する装置で、例えば、自動倉庫で構成される。   The conveyance means 15 is comprised with the chain conveyor 27 provided with a pair of chain 27a, and conveys the battery 42 in the state which mounted the battery 42 between a pair of chains 27a. Both chains 27a are supported by a frame 28 having leg portions 28a and are simultaneously driven by a drive motor 29 capable of rotating forward and reverse. The conveyance means 15 conveys the battery 42 between the transfer position between the elevating means 14 and the battery conveyance means (none of which is shown) to the battery storage unit. The battery storage unit is a device that temporarily stores the collected used battery and stores the charged battery that has been charged. For example, the battery storage unit includes an automatic warehouse.

搬送手段15の昇降手段14寄りには、搬送手段15の一端まで搬送された新たなバッテリ42を搬送手段15上から昇降手段14のテーブル16上に移載する移載装置30が設けられている。移載装置30は、リフタ31により昇降される支持部材32と、支持部材32上にピストンロッド33aが搬送手段15の搬送方向に延びるように固定されたシリンダ33とを備えている。ピストンロッド33aの先端には押圧板34が固定されている。シリンダ33は、押圧板34が搬送手段15上のバッテリ42に係合してテーブル16上へ移動可能な上昇位置と、押圧板34が搬送手段15上のバッテリ42に係合不能な待機位置(下降位置)とにリフタ31により移動される。上昇位置においてピストンロッド33aが突出することにより押圧板34がバッテリ42を搬送手段15上から昇降手段14上に移載する。   Near the raising / lowering means 14 of the conveying means 15 is provided a transfer device 30 for transferring a new battery 42 conveyed to one end of the conveying means 15 from the conveying means 15 onto the table 16 of the raising / lowering means 14. . The transfer device 30 includes a support member 32 that is moved up and down by a lifter 31, and a cylinder 33 that is fixed on the support member 32 so that a piston rod 33 a extends in the transport direction of the transport means 15. A pressing plate 34 is fixed to the tip of the piston rod 33a. The cylinder 33 has a raised position where the pressing plate 34 can be engaged with the battery 42 on the conveying means 15 and moved onto the table 16, and a standby position where the pressing plate 34 cannot be engaged with the battery 42 on the conveying means 15 ( The lifter 31 is moved to the lowered position. When the piston rod 33a protrudes at the raised position, the pressing plate 34 transfers the battery 42 from the conveying means 15 onto the lifting means 14.

なお、昇降手段14を挟んで移載装置30と反対側には、昇降手段14のテーブル16上に載置されたバッテリ42を搬送手段15上に移載する移載装置(図示せず)が設けられている。また、制御装置26は、昇降手段14だけでなく、搬送手段15及び移載装置30の制御も行う。   A transfer device (not shown) for transferring the battery 42 placed on the table 16 of the elevating means 14 onto the conveying means 15 is located on the opposite side of the transfer device 30 with the elevating means 14 interposed therebetween. Is provided. Further, the control device 26 controls not only the lifting and lowering means 14 but also the conveying means 15 and the transfer device 30.

次に前記のように構成されたバッテリ交換装置11の作用を説明する。
電気自動車41は、図示されないスロープを経由して支持プレート12上まで走行し、支持プレート12の車輪止めに後輪を載せた状態で停止する。電気自動車41がバッテリ交換のためバッテリ交換位置に停止すると、図2(a)に示すように、バッテリ収納部43が昇降手段14のテーブル16と対向する状態になる。電気自動車41は、複数のタイヤの状態(空気圧や摩耗の状態)やサスペンションの状態、さらには、乗員及び積載物を含めた車両左右又は前後の重量バランスにはバラツキが存在する為に、車両がバッテリ交換位置に停止すると、バッテリ収納部43には上下方向の位置のバラツキ、および、水平方向の微小な傾きが存在する状態が基準状態になる。この状態からバッテリ交換装置11はバッテリ交換を開始する。
Next, the operation of the battery exchange device 11 configured as described above will be described.
The electric vehicle 41 travels up to the support plate 12 via a slope (not shown), and stops with the rear wheel placed on the wheel stopper of the support plate 12. When the electric vehicle 41 stops at the battery replacement position for battery replacement, the battery storage portion 43 is in a state of facing the table 16 of the elevating means 14 as shown in FIG. Since the electric vehicle 41 has a plurality of tire states (air pressure and wear states), suspension states, and the weight balance between the left and right or the front and rear of the vehicle including passengers and loads, When the battery replacement position is stopped, the battery storage unit 43 has a reference state in which there is a variation in the vertical position and a slight horizontal inclination. From this state, the battery exchange device 11 starts battery exchange.

