JP2011043228A - Branch valve - Google Patents

Branch valve Download PDF

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JP2011043228A
JP2011043228A JP2009193048A JP2009193048A JP2011043228A JP 2011043228 A JP2011043228 A JP 2011043228A JP 2009193048 A JP2009193048 A JP 2009193048A JP 2009193048 A JP2009193048 A JP 2009193048A JP 2011043228 A JP2011043228 A JP 2011043228A
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branch
water
pipe
valve
stop valve
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Hiroshi Koike
浩 小池
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Maezawa Kyuso Industries Co Ltd
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Maezawa Kyuso Industries Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a branch valve capable of increasing the range of piping design and allowing efficient construction work. <P>SOLUTION: As a piping member provided to be openable and closable, a water stop valve 3 is integrated with a branch base portion between a water hole 21 through which a branch tee passes and a branch water hole 22 perpendicularly branching therefrom, to eliminate intervening members such as pipe nipples so as to reduce the number of part items, while reducing a surface-to-surface distance to reduce the weight of the branch valve. Also, since a flow passage at a branch section can be formed as a flow passage with a smooth curved surface without creating differences in height, foreign matter can be completely removed during sludge removal. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、水道本管から分岐して配管する際の分岐部に用いられ、新設配管においては初期設定時の排泥弁や分岐チーズとして用いることのできる分岐弁に関するものである。   The present invention relates to a branch valve that is used in a branch portion when a pipe is branched from a water main, and can be used as a mud valve or a branch cheese at the initial setting in a new pipe.

従来、水道本管から配管を分岐させる場合には、分岐配管への給水を制御するための止水弁体の設定が必要であり、分岐チーズと止水弁を用いて分岐配管が行われてきたが、止水弁のハンドル位置の調整は、分岐チーズと止水弁の間に介在させたパイプニップル(短管)と螺合配管のねじの締め代で行ってきている。   Conventionally, when branching a pipe from a water main, it is necessary to set a water stop valve body to control water supply to the branch pipe, and branch pipes have been made using branch cheese and a water stop valve. However, adjustment of the handle position of the water stop valve has been performed by tightening a screw of a pipe nipple (short pipe) and a screwed pipe interposed between the branch cheese and the water stop valve.

また、既設の水道本管から配管分岐を行う場合には、水道本管の外周面にサドル継手や割T字管を水密性を保持して装着した後、止水弁を開き、それらの開口部より穿孔機のカッターを挿入して装着部材の水道本管の着合面に分水孔を穿設することにより行われてきている。   When branching from an existing water main, install a saddle joint or split T-shaped pipe on the outer peripheral surface of the water main while maintaining water tightness, then open the water stop valve and open them. It has been carried out by inserting a cutter of a perforator from the part and perforating a diversion hole on the mating surface of the water main of the mounting member.

更に、新設配管における分岐構造部においては、初期給水時におけるドレーンとしての排泥機能が必要であり、分岐流路部の段差構造などによる円滑な排泥機能の阻害も問題とされてきている。   Furthermore, in the branch structure part in the newly installed pipe, a drainage function as a drain at the time of initial water supply is necessary, and the smooth drainage function obstruction due to the step structure of the branch channel part is also a problem.

分岐配管構造部の給水制御のための止水機構については、特許文献1記載のように、中空状の胴体部と該胴体部の内側と連通し遮断板を挿通するように形成された遮断溝と、胴体部の一側開口部と一体に形成され、主管の外周面と融着する鞍装部を設けた分岐弁を用いることや、本管の外周面に固定したサドル本体の開口部に本管の分岐口を囲んで密封するシール部材を装着し、開口部の上部に弁収納部を設け、弁収納部の上部に給水管を接続する給水口を設けるとする特許文献2のような分岐弁の提案もなされてきている。   About the water stop mechanism for water supply control of a branch piping structure part, as disclosed in Patent Document 1, a hollow body part is communicated with the inside of the body part so as to be inserted through a shielding plate. And a branch valve that is integrally formed with the one side opening of the body part and is provided with a fitting part that is fused to the outer peripheral surface of the main pipe, or at the opening of the saddle body that is fixed to the outer peripheral surface of the main pipe. As disclosed in Patent Document 2, a seal member that surrounds and seals the branch port of the main pipe is installed, a valve storage portion is provided at the upper portion of the opening portion, and a water supply port that connects the water supply pipe is provided at the upper portion of the valve storage portion. A branch valve has also been proposed.

