JP2011041371A - Rotor for permanent magnet type rotating electrical machine, and method of assembling the same - Google Patents

Rotor for permanent magnet type rotating electrical machine, and method of assembling the same Download PDF

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JP2011041371A
JP2011041371A JP2009184640A JP2009184640A JP2011041371A JP 2011041371 A JP2011041371 A JP 2011041371A JP 2009184640 A JP2009184640 A JP 2009184640A JP 2009184640 A JP2009184640 A JP 2009184640A JP 2011041371 A JP2011041371 A JP 2011041371A
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permanent magnet
rotor shaft
rotor
retaining ring
type rotating
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JP5207190B2 (en
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Tomoyuki Iwasaki
知幸 岩崎
Hitoshi Ito
整 伊藤
Hiromoto Shimaya
宏基 嶋屋
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Nishishiba Electric Co Ltd
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Nishishiba Electric Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a rotor for permanent magnet type rotating electrical machine which does not demagnetize or degauss a permanent magnet, or does not need to cool the shaft of a rotor with a refrigerant at low temperature, when shrink-fitting a retaining ring onto the rotator shaft and does not incur drop in the assembling work efficiency due to handling of the retaining ring with a magnetic force, and to provide a method of assembling the rotor. <P>SOLUTION: In the rotor 1 for a permanent magnet type rotating electrical machine in which a permanent magnet 3 is arranged on the surface of the rotor shaft 2 and which covers the periphery of the permanent magnet 3 with a cylindrical retaining ring 4, a junction is formed at one end 4<SB>-1</SB>of the cylindrical retaining ring 4, and its inside diameter is made smaller than the inside diameter of the other cylindrical sections for shrink-fitting onto one end of the rotor shaft; and the other end 4<SB>-2</SB>is not jointed to the rotor shaft 2, thereby being left as a free end, as well as, a permanent magnet 3 is arranged in circular space formed between the inner peripheral surface of the retaining ring 4 and the rotor shaft 2. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は永久磁石形回転電機の回転子に係り、特に回転子軸の表面に永久磁石を配置し、保持環で覆うようにした永久磁石形回転電機の回転子およびその組立方法に関するものである。   The present invention relates to a rotor of a permanent magnet type rotating electrical machine, and more particularly to a rotor of a permanent magnet type rotating electrical machine in which a permanent magnet is arranged on the surface of a rotor shaft and covered with a retaining ring, and an assembling method thereof. .

回転子軸の表面に永久磁石を配置した構造の永久磁石形回転電機では、永久磁石の外周部全体を円筒状の保持環で覆って高速回転中の遠心力で永久磁石の飛散を防止する構造を採用している(例えば、特許文献1、2参照)。   In a permanent magnet type rotating electrical machine having a structure in which a permanent magnet is arranged on the surface of a rotor shaft, the entire outer periphery of the permanent magnet is covered with a cylindrical retaining ring to prevent the permanent magnet from being scattered by centrifugal force during high-speed rotation. (See, for example, Patent Documents 1 and 2).

図7は特許文献1あるいは2に記載の永久磁石形回転電機の回転子の半裁縦断面図である。
図7において、1は永久磁石形回転電機の回転子全体を示しており、2は回転子軸、3a〜3dは永久磁石、4は保持環、5a、5bは接合部である。
FIG. 7 is a half-cut longitudinal sectional view of a rotor of a permanent magnet type rotating electric machine described in Patent Document 1 or 2.
In FIG. 7, 1 indicates the entire rotor of the permanent magnet type rotating electric machine, 2 is a rotor shaft, 3a to 3d are permanent magnets, 4 is a holding ring, and 5a and 5b are joints.

保持環4は円筒状に形成され、両端部に接合部5a、5bを形成し、円筒部分の内周面に円弧状に形成された永久磁石3a〜3dを円周方向にN極、S極として交互に配置し、接着剤等で固定している。そして、この保持環4の両端部に形成された接合部5a、5bを回転子軸2に焼き嵌めするように構成されている。   The holding ring 4 is formed in a cylindrical shape, joint portions 5a and 5b are formed at both ends, and permanent magnets 3a to 3d formed in an arc shape on the inner peripheral surface of the cylindrical portion are arranged in an N-pole and S-pole in the circumferential direction. Are alternately arranged and fixed with an adhesive or the like. And it is comprised so that the junction parts 5a and 5b formed in the both ends of this holding | maintenance ring 4 may be shrink-fitted on the rotor shaft 2.

保持環4は永久磁石3a〜3dが永久磁石形回転電機の運転時に遠心力で外に飛び出さないように保持する必要から高強度な材料が用いられ、さらに永久磁石3a〜3dから発生する磁力を図示しない固定子に通す役割も果たすために、磁性材料が用いられる。   The holding ring 4 is made of a high-strength material because it is necessary to hold the permanent magnets 3a to 3d so as not to jump out by centrifugal force during operation of the permanent magnet type rotating electric machine, and magnetic force generated from the permanent magnets 3a to 3d. Is also used to pass through a stator (not shown). A magnetic material is used.

このように構成された永久磁石形回転電機の回転子1は高速回転時に、過大な遠心力により保持環4の回転子軸2に嵌合している接合部5a、5bが膨らみ、保持環4が回転子軸2から外れて脱落する恐れがあるため、これを防止するために十分な焼き嵌めの締め代を必要としている。   When the rotor 1 of the permanent magnet type rotating electrical machine configured as described above is rotated at a high speed, the joint portions 5a and 5b fitted to the rotor shaft 2 of the retaining ring 4 swell due to excessive centrifugal force, and the retaining ring 4 is expanded. Is likely to come off from the rotor shaft 2 and fall off, and a sufficient allowance for shrink fitting is required to prevent this.

特開2000−278898号公報JP 2000-278898 A 特開2004−266919号公報JP 2004-266919 A

ところが、特許文献1、2等に記載されている従来技術では、保持環4を回転子軸2に焼き嵌めする時は、保持環4の温度を回転子軸2の温度よりも約200℃くらい高めに加熱して保持環4の接合部5a、5bの内径を広げた状態で、回転子軸2に嵌め込むが、永久磁石3a〜3dの材料であるネオジウム−鉄−ボロン系やサマリウム−コバルト系の希土類磁石は、高温に加熱されると、磁気特性が劣化する減磁あるいは磁気が消失する消磁という現象が発生し、所望のエネルギーを得られなくなるという問題がある。   However, in the prior art described in Patent Documents 1 and 2, etc., when the retaining ring 4 is shrink-fitted onto the rotor shaft 2, the temperature of the retaining ring 4 is about 200 ° C. than the temperature of the rotor shaft 2. It is fitted to the rotor shaft 2 in a state where the inner diameters of the joint portions 5a and 5b of the holding ring 4 are widened by heating high, but it is neodymium-iron-boron or samarium-cobalt which is a material of the permanent magnets 3a to 3d. When a rare earth magnet of the type is heated to a high temperature, a phenomenon such as demagnetization in which magnetic properties deteriorate or demagnetization in which magnetism disappears occurs, and there is a problem that desired energy cannot be obtained.

