JP2011042107A - Method of manufacturing hollow molded article of synthetic resin - Google Patents

Method of manufacturing hollow molded article of synthetic resin Download PDF

Info

Publication number
JP2011042107A
JP2011042107A JP2009191906A JP2009191906A JP2011042107A JP 2011042107 A JP2011042107 A JP 2011042107A JP 2009191906 A JP2009191906 A JP 2009191906A JP 2009191906 A JP2009191906 A JP 2009191906A JP 2011042107 A JP2011042107 A JP 2011042107A
Authority
JP
Japan
Prior art keywords
wall
passage
molten resin
joining
joint
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2009191906A
Other languages
Japanese (ja)
Other versions
JP5499565B2 (en
Inventor
Nobumasa Kuribayashi
延全 栗林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yokohama Rubber Co Ltd
Original Assignee
Yokohama Rubber Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yokohama Rubber Co Ltd filed Critical Yokohama Rubber Co Ltd
Priority to JP2009191906A priority Critical patent/JP5499565B2/en
Publication of JP2011042107A publication Critical patent/JP2011042107A/en
Application granted granted Critical
Publication of JP5499565B2 publication Critical patent/JP5499565B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method of manufacturing a hollow molded article of synthetic resin, which is advantageous when joining in homogeneity and certainty over a total length of a longitudinal direction of a joint portion, by preventing joining unevenness from being generated. <P>SOLUTION: A pair of half-hollow articles 12 which have a joint 14 at an opening edge is injection-molded in the primary molding. Each joint 14 of the pair of half-hollow articles 12 includes: an inner wall 30 located closer to an internal space 16; an outer wall 32 which is located in the opposite side with the internal space 16 across the inner wall 30; and a connecting wall 34 which connects a base of the inner wall 30 and a base of the outer wall 32. A concave part 18 is formed by the inner wall 30, the outer wall 32, and the connecting wall 34. In the secondary molding, the joints 14 of the pare of half-hollow bodies 12 are contacted, molten resin is injected to a passage 20 for joining formed in recessed parts 18 of these joints 14, and both joints 14 are joined. To demonstrate details more, the pressure of the molten resin with which the passage 20 for joining is filled is raised at the same time with the finalization of filling the passage 20 for joining with the molten resin. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、DSI(Die Slide Injection)成形で製造される合成樹脂製中空製品の製造用の半中空体に関する。   The present invention relates to a semi-hollow body for manufacturing a hollow product made of a synthetic resin manufactured by DSI (Die Slide Injection) molding.

近年、複雑な形状の合成樹脂製の中空製品の製造方法として、DRI(Die Rotary Injection)成形を含むDSI(Die Slide Injection)成形が知られている。
DSI成形は、1次成形において、開口縁に接合部を有する一対の半中空体を射出成形する。2次成形において、成形直後の一対の半中空体の接合部を合わせ、それらの接合部に溶融樹脂を射出して接合部相互を接合し、内部空間を有する成形品を成形する方法である。
より詳細に説明すると、2次成形において、一対の半中空体の接合部が合わされることで、一対の半中空体の開口縁の全長にわたって接合用通路が延在形成される。
また、一対の半中空体の接合部が合わされることで、接合用通路の形成と同時に、内部空間とは反対に位置する接合部の箇所に、接合用通路に溶融樹脂を射出する射出口が接合用通路の延在方向に間隔をおいて複数形成される。
そして、各射出口から溶融樹脂が接合用通路に射出され、この溶融樹脂が接合用通路の内壁部分を溶かしつつ接合用通路内を移動して接合用通路に充填される。これにより接合部相互が一体に結合され、内部空間を有する合成樹脂製の中空製品が成形される。
In recent years, DSI (Die Slide Injection) molding including DRI (Die Rotation Injection) molding is known as a method for producing a hollow product made of a synthetic resin having a complicated shape.
In DSI molding, in a primary molding, a pair of semi-hollow bodies having a joint at the opening edge is injection molded. In the secondary molding, the joint portions of a pair of semi-hollow bodies immediately after molding are combined, molten resin is injected into the joint portions, the joint portions are joined together, and a molded product having an internal space is formed.
More specifically, in the secondary molding, the joining passages are formed so as to extend over the entire length of the opening edges of the pair of semi-hollow bodies by joining the joint portions of the pair of semi-hollow bodies.
In addition, when the joint portions of the pair of semi-hollow bodies are combined, an injection port for injecting the molten resin into the joint passage is formed at the joint portion located opposite to the internal space simultaneously with the formation of the joint passage. A plurality of joining passages are formed at intervals in the extending direction.
Then, the molten resin is injected into the joining passage from each injection port, and the molten resin moves in the joining passage while melting the inner wall portion of the joining passage and is filled in the joining passage. As a result, the joints are joined together to form a hollow product made of synthetic resin having an internal space.

特開2000−309030JP 2000-309030 特開2005−288808JP-A-2005-288808

一方、1次成形および2次成形で用いる金型は加温され、成形直後の半中空体の温度は高いものの、2次成形において接合用通路に射出される溶融樹脂の温度は、半中空体の温度よりも高い。
そのため、2次成形において、一対の半中空体の接合部を合わせ、各射出口から接合用通路に射出された溶融樹脂は、接合用通路を流動していくに従ってその温度が低下していく。特に、接合用通路を流動していく溶融樹脂の先頭の部分の温度は最も低下する。
そして、射出された溶融樹脂の温度が低下すると、溶融樹脂により接合用通路の内壁部分を溶かしにくくなり、また、隣り合う射出口から射出され接合用通路を流動して衝突する溶融樹脂の先頭の部分相互も溶着しにくくなり、接合ムラの原因となる。
一方、このような不具合を解消するため、接合用通路へ射出する溶融樹脂の温度を高めることが考えられる。しかしながら、溶融樹脂の温度を高めると、各射出口から射出される溶融樹脂が衝突する接合用通路の内壁部分の受ける熱量が大きくなる。そのため、射出された溶融樹脂が、射出口に対向する接合用通路の内壁部分を溶かしてこの内壁部分を貫通し、内部空間に溶融樹脂が洩れ出す不具合が生じる。
このようなことから、従来のDSI成形では、接合部の長手方向に沿って接合ムラが生じ易く、接合部の長手方向の全長にわたって均一に確実に接合する上で不利があった。
本発明は前記事情に鑑み案出されたものであって、本発明の目的は、接合ムラの発生を防止し、接合部の長手方向の全長にわたって均一に確実に接合する上で有利な合成樹脂製の中空成形品の製造方法を提供することにある。
On the other hand, although the mold used in the primary molding and the secondary molding is heated and the temperature of the semi-hollow body immediately after molding is high, the temperature of the molten resin injected into the joining passage in the secondary molding is half-hollow Higher than the temperature of.
Therefore, in the secondary molding, the temperature of the molten resin injected into the joining passage from each injection port is lowered as the joining portions of the pair of semi-hollow bodies are combined and flows through the joining passage. In particular, the temperature of the first portion of the molten resin flowing through the joining passage is the lowest.
When the temperature of the injected molten resin decreases, it becomes difficult for the molten resin to melt the inner wall portion of the joining passage, and the top of the molten resin that is injected from the adjacent injection port and flows through the joining passage collides. The parts are also difficult to weld, causing uneven bonding.
On the other hand, in order to eliminate such problems, it is conceivable to increase the temperature of the molten resin injected into the joining passage. However, when the temperature of the molten resin is increased, the amount of heat received by the inner wall portion of the joining passage where the molten resin injected from each injection port collides increases. For this reason, the injected molten resin melts the inner wall portion of the joining passage facing the injection port, penetrates the inner wall portion, and causes a problem that the molten resin leaks into the internal space.
For this reason, the conventional DSI molding tends to cause uneven bonding along the longitudinal direction of the joint, and is disadvantageous in reliably and uniformly joining the entire length in the longitudinal direction of the joint.
The present invention has been devised in view of the above circumstances, and an object of the present invention is to prevent the occurrence of unevenness in bonding and is an advantageous synthetic resin for uniformly bonding over the entire length in the longitudinal direction of the bonded portion. Another object of the present invention is to provide a method for producing a hollow molded product.