更に、流体管の外周面に分岐口部を有する継手を装着した後、流体管に分岐口部と連通する分岐口を穿設し、この分岐孔に先端が流体管の内壁と当接し、外周面に複数の切欠孔を有する補強管を圧嵌して、分岐口部に接続した分岐管に流体を分岐させる方法も用いられてきている。
特開2003−156187号公報 特開平8−338586号公報 特許第3806216号公報
Further, after fitting a joint having a branch port portion on the outer peripheral surface of the fluid pipe, a branch port communicating with the branch port portion is drilled in the fluid pipe, and the tip of the branch hole contacts the inner wall of the fluid pipe. A method has also been used in which a reinforcing pipe having a plurality of cutout holes is press-fitted and a fluid is branched into a branch pipe connected to the branch port.
JP 2003-156187 A JP-A-8-338586 Japanese Patent No. 3806216

従来の水道本管にパイプニップル(短管)を介して分岐配管側に止水弁を設定する方法については、止水弁のハンドル位置を分岐チーズと止水弁の間にパイプニップル(短管)を介して螺合配管のねじの締め代で調整する作業が極めて面倒であり、高度の技術を要するうえ、狭い場所での作業が極めて困難である。   For the method of setting a water stop valve on the branch pipe side through a pipe nipple (short pipe) in the conventional water main, the pipe nipple (short pipe) is placed between the branch cheese and the water stop valve. ) Is extremely troublesome, and it requires a high level of technology and is extremely difficult to work in a narrow place.

また、パイプニップル(短管)を介して止水弁を設定しなければならないため、部品点数が多くなり面間距離が長くなる問題がある。加えて、螺合配管のねじの締め代で止水弁の位置を調整するため、接続作業の未熟による漏水等の事故発生を招き易いという点でも問題を残す。   In addition, since the water stop valve must be set via a pipe nipple (short pipe), there is a problem that the number of parts increases and the distance between surfaces becomes long. In addition, since the position of the water stop valve is adjusted by the tightening allowance of the screw of the threaded piping, there remains a problem in that it is easy to cause an accident such as water leakage due to immature connection work.

更に、前記、水道本管の外周面にサドル継手や割T字管を水密性を保持して装着した後、止水弁を開き、装着部材の水道本管の着合面に分水孔を穿設する方法に場合には、水道本管との同径分岐内径が確保できないため、穿孔機等の専用工具が必要になると共に、穿孔部に段差が発生し排泥時に異物が完全に除去できないという問題もあった。   Furthermore, after mounting a saddle joint or a split T-shaped pipe on the outer peripheral surface of the water main pipe while maintaining watertightness, the water stop valve is opened, and a water split hole is formed on the mating surface of the water main pipe of the mounting member. In the drilling method, the same inner diameter branch diameter as the main water pipe cannot be secured, so a dedicated tool such as a drilling machine is required, and a step is generated in the drilling part, and foreign matter is completely removed during mud discharge. There was also a problem that it was not possible.

本発明は上記した課題に対応しようとするものであり、分岐チーズの貫通する通水孔とこれに直交して分岐する分岐通水孔の分岐基部に、止水弁体を開閉可能に設けた配管部材として一体化させることにより、分岐弁として配管設計の幅を大きく広げると共に、施工作業を能率的に行えるようにした。   The present invention is intended to address the above-described problem, and a water stop valve body is provided so as to be openable and closable at a water passage hole penetrating the branched cheese and a branch base portion of the water branch hole branched perpendicularly thereto. By integrating it as a piping member, the design of the piping as a branch valve has been greatly expanded and construction work can be performed efficiently.

本発明は上記のように、分岐チーズと止水弁を一体化させたので、パイプニップル等の介在部材が無くなり部品点数が減少すると共に、面間距離が短縮されて分岐弁としての重量も軽量化された。   As described above, since the branch cheese and the water stop valve are integrated as described above, there are no intervening members such as pipe nipples, the number of parts is reduced, the distance between the faces is shortened, and the weight as the branch valve is light. It became.