このため、焼き嵌め時の保持環4の加熱温度を、永久磁石3a〜3dが減磁あるいは消磁を起こさない温度までに抑えつつ、十分な焼き嵌め代の保持環と回転子軸を組立てる方法として、回転子軸2を液体窒素等の冷媒で冷やすことによって、回転子軸2の外径の接合部分の寸法を収縮させるようにした所謂冷やし嵌めする方法がある。
しかし、この冷やし嵌め方法では、回転子軸2を冷やす工程で低温の冷媒を扱うため作業性が悪くなるという問題がある。
For this reason, as a method of assembling a retaining ring and a rotor shaft with sufficient shrinkage allowance while suppressing the heating temperature of the retaining ring 4 at the time of shrink fitting to a temperature at which the permanent magnets 3a to 3d do not demagnetize or demagnetize. There is a so-called cold fitting method in which the rotor shaft 2 is cooled with a refrigerant such as liquid nitrogen so that the dimension of the outer diameter joint portion of the rotor shaft 2 is contracted.
However, this cold fitting method has a problem that workability deteriorates because a low-temperature refrigerant is handled in the process of cooling the rotor shaft 2.

また、保持環4の内周面には焼き嵌め作業に先立って永久磁石3a〜3dを貼り付けているため、保持環4全体が磁力を帯びている。このため焼き嵌め作業時に保持環4と回転子軸2が互いに吸引され、芯出しが困難となるばかりでなく、周囲の鉄製の工具等が保持環4に吸引されてしまい、作業が困難になるという問題がある。   In addition, since the permanent magnets 3a to 3d are attached to the inner peripheral surface of the retaining ring 4 prior to the shrink-fitting operation, the entire retaining ring 4 has a magnetic force. For this reason, the holding ring 4 and the rotor shaft 2 are attracted to each other at the time of shrink fitting work, and not only the centering is difficult, but also the surrounding iron tool or the like is sucked by the holding ring 4 and the work becomes difficult. There is a problem.

本発明は、以上述べた間題を解決するためになされたもので、永久磁石を減磁あるいは消磁させることなく、また回転子軸に保持環を焼き嵌めする際に回転子軸を低温の冷媒で冷却したり、磁力を帯びた保持環を扱うことによる組立て作業性の低下を招くことのない永久磁石形回転電機の回転子およびその組立方法を提供することを目的とするものである。   The present invention has been made to solve the above-described problem, and does not demagnetize or demagnetize the permanent magnet, and the rotor shaft can be cooled at a low temperature when the retaining ring is shrink-fitted onto the rotor shaft. It is an object of the present invention to provide a rotor of a permanent magnet type rotating electrical machine and a method for assembling the same, which does not cause a decrease in assembling workability due to cooling with a magnetic field or handling a retaining ring having magnetic force.

上記の目的を達成するために、請求項1に係る永久磁石形回転電機の回転子の発明は、回転子軸の表面に永久磁石を配置し、当該永久磁石の外周部を円筒形状の保持環で覆うことにより遠心力で永久磁石の飛散を防止するようにした永久磁石形回転電機の回転子において、前記円筒形状の保持環は、その一端部に接合部を形成してその内径を他の円筒部分の内径よりも小さくして前記回転子軸の一端部に焼き嵌めし、他端部を回転子軸に接合せずに自由端とし、かつ、保持環の内周面と回転子軸との間に形成された環状の隙間に永久磁石を配置したことを特徴とする。   In order to achieve the above object, the invention of a rotor of a permanent magnet type rotating electrical machine according to claim 1 is characterized in that a permanent magnet is arranged on the surface of the rotor shaft, and the outer peripheral portion of the permanent magnet is a cylindrical holding ring. In the rotor of a permanent magnet type rotating electrical machine that is prevented from being scattered by centrifugal force by covering with a cylindrical holding ring, the cylindrical holding ring is formed with a joint at one end thereof and the inner diameter thereof is changed to the other. It is smaller than the inner diameter of the cylindrical portion and is shrink-fitted to one end of the rotor shaft, the other end is a free end without being joined to the rotor shaft, and the inner peripheral surface of the retaining ring and the rotor shaft A permanent magnet is arranged in an annular gap formed between the two.

また、請求項2に係る永久磁石形回転電機の回転子の発明は、回転子軸の表面に永久磁石を配置し、当該永久磁石の外周部を円筒形状の保持環で覆うことにより遠心力で永久磁石の飛散を防止するようにした永久磁石形回転電機の回転子において、前記円筒形状の保持環を軸方向に2分割し、分割された各保持環は、対向するそれぞれの一端部に接合部を形成してその内径を他の円筒部分の内径よりも小さくして前記回転子軸のほぼ中央部に焼き嵌めし、それぞれの他端部を回転子軸に接合せずに自由端とし、かつ、保持環の内周面と回転子軸との間に形成された環状の隙間に永久磁石を配置したことを特徴とする。   According to a second aspect of the invention of the rotor of the permanent magnet type rotating electrical machine according to the second aspect of the present invention, a permanent magnet is disposed on the surface of the rotor shaft, and the outer peripheral portion of the permanent magnet is covered with a cylindrical holding ring. In a rotor of a permanent magnet type rotating electrical machine designed to prevent scattering of permanent magnets, the cylindrical holding ring is divided into two in the axial direction, and each of the divided holding rings is joined to one end portion facing each other. Forming the portion and making the inner diameter smaller than the inner diameter of the other cylindrical portion and shrink fitting to the substantially central portion of the rotor shaft, each other end is a free end without being joined to the rotor shaft, In addition, a permanent magnet is disposed in an annular gap formed between the inner peripheral surface of the retaining ring and the rotor shaft.

さらに、請求項8に係る永久磁石形回転電機の回転子の組立方法の発明は、回転子軸の表面に永久磁石を配置し、当該永久磁石の外周部を円筒形状の保持環で覆うことにより遠心力で永久磁石の飛散を防止するようにした永久磁石形回転電機の回転子の組立方法において、(i)保持環を加熱して、一端部に形成した回転子軸に焼き嵌めされる接合部の内径を大きくする工程と、(ii)保持環の一端部に形成した接合部が回転子軸上の所定の嵌め合い位置に到達するまで保持環を回転子軸に挿入する工程と、(iii)回転子軸および保持環の間に環状の隙間が形成されるように、保持環と回転子軸とを同心状に保持した状態で保持環と回転子軸との嵌め合い部を冷却する工程と、(iv)永久磁石の外周面に接着剤を塗った後、保持環の自由端側から、回転子軸と保持環との間の環状の隙間に対して永久磁石を挿入する工程と、からなる。   Further, the invention of the method of assembling the rotor of the permanent magnet type rotating electrical machine according to claim 8 is the method of disposing a permanent magnet on the surface of the rotor shaft and covering the outer periphery of the permanent magnet with a cylindrical holding ring. In a method of assembling a rotor of a permanent magnet type rotating electrical machine that prevents the scattering of permanent magnets by centrifugal force, (i) a joint that is heat-fitted to a rotor shaft formed at one end and heated by a retaining ring. (Ii) inserting the retaining ring into the rotor shaft until the joint formed at one end of the retaining ring reaches a predetermined fitting position on the rotor shaft; iii) Cool the fitting portion between the retaining ring and the rotor shaft in a state where the retaining ring and the rotor shaft are concentrically held so that an annular gap is formed between the rotor shaft and the retaining ring. And (iv) after applying adhesive on the outer peripheral surface of the permanent magnet, And a step of inserting a permanent magnet into the annular gap between the rotor shaft and the retaining ring.