先ず、昇降手段14が高速の第2速度で上昇駆動される。制御装置26は、図2(b)に示すように、交換装置側スイッチ25の少なくとも1個がオンになった時点で第1速度に減速する。この時点では他の交換装置側スイッチ25及びバッテリ収納部43の上側に設けられているバッテリ検知スイッチ45は、まだオフ状態にある。また、テーブル16は、一部がバッテリ42の一部及びバッテリ収納部43の周縁の一部に当接した状態になっている。この状態からさらに昇降手段14が第1速度で上昇駆動され、テーブル16の上昇に伴って車体の傾きが修正されて水平になった時点で全ての交換装置側スイッチ25がオンになる。制御装置26は全ての交換装置側スイッチ25がオンになったときには、所定の微小時間だけモータ23の駆動を継続した後、昇降手段14の駆動を停止する。その結果、図2(c)に示すように、車体の傾きが水平に修正されてバッテリ42が全てのバッテリ検知スイッチ45をオンにする状態でテーブル16が停止する。電気自動車41の下側は走行時等に汚れ易く、交換装置側スイッチ25に光電スイッチを用いて反射部を電気自動車41の下側に設けると、反射部の汚れにより誤動作の虞がある。しかし、交換装置側スイッチ25がリミットスイッチで構成されているため、光電スイッチを使用した場合に比べて、誤動作が少なくなる。   First, the elevating means 14 is driven up at a high second speed. As shown in FIG. 2B, the control device 26 decelerates to the first speed when at least one of the switching device side switches 25 is turned on. At this time, the other switch 25 and the battery detection switch 45 provided above the battery storage unit 43 are still in the off state. Further, a part of the table 16 is in contact with a part of the battery 42 and a part of the peripheral edge of the battery storage part 43. From this state, the elevating means 14 is further driven to rise at the first speed, and when the table 16 is raised, the tilt of the vehicle body is corrected and becomes horizontal, so that all the switching device side switches 25 are turned on. When all the switching device side switches 25 are turned on, the control device 26 continues to drive the motor 23 for a predetermined minute time, and then stops driving the elevating means 14. As a result, as shown in FIG. 2C, the table 16 stops in a state where the inclination of the vehicle body is corrected to be horizontal and the battery 42 turns on all the battery detection switches 45. The lower side of the electric vehicle 41 is easily contaminated during traveling or the like, and if a reflection part is provided on the lower side of the electric vehicle 41 by using a photoelectric switch for the switching device side switch 25, there is a risk of malfunction due to contamination of the reflection part. However, since the switching device side switch 25 is constituted by a limit switch, malfunctions are reduced as compared with the case where a photoelectric switch is used.

そして、全てのバッテリ検知スイッチ45がオンになると、図2(c)に示すように、ロック装置44がロック解除駆動され、ピストンロッド44aはバッテリ42の下降に支障を来さない位置に移動されてロックが解除される。この状態ではバッテリ42はテーブル16により水平に支持されているため、ロック装置44のロック解除動作が円滑に行われる。次に昇降手段14が下降駆動され、図2(d)に示すように、バッテリ42はテーブル16に載置されて搬送手段15への移載位置まで下降される。また、テーブル16の下降により、電気自動車41は傾いた状態になる。次に図示しない移載装置が駆動されて、バッテリ42がテーブル16上から搬送手段15上に移載される。その後、搬送手段15が駆動されて使用済みのバッテリ42はバッテリ交換装置11から搬出される。   When all the battery detection switches 45 are turned on, the lock device 44 is driven to unlock as shown in FIG. 2C, and the piston rod 44a is moved to a position that does not hinder the battery 42 from descending. The lock is released. In this state, since the battery 42 is horizontally supported by the table 16, the unlocking operation of the locking device 44 is performed smoothly. Next, the raising / lowering means 14 is driven downward, and the battery 42 is placed on the table 16 and lowered to the transfer position to the conveying means 15 as shown in FIG. Further, as the table 16 descends, the electric vehicle 41 is tilted. Next, a transfer device (not shown) is driven, and the battery 42 is transferred from the table 16 onto the transport means 15. Thereafter, the transport unit 15 is driven and the used battery 42 is unloaded from the battery exchange device 11.