上記の面間距離の短縮と部材重量の軽量化により、今まで作業が困難であった狭い場所での作業が可能になった。
更に、配管接合のねじ込み作業が少なくなるため、配管作業時間が大幅に短縮されると共に、接合箇所の減少により当然のことながら漏水等の事故発生が低減するものである。
Due to the shortening of the distance between the surfaces and the reduction of the weight of the member, it has become possible to work in a narrow place where work has been difficult until now.
Furthermore, since the screwing work for the pipe joint is reduced, the pipe work time is greatly shortened, and the occurrence of accidents such as water leakage is naturally reduced due to the reduction in the number of joints.

また、分岐チーズと止水弁の弁箱が一体的に形成されるので、分岐チーズの貫通する通水孔とこれに直交して分岐する側方通水孔の分岐部の流路も、段差を生じさせることなくスムーズな曲面流路に形成することができるので、排泥時に異物を完全に除去することができる。   Moreover, since the branch cheese and the valve box of the water stop valve are integrally formed, the flow path of the branch water passage through which the branch cheese penetrates and the side water passage hole that branches perpendicularly to the water passage hole are also stepped. Since it can be formed in a smooth curved flow path without causing any foreign matter, foreign matter can be completely removed during mud discharge.

本発明による分岐弁の実施例を示すもので、チーズ継手部の流路と止水弁体部の通水路の交差流路構造を示す止水弁開放時における分岐弁の縦断面正面図The example of the branch valve by this invention is shown, The longitudinal cross-sectional front view of the branch valve at the time of the water stop valve opening which shows the cross flow path structure of the flow path of a cheese joint part and the water flow path of a water stop valve body part 同じく、図1の分岐弁の止水弁閉鎖時における縦断面正面図Similarly, a longitudinal sectional front view of the branch valve of FIG. 1 when the water stop valve is closed 同じく、図1の分岐弁の右側面図Similarly, right side view of the branch valve in FIG. 同じく、図1の分岐弁の平面図Similarly, a plan view of the branch valve of FIG. 同じく、本発明による分岐弁を埋設設定した場合における排泥経路を示す埋設設定施工部の全体断面図Similarly, the entire cross-sectional view of the buried setting construction part showing the mud discharge path when the branch valve according to the present invention is set buried 同じく、短管を介してチーズ継手と止水弁を接合した従来例による分岐弁の縦断面正面図Similarly, a longitudinal sectional front view of a branch valve according to a conventional example in which a cheese joint and a water stop valve are joined via a short pipe 同じく、水道本管の外周面にサドル継手を装着した後、装着部材と水道本管との着合面に分水孔を穿設して止水弁体を接合した従来例による分岐弁の縦断面正面図Similarly, after installing a saddle joint on the outer peripheral surface of the water main, a longitudinal branch of the branch valve according to the conventional example in which a water splitting hole is formed in the fitting surface between the mounting member and the water main and a water stop valve body is joined. Front view

以下、図面を参照して本発明の実施の形態について詳細に説明すると、1は弁箱本体で、チーズ部2と止水弁3の弁室が一体に形成され、チーズ部2には本管を継手する貫通通水孔21と貫通通水孔に対して直交方向に分岐する分岐通水孔22がT字状に形成されている。   Hereinafter, the embodiment of the present invention will be described in detail with reference to the drawings. Reference numeral 1 denotes a valve box body, in which a valve chamber of a cheese portion 2 and a water stop valve 3 is integrally formed. A through water passage hole 21 and a branch water passage hole 22 branched in a direction perpendicular to the through water passage hole are formed in a T shape.

分岐通水孔22の分岐基部には、ハンドル31の回動によって昇降し分岐通水孔22の流路を開閉する止水弁3が設定され、貫通通水孔21の両端は、それぞれ、水道本管Pの端部と螺合継手される継手部21a、21b、同様に分岐通水孔22の端部も分岐配管Rと螺合継手される継手部22aとなっていて、配管経路に直接組み込まれる構成になっている。   At the branch base portion of the branch water passage hole 22, a water stop valve 3 that is moved up and down by the rotation of the handle 31 to open and close the flow path of the branch water passage hole 22 is set. The joint portions 21a and 21b that are screwed to the end of the main pipe P, and the end portion of the branch water passage hole 22 are also the joint portions 22a that are screwed to the branch pipe R, and are directly connected to the piping path. It is configured to be incorporated.