さらにまた、請求項9に係る永久磁石形回転電機の回転子の組立方法の発明は、回転子軸の表面に永久磁石を配置し、当該永久磁石の外周部を円筒形状の保持環で覆うことにより遠心力で永久磁石の飛散を防止するようにした永久磁石形回転電機の回転子の組立方法において、(i)軸方向に2分割された各保持環を加熱して、一端部に形成した回転子軸に焼き嵌めされる接合部の内径を大きくする工程と、(ii)各保持環の一端部に形成した接合部が回転子軸上ほぼ中央部の嵌め合い位置に到達するまで保持環を回転子軸に挿入する工程と、(iii)回転子軸および保持環の間に環状の隙間が形成されるように、保持環と回転子軸とを同心状に保持した状態で保持環と回転子軸との嵌め合い部を冷却する工程と、(iv)永久磁石の外周面に接着剤を塗った後、各保持環の自由端側から、回転子軸と保持環との間の環状の隙間に対して永久磁石を挿入する工程と、からなる。   Furthermore, the invention of the method of assembling the rotor of the permanent magnet type rotating electrical machine according to claim 9 is to place the permanent magnet on the surface of the rotor shaft and cover the outer periphery of the permanent magnet with a cylindrical retaining ring. In the method of assembling a rotor of a permanent magnet type rotating electrical machine that prevents the scattering of permanent magnets by centrifugal force, (i) each holding ring divided in two in the axial direction is heated and formed at one end. A step of increasing the inner diameter of the joint portion shrink-fitted to the rotor shaft, and (ii) the retaining ring until the joint portion formed at one end of each retaining ring reaches the fitting position at the substantially central portion on the rotor shaft. And (iii) the holding ring in a state where the holding ring and the rotor shaft are concentrically held so that an annular gap is formed between the rotor shaft and the holding ring. A process of cooling the mating portion with the rotor shaft, and (iv) bonding to the outer peripheral surface of the permanent magnet After applying the agent, a step of inserting a permanent magnet into the annular gap between the rotor shaft and the holding ring from the free end side of each holding ring.

本発明の永久磁石形回転電機の回転子によれば、保持環の一端部を回転子軸に焼き嵌めし、焼き嵌めをしていない他端部を熱伸びが自由な自由端とし、保持環の焼き嵌め後に保持環と回転子軸との間の隙間に永久磁石を挿入して固定するようにしたので、組立性のよい永久磁石形回転電機の回転子を得ることができる。
また、回転バランス調整部材を取り付けることで、強度的に信頼性の高い永久磁石形回転電機の回転子を得ることができる。
According to the rotor of the permanent magnet type rotating electric machine of the present invention, one end of the retaining ring is shrink-fitted on the rotor shaft, and the other end not shrink-fitted is a free end that is free from thermal expansion. Since the permanent magnet is inserted and fixed in the gap between the retaining ring and the rotor shaft after shrink fitting, a rotor of a permanent magnet type rotating electrical machine with good assemblability can be obtained.
Further, by attaching the rotation balance adjusting member, it is possible to obtain a rotor of a permanent magnet type rotating electrical machine having high strength and reliability.

本発明の実施形態1に係る永久磁石形回転電機の回転子の半裁縦断面図。1 is a half-cut longitudinal sectional view of a rotor of a permanent magnet type rotating electric machine according to a first embodiment of the present invention. 本発明の実施形態2に係る永久磁石形回転電機の回転子の半裁縦断面図。The half-cut longitudinal cross-sectional view of the rotor of the permanent magnet type rotary electric machine which concerns on Embodiment 2 of this invention. 本発明の実施形態3に係る永久磁石形回転電機の回転子の半裁縦断面図。The half-cut longitudinal cross-sectional view of the rotor of the permanent magnet type rotary electric machine which concerns on Embodiment 3 of this invention. 本発明の実施形態4に係る永久磁石形回転電機の回転子の各部分を示す図であり、(a)は回転子の半裁縦断面図、(b)は回転子の断面図、(c)は永久磁石の形状を示す図。It is a figure which shows each part of the rotor of the permanent magnet type rotary electric machine which concerns on Embodiment 4 of this invention, (a) is a half cut longitudinal cross-sectional view of a rotor, (b) is sectional drawing of a rotor, (c). FIG. 3 is a view showing the shape of a permanent magnet. 本発明の実施形態5に係る永久磁石形回転電機の回転子の各部分を示す図であり、(a)は回転子の半裁縦断面図、(b)は回転子の断面図、(c)は永久磁石の形状を示す図。It is a figure which shows each part of the rotor of the permanent magnet type rotary electric machine which concerns on Embodiment 5 of this invention, (a) is a half cut longitudinal cross-sectional view of a rotor, (b) is sectional drawing of a rotor, (c). FIG. 3 is a view showing the shape of a permanent magnet. 本発明の実施形態6に係る永久磁石形回転電機の回転子の各部分を示す図であり、(a)は回転子の半裁縦断面図、(b)は回転子の断面図、(c)は永久磁石の形状を示す図。It is a figure which shows each part of the rotor of the permanent magnet type rotary electric machine which concerns on Embodiment 6 of this invention, (a) is a half cut longitudinal cross-sectional view of a rotor, (b) is sectional drawing of a rotor, (c). FIG. 3 is a view showing the shape of a permanent magnet. 従来の永久磁石形回転電機の回転子の半裁縦断面図。The half-cut longitudinal cross-sectional view of the rotor of the conventional permanent magnet type rotary electric machine.

以下、図面を参照して本発明の実施形態について説明する。なお、各図を通して、同一部分には同一符号を付けて、重複する部分は適宜説明を省略する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, throughout each figure, the same code | symbol is attached | subjected to the same part and description is abbreviate | omitted suitably about the overlapping part.

(実施形態1)
以下、本発明の実施形態1について、図1を参照して説明する。
図1は、本発明の実施形態1に係る永久磁石形回転電機の回転子の半裁縦断面図であり、両軸端の詳細構造は省略してある。
(Embodiment 1)
Hereinafter, Embodiment 1 of the present invention will be described with reference to FIG.
FIG. 1 is a half cut longitudinal sectional view of a rotor of a permanent magnet type rotating electric machine according to Embodiment 1 of the present invention, and detailed structures of both shaft ends are omitted.

まず、図1において、実施形態1に係る永久磁石形回転電機の回転子の構造について説明する。
1は永久磁石形回転電機の回転子全体を示すもので、2は回転子軸、3a〜3dは軸方向に4分割され、かつ円周方向に適宜に分割された永久磁石である。4はこの永久磁石3a〜3dの外周を覆うように円筒状に形成された保持環であり、高強度な磁性材料で構成されている。
First, in FIG. 1, the structure of the rotor of the permanent magnet type rotating electrical machine according to the first embodiment will be described.
Reference numeral 1 denotes an entire rotor of a permanent magnet type rotating electric machine, 2 denotes a rotor shaft, 3a to 3d are divided into four in the axial direction, and permanent magnets are appropriately divided in the circumferential direction. Reference numeral 4 denotes a retaining ring formed in a cylindrical shape so as to cover the outer circumferences of the permanent magnets 3a to 3d, and is made of a high-strength magnetic material.

この保持環4は、回転子軸2に対して同心的な関係にあり、一端部4-1に形成した内径がD1の接合部5によって回転子軸2の一端部に焼き嵌めされるようになっており、他端部4-2は軸方向の反対側に開口して自由に熱伸びが可能なように自由端としている。 The retaining ring 4 is in concentric relation to the rotor axis 2, as the inner diameter formed at one end portion 4 -1 is shrink-fitted to one end of the rotor shaft 2 by the joining portion 5 of D1 The other end portion 4-2 is open to the opposite side in the axial direction and is a free end so that it can freely stretch.