前記目的を達成するため本発明は、開口縁に接合部を有する一対の半中空体からなり、前記一対の半中空体の接合部は凹部を有しており、各接合部が合わされることでそれら凹部により前記開口縁の全長にわたって接合用通路が形成され、前記接合用通路に溶融樹脂が射出されることで前記接合部が接合されて構成される合成樹脂製の中空成形品の製造方法であって、前記溶融樹脂の前記接合用通路への充填完了と同時に、前記接合用通路に充填された前記溶融樹脂の圧力を高めるようにした合成樹脂製の中空成形品の製造方法である。   In order to achieve the above object, the present invention comprises a pair of semi-hollow bodies having joints at the opening edges, the joints of the pair of semi-hollow bodies have recesses, and the joints are combined. By the manufacturing method of the synthetic resin hollow molded article formed by forming a joining passage by the concave portions over the entire length of the opening edge and injecting molten resin into the joining passage. A method for producing a hollow molded article made of synthetic resin in which the pressure of the molten resin filled in the bonding passage is increased simultaneously with completion of filling of the molten resin into the bonding passage.

本発明では、溶融樹脂の接合用通路への充填完了と同時に、接合用通路に充填された溶融樹脂の圧力を高めることで、溶融樹脂による接合部の溶着を強制的に行なう。   In the present invention, simultaneously with the completion of the filling of the molten resin into the bonding passage, the pressure of the molten resin filled in the bonding passage is increased to forcibly weld the bonded portion with the molten resin.

(A)は中空成形品の一部を破断した斜視図、(B)は接合部の拡大斜視図である。(A) is the perspective view which fractured | ruptured some hollow molded articles, (B) is the expansion perspective view of a junction part. 具体例1の説明図で、(A)は、接合用通路への溶融樹脂の射出、充填時における断面図、(B)は接合用通路への溶融樹脂の充填完了と同時に接合用通路の断面積を縮小させた状態の断面図である。In the explanatory diagram of the specific example 1, (A) is a cross-sectional view at the time of injection and filling of the molten resin into the joining passage, (B) is a disconnection of the joining passage simultaneously with completion of filling of the molten resin into the joining passage. It is sectional drawing of the state which reduced the area. 具体例2の説明図で、(A)は、接合用通路への溶融樹脂の射出、充填時における断面図、(B)は接合用通路への溶融樹脂の充填完了と同時に接合用通路の断面積を縮小させた状態の断面図である。In the explanatory diagram of the specific example 2, (A) is a cross-sectional view at the time of injection and filling of the molten resin into the joining passage, (B) is a disconnection of the joining passage at the same time as filling of the molten resin into the joining passage is completed. It is sectional drawing of the state which reduced the area. 試験品となった中空成形品の斜視図である。It is a perspective view of the hollow molded article used as the test article. 試験結果を示す図である。It is a figure which shows a test result.

以下、本発明の製造方法の実施の形態を図面を用いて説明する。
本発明は、DSI成形で成形される合成樹脂製の中空成形品に適用されるものであり、中空成形品の形状は、複雑な形状のものから簡単な形状のものまで種々提供され、また、考えられるが、本発明はその全てに適用可能である。
図1(A)に示すように、中空成形品10は、開口縁に接合部14を有する一対の半中空体12から構成されている。
一対の半中空体12の接合部14が接合されることで、それらの内部に内部空間16が形成されている。
一対の半中空体12の接合部14は凹部18を有しており、各接合部14が合わされることでそれら凹部18により前記開口縁の全長にわたって接合用通路20が形成されている。
また、各接合部14が合わされることで、接合用通路20の形成と同時に、内部空間16とは反対に位置する接合部14の箇所に、接合用通路20に溶融樹脂を射出する射出口22が接合用通路20の延在方向に間隔をおいて複数形成される。
そして、金型のゲート24から射出口22を通って接合用通路20に溶融樹脂が射出されることで接合部14が接合され、合成樹脂製の中空成形品10が構成されている。
なお、図1において符号26は、接合用通路20に射出、充填された溶融樹脂を示している。
Hereinafter, embodiments of the manufacturing method of the present invention will be described with reference to the drawings.
The present invention is applied to a hollow molded product made of synthetic resin molded by DSI molding, and the shape of the hollow molded product is variously provided from a complicated shape to a simple shape, Although contemplated, the present invention is applicable to all of them.
As shown in FIG. 1 (A), the hollow molded article 10 is composed of a pair of semi-hollow bodies 12 having a joint 14 at the opening edge.
By joining the joint portions 14 of the pair of semi-hollow bodies 12, an internal space 16 is formed inside them.
The joints 14 of the pair of semi-hollow bodies 12 have recesses 18, and by joining the joints 14, the joints 20 are formed by the recesses 18 over the entire length of the opening edge.
In addition, when the joining portions 14 are combined, the injection port 22 that injects the molten resin into the joining passage 20 at the place of the joining portion 14 located opposite to the internal space 16 simultaneously with the formation of the joining passage 20. Are formed at intervals in the extending direction of the joining passage 20.
The molten resin is injected from the mold gate 24 through the injection port 22 into the bonding passage 20, whereby the bonding portion 14 is bonded, and the hollow molded article 10 made of synthetic resin is configured.
In FIG. 1, reference numeral 26 indicates a molten resin injected and filled in the bonding passage 20.

次に、DSI成形で中空成形品10を製造する場合についてその工程順に説明する。
1次成形において、開口縁に接合部14を有する一対の半中空体12を射出成形する。
図1(B)に示すように、一対の半中空体12の各接合部14は、内部空間16寄りに位置する内壁30と、内壁30に対向して内部空間16と反対側に位置する外壁32と、内壁30の基部と外壁32の基部とを接続する接続壁34とを有している。
凹部18はそれら内壁30と外壁32と接続壁34とにより形成されている。
Next, the case where the hollow molded article 10 is manufactured by DSI molding will be described in the order of the steps.
In the primary molding, a pair of semi-hollow bodies 12 having joints 14 at the opening edges are injection molded.
As shown in FIG. 1B, each joint 14 of the pair of semi-hollow bodies 12 includes an inner wall 30 located near the inner space 16, and an outer wall facing the inner wall 30 and located on the opposite side of the inner space 16. 32, and a connection wall 34 that connects the base portion of the inner wall 30 and the base portion of the outer wall 32.
The recess 18 is formed by the inner wall 30, the outer wall 32, and the connection wall 34.