以上のように構成された分岐弁は、継手部21a、21bに水道本管Pをそれぞれ継手して本管流路を形成し、継手部22aに分岐配管Rを継手して本管から分水する分岐配管流路の形成に用いられるほか、図5に示すように埋設配管のドレーン端末部における分岐流路の形成に用いられる。   In the branch valve configured as described above, the main pipe P is joined to the joint portions 21a and 21b to form the main flow path, and the branch pipe R is joined to the joint portion 22a to separate the water from the main pipe. In addition to being used for forming the branch pipe flow path, it is used for forming the branch flow path in the drain terminal portion of the buried pipe as shown in FIG.

図5においてBは地中に埋設されたマンホールボックスであり、その底部に本件発明による分岐弁が設定され、継手部22aに継手される分岐配管Rは排水側溝Wに連通するドレーン配管Dに接合する。貫通通水孔21に汚泥が堆積した場合、常時は閉鎖されている分岐弁の止水弁体3を開放すると貫通通水孔21の送水圧によって堆積汚泥が分岐配管Rに流れ、ドレーン配管Dを通じて排水側溝Wに排出されるものである。   In FIG. 5, B is a manhole box buried in the ground, a branch valve according to the present invention is set at the bottom thereof, and the branch pipe R joined to the joint 22a is joined to the drain pipe D communicating with the drain side groove W. To do. When sludge accumulates in the through water passage hole 21, when the water stop valve body 3 of the branch valve that is normally closed is opened, the accumulated sludge flows into the branch pipe R by the water supply pressure of the through water passage hole 21, and the drain pipe D It is discharged to the drainage gutter W.

本件発明による分岐弁を従来例と比較して見ると、従来例では図7に示されるように短管Sを介してチーズ継手Tと螺合され、止水弁3のハンドル位置を止水弁の流路両側に継手される短管Sや分岐配管Rのねじの締め代で調整しながら継手されていたもので、本発明の上記構成により面間距離が短管分だけ短縮されると共に、チーズ部2と止水弁室32が固定的に形成されるので止水弁3のハンドル位置の調整は必要がない。   When the branch valve according to the present invention is compared with the conventional example, the conventional example is screwed with the cheese joint T via the short pipe S as shown in FIG. In addition to being adjusted while adjusting the screw tightening of the short pipe S and the branch pipe R that are jointed to both sides of the flow path, the above-mentioned configuration of the present invention reduces the distance between the faces by the short pipe, Since the cheese portion 2 and the water stop valve chamber 32 are fixedly formed, it is not necessary to adjust the handle position of the water stop valve 3.

図7は、水道本管Pの外周面にサドル継手C1、C2を装着し、水道本管との着合面に分水孔Hを穿設して止水弁3を接合した従来例を示すものであるが、面間距離が長くなり、部品点数が多くなって作業効率と設定スペースの両面で問題を残している。特に前記のドレーン配管分岐に用いる場合には、分水孔Hの穿設部分に段差が生じ、異物を排除しきれない問題があった。   FIG. 7 shows a conventional example in which saddle joints C1 and C2 are mounted on the outer peripheral surface of the water main pipe P, and a water diverting hole H is formed on the mating surface with the water main pipe and the water stop valve 3 is joined. However, the distance between the surfaces becomes long and the number of parts increases, which leaves problems in both work efficiency and setting space. In particular, when used for the above-mentioned drain pipe branch, there is a problem that a step is formed in the portion where the water diversion hole H is formed, and foreign matter cannot be completely removed.

本発明の実施形態としての実施例1を図面を参照して説明する。
T字状に構成された弁箱本体1の分岐基部上面に、弁室構成部11aが開口形成され、止水弁ユニットを挿通支持する弁室蓋体部11bが螺合して止水弁ユニット33を装着固定することによって部材としての分岐弁が構成される。
Example 1 as an embodiment of the present invention will be described with reference to the drawings.
A valve chamber constituting portion 11a is formed in the upper surface of the branch base portion of the valve box body 1 configured in a T shape, and a valve chamber lid body portion 11b that inserts and supports the water stop valve unit is screwed into the water stop valve unit. A branch valve as a member is configured by mounting and fixing 33.