そして、保持環4の接合部5以外の円筒部分は、回転子軸2との間で永久磁石を収容するのに十分な隙間を形成することができるような内径D2としている(D1<D2)。すなわち、回転子軸2と保持環4の円筒部分との間には、環状の隙間が形成されている。軸方向に4分割された永久磁石3a〜3dは、他端4-2の開口から環状の隙間に挿入されるようになっている。 The cylindrical portion other than the joint 5 of the retaining ring 4 has an inner diameter D2 that can form a gap sufficient to accommodate the permanent magnet with the rotor shaft 2 (D1 <D2). . That is, an annular gap is formed between the rotor shaft 2 and the cylindrical portion of the retaining ring 4. 4 divided permanent magnets 3a~3d in the axial direction are adapted to be inserted into the annular gap from the opening of the other end 4 -2.

なお、図1では、永久磁石を軸方向に4分割した例を示したが、永久磁石の挿入作業を行い易いように4分割以外の任意の分割数としてもよい。
次に、本実施形態1による永久磁石形回転電機の回転子1の組立て方法について説明する。
Although FIG. 1 shows an example in which the permanent magnet is divided into four in the axial direction, any number of divisions other than the four divisions may be used so that the permanent magnet can be easily inserted.
Next, a method for assembling the rotor 1 of the permanent magnet type rotating electric machine according to the first embodiment will be described.

(i)まず、保持環4全体を均等に加熱し、一端部4-1に形成した回転子軸に焼き嵌めされる接合部5の内径D1を大きくする。このとき、回転子軸2の温度は常温であり、保持環4は回転子軸2の温度よりも約200℃高めに加熱する。
(ii)次に、保持環4の一端部4-1に形成した接合部5が回転子軸2上の所定の嵌め合い位置に到達するまで保持環4を回転子軸2に挿入する。
(I) First, the holding ring 4 uniformly heat the entire, to increase the inner diameter D1 of the joint 5 which is shrink-fitted to the rotor shaft which is formed at one end 4 -1. At this time, the temperature of the rotor shaft 2 is normal temperature, and the holding ring 4 is heated to about 200 ° C. higher than the temperature of the rotor shaft 2.
(Ii) Next, the joint portion 5 formed at one end portion 4 -1 of the retaining ring 4 to insert the holding ring 4 to the rotor shaft 2 until it reaches a predetermined fitting position on the rotor shaft 2.

(iii)次に、回転子軸2と保持環4の円筒部分との間にほぼ均一な環状の隙間が形成されるように、適当な工具を用いて保持環4と回転子軸2とを同心状に保持し、その状態で保持環4の接合部5と回転子軸2とが常温になるまで冷却する。この冷却の場合、歪が生じないように自然冷却が好ましい。接合部5と回転子軸2とが常温になると、保持環4と回転子軸2とは強固に焼き嵌めされる。 (Iii) Next, the holding ring 4 and the rotor shaft 2 are connected to each other using an appropriate tool so that a substantially uniform annular gap is formed between the rotor shaft 2 and the cylindrical portion of the holding ring 4. It hold | maintains concentrically and it cools until the junction part 5 and the rotor shaft | shaft 2 of the holding | maintenance ring 4 become normal temperature. In the case of this cooling, natural cooling is preferable so that distortion does not occur. When the joint 5 and the rotor shaft 2 reach room temperature, the retaining ring 4 and the rotor shaft 2 are firmly shrink-fitted.

(iv)次に、永久磁石3a〜3dの外周面に接着剤、例えば常温硬化性の接着剤を塗る。
(v)次に、保持環4の自由端4-2側から、環状の隙間に対して永久磁石3d、3c、3bおよび3aを順次挿入する。永久磁石3d、3c、3bおよび3aの厚みは、スムーズに挿入できるように、環状の隙間寸法よりも若干薄く選定されており、永久磁石3d、3c、3b、3aの内周面と回転子軸2の外周面との間は、1mm〜0.5mm程度の隙間がある。
(Iv) Next, an adhesive such as a room temperature curable adhesive is applied to the outer peripheral surfaces of the permanent magnets 3a to 3d.
(V) Next, permanent magnets 3d, 3c, 3b and 3a are sequentially inserted into the annular gap from the free end 4-2 side of the retaining ring 4. The thicknesses of the permanent magnets 3d, 3c, 3b and 3a are selected to be slightly thinner than the annular gap size so that they can be smoothly inserted. The inner peripheral surfaces of the permanent magnets 3d, 3c, 3b and 3a and the rotor shaft There is a gap of about 1 mm to 0.5 mm between the two outer peripheral surfaces.

なお、この永久磁石3d、3c、3b、3aの挿入工程において、各永久磁石3d、3c、3bおよび3aの磁極面が軸方向に一直線上に揃えなければならないが、このため、例えば、真直ぐな「棒状のガイド部材」を環状の隙間に差し込み、このガイド部材に沿わせて永久磁石3d、3c、3b、3aを順次挿入する。   In the step of inserting the permanent magnets 3d, 3c, 3b, and 3a, the magnetic pole surfaces of the permanent magnets 3d, 3c, 3b, and 3a must be aligned in a straight line in the axial direction. A “bar-shaped guide member” is inserted into the annular gap, and permanent magnets 3d, 3c, 3b, and 3a are sequentially inserted along the guide member.

(vi)上記工程(v)による永久磁石挿入後、所定時間経過すると、常温硬化性の接着剤が硬化するので、永久磁石3d、3c、3b、3aは保持環4の内周面に強固に固定される。 (Vi) After the permanent magnet is inserted in the step (v), when a predetermined time elapses, the room temperature curable adhesive is cured, so that the permanent magnets 3d, 3c, 3b, and 3a are firmly attached to the inner peripheral surface of the holding ring 4. Fixed.

本実施形態1による永久磁石形回転電機の回転子は、以上述べた工程(i)から工程(vi)を経て組み立てられるので、従来技術の課題であった保持環の焼き嵌め時に永久磁石の減磁や消磁という問題はなくなり、また、回転子軸の嵌め合い部分の外径を収縮させるために液体窒素等で冷却する必要はない。さらに、従来のように保持環には予め永久磁石を貼り付けておかないので、磁力を帯びた保持環を扱う必要がなくなり、組立て作業性に優れた永久磁石形回転電機の回転子を得ることができる。   Since the rotor of the permanent magnet type rotating electric machine according to the first embodiment is assembled through the steps (i) to (vi) described above, the permanent magnet is reduced when the retaining ring is shrink-fitted, which is a problem of the prior art. There is no problem of magnetism or demagnetization, and it is not necessary to cool with liquid nitrogen or the like in order to shrink the outer diameter of the fitting portion of the rotor shaft. Furthermore, since a permanent magnet is not attached to the retaining ring in advance as in the prior art, there is no need to handle a retaining ring with a magnetic force, and a rotor of a permanent magnet type rotating electrical machine excellent in assembly workability is obtained. Can do.

(実施形態2)
以下、本発明の実施形態2について、図2を参照して説明する。
図2は、本発明の実施形態2に係る永久磁石形回転電機の回転子の半裁縦断面図であり、両軸端の詳細構造は省略してある。
(Embodiment 2)
Hereinafter, Embodiment 2 of the present invention will be described with reference to FIG.
FIG. 2 is a half-cut longitudinal sectional view of a rotor of a permanent magnet type rotating electric machine according to Embodiment 2 of the present invention, and detailed structures of both shaft ends are omitted.

図2において、本実施形態2に係る永久磁石形回転電機の回転子1が、図1の実施形態1に係る永久磁石形回転電機の回転子1と異なる主な点は、保持環4を4a、4bとして軸方向に2分割し、対向するそれぞれの一端部4-1に形成した接合部5a、5bを回転子軸2の軸方向のほぼ中央部で隣接するように配置した点であり、その他はほぼ同じである。 In FIG. 2, the main difference between the rotor 1 of the permanent magnet type rotating electric machine according to the second embodiment and the rotor 1 of the permanent magnet type rotating electric machine according to the first embodiment of FIG. , is divided into two in the axial direction 4b, a point which is arranged adjacent at a substantially central portion of the opposing joints 5a formed on the respective end portions 4 -1, 5b in the axial direction of the rotor shaft 2, Others are almost the same.

