JP2011051056A - Hanging type cooperation working robot - Google Patents

Hanging type cooperation working robot Download PDF

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JP2011051056A
JP2011051056A JP2009201792A JP2009201792A JP2011051056A JP 2011051056 A JP2011051056 A JP 2011051056A JP 2009201792 A JP2009201792 A JP 2009201792A JP 2009201792 A JP2009201792 A JP 2009201792A JP 2011051056 A JP2011051056 A JP 2011051056A
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work
robot
suspended
cooperative
arm
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JP5167548B2 (en
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Takakatsu Isozumi
隆勝 五十棲
Toshikazu Kawasaki
俊和 川▲崎▼
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Kawada Industries Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/0009Constructional details, e.g. manipulator supports, bases
    • B25J9/0018Bases fixed on ceiling, i.e. upside down manipulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/0084Programme-controlled manipulators comprising a plurality of manipulators
    • B25J9/0087Dual arms

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  • Mechanical Engineering (AREA)
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a working robot capable of being arranged even if an obstacle is present on a floor near a working place when the working robot is thrown to the working place where it coexists and cooperates with a person, capable of securing the safety of a worker when the working robot is arranged, and not requiring not only positioning at high accuracy but also the alteration of a large scale of a work command. <P>SOLUTION: The hanging type working robot includes: an image-photographing means; at least one working arm having a joint for reversely driving a movable part so as to be input; a body for supporting the working arm; a support member fixed and hung down so as to attach and detach a base to/from a ceiling or a wall of the working place and supporting the body and the image-photographing means by a tip; an operation control means for recognizing a relative position of a workpiece and the working robot at the working place based on an image photographed by the image-photographing means and performing work relative to the workpiece by the working arm based on the relative position; and an output control means for reducing an output of a motor for operating the joint of the working arm when it is recognized that the work is performed while the working robot coexists and cooperates with the person. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、人と共存、協調することが予定されるロボット(以下、「協調作業ロボット」と呼ぶ。)に関し、特には、ロボットの支持のためのスペースを作業場所の床に確保する必要のない吊下げ型の協調作業ロボットに関するものである。   The present invention relates to a robot scheduled to coexist and cooperate with a person (hereinafter referred to as “cooperative work robot”), and in particular, it is necessary to secure a space for supporting the robot on the floor of the work place. It is not related to a hanging type collaborative robot.

今日の産業用ロボットの多くは、高速化され、人では為し得ない重量物の移動や組立、悪環境での作業等に使用されている。一方、ヒューマノイドロボットのような自律形ロボットも進歩してきている。   Many of today's industrial robots have been increased in speed and are used for moving and assembling heavy objects that cannot be done by humans, and working in adverse environments. On the other hand, autonomous robots such as humanoid robots are also progressing.

それゆえ今後は、1人ないし数人の作業者が1つの製品を作り上げるセル生産の現場等に投入することが予定される協調作業ロボットが多くなると予想され、かかる協調作業ロボットに用いる作業ロボットとしては従来、例えば特許文献1記載の双腕ロボットのように、下半身に台車を具え、その台車で作業場所内の床上を簡便に移動することで、作業腕を持つ上半身を作業台上等の作業領域の近傍の作業位置に位置させることができるものが提案されている。   Therefore, in the future, it is expected that more collaborative robots will be introduced to cell production sites where one or several workers create one product. In the past, like the double-arm robot described in Patent Document 1, for example, a lower body is provided with a carriage, and the carriage moves easily on the floor in the work place, so that the upper body with a work arm can be operated on the work table. There has been proposed one that can be positioned at a work position in the vicinity of the region.

特開2007−118176号公報JP 2007-118176 A

しかしながら、作業位置の近傍の床上には、作業者が用いる他の作業台や、無人搬送台車の走路等の障害物が存在する場合があり、上記特許文献1に記載されたように台車で床上を移動する作業ロボットを協調作業ロボットとして用いたのでは、それらの障害物が妨げになって作業位置に上半身を移動させられず、作業位置から作業領域に作業腕を伸ばして作業を行わせるのが困難な場合がある。   However, on the floor in the vicinity of the work position, there may be other work tables used by the worker and obstacles such as a runway of the automatic guided vehicle. If the work robot that moves is used as a collaborative work robot, the obstacles prevent it from moving the upper body to the work position, and the work arm is extended from the work position to the work area to perform the work. May be difficult.

このため、支持位置を作業場所の床上に確保する必要がないように吊下げ型の作業ロボットを作業位置に配置してそこから作業腕を作業領域に伸ばさせることも考えられるが、作業者との干渉に対し防護柵なしで安全を確保する本質安全設計がなされていない従来の吊下げ固定型の産業用ロボットでは、協調作業ロボットとして作業場所に投入することは作業者の安全上の問題から難しい。   For this reason, it is conceivable that a suspended work robot is arranged at the work position so that it is not necessary to secure the support position on the floor of the work place, and the work arm is extended from there to the work area. In conventional suspended fixed industrial robots that have not been designed for intrinsic safety to ensure safety without protective fences against interference, it is a safety problem for workers to put them in the work place as a collaborative work robot difficult.

しかも上記吊下げ固定型の産業用ロボットや移動型作業ロボットも含めて従来の作業ロボットでは、作業領域やワークに対するロボットの位置決めが高精度になされることを前提に作業命令がプログラミングされているため、作業位置に大まかな位置決め状態で配置して作業させようとすると作業命令の大規模な改変が必要となり極めて困難である。   In addition, conventional work robots, including the above-described suspended and fixed industrial robots and mobile work robots, are programmed with work instructions on the premise that the robot is positioned with respect to the work area and workpiece with high accuracy. If an attempt is made to arrange the work position in a rough positioning state and perform the work, a large-scale modification of the work instruction is required, which is extremely difficult.

ところで、人と同様に胴部の左右に双腕を具え、人との共存・協調を前提に設計されたヒューマノイド型ロボットにおいては、上記の本質安全設計の観点および動作の教示の便宜から、外力で動かせる逆入力可能な構造の関節を持つものが知られている。   By the way, for humanoid robots that have two arms on the left and right sides of the torso, like humans, and that are designed on the premise of coexistence and cooperation with humans, an external force is used from the viewpoint of intrinsic safety design and the teaching of operation. It is known to have a joint with a reverse input structure that can be moved by.

それゆえこの発明は、セル生産の現場等の人と共存、協調する作業場所に作業ロボットを投入する場合に、作業場所内の作業位置の近傍の床上に障害物があっても作業ロボットを作業位置に配置して作業させることができ、かつ上述したヒューマノイド型ロボットの本質安全設計の観点に鑑みて、その作業ロボットを作業位置に防護柵なしで配置しても作業者の安全を確保することができ、しかも作業場所への投入の際に高精度な位置決めも作業命令の大規模な改変も要しない協調作業ロボットを提供することを目的としている。   Therefore, the present invention allows a work robot to be operated even if there is an obstacle on the floor near the work position in the work place when the work robot is put into a work place that coexists and cooperates with a person at the cell production site or the like. In view of the intrinsic safety design of the humanoid robot described above, it is possible to ensure the safety of the operator even if the work robot is placed at the work position without a protective fence. It is an object of the present invention to provide a collaborative work robot that does not require high-precision positioning and large-scale modification of work instructions when it is put into a work place.

この発明は、上記課題を有利に解決するものであり、この発明の吊下げ型協調作業ロボットは、撮像手段と、可動部を逆入力可能に駆動する関節を持つ少なくとも1本の作業腕と、前記作業腕を支持する胴部と、作業場所の天井又は壁に基部を着脱可能に固定されて吊り下げられるとともに先端部で前記胴部と前記撮像手段とを支持する支持部材と、前記撮像手段が撮像した画像に基づき前記作業場所での作業対象物と当該協調作業ロボットとの相対位置を認識し、その相対位置に基づき前記作業対象物に対する作業を前記作業腕に行わせる作動制御手段と、前記作業が人と共存、協調して行う作業であることを認識すると、前記作業腕の関節を作動させるモータの出力を前記作業に必要な限度内で低下させる出力制御手段と、を具えてなるものである。   The present invention advantageously solves the above problems, and the suspended cooperative robot of the present invention includes an imaging means, at least one work arm having a joint for driving the movable portion so as to allow reverse input, A trunk portion that supports the working arm; a support member that is detachably fixed to a ceiling or wall of the work place; and a support member that supports the trunk portion and the imaging means at a tip portion; and the imaging means An operation control means for recognizing a relative position between the work object at the work place and the cooperative work robot based on the image captured by the work place and causing the work arm to perform work on the work object based on the relative position; Recognizing that the work co-exists with and cooperating with a person, output control means for reducing the output of the motor that operates the joint of the work arm within the limits necessary for the work. Than is.

かかるこの発明の吊下げ型協調作業ロボットにあっては、作業場所の天井又は壁に基部を着脱可能に固定されて吊り下げられる支持部材が、その先端部で胴部と撮像手段とを支持し、その胴部が、可動部を逆入力可能に駆動する関節を持つ少なくとも1本の作業腕を支持し、作動制御手段が、撮像手段が撮像した画像に基づき作業場所での作業対象物と当該協調作業ロボットとの相対位置を認識し、その相対位置に基づき作業対象物に対する作業を作業腕に行わせ、そして出力制御手段が、その作業が人と共存、協調して行う作業であることを認識すると、作業腕の関節を作動させるモータの出力を低下させる。   In such a suspended cooperative robot of the present invention, the support member that is suspended by the base part being detachably fixed to the ceiling or wall of the work place supports the body part and the imaging means at the tip part. The body portion supports at least one work arm having a joint for driving the movable portion so as to allow reverse input, and the operation control means and the work object at the work place based on the image picked up by the image pickup means. Recognize the relative position with the collaborative robot, let the work arm perform the work on the work object based on the relative position, and the output control means that the work is a work that co-exists and collaborates with people When recognized, the output of the motor that operates the joint of the work arm is reduced.

従ってこの発明の吊下げ型協調作業ロボットによれば、セル生産の現場等の人と共存、協調する作業場所に協調作業ロボットを投入する場合に、支持部材を介して胴部を天井又は壁から吊下げてその胴部および作業腕を作業場所内の作業位置に配置するので、作業位置の近傍の床上に障害物があっても協調作業ロボットの作業腕を作業位置で作業させることができ、その作業腕が、可動部を逆入力可能に駆動する関節を持ち、また出力制御手段が、作業が人と共存、協調して行う作業であることを認識すると、作業腕の関節を作動させるモータの出力を低下させるので、協調作業ロボットを作業位置に防護柵なしで配置してその作業腕と作業者との間で接触が生じても作業者の安全を確保できる本質安全設計がなされており、しかも制御手段が、撮像手段が撮像した画像に基づき作業場所での作業対象物と当該協調作業ロボットとの相対位置を認識し、その相対位置に基づき作業対象物に対する作業を作業腕に行わせるので、投入の際に高精度な位置決めも作業命令の大規模な改変も要せず協調作業ロボットに作業を行わせることができる。   Therefore, according to the suspension type cooperative work robot of the present invention, when the cooperative work robot is introduced into a work place that coexists and cooperates with a person at the cell production site or the like, the trunk portion is removed from the ceiling or wall via the support member. Because it is suspended and its trunk and work arm are placed at the work position in the work place, even if there are obstacles on the floor near the work position, the work arm of the cooperative work robot can work at the work position, If the work arm has a joint that drives the movable part so as to allow reverse input, and the output control means recognizes that the work is a work that coexists and cooperates with a person, a motor that operates the joint of the work arm Therefore, even if contact occurs between the work arm and the worker, the intrinsic safety design has been made. And control means , Based on the image picked up by the image pickup means, the relative position between the work target at the work place and the cooperative work robot is recognized, and the work arm is caused to work on the work target based on the relative position. In addition, the collaborative work robot can be operated without requiring high-precision positioning and large-scale modification of work instructions.

なお、この発明の吊下げ型協調作業ロボットにおいては、前記作業腕は、前記胴部の両側にそれぞれ設けられていても良い。このように胴部の両側にそれぞれ作業腕を具える双腕ロボットは、双腕の協調作動により、一方の腕でワークを保持するとともに他方の腕で工具を保持して加工を行ったり、両腕でそれぞれワークを保持してそれらを組み合わせることで製品の組立てを行ったりできるので、作業内容の自由度を高めることができる。   In the suspended cooperative robot according to the present invention, the work arms may be provided on both sides of the body part. In this way, a double-arm robot having working arms on both sides of the body part can hold a workpiece with one arm and work with a tool held on the other arm, Since products can be assembled by holding the workpieces with their arms and combining them, the degree of freedom of work content can be increased.

また、この発明の吊下げ型協調作業ロボットにおいては、前記撮像手段は、前記胴部の下端部に設けられ、前記胴部を介して前記支持部材で支持されていても良い。このように撮像手段が胴部の下端部に設けられていれば、作業場所のワークや工具等を撮像してそれらの位置や種類等を同定する際に、撮像手段が作業場所に近く、しかも支持部材や胴部が撮像の妨げにならないので、ワークや工具等を鮮明にかつ容易に撮像することができる。   Further, in the suspended cooperative robot of the present invention, the imaging means may be provided at a lower end portion of the trunk portion and supported by the support member via the trunk portion. In this way, if the imaging means is provided at the lower end of the trunk, the imaging means is close to the work place when picking up the work, tools, etc. at the work place and identifying their position, type, etc. Since the support member and the body portion do not hinder the imaging, the workpiece, the tool, and the like can be imaged clearly and easily.

さらに、この発明の吊下げ型協調作業ロボットにおいては、前記支持部材は、天井または壁にあらかじめ固定された取り付け部材に前記基部を着脱可能に装着されるものであっても良い。このように天井または壁にあらかじめ取り付け部材を固定しておいて、そこに支持部材の基部を固定するようにすれば、作業場所にいる作業者だけでは人手が不足している場合に協調作業ロボットを容易に投入でき、人手が余ったら協調作業ロボットを容易に取り外して収納したり別の作業場所に回したりすることができる。   Furthermore, in the suspended cooperative robot according to the present invention, the support member may be detachably mounted on an attachment member fixed in advance to a ceiling or a wall. In this way, if the mounting member is fixed to the ceiling or the wall in advance and the base portion of the supporting member is fixed thereto, the collaborative work robot can be used in the case where only the worker at the work place is short of manpower. If there is an extra manpower, the collaborative work robot can be easily removed and stored or moved to another work place.