次に満充電された新たなバッテリ42がバッテリ貯蔵部からバッテリ搬送手段により搬送手段15上に移載されてバッテリ交換装置11に搬入される。そして、新たなバッテリ42は搬送手段15により昇降手段14の近傍の移載位置まで搬送される。その状態で移載装置30が駆動され、新たなバッテリ42は搬送手段15上から昇降手段14のテーブル16上に移載されて図3(a)に示す状態になる。   Next, the fully charged new battery 42 is transferred from the battery storage unit onto the transfer means 15 by the battery transfer means and is carried into the battery exchange device 11. The new battery 42 is transported by the transport means 15 to a transfer position in the vicinity of the elevating means 14. In this state, the transfer device 30 is driven, and the new battery 42 is transferred from the conveying means 15 onto the table 16 of the elevating means 14 to be in the state shown in FIG.

次に昇降手段14が高速の第2速度で上昇駆動される。そして、図3(b)に示すように、バッテリ42がバッテリ収納部43に進入し、交換装置側スイッチ25の少なくとも1個がオンになる位置までテーブル16が上昇すると、昇降手段14は第1速度に減速される。この時点では他の交換装置側スイッチ25及び全てのバッテリ検知スイッチ45はオフ状態にある。また、テーブル16は、一部がバッテリ収納部43の周縁の一部に当接した状態になっている。この状態からさらに昇降手段14が第1速度で上昇駆動され、テーブル16の上昇に伴って車体の傾きが修正されて水平になった時点で全ての交換装置側スイッチ25がオンになる。制御装置26は全ての交換装置側スイッチ25がオンになったときには、所定の微小時間だけモータ23の駆動を継続した後、昇降手段14の駆動を停止する。その結果、図3(c)に示すように、車体の傾きが水平に修正されてバッテリ42が全てのバッテリ検知スイッチ45をオンにする状態でテーブル16が停止する。   Next, the elevating means 14 is driven to rise at a high second speed. Then, as shown in FIG. 3B, when the battery 42 enters the battery storage portion 43 and the table 16 is raised to a position where at least one of the switching device side switches 25 is turned on, the lifting means 14 is moved to the first position. Decelerated to speed. At this time, the other switching device side switch 25 and all the battery detection switches 45 are in the OFF state. Further, a part of the table 16 is in contact with a part of the peripheral edge of the battery storage unit 43. From this state, the elevating means 14 is further driven to rise at the first speed, and when the table 16 is raised, the tilt of the vehicle body is corrected and becomes horizontal, so that all the switching device side switches 25 are turned on. When all the switching device side switches 25 are turned on, the control device 26 continues to drive the motor 23 for a predetermined minute time, and then stops driving the elevating means 14. As a result, as shown in FIG. 3C, the table 16 stops in a state where the inclination of the vehicle body is corrected to be horizontal and the battery 42 turns on all the battery detection switches 45.

そして、全てのバッテリ検知スイッチ45がオンになると、図3(c)に示すように、ロック装置44がロック駆動され、ピストンロッド44aはバッテリ42と係合してバッテリ42を保持可能なロック位置に移動される。次に昇降手段14が下降駆動され、図3(d)に示すように、新たなバッテリ42はバッテリ収納部43内にピストンロッド44aにより支持されたロック状態で収納され、テーブル16が下降位置に配置されることによりバッテリ交換作業が完了する。   When all the battery detection switches 45 are turned on, as shown in FIG. 3C, the lock device 44 is driven to lock, and the piston rod 44a engages with the battery 42 to hold the battery 42. Moved to. Next, the lifting / lowering means 14 is driven downward, and as shown in FIG. 3D, the new battery 42 is stored in the battery storage portion 43 in a locked state supported by the piston rod 44a, and the table 16 is moved to the lowering position. The battery replacement work is completed by the arrangement.