2次成形において、一対の半中空体12の接合部14を合わせ、それら接合部14の凹部18で形成された接合用通路20に溶融樹脂を射出して接合部14相互を接合する。
より詳細に説明すると、溶融樹脂の接合用通路20への充填完了と同時に、接合用通路20に充填された溶融樹脂の圧力を高める。
本実施の形態では、溶融樹脂の接合用通路20への充填完了と同時に行なわれる溶融樹脂の圧力の上昇を、接合用通路20の断面積を該接合用通路20の全長にわたって縮小することで行なっている。
In the secondary molding, the joint portions 14 of the pair of semi-hollow bodies 12 are combined, and the molten resin is injected into the joint passage 20 formed by the concave portions 18 of the joint portions 14 to join the joint portions 14 together.
More specifically, the pressure of the molten resin filled in the bonding passage 20 is increased simultaneously with the completion of the filling of the molten resin into the bonding passage 20.
In the present embodiment, the pressure of the molten resin, which is performed simultaneously with the completion of filling of the molten resin into the bonding passage 20, is performed by reducing the cross-sectional area of the bonding passage 20 over the entire length of the bonding passage 20. ing.

溶融樹脂の接合用通路20への充填完了と同時に、接合用通路20に充填された溶融樹脂の圧力を高めることで、各射出口22から接合用通路20に射出された溶融樹脂の温度が、接合用通路20を流動していくに従って低下しても、溶融樹脂と接合用通路20の内壁30と溶着が確実になされる。これは、溶融樹脂と接合用通路20の内壁30とが大きな力で押し付けられ、溶着が強制的に行なわれるものと考えられる。
また、隣り合う射出口22から射出され接合用通路20を流動していく溶融樹脂の先頭の部分の温度が最も低下しても、衝突する溶融樹脂の先頭の部分相互の溶着が確実になされる。これは、溶融樹脂の先頭の部分相互が大きな力で押し付けられ、溶着が強制的に行なわれるものと考えられる。
したがって、接合ムラの発生を防止し、一対の半中空体12の接合部14を、その接合部14の長手方向の全長にわたって均一に確実に接合する上で有利となる。
Simultaneously with the completion of the filling of the molten resin into the bonding passage 20, the temperature of the molten resin injected into the bonding passage 20 from each injection port 22 is increased by increasing the pressure of the molten resin filled in the bonding passage 20. Even if it decreases as it flows through the joining passage 20, the molten resin and the inner wall 30 of the joining passage 20 are reliably welded. It is considered that this is because the molten resin and the inner wall 30 of the joining passage 20 are pressed with a large force, and the welding is forcibly performed.
Further, even if the temperature of the leading portion of the molten resin that is injected from the adjacent injection port 22 and flows through the joining passage 20 is the lowest, the leading portions of the colliding molten resin are reliably welded to each other. . It is considered that this is because the leading portions of the molten resin are pressed against each other with a large force, and the welding is forcibly performed.
Therefore, it is advantageous for preventing the occurrence of unevenness of joining and joining the joint portions 14 of the pair of semi-hollow bodies 12 uniformly and reliably over the entire length of the joint portions 14 in the longitudinal direction.

次に、図2を参照して、溶融樹脂の圧力を上昇させるために、接合用通路20の断面積を該接合用通路20の全長にわたって縮小する構成の第1の具体例について説明する。
図2(A)に示すように、一対の半中空体12の接合部14は、内部空間16寄りに位置する内壁30と、内壁30に対向して内部空間16と反対側に位置する外壁32と、内壁30の基部と外壁32の基部とを接続する接続壁34とを有している。
凹部18はそれら内壁30と外壁32と接続壁34とにより形成されている。
一対の半中空体12の接合部14が合わされることで各接合部14の内壁30の先部相互と外壁32の先部相互が合わされ、それら接合部14の間に接合用通路20が形成される。
また、内部空間16とは反対に位置する接合部14の箇所に、接合用通路20に溶融樹脂を射出する射出口22(図1参照)が接合用通路20の延在方向に間隔をおいて複数形成される。
接合用通路20側に位置する各接合部14の内壁30の先部の箇所と各接合部14の外壁32の先部の箇所に、各接合部14が合わされる方向に対して傾斜した傾斜面30A、40Aがそれぞれ形成されている。
また、接合用通路20と反対に位置する一方の内壁30の先部の箇所と、一方の外壁32の箇所に、各接合部14の傾斜面30A相互と傾斜面40A相互が合わされた状態で、合わされる方向において、内壁30の先部間と外壁32の先部間に隙間S1、S2が生じるように切り欠きが設けられている。
Next, a first specific example of a configuration in which the cross-sectional area of the joining passage 20 is reduced over the entire length of the joining passage 20 in order to increase the pressure of the molten resin will be described with reference to FIG.
As shown in FIG. 2A, the joint portion 14 of the pair of semi-hollow bodies 12 includes an inner wall 30 positioned closer to the inner space 16, and an outer wall 32 facing the inner wall 30 and positioned on the opposite side of the inner space 16. And a connection wall 34 that connects the base portion of the inner wall 30 and the base portion of the outer wall 32.
The recess 18 is formed by the inner wall 30, the outer wall 32, and the connection wall 34.
By joining the joint portions 14 of the pair of semi-hollow bodies 12, the front portions of the inner walls 30 of the respective joint portions 14 and the front portions of the outer walls 32 are brought together, and a joining passage 20 is formed between the joint portions 14. The
Further, an injection port 22 (see FIG. 1) for injecting the molten resin into the bonding passage 20 is spaced apart in the extending direction of the bonding passage 20 at a position of the bonding portion 14 positioned opposite to the internal space 16. A plurality are formed.
An inclined surface that is inclined with respect to the direction in which each joint portion 14 is fitted to the location of the front portion of the inner wall 30 of each joint portion 14 and the location of the front portion of the outer wall 32 of each joint portion 14 that are located on the side of the joining passage 20. 30A and 40A are formed, respectively.
In addition, in the state where the inclined surface 30A and the inclined surface 40A of each joint portion 14 are combined with each other at the tip portion of one inner wall 30 positioned opposite to the bonding passage 20 and the one outer wall 32, Notches are provided so that gaps S <b> 1 and S <b> 2 are generated between the front portions of the inner wall 30 and the front portion of the outer wall 32 in the mating direction.