さらに、この発明の吊下げ型協調作業ロボットにおいては、前記支持部材は、天井にあらかじめ形成された装着孔に装着具を介して前記基部を着脱可能に装着されるものであっても良い。このように天井にあらかじめ装着孔を形成しておいて、そこに装着具を介して支持部材の基部を固定するようにしても、作業場所にいる作業者だけでは人手が不足している場合に協調作業ロボットを容易に投入でき、人手が余ったら協調作業ロボットを容易に取り外して収納したり別の作業場所に回したりすることができる。   Furthermore, in the suspended cooperative robot according to the present invention, the support member may be detachably mounted on the base through a mounting tool in a mounting hole formed in advance in the ceiling. In this way, if a mounting hole is formed in the ceiling in advance and the base portion of the support member is fixed to the ceiling via the mounting tool, only the worker at the work place has insufficient manpower. The collaborative work robot can be easily inserted, and if there is a surplus of manpower, the collaborative work robot can be easily removed and stored or moved to another work place.

さらに、この発明の吊下げ型協調作業ロボットにおいては、前記支持部材は、伸縮可能なものであっても良い。このように支持部材を手動伸縮機構または電動伸縮機構等により伸縮可能に構成すれば、作業領域の変更に応じて協調作業ロボットの作業位置の高さや水平位置を容易に変更できるので、作業内容の変更の自由度を高めることができる。   Furthermore, in the suspended cooperative robot of the present invention, the support member may be extendable. If the support member is configured to be extendable / contractible by a manual extension / contraction mechanism or an electric extension / contraction mechanism as described above, the work position height and horizontal position of the cooperative work robot can be easily changed according to the change of the work area. The degree of freedom of change can be increased.

さらに、この発明の吊下げ型協調作業ロボットにおいては、前記出力制御手段は、前記撮像手段が撮像した画像と、前記作業場所に設けられた作業者検知センサの出力信号との少なくとも一方に基づき、前記作業が人と共存、協調して行う作業であることを認識するものであっても良い。このように出力制御手段が、作業が人と共存、協調して行うものであることを、撮像手段が撮像した画像と、作業場所に設けられた作業者検知センサの出力信号との少なくとも一方に基づいて認識するようにすれば、その認識を自動的に行い得るので、例えば作業が人と共存、協調して行うものであることを出力制御手段に指示して認識させるスイッチと組み合わせた場合に、作業者がそのスイッチの操作を忘れた場合でもモータの出力が低下するので作業者の安全を確保することができる。   Further, in the suspended cooperative work robot of the present invention, the output control means is based on at least one of an image picked up by the image pickup means and an output signal of a worker detection sensor provided at the work place. You may recognize that the said operation | work is the operation | work which coexists and cooperates with a person. In this way, the output control means indicates that the work is to coexist and co-operate with a person in at least one of the image picked up by the image pickup means and the output signal of the worker detection sensor provided at the work place. If it is combined with a switch that instructs the output control means to recognize that the work is to co-exist with or co-operate with a person, the recognition can be performed automatically. Even when the operator forgets to operate the switch, the motor output is reduced, so that the safety of the operator can be ensured.

そして、この発明の吊下げ型協調作業ロボットにおいては、前記出力制御手段は、前記撮像手段が撮像した画像と、前記作業場所に設けられた作業者検知センサの出力信号との少なくとも一方に基づき、人体の少なくとも一部が前記作業腕またはその作業腕に設けられたエンドエフェクタと干渉する可能性のある位置にあることを認識すると、その干渉の可能性がなくなるまで、前記作業腕の関節を作動させるモータの出力を制御してその関節の作動を停止させるものであっても良い。このように出力制御手段が、撮像手段が撮像した画像と、作業場所に設けられた作業者検知センサの出力信号との少なくとも一方に基づいて、人体の少なくとも一部、例えば作業者の手等が作業腕またはその作業腕に設けられたハンド等のエンドエフェクタと干渉する可能性のある位置にあることを認識し、その干渉の可能性がなくなるまで、例えばロボットを、モータドライバの電源が切られ制御部のみ電源が入った休止状態、もしくは各関節の作動停止が保証された一旦停止状態(モータのサーボロック状態を含む)等とすることにより、作業腕の関節を作動させるモータの出力を制御して関節の作動を停止させるようにすれば、作業者の安全を確保しつつ、作業者と協調作業ロボットとの間での物の受け渡し等の、作業者と作業腕等との干渉の可能性がある作業を行うことができる。   In the suspended cooperative robot of the present invention, the output control means is based on at least one of an image picked up by the image pickup means and an output signal of a worker detection sensor provided at the work place. When it is recognized that at least a part of the human body is in a position where it may interfere with the work arm or an end effector provided on the work arm, the joint of the work arm is operated until the possibility of the interference disappears. The output of the motor to be controlled may be controlled to stop the operation of the joint. In this way, the output control means detects at least a part of the human body, for example, a worker's hand, based on at least one of the image picked up by the image pickup means and the output signal of the worker detection sensor provided at the work place. Recognize that it is in a position where there is a possibility of interference with the work arm or an end effector such as a hand provided on the work arm, and the power of the motor driver is turned off until the possibility of the interference disappears. Controls the output of the motor that operates the joint of the work arm by setting the controller to the rest state where the power is turned on, or temporarily stopping the operation of each joint (including the servo lock state of the motor). If the operation of the joint is stopped, the worker and the work arm, etc., such as the delivery of an object between the worker and the cooperative robot, while ensuring the safety of the worker, There is a possibility of interference can do work.

この発明の一実施例としての吊下げ型協調作業ロボットが3台で、1台の台車型協調作業ロボットおよび2人の作業者と共存、協調して作業するセル生産現場の全体を示す正面図である。The front view which shows the whole cell production site where there are three suspension type cooperative work robots as one embodiment of the present invention, and one coworking robot and two workers coexist and work together It is. (a),(b),(c)および(d)は、上記実施例の吊下げ型協調作業ロボットの主要部を示す正面図,下面図,側面図および斜視図である。(A), (b), (c), and (d) are the front view, bottom view, side view, and perspective view which show the principal part of the suspension type cooperative work robot of the said Example. (a)および(b)は、上記実施例の吊下げ型協調作業ロボットの支柱基部を天井や壁面に固定する台座を示す分解斜視図および組み立て状態の斜視図である。(A) And (b) is the disassembled perspective view which shows the base which fixes the support | pillar base of the suspension type cooperative work robot of the said Example to a ceiling or a wall surface, and the perspective view of an assembly state. 上記実施例の吊下げ型協調作業ロボットの制御装置の一構成例を示すブロック線図である。It is a block diagram which shows one structural example of the control apparatus of the suspension type | mold cooperative work robot of the said Example. 上記実施例の吊下げ型協調作業ロボットが視覚系によって作業テーブル等の位置を認識する方法を示す説明図である。It is explanatory drawing which shows the method in which the suspension type cooperative work robot of the said Example recognizes the position of a work table etc. by a visual system. 上記実施例の吊下げ型協調作業ロボットが2台(他の2台は休止状態もしくは一旦停止状態)で、2人の作業者と共存、協調して製品の組み立てを行うセル生産現場の全体を示す正面図である。The entire cell production site where two suspended cooperative robots of the above embodiment (the other two are paused or temporarily stopped) coexist with two workers and assemble products in cooperation with each other. FIG. 図6に示すセル生産現場において上記実施例の吊下げ型協調作業ロボットが4台で、1人の作業者と共存、協調して行う作業状況を示す正面図である。FIG. 7 is a front view showing a work situation in which four suspended cooperative robots of the above-described embodiment are coexisting and cooperating with one worker in the cell production site shown in FIG. 6. 図1に示すセル生産現場に台車型の協調作業ロボットに替えて上記実施例の吊下げ型協調作業ロボットを1台追加した場合の作業状況を示す正面図である。It is a front view which shows the operation | work condition at the time of adding one hanging-type cooperation work robot of the said Example instead of a cart type cooperation work robot to the cell production site shown in FIG. 図8に示すセル生産現場において上記実施例の4台の吊下げ型協調作業ロボットだけで作業を行う場合の作業状況を示す正面図である。It is a front view which shows the operation | work condition in the case of performing an operation | work only with the four suspension type cooperative work robots of the said Example in the cell production site shown in FIG. 上記実施例の1台の吊下げ型協調作業ロボットと、2台の台車型協調作業ロボットと、1人の作業者とが作業テーブルを囲んで作業する状況を示す平面図である。It is a top view which shows the situation where one suspension type | mold cooperative work robot of the said Example, two trolley | bogie type cooperative work robots, and one worker work around a work table. この発明の他の一実施例としての吊下げ型協調作業ロボットが2台で、1人の作業者と共存、協調して作業するセル生産現場の全体を示す透視図である。FIG. 5 is a perspective view showing the entire cell production site where two suspended cooperative robots according to another embodiment of the present invention work together and work together with one worker. (a),(b)および(c)は、上記実施例の吊下げ型協調作業ロボットの支柱基部の支持構造の一例を示す天井の断面図、支柱上部の部分断面図および支柱上部の斜視図である。(A), (b), and (c) are sectional views of a ceiling, an example of a support structure of a support base of the suspended cooperative robot of the above embodiment, a partial cross-sectional view of the upper part of the support, and a perspective view of the upper part of the support It is. (a),(b)および(c)は、上記実施例の吊下げ型協調作業ロボットの支柱基部の支持構造の他の一例を示す天井の断面図、支柱上部の側面図および支柱上部の斜視図である。(A), (b), and (c) are sectional views of the ceiling showing another example of the support structure of the column base of the suspended cooperative robot of the above embodiment, a side view of the column upper portion, and a perspective view of the column upper portion. FIG.

以下、この発明の実施の形態を図面に基づく実施例によって詳細に説明する。ここに、図1は、この発明の一実施例としての吊下げ型協調作業ロボットが3台で、1台の台車型協調作業ロボットおよび2人の作業者と共存、協調して作業するセル生産現場の全体を示す正面図、図2(a),(b),(c)および(d)は、上記実施例の吊下げ型協調作業ロボットの主要部を示す正面図,下面図,側面図および斜視図、そして図3(a)および(b)は、上記実施例の吊下げ型協調作業ロボットの支柱基部を天井や壁面に固定する台座を示す分解斜視図および組み立て状態の斜視図である。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Here, FIG. 1 shows cell production in which three suspended cooperative robots as one embodiment of the present invention coexist and work together with one cart-type cooperative robot and two workers. Front view showing the entire site, FIGS. 2A, 2B, 2C, and 2D are a front view, a bottom view, and a side view showing the main part of the suspended cooperative robot of the above embodiment. FIGS. 3A and 3B are an exploded perspective view and a perspective view showing an assembled state of a pedestal for fixing the column base of the suspended cooperative robot of the embodiment to the ceiling or wall surface. .

図1に示すセル生産現場は、作業場所としての作業室内の床面F上に3つの机T1〜T3を配置して具えており、左右の机T1,T3には2人の作業者M1,M2がそれぞれ配置されている。また、この作業室内の天井Cの中央部には、上記実施例の吊下げ型協調作業ロボットR1が2台、着脱可能に固定され、さらにここでは、天井Cの側部の照明器具Lを避けるため、この作業室内の図1では右側の壁面Wに、上記実施例の吊下げ型協調作業ロボットR1が1台着脱可能に固定され、そしてこの作業室内の図1では左端の机T1の横の床面F上には、先に本願出願人が特願2008−131159号および特願2008−233533号にて提案した台車型協調作業ロボットR2が配置されている。   The cell production site shown in FIG. 1 includes three desks T1 to T3 arranged on a floor F in a work room as a work place, and two workers M1 and T3 on the left and right desks T1 and T3. M2 is respectively arranged. In addition, two suspended cooperative work robots R1 of the above-described embodiment are detachably fixed to the center of the ceiling C in the working chamber. Further, here, the lighting fixture L on the side of the ceiling C is avoided. Therefore, in FIG. 1 in this work room, one suspended cooperative work robot R1 of the above embodiment is detachably fixed to the right wall W, and in FIG. 1 in this work room, the side of the leftmost desk T1. On the floor surface F, a cart-type cooperative work robot R2 previously proposed by the present applicant in Japanese Patent Application Nos. 2008-131159 and 2008-233533 is disposed.

台車型作業ロボットR2は、製品G1を構成する複数種類の部品を図示しない自動搬送台車上から取り上げて机T1上の作業領域に移送するとともに、検査が済んだ製品G1を机T1上の作業領域からその自動搬送台車上に移送し、また壁面Wに固定された吊下げ型協調作業ロボットR1は、もう1種類の製品G2を構成する複数種類の部品を図示しない自動搬送台車上から取り上げて机T3上の作業領域に移送するとともに、検査が済んだ製品G2を机T3上の作業領域からその自動搬送台車上に移送する。作業者M1は、机T1上の作業領域で、製品G1を構成する複数種類の部品を図示しないパレット上の所定位置にセットして中央の机T2上の作業領域に供給するとともに、組み立てられた製品G1の検査を行い、作業者M2は、机T3上の作業領域で、製品G2を構成する複数種類の部品を図示しないパレット上にセットして中央の机T2上の作業領域に供給するとともに、組み立てられた製品G2の検査を行う。そして天井Cから吊り下げられた中央の2台の吊下げ型作業ロボットR1はそれぞれ、作業者M1,M2から供給されたパレット上の部品を机T2上の作業領域で組み合わせて製品G1,G2を組み立てる。   The cart-type work robot R2 picks up a plurality of types of parts constituting the product G1 from an unillustrated automatic transport cart and transfers it to the work area on the desk T1, and also moves the inspected product G1 to the work area on the desk T1. The suspended collaborative work robot R1 that is transferred from the machine onto the automatic carriage and fixed to the wall surface W picks up a plurality of types of parts constituting another type of product G2 from the unillustrated automatic carriage. The product G2 that has been inspected is transferred from the work area on the desk T3 onto the automatic conveyance carriage while being transferred to the work area on T3. The worker M1 sets a plurality of types of parts constituting the product G1 at predetermined positions on a pallet (not shown) and supplies them to the work area on the center desk T2 in the work area on the desk T1, and is assembled. The product M1 is inspected, and the worker M2 sets a plurality of types of components constituting the product G2 on a pallet (not shown) in the work area on the desk T3 and supplies the set to the work area on the center desk T2. Then, the assembled product G2 is inspected. The two suspended work robots R1 suspended from the ceiling C combine the parts on the pallet supplied from the workers M1 and M2 in the work area on the desk T2, and combine the products G1 and G2. assemble.