なお、電気自動車41がバッテリ交換位置に停止した際、レアケースとしてバッテリ収納部43が水平状態となるように停止する場合がある。その場合、テーブル16が第2速度で上昇中に全ての交換装置側スイッチ25が同時にオンになる。全ての交換装置側スイッチ25がオンになったときにテーブル16を停止させる構成では、第2速度から第1速度への減速と、停止制御とが同時に行われるため衝撃が大きくなる。しかし、制御装置26は、全ての交換装置側スイッチ25がオンになったときから所定の微小時間駆動を継続した後、昇降手段14の駆動を停止するため、テーブル16は確実に第1速度に減速した後、停止する。   In addition, when the electric vehicle 41 stops at the battery replacement position, the battery storage unit 43 may stop in a horizontal state as a rare case. In that case, all the switching device side switches 25 are simultaneously turned on while the table 16 is moving up at the second speed. In the configuration in which the table 16 is stopped when all the switching device side switches 25 are turned on, the impact is increased because the deceleration from the second speed to the first speed and the stop control are performed simultaneously. However, since the control device 26 continues driving for a predetermined minute time after all the switching device side switches 25 are turned on, the control device 26 stops driving the elevating means 14, so that the table 16 is surely set to the first speed. Stop after slowing down.

この実施形態によれば、以下に示す効果を得ることができる。
(1)バッテリ42を昇降する昇降手段14は、バッテリ42が載置されるテーブル16をバッテリが車両に当接しても支障の無い第1速度及び、第1速度より速い第2速度の2段階に変速可能に構成されている。そのため、バッテリ42が載置されるテーブル16はバッテリ収納部43との間でバッテリ42の授受を行う適正位置まで、1段の速度で移動する構成より短時間で移動する。したがって、バッテリ交換を従来技術に比べて短時間で行うことができる。
According to this embodiment, the following effects can be obtained.
(1) The elevating means 14 for elevating and lowering the battery 42 has two stages of a first speed that does not hinder the battery 16 coming into contact with the vehicle and a second speed that is faster than the first speed. It is configured to be capable of shifting. Therefore, the table 16 on which the battery 42 is placed moves in a shorter time than the configuration in which the table 16 moves to a proper position where the battery 42 is transferred to and from the battery storage unit 43 at a single speed. Therefore, battery replacement can be performed in a shorter time than in the prior art.

(2)バッテリ交換装置11は、テーブル16の第1速度での上昇移動時に上昇位置を検出する交換装置側スイッチ25がテーブル16と一体移動可能に複数設けられ、昇降手段14の上昇駆動時に交換装置側スイッチ25の少なくとも1個がオンになると第2速度から第1速度への減速を行う制御手段(制御装置26)を備えている。したがって、タイヤの状態等の関係でバッテリ収納部43が水平から傾いた状態で電気自動車41がバッテリ交換位置に停止した状態で、その傾きを利用して第2速度から第1速度への適切な減速時期を設定することができる。   (2) The battery exchanging device 11 is provided with a plurality of exchanging device side switches 25 that detect the ascending position when the table 16 is moved up at the first speed so as to be able to move together with the table 16 and is exchanged when the elevating means 14 is driven up When at least one of the device-side switches 25 is turned on, a control means (control device 26) is provided that decelerates from the second speed to the first speed. Therefore, when the electric vehicle 41 is stopped at the battery replacement position while the battery storage unit 43 is inclined from the horizontal due to the condition of the tire and the like, an appropriate change from the second speed to the first speed is performed using the inclination. Deceleration timing can be set.

(3)交換装置側スイッチ25は、一平面上に存在するように少なくとも3個設けられ、制御装置26はテーブル16の上昇時に、交換装置側スイッチ25が全てオンになったときには、所定の微小時間だけ駆動を継続した後、昇降手段14の駆動を停止する。したがって、車両がバッテリ交換位置に停止した際、レアケースであるバッテリ収納部43が水平な状態になった場合でも、昇降手段14は第2速度から第1速度へ減速制御された後、所定の微小時間後に停止制御されるため、テーブル16停止時における衝撃が小さくなる。また、所定の微小時間とは、前述のように短いため、交換装置側スイッチ25が全て同時にオンになった時点で直ちに停止しなくても、バッテリ交換は短時間で行われる。   (3) At least three switching device side switches 25 are provided so as to exist on one plane, and the control device 26 has a predetermined minute amount when the switching device side switches 25 are all turned on when the table 16 is raised. After continuing the driving for the time, the driving of the elevating means 14 is stopped. Accordingly, when the vehicle stops at the battery replacement position, even when the battery housing 43, which is a rare case, is in a horizontal state, the elevating means 14 is controlled to decelerate from the second speed to the first speed, Since the stop control is performed after a short time, the impact when the table 16 stops is reduced. Further, since the predetermined minute time is short as described above, the battery replacement is performed in a short time even if the switching device side switches 25 are all turned on at the same time and do not stop immediately.