各射出口22から溶融樹脂の接合用通路20への射出、充填は、各接合部14の内壁30の傾斜面30Aが合わされ、かつ、各接合部14の外壁32の傾斜面40Aが合わされた状態で行なう。
図2において、符号26は、接合用通路20に射出、充填された溶融樹脂を示している。
そして、溶融樹脂26の接合用通路20への充填完了と同時に、図2(B)に示すように、接合用通路20の断面積の縮小させ、接合用通路20に充填された溶融樹脂の圧力を高める。
この接合用通路20の断面積の縮小は、各接合部14の内壁30の傾斜面30Aをその接触状態を保って摺動させ、かつ、各接合部14の外壁32の傾斜面40Aをその接触状態を保って摺動させることで行なわれる。
この接合用通路20の断面積の縮小は、傾斜面30Aどうし、および、傾斜面40Aどうしが接触された状態で行なわれるので、円滑になされる。
接合用通路20の断面積の縮小後、内壁30の先部間の隙間S1と、外壁32の先部間の隙間S2は塞がれてなくなる。
The injection and filling of the molten resin from each injection port 22 into the bonding passage 20 are performed in a state where the inclined surface 30A of the inner wall 30 of each joint portion 14 is combined and the inclined surface 40A of the outer wall 32 of each joint portion 14 is combined. To do.
In FIG. 2, reference numeral 26 indicates a molten resin injected and filled in the bonding passage 20.
Simultaneously with the completion of the filling of the molten resin 26 into the bonding passage 20, as shown in FIG. 2B, the pressure of the molten resin filled in the bonding passage 20 is reduced by reducing the cross-sectional area of the bonding passage 20. To increase.
The reduction of the cross-sectional area of the joining passage 20 is achieved by sliding the inclined surface 30A of the inner wall 30 of each joint portion 14 while maintaining the contact state and the inclined surface 40A of the outer wall 32 of each joint portion 14 being in contact therewith. This is done by sliding while maintaining the state.
The reduction of the cross-sectional area of the joining passage 20 is performed smoothly because the inclined surfaces 30A and the inclined surfaces 40A are in contact with each other.
After the cross-sectional area of the joining passage 20 is reduced, the gap S1 between the front portions of the inner wall 30 and the gap S2 between the front portions of the outer wall 32 are not blocked.

それら傾斜面30A、40Aの摺動は、2次成形の際に、一対の半中空体12の外側に位置する一対の金型を、互いに接近させる方向に移動させることで行なわれる。
または、一対の半中空体12の外側に位置する一対の金型の接合部14に相当する部分のみを、互いに接近させる方向に移動させることで行なわれる。
本実施の形態では、各接合部14の傾斜面30A相互と傾斜面40A相互が合わされた状態で、内壁30の先部間と外壁32の先部間に隙間S1、S2が設けられるので、接合用通路20の断面積の縮小がより円滑に行なわれる。
このように溶融樹脂の接合用通路20への充填完了と同時に、接合用通路20の断面積を縮小させ溶融樹脂の圧力を高めることで、接合ムラの発生を防止し、接合部14の長手方向の全長にわたって均一に確実に接合する上で有利となる。
The sliding of these inclined surfaces 30A and 40A is performed by moving a pair of molds located outside the pair of semi-hollow bodies 12 in a direction to approach each other during the secondary molding.
Alternatively, it is performed by moving only the portions corresponding to the joint portions 14 of the pair of molds located outside the pair of semi-hollow bodies 12 in a direction to approach each other.
In the present embodiment, the gaps S1 and S2 are provided between the front portions of the inner wall 30 and the front portion of the outer wall 32 in a state where the inclined surfaces 30A and the inclined surfaces 40A of the joint portions 14 are combined. The cross-sectional area of the working passage 20 can be reduced more smoothly.
In this way, simultaneously with the completion of the filling of the molten resin into the bonding passage 20, the cross-sectional area of the bonding passage 20 is reduced to increase the pressure of the molten resin, thereby preventing the occurrence of uneven bonding and the longitudinal direction of the bonding portion 14. This is advantageous for assuring a uniform and uniform joining over the entire length of the.

次に、溶融樹脂の圧力を上昇させるために、接合用通路20の断面積を該接合用通路20の全長にわたって縮小する構成の第2の具体例について説明する。
図3(A)に示すように、凹部18が内壁30と外壁32と接続壁34とにより形成されていること、一対の半中空体12の接合部14が合わされることで接合用通路20が形成され、また、複数の射出口22が形成される点は第1の具体例と同様である。
第2の具体例では、一対の半中空体12のうちの一方の外壁32の先部に、変形し易いように、肉厚を薄くした薄肉部32Aが形成されている。
また、一対の半中空体12のうちの他方の内壁30の先部に、向かい合う内壁30の先部よりも幅を狭くした部分30Bが形成されている。
Next, a second specific example in which the cross-sectional area of the joining passage 20 is reduced over the entire length of the joining passage 20 in order to increase the pressure of the molten resin will be described.
As shown in FIG. 3A, the recess 18 is formed by the inner wall 30, the outer wall 32, and the connection wall 34, and the joining portion 14 of the pair of semi-hollow bodies 12 is combined to form the joining passage 20. It is the same as in the first example in that it is formed and a plurality of injection ports 22 are formed.
In the second specific example, a thin-walled portion 32 </ b> A having a reduced thickness is formed at the front portion of one outer wall 32 of the pair of semi-hollow bodies 12 so as to be easily deformed.
In addition, a portion 30 </ b> B having a width narrower than the front portion of the facing inner wall 30 is formed at the front portion of the other inner wall 30 of the pair of semi-hollow bodies 12.

各射出口22から溶融樹脂の接合用通路20への射出、充填は、一対の半中空体12の内壁30の先部と、内壁30の幅を狭くした部分30Bの先部とが合わされ、かつ、外壁の12の薄肉部32Aの先部と、外壁32の先部が合わされた状態で行なう。
そして、図3(B)に示すように、溶融樹脂の接合用通路20への充填完了と同時に、接合用通路20の断面積の縮小させ、接合用通路20に充填された溶融樹脂の圧力を高める。
この接合用通路20の断面積の縮小は、一対の半中空体12の内壁30の先部と、内壁30の幅を狭くした部分30Bの先部とをさらに押し付け、内壁30の先部を変形させ、かつ、薄肉部の先部32Aの先部と外壁32の先部とをさらに押し付け、外壁32の先部を変形させることで行なわれる。本実施の形態では、例えば、図3(B)に示すように、内壁30の幅を狭くした部分30Bが、対向する内壁30の先部に潜り込み、また、外壁32の薄肉部32Aがつぶされる変形がなされる。
Injection and filling of the molten resin from each injection port 22 into the bonding passage 20 are performed by combining the tip of the inner wall 30 of the pair of semi-hollow bodies 12 and the tip of the portion 30B having a narrow width of the inner wall 30; and In this state, the tip of the thin wall portion 32A of the outer wall 12 and the tip of the outer wall 32 are combined.
Then, as shown in FIG. 3B, simultaneously with the completion of the filling of the molten resin into the bonding passage 20, the cross-sectional area of the bonding passage 20 is reduced, and the pressure of the molten resin filled in the bonding passage 20 is reduced. Increase.
The reduction of the cross-sectional area of the bonding passage 20 is performed by further pressing the tip of the inner wall 30 of the pair of semi-hollow bodies 12 and the tip of the portion 30B having the narrowed inner wall 30 to deform the tip of the inner wall 30. In addition, the tip of the thin-walled tip 32A and the tip of the outer wall 32 are further pressed to deform the tip of the outer wall 32. In the present embodiment, for example, as shown in FIG. 3B, the portion 30B with the narrowed inner wall 30 sinks into the front portion of the opposing inner wall 30, and the thin portion 32A of the outer wall 32 is crushed. Deformation is made.