すなわち、2分割された保持環のうち、一方の保持環4aの一端4-1の接合部5aを回転子軸2のほぼ中央部で回転子軸2bに焼き嵌めし、他方の保持環4bの一端4-1の接合部5bを回転子軸2のほぼ中央部で回転子軸2bに焼き嵌めする。この結果、保持環4a、4bの両接合部5a、5b同士が隣接し、各自由端4-2は回転子軸2の端部(図示しない軸受部側)に向くように配置される。 Specifically, of the two divided retaining ring, the end 4 -1 junctions 5a of one holding ring 4a is shrink-fitted to the rotor shaft 2b at a substantially central portion of the rotor shaft 2, the other holding ring 4b shrink fitted to the rotor shaft 2b junction 5b at one end 4 -1 at approximately the center portion of the rotor shaft 2. As a result, the joint portions 5a and 5b of the retaining rings 4a and 4b are adjacent to each other, and each free end 4-2 is disposed so as to face the end portion (not shown) of the rotor shaft 2.

保持環4aと回転子軸2との間の環状の隙間には永久磁石3b、3aが挿入され配置される。また、保持環4bと回転子軸2との間の環状の隙間には永久磁石3c、3dが挿入され配置される。   Permanent magnets 3b and 3a are inserted and arranged in an annular gap between the holding ring 4a and the rotor shaft 2. Further, permanent magnets 3 c and 3 d are inserted and arranged in an annular gap between the holding ring 4 b and the rotor shaft 2.

本実施形態2による永久磁石形回転電機の回転子1の組立て方法については、実施形態1の工程(i)から(vi)とほぼ同様であるが、保持環が2分割されている点、保持環の焼き嵌め位置が一端部から中央部に変更されている点等で以下のように工程に若干の相違がある。すなわち、
(i)軸方向に2分割された各保持環4a、4bを加熱して、それぞれの一端部に形成した回転子軸に焼き嵌めされる接合部5a,5bの内径を大きくする工程と、
(ii)各保持環4a、4bの一端部に形成した接合部5a、5bが回転子軸2上のほぼ中央部の嵌め合い位置に到達するまで保持環を回転子軸に挿入する工程と、
(iii)回転子軸2および保持環4a、4bの間に環状の隙間が形成されるように、各保持環と回転子軸とを同心状に保持した状態で各保持環と回転子軸との接合部が常温になるまで冷却する工程と、
(iv)永久磁石3b、3a、3c、3dの外周面に接着剤を塗った後、各保持環4a、4bの自由端側から、回転子軸と保持環との間の環状の隙間に対して永久磁石を挿入する工程と、
(v)次に、各保持環4の自由端4-2側から、環状の隙間に対して永久磁石3b、3a、3cおよび3dを順次挿入する。永久磁石3b、3a、3cおよび3dの厚みは、スムーズに挿入できるように、環状の隙間寸法よりも若干薄く選定されており、永久磁石3d、3c、3b、3aの内周面と回転子軸2の外周面との間は、1mm〜0.5mm程度の隙間がある。
The method of assembling the rotor 1 of the permanent magnet type rotating electric machine according to the second embodiment is substantially the same as the steps (i) to (vi) of the first embodiment, except that the retaining ring is divided into two parts. There is a slight difference in the process as described below in that the shrink fitting position of the ring is changed from one end to the center. That is,
(I) heating each holding ring 4a, 4b divided into two in the axial direction to increase the inner diameter of the joints 5a, 5b to be shrink-fitted to the rotor shaft formed at each one end;
(Ii) inserting the holding ring into the rotor shaft until the joints 5a, 5b formed at one end of each holding ring 4a, 4b reach the fitting position at the substantially central portion on the rotor shaft 2;
(Iii) Each holding ring and the rotor shaft in a state where the holding rings and the rotor shaft are concentrically held so that an annular gap is formed between the rotor shaft 2 and the holding rings 4a and 4b. The process of cooling until the joint of
(Iv) After applying adhesive on the outer peripheral surfaces of the permanent magnets 3b, 3a, 3c, 3d, from the free end side of each holding ring 4a, 4b, against the annular gap between the rotor shaft and the holding ring Inserting a permanent magnet,
(V) Next, the permanent magnets 3b, 3a, 3c, and 3d are sequentially inserted into the annular gap from the free end 4-2 side of each holding ring 4. The thicknesses of the permanent magnets 3b, 3a, 3c, and 3d are selected to be slightly smaller than the annular gap size so that they can be smoothly inserted. There is a gap of about 1 mm to 0.5 mm between the two outer peripheral surfaces.

なお、この永久磁石3b、3a、3cおよび3dの挿入工程において、永久磁石3b、3a、3cおよび3dの磁極面が軸方向に一直線上に揃うように、例えば、真直ぐな「棒状のガイド部材」を環状の隙間に差し込み、このガイド部材に沿わせて永久磁石3b、3a、3cおよび3dを順次挿入する。   In the insertion process of the permanent magnets 3b, 3a, 3c and 3d, for example, a straight “bar-shaped guide member” is used so that the magnetic pole surfaces of the permanent magnets 3b, 3a, 3c and 3d are aligned in a straight line in the axial direction. Is inserted into the annular gap, and the permanent magnets 3b, 3a, 3c and 3d are sequentially inserted along the guide member.

(vi)上記工程(v)による永久磁石挿入後、所定時間経過すると、常温硬化性の接着剤が硬化するので、永久磁石3b、3aは保持環4aの内周面に、また、永久磁石3cおよび3dは保持環4bの内周面にそれぞれ強固に固定される。 (Vi) When a predetermined time elapses after the permanent magnet is inserted in the step (v), the room temperature curable adhesive is cured, so that the permanent magnets 3b and 3a are placed on the inner peripheral surface of the holding ring 4a and the permanent magnet 3c. And 3d are firmly fixed to the inner peripheral surface of the retaining ring 4b.

本実施形態2による永久磁石形回転電機の回転子1は、前述の実施形態1と同様の効果に加えて、保持環4を軸方向に2分割したことにより、1個の保持環4では強度的に問題がある場合でも、十分な強度を得ることができるという特有の効果を奏することができる。   The rotor 1 of the permanent magnet type rotating electric machine according to the second embodiment has the same effect as that of the first embodiment described above, and the holding ring 4 is divided into two in the axial direction, so that the strength of one holding ring 4 is increased. Even if there is a problem, a specific effect that a sufficient strength can be obtained can be obtained.

(実施形態3)
以下、本発明の実施形態3について、図3を参照して説明する。
図3は、本発明の実施形態3に係る永久磁石形回転電機の回転子の半裁縦断面図であり、両軸端の詳細構造は省略してある。
(Embodiment 3)
Hereinafter, Embodiment 3 of the present invention will be described with reference to FIG.
FIG. 3 is a half-cut longitudinal sectional view of a rotor of a permanent magnet type rotating electric machine according to Embodiment 3 of the present invention, and detailed structures of both shaft ends are omitted.