上記のような基本的構成を有する弁箱本体1を、一体成形により図1に示すように貫通通水孔21と分岐通水孔22の連通部を段差のない曲面構成とすることによって異物や汚泥の堆積を防止すると共に、ドレーン配管による排泥機能が高められるものである。   As shown in FIG. 1, the valve box body 1 having the basic structure as described above is formed into a curved surface structure having no step as shown in FIG. While preventing the accumulation of sludge, the drainage function by the drain pipe is enhanced.

チーズ部2の継手部21a、21bと分岐配管Rを継手する継手部22aは、それぞれ、水道本管P、分岐配管Rに接合されるものであるが、この接合構造を締め込みナットによる継手構造にすれば、配管接合作業を極めて効率的に行うことができる。   The joint portions 22a for joining the joint portions 21a and 21b of the cheese portion 2 and the branch pipe R are joined to the water main pipe P and the branch pipe R, respectively. If it makes it, piping joining work can be performed very efficiently.

本発明は以上のように構成したので、水道配管の設計上は分岐部に用いるT型分岐チーズとして配設することができ、止水栓の配設スペースを考慮せずに自由な設計を行うことができて、且つ、軽量で各配管との接合作業も容易な水道配管部材として水道施設産業上に高度の利用価値を有するものである。   Since the present invention is configured as described above, it can be arranged as a T-shaped branch cheese used for a branch portion in designing water pipes, and can be freely designed without considering the installation space of the stop cock. As a water pipe member that is lightweight and easy to join with each pipe, it has a high utility value on the water supply industry.

1 弁箱本体
11a 弁室構成部
11b 弁室蓋体部
2 弁箱本体のチーズ部
21 弁箱本体の貫通通水孔
21a 弁箱本体貫通通水孔の配管継手部
21b 弁箱本体貫通通水孔の配管継手部
22 弁箱本体の分岐通水孔
22a 弁箱本体貫通通水孔の配管継手部
3 止水弁
31 止水弁の操作ハンドル
32 止水弁室
33 止水弁ユニット
B マンホールボックス
C1 サドル継手
C2 サドル継手
D ドレーン配管
H 分水孔
P 水道本管
R 分岐配管
S 短管
T チーズ継手
W 排水側溝
DESCRIPTION OF SYMBOLS 1 Valve box main body 11a Valve chamber structure part 11b Valve chamber cover body part 2 Cheese part 21 of valve box main body Penetration through hole 21a of valve box main body Piping joint part 21b of valve box main body through water passage Valve box main body through water passage Piping joint portion 22 of the valve body Branch water passage hole 22a of the valve box body Piping joint portion 3 of the valve body through water passage hole Water stop valve 31 Water stop valve operation handle 32 Water stop valve chamber 33 Water stop valve unit B Manhole box C1 Saddle joint C2 Saddle joint D Drain pipe H Divider hole P Water main pipe R Branch pipe S Short pipe T Cheese joint W Drainage side groove

Claims (2)

分岐チーズの貫通する通水孔とこれに直交して分岐する分岐通水孔の分岐基部に、止水弁体を開閉可能に設けて一体的に構成したことを特徴とする分岐弁   A branch valve characterized in that a water stop valve body is provided so as to be openable and closable at a branch base portion of a water passage hole through which the branch cheese passes and a branch water passage hole that branches perpendicularly thereto. 止水弁体を収容する分岐チーズ形態の弁箱本体を一体成形により形成するようにした請求項1記載の分岐弁   2. The branch valve according to claim 1, wherein the branch cheese-shaped valve box main body for accommodating the water stop valve body is formed by integral molding.
JP2009193048A 2009-08-24 2009-08-24 Branch valve Pending JP2011043228A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016067339A (en) * 2014-10-02 2016-05-09 クボタシーアイ株式会社 Water intake system
CN113006110A (en) * 2021-03-11 2021-06-22 李淑军 Pipeline joint for pumping urban accumulated water

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001027349A (en) * 1999-07-16 2001-01-30 Suiken:Kk Gate valve device and valve box device

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001027349A (en) * 1999-07-16 2001-01-30 Suiken:Kk Gate valve device and valve box device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016067339A (en) * 2014-10-02 2016-05-09 クボタシーアイ株式会社 Water intake system
CN113006110A (en) * 2021-03-11 2021-06-22 李淑军 Pipeline joint for pumping urban accumulated water
CN113006110B (en) * 2021-03-11 2024-04-19 淮北暴风工业设计有限公司 Pipeline joint for urban ponding pumping

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