上記のように作業者M1,M2と共存、協調して作業を行うため、この実施例の吊下げ型作業ロボットR1は各々、図2(a)〜(d)に示すように、頭部に位置する撮像手段としての2台のテレビカメラ2と、2本の作業腕3と、それらの作業腕3を支持する胴部4とを有する倒立状態の上半身1と、その上半身1の胴部4の上端部から上方へ延在する支持部材としての支柱5とを具えている。2台のテレビカメラ2は互いに略同一方向へ向いて一緒に支持板6に固定され、その支持板6は、支持板6を水平なピッチ軸線P1周りに揺動させる首ピッチ軸駆動機構と、その首ピッチ軸駆動機構を鉛直なヨー軸線Y1周りに回動させる首ヨー軸駆動機構とを有する2自由度の首部関節7を介して胴部4の下端部に取り付けられている。そして胴部4の上端部は、ヨー軸線Y1周りに胴部4を回動させる胴部ヨー軸駆動機構を有する1自由度の胴部関節8を介して支柱5の下端部に取り付けられ、これにより支柱5はその下端部で、胴部4と2台のテレビカメラ2とを支持している。   Since the work coexists with and cooperates with the workers M1 and M2 as described above, each of the suspended work robots R1 of this embodiment has a head as shown in FIGS. 2 (a) to 2 (d). An upper body 1 in an inverted state having two television cameras 2 as imaging means positioned, two work arms 3, and a body part 4 that supports the work arms 3, and a body part 4 of the upper body 1 The support | pillar 5 as a supporting member extended upwards from the upper end part of this is provided. The two television cameras 2 are fixed to the support plate 6 together in the substantially same direction, and the support plate 6 includes a neck pitch axis drive mechanism that swings the support plate 6 around the horizontal pitch axis P1, and The neck pitch axis driving mechanism is attached to the lower end portion of the trunk section 4 via a neck joint 7 having two degrees of freedom having a neck yaw axis driving mechanism for rotating the neck pitch axis driving mechanism about the vertical yaw axis Y1. And the upper end part of the trunk | drum 4 is attached to the lower end part of the support | pillar 5 via the 1-degree-of-freedom trunk | drum joint 8 which has the trunk | drum yaw axis drive mechanism which rotates the trunk | drum 4 around the yaw axis Y1, and this Thus, the column 5 supports the body 4 and the two television cameras 2 at the lower end thereof.

また、2本の作業腕3は、胴部4の左右両側にそれぞれ設けられ、各作業腕3は、胴部4と作業腕3の上腕3aとの間の肩関節10と、上腕3aと下腕3bとの間の肘関節11と、下腕3bと図1に示すハンド9や工具等のエンドエフェクタとの間の手首関節12とを有して、胴部4と異なり正立状態で配置されており、肩関節10は、図2(a),(d)に示すように、胴部4の左右に突設された略コ字状の二個の肩ブラケット13にそれぞれ配置され、胴部4に対し作業腕3の全体をヨー軸線Y2周りに相対的に左右に回動させる肩ヨー軸駆動機構と、胴部4に対し、そのヨー軸線Y2と直交するピッチ軸線P2周りに作業腕3の全体を相対的に前後に傾動させる肩ピッチ軸駆動機構とを有している。   The two working arms 3 are provided on both the left and right sides of the trunk 4, and each working arm 3 includes a shoulder joint 10 between the trunk 4 and the upper arm 3 a of the working arm 3, an upper arm 3 a and a lower arm. It has an elbow joint 11 between the arm 3b and a wrist joint 12 between the lower arm 3b and an end effector such as a hand 9 or a tool shown in FIG. 2 (a) and 2 (d), the shoulder joint 10 is disposed on two substantially U-shaped shoulder brackets 13 projecting from the left and right of the trunk section 4, respectively. 4, a shoulder yaw axis drive mechanism that rotates the entire work arm 3 to the left and right relatively around the yaw axis Y <b> 2, and the work arm 3 around the pitch axis P <b> 2 orthogonal to the yaw axis Y <b> 2 with respect to the body 4. And a shoulder pitch axis drive mechanism for relatively tilting the entire body back and forth.

ここで、肩ブラケット13の肩ヨー軸駆動機構支持面は、鉛直なヨー軸線Y1に対して斜め下方に15度傾いて配置されており、このため各ヨー軸線Y2は、胴部4の上下方向に対して15度傾いて、下方へ行くほど胴部4に近くなるように延在し、それに伴い、各ヨー軸線Y2と直交する各ピッチ軸線P2も、床面に対して15度傾いている。そして、作業腕3の上腕3aは、下に下げた状態で肘関節11に近い部分ほど胴部4に近くなるように傾いて延在している。この構成によれば、作業者M1,M2の横に位置する肘関節11が、作業者M1,M2から離れており、しかも横に動かないので、作業者M1,M2が作業腕3と干渉する可能性を小さくすることができる。   Here, the shoulder yaw axis drive mechanism support surface of the shoulder bracket 13 is inclined 15 degrees obliquely downward with respect to the vertical yaw axis Y1, and therefore each yaw axis Y2 is in the vertical direction of the body 4 The pitch axis P2 perpendicular to each yaw axis Y2 is also tilted by 15 degrees with respect to the floor surface. . The upper arm 3a of the work arm 3 extends so as to be closer to the torso 4 as the portion closer to the elbow joint 11 is lowered. According to this configuration, the elbow joint 11 located beside the workers M1 and M2 is away from the workers M1 and M2 and does not move sideways, so that the workers M1 and M2 interfere with the work arm 3. The possibility can be reduced.

さらに、各肘関節11は、上腕3aに対し下腕3bを、ピッチ軸線P2に平行なピッチ軸線P3周りに上下に傾動させる肘ピッチ軸駆動機構を有し、また各手首関節12は、下腕3bに対してハンド9や工具等のエンドエフェクタをピッチ軸線P4周りに相対的に上下に傾動させる手首ピッチ軸駆動機構と、そのエンドエフェクタをピッチ軸線P4と直交するヨー軸線Y3周りに相対的に左右に回動させる手首ヨー軸駆動機構と、下腕3bに対して手首ピッチ軸駆動機構および手首ヨー軸駆動機構をその下腕3bに沿って延在するロール軸線R周りにねじる手首ロール軸駆動機構とを有している。この結果として各作業腕3は6自由度を有し、これらピッチ軸、ヨー軸およびロール軸駆動機構の軸配置により、2本の作業腕3は特異点がなく自由な姿勢を作ることができる。なお、上記各関節のピッチ軸、ヨー軸およびロール軸の軸駆動機構は各々、周知のように例えばサーボモータ等のモータの出力回転を例えば商品名ハーモニックドライブ等の減速機で減速して出力する、逆入力可能な回動機構で構成されている。   Furthermore, each elbow joint 11 has an elbow pitch axis drive mechanism that tilts the lower arm 3b up and down around the pitch axis P3 parallel to the pitch axis P2 with respect to the upper arm 3a, and each wrist joint 12 has a lower arm 3b, a wrist pitch axis drive mechanism for tilting an end effector such as a hand 9 or a tool relatively up and down around the pitch axis P4, and the end effector around a yaw axis Y3 orthogonal to the pitch axis P4 A wrist yaw axis drive mechanism that rotates left and right, and a wrist roll axis drive that twists the wrist pitch axis drive mechanism and the wrist yaw axis drive mechanism around the roll axis R extending along the lower arm 3b with respect to the lower arm 3b. Mechanism. As a result, each work arm 3 has six degrees of freedom, and the two work arms 3 can be made free with no singularity by the arrangement of the pitch axis, yaw axis and roll axis drive mechanism. . As is well known, the shaft drive mechanisms of the pitch axis, yaw axis and roll axis of each joint described above decelerate and output the output rotation of a motor such as a servo motor, for example, using a reduction gear such as a brand name harmonic drive. The rotation mechanism is configured to allow reverse input.

さらに、この実施例の吊下げ型作業ロボットR1は各々、図3(a),(b)に示すように、支柱5の上端側に位置する基部を天井Cや壁面Wに固定する台座14を具えており、この台座14は、支柱5の基部を昇降可能に支持して台座14に対し伸縮可能とする筒状支持部14aと、筒状支持部14aの基端部を一体的に固定されたブラケット板14bと、上半身1を人手で容易に昇降させ得るように、筒状支持部14a内に収容されて支柱5の基部を上半身1および支柱5の重量と概ね釣り合う力で常時上向きに附勢する図示しないバランサスプリングと、上半身1の任意の昇降位置で例えばねじ部材の手動操作により支柱5の基部を締め付けて筒状支持部14aに固定する図示しないストッパとを有し、そのブラケット板14bの四隅付近には長孔14cが形成され、またブラケット板14bの中央部には図示しない配線取り回し孔が形成されている。   Further, each of the suspended working robots R1 of this embodiment has a pedestal 14 for fixing the base portion located on the upper end side of the column 5 to the ceiling C or the wall surface W as shown in FIGS. 3 (a) and 3 (b). The pedestal 14 has a cylindrical support portion 14a that supports the base portion of the support column 5 so as to be movable up and down and can be expanded and contracted with respect to the pedestal 14, and a base end portion of the cylindrical support portion 14a is integrally fixed. So that the bracket plate 14b and the upper body 1 can be easily moved up and down by hand, the base of the support column 5 is always upwardly attached with a force that is roughly balanced with the weight of the upper body 1 and the support column 5 so as to be moved up and down manually. A balancer spring (not shown), and a stopper (not shown) that fastens the base of the column 5 and fixes it to the cylindrical support portion 14a by manual operation of a screw member, for example, at any elevation position of the upper body 1; Four corners Close to the long hole 14c is formed, also in the central portion of the bracket plate 14b wiring routing hole (not shown) are formed.

この台座14を天井Cや壁面Wに着脱可能に固定するためには、図1に示すように、あらかじめ天井Cや壁面Wに、取り付け部材としての取り付け板15を図示しないアンカーボルト等で固定しておく。この取り付け板15の四隅付近には、雌ねじを持つねじ孔15aが、ブラケット板14bの四隅付近の長孔14cと整列するように形成され、またこの取り付け板15の中央部には、配線取り回し孔15bが形成されており、台座14を天井Cや壁面Wに固定する際には、図3(a)に示すようにブラケット板14bの四隅付近の長孔14cにそれぞれ挿通したボルト16を図3(b)に示すように取り付け板15の四隅付近のねじ孔15aに締着して、吊下げ型作業ロボットR1が作業に都合良さそうな位置に概ね位置するように台座14を取り付け板15の適当な位置に装着し、また吊下げ型作業ロボットR1を天井Cや壁面Wから撤去する際には、それらのボルト16を緩めて台座14を取り付け板15から取り外す。   In order to removably fix the pedestal 14 to the ceiling C or the wall surface W, as shown in FIG. 1, a mounting plate 15 as an attachment member is fixed to the ceiling C or the wall surface W in advance with an anchor bolt or the like (not shown). Keep it. In the vicinity of the four corners of the mounting plate 15, screw holes 15a having internal threads are formed so as to align with the long holes 14c near the four corners of the bracket plate 14b, and in the center of the mounting plate 15, a wiring routing hole is formed. 15b is formed, and when the base 14 is fixed to the ceiling C or the wall surface W, as shown in FIG. 3A, the bolts 16 respectively inserted into the long holes 14c near the four corners of the bracket plate 14b are shown in FIG. As shown in (b), the base 14 is fastened to the screw holes 15a in the vicinity of the four corners of the mounting plate 15 so that the suspended work robot R1 is generally located at a position convenient for work. When the suspension type working robot R1 is mounted at an appropriate position and removed from the ceiling C or the wall surface W, the bolts 16 are loosened and the base 14 is removed from the mounting plate 15.

そして3台の上記吊下げ型協調作業ロボットR1の各々の、2台のテレビカメラ2並びに、首部関節7、胴部関節8、肩関節10、肘関節11および手首関節12の軸駆動機構には図示しない電気ケーブルが接続され、この電気ケーブルは、支柱5内を通って台座14に至り、ブラケット板14bの中央部の配線取り回し孔および取り付け板15の中央部の配線取り回し孔15bを通って天井Cおよび壁面Wの裏側に敷設されて、床面F上あるいは別の部屋に置いた図示しない制御装置に接続され、これにより2台のテレビカメラ2および各関節の軸駆動機構はその制御装置により給電および作動制御される。   Each of the three suspended cooperative work robots R1 includes two TV cameras 2, and a shaft drive mechanism for the neck joint 7, the trunk joint 8, the shoulder joint 10, the elbow joint 11, and the wrist joint 12. An electrical cable (not shown) is connected. The electrical cable passes through the column 5 and reaches the pedestal 14, and passes through the wiring routing hole at the center of the bracket plate 14 b and the wiring routing hole 15 b at the center of the mounting plate 15. C and the wall W are laid behind and connected to a control device (not shown) placed on the floor F or in another room, whereby the two TV cameras 2 and the shaft drive mechanism of each joint are controlled by the control device. Power supply and operation are controlled.

なお、上記電気ケーブルは、ブラケット板14bの中央部の配線取り回し孔および取り付け板15の中央部の配線取り回し孔15b付近に位置する図示しないコネクタによって分離可能とされており、吊下げ型協調作業ロボットR1を天井Cや壁面Wに取り付ける際には、先にロボット側のコネクタと天井Cや壁面W側のコネクタとを接続し、その一方、吊下げ型協調作業ロボットR1を撤去しておく場合は、天井Cや壁面W側のコネクタを取り付け板15の配線取り回し孔15b内に入れ、その配線取り回し孔15bに蓋をしておくと好ましい。   The electric cable can be separated by a wiring routing hole in the center of the bracket plate 14b and a connector (not shown) located near the wiring routing hole 15b in the center of the mounting plate 15, and is a suspended cooperative robot. When R1 is attached to the ceiling C or the wall W, the robot side connector and the ceiling C or wall W side connector are connected first, while the suspended cooperative robot R1 is removed. It is preferable to place the connector on the ceiling C or the wall surface W side in the wiring routing hole 15b of the mounting plate 15 and cover the wiring routing hole 15b.