図3において、本実施形態3に係る永久磁石形回転電機の回転子1が、図2の実施形態2に係る永久磁石形回転電機の回転子1と異なる主な点は、保持環4a、4bそれぞれの自由端4-2に適当な軸方向の隙間gを隔てて回転バランス調整部材6a、6bを配置し、回転子軸2に焼き嵌めした構造としている点であり、その他はほぼ同じである。 In FIG. 3, the main points of the rotor 1 of the permanent magnet type rotating electric machine according to the third embodiment differing from the rotor 1 of the permanent magnet type rotating electric machine according to the second embodiment of FIG. 2 are the retaining rings 4a and 4b. The rotation balance adjusting members 6a and 6b are disposed at the respective free ends 4-2 with an appropriate gap c in the axial direction, and are configured to be shrink-fitted to the rotor shaft 2, and the rest is almost the same. .

この回転バランス調整部材6a、6bは一例としてリング状に形成されており、渦電流が発生しないように非磁性体で加工の容易な材料で構成することが望ましい。また、前記隙間gの大きさは、回転子1の運転中に保持環4a、4bが熱伸びすることを考慮し、この熱伸び量よりも若干大きくなるように設定してある。   The rotation balance adjusting members 6a and 6b are formed in a ring shape as an example, and are preferably made of a non-magnetic material that can be easily processed so as not to generate eddy currents. Further, the size of the gap g is set to be slightly larger than the amount of thermal expansion in consideration of the thermal expansion of the retaining rings 4a and 4b during the operation of the rotor 1.

回転体である回転子1は、組立が完成した時点で必ず軸受に載せて回転させることにより、回転バランスを検査しなければならず、高速回転時の振動等を計測して通常は回転子の両側保持環の一部を削る等の作業が必要となる。   When the assembly is completed, the rotor 1, which is a rotating body, must always be placed on the bearing and rotated to check the rotation balance. The rotor 1 is usually measured by measuring vibrations at high speeds. Work such as shaving part of the holding rings on both sides is required.

これに対して、本実施形態3では、保持環4a、4bそれぞれの自由端4-2に隣接して比較的加工し易い材料で構成した回転バランス調整部材6a、6bを焼き嵌めしてあるので、回転バランスの調整時に回転バランス調整部材6a、6bをグラインダー等で削ることにより、回転子1のバランシング作業を簡単に行うことができる。 In contrast, in the present embodiment 3, the holding ring 4a, 4b rotation balancing member 6a constituted with a material easily relatively processed adjacent each free end 4 -2, so are then shrink-fitted to 6b By adjusting the rotation balance adjustment members 6a and 6b with a grinder or the like when adjusting the rotation balance, the balancing operation of the rotor 1 can be easily performed.

この結果、本実施形態3では、保持環4aおよび4bの端部を削る必要がない。このため、保持環4c、4dの強度が低下することがなくなり、組立て作業性に優れ、かつ強度的に信頼性の高い永久磁石形回転電機の回転子を得ることができる。   As a result, in Embodiment 3, there is no need to cut the ends of the retaining rings 4a and 4b. For this reason, the strength of the retaining rings 4c and 4d is not lowered, and a rotor of a permanent magnet type rotating electrical machine that is excellent in assembling workability and highly reliable in strength can be obtained.

なお、以上述べた本実施形態3は、図2の実施形態2に係る永久磁石形回転電機の回転子1のみに限定して適用されるものではなく、図1の実施形態1に係る永久磁石形回転電機の回転子にも同様に適用することも可能である。実施形態1に適用する場合は、図1の保持環4の自由端4-2側に図3で示すような回転バランス調整部材6a、6bを取り付ければよい。 The third embodiment described above is not limited to the rotor 1 of the permanent magnet type rotating electric machine according to the second embodiment shown in FIG. 2, and is not limited to the permanent magnet according to the first embodiment shown in FIG. The present invention can be similarly applied to a rotor of a rotary electric machine. When applied to the first embodiment, rotation balance adjusting members 6a and 6b as shown in FIG. 3 may be attached to the free end 4-2 side of the retaining ring 4 of FIG.

(実施形態4)
以下、本発明の実施形態4について、図4を参照して説明する。
図4中(a)は、本発明の第4の実施形態に係る永久磁石形回転電機の回転子の半裁縦断面図、(b)は、(a)のA−A断面図、(c)は永久磁石の形状を示す図である。
(Embodiment 4)
Hereinafter, Embodiment 4 of the present invention will be described with reference to FIG.
4A is a half-cut longitudinal sectional view of a rotor of a permanent magnet type rotating electric machine according to the fourth embodiment of the present invention, FIG. 4B is a sectional view taken along line AA in FIG. FIG. 4 is a diagram showing the shape of a permanent magnet.

図4において、本実施形態4に係る永久磁石形回転電機の回転子1が、実施形態1に係る永久磁石形回転電機の回転子1と異なる主な点は、永久磁石およびこれに対向する回転子軸外周面に対して、案内部をそれぞれ形成した点である。ここで、案内部とは、回転子軸2aの外周面を永久磁石が配置される軸方向の全長にわたって断面形状が多角形となるように加工された面取り部と、回転子軸2aの外周面と対向する永久磁石3e〜3hの内周面側の面を加工した平坦面との組み合わせたものを指す。   In FIG. 4, the main difference between the rotor 1 of the permanent magnet type rotating electrical machine according to the fourth embodiment and the rotor 1 of the permanent magnet type rotating electrical machine according to the first embodiment is that the permanent magnet and the rotation opposite thereto. This is the point that guide portions are formed on the outer peripheral surface of the child shaft. Here, the guide portion refers to a chamfered portion in which the outer peripheral surface of the rotor shaft 2a is processed to have a polygonal cross-sectional shape over the entire length in the axial direction where the permanent magnet is disposed, and the outer peripheral surface of the rotor shaft 2a. Is a combination with a flat surface obtained by processing the surface on the inner peripheral surface side of the permanent magnets 3e to 3h facing each other.

回転子軸2aの外周面および永久磁石3e〜3hの対向面を実施形態1のような円周面ではなく、多角形と平坦面との組み合わせにすることによって、保持環4と回転子軸2aの開口部から永久磁石3e〜3hを挿入する際に、実施形態1の永久磁石の挿入工程(v)で述べたような「真直ぐな棒状のガイド部材」を用いることなく永久磁石の円周方向の位置決めが容易になり、組立て作業性をさらに向上させることができる。   The retaining ring 4 and the rotor shaft 2a are formed by combining the outer peripheral surface of the rotor shaft 2a and the opposed surfaces of the permanent magnets 3e to 3h with a polygonal and flat surface instead of the circumferential surface as in the first embodiment. When the permanent magnets 3e to 3h are inserted from the openings, the circumferential direction of the permanent magnet without using the “straight rod-shaped guide member” as described in the permanent magnet insertion step (v) of the first embodiment. Can be easily positioned, and the assembly workability can be further improved.

なお、図4では図1の実施形態1に応用した例で説明したが、図2、図3の実施形態2,3に係る永久磁石形回転電機の回転子に応用することも可能である。   In FIG. 4, the example applied to the first embodiment of FIG. 1 is described, but the present invention can also be applied to the rotor of the permanent magnet type rotating electric machine according to the second and third embodiments of FIGS. 2 and 3.

(実施形態5)
以下、本発明の実施形態5について、図5を参照して説明する。
図5中(a)は、本発明の第4の実施形態に係る永久磁石形回転電機の回転子の半裁縦断面図、(b)は、(a)のA−A断面図、(c)は永久磁石の形状を示す図である。
(Embodiment 5)
Hereinafter, Embodiment 5 of the present invention will be described with reference to FIG.
5A is a half-cut longitudinal sectional view of a rotor of a permanent magnet type rotating electric machine according to the fourth embodiment of the present invention, FIG. 5B is a sectional view taken along line AA in FIG. FIG. 4 is a diagram showing the shape of a permanent magnet.