それら各接合部14の内壁30、外壁32の先部どうしの押し付けは、2次成形の際に、一対の半中空体12の外側に位置する一対の金型を、互いに接近させる方向に移動させることで行なわれる。
または、一対の半中空体12の外側に位置する一対の金型の接合部14に相当する部分のみを、互いに接近させる方向に移動させることで行なわれる。
なお、幅を狭くした部分30Bや薄肉部32Aを設けず、接合用通路20の断面積の縮小時に、単に、内壁30の先部どうしおよび外壁32の先部どうしを押し付けてそれら壁部を変形させてもよいが、上述のように幅を狭くした部分30Bや薄肉部32Aの少なくとも一方を設けておくと、変形し易く、接合用通路20の断面積の縮小を円滑に行う上で有利となる。
このように溶融樹脂の接合用通路20への充填完了と同時に、接合用通路20の断面積を縮小させ溶融樹脂の圧力を高めることで、接合ムラの発生を防止し、接合部14の長手方向の全長にわたって均一に確実に接合する上で有利となる。
The pressing between the inner wall 30 and the outer wall 32 of each joint portion 14 moves the pair of molds positioned outside the pair of semi-hollow bodies 12 in the direction of approaching each other during the secondary molding. This is done.
Alternatively, it is performed by moving only the portions corresponding to the joint portions 14 of the pair of molds located outside the pair of semi-hollow bodies 12 in a direction to approach each other.
It should be noted that the narrowed portion 30B and the thin portion 32A are not provided, and when the cross-sectional area of the joining passage 20 is reduced, the tip portions of the inner wall 30 and the tip portions of the outer wall 32 are simply pressed to deform the wall portions. However, providing at least one of the narrowed portion 30B or the thin portion 32A as described above is easy to deform and is advantageous in smoothly reducing the cross-sectional area of the joining passage 20. Become.
In this way, simultaneously with the completion of the filling of the molten resin into the bonding passage 20, the cross-sectional area of the bonding passage 20 is reduced to increase the pressure of the molten resin, thereby preventing the occurrence of uneven bonding and the longitudinal direction of the bonding portion 14. This is advantageous for assuring a uniform and uniform joining over the entire length of the.

次に、実施例と比較例についての試験結果について説明する。
DSI成形により一対の半中空体12から図4に示す筒状の中空成形品10を製造した。
その際、2次成形において、溶融樹脂の接合用通路20への射出、充填を、各接合部14の内壁30の先部が合わされ、かつ、外壁32の先部が合わされた状態で行ない、このときの接合用通路20の断面積は100mmであった。
比較例1では、接合用通路20に充填された溶融樹脂の圧力を高めず、そのまま冷却し、溶融樹脂を硬化させた。
実施例1では、溶融樹脂の接合用通路20への充填完了と同時に、一対の半中空体12の外側に位置する一対の金型のうち、一方の金型を静止させておき、他方の金型を一方の金型に向けて0.005mm移動させた。この移動により、接合用通路20の断面積は100mmから98.5mmとなった。
Next, test results for the examples and comparative examples will be described.
A cylindrical hollow molded article 10 shown in FIG. 4 was manufactured from the pair of semi-hollow bodies 12 by DSI molding.
At that time, in the secondary molding, injection and filling of the molten resin into the bonding passage 20 are performed in a state in which the front part of the inner wall 30 of each joint part 14 is combined and the front part of the outer wall 32 is combined. The cross-sectional area of the joining passage 20 at that time was 100 mm 2 .
In Comparative Example 1, the pressure of the molten resin filled in the bonding passage 20 was not increased, but was cooled as it was to cure the molten resin.
In Example 1, simultaneously with completion of filling of the molten resin into the bonding passage 20, one of the pair of molds positioned outside the pair of semi-hollow bodies 12 is kept stationary, and the other mold The mold was moved 0.005 mm toward one mold. By this movement, the cross-sectional area of the joining passage 20 is changed from 100 mm 2 to 98.5 mm 2 .

実施例2では、溶融樹脂の接合用通路20への充填完了と同時に、一対の半中空体12の外側に位置する一対の金型のうち、一方の金型を静止させておき、他方の金型を一方の金型に向けて0.01mm移動させた。この移動により、接合用通路20の断面積は100mmから98.0mmとなった。
実施例3では、溶融樹脂の接合用通路20への充填完了と同時に、一対の半中空体12の外側に位置する一対の金型のうち、一方の金型を静止させておき、他方の金型を一方の金型に向けて0.015mm移動させた。この移動により、接合用通路20の断面積は100mmから97.5mmとなった。
実施例4では、溶融樹脂の接合用通路20への充填完了と同時に、一対の半中空体12の外側に位置する一対の金型のうち、一方の金型を静止させておき、他方の金型を一方の金型に向けて0.02mm移動させた。この移動により、接合用通路20の断面積は100mmから97.0mmとなった。
In Example 2, simultaneously with the completion of filling of the molten resin into the bonding passage 20, one of the pair of molds positioned outside the pair of semi-hollow bodies 12 is kept stationary, and the other mold is placed. The mold was moved 0.01 mm toward one mold. This movement, the cross-sectional area of the joint passage 20 became 98.0Mm 2 from 100 mm 2.
In Example 3, simultaneously with the completion of filling of the molten resin into the bonding passage 20, one of the pair of molds located outside the pair of semi-hollow bodies 12 is kept stationary, and the other mold is placed. The mold was moved 0.015 mm toward one mold. This movement, the cross-sectional area of the joint passage 20 became 97.5mm 2 from 100 mm 2.
In Example 4, simultaneously with the completion of filling of the molten resin into the bonding passage 20, one of the pair of molds located outside the pair of semi-hollow bodies 12 is stationary and the other mold is fixed. The mold was moved 0.02 mm toward one mold. This movement, the cross-sectional area of the joint passage 20 became 97.0Mm 2 from 100 mm 2.

実施例5では、溶融樹脂の接合用通路20への充填完了と同時に、一対の半中空体12の外側に位置する一対の金型のうち、一方の金型を静止させておき、他方の金型を一方の金型に向けて0.025mm移動させた。この移動により、接合用通路20の断面積は100mmから96.5mmとなった。
実施例6では、溶融樹脂の接合用通路20への充填完了と同時に、一対の半中空体12の外側に位置する一対の金型のうち、一方の金型を静止させておき、他方の金型を一方の金型に向けて0.03mm移動させた。この移動により、接合用通路20の断面積は100mmから96.0mmとなった。
実施例7では、溶融樹脂の接合用通路20への充填完了と同時に、一対の半中空体12の外側に位置する一対の金型のうち、一方の金型を静止させておき、他方の金型を一方の金型に向けて0.035mm移動させた。この移動により、接合用通路20の断面積は100mmから95.5mmとなった。
In the fifth embodiment, at the same time when the molten resin is filled into the bonding passage 20, one of the pair of molds located outside the pair of semi-hollow bodies 12 is kept stationary, and the other mold is placed. The mold was moved 0.025 mm toward one mold. This movement, the cross-sectional area of the joint passage 20 became 96.5Mm 2 from 100 mm 2.
In Example 6, simultaneously with the completion of filling of the molten resin into the bonding passage 20, one of the pair of molds located outside the pair of semi-hollow bodies 12 is kept stationary, and the other mold The mold was moved 0.03 mm toward one mold. This movement, the cross-sectional area of the joint passage 20 became 96.0Mm 2 from 100 mm 2.
In Example 7, simultaneously with the completion of filling of the molten resin into the bonding passage 20, one of the pair of molds located outside the pair of semi-hollow bodies 12 is kept stationary, and the other mold The mold was moved 0.035 mm toward one mold. This movement, the cross-sectional area of the joint passage 20 became 95.5Mm 2 from 100 mm 2.