(4)電気自動車41はバッテリ42がバッテリ収納部43の適正位置に収納されている状態でオンになるバッテリ検知スイッチ45を備えている。そして、バッテリ42をバッテリ収納部43に収納するための昇降手段14の上昇駆動時には、バッテリ検知スイッチ45がオンの状態でバッテリ収納部43に収納されたバッテリ42をロックするロック装置44がロック作動される。したがって、電気自動車41に設けられたロック装置44のロックあるいはロック解除時期をバッテリ交換装置側に設けられたセンサの検知情報に基づいて判断する必要がなく、バッテリ交換装置側の情報を入手する際の通信手段の通信異常に起因したロック装置44の不正作動を防止することができる。   (4) The electric vehicle 41 includes a battery detection switch 45 that is turned on in a state where the battery 42 is stored in an appropriate position of the battery storage unit 43. When the lifting / lowering means 14 for storing the battery 42 in the battery storage unit 43 is driven upward, the lock device 44 that locks the battery 42 stored in the battery storage unit 43 with the battery detection switch 45 turned on is locked. Is done. Therefore, it is not necessary to determine the lock or unlock timing of the lock device 44 provided in the electric vehicle 41 based on the detection information of the sensor provided on the battery exchange device side, and when obtaining information on the battery exchange device side Unauthorized operation of the locking device 44 due to communication abnormality of the communication means can be prevented.

(5)交換装置側スイッチ25は車両との接触によりテーブル16の上昇位置の検出を行うように、例えば、リミットスイッチで構成され、バッテリ収納部43の周縁において電気自動車41の下面と係合することでオンになる。したがって、車両と非接触の状態で上昇位置の検出を行う構成に比べて、取付位置の設定が容易になる。   (5) The switching device side switch 25 is configured by, for example, a limit switch so as to detect the raised position of the table 16 by contact with the vehicle, and engages with the lower surface of the electric vehicle 41 at the periphery of the battery storage unit 43. It turns on. Therefore, the setting of the mounting position is facilitated as compared with the configuration in which the raised position is detected in a non-contact state with the vehicle.

(6)交換装置側スイッチ25はリミットスイッチで構成されているため、光電スイッチを使用した場合に比べて、誤動作が少なくなる。
(7)ロック装置44は、ロック状態においてテーブル16に当接しているバッテリ42が、テーブル16の昇降にともなって移動可能に構成されている。したがって、バッテリ収納部43が水平から傾いた状態で電気自動車41がバッテリ交換位置に停止した場合でも、テーブル16は傾いたバッテリ42に当接した後、バッテリ42を水平に支持する上昇停止位置まで円滑に移動することができる。
(6) Since the switching device side switch 25 is configured by a limit switch, malfunctions are reduced as compared to the case where a photoelectric switch is used.
(7) The lock device 44 is configured such that the battery 42 that is in contact with the table 16 in the locked state is movable as the table 16 is moved up and down. Therefore, even when the electric vehicle 41 stops at the battery replacement position with the battery storage portion 43 tilted from the horizontal, the table 16 comes into contact with the tilted battery 42 and then reaches the lift stop position that supports the battery 42 horizontally. It can move smoothly.

実施形態は前記に限定されるものではなく、例えば、次のように具体化してもよい。
○ 昇降手段14はパンタグラフ式の構成に限らず、例えば、鉛直方向に延びるボールねじを利用してテーブル16を昇降させる構成としてもよい。
The embodiment is not limited to the above, and may be embodied as follows, for example.
The elevating means 14 is not limited to a pantograph type configuration, and may be configured to elevate the table 16 using a ball screw extending in the vertical direction, for example.

○ 車両側にバッテリ検知スイッチ45を設けずに、昇降手段14の上昇駆動時にテーブル16がバッテリ42をバッテリ収納部43の適正位置において支持する状態になった事の情報を通信手段でバッテリ交換装置11から車両側に送信するようにしてもよい。   ○ Without providing the battery detection switch 45 on the vehicle side, the information that the table 16 is in a state of supporting the battery 42 at the appropriate position of the battery housing portion 43 when the elevating means 14 is driven upward is communicated by the battery exchanging device. 11 may be transmitted to the vehicle side.

