JP2011049052A - Communication cable with shield - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a communication cable with a shield not becoming thicker than required and capable of securing a distance between a conductor and the shield even if a presser winding tape is wound. <P>SOLUTION: When bundling one pair or a plurality pairs of twisted wires 5 formed by twisting two wire cores formed by insulating the surrounding of a conductor, and winding a presser winding tape 4 by one fold or more thereon, a thickness of the presser winding tape 4 is made thinner by a thickness corresponding to the overlapping, and the presser winding tape is wound so that a starting end and a termination end may not overlap and so that an interval of the starting end and the termination end may be set smaller than a diameter of the pair twisting, and thereby, the communication cable 1 with the shield can be obtained. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

  The present invention relates to a shielded communication cable having a winding method of a wound tape that does not increase the outer diameter of the cable and can maintain electrical characteristics.

  A communication cable mainly used in a LAN or the like is formed by twisting two or four conductors whose conductors are insulated with a resin such as polyethylene, and bundling one or more pairs, and then covering the outside with a sheath. In order to suppress noise intrusion from the surrounding environment into the cable or to suppress noise radiated from the cable, a shield is applied.

  However, since conductors made of copper or the like and shields made of aluminum foil or the like are both metal, if they approach, the amount of attenuation of the pair and the amount of crosstalk attenuation between the pairs may increase, which may hinder data transmission. .

  Therefore, in a general shielded communication cable, a tape made of a plastic material such as polyethylene is wound around an assembly of pairs or an inner sheath is provided for the purpose of separating the conductor and the shield.

  As described in Patent Document 1, an invention of a communication cable used for high-speed data communication such as a local area network having excellent strength and electrical characteristics is also disclosed.

  However, when the inner sheath is applied, it is difficult to peel off the end when connecting the connector. When the presser winding tape is wound, the outer diameter of the cable becomes thicker if the presser winding tape overlaps. There is a problem.

  In the case of winding the press tape, it is effective to use a thick tape. However, since the thick tape is difficult to be rounded, the outer diameter of the cable is increased. Further, since the wound tape is generally one turn so that the overlap of the tapes is several millimeters, the thin tape cannot effectively separate the metals.

  Therefore, an object of the present invention is to provide a shielded communication cable that secures a distance between a conductor and a shield even with a thin coiled tape and that does not have an unnecessarily large cable outer diameter.

  In order to solve the above-described problems, the present invention can be used when winding one or more pairs of twisted pairs of twisted pairs of two twisted wire cores insulated around a conductor. The shielded communication cable is characterized in that it is wound so that the start end and the end of the wound tape do not overlap and the distance between the start and end is within the twisted pair diameter.

  The present invention makes it possible to secure a separation distance between the conductor and the shield by reducing the thickness of the wound tape and winding it a plurality of times. As a result, the attenuation of the pair and the crosstalk attenuation between the pair can be increased. Can be suppressed.

  In addition, by keeping an interval so that the start and end of the wound tape do not overlap, an increase in diameter due to overlap of the start and end can be prevented, and the separation distance is also constant, so that the suppression effect by the shield is also stable. .

  Furthermore, the manufacturing cost is reduced compared to the case of the inner sheath, and the end portion can be easily peeled off at the time of connection. Compared to thick tapes, high-speed operation is possible, and the number of tape replacements is reduced by limiting the outer diameter of the tape winding amount to prevent tape collapse, resulting in improved work efficiency.

It is a perspective view of the communication cable with a shield concerning Example 1 of the present invention. It is sectional drawing of the communication cable with a shield which concerns on Example 1 of this invention. It is sectional drawing of the communication cable with a shield which concerns on Example 2 of this invention. It is sectional drawing of the communication cable with a shield which concerns on Example 3 of this invention. It is the figure which compared the state of the start end of a winding tape of the communication cable with a shield which is this invention, and a termination | terminus. It is the graph which compared the suppression effect of the near end crosstalk attenuation amount between the pairs of the shielded communication cables which are this invention.

  When the shielded communication cable according to the first embodiment of the present invention winds one or more pairs of twisted tapes on one or more pairs of twisted pairs of twisted two wire cores insulated around the conductor. Further, the wound tape is wound such that the start end and the end of the wound tape do not overlap with each other, and the distance between the start end and the end is within the twisted pair diameter.