図4は、この実施例の吊下げ型協調作業ロボットR1の上述した制御装置の一構成例を示すブロック線図であり、この制御装置は、各々通常のマイクロコンピュータで構成された、作動制御手段としての作業対象物認識部21および作動制御部22と、これも各々通常のマイクロコンピュータで構成された、出力制御手段としての作業者認識部23および出力制御部24とを具え、その出力制御部24は、各関節の各軸用のモータを駆動する図示しないモータドライバ回路を有している。   FIG. 4 is a block diagram showing a configuration example of the above-described control device of the suspended cooperative robot R1 of this embodiment, and this control device is an operation control means each composed of a normal microcomputer. A work object recognition unit 21 and an operation control unit 22, and an operator control unit 23 and an output control unit 24 as output control means, each of which is composed of a normal microcomputer. Reference numeral 24 has a motor driver circuit (not shown) that drives a motor for each axis of each joint.

ここで、作業対象物認識部21は、2台のテレビカメラ2が撮像する画像から、机T1〜T3、その机T1〜T3上のパレットPや作業台WT、それらパレットPや作業台WT上の製品G1,G2およびその部品、そして作業者M1,M2を、それらの輪郭からパターンマッチング等の画像処理によって認識するとともに、それらの三次元位置を三角測量や写真測量等の方法により計測して、2本の作業腕3をそれら机T1〜T3、その机T1〜T3上のパレットPや作業台WT、製品G1,G2およびその部品の認識した種類および計測した位置を作動制御部22に知らせ、作動制御部はそれらの種類および位置に応じて2本の作業腕3を適宜作動させ、上述した移送や組み立てを行う作動命令を出力制御部24に出力する。   Here, the work object recognizing unit 21 determines from the images captured by the two television cameras 2 the desks T1 to T3, the pallet P and the work table WT on the desks T1 to T3, and the pallet P and the work table WT. Products G1, G2 and their parts, and workers M1, M2 are recognized from their contours by image processing such as pattern matching, and their three-dimensional positions are measured by methods such as triangulation and photogrammetry. The operation control unit 22 is informed of the recognized types and measured positions of the two work arms 3 on the desks T1 to T3, the pallet P on the desks T1 to T3, the worktable WT, the products G1 and G2, and the parts thereof. The operation control unit appropriately operates the two work arms 3 in accordance with the type and position thereof, and outputs an operation command for performing the transfer and assembly described above to the output control unit 24.

図5は、作業対象物としての、机T1〜T3と、その机T1〜T3上のパレットPおよび作業台WTとを識別して認識するとともにそれらの作業対象物の三次元位置および姿勢を計測する方法の一例を示し、ここでは、机T1〜T3およびパレットPの四隅付近のうち少なくとも3箇所にクロスマークCMを、机T1〜T3の間およびそれらとパレットPとの間で、机T1〜T3に例示する横の間隔aと縦の間隔bとの組み合わせが互いに異なるように貼り付け、また円形の作業台WT上の、その作業台WTと同心の円上の互いに周方向に等間隔な3箇所にクロスマークCMを、複数の作業台WT間で上記円の半径が異なるように貼り付け、それら作業対象物毎に独自の配置になるように貼り付けた3箇所以上のクロスマークCMの組を、各机T1〜T3、各パレットPおよび各作業台WT毎に、あらかじめ吊下げ型協調作業ロボットR1の2台のテレビカメラ2で真上の所定位置から一度に撮像して、クロスマークCMの座標の組をマーカとして作業対象物認識部21のデータベースに取り込んでおく。なお、作業対象物としての製品G1,G2およびその部品については、各製品G1,G2およびその部品毎に、あらかじめ吊下げ型協調作業ロボットR1の2台のテレビカメラ2で真上の所定位置から撮像して、画像処理により輪郭形状および寸法を作業対象物認識部21のデータベースに取り込んでおく。   FIG. 5 identifies and recognizes the desks T1 to T3 as work objects, and the pallet P and work table WT on the desks T1 to T3, and measures the three-dimensional positions and postures of the work objects. Here, an example of the method is shown. Here, at least three of the desks T1 to T3 and near the four corners of the pallet P, the cross marks CM are placed between the desks T1 to T3 and between them and the pallet P. The combinations of the horizontal distance a and the vertical distance b illustrated in T3 are pasted so as to be different from each other, and are equally spaced in the circumferential direction on a circular worktable WT on a circle concentric with the worktable WT. Cross mark CMs are pasted in three places so that the radius of the circle is different between a plurality of worktables WT, and the cross marks CM of three or more places pasted so as to be uniquely arranged for each work target. Each pair For each of T1 to T3, each pallet P, and each work table WT, a set of coordinates of the cross mark CM is captured in advance from a predetermined position directly above by the two television cameras 2 of the suspended cooperative robot R1. Is taken into the database of the work object recognition unit 21 as a marker. For the products G1 and G2 and their parts as work objects, the products G1 and G2 and their parts are preliminarily moved from a predetermined position directly above by the two television cameras 2 of the suspended cooperative robot R1. An image is taken and the contour shape and dimensions are taken into the database of the work object recognition unit 21 by image processing.

そして、実際の作業の際には、作業対象物認識部21が、吊下げ型協調作業ロボットR1の2台のテレビカメラ2で撮像した各クロスマークCMの画像から例えば三角測量の方法により計測した各クロスマークCMの三次元座標を3個以上のクロスマークCMについて組み合わせ、その座標の組をデータベース内の元のクロスマークCMの座標の組と比較してパターンマッチングおよびパターン変形処理により、その撮像したクロスマークCMの組がどの作業対象物に貼られ、元のクロスマークCMの組からどのように変形しているかを調べることで、作業対象物の種類を識別するとともに、2台のテレビカメラ2に対するその作業対象物の距離および姿勢を計測し、これにより、図中X,Yで2次元分を示す各作業対象物の3次元直角座標系を、これも図中X,Yで2次元分を示す吊下げ型協調作業ロボットR1の3次元直角座標系に変換して作動制御部22に出力し、作動制御部22は、あらかじめ与えられた作業命令中のその作業対象物の位置および姿勢に上記計測で求められた位置および姿勢を当てはめて作業命令を出力する。また作業対象物としての各製品G1,G2およびその部品については、作業対象物認識部21が、吊下げ型協調作業ロボットR1の2台のテレビカメラ2で撮像したそれらの画像からパターンマッチングおよびパターン変形処理により、作業対象物の種類、姿勢および、吊下げ型協調作業ロボットR1の3次元直角座標系での3次元座標を計測して作動制御部22に出力し、作動制御部22は、あらかじめ与えられた作業命令中のその作業対象物の位置および姿勢に上記計測で求められた位置および姿勢を当てはめて作業命令を出力する。   Then, in the actual work, the work object recognition unit 21 performs measurement by, for example, a triangulation method from the images of the cross marks CM captured by the two television cameras 2 of the suspended cooperative robot R1. The three-dimensional coordinates of each cross mark CM are combined with respect to three or more cross marks CM, and the set of coordinates is compared with the original coordinate set of the cross mark CM in the database, and the image is obtained by pattern matching and pattern deformation processing. The type of work object is identified by examining which work object is attached to the cross mark CM set and how it is deformed from the original cross mark CM set, and two television cameras Measure the distance and orientation of the work object with respect to 2, and in this way, 3D Cartesian coordinates of each work object showing 2D parts in X and Y in the figure Is converted into the three-dimensional rectangular coordinate system of the suspended cooperative robot R1 indicated by two dimensions X and Y in the figure and output to the operation control unit 22, which is given in advance. The work command is output by applying the position and posture determined by the measurement to the position and posture of the work object in the work command. For each product G1, G2 as a work object and its parts, the work object recognition unit 21 uses pattern matching and pattern from those images captured by the two television cameras 2 of the suspended cooperative robot R1. By the deformation process, the type and posture of the work object and the three-dimensional coordinates in the three-dimensional Cartesian coordinate system of the suspended cooperative robot R1 are measured and output to the operation control unit 22, and the operation control unit 22 The work command is output by applying the position and posture obtained by the measurement to the position and posture of the work object in the given work command.

また、作業者認識部23は、図4に示すように、作業者がON/OFF操作するとONの間は協調指示信号を出力する協調指示スイッチ25に接続されるとともに、作業者検知サンサとして例えば光カーテン26と感圧マット27との少なくとも一方(図1の作業場所では図示しない感圧マット)と2台のテレビカメラ2とに接続されて、それらからの情報に基づき後述のように、実行する作業が作業者M1または作業者M2(人)と共存・協調して行う作業であるか否かを認識するとともに、作業者M1または作業者M2の人体の少なくとも一部が作業腕3と干渉する可能性のある位置にあるか否かを認識し、その結果、作業者M1または作業者M2が所定の作業位置に存在し、実行する作業が作業者M1または作業者M2(人)と共存・協調して行う作業であると認識した場合には、出力制御部24に各関節の各軸用のモータMを駆動する駆動電流を制限させて、作動制御部22からの作動命令を実行可能な範囲でモータMの出力を低下させ、また作業者M1または作業者M2の人体の少なくとも一部すなわち腕や手等が作業腕3またはエンドエフェクタと干渉する可能性のある位置にある場合には、その腕や手等が作業腕3から離れるように動いて干渉の可能性がなくなるまで、出力制御部24に各関節の各軸用のモータMを駆動する駆動電流を止めさせて、モータMの作動を停止させる。   In addition, as shown in FIG. 4, the worker recognition unit 23 is connected to a cooperation instruction switch 25 that outputs a cooperation instruction signal when the operator performs an ON / OFF operation. Connected to at least one of the light curtain 26 and the pressure sensitive mat 27 (pressure sensitive mat not shown in the work place in FIG. 1) and the two television cameras 2 and executed as described later based on information from them. Recognizes whether the work to be performed is a work performed in cooperation with the worker M1 or the worker M2 (person), and at least a part of the human body of the worker M1 or the worker M2 interferes with the work arm 3 The worker M1 or the worker M2 is present at the predetermined work position, and the work to be performed coexists with the worker M1 or the worker M2 (person).・When it is recognized that the operation is performed in a coordinated manner, the output control unit 24 can limit the drive current for driving the motor M for each axis of each joint, and the operation command from the operation control unit 22 can be executed. If the output of the motor M is reduced within a range, and at least a part of the human body of the worker M1 or the worker M2, that is, an arm or a hand is in a position where there is a possibility of interference with the work arm 3 or the end effector, Until the arm or hand moves away from the work arm 3 and there is no possibility of interference, the output control unit 24 stops the drive current that drives the motor M for each axis of each joint, and the motor M Stop operation.

ここで、光カーテン26は、吊下げ型協調作業ロボットR1と作業者M1またはM2との間の空間を挟む位置に立設される2本の柱26a,26bのうち、一方の柱26aに横向きかつ縦並びに埋設された多数の発光素子からの検出光を、他方の柱26bに横向きかつ縦並びに埋設された多数の受光素子で受光してそれらの受光素子から信号を出力するもので、何れか所定数以上の受光素子が検出光を遮られて信号を出力しなくなったら、柱26a,26b間に作業者M1もしくはM2の人体の一部すなわち手や腕等、または吊下げ型協調作業ロボットR1の作業腕3もしくはそこに装着されたハンド9や工具等が侵入したと判断できる。なお、吊下げ型協調作業ロボットR1と作業者M1またはM2との間に光カーテン26を2台並べて、それらの光カーテン26何れの受光素子が先に検出光を遮られたかにより、それらの光カーテン26の間に吊下げ型協調作業ロボットR1が進入したのか作業者M1またはM2が侵入したのかを識別するようにしても良い。   Here, the light curtain 26 is laterally directed to one of the two pillars 26a and 26b standing between the suspended cooperative robot R1 and the worker M1 or M2. In addition, detection light from a number of light emitting elements embedded vertically and horizontally is received by a number of light receiving elements horizontally and vertically embedded in the other column 26b, and signals are output from these light receiving elements. If a predetermined number or more of the light receiving elements are blocked from detecting light and no longer outputs a signal, a part of the human body of the worker M1 or M2, that is, a hand or arm, or a suspended cooperative robot R1 between the columns 26a and 26b. It can be determined that the work arm 3 or the hand 9 or tool attached thereto has entered. Two light curtains 26 are arranged between the suspended cooperative robot R1 and the worker M1 or M2, and depending on which light receiving element of those light curtains 26 has previously blocked the detection light, You may make it identify whether the suspension type | mold cooperative work robot R1 entered between the curtains 26, or the worker M1 or M2 entered.

また、感圧マット27は、床面F上の作業者M1および作業者M2の各作業位置に敷設され、その感圧マット27上の物体の重量を検出して信号を出力するもので、その信号から求まる重量が一般的な作業者の最低体重に相当する値、例えば30kgWを超えるものであれば、作業者M1または作業者M2が所定の作業位置にいて、作業が人と共存、協調して行う作業であると判断できる。   The pressure sensitive mat 27 is laid at each work position of the worker M1 and the worker M2 on the floor F, detects the weight of the object on the pressure sensitive mat 27, and outputs a signal. If the weight obtained from the signal exceeds a value corresponding to the minimum body weight of a general worker, for example, 30 kgW, the worker M1 or the worker M2 is at a predetermined work position, and the work coexists and cooperates with the person. It can be determined that

そして2台のテレビカメラ2が出力する画像情報からは、パターンマッチングおよびパターン変形処理により作業者M1および作業者M2の腕や手の存在を検出できるので、その腕や手の、ロボット3次元直角座標系における座標を前述のようにして求めることで、その腕や手と、作業腕3やハンド9等のエンドエフェクタとの距離を計測でき、この計測結果に基づき、作業者M1または作業者M2の腕や手と作業腕3やハンド9等との間の距離が所定値以下に近づいたら作業腕3の各モータMの作動を停止させることができる。また、代わりに作業者M1および作業者M2の腕または手の甲、服の袖や手袋等に3個以上のクロスマークCMの組を貼り付けて、作業対象物認識部21に認識させたと同様にして作業者認識部23に認識させておくことで、作業者の腕や手と作業腕3やハンド9等のエンドエフェクタとの距離を計測するようにしても良い。   From the image information output by the two television cameras 2, the presence of the arms and hands of the worker M1 and the worker M2 can be detected by pattern matching and pattern deformation processing. By obtaining the coordinates in the coordinate system as described above, the distance between the arm or hand and the end effector such as the work arm 3 or the hand 9 can be measured. Based on the measurement result, the worker M1 or the worker M2 The operation of each motor M of the work arm 3 can be stopped when the distance between the arm or hand of the work arm 3 or the hand 9 or the like approaches a predetermined value or less. Alternatively, a combination of three or more cross marks CM is pasted on the arms or backs of the workers M1 and M2, the sleeves of the clothes, gloves, etc., and the work object recognition unit 21 recognizes them in the same manner. By making the worker recognition unit 23 recognize the distance, the distance between the worker's arm or hand and the end effector such as the work arm 3 or the hand 9 may be measured.