比較例1で成形された中空成形品10を5つ作成した。
そしてそれらの中空成形品10の内部空間16への圧力を高めていき、接合部14が破壊されるときの圧力を測定した。このときの最も高い圧力は100Kg/cmであった。
実施例1から7で成形された中空成形品10をそれぞれ5つずつ作成し、それぞれの内部空間16に100Kg/cm圧力をかけた。
実施例1では5つの中空成形品10のうち、接合部14が破壊されたものが2つあった。
実施例2から6では5つの中空成形品10のうち、接合部14が破壊されたものが1つもなかった。
実施例7では5つの中空成形品10のうち、接合部14が破壊されたものが2つあった。
この実施例1〜7の試験結果を図5に示す。
図5では、破壊されなかった中空成形品10を○で示し、破壊された中空成形品10を×で示している。
なお、比較例1では、5つの中空成形品10の内部空間16に100Kg/cm圧力をかけると、全ての中空成形品10の接合部14は破壊されることになるので、図5に実施例1〜7と共に比較例1として示した。
Five hollow molded articles 10 molded in Comparative Example 1 were prepared.
And the pressure to the internal space 16 of those hollow molded articles 10 was raised, and the pressure when the junction part 14 was destroyed was measured. The highest pressure at this time was 100 kg / cm 2 .
Five hollow molded articles 10 molded in Examples 1 to 7 were prepared, and 100 kg / cm 2 pressure was applied to each internal space 16.
In Example 1, there were two of the five hollow molded articles 10 in which the joint portion 14 was broken.
In Examples 2 to 6, none of the five hollow molded articles 10 had the joint 14 destroyed.
In Example 7, there were two of the five hollow molded articles 10 in which the joint portion 14 was destroyed.
The test results of Examples 1 to 7 are shown in FIG.
In FIG. 5, the hollow molded product 10 that was not destroyed is indicated by “◯”, and the broken hollow molded product 10 is indicated by “X”.
In Comparative Example 1, when the pressure of 100 kg / cm 2 is applied to the internal space 16 of the five hollow molded products 10, the joint portions 14 of all the hollow molded products 10 are destroyed, and therefore, FIG. It was shown as Comparative Example 1 together with Examples 1-7.

図5に示す実施例1から7の試験結果で明らかなように、溶融樹脂の接合用通路20への充填完了と同時に、溶融樹脂の圧力を高めると、溶融樹脂の圧力を高めない比較例1に比べて、接合用通路20に射出された溶融樹脂により接合部14相互を確実に溶着させる上で有利となる。
ただし、溶融樹脂の接合用通路20への充填完了と同時に行なう実施例1による溶融樹脂の圧力上昇では、各射出口22から接合用通路20に射出された溶融樹脂の温度が、接合用通路20を流動していくに従って低下し、溶融樹脂と接合用通路20の内壁30とが確実に溶着されなかったものが生じたと考えられる。また、隣り合う射出口22から射出され接合用通路20を流動していく溶融樹脂の先頭の部分の温度が最も低下し、衝突する溶融樹脂の先頭の部分相互が確実に溶着されなかったものが生じたと考えられる。
また、溶融樹脂の接合用通路20への充填完了と同時に行なう実施例7による溶融樹脂の圧力上昇では、内壁30の先部相互の変形量が大きく、また、外壁32の先部相互の変形量が大きくなることから、金型を開いて中空成形品10を取り出した際に、内部残留応力により内壁30の先部どうしが互いに離れる方向に変形し、また、外壁32の先部どうしが互いに離れる方向に変形し、接合部14の接合が不十分となったものが生じたと考えられる。
これに対して実施例2から6では、溶融樹脂の圧力上昇により、溶融樹脂により接合部14相互が確実に溶着されたものと考えられる。
したがって、接合用通路20の断面積の縮小は、溶融樹脂の前記接合用通路20への充填完了時における接合用通路20の断面積を100とした場合に、接合用通路20の断面積を96以上98以下の範囲の値で行なわれることが好ましい。
As is apparent from the test results of Examples 1 to 7 shown in FIG. 5, Comparative Example 1 does not increase the pressure of the molten resin when the pressure of the molten resin is increased simultaneously with the completion of the filling of the molten resin into the bonding passage 20. As compared with the above, it is advantageous in reliably welding the joint portions 14 to each other by the molten resin injected into the joining passage 20.
However, in the pressure increase of the molten resin according to the first embodiment performed simultaneously with the completion of filling of the molten resin into the bonding passage 20, the temperature of the molten resin injected from each injection port 22 into the bonding passage 20 is It is considered that the molten resin and the inner wall 30 of the joining passage 20 were not surely welded to each other as the fluid flowed. In addition, the temperature of the leading portion of the molten resin injected from the adjacent injection port 22 and flowing through the joining passage 20 is the lowest, and the leading portions of the colliding molten resin are not reliably welded to each other. It is thought that it occurred.
Further, in the pressure increase of the molten resin according to the seventh embodiment performed simultaneously with the completion of the filling of the molten resin into the joining passage 20, the deformation amount between the front portions of the inner wall 30 is large, and the deformation amount between the front portions of the outer wall 32. Therefore, when the mold is opened and the hollow molded product 10 is taken out, the front portions of the inner wall 30 are deformed in a direction away from each other due to internal residual stress, and the front portions of the outer wall 32 are separated from each other. It is thought that the deformation | transformation to the direction and what joined the junction part 14 became inadequate occurred.
On the other hand, in Examples 2 to 6, it is considered that the joints 14 were reliably welded to each other by the molten resin due to the pressure increase of the molten resin.
Therefore, the reduction of the cross-sectional area of the bonding passage 20 is such that the cross-sectional area of the bonding passage 20 is 96 when the cross-sectional area of the bonding passage 20 at the completion of filling of the molten resin into the bonding passage 20 is 100. It is preferable to be carried out in the range of 98 to 98.