図5において、本実施形態5に係る永久磁石形回転電機の回転子1が、実施形態4に係る永久磁石形回転電機の回転子1と異なる主な点は、永久磁石およびこれに対向する回転子軸外周面に対して、案内部として、永久磁石3i〜3lの内径側、すなわち回転子軸2bの外周面との対向面に凸部10を設け、一方、回転子軸2bの外周面に永久磁石3i〜3lの凸部10とスムーズに嵌め合うように凹部20を設けるようにした点であり、その他はほぼ同じである。   In FIG. 5, the main difference between the rotor 1 of the permanent magnet type rotating electric machine according to the fifth embodiment and the rotor 1 of the permanent magnet type rotating electric machine according to the fourth embodiment is that the permanent magnet and the rotation opposite thereto. A convex portion 10 is provided on the inner diameter side of the permanent magnets 3i to 3l as a guide portion with respect to the outer peripheral surface of the rotor shaft, that is, on the surface facing the outer peripheral surface of the rotor shaft 2b, and on the outer peripheral surface of the rotor shaft 2b. The concave portion 20 is provided so as to fit smoothly with the convex portion 10 of the permanent magnets 3i to 3l, and the others are substantially the same.

回転子軸2bおよび永久磁石3i〜3lの対向面にこのような凹凸部による嵌め合い部を形成することによって、永久磁石3i〜3lを環状の隙間に挿入する際に、実施形態1の磁石挿入工程(v)で述べたような「真直ぐな棒状のガイド部材」を用いることなく、実施形態4と同様に、永久磁石の円周方向の位置決めが容易になり、組立て作業性を向上させることができる。なお、図5では図1の実施形態1に応用した例で説明したが、図2、図3の実施形態2、3に係る永久磁石形回転電機の回転子に応用することも可能である。   The magnet insertion according to the first embodiment is performed when the permanent magnets 3i to 3l are inserted into the annular gap by forming such a fitting portion by the concave and convex portions on the opposing surfaces of the rotor shaft 2b and the permanent magnets 3i to 3l. Without using the “straight rod-shaped guide member” as described in the step (v), the positioning of the permanent magnet in the circumferential direction becomes easy and the assembly workability can be improved as in the fourth embodiment. it can. In addition, although FIG. 5 demonstrated the example applied to Embodiment 1 of FIG. 1, it is also possible to apply to the rotor of the permanent magnet type rotary electric machine which concerns on Embodiment 2, 3 of FIG. 2, FIG.

(実施形態6)
以下、本発明の実施形態6について、図6を参照して説明する。
図6中(a)は、本発明の第4の実施形態に係る永久磁石形回転電機の回転子の半裁縦断面図、(b)は、(a)のA−A断面図、(c)は永久磁石の形状を示す図である。
(Embodiment 6)
Embodiment 6 of the present invention will be described below with reference to FIG.
6A is a half-cut longitudinal sectional view of a rotor of a permanent magnet type rotating electric machine according to the fourth embodiment of the present invention, FIG. 6B is a sectional view taken along line AA in FIG. 6A, and FIG. FIG. 4 is a diagram showing the shape of a permanent magnet.

図6において、本実施形態6に係る永久磁石形回転電機の回転子1が、図5の実施形態5に係る永久磁石形回転電機の回転子1と異なる主な点は、永久磁石の内周面およびこれに対向する回転子軸外周面に対して、永久磁石3m〜3pに凹部を回転子軸外周面に凸部をそれぞれ加工して案内部とした点であり、その他はほぼ同じである。   In FIG. 6, the main difference between the rotor 1 of the permanent magnet type rotating electric machine according to the sixth embodiment and the rotor 1 of the permanent magnet type rotating electric machine according to the fifth embodiment of FIG. 5 is the inner circumference of the permanent magnet. The surface and the outer peripheral surface of the rotor shaft opposed to the surface are the same, except that the permanent magnets 3m to 3p each have a concave portion and a convex portion formed on the outer peripheral surface of the rotor shaft to form a guide portion. .

すなわち、永久磁石3m〜3pの内径側に永久磁石の全長にわたって凹部30を設け、この永久磁石3m〜3pの凹部30とスムーズに嵌め合うように回転子軸2c外周面に凸部40を設けるようにしたものである。   That is, the concave portion 30 is provided on the inner diameter side of the permanent magnets 3m to 3p over the entire length of the permanent magnet, and the convex portion 40 is provided on the outer peripheral surface of the rotor shaft 2c so as to fit smoothly with the concave portion 30 of the permanent magnets 3m to 3p. It is a thing.

この実施形態6の場合も、環状の隙間に永久磁石3m〜3pを挿入する際に、前述した実施形態4、5と同様に、「真直ぐな棒状のガイド部材」を用いることなく永久磁石の円周方向の位置決めが容易になり、組立て作業性を向上することができる。
なお、図6では図1の実施形態1に応用した例で説明したが、図2、図3の実施形態2、3に係る永久磁石形回転電機の回転子に応用することも可能である。
Also in the case of the sixth embodiment, when the permanent magnets 3m to 3p are inserted into the annular gap, as in the fourth and fifth embodiments, the permanent magnet circle is not used without using the “straight rod-shaped guide member”. Positioning in the circumferential direction is facilitated, and assembly workability can be improved.
In addition, although FIG. 6 demonstrated the example applied to Embodiment 1 of FIG. 1, it is also possible to apply to the rotor of the permanent magnet type rotary electric machine which concerns on Embodiment 2, 3 of FIG. 2, FIG.

1…永久磁石形回転電機の回転子、2,2a〜2c…回転子軸、3a〜3p…永久磁石、4,4a,4b…保持環、5,5a,5b…接合部、6a,6b…回転バランス調整部材、10,40…凸部、20,30…凹部。   DESCRIPTION OF SYMBOLS 1 ... Rotor of permanent magnet type rotary electric machine, 2, 2a-2c ... Rotor shaft, 3a-3p ... Permanent magnet, 4, 4a, 4b ... Retaining ring, 5, 5a, 5b ... Joint part, 6a, 6b ... Rotation balance adjusting member, 10, 40 ... convex portion, 20, 30 ... concave portion.

Claims (9)