従って、この実施例の吊下げ型協調作業ロボットR1によれば、セル生産の現場等の人と共存、協調する作業場所に協調作業ロボットを投入する場合に、支柱5を介して上半身1を天井又は壁から吊下げて胴部4および作業腕3を作業場所内の作業位置に配置するので、作業位置の近傍の床面F上に机T2,T3等の障害物があっても協調作業ロボットR1の作業腕3を作業位置で作業させることができ、その作業腕3が、可動部を逆入力可能に駆動する関節7,8,10,11,12を持ち、また出力制御手段として、作業者認識部23が、作業が人と共存、協調して行う作業であることを認識すると、出力制御部24が、作業腕3の関節を作動させるモータMの出力を低下させるので、協調作業ロボットR1を作業位置に防護柵なしで配置してその作業腕3と作業者M1,M2との間で接触が生じても作業者M1,M2の安全を確保できる本質安全設計がなされており、しかも作動制御手段としての作動対象物認識部21および作動制御部22が、撮像手段としての2台のテレビカメラ2が撮像した画像に基づき作業場所での作業対象物としての製品G1,G2およびその部品と当該協調作業ロボットR2との相対位置を認識し、その相対位置に基づき製品G1,G2およびその部品に対する作業を作業腕3に行わせるので、投入の際に高精度な位置決めも作業命令の大規模な改変も要せず協調作業ロボットR1に作業を行わせることができる。   Therefore, according to the suspended cooperative robot R1 of this embodiment, the upper body 1 is suspended from the ceiling 5 via the support column 5 when the cooperative robot is put into a work place where people coexist and cooperate with people on the cell production site. Alternatively, the body 4 and the work arm 3 are hung from the wall and placed at the work position in the work place. Therefore, even if there are obstacles such as desks T2 and T3 on the floor surface F near the work position, the cooperative work robot The work arm 3 of R1 can be operated at the work position, and the work arm 3 has joints 7, 8, 10, 11, and 12 that drive the movable part so that the reverse input is possible. When the person recognizing unit 23 recognizes that the work is a work that coexists and cooperates with a person, the output control unit 24 reduces the output of the motor M that operates the joint of the work arm 3. R1 is placed at work position without protective fence Even if contact occurs between the work arm 3 and the workers M1 and M2, an intrinsically safe design that can ensure the safety of the workers M1 and M2 has been made, and an operation object recognition unit as an operation control means. 21 and the operation control unit 22 are relative positions of the products G1 and G2 as work objects at the work place and the parts thereof and the cooperative work robot R2 based on images taken by the two television cameras 2 as image pickup means. Since the work arm 3 is made to work on the products G1 and G2 and its parts based on the relative positions, the collaborative work robot does not require high-precision positioning and large-scale modification of work instructions at the time of loading. Let R1 do the work.

また、この実施例の吊下げ型協調作業ロボットR1によれば、作業腕3が胴部4の両側にそれぞれ設けられていることから、その双腕3の協調作動により、一方の作業腕3でワークとしての製品や部品を保持するとともに他方の作業腕3で工具を保持して加工を行ったり、両方の作業腕3でそれぞれワークとしての部品を保持してそれらを組み合わせることで製品の組立てを行ったりできるので、作業内容の自由度を高めることができる。   Further, according to the suspended cooperative robot R1 of this embodiment, the working arms 3 are provided on both sides of the trunk portion 4, respectively. Assembling the product by holding the product and parts as workpieces and holding the tool with the other work arm 3 for processing, or holding both parts as workpieces with both work arms 3 and combining them. Since it can be performed, the degree of freedom of work contents can be increased.

さらにこの実施例の吊下げ型協調作業ロボットR1によれば、撮像手段としての2台のテレビカメラ2は、胴部4の下端部に設けられ、胴部4を介して支柱5で支持されていることから、作業場所のワークや工具等を撮像してそれらの位置や種類等を認識する際に、テレビカメラ2が作業場所に近く、しかも支柱5や胴部4が撮像の妨げにならないので、ワークや工具等を鮮明にかつ容易に撮像することができる。   Furthermore, according to the suspended cooperative robot R1 of this embodiment, the two television cameras 2 as the imaging means are provided at the lower end portion of the trunk portion 4 and supported by the support column 5 via the trunk portion 4. Therefore, when the workpieces and tools at the work place are imaged and their positions and types are recognized, the TV camera 2 is close to the work place, and the column 5 and the body 4 do not hinder the image pickup. A workpiece, a tool, or the like can be imaged clearly and easily.

さらにこの実施例の吊下げ型協調作業ロボットR1によれば、支柱5が、天井Cまたは壁Wにあらかじめ固定された取り付け板15に基部5aを着脱可能に装着されるので、作業場所にいる作業者だけでは人手が不足している場合に協調作業ロボットR1を容易に投入でき、人手が余ったら協調作業ロボットR1を容易に撤去して収納したり別の作業場所に回したりすることができる。   Furthermore, according to the suspended cooperative robot R1 of this embodiment, the column 5 is detachably mounted on the mounting plate 15 fixed in advance to the ceiling C or the wall W. The collaborative work robot R1 can be easily input when there is a shortage of manpower alone, and if there is a surplus, the collaborative work robot R1 can be easily removed and stored or moved to another work place.

さらにこの実施例の吊下げ型協調作業ロボットR1によれば、支柱5が手動操作により伸縮可能なものであることから、作業領域の変更に応じて協調作業ロボットR1の作業位置の高さや水平位置を容易に変更できるので、作業内容の変更の自由度を高めることができる。   Furthermore, according to the suspended cooperative work robot R1 of this embodiment, since the support column 5 can be expanded and contracted by manual operation, the height and horizontal position of the work position of the cooperative work robot R1 according to the change of the work area. Therefore, the degree of freedom in changing the work content can be increased.

さらにこの実施例の吊下げ型協調作業ロボットR1によれば、作業者認識部23が、2台のテレビカメラ2が撮像した画像と、作業場所に設けられた作業者検知センサとしての光カーテン26や感圧マット27の出力信号との冗長な手段に基づき、作業が人と共存、協調して行う作業であることを認識することから、その認識を自動的にかつ確実に行い得るので、作業が人と共存、協調して行うものであることを作業者認識部23に指示して認識させる協調指示スイッチ25を作業者M1,M2が操作し忘れた場合でも出力制御部24がモータMの出力を低下させて作業者M1,M2の安全を確保することができる。   Further, according to the suspended cooperative robot R1 of this embodiment, the worker recognition unit 23 captures an image captured by the two television cameras 2 and a light curtain 26 as a worker detection sensor provided at the work place. Since it recognizes that the work is a work that coexists with and co-operates with a person based on redundant means with the output signal of the pressure sensitive mat 27, the recognition can be performed automatically and reliably. Even if the workers M1 and M2 forget to operate the cooperation instruction switch 25 for instructing the worker recognition unit 23 to recognize that it is to coexist with and co-operate with the person, the output control unit 24 is connected to the motor M. The output can be reduced to ensure the safety of the workers M1 and M2.

そしてこの実施例の吊下げ型協調作業ロボットR1によれば、作業者認識部23が、2台のテレビカメラ2が撮像した画像と、作業場所に設けられた作業者検知センサとしての光カーテン26の出力信号との少なくとも一方に基づき、人体の少なくとも一部が作業腕3またはそこに設けられたハンド9等のエンドエフェクタと干渉する可能性のある位置にあることを認識すると、その干渉の可能性がなくなるまで、出力制御部24が、作業腕3の関節を作動させるモータMの出力を停止させるので、作業者M1,M2の安全を確保しつつ、作業者M1,M2と協調作業ロボットR1との間での物の受け渡し等の、作業者M1,M2と作業腕3等との干渉の可能性がある作業を行うことができる。   According to the suspended cooperative robot R1 of this embodiment, the worker recognition unit 23 captures an image captured by the two television cameras 2 and a light curtain 26 as a worker detection sensor provided at the work place. If it is recognized that at least a part of the human body is in a position where it may interfere with the end effector such as the work arm 3 or the hand 9 provided on the work arm 3 based on at least one of the output signals of The output control unit 24 stops the output of the motor M that operates the joint of the work arm 3 until the performance disappears, so that the workers M1, M2 and the cooperative work robot R1 are secured while ensuring the safety of the workers M1, M2. Thus, it is possible to perform work that may cause interference between the workers M1 and M2 and the work arm 3 or the like, such as delivery of an object between them.

なお、台車型協調作業ロボットR2は、この実施例の吊下げ型協調作業ロボットR1の上半身1と実質的に同一の上半身1をその左右の作業腕3とともに正立させ、その胴部4の下端部を、支柱5を介して手押し式の台車17で支持したものであり、かかる台車型協調作業ロボットR2も、床面F上に障害物があると任意の作業場所に上半身1を配置できない点を除けば、この実施例の吊下げ型協調作業ロボットR1と同様の作用効果を奏するので、セル生産の現場等の人と共存、協調する作業場所に簡便に投入し得るとともに、その作業場所で安全に作業させることができる。   The cart-type collaborative work robot R2 erects the upper body 1 that is substantially the same as the upper body 1 of the suspended collaborative work robot R1 of this embodiment together with its left and right work arms 3, and the lower end of the trunk 4 thereof. Is supported by a hand-drawn cart 17 via a support column 5, and this cart-type cooperative work robot R2 cannot place the upper body 1 at any work place if there is an obstacle on the floor F. Except for the above, the same effect as that of the suspended cooperative robot R1 of this embodiment can be obtained. You can work safely.

図6は、上記実施例の吊下げ型協調作業ロボットR1が2台で、2人の作業者M1,M2と共存、協調して2種類の製品G1,G2の組み立てを行うセル生産現場の全体を示す正面図であり、図7は、図6に示すセル生産現場において上記実施例の吊下げ型協調作業ロボットR1が4台で、1人の作業者M1と共存、協調して行う作業状況を示す正面図である。   FIG. 6 shows the entire cell production site in which two suspended cooperative robots R1 of the above embodiment are used to assemble two kinds of products G1 and G2 in cooperation with two workers M1 and M2. FIG. 7 is a front view of the cell production site shown in FIG. 6, and there are four suspended cooperative robots R1 of the above embodiment in the co-existence and co-operation with one worker M1. FIG.

すなわち、このセル生産現場では、図6に示すように、作業場所の天井Cから上記実施例の吊下げ型協調作業ロボットR1が3台吊下げられるとともに、作業場所の左側の壁面Wから上記実施例の吊下げ型協調作業ロボットR1が1台吊下げられていて、それらの吊下げ型協調作業ロボットR1のうちの中央の2台が2人の作業者M1,M2と共存、協調して作業する状態にあり、作業者M1,M2に近い残りの2台は、モータドライバの電源が切られ各制御部21〜24のみ電源が入った休止状態、もしくは各関節の作動停止が保証された一旦停止状態(サーボロック状態を含む)とされて、各関節の作動を停止している。   That is, at this cell production site, as shown in FIG. 6, three suspended cooperative robots R1 of the above embodiment are suspended from the ceiling C of the work place, and the above-described implementation is performed from the left wall W of the work place. One suspension cooperative robot R1 in the example is suspended, and two of the suspension cooperative robots R1 in the center coexist and work together with two workers M1 and M2. The remaining two units close to the workers M1 and M2 are in a resting state in which the motor driver is turned off and only the control units 21 to 24 are turned on, or once the operation of each joint is guaranteed to stop. It is in a stopped state (including a servo lock state), and the operation of each joint is stopped.

作業者M1は、複数種類の部品を、手押し式台車MWを用いて搬入し、その台車MW上のパレットから複数種類の部品PTを、床面F上に配置されたベルトコンベヤV上へ移送する。また作業者M2は、それらの部品PTから組み立てられた2種類の製品G1,G2を、ベルトコンベヤV上から台車MW上へ移送し、その台車MWを用いて搬出する。そして作業場所の中央の2台の吊下げ型協調作業ロボットR1のうち左側の1台は、図では左方から右方へベルトが移動するベルトコンベヤV上で上記複数種類の部品PTを組み合わせて2種類の製品G1,G2を組み立て、右側の1台は、それらの製品G1,G2の検査を行う。そしてその組立てや検査動作の際に各吊下げ型協調作業ロボットR1は、作業者M1または作業者M2の腕や手が所定距離以内に近づいたことを、2台のテレビカメラ2が撮像した画像で認識すると、作業腕3の作動を停止して、作業者M2の腕や手がその所定距離よりも離れるのを待機する。   The worker M1 carries in a plurality of types of parts using a hand-drawn cart MW, and transfers a plurality of types of components PT from a pallet on the cart MW onto a belt conveyor V arranged on the floor surface F. . In addition, the worker M2 transfers the two types of products G1 and G2 assembled from these parts PT from the belt conveyor V onto the carriage MW, and carries out using the carriage MW. The left one of the two suspended cooperative robots R1 in the center of the work place is combined with the above-mentioned plural types of parts PT on the belt conveyor V in which the belt moves from left to right in the figure. Two types of products G1 and G2 are assembled, and one on the right side inspects these products G1 and G2. Then, during the assembly and inspection operations, each suspended cooperative robot R1 captures images of the two television cameras 2 that the arms and hands of the worker M1 or the worker M2 are within a predetermined distance. Then, the operation of the work arm 3 is stopped, and it waits for the arm and hand of the worker M2 to move away from the predetermined distance.

作業者M1がこのセル生産状態から別の生産現場へ移動する必要が生じるとともに製品G1,G2の生産量の増加の必要が生じた場合には、図7に示すように、休止状態もしくは一旦停止状態とされていた残りの2台の吊下げ型協調作業ロボットR1も作業状態とされる。ここで、壁面Wから吊下げられた1台の吊下げ型協調作業ロボットR1は、作業者M1が別の生産現場への移動前に支柱5を水平に伸ばしておいたため、床面F上に配置されたベルトコンベヤVに上半身1が近づけられている。   When the worker M1 needs to move from the cell production state to another production site and needs to increase the production amount of the products G1 and G2, as shown in FIG. The remaining two suspended cooperative robots R1 that have been in the state are also in the working state. Here, the suspended cooperative robot R1 suspended from the wall surface W extends the column 5 horizontally before the worker M1 moves to another production site. The upper body 1 is brought close to the arranged belt conveyor V.