なお、上記の実施の形態では、傾斜面30A、40Aをスライドさせ、あるいは、内壁30や外壁32の先部を変形させることで接合用通路20の断面積を縮小する場合について説明したが、それら内壁30、外壁32をスライドや変形させず、次のようにしてもよい。
すなわち、接続壁34を、接合用通路20の延在方向の全長にわたって、接合用通路20側に変形させて接合用通路20の断面積を縮小し、接合用通路20に充填された溶融樹脂の圧力を接合用通路20の全長にわたって高めるようにしてもよい。
または、接合用通路20の延在方向に間隔をおいた複数箇所を、それぞれ接合用通路20側に変形させて接合用通路20の断面積を縮小し、接合用通路20に充填された溶融樹脂の圧力を接合用通路20の全長にわたって高めるようにしてもよい。
In the above embodiment, the case where the cross-sectional area of the joining passage 20 is reduced by sliding the inclined surfaces 30A and 40A or by deforming the front portion of the inner wall 30 or the outer wall 32 has been described. The inner wall 30 and the outer wall 32 may be slid or deformed as follows.
That is, the connecting wall 34 is deformed over the entire length in the extending direction of the joining passage 20 to the joining passage 20 side to reduce the cross-sectional area of the joining passage 20, and the molten resin filled in the joining passage 20 is made. The pressure may be increased over the entire length of the joining passage 20.
Alternatively, the molten resin filled in the joining passage 20 is formed by deforming a plurality of locations spaced in the extending direction of the joining passage 20 toward the joining passage 20 to reduce the cross-sectional area of the joining passage 20. The pressure may be increased over the entire length of the joining passage 20.

10……中空成形品、12……半中空体、14……接合部、16……内部空間、18……凹部、20……接合用通路、30……内壁、32……外壁、34……接続壁。   DESCRIPTION OF SYMBOLS 10 ... Hollow molded article, 12 ... Semi-hollow body, 14 ... Joining part, 16 ... Internal space, 18 ... Recessed part, 20 ... Passage for joining, 30 ... Inner wall, 32 ... Outer wall, 34 ... ... connection wall.

Claims (7)

開口縁に接合部を有する一対の半中空体からなり、前記一対の半中空体の接合部は凹部を有しており、各接合部が合わされることでそれら凹部により前記開口縁の全長にわたって接合用通路が形成され、前記接合用通路に溶融樹脂が射出されることで前記接合部が接合されて構成される合成樹脂製の中空成形品の製造方法であって、
前記溶融樹脂の前記接合用通路への充填完了と同時に、前記接合用通路に充填された前記溶融樹脂の圧力を高めるようにした、
合成樹脂製の中空成形品の製造方法。
It consists of a pair of semi-hollow bodies having a joint portion at the opening edge, and the joint portions of the pair of semi-hollow bodies have a concave portion, and by joining the joint portions, the concave portions are joined over the entire length of the opening edge. A method for producing a hollow molded article made of a synthetic resin, wherein a joint passage is formed, and the joining portion is joined by injecting molten resin into the joining passage.
Simultaneously with the completion of filling of the molten resin into the bonding passage, the pressure of the molten resin filled in the bonding passage is increased.
A method for producing a hollow molded product made of synthetic resin.
前記溶融樹脂の前記接合用通路への充填完了と同時に行なわれる前記溶融樹脂の圧力の上昇は、前記接合用通路の断面積を該接合用通路の全長にわたって縮小することで行なわれる請求項1記載の合成樹脂製の中空成形品の製造方法。   The pressure increase of the molten resin performed simultaneously with completion of filling of the molten resin into the bonding passage is performed by reducing the cross-sectional area of the bonding passage over the entire length of the bonding passage. Of manufacturing hollow molded article made of synthetic resin. 前記接合用通路の断面積の縮小は、前記溶融樹脂の前記接合用通路への充填完了時における前記接合用通路の断面積を100とした場合に、前記接合用通路の断面積を96以上98以下の範囲の値で行なわれる請求項2記載の合成樹脂製の中空成形品の製造方法。   The reduction of the cross-sectional area of the joining passage is such that the cross-sectional area of the joining passage is 96 or more and 98 when the cross-sectional area of the joining passage at the completion of filling of the molten resin into the joining passage is 100. The method for producing a hollow molded article made of a synthetic resin according to claim 2, which is carried out within the following range. 前記一対の半中空体の接合部が合わされることでそれら一対の半中空体の内部に内部空間が形成され、
前記各接合部は、前記内部空間寄りに位置する内壁と、前記内壁に対向して前記内部空間と反対側に位置する外壁と、前記内壁の基部と前記外壁の基部とを接続する接続壁とを有し、前記凹部はそれら内壁と外壁と接続壁とにより形成されており、
前記各接合部の内壁の先部と各接合部の外壁の先部に、各接合部が合わされる方向に対して傾斜した傾斜面がそれぞれ形成され、
前記各接合部の内壁の傾斜面が合わされ、かつ、各接合部の外壁の傾斜面が合わされた状態で、前記溶融樹脂の前記接合用通路への射出、充填が行なわれ、
前記接合用通路の断面積の縮小は、前記各接合部の内壁の傾斜面をその接触状態を保って摺動させ、かつ、各接合部の外壁の傾斜面をその接触状態を保って摺動させることで行なわれる、
請求項2記載の合成樹脂製の中空成形品の製造方法。
An internal space is formed inside the pair of semi-hollow bodies by combining the joints of the pair of semi-hollow bodies,
Each of the joint portions includes an inner wall located closer to the inner space, an outer wall facing the inner wall and located on the opposite side of the inner space, and a connecting wall connecting the base portion of the inner wall and the base portion of the outer wall. The recesses are formed by the inner wall, the outer wall, and the connection wall,
An inclined surface that is inclined with respect to the direction in which the joint portions are combined is formed at the tip portion of the inner wall of each joint portion and the tip portion of the outer wall of each joint portion,
Injection and filling of the molten resin into the bonding passage is performed in a state where the inclined surfaces of the inner walls of the joints are combined and the inclined surfaces of the outer walls of the joints are combined.
To reduce the cross-sectional area of the joining passage, the inclined surface of the inner wall of each joint is slid while maintaining its contact state, and the inclined surface of the outer wall of each joint is slid while maintaining its contact state. To be done,
A method for producing a hollow molded product made of a synthetic resin according to claim 2.
前記一対の半中空体の接合部が合わされることでそれら一対の半中空体の内部に内部空間が形成され、
前記各接合部は、前記内部空間寄りに位置する内壁と、前記内壁に対向して前記内部空間と反対側に位置する外壁と、前記内壁の基部と前記外壁の基部とを接続する接続壁とを有し、前記凹部はそれら内壁と外壁と接続壁とにより形成されており、
前記各接合部の内壁の先部相互が合わされ、かつ、各接合部の外壁の先部相互が合わされた状態で、前記溶融樹脂の前記接合用通路への射出、充填が行なわれ、
前記接合用通路の断面積の縮小は、前記各接合部の内壁の先部相互をさらに押し付けて変形させ、かつ、各接合部の外壁の先部相互をさらに押し付けて変形させることで行なわれる、
請求項2記載の合成樹脂製の中空成形品の製造方法。
An internal space is formed inside the pair of semi-hollow bodies by combining the joints of the pair of semi-hollow bodies,
Each of the joint portions includes an inner wall located closer to the inner space, an outer wall facing the inner wall and located on the opposite side of the inner space, and a connecting wall connecting the base portion of the inner wall and the base portion of the outer wall. The recesses are formed by the inner wall, the outer wall, and the connection wall,
Injection and filling of the molten resin into the bonding passage is performed in a state where the front portions of the inner walls of the joint portions are combined and the front portions of the outer walls of the joint portions are combined,
The reduction of the cross-sectional area of the joining passage is performed by further pressing and deforming the tip portions of the inner walls of the joint portions, and further pressing and deforming the tip portions of the outer walls of the joint portions.
A method for producing a hollow molded product made of a synthetic resin according to claim 2.
前記一対の半中空体のうちの一方の半中空体の接合部の外壁の先部で、前記溶融樹脂の前記接合用通路への射出、充填時に他方の半中空体の外壁の先部が合わされる箇所に、肉厚を薄くした薄肉部が形成され、
前記接合用通路の断面積の縮小時に、各接合部の外壁の先部相互がさらに押し付けられると、前記薄肉部が変形する、
請求項5記載の合成樹脂製の中空成形品の製造方法。
Of the pair of semi-hollow bodies, the tip of the outer wall of the joining part of one half-hollow body is joined to the tip of the outer wall of the other half-hollow body during injection and filling of the molten resin into the joining passage. A thin part with a reduced thickness is formed at the location where
When the cross-sectional area of the bonding passage is reduced, when the front portions of the outer walls of each bonding portion are further pressed against each other, the thin-walled portion deforms.
A method for producing a hollow molded product made of a synthetic resin according to claim 5.
前記溶融樹脂の前記接合用通路への充填完了と同時に行なわれる前記溶融樹脂の圧力の上昇は、前記接合用通路の断面積を該接合用通路の延在方向に間隔をおいた複数箇所でそれぞれ縮小することで行なわれる請求項1記載の合成樹脂製の中空成形品の製造方法。   The increase in the pressure of the molten resin, which is performed simultaneously with the completion of filling of the molten resin into the bonding passage, is caused by the cross-sectional area of the bonding passage at a plurality of positions spaced in the extending direction of the bonding passage. The method for producing a hollow molded article made of a synthetic resin according to claim 1, which is carried out by reducing the size.
JP2009191906A 2009-08-21 2009-08-21 Method for producing hollow molded article made of synthetic resin Expired - Fee Related JP5499565B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2009191906A JP5499565B2 (en) 2009-08-21 2009-08-21 Method for producing hollow molded article made of synthetic resin