○ ロック装置44は、ロックピン(ピストンロッド44a)を水平にスライドさせてバッテリ42側に形成された長孔に挿入してロックする構成に限らない。例えば、バッテリ42側にピンを突設し、車両側にピンをつかむ把持装置を設けてもよい。また、ツメ形状のロック部材が垂直面内で回転することでバッテリを支えるロック位置と、ロック解除位置とに配置される構成の装置としてもよい。   The locking device 44 is not limited to a configuration in which a lock pin (piston rod 44a) is slid horizontally and inserted into a long hole formed on the battery 42 side to be locked. For example, a gripping device that protrudes a pin on the battery 42 side and holds the pin on the vehicle side may be provided. Moreover, it is good also as an apparatus of the structure arrange | positioned at the lock position which supports a battery, and a lock release position, when a nail | claw-shaped lock member rotates in a vertical plane.

○ 交換装置側スイッチ25やバッテリ検知スイッチ45はリミットスイッチに限らず、リードスイッチや光電スイッチ等の他のスイッチを用いてもよい。しかし、光電スイッチよりリードスイッチが好ましい。例えば、交換装置側スイッチ25としてリードスイッチを用い、車両側にはテーブル16が第2速度から第1速度への減速を行うべき位置に達したときリードスイッチをオンにさせる位置に永久磁石を設ける。また、光電スイッチの場合は、例えば、投受光部を光が略水平に進む状態でテーブル上面より下側においてテーブル16に取り付ける。また、車両側(電気自動車41側)には、テーブル上面がバッテリ収納部43に収容された状態のバッテリ42に当接する状態において、前記投受光部からの投光を投受光部に反射可能な状態で反射部を設ける。   The exchange device side switch 25 and the battery detection switch 45 are not limited to limit switches, and other switches such as a reed switch and a photoelectric switch may be used. However, a reed switch is preferred over a photoelectric switch. For example, a reed switch is used as the switching device side switch 25, and a permanent magnet is provided on the vehicle side at a position where the reed switch is turned on when the table 16 reaches a position to be decelerated from the second speed to the first speed. . In the case of a photoelectric switch, for example, the light projecting / receiving unit is attached to the table 16 below the table upper surface in a state where the light travels substantially horizontally. In addition, on the vehicle side (electric vehicle 41 side), the light projected from the light projecting / receiving unit can be reflected to the light projecting / receiving unit in a state where the upper surface of the table is in contact with the battery 42 accommodated in the battery housing 43. A reflection part is provided in the state.

○ 昇降手段14を搬送手段15の一対のチェーン27aの間に配置してもよい。この場合、テーブル16の搬送手段15の搬送方向と直交する方向の長さを、一対のチェーン27a間の長さより短く形成する。また、交換装置側スイッチ25と搬送手段15との干渉を避けるため、交換装置側スイッチ25はテーブル16の上昇移動時にフレーム28と干渉しない特殊な形状のブラケット、例えば、U字状のブラケットを介してテーブル16に固定される。   The lifting / lowering means 14 may be disposed between the pair of chains 27 a of the transport means 15. In this case, the length of the table 16 in the direction orthogonal to the conveying direction of the conveying means 15 is formed shorter than the length between the pair of chains 27a. Further, in order to avoid interference between the exchange device side switch 25 and the conveying means 15, the exchange device side switch 25 is connected via a specially shaped bracket that does not interfere with the frame 28 when the table 16 is moved upward, for example, a U-shaped bracket. To the table 16.

○ 搬送手段15の搬送方向と、バッテリ交換位置に停止した車両の前後方向との関係は、平行(同方向)に限らず直交であってもよい。
○ 車両が後退移動でバッテリ交換位置へ進んで停止するのではなく、前進移動でバッテリ交換位置へ進んで停止する構成としてもよい。この場合、車輪止めは、車両の前輪に当接して車両のバッテリ交換位置への位置決めを行う。
The relationship between the transport direction of the transport means 15 and the front-rear direction of the vehicle stopped at the battery replacement position is not limited to being parallel (same direction) but may be orthogonal.
O It is good also as a structure which advances to a battery replacement position by a forward movement, and does not stop, instead of a vehicle moving forward to a battery replacement position by a backward movement. In this case, the wheel stopper contacts the front wheel of the vehicle and positions the vehicle at the battery replacement position.

○ 搬送手段15はチェーンコンベアに限らず、ベルトコンベアやローラコンベアで構成してもよい。ローラコンベアの場合、移載装置30は、シリンダ33が上昇位置と搬送手段15の下方の下降位置とにリフタ31により移動される構成は採用できず、ローラコンベアの上方で押圧板34がバッテリ42を押圧可能な位置と、押圧板34がローラコンベア上のバッテリ42と干渉しない位置とに移動可能に構成される。   The conveying means 15 is not limited to a chain conveyor but may be a belt conveyor or a roller conveyor. In the case of a roller conveyor, the transfer device 30 cannot adopt a configuration in which the cylinder 33 is moved by the lifter 31 between the raised position and the lowered position below the conveying means 15, and the pressing plate 34 is connected to the battery 42 above the roller conveyor. And a position where the pressing plate 34 does not interfere with the battery 42 on the roller conveyor.

○ バッテリ交換の際に車両がバッテリ交換装置11の上方で停止する構成として、バッテリ交換装置11を地上に形成したピット内に設け、車両はそのピットを覆うプレート上、あるいはピットを跨ぐように地上で停止する構成としてもよい。   ○ As a configuration in which the vehicle stops above the battery exchange device 11 when replacing the battery, the battery exchange device 11 is provided in a pit formed on the ground, and the vehicle is on the plate covering the pit or on the ground so as to straddle the pit. It is good also as a structure which stops by.

○ 車両は動力源として大型のバッテリを搭載した車両であればよく、バッテリのみを走行用動力源として備えた電気自動車41に限らず、モータ及びエンジンの両方を備えたハイブリッドカーであってもよい。   The vehicle may be a vehicle equipped with a large battery as a power source, and is not limited to the electric vehicle 41 having only the battery as a driving power source, but may be a hybrid car having both a motor and an engine. .

以下の技術的思想(発明)は前記実施形態から把握できる。
(1)請求項1〜請求項3のいずれか一項に記載の発明において、前記交換装置側スイッチは車両との接触により検出を行う。
The following technical idea (invention) can be understood from the embodiment.
(1) In the invention according to any one of claims 1 to 3, the switching device side switch performs detection by contact with a vehicle.

(2)請求項3に記載の発明において、前記ロック装置は、ロック状態において前記テーブルに当接しているバッテリが、テーブルの昇降にともなって移動可能に構成されている。   (2) In the invention described in claim 3, the lock device is configured such that a battery in contact with the table in the locked state is movable as the table is raised and lowered.

11…バッテリ交換装置、14…昇降手段、16…テーブル、25…交換装置側スイッチ、26…制御手段としての制御装置、41…車両としての電気自動車、42…バッテリ、43…バッテリ収納部、44…ロック装置、45…バッテリ検知スイッチ。   DESCRIPTION OF SYMBOLS 11 ... Battery exchange apparatus, 14 ... Elevating means, 16 ... Table, 25 ... Switch apparatus side switch, 26 ... Control apparatus as control means, 41 ... Electric vehicle as vehicle, 42 ... Battery, 43 ... Battery storage part, 44 ... lock device, 45 ... battery detection switch.

Claims (3)

車両の停止状態において昇降手段により、バッテリを車両に設けられたバッテリ収納部から取り出し、新たなバッテリを前記バッテリ収納部に収納する車両のバッテリ交換装置であって、
前記昇降手段は、バッテリが載置されるテーブルをバッテリが車両に当接しても支障の無い第1速度及び、第1速度より速い第2速度の2段階に変速可能に構成され、前記テーブルの第2速度での上昇移動時に上昇位置を検出する交換装置側スイッチが前記テーブルと一体移動可能に複数設けられ、前記昇降手段の上昇駆動時に前記交換装置側スイッチの少なくとも1個がオンになると第2速度から第1速度への減速を行う制御手段を備えていることを特徴とする車両のバッテリ交換装置。
A vehicle battery exchange device for a vehicle that takes out a battery from a battery storage portion provided in the vehicle and lifts a new battery into the battery storage portion by the lifting means in a stop state of the vehicle,
The elevating means is configured to be able to shift the table on which the battery is mounted in two stages of a first speed that does not hinder the battery from coming into contact with the vehicle and a second speed that is faster than the first speed. A plurality of switching device side switches for detecting the rising position during the upward movement at the second speed are provided so as to be able to move integrally with the table. When at least one of the switching device side switches is turned on when the lifting means is driven upward, A battery exchange device for a vehicle, comprising control means for decelerating from the second speed to the first speed.
前記交換装置側スイッチは、一平面上に存在するように少なくとも3個設けられ、前記制御手段は前記テーブルの上昇時に、交換装置側スイッチが全てオンになったときには、所定の微小時間だけ駆動を継続した後、昇降手段の駆動を停止する請求項1に記載の車両のバッテリ交換装置。   The switching device side switch is provided in at least three so as to exist on one plane, and the control means is driven for a predetermined minute time when all the switching device side switches are turned on when the table is raised. The vehicle battery exchange device for a vehicle according to claim 1, wherein the driving of the elevating means is stopped after continuing. 前記車両はバッテリがバッテリ収納部の適正位置に収納されている状態でオンになるバッテリ検知スイッチを備えており、バッテリを前記バッテリ収納部に収納するための収納作業時には、前記バッテリ検知スイッチがオンになると前記バッテリ収納部に収納されたバッテリをロックするロック装置がロック作動される請求項1又は請求項2に記載の車両のバッテリ交換装置。   The vehicle includes a battery detection switch that is turned on when the battery is stored in an appropriate position of the battery storage unit, and the battery detection switch is turned on during storage work for storing the battery in the battery storage unit. The vehicle battery exchange device for a vehicle according to claim 1 or 2, wherein a lock device for locking the battery stored in the battery storage portion is locked.
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JP2011189910A (en) * 2010-03-16 2011-09-29 Toyota Industries Corp Battery replacing system of vehicle
JP2011189909A (en) * 2010-03-16 2011-09-29 Toyota Industries Corp Battery replacing device of vehicle
CN111332262A (en) * 2018-11-30 2020-06-26 蔚来汽车有限公司 Coupling device for power battery of electric automobile and electric automobile
CN113022287A (en) * 2021-03-01 2021-06-25 西华大学 Continuous battery replacement system with auxiliary driving mode and battery replacement method
JP2022109997A (en) * 2016-12-30 2022-07-28 上海電巴新能源科技有限公司 Battery replacement movable work bench and speed replacement system
WO2024140001A1 (en) * 2022-12-30 2024-07-04 奥动新能源汽车科技有限公司 Battery pack locking state detection system and method, electronic device and medium

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Cited By (13)

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JP2011189909A (en) * 2010-03-16 2011-09-29 Toyota Industries Corp Battery replacing device of vehicle
JP2011189910A (en) * 2010-03-16 2011-09-29 Toyota Industries Corp Battery replacing system of vehicle
US11845355B2 (en) 2016-12-30 2023-12-19 Shanghai Dianba New Energy Technology Co., Ltd. Movable platform for replacing battery and quick replacing system
JP7482934B2 (en) 2016-12-30 2024-05-14 上海電巴新能源科技有限公司 Battery exchange mobile workbench and speed exchange system
US11958379B2 (en) 2016-12-30 2024-04-16 Shanghai Dianba New Energy Technology Co., Ltd. Unlocking device of a movable platform for replacing battery, battery replacing platform and movable battery replacing platform
JP2022109997A (en) * 2016-12-30 2022-07-28 上海電巴新能源科技有限公司 Battery replacement movable work bench and speed replacement system
JP2022127632A (en) * 2016-12-30 2022-08-31 上海電巴新能源科技有限公司 Movable workbench for replacing battery and quick replacing system
US11958378B2 (en) 2016-12-30 2024-04-16 Shanghai Dianba New Energy Technology Co., Ltd. Movable platform for replacing battery and quick replacing system
CN111332262B (en) * 2018-11-30 2023-10-31 蔚来(安徽)控股有限公司 Coupling device for power battery of electric automobile and electric automobile
CN111332262A (en) * 2018-11-30 2020-06-26 蔚来汽车有限公司 Coupling device for power battery of electric automobile and electric automobile
CN113022287B (en) * 2021-03-01 2023-11-10 中京未来(北京)科技有限公司 Continuous power conversion system with auxiliary driving mode and power conversion method
CN113022287A (en) * 2021-03-01 2021-06-25 西华大学 Continuous battery replacement system with auxiliary driving mode and battery replacement method
WO2024140001A1 (en) * 2022-12-30 2024-07-04 奥动新能源汽车科技有限公司 Battery pack locking state detection system and method, electronic device and medium

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