これにより、壁面Wから吊下げられた1台の吊下げ型協調作業ロボットR1は、無理なく作業者M1の代わりに、図示しない自動搬送台車から複数種類の部品PTをベルトコンベヤV上へ移送する。また作業者M2は、それらの部品PTから組み立てられた2種類の製品G1,G2を、手押し式の台車MWを用いて搬出する。そして作業場所の中央の2台の吊下げ型協調作業ロボットR1のうち左側の1台は、図では左方から右方へベルトが移動するベルトコンベヤV上で上記複数種類の部品PTを組み合わせて2種類の製品G1,G2を組み立て、右側の1台は、それらの製品G1,G2の検査を行う。さらに作業場所の右端の1台の吊下げ型協調作業ロボットR1は、作業者M2が作業の開始前に図6に示すように手を掛けて、図7に示すように支柱5を下方へ伸ばしておいたため、ベルトコンベヤVに近い作業位置で製品G1,G2を無理なくベルトコンベヤV上から台車MW上へ移送する。そしてその移送動作の際に吊下げ型協調作業ロボットR1は、作業者M2の腕や手が所定距離以内に近づいたことを、2台のテレビカメラ2が撮像した画像で認識すると、作業腕3の作動を停止して、作業者M2の腕や手がその所定距離よりも離れるのを待機する。   As a result, the single suspended cooperative robot R1 suspended from the wall surface W easily transfers a plurality of types of parts PT from the unillustrated automatic conveyance carriage onto the belt conveyor V instead of the worker M1. . The worker M2 carries out two types of products G1 and G2 assembled from these parts PT using a hand-drawn cart MW. The left one of the two suspended cooperative robots R1 in the center of the work place is combined with the above-mentioned plural types of parts PT on the belt conveyor V in which the belt moves from left to right in the figure. Two types of products G1 and G2 are assembled, and one on the right side inspects these products G1 and G2. Further, one suspended cooperative robot R1 at the right end of the work place is reached by the worker M2 as shown in FIG. 6 before starting work, and the column 5 is extended downward as shown in FIG. Therefore, the products G1 and G2 are easily transferred from the belt conveyor V to the carriage MW at an operation position close to the belt conveyor V. In the transfer operation, the suspended cooperative robot R1 recognizes that the arm and hand of the worker M2 are within a predetermined distance from the images captured by the two television cameras 2, and then the work arm 3 Is stopped and the operator waits for the arm and hand of the worker M2 to move away from the predetermined distance.

従って、この実施例の吊下げ型協調作業ロボットR1によれば、図6,7に示すようなセル生産現場で、作業者と共存、協調しつつ、作業者の人数の増減や生産量の増減に対応してセル生産作業を実施することができる。   Therefore, according to the suspended cooperative work robot R1 of this embodiment, at the cell production site as shown in FIGS. 6 and 7, coexistence and cooperation with the workers, increase / decrease in the number of workers and increase / decrease in the production amount. The cell production work can be performed in response to the above.

図8は、図1に示すセル生産現場に台車型の協調作業ロボットに替えて上記実施例の吊下げ型協調作業ロボットR1を1台追加した場合の作業状況を示す正面図、また図9は、図8に示すセル生産現場において上記実施例の4台の吊下げ型協調作業ロボットR1だけで組立作業を行う場合の作業状況を示す正面図である。   FIG. 8 is a front view showing a work situation when one suspended cooperative robot R1 of the above embodiment is added to the cell production site shown in FIG. 1 instead of the cart-type cooperative robot, and FIG. FIG. 9 is a front view showing a work situation when the assembly work is performed only by the four suspended cooperative robots R1 of the embodiment in the cell production site shown in FIG.

すなわち、このセル生産現場では、図8に示すように、作業場所の天井Cから上記実施例の吊下げ型協調作業ロボットR1が2台吊下げられるとともに、作業場所の左側および右側の壁面Wから上記実施例の吊下げ型協調作業ロボットR1が1台ずつ吊下げられていて、それらの吊下げ型協調作業ロボットR1のうちの中央の2台および右側の1台が、2人の作業者M1,M2と共存、協調して作業する状態にあり、左側の1台は上述した休止状態もしくは一旦停止状態とされている。またここでは、図1に示す状態から机T1が除かれ、左側の壁面Wに沿って部品棚Sが設けられている。   That is, at this cell production site, as shown in FIG. 8, two suspended cooperative robots R1 of the above embodiment are suspended from the ceiling C of the work place, and from the left and right wall surfaces W of the work place. The suspended cooperative robot R1 of the above embodiment is suspended one by one, and the central two of the suspended cooperative robots R1 and the right one are two workers M1. , M2 coexist and work in a coordinated manner, and the one on the left side is in the above-described rest state or temporarily stopped state. Further, here, the desk T1 is removed from the state shown in FIG. 1, and a parts shelf S is provided along the wall surface W on the left side.

作業者M1は、製品G1を構成する複数種類の部品PTを部品棚Sから取り出して図示しないパレット上の所定位置にセットし、そのパレットを中央の机T2上の作業領域に移送するとともに、検査が済んだ製品G1を机T2上の作業領域から図示しない自動搬送台車上に移送し、また右側の壁面Wに固定された吊下げ型協調作業ロボットR1は、もう1種類の製品G2を構成する複数種類の部品を図示しない自動搬送台車上から取り上げて机T3上の作業領域に移送するとともに、検査が済んだ製品G2を机T3上の作業領域からその自動搬送台車上に移送する。作業者M1は、机T2上の作業領域で、製品G1を構成する複数種類の部品を図示しないパレット上の所定位置にセットするとともに、組み立てられた製品G1の検査を行い、作業者M2は、机T3上の作業領域で、製品G2を構成する複数種類の部品を図示しないパレット上にセットするとともに、組み立てられた製品G2の検査を行う。そして天井Cから吊り下げられた中央の2台の吊下げ型作業ロボットR1のうち右側の1台は、机T3上から机T2上へ上記パレットを移送し、左側の1台は、作業者M1および右側の吊下げ型作業ロボットR1から供給されたパレット上の部品を机T2上の作業領域で組み合わせて製品G1,G2を組み立てる。かかる配置により、作業場所の床面F上の左側部分に例えば作業者M3や自動搬送台車等のための通路を形成することができる。   The worker M1 takes out a plurality of types of parts PT constituting the product G1 from the parts shelf S, sets them at a predetermined position on a pallet (not shown), transfers the pallet to a work area on the center desk T2, and performs an inspection. The suspended product cooperative work robot R1 that transfers the finished product G1 from the work area on the table T2 onto an automatic conveyance carriage (not shown) and is fixed to the right wall W constitutes another type of product G2. A plurality of types of parts are picked up from an unillustrated automatic conveyance carriage and transferred to the work area on the desk T3, and the inspected product G2 is transferred from the work area on the desk T3 to the automatic conveyance carriage. The worker M1 sets a plurality of types of parts constituting the product G1 at predetermined positions on a pallet (not shown) in the work area on the desk T2, and inspects the assembled product G1, and the worker M2 In the work area on the desk T3, a plurality of types of parts constituting the product G2 are set on a pallet (not shown) and the assembled product G2 is inspected. Of the two suspended working robots R1 suspended from the ceiling C, one on the right side transfers the pallet from the desk T3 to the desk T2, and one on the left side is the worker M1. The products G1 and G2 are assembled by combining the parts on the pallet supplied from the suspended work robot R1 on the right side in the work area on the desk T2. With this arrangement, it is possible to form a passage for the worker M3, an automatic transport carriage, or the like on the left side portion on the floor surface F of the work place.

作業者M1,M2が2人ともこのセル生産状態から別の生産現場へ移動する必要が生じた場合には、図9に示すように、机T1が図1におけると同様の位置に戻され、休止状態もしくは一旦停止状態とされていた残りの1台の吊下げ型協調作業ロボットR1も作業状態とされる。ここで、その休止状態もしくは一旦停止状態であった、左側の壁面Wから吊下げられた1台の吊下げ型協調作業ロボットR1は、作業者M1が別の生産現場への移動前に支柱5を水平に伸ばしておいたため、戻された机T1に上半身1が近づけられている。   When both workers M1 and M2 need to move from this cell production state to another production site, as shown in FIG. 9, the desk T1 is returned to the same position as in FIG. The remaining one suspended cooperative robot R1 that has been in the paused state or once stopped is also put in the working state. Here, the suspended cooperative robot R1 suspended from the left wall W, which has been in a paused state or temporarily stopped, is supported by the column 5 before the worker M1 moves to another production site. The upper body 1 is brought closer to the returned desk T1.

これにより、左側の壁面Wから吊下げられた1台の吊下げ型協調作業ロボットR1は、作業者M1の代わりに、製品G1を構成する複数種類の部品PTを部品棚Sから取り出して、机T1上の作業領域でその複数種類の部品PTを図示しないパレット上の所定位置にセットし、そのパレットを中央の机T2上の作業領域に移送するとともに、机T2上の作業領域から机T1上の作業領域へ組み立てられた製品G1を移送してその製品G1の検査を行い、検査が済んだ製品G1を机T2上の作業領域から図示しない自動搬送台車上に移送する。また右側の壁面Wに固定された吊下げ型協調作業ロボットR1は、もう1種類の製品G2を構成する複数種類の部品を図示しない自動搬送台車上から取り上げて机T3上の作業領域に移送するとともに、組み立てられた製品G2の検査を行い、検査が済んだ製品G2を机T3上の作業領域からその自動搬送台車上に移送する。そして天井Cから吊り下げられた中央の2台の吊下げ型作業ロボットR1のうち右側の1台は、机T3上の作業領域で、製品G2を構成する複数種類の部品を図示しないパレット上にセットして、机T3上から机T2上へそのパレットを移送し、左側の1台は、左側の壁面Wおよび右側の天井Cからそれぞれ吊下げられた2台の吊下げ型協調作業ロボットR1から供給されたパレット上の部品を机T2上の作業領域で組み合わせて製品G1,G2を組み立てる。   As a result, one suspended cooperative robot R1 suspended from the left wall W takes out a plurality of types of parts PT constituting the product G1 from the parts shelf S instead of the worker M1, The plurality of types of parts PT are set at predetermined positions on a pallet (not shown) in the work area on T1, and the pallet is transferred to the work area on the central desk T2 and from the work area on the desk T2 to the desk T1. The assembled product G1 is transferred to the work area, the product G1 is inspected, and the inspected product G1 is transferred from the work area on the desk T2 onto an automatic conveyance carriage (not shown). The suspended cooperative robot R1 fixed to the right wall W picks up a plurality of types of parts constituting another type of product G2 from an unillustrated automatic conveyance carriage and transfers them to a work area on the desk T3. At the same time, the assembled product G2 is inspected, and the inspected product G2 is transferred from the work area on the desk T3 onto the automatic conveyance carriage. The right one of the two suspended work robots R1 suspended from the ceiling C is a work area on the desk T3, and a plurality of types of parts constituting the product G2 are placed on a pallet (not shown). Set and transfer the pallet from the desk T3 to the desk T2, and the left one is from two suspended cooperative robots R1 suspended from the left wall W and the right ceiling C, respectively. The products G1 and G2 are assembled by combining the parts on the supplied pallet in the work area on the desk T2.

従って、この実施例の吊下げ型協調作業ロボットR1によれば、図8,9に示すようなセル生産現場で、作業者と共存、協調しつつ、作業者の人数の増減や作業設備のレイアウトの変更に対応してセル生産作業を実施することができる。そして図9に示すように、作業場所に作業者がいず、作業者認識部23が、作業者と共存、協調して作業を行う場合でないと認識し、吊下げ型協調作業ロボットR1だけで作業を行う場合には、作業者認識部23は、出力制御部24にモータ出力の制限を行わせず、これにより吊下げ型協調作業ロボットR1は、作業者と共存、協調して作業を行う場合のモータ出力の制限中よりも作業速度を速めたりより重いものを扱ったりすることができる。   Therefore, according to the suspended cooperative robot R1 of this embodiment, in the cell production site as shown in FIGS. 8 and 9, while coexisting and cooperating with the workers, the number of workers and the layout of the work equipment are increased. The cell production work can be carried out in response to the change. As shown in FIG. 9, there is no worker at the work place, and the worker recognition unit 23 recognizes that it is not the case where the work coexists with and cooperates with the worker, and the work is performed only by the suspended cooperative robot R1. When the worker recognition unit 23 does not limit the motor output to the output control unit 24, the suspended cooperative robot R1 coexists with and cooperates with the worker. It is possible to increase the work speed and handle heavier objects than when the motor output is limited.

図10は、上記実施例の1台の吊下げ型協調作業ロボットR1と、前述した2台の台車型協調作業ロボットR2と、1人の作業者M4とが作業テーブルT4を囲んで作業する状況を示す平面図であり、このように作業テーブルT4が壁面Wに接して配置されていて、床面F上で作業テーブルT4と壁面Wとの間に作業ロボットの配置スペースが存在しない場合でも、この実施例の吊下げ型協調作業ロボットR1によれば、その作業テーブルT4上の作業領域に2本の作業腕3を配置して、他の台車型協調作業ロボットR2や作業者M4と共存、協調し、工数のかかる作業を効率的に実施したり、1つの作業対象物に対して集団作業を行ったりすることができる。   FIG. 10 shows a situation where one suspended cooperative robot R1 of the above-described embodiment, the two cart-type cooperative robots R2 described above, and one worker M4 surround the work table T4. Even when the work table T4 is arranged in contact with the wall surface W in this way and there is no work robot placement space between the work table T4 and the wall surface W on the floor surface F, According to the suspended cooperative robot R1 of this embodiment, two work arms 3 are arranged in the work area on the work table T4, and coexist with other cart-type cooperative work robot R2 and the worker M4. It is possible to collaborate and efficiently perform work that requires man-hours, or to perform collective work on one work object.

図11は、この発明の他の一実施例としての2台の吊下げ型協調作業ロボットR1が作業者M5と共存、協調して作業するセル生産現場の全体を示す透視図、また図12(a),(b)および(c)は、上記実施例の2台の吊下げ型協調作業ロボットR1の支柱5の支持構造の一例を示す天井Cの断面図、支柱上部の部分断面図および支柱上部の斜視図、そして図13(a),(b)および(c)は、上記実施例の吊下げ型協調作業ロボットR1の支柱5の支持構造の他の一例を示す天井Cの断面図、支柱上部の側面図および支柱上部の斜視図である。なお、図中先の実施例と同様の部分はそれと同一の符号にて示す。   FIG. 11 is a perspective view showing the entire cell production site in which two suspended cooperative robots R1 according to another embodiment of the present invention coexist and work together with the worker M5, and FIG. a), (b), and (c) are a cross-sectional view of the ceiling C, an example of a support structure of the support column 5 of the two suspended cooperative robots R1 of the above embodiment, a partial cross-sectional view of the upper part of the support column, and the support column FIGS. 13A, 13B, and 13C are cross-sectional views of a ceiling C showing another example of the support structure of the support column 5 of the suspended cooperative robot R1 of the above embodiment, It is the side view of a support | pillar upper part, and the perspective view of a support | pillar upper part. In the figure, the same parts as those in the previous embodiment are denoted by the same reference numerals.