  In the shielded communication cable according to the second embodiment of the present invention, a plurality of pairs of twisted tapes are placed on a bundle of a plurality of pairs of twisted wires that are formed by twisting two insulated wire cores. When winding more than double, the winding tape is wound so that the start end and the end of the wound tape do not overlap and the distance between the start end and the end is within the length obtained by adding the intervening separation width to the twisted pair diameter. To do.

  When a shielded communication cable according to Example 3 of the present invention is used to wind one or more pairs of quadruple twisted strands of one or more pairs of quad stranded wires obtained by twisting four wire cores insulated around a conductor. Further, the wound tape is wound such that the start end and the end of the wound tape do not overlap with each other, and the distance between the start end and the end is within the twisted pair diameter.

  In the shielded communication cables of Examples 1 to 3, by reducing the thickness of the press-wound tape, the thickness of the outer diameter can be suppressed even when the number of turns increases.

  1 is a perspective view of a shielded communication cable according to a first embodiment of the present invention. FIG. 2 is a cross-sectional view of the shielded communication cable according to the first embodiment of the present invention.

  The shielded communication cable 1 includes a sheath 2, a shield 3, a wound tape 4, and a plurality of pairs of twisted wires 5. There are one pair, two pairs, four pairs, and the like, and in the case of two pairs or more, an interstitial 9 such as a cross shape may be disposed between the pair of twisted wires 5.

  The twisted pair wire 5 is obtained by twisting two wire cores 6, and when the four wire cores 6 are twisted together, it becomes a quad twisted wire 10. The wire core 6 includes a conductor 7 and an insulator 8. The conductor 7 is a metal such as copper, and the insulator 8 is a resin such as polyethylene.

  The press-wound tape 4 is a plastic tape such as polyethylene having a thickness of 0.2 mm or less, and is wound around the bundle of twisted wires 5 in a spiral shape. The number of turns is one or more, and if the number of turns is increased, it is made thinner. As for the winding method, for example, there is a twisted winding that winds along a bundle of twisted pairs 5 twisted in a spiral.

  The shield 3 is formed by attaching an aluminum foil to one or both sides of a plastic tape such as polyester, and is a shielding layer for preventing external noise or external noise.

  The ground wire 3a is spirally wound around the surface of the aluminum foil and is used as a ground when the connector is attached. Since the shield 3 is also spirally wound, etc., the coarsely wound tape may be wound spirally so as not to leave a winding.

  The sheath 2 is a resin such as lead-free polyvinyl chloride covering the whole. A sheath of the pair of twisted wires 5 wound with the wound tape 4 and the shield 3 is applied, and the sheath melted by heat is pushed out and cooled, so that the periphery can be coated with a uniform thickness.

  FIG. 3 is a diagram of a shielded communication cable according to the second embodiment of the present invention. The shielded communication cable 1a is a case where there is no interposition 9.

  In Category 6 and Category 6A, intervention 9 is required to prevent crosstalk between pairs. However, in Category 5e, the required value for crosstalk between pairs is not strict, so the standard can be established even without intervention 9. It is possible to be satisfied.

  FIG. 4 is a diagram of a shielded communication cable according to the third embodiment of the present invention. The shielded communication cable 1 b uses the quad twisted wire 10 instead of the twisted pair wire 5.

  The quad twisted wire 10 is obtained by twisting four wire cores 6 together. The number of pairs of the quad twisted wires 10 is one pair, two pairs, four pairs, and the like. In the case of two pairs or more, an interposition 9 such as a cross shape may be disposed between the pair twisted wires 5.

  FIG. 5 is a diagram comparing the states of the start and end of the wound tape of the shielded communication cable according to the present invention.

  The press tape 4 is thin with a thickness of 0.1 mm and is wound twice. That is, it is possible to ensure the same separation distance between the shield 3 and the shield 3 that is 0.2 mm thick.

  Since the conductor 7 of the twisted pair wire 5 and the shield 3 for preventing external noise are both metal, when approaching, the attenuation amount and the crosstalk attenuation amount between the pair increase to hinder data transmission. It is necessary to secure a separation distance from the shield 3.