回転子軸の表面に永久磁石を配置し、当該永久磁石の外周部を円筒形状の保持環で覆うことにより遠心力で永久磁石の飛散を防止するようにした永久磁石形回転電機の回転子において、
前記円筒形状の保持環は、その一端部に接合部を形成してその内径を他の円筒部分の内径よりも小さくして前記回転子軸の一端部に焼き嵌めし、他端部を回転子軸に接合せずに自由端とし、かつ、保持環の内周面と回転子軸との間に形成された環状の隙間に永久磁石を配置したことを特徴とする永久磁石形回転電機の回転子。
In a rotor of a permanent magnet type rotating electrical machine in which a permanent magnet is disposed on the surface of a rotor shaft and the outer periphery of the permanent magnet is covered with a cylindrical holding ring to prevent the permanent magnet from scattering by centrifugal force. ,
The cylindrical holding ring is formed with a joining portion at one end thereof, the inner diameter thereof being made smaller than the inner diameter of the other cylindrical portion, and being shrink-fitted into one end portion of the rotor shaft, and the other end portion being a rotor. Rotation of a permanent magnet type rotating electrical machine characterized in that a permanent magnet is disposed in an annular gap formed between an inner peripheral surface of a retaining ring and a rotor shaft without being joined to the shaft, and a free end. Child.
回転子軸の表面に永久磁石を配置し、当該永久磁石の外周部を円筒形状の保持環で覆うことにより遠心力で永久磁石の飛散を防止するようにした永久磁石形回転電機の回転子において、
前記円筒形状の保持環を軸方向に2分割し、分割された各保持環は、対向するそれぞれの一端部に接合部を形成してその内径を他の円筒部分の内径よりも小さくして前記回転子軸のほぼ中央部に焼き嵌めし、それぞれの他端部を回転子軸に接合せずに自由端とし、かつ、保持環の内周面と回転子軸との間に形成された環状の隙間に永久磁石を配置したことを特徴とする永久磁石形回転電機の回転子。
In a rotor of a permanent magnet type rotating electrical machine in which a permanent magnet is disposed on the surface of a rotor shaft and the outer periphery of the permanent magnet is covered with a cylindrical holding ring to prevent the permanent magnet from scattering by centrifugal force. ,
The cylindrical holding ring is divided into two in the axial direction, and each of the divided holding rings is formed with a joint at each of the opposing one ends, and the inner diameter is made smaller than the inner diameter of the other cylindrical part. Annulus formed between the inner peripheral surface of the retaining ring and the rotor shaft, with the other end portions being free ends without being joined to the rotor shaft, and shrink-fitted to the substantially central portion of the rotor shaft A rotor of a permanent magnet type rotating electrical machine, wherein permanent magnets are arranged in the gaps.
前記永久磁石およびこれに対向する回転子軸の外周面に対して、案内部をそれぞれ形成したことを特徴とする請求項1または2のいずれかに記載の永久磁石形回転電機の回転子。   The rotor of the permanent magnet type rotating electric machine according to claim 1, wherein guide portions are formed on the outer peripheral surfaces of the permanent magnet and the rotor shaft facing the permanent magnet, respectively. 前記案内部として、前記回転子軸の外周面の断面形状を多角形にし、前記永久磁石の内周面側を平坦面にしたことを特徴とする請求項3記載の永久磁石形回転電機の回転子。   The rotation of the permanent magnet type rotating electric machine according to claim 3, wherein the guide part has a polygonal cross-sectional shape of the outer peripheral surface of the rotor shaft and a flat inner surface side of the permanent magnet. Child. 前記案内部として、前記永久磁石の内径側に永久磁石全長にわたる凸部を設け、前記回転子軸の表面に永久磁石の凸部と嵌り合う凹部を設けたことを特徴とする請求項3記載の永久磁石形回転電機の回転子。   4. The guide portion according to claim 3, wherein a convex portion extending over the entire length of the permanent magnet is provided on the inner diameter side of the permanent magnet, and a concave portion that fits the convex portion of the permanent magnet is provided on the surface of the rotor shaft. A rotor of a permanent magnet type rotating electrical machine. 前記案内部として、前記永久磁石の内径側に永久磁石全長にわたる凹部を設け、前記回転子軸の表面に永久磁石の凹部と嵌り合う凸部を設けたことを特徴とする請求項3記載の永久磁石形回転電機の回転子。   The permanent part according to claim 3, wherein a concave part that extends over the entire length of the permanent magnet is provided on the inner diameter side of the permanent magnet, and a convex part that fits the concave part of the permanent magnet is provided on the surface of the rotor shaft. Magnet-type rotating electrical machine rotor. 前記保持環の自由端側に隣接した位置に隙間を設けて、回転バランス調整部材を取り付けたことを特徴とする請求項1乃至6のいずれかに記載の永久磁石形回転電機の回転子。   The rotor of a permanent magnet type rotating electric machine according to any one of claims 1 to 6, wherein a rotation balance adjusting member is attached at a position adjacent to the free end side of the holding ring. 回転子軸の表面に永久磁石を配置し、当該永久磁石の外周部を円筒形状の保持環で覆うことにより遠心力で永久磁石の飛散を防止するようにした永久磁石形回転電機の回転子の組立方法において、
(i)保持環を加熱して、一端部に形成した回転子軸に焼き嵌めされる接合部の内径を大きくする工程と、
(ii)保持環の一端部に形成した接合部が回転子軸上の所定の嵌め合い位置に到達するまで保持環を回転子軸に挿入する工程と、
(iii)回転子軸および保持環の間に環状の隙間が形成されるように、保持環と回転子軸とを同心状に保持した状態で保持環と回転子軸との嵌め合い部を冷却する工程と、
(iv)永久磁石の外周面に接着剤を塗った後、保持環の自由端側から、回転子軸と保持環との間の環状の隙間に対して永久磁石を挿入する工程と、
からなる永久磁石形回転電機の回転子の組立方法。
A rotor of a permanent magnet type rotating electrical machine in which a permanent magnet is disposed on the surface of the rotor shaft and the outer periphery of the permanent magnet is covered with a cylindrical retaining ring to prevent the permanent magnet from being scattered by centrifugal force. In the assembly method,
(I) heating the retaining ring to increase the inner diameter of the joint that is shrink-fitted to the rotor shaft formed at one end;
(Ii) inserting the holding ring into the rotor shaft until a joint formed at one end of the holding ring reaches a predetermined fitting position on the rotor shaft;
(Iii) The fitting portion between the retaining ring and the rotor shaft is cooled in a state where the retaining ring and the rotor shaft are concentrically held so that an annular gap is formed between the rotor shaft and the retaining ring. And a process of
(Iv) After applying an adhesive to the outer peripheral surface of the permanent magnet, inserting the permanent magnet into the annular gap between the rotor shaft and the retaining ring from the free end side of the retaining ring;
Assembly method for a rotor of a permanent magnet type rotating electrical machine.
回転子軸の表面に永久磁石を配置し、当該永久磁石の外周部を円筒形状の保持環で覆うことにより遠心力で永久磁石の飛散を防止するようにした永久磁石形回転電機の回転子の組立方法において、
(i)軸方向に2分割された各保持環を加熱して、一端部に形成した回転子軸に焼き嵌めされる接合部の内径を大きくする工程と、
(ii)各保持環の一端部に形成した接合部が回転子軸上ほぼ中央部の嵌め合い位置に到達するまで保持環を回転子軸に挿入する工程と、
(iii)回転子軸および保持環の間に環状の隙間が形成されるように、保持環と回転子軸とを同心状に保持した状態で保持環と回転子軸との嵌め合い部を冷却する工程と、
(iv)永久磁石の外周面に接着剤を塗った後、各保持環の自由端側から、回転子軸と保持環との間の環状の隙間に対して永久磁石を挿入する工程と、
からなる永久磁石形回転電機の回転子の組立方法。
A rotor of a permanent magnet type rotating electrical machine in which a permanent magnet is disposed on the surface of the rotor shaft and the outer periphery of the permanent magnet is covered with a cylindrical retaining ring to prevent the permanent magnet from being scattered by centrifugal force. In the assembly method,
(I) heating each holding ring divided in two in the axial direction to increase the inner diameter of the joint portion shrink-fitted to the rotor shaft formed at one end;
(Ii) inserting the holding ring into the rotor shaft until the joint formed at one end of each holding ring reaches the fitting position at the substantially central portion on the rotor shaft;
(Iii) The fitting portion between the retaining ring and the rotor shaft is cooled in a state where the retaining ring and the rotor shaft are concentrically held so that an annular gap is formed between the rotor shaft and the retaining ring. And a process of
(Iv) after applying an adhesive on the outer peripheral surface of the permanent magnet, from the free end side of each retaining ring, inserting the permanent magnet into the annular gap between the rotor shaft and the retaining ring;
Assembly method for a rotor of a permanent magnet type rotating electrical machine.
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