図11に示すセル生産現場は、床面F上に机T5を、ベルトコンベヤVに沿わせて配置して具えており、机T5には作業者M5が配置され、作業者M5は、机T5上で複数種類の部品PTを組み合わせて製品G1を組み立てて、その製品G1を箱Bに並べて詰める。   The cell production site shown in FIG. 11 includes a desk T5 arranged on the floor F along the belt conveyor V, and an operator M5 is arranged on the desk T5. The product G1 is assembled by combining a plurality of types of parts PT above, and the product G1 is arranged in a box B and packed.

ベルトコンベヤVの上方および自動搬送台車AWの上方の作業位置には、この実施例の2台の吊下げ型協調作業ロボットR1が、作業者M5と共存、協調して作業するように配置されており、ここで、図中右側の吊下げ型協調作業ロボットR1は、ベルトコンベヤVで運ばれてきた部品PTを机T5上に移載し、図中左側の吊下げ型協調作業ロボットR1は、製品G1が詰められた箱Bを机T5上から自動搬送台車AW上に移載する。   At the work positions above the belt conveyor V and above the automatic transport carriage AW, the two suspended cooperative robots R1 of this embodiment are arranged so as to coexist and work together with the worker M5. Here, the suspended cooperative robot R1 on the right side in the figure transfers the part PT carried on the belt conveyor V onto the desk T5, and the suspended cooperative robot R1 on the left side in the figure is The box B packed with the product G1 is transferred from the desk T5 to the automatic conveyance cart AW.

かかる作業を行うこの実施例の2台の吊下げ型協調作業ロボットR1もそれぞれ、先の実施例の吊下げ型協調作業ロボットR1と同様に、2台のテレビカメラ2、2本の作業腕3および胴部4を有する上半身1と、支柱5とを具えるとともに、それら2台のテレビカメラ2およびここでは図示しない光カーテン26等を用いて作業者M5を認識してモータの出力低下や作動停止により作業者M5の安全を確保するここでは図示しない制御装置を具えており、支柱5を天井Cに着脱可能に固定する構成のみ先の実施例の吊下げ型協調作業ロボットR1と異なっているので、ここでは主としてその支柱5を天井Cに固定する構造のみについて説明する。   The two suspended collaborative robots R1 of this embodiment that perform such work are each two television cameras 2 and two working arms 3 in the same manner as the suspended collaborative robot R1 of the previous embodiment. In addition, the upper body 1 having the body 4 and the column 5 are provided, and the output of the motor is reduced and the operation is performed by recognizing the worker M5 using the two television cameras 2 and the light curtain 26 (not shown). Here, a control device (not shown) that secures the safety of the worker M5 by stopping is provided, and only the configuration for removably fixing the column 5 to the ceiling C is different from the suspended cooperative robot R1 of the previous embodiment. Therefore, here, only the structure for fixing the column 5 to the ceiling C will be mainly described.

すなわち、この作業場所の天井Cは、図12(a)に示すように、床面Fに向いている下板31とその上側に間隔をあけて配置されて図示しない梁材で結合された上板32とを有する二重構造になっており、下板31には、図11に示すように円形の多数の装着孔33が形成され、上板32には、下板31の各装着孔33に対し上下に整列するように円形の凹部34が形成されている。また下板31には、図12(a)に示すように、各装着孔33に隣接して位置決めピン孔35が形成されている。   That is, as shown in FIG. 12A, the ceiling C of this work place is arranged on the upper side of the lower plate 31 facing the floor surface F and the upper side of the ceiling C which are spaced apart from each other and joined by a beam material (not shown). As shown in FIG. 11, a plurality of circular mounting holes 33 are formed in the lower plate 31, and the mounting holes 33 of the lower plate 31 are formed in the upper plate 32. A circular recess 34 is formed so as to be aligned vertically. In addition, positioning pin holes 35 are formed in the lower plate 31 adjacent to the mounting holes 33 as shown in FIG.

一方、この実施例の2台の吊下げ型協調作業ロボットR1の支柱5の上部には、図12(b),(c)に示すように、外周フランジ5aと、その上側に隣接するボス部5bとが形成され、支柱5の、ボス部5bよりも先の上端部はボス部5bよりも細径に形成されており、ボス部5bは天井パネルCの下板31の装着孔33と密に嵌合し、ボス部5bよりも先の上端部は天井パネルCの上板32の凹部34と密に嵌合するように、それぞれ外径を設定されている。   On the other hand, as shown in FIGS. 12 (b) and 12 (c), there are an outer peripheral flange 5a and a boss adjacent to the upper side of the support 5 of the two suspended cooperative robots R1 of this embodiment. 5b is formed, and the upper end portion of the column 5 ahead of the boss portion 5b is formed to have a diameter smaller than that of the boss portion 5b. The boss portion 5b is closely connected to the mounting hole 33 of the lower plate 31 of the ceiling panel C. The outer diameters are set so that the upper end of the boss 5b is closely fitted with the recess 34 of the upper plate 32 of the ceiling panel C.

支柱5の上部にはさらに、図12(b),(c)に示すように、ボス部5bの上側で半径方向へ進退移動可能に支持されて半径方向外方へ突出する二つのロック爪5cと、それらのロック爪5cとそれぞれ一体をなすとともに外周フランジ5aの下側で半径方向へ進退移動可能に支持されて半径方向外方へ突出する二つのロック解除ボタン5dと、それらロック爪5cおよびロック解除ボタン5dを突出方向へ常時附勢するスプリング5eとが設けられており、加えて、図12(b),(c)に示すように、外周フランジ5aの上面には位置決めピン5fが突設されている。   Further, as shown in FIGS. 12B and 12C, two lock claws 5c that are supported on the upper side of the boss portion 5b so as to be movable back and forth in the radial direction and project outward in the radial direction are further provided on the upper portion of the support column 5. And two lock release buttons 5d that are integrally formed with the lock claws 5c and that are supported so as to be movable back and forth in the radial direction below the outer peripheral flange 5a and project outward in the radial direction, and the lock claws 5c and A spring 5e that constantly urges the unlocking button 5d in the protruding direction is provided. In addition, as shown in FIGS. 12B and 12C, a positioning pin 5f protrudes from the upper surface of the outer peripheral flange 5a. It is installed.

この実施例の2台の吊下げ型協調作業ロボットR1は、かかる支柱5の上部を、天井パネルCの下板31の多数の装着孔33のうち、ベルトコンベヤVの上方および自動搬送台車AWの上方にそれぞれ位置する装着孔33内に選択的に、ロック解除ボタン5dを押してロック爪5cを引っ込めた状態で差し込んで、支柱5のボス部5bを下板31の装着孔33と密に嵌合させるとともに、支柱5の上端部を上板32の凹部34に密に嵌合させて支柱5の傾きを防止し、外周フランジ5aの上面を下板31の下面に当接させて上下方向の位置決めをし、位置決めピン5fを位置決めピン孔35に密に嵌合させて支柱5を回り止めし、その状態でロック解除ボタン5dを解放してロック爪5cを突出させ、下板31の上面にロック爪5cを掛合させることで、天井パネルCに固定支持される。   The two suspended cooperative robots R1 of this embodiment are arranged so that the upper part of the support column 5 is located above the belt conveyor V and the automatic conveyance carriage AW among the many mounting holes 33 of the lower plate 31 of the ceiling panel C. The lock release button 5d is selectively pushed into each of the mounting holes 33 positioned above, and the lock claw 5c is retracted, and the boss portion 5b of the column 5 is closely fitted to the mounting hole 33 of the lower plate 31. In addition, the upper end of the support column 5 is closely fitted into the recess 34 of the upper plate 32 to prevent the inclination of the support column 5, and the upper surface of the outer peripheral flange 5a is brought into contact with the lower surface of the lower plate 31 to perform vertical positioning. Then, the positioning pin 5f is closely fitted in the positioning pin hole 35 to prevent the support column 5 from rotating, and in that state, the lock release button 5d is released to allow the lock claw 5c to protrude, and the upper surface of the lower plate 31 is locked. Engage claw 5c In Rukoto, it is fixedly supported to the ceiling panel C.

また、この実施例の2台の吊下げ型協調作業ロボットR1に対する電源供給および制御は、先の実施例におけると同様、床面F上に設けた図示しない制御装置により、その制御装置から壁面の裏側を通して天井パネルCの裏側まで敷設した図示しない電気ケーブルおよびその端部の図示しないコネクタを介して行われる。   Further, the power supply and control for the two suspended cooperative robots R1 of this embodiment are performed by the control device (not shown) provided on the floor F from the control device to the wall surface as in the previous embodiment. This is performed through an electric cable (not shown) laid through the back side to the back side of the ceiling panel C and a connector (not shown) at the end thereof.

そして、このセル生産現場から吊下げ型協調作業ロボットR1を撤去する場合には、その吊下げ型協調作業ロボットR1を人手等で下から支持した状態で、ロック解除ボタン5dを押してロック爪5cを引っ込めれば、支柱5の上部を装着孔33から引き抜いて吊下げ型協調作業ロボットR1を天井パネルCから容易に取り外すことができる。   Then, when removing the suspended cooperative robot R1 from the cell production site, the lock claw 5c is pushed by pressing the lock release button 5d while supporting the suspended cooperative robot R1 manually from below. If retracted, the suspended cooperative work robot R1 can be easily detached from the ceiling panel C by pulling out the upper portion of the column 5 from the mounting hole 33.

これにより、この実施例の2台の吊下げ型協調作業ロボットR1は、それぞれ天井Cによって支柱5の上部を着脱可能に固定支持され、その支柱5を介して上半身1ひいては胴部4を吊下げられて作業腕3を作業場所に配置し、それらの2本の作業腕3で、互いに協調作動して製品G1や箱Bを持ち上げ、製品G1や箱Bの搬送等を行うことができ、また各吊下げ型協調作業ロボットR1は先の実施例と同様、2台のテレビカメラ2が撮像する画像から製品G1や箱B等の種類をパターンマッチング等の画像処理によって認識するとともに、それら製品G1や箱B等の三次元位置を三角測量や写真測量等により計測して、2本の作業腕3をそれら製品G1や箱B等の認識した種類および計測した位置に応じて適宜作動させ、製品G1や箱Bの上記搬送等を行うことができる。   As a result, the two suspended cooperative robots R1 of this embodiment are fixedly supported by the ceiling C so that the upper part of the support column 5 is detachable, and the upper body 1 and the trunk portion 4 are suspended via the support column 5. The work arm 3 can be placed at the work place, and the two work arms 3 can operate in cooperation with each other to lift the product G1 and the box B and carry the product G1 and the box B. As in the previous embodiment, each suspended cooperative robot R1 recognizes the type of the product G1, the box B, and the like from the images captured by the two television cameras 2 by image processing such as pattern matching, and those products G1. The three-dimensional position of the box B or the like is measured by triangulation, photogrammetry, etc., and the two work arms 3 are appropriately operated according to the recognized type and the measured position of the product G1 or box B, etc. G1 and box B Serial transport, etc. can be performed.

従って、この実施例の吊下げ型協調作業ロボットR1によっても、先の実施例の吊下げ型協調作業ロボットR1と同様、セル生産の現場等の作業者と共存、協調する作業場所に投入する場合に、支柱5を介して胴部4を吊下げて作業腕3を作業位置に配置するので、作業場所の近傍の床面F上にベルトコンベヤVや自動搬送台車AW等の障害物があっても作業腕3を作業位置に配置して作業することができ、また、上述のように制御装置の機能に作業者M5に対する安全対策が施されているので、作業者M5は吊下げ型協調作業ロボットR1との協調作業を安全に行うことができ、しかもロック解除ボタン5dの操作で装着孔33に対して支柱5を着脱できるので、吊下げ型協調作業ロボットR1を作業場所の任意の作業位置に容易に配置することができる。   Therefore, when the suspended cooperative robot R1 of this embodiment is also put into a working place where it coexists and cooperates with an operator such as a cell production site as in the suspended cooperative robot R1 of the previous embodiment. In addition, since the body 4 is suspended through the support column 5 and the work arm 3 is disposed at the work position, there are obstacles such as the belt conveyor V and the automatic transport carriage AW on the floor surface F near the work place. In addition, the work arm 3 can be placed at the work position and work can be performed, and since the safety measures for the worker M5 are provided in the function of the control device as described above, the worker M5 can perform the suspended cooperative work. Since the collaborative work with the robot R1 can be performed safely, and the column 5 can be attached to and detached from the mounting hole 33 by operating the lock release button 5d, the suspended collaborative work robot R1 can be operated at any work position in the work place. Easy to place It is possible.

なお、上記例では支柱5の上部を、ロック爪5cを用いて天井Cに取り外し可能に固定支持しているが、これに代えて、図13(a),(b)および(c)に例示する支持構造を用いることもでき、この支持構造では、天井Cの下板31に、各装着孔33を囲繞して下板31の下面から突出するとともに外周面に雄ねじを有するねじ部36を形成し、そのねじ部36と装着孔33とにかけて軸線方向へ延在するキー溝37を形成する一方、支柱5の上部に、下端部に内周フランジ5gを有するとともに内周面に雌ねじ5hを有する環状のナット5iを下から挿通して、その内周フランジ5gを支柱5の上部の外周フランジ5aに掛合させ、さらに支柱5の、外周フランジ5aの上側に隣接するボス部5bに軸線方向へ延在するキー5jを突設している。   In the above example, the upper portion of the column 5 is fixedly supported to the ceiling C so as to be detachable using the lock claw 5c. Instead, it is exemplified in FIGS. 13 (a), (b) and (c). In this support structure, a screw portion 36 that protrudes from the lower surface of the lower plate 31 so as to surround each mounting hole 33 and has an external thread on the outer peripheral surface is formed on the lower plate 31 of the ceiling C. Then, a key groove 37 extending in the axial direction is formed between the screw portion 36 and the mounting hole 33, while an inner peripheral flange 5 g is provided at the upper end of the support column 5 and a female screw 5 h is provided on the inner peripheral surface. An annular nut 5i is inserted from below, and its inner peripheral flange 5g is engaged with the outer peripheral flange 5a at the top of the support column 5, and further, the boss portion 5b of the support column 5 adjacent to the upper side of the outer peripheral flange 5a extends in the axial direction. Projecting existing key 5j To have.

この支持構造によれば、吊下げ型協調作業ロボットR1は、その支柱5の上部を、天井Cの下板31の多数の装着孔33のうち、ベルトコンベヤVの上方および自動搬送台車AWの上方にそれぞれ位置する装着孔33内に選択的に差し込んで、支柱5のボス部5bを下板31の装着孔33と密に嵌合させるとともに、支柱5の上端部を上板32の凹部34に密に嵌合させて支柱5の傾きを防止し、外周フランジ5aの上面を下板31の装着孔33の周囲のねじ部36の下面に当接させて上下方向の位置決めをし、キー5jをキー溝37に密に嵌合させて支柱5を回り止めし、その状態でナット5iの雌ねじ5hをねじ部36の雄ねじに螺合させてナット5iを締め込むことで、天井Cに固定支持される。   According to this support structure, the suspended cooperative robot R1 has an upper portion of the support column 5 above the belt conveyor V and the automatic conveyance carriage AW among the many mounting holes 33 of the lower plate 31 of the ceiling C. Are selectively inserted into the mounting holes 33 located at the respective positions, and the bosses 5 b of the support columns 5 are closely fitted to the mounting holes 33 of the lower plate 31, and the upper ends of the support columns 5 are formed in the recesses 34 of the upper plate 32. The support 5 is closely fitted to prevent the column 5 from tilting, the upper surface of the outer peripheral flange 5a is brought into contact with the lower surface of the threaded portion 36 around the mounting hole 33 of the lower plate 31, and the key 5j is positioned in the vertical direction. The column 5 is tightly fitted in the key groove 37 to prevent the column 5 from rotating, and in this state, the female screw 5h of the nut 5i is screwed into the male screw of the screw portion 36 and the nut 5i is tightened, thereby being fixedly supported on the ceiling C. The

そして、このセル生産現場から吊下げ型協調作業ロボットR1を撤去する場合には、その吊下げ型協調作業ロボットR1を人手等で下から支持した状態で、ナット5iを緩めれば、支柱5の上部を装着孔33から引き抜いて吊下げ型協調作業ロボットR1を天井パネルCから容易に取り外すことができる。   Then, when removing the suspended cooperative robot R1 from the cell production site, if the nut 5i is loosened in a state where the suspended cooperative robot R1 is supported by the hand or the like from below, The suspended cooperative working robot R1 can be easily detached from the ceiling panel C by pulling out the upper portion from the mounting hole 33.

以上、図示例に基づき説明したが、本発明は上述した実施例に限定されるものでなく、特許請求の範囲の記載範囲内で適宜変更することができるものであり、例えば、上記実施例の吊下げ型協調作業ロボットR1は双腕ロボットとしたが、本発明の適用対象の吊下げ型協調作業ロボットは片腕のロボットでも良い。また、上記実施例の吊下げ型協調作業ロボットR1は肩ヨー軸の軸線が傾斜しているが、本発明の適用対象の吊下げ型協調作業ロボットは肩ヨー軸の軸線が鉛直方向へ延在するロボットでも良い。   Although the present invention has been described based on the illustrated examples, the present invention is not limited to the above-described embodiments, and can be appropriately changed within the scope of the claims. Although the suspended cooperative robot R1 is a double-arm robot, the suspended cooperative robot to which the present invention is applied may be a one-arm robot. In the suspended cooperative robot R1 of the above embodiment, the axis of the shoulder yaw axis is inclined, but in the suspended cooperative robot to which the present invention is applied, the axis of the shoulder yaw axis extends in the vertical direction. A robot that works.

さらに、吊下げ型協調作業ロボットに対する電源供給および制御は、上記実施例では床面上に設けた制御装置から電気ケーブルを介して行っているが、吊下げ型協調作業ロボットの胴部や支柱等に設けたバッテリおよび制御装置で行うようにしても良い。また、上記実施例では支柱5は台座14にスプリングを介して伸縮可能に支持されているが、本発明の吊下げ型協調作業ロボットの支持部材は、電動アクチュエータ等によって台座から伸縮あるいは進退移動される支柱でも良く、支柱以外のものでも良い。そして、撮像手段は、上記実施例では胴部4の下端部に設けたが、胴部の前面や上端部等に設けても良く、あるいは胴部の下端部、前面および上端部等を含む二箇所以上にそれぞれ設けても良い。さらに撮像手段をハンドにも設置して、胴部に設けた撮像手段で机や作業台を認識する一方、ハンドに設けた撮像手段で部品や製品を認識するようにしても良い。   Furthermore, power supply and control for the suspended cooperative robot is performed via an electric cable from the control device provided on the floor surface in the above embodiment. You may make it carry out with the battery and control apparatus which were provided in. In the above embodiment, the support column 5 is supported by the pedestal 14 so as to be extendable / contractable via a spring. It may be a supporting column or something other than a supporting column. The imaging means is provided at the lower end portion of the body portion 4 in the above embodiment, but may be provided at the front surface, upper end portion, etc. of the body portion, or includes the lower end portion, front surface, upper end portion, etc. It may be provided in more than one place. Further, an imaging unit may be installed on the hand so that a desk or a work table is recognized by the imaging unit provided on the body, while a part or product is recognized by the imaging unit provided on the hand.

かくしてこの発明の吊下げ型協調作業ロボットによれば、セル生産の現場等の人と共存、協調する作業場所に協調作業ロボットを投入する場合に、支持部材を介して胴部を天井又は壁から吊下げてその胴部および作業腕を作業場所内の作業位置に配置するので、作業位置の近傍の床上に障害物があっても協調作業ロボットの作業腕を作業位置で作業させることができ、その作業腕が、可動部を逆入力可能に駆動する関節を持ち、また出力制御手段が、作業が人と共存、協調して行う作業であることを認識すると、作業腕の関節を作動させるモータの出力を低下させるので、協調作業ロボットを作業位置に防護柵なしで配置してその作業腕と作業者との間で接触が生じても作業者の安全を確保できる本質安全設計がなされており、しかも制御手段が、撮像手段が撮像した画像に基づき作業場所での作業対象物と当該協調作業ロボットとの相対位置を認識し、その相対位置に基づき作業対象物に対する作業を作業腕に行わせるので、投入の際に高精度な位置決めも作業命令の大規模な改変も要せず協調作業ロボットに作業を行わせることができる。   Thus, according to the suspended cooperative work robot of the present invention, when the cooperative work robot is introduced into a work place that coexists and cooperates with a person at the cell production site or the like, the trunk is removed from the ceiling or wall via the support member. Because it is suspended and its trunk and work arm are placed at the work position in the work place, even if there are obstacles on the floor near the work position, the work arm of the cooperative work robot can work at the work position, If the work arm has a joint that drives the movable part so as to allow reverse input, and the output control means recognizes that the work is a work that coexists and cooperates with a person, a motor that operates the joint of the work arm Therefore, even if contact occurs between the work arm and the worker, the intrinsic safety design has been made. And control hand However, the relative position between the work object at the work place and the cooperative work robot is recognized based on the image picked up by the image pickup means, and the work arm performs work on the work object based on the relative position. In this case, it is possible to cause the cooperative work robot to perform work without requiring high-precision positioning and large-scale modification of work instructions.

1 上半身
2 テレビカメラ
3 作業腕
3a 上腕
3b 下腕
4 胴部
5 支柱
5a 外周フランジ
5b ボス部
5c ロック爪
5d ロック解除ボタン
5e スプリング
5f 位置決めピン
5g 内周フランジ
5h 雌ねじ
5i ナット
5j キー
6 支持板
7 首部関節
8 胴部関節
9 ハンド
10 肩関節
11 肘関節
12 手首関節
13 肩ブラケット
14 台座
14a 筒状支持部
14b ブラケット板
14c 長孔
15 取り付け板
15a ねじ孔
15b 配線取り回し孔
16 ボルト
17 台車
21 作業対象物認識部
22 作動制御部
23 作業者認識部
24 出力制御部
25 協調指示スイッチ
26 光カーテン
26a,26b 柱
27 感圧マット
31 下板
32 上板
33 装着孔
34 凹部
35 ピン孔
36 ねじ部
37 キー溝
AW 自動搬送台車
B 箱
C 天井
CM クロスマーク
F 床面
G1,G2 製品
L 照明器具
M モータ
M1〜M5 作業者
MW 手押し式台車
P パレット
P1〜P4 ピッチ軸線
PT 部品
R ロール軸線
R1 吊下げ型協調作業ロボット
R2 台車型協調作業ロボット
S 部品棚
T1〜T5 机
W 壁面
WT 作業台
Y1〜Y3 ヨー軸線
V ベルトコンベヤ
DESCRIPTION OF SYMBOLS 1 Upper body 2 Television camera 3 Working arm 3a Upper arm 3b Lower arm 4 Trunk part 5 Support | pillar 5a Outer flange 5b Boss part 5c Lock claw 5d Lock release button 5e Spring 5f Positioning pin 5g Inner flange 5h Female screw 5i Nut 5j Key 6 Support plate 7 Neck joint 8 Torso joint 9 Hand 10 Shoulder joint 11 Elbow joint 12 Wrist joint 13 Shoulder bracket 14 Base 14a Cylindrical support portion 14b Bracket plate 14c Long hole 15 Mounting plate 15a Screw hole 15b Wiring hole 16 Bolt 17 Cart 21 Work target Object recognition unit 22 Operation control unit 23 Worker recognition unit 24 Output control unit 25 Coordination instruction switch 26 Light curtain 26a, 26b Pillar 27 Pressure sensitive mat 31 Lower plate 32 Upper plate 33 Mounting hole 34 Recess 35 Pin hole 36 Screw portion 37 Key Groove AW Automatic conveyance cart B Box C Ceiling CM Cross mark F Floor G1, G2 Product L Lighting fixture M Motor M1-M5 Worker MW Hand-operated cart P Pallet P1-P4 Pitch axis PT Parts R Roll axis R1 Suspended collaborative robot R2 Cart Work robot S Parts shelf T1-T5 Desk W Wall WT Work table Y1-Y3 Yaw axis V Belt conveyor

Claims (8)

撮像手段と、
可動部を逆入力可能に駆動する関節を持つ少なくとも1本の作業腕と、
前記作業腕を支持する胴部と、
作業場所の天井又は壁に基部を着脱可能に固定されて吊り下げられるとともに先端部で前記胴部と前記撮像手段とを支持する支持部材と、
前記撮像手段が撮像した画像に基づき前記作業場所での作業対象物と当該協調作業ロボットとの相対位置を認識し、その相対位置に基づき前記作業対象物に対する作業を前記作業腕に行わせる作動制御手段と、
前記作業が人と共存、協調して行う作業であることを認識すると、前記作業腕の関節を作動させるモータの出力を低下させる出力制御手段と、
を具えてなる、吊下げ型協調作業ロボット。
Imaging means;
At least one working arm having a joint that drives the movable part so as to allow reverse input;
A torso for supporting the working arm;
A support member that is fixedly detachably fixed to the ceiling or wall of the work place, and that supports the trunk and the imaging means at the tip,
Operation control for recognizing the relative position of the work object at the work place and the cooperative work robot based on the image picked up by the image pickup means and causing the work arm to perform work on the work object based on the relative position. Means,
Recognizing that the work is a work that coexists and co-exists with a person, output control means for reducing the output of the motor that operates the joint of the work arm;
A hanging-type cooperative work robot.
前記作業腕は、前記胴部の両側にそれぞれ設けられている、請求項1記載の吊下げ型協調作業ロボット。   The suspended cooperative robot according to claim 1, wherein the work arms are provided on both sides of the body part. 前記撮像手段は、前記胴部の下端部に設けられ、前記胴部を介して前記支持部材で支持されている、請求項1または2記載の吊下げ型協調作業ロボット。   The hanging type cooperative work robot according to claim 1 or 2, wherein the imaging unit is provided at a lower end portion of the trunk portion and supported by the support member via the trunk portion. 前記支持部材は、天井または壁にあらかじめ固定された取り付け部材に前記基部を着脱可能に装着されるものである、請求項1から3までの何れか1項記載の吊下げ型協調作業ロボット。   The suspended cooperative robot according to any one of claims 1 to 3, wherein the support member is detachably attached to an attachment member fixed in advance to a ceiling or a wall. 前記支持部材は、天井にあらかじめ形成された装着孔に装着具を介して前記基部を着脱可能に装着されるものである、請求項1から3までの何れか1項記載の吊下げ型協調作業ロボット。   The suspension-type cooperative work according to any one of claims 1 to 3, wherein the support member is detachably mounted on a mounting hole formed in advance in a ceiling via a mounting tool. robot. 前記支持部材は、伸縮可能なものである、請求項1から5までの何れか1項記載の吊下げ型協調作業ロボット。   The suspension type cooperative work robot according to any one of claims 1 to 5, wherein the support member is extendable and contractible. 前記出力制御手段は、前記撮像手段が撮像した画像と、前記作業場所に設けられた作業者検知センサの出力信号との少なくとも一方に基づき、前記作業が人と共存、協調して行う作業であることを認識するものである、請求項1から6までの何れか1項記載の吊下げ型協調作業ロボット。   The output control means is an operation in which the work coexists and cooperates with a person based on at least one of an image picked up by the image pickup means and an output signal of a worker detection sensor provided at the work place. The suspended cooperative robot according to any one of claims 1 to 6, which recognizes this. 前記出力制御手段は、前記撮像手段が撮像した画像と、前記作業場所に設けられた作業者検知センサの出力信号との少なくとも一方に基づき、人体の少なくとも一部が前記作業腕またはその作業腕に設けられたエンドエフェクタと干渉する可能性のある位置にあることを認識すると、その干渉の可能性がなくなるまで、前記作業腕の関節を作動させるモータの出力を制御してその関節の作動を停止させるものである、請求項1から7までの何れか1項記載の吊下げ型協調作業ロボット。   The output control means, based on at least one of an image picked up by the image pickup means and an output signal of a worker detection sensor provided at the work place, at least a part of a human body is attached to the work arm or the work arm. When it recognizes that it is in a position where it can interfere with the provided end effector, it stops the operation of the joint by controlling the output of the motor that operates the joint of the work arm until the possibility of the interference disappears The suspended collaborative work robot according to any one of claims 1 to 7, wherein
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