  In the upper part (a) of FIG. 5, since there is an overlap 4a at the position of the start end of the lower wound tape 4 and the end of the upper wound tape 4 on the upper side, a part of the wound tape is wound three times. The outer diameter is increased, and the separation distance between the conductor 7 and the shield 3 is not kept constant.

  In the middle part (b) of FIG. 5, there is a gap 4b between the start end of the wound tape 4 and the end of the wound tape 4, and a part of the wound tape is wound only once, but the distance 4b is counter-twisted. The distance between the conductor 7 and the shield 3 is kept substantially constant because it is shorter than the length obtained by adding the twisted pair diameter 5 a of the wire 5 and the separation width 9 a of the interposition 9.

  In the lower part (c) of FIG. 5, there is a large gap 4b between the start end of the wound tape 4 and the end of the wound tape 4, and the distance 4b is the distance between the twisted diameter 5a of the twisted wire 5 and the interposition 9. Since it is longer than the length obtained by adding the width 9a, the separation distance between the conductor 7 and the shield 3 is shortened at a portion wound only in a single layer, and the crosstalk attenuation amount is also varied.

  As a result, as shown in the middle part (b) of FIG. 5, the start and end of the wound tape do not overlap, that is, the interval 4b is greater than 0 and the interval 4b is the twisted diameter 5a (+ the separation width 9a). What is necessary is just to butt-wrap the wound tape 4 so that it may become the following.

  In the case where there is no interposition 9, it is determined whether the interval 4b is longer or shorter than the length of the twisted pair diameter 5a of the twisted pair wire 5. The case where the quad twisted wire 10 is used is the same as the case where the twisted pair wire 5 is used.

  FIG. 6 is a graph comparing the effects of suppressing near-end crosstalk attenuation between pairs of shielded communication cables according to the present invention.

  The standard value 11a of category 6 is equal to or more than a straight line connecting 76 decibels at a frequency of 1.0 megahertz and 38.3 decibels at a frequency of 250 megahertz.

  The shielded communication cables 1, 1a, 1b connect a modular plug or a modular jack to an attachment device or the like. At this time, since the crosstalk characteristics may be deteriorated when the characteristics of the plugs are low or when the skill of the operator is low, it is desirable that there is a margin with respect to the standard value 11a of the cable.

  The upper part (b) of FIG. 6 is a graph 11 showing the near-end crosstalk attenuation with respect to the frequency when the interval 4b is equal to or less than the twisted pair diameter 5a. The actual measurement value 11b has a wide interval with the standard value 11a of category 6 and has a margin with respect to the standard value 11a, and can slightly cover the deterioration of the crosstalk characteristics caused by plugs and workers.

  The lower part (c) of FIG. 6 is a graph 11 showing the near-end crosstalk attenuation with respect to the frequency when the interval 4b is larger than the twisted pair diameter 5a. The actual measurement value 11b is lowered to the vicinity of the standard value 11a of category 6 and is just below the standard value 11a. Therefore, the deterioration of the crosstalk characteristics due to plugs and workers cannot be covered, and a transmission error may occur. .

DESCRIPTION OF SYMBOLS 1 Shielded communication cable 1a Shielded communication cable 1b Shielded communication cable 2 Sheath 3 Shield 3a Ground wire 4 Coiled tape 4a Overlap 4b Interval 5 Pair stranded wire 5a Pair stranded diameter 6 Wire core 7 Conductor 8 Insulator 9 Intervening 9a Separation Width 10 Quad twisted wire 11 Graph 11a Standard value 11b Measured value

JP 2006-172788 A

Claims (4)

  When winding one or more pairs of twisted pairs of twisted pairs of twisted two wire cores insulated around the conductor, the start and end of the wound tape do not overlap And a shielded communication cable that is wound so that the distance between the start end and the end end is within the twisted pair diameter.   When interposing between a plurality of pairs of twisted wires, it is wound so that the distance between the start and end of the wound tape is within the length obtained by adding the separation width due to the interposition to the twisted diameter. The shielded communication cable according to claim 1.   The shielded communication cable according to claim 1 or 2, wherein a quad twisted wire in which four cores insulated around a conductor are twisted is used instead of a twisted wire.   The shielded communication cable according to any one of claims 1 to 3, wherein the thickness of the pressed tape is reduced to suppress the outer diameter even when the number of turns increases.

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