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2009191906A JP5499565B2 (en) 2009-08-21 2009-08-21 Method for producing hollow molded article made of synthetic resin

Publications (2)

Publication Number Publication Date
JP2011042107A true JP2011042107A (en) 2011-03-03
JP5499565B2 JP5499565B2 (en) 2014-05-21

Family

ID=43829917

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2009191906A Expired - Fee Related JP5499565B2 (en) 2009-08-21 2009-08-21 Method for producing hollow molded article made of synthetic resin

Country Status (1)

Country Link
JP (1) JP5499565B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017130467A1 (en) * 2016-01-29 2017-08-03 日本サーモスタット株式会社 Resin molded article and method for producing same

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102200683B1 (en) * 2020-08-26 2021-01-12 (주)씨엠텍 Steering wheel for vehicle with body appearance improving structure and manufacturing method thereof
KR102200682B1 (en) * 2020-08-26 2021-01-12 (주)씨엠텍 Steering wheel for vehicle with resin blocking structure and manufacturing method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11147265A (en) * 1997-11-19 1999-06-02 Denso Corp Production of hollow product made of resin
JPH11179754A (en) * 1997-12-18 1999-07-06 Nissan Motor Co Ltd Injection weld molding method
JP2002036289A (en) * 2000-07-31 2002-02-05 Oshima Denki Seisakusho:Kk Hollow molding and its manufacturing method
JP2004223970A (en) * 2003-01-27 2004-08-12 Japan Steel Works Ltd:The Hollow body of synthetic resin, method and mold for injection molding of the hollow body
JP2005288808A (en) * 2004-03-31 2005-10-20 Denso Corp Resin molded article

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11147265A (en) * 1997-11-19 1999-06-02 Denso Corp Production of hollow product made of resin
JPH11179754A (en) * 1997-12-18 1999-07-06 Nissan Motor Co Ltd Injection weld molding method
JP2002036289A (en) * 2000-07-31 2002-02-05 Oshima Denki Seisakusho:Kk Hollow molding and its manufacturing method
JP2004223970A (en) * 2003-01-27 2004-08-12 Japan Steel Works Ltd:The Hollow body of synthetic resin, method and mold for injection molding of the hollow body
JP2005288808A (en) * 2004-03-31 2005-10-20 Denso Corp Resin molded article

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017130467A1 (en) * 2016-01-29 2017-08-03 日本サーモスタット株式会社 Resin molded article and method for producing same
JP2017132219A (en) * 2016-01-29 2017-08-03 日本サーモスタット株式会社 Resin molded article and production method of the same
CN108602221A (en) * 2016-01-29 2018-09-28 日本恒温装置株式会社 Synthetic resin and its manufacturing method

Also Published As

Publication number Publication date
JP5499565B2 (en) 2014-05-21

Similar Documents

Publication Publication Date Title
US7824173B2 (en) Apparatus for molding a hollow molded article
JP6590528B2 (en) Method for manufacturing liquid supply member
JP5779784B2 (en) Injection mold having cooling and heating passages
JP2004345242A (en) Method for molding hollow molding and hollow molding
JP5499565B2 (en) Method for producing hollow molded article made of synthetic resin
WO2015076013A1 (en) Resin molding and manufacturing method therefor, injection molding apparatus for implementing same, injection molding die, and injection molding method
KR20200028606A (en) Bimetal hollow pipe for hollow channel manufacturing and method of hollow channel manufacturing with gravity casting
JP5864373B2 (en) Resin pipe manufacturing method and manufacturing apparatus
CA2477532C (en) Manufacturing apparatus of resin boot for constant-velocity universal joint and method of manufacturing resin boot for constant-velocity universal joint, and resin boot for constant-velocity universal joint
KR200449370Y1 (en) A Injection Mold for The Thick Goods Without Contraction and bubble of Molding
JP2008302665A (en) Hot runner device
JP2007517690A (en) Injection compression molding
JP5792098B2 (en) Blow molded product manufacturing apparatus and manufacturing method
JP2012192604A (en) Injection molding method
JP4302127B2 (en) Hollow molded product
CN111660511B (en) Injection molding method
JP2002067089A (en) Method for forming hollow molding of synthetic resin, molding and mold therefor
JP5471197B2 (en) Manufacturing method for forming hollow body by DSI molding
US10987838B2 (en) Injection mold, injection molding method, and molded article
JP2006159682A (en) Mold for insert molding and insert molding method of resin molded product
JP6418102B2 (en) Manufacturing method of resin fuel tank
JP2015182384A (en) Injection molding method, injection molding die and molded part
JP2002005298A (en) End-possessing ring and method of forming
JP2002361681A (en) Holding method of hollow molded article of synthetic resin, molded article and mold therefor
JP2012011619A (en) Clip coupling structure

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20120810

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20131126

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20131129

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20140122

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20140212

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20140225

R150 Certificate of patent or registration of utility model

Ref document number: 5